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Manual COMBIVERT F5 KEB 31 Pag

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0% found this document useful (0 votes)
410 views31 pages

Manual COMBIVERT F5 KEB 31 Pag

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 31

MADE

IN
GERMANY
F5COMBIVERT F5

Modular Drives
0.37 … 900 kW

F5
Frequency Inverter KEB COMBIVERT F5

Reputable manufacturers are using with KEB COMBIVERT to produce innovative high quality machine systems. Digital
power transmission with highest bandwidth and power density is the result of continuous development and the use of
modern electronic modules.

KEB COMBIVERT F5 are frequency inverters and servo systems in the power range from 0.37 to 900 kW. They provide a
modular program for the mechanical engineering, that meet the different requirements in flexibility with the aim of
 optimal use of resources and materials and
 minimum expense in design and easy implementation of application solutions.
Simple handling and multipurpose features were often contradictory. The CP mode ensures user-friendly handling via a
programmable menu. In the subordinate application level KEB COMBIVERT F5 is the world´s first drive generation to have a
fully programmable user surface, which is equipped with a plain text operator guidance in 6 languages.

Content
KEB COMBIVERT F5 Basic 4 KEB COMBIVERT F5 Software function 19
KEB COMBIVERT F5 Compact 6 KEB COMBIVERT F5 APPLICATION 20
KEB COMBIVERT F5 Multi 8 Drive-based control technology 21
KEB COMBIVERT F5 Multi voltage class 690 V 10 KEB COMBIVERT F5 LCD operator 22
KEB COMBIVERT F5 Multi with safety function 11 KEB COMBIVIS PC software 23
KEB COMBIVERT F5 Multi encoder systems 12 Operation and display 24
KEB COMBIVERT F5 Multi encoder cables 13 Field bus connection 25
KEB COMBIVERT F5-H Asynchronous-Sensorless-Closed Loop 14 KEB COMBILINE Filter technology and chokes 26
KEB COMBIVERT F5-E Sensorless-Closed Loop 15 KEB COMBILINE Braking resistors 28
KEB COMBIVERT F5 Assembly kit 16 KEB MOTORS Motor technology 30
KEB COMBIVERT F5 Mechanical dimensions 17 KEB COMBIGEAR Gear technology 31
KEB COMBIVERT F5 Hardware specification 18 KEB Addresses 32

2
Performance scope

Open-loop systems

Basic 0.37 … 15 kW
Compact 0.37 … 90 kW

compact units with 230 V and 400 V connection in functional and economical orientation
and universal features create the ideal platform for the design of high-quality machines
and systems.

Closed-loop systems

Multi 0.75 … 900 kW

closed-loop drives of voltage classes 230 V, 400 V and 690 V


for asynchronous and synchronous servo motors with feedback devices.
Application
customized equipment solutions tailored to operating conditions and requirements.

Examples are the software versions

 ASCL, encoder-less field orientation for asynchronous motors


 SCL for closed loop performance without a feedback device
 versions with special adapted hardware and software

3
KEB COMBIVERT F5 Basic

Frequency inverters from simple to sophisticated -


in open-loop tasks throughout the engineering sector …

 connection 1-/3-phase 230 V and 3-phase 400 V, choice of AC or DC supply in one


unit
 optimized KEB-SMM control algorithm
(sensorless motor management)
 17 pluggable control terminals, PNP-logic

 analog input 0 … 10 V, ±10 V, 0 / 4 … 20 mA (housing D, E)

 programmable analog output 0 … ±10 V

 5 programmable digital inputs

 2 programmable relay outputs

 4 programmable software inputs/outputs

 8 free-to-program parameter sets including S-curves, ramp stop, power-off-function,


DC-braking, PID controller, electronic motor protection, brake control, internal timer,
counter input, energy saving function
 output frequencies up to 1600 Hz, output voltage control, adjustable switching
frequencies up to 16 kHz
 controlled positioning to end position/counter pulse

 high-dynamic scanning of the control terminals and the serial interface in 2 ms

 ± DC-link connection, internal braking chopper GTR7,


motor-PTC-evaluation,
 integrated filter to EN 55011/C1 (option: B-, D-, E-housing)

4
Performance scope F5 Basic

PN IN Imax fs N/max
housing EMC part no
[kW] [A] [A] [kHz]
0.37 A* 2.3 5 4/8 C1 05F5B3A-090A
0.75 A* 4 8.6 8 C1 07F5B3A-0A0A
1-/3-ph 230 V
(180 … 260 V)

1.5 B 7 15.1 16 C1 ◆ 09F5B1B-2B0A


2.2 B 10 21.6 8/16 C1 ◆ 10F5B1B-2A0A
4 D** 16.5 35.6 8/16 C1 ◆ 12F5B1D-1A0A
5.5 E** 24 43 8/16 C1 ◆ 13F5B1E-160A
7.5 E** 33 59 4/16 C1 ◆ 14F5B1E-150A
0.37 A 1.3 2.8 4 C1 05F5B3A-390A
0.75 A 2.6 5.6 4 C1 07F5B3A-390A
1.5 A 4.1 8.9 4 C1 09F5B3A-390A
(305 … 500 V)

2.2 B 5.8 12.5 8/16 C1 10F5B1B-3A0A


3-ph 400 V


4 B 9.5 21 4 C1 ◆ 12F5B1B-350A
5.5 D 12 25.9 4/16 C1 ◆ 13F5B1D-390A
7.5 D 16.5 35.6 2 C1 ◆ 14F5B1D-380A
11 E 24 43 4/16 C1 ◆ 15F5B1E-350A
15 E 33 59 2 C1 ◆ 16F5B1E-340A
internal ◆ footprint (option) Generally:
* 1-phase 230 V AC ** 3-phase 230 V AC Product standard EN 61800-2, -5-1
Emitted interference EN 61800-3
EN 61000-6 -1…4
Enclosure IP 20 / VBG 4
Storage temperature -25 ... 70 °C
Operation temperature -10 ... 45 °C
Short-circuit and earth fault monitoring

5
KEB COMBIVERT F5 Compact

More than just an inverter... high technology for open-loop drive systems

 wide power range for 230 V and 400 V connection

 either AC or DC connection

 optimal characteristics at the motor shaft in different application areas with KEB-SMM
(sensorless motor management)
 29 plug-in control terminals, PNP- / NPN logic switchable

 2 analog inputs 0 … 10 V, ±10 V, 0 / 4 … 20 mA

 2 programmable analog outputs 0 … ±10 V

 8 programmable digital inputs

 programmable outputs: 2 x relay, 2 x transistor

 4 programmable software inputs/outputs

 8 free-programmable parameter sets


including S-curves, ramp stop, power-off-function, DC-braking, PID controller,
electronic motor protection, brake control, internal counter input, output frequencies
up to 1600 Hz,
output voltage control, switching frequencies up to 16 kHz, output phase monitoring,
energy saving function
 scan time of the control terminals in 2 ms-time pattern

