Manual COMBIVERT F5 KEB 31 Pag
Manual COMBIVERT F5 KEB 31 Pag
IN
GERMANY
F5COMBIVERT F5
Modular Drives
0.37 … 900 kW
F5
Frequency Inverter KEB COMBIVERT F5
Reputable manufacturers are using with KEB COMBIVERT to produce innovative high quality machine systems. Digital
power transmission with highest bandwidth and power density is the result of continuous development and the use of
modern electronic modules.
KEB COMBIVERT F5 are frequency inverters and servo systems in the power range from 0.37 to 900 kW. They provide a
modular program for the mechanical engineering, that meet the different requirements in flexibility with the aim of
optimal use of resources and materials and
minimum expense in design and easy implementation of application solutions.
Simple handling and multipurpose features were often contradictory. The CP mode ensures user-friendly handling via a
programmable menu. In the subordinate application level KEB COMBIVERT F5 is the world´s first drive generation to have a
fully programmable user surface, which is equipped with a plain text operator guidance in 6 languages.
Content
KEB COMBIVERT F5 Basic 4 KEB COMBIVERT F5 Software function 19
KEB COMBIVERT F5 Compact 6 KEB COMBIVERT F5 APPLICATION 20
KEB COMBIVERT F5 Multi 8 Drive-based control technology 21
KEB COMBIVERT F5 Multi voltage class 690 V 10 KEB COMBIVERT F5 LCD operator 22
KEB COMBIVERT F5 Multi with safety function 11 KEB COMBIVIS PC software 23
KEB COMBIVERT F5 Multi encoder systems 12 Operation and display 24
KEB COMBIVERT F5 Multi encoder cables 13 Field bus connection 25
KEB COMBIVERT F5-H Asynchronous-Sensorless-Closed Loop 14 KEB COMBILINE Filter technology and chokes 26
KEB COMBIVERT F5-E Sensorless-Closed Loop 15 KEB COMBILINE Braking resistors 28
KEB COMBIVERT F5 Assembly kit 16 KEB MOTORS Motor technology 30
KEB COMBIVERT F5 Mechanical dimensions 17 KEB COMBIGEAR Gear technology 31
KEB COMBIVERT F5 Hardware specification 18 KEB Addresses 32
2
Performance scope
Open-loop systems
Basic 0.37 … 15 kW
Compact 0.37 … 90 kW
compact units with 230 V and 400 V connection in functional and economical orientation
and universal features create the ideal platform for the design of high-quality machines
and systems.
Closed-loop systems
3
KEB COMBIVERT F5 Basic
4
Performance scope F5 Basic
PN IN Imax fs N/max
housing EMC part no
[kW] [A] [A] [kHz]
0.37 A* 2.3 5 4/8 C1 05F5B3A-090A
0.75 A* 4 8.6 8 C1 07F5B3A-0A0A
1-/3-ph 230 V
(180 … 260 V)
◆
4 B 9.5 21 4 C1 ◆ 12F5B1B-350A
5.5 D 12 25.9 4/16 C1 ◆ 13F5B1D-390A
7.5 D 16.5 35.6 2 C1 ◆ 14F5B1D-380A
11 E 24 43 4/16 C1 ◆ 15F5B1E-350A
15 E 33 59 2 C1 ◆ 16F5B1E-340A
internal ◆ footprint (option) Generally:
* 1-phase 230 V AC ** 3-phase 230 V AC Product standard EN 61800-2, -5-1
Emitted interference EN 61800-3
EN 61000-6 -1…4
Enclosure IP 20 / VBG 4
Storage temperature -25 ... 70 °C
Operation temperature -10 ... 45 °C
Short-circuit and earth fault monitoring
5
KEB COMBIVERT F5 Compact
More than just an inverter... high technology for open-loop drive systems
either AC or DC connection
optimal characteristics at the motor shaft in different application areas with KEB-SMM
(sensorless motor management)
29 plug-in control terminals, PNP- / NPN logic switchable
6
Performance scope F5 Compact
PN I I f PN I I f
housing N max s N/max EMC part no. housing N max s N/max EMC part no.
[kW] [A] [A] [kHz] [kW] [A] [A] [kHz]
0.37 B* 2.3 5 16 C1 ◆ 05F5C1B-2B0A 0.37 B 1.3 2.8 16 C1 ◆ 05F5C1B-3B0A
0.75 B* 4 8.6 16 C1 ◆ 07F5C1B-2B0A 0.75 B 2.6 5.6 16 C1 ◆ 07F5C1B-3B0A
7
KEB COMBIVERT F5 Multi
Open-loop and closed-loop drive controller for synchronous and asynchronous motors…
The frequency inverter KEB COMBIVERT F5 Multi is equipped with all functions and
characteristics of the KEB COMBIVERT F5 Compact series and furthermore especially
prepared for closed-loop operation.
