greenpegacademy.

com

T RAI N I NG BROC H URE

 greenpegacademy.com

GREENPEG ACADEMY BROCHURE 2

about us

Greenpeg Engineering is a leading industrial procurement,

distribution and service company in Nigeria.

Our services cut across industries such as Food & Beverages, Oil
& Gas, and Primaries (mining, metals, cement) Power & Energy,
Water & Wastewater, Life Sciences, Pulp & Paper and even
Renewable Energy industries.

Greenpeg Academy aim at bridging the skill gap between the

young Engineers, starters, intermediates and Professional in order
to maximize plant yields and extend plant life.
We remain dedicated to providing our customers with quality
products and outstanding customer service.

We started out in 2009 as a mainly engineering procurement

company but had to venture into engineering service support
when we observed the challenges our customers are facing in
such areas as installation, commissioning, modification and
instrument verification.

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Corporate Summary

Greenpeg training capabilities are but not limited to the following areas;

»» Industrial/Process Automation - PLC/SCADA/HMI (Process monitoring Applications)

»» Instrumentation- Instrument design, Instrument Verification, Calibration, Instrument power gas skids,
»» Metering skids and Certification with more focus on E+ H Instruments.
»» Electrical- Electrical Design, Electrical troubleshooting and repair, testing, power systemsanalysis, power quality e.t.c
»» Mechanical – Piping and equipment modelling, Pumps (Rotary pumps, Diaphragm, Screw Pumps), Compressors,
»» Vent scrubbers, Closed drain skids, Pipes, Fittings, Flanges, Stainless steel inserts e.t.c
»» Operation and Maintenance- Preventive Maintenance Services, Fire & Gas Systems, Plant testing,
»» start-up and commissioning, Plant Maintenance with back to back assignments
»» Personnel and Manpower Supply

Area of Activity
»» FMCG – Breweries, Food processing, manufacturing etc.
»» Upstream Production facilities: Offshore, Onshore, Swamp
»» Power Sector - Generation, Transmission and Distribution
»» Downstream Oil Sector – Storage Tank farms, Refineries, Oil
»» Terminals, Petrochemical plants, etc.
»» Midstream & pipelines – LPGs, Gas Plants, LNGs, CNGs etc.

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Introduction

At Greenpeg Academy, we aim at bridging this knowledge gaps Our courses have been carefully selected by qualified instructor
with emphasis on hands-on vendor- neutral technical with vast experience across diverse industries to meet the field
principles. requirement of today’s Engineers, technicians and supervisors.

Since we also practice what we teach as a systems integrator/

Automation service provider, we bring to bear our wealth of field
experience to relate with our attendees.

Over the years, we have trained, groomed and nurtured, with

support from our OEM partners, a team of highly skilled,
innovative and professional engineers.

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Why Greenpeg Academy?

From our feedbacks through previous similar training classes, attendees prefer Greenpeg for but not
limited to the following reasons:

1. Greenpeg has extensive on-the-job working experience in the industry. These experiences will be
applied inhe execution of all our training.
2. We design courses and take feedback from industry experts to ensure our courses meet and exceed
the aim and objectives of the training.
3. Our trainers have extensive multi-industry working experience (Oil & Gas, Manufacturing, Mining,
Power, Water, etc) and are frequently re-certified on a yearly basis by our OEMs
4. Our training courses are available all year round!
5. Our training courses are application driven! We take real case studies even if its complex.
6. We have 24/7 feedback system and we act immediately to your concerns.
7. Trainings can be customized to your organization’s need.
8. We mentor and support our trainees to resolve issues even after their training.
9. Our training courses are available on-site and off-site to suite our customers need.
10. Our rates are competitive.

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Training Methodology

Greenpeg adopt different methodology depending on the nature of participation. We strongly believe
that training methods must suite the objective and profiles of the learner.

»» We help corporate bodies to derive a detailed learning method to ensure right skill generation in
workforce and we do provide skill assessment reports to stakeholder to ensure better deployment
of human resource.
»» We customize courses as per need of the client to ensure 100% productivity from client.
»» We apply different approach for individual learners to enhance their employability and retention.

Our Training in 3 Categories:

1 2 3
Fundamental Skills Professional Field Engineer Special Skills

Each category has sessions with well-equipped labs for practical/ Theory:
hands-on. This part of the training will equip the trainees/ participants with
theoretical information.
The Professional courses build on strong fundamental skills to
impact application driven knowledge under various topics at an The instructions will be intertwined with periodic assessments
advanced stage. The Special skill courses are focused on needs in order to continually evaluate the assimilation of facts and the
of particular industries and operations. acquisition of knowledge. This training will be conducted by
seasoned professionals with varied experiences in instrumentation
and automation. A rigorous documentation regime will be
We adopt but not limited to the following approach: followed for the progress monitoring and knowledge/skills
acquisition recording.

Assessment: Hands-on:
We carry out this test in order to evaluate the technical depth/ As earlier highlighted, we give 75% hands- on for Public (simulated)
knowledge of our participants in any of the courses enrolled and Corporate (on the job Training) to our trainee/participants.
without any form of study preparation and in a highly constrained Lectures and group discussion are also highly interactive and
time as to discovering their knowledge gaps in the course of the encouraged to bridge the gap of understanding/assimilation by
training. trainees/participants for knowledge and experience transfer.

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Registration Procedure

1. Download and complete the registration form from our website at

www.greenpegacademy.com or contact academy@greenpegltd.com for a copy.

2. Payment: Cash, cheque deposit and on-line transfer of the exact course fee are
to be made to Greenpeg. Academy account as indicated on the registration
form.

3. After the step 2, Send the scanned copy of the payment teller and the completed
registration form to:
academy@greenpegltd.com for registration and payment confirmation

4. The registration process must be completed latest 2 weeks before training

commencement date.

5. Joining instruction will be sent to your email latest within 24hours before the
commencement of the training.
All further communication and enquiries can be made through:
academy@greenpegltd.com

Tuition & Tuition refund Policy

Payment made covers the facility, training materials, tea and Notice in Working Days % of course fee payable
lunch break for the duration of the training. All other expenses,
including lodging and transportation, are the responsibility of the 10 100%
student. 5- 9 80%

Any Cancellation requests must be communicated via Greenpeg

3-4 50%
academy official email. The following charges will apply: 0-2 40%

Notice period commences from the time Greenpeg Academy

administra- tion receives written confirmation.
Substitutions will be accepted at any time for confirmed course
places at no additional charge.

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Cancellation of a Course By Greenpeg Engineering

Greenpeg reserves the right to cancel a course, subject to written

notice to confirmed participants not later than 5 working days
prior to the course start date. In such event a full refund of fees
already paid will be made.

Greenpeg further reserves the right to cancel a course at any

time where circumstances beyond its reasonable control make
this necessary. When a course cannot be held or completed due
to reasons beyond Greenpeg reasonable control, Greenpeg
will endeavour to reschedule or complete the course within a
reasonable period.

In the event of this not being possible a full refund of fees already
paid will be made. Greenpeg shall not be liable for any loss of
any nature suffered or incurred by the customer or its trainees as
a result of course cancellation.

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 Industrial Training Courses

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ST-Serv 1: Simatic S7 Service and Maintenance
(Course 1)

Overview:
This course introduces the customer to a Siemens S7-300
and 400 automation systems. Participants will build skills on
commissioning and troubleshooting PLC.

Students will learn how to navigate STEP7 software, use the

built-in diagnostics tools and perform basic program
modifications. The course format is a combination of instruction
and hands-on exercises.

A realistic industrial process is used for demonstrations and

participant exercises. Exercises allow students to practice tasks
such as testing, debugging and using diagnostic tools.
Course Benefits:
»» Identify the components and performance characteristics
Course Content:
of the SIMATIC S7-300/400 PLC
»» SIMATIC S7 System Family overview
»» Install a PLC system, including the communication
»» Installation and maintenance of a PLC
cabling and wiring of I/O.
»» The SlMATIC Manager software package
»» Use the various address types to edit, reload, structure and
»» Hardware configuration
run a program. Document, test, and basically troubleshoot
»» Hardware commissioning
the control system and its program.
»» Block architecture and Program Editors
»» Diagnose and repair simple hardware problems.
»» Symbols
»» Utilize binary operations, timers, counters, comparators, and
»» Binary Operations
arithmetic operations for program modifications.
»» Digital Operations
»» Use the diagnostics buffer tools to resolve plant
»» Introduction to Profibus DP
related issues.
»» Program documenting, saving, archiving and retrieving
»» Basic Troubleshooting.
Duration:
Participants Pre-requirements:
5 Days
A basic ability to use a Windows PC, keyboard and mouse to
open and close programs, locate files, drag, drop, copy and
paste objects. A basic understanding of electrical components
such as switches and solenoids would be very useful.

Notes:
Completion of this course satisfies part of the examination entry
requirements for the Siemens Certified Service Technician
Levels 1 and 2.

This training course is not appropriate for trainees using S7-200,

S7-1200 or S7-1500 based systems.

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ST-Serv 2: Simatic S7 Service and Maintenance
(Course 2)

Overview:
This course is for SIMATIC S7-300-400 PLC users with basic
SIMATIC control system knowledge who install or maintain
automation systems and their application programs. Participants
will use STEP7 software tools to build new features, diagnostics
and communications into the application project. Program
development using organization blocks, system functions,
function blocks and data blocks along with analogue signal
processing are included.

The course uses a ‘hands-on’ practical approach to reinforce the

theoretical aspects of the training. Practical tasks are undertaken
using a simulation rig and S7-300 PLC. Students will use test,
debug and diagnostic tools to complete the commissioning,
programming and system integration exercises.

Target Group:
This course is aimed at service/maintenance personnel who are
interested in solving a variety of SIMATIC S7 tasks and have
attended the S7SERV1 course.

Participants Pre-requirements:
The ability to use a MS Windows PC, keyboard and mouse
to include opening and closing programs, locating files,
copy and paste objects/data (text, etc). Drag and drop files,
objects/data (text, etc). Use of menus and multi-menus,
manipulation of windows within a multi-window environment. Notes:
Use of MS Windows Help. Must have attended the Completion of this course satisfies part of the examination entry
Siemens ST-SERV1 Course. requirements for the Siemens Certified Service Technician Levels 1
and 2. This training course is not appropriate for trainees using
Course Content: S7-200, S7-1200 or S7-1500 based systems..
»» Recap on Hardware and Software Commissioning
»» Data Storage in Blocks
Course Benefits:
»» Functions and function blocks
On completion of this course the participant will:
»» Organization Blocks
»» Be familiar with ways you can use different block types (FC,
»» Analogue processing and programming
FB, OB, and DB).
»» System information
»» Have more understanding on the principles of analogue
»» MPI Network Commissioning
value processing.
»» Each of the above topic areas
»» Be able to eliminate software errors that lead to a CPU stop.
»» Uploading and downloading
Understand how to eliminate logical software errors, such as
»» Program Documenting, saving, Archiving, Retrieving.
multiple assignments.
»» Diagnosing faults using software and hardware
»» Have an understanding of how to Save and document
(machine) diagrams.
program changes that have been made.
»» Each of the above topic areas backed up by practical
»» Be able to use the data block access functions.
exercises using simulator. Working examples are provided
»» Know how to access and use the processed analogue values.
and tested out during the course.
Duration:
5 Days
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ST-Pro 1: Simatic S7 Programming
(Course 1)

Overview:
This course is primarily aimed at personnel who program other
vendors PLCs and are looking to migrate their skills onto the S7
CPU.

It is also particularly suitable for service staff, with a firm

foundation of existing PLC skills and practical experience, whose
role requires them to carry out programming related tasks.

In addition, the course helps those who want a greater

appreciation in program design, editing and configuration
changes in an Integrated Automation environment.

Course Content:
copy and paste objects /data (text, etc). Drag and drop files,
»» Introduction to the S7 family of controllers and concepts
objects/data (text, etc). Use of menus and
of TIA
multi-menus, manipulation of windows within a multi-window
»» Project creation and operation using Simatic Manager
environment. Use of MS Windows Help.
»» Hardware configuration of S7 300/400 systems
»» Application and use of the Symbol Editor
A prior knowledge and practical experience of PLCs is essential.
»» Programming using the LAD/STL/FBD Editor
»» Binary operations - N/O, N/C, Set, Reset, edge detection
Notes:
»» Digital operations - Accumulators, timers, counters,
Completion of this course satisfies part of the examination entry
comparators
requirements for the Siemens Certified S7 Programmer.
»» Tools for troubleshooting and debugging
This training course is not appropriate for trainees using S7-200,
»» Introduction to Profibus DP
S7-1200 or S7-1500 based systems.
»» Configuration and application example
»» Storing process Data in Data blocks Course Benefits:
»» The role of functions and function blocks Among others, the participant will be able to write programs and
»» Configuration and application of organisation blocks diagnose errors using S7 software package on S7-300/400 PLC’s
»» Analogue value processing
»» Documentation facilities including archive & retrieve options
»» Each of the above topic areas are backed up by practical
exercises using a simulator. Working examples are provided
and tested out during the course.

Target Group:
This course is primarily aimed at personnel who program other
vendors PLCs and are looking to migrate their skills onto the S7
CPU. It is also particularly suitable for service staff, with a firm
foundation of existing PLC skills and practical experience, whose
role requires them to carry out programming related tasks.

Participants Pre-requirements:
The ability to use a MS Windows PC (2000/XP), keyboard and
mouse to include opening and closing programs, locating files,

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ST-Pro 2: Simatic S7 Programming
(Course 2)

Overview:
This course is directed at personnel engaged in project
engineering tasks who would like to become familiar with the
extended programming possibilities of SIMATIC S7 (300/400).

After the course, the participant will be able to structure and

create advanced S7 programs, making it possible to efficiently
work with STEP 7 V5.5 and thus reduce the engineering phase.
The course uses a ‘hands-on’ practical approach to reinforce the
theoretical aspects of the training.

Course Content:
»» Using structograms as a method for program design Notes:
»» Functions, function blocks and multi-instances (with »» Completion of this course satisfies part of the examination
examples using IEC Timer/Counter) entry requirements for the Siemens Certified S7 Programmer.
»» Jump commands and Accumulator operations »» This training course is not appropriate for trainees using
»» Configuration of Breakpoints as a debugging tool S7-200, S7-1200 or S7-1500 based systems.
»» Memory Indirect addressing
»» Using Error organization blocks to evaluate Profibus slave Course Benefits:
downtime Among others: -
»» Error management with error organisation blocks »» Participants will be able to write advanced programs, use
»» Analysing synchronous errors with organisation blocks program breakpoints to test the operation of the program
»» Analysing S7 diagnostic data and diagnose errors using the Step7 V5.6 software package
»» Writing user messages in the Diagnostic Buffer on S7-300 or S7-400 PLC’s.
»» Each of the above topic areas are backed up by practical
exercises using a system model, consisting of the S7- 300 Duration:
automation system. Working examples are provided and 5 Days
tested out during the course.

Target Group:
This course is directed at personnel engaged in project
engineering tasks who would like to become familiar with the
extended programming possibilities of SIMATIC S7 (300/400).

Participants Pre-requirements:
»» The ability to use MS packages, Windows PC, keyboard
and mouse to include opening and closing programs,
locating files, copy and paste objects/data (text, etc). Drag
and drop files, objects/data (text, etc). Use of menus and
multi-menus, manipulation of windows within a
multi-window environment.

»» Must have attended the Siemens ST-PRO1 Course or

have had practical exposure to programming in a project
environment.

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Tia-Micro1: Simatic S7-1200
(Basic)

Overview:
This course is aimed at engineering personnel who program,
install or maintain automation systems and their application
programs.

This course introduces the participant to the Siemens 1200 PLC

hardware and software and will build skills on programming,
installation, commissioning and basic fault diagnostics, utilizing a
HMI and PLC, PROFINET communications network. Participants
will learn to navigate S7 1200 software by creating a basic control
program and use of the built-in diagnostics tools.

The course format is a combination of instruction and hands-on

exercises. A realistic conveyor model is used for demonstrations
and practical exercises. These exercises allow participants
to practice tasks such as testing, debugging and using basic
diagnostic tools.

Course Content:
» SIMATIC S7 1200 System Family overview
» Installation and maintenance of a PLC
» SlMATIC S7-1200 software package
» Hardware configuration
» Hardware commissioning
» Block architecture and Program Editors
» Symbols Course Benefits:
» Binary and Digital Operations including IEC Timers and After attending this course, you can do the following:
Counters »» Understand the fundamentals of the interaction of
»» Introduction to Data Blocks the SIMATIC S7-1200 with an operator control and
»» Introduction to HMI and Profinet networking monitoring device.
»» PLC and HMI tags »» Reliably operate the “TIA Portal” engineering platform.
»» Program documenting, saving and archiving »» Create, change, and expand small STEP 7 programs.
»» Each of the above topic areas are backed up by practical »» Configure, parameterize, and exchange SIMATIC S7-1200
exercises using a conveyor model and simulator. Working modules
examples are provided and tested out during the course. »» Diagnose and fix simple hardware faults using the wiring test
»» Diagnose and fix simple program errors using the status
Target Group: block.
This course is directed at Commissioning engineers, Engineering »» Perform simple commissioning of the SIMATIC S7-1200.
personnel, Maintenance personnel, Service personnel, etc.
Duration:
Participants Pre-requirements: 5 Days
»» Basic knowledge of automation technology.

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Tia-Micro2: Simatic S7-1200
(Advanced)

Overview:
The Totally Integrated Automation Portal (TIA Portal) forms
the work environment for integrate engineering with
SIMATIC STEP 7 Basic and SIMATIC WinCC Basic. The second
part of the SIMATIC S7-1200 training is based on the knowledge
of the TIA Portal gained in the SIMATIC S7-1200 basic course,
including SIMATIC STEP 7 Basic and HMI.

You will expand your knowledge of programming in SCL, use of

the TIA Portal diagnostic tools for clearing hardware faults and
software errors, and PROFINET IO.