 ± DC-link connection, motor-PTC evaluation,


hardware current limit
 internal brake chopper
(series up to housing size G, option from housing size H)
 controlled positioning to end position/counter pulse

6
Performance scope F5 Compact

PN I I f PN I I f
housing N max s N/max EMC part no. housing N max s N/max EMC part no.
[kW] [A] [A] [kHz] [kW] [A] [A] [kHz]
0.37 B* 2.3 5 16 C1 ◆ 05F5C1B-2B0A 0.37 B 1.3 2.8 16 C1 ◆ 05F5C1B-3B0A
0.75 B* 4 8.6 16 C1 ◆ 07F5C1B-2B0A 0.75 B 2.6 5.6 16 C1 ◆ 07F5C1B-3B0A

3-ph. 400 V (305 … 525 V)


3-ph. 230 V (180 … 260 V)

1.5 B* 7 15.1 16 C1 ◆ 09F5C1B-2B0A 1.5 B 4.1 8.9 8/16 C1 ◆ 09F5C1B-3A0A


2.2 B* 10 21.6 8/16 C1 ◆ 10F5C1B-2A0A 2..2 B 5.8 12.5 8/16 C1 ◆ 10F5C1B-3A0A
4 D 16.5 35.6 8/16 C1 ◆ 12F5C1D-1A0A 4 B 9.5 21 4 C1 ◆ 12F5C1B-350A
5.5 E 24 43 8/16 C1 ◆ 13F5C1E-160A 5.5 D 12 25.9 4/16 C1 ◆ 13F5C1D-390A
7.5 E 33 59 4/16 C1 ◆ 14F5C1E-150A 7.5 D 16.5 35.6 2/16 C1 ◆ 14F5C1D-380A
11 G 48 86 8/16 C1 ◆ 15F5C1G-190F 11 E 24 43 4/16 C1 ◆ 15F5C1E-350A
15 H 66 119 16 C1 ◆ 16F5C0H-1B0F 15 E 33 59 2/16 C1 ◆ 16F5C1E-340A
18.5 H 84 151 8/16 C1◆ 17F5C0H-190F 18.5 G 42 75 4/16 C1 ◆ 17F5C1G-350A
22 R 100 181 8 C1 18F5C0R-760A 22 G 50 90 2/8 C1 ◆ 18F5C1G-340F
30 R 115 206 8 C1 19F5C0R-760A 30 H 60 108 4/16 C1 ◆ 19F5C0H-350F
37 R 145 261 8 C1 ▲ 20F5C0R-760A 37 H 75 135 2/8 C1 ◆ 20F5C0H-340F
45 R 180 324 8 C1 ▲ 21F5C0R-760A 45 R 90 162 4/16 C1 21F5C0R-950A
55 R 115 207 4/16 C1 22F5C0R-950A
Generally:
Product standard EN 61800-2, -5-1 75★ R 150 270 2/12 C1 23F5C0R-940A
Emitted interference EN 61800-3 90★ R 180 324 2/8 C1 ▲ 24F5C0R-940A
EN 61000-6 -1…4 internal (option) * 1-/3-phase 230 V AC
Enclosure IP 20 / VBG 4 ◆ footprint (option) ▲ book-style (option)
Storage temperature -25 ... 70 °C ★ mains choke generally required (page 26)
Operation temperature -10 ... 45 °C
from 90 kW -10 ... 40 °C
Short-circuit and earth fault monitoring

7
KEB COMBIVERT F5 Multi

Open-loop and closed-loop drive controller for synchronous and asynchronous motors…

The frequency inverter KEB COMBIVERT F5 Multi is equipped with all functions and
characteristics of the KEB COMBIVERT F5 Compact series and furthermore especially
prepared for closed-loop operation.

Very flexible because of plug-in feedback cards

 Resolver
 Incremental encoder, initiator
 Sin/Cos encoder
 Absolute encoder
 Hiperface®, EnDat®
 BISS or Tacho

and usable in the operation modes

KEB-SMM (sensorless motor management) F5-G


Field-oriented control F5-M
Synchronous motor control F5-S

Decentralized automation in the drive actuator with standard functions relieves superior
control systems and create clear, compact programs.

 speed and torque control


 position control
 synchronous speed control, electronic gear

or customer-specific solutions such as

- cam switch - rotary table positioning


- register function - contouring control
- single-axis positioning

Control terminal housing A

1 2 5 7 8 10 11 12 13 16 18 19 21 22 24 25 26
1
1+

UT
1-

F
M
I1
l2
l3
l4
ST
O1
O2
Uin
0V

A
B
C
CR

RL
RL
RL
AN

CO
/O
AN

AN

8
Performance scope F5 Multi

Pn I Imax fs n/max Pn In Imax fs n/max


housing n EMC part no. housing EMC part no.
[kW] [A] [A] [kHz] [kW] [A] [A] [kHz]
0.37 A 2.3 4.1 8 C1 ◆ 05F5A1A-2E2F A 2.6 5.2 07F5A1A-3E2F
0.75 8/16 C1 ◆
A 4 07F5A1A-2E2F D 2.6 5.6 07F5A1D-3B_A
0.75 7.2 16 C1 ◆
D* 4 07F5A1D-2B_A A 4.1 8.2 09F5A1A-3D2F
1.5 8/16 C1 ◆
1.5 D* 7 12.4 16 C1 ◆ 09F5A1D-2B_A D 4.1 7.4 09F5A1D-3A_A

3-ph. 400 V (305 … 525 V)


3-ph. 230 V (180 … 260 V)

