C02 Construction Materials Testing REVISED
C02 Construction Materials Testing REVISED
Duration: 6 Months
Course Details / Description & Preliminaries
Course Title Certificate in Construction Materials Testing
Objectives and Employable skills and hands on practice for Construction Materials
Expectations Testing.
This is a special course designed to address unemployment in the youth.
The course aims to achieve the above objective through hands on practical
training delivery by a team of dedicated professionals having rich
market/work experience. This course is therefore not just for developing a
theoretical understanding/back ground of the trainees. Contrary to that it is
primarily aimed at equipping the trainees to perform commercially in a
market space in independent capacity or as a member of a team.
The course therefore is designed to impart not only technical skills but also
soft skills (i.e. interpersonal/communication skills; personal grooming of the
trainees etc.) as well as entrepreneurial skills (i.e. marketing skills; free
lancing etc.). The course also seeks to inculcate work ethics to foster better
citizenship in general and improve the image of Pakistani work force in
particular.
Main Expectations:
In short, the course under reference should be delivered by professional
instructors in such a robust hand- on manner that the trainees are
comfortably able to employ their skills for earning money (through wage/self-
employment) at its conclusion.
This course thus clearly goes beyond the domain of the traditional training
practices in vogue and underscores an expectation that a market centric
approach will be adopted as the main driving force while delivering it. The
instructors should therefore be experienced enough to be able to identify the
training needs for the possible market roles available out there. Moreover,
they should also know the strengths and weaknesses of each individual
FVTLM004 Page 1
trainee to prepare them for such market roles during/after the training.
FVTLM004 Page 3
A good motivational lecture should help drive creativity, curiosity and spark
the desire needed for trainees to want to learn more.
Impact of a successful motivational strategy is amongst others commonly
visible in increased class participation ratios. It increases the trainees’
willingness to be engaged on the practical tasks for longer time without
boredom and loss of interest because they can clearly see in their mind's
eye where their hard work would take them in short (1-3 years); medium (3 -
10 years) and long term (more than 10 years).
As this tool is expected that the training providers would make arrangements
for regular well-planned motivational lectures as part of a coordinated
strategy interspersed throughout the training period as suggested in the
weekly lesson plans in this document.
FVTLM004 Page 4
lesson plan given in this document.
Suggestive structure and sequence of a sample success story and its
various shapes can be seen at annexure III.
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iii. Field visits (At least one visit to a trade specific major industry/
site must be arranged by the training institute)
Entry level of trainees Since intake level is Bachelor of Civil Engineering (BSCE)/D.A. E Civil
Engineering so expectations from the trainees are:
FVTLM004 Page 6
1. Government Institutes
Companies Offering 2. All Private Institutes who are managing construction material testing
Jobs in the respective
trade
All over the world there is a high demand of material testing in construction
Job Opportunities industry. Material testing help u to understand and quantify whether o
specific material or treatment is suitable for particular application. With the
help of this course, we will be able to give technical trainings of Construction
Material Testing to our youth. There are also opportunities for start-
up/entrepreneurship due to the high market demand for the following
designated jobs;
• Testing Technician
• Trainee Technician
• Lab Technician
• Material Inspector
• Site Inspector
No of Students 25
Learning Place Classroom / Lab
Instructional Learning Material:
Resources https://www.astm.org/cms/drupal-7.51/newsroom/astm-standards-
building-codes-available-dvd-and-online
https://www.transportation.org/
FVTLM004 Page 7
WEEKLY SCHEDULE OF TRAINING
Scheduled
Module Title Learning Units Remarks
Week
Week 1 Sampling of
Materials Sampling and field-testing tools
sampling of construction materials.
sampling of construction process & products Task -1
water sampling
Site Investigation Activities
Safety at Construction Site.