You will also learn about the technology functions of the

PID controller and drive functions that are offered by the Course Benefits:
SIMATIC S7-1200. You will thus be able to adapt your plant to On completion of this course the participant will be able to:
new demands. »» Identify the components and performance characteristics of
the SIMATIC S7-1200 PLC.
Course Content: »» Install a PLC system, including the HMI and communication
»» Recap of S7 1200 hardware components and TIA Portal cabling.
instructions »» Use the various address types to edit, reload, structure and
»» Set up SIMATIC S7-1200 PROFINET IO networks. run a program. Document, test, and basically troubleshoot
»» Understand the interaction of TIA components. the control system and its program.Configure, parameterize,
»» Perform specific commissioning of TIA components. and exchange SIMATIC S7-1200 modules
»» HMI and Profinet networking »» Understand and create binary operations, timers,
»» PLC and HMI tags counters etc.
»» Use the PID controller technology functions and drive »» Interface an HMI with the PLC control system.
functions of the SIMATIC S7-1200. »» Configure a Profinet communication network
»» Systematically diagnose and correct hardware and software
Duration:
errors in the SIMATIC S7-1200 automation system with the
5 Days
diagnostic tools of the TIA Portal engineering portal.
»» Create simple and complex programs in the programming
languages LAD, FBD, and SCL
»» Saving and documentation of the implemented program
changes with the TIA Portal

Target Group:
This course is directed at Commissioning engineers, Engineering
personnel, Maintenance personnel, Service personnel, etc.

Participants Pre-requirements:
»» Completion of SIMATIC S7-1200 Basic course.

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TIA-Serv1: TIA Portal Service
(Course 1)

Overview:
In this first part of the SIMATIC TIA Portal service training, we
teach you the handling of the TIA Portal, basic knowledge
about the structure of the SIMATIC S7 automation system,
configuration and parameterization of hardware, and the basics
of programming.

Participants will also be introduced an overview of HMI,

PROFINET IO / PROFIBUS.

Course Content:
»» Overview and significant performance characteristics of the
SIMATIC S7 system family
»» The components of the TIA Portal: STEP 7, WinCC,
communication
»» Program execution in automation systems
»» Binary and digital operations
»» Setup and assembly of the automation system
»» Addressing and wiring the signal modules
»» Hardware and software commissioning of the SIMATIC S7
automation system with the TIA Portal.
»» SIMATIC S7 hardware configuration and parameterisation
»» Presentation of a Touch panel
»» Setup and parameterisation of PROFINET IO system with
Touch Panel.
»» Saving and documentation of the implemented program
changes with the TIA Portal »» Reliably operate the “TIA Portal” engineering platform
»» Deeper understanding of contents through practical »» Understand, change, and expand small STEP 7 programs
exercises on TIA system model »» Configure, parameterize, and exchange SIMATIC S7 modules
»» Diagnose and fix simple hardware faults using the wiring test
Participants Pre-requirements: »» Diagnose and fix simple program errors using the
Basic knowledge of automation technology status block
»» Perform simple commissioning of TIA components
»» Participants will be capable to reduce downtimes in their
Notes: plants.
This training course is not appropriate for trainees using S7-200,
S7-300 or S7-400 based systems. This course is also suitable for
those using S7-1200 based systems. Duration:
5 Days

Course Benefits:
On completion of this course the participant will be able to do
the following:
»» Understand the fundamentals of interaction of the TIA
components

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TIA-Serv2: TIA Portal Service
(Course 2)

Overview:
This second part of the SIMATIC TIA Portal service training is
based on the knowledge of the TIA Portal gained in the SIMATIC
TIA Portal service 1 course, including SIMATIC STEP 7, HMI, and
PROFINET IO / PROFIBUS.

You will expand your troubleshooting and error correction

knowledge using the TIA Portal diagnostic tool in the
commissioning and productive phase. Alarms are displayed on
an operator control and monitoring system.

You will implement a sequence control and integrate the analog

value processing. You will thus be able to adapt your plant to
new demands and to reduce downtime. You can deepen your Course Benefits:
theoretical knowledge with numerous practical exercises on a TIA On completion of this course the participant will be able to do
system model. the following:
»» Understand the interaction of TIA components
Course Content: »» Understand, adapt, and expand given STEP 7 programs,
»» Hardware diagnostic functions of the TIA Portal in the including with step sequences and analog value processing.
SIMATIC S7 automation system »» Systematically diagnose and correct hardware and software
»» Software diagnostic functions of the TIA Portal in the errors in the SIMATIC S7 automation system with the
SIMATIC S7 automation system diagnostic tools of the TIA Portal engineering portal
»» Possible applications of various block types (function (FC), »» Perform specific commissioning of TIA components
function block (FB), organisation block (OB), data block (DB)) »» Adapt your WinCC configuration to new requirements
»» Principles of analog value processing through small modifications
»» Commissioning of distributed I/O on PROFINET IO
»» Alarm configuration in WinCC Duration:
»» Parameterization of the drive 5 Days
»» Deeper understanding of contents through practical
exercises on TIA system model

Participants Pre-requirements:
SIMATIC S7 knowledge equivalent to the Siemens TIA-SERV1.

Note:
This training course is not appropriate for trainees using S7-200
based systems.

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TIA-Pro1: TIA Portal Programming
(Course 1)

Overview:
The Totally Integrated Automation Portal (TIA Portal) forms the
work environment for integrated engineering with SIMATIC
STEP 7 and SIMATIC WinCC. In this first part of the SIMATIC TIA
Portal programming training, we teach you the handling of the
TIA Portal, basic knowledge about the structure of the SIMATIC
S7 automation system, configuration and parameterization of
hardware, and the basics of standard PLC programming.

Participants would also be exposed to an overview of HMI and

PROFINET IO.

Course Content:
»» Overview and significant performance characteristics of the
SIMATIC S7 system family Course Benefits:
»» The components of the TIA Portal: STEP 7, WinCC, On completion of this course the participant will be able to do
communication the following:
»» Program execution in automation systems »» Understand the interaction of TIA components
»» STEP 7 block types and program structuring »» Understand, adapt, and expand given STEP 7 programs.
»» Binary and digital operations »» Systematically diagnose and correct hardware and software
»» Programming of parameterizable blocks errors in the SIMATIC S7 automation system with the
»» Data management with data blocks diagnostic tools of the TIA Portal engineering portal
»» Programming organisational blocks »» Perform specific commissioning of TIA components
»» Test tools for system information, troubleshooting and
diagnostics
Duration:
»» Hardware configuration and parameterisation of the
5 Days
SIMATIC S7-1500 modules, and a Touch Panel.
»» Program documentation and saving
»» Deeper understanding of contents through practical
exercises on TIA system model

Participants Pre-requirements:
SIMATIC S7 knowledge equivalent to the Siemens TIA-SERV1.

Notes:
This course is suitable for those using S7-1200 and S7-1500
based systems.

GREENPEG ACADEMY BROCHURE 19

TIA-Pro2: TIA Portal Programming
(Course 2)

Overview:
The second part of the SIMATIC TIA Portal programming training
is based on the knowledge of the TIA Portal gained in the SIMATIC
S7 TIA Portal programming 1 course (TIA-PRO1). You will expand
your knowledge of complex operations in statement lists (STL).
Along with analog value processing and data administration with
complex data types, the evaluation and handling of program-
related errors are also considered.

Course Content:
»» Tools for program creation (e.g. structograms)
»» Analogue value processing
»» Functions, function blocks, and multi-instances using the
IEC-compliant timer/counter as an example (International »» Implement data administration with the SIMATIC S7
Electrotechnical Commission) automation system
»» Jump commands »» Apply system blocks along with blocks from the standard
»» Indirect addressing STEP 7 library
»» Classical software error handling and evaluation with error »» Understand the fundamental differences between optimised
organisation blocks (OBs) access and non-optimised block access
»» Evaluation of diagnostic data »» Program software error handling and evaluation.
»» Introduction to HMI device (Touch panel)
»» Introduction to Statement lists (STL) Duration:
»» Deeper understanding of contents through practical 5 Days
exercises on TIA system model.

Target Group:
This course is directed at personnel engaged in project
engineering tasks who would like to become familiar with the
extended programming possibilities of SIMATIC S7 (300/400).

Participants Pre-requirements:
SIMATIC S7 knowledge equivalent to the Siemens TIA-PRO1
course.

Note:
This course is suitable for those using mainly S7-1500 and/or S7-
1200 based systems.

Course Benefits:
»» On completion of this course the participant will be able to
do the following:
»» Understand the interaction of the TIA components
»» Apply classical program development methods
»» Solve comprehensive programming tasks

GREENPEG ACADEMY BROCHURE 20

 Greenpeg Automation Courses

GREENPEG ACADEMY BROCHURE 21

GPA-1: Basics of Industrial Automation and Control

Overview:
This course is aimed at critical blend of knowledge and skills,
covering technology in control and Automation especially for
engineering and technical students in higher institution as well
as fresh graduates and those are new to the field of automation
and control. The class training will be complemented by class
workshops, discussion on industry best practices and other
reference materials.

Training for:
Students in higher institution (universities, technical schools etc)
Fresh Graduates, New Recruit Engineers, and Personnel involved
in design, installation, operation and maintenance of Monitoring,
Automation and control systems.

Course Content:
»» Introduction to Industrial Automation and Control
»» Architecture of Industrial Automation Systems
»» Evolution of Control System: RLC/PLC/HMI/SCADA/DCS.
»» Electrical Basics
»» Control system design basics (close loop & open loop)
»» Architecture of PLC based control system; CPU, PSU, I/Os
and other modules
»» Working with field devices and connections: sensors, drives,
actuators etc
»» PLC Communication and connections Course Benefits:
At the end of the course, participants will be able to:
» PLC Configuration & Programming with focus on Phoenix
Contact, Delta, Rockwell and Siemens PLCs »» Understand Hierarchical Structure of Automation and
Control Systems
» Component selection
»» Identify Sensor, Set point, Comparator and Final control
» I/O Configuration
element
» Sample Project development
55 Algorithm, Flowchart & Boolean Truth table »» Identify and explain the advantages of a programmable
55 State & Timing Diagram logic control over the conventional controls;
»» Make a simple program in ladder diagram and statement list
»» Basic instructions: NC, NO, OTE, OTL, OTU, Timers, programming;
»» Counters, Comparator etc. »» Translate a ladder diagram program into electrical and logic
»» Program uploading & downloading circuits equivalent;
»» Solve problem exercises and simulate controls
»» Industrial System Applications Examples »» Observe safe practices in dealing with PLC controls systems.
>> Beverage production system application. »» Be part of Greenpeg Academy Alumini with technical
>> Traffic Light Control system application. benefits.

Duration:
3 Days

GREENPEG ACADEMY BROCHURE 22

GPA-2: ROCKWELL MICROLOGIX / SLC 500 PLC PROGRAMMING &
MAINTENANCE (Level 1)

Overview:
This course provides an overall exposure to the technology of
Industrial Automation and Control as widely seen in factories of
all types both for discrete and continuous manufacturing.
It is designed to equip beginners with no prior PLC programming
experience with the basic tools necessary to create a complete
PLC program using ladder logic common to most current
platforms.
The focus shall be on the use of all Micrologix and SLC family
using RSlogix 500 platform. The training will be complemented
by class workshops, discussion on industry best practices and
other reference materials.

Training for:
>> Add Latches (OTL, OTU)
Personnel involved in design, installation, operation &
>> Timers and Counters
maintenance of Automation and control systems..
55 Introduction to Timers and Counters
55 TON, CTU and RES
Course Content:
>> Introduction to Addition and Subtraction
»» Introduction to Allen Bradley Range of PLC
55 Add and Subtract with Registers
»» PLC Setup and Configuration
55 Add and Subtract with Registers and
»» CPU, Digital Inputs, Digital Outputs, Analog input and
Constants
analog output
>> Compare Commands
» Types of memory – RAM, ROM, EEPROM, Memory
55 GTR, GEQ, LES, LEQ, EQU, NEQ
Cassettes
»» Program download and Upload
» Basic PLC wiring, Power & Digital Inputs and Digital
»» Diagnosing faults using software and hardware (machine)
outputs
diagrams
» PLC operation modes and cycle
»» Hand-on practical exercises & simulations.
» I/O Addressing technique: Addressing and Device
Number Systems
Course Benefits:
» Introduction to PLC programming languages
At the end of the course, participants will be able to:
> LAD, STL & FBD and SFC; Introduction to IEC 1131 standard
»» Understand principles of operations, maintenance
» Programming methods, the Software and Cables techniques, basic troubleshooting techniques and thorough
required
understanding of overall machine design concepts using
» Introduction to RSlogix 500 Programming Software
PLCs.
» Creating and configuring a project
»» Identify and explain the advantages of a programmable
» Basic Ladder Instructions XIC, XIO and OTE
logic control over the conventional controls;
»» Getting to Know Your Processor Online
»» Operate programmable logic controller;
>> Downloading to the Processor
»» Identify and describe the functions of the system components
>> Going Online
of a programmable logic control;
>> Processor Modes
»» Make a simple program in ladder diagram and statement list
>> Program File Online Monitoring
programming;
>> Data File Online Monitoring
»» Translate a ladder diagram program into electrical and logic
>> Project Organization
circuits equivalent;
»» Adding More than Basic Logic
»» Solve problem exercises and simulate controls
>> Programming with Symbols
>> Branches Duration:
>> Adding Motor Seal-in Circuit 4 Days
GREENPEG ACADEMY BROCHURE 23
GPA-3: ROCKWELL MICROLOGIX / SLC 500 PLC Programming &
Maintenance (Level 2)

Overview:
This Rockwell level 2 Course will compliment on the contents
covered on level 1 course. It will deepen the attendee’s knowledge
of RSLogix500 with respect to SLC500 and Micrologix hardware.

The course covers IO configuration, data files, communication

with RSLinx, routines and advanced instructions etc.

The training will be complemented by class workshops, discussion

on industry best practices and other
reference materials.

Training for:
Personnel involved in design, installation, operation &
»» Advanced Instructions
maintenance of Automation and control systems.
>> Shift Registers
>> Sequencer
Course Content:
>> Labels and Jumps
»» Recap of Rockwell Automation Range of PLC’s and their
>> Move
configuration using RSlogix 500
» Recap on basic bit Instruction Course Benefits:
» Advanced Math Instructions At the end of the course, participants will be able to:
»» Understand principles of operations, maintenance
>> Square Root
techniques, basic troubleshooting techniques and thorough
>> Compute/Math Tab Negate
understanding of overall machine design concepts using
>> Other Compute/Math Functions
SLC 5 / Micrologix PLCs.
>> Trig Functions Tab
»» Identify, Configure and describe the functions of the system
>> Fahrenheit to Centigrade Conversion
components of a programmable logic control.
»» Advanced Timer and Counter »» Troubleshoot different SLC 5 / Micrologix control system
>> Retentive Timers
>> Time off Delay Duration:
>> Count Down Timer) 3 Days
»» Advanced Comparison Instructions
>> Limit Test
>> Masked Equal
»» Analog Programming
>> Scale with Parameters (SCP)
»» File Operations
>> File Fill
>> Copy File
»» Processor Faults
>> Causing and Clearing Faults
>> Preventing Faults
»» Indirect Addressing
>> Indirect Addressing Faults
>> Preventing Indirect Addressing Faults

GREENPEG ACADEMY BROCHURE 24

GPA-4: Rockwell Controllogix / Compactlogix PLC Programming &
Maintenance (Level 1)

Overview:
This training is structured to blend and expand the knowledge
of participants with initial working knowledge / familiarization
with Micrologix and SLC control systems on PAC Automation
systems(CompactLogix, Controllogix).

This is a skill-building course that provides you with the resources

and handson practice required to develop a Studio 5000 Logix
Designer® project and program basic ladder logic instructions
for any Logix5000™ controller .

Training for:
This course is intended for personnel’s who need to maintain and
troubleshoot a ControlLogix system but have no current working
Course Benefits:
experience with RSLogix5000 systems.
At the end of the course, participants will be able to:
»» Understand principles of operations, maintenance
Course Content:
techniques, basic troubleshooting techniques and thorough
» Locating Control System Components
understanding of overall machine design concepts using
» Creating and Modifying a Project
PAC systems.
» Organizing Project
»» Create a new program Using RSLogix 5000 / Studio 5000.
» Connecting a Computer to a Communication Network
»» Edit existing programs and professionally document any
» Downloading and Going Online
changes made.
» Communicating with Local and Remote I/O Modulel
»» Observe safe practices in dealing with PLC controls systems.
» Updating Logix5000 Firmware
»» Perform advance troubleshooting and maintenance services
» Starting a Ladder Diagram
through the understanding of overall machine design
» Creating tags and Monitoring Data
concepts using PAC systems.
» Entering Ladder Logic Components
»» Be part of Greenpeg Academy alumni with technical
» Organizing Arrays
benefits.
» Selecting Basic Ladder Logic Instructions
» Programming Timer Instructions Duration:
» Programming Counter Instructions 4 Days
» Programming Move Instructions
» Programming Compare and Math Instructions
» Documenting and Searching Ladder Logic
» Configuring Produce/Consume Messaging
» Configuring Controllers to Share Date over an EtherNet/IP
Network
» Configuring Message Instructions
» Developing an Add-On Instruction
» Testing a Ladder Diagram
» Handling a Major Fault
» Importing Logix Designer Components
» Optional: Understanding Control Systems
» Optional: Managing Logix Designer Project Files.

GREENPEG ACADEMY BROCHURE 25

GPA-5: Rockwell Controllogix / Compactlogix PLC Programming &
Maintenance (Level 2)

Overview:
This training is structured to expand and expand the knowledge
of participants with initial working knowledge/familiarization with
PAC Automation systems (CompactLogix, Controllogix).

The student will be introduced to system hardware and

programming using RSlogix 5000/Studio 5000 software.