2.2 D* 10 18 16 C1 ◆ 10F5A1D-2B_A 2.2 D 5.8 10.4 4/16 C1 ◆ 10F5A1D-3A_A


4 D* 16.5 29.7 8/16 C1 ◆ 12F5A1D-1A_A 4 D 9.5 17 8/16 C1 ◆ 12F5A1D-3A_A
5.5 E 24 36 8/16 C1 ◆ 13F5A1E-16_A 5.5 D 12 21.6 4/16 C1 ◆ 13F5A1D-39_A
7.5 E 33 49.5 4/16 C1 ◆ 14F5A1E-15_A 7.5 D 16.5 29.7 2/16 C1 ◆ 14F5A1D-38_A
11 G 48 86 8/16 C1 ◆ 15F5A1G-19_F 11 E 24 36 4/16 C1 ◆ 15F5A1E-35_A
15 H 66 99 16 C1 ◆ 16F5A1H-1B_F 15 E 33 49.5 2/16 C1 ◆ 16F5A1E-34_A
18.5 H 84 151 8/16 C1 ◆ 17F5A1H-19_F 18.5 G 42 63 4/16 C1 ◆ 17F5A1G-35_A
22 R 100 150 8/16 C1 18F5A1R-76_A 22 G 50 75 2/16 C1 ◆ 18F5A1G-34_F
30 R 115 172 8/16 C1 19F5A1R-76_A 30 H 60 90 4/16 C1 ◆ 19F5A1H-35_F
37 R 145 217 8/16 C1 ▲ 20F5A1R-76_A 37 H 75 112 2/4 C1 ◆ 20F5A1H-34_F
45 R 180 270 8/16 C1 ▲ 21F5A1R-76_A 45 R 90 135 4/16 C1 21F5A1R-95_A
internal (option) 55 R 115 172 4/16 C1 22F5A1R-95_A
* 1.5 … 2.2 kW = 1-/3-phase 230 V 75 ★ R 150 225 2/12 C1 23F5A1R-94_A
◆ footprint (option)
▲ book-style (option)
90 ★ R 180 270 2/8 C1 ▲ 24F5A1R-94_A
★ mains choke generally required (page 26) 110 ★ U 210 263 4/8 C2/C1 ▲ 25F5A1U-91_A
** module units 2 x P / 3 x P generally with output choke (page 26) 132 ★ U 250 313 4/8 C2/C1 ▲ 26F5A1U-91_A
160 ★ U 300 375 2/8 C2/C1 ▲ 27F5A1U-90_A
Generally:
200 ★ P 370 463 2/4 C2 ▲ 28F5A1P-90_A
Product standard EN 61800-2, -5-1
Emitted interference EN 61800-3 250 ★ P 460 575 2/4 C2 ▲ 29F5A1P-90_D
EN 61000-6 -1…4 315 ★ W 570 713 2/4 C2 ▲ 30F5A1W-A0_A
Enclosure IP 20 / VBG 4 355 ★ W 630 787 2/4 C2 ▲ 31F5A1W-A0_D
Storage temperature -25 ... 70 °C 400 ★ W 710 887 2/4 C2 ▲ 32F5A1W-A0_D
Operation temperature -10 ... 45 °C 450 ★ 2 x P** 800 1000 2/4 C2 ▲ 33F5A1P-90_D
Short-circuit and earth fault monitoring
500 ★ 2 x P** 890 1112 2/4 C2 ▲ 34F5A1P-90_D
560 ★ 2 x P** 1000 1250 2/4 C2 ▲ 35F5A1P-90_D
630 ★ 3 x P** 1150 1437 2/4 C2 ▲ 36F5A1P-90_D
710 ★ 3 x P** 1330 1663 2 C2 ▲ 37F5A1P-90_D
800 ★ 3 x P** 1450 1813 2 C2 ▲ 38F5A1P-90_H
Selection and dimensioning of the synchronous and asynchronous control motors occurs
according to rated-, standstill- and peak current.
Control terminal housing D...W

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
1+
1-
2+
2-
1
2
F
M
M

I1
l2
l3
l4
F
R
ST
T
O1
O2
ut
Uin
0V
0V

A
B
C
A
B
C
AO
AO
CR

RS

RL

FL
RL

FL
RL

FL
AN

CO
CO
AN
AN

Uo
AN

9
KEB COMBIVERT F5 Multi voltage class 690 V

Proven characteristics for the use in the upper power range

PN IN Imax fsN/max inverter EMC filter ▲ mains choke motor choke


housing
[kW] [A] [A] [kHz] part no. part no. part no. part no.
160 ★ 1xP 185 231 2/4 27F5A1P-B0_A 1 x 30E5T60-8001 1x 28Z1B06-1000 1 x 29Z1A04-1001
200 ★ 1xP 225 281 2/4 28F5A1P-B0_A 1 x 30E5T60-8001 1x 28Z1B06-1000 1 x 29Z1A04-1001
3-ph. 660/690 V (600 … 760 V)

250 ★ 1xP 280 350 2/4 29F5A1P-B0_D 1 x 30E5T60-8001 1x 29Z1B06-1000 1 x 29Z1A04-1001


315 ★ 1xP 345 438 2/4 30F5A1P-B0_A 1 x 30E5T60-8001 1x 30Z1B06-1000 1 x 29Z1A04-1001
400 ★ 2xP 430 538 2/4 32F5A1P-B0_A 2 x 30E5T60-8001 2x 28Z1B06-1000 2 x 29Z1A04-1001
450 ★ 2xP 500 613 2/4 33F5A1P-B0_D 2 x 30E5T60-8001 2x 29Z1B06-1000 2 x 29Z1A04-1001
500 ★ 2xP 550 688 2/4 34F5A1P-B0_D 2 x 30E5T60-8001 2x 30Z1B06-1000 2 x 29Z1A04-1001
560 ★ 2xP 620 763 2/4 35F5A1P-B0_D 2 x 30E5T60-8001 2x 30Z1B06-1000 2 x 29Z1A04-1001
630 ★ 3xP 710 875 2/4 36F5A1P-B0_A 3 x 30E5T60-8001 3x 29Z1B06-1000 3 x 29Z1A04-1001
710 ★ 3xP 820 1013 2/4 37F5A1P-B0_D 3 x 30E5T60-8001 3x 30Z1B06-1000 3 x 29Z1A04-1001
800 ★ 3xP 900 1100 2/4 38F5A1P-B0_D 3 x 30E5T60-8001 3x 30Z1B06-1000 3 x 29Z1A04-1001
900 ★ 3xP 1015 1250 2/4 39F5A1P-B0_H 3 x 30E5T60-8001 3x 30Z1B06-1000 3 x 29Z1A04-1001
▲ book-style (option) ★ mains choke generally required (page 26)

All units correspond to the 400 V type with regard to the technical functions and are universally suitable for the open-loop and closed-loop
operation of asynchronous and synchronous motors.
Upon request the units are available for rated voltages of 3-phase 500 VAC and 3-phase 600 VAC.
Generally:
Product standard EN 61800-2, -5-1 Enclosure IP 20 / VBG 4
Emitted interference EN 61800-3 Storage temperature -25 ... 70 °C
EN 61000-6-1...4 Operation temperature -10 ... 40 °C
Short-circuit and earth fault monitoring

10
F5 Multi with safety function

Safety in drive systems

The requirements of the safety regulations for manufacturers of machines must be carried out according
the implementation of new safety requirements of ISO 13849 and EN 62061.

The new hardware design KEB COMBIVERT F5-K is available for open-loop and closed-loop applications in the housings
D-E-G-H-R-U-P. Function STO is met with the internal 2-channel optocoupler locking (no torque at the motor shaft, stop
category 0 of EN 60204-1).
Function SS1 can be met in the wiring with external safety time-delay relay, when the drive inside an adjusted time is
decelerated and set to STO (stop category 1 of EN 60204-1).

KEB COMBIVERT F5-K meets the requirements of ISO 13849-1 in accordance with Performance Level-e and SIL 3 according
to IEC 62061.