Resolver
Incremental encoder, initiator
Sin/Cos encoder
Absolute encoder
Hiperface®, EnDat®
BISS or Tacho
Decentralized automation in the drive actuator with standard functions relieves superior
control systems and create clear, compact programs.
1 2 5 7 8 10 11 12 13 16 18 19 21 22 24 25 26
1
1+
UT
1-
F
M
I1
l2
l3
l4
ST
O1
O2
Uin
0V
A
B
C
CR
RL
RL
RL
AN
CO
/O
AN
AN
8
Performance scope F5 Multi
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
1+
1-
2+
2-
1
2
F
M
M
I1
l2
l3
l4
F
R
ST
T
O1
O2
ut
Uin
0V
0V
A
B
C
A
B
C
AO
AO
CR
RS
RL
FL
RL
FL
RL
FL
AN
CO
CO
AN
AN
Uo
AN
9
KEB COMBIVERT F5 Multi voltage class 690 V
All units correspond to the 400 V type with regard to the technical functions and are universally suitable for the open-loop and closed-loop
operation of asynchronous and synchronous motors.
Upon request the units are available for rated voltages of 3-phase 500 VAC and 3-phase 600 VAC.
Generally:
Product standard EN 61800-2, -5-1 Enclosure IP 20 / VBG 4
Emitted interference EN 61800-3 Storage temperature -25 ... 70 °C
EN 61000-6-1...4 Operation temperature -10 ... 40 °C
Short-circuit and earth fault monitoring
10
F5 Multi with safety function
The requirements of the safety regulations for manufacturers of machines must be carried out according
the implementation of new safety requirements of ISO 13849 and EN 62061.
The new hardware design KEB COMBIVERT F5-K is available for open-loop and closed-loop applications in the housings
D-E-G-H-R-U-P. Function STO is met with the internal 2-channel optocoupler locking (no torque at the motor shaft, stop
category 0 of EN 60204-1).
Function SS1 can be met in the wiring with external safety time-delay relay, when the drive inside an adjusted time is
decelerated and set to STO (stop category 1 of EN 60204-1).
KEB COMBIVERT F5-K meets the requirements of ISO 13849-1 in accordance with Performance Level-e and SIL 3 according
to IEC 62061.
STO SS1
V V
t t
The adapted wiring of the control terminals occurs on a separate 10-pole plug-in connector. The 32-pole control terminal of the analog and
digital inputs/outputs corresponds to the assignment of the inverter series KEB COMBIVERT G6 - the open loop drive with STO function.
T
R L UT 2
A N U T1
OU
ST 2+
ST 1+
S T 2-
ST -
AN +
AN +
O1
O-
O
O
2
1
O
O
ST t
A
F
ut
B
C
u
AN
O1
n
CR
RL
RL
ST
Uo
Uo
I3
I1
Ui
2 4 6 8 10 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
1 3 5 7 9 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31
ST 1+
ST 1-
+
D
D
T
R
I2
I4
GN 2
D
AN -
CO -
M
M
C
B
A
D
O- -
T
1
2
ST STO2
O
RS
OU
O2
FL
FL
FL
GN
GN
GN
O
AN
CO
O
ST
11
KEB COMBIVERT F5 Multi encoder systems
KEB COMBIVERT F5 Multi operates all closed-loop tasks with a broad range of feedback cards for different encoder systems.
The installation is done factory made according to the customer request (page 9/10 - 10th place part no.) or can be
executed as re-fitting with the KEB Encoder Kits for units wihout functional safety.
12
Multi encoder cables
Adapter
D-Sub 15-pole on terminal part no. AD.F4.Y72-0009
13
KEB COMBIVERT F5-H/L Asynchronous - Sensorless - Closed Loop
ASCL
field orientation and offers as result best speed and torque characteristics with asynchronous motors without encoder
feedback.
