CL TechnicalAppendix
CL TechnicalAppendix
CLAMPS
Standard design
– profiled inside –
Standard design
– profiled inside –
H-design
– smooth inside –
(recommended for hoses) Standard design
– profiled inside –
RI-design
for rubber inserts
H-design
– smooth inside –
(recommended for hoses)
Oval-design H-design
(for electric cables) – smooth inside –
(recommended for hoses)
Rectangular-design
(for square sensors)
C57
Clamps - Technical Appendix
Installation Information
INSTALLATION ON INSTALLATION ON
MULTI-LEVEL ASSEMBLY
WELD PLATES MOUNTING RAILS
CLAMPS
STAUFF weld plates are available for the STAUFF mounting rails can be used with STAUFF multi-level pipe clamps permit
following Series: the following Series: easy stacking of several tubes or pipes of
the same group.
– Standard-Series – Standard-Series (Twin-Clamps group 2 – 5 allow stacking
– Heavy-Series – Heavy-Series (Group 3 S – 6 S) of different group sizes.)
– Twin-Series – Twin-Series The clamps are connected by stacking
– Special Clamps – Special Clamps bolts (AF).
Safety plates (SIG/SIP/SI) inserted between
For best alignment of STAUFF clamps it is STAUFF mounting rails are available in the clamps prevent stacking bolts from
recommended to mark their location first. four different height sizes. turning.
Weld plates into position, push on bottom The rails are either welded or bolted to the STAUFF stacking assembly can be fitted
half of clamp, install pipe, mount top half supporting structure. to weld plates or to rails.
of clamp and cover plate and bolt unit For Standard- and Twin-Series insert
together. hexagon rail nut and turn to lock.
In order to avoid damage to the clamp For Heavy-Series slide in rail nut.
bodies it is recommended to mount the Push on bottom half of clamp, install pipe,
plastic clamp bodies after having welded mount top half of clamp, cover plate and
the weld plates into position. bolt unit together.
Clamp units can be adjusted before being
firmly bolted.
Mounting using
CRA Rail Adaptor
C58
Clamps - Technical Appendix
Materials, Material Properties and Technical Information
CLAMP BODIES
MATERIAL
PP PA AL SA
CLAMPS
Other materials (according to DIN
5510, UL 94, NF F 16/101 for exam- POLYPROPYLENE POLYAMIDE *1 ALUMINIUM THERMOPLASTIC
ple) are available on request. Copolymeric AlSi12 ELASTOMER
MECHANICAL PROPERTIES
Tensile E-Module 1073 N/mm2 > 1400 N/mm2 > 65000 N/mm2 0,96 g/cm2
(ISO 527) (ISO 527)
Notch Impact Strength 7,5 kJ/mm2 at 23°C > 15 kJ/m2 at 23°C --- ---
(nach Charpy / ISO 179/1eA) (acc. to Charpy / ISO 179/1eA)
Low Temperature 3,1 kJ/mm2 at -30°C > 03 kJ/m2 at -30°C --- ---
Notch Impact Strength (nach Charpy / ISO 179/1eA) (acc. to Charpy / ISO 179/1eA)
Tensile Strength at Yield 25 N/mm2 > 55 N/mm2 > 150 N/mm2 7,1 N/mm2
(Tensile Strength) (ISO 527) (ISO 527) (DIN EN 10002) (ISO 37)
Ball Indentation Hardness 45,4 N/mm2 > 65 N/mm2 > 55 HBS ---
(Brinell Hardness) (ISO 2039-1) (ISO 2039-1)
Max Temperature -20° to + 215°F -40° to + 356°F -40° to + 752°F *2 -40° to + 425°F
(Brief Exposure) -30° to + 102°C -40° to + 180°C -40° to + 400°C -40° to + 210°C
Operating Temperature -22° to + 194°F -40° to + 284°F -40° to + 500°F *2 -40° to + 248°F
(Continuous Exposure) -30° to + 90°C -40° to + 140°C -40° to + 260°C -40° to + 120°C
CHEMICAL PROPERTIES
Weak Acids, Solvents conditionally conditionally conditionally consistent
consistent consistent consistent
Benzine, Mineral Oils conditionally
consistent consistent conditionally
consistent consistent
Alcohol, Other Oils, Seawater consistent consistent consistent consistent
NOTES *1
The stated information has been defined for conditions according to ISO 1110.