STO SS1

V V

t t

The adapted wiring of the control terminals occurs on a separate 10-pole plug-in connector. The 32-pole control terminal of the analog and
digital inputs/outputs corresponds to the assignment of the inverter series KEB COMBIVERT G6 - the open loop drive with STO function.
T

R L UT 2
A N U T1
OU
ST 2+
ST 1+

S T 2-
ST -

AN +
AN +
O1

O-

O
O
2
1
O
O

ST t

A
F

ut
B
C
u

AN
O1
n

CR

RL
RL
ST

Uo

Uo
I3
I1
Ui

2 4 6 8 10 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32

1 3 5 7 9 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31
ST 1+
ST 1-
+

D
D
T
R
I2
I4
GN 2
D
AN -
CO -
M
M
C
B
A
D
O- -
T

1
2
ST STO2

O
RS
OU
O2

FL
FL
FL
GN
GN

GN
O

AN

CO
O
ST

11
KEB COMBIVERT F5 Multi encoder systems

Encoder systems flexibly supported

KEB COMBIVERT F5 Multi operates all closed-loop tasks with a broad range of feedback cards for different encoder systems.
The installation is done factory made according to the customer request (page 9/10 - 10th place part no.) or can be
executed as re-fitting with the KEB Encoder Kits for units wihout functional safety.

factory-made Channel 1 Channel 2 KEB Encoder Kit


installation D, E G,H,R,U,W,P
part-code encoder type connection encoder type mode connection housing housing
D TTL D-Sub 15-pole TTL Output D-Sub 9-pole 1MF5K81-DZ19 2MF5K81-DZ19
G TTL D-Sub 15-pole TTL Input D-Sub 9-pole 1MF5K81-GZ18 2MF5K81-GZ18
- TTL Terminal strip TTL Output Terminal strip 1MF5K81-BZ05 2MF5K81-BZ05
- TTL Terminal strip TTL Input Terminal strip 1MF5K81-BZ04 2MF5K81-BZ04
4 TTL D-Sub 15-pole SSI Input D-Sub 9-pole 1MF5K81-4Z15 2MF5K81-4Z15
A TTL D-Sub 15-pole Initiator Input Terminal strip 1MF5K81-AZ07 2MF5K81-AZ07
7 TTL D-Sub 15-pole Tacho Input D-Sub 9-pole - 2MF5K81-7Z09
E Resolver D-Sub 15-pole TTL Output D-Sub 9-pole 1MF5K81-EZ29 2MF5K81-EZ29
H Resolver D-Sub 15-pole TTL Input D-Sub 9-pole 1MF5K81-HZ28 2MF5K81-HZ28
5 Resolver D-Sub 15-pole SSI Input D-Sub 9-pole 1MF5K81-5Z25 2MF5K81-5Z25
X HTL Terminal strip TTL Output Terminal strip 1MF5K81-XZ09 2MF5K81-XZ09
W HTL Terminal strip TTL Input Terminal strip 1MF5K81-WZ08 2MF5K81-WZ08
J HTL D-Sub 15-pole TTL Output D-Sub 9-pole 1MF5K81-JZ17 2MF5K81-JZ17
K HTL D-Sub 15-pole TTL Input D-Sub 9-pole 1MF5K81-KZ16 2MF5K81-KZ16
S HTL without inverse Terminal strip TTL Output D-Sub 9-pole 1MF5K81-SZ19 2MF5K81-SZ19
T HTL without inverse Terminal strip TTL Input D-Sub 9-pole 1MF5K81-TZ18 2MF5K81-TZ18
8 HTL without inverse Terminal strip HTL Output Terminal strip 1MF5K81-8Z09 2MF5K81-8Z09
- HTL without inverse Terminal strip none - - 1MF5K8G-6Z07 2MF5K8G-6Z07
L HTL without inverse D-Sub 15-pole SSI Input D-Sub 9-pole 1MF5K81-LZ17 -
M SIN/COS D-Sub 15-pole TTL Output D-Sub 9-pole 1MF5K8G-MZ36 2MF5K8G-MZ26
N SIN/COS D-Sub 15-pole TTL Input D-Sub 9-pole 1MF5K8G-NZ35 2MF5K8G-NZ25
1 SIN/COS D-Sub 15-pole SSI Input D-Sub 9-pole 1MF5K8G-1Z21 2MF5K8G-1Z21
V SSI-SIN/COS D-Sub 15-pole TTL Output D-Sub 9-pole 1MF5K8G-VZ27 2MF5K8G-VZ27
U SSI-SIN/COS D-Sub 15-pole TTL Input D-Sub 9-pole 1MF5K8G-UZ24 2MF5K8G-UZ24
P ENDAT D-Sub 15-pole TTL Output D-Sub 9-pole 1MF5K8G-PZ23 2MF5K8G-PZ23
Q ENDAT D-Sub 15-pole TTL Input D-Sub 9-pole 1MF5K8G-QZ22 2MF5K8G-QZ22
3 ENDAT D-Sub 15-pole SSI Input D-Sub 9-pole 1MF5K8G-3Z20 2MF5K8G-3Z20
- ENDAT2.2 & BISS Terminal strip TTL Output Terminal strip - 2MF5K8G-9Z09
F HIPERFACE D-Sub 15-pole TTL Output D-Sub 9-pole 1MF5K8G-FZ29 2MF5K8G-FZ29
I HIPERFACE D-Sub 15-pole TTL Input D-Sub 9-pole 1MF5K8G-IZ28 2MF5K8G-IZ28
9 UVW D-Sub 15-pole TTL Output D-Sub 9-pole 1MF5K8G-9Z07 -
Z UVW D-Sub 15-pole TTL Input D-Sub 9-pole 1MF5K8G-ZZ08 2MF5K8G-ZZ08
C UVW Terminal strip HTL without inverse Output Terminal strip - 2MF5K8G-CZ09

12
Multi encoder cables

Encoder cable for housing size A

inverter encoder length part no.


cable type
plug plug [m] (_ _ length in [m])
Resolver RJ45 male 12-pole 2 … 40 00F50C1-00_ _
TTL RJ45 male 12-pole 2 … 10 00F50C1-30_ _
Adapter RJ45 male D-Sub 15-pole female 0.05 00F50C0-0008
Adapter RJ45 male D-Sub 9-pole female 0.05 00F50C0-0009
Master-Slave RJ45 male RJ45 male 0.5 00F50C1-20P5

Encoder cable for housing size D - E - G - H - R - U - W - P


inverter encoder length part no.
cable type
plug plug [m] (_ _ length in [m])
Resolver D-Sub 15-pole 12-pole 2 … 30 00F50C1-10_ _
TTL D-Sub 15-pole 12-pole 2 … 30 00F4109-00_ _
TTL (channel 2) D-Sub 9-pole 12-pole 2 … 30 00F4209-00_ _
Hiperface D-Sub 15-pole 12-pole 2 … 30 00.S4809-00_ _
EnDat D-Sub 15-pole 17-pole 2 … 30 00F50C1-40_ _
TTL (no KEB motor) D-Sub 15-pole free connecting cable 2 … 30 00F4P09-00_ _
TTL (channel 2) D-Sub 9-pole free connecting cable 2 … 30 00F4D09-00_ _
(no KEB motor)
Master-Slave D-Sub 9-pole male D-Sub 9-pole male 1 00F4509-0001
Further lengths on request.

