4A-ABEN4510-Heat Transfer Part 1
4A-ABEN4510-Heat Transfer Part 1
ENGINEERING
HEAT TRANSFER
(Modes of Heat transfer and
Overall Heat Transfer
Coefficient)
Heat transfer
− movement of the heat energy from one point of high temperature
to a point of low
− rate of heat transfer is dependent on the temperature gradient
between two points and the resistance of heat flow of the medium
between points
− Determination of mode/mechanism of heat transfer depends on
the temperature of the source and receiver of heat as well as the
nature of medium through which heat flows
− Heat transfer occurs through three fundamental mechanism:
conduction, convection and radiation (McAdams, 1954)
Conduction
𝑞 ∆𝑇 𝑞 ∆𝑇
𝛼 𝑜𝑟 = −𝑘
𝐴 ∆𝑥 𝐴 ∆𝑥
Figure 1. Steady-state heat
where k is the thermal conductivity transfer through the wall
𝐾3 𝐴3 ∆𝑇3
𝑞3 = ; ∆𝑇3 = 𝑇4 − 𝑇3
𝑥1
Heat transfer to slab arranged in series
• To remove the negative sign for each equation,∆𝑇 is taken as T hot point to T cold point so that:
𝑥1 𝑞1
= 𝑇1 − 𝑇2
𝑘1 𝐴1
𝑥2 𝑞2
= 𝑇2 − 𝑇3
𝑘2 𝐴2
𝑥3 𝑞3
= 𝑇3 − 𝑇4
𝑘3 𝐴3 *The heat transfer through the
entire composite wall is
• Adding the three equation, then obtained by the ratio of the
temperature drop across the
𝑥1 𝑞1 𝑥2 𝑞2 𝑥3 𝑞3 entire wall to the sum of heat
+ + = 𝑇1 − 𝑇4
𝑘1 𝐴1 𝑘2 𝐴2 𝑘3 𝐴3 resistance of the different
materials
• Since 𝑞1 = 𝑞2 = 𝑞3 , this quantity is factored out as
𝑥1 𝑥2 𝑥3 𝑇1 −𝑇4
𝑞( + + ) = 𝑇1 − 𝑇4 or 𝑞= 𝑥1 𝑥 𝑥
𝑘1 𝐴1 𝑘2 𝐴2 𝑘3 𝐴3 + 2 + 3
𝑘1 𝐴1 𝑘2 𝐴2 𝑘3 𝐴3
Illustrative Problem
𝑞 𝑇𝑖 − 𝑇𝑜 1000 − 80 2
=𝑥 =
𝑥2 0.23 0.03 = 1600 𝑊 Τ 𝑚
𝐴 1
+
𝑘1 𝑘2 1.15 + 0.08
Conduction through bodies
in parallel arrangement
𝑞𝑡𝑜𝑡𝑎𝑙 = 𝑞1 + 𝑞2 + 𝑞3
Unsteady heat conduction
• Many heat flow process in food processing are unsteady such that heat is either
accumulated or depleted in a system.
• Under these condition, the temperature gradient between two fixed points in a heating
or cooling body changes with time resulting in a time dependent energy transfer.
• Example: gradual heating of canned food products during thermal processing
• The temperature of the heating medium often steam may be constant but the
temperature of the can is expected to increase as time elapses, the temperature
gradient, hence the rate of heat transfer, varies.
• The subsequent cooling of the can is also described as unsteady state process; only this
time, heat transfers to the medium from can.
• Unsteady or transient condition is made difficult since thermal conductivity is affected
by temperature which implies that single equation using a particular value of k may
not be sufficient to describe the heat transfer phenomenon throughout the entire range
of processing temperature.
Unsteady heat conduction
• The unsteady heating of a solid is influence by factors both external and internal and the rate at
which heat is lost by a cooling body is dependent on two heat flow process:
− Heat from the product – removed via conduction from the surface of the body
− Heat accumulating in the product surface – lost by convection and to some extent by
radiation to its surrounding medium.
• It will be recalled that even highly turbulent condition, there is always a stagnant or laminar “film”
of fluid in contact with the solid surface.