Training for:
Individuals who need to maintain and troubleshoot a ControlLogix
or other Logix5000™ system should attend this course.

Course Content:
»» Optional Locating: ControlLogix System Components
»» Connecting a Computer to a Network
»» Interpreting Project Organization and Execution
»» Locating and Editing Tag Values
»» Interpreting Frequently Used Instructions
»» Interpreting Arrays
»» Interpreting Tags of User-Defined Data Types
»» Searching for Project Components
»» Integrated Practice-Interpreting a Basic Project
»» Forcing I/O and Toggling Bits
»» Troubleshooting Digital and Analog I/O Module Problems
»» Troubleshooting Remote I/O Problems
»» Updating Logix5000 Firmware
»» Troubleshooting Controller Problems
»» Analyzing and Troubleshooting a System

Course Benefits:
At the end of the course, participants will be able to:
»» Understand principles of operations, maintenance
techniques, basic troubleshooting techniques and thorough
understanding of overall machine design concepts using
Controllogix / Compact Logix PLCs.
»» Identify, Configure and describe the functions of the system
components of a programmable logic control;
»» Identify, Configure and describe the functions of the system
components of a programmable logic control;
»» Troubleshoot different Contrologix/ Compact Logix control
system

Duration:
3Days

GREENPEG ACADEMY BROCHURE 26

GPA-6: Siemens PLC Programming & Maintenance
(Course 1)

Overview:
The most used guiding force behind an automated industrial
plant is a programmable logic controller (PLC). PLC along with
some other field devices like sensors, motors, actuators, valves,
conveyors, boilers & many more, makes a real automated
manufacturing plant.

The main objective of this training is to make aspiring engineers

acquainted with conceptuals as well as practical knowledge of
the Siemens Industrial Automation & latest technologies being
used. The training also introduces the principles of operations,
maintenance techniques, basic troubleshooting techniques and
thorough understanding of overall machine design concepts
using Siemens S7 300 and 400 PLCs.

Training for:
Personnel involved in design, installation, operation &
maintenance of Monitoring, Automation and control systems

Course Content:
»» Introduction to Siemen PLC’s family
»» PLC Architecture
>> Power Supply (PS)
>> Central Processing Unit
>> Modules: Signal Module (Input and output modules) & Program files
Special modules and peripheral device »» Diagnosing faults using software and hardware systems
»» Hand-on practical on different industrial applications.
»» PLC operation modes and cycle
»» Overview of Simatic Step 7 Software Course Benefits:
>> Lunching Simatic Manager Software At the end of the course, participants will be able to:
>> PG/PC interface set-up »» Identify and explain the advantages of a programmable
>> Hardware configuration logic control over the conventional controls;
»» Addressing technique: »» Operate Siemens programmable logic controller;
>> Numbering Systems »» Identify and describe the functions of the system components
> Symbolic and Absolute Addressing of a programmable logic control;
» Introduction to PLC programming languages »» Make a simple program in LAD, STL & FBD languages.
»» Translate a ladder diagram program into electrical and logic
> LAD, STL & FBD; according to IEC 1131 standard
circuits equivalent;
» Creating and configuring a project
»» Hand-on practical on different industrial applications.
»» Programming structure »» Observe safe practices in dealing with PLC controls systems.
>> Basic instructions (NO, NC, Coil e.t.c) »» Be part of Greenpeg Academy Alumni with technical
>> Other instructions: SR, RS, positive and negative edge benefits.
detection, Timers & Counters, Comparators e.t.c
Duration:
»» Connecting PLC with field devices
4 Days
»» Uploading, downloading, archiving and retrieving of

GREENPEG ACADEMY BROCHURE 27

GPA-7: Siemens PLC Programming & Maintenance
(Course 2)

Overview:
This course based on Siemens S7-300 PLC and is for technicians
and engineers as well for students who have previously attended
a Siemens basic PLC training course and wish to expand their
skills and knowledge of PLC programming, fault finding and
maintenance.

The course is hands on with great emphasis on the practical

aspects of Programmable Logic Controller applications. The
course is based around Siemens Step 7-300 and S7-400 range
of PLCs and Step 7 software and may be customized to include
functions relevant to your control applications.

Training for: »» Working with EPROMs and MMC Memory Cards

Personnel involved in design, installation, operation & »» Advance Fault diagnostics using software and hardware
maintenance of Monitoring, Automation and control systems systems
»» Hand-on practical on different industrial applications.

Course Content: Course Benefits:

»» Recap of Siemens S7 Basic course »» Create a new and modify advance program using Simatic
»» Extended S7 Basic communication Step 7.
»» Configuring Hardware »» Program using basic and advance instructions.
»» Symbols »» Observe safe practices in dealing with PLC controls systems.
»» Memory Concepts »» Perform advance troubleshooting and maintenance services
»» PLC Simulator through the understanding of overall machine design
»» Recap of LAD, STL & FBD programs concepts using automation systems.
»» Be part of Greenpeg Academy alumni with technical
»» Intermediate Instruction Set benefits.
>> Jump Instructions
>> Accumulator functions
>> Mathematical functions Duration:

4 Days
»» Analog Programming
»» Advanced CPU Settings

»» S7 Blocks concept and programming

>> Functions,Function Blocks, Data Blocks
>> Special Organization Blocks
>> System Function Blocks
>> System Functions

»» Editing existing programs

»» Uploading, downloading, archiving and retrieving of
Program files

GREENPEG ACADEMY BROCHURE 28

GPA-8: HMI/SCADA Fundamentals Using Aveva
Wonderware Intouch

Overview:
The InTouch Software - Comprehensive class is a 5-day instructor-
led class that provides lectures and hands-on labs designed to
teach a fundamental understanding of the basic principles of
InTouch software. The purpose of this course is to give you the
knowledge necessary to develop a Human Machine Interface
(HMI) system for your specific plant floor environment using basic
elements of the Wonderware visualization module.

Training for:
Operators, system administrators, system integrators, and
other individuals who need to use the InTouch HMI software in
manufacturing processes.

Course Content:
»» Introduction
>> General Introduction to the course
>> Introduction to InTouch Applications
»» Development Environment
>> Introduction
>> Using Window Maker
»» Tagname Dictionary
>> Tags and Tag Features
>> Animation Links Overview
>> Animating Objects
»» InTouch QuickScripts
>> QuickScript Types »» Build a tag-based Managed InTouch application
>> Working with the Script Editor »» Use WindowMaker to create and configure windows
>> QuickScripts – Quick Reference »» Use Tagname Dictionary to create and Import tags
»» Alarms »» Build, customize, embed, and animate symbols
>> Alarms and Events »» Create QuickScripts
>> The Distributed Alarm Object
Prerequisites:
»» Real-time and Historical Trending
»» Basic computer knowledge
>> Real-time Trends
»» Background in control and automation
>> Historical Trends
»» I/O Communication
Duration:
>> I/O Communication Protocols
5 Days
>> Wonderware I/O Servers
>> Troubleshooting I/O
»» Miscellaneous
>> DBDump and DBLoad
>> Optimizing the Tagname Dictionary
»» Security
>> Security Models

GREENPEG ACADEMY BROCHURE 29

GPA-9: HMI/SCADA Development Using SiemensWinCC
Flexible Software

Overview:
This course provides trainees with the knowledge and skills
necessary to successfully design and build a WinCC flexible
application. It is aimed at personnel getting their first experience
of WinCC HMI software.

In this training program, participants will learn the fundamentals

of SCADA systems and design considerations. It begins with an
introduction of the software, teaching the student to launch,
navigate, create and make use of toolbars.

Students will get to know the application, gather data, plan the
tag database and design graphic screens, plan alarms and gain
information that is required to operate the system. Objective:
On completion of the course the student will be able to:
Training for: »» Understand the overview and the operational principle of a
Service and Maintenance Engineers, Automation Engineers/ Wincc SCADA/HMI Systems.
Technicians, personnel with responsibilities to operate or manage »» Identify and describe the functions of the SCADA/HMI
SCADA/HMI Systems and people who will be developing or System.
operating a new or existing systems. »» Operate a SCADA/HMI Systems-Siemens Wincc efficiently.
»» Design a basic SCADA/HMI Systems using Siemens Wincc
Course Content: flexible software and integrate to a programmable Logic
»» Software Overview Controller.
»» Planning an HMI Project »» Effectively Carry out Basic Maintenance and Troubleshooting
»» Communications of a SCADA/HMI Systems with focus on Siemens Wincc
»» The Tag Dictionary flexible.
»» Creating Windows »» Observe safe practices when working with a Siemens WinCC
»» Basic Drawing Tools SCADA/HMI Systems
»» Wizards
»» Animation Links
Duration:
»» Recipes
5 Days
»» Scripts
»» Security
»» Super Tags
»» Alarming
»» Indirect Tags
»» Data Logging and Trending

Prerequisites:
Siemens Step 7

GREENPEG ACADEMY BROCHURE 30

GPA-10: HMI/SCADA Development Using Factory Talk View

Overview:
This course provides trainees with the knowledge and skills
necessary to successfully design and build a factory view
application. It provides the attendees with the skills necessary to
design, develop, install, maintain and troubleshoot FactoryTalk®
View applications that run on PanelView.

This course provides opportunities to work with both the

hardware and software. During class, the attendees will gain the
hands-on skills required to prepare a PanelView HMI system for
operation.

Training for:
Service and Maintenance Engineers, Automation Engineers/ Objective:
Technicians, personnel with responsibilities to operate or manage On completion of the course the student will be able to:
SCADA/HMI Systems and people who will be developing or »» Prepare a PanelView terminal for operation
operating a new or existing systems. »» Create a new application and run it on a terminal
»» Create, configure, and animate graphic objects on graphic
Course Content:
displays
»» Introduction
»» Configure security for granting/restricting access to certain
>> General Introduction to the course
graphic displays or for rights to perform certain actions
>> Introduction to FactoryTalk View Applications
»» Create and configure messages and alarms for alerting
»» Configuring a PanelView Terminal
operators to changes in a process
»» Creating and Customizing a FactoryTalk View Application
»» Configuring RSLinx® Enterprise Communications Duration:
»» Configuring FactoryTalk Security 5 Days
»» Creating and Modifying Tags
»» Adding and Configuring FactoryTalk View Graphic
»» Creating and Manipulating Graphic Objects
»» Creating and Configuring Interactive Controls
»» Configuring Security for FactoryTalk View Displays
»» Creating and Managing FactoryTalk View Runtime Files
»» Configuring Basic Animation for FactoryTalk View Objects
»» Creating and Configuring Alarms
»» Configuring Recipes with the Recipe Plus System
»» Configuring Language Switching
»» Creating Data Logs and Trends
»» Creating Tag Placeholders and Parameter Files
»» Creating and Configuring
»» Information Messages
»» Adding Global Objects to a FactoryTalk View Application
»» nserting Faceplates in a FactoryTalk View Application

Prerequisites:
RSLogix 500 / Studio 5000 Logix Designer

GREENPEG ACADEMY BROCHURE 31

GPA-11: Allen Bradley PCS Design,
Programming & Maintenance Course

Overview:
Good knowledge of PCS design, Programming and maintenance
is key in any production Plant. With basic or no prior knowledge
of PLC programming and designs, this course will take you from
scratch to an intermediate level you on how to design control
system using Allen Bradley Micrologix, SLC and Controllogix
family.

Focus will be on PLC based control system project development

including specification/parameter analysis, control system design,
field devices selection, I/O configuration, PLC selection, project
development, implementation and integration with HMI Wonder
ware Intouch.

Training for:
Electrical Engineers,Control Engineers, Automation Technicians,
New Recruit Engineers and other Personnel involved in design,
installation, operation & maintenance of Monitoring, Automation
and control systems Course Benefits:
At the end of the course, participants will be able to:
Course Content: »» Design, structure, program and implement a PLC based
Case Study: Allen Bradley PLCs control system
»» PLC project structure development »» Carry out good components selection and work with analog
»» Control system requirements, parameters and specification signals resolution and scaling.
analysis »» Develop complex industrial application including
»» PLC based control system design subroutines, interrupts and clocks
»» Assigning I/O modules to field devices »» Observe safe practices in dealing with PLC controls systems.
»» Programming with RS Logix 500 & RS Logix 5000
»» Basic & Complex instructions, Subroutines and interrupts
»» Analog Signal Processing Duration:
»» Industrial Networking of PLCs 10 Days
»» Remote IO Modules Configuration & Control
»» Project commissioning
»» Diagnosing faults using software and hardware (machine)
diagrams
»» Class Projects on Industrial Applications

GREENPEG ACADEMY BROCHURE 32

CIAS: CERTIFICATE IN INDUSTRIAL AUTOMATION SYSTEMS

Overview:
This course provides an overall exposure to the technology of
Industrial Automation and Control Systems as widely seen in
almost all the industries today. Industrial Automation is increasingly
growing especially within the Power sector, Automobile, Oil and
gas, Manufacturing, Mining, food and beverage etc.

Process Automation provides the technology to control and

monitor the process in industrial plants using concepts such
as feedback, cascade, feed forward and advanced process
control. This Industrial Automation course is aimed to empower
attendees with the foundation, intermediate and professional
level of knowledge that is required in the Industrial Automation
and Control engineering field.

Course Content:
This is a 2 – month training curriculum structured and tailored to
cover skills needed to effectively install, manage, troubleshoot,
»» Install and work with different automation software
service and maintain systems and processes involved in the
e.g Rockwell Automation studio 5000, Rslogix 500,
Industries.
Rslinx, Siemens Simatic Step 7, TIA Portal
»» with WinCC etc.
»» MODULE 1: Introduction to Industrial/Plant Automation
»» Learn different programming languages for PLC
»» MODULE 2: Rockwell Automation PLC Programming &
Programming
Maintenance Course
»» Write and Debug PLC Programs to run various processes
»» MODULE 3: Siemens PLC Programming & Maintenance
and flow systems of various industries such as power plants,
Course
food industry, manufacturing industry, etc.
»» MODULE 4: HMI/SCADA Systems Fundamentals - WinCC
»» Hands-on practice on PLC software to gain practical
Flexible / Wonderware Intouch
knowledge
»» MODULE 5: Instrument Verification, Maintenance and
»» Work on PLC software and simulators to gain real-time
Calibration Principles
knowledge on the softwares
»» MODULE 6: Industrial Motor Control: Operation,
»» Understand the concepts of Hardware/Software classification
Troubleshooting & Maintenance
of Automation
»» MODULE 7: Fundamentals of Variable Frequency Drives-
»» Learn the basics of HMI and understand the similarities and
Maintenance, Troubleshooting & Repairs
differences between HMI and SCADA
»» MODULE 8: Electrical & Instrumentation Measurement,
»» Learn about PI&D, process flow diagrams and how to
Interpretation, Design and Assembling
effectively plan, plot, manage the process
Course Benefits: »» Learn about different Field Instruments
Among other, at the end of this course, the attendees shall be »» Understand the importance of PLC / PAC in the industries
able to; and the need for Automation Engineers
»» Understand the concepts of Process Automation, and
Duration:
Control Systems.
2 Months
»» Understand the key components of Process Control Systems:
PLC, HMI, SCADA and DCS etc.
»» Understand Input / Output Systems, Controller,Supervisory
Network, Layers of automation, Fieldbus system basics,
Trend of Process Parameters basics.

GREENPEG ACADEMY BROCHURE 33

 Greenpeg Instrumention Courses

GREENPEG ACADEMY BROCHURE 34

GPI-1: FUNDAMENTAL OF INSTRUMENTATION AND CONTROL

Overview:
This course will cover areas pertaining to the instrumentation,
basic concept of control system and components (sensors, input/
output elements, controllers, final control elements) of a typical
industrial system.

Specific instrumentation and controls for pressure, temperature,

flow, level, density, control valve, and field data acquisition
systems will be covered. This course will go on to explain the
basic working principles, measuring devices, operations, and
specifications as applicable to the major industries..

WHO SHOULD ATTEND?

Engineers and Technicians with little or no knowledge of
instrumentation and aspired or employed in the design phase, »» Variable Frequency Drives
operations and maintenance.
»» Basic Regulatory Control
Course Content: >> Purpose
»» Introduction >> Terminology
>> Course overview >> Basic Control Theory
>> Definitions >> Control Algorithms
>> Control Strategies
»» Process Measurements >> Loop Tuning
>> Purpose >> Design Considerations
>> Types of process measurements >> Operation/Maintenance Considerations
>> Terminology >> Advanced Regulatory Control
>> Design Considerations
Objectives:
>> Maintenance/Operations Considerations
At the end of this course, all trainees shall be able to understand;
>> Pressure,
»» Field measurement devices including level, pressure,
>> Temperature
temperature flow
>> Level
»» Final control elements, including a step by step approach to
>> Flow
sizing control valves
>> Custody Transfer
»» Basic control theory
>> Signal Communication
»» Common control algorithms
»» Key design, maintenance and operations I&C considerations
»» Final: Control Elements
»» Terminology
Duration:
»» Manipulated Variables
5 Days
»» Final Control Elements
»» Control Valves
»» Maintenance/Operations Considerations
»» Types
»» Characterization
»» Sizing
»» Design Considerations

GREENPEG ACADEMY BROCHURE 35

GPI-2: Piping and Instrumentation Diagram
(P&ID)

Overview:
Accurate drawings – and the ability to interpret them – are crucial
to effectively assess emergency situations and evaluate safety,
environmental and regulatory compliance issues. This course will
equip the attendees with techniques to master the reading and
interpretation of Industrial Piping and Instrumentation Diagrams.

Trainees will be using actual Industrial Prints as study material.

The course shall combine classroom instruction and workshop
training exercises focuses on critical documentation essential to
the safe day-to-day operation of facilities (e.g.P&ID, PFD, Plot
Plan, Piping Drawing, etc.).