Adapter
D-Sub 15-pole on terminal part no. AD.F4.Y72-0009

MS-repeater for multi-master-slave applications


The signal amplifier prepares the incoming master signal in a way that the first signal is looped through and the
second signal is measured and amplified!
part no. 00.F4.072-2008

inverter encoder length part no.


cable type
plug plug [m] (_ _ length in [m])
Master cable D-Sub 9-pole male D-Sub 9-pole male 1 00F4509-0001
Slave cable D-Sub 9-pole male D-Sub 9-pole female 0.25 00F4409-0P25
Slave cable D-Sub 9-pole male D-Sub 9-pole female 0.5 00F4409-0P50
Slave cable D-Sub 9-pole male D-Sub 9-pole female 1 00F4409-0001
KEB encoder cables are twisted in pairs and double screened, in order to reach the best interference immunity.

13
KEB COMBIVERT F5-H/L Asynchronous - Sensorless - Closed Loop

Asynchronous drive technology of the top class


KEB COMBIVERT F5-H (ASCL) and with internal safety F5-L is the result of long lasting model optimization of encoder-less

ASCL
field orientation and offers as result best speed and torque characteristics with asynchronous motors without encoder
feedback.

Properties
 high speed stability
 load step response like closed-loop systems
 torque accuracy typical < 3 % MN
 display values with correction adjustment in the system „on the fly“
 operation with output filters
 low installation costs in case of loss of encoder cable, encoder and encoder interface
 optimized efficiency in partial load range
 automatic adaption of the motor
- calibration routine of stator- and rotor resistance, main- and leakage inductance and dead time characteristic
- thermal calculation in the motor model
 controller integration  symmetrical optimum
- simplifies the Ki/Kp calibration of the exterior closed circuit (speed)
- only one parameter for drive optimization
- speed preset
 exact torque display by
- determination of torque-offsets and elimination in the display
- subtraction of no-load torque of
the system (optional)
Torque characteristic
Potential applications
 extruder main drives
 crusher drives / shredder torque gauge bar
 centrifuges torque ASCL
 test bench / test systems
 stirring and mixer units
 meat cutter and mincer
 mixing plants
Torque [Nm]

 heat pumps
 hydraulic pumps
 generators
 machine tools for wood, plastic, metal, …
Speed [rpm]

14
F5-E/P Sensorless - Closed Loop

Operation of synchronous motors without encoder feedback


The optimization of efficiency, available space and increasing dynamic forces the use of synchronous motors, which can be
operated by F5-E (SCL) and F5-P (safety version) now without rotor position feedback in all applications without
positioning tasks.
The calculated control method of the software has no effect through external disturbances and leads to high smoothness.
Mechanically stressed motors, high frequency special machines or high-volume torque motors are operated more
functional and safe with elimination of the encoder system.

Properties
 standstill position detection (calibration without rotation)
 operation with output filters
 low installation costs in case of loss of encoder line, encoder and encoder interface
 high dynamic / non-slip rotation

SCL
 reduced installation space / lower weight
 high efficiency / high availability

Potential applications
 driven tools in working stations
 synchronous process chain in textile machines
 hybrid drives
- diesel electric drives in conveyor systems, container or heavy duty vehicles
- electric drives in boats, yachts and vehicles
 synchronous extruder
 injection moulding technology / blow moulding technology
 high frequency pump drives in compressors, screws, vacuum pumps

Dynamic response behavior of a load


Load step
Speed [rpm]

Torque [Nm]

15
KEB COMBIVERT F5 Assembly kit

Frequency inverters KEB F5 COMBIVERT are flexible designed in a modular system and available in the following versions

 chassis unit of protection class IP 20 - universal mounting in the control cabinet

 chassis unit with factory mounted interference filter - unit-internal interference suppression

 chassis unit with factory mounted braking resistor - absorb pulse energy without additional required space, also
available in combination with interference filter
 customer version FLAT-REAR - (FR) - direct thermal connection with cooling surfaces

 customer version LIQUID COOLED - (LC) liquid cooling

 customer version EXTERNAL HEAT - (EH) - through mounted heat sink for the thermal separation of the power unit

For customer-specific series-applications KEB provides complete solutions in the control cabinet installation in protection
class IP 54.

D
Applied mounting points in a grid allow the
use of prepared mounting plates.

pa ct…
com fined!
w de
ne

A B D E G H
kW

kW

kW

kW

kW

kW

k
1.5

4.0

7.5

15

22

37

90




16
Mechanical dimensions

housing installation version IP20 W x H x D (mm) available customer versions


unit with EMC filter with resistor FR LC EH
76 x 191 x 144
A 76 x 191 x 144 76 x 216 x 184
- - -

B 90 x 220 x 160 90 x 249 x 200 90 x 220 x 190 -

D 90 x 250 x 181 90 x 285 x 221 90 x 250 x 211 -

E 130 x 290 x 208 132 x 352 x 258 130 x 290 x 238


G 170 x 340 x 255 181 x 415 x 311 170 x 340 x 280
H 297 x 340 x 255 300 x 445 x 321
340 x 520 x 355*
R 340 x 520 x 355 110 x 478 x 115
U 340 x 800 x 355 110 x 598 x 240 -

P 340 x 960 x 454 260 x 386 x 115 -


260 x 386 x 115
W 670 x 940 x 368 260 x 386 x 135
- -

* up to size 23.F5. external unit customer version upon request

R U P W
kW

kW

90 kW

W
0k
W)
0

lar 315
20

40
0k


odu
(m

17
KEB Combivert F5 Hardware specification

Controlboard Basic Compact Multi SCL ASCL


B C A A/K E/P H/L
inverter housing ABDE BDEGHR A DEGHRUWP A DEGHRUWP DEGHRUWP
open-loop - -
closed-loop - -
operating mode

encoder-less closed-loop - - - -
AC servo mode - -
flux vector mode - -
encoder-less vector mode - -
standard v/f mode - -
voltage supply intern intern extern intern extern intern intern
internal voltage supply 24 VDC 24 VDC - 24 VDC - 24 VDC 24 VDC
controlboard

24 V DC supply external nein ja ja ja ja ja ja


I/O scan time 2 ms 2 ms 1 ms 1 ms 1 ms 1 ms 1 ms
number of terminals 17 29 17 29 17 29 29
pluggable control terminals ja ja ja ja ja ja ja
number 5 8 5 8 5 8 8
specification PNP PNP/NPN PNP PNP/NPN * PNP PNP/NPN * PNP/NPN *
digital

adjustable - - -
input

13…30 VDC 10…30 VDC 13…30 VDC 10…30 VDC 13…30 VDC 13…30 VDC 13…30 VDC
number 1 2 1 2 1 2 2
specification 0 … 10 V; ± 10 V
0 … 20 mA / 4 … 20 mA - - -
analog

potential-free (single-ended)
resolution 11 bit 12 bit 11 bit 12 bit 11 bit 12 bit 12 bit
fast scan time nein 250 ms 250 ms 250 ms 250 ms 250 ms 250 ms
sample and hold mode ja ja ja ja ja ja ja
number 0 2 2 2 2 2 2
analog relay digital

specification open-collector (50 mA total) -


number 2 2 1 2 1 2 2
output

specification potential-free (30 VDC / 1 A)


number 1 2 1 2 1 2 2
specification 0 … 10 V; ± 10 V
(5 mA) 2x (5 mA) (5 mA) 2x (5 mA) (5 mA) 2x (5 mA) 2x (5 mA)
resolution 11 bit 11 bit 11 bit 11 bit 11 bit 11 bit 11 bit
- - standard option card standard option card option card
2 encoder inputs - -
positioning to second encoder - -
encoder emulation TTL output - -
analog encoder - - resolver resolver resolver resolver resolver
Sin/Cos Sin/Cos Sin/Cos
encoder feedback