Properties
high speed stability
load step response like closed-loop systems
torque accuracy typical < 3 % MN
display values with correction adjustment in the system „on the fly“
operation with output filters
low installation costs in case of loss of encoder cable, encoder and encoder interface
optimized efficiency in partial load range
automatic adaption of the motor
- calibration routine of stator- and rotor resistance, main- and leakage inductance and dead time characteristic
- thermal calculation in the motor model
controller integration symmetrical optimum
- simplifies the Ki/Kp calibration of the exterior closed circuit (speed)
- only one parameter for drive optimization
- speed preset
exact torque display by
- determination of torque-offsets and elimination in the display
- subtraction of no-load torque of
the system (optional)
Torque characteristic
Potential applications
extruder main drives
crusher drives / shredder torque gauge bar
centrifuges torque ASCL
test bench / test systems
stirring and mixer units
meat cutter and mincer
mixing plants
Torque [Nm]
heat pumps
hydraulic pumps
generators
machine tools for wood, plastic, metal, …
Speed [rpm]
14
F5-E/P Sensorless - Closed Loop
Properties
standstill position detection (calibration without rotation)
operation with output filters
low installation costs in case of loss of encoder line, encoder and encoder interface
high dynamic / non-slip rotation
SCL
reduced installation space / lower weight
high efficiency / high availability
Potential applications
driven tools in working stations
synchronous process chain in textile machines
hybrid drives
- diesel electric drives in conveyor systems, container or heavy duty vehicles
- electric drives in boats, yachts and vehicles
synchronous extruder
injection moulding technology / blow moulding technology
high frequency pump drives in compressors, screws, vacuum pumps
Torque [Nm]
15
KEB COMBIVERT F5 Assembly kit
Frequency inverters KEB F5 COMBIVERT are flexible designed in a modular system and available in the following versions
chassis unit with factory mounted interference filter - unit-internal interference suppression
chassis unit with factory mounted braking resistor - absorb pulse energy without additional required space, also
available in combination with interference filter
customer version FLAT-REAR - (FR) - direct thermal connection with cooling surfaces
customer version EXTERNAL HEAT - (EH) - through mounted heat sink for the thermal separation of the power unit
For customer-specific series-applications KEB provides complete solutions in the control cabinet installation in protection
class IP 54.
D
Applied mounting points in a grid allow the
use of prepared mounting plates.
pa ct…
com fined!
w de
ne
A B D E G H
kW
kW
kW
kW
kW
kW
k
1.5
4.0
7.5
15
22
37
90
…
…
…
…
…
…
16
Mechanical dimensions
R U P W
kW
kW
90 kW
W
0k
W)
0
lar 315
20
40
0k
…
…
…
odu
(m
17
KEB Combivert F5 Hardware specification
encoder-less closed-loop - - - -
AC servo mode - -
flux vector mode - -
encoder-less vector mode - -
standard v/f mode - -
voltage supply intern intern extern intern extern intern intern
internal voltage supply 24 VDC 24 VDC - 24 VDC - 24 VDC 24 VDC
controlboard
adjustable - - -
input
13…30 VDC 10…30 VDC 13…30 VDC 10…30 VDC 13…30 VDC 13…30 VDC 13…30 VDC
number 1 2 1 2 1 2 2
specification 0 … 10 V; ± 10 V
0 … 20 mA / 4 … 20 mA - - -
analog
potential-free (single-ended)
resolution 11 bit 12 bit 11 bit 12 bit 11 bit 12 bit 12 bit
fast scan time nein 250 ms 250 ms 250 ms 250 ms 250 ms 250 ms
sample and hold mode ja ja ja ja ja ja ja
number 0 2 2 2 2 2 2
analog relay digital
18
F5 Software function
included
19
KEB COMBIVERT F5 Application
Based on the modular sub-assembly of the KEB COMBIVERT F5 series KEB develops in
close collaboration with the OEM user adapted drive systems for series machines.
With long experiences in tasks of the
packaging industry
textile industry
plastic industry
printing- / paper industry
woodworking
storage and transport technology
lift industry
we integrate customer specific software modules or modified hardware for our
customers, e.g. as
state - machine,
i.e. complete functional sequences are stored in the inverter
adaption to special serial protocols
industry-specific software e.g. spindle drives
flexible cooling systems for air and water
complete switchgear systems
20
Drive-based control technology
KEB COMBICONTROL C6 is the new line of motion control solution, focussed to high dynamic drive
orientated applications and scalable and tailored for dedicated tasks in OEM machines and systems.
The embedded or IPC based control platform utilizes state of the art user free programmable IEC
61131-3 software with the latest solution and utilities offered by the CoDeSys V3 core in the .net
based software tool KEB COMBIVIS studio 6.
The embedded drive control in combination with KEB COMBIVERT F5 Multi operates directly 4 or
8 standard drives in a synchronous real-time clock of 1 ms, which can be used for high priority
traction controls.
