RICOH 7100 Service Manual
RICOH 7100 Service Manual
Machine Code:
D194/D195/ D203/D204
M195/M196/M207/M208
November 2014
Important Safety Notices
Warnings, Cautions, Notes
In this manual, the following important symbols and notations are used.
• A Warning indicates a potentially hazardous situation. Failure to obey a Warning could result in
death or serious injury.
• A Caution indicates a potentially hazardous situation. Failure to obey a Caution could result in
minor or moderate injury or damage to the machine or other property.
• Obey these guidelines to avoid problems such as misfeeds, damage to originals, loss of valuable
data and to prevent damage to the machine
• This information provides tips and advice about how to best service the machine.
For your safety, please read this manual carefully before you use this product. Keep this manual handy
for future reference.
Safety Information
Always obey the following safety precautions when using this product.
Safety During Operation
In this manual, the following important symbols and notations are used.
[A]: ON
[B]: OFF
[C]: Push ON/Push OFF
[D]: Standby
1
Switches and Symbols
Where symbols are used on or near switches on machines for Europe and other areas, the meaning of
each symbol conforms with IEC60417.
IT Power Distribution
This product is also designed for an IT power distribution system with phase-to-phase voltage
220-240V.
Customer Engineer
Maintenance shall be done only by trained customer engineers who have completed service training for
the machine and all optional devices designed for use with the machine.
• Maintenance shall be done using the special tools and procedures prescribed for maintenance of
the machine described in the reference materials (service manuals, technical bulletins, operating
instructions, and safety guidelines for customer engineers).
• Use only consumable supplies and replacement parts designed for use with the machine.
Warning Label
The following figure shows the warning labels attached to this machine. Understand the symbols, and be
sure to observe the instructions of the warning labels.
Label
Description General Caution Be careful of the heat. Do not put your hand.
2
Shipping and Moving the Machine
• Work carefully when lifting or moving the machine. If the machine is heavy, two or more customer
engineers may be required to prevent injuries (muscle strains, spinal injuries, etc.) or damage to the
machine if it is dropped or tipped over.
• Personnel moving or working around the machine should always wear proper clothing and
footwear. Never wear loose fitting clothing or accessories (neckties, loose sweaters, bracelets,
etc.) or casual footwear (slippers, sandals, etc.) when lifting or moving the machine.
• Always unplug the power cord from the power source before you move the machine. Before you
move the product, arrange the power cord so it will not fall under the machine.
Power
• This machine has two power supply cord. To reduce the risk of electric, disconnect two power
supply cords before servicing or maintenance.
• Always disconnect the power plug before doing any maintenance procedure. After switching off
the machine, power is still supplied to the main machine and other devices. To prevent electrical
shock, switch the machine off, wait for a few seconds, then unplug the machine from the power
source.
• Before you do any checks or adjustments after turning the machine off, work carefully to avoid
injury. After removing covers or opening the machine to do checks or adjustments, never touch
electrical components or moving parts (gears, timing belts, etc.).
• After turning the machine on with any cover removed, keep your hands away from electrical
components and moving parts. Never touch the cover of the fusing unit, gears, timing belts, etc.
• After installation, maintenance, or adjustment, always check the operation of the machine to make
sure that it is operating normally. This ensures that all shipping materials, protective materials, wires
and tags, metal brackets, etc., removed for installation, have been removed and that no tools
remain inside the machine. This also ensures that all release interlock switches have been restored
to normal operation.
• Never use your fingers to check moving parts causing spurious noise. Never use your fingers to
lubricate moving parts while the machine is operating.
3
Special Tools
During Maintenance
General
• Before you begin a maintenance procedure: 1) Switch the machine off, 2) Disconnect the power
plug from the power source, 3) Allow the machine to cool for at least 10 minutes.
• Avoid touching the components inside the machine that are labeled as hot surfaces.
Safety Devices
• Never remove any safety device unless it requires replacement. Always replace safety devices
immediately.
• Never do any procedure that defeats the function of any safety device. Modification or removal of
a safety device (fuse, switch, etc.) could lead to a fire and personal injury. Always test the
operation of the machine to ensure that it is operating normally and safely after removal and
replacement of any safety device.
• For replacements use only the correct fuses or circuit breakers rated for use with the machine. Using
replacement devices not designed for use with the machine could lead to a fire and personal
injuries.
Organic Cleaners
• During preventive maintenance, never use any organic cleaners (alcohol, etc.) other than those
described in the service manual.
• Make sure the room is well ventilated before using any organic cleaner. Use organic solvents in
small amounts to avoid breathing the fumes and becoming nauseous.
4
• Switch the machine off, unplug it, and allow it to cool before doing preventive maintenance. To
avoid fire or explosion, never use an organic cleaner near any part that generates heat.
• Wash your hands thoroughly after cleaning parts with an organic cleaner to prevent contamination
of food, drinks, etc. which could cause illness.
• Clean the floor completely after accidental spillage to prevent slippery surfaces that could cause
accidents leading to hand or leg injuries. Use dry rags to soak up spills.
Lithium Batteries
• Always replace a lithium battery on a PCB with the same type of battery prescribed for use on that
board. Replacing a lithium battery with any type other than the one prescribed for use on the board
could lead to an explosion or damage to the PCB.
• Never discard used batteries by mixing them with other trash. Remove them from the work site and
dispose of them in accordance with local laws and regulations regarding the disposal of such
items.
Ozone Filters
• Always replace ozone filters as soon as their service life expires (as described in the service
manual).
• An excessive amount of ozone can build up around machines that use ozone filters if they are not
replaced at the prescribed time. Excessive ozone could cause personnel working around the
machine to feel unwell.
• To avoid possible accumulation of ozone in the work area, locate the machine in a large well
ventilated room that has an air turnover rate of more than 50 m3/hr/person.
• Before servicing the machine (especially when responding to a service call), always make sure that
the power plug has been inserted completely into the power source. A partially inserted plug could
lead to heat generation (due to a power surge caused by high resistance) and cause a fire or other
problems.
• Always check the power plug and make sure that it is free of dust and lint. Clean it if necessary. A
dirty plug can generate heat which could cause a fire.
5
• Inspect the length of the power cord for cuts or other damage. Replace the power cord if
necessary. A frayed or otherwise damaged power cord can cause a short circuit which could lead
to a fire or personal injury from electrical shock.