• Theoretical thickness of the film is dependent on the degree of turbulence in fluid.
• The study of thermal resistance (surface transfer coefficient, hs) of this laminar film is important
because the rate of heat removal form the surface of a solid to the cooling fluids depends on this.
• The hs value is strongly influenced by the physical properties of the fluid such as viscosity, density,
and temperature
• In addition, aside from the physical property of the fluid, temperature and degree of fluid
turbulence , the nature and texture of solid surfaces and the geometric configuration of the solid
also affects the surface heat coefficient.
Unsteady heat conduction
• The heat flow from the surface of the body to the surrounding
fluid as shown schematically in Figure which is describe by
Newton’s cooling equation:
𝑑𝑄Τ𝑑𝑡 1 = −ℎ𝑠 𝐴 𝑇𝑚 − 𝑇𝑠
Tm = fluid bulk temperature
Ts = solid surface temperature
A = surface area of the body
hs = surface heat transfer coefficient, W/m2-°C
𝑘𝐴 𝑇𝑠 − 𝑇𝑐
−ℎ𝑠 𝐴 𝑇𝑚 − 𝑇𝑠 = −
𝐿
ℎ𝑠 𝐿 𝑇𝑠 − 𝑇𝑐
=−
𝐾 𝑇𝑚 − 𝑇𝑠
• A simple analysis will show that the quantities on both side of the
equations are wholly numeric or without dimension.
• The dimensionless quantity hsL/k is known as the Nusselt Number, Nu,
Heat transfer through the
can be used to indicate whether the unsteady conduction process falls laminar film around heating
under condition 1 or 2. or cooling body
• As the surface temperature of the body approached that of the core as
describe in Condition 1, the value of Nu becomes very small.
• The second case describes a condition where Ts approaches Tm making
the Nu large.
• The influence of laminar zone , no matter how small, prevents the
surface temperature from being equal to the medium temperature, thus
making the Nu infinitely large
Unsteady heat conduction
• Nu below 0.2, the system is below 0.2, the system is analyze under the first case
while condition 2 applied is applied when the value of Nu is equal or grater than 0.2
• Unsteady condition, Nu<0.02. A body that is either heating up or cooling down will
gain or lose energy. For some incremental change in product temperature, the
following equation is obtain.
𝑑𝑄1 = 𝑚𝐶𝑝 𝑑𝑇
where:
𝑚 = 𝜌𝑉; 𝑑𝑄1 = 𝜌𝑉𝐶𝑝 𝑑𝑇
dQ’ = heat loss from the surface of a product
𝑑𝑄2 Τ𝑑𝑡 = −ℎ𝑠 𝐴(𝑇𝑚 − 𝑇𝑠 )
• To satisfy the energy balance between the product and its surrounding
−ℎ𝑠 𝐴 𝑇𝑚 − 𝑇𝑠 𝑑𝑡 = 𝜌𝑉𝐶𝑝 𝑑𝑇
ℎ𝑠 𝐴𝑑𝑡 𝑑𝑇
=
𝜌𝐶𝑝 𝑉 𝑇𝑚 − 𝑇𝑠
• At any given time for condition 1, the product temperature is considered uniform
throughout, hence Ts maybe written as T. The quantity T is the average product
temperature. By integration:
ℎ𝑠 𝐴𝑡 𝑇𝑚 − 𝑇
− = 𝑙𝑛
𝜌𝐶𝑝 𝑉 𝑇𝑚 − 𝑇𝑜
Illustrative Problem
Solving Nu will reveal whether the conduction problems falls under condition 1 or
condition 2.
ℎ𝑠 𝐿 775 ∗ 0.05
𝑁𝑢 = = = 0.09995 < 0.2
𝑘 387.69
* Condition 1:
Illustrative Problem
• Condition 1:
ℎ𝑠 𝐴𝑡 𝑇𝑚 −𝑇
− = 𝑙𝑛
𝜌𝐶𝑝 𝑉 𝑇𝑚 −𝑇0
2.5 − 30
= 𝑙𝑛 = 𝑙𝑛0.379932 = −0.9694006
2.5 − 75
-the surface area of sphere is 4𝜋𝑟 2 while 4𝜋𝑟 3 /3 is used to determine volume
775∗3∗𝑡
− = −0.9694006
8900∗0.377 1000 ∗0.05
𝑡 = 69.9 𝑠𝑒𝑐𝑜𝑛𝑑𝑠
Unsteady heat conduction
Where t is the elapsed heating or cooling time and rm is half the thickness of the
geometric configuration under study.