Higher number of axis supports the IPC range and real time Ethernet with EtherCAT communication.
HMI
CONTROL
DRIVES
MOTORS
21
KEB COMBIVERT F5 LCD operator
Plaintext operation
The memory function allows storing and loading of complete parameter settings by calling the settings from the internal
flash or plug-in SD- / MMC memory card.
22
PC Software KEB COMBIVIS 6
Analysis
Parameterization
Display
Project administration
Accessories:
KEB COMBIVIS interface cable RS 232 / part no. 00.58.025-001D
(in combination with interface operator 00.F5.060-2000)
or alternatively
KEB-USB-Serial-Transformer 0058060-0020 +
HSP5 adapter 00.F5.0C0-0020 (0.4 m)
for connections to the diagnostic / service interface.
23
Operation and display
Serial communication
24
Fieldbus connection
Ethernet-based solutions
25
KEB COMBILINE Filter technology and chokes
An EMC-compliant assembly with efficient control cabinet and suppression system is the basis for
M
safe operation of machinery and equipment. The current and voltage limiting KEB COMBILINE 3~
modules are optimally designed to meet the requirements of the KEB COMBIVERT F5 inverter series
and support the use through
Mains EMC filters - reduce the cable-fed emission to the required limits U V W PE
IEC 61800… - C1/C2. Further variants offer small leakage currents or the operation of
KEB
special line form. COMBIVERT
F5
Mains choke - reduce the input current draw and the system perturbation.
L1 L2 L3 PE
Output choke and -filters - reduce the voltage and current load of the motor winding.
Input/output filters - space-saving combination, consistently adapted and optimized to the KEB COMBILINE
drive controller.
EMC filter
Sine-wave filters - protection of the motor winding against voltage peaks, use of long L1 L2 L3 PE
motor lines and reduction of shielded motor cables.
Harmonic filters reduce the system perturbation from low frequency interferences from L1.2L2.2L3.2 PE
B6-rectifier supplied devices. These harmonic filters are the new innovative solution, which
KEB COMBILINE
can be designed already in the electrical switching station in the planning phase (simple mains choke or
like a mains choke) and they enable compliance with many international standards. harmonic filter
L1.1L2.1L3.1 PE
EMC service
L1 L2 L3 PE
means mobile, direct field assistance advising in the planning phase
analysis of existing systems
and is one of our contributions in the design of system solutions
26
Classification filter and chokes
t
2.2 B 10U5B0B-1000* 10Z1B02-1000* re ques
n
4 D 12U5B0D-2000 12Z1B03-1000 upo
5.5 E 13U5B0E-2000 13Z1B03-1000
7.5 E 14U5B0E-2000 14Z1B03-1000
11 G 15U5B0G-2000 15Z1B03-1000
15 H 16U5B0H-2000 16Z1B03-1000
0.37 A Basic internal, Multi footprint 05Z1B04-1000 09Z1C04-1000 / 1001 05Z1F04-1010 05Z1G04-1000
0.37 B 10U5B0B-3000 05Z1B04-1000 09Z1C04-1000 / 1001 05Z1F04-1010 07Z1G04-1000
0.75 A Basic internal, Multi footprint 07Z1B04-1000 09Z1C04-1000 / 1001 07Z1F04-1010 07Z1G04-1000
0.75 B 10U5B0B-3000 07Z1B04-1000 09Z1C04-1000 / 1001 07Z1F04-1010 07Z1G04-1000
1.5 A Basic internal, Multi footprint 07Z1B04-1000 09Z1C04-1000 / 1001 07Z1F04-1010 09Z1G04-1000
1.5 B 10U5B0B-3000 07Z1B04-1000 09Z1C04-1000 / 1001 07Z1F04-1010 09Z1G04-1000
2.2 B 10U5B0B-3000 10Z1B04-1000 12Z1C04-1000 / 1001 10Z1F04-1010 10Z1G04-1000
4 B 12U5B0B-3000 12Z1B04-1000 12Z1C04-1000 / 1001 12Z1F04-1010 12Z1G04-1000
5.5 D 13U5B0D-3000 13Z1B04-1000 13Z1C04-1000 / 1001 13Z1F04-1010 13Z1G04-1000
7.5 D 14U5B0D-3000 14Z1B04-1000 14Z1C04-1000 / 1001 14Z1F04-1010 14Z1G04-1000
11 E 15U5B0E-3000 15Z1B04-1000 15Z1C04-1000 / 1001 15Z1F04-1010 15Z1G04-1000
15 E 16U5B0E-3000 16Z1B04-1000 16Z1C04-1000 / 1001 16Z1F04-1010 16Z1G04-1000
18.5 G 17U5B0G-3000 17Z1B04-1000 17Z1C04-1000 / 1001 17Z1F04-1010 17Z1G04-1000
22 G 18U5B0G-3000 18Z1B04-1000 18Z1C04-1000 / 1001 18Z1F04-1010 18Z1G04-1000
30 H 19U5B0H-3000 19Z1B04-1000 19Z1C04-1000 / 1001 19Z1F04-1010 19Z1G04-1000
37 H 20U5B0H-3000 20Z1B04-1000 20Z1C04-1000 20Z1G04-1000
400 V class
KEB braking resistors - supplied with thermal monitoring as standard for the absorption of generated energy. Quiet
braking available in compact sub-mounted modules to absorb pulse energy or universal side-mounted units.