• Check the length of the power cord between the machine and power supply. Make sure the power
cord is not coiled or wrapped around any object such as a table leg. Coiling the power cord can
cause excessive heat to build up and could cause a fire.
• Make sure that the area around the power source is free of obstacles so the power cord can be
removed quickly in case of an emergency.
• Make sure that the power cord is grounded (earthed) at the power source with the ground wire on
the plug.
• Connect the power cord directly into the power source. Never use an extension cord.
• When you disconnect the power plug from the power source, always pull on the plug, not the
cable.
• Always dispose of used items (developer, toner, toner cartridges, OPC drums, etc.) in accordance
with the local laws and regulations regarding the disposal of such items.
• To protect the environment, never dispose of this product or any kind of waste from consumables at
a household waste collection point. Dispose of these items at one of our dealers or at an
authorized collection site.
• Return used drums to the service center for handling in accordance with company policy regarding
the recycling or disposal of such items.
• The development unit cooling system circulates propylene glycol from a sealed tank through hoses
that pass behind cooling plates on the sides of each development unit.
• The coolant tank is located at the bottom of the cooling box on the back of the main machine.
6
• Always obey local laws and regulations if you need to dispose of a tank or the propylene glycol
coolant.
• The tank must never be emptied directly into a local drainage system, river, pond, or lake.
• Contact a professional industrial waste disposal organization and ask them to dispose of the tank.
At the end of installation or a service call, instruct the user about use of the machine. Emphasize the
following points.
• Show operators how to remove jammed paper and troubleshoot other minor problems by
following the procedures described in the operating instructions.
• Point out the parts inside the machine that they should never touch or attempt to remove.
• Confirm that operators know how to store and dispose of consumables.
• Make sure that all operators have access to an operating instruction manual for the machine.
• Confirm that operators have read and understand all the safety instructions described in the
operating instructions.
• Demonstrate how to turn off the power and disconnect the power plug (by pulling the plug, not the
cord) if any of the following events occur: 1) something has spilled into the product, 2) service or
repair of the product is necessary, 3) the product cover has been damaged.
• Caution operators about removing paper fasteners around the machine. They should never allow
paper clips, staples, or any other small metallic objects to fall into the machine.
• Work carefully when removing paper jams or replacing toner bottles or cartridges to avoid spilling
toner on clothing or the hands.
• If toner is inhaled, immediately gargle with large amounts of cold water and move to a well
ventilated location. If there are signs of irritation or other problems, seek medical attention.
• If toner gets on the skin, wash immediately with soap and cold running water.
• If toner gets into the eyes, flush the eyes with cold running water or eye wash. If there are signs of
irritation or other problems, seek medical attention.
• If toner is swallowed, drink a large amount of cold water to dilute the ingested toner. If there are
signs of any problem, seek medical attention.
7
• If toner spills on clothing, wash the affected area immediately with soap and cold water. Never use
hot water! Hot water can cause toner to set and permanently stain fabric.
• Always store toner and developer supplies such as toner and developer packages, cartridges, and
bottles (including used toner and empty bottles and cartridges) out of the reach of children.
• Always store fresh toner supplies or empty bottles or cartridges in a cool, dry location that is not
exposed to direct sunlight.
Toner Disposal
• Never attempt to incinerate toner, used toner, or empty toner containers (bottles or cartridges).
Burning toner can explode and scatter, causing serious burns.
• Always wrap used toner and empty toner bottles and cartridges in plastic bags to avoid spillage.
Follow the local laws and regulations regarding the disposal of such items.
• Dispose of used toner and toner cartridges at one of our dealers or at an authorized collection site.
Always dispose of used toner cartridges and toner bottles in accordance with the local laws and
regulations regarding the disposal of such items.
1. Before disassembling or assembling parts of the machine and peripherals, make sure that the
machine and peripheral power cords are unplugged.
2. The plug should be near the machine and easily accessible.
3. Note that some components of the machine and the paper tray unit are supplied with electrical
voltage even if the main power switch is turned off.
4. If any adjustment or operation check has to be made with exterior covers off or open while the
main switch is turned on, keep hands away from electrified or mechanically driven components.
8
5. If the [Start] key is pressed before the machine completes the warm-up period (the [Start] key starts
blinking red and green), keep hands away from the mechanical and the electrical components,
because the machine starts making copies as soon as the warm-up period is completed.
6. The inside and the metal parts of the fusing unit become extremely hot while the machine is
operating. Be careful to avoid touching those components with your bare hands.
• To avoid the danger of fire or explosion, keep the machine away from flammable liquids, gases,
and aerosols.
1. The machine and its peripherals must be installed and maintained by a customer service
representative who has completed the training course on those models.
2. The NVRAM on the system control board has a lithium battery which can explode if replaced
incorrectly. Replace the NVRAM only with an identical one. The manufacturer recommends
replacing the entire NVRAM. Do not recharge or burn this battery. Used NVRAM must be handled
in accordance with local regulations.
1. Never incinerate toner bottles or used toner. Toner dust may ignite suddenly when exposed to an
open flame.
2. Dispose of used toner, developer, and organic photoconductors in accordance with local
regulations. (These are non-toxic supplies.)
3. Dispose of replaced parts in accordance with local regulations.
4. When keeping used lithium batteries in order to dispose of them later, do not put more than 100
batteries per sealed box. Storing larger numbers or not sealing them apart may lead to chemical
reactions and heat build-up.
9
• The danger of explosion exists if a battery of this type is incorrectly replaced.
• Replace only with the same or an equivalent type recommended by the manufacturer. Discard used
batteries in accordance with the manufacturer's instructions.
Laser Safety
1. The Center for Devices and Radiological Health (CDRH) prohibits the repair of laser-based optical
units in the field.
2. The optical housing unit can only be repaired in a factory or at a location with the requisite
equipment.
3. The laser subsystem is replaceable in the field by a qualified Customer Engineer.
4. The laser chassis is not repairable in the field.
5. Customer engineers are therefore directed to return all chassis and laser subsystems to the factory
or service depot when replacement of the optical subsystem is required.
• Use of controls, or adjustment, or performance of procedures other than those specified in this
manual may result in hazardous radiation exposure.
• Turn off the main switch before attempting any of the procedures in the Laser Unit section. Laser
beams can seriously damage your eyes.