FVTLM004 Page 8
Workplace ethics (See Workplace Ethics
Guide at Appendix-B)
Week 6 Digital Skills Success story (For further detail please see Task – 6
Page No: 5 and Annexure-III at the end)
(Details may
computer operations be seen at
social media tools for collaboration and Annexure-I)
engagement
digital devices
MS Office
Week 7 AutoCAD Motivational Lecture (For further detail please Task – 7
see Page No: 4)
Task – 8
Drafting Settings
2D Drawings
3D Drawings (Details may
be seen at
Workplace ethics (See Workplace Ethics Annexure-I)
Guide at Appendix-B)
Week 8 Construction Success story (For further detail please see Task – 9
Practices - II Page No: 5 and Annexure-III at the end)
Task – 10
subgrade, base, and bedding course for
paving Task – 11
Lay paving
Reinforced concrete work Task – 12
sketches of bridges w.r.t. material of
construction Task – 13
sketches of permanent Way
(Details may
sketches of station yards and signal
be seen at
sketches of canals and head works
Annexure-I)
Monthly
Test 2
Week 9 Soil Testing Motivational Lecture (For further detail please
see Page No: 4) Task – 14
FVTLM004 Page 9
(Details may
Workplace ethics (See details at annexure II) be seen at
Annexure-I)
Task – 24
Task – 25
(Details may
be seen at
Annexure-I)
Week 11 Water and Waste Motivational Lecture (For further detail please
Water Testing see Page No: 4) Task – 26
(Details may
be seen at
Annexure-I)
Week 12 Soft Skills Success story (For further detail please see
Page No: 5 and Annexure-III at the end) Monthly Test
3
Manage workforce planning
Undertake project work
Trends in career development
Work safety in an office environment
development of workplace documents
Professionalism in the workplace
schedules and meetings
FVTLM004 Page 10
Week 14 Highway Materials Motivational Lecture (For further detail please
Testing see Page No: 4) Task – 31
Monthly
Test 4
Week 17 Calibration Standard Calibration of pH Task – 42
Techniques Standard Calibration of Weighing Balance
Standard Calibration of Pressure Gauge Task – 43
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Supervision of Operations of concrete Batching Task – 44
Plants
Plant Supervision Task – 45
Supervision of Operations of Asphalt Concrete
Plants Task – 46
Supervision of Operations of Crushing Plants
Air Pollution
(Details may
Safety Management Noise Pollution be seen at
Safety at Construction Site. Annexure-I)
Week 20 Lab Management Motivational Lecture (For further detail please Task – 52
see Page No: 4)
Task – 53
laboratory work.
Task – 59A
(Details may
be seen at
Annexure-I)
Week 22 Inspection and Flat Jack Test and Impulse Radar Test Task – 60
Testing of Concrete Stress rupture Test and Creep Test on pipes
Structures-II Full Notch Creep Test and Small-scale steady- Task – 61
state test
Tensile Test, Compression Test and Leakage Task – 62
Detection Test
hydraulic pressure test and 3 edge bearing test on
RCC pipes (Details may
be seen at
Annexure-I)
Task – 67
Task – 68
(Details may
FVTLM004 Page 13
be seen at
Annexure-I)
FVTLM004 Page 14
Annexure-I:
Tasks For Certificate in Construction Material Testing
Task No. Task Description Week
1 Sampling of Materials Perform sampling of construction materials. Week-1
Basic Drawing Perform Dimensioning on Drawings and Week-2
2
developing symbol of engineering drawing.
Plumbing Perform cutting, threading & reaming of pipes Week-3
3
and Install plumbing fixtures.
4 Electric Installations Perform Basic Electric Installations
Basic Lab Testing Conduct laboratory work for testing Week-4
5
construction materials
Digital Skills Perform computer operations and Operate Week-6
6
MS Word applications
2D Engineering Week-7
7 Develop 2D Drawings.
Drawings.
3D Engineering
8 Develop 3D Drawings.
Drawings.
subgrade, base, and Prepare subgrade, base, and bedding course Week-8
9
bedding course for paving.
bridges w.r.t. material Produce sketches of bridges w.r.t. material of
10
of construction construction
11 permanent Way Produce sketches of permanent Way
station yards and Produce sketches of station yards and signal
12
signal
canals and head Produce sketches of canals and head works
13
works
14 Properties of soil Determine Basic Properties of soil Week-9
15 Atterberg’s Limits Determine Atterberg’s Limits
soil compaction tests Conduct soil compaction tests in field and lab.