Who Should Attend: »» Drawing Interpretation Workshop

This course is intended for: Operations and Maintenance »» Interpreting P&IDS – Control & Safety Systems
personnel in the industry. People interested in drafting >> Instrument Symbols
Construction workers such as pipefitters and plumbers People >> Instrument Signal Lines
who work with Lockout/Tagout safety systems. >> Pressure Instruments
>> Temperature Instruments
Course Content:
>> Flow Instruments
»» Introduction
»» Preliminary Engineering Drawings
»» Detailed Engineering Drawings
>> Block Flow Diagram (BFD)
>> Plot Plan
>> Process Flow Diagram (PFD)
>> Electrical Area Classification
>> Material Balance
>> Piping Drawing
>> PFD Symbols
>> Isometric
>> Material Take Off
»» Piping and Instrumentation Diagrams
>> Line List
>> Piping and Instrumentation Diagram (P&ID)
>> Tie-in List
>> P&ID Symbols
>> Shutdown Key
>> Line Numbering
»» Drawing Interpretation Workshop
>> Valve Numbering
>> Equipment Identification Objectives:
>> Abbreviations At the end of this course, all trainees shall be able to;
»» Have the skills necessary to read and understand Piping and
»» Interpreting P&IDS - Valves Instrumentation Diagrams (P&ID’s).
>> Valve Types »» Learn the basics of blueprint reading and interpreting
>> Valve Identification symbols used to represent piping, valves, signals,
>> Valve Fittings instruments, tags and more It will provide improvement in
quality and consistency.
»» Interpreting P&IDS - Equipment
>> Vessels Duration:
>> Pumps 3Days
>> Heat Exchangers
>> Compressors
>> Equipment Identification

GREENPEG ACADEMY BROCHURE 36

GPI-3: Process variables (Flow, Level, Temperature & Pressure):
Operation, Maintenance & Troubleshooting

Overview:
This training course will cover all issues in Instrumentation & Field
Instruments Servicing, Maintenance and Troubleshooting.

This training course will ensure that your engineers and

technicians gain the highest level of process Instrumentation
& Field Instruments Servicing knowledge and skills. It will also
develop skilled maintenance professionals who understand
operating principles and capabilities of process instrumentation
and know how to install, commission, service, operate, and
troubleshoot field process instruments.

Who Should Attend:

Engineers and Technicians involved in the Process Industry who »» Calibration Procedure of RTDs Temperature Transmitter and
requires an appreciation and understanding of the techniques RTD sensors signal converter
used in Process Measurement and Control. >> Temperature Switches and industrial applications.
>> Testing and Calibration of Temperature switches (Set
Course Content: and Reset)
»» Process Field Instrumentation and Process Control Loops
>> Terms and definitions associated with Instrumentation »» Level Measurements
systems >> Continuous level measurement, level gauges and
>> Components of field Instrumentation Control Loops: indicators
Sensors, Transducers, Transmitters Controllers and >> Magnetic and Displacer Level Indicator/Transmitter
control valves >> Level Measurement by Hydrostatic Head
>> Applications Process control loops (Pressure, Level, >> Hydrostatic Head calculation applied in open and
Temperature and Flow) closed tank
>> Instrumentation Calibration Parameters: Range, Span, >> Closed and open Tank Level Measurement with a DP
and Zero Process Instrumentation Signals Transmitter
>> Process Field Transmitters (Smart, Electronic and >> Interface Measurement two and three-phase Separators
Pneumatic) in Oil Production
>> Smart transmitter Configuration Parameters >> Ultrasonic and radar Level Measurement Installation
>> Differential pressure transmitter (Installation, Wiring, and programming
Calibration and Configuration) >> Level switches installation and calibration
>> Troubleshooting field instrumentation control loops
»» Pressure and Flow Measurement
»» Industrial Temperature Measurements >> Principles of Pressure measurement
>> Industrial thermocouple (TC), applications, TC wiring >> Pressure gauges Calibration, Assembly and Disassembly
and code >> Pressure instruments installation considerations and
>> Thermocouple field installation, wiring and testing applications
>> Thermocouple Temperature Transmitter and Calibration >> Calibration of Pressure Gauges and Switches (Set and
Procedure Reset)
>> Temperature signal converter (TC) Thermocouple >> Process Flow Rate Measurements by Orifice Plate
>> Industrial Resistance Temperature Detectors RTDs applications
and Thermistor >> D/P transmitter with Flow Measurement/Square Root

GREENPEG ACADEMY BROCHURE 37

GPI-3: Process variables (Flow, Level, Temperature & Pressure):
Operation, Maintenance & Troubleshooting (CONTD.)

Extraction
>> Calibration and Configuration of differential pressure
flow transmitters
>> Digital Flow meters and Counters applications,
configuration and calibration

»» Analytical Measurements and Applied Process

Instrumentation.
>> Process analytical Measurements
>> Analyzer principles, configuration and probes
Installation
>> Conductivity and Concentration analyzer (probe
Installation & Calibration & Configuration)
>> Turbo compressor and turbine Lube/Seal oil control
system
>> Boiler field instrumentation
>> Heat exchanger field instrumentation

Objectives
At the end of this course, all trainees shall be able to:

»» Develop specific skills, competencies, and points of view

needed by professionals in the field most closely related to
Instrumentation & Field Instruments Servicing.
»» Understand the major process variables (Temperature, Level
Pressure Flow, Analytical) controlled in the Process Industry
»» Describe the types of petrochemical and refining industry
drawings.
»» Designing field process control loops and the elements that
are found in different types of loops, such as controllers,
regulators and final control elements
»» Applying practical skills for testing, maintaining and
modifying process field instruments (Smart electronic and
pneumatic).

Prerequisites:
»» Basic computer knowledge
»» Background in control and automation

Duration:
5 Days

GREENPEG ACADEMY BROCHURE 38

GPI-4: Instrument Verification, Maintenance & Calibration

Overview:
This course has been designed to introduce participants to
the basic principles of Instrument verification, maintenance
and calibration. They will learn about the responsibilities of
the instrument technician and the importance of accuracy and
documentation. The participants will gain knowledge in the
various calibration procedures of various types of measuring
instruments, as well as the more complex final control elements.

Training for:
Personnel involved in design, installation, operation and
maintenance.

Course Content:
»» Calibration and Verification
Objectives:
>> Responsibilities
On completion of the course the student will be able to:
>> Documentation
»» Define calibration
>> Procedures
»» Recognize if an instrument is properly calibrated by
examining the instrument input and output
»» Introduction to calibration and Verification principle
»» Explain how calibration affects quality, productivity, and
>> Pressure, temperature, level & flow instrument/gauges
safety
calibration
»» Identify conditions when calibration is performed such as at
>> Pneumatic and current conversion system
an installation, periodic scheduled maintenance, in response
>> Abbreviations definitions (MPA, KPA, PSI, BAR, KGF/
to process deviation, and after repair or change in mounting
CM)
position
»» Recognize accuracy and precision
»» Current loop characteristics
»» Identify zero shift, span error, combined zero shift and span
>> Pre-check: Checking for open circuit & Checking
error, and non-linearity with a pattern of instrument readings
for short circuit
on an input/output graph or calibration data sheet
>> Loop check
»» Identify the basic elements of a calibration set-up
»» Identify the input values for a five point
»» Familiarization with measuring instruments
»» Calibration check as a percent of the instrument’s range
»» Selection of Measurement and Control Devices
»» Repair modes and records; Failure mode analysis;
Duration:
»» Maintenance, calibration modes, and records; Calibration
5 Days
seals; Tools and equipment
»» Handling equipment; Cleaning and decontamination;
Testing and evaluation; Disassembling and reassembling;
Calibration; Test stands
»» Troubleshooting instrument error
»» Safety while working with instruments
»» Hands-on practical exercises & simulations

GREENPEG ACADEMY BROCHURE 39

 Greenpeg Mechanical Courses

GREENPEG ACADEMY BROCHURE 40

GPM-1: FUNDAMENTALS OF MECHANICAL ENGINEERING

Overview:
This course focuses on the fundamentals of mechanical
engineering, to provide delegates with the necessary
knowledge, skills and safe working practices to enable them
to safely undertake a range of mechanical tasks in an industrial
environment.

This course will enable Technical personnel to familiarize with

engineering techniques including inspection; monitoring and
condition evaluation.

This training course also is designed to allow individuals

working in fields such as mechanical, process and petrochemical
engineering, and other related fields, an opportunity to update
their skills and improve their basic knowledge of modern
mechanical engineering skills.

Course Content:
»» Pressure Vessels (Static Equipment)
>> Pressure vessel parts and Service Classification
>> Overview of ASME VIII-1
>> Material Selection, Designation and Essential Properties
>> Corrosion, Types, Allowance and protection
>> Overview of API pressure vessel inspection
>> Non-Destructive Examination

»» Heat Exchangers (Static Equipment) >> Types of Compressors and Performance Curves
>> Classification of Heat Exchangers >> Surge, Stall and Chocking
>> Overview of TEMA »» Turbines (Rotating Equipment)
>> Design of Shell and Tube heat Exchangers >> Classification of turbines
>> Design of Air cooled and Plate Heat Exchangers >> Gas turbines Main Components and Control
>> Overview of API 660 and API 661 >> Steam Turbines Main Components and Control
>> Heat Exchangers Failure Mechanisms >> Turbine Materials and Coatings
>> Failure analysis of Gas Turbine Components
»» Valves And Piping (Static Equipment) >> Failure analysis of Steam Turbine Components
>> Valves Types and Characteristics
Objectives:
>> Valve Components, Selection and Materials
At the end of this course the attendees will understand:
>> Valve and Actuators Sizing
»» Pressure vessels design, inspection and materials selection
>> Piping Systems and Pipe Materials & Coatings
»» Heat exchangers types, design and failure analysis
>> Overview of API 570 - Inspection & Repair of Pipelines
»» Valves types, sizing and materials selection
>> Fitness for Service, API 579 overview
»» Piping system design, inspection and fitness for service
»» Pumps & compressors types, sizing and problems
»» Pumps And Compressors (Rotating Equipment)
»» Turbines main components and failure analysis
>> Pump Types and Performance Curves
>> NPSH and Cavitation Duration:
>> Pump Selection and Sizing 5 Days

GREENPEG ACADEMY BROCHURE 41

GPM-2: Pneumatics: Operation & Maintenance

Overview:
This course provides maintenance personnel and production
operators etc. with the skills and knowledge necessary to carry
out maintenance tasks on pneumatic and hydraulics systems.
A practical approach is taken throughout this course with
participants gaining valuable ‘hands-on’ experience on training
equipment utilizing industry-standard components designed to
simulate industrial systems.

Training for:
Personnel involved in design, installation, operation and
maintenance of Pneumatics System.

Prerequisites:
Instrumentation, Process and Control Essentials) or equivalent
relevant experience

Course Content:
»» Pneumatic Systems
>> Air supply system;
>> Reciprocating and rotary compressors; Cooling;
Compressor maintenance;
>> Air-line filters and lubrication
»» Pneumatic Schematic Diagrams
>> Schematic symbol construction;
55 Diagramming an air supply;
55 Simple pneumatic systems; »» Troubleshooting Control Valves
55 Timing and safety circuits; >> Checking manual overrides, circuit sequence, and
55 System schematics solenoids; Improper sequence and valve shifting;
»» Installation of System Components Control timing; Lubrication problems.
>> Compressor intakes and foundations; Aftercoolers; »» Troubleshooting Cylinders
Receivers; Dryers; >> Cylinder construction; Checking for correct size, clogged
>> Pipe installation and support; Tubing and hose fittings; filters, frozen air lines, and cylinder misalignment; Worn
System installation. packings and seals; Controls.
»» System Maintenance »» Troubleshooting Air Motors
>> Pneumatic system maintenance; Cylinder maintenance; >> Checking for sufficient air; Contamination; Lubrication;
Tool maintenance; Logs and records; Automatic Air motor abuse; Hose and clamp maintenance; Vane
recorders and recording charts. and piston motors.
»» Determining System Failures »» Pneumatic VS Hydraulic Systems
>> Locating troubles; Operations manual; Checking the >> Air-oil tanks; Pressure boosters; Hydraulic control;
air supply; Troubleshooting valves and actuators; Pneumatic cushioning; System interlock; Pneumatic
Interlocks; Final adjustments. servos; Troubleshooting.
»» Troubleshooting Air Compressors
>> Compressor cooling, lubrication, and valves; Crankcase Objectives:
ventilation; Piston rings; Bearings; Control systems; »» Understand the need for safe isolation and be able to apply
Troubleshooting safe working practices when working with pneumatic and
electro-pneumatic systems.

GREENPEG ACADEMY BROCHURE 42

GPM-2: Pneumatics: Operation & Maintenance
(CONTD.)

»» Demonstrate relevant underpinning knowledge (units,

pressure, forces, etc.).
»» Identify, inspect, adjust and replace:
>> Sensors (pneumatic valves and electrical switches,
proximity sensors and switches).
>> Valves (air and solenoid operated, sequence, directional
control).
>> Actuators (cylinders and rotary).
>> AND / OR elements, relays, timers, flow controls and
quick exhausts.
»» Use visual indicators and manual overrides to check
operation of components.
»» Carry out repairs to pneumatic systems, replace fittings,
plastic pipe-work, etc.
»» Use pneumatic circuit drawings as an aid to systematic
fault-finding.
»» Understand how PLCs are interfaced and used to control
pneumatic systems.

Duration:
5 Days

GREENPEG ACADEMY BROCHURE 43

GPM-3: Hydraulics System: Operation & Maintenance

Overview:
This course delivers an interactive training experience designed
to help trainees understand the various components found in
a typical hydraulic system and how these components function
and interact with each other. It provides maintenance personnel
and production operators etc. with the skills and knowledge
necessary to carry out maintenance tasks on hydraulic systems.

A practical approach is taken throughout this course with

participants gaining valuable “hands-on”experience on training
equipment utilizing industry-standard components designed to
simulate industrial systems.

Training for:
Personnel involved in design, installation, operation and
maintenance of hydraulic system.

Prerequisites:
Instrumentation, Process and Control Essentials) or equivalent
relevant experience

Course Content:
»» Principles of Hydraulics and Hydraulic Fluids
>> Pascal’s Law
>> Main Components of a hydraulic System
>> Filters, Reservoirs and Accumulators
>> Closed and Open Loop >> Meter In and Meter out
>> Properties of Hydraulic Fluid »» Operation and Hydraulic Circuits
>> Types of Hydraulic Fluids >> Operator Responsibilities
>> Fluid Selection >> Symbol of Hydraulic Components
>> Problems Related to Hydraulic Fluids >> Operation of Regenerative Circuits
»» Hydraulic Pumps & Actuators >> Counterbalance Circuits
>> Classification and performance of Hydraulic Pumps >> Decompression Circuits
>> Variable and Fixed Displacements >> Hydraulic Circuits of Various Machines
>> Hydraulic Pumps >> Case Studies
>> Gear Pumps »» Maintenance and Troubleshooting of Hydraulic Systems
>> Vane Pumps >> Flow Chart of Hydraulic Circuits
>> Piston Pumps >> Troubleshooting of Different Components of Hydraulic
>> Pressure Compensator, and Load Sense Control Systems
>> Hydraulic Cylinders >> Assembling and Disassembling Hydraulic Units
>> Hydraulic Motors >> Inspection and Testing of Hydraulic Systems
»» Control Valves >> Maintenance of Hydraulic Systems.
>> Classification of Control Valves
>> Direct-Acting and Pilot-Operated Valves
>> Pressure Control Valves
>> Directional Control Valves
>> Flow Control Valves

GREENPEG ACADEMY BROCHURE 44

GPM-3: Hydraulics System: Operation & Maintenance
(CONTD.)

Objectives:
At the end of this course the attendees will ba able to:
»» Apply safe working practices when working with hydraulic
systems
»» Understand the relevant theory (units, flow, pressure,
temperature, forces, etc.)
»» Understand the operation of hydraulic circuits and
components typically used in industry
»» Correctly maintain power units (fixed / variable pumps,
reservoirs, filters, strainers and gauges)
»» Use hydraulic test equipment to determine the nature and
position of faults
»» Construct a range of functional hydraulic circuits
»» Assess the condition of a hydraulic system by oil analysis
»» Use hydraulic circuit drawings and fault-finding charts as a
systematic aid to fault-finding
»» Select the correct tubing and fittings for hydraulic
applications
»» Correctly cut and bend tubing
»» Understand how to form ferrules
»» Understand the importance of pressure testing
»» Understand the importance of correct filter selection.

Duration:
5 Days

GREENPEG ACADEMY BROCHURE 45

GPM-4: Valves, Pumps and Compressors: Selection, Operation &
Maintenance

Overview:
This course will equip attendees on the principles of the
operation and maintenance of valves, pumps and compressors
one at a time. Valves, Pumps and compressors applications are
extensively useful in many process industries.

Understanding of how to operate the valves, pumps &

Compressors correctly as well as knowing the appropriate
maintenance and troubleshooting methods are vital for trouble
free plant operation. During the course participant’s discussion,
comments, bringing up their own problems are welcomed and
encouraged.

The training will be in three modules. Each module will treat one
of the three instruments.

WHO SHOULD ATTEND?

Instrument, Control, Maintenance Engineers, Technicians, Facility
Managers and System Integrators.