UVW encoder UVW encoder UVW encoder


tachogenerator tachogenerator tachogenerator
digital encoder - - TTL TTL TTL TTL TTL
HTL HTL HTL
initiator initiator initiator
serial encoder - - - BiSS - BiSS BiSS
(single- und multi-turn) EnDat EnDat EnDat
Hiperface Hiperface Hiperface
SSI SSI SSI
SSI-Sin/Cos SSI-Sin/Cos SSI-Sin/Cos
included * not for K / L / P

18
F5 Software function

Basic Compact Multi SCL ASCL


Control board B C A A/K E/P H/L
inverter housing ABDE BDEGHR A DEGHRUWP A DEGHRUWP DEGHRUWP
Speed mode Hz Hz Hz, rpm Hz, rpm rpm rpm Hz, rpm
separate S-curve ACC/DEC
separate lower/upper S-curve times - -
sep. acceleration time for counter clockwise-/clockwise rotation
sep. deceleration time for counter clockwise-/clockwise rotation
ogive function - -
speed search (aligning the motor)
fast analog input
2 analog inputs with prog. function - - -
fixed speed / fixed frequency 4 4 4 4 4 4 4
fixed speed / fixed frequency with set-programming 16 32 16 32 16 32 32
Positioning mode
simple repeatable positioning without encoder - - - - -
positioning via motor encoder - - - - -
positioning via external encoder - - - - -
position value resolution - - 32 bit 32 bit - - -
internally storable positions - - 32 32 - - -
analog setpoint setting for target position - - - - -
different reference routines - - - - -
limit switch protection - - - - -
relative-/absolute positioning - - - - -
interruption in the positioning - - - - -
rotary table positioning - - - - -
rotary table positioning with shortest path - - - - -
contouring with bus - - - - -
Synchronisation mode - - - - -
positional synchronisation - - - - -
speed synchronisation - - - - -
programmable gearshifts - - 8 8 - - -
gearshift via analog input - - - - -
angle adjustment - - - - -
synchronisation with constant distance or ramp - - - - -
Torque mode - -
adjustable torque for all operating conditions - -
adjustable torque for ACC/DEC - -
adjustable torque for motor/regen operation - -
analog torque setting - -
fast analog torque setting - - 250 µs 250 µs 250 µs 250 µs 250 µs
acceleration at torque limit - -
Functions
PID process control
automatic motor identification - -
automatic rotor position detection in standstill - -
torque precontrol - -
brake control / handling
power off / braking without mains voltage
programmable restart-starting conditions - -
programmable timer/counter (sec/h/inc) 2 2 2 2 2 2 2
max. input frequency of the counter 250 Hz 250 Hz 500 Hz 500 Hz 500 Hz 500 Hz 500 Hz

included

19
KEB COMBIVERT F5 Application

Unified Drive Platform…

Based on the modular sub-assembly of the KEB COMBIVERT F5 series KEB develops in
close collaboration with the OEM user adapted drive systems for series machines.
With long experiences in tasks of the
 packaging industry
 textile industry
 plastic industry
 printing- / paper industry
 woodworking
 storage and transport technology
 lift industry
we integrate customer specific software modules or modified hardware for our
customers, e.g. as
 state - machine,
i.e. complete functional sequences are stored in the inverter
 adaption to special serial protocols
 industry-specific software e.g. spindle drives
 flexible cooling systems for air and water
 complete switchgear systems

FR (Flat Rear) EH (External Heat) LC (Liquid Cooled)

20
Drive-based control technology

Drive based automation

KEB COMBICONTROL C6 is the new line of motion control solution, focussed to high dynamic drive
orientated applications and scalable and tailored for dedicated tasks in OEM machines and systems.
The embedded or IPC based control platform utilizes state of the art user free programmable IEC
61131-3 software with the latest solution and utilities offered by the CoDeSys V3 core in the .net
based software tool KEB COMBIVIS studio 6.
The embedded drive control in combination with KEB COMBIVERT F5 Multi operates directly 4 or
8 standard drives in a synchronous real-time clock of 1 ms, which can be used for high priority
traction controls.
Higher number of axis supports the IPC range and real time Ethernet with EtherCAT communication.

HMI
CONTROL

DRIVES

MOTORS
21
KEB COMBIVERT F5 LCD operator

Plaintext operation

LCD operator, part no. 00.F5.060-K000


equipped with 6-language plaintext display and menu-controlled keyboard operation as plug-in module for all KEB
COMBIVERT F5 units.

The memory function allows storing and loading of complete parameter settings by calling the settings from the internal
flash or plug-in SD- / MMC memory card.

Digital operator, part no. 00.F5.060-1100


display and keyboard operation,
plug-in module, prepared in connection with the
ready-made HSP5 operator 00.F5.060-9000
+ cable 00.F5.0C0-2030 (3 m) / -2100 (10 m)
for external use as remote operator.

22
PC Software KEB COMBIVIS 6

Universal PC software for all KEB COMBIVERT F5 units

 complete management of unit settings


 display and adjustment of all parameters in up to 8 sets
 display of physical values and monitoring of operating data
 configuration of a customer-specific default setting in the „CP-level“
 analysis/monitoring of the communication between drive and control parallel to the field bus operation

Analysis
Parameterization

Display

Project administration

Available as KEB COMBIVIS 6-/ DVD with


part no. CD.SW.010-0100

or as actual file in the INTERNET


under http://www.keb.de

Accessories:
KEB COMBIVIS interface cable RS 232 / part no. 00.58.025-001D
(in combination with interface operator 00.F5.060-2000)
or alternatively
KEB-USB-Serial-Transformer 0058060-0020 +
HSP5 adapter 00.F5.0C0-0020 (0.4 m)
for connections to the diagnostic / service interface.