Fuse
• The Fiery controller uses a double pole fuse. If this fuse blows, be sure to replace it with an identical
fuse.
10
Batteries
• Always replace a battery with the same type of battery prescribed for use with the Fiery controller
unit. Replacing a battery with any type other than the one prescribed for use could cause an
explosion.
• Never discard used batteries by mixing them with other batteries or other refuse.
• Always remove used batteries from the work site and dispose of them in accordance with local
laws and regulations regarding the disposal of such items.
11
New Features
Main Machines
The "Production No." numbers in the 1st column of the table below are used exclusively in the manuals
to refer to different machines. The name in the 2nd column is not used in the service manuals.
Base Machine
D194/D195/D203/D204
12
No. Copier D194 (80ppm, 4 stations)/ D195 (90 ppm,4 stations)
D203 (80ppm, 5 stations)/ D204 (90ppm, 5 stations)
(1) ADF
M195/M196/M207/M208
13
No. Printer M195 (80ppm, 4 stations)/ M196 (90 ppm,4 stations)
M207 (80ppm, 5 stations)/ M208 (90ppm, 5 stations)
Base Configuration
14
When Installing the Vacuum Feed LCIT RT 5100
15
Full System
No. Unit
4 Main machine
16
No. Unit
*1 The Vacuum Feed Banner Sheet Tray Type S3 (1) is installed on only the Vacuum Feed LCIT RT5100 (2).
*2 Three Vacuum Feed LCIT RT5100 (2) can be installed in the line by installing Bridge Unit BU5010 [3]
between them.
*3 Either the Vacuum Feed LCIT RT5100 (2) or the LCIT RT 5090 (12) can be installed, but these units cannot be
installed together in the same line.
*4 Either the Perfect Binder GB5010 (6) or the Ring Binder RB5020 (13) can be installed, but these units cannot
be installed together in the same line.
*5 If the Multi Folding Unit FD5020 (8) is installed, the Booklet Finisher SR5060 (10) or Finisher SR5050 (14)
must be installed as the last unit downstream.
*6 If the Perfect Binder GB5010 (6) and Multi-Folding Unit FD5020 (8) and Ring Binder RB5020 (13) are not
installed, two High Capacity Stacker SK5030 (9) can be installed in the line.
*7 Either the Booklet Finisher SR5060 (10) or the Finisher SR5050 (14) can be installed, but these units cannot
be installed together in the same line.
*8 The Trimmer Unit TR5040 (11) can be attached only to the Booklet Finisher SR5060 (10) not the Finisher
SR5050 (14).
*9 The Multi Bypass Tray BY5010 (15) is installed on the LCIT RT 5090 (12) or Vacuum Feed LCIT RT5100 (2).
If the Multi Bypass Tray BY5010 is installed on the Vacuum Feed LCIT RT5100, the Multi Bypass Tray
Connection Kit must be installed.
*10 The Multi Bypass Banner Sheet Tray Type S3 (16) is installed on only the Multi Bypass Tray BY5010 (15).
*11 The Decurl Unit DU5040 (17) is installed inside the left side of the main machine.
*12 The A3/11"x17" Tray Unit TK5010 (18) is installed inside the front side of the main machine.
*13 The RPIP Interface Box Type S3 (19) is required for the peripherals of 3rd party vendors.
• The two tone color scheme, dark and light gray, with rounded corners and soft lines are distinctive
features of these machines.
• Most screws are recessed or hidden with easily removed plastic covers to enhance the overall
smooth appearance of the main machine and peripheral units.
17
New Features
New Technology
Operation Panel
• 10.4inch SVGA
GW Controller
• PP user interface
• IMSS enhance
DFE
• EFI Pro 80 & QX
• 5th station
Engine
• 90ppm, Life: 14,400K
• Reducing of banding by changing drive coupling for development unit
Scanner
• LED Lighting Scanner
5th Station
• Color: Clear and White
• Customer Replaceable
Drum
• USR Drum
Toner/Developer
• SPR-F Toner Japan Color Cover Ratio 97%
• HS Carrier
18
Product Control
• DEMS Reduce Banding
• Change amount of toner used depending on Media
Paper Transfer
• Skew adjustment is easier for field technician
Image Transfer
• 5 station mode (Only the 5th station operate)
2nd Image Transfer
• AC Transfer for texture media
• Increased Life for 2nd Image Transfer Roller
PCU
• Increase life for charger roller
• End alert for Lubricant
Developer
• Better color consistency
Toner
• Clear and White Toner
• 5th station (TCRU easy replace)
Fuser
• Elastic fuser belt For textured paper
• Refresh Roller For paper Edge
• Envelope
Waste Toner
• Bigger waste toner bottle decrease CPP(70K->136K)
New Toner
19
AC Transfer for Textured Media
This technology enables to promote better toner transfer to textured media, by generating better
adherence ability between toner and ITB.
[A]: ITB
[B]: Textured Media
Toner will be flicked to ITB and Increase adherence ability of other toner.
20
More toner can be transferred to the media.
Output Comparison
[A]: DC Transfer
[B]: AC Transfer Better Transfer
21
Fuser Belt Smoothing Roller
Purpose
In order to improve scratch mark issues, we plan to apply fuser belt smoothing roller.
Effect
When feeding paper with rough edges, it may damage surface of the fuser belt which would
causes scratch marks on the following prints.
Fuser belt smoothing roller gives press/rub against the belt surface to smoothen the rough part
caused by the paper edges. This reduces the scratch marks.
Development roller and drum rotation may cause periodical axial vibration which would cause image
density unevenness.
New DEMS system detects such periodical axial vibration and automatically adjusts development and
charge bias to stabilize image density unevenness.
Modified Couplings
The Coupling that moves the Augers inside the development unit has been modified so that there is some
play in the coupling. This will prevent the Augers from wobbling and maintain the same gap in between
the Developer Unit and Drum. In result this will prevent banding.
22
Prevention of Paper Scratch
23
Shock Jitter Canceller
The amount of space in between the Paper Transfer Unit Rollers will be adjusted according to the paper
weight.
Predecessor Product has a shock jitter canceller which will adjust the space in between the Paper
Transfer Unit Rollers. However, the amount of space was the same for all paper weight. For This
machine, the amount of space will be adjusted per paper weight, so that detail adjustment could be
made.
24
Symbols, Abbreviations and Trademarks
Conventions
These manuals cover eight machines: D194, D195, D203, D204 and M195, M196, M207, M208.
