BD-201 Roller Driver User Manual

Ver.0.2

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1. General Specifications
Item Unit Value Remark

Type name BD-201S

Rated Input Voltage V 24/48 (±10%)

Rated output current A 3

Peak output current A 20

Dimension mm 125*57.5*24 Length*Width*Height

Control Method I/O and Communication

Communication Type MODBUS RTU

Ambient temperature ℃ -25 to +60

Ambient humidity Below 85%

Dimensions

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2 I/O port definition

Power Supply Control Interface

Motor Terminal

2.1 Power Supply Terminal

Connector Pin Definition Remark
Receptacle: KF2EDGR-X-5.08-2P DC+
24V/48V
Plug: KF2EDG-X-2P DC-

2.2 Control I/O Port Definition

Connect Pin Definition Remark
15V Auxiliary Power Output
15V
(Max. 100mA）
FN1
FN2 Function input
Receptacle: 0156-2510 FN3 Support PNP/NPN
I/O Port Plug: 0156-2B10
SEL
DINKLE
FO Fault output
COM Support PNP/NPN
A RS485 Data line A
B RS485 Data line B

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2.3 Motor Terminal
Port Connector Pin Definition Remark
U
V Phase winding
W
HA
Motor
9-Pin mux type connector
Terminal HB Hall signals
HC
GND Hall power supply GND
5V Hall power supply +

2.2 Wiring instruction

FN1/FN2/FN3/FO are insulated interface terminals,FN1/FN2/FN3 are for input and support both
PNP and/or NPN type input with maximum voltage amplitude of 24V. FO is for fault signal output,
and it supports NPN and/or PNP type output, with maximum output capability of 24V/50mA.

Insulated wiring method

A. For PNP type input B. For NPN type input

For error output

A. For NPN type output B. for PNP type output

For NPN type output, please connect COM terminal to PLC signal ground, and FO terminal to PLC
alarm signal input.
For PNP type output, please connect FO terminal to 24V, and COM terminal to PLC alarm signal
input.

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 Non-insulated input wiring method (switch control)

If external control is only a passive switch without power supply, then you can use the internal
auxiliary 15V power supply. In this case, please connect the 15V terminal to the SG/CW/CCW
terminals for digital signal input, while connect SEL to DC- for selection. It is recommended that
the maximum wire length is not longer than 50cm.

2.3 Dip Switch Code Definition （DS1）

DS1 for Function DS2 for speed and Communication

1 2 3 4

RS485 Terminal resistor I/O control mode Running Direction Lock and Release
ON: Enable ON: Mode 1 ON:CW ON: Rotor lock
OFF: Disable OFF: Mode 2 OFF:CCW OFF: Rotor Release

Note: 3 and 4 will be functional only at I/O control mode.

2.4 I/O Control

Dip switch position setting（DS2）
Poles 4
Poles 10 Poles 14
Slots 6 Acceleration Deceleration
1 2 3 4 Slots 12 Slots 12 5 6 7 8
Speed rpm/s rpm/s
Speed rpm Speed rpm
rpm

0 0 0 0 1500 1500 500 0 0 500 0 0 500

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1 0 0 0 1700 1700 600

0 1 0 0 1900 1900 700

1 1 0 0 2100 2100 800

0 0 1 0 2300 2300 900

1 0 1 0 2500 2500 1000

1 0 1000 1 0 1000
0 1 1 0 2700 2700 1100

1 1 1 0 2900 2900 1200

0 0 0 1 3100 3100 1300

1 0 0 1 3300 3300 1400

0 1 2000 0 1 2000
0 1 0 1 3500 3500 1500

1 1 0 1 3700 3700 1600

0 0 1 1 3900 3900 1700

1 0 1 1 4100 4100 1800

1 1 3000 1 1 3000
0 1 1 1 4300 4300 1900

1 1 1 1 4500 4500 2000

Running Mod 1：
FN1(CW) FN2(CCW) FN3(1.5 X Speed) Function

1 0 0 Start up at LOW speed in CW

0 1 0 Start up at LOW speed in CCW

1 0 1 Start up at HIGH speed in CW

0 1 1 Start up at HIGH speed in CCW

0 0 - Stop motor and release rotor

1 1 - Stop motor and lock rotor

Note: All speeds by multiply factor of 1.5 should not be higher than maximum speed defined by DS1.

Running mode 2：
FN1 FN2 FN3 Function (Running speed after start up)
Poles 10 and Slots Poles 14 and Slots
Poles 4 and Slots 6
12 12

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 0 0 0 Motor stop and Rotor lock/release

1 0 0 1500rpm 1500rpm 800rpm

0 1 0 2000rpm 2000rpm 1000rpm

1 1 0 2500rpm 2500rpm 1200rpm

0 0 1 3000rpm 3000rpm 1400rpm

1 0 1 3500rpm 3500rpm 1600rpm

0 1 1 4000rpm 4000rpm 1800rpm

1 1 1 4500rpm 4500rpm 2000rpm

2.5 Energy Recovery Brake

If the power supply voltage rises up to over 68V due to fast deceleration recovery energy, please
reduce the deceleration or select a power supply with larger capacity.

2.6 Fault Description

Fault Type LED Flash Times Error Code Trouble shooting
Hall error 1 per cycle 1 Check hall circuit

Over heat 2 per cycle 2 Reduce motor load

Over current 3 per cycle 3 Change driver

Rotor lock 4 per cycle 4 Check rotor

Under voltage (<16V) 6 per cycle 6 Check power supply

Over voltage (>70V) 7 per cycle 7 Check power supply

2.7 RS485communication functions - MODBUS_RTU

Data bit 8

Verification bit Non

Stop bit 1

2.8 Driver address and baud rate setting（DS2）

1 2 3 4 5 Address 6 7 8 Baud rate

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 1 0 0 0 0 1 x 0 0 4800

0 1 0 0 0 2 x 1 0 9600

… … … … … … x 0 1 19200

1 1 1 1 1 31 x 1 1 38400

Support instructions of 03/06/16

Register Map
Address in Dec. Content Definition

100 Start up (R/W) 1: Start up, 0: Stop

101 Direction (R/W) 0：CW 1：CCW（default:0）

102 Speed (R/W) For Poles 10 and Slots 12 or Poles 4 and Slots 6：1500 to

4500rpm (default:4500)

For Poles 14 and Slots 12：500 to 2000rpm（default:2000）

103 Acceleration (R/W) 500 to 3000rpm/s (default:500)

104 Deceleration (R/W) 500 to 3000rpm/s (default:500)

105 Running mode (R/W) 0：Continue 1：Intermittent (default:0)

106 Running time(R/W) 50 to 250: Resolution 20ms (default:50)

107 Lock rotor after motor 0：Release, 1：Lock (default:0)

stop (R/W)

108 Delay at direction change 50 to 250: resolution 20ms (default:50)

(R/W)

109 Max. Current (R/W) 5 to 0:resolution 1A (default:20)

Bit 1:1 Clear fault history

110 Control bit（W）
Bit 0:1 Recover default parameter

111 Present fault code (R) Refer to the fault LED flash definition

112 Older fault code 1(R)

113 Older fault code 2(R)

114 Older fault code 3(R)

115 Older fault code 4(R)

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Revision history
Version Content

V0.1 Preliminary version

V0.2 Change function definition to FN1、FN2、FN3