16
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Task No. Task Description Week
Quality tests on Perform Quality tests on Coarse Aggregates
Coarse Aggregates for Concrete Mix Design
22
for Concrete Mix
Design.
quality tests for Perform quality tests for Cement
23
Cement
Destructive Tests on Perform Destructive Tests on Hardened
24
Hardened Concrete Concrete
25 Concrete Mix Design Perform Evaluate Concrete Mix Design
inorganic matters in Determine the inorganic matters in water and Week-11
26 water and wastewater.
wastewater.
organic matters in Determine organic matters in water and
27
water and wastewater wastewater
Physical Determine the Physical Characteristics in
Characteristics in water and wastewater.
28
water and
wastewater.
Hardness in Water Determine the Hardness in Water and
29
and Wastewater Wastewater
bacteriological Determine the bacteriological impurities in
30 impurities in Water Water and Wastewater.
and Wastewater.
physical properties of Determine the physical properties of the road Week-14
31
the road metal metal
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Task No. Task Description Week
Mix Design by Determine the Mix Design by Marshall
35
Marshall Method. Method.
Build your CV Download professional CV template from any
good site (https://www.coolfreecv.com or
relevant)
35A Add Personal Information
Add Educational details
Add Experience/Portfolio
Add contact details/profile links
Physical, Chemical Week-15
36 and Strength for Brick Perform Physical, Chemical and Strength for
Brick & Block
& Block
Physical, Chemical
37 Perform Physical, Chemical and Strength for
and Strength for Lime Lime
Physical, Chemical
38 and Strength Test for Perform Physical, Chemical and Strength
Test for Stones
Stones
Physical, Chemical Perform Physical, Chemical and Strength on Week-16
39 and Strength on wood
wood
hardness and impact Determine hardness and impact timber
40
timber
properties and types Determine properties and types of locally
41 of locally manufactured timber
manufactured timber
Create an
account Create an account by following these steps:
Step 1: Personal Info
profile on Fiverr (at
Step 2: Professional Info
41A
least two gigs) and Step 3: Linked Accounts
Step 4: Account Security
Upwork
Page 17 of 28
Task No. Task Description Week
of Weighing Balance Balance
Standard Calibration Perform Standard Calibration of Pressure
44
of Pressure Gauge Gauge
45 Noise Pollution Determine Noise Pollution
Safety at Manage Safety at Construction Site.
46
Construction Site.
Geotechnical Site Conduct Geotechnical Site Investigation Week-18
47
Investigation
sampling, inspections Supervise sampling, inspections and field
testing at construction sites
48 and field testing at
construction sites
inspection of Plan & conduct the inspection of construction
construction materials, products & processes.
49
materials, products &
processes.
50 Hydrostatic pressure Determine Hydrostatic pressure Week-19
Hydro kinematic Apply Hydro kinematic Principles
51
Principles
52 laboratory work. Plan and organize the laboratory work. Week-20
quality control Implement laboratory quality control
53
procedures. procedures.
NDT by rebound Perform NDT by rebound hammer and Rebar Week-21
54 hammer and Rebar Detector tests
Detector tests
Ultrasonic pulse Perform Ultrasonic pulse velocity and Penetration
velocity and Tests (Windsor Probe)
55
Penetration Tests
(Windsor Probe)
NDT Pull out Test and Perform NDT Pull out Test and Profometer test
56
Profometer test
57 NDT by rebound Perform NDT by rebound hammer and Rebar
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Task No. Task Description Week
hammer and Rebar Detector on RCC bridges
Detector on RCC
bridges
Ultrasonic pulse Perform Ultrasonic pulse velocity and Penetration
velocity and Tests (Windsor Probe) on concrete bridges
58 Penetration Tests
(Windsor Probe) on
concrete bridges
NDT Pull out Test and Perform NDT Pull out Test and Profometer test on
59 Profometer test on RCC bridges
RCC bridges
How to search and Browse the following website and
apply for jobs in at create an account on each website
Bayt.com – The Middle East
least two labor Leading Job Site
marketplace Monster Gulf – The International
Job Portal
countries (KSA, UAE,
Gulf Talent – Jobs in Dubai and
etc.) the Middle East
Find the handy ‘search’ option at the
top of your homepage to search for the
jobs that best suit your skills.
Select the job type from the first ‘Job
Type’ drop-down menu, next, select
59A the location from the second drop-
down menu.
Enter any keywords you want to use to
find suitable job vacancies.
On the results page you can search for
part-time jobs only, full-time jobs only,
employers only, or agencies only. Tick
the boxes as appropriate to your
search.