*The graphical approach to unsteady state condition is made possible only by
imposing several assumptions.
Convection heat transfer
• Free convection
− A hot will heat up the fluid immediately in contact with its surface.
− Results in the differential heating of the fluid causing uneven thermal
expansion, hence, variation in fluid density
− Fluid parcels with reduced density will move up while the denser or heavier
ones will settle at the bottom, resulting in a migration of mass.
− Since moving fluid mass carries with it heat energy, heat is simultaneously
transferred.
− The heat flow equation is based on Newton’s law of cooling
𝑞 = ℎ𝑠 𝐴 𝑇𝑠 − 𝑇𝑎
• The surface heat transfer coefficient, hs, may be evaluated from the dimensionless
NU which is a characteristics of a particular solid-fluid condition.
𝑁𝑢 ∗ 𝐾
ℎ𝑠 =
𝑙
where : l is the vertical dimension of the solid surface contact with the fluid bulk.
• Grashoff (Gr) and Prandtl (Pr) numbers are defined by McAdams, 1954 as follows
𝑙3 𝜌2 𝑔∆𝑇𝛽
𝐺𝑟 =
𝜇2
𝐶𝑝 𝜇
𝑃𝑟 =
𝑘
𝐶∆𝑇 0.25
Laminar ℎ𝑠 =
𝑙
Force Convection
• Recap: In free convection situation where the velocity relatively low, thermal
expansion coefficient plants a vital role, hence the Gr is significant.
• For higher velocities of flow where considerable turbulence occurs, as in forced
convection, the Re is the limiting factor. (𝛽 losses its influence in favor of the
velocity)
• Nu for turbulent condition can be evaluated by
𝑎 𝑏
𝑁𝑢 = 𝑘 𝑅𝑒 𝑃𝑟
where: K, a and b are empirical constant that are characteristics of various flow conditions under forced
convection (Refer to table for the values)
− For heating and cooling inside small diameter tubes, the physical properties is evaluated at the fluids bulk
temperature
− When fluid is outside a tube and a heat transfer is from the tube to the fluid in question, the physical
properties is evaluated at the mean temperature between the tube surface and the fluid bulk.
Values of empirical constant k, a and b for force convection
Conditions Re Pr k a b
Heating and cooling inside tube
with moderate temperature and >2100 >0.5 0.023 0.8 0.4
turbulent flow
Heating and cooling of gas
>1000 - 0.02 0.8 0
inside tubes
Heating and cooling outside
1-2100 - 0.86 0.43 0.3
tubes, laminar conditions
Heating and cooling outside
tubes, moderate to turbulent 2100 - 0.26 0.6 0.3
conditions
Convection heat transfer
• Flat and smooth surface exposed to a moving fluid have surface heat transfer
coefficient that can be estimated based on the fluid velocity. If velocity, v , on the
surface is less than 4.9 m/s, the heat transfer coefficient (W/m2-°C) can be
determined using the equation
ℎ𝑐 = 5.68 + 3.91𝑣
• As the fluid velocity increases beyond 4.9m/s the relationship between hc and
velocity changes into one that described by the power law. For flow over surface
with velocities greater than 4.9 m/s 30.5 m/s, the equation below may be used
ℎ𝑐 = 7.345𝑣 0.8
*Note: There are other possible convection situation that may be encountered in food processing plant
Illustrative Problem
* The problem clearly involves a forced convection process. In order to evaluate the constant k, a and b,
the fluid velocity through the pipe must be determined first
Solution 𝑤 0.756 𝑘𝑔Τ𝑠 ∗ 4
𝑣= =
𝐴 1073.2 𝑘𝑔Τ𝑚3 ∗ 𝜋 0.0508 2
𝐶𝑝 𝜇 3768.14 ∗ 1.92𝑥10−3
𝑃𝑟 = = = 13.93
𝑘 0.519
Since Re>2100, Pr>0.5, the constants can be obtain from the table
0.8 0.4
𝑁𝑢 = 0.023 𝑅𝑒 𝑃𝑟
0.8 0.4
𝑁𝑢 = 0.023 9870 13.9 = 103.37
𝑁𝑢𝑘 103.37 ∗ 0.519
ℎ𝑐 = = = 1056.54 𝑊 Τ𝑚2 ℃
𝐷 0.0508
Radiation heat transfer
• A hot body will radiate energy , the magnitude of which is dependent on its temperature
• At low temperature, radiation from the body can be sensed by the warmth it produces
• Radiation from the body at temperature higher than 600°C may be perceived by the human as a glow
• Radiation is an energy in form of electromagnetic waves moving through space
• This energy may be emitted due to an electric charge, an electron bombardment or even a chemical
reaction
• Radiant energy travels through the space in a straight oath until it is intercepted by a body that is the
“line of sight”.