* Tensile
2 strengths, fatigue strength (under reversed bending stress) and impact bending
toughness rise constantly at decreasing temperature level, the breaking elongation normally
decreases at a decreasing temperature level.
The above stated information is shown without any obligation and does not release you from own
test arrangements. Tightening Torques and Maximum Loads need to be considered (see page C62).
METAL PARTS
Unless otherwise stated, all metal parts are made of carbon steel St37, surface finish according to order code.
Surface Finish
In addition to the standard surface finishes stated several alternative finishes are also available on request.
The W3 surface finish is Chromium (IV) free, and is ROHS compliant.
C59
Clamps - Technical Appendix
Special Materials: Properties and Technical Information
CLAMP BODIES
MATERIAL
PAVO PA-FF PPDA PP6853
CLAMPS
MECHANICAL PROPERTIES
1500 N/mm2 1100 N/mm2 2200 N/mm2 1440 N/mm2
Tensile E-Module
(ISO 527-1/-2) (ISO 527-1/-2) (ISO 527 / at 23°C 50 mm/min) (ICE 60811-1-1)
35 kJ/mm2 at 23°C 20 kJ/m2 at 23°C 11,8 kJ/m2 at 23°C 16 kJ/m2 at 23°C
Notch Impact Strength
(nach Charpy / ISO 179/1eA) (acc. to Charpy / ISO 179/1eA) (acc. to IZOD / ISO 180/1A) (acc. to Charpy / ISO 179/1eU)
Low Temperature - - - --- 4,9 kJ/mm2 at -25°C - - -
Notch Impact Strength (acc. to IZOD / ISO 180/1A)
Tensile Strength at Yield 45 N/mm2 50 N/mm2 15,1 N/mm2 20,4 N/mm2
(Tensile Strength) (ISO 527-1/-2) (ISO 527-1/-2) (ISO 527 / at 23°C 50 mm/min) (ICE 60811-1-1)
Ball Indentation Hardness 100 N/mm2 100 N/mm2 --- ---
(Brinell Hardness) (ISO 2039-1) (ISO 2039-1)
Max Temperature -30°C to +120°C -30°C to +120°C -25°C to +90°C -25°C to +90°C
(Brief Exposure)
SPECIAL PROPERTIES
Tested and approved Tested and approved Tested and approved Tested and approved
according to UL94 according to DIN 5510 according to Def Stan according to BS 6853
("Vertical Burning Test") Part 2 07-247 - assessment:
- classification: 94V-0 - combustibility - assessment: category 1a
(thickness: 0,4 mm) classification: S3 category B
- smoke development Compliant with the
Tested and approved classification: SR2 Approved by the requirements of London
according to DIN 5510 - dripping classification: UK MoD Underground / Metronet
Part 2 ST2 (standard 2-01001-002:
- combustibility "Fire Safety Performance
classification: S3 of Materials")
- smoke development
classification: SR2 Tested and approved
- dripping classification: according to DIN 5510
ST2 Part 2
- combustibility
Tested and approved classification: S3
according to NF F - smoke development
16-101 classification: SR2
-classification: I3 / F2 - dripping classification:
ST2
NOTES *1 The stated information has been defined for conditions according to ISO 1110.