• The D194, D195, D203, D204 are the copier versions. They have the ADF and scanner unit.
• The M195, M196, M207, M208 are the printer versions. They have neither ADF nor scanner unit.
Bushing
C-ring
Connector
E-ring
Gear
Harness clamp
Pivot screw
Shoulder screw
25
Symbol What it means
Spring
Standoff
Stud screw
Timing belt
The notations "SEF" and "LEF" describe the direction of paper feed. The arrows indicate the direction of
paper feed.
In this manual "Main Scan" means "Horizontal" and "Sub Scan" means "Vertical", both relative to the
direction of paper feed.
26
Commonly Used Terms and Abbreviations
Here is a list of commonly used terms and abbreviations that are used throughout the Field Service
Manual and Appendices.
Terms Meaning
JG Junction Gate
LE Leading Edge
PFU Paper Feed Unit (for Tray 1 and Tray 2: Pickup and feed rollers, sensors, solenoids)
27
Terms Meaning
TE Trailing Edge
Toner Mark sensors, the three sensors of the ITB sensor array. They detect MUSIC
TM patterns on the ITB. In this manual, these are the ID/MUSIC sensors, but you may see
"TM" in the SP mode.
"Toner Mark/Photo"-sensor. The “P” refers to the center sensor of the ITB sensor array. In
TM/P this manual, "ID/MUSIC sensors" is used. However, you may see "TM/P" in the SP
mode.
VTU Vertical Transport Unit (paper feed between paper banks and right drawer)
Trademarks
28
• Microsoft, Windows, Windows Server, Windows Vista, Internet Explorer, and Outlook are either
registered trademarks or trademarks of Microsoft Corp. in the United States and/or other
countries.
• Microsoft, Windows, Windows Server, Windows Vista, and Internet Explorer are either registered
trademarks or trademarks of Microsoft Corp. in the United States and/or other countries.
• NetWare is a registered trademark of Novell, Inc. in the United States and other countries.
• IPX, IPX/SPX, and NCP are trademarks of Novell, Inc.
• IPX and IPX/SPX are trademarks of Novell, Inc.
• "Red Hat" is a registered trademark of Red Hat, Inc.
• The SD and SD logo are trademarks of SD-3C, LLC.
• UNIX is a registered trademark of The Open Group.
• UPnP is a trademark of UPnP Implementers Corporation.
• This product includes RSA BSAFE® Cryptographic software of EMC Corporation. RSA and BSAFE
are registered trademarks or trademarks of EMC Corporation in the United States and other
countries.
29
Microsoft® Windows® 7 Professional
Microsoft® Windows® 7 Ultimate
Microsoft® Windows® 7 Enterprise
• The product names of Windows 8 are as follows:
Microsoft® Windows® 8
Microsoft® Windows® 8 Pro
Microsoft® Windows® 8 Enterprise
• The product names of Windows 8.1 are as follows:
Microsoft® Windows® 8.1
Microsoft® Windows® 8.1 Pro
Microsoft® Windows® 8.1 Enterprise
• The product names of Windows Server 2003 are as follows:
Microsoft® Windows Server® 2003 Standard Edition
Microsoft® Windows Server® 2003 Enterprise Edition
• The product names of Windows Server 2003 R2 are as follows:
Microsoft® Windows Server® 2003 R2 Standard Edition
Microsoft® Windows Server® 2003 R2 Enterprise Edition
• The product names of Windows Server 2008 are as follows:
Microsoft® Windows Server® 2008 Standard
Microsoft® Windows Server® 2008 Enterprise
• The product names of Windows Server 2008 R2 are as follows:
Microsoft® Windows Server® 2008 R2 Standard
Microsoft® Windows Server® 2008 R2 Enterprise
• The product names of Windows Server 2012 are as follows:
Microsoft® Windows Server® 2012 Foundation
Microsoft® Windows Server® 2012 Essentials
Microsoft® Windows Server® 2012 Standard
• The product names of Windows Server 2012 R2 are as follows:
Microsoft® Windows Server® 2012 R2 Foundation
Microsoft® Windows Server® 2012 R2 Essentials
Microsoft® Windows Server® 2012 R2 Standard
• Other product names used herein are for identification purposes only and might be trademarks of
their respective companies. We disclaim any and all rights to those marks.
• Microsoft product screen shots reprinted with permission from Microsoft Corporation.
30
TABLE OF CONTENTS
Important Safety Notices................................................................................................................................... 1
Warnings, Cautions, Notes...........................................................................................................................1
General Safety Instructions............................................................................................................................1
Responsibilities of the Customer Engineer.................................................................................................... 2
Customer Engineer................................................................................................................................ 2
Reference Material for Maintenance...................................................................................................2
Before Installation, Maintenance..................................................................................................................2
Warning Label....................................................................................................................................... 2
Shipping and Moving the Machine..................................................................................................... 3
Power......................................................................................................................................................3
Installation, Disassembly, and Adjustments......................................................................................... 3
Special Tools..........................................................................................................................................4
During Maintenance...................................................................................................................................... 4
General.................................................................................................................................................. 4
Safety Devices........................................................................................................................................4
Organic Cleaners.................................................................................................................................. 4
Lithium Batteries......................................................................................................................................5
Ozone Filters..........................................................................................................................................5
Power Plug and Power Cord................................................................................................................ 5
After Installation, Servicing............................................................................................................................6
Disposal of Used Items.......................................................................................................................... 6
Points to Confirm with Operators......................................................................................................... 7
Special Safety Instructions for Toner.............................................................................................................7
Accidental Physical Exposure............................................................................................................... 7
Handling and Storing Toner................................................................................................................. 8
Toner Disposal....................................................................................................................................... 8
Safety Instructions for the Machine...............................................................................................................8
Prevention of Physical Injury................................................................................................................. 8
Health Safety Conditions...................................................................................................................... 9
Observance of Electrical Safety Standards.........................................................................................9
Safety and Ecological Notes for Disposal...........................................................................................9
Laser Safety......................................................................................................................................... 10
Safety Instructions for the Fiery Controller................................................................................................. 10
31
Fuse...................................................................................................................................................... 10
Batteries................................................................................................................................................11
New Features................................................................................................................................................... 12
Main Machines............................................................................................................................................12
Model Numbers and Names.............................................................................................................12
Base Machine......................................................................................................................................12
Base Configuration............................................................................................................................. 14
Full System.................................................................................................................................................... 16
New Features............................................................................................................................................... 18
New Technology.................................................................................................................................18
New Toner...........................................................................................................................................19
AC Transfer for Textured Media........................................................................................................ 20
New Elastic Fuser Belt.........................................................................................................................21
Fuser Belt Smoothing Roller................................................................................................................22
DEMS (Development Electric-field Modulation System)................................................................. 22
Modified Couplings............................................................................................................................ 22
Prevention of Paper Scratch............................................................................................................... 23
Shock Jitter Canceller..........................................................................................................................24
Symbols, Abbreviations and Trademarks ..................................................................................................... 25
Conventions..................................................................................................................................................25
Commonly Used Terms and Abbreviations............................................................................................... 27
Trademarks...................................................................................................................................................28
1. Product Information
Product Overview.............................................................................................................................................63
Component Layout.......................................................................................................................................63
Paper Paths...................................................................................................................................................65
Main Unit............................................................................................................................................. 65
Main Unit + Vacuum Feed LCIT RT5100 (2 connections)............................................................... 66
Drive Layout..................................................................................................................................................66
Specifications....................................................................................................................................................71
Machine Codes and Peripherals Configuration............................................................................................72
System Configuration and Options............................................................................................................ 72
Internal Options........................................................................................................................................... 75
32
EFI Options................................................................................................................................................... 75
EFI.........................................................................................................................................................75
EFI Options.......................................................................................................................................... 75
TCRU Options.............................................................................................................................................. 76
Consumables................................................................................................................................................77
2. Installation
Installation Requirements................................................................................................................................. 79
Operating Environment............................................................................................................................... 79
Power Requirements.................................................................................................................................... 80
Input voltage level...............................................................................................................................81
Breaker Switch.....................................................................................................................................81
Machine Level.............................................................................................................................................. 82
Space Requirements.................................................................................................................................... 82
Space Around the Main Machine.....................................................................................................83
Total Space Required......................................................................................................................... 84
