HAZARD IDENTIFICATION RISK ASSESSMENT AND CONTROL (HIRAC)

RISK ASSESSMENT COOLING TOWER, CHILLER PIPING INSTALLATION, CHILLED PUMP, AHU REPLACEMENT

COMPANY / DEPARTMENT: JCI/STELLAR REVIEWED BY:

PREPARED BY: JOHN L. VIDALLON APPROVED BY:

DATE: 31/05/2024 DATE:

Hazard Identification Risk Analysis/Evalaution Risk Control

No. Work Activity Hazards POTENTIAL RISK POTENTIAL CAUSE Probabilit POTENTIAL Severi Risk CURRENT CONTROL (IF ANY) RISK Propose Control Measure Probabili Seve RISIDUAL Responsible
FAILURE/RISK CATEG OF FAILURE y/ EFFECTS OF ty TREAT- ty/ rity Risk Person
Likelihoo Likeliho
ORY / RISK FAILURE MENT
d od

Client and 2
Survey/site inspection Misscommunicati Misunderstandin Safety 5 High Proper coordination to client and PIC/ Safety
1 Effect future activity 2 Team 2 Mitigate Maintain current control 2 1 Risk
Kick off meeting on g Risk priority engineering facilities Officer
misunderstand acceptable

eye and hand Proper coordination to client and 4

Delivery and Safety Injury to any part of Personal 5 High PIC/ Safety
2 injury,cut exposed minor injury 2 engineering facilities proper material Mitigate Maintain current control 2 1 Risk
Mobilization Risk the body Injury priority Officer
to dust handling acceptable

2
Hauling of tools and Safety Injury to any part of Personal 12 Use of hand gloves and safety shoes, PIC/ Safety
3 Pinch point minor injury 4 3 Mitigate Maintain current control 2 1 Risk
materials Risk the body Injury High priority proper handling of tools Officer
acceptable

2
Fall of Safety Personal 9 Use of safety shoes, proper handling of PIC/ Safety
minor injury Foot injury 3 3 Mitigate Maintain current control 2 1 Risk
tools/materials Risk Injury High priority tools, tie off tools Officer
acceptable

9 High priority
2
Safety Injury to any part of Personal Access clearing, remove unwanted object PIC/ Safety
slip/trip hazard minor injury 4 4 Mitigate Maintain current control 2 1 Risk
Risk the body Injury in the work area. Proper supervision Officer
acceptable

Safety Injury to any part of

2
and the body, back Personal 9 PIC/ Safety
Execive force minor injury 3 3 Use of trolley, for oxy/aceteline, Mitigate Maintain current control 2 1 Risk
health injuries like strains or Injury High priority Officer
acceptable
risk sprains may occur

6 High priority
Health
Start Preparation tool eye and hand 2
Risk & Injury to any part of Personal Use of apropriate PPE hand gloves eye PIC/ Safety
4 box prior to piping injury,cut, back minor injury 2 4 Mitigate Maintain current control 2 1 Risk
Safety the body Injury, protection . Proper material handling Officer
installation injury acceptable
Risk

eye and hand Use of apropriate PPE hand gloves eye 2

Safety Injury to any part of Personal 12 PIC/ Safety
Hot Work Activity injury,cut burn,arc minor injury 4 3 protection . Provide exhause blower,fire Mitigate Maintain current control 2 1 Risk
Risk the body Injury High priority Officer
flush blaket and cordon affected area acceptable

exposed to dust, provide sun shade for personnel doing the 2

Safety eye injury, skin Personal 9 Supervisor/
Working at Day time exposed to direct minor injury 3 3 work, break time on over exposure of Mitigate Maintain current control 2 1 Risk
Risk injury,heat stroke Injury High priority Safety Officer
sunligth sunligth. acceptable
 Health
eye injury,trip un 2
exposed to dust, Risk & Personal 9 provide additional lighting on outdoor unit Supervisor/
working on night time minor injury aware of existing 3 3 Mitigate Maintain current control 2 1 Risk
poor illumination Safety Injury High priority condenser side. Safety Officer
utilities acceptable
Risk

Hazard Identification Risk Analysis/Evalaution Risk Control

No. Work Activity Hazards POTENTIAL RISK POTENTIAL CAUSE Probabilit POTENTIAL Severi Risk CURRENT CONTROL (IF ANY) RISK Propose Control Measure Probabili Seve RISIDUAL Responsible
FAILURE/RISK CATEG OF FAILURE y/ EFFECTS OF ty TREAT- ty/ rity Risk Person
Likelihoo Likeliho
ORY / RISK FAILURE MENT
d od