C60
Clamps - Technical Appendix
CLAMPS
Metric vs. UNC Thread
A
1A
Pipe-O.D. Distance A
[mm] [inch] [m] [ft] 2
3
.23" - .50"
6.0 — 12.7 1.0 3.3
.50" - .86"
12.7 — 22.0 1.2 4.0 4 M6 1/
4 – 20 UNC
.86" - 1.25"
22.0 — 32.0 1.5 5.0 5
1.25" - 1.50"
32.0 — 38.0 2.0 6.5 6
1.5" - 2.25"
38.0 — 57.0 2.7 8.8 7
2.25" - 2.95"
57.0 — 75.0 3.0 9.8 8
2.95" - 3.0"
75.0 — 76.1 3.5 11.5
3.0" - 3.50"
76.1 — 88.9 3.7 12.0
3.50" - 4.0"
88.9 — 102.0 4.0 13.0
HEAVY-SERIES
4.0" - 4.50"
102.0 — 114.0 4.5 14.7 STAUFF Metric UNC
Group Thread Thread
4.50" - 6.6"
114.0 — 168.0 5.0 16.5
6.6" - 8.6"
168.0 — 219.0 6.0 19.6 3S
8.6" - 12.7"
219.0 — 324.0 6.7 22.0 4S M 10
3/
8 – 16 UNC
12.7" - 14.00"
324.0 — 356.0 7.0 23.0 5S
14.00" - 16.00"
356.0 — 406.0 7.5 24.6 6S 7/ – 14 UNC
M 12 16
16.00" - 16.50"
406.0 — 419.0 8.2 26.9 7S M 16 8 – 11 UNC
5/
16.50" - 20.00"
419.0 — 508.0 8.5 27.9
8S M 20
3/
4 – 10 UNC
20.00" - 20.50"
508.0 — 521.0 9.0 29.5
9S M 24
7/
8 – 9 UNC
521.0 — 558.0 20.50" - 22.00" 10.0 32.8
10 S M 30 1 1/8 – 7 UNC
558.0 — 800.0 22.00" - 31.50" 12.5 41.0
11 S
M 30 1 1/4 – 7 UNC
12 S
BASIC MOUNTING INSTRUCTIONS
C61
Clamps - Technical Appendix
Tightening Torques And Maximum Loads In Pipe Direction
All tightening torques and maximum loads in pipe direction refer to clamps with
F cover plates and hexagon head bolts acc. to DIN EN ISO 4014/4017 (DIN 931/933).
CLAMPS
The max. load in pipe direction (according to DIN 3015, part 10) is an average value,
determined by three tests at 23° C with a steel pipe according to DIN 2448, St 37
– rolled surface – taking static friction into consideration.
C62
Clamps - Technical Appendix
Assembly Dimensions
Standard Series
GROUP A B (PROFILED) B (SMOOTH) C (PROFILED) C (SMOOTH)
CLAMPS
F 1A 3 mm (0.11") 16.5 mm (0.65") 16 mm (0.63") 33 mm (1.30") 32 mm (1.26")
2 3 mm (0.11") 19.5 mm (0.77") 19 mm (0.75") 39 mm (1.54") 38 mm (1.50")
3 3 mm (0.11") 21 mm (0.83") 20.8 mm (0.82") 42 mm (1.65") 41.6 mm (1.64")
4 3 mm (0.11") 24 mm (0.94") 23.8 mm (0.94") 48 mm (1.89") 47.6 mm (1.87")
C
5 3 mm (0.11") 32 mm (1.26") 31.3 mm (1.23") 64 mm (2.52") 62.6 mm (2.46")
B
6 3 mm (0.11") 36 mm (1.42") 35.3 mm (1.39") 72 mm (2.83") 70.6 mm (2.78")
7 5 mm (0.19") 51.5 mm (2.03") 51 mm (2.01") 103 mm (4.06") 102 mm (4.02")