Search for jobs by:
Company
Category
Location
All jobs
Agency
Page 19 of 28
Task No. Task Description Week
Industry
Flat Jack Test and Perform Flat Jack Test and Impulse Radar Test Week-22
60
Impulse Radar Test
Stress rupture Test and Perform Stress rupture Test and Creep Test on
61
Creep Test on pipes pipes
Full Notch Creep Test Perform Full Notch Creep Test and Small-scale
62 and Small-scale steady-state test
steady-state test
Hardness Test on Perform Hardness Test on metals using Rockwell Week-23
63 metals using Rockwell Method
Method
Hardness Test on Perform Hardness Test on metals using Brinell
64 metals using Brinell Method
Method
65 Impact test on metals Conduct Impact test on metals
66 bending test on metals Conduct bending test on metals
Tensile Test on Metals Conduct Tensile Test on Metals Using Young’s
67 Using Young’s Modulus Modulus Apparatus
Apparatus
Tensile Test on Metals Conduct Tensile Test on Metals Using UTM
68
Using UTM
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Annexure-II
SUGGESTIVE FORMAT AND SEQUENCE ORDER OF MOTIVATIONAL
LECTURE.
Mentor
Mentors are provided an observation checklist form to evaluate and share their observational
feedback on how students within each team engage and collaborate in a learning environment.
The checklist is provided at two different points: Once towards the end of the course. The
checklists are an opportunity for mentors to share their unique perspective on group dynamics
based on various team activities, gameplay sessions, pitch preparation, and other sessions, giving
insights on the nature of communication and teamwork taking place and how both learning
outcomes and the student experience can be improved in the future.
Session- 1 (Communication):
Please find below an overview of the activities taking place Session plan that will support your
delivery and an overview of this session’s activity.
Session- 1 OVERVIEW
Aims and Objectives:
To introduce the communication skills and how it will work
Get to know mentor and team - build rapport and develop a strong sense of a
team
Provide an introduction to communication skills
Team to collaborate on an activity sheet developing their communication,
teamwork, and problem-solving
Gain an understanding of participants’ own communication skills rating at the
start of the program
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Key learning Resources: Enterprise skills
outcomes: developed:
Understand the Podium Communication
communication Projector Self Confidence
skills and how it Computer Teamwork
works. Flip Chart
Understand what Marker
communication
skills mean
Understand what
skills are
important for
communication
skills
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4. What is up next for the next 2 weeks ahead so young
people know what to expect (see pages 5-7 for an
overview of the challenge). Allow young people to ask
any questions about the session topic.
Team Activity Planning: MENTOR: Explain to the whole team that you will now
30 minutes be planning how to collaborate for the first and second
collaborative Team Activities that will take place outside
of the session. There will not be another session until
the next session so this step is required because
communicating and making decisions outside of a
session requires a different strategy that must be
agreed upon so that everyone knows what they are
doing for this activity and how.
“IDENTIFY ENTREPRENEURS” TEAM
ACTIVITY
“BRAINSTORMING SOCIAL PROBLEMS” TEAM
ACTIVITY”
As a team, collaborate on a creative brainstorm on
social problems in your community. Vote on the areas
you feel most passionate about as a team, then write
down what change you would like to see happen.
Make sure the teams have the opportunity to talk about
how they want to work as a team through the activities
e.g. when they want to complete the activities, how to
communicate, the role of the project manager, etc.
Make sure you allocate each young person a specific
week that they are the project manager for the weekly
activities and make a note of this.
Type up notes for their strategy if this is helpful - it can
be included underneath the Team Contract.
Session Close: MENTOR: Close the session with the opportunity for
5 minutes anyone to ask any remaining questions.
Instructor:
Facilitate the wrap-up of the session. A quick reminder
of what is coming up next and when the next session
will be.
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MOTIVATIONAL LECTURES LINKS.