Main Machine Installation...............................................................................................................................86
Installation Flow........................................................................................................................................... 86
Accessories...................................................................................................................................................87
Installation: Power Off................................................................................................................................. 90
Rating Voltages for Connection Points.............................................................................................. 91
Unpack.................................................................................................................................................92
Attach Fusing Roller Knob Holder......................................................................................................93
Operation Panel Installation...............................................................................................................95
Install Operation Panel: Standard Installation.................................................................................. 96
Operation Panel: Easy Access Installation..................................................................................... 105
Power Cord....................................................................................................................................... 121
Attention Light....................................................................................................................................122
Media Identification Unit................................................................................................................. 123
Level the Main Machine...................................................................................................................124
Attach Decals.................................................................................................................................... 124
Test Breaker Switch...........................................................................................................................126
Install Toner Bottles........................................................................................................................... 127
Installation: Power On...............................................................................................................................130
33
Important Notice on Security Issues................................................................................................130
Connect Main Machine to Power Source and Power On............................................................ 131
Password Setting...............................................................................................................................131
Filling Developer and Initialization for 5th Station Model............................................................ 132
Initialize Process Control.................................................................................................................. 137
GW Printer Controller Settings................................................................................................................. 137
SP Settings......................................................................................................................................... 137
Removing the Gigabit Ethernet Board............................................................................................ 138
Fiery Controller (E-43A/ E-48A) Connection and Setup......................................................................142
Connect EFI Box to Main Machine................................................................................................. 142
Connect the EFI Box Power Cord....................................................................................................144
Connect the Fiery Power Link USB Cable (NA only).....................................................................144
Power On with Fiery Controller (When the Fiery Power Link USB Cable is Not Connected)....145
Power On with Fiery Controller (When the Fiery Power Link USB Cable is Connected)........... 146
Installing the Specialty Color Support on Fiery Controller............................................................146
Fiery Controller Setup............................................................................................................................... 150
Fiery Controller Selection.................................................................................................................150
Fiery Language Selection.................................................................................................................151
Fiery Controller Settings................................................................................................................... 151
Paper Trays................................................................................................................................................ 154
Loading the Paper Trays...................................................................................................................154
Tray Paper Settings...........................................................................................................................155
Tray Heaters.............................................................................................................................................. 155
Paper Library Data Installation.................................................................................................................157
Printing the SMC Report............................................................................................................................158
How to download SMC data from the machine to the SD card.................................................. 158
Test Color Print (D194/D195/D203/D204).......................................................................................160
ACC Adjustment (D194/D195/D203/D204).................................................................................... 160
Checking the Print Quality........................................................................................................................ 163
Color Image Check.......................................................................................................................... 163
Color Registration Check................................................................................................................. 164
Ruled Line Check.............................................................................................................................. 165
Image Position Check.......................................................................................................................168
34
FR Density Adjustment...................................................................................................................... 174
Check the Image Quality with 75% Chart......................................................................................177
TCRU Setting..............................................................................................................................................177
Moving the Machine.................................................................................................................................178
Removing the Rear Boxes................................................................................................................ 179
Switching the System On/Off.................................................................................................................. 191
AC Power and Main Power Switch.................................................................................................191
Power On with Fiery Controller....................................................................................................... 192
Turning the System Off..................................................................................................................... 193
GW Printer Controller Options.....................................................................................................................194
OCR Unit Type M2 (D166) (For Only Copier Model)..........................................................................194
Accessories........................................................................................................................................194
Details About Searchable PDF........................................................................................................ 194
Installation Procedure.......................................................................................................................195
Restoration Procedure...................................................................................................................... 197
SD card for NetWare printing Type S3 (D3A8).................................................................................... 198
Accessories........................................................................................................................................198
Installation Procedure.......................................................................................................................198
PostScript3 Unit Type S3 (D3A8)............................................................................................................ 200
Accessories........................................................................................................................................200
Installation Procedure.......................................................................................................................200
SD Card Appli Move................................................................................................................................ 202
Overview...........................................................................................................................................202
Move Exec........................................................................................................................................ 202
Undo Exec.........................................................................................................................................203
5th Station Replacement Kit Type S3 (D880)............................................................................................. 205
Accessories................................................................................................................................................ 205
Installation.................................................................................................................................................. 206
Filling Developer and Initialization..................................................................................................217
Power On with Fiery Controller....................................................................................................... 221
RPIP Interface Box Type S3 (M462)............................................................................................................222
Overview....................................................................................................................................................222
Accessories................................................................................................................................................ 224
35
Installation.................................................................................................................................................. 224
Setting.........................................................................................................................................................227
Preparation........................................................................................................................................227
Parameter Setting Tool..................................................................................................................... 228
Decurler Unit DU5040 (D3A4)....................................................................................................................232
Accessories................................................................................................................................................ 232
Installation.................................................................................................................................................. 233
Installing the Guide Plate................................................................................................................. 241
SP Settings......................................................................................................................................... 243
Docking............................................................................................................................................. 243
Curl Correction.......................................................................................................................................... 246
SP Mode Adjustments.......................................................................................................................246
Tray Heaters......................................................................................................................................248
Scanner Heater (Service Option).................................................................................................................249
Accessories................................................................................................................................................ 249
Installation.................................................................................................................................................. 249
Service Slot Board (Service Option)............................................................................................................ 252
Accessories................................................................................................................................................ 252
Installation.................................................................................................................................................. 253
LCIT RT 5090 (D732)................................................................................................................................... 258
Accessories................................................................................................................................................ 258
Installation.................................................................................................................................................. 259
Tapes, Retainers................................................................................................................................259
Covers................................................................................................................................................260
Ground Plate.....................................................................................................................................266