12 High priority
2
Fabrication of hangers arc flush,cut eye Safety Injury to any part of Personal Access clearing, remove unwanted object Supervisor/
5 minor injury 4 4 Mitigate Maintain current control 2 1 Risk
and support and hand injury Risk the body Injury in the work area. Proper supervision Safety Officer
acceptable

proper coordination to Monde facillities

Installation of Fall, Injury to any part of 2
Safety Personal 12 Use proper PPE, proper material handling, Supervisor/
6 scaffolding/ Aframe slip,trip,falling minor injury the body, death by 4 3 Mitigate Maintain current control 2 1 Risk
Risk Injury High priority Check all parts of scaffold in working/ safe Safety Officer
ladder object, fall acceptable
condition

Pipe laying for Chiller, slip/trip cut struck proper coordination to Monde facillities 2
Safety Injury to any part of Personal 9 Supervisor/
7 CT, pump, AHU and by, eye and hand minor injury 3 3 Use proper PPE, proper material handling, Mitigate Maintain current control 2 1 Risk
Risk the body Injury High priority Safety Officer
FCU injury provide protection on floor acceptable

cut, ,eye and

2
Dismantling of AHU hand injury, burn , Safety Injury to any part of Personal 12 proper coordination to Monde provide fire Supervisor/
9 minor injury 4 3 Mitigate Maintain current control 2 1 Risk
unit. expose to smoke Risk the body Injury High priority extinguisher fire blanket Safety Officer
acceptable
fumes,fire

12 high priority
slip/trip
Access clearing, remove unwanted object
hazard.cut,ergono 2
Installation of new Safety Injury to any part of Personal in the work area. Proper supervision, Supervisor/
12 mics Arc flush, minor injury 4 4 Mitigate Maintain current control 2 1 Risk
AHU and FCU Risk the body Injury reminders of Monde safety policy, team lift Safety Officer
burn eye hand acceptable
segment of AHU and FCU.
injury

12 high priority
Ensure all power tools are in good and
2
Testing and Slip, trip eye hand Safety Injury to any part of Personal safe condition proper coordination to Supervisor/
13 minor injury 4 4 Mitigate Maintain current control 3 Risk
commissioning injury,cut pinned Risk the body Injury Monde facility and gather data on tesing Safety Officer
acceptable
and commissioning

Eye and hand

Use of hand gloves and safety shoes, 2
injury Safety Injury to any part of Personal 12 Supervisor/
14 House keeping/5S minor injury 4 3 proper handling of tools, reminders of Mitigate Maintain current control 2 1 Risk
trip/slip,exposed Risk the body Injury High priority Safety Officer
Monde safety policy acceptable
to dust, cut

2
Miscommunicatio Health 9 PIC/ Safety
15 Team De mobilization minor injury miscommunication 3 3 proper coordination to Monde facilities Mitigate Maintain current control 2 1 Risk
n Risk High priority officers
acceptable
 SEVERITY

Temporary first Aid

Critical/Fatal (5) Permanent Total (4) Permanent Partial (3)
Total (2) /naer miss (1)

25 20 15 10 5
Operation not permissible Operation not permissible High priority Review at Risk acceptable
Frequent (5) appropriate time

20 16 12 8 4
Operation not permissible Operation not permissible High priority Review at Risk acceptable
appropriate time
Likely (4)
LIKELIHOOD

15 12 9 6 3
High priority High priority Review at appropriate Risk acceptable Risk acceptable
Occasional (3) time

10 8 6 4 2
Review at appropriate time Review at appropriate time Risk acceptable Risk acceptable Risk acceptable
Seldom (2)

5 4 3 2 1
Risk acceptable Risk acceptable Risk acceptable Risk acceptable Risk acceptable
Unlikely (1)

Review the risk assessment records every year or whenever there are changes in processes, work activities or upon any incident occurrence, whichever is earlier.

Action Table

Colour Score Risks

25 High

15 medium
6 Low
Risk level Determination - 5 x 5 Matrix

SEVERITY
 Temporary first Aid
Critical/Fatal (5) Permanent Total (4) Permanent Partial (3)
Total (2) /naer miss (1)

25 20 15 10 5
Operation not permissible Operation not permissible High priority Review at Risk acceptable
Frequent (5) appropriate time

20 16 12 8 4
Operation not permissible Operation not permissible High priority Review at Risk acceptable
Likely (4) appropriate time
LIKELIHOOD

15 12 9 6 3
High priority High priority Review at appropriate Risk acceptable Risk acceptable
Occasional (3)
time

10 8 6 4 2
Review at appropriate time Review at appropriate time Risk acceptable Risk acceptable Risk acceptable
Seldom (2)

5 4 3 2 1
Risk acceptable Risk acceptable Risk acceptable Risk acceptable Risk acceptable
Unlikely (1)

Review the risk assessment records every year or whenever there are changes in processes, work activities or upon any incident occurrence, whichever is earlier.

Action Table

Colour Score Risks

25 High

15 medium
6 Low