23
Operation and display

Serial communication

Profibus operator, part no. 00F5060-3000 / -3100


slave connection up to 12,5 MBaud,
IN/OUT connection D-Sub 9-pole,
service interface for HSP5 adapter
accessory driver software for S7 02B00SW-S710

InterBus operator, part no. 00F5060-4000


InterBus-remote bus
IN/OUT connection D-Sub 9-pole,
service interface for HSP5 adapter

CAN operator, part no. 00F5060-5010 / -5110


CANopen profile DS 301 (DS 402),
IN/OUT connection D-Sub 9-pole
service interface for HSP5 adapter
(upon request: version with plug-in terminal strip)
Sercos operator, part no. 00F5060-6001
SERCOS IN/OUT/FSMA connection
service interface for HSP5 adapter

DeviceNet operator, part no. 00F5060-7000


IN/OUT connection open entry,
service interface for HSP5 adapter

MODBUS operator, part no. 00F5060-A000


D-Sub 9-pole (female) connection
service interface for HSP5 adapter

Interface operator, part no. 00F5060-2000 /-2100


universal open KEB protocol for PC and PLC connection
RS 232/485 connection D-Sub 9-pole

24
Fieldbus connection

Ethernet-based solutions

Ethernet operator, part no. 00F5060-8000


IEEE 802.3 10Base-T (10 Mbaud)
2 x RJ45 connection
service interface for HSP5 adapter

EtherCAT operator, part no. 00F5060-F000


2 x RJ45 connection
service interface for HSP5 adapter

Powerlink operator, part no. 00F5060-H000


2 x RJ45 connection
service interface for HSP5 adapter

Profinet operator, part no. 00F5060-L100


2 x RJ45 connection
service interface for HSP5 adapter

EtherNet/IP operator, part no. 00F5060-M100


2 x RJ45 connection
service interface for HSP5 adapter

Accessories for the HSP5 service interface


of the operators: Accessory
HSP5 adapter, Driver software for WIN 95/98/NT/2000/XP
part no. 00F50C0-0020 KEBCOM, part no. FDSW020-0100
supports the PC connection for the protocols
KEB-USB-Serial-Transformer KEB DIN 66019-II, KEB-HSP5, InterBus and TCP/IP
part no. 0058060-0020

25
KEB COMBILINE Filter technology and chokes

Stable operation in industrial environments

An EMC-compliant assembly with efficient control cabinet and suppression system is the basis for
M
safe operation of machinery and equipment. The current and voltage limiting KEB COMBILINE 3~
modules are optimally designed to meet the requirements of the KEB COMBIVERT F5 inverter series
and support the use through

 Mains EMC filters - reduce the cable-fed emission to the required limits U V W PE
IEC 61800… - C1/C2. Further variants offer small leakage currents or the operation of
KEB
special line form. COMBIVERT
F5
 Mains choke - reduce the input current draw and the system perturbation.
L1 L2 L3 PE
 Output choke and -filters - reduce the voltage and current load of the motor winding.

 Input/output filters - space-saving combination, consistently adapted and optimized to the KEB COMBILINE
drive controller.
EMC filter

 Sine-wave filters - protection of the motor winding against voltage peaks, use of long L1 L2 L3 PE
motor lines and reduction of shielded motor cables.

 Harmonic filters reduce the system perturbation from low frequency interferences from L1.2L2.2L3.2 PE
B6-rectifier supplied devices. These harmonic filters are the new innovative solution, which
KEB COMBILINE
can be designed already in the electrical switching station in the planning phase (simple mains choke or
like a mains choke) and they enable compliance with many international standards. harmonic filter

L1.1L2.1L3.1 PE
EMC service
L1 L2 L3 PE
 means mobile, direct field assistance  advising in the planning phase
 analysis of existing systems
and is one of our contributions in the design of system solutions

26
Classification filter and chokes

Pn harmonic filter motor choke sine-wave filter


housing EMC filter mains choke
[kW] THD (i) ≤ 8 % / ≤ 15 % ≤ 100 Hz ≤ 100 Hz
0.37 A 07U5B0A-1000* 1)
05Z1B02-1000*
0.75 A 07U5B0A-1000* 1) 07Z1B02-1000*
0.75 B 07U5B0B-1010* 07Z1B02-1000*
1.5 B 10U5B0B-1000* 09Z1B02-1000*
230 V class

t
2.2 B 10U5B0B-1000* 10Z1B02-1000* re ques
n
4 D 12U5B0D-2000 12Z1B03-1000 upo
5.5 E 13U5B0E-2000 13Z1B03-1000
7.5 E 14U5B0E-2000 14Z1B03-1000
11 G 15U5B0G-2000 15Z1B03-1000
15 H 16U5B0H-2000 16Z1B03-1000
0.37 A Basic internal, Multi footprint 05Z1B04-1000 09Z1C04-1000 / 1001 05Z1F04-1010 05Z1G04-1000
0.37 B 10U5B0B-3000 05Z1B04-1000 09Z1C04-1000 / 1001 05Z1F04-1010 07Z1G04-1000
0.75 A Basic internal, Multi footprint 07Z1B04-1000 09Z1C04-1000 / 1001 07Z1F04-1010 07Z1G04-1000
0.75 B 10U5B0B-3000 07Z1B04-1000 09Z1C04-1000 / 1001 07Z1F04-1010 07Z1G04-1000
1.5 A Basic internal, Multi footprint 07Z1B04-1000 09Z1C04-1000 / 1001 07Z1F04-1010 09Z1G04-1000
1.5 B 10U5B0B-3000 07Z1B04-1000 09Z1C04-1000 / 1001 07Z1F04-1010 09Z1G04-1000
2.2 B 10U5B0B-3000 10Z1B04-1000 12Z1C04-1000 / 1001 10Z1F04-1010 10Z1G04-1000
4 B 12U5B0B-3000 12Z1B04-1000 12Z1C04-1000 / 1001 12Z1F04-1010 12Z1G04-1000
5.5 D 13U5B0D-3000 13Z1B04-1000 13Z1C04-1000 / 1001 13Z1F04-1010 13Z1G04-1000
7.5 D 14U5B0D-3000 14Z1B04-1000 14Z1C04-1000 / 1001 14Z1F04-1010 14Z1G04-1000
11 E 15U5B0E-3000 15Z1B04-1000 15Z1C04-1000 / 1001 15Z1F04-1010 15Z1G04-1000
15 E 16U5B0E-3000 16Z1B04-1000 16Z1C04-1000 / 1001 16Z1F04-1010 16Z1G04-1000
18.5 G 17U5B0G-3000 17Z1B04-1000 17Z1C04-1000 / 1001 17Z1F04-1010 17Z1G04-1000
22 G 18U5B0G-3000 18Z1B04-1000 18Z1C04-1000 / 1001 18Z1F04-1010 18Z1G04-1000
30 H 19U5B0H-3000 19Z1B04-1000 19Z1C04-1000 / 1001 19Z1F04-1010 19Z1G04-1000
37 H 20U5B0H-3000 20Z1B04-1000 20Z1C04-1000 20Z1G04-1000
400 V class