E
8 5 mm (0.19") 64 mm (2.52") 63 mm (2.48") 128 mm (5.04") 126 mm (4.96")
A
GROUP D (PROFILED) D (SMOOTH) E F
Heavy Series
GROUP A B (PROFILED) B (SMOOTH) C (PROFILED) C (SMOOTH)
F 3S 8 mm (0.31") 24 mm (0.94") 23.3 mm (0.92") 48 mm (1.88") 46.6 mm (1.83")
4S 8 mm (0.31") 32 mm (1.26") 31.3 mm (1.23") 64 mm (2.52") 62.6 mm (2.46")
5S 8 mm (0.31") 38 mm (1.50") 37 mm (1.46") 76 mm (2.99") 74 mm (2.91")
6S 10 mm (0.39") 54.5 mm (2.15") 53.5 mm (2.11") 109 mm (4.29") 107 mm (4.21")
C
7S 10 mm (0.39") 70 mm (2.76") N/A 140 mm (5.51") N/A
B 8S 15 mm (0.59") 98.5 mm (3.88") N/A 197 mm (7.76") N/A
A
GROUP D (PROFILED) D (SMOOTH) E F (PP/PA) F (AL)
E
3S 52.5 mm (2.07") 51.1 mm (2.01") 73 mm (2.87") 55 mm (2.16") 56 mm (2.20")
4S 68.5 mm (2.70") 67.1 mm (2.64") 85 mm (3.35") 70 mm (2.75") 70 mm (2.75")
5S 80.5 mm (3.17") 78.5 mm (3.09") 100 mm (3.94") 85 mm (3.34") 85 mm (3.34")
G
6S 116.5 mm (4.59") 114.5 mm (4.51") 140 mm (5.51") 115 mm (4.52") 120 mm (4.72")
7S 150.7 mm (5.93") N/A 180 mm (7.09") 152 mm (5.98") 150 mm (5.90")
8S 209.7 mm (8.26") N/A 225 mm (8.86") 206 mm (8.11") 208 mm (8.19")
H
D GROUP G H
3S 30 mm (1.18") 30.5 mm (1.20")
4S 30 mm (1.18") 30.5 mm (1.20")
5S 30 mm (1.18") 30.5 mm (1.20")
G
6S 45 mm (1.77") 45 mm (1.77")
7S 60 mm (2.36") 60 mm (2.36")
8S 80 mm (3.14") 80 mm (3.14")
C63
Clamps - Technical Appendix
Assembly Dimensions
Twin Series
D GROUP H
1D 20 mm (0.78")
2D 29 mm (1.14")
30 (1.18") 3D 36 mm (1.41")
4D 45 mm (1.77")
5D 56 mm (2.20")
GROUP G
C
4S-D 45 mm (1.77")
B 5S-D 60 mm (2.36")
E
A
C64
Clamps - Technical Appendix
Supports Assembly Dimensions
CLAMPS
in 1/4 to 3/8 1-15/16 1-3/16 1-3/16 5/8 15/16 1-1/16 1-11/16 .16 lbs
N 1
mm 6 to 10.2 33 30 30 16.5 24.5 27.5 43.5 .07 kg
in 1/4 to 3/8 1-7/16 1-1/8 5/8 15/16 1-1/16 1-11/16 .16 lbs
O
1a
mm 6 to 10.2 36 29 16 24 27 43 .07 kg
in 1/4 to 5/8 1-11/16 1-7/16 3/4 1-1/16 1-3/16 1-13/16 .18 lbs
2
WITH WELD PLATE mm 6.4 to 18/0 42 36 19.5 27.5 30.5 46.5 .08 kg
ALLOWING FOR WELD in 3/8 to 1 2 1-1/2 13/16 1-1/8 1-1/4 1-7/8 .20 lbs
BEAD 3
mm 6.4 to 25.4 50 38 20.5 28.5 31.5 47.5 .09 kg
P in 1/2 to 3/4 P 2-3/8 1-3/4 15/16 1-1/4 1-3/8 2 .25 lbs
Minimum 4
mm 12.7 to 30.0 60 45 24 32 35 51 .12 kg