Prerequisites:
GPI 1 (Instrument Verification, Maintenance & Calibration) or
Equivalent relevant experience

Course Content:
»» Valves Technology
>> Types of Valves (globe, gate, ball, plug, check) >> Troubleshooting the Control & Isolation Valves
>> Flow Characteristics 55 Review of Common Faults
55 Flow through Valves 55 Developing a Preventive Maintenance Plan
55 Valve Flow Characteristics >> Review of the Week & Wrap-Up
55 Linear, Quick Opening & Equal % »» Classification, Types of Pumps & Compressors
>> Valve Sizing »» Centrifugal pumps
55 Calculating the Correct CV Value >> Operating characteristics
55 Selecting Valve Size Using Valve Coefficient >> Priming, cavitation
55 Calculations for Correct Valve Selection >> NPSH, NPSH margin
>> Sealing Performance >> Power requirement for pumping.
55 Leakage Classifications »» Pump performance curves
55 Sealing Mechanisms >> Head – capacity curve [H – Q]
55 Valve Stem Seals >> Power – capacity curve [P – Q]
»» Valves Troubleshooting & Maintenance >> Efficiency – capacity curve [? – Q]
>> High Pressure Drop >> Specific speeds
55 Pressure Recovery Characteristics >> Operating point of centrifugal pump
55 Flow Choking »» Compressor working principles, types, operational aspects
55 High Velocities >> Classification, Types of compressors
>> Water Hammer >> Operational principles and constructional features
55 What causes water hammer? >> Compressor operation
55 Solutions for Water Hammer

GREENPEG ACADEMY BROCHURE 46

GPM-4: Valves, Pumps and Compressors: Selection, Operation &
Maintenance (CONTD.)

>> Oerformance characteristics curves

>> Minimum and maximum flow, constraints
>> Surge, significance and control
>> Compressor selection and specification, criteria for
drive rating selection
>> Performance testing
>> Standards and acceptance criteria for performance
testing
»» Operation & Troubleshooting
>> Start-up, priming, shut down
>> Vibration levels and their measurements.
>> Bearing housing temperatures
>> Accessories [shaft seal, bearing]
» Troubleshooting [symptoms, causes, Remedial measures)
>> The functions of a bearing in rotating machines.
>> Bearing and Shaft alignment
>> How to correct for misalignment.
>> Tools for servicing.
»» Preventive and predictive maintenance
>> Maintenance by Plan vs. Maintenance by Default
>> Equipment reliability and availability
>> Building a maintenance management plan

Objectives:
At the end of the course, participants will:
»» Understand the different types of Valves, Pumps &
Compressors and the range of their applications
»» Be able to read and interpret the performance curves of
Valves, Pumps & Compressors
»» Be able to understand the overview of testing standards/
codes
»» Understand Operation, maintenance & Troubleshooting
aspects including the Start-up, priming,shut down
»» Know Preventive and Predictive maintenance of Valves,
Pumps & Compressors
»» Be able to monitor Vibration levels and their measurements.
»» Know the significance of bearing housing temperatures etc.
»» Understand principles of Condition Based Monitoring.

Duration:
5 Days

GREENPEG ACADEMY BROCHURE 47

GPM-5: HVAC-Heating Ventilation & Air Conditioning:
Operation, Troubleshooting & Maintenance

Overview:
Fundamentals of air conditioning system give comprehensively
understanding air treatment
and heat transfer principle in reducing energy cost, besides
essential knowledge of fluid mechanics in air conditioning
system. This plays important role on operation and maintenance
of air conditioning systems.

This course will enable the attendees to be able to analyze

and recommend the most effective solution available in air
conditioning system for operation and maintenance, enable
to utilize energy as possible as saving due to limited energy
resources, and also you are familiar and better understanding of
all aspects relate to efficient air conditioning system in building.

Trainign for:
Engineers, Supervisors, Technicians, Project and Maintenance
Engineers in charge of HVAC systems

Prerequisites:
Basic knowledge of refrigeration systems.

Course Content:
»» HVAC Systems Design
>> Sources of heat load
>> Using the equation of each heat load for analysis and
possible reduction in the heat load »» Heat Transfer and Selecting the Right AC System
>> Air treatment and human comfort >> How cooling towers work for centralized water-cooled
>> Evaluating and studying the outside and inside design systems
conditions to meet the human comfort >> Thermal storage
>> Daily and monthly heat load profiles, how they affect >> Types of thermal storage systems
the heat load >> Air cooled systems Load shifting (partial and full), daily
>> Selecting the type of AC system and weekly, case study with calculations and comparison
of C.O.P
»» Piping System for Chilled Water Applications >> Ventilation, infiltration, ex-filtration. How to minimize
>> Velocity/friction loss VS initial and running cost. How to their heat loads.
decide which way to go >> Factors used to select the right AC system
>> Closed or open type systems. (Advantages and dis-
advantages of each type) »» HVAC Operation
>> Pressure breakers and the need for high rise buildings >> System components
>> Expansion and contracting of the piping circuits and the >> System start-up preparation
selection of expansion joints, pressurized expansion & >> System running conditions
make up tanks >> Systems sequence of operation
>> Refrigerants and their effect on AC systems selection >> System monitoring
and the environment

GREENPEG ACADEMY BROCHURE 48

GPM-5: HVAC-Heating Ventilation & Air Conditioning:
Operation, Troubleshooting & Maintenance (CONTD.)

>> System partially stopping

>> System shutdown

»» HVAC Maintenance
>> Scheduled preventive maintenance routines
>> Daily log sheets and the monitored items and logged
records
>> Utilizing records history for improvement of systems
reliability
>> Hand over package and its importance for proper
maintenance
>> Training of hands on staff for better understanding of
the systems to reduce down time and operational cost
>> Operation and maintenance case studies
>> Open discussions including any specific related cases
from attendees
> Servicing and Troubleshooting

Objectives:
»» Understand the HVAC design as materials and equipment
»» Analyze the alternatives and select the best one
»» Determine the proper AC Units
»» Understand the operation modes
»» Develop the maintenance tasks from the available manuals

Duration:
5 Days

GREENPEG ACADEMY BROCHURE 49

CIMS: CERTIFICATE IN INDUSTRIAL MECHANICAL SYSTEM

Overview:
This course focuses on typical industrial applications of
mechanical engineering technologies. It develops trainees ability
to design and create mechanical systems, including those used
in the manufacturing, bottling, breweries, Oil & Gas, automotive,
aeronautics, robotics, and manufacturing industries. Subtopics
include mechanics, fluid dynamics, heat transfer, and more shall
be covered during the course of this training.

Upon completion of this program, you will gain skills and

knowledge in the latest and developing technologies in mechanical
engineering. It will equip the attendees with the necessary skills
to address the demands of the mechanical engineering industry.
Personnel with a background in mechanical, instrumentation &
control, electrical, or industrial plant and systems engineering will
be particularly well-placed to benefit from this program as it is
designed to prepare them for further career development in the
mechanical design and maintenance industries »» Select appropriate gears and bearings
»» Understand, Monitor, control and evaluate vibrations
Course Content: »» Select the appropriate manufacturing system and understand
the principles of design for manufacturing
» MODULE 1: Fundamentals of Mechanical Engineering »» Initiate and set up an effective but simple inspection and
» MODULE 2: Materials, Codes and Standards in Mechanical maintenance programme (including lubrication)
Systems »» Appreciate the need for standardization and understand the
»» MODULE 3: Mechanical System Design common applicable mechanical standards and codes
»» MODULE 4: Gears and Bearings
»» MODULE 5: Mechanical System Drives and Prime Movers Duration:
»» MODULE 6: Fluid in Mechanical System 2 Months
»» MODULE 7: Manufacturing and Production Systems
»» MODULE 8: Mechanical System Maintenance and
Troubleshooting

Course Benefits:
At the end of this course, all trainees shall be able to;
»» Iinterpret basic mechanical drawing and understand basic
mechanical engineering concepts
»» Understand the need for standardization and the common
applicable mechanical standards and codes
»» Understand and determine the importance of common
mechanical engineering material properties in relation to
component life and failure.
»» Perform basic design for static strength.
»» Apply principles governing the operation of common
mechanical drive components, prime movers and actuators

GREENPEG ACADEMY BROCHURE 50

 GREENPEG ENGINEERING DESIGN
SOFTWARE COURSE (GPDA)

GREENPEG ACADEMY BROCHURE 51

GPDA-1: Autocad 2D

Overview:
The basic AutoCad course will give attendees foundation knowledge
in the use of this powerful drafting software that is used across
multiple design, architectural and engineering companies worldwide.
Building up knowledge about the essential drawing and drafting tools
enables users to leave the AutoCAD training course with a confident
foundation knowledge that will allow them to explore the higher
functionality this software offers.

Trainign for:
Engineers, Supervisors, Technicians, Project and Maintenance
Engineers in charge of HVAC systems

Prerequisites:
»» Advanced Object Types
Instrumentation, Process and Control Essentials) or equivalent
>> Drawing Arcs, Drawing Polylines, Editing Polylines,
relevant experience
Drawing Polygons, and Drawing Ellipses

Course Content:
»» Analysing Model and Object Properties
»» Introduction to Autodesk AutoCAD
>> Working with Object Properties and Measuring Objects
>> Starting the Software, User Interface, working with
Commands, Cartesian Workspace, opening an Existing
»» Advanced Editing Commands
Drawing File and Saving a Drawing File.
>> Trimming and Extending Objects, Stretching Objects,
Creating Fillets and Chamfers, Offsetting Objects, and
»» Basic Drawing & Editing Commands
Creating Arrays of Objects.
>> Drawing Lines, Erasing Objects, Drawing Lines with
Polar Tracking, Drawing Rectangles, Drawing Circles,
»» Inserting Blocks
Undo and Redo Actions
>> What are Blocks, working with Dynamic Blocks, Inserting
Blocks, Inserting Blocks using the Tool Palettes, Inserting
»» Projects - Creating a Simple Drawing
Blocks using the Design Center, Inserting Blocks using
>> Create a Simple Drawing and Create Simple Shapes
the Content Explorer
»» Setting Up a Layout
»» Drawing Precision in AutoCAD
>> Printing Concepts, working in Layouts, Creating
>> Using Running Object Snaps, Using Object Snap
Layouts, Creating Layout Viewports and Guidelines for
Overrides, Polar Tracking at Angles, Object Snap
Layouts.
Tracking and Drawing with Snap and Grid
»» Printing Your Drawing
>> Printing Layouts,Print and Plot Settings
»» Making Changes in Your Drawing
>> Selecting Objects for Editing, Moving Objects, Copying
»» Text
Objects, Rotating Objects, Scaling Objects, Mirroring
»» Working with Annotations, Adding Text in a Drawing,
Objects, and Editing with Grips.
Modifying Multiline Text, Formatting Multiline Text,
»» Organizing Your Drawing with Layers
Adding Notes with Leaders to Your Drawing and
>> Creating New Drawings with Templates, what are
Creating Tables.
Layers, Layer States and Changing an Object’s Layer.

GREENPEG ACADEMY BROCHURE 52

GPDA-1: Autocad 2D (CONTD.)

»» Hatching
>> Hatching
>> Editing Hatches

»» Adding Dimensions
>> Dimensioning Concepts
>> Adding Linear Dimensions
>> Adding Radial and Angular Dimensions
>> Editing Dimensions

Course Benefits:
At the end of this course, participants will learn how to:
»» Create 3D models from 2D designs.
»» Use solid modelling, surface modelling and mesh modelling
techniques.
»» Create full working drawings of your 3D models.
»» Produce visualisations of models, incorporating lighting and
materials.

Duration:
5 Days

GREENPEG ACADEMY BROCHURE 53

 GPDA-2: Autocad 3D

Overview:
This session introduces the basics of 3D modelling using
AutoCAD. It covers primitives (basic shapes) which can be used
as the basis for other more complex shapes, or on their own and
creating 3D scenes from 2D profiles. It then moves to show you
creating composite solids which are objects that are produced by
combining two or more individual objects. It also covers some of
the techniques for working in 3D and also how you can create a
3D model from some of your existing 2D cross-sections.

Course Content:
»» 3D Solids Modeling
»» Introduction to 3D Modeling, Creating Solid Primitives,
Creating Models from 2D Profiles and Creating
Duration:
Composite Solids
3 Days

»» Editing Solid Models

>> Adding Detail to Your Solid Models
>> Changing the Model Position
>> Duplicating the Model
>> Getting Information from 3D

»» Objects
>> Creating Drawings from 3D Models

»» 3D Mesh Modeling
>> Creating Mesh models
>> Editing Meshes
>> Converting Meshes to solids and Surfaces
»» Surface Modeling
>> Creating surface forms such as - Loft, Extrude, Sweep

»» Visualization Tools
>> Using Visual Styles
>> Using Cameras and Views
>> Using Lights
>> Using Materials

Course Benefits:
At the end of this course, participants will be able to:
»» Navigating the AutoCAD user interface.
»» Use the fundamental features of AutoCAD.
»» Use the precision drafting tools in to develop accurate
technical drawings.
»» Present drawings in a detailed and visually impressive
manner.

GREENPEG ACADEMY BROCHURE 54

GPDP-3: Plant Design & Management System (PDMS) Software

Overview:
This course is designed to equip participants in using the various
tools and components in designing and modeling equipment’s
in 3D view. PDMS is industry standard software for 3D plant
modeling. The software is equipped with vast capabilities
including Equipment modeling, Pipe work modeling Drafting etc.
Participants of this training will be exposed to the practical use
of the software during the training, as they design an industrial
operation

Course Content:
»» Equipment workspace review
»» Equipment Hierarchy overview
»» Equipment Module & Tabs
»» Primitives
»» P-Points
»» Negative Primitives
»» Equipment Modeling Options
»» Model Editor for Equipment
»» Creating Nozzles
»» Obstruction Volumes
»» Create Equipment using Templates
»» Overview of PDMS
»» Piping workspace & Hierarchy overview
Course Benefits:
»» Overview of Piping Specifications
At the end of this course, participants will be able to:
»» Piping Settings
»» Understand the role of PDMS in engineering industry
»» Pipe creation form
»» Describe role and responsibilities of PDMS Engineer/
»» Model Editor & Settings
Designer/ Administrator
»» Head & Tail attributes
»» Discuss piping engineering fundamentals along with pipe
»» Isometrics
fittings and components
»» Changing Specifications
»» Elucidate piping codes, standards, and calculations
»» Forwards & Backwards mode
»» Able to create piping and equipment layout
»» Piping Assemblies
»» Develop equipment modeling and pipe modeling
»» Positioning functions
»» Prepare piping deliverable documents and drawings
»» Splitting & Merging Pipes
»» Rotating Tool Duration:
»» Data Consistency 5 Days

GREENPEG ACADEMY BROCHURE 55

GPDI-4: SmartPlant Instrumentation (INTools) Administration

Overview:
This course is designed for IT specialists and support personnel
who are responsible for installation and system administration
of SmartPlant Instrumentation. In this course, students will
learn software and hardware requirements, system, installation,
overview of database structure, database maintenance and
overview of customization.

Topics Covered:
»» SPI System Installation Overview
»» Installation and Configuration on MS-SQL
»» Intergraph Software Installation
>> SPLM Installation
>> SPLM Configuration
>> SPI Installation
»» Database Preparation – DBSetup utility

»» SPI Admin Setup and Configuration

>> Domain Initialization
>> System Administration Schema
>> Domain Schema

»» System Administrator Topics

>> Domain Definition
>> Department and User Management
>> Security Options
>> Database Maintenance options Course Benefits:
At the end of this course, participants will be able to:
»» Domain Administrator Topics »» Understand the role of system and domain administrator
>> PAU Structure »» Support and maintain project database for efficiency.
>> Naming Conventions »» Support users confidently.
>> Groups and Access Rights
>> Access Rights
Duration:
>> Additional Activities
2 Days
»» Internal Setup Utility
»» SPI Backups

Prerequisites:
»» Familiarity with Microsoft Windows environment and
applications
»» Familiarity with relational database concepts

GREENPEG ACADEMY BROCHURE 56

GPDI-5: SmartPlant Instrumentation for Users (INTools)

Overview:
This course is designed for instrumentation specialists involved
in the definition and specification of instrumentation and control
systems using the SmartPlant Instrumentation software. In this
course, students learn how to define the instruments using
SmartPlant Instrumentation as per the specifications of project
deliverables.

Course Content:
»» Introduction
>> SPI Modules overview & Basic Workflow
»» Instrument Index Module
>> Populating instrument table, Adding Loops/Tags &
Editing Loop/Tag properties
>> Utilizing the Index Browse & Index Module Reports
>> Typical and Batch loop creation
»» Process Data Module
>> Defining Process data for process lines and Instruments
»» Calculation Module
>> Performing calculations on flowmeters, Control Valves,
thermowells & Relief Valves
»» Specifications Module
>> Defining specification for instrument and generating
reports
»» Wiring Module
>> Wiring Methodology
>> Device panel creation and wiring Course Benefits:
>> Terminal Strip and Cable configurations At the end of this course, participants will be able to:
>> I/O Card Configuration »» Generate instrument index
>> Interconnection wiring and report generation »» Generate instrument process data
»» Loop Drawing Module »» Perform calculation for field instruments
»» Loop Drawing Management & Generation »» Define Specifications
»» Hook-Up Module »» Perform instrument interconnection wiring and generate
>> Creating and using Hook-ups reports
»» Able to generate loop drawing
»» Modify and effect changes made on field.

Duration:
5 Days

GREENPEG ACADEMY BROCHURE 57

 GPDE-6: Power Systems Analysis Course
Using ETAP Software

Overview:
This hands-on workshop is specifically designed to cover the
functionality of ETAP software. Industries nowadays are in pursuit
of candidates having skills in Power system simulation packages.
Having the knowledge to analyze power network and simulate
power systems in ETAP software can help attendees to perform
effectively in the power sector.