• Depending on the nature of the intercepting body, the incident radiation can be reflected , transmitted
or absorbed.
• In general, bodies with light colors and smooth surface will reflect most of the incident light they
intercept while darker and rough surface bodies will absorb it.
• Once radiant energy is absorbed, it is converted to heat
* Note= radiation and heat are not the same
Radiation heat transfer
Emissivity
• The fraction of the incident radiation that can be absorbed by an object is known as the absorptivity
of that object.
• Certain bodies will absorb more radiation than the others depending on their color and surface
conditions
• A “black body” which is an ideal body will absorb all the radiation it intercepts hence it has an
absorptivity equal to one
• Also, black body is a perfect radiator of energy because its surface will emit the maximum amount
of radiation at a given surface temperature.
• Definition: The ratio of the radiation power of the substance to that of a black body , and is
mathematically expressed as
𝐸 𝑟𝑒𝑎𝑙 𝑏𝑜𝑑𝑦
𝜀=
𝐸 𝑏𝑙𝑎𝑐𝑘 𝑏𝑜𝑑𝑦
• 𝜀is dependent on the nature and composition of material
Emissivity of surfaces of selected materials (Adapted McAdams,1954)
Temp, °C Emmisivity, 𝜺
Asbestos, paper 3.22 0.93-0.945
Aluminum, polished plate -5.11 0.40
Copper, polished 47.06 0.023
Enamel, white fused on iron -7.28 0.897
Galvanized sheer iron, fairly bright -2.28 0.228
Galvanized sheer iron, gray oxidized -4.50 0.276
Glass, smooth -5.44 0.937
Ground sheet steel 937.8-1098.9 0.55-0.61
Lacquer, flat black 3.22 0.96-0.98
Snow-white enamel varnish on rough iron -5.11 0.906
plate
Nickel. 98.9% pure, polished 226.7-376.7 0.07-0.087
Emissivity of surfaces of selected materials
Temp, °C Emissivity, 𝜺
Oxidized iron 37.78 0.736
Polished iron 426.7-1026.7 0.144-0.377
Steel plate, rough 3.22 0.94-0.97
Paints, oil paints, 16 different, all colors 37.78 0.92-0.96
Aluminum paints, varying age and AI 37.78 0.27-0.67
content
Paper -7.28 0.924-0.944
Porcelain, glazed -5.50 0.924
Water -17.78 0.95-0.963
Wood, planed -6.06 0.895
Zinc, 99.1% pure polished 226.7-326.7 0.045-0.053
Radiation heat transfer
• Stefan-Boltzman law
– The amount of radiation from a body is proportional to its absolute
temperature raised to the 4th power
𝐸 = 𝜎𝑇 4
𝜎= universal constant dependent on the units used to measure T. When
temperature is expressed as K, 𝜎= 5.6997x 10 -8 W/m2-K4.
• For real substance with total radiating area of A and emissivity 𝜀, the
radiation rate is estimated as
𝑞 = 𝐴𝜎𝜀𝑇 4
• Singh R. P and Heldman, D.R.. 2009. Introduction to Food Engineering Fourth Edition. Elsevier Inc.
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