W
OHM-A
W
OHM-B
Increasing the system efficiency or for high regenerated energy use KEB
COMBIVERT R6 regenerative units for block line currents or KEB COMBIVERT F5-
AFE, for sinusoidal line currents in the power range up to 900 kW.
28
Performance scope braking resistors
OHM-A
07BR100-6620 620 56 900 300 180 40 165 26 - 145
09BR100-6390 390 90 1500 500 300 40 240 26 - 225
10BR100-6270 270 130 2100 800 500 40 300 26 - 285
12BR100-6150 150 230 3850 1300 750 80 300 28 - 285
13BR100-6110 110 350 5000 1500 900 80 400 28 - 385
14BR100-6853 85 410 6900 1800 1100 80 400 28 - 385
15BR110-6563 56 620 10000 3200 1800 63 370 96 - 355
16BR110-6423 42 820 14000 3600 2200 63 470 96 - 455
17BR110-6303 30 1200 19000 5400 3100 90 470 96 50 455
18BR226-6203 20 1700 29000 7500 4500 270 625 116 240/176 526
400 V-class
19BR226-6152 15 2300 38000 10000 6000 270 625 116 240/176 526
required modules
20BR226-6123 12 2900 48000 12500 7500 270 625 223 240/176 526
21BR226-6103 10 3000 53000 15000 9000 270 625 223 240/176 526
22BR226-6866 8,6 4000 68000 17500 10000 270 625 273 240/176 526
23BR226-6676 6.7 5200 86000 22000 12500 270 625 273 240/176 526 OHM-B
24BR226-6506 5 6900 115000 30000 18000 270 625 223 240/176 526 2
25BR226-6436 4.3 8100 135000 35000 20000 270 625 273 240/176 526 2
26BR226-6386 3.8 9200 154000 40000 22500 270 625 273 240/176 526 2
27BR226-6336 3.3 10000 173000 45000 25000 270 625 273 240/176 526 2
28BR226-6226 2.2 15000 260000 67000 37000 270 625 273 240/176 526 3
29BR226-6176 1.7 20000 340000 90000 50000 270 625 273 240/176 526 4
30BR226-6136 1.3 26000 440000 112000 62000 270 625 273 240/176 526 5
PD continuous rating
P6 pulse rating with 6 sec. ON-time and period of 120 sec.
P25 pulse rating with 25 sec. ON-time and period of 120 sec.
P40 pulse rating with 40 sec. ON-time and period of 120 sec.
29
Motor Technology
Optimally harmonized
convert the output signals of the drive controller KEB COMBIVERT F5 in rotation.
KEB provides efficient series of motors for inverter operation depending on the
physical requirements of the application, mechanical housings, inertia ratio motor/
machine and/or overload characteristic.
Detailed information on features, performance and technical data available in the KEB
MOTORS catalogue.
30
Gearbox Technology
Industrial gear motors ensure the optimization of speed and torque. With the KEB COMBIGEAR program, a fully modular
system is available in
helical inline-
helical shaft mounted-
helical bevel-
helical worm gear
Key features of the range are the finely graduated ratios, compact constructions and robust cast iron housings.
Tuned to the KEB COMBIVERT F5 inverter, these units are ideal for complete system solutions up to 55 kW.
High dynamics combined with minimal backlash are the main requirements for servo applications. KEB synchronous
motors in combination with powerful planetary gears or the gearboxes from the KEB COMBIGEAR range fullfil these
requirements to give a cost effective solution.
With KEB DRIVE, an efficient product configurator is available for the selection of the optimal variant for your applications.
31