This course also covers all the fundamentals of conducting

analysis in power systems, thus it will be easy for beginners to
follow the course. Each lesson is tailor made to be detailed and
precise with practical examples. Engineers in the industry can
update and refresh their knowledge, and learn to analyse using
in ETAP software.
>> Starting device simulation
>> Report, plots and recommendation
Course Content:
>> Motor start study document
»» Introduction To Power systems Analysis and ETAP overview
>> One Line Diagram modelling in ETAP
»» Short Circuit Analysis and Calculation
>> Edit and Simulation Toolbars
>> Calculation methods
>> ETAP Library
>> Duty, IEC60909 and IEC61363
>> Creating OLV
>> Input data entry required
>> System dumpster
>> Short circuit (SC) study case
>> AC Element Toolbars
>> Device evaluation
>> Composite Networks
>> Analysis tool
>> Adding Protective Devices
>> Vendor data comparison
>> 3-D Modeling
>> Report and recommendation
>> Scenario and study wizard
>> Motor start study document

»» Load Flow (LF) Analysis

»» Coordination Protection
>> Input data required and entry
>> Input data required
>> Calculation methods
>> Vendor’s data modeling
>> Load Flow (LF) study case
>> Coordination protection
>> Loading category
>> Report and recommendation
>> Generation category
>> Analysis running tools
»» Arc Flash Analysis
>> Report and recommendation
>> Calculation methods
>> Load Flow result analyzer
>> Arc flash study case
>> Load Flow study document and reports
>> Definition of FCT, incident energy, flash protection
boundary and hazard risk
»» Motor Starting and Acceleration
>> Category
>> Input data required
>> Minimum data entry
>> Static acceleration vs dynamic acceleration
>> Personal protective equipment
>> Motor start (MS) study case
>> Reports and label
>> Analysis running tool

GREENPEG ACADEMY BROCHURE 58

 GPDE-6: Power Systems Analysis Course
Using ETAP Software (CNTD.)

»» Protective Device Coordination

>> Device curve review
>> STAR study case
>> Interface with one-line diagrams
>> Minimum data entry
>> Changing device settings
>> STAR TCC features
>> Sequence of operation
>> Protection device study document

»» Other Modules Based On Attendees Request and Time

Permitting

Course Benefits:
At the end of the course, the attendees should be able to:
»» Build system single line diagrams using IEC standards and
ANSI standards.

»» Interpret and analyze Electrical study reports such as Load

Flow report, Short Circuit report etc.

»» Size protective devices; understand the principle of electrical

protection and Transient Stability.

»» Read and interpret TCC curves, Understand Arc Flash

analysis, and recent IEEE and IEC regulations.

Duration:
5 Days

GREENPEG ACADEMY BROCHURE 59

 GREENPEG ENGINEERING ELETRICAL/
POWER COURSE (GPE)

GREENPEG ACADEMY BROCHURE 60

GPE-1: INTRODUCTION TO ELECTRICAL SYSTEM AND SAFETY

Overview:
This training course will familiarize students with the occupational
safety and health concerns which should be inherent in every
electrical system.

In the designing, operating and maintenance of electrical

systems, the engineer must consider the health and safety hazards
associated with electrical components as well as the safety of the
surrounding community from fires, shocks and explosions.

Also included in the training are basic concepts of electrical

systems require for both entry-level and experienced electrical
professionals to effectively go about their duties on the job.

Training for:
Engineers and Technicians involved in the Process Industry and
other allied industries who require an appreciation and deeper
understanding of electrical systems and safety requirements
associated with them.

Course Content:
»» Electricity Basics
>> Ohm’s law
>> Types of electrical faults
>> Overloads
>> Short circuits
>> Overcurrent Protective Devices
>> Interruption Rating
>> Current limitation
>> Fuses
>> Circuit Breakers
»» Ignition of flammable and combustible materials and
>> Circuit Protection Checklist
explosives
»» An introduction to safety and some basic electrical
>> Introduction
engineering concepts
>> Mechanics of fire
>> Introduction
>> Characteristics of combustion
>> Hazard control as a design criterion
>> Explosions
>> Review of the fundamentals of electricity and circuits
>> Explosive atmospheres
»» Electrical shock hazards and controls, and inadvertent
>> Electrical phenomena as an ignition source
activation of equipment
>> Methods to control ignition hazards
>> What is electric shock
>> Overheating, damage to equipment, electrical
>> Effects of shock on the human body
explosions
>> Shock hazards in special environments
»» History of Electrical Safety
>> Controlling the shock hazard
>> Electrical Safety Organizations
>> Conclusions regarding shocks
>> OSHA
>> General Duty Clause

GREENPEG ACADEMY BROCHURE 61

GPE-1: INTRODUCTION TO ELECTRICAL SYSTEM AND SAFETY
(CONTD.)

>> NFPA, IEEE, NRTL, NEMA, ANSI, ANSI, ASTM and »» Understand electrical codes and standards associated with
NECA electrical safety
>> Professional liability. »» Get a deeper understanding of the mechanism and
»» Electrical safety codes, standards and professional liability mechanics of more serious electrical hazards like arc flashes
>> Working on Deenergized equipment and arc blasts
>> Establishing a Safe work condition »» Become competent in analyzing electrical hazards.
>> Working on Energized equipment
>> Who is qualified? Duration:
>> Energized Electrical Work Permit 5 Days
>> Employer and Employee responsibilities
>> Professional Liability
»» Arc-Flash and Other Electrical Hazards
>> Arc-Flash and Arc-Blasts
>> Arc-Flash Metrics
>> Arc-Blast effect
>> Light and sound effects

»» Systems safety analysis

>> Inductive method of system safety analysis
>> Deductive method of system safety analysis
>> Shock hazard analysis
>> Approach Boundaries
>> Flash Hazard analysis
>> Arc flash calculations and hazard calculation examples
>> IEEE 1584 Arc-Flash hazard calculation and NFPA 70E
table method
»» Minimizing Arc-Flash and Other Electrical Hazards
>> Design a safer system
>> Use and upgrade to current-limiting overcurrent
protective devices
>> Implement an electrical safety program
>> Observe safe work practices
>> Use an energized electrical work permit
>> Use personal protective equipment (PPE)

Objectives:
»» Understand at a deeper level the fundamentals of electrical
systems
»» Be more conscious of hazards associated with electrical
systems
»» Understand different techniques of electrical hazard control
»» View an electrical shock from an anatomical perspective and
understand how to prevent it.
»» Become aware of the mechanisms associated with
electrical fire.
»» Get an historical perspective of electrical safety

GREENPEG ACADEMY BROCHURE 62

GPE-2: FUNDAMENTALS OF ELECTRICAL DRAWINGS AND
DIAGRAMS

Overview:
This course is designed to provide the knowledge of the various
types of electrical diagrams used in the industry, and to develop
the skills necessary to read, draw, and interpret these diagrams.
With a basic grasp on understanding electrical diagrams,
technicians and engineers are able to develop a logical pattern of
troubleshooting that can aid in the successful analysis of systems.

Diagram analysis for troubleshooting electrical systems will be

practiced. After completing this course, the trainee will possess
a professional knowledge of different types of drawings, and
diagrams, how to interpret them accurately and understand their
purpose and flow.

>> Views
Training for:
>> Construction wiring diagram
Anyone who works on or near power generation, transmission,
>> Site plans (Plan view)
or distribution systems should attend this course. Additionally,
>> Three-line diagrams
supervisors, managers, safety personnel, and those responsible
>> Interconnect wiring diagrams
for ensuring a safe work environment should attend this course.
>> Diagram scales
>> Schematics Circuit Diagram
Engineers and Technicians who are involved in the Process
>> Single Line Diagram or One-line Diagram
Industry and other allied industries who are responsible for the
>> Electrical Floor Plan
electrical power systems and electrical equipment also need the
>> Logic Diagrams
knowledge of electrical drawings to effectively carry out their
»» Logic Diagrams
duties.
>> Control circuit diagrams
>> Applications of schematic diagrams
Course Content:
>> Purpose of schematic diagram
»» Background
>> Cross-reference between coils and contacts
>> History of Electrical Blueprints
>> Logic diagrams & solid-state logic circuits
>> Computer Aided Drawing and Design
>> Logic gates – AND, OR, NOT, NAND, NOR and
>> Maps
Exclusive OR
>> Purpose of Electrical Diagrams
»» Cabling, Wiring Layout and Cable Schedule
>> Blueprint Page Layout
>> Different types of cabling drawings
»» Electrical Drawings
>> Wiring diagrams
>> Drawings – relevance to engineering
>> Example of cable routing schedule
>> Introduction to basic electrical drawings
>> Cable system drawings
>> Standards & their necessity
>> Example for cable layout
>> Drawings in plant engineering
>> Cable tray installation
>> Manufacturing organization
>> Different types of wiring drawings
>> Typical engineering drawing & its parts
>> Cable schedule
»» Symbols And Terms
>> Example of cable schedule, conduit schedule, cable
>> Switches
tray schedule
>> Symbols and abbreviations
>> Example of control cable interconnection
>> Device Numbers
>> Conventions used
»» Types Of Diagrams
>> Practical exercise – wiring drawing
>> Block, Wiring, Logic, Pictorial, Riser, IC Diagram.

GREENPEG ACADEMY BROCHURE 63

GPE-2: FUNDAMENTALS OF ELECTRICAL DRAWINGS AND
DIAGRAMS (CONTD.)

Duration:
5 Days

>> Conventions used for layout drawings

»» CAD & Drawing Process Flow
>> Automated bill of material generation
>> Layers and their use in sharing information
>> Drawing management system
>> Planning & assigning of drawings
>> Drawing process flow and its steps
>> Revision control and ownership of the drawing
>> Introduction to CAD
>> Capabilities of CAD – editing, accuracy, storage &
product design
>> Use of symbol & symbol libraries
>> Oil & gas application
>> Hazardous area zones in layouts

Objectives:
»» Draw detailed electrical diagrams of circuits and wiring
diagrams/schedules, block diagrams,
»» Schematics, panel/board layouts, assembly and installation
drawings, modification drawings, and conversion between
drawing types
»» Identify components and materials from supplier/
manufacturer’s catalogues
»» Design detailed electrical drawings
»» Draw sets professionally
»» Draft robust documentation
»» Produce final drafts for verification
»» Be able to handle critical issues as a result of increased
troubleshooting competence borne out of improved
electrical diagram interpretation acumen.
»» Utilize our case study sessions to gain practical
knowledge that will give you an edge on the field.

GREENPEG ACADEMY BROCHURE 64

GPE-3: Effective Maintenance, Troubleshooting &
Repairs Using Schematics

Overview:
This course equips engineering personnel with the right
approach to troubleshooting without guessing or using trial &
error method. It eliminates wastage on components parts thus
allowing only defective components to be replaced in the course
of troubleshooting. Participants will also learn about the operation
of electrical control components, testing and interpretation of
technical specification on these components.

Trainign for:
Electrical Technicians, Engineers, Supervisors and
Electromechanical Technicians

Prerequisites:
Course Benefits:
Basic electrical knowledge
At the end of this course, participants will be able to:
»» Measure electrical parameters
Among others, you will cover:
»» Understand Single line diagrams
»» Introduction to electrical troubleshooting using schematic
»» Understand three lines Diagrams
diagram
»» Identify, use and test electrical control components
»» Legends interpretation
»» Understand power and control of three phase motor control
»» Electrical Symbols identification / designators
schematic diagrams.
>> Power symbol, Control symbol, Switches, Sensors,
»» Understand 5 step approach to troubleshooting
Meters, Output devices
»» Troubleshoot and rectify electrical faults using schematic
»» Basic layouts
drawings.
>> Schematic diagram, Wiring diagram, Block diagram
e.t.c »» Identify, use and test electrical control components
> Single-Line Diagram »» Demonstrate practical troubleshooting skill

>> Purpose of a single line diagram,

»» Three-Line Diagram Duration:
»» Practical exercise using schematic diagrams 5 Days
»» Electrical components identification, operation & testing
>> Contactors, Overload relay, Timer relay, Photo sensors,
Proximity sensors, Push buttons and switches, Three
phase induction motor, MCB/MCCB e.t.c
»» Electrical measuring instrument
>> DMM, Phase sequencer, Clamp meter, Merger tester
»» Five step approach for effective troubleshooting
»» Fault categories
>> Short circuit and Open circuit
»» Troubleshooting using simulator
>> Troubleshooting Motor control circuits -Simutech
multimedia software
»» Troubleshooting practice

GREENPEG ACADEMY BROCHURE 65

GPE-4: Industrial Motor Control:
Operation, Troubleshooting & Maintenance

Overview:
This course deals with working principle of a three phase AC
induction motor and the various control techniques associated
with its operation. Also, the ratings of fuses and settings of
overloads for various sizes of an electric motor will be discussed.

Training for:
Engineers & Technicians, Plant Engineers and those with the
mandate to supervise them.

Prerequisites:
Basic Electrical and AC motor knowledge

Course Content:
»» Motor Selection, Maintenance, Testing & Replacement
Motor Basics
» Motor terminology, Types of motors and their suitable
applications, Testing equipment, Field troubleshooting
checklist, Motor selection, Nameplate data, IEC motor
ratings, Energy considerations
»» Safety Issues When Troubleshooting or Replacing Motors
»» Procedures for Replacing a Motor
»» Motor Maintenance
»» Working with Control Circuits -Fundamentals of Control
Circuits
»» Motor Drives and Special Control Circuit Applications
>> Uses of 3 phase AC induction motors Objectives:
>> Motor controller elements- operation and »» Identify the different types of motors and their appropriate
troubleshooting applications
»» Electrical measuring instrument description and usage »» Test for and troubleshoot motor problems
>> Analogue meter »» Properly select and replace a motor
>> Digital Multi-Meter »» Keep a motor properly maintained
>> Clamp meter »» Identify and understand symbols used in common control
>> Megger meter circuit drawings
»» Motor protection »» Use a logical, systematic approach to troubleshooting
>> Overload protection »» Find and fix common control circuit problems
>> Over current protection
»» Other types of protection
>> Low voltage protection, Phase failure protection, Phase Duration:
reversal protection, phase sequence control, Ground 5 Days
fault protection, Low voltage control
»» Common problems with motor control circuit and their
solutions.

GREENPEG ACADEMY BROCHURE 66

GPE-5: FUNDAMENTALS OF VARIABLE FREQUENCY DRIVES

Overview:
This training course will cover the different areas of electric drives.
From the different manufacturers to the different types of electric
drives available and also how to choose the right one suited to
your application. Also included in the training are: Installation,
Parameterization and Commissioning,

Troubleshooting and special functions available with electric

drives. This training course will ensure that engineers and
technicians gain the highest level of knowledge in electric
drives and on how to install, commission, service, operate, and
troubleshoot them.

Training for:
Engineers and Technicians involved in the Process Industry and
other allied industries who require an appreciation and deeper
understanding of electric drive technology.

Course Content:
»» Introduction to electric drives
>> What are electric drives
>> Why do we need Variable Frequency Drives?
>> Types of Variable Frequency Drives
>> How to select VFD for my Application
>> Manufacturers
>> VFD Draw backs & Solutions
»» Motor/Drive selection
»» A brief overview of power electronic converters for drives
>> Power range for motors and drives
>> Voltage control – D.C. Output from D.C. supply
>> Load requirements
>> Controlled Rectification – D.C. from A.C.
>> General application considerations
>> Inversion – A.C. from D.C.
>> Cycloconversion – A.C. to A.C. but with Objectives:
different frequencies »» At the end of the course, the participants should be able to:
>> Inverter switching devices »» Identify the different types of drives and their applications
»» Electric drive Connection, Commissioning and »» Understand the basics of the underlying technology of drives
Troubleshooting »» Install and Commission drives
>> Safety and standards »» Carry out maintenance on drives
>> Mechanical Installation »» Understand Fault and alarm codes and Troubleshoot drive
>> Electrical Installation and wiring problems
>> Parameterization and commissioning »» Properly select and replace a drive
>> Peripheral devices and options »» Find and fix common drive problems
>> Troubleshooting
>> Periodic Inspection and Maintenance
>> Four quadrant operation Duration:
>> Communications 5 Days

GREENPEG ACADEMY BROCHURE 67

GPE-6: COMPONENTS OF A COMPLETE POWER SYSTEM:
FROM GENERATION TO UTILIZATION

Overview:
This training course will familiarize students with the complete
electrical power system architecture from generation all the
way to utilization. Also included in the course is Power System
Design, Short Circuit Analysis, Coordination Studies, Power
Factor Analysis and power system harmonics study.

It is designed to address all facets of industrial power generation

and distribution systems, including system planning, equipment
selection, specification, application, system grounding, harmonic
control, protection, conformity with electrical code requirements
and power system maintenance. This program will also cover
many in-class examples and problems for a hands-on learning
experience.

Training for:
Engineers and Technicians involved in the Process Industry
and other allied industries who require an appreciation and
deeper understanding of electrical power systems and safety
requirements associated with them.

Prerequisites:
Basic Electrical and AC motor knowledge

Course Content:
»» History of the Electrical Power system
>> Ohm’s law >> Power Electronics
>> Types of electrical faults >> Protective Devices
>> Overloads >> SCADA systems
>> Short circuits »» Power System Design
>> Overcurrent Protective Devices >> Introduction to Electrical Power System Design
>> Interruption Rating >> Electrical Safety Considerations
>> Current limitation >> Economic Considerations of Design
>> Fuses >> Delta vs. Wye Configurations
>> Circuit Breakers >> Radial Distribution Systems
>> Circuit Protection Checklist >> Networks
»» Fundamentals of Electrical Power >> Electrical Codes and Standards
>> Introduction >> Double Ended Substation
>> Hazard control as a design criterion >> Loop System
>> Review of the fundamentals of electricity and circuits >> Selecting the Appropriate Voltage
»» Components of an Electrical Power system >> Voltage Drop Calculations
>> Supplies »» Power System Calculation and Sizing
>> Loads >> Appliance Loads
>> Transformers >> General Lighting Load Calculations
>> Conductors >> Receptacles Load Calculations
>> Capacitors and Reactors >> Relevant Electrical Code Requirements

GREENPEG ACADEMY BROCHURE 68

GPE-6: COMPONENTS OF A COMPLETE POWER SYSTEM:
FROM GENERATION TO UTILIZATION (CONTD.)