Docking to Main Machine...............................................................................................................267
Height Adjustment.............................................................................................................................272
Tray Heaters (service option)................................................................................................................... 273
Accessories........................................................................................................................................273
Installation......................................................................................................................................... 274
Moving the LCIT........................................................................................................................................ 278
A3/11"x17" Tray Unit TK5010 (B331).....................................................................................................281
Accessories................................................................................................................................................ 281
36
Installation.................................................................................................................................................. 281
Vacuum Feed LCIT RT5100 (D777)............................................................................................................ 287
Accessories................................................................................................................................................ 287
Installation.................................................................................................................................................. 289
Disconnecting the Vacuum Feed LCIT from the Main Machine....................................................296
Tray Heater (Option)................................................................................................................................ 297
Vacuum Feed LCIT Tray Heater (D777)......................................................................................................298
Accessories................................................................................................................................................ 298
Installation.................................................................................................................................................. 298
Bridge Unit BU5010 (D778)........................................................................................................................303
Accessories................................................................................................................................................ 303
Installation.................................................................................................................................................. 306
Horizontal Transport Unit.................................................................................................................306
Docking: Downstream...................................................................................................................... 328
Docking: Upstream........................................................................................................................... 334
Vacuum Feed Banner Sheet Tray Type S3 (D777).................................................................................... 337
Accessories................................................................................................................................................ 337
Installation.................................................................................................................................................. 339
Attaching the Sponge Strip.............................................................................................................. 366
Attaching the Side Fences and End Fences.................................................................................... 368
Attaching the Extension Tray to the Finisher................................................................................... 370
SP Setting...........................................................................................................................................371
Multi Bypass Tray BY5010 (D517).............................................................................................................373
Accessories................................................................................................................................................ 373
Installation (On the Vacuum Feed LCIT RT5100)................................................................................... 374
Installation (On the LCIT RT5090)........................................................................................................... 374
Before You Begin..............................................................................................................................375
If the LCIT Has Already Been Installed............................................................................................375
Unpacking......................................................................................................................................... 376
Flat Cover.......................................................................................................................................... 376
Mounting and Connecting the Multi Bypass Tray..........................................................................378
Bypass Covers...................................................................................................................................383
LCIT Covers....................................................................................................................................... 384
37
End fence and tab sheet fence........................................................................................................ 390
Attaching the Tray Number Decals................................................................................................. 391
Docking, Height Adjustment............................................................................................................ 392
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3 (D777)...................................................... 393
Accessories................................................................................................................................................ 393
Installation (On the Vacuum Feed LCIT RT5100)................................................................................... 394
Before You Begin..............................................................................................................................394
If the Vacuum Feed LCIT Has Already Been Installed................................................................... 395
Preparing for the Multi Bypass Tray................................................................................................395
Mounting the Multi Bypass Tray......................................................................................................396
Replacing the Pulley and Belt.......................................................................................................... 399
Connecting the Multi Bypass Tray...................................................................................................407
Bypass Covers...................................................................................................................................409
Installing the Motor on the Vacuum Feed LCIT...............................................................................410
End fence and tab sheet fence........................................................................................................ 412
Attaching the Tray Number Decals................................................................................................. 413
Docking, Height Adjustment............................................................................................................ 414
Multi Bypass Banner Sheet Tray Type S3 (D517)......................................................................................415
Accessories................................................................................................................................................ 415
Installation.................................................................................................................................................. 416
Attaching the Extension Tray to the Finisher................................................................................... 418
SP Setting...........................................................................................................................................420
Buffer Pass Unit Type S3 (D795)..................................................................................................................421
Accessory Check....................................................................................................................................... 421
Installation.................................................................................................................................................. 422
Unpacking......................................................................................................................................... 423
Ground Plate, Unit Entrance Sheets................................................................................................ 424
Buffer Unit Entrance Sheets.............................................................................................................. 424
Sponge.............................................................................................................................................. 426
Docking the Unit to the Mainframe................................................................................................. 426
Removing the Shipping Brackets..................................................................................................... 429
Connecting the Downstream Peripheral......................................................................................... 430
Connect the Power Cord..................................................................................................................431
38
Leveling the Unit................................................................................................................................432
Cover Interposer Tray CI5030 (D738).......................................................................................................433
Accessories................................................................................................................................................ 433
Installation.................................................................................................................................................. 434
Tapes................................................................................................................................................. 434
Multi-Folding Unit FD5020 (D740).............................................................................................................445
Accessories................................................................................................................................................ 445
Installation.................................................................................................................................................. 446
Tapes................................................................................................................................................. 446
Paper Guide, Sponge Strip............................................................................................................. 447
Ground Plate.....................................................................................................................................448
Docking............................................................................................................................................. 448
Removing Parts for the Cover Interposer Tray................................................................................451
Power Cord....................................................................................................................................... 452
Finishing the Installation................................................................................................................... 452
Auxiliary Tray, Fold Depressor........................................................................................................454
Moving the Multi-Folding Unit................................................................................................................. 454
Ring Binder RB5020 (D737)........................................................................................................................456
Operating Environment.............................................................................................................................456
Machine Level........................................................................................................................................... 457
Minimum Space Requirements.................................................................................................................457
Power Supply ............................................................................................................................................457
Accessories................................................................................................................................................ 457
Before You Begin.......................................................................................................................................458
Installation Procedure................................................................................................................................459
Remove All Shipping Materials....................................................................................................... 459
Prepare the Unit for Docking........................................................................................................... 461
Prepare the Upstream Unit for Docking.......................................................................................... 462
Dock the Unit to the Upstream Unit................................................................................................. 463
Install the Shoes and Level the Unit................................................................................................. 464
Attach Ring Supply Level Indicator..................................................................................................464
Test the Breaker Switch.................................................................................................................... 465
Centering Paper in the Paper Path........................................................................................................... 466
39
Checking and Correcting Side-to-Side Registration......................................................................466
Checking and Correcting Skew.......................................................................................................469