TOPIC SPEAKER LINK
How to Face Qasim Ali Shah https://www.youtube.com/watch?v=OrQte08Ml90
Problems In
Life
Just Control Qasim Ali Shah https://www.youtube.com/watch?v=JzFs__yJt-w
Your
Emotions
How to Qasim Ali Shah https://www.youtube.com/watch?v=PhHAQEGehKc
Communicate
Effectively
Your Tony Robbins https://www.youtube.com/watch?v=5fS3rj6eIFg
ATTITUDE is Les Brown
Everything David Goggins
Jocko Willink
Wayne Dyer
Eckart Tolle
Control Your Jim Rohn https://www.youtube.com/watch?v=chn86sH0O5U
EMOTIONS Les Brown
TD Jakes
Tony Robbins
Defeat Fear, Shaykh Atif https://www.youtube.com/watch?v=s10dzfbozd4
Build Ahmed
Confidence
Wisdom of Learn Kurooji https://www.youtube.com/watch?v=bEU7V5rJTtw
the Eagle
The Power of Titan Man https://www.youtube.com/watch?v=r8LJ5X2ejqU
ATTITUDE
STOP Arnold https://www.youtube.com/watch?v=kzSBrJmXqdg
WASTING Schwarzenegger
TIME
Risk of Denzel https://www.youtube.com/watch?v=tbnzAVRZ9Xc
Success Washington
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Annexure-II:
Workplace/Institute Ethics Guide
Work ethic is a standard of conduct and values for job performance. The modern definition of what
constitutes good work ethics often varies. Different businesses have different expectations. Work
ethic is a belief that hard work and diligence have a moral benefit and an inherent ability, virtue or
value to strengthen character and individual abilities. It is a set of values centered on importance
of work and manifested by determination or desire to work hard.
The following ten work ethics are defined as essential for student success:
1. Attendance:
Be at work every day possible, plan your absences don’t abuse leave time. Be punctual
every day.
2. Character:
Honesty is the single most important factor having a direct bearing on the final success of
an individual, corporation, or product. Complete assigned tasks correctly and promptly.
Look to improve your skills.
3. Team Work:
The ability to get along with others including those you don’t necessarily like. The ability to
carry your own weight and help others who are struggling. Recognize when to speak up
with an ideas and when to compromise by blend ideas together.
4. Appearance:
Dress for success, set your best foot forward, personal hygiene, good manner, remember
that the first impression of who you are can last a life time
5. Attitude:
Listen to suggestions and be positive, accept responsibility. If you make a mistake, admit it.
Values workplace safety rules and precautions for personal and co-worker safety. Avoids
unnecessary risks. Willing to learn new processes, systems and procedures in light of
changing responsibilities.
6. Productivity:
Do the work correctly, quality and timelines are prized. Get along with fellows, cooperation
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is the key to productivity. Help out whenever asked, do extra without being asked. Take
pride in your work, do things the best you know how. Eagerly focuses energy on
accomplishing tasks, also referred to as demonstrating ownership. Takes pride in work.
7. Organizational Skills:
Make an effort to improve, learn ways to better yourself. Time management; utilize time
and resources to get the most out of both. Takes an appropriate approach to social
interactions at work. Maintains focus on work responsibilities.
8. Communication:
Written communication, being able to correctly write reports and memos.
Verbal communications, being able to communicate one on one or to a group.
9. Cooperation:
Follow institute rules and regulations, learn and follow expectations. Get along with fellows,
cooperation is the key to productivity. Able to welcome and adapt to changing workplace
situations and the application of new or different skills.
10. Respect:
Work hard, work to best of your ability. Carry out orders, do what’s asked the first time.
Show respect, accept and acknowledge an individual’s talents and knowledge. Respects
diversity in the workplace, including showing due respect for different perspectives,
opinions and suggestions.
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Annexure-III
SUGGESTIVE FORMAT AND SEQUENCE ORDER OF SUCCESS STORY
S. No Key Information Detail/Description
1. Self & Family Self-introduction
background Family background and socio economic
status,
Education level and activities involved in
Financial hardships etc
2. How he came on board Information about course, apply and
NAVTTC Training/ or selection
got trained through any Course duration, trade selection
other source Attendance, active participation, monthly
tests, interest in lab work
Note: Success story is a source of motivation for the trainees and can be presented in a
number of ways/forms in a NAVTTC skill development course as under: -
1. To call a passed out successful trainee of institute. He will narrate his success story
to the trainees in his own words and meet trainees as well.
2. To see and listen to a recorded video/clip (5 to 7 minutes) showing a successful
trainee Audio video recording that has to cover the above mentioned points.
3. The teacher displays the picture of a successful trainee (name, trade, institute,
organization, job, earning etc) and narrates his/her story in teacher’s own
motivational words.
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