>> Demand Factors

>> Transformer sizing
>> Conductor selection.
>> Insulator type
>> Breaker and fuse selection
>> Switchboard bus rating
>> Neutral and ground conductors
>> Continuous vs. Non-Continuous
>> Panel Schedules
>> Hazardous locations
>> Design case studies
»» Power factor and harmonic analysis
>> Power Factor Correction
>> Power Factor Calculations
>> Third Harmonics
>> Utility Rate Structure
>> Harmonic Related Problems
>> Resonance
>> Correction of Harmonic Problems
>> Design of a 5th Harmonic Filter for an Industrial Plant
»» Power Systems in Practice
>> Residential Power system
>> Commercial Power system
»» Power System Management
>> Fault management
>> Maintenance and Augmentation
>> Frequency and Voltage management.
>> Power quality issues

Objectives:
»» Understand power system design and analysis
»» Evaluate harmonics and design harmonic filters
»» Carry out maintenance of power systems
»» Select and size power system components
»» Conduct short circuit studies
»» Become safety conscious when working with electrical
power systems.
»» Design electrical power systems more efficiently and
effectively
»» Calculate overcurrent device setting.

Duration:
5 Days

GREENPEG ACADEMY BROCHURE 69

GPE-7: ELECTRICAL SWITCHGEAR COURSE

Overview:
This course covers the Efficient Operations and Maintenance
of electrical switchgear. Switchgear units are critical in the
protection and supply of electrical power in the manufacturing
sector and in utility distribution systems as they serve to protect
other equipment. Careless maintenance routines can lead to
system inefficiencies and loss of system dependability.

There are many tools utilized in the maintenance of low, medium

and high voltage switchgear today, therefore, it is important to
know the differences in what to use when. This course is designed
to educate learners with the fundamentals of operating and
maintaining electrical switchgear and also enable maintenance
managers and technicians to be aware of the importance of
effective maintenance schedules for switchgear. >> Fuses as alternatives to circuit breakers
>> Auto-reclosers and auto-reclose operation
At the end of this course, learners will be able to go about »» Application of Switchgear
planning and carrying out the maintenance activities of electrical >> The history of switchgear
switchgear efficiently. >> Principles of current interruption
>> Plain break circuit breakers
Training for: >> Bulk and small oil volume circuit breakers
Engineers, Supervisors and other technical individuals who >> Operating mechanisms
require a thorough understanding of switchgear and circuit >> Transfer earth circuit breakers
breaker design, setup, inspection, testing, maintenance and >> Fixed and withdraw-able designs
overhaul in the discharge of their duties.Members of various >> Switchgear guidelines
industries including electricity and utility, Ministry of Power, etc. >> Switching procedures. Automatic Transfer Scheming,
Interlocks, Monitoring
Engineers and Technicians who are involved in the Process Industry >> Factors affecting switchgear selection
and other allied industries who are responsible for the electrical »» Specification of Switchgear
power systems and electrical equipment.Any professional who >> Switchgear types (Low voltage, MV & High Voltage),
interacts with switchgear, circuit breakers or power transformers design specifications, component configurations,
in any manner will benefit from this course. Assembly
>> Easy and complex protection systems
Course Content: >> Switchgear ancillaries, current transformers, potential
»» Introduction to Electrical Switchgear transformers, instrument transformers, relays and
>> Switchgear fundamentals various associated equipment
>> Installation and maintenance guidelines >> Substation and switch room layouts and design
>> Switchgear components: enclosures, conductors, >> Substation compound
switches, fuses, isolators, interrupting >> Metal-clad switchgear maintenance
>> Chambers, circuit breakers, relays, interlocks, racking >> Symmetrical and asymmetrical breaking
Operations, control panels, lightning arrestors, >> Make and break operations
>> Types of breakers >> Cable terminations
>> Fuse switches >> Indoor and outdoor operation
>> Primary & back-up relaying >> Interpretation of test oscillograms
>> Fault calculation
>> System earthing

GREENPEG ACADEMY BROCHURE 70

GPE-7: ELECTRICAL SWITCHGEAR COURSE (CONTD.)

>> Installation of different types of circuit breakers, Oil »» Understand the functions of switchgear components (CTs,
circuit breaker, Air Blast circuit breaker, SF6 circuit VTs, relays and cable terminations)
breaker, Vacuum circuit breaker. »» Set up simple and effective transformer protection schemes
»» Safety Policies »» Specify switchgear maintenance and testing procedures and
>> Overall safety measures and the importance of personal strategies.
protective equipment (PPE) »» Implement switchgear asset management and testing.
>> Values of safety rules »» Understand circuit breaker control circuits and their structure
>> Principles of personal authorization of control circuits
>> Live training for the safe operation of switchgear »» Understand the types and applications of protective
>> Isolation in a circuit breaker context relays and the use and applications of current and voltage
>> Safety documentation transformers
>> Operative and safety locking and danger notices »» Match the characteristics of a circuit breaker to particular
>> Work safety in a substation environment protection control circuits, and also determine the selectivity,
>> Safety interlocks sensitivity and speed of the control circuits
>> Substation alarms »» Develop simple operational protocols to assure safety while
>> Individual study tasks and presentation working with electrical switchgear.
»» Operating of Contemporary Switchgear
>> Principles of time and condition-based asset Duration:
management 5 Days
>> Asset registers
>> Asset management systems
>> Case studies (ABB, Schneider etc.)
»» Diagnostics, Testing And Maintenance
>> Switchgear inspection methodologies
>> Partial discharge measurement and survey
>> Timing tests
>> Mechanisms of deterioration
>> Circuit breaker diagnostic techniques
>> Mechanical & Electrical operations of switchgear,
Switchboard inspections, Grounding
>> Principles of circuit breaker maintenance
>> Maintaining oil circuit breakers
>> Case study (circuit breaker settings, selectivity,
sensitivity, speed)
>> Contact maintenance and contact wipe
>> Oil testing
>> Maintaining vacuum circuit breakers
>> Batteries – condition and monitoring
>> Switchgear defects and defect control methods

Objectives:
»» Describe the basics of operating switchgear and circuit
breakers
»» Select suitable types and ratings of circuit breakers and
switchgear

GREENPEG ACADEMY BROCHURE 71

GPE-8: ELECTRICAL SYSTEM MAINTENANACE, MEASUREMENT AND
TROUBLESHOOTING

Overview:
Optimum efficiency, reliability and longevity of electrical
equipment such as the motors, VFDs, transformers, generators,
inverters, UPS, circuit breakers, fuses, etc. is of great concern to
many industries. Only a good understanding of the characteristics,
selection criteria, common problems, repair techniques and the
proper maintenance regimen can keep electrical equipment
working at their optimum.

This Electrical System Maintenance, Measurement and

Troubleshooting training course provides students with the
requisite skills to take advantage of the latest technology in the
troubleshooting and maintenance of electrical equipment. It
also explains how equipment operate, important measurements
and provides guidelines and rules that must be followed for >> Equipment Commissioning
their successful operation. Their basic design, measurements, »» Fundamentals of Test Equipment
operating characteristics, specification, selection criteria, as well >> Why carry out measurements
as all maintenance issues are covered in detail. >> History of measuring instruments
>> Types of Test Equipment
Training for: >> Best practices in measuring
Both developing engineers & experienced electrical personnel >> Standards and ratings of Test equipment
working within commercial and heavy industrial environments >> Precautions when taking measurement
cutting across Food and Beverages, Oil and gas, Primaries »» Maintenance
(mining, metals, cement), power and energy, water and waste >> Types of Maintenance
water, life sciences, pulp and paper, renewable energy and many >> Impact of Maintenance
more. The training course provides personnel with the knowledge >> Role of maintenance organization
and competence to perform quality maintenance, installation, >> Maintenance Improvement
testing and inspection of generic electrical plant & equipment. >> Condition Monitoring
>> Scheduling Maintenance
Engineers and Technicians who are involved in the Process Industry >> Safety in Electrical Maintenance
and other allied industries who are responsible for the electrical »» Condition Monitoring for Electrical Equipment
power systems and electrical equipment.Any professional who >> Approaches Based On Mathematical Models
interacts with switchgear, circuit breakers or power transformers 55 Reliability Centered Maintenance (RCM)
in any manner will benefit from this course. 55 Condition Based Maintenance (CBM)
55 Partial Discharge
Course Content: >> Insulation Resistance Monitoring
»» Troubleshooting Principles and Commissioning of Electrical 55 Insulation resistance testing
Equipment 55 Dielectric Absorption Ratio test
>> Introduction to electrical troubleshooting and 55 Polarization index test
maintenance 55 Dc hi-pot test
>> Basic principles of using wiring diagrams and electric 55 Tracking insulation degradation
meter in troubleshooting circuits 55 Insulation power factor
>> Checks for circuit continuity with disconnected and live >> On-line measuring partial discharge activity for
circuits insulation
>> Tests and methods >> On-Line Monitoring of Transformers
>> Testing devices 55 Local Indications

GREENPEG ACADEMY BROCHURE 72

GPE-8: ELECTRICAL SWITCHGEAR COURSE (CONTD.)

55 Thermography 55 Power for induction motors

55 PDA – Partial Discharge Analysis 55 Starting of Induction Motors
55 Insulating Oil Properties and Tests 55 Motor Operation at Reduced Voltage
55 Oil Dielectric Strength test 55 Power Factor Correction
55 Oil water content >> Motor Testing
55 Acidity Test (Neutralization Number) >> Common Causes of Motor Failure
55 Oxidation Inhibitor >> Troubleshooting of Electrical Motor Control Circuits
55 Interfacial Tension Test (IFT) >> Latest trends in Motor Testing and Measurement
55 Oil Color technology.
55 Insulating Oil Dissolved Gas Analysis (DGA) »» Circuit Breaker Fundamentals, Maintenance, Service, Testing
55 Cable thermal behavior after installation and troubleshooting
»» Problems due to earthing >> The purpose of electrical switchgear
>> Equipment Earthing >> The safe operation of electrical switchgear
>> System Earthing >> Fundamentals of CB Maintenance
55 Problems due to unearthed systems 55 Air Circuit Breakers.
55 Solid earthing 55 Vacuum Circuit Breaker
55 Resistance earthing 55 SF6 Circuit breaker
55 Reactance earthing 55 Trip Circuit Supervision
>> Earthing Via Neutral Earthing Compensator 55 Circuit-Breaker Control
55 Distribution transformers 55 Low Voltage Molded Case Current Limiting
55 Zig Zag transformers Circuit Breakers
>> Comparison of Methods (Advantages/Disadvantages) 55 Protective Devices (Fuses, MCBs & RCDs)
>> Evaluation of earthing methods 55 HV Circuit Breakers Maintenance
55 Testing the earthing electrode Resistance 55 HV Circuit-Breakers Tests
»» Fundamentals of Generator Maintenance, Testing and 55 Low Voltage Circuit Breaker Maintenance
Trouble Shooting Diagnostics, Testing And Maintenance
>> Basic Electrical Generator Principles »» Transformer Fundamentals, Maintenance, Testing and
55 AC Generators Troubleshooting
55 Generator excitation and voltage control >> Principles of Transformers
55 Diesel generator sets 55 Saturation Curve & Voltage Ratio of
55 Synchronizing of generators Transformers
55 Load sharing 55 Current Ratio & Impedance of Transformers
55 Load shedding 55 Transformer Construction
>> Preventative Maintenance 55 Transformer losses and efficiency
>> Trouble Shooting 55 Transformer Cooling & Types
55 General troubleshooting Procedure 55 Transformer Polarity
55 Generator Does Not Produce Voltage 55 Transformer Accessories
55 Generator Produces Low Voltage >> Preventative Maintenance For Transformers
55 Generator Produces High Voltage 55 Transformer Inspection
55 Generator Voltage Fluctuating 55 Transformer Oil tests
>> Fault analysis for Generator Control Circuit 55 General Testing
»» Motors Fundamentals, Maintenance, and Troubleshooting 55 Other Important Tests
>> Fundamentals of Electric motors 55 Common Causes of Transformer Failure
55 Types of A.C Electric Motors 55 Disassembly for Inspection
55 Principles of Operation of the Induction Motor >> Common Transformer Abnormalities
55 Enclosures and Cooling

GREENPEG ACADEMY BROCHURE 73

»» UPS, Rectifiers, Inverters and Batteries Fundamentals
Maintenance, Testing and Troubleshooting Duration:
>> UPS Fundamentals 5 Days
55 Rectifiers & Inverters
55 Batteries and Battery Charging
55 Battery Charging Tests
55 Safety During Battery Charging
55 Precautions to note when working with
batteries
>> Battery discharge test.
>> Troubleshooting Guide

Objectives:
»» Comprehend the hazards associated with working with
electrical power systems.
»» Perform safe electrical switching operations on all switchgear
and associated equipment in preparation for maintenance
tasks.
»» Understand what constitutes correct working methodology
and safe operation when working on electrical equipment,
switchgear in electrical distribution systems in production
plants.
»» Understand diagnostic testing and inspection, advanced
fault detection techniques, critical components, and
common failure modes.
»» Study selection criteria, commissioning requirements,
predictive and preventive maintenance, reliability, testing
and cost.
»» Discover the maintenance required to minimize operating
cost and maximize efficiency, reliability and longevity.
»» Understand industrial best practice when working with
specific electrical equipment like Generators, Transformers,
Electric Motors, UPS, Inverters, Batteries etc.
GREENPEG ACADEMY BROCHURE 74
 GPE-9: INTRODUCTIONS TO CABLE WIRING, EARTHING AND
ELECTRICAL SYSTEM PROTECTION

Overview:
In a power system, there are different types of electrical cables
that differ in configuration, size and utility. The selection of
proper electrical cable is crucial in installation of equipment as
it comes with specific voltage rating and current consumption
rate. A standard power system is not complete without earthing
protection as they are prone to deficiencies.

Due to the instability caused by faults in power systems, It is

crucial to identify the point of fault accurately and trip only those
segments affected by the error while the rest of the structure can
continue to run naturally.

This course is an introductory course for wiring, earthing and

electrical power system protection. It aims to give a comprehensive >> How Earthing Design can ensure human safety in high-
up-to-date presentation of the role of power protection systems, voltage environments
wiring and its advances in modern power system. >> The impact of lightning strikes on Earthing Systems
>> Earth testing
Training for: >> Soil resistivity
Electrical Engineers, Supervisors or Technicians responsible for >> Earth fault theory, safety and hazards
the maintenance of power systems and electrical protective gear >> Earthing design criteria
whether new to the industry or experienced. Personnel who >> Earthing standards
generally work with electrical equipment will also benefit from >> Earth resistance
this course. »» System Earthing and Earth Faults
>> Effect of electric shock on human beings
Course Content: >> How to properly connect Earthing system electrodes
»» Overview of power systems and conductors
>> Reading single line diagrams >> Resistance-to-Earth testing
>> Equipment per-unit calculations >> Earthing Theory
>> Symmetrical components >> Hot and Cold Site Theory
»» Introduction to Cables and wiring >> Soil Resistivity testing
>> Electrical Conductors, Data cables, Optical fiber >> Principle of Residual Current Device
>> Low voltage cables, High voltage cables, Super tension >> Testing the RCD
cables, Extra High Voltage cables, Extra Super Voltage >> Drawbacks of RCD Wiring of RCD
cables >> Sensitive earth leakage protection
>> Reading Electrical Wiring Diagrams >> Phase and earth faults
>> Cable conductors & suitability, Cable joints and >> Comparison of earthing methods
terminations »» Fundamentals of Protection in power systems
>> Cabling and Switch-gear >> Basic components of power system protection
>> Hi voltage and Low voltage networks >> Requirements
>> Cable sizing: Electrical measurement devices and >> Need for power system protection
Load Calculation tools >> Basic circuit breaker protection design
»» Introduction to Earthing and Earthing Design >> overcurrent relays
>> Earthing/Grounding Basics >> Electromechanical relays
>> The earth electrode >> Microprocessor-based relay protection
>> Basics of Earthing system design >> The future of Power system protection

GREENPEG ACADEMY BROCHURE 75

 GPE-9: INTRODUCTIONS TO CABLE WIRING, EARTHING AND
ELECTRICAL SYSTEM PROTECTION (CONTD.)

»» Categories of Faults and Short Circuit Currents »» Understand industrial best practice when working with
>> Symmetrical units specific electrical equipment like Generators, Transformers,
>> Unbalanced faults and earth faults Electric Motors, UPS, Inverters, Batteries etc.
>> Calculation of short circuit MVA »» Understand the need for earthing electrical systems and
>> Fault-types, effects and calculations how earthing works.
»» Circuit Breakers with Built-in Protection »» Understand electrical cable sizing, testing and installation.
>> Circuit breakers with in-built protection »» Know the different types of cables and their uses.
>> Conventional and electronic releases »» Understand how to carry out proper maintenance of
>> Fuse operating characteristics, ratings and selection electrical systems and protective devices.
>> Performance under fault conditions
>> Protective relay-circuit breaker combination Duration:
»» Relays and Auxiliary Power Apparatus 5 Days
>> Theory of construction and operation of protective
relays
>> Why breakers and contactors fail to trip
>> Universal microprocessor overcurrent relay
>> Future of protection for distribution systems
>> The necessity for consistent auxiliary power for
protection systems
>> Trip circuit supervision
>> Capacity storage trip units
»» Safety of Feeders and Lines
>> Use of carrier signals in line protections
>> Over-current and earth fault protection
>> Unit and impedance protection of lines
>> Auto-reclosing relays for transmission and distribution
lines
>> DMT and IDMT arrangements applied to sizeable
systems
>> Temporary faults and use of auto reclosing as a means
of reducing outage time
»» Protection of Machinery
>> Motor protection basics
>> An introduction to generator protection
>> Transient and steady-state temperature rise
>> Typical protective settings for motors
>> Thermal time constant
>> Unbalanced supply voltages

Objectives:
»» Comprehend the hazards associated with working with
electrical power systems.
»» Identify instrument transformers for protection applications
»» Understand the principles of overcurrent protection systems
»» Understand how electromechanical relays work
»» Design protection schemes for power systems.