After Installation.........................................................................................................................................472
Perfect Binder GB5010 (D736)...................................................................................................................474
Bookbinder Accessories........................................................................................................................... 474
Bookbinder Installation............................................................................................................................. 474
Before You Begin..............................................................................................................................474
Unloading the Bookbinder...............................................................................................................475
Bookbinder Exterior Tape, Braces.................................................................................................. 479
Bookbinder Interior Tape, Braces................................................................................................... 484
Main Grip, Cover Transport Tape, Braces, etc............................................................................. 492
Trimming Unit Tape...........................................................................................................................501
Book Stacking Tray Tape................................................................................................................. 507
Confirming Removal, and Storing Braces, Cushions, Screws.......................................................508
Check List...........................................................................................................................................511
Docking the Bookbinder........................................................................................................................... 513
Filling Bookbinder Glue Supply Unit....................................................................................................... 513
Handling and Storing the Glue Pellet Supply.................................................................................515
Testing the Breaker Switch........................................................................................................................516
Final Check................................................................................................................................................ 517
Setting the Bookbinder for Moving..........................................................................................................517
Same Floor........................................................................................................................................ 520
Gluing Unit........................................................................................................................................ 520
Sub Grip Unit.................................................................................................................................... 521
Another Floor (by Elevator)..............................................................................................................521
Left Side (Paper Exit).........................................................................................................................522
Right Side (Paper Entrance)............................................................................................................. 523
Shipping the Bookbinder.......................................................................................................................... 523
Transit Pass Unit for Perfect Binder Type S1 (D736).................................................................................. 524
Relay Unit Accessories.............................................................................................................................. 524
Relay Unit Installation................................................................................................................................525
Testing the Breaker Switch............................................................................................................... 533
High Capacity Stacker SK5030 (D776).....................................................................................................535
40
Accessories................................................................................................................................................ 535
Installation.................................................................................................................................................. 537
Shipping Tapes................................................................................................................................. 537
Paper Guide, Sponge Strips, Ground Plate................................................................................... 538
Docking: Upstream........................................................................................................................... 540
Lock Hasps........................................................................................................................................ 542
Height Adjustment.............................................................................................................................542
Finishing the Installation................................................................................................................... 543
Docking: Downstream...................................................................................................................... 544
Roll-Away Cart (D456-17)............................................................................................................. 544
Booklet Finisher SR5060 (D734)/Finisher SR5050 (D735).................................................................... 548
Accessories................................................................................................................................................ 548
Installation.................................................................................................................................................. 550
Tapes, Retainers, Shipping Plates................................................................................................... 550
Ground Plate.....................................................................................................................................555
Sponge Strips....................................................................................................................................556
Paper Guide......................................................................................................................................556
Shift Tray............................................................................................................................................557
Booklet Tray (Only for D734)......................................................................................................... 558
Docking............................................................................................................................................. 561
Auxiliary Tray....................................................................................................................................564
Finishing the Installation................................................................................................................... 565
Punch Unit PU5020 NA, EU, SC.............................................................................................................565
Accessories........................................................................................................................................565
Installation......................................................................................................................................... 566
Moving the Finisher................................................................................................................................... 575
Trimmer Unit TR5040 (D520)...................................................................................................................... 577
Accessories................................................................................................................................................ 577
Installation.................................................................................................................................................. 578
Tapes, Stopper Plate........................................................................................................................ 578
Output Tray....................................................................................................................................... 579
Ground Plate.....................................................................................................................................580
Preparing the Booklet Finisher SR5060 for Docking.....................................................................580
41
Docking............................................................................................................................................. 582
Finishing the Installation................................................................................................................... 583
Optional Counter Interface Unit Type A (B870).........................................................................................585
Accessories................................................................................................................................................ 585
Installation.................................................................................................................................................. 585
Common Adjustments....................................................................................................................................592
Height and Level Adjustment.................................................................................................................... 592
Before you begin:............................................................................................................................. 592
Setting the Leveling Shoes................................................................................................................592
Skew and Side-to-Side Registration for Peripherals...............................................................................594
Overview...........................................................................................................................................594
Checking Side-to-Side Registration.................................................................................................598
Correcting Side-to-Side Registration...............................................................................................599
Detecting Paper Skew...................................................................................................................... 600
Correcting Skew............................................................................................................................... 601
Operation Guidance for Users.....................................................................................................................605
Operation Guidance for Users................................................................................................................ 605
Main Machine.................................................................................................................................. 605
ADF (Copier Model Only)...............................................................................................................606
Vacuum Feed LCIT............................................................................................................................607
Booklet Finisher SR5060................................................................................................................. 610
Preparation for TCRU................................................................................................................................ 610
Preparation (SP Setting)................................................................................................................... 610
Explain the Counter.......................................................................................................................... 610
Explain the Part Replacement Procedures...................................................................................... 610
“Adjustment Item Menu Guide: TCRU”, “Troubleshooting: TCRU”............................................. 610
3. Preventive Maintenance
Preventive Maintenance Tables....................................................................................................................611
PM Counter Display...................................................................................................................................... 612
Opening the PM Counter......................................................................................................................... 612
PM Parts Screen Details............................................................................................................................ 613
All PM Parts list: Main Menu............................................................................................................613
Number Button Submenu.................................................................................................................614
42
Parts List for PM Yield Indicator....................................................................................................... 614
Lubrication Points........................................................................................................................................... 616
Fuser Unit Main Drive Gears....................................................................................................................616
Cleaning, Lubrication Around Fuser Unit Heating Roller....................................................................... 617
Cleaning and Lubrication Around Pressure Roller.................................................................................. 619
Lubrication Around Fusing Roller............................................................................................................. 621
Cleaning Points.............................................................................................................................................. 624
Overview....................................................................................................................................................624
Inspection and Cleaning...........................................................................................................................624
Before You Begin..............................................................................................................................624
1st Tray, 2nd Tray............................................................................................................................ 625
Vertical Transport Unit...................................................................................................................... 626
Right Drawer..................................................................................................................................... 630