45 R 23U5B0R-3000 21Z1B04-1000 21Z1C04-1000 21Z1G04-1000


55 R 23U5B0R-3000 22Z1B04-1000 22Z1C04-1000 22Z1G04-1000
75★ R 23U5B0R-3000 23Z1B04-1000 23Z1C04-1000 23Z1G04-1000
t
90★ U 25U5B0U-3000 24Z1B04-1000 24Z1C04-1000
re ques 24Z1G04-1000
110★ U 25U5B0U-3000 25Z1B04-1000 25Z1C04-1000 n 25Z1G04-1000
upo
132★ U 27U5B0U-3000 26Z1B04-1000 26Z1C04-1000 26Z1G04-1000
160★ U 27U5B0U-3000 27Z1B04-1000 27Z1C04-1000 27Z1G04-1000
200★ P 28U5A0W-3000 28Z1B04-1000 28Z1C04-1000 28Z1G04-1000
250★ P 30U5A0W-3000 29Z1B04-1000 29Z1C04-1000 29Z1G04-1000
315★ W 30U5A0W-3000 2 x 27Z1B04-1000 2 x 27Z1C04-1000 30Z1B22-4430 30Z1G04-1000
355★ W 32U5A0W-3000 2 x 28Z1B04-1000 2 x 27Z1C04-1000 31Z1A04-1000
400★ W 32U5A0W-3000 2 x 28Z1B04-1000 2 x 28Z1C04-1000 2 x 29Z1A04-1001
450★ 2 x P 2 x 28U5A0W-3000 2 x 28Z1B04-1000 2 x 28Z1C04-1000 2 x 29Z1A04-1001
500★ 2 x P 2 x 30U5A0W-3000 2 x 29Z1B04-1000 2 x 29Z1C04-1000 2 x 29Z1A04-1001 t
560★ 3 x P 2 x 30U5A0W-3000 2 x 30Z1B04-1000 2 x 29Z1C04-1000 2 x 31Z1A04-1000 re ques
n
630★ 3 x P 3 x 30U5A0W-3000 3 x 28Z1B04-1000 3 x 28Z1C04-1000 3 x 29Z1A04-1001 upo
710★ 3 x P 3 x 30U5A0W-3000 3 x 29Z1B04-1000 3 x 29Z1C04-1000 3 x 29Z1A04-1001
800★ 3 x P 3 x 30U5A0W-3000 3 x 29Z1B04-1000 3 x 29Z1C04-1000 3 x 29Z1A04-1001
* 1-phase 230 V AC; 3-phase filter and chokes upon request 1)
F5 Multi
★ mains choke generally required
27
KEB COMBILINE Braking resistors

KEB braking resistors - supplied with thermal monitoring as standard for the absorption of generated energy. Quiet
braking available in compact sub-mounted modules to absorb pulse energy or universal side-mounted units.

W



 OHM-A
 

 

W




OHM-B
 

Increasing the system efficiency or for high regenerated energy use KEB
COMBIVERT R6 regenerative units for block line currents or KEB COMBIVERT F5-
AFE, for sinusoidal line currents in the power range up to 900 kW.

28
Performance scope braking resistors

External braking resistors


R PD P6 P25 P40 A B C D/D' E
part no. [mm] [mm] [mm] [mm] [mm]
[W] [W] [W] [W] [W]
07BR100-1180 180 44 800 300 180 40 165 26 - 145
09BR100-1100 100 82 1500 500 300 40 240 26 - 225
10BR100-1683 68 120 2200 800 500 40 300 26 - 285
230 V- class

12BR100-1333 33 250 4200 1300 750 80 300 28 - 285


13BR100-1273 27 300 5100 1500 900 80 400 28 - 385
14BR100-1203 20 410 6900 1800 1100 80 400 28 - 385
15BR110-1133 13 630 10000 3200 1800 63 370 96 - 355
16BR110-1103 10 780 14000 3600 2200 63 470 96 - 455
17BR110-1073 7 1200 22000 5400 3100 90 470 96 50 455

OHM-A
07BR100-6620 620 56 900 300 180 40 165 26 - 145
09BR100-6390 390 90 1500 500 300 40 240 26 - 225
10BR100-6270 270 130 2100 800 500 40 300 26 - 285
12BR100-6150 150 230 3850 1300 750 80 300 28 - 285
13BR100-6110 110 350 5000 1500 900 80 400 28 - 385
14BR100-6853 85 410 6900 1800 1100 80 400 28 - 385
15BR110-6563 56 620 10000 3200 1800 63 370 96 - 355
16BR110-6423 42 820 14000 3600 2200 63 470 96 - 455
17BR110-6303 30 1200 19000 5400 3100 90 470 96 50 455
18BR226-6203 20 1700 29000 7500 4500 270 625 116 240/176 526
400 V-class

19BR226-6152 15 2300 38000 10000 6000 270 625 116 240/176 526

required modules
20BR226-6123 12 2900 48000 12500 7500 270 625 223 240/176 526
21BR226-6103 10 3000 53000 15000 9000 270 625 223 240/176 526
22BR226-6866 8,6 4000 68000 17500 10000 270 625 273 240/176 526
23BR226-6676 6.7 5200 86000 22000 12500 270 625 273 240/176 526 OHM-B
24BR226-6506 5 6900 115000 30000 18000 270 625 223 240/176 526 2
25BR226-6436 4.3 8100 135000 35000 20000 270 625 273 240/176 526 2
26BR226-6386 3.8 9200 154000 40000 22500 270 625 273 240/176 526 2
27BR226-6336 3.3 10000 173000 45000 25000 270 625 273 240/176 526 2
28BR226-6226 2.2 15000 260000 67000 37000 270 625 273 240/176 526 3
29BR226-6176 1.7 20000 340000 90000 50000 270 625 273 240/176 526 4
30BR226-6136 1.3 26000 440000 112000 62000 270 625 273 240/176 526 5
PD continuous rating
P6 pulse rating with 6 sec. ON-time and period of 120 sec.
P25 pulse rating with 25 sec. ON-time and period of 120 sec.
P40 pulse rating with 40 sec. ON-time and period of 120 sec.

29
Motor Technology

Optimally harmonized

 synchronous motors with nominal torque up to 100 Nm and


 asynchronous motors with nominal power up to 160 kW

convert the output signals of the drive controller KEB COMBIVERT F5 in rotation.

KEB provides efficient series of motors for inverter operation depending on the
physical requirements of the application, mechanical housings, inertia ratio motor/
machine and/or overload characteristic.

If desired you get complete systems consisting of frequency inverter/servo


controller and motor. The initial setting is available worldwide via web based motor
configurator (www.keb.de).

Detailed information on features, performance and technical data available in the KEB
MOTORS catalogue.

30
Gearbox Technology

Industrial gear motors ensure the optimization of speed and torque. With the KEB COMBIGEAR program, a fully modular
system is available in

 helical inline-
 helical shaft mounted-
 helical bevel-
 helical worm gear

Key features of the range are the finely graduated ratios, compact constructions and robust cast iron housings.

Tuned to the KEB COMBIVERT F5 inverter, these units are ideal for complete system solutions up to 55 kW.

High dynamics combined with minimal backlash are the main requirements for servo applications. KEB synchronous
motors in combination with powerful planetary gears or the gearboxes from the KEB COMBIGEAR range fullfil these
requirements to give a cost effective solution.

With KEB DRIVE, an efficient product configurator is available for the selection of the optimal variant for your applications.

31

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