in 1/2 to 1-1/4P 2-13/16 2-3/8 1-1/4 1-9/16 1-11/16 2-5/16 .34 lbs
5
mm 12.7 to 41.1 70 61 32 40 43 59 .15 kg
N in 3/4 P to 2 T 3-1/2 2-11/16 1-7/16 1-3/4 1-7/8 2-1/2 .42 lbs
6
mm 26.6 to 50.8 88 69 36 44 47 63 .19 kg
R in 2-1/4 to 3 4-13/16 2-3/4 2 2-1/4 2-1/4 3 .74 lbs
7
mm 57.3 to 76.2 122 97 50.8 57 60 76 .33 kg
RAIL MOUNTING in 3 to 4 5-7/8 4-3/4 2-7/16 2-3/4 2-7/8 3-1/2 .85 lbs
8
mm 88.9 to 102.0 148 121 61.5 69 72 88 .38 kg
M M
INSTALLATION DIMENSIONS IN INCHES
GROUP SIZE RANGE
CODE Ø D INCH R WITH RAIL TYPE: WEIGHT
M N O
TS11 TS14 TS30
N
in 1/4 to 3/8 13/16 13/16 9/16 13/16 15/16 1-9/16 .16 lbs
O 1
mm 6.4 to 10.2 20 20 15 21 24 40 .08 kg
in 1/2 to 5/8 1-1/8 1 11/16 15/16 1-1/16 1-11/16 .30 lbs
2
WITH WELD PLATE mm 12.7 to 17.1 29 26 18 24 27 43 .14 kg
in 3/4 to 1 1-7/16 1-7/16 15/16 1-3/16 1-5/16 1-15/16 .38 lbs
M M 3
mm 19 to 25.4 36 37 23.5 29.5 32.5 48.5 .17 kg
in 1-1/8 1-3/4 1-11/16 1 1-1/4 1-3/8 2 .47 lbs
4
mm 28 45 42 26 32 35 51 .21 kg
in 1-1/4 to 1-1/2 2-3/16 2-1/8 1-1/4 1-1/2 1-5/8 2-1/4 .64 lbs
N 5
mm 31.8 to 42.1 56 54 32 38 41 57 .29 kg
R
INSTALLATION DIMENSIONS IN INCHES
GROUP SIZE RANGE
RAIL MOUNTING CODE Ø D INCH WEIGHT
M N O P R
M in 7/32 to 23/32 2-15/16 1-9/16 15/16 2-5/16 1-1/2 .73 lbs
3S
Minimum mm 6 to 18 74 40 24 58 38 .33 kg
in 3/4 to 1-3/16 2-1/2 2-3/16 1-1/4 2-7/8 1-13/16 .92 lbs
4S
mm 19 to 30 89 56 32 73 46 .42 kg
N in 1-3/16 to 1-37/64 4-1/16 2-11/16 1-1/2 3-7/16 2-1/16 1.12 lbs
5S
mm 30 to 40 3103 68 38 87 52 .51 kg
in 1-1/2 to 2-3/4 5-7/8 3-7/8 2-1/8 4-5/8 2-5/8 2.86 lbs
O 6S
mm 38 to 70 150 98 54 118 66 1.30 kg
in 2-9/16 to 3-1/2 7-1/8 5-1/16 2-3/4 5.35 lbs
WITH WELD PLATE 7S
mm 65 to 88.9 180 129 69 2.43 kg
P in 3-1/2 to 5-15/64 10-5/8 7-1/16 3-13/16 13.11 lbs
8S
Minimum mm 88.9 to 133 270 180 96 5.96 kg
in 5-15/64 to 6-5/8 11-1/8 8-3/8 4-7/16 Rail Mounting 17.16 lbs
9S
mm 133 to 168 282 213 113 not available 7.80 kg
N
10S
in 6-5/8 to 8-5/8 13-7/8 11-3/8 6-1/16 Sizes 7S 46.20 lbs
mm 168 to 219 352 289 154 21.00 kg
through 12S
R in 8-5/8 to 12-3/4 21-1/16 17-1/8 9-1/16 108.90 lbs
11S
mm 219 to 324 535 435 230 49.50 kg
in 14-1/64 to 15-63/64 27-3/8 21-7/8 11-7/16 148.50 lbs
RAIL MOUNTING
12S
mm 356 to 406 695 555 290 67.50 kg
C65