GREENPEG ACADEMY BROCHURE 76

 GPE-10: ELECTRICAL INSPECTIONS, INSTALLATION,
TESTING AND COMMISSIONING

Overview:
An equipment is not ready for commercial service until it is
proven by testing all its functions under different conditions. This
is key for satisfactory operation of electric systems. Any errors
missed in the previous stages of a project are discovered during
commissioning.

This course is designed to give a clear understanding of the

principles of electrical installation, commissioning and testing. It
will also prevent injuries and damages during commissioning as
trainees will fully understand the processes and plan all steps for
the commissioning process.

Training for:
Both developing engineers & experienced electrical personnel >> Safety in electrical testing
of different cadres like safety professionals, project engineers, >> Pre-commissioning Procedures
engineering managers, maintenance engineers and technicians >> Pre connection and post connection tests
working within commercial and heavy industrial environments >> Testing and commissioning procedures
cutting across Food and Beverages, Oil and gas, Primaries >> Sequence of Tests
(mining, metals, cement), power and energy, water and waste >> Periodic testing
water, life sciences, pulp and paper, renewable energy and many >> Substation Commissioning
more. >> Functional performance tests
>> Safety considerations
It is especially important for personnel directly engaged in >> Statutory requirements
installation, commissioning and testing of electrical equipment. >> Installation in hazardous environments
The training course provides personnel with the knowledge >> Notification of Completion
and competence to effectively perform installation, inspection, >> Preliminary Steps for Power Energization
testing and commissioning of electrical plant & equipment. >> Power Energization
>> Switch On Process
Course Content: »» Commissioning Test Equipment, Circuit Breakers and
»» Importance of Start-Up, Commissioning and Testing of Instrument Transformers
Electrical Systems >> Types of Tests and Equipment for Commissioning
>> Reasons for Start-up, Commissioning and Testing >> R test, Primary Injection Test, Secondary Injection Test
>> Managing Commissioning with the appropriate >> HV Test, AC Hipot Test, DC Hipot Test and Connections
standards: Statutory Test and Inspection >> Infrared and Partial Discharge Monitoring
>> Earthing System including Clean Earth, Intrinsic Safe >> Circuit Breaker Functional Tests
Earth and Planet Earth >> Tests for SF6 Circuit Breaker
>> Major Components of GIS Substations >> SF6 Management
>> GIS with Vacuum Interrupter >> Construction and Test for Current Transformer and
>> Documentation and Deliverables Voltage Transformers
»» Basics of Installation, Commissioning and Testing »» Commissioning Test Equipment for Transformers Integrity
>> Fundamentals of Electrical installation >> Transformer Noise
>> Consulting the Manufacturer’s documentation >> Commissioning Test and Test Equipment for Power
>> Principles of electrical cabling Transformers
>> Start-up, Commissioning and Testing >> Functional Tests for Power
>> Inspection before Test >> Transformer

GREENPEG ACADEMY BROCHURE 77

GPE-10: ELECTRICAL INSPECTIONS, INSTALLATION,
TESTING AND COMMISSIONING (CONTD.)

>> Vector Group of Transformer »» Plan the first energization

>> Transformer Oil Characteristics and Tests »» Consider safety during testing
>> Sweep Frequency Response Analysis (SFRA) Test
Duration:
Significance
5 Days.
>> Tan Delta Test and Polarization Index
>> Transformer Protection with Multi-Functional Numerical
Relays Electromechanical relays
>> Microprocessor-based relay protection
>> The future of Power system protection
»» Commissioning Test for Earthing and Lightning Systems
>> Importance of Earthing
>> Network Earthing
>> Neutral Earthing Resistors
>> Restricted Earth Fault
>> Sensitive Earth Fault
>> Lightning Protection Systems
>> Commissioning Testing for Protection
>> Numerical Relays Functionalities
»» First Energization and Commissioning Documentation
>> Battery Charger Commissioning Tests
>> Commissioning Switching Plans
>> Managing the First Energization
>> Switching Plans
>> Soak Tests and Phasing Tests
>> Commissioning Certificates

COURSE OBJECTIVES
Upon completing this course successfully, participants will be
able to:
»» Identify, select, install, operate, test, troubleshoot and
sustain various types of electrical equipment
»» Understand the testing process
»» Perform investigative testing and inspection of critical
components and identify common points of failure for
electrical equipment
»» Plan and prepare for testing
»» Visually inspect electrical installations and identify faults.
»» Perform on load and offloads tests
»» Employ calculated selection criteria for commissioning
prerequisites, prognostic and preemptive maintenance, and
cost estimation for electrical equipment
»» Bear in mind safety aspects during testing
»» Execute maintenance techniques required to minimize
operating cost and maximize the productivity, reliability and
durability of electrical equipment
»» Plan and carry out inspections

GREENPEG ACADEMY BROCHURE 78

CIES: CERTIFICATE IN INDUSTRIAL ELECTRICAL SYSTEM

Overview:
This practical hands-on Industrial Electrical course will develop
a candidate’s competency to deal safely and efficiently with
electrical and plant related issues at an introductory, intermediate
and professional levels. It is a professional development course
designed for engineers and technicians who need to understand
the basics of electrical engineering, the fundamentals of electrical
design, and how to integrate electrical engineering knowledge
into the other technical fields as applicable to major industries.

The attendees shall be exposed to the fundamental principles of

electrical generation, transmission, and distribution. The concept
of electrical measurements, as applied to single-phase and
three-phase systems, electrical system and component
troubleshooting and many more shall be covered.

Course Content:
The following are the modules to be covered during the course »» Ensure that all cabling, connections and operating standards
of this training: are met for each circuit.
»» MODULE 1: Introduction to Electrical System and Electrical »» Ensure that this competency yields a clear understanding of
Safety how electrical plant operates and is
»» MODULE 2: Components of a Complete Power System: »» tested in industry.
From Generation To Utilization »» Competently use multi-meters and grip-ons to test systems.
»» MODULE 3: Fundamentals of Electrical Drawings and »» Wire and test 3-phase motor circuits controlled by contactors
Diagrams and overloads.
»» MODULE 4: Overview of Electrical Switchgear »» Demonstrate how to troubleshoot a range of common faults
»» MODULE 5: Electrical Installation, Inspection, Testing and on work- based technology.
Commissioning
»» MODULE 6: Introduction to Cables, Wiring, Earthing and Duration:
Electrical System Protection 2 Months
»» MODULE 7: Electrical System Maintenance, Measurement
and Troubleshooting.
»» MODULE 8: Industrial Motor Control: Operation,
Troubleshooting & Maintenance

Course Benefits:
Among other, at the end of this course, the attendees shall be
able to;
»» Test electrical systems to narrow down a problem area.
»» List electrical hazards when testing live systems and list ways
to minimize hazards.
»» Use electrical schematics to navigate a system effectively.
»» Carry out LOTO procedures correctly.
»» Describe the operating principle of fuses, MCBs and RCDs.
»» Wire up, test and operate a range of different electrical
circuits using standard electrical components.

GREENPEG ACADEMY BROCHURE 79

 Greenpeg Object- Oriented Programming Courses

GREENPEG ACADEMY BROCHURE 80

GPP-1: C++ Programming - Introductory Course

Overview:
This course is designed for C programmers and those that
aspire to be a user of C++ programming language. It will allow
participants to experiment with design features through exercise
programs.

Starting with a presentation of C++ as a better C, the course

explores function prototyping, the IOStream Library and
operators, references, default arguments, structure types. The
basis of data abstraction is the C++ class with operator and
function overloading. Once the features and syntax of the class
construct in C++ are mastered, students are introduced to the
methodology of object-oriented design and programming.
»» Overloading
The application of these concepts will in turn lead to more >> Overloading Functions and Operators
advanced uses of C++, including inheritance, parameterization 55 Unary and Binary operators
(template classes), and dynamic binding. 55 Initialization vs. assignment
55 Stream input and Output
Example C++ programs and program fragments as well as »» Polymorphic Programming
assigned exercises augment the lecture material. >> Inheritance
55 Public inheritance and subtyping
Course Content: 55 Base and derived classes
»» Introduction 55 Constructors and destructors
>> Object- oriented fundamentals 55 Base class initialization
55 Programming paradigms >> Virtual functions
55 Conquering complexityMaintenance »» Base class pointers and references
>> C++ Basics >> Dynamic binding
55 Built-in types, arrays and pointers 55 Abstract base classes
55 Comments, keywords, I/O streams 55 Pure virtual functions
55 Built-in operators and control constructs »» Code Reuse In C++
55 Dynamic free store operators >> Containment
55 Safety in Electrical Maintenance 55 Objects as data members
>> C++ Function 55 Member initialization
55 Definition and prototypes >> Private inheritance
55 Inline functions 55 Base and derived relationship
>> Structures and references 55 Access declarations
»» Classes And Objects »» Designing with C++
>> Encapsulation >> Templates
55 Data members, member functions 55 Template functions & classes
55 Private and public >> Exceptions
>> Constructors and destructors 55 Try, catch, throw
55 Default arguments 55 Exception hierarchies
55 Storage allocation and deallocation
Duration:
55 This pointer 5 days.

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81
GPP-2: JAVA Programming - Introductory Course

Overview:
This Java Programming course provides extensive experience
with Java and its object-oriented features. It is intensive and
hands-on; the course emphasizes becoming productive quickly
as a Java programmer. You use Java to create both console and
GUI applications.

Besides learning the basic structure and syntax of the language,

attendees will also learn about object-oriented principles and
how they are applied in real Java applications. You build robust
applications using Java’s object-oriented features as well as
develop platform-independent GUIs. You also learn to read and
write data using Java streams.

Prerequisites »» Operators and Expressions

Three to six months of experience in a high-level programming >> Expressions
language such as C, Pascal, Python or Visual Basic. >> Assignment, Arithmetic, Relational, Logical,
Increment & Decrement, Conditional, Cast, dot and
Course Content: Operate-Assign Operators (+=, etc.)
»» Course Introduction >> Implicit Type Conversions Private inheritance
>> Basic of Java »» Flow Control
>> How to Get Java >> Conditional (if) Statements, adding an else if, conditional
>> First Java Program [Hello World!] (switch) Statements, while and do-while Loops, For
>> Compiling and Interpreting Applications Loops, continue Statement and break Statement
>> Compiling source code into bytecode »» Methods
>> Stand–alone applications and servlets >> Invoking methods and passing parameters
>> Overview of class libraries >> Method Parameters
>> The JDK Directory StructureStructures and references >> Scope
»» Java Development Tools >> Handling exceptions with try and catch
>> Java Development Kit (JDK) »» Object-Oriented Programming
>> Compiler (javac) >> Instantiating objects from classes
>> Javadoc and Java Archive (JAR) utility >> Fields and Methods
>> Java Integrated Development Environment (IDEs) >> Encapsulation Inheritance and Polymorphism
>> Introduction and installation of Eclipse >> Designing an OO application step by step
>> Editors, Views, and Perspectives »» Objects and Classes
>> Setting up a Project >> Creating an Object
>> Creating, Running and Debugging a Java Application >> Instance Data and Class Data
>> Importing Existing Java Code into >> Extending existing classes
»» Datatypes and Variables >> Aggregation and composition
> >> Overloading and overriding methods
>> Constructors and Encapsulation
»» Using Java Objects
>> Print Format Strings
>> StringBuilder and StringBuffer
>> Methods and Messages
>> toString

GREENPEG ACADEMY BROCHURE

82
GPP-2: JAVA Programming - Introductory Course (CONT’D)

>> Parameter Passing »» Learn to extend Java classes with inheritance and dynamic
>> Comparing and Identifying Objects binding.
»» Inheritance in Java »» Learn to design a GUI (Graphical User Interface) with Java
>> Casting Swing.
>> Polymorphism »» Understand how to design applications with threads in Java.
»» Advanced Inheritance and Generics »» Learn Java generics and how to use the Java Collections
>> Abstract Classes API.
>> Using Interfaces »» Learn to use exception handling in Java applications.
>> Collections, Generics and Comparable
»» Exception Handling Duration:
5 days.
>> Declaring & Catching Exceptions
>> Exception Methods
>> Defining and Throwing Exceptions
>> Errors and Runtime Exceptions
»» Input/Output Streams
>> Overview of Streams
>> Bytes vs. Characters
>> Converting Byte Streams to Character
>> File Object
>> Binary Input and Output
>> PrintWriter Class
>> Reading and Writing Objects
»» Core Collection Classes
>> The Collections Framework
>> The Set Interface and Set Implementation Classes
>> The List Interface and List Implementation Classes
>> The Queue Interface and Queue Implementation
Classes
>> The Map Interface and Map Implementation Classes
»» Foundations of user interfaces
>> Basic GUI widgets
>> Event-driven programming
>> Benefits of a portable windowing library

Course Objectives
»» Obtain a solid foundation in Java programming concepts.
»» Identify Java language components and how they work
together in applications.
»» Fully understand the OOP (Object Oriented Programming)
concepts.
»» Learn how to implement object-oriented designs with Java
»» Learn why Java is useful for the design of Desktop and web
applications.
»» Design and program stand-alone Java applications.
»» Learn how to read and write files in Java
»» Understand how to use Java APIs for program development.
83

GREENPEG ACADEMY BROCHURE

GPP-3: Python Programming - Introductory Course

Overview: >>
This Java Programming course provides extensive experience
with Java and its object-oriented features. It is intensive and
hands-on; the course emphasizes becoming productive quickly
as a Java programmer. You use Java to create both console and
GUI applications.

Besides learning the basic structure and syntax of the language,

attendees will also learn about object-oriented principles and
how they are applied in real Java applications. You build robust
applications using Java’s object-oriented features as well as
develop platform-independent GUIs. You also learn to read and
write data using Java streams.

Prerequisites
Three to six months of experience in a high-level programming
language such as C, Pascal, Python or Visual Basic.

Course Content:
»» Introduction to Python
>> Python History and Versions
>> Documentation and Resources
>> Python Implementations
>> Getting Python
>> Getting Eclipse >> Data Structures: Sequences, Sets, and Dictionaries
>> Installing the PyDev Plugin >> Functions, Files and Classes
>> Python(x,y) – Python for Scientific Computing »» Working with Data Structures
>> Create a Test Spyder Project >> Sequences, Lists, List Operations
»» The Python Environment >> The range() and xrange() Functions
>> Different Ways to Run Python >> Tuples
>> IDLE >> Looping through Sequences, Slicing Sequences,
>> The Python Shell (and IPython) Comparing Sequences
>> Running Python from Eclipse >> Dictionaries, Dictionary Operations
>> Introduction to Debugging on Eclipse >> Sets
>> Debugging – Stepping Through Code >> Complex Data Structures
>> Passing Command Line Arguments >> Deep vs. Shallow Copy
>> Accessing Command Line Arguments »» Working with Modules
»» Python Data Types >> Importing Modules
>> Identifiers >> PYTHONPATH
>> Naming Conversions >> Packages
>> Keywords and Built-ins >> Compiled Python Code
>> The Garbage Collector >> Python Standard Modules
>> Unicode Strings >> dir() and help()
>> String Functions >> Finding and Installing Modules
>> Formatting Strings >> Installing pip
>> Capturing Input and Handling Data Conversion >> Installing and Upgrading Modules with Pip

84
GREENPEG ACADEMY BROCHURE
GPP-3: Python Programming - Introductory Course (CONT’D)

>> More pip Operations >> Using “with” to Manage Resources

» Program Structure >> File Attributes
>> Statements, Comments >> Python Classes
>> Joining Lines, Indentation » Introduction to Object-Oriented Python
>> Operators, Operator Precedence >> Creating Your First Class
>> If Statements >> Inheritance
>> Evaluating Variables >> Multiple Inheritance and Method Resolution Order
>> While Loops, For Loops >> Accessing Attributes
>> Tuple Assignment with For Loops >> Superclass Methods
>> Pass >> Method Overloading
» Functions >> Class Attributes
>> Introduction to Functions >> Static and Class Methods
>> Function Parameters and Default Arguments >> Unit Testing
>> Positional vs. Named Notation >> Introduction to Unit Testing
>> Passing by Value vs. Reference >> The unit test Module
>> Unpacking Positional Arguments, Unpacking Named >> Assertions
Arguments >> Test Suites
>> Overloading Functions >> Hands-on Lab Exercises
>> Returning Data from Functions
Course Objectives
>> Function Variable Scope
Students will learn how:
>> Global, globals(), and locals()
» Python works and its place in the world of programming
>> Documentation Strings in Functions
languages
» Exception Handling
» To work with and manipulate strings
>> Exception Handling with try…except
» To perform math operations
>> Else and Finally
» To work with Python sequences
>> Exception Class Inheritance Hierarchy
» To collect user input and output results
>> Handling Multiple Exceptions
» Flow control processing
>> Explicit Exception Raising
» To write to, and read from, files
>> Re-raising Exceptions
» To write functions
>> Custom Exception Classes
» To handle exceptions
» Built-in Functions and Modules
» To work with dates and times.
>> Built-in Functions
>> The Python Standard Library
Duration:
>> The sys Module 5 days.
>> The os Module
>> The Logging Module
>> Logging – Configuring the Output
>> Log Record Attributes
>> The datetime Module
>> Time Formats
>> The sched Modules
» Working with Files
>> Reading from Files
>> Reading Lines from Files
>> Reading JSON from Files
>> Writing and Appending to Files

GREENPEG ACADEMY BROCHURE 85

Accomodation / Hotel Reservations

Our training centres in Lagos are located near Hotels of repute that meets your
lodging and relaxation, for our foreign and local (other States) participants. The list
of hotels nearby will be provided upon registration confirmation.

For further correspondence on this please contact the training coordinator:

e-mail: academy@greenpegltd.com

GREENPEG ACADEMY BROCHURE 86

64C, Toyin Street, Opebi-Allen, Ikeja, Lagos.
academy@greenpegltd.com
+234 818 821 5666 | +234 817 658 1294

© 2022 Greenpeg Academy