Left Drawer........................................................................................................................................ 640
Purged Paper Sensor........................................................................................................................649
Scanner Unit Cleaning..............................................................................................................................649
Controller Box Filter...................................................................................................................................653
Toner Shield Glass.................................................................................................................................... 654
Around the PCDU......................................................................................................................................655
Development Cooling Sheet, Development Case, Quenching Lamp.......................................... 655
Potential Sensor................................................................................................................................ 656
ITB Unit....................................................................................................................................................... 657
Transfer Belt Speed Feedback Sensor............................................................................................ 657
4. Replacement and Adjustments
Notes on the Main Power Switch.................................................................................................................661
Push Switch................................................................................................................................................ 661
Characteristics of the Push Switch (DC Switch).............................................................................. 661
Shutdown Method............................................................................................................................ 663
Forced Shutdown .............................................................................................................................663
Switching the System On/Off with Fiery Controller...............................................................................664
AC Power and Main Power Switch.................................................................................................664
Power On with Fiery Controller....................................................................................................... 666
Turning the System Off..................................................................................................................... 666
43
General Cautions.......................................................................................................................................... 668
Rear Boxes................................................................................................................................................. 668
Drum........................................................................................................................................................... 668
PCDU..........................................................................................................................................................669
ITB Unit....................................................................................................................................................... 669
Scanner Unit (D194/D195/D203/D204).......................................................................................... 669
Laser Unit....................................................................................................................................................670
Development..............................................................................................................................................670
Cleaning.....................................................................................................................................................670
Fuser Unit....................................................................................................................................................671
Paper Feed.................................................................................................................................................671
Used Toner.................................................................................................................................................671
Fiery Controller.......................................................................................................................................... 671
Liquid Coolant Disposal............................................................................................................................672
Positions of WARNING and CAUTION labels...................................................................................... 672
Main Unit: Copier Model................................................................................................................ 673
Main unit: Printer Model.................................................................................................................. 675
LCIT RT5090..................................................................................................................................... 677
Vacuum Feed LCIT RT5100.............................................................................................................678
Multi Bypass Tray BY5010..............................................................................................................678
Finisher SR5050............................................................................................................................... 679
Booklet Finisher SR5060................................................................................................................. 680
Multi-Folding Unit FD5020............................................................................................................. 681
Trimmer Unit TR5040....................................................................................................................... 682
Ring Binder RB5020........................................................................................................................ 682
Perfect Binder GB5010................................................................................................................... 683
Buffer Pass Unit Type S3.................................................................................................................. 684
High Capacity Stacker SK5030..................................................................................................... 685
Special Tools and Lubricants........................................................................................................................ 686
Tool List.......................................................................................................................................................686
Exterior Covers...............................................................................................................................................688
Right Front Door, Left Front Door............................................................................................................. 688
Right Front Door................................................................................................................................688
44
Left Front Door...................................................................................................................................688
Right Cover................................................................................................................................................ 689
Left Cover................................................................................................................................................... 690
Opening the Rear Boxes...........................................................................................................................691
Cooling Box Cover....................................................................................................................................694
Controller Box Cover................................................................................................................................ 695
Cooling Box Top Cover............................................................................................................................ 697
Controller Box Top Cover.........................................................................................................................698
Toner Bank Door....................................................................................................................................... 699
Toner Bank Canopy Cover.......................................................................................................................700
Toner Bank Front Cover............................................................................................................................ 702
Front Cover................................................................................................................................................ 704
Attention Light............................................................................................................................................ 705
Scanner Right Cover................................................................................................................................. 705
Scanner Front Cover................................................................................................................................. 707
Scanner Rear Cover (Front)......................................................................................................................707
Scanner Rear Cover (Rear)...................................................................................................................... 708
ADF.............................................................................................................................................................709
Exterior Covers for Printer Models........................................................................................................... 712
Rear Cover: M195/M196/M207/M208................................................................................. 713
Center Cover: M195/M196/M207/M208.............................................................................. 713
Front Cover: M195/M196/M207/M208.................................................................................714
Operation Panel............................................................................................................................................ 715
Operation Panel (with Arm)......................................................................................................................715
Operation Panel........................................................................................................................................ 717
First Shield Plate, 2nd Shield Plate, SD/USB..........................................................................................718
LCD Unit, Touch Panel.............................................................................................................................. 721
OPU, LCDC................................................................................................................................................722
OPU: TP............................................................................................................................................. 723
LCDC (LCD Controller).....................................................................................................................724
OPU: IO.............................................................................................................................................724
Operation Panel LED PCB, Key PCBs......................................................................................................724
LED PCB.............................................................................................................................................725
45
Key PCB 1......................................................................................................................................... 726
Key PCB 2......................................................................................................................................... 727
Touch Panel Position Adjustment.............................................................................................................. 727
ADF................................................................................................................................................................. 729
ADF Removal............................................................................................................................................. 729
After ADF Replacement.............................................................................................................................729
CIS RGB Adjustment.........................................................................................................................729
Checking for Skew............................................................................................................................729
Platen Adjustment..............................................................................................................................730
ADF Covers................................................................................................................................................732
ADF Rear Cover................................................................................................................................732
ADF Front Cover............................................................................................................................... 734
Feed Cover........................................................................................................................................736
Original Feed Unit............................................................................................................................ 737
Pickup Roller, Feed Belt............................................................................................................................ 738
Pickup Roller......................................................................................................................................739
Feed Belt............................................................................................................................................741
ADF Separation Roller.............................................................................................................................. 742
ADF Sensors...............................................................................................................................................743
Original Registration Sensor............................................................................................................743
Original Length Sensors................................................................................................................... 744
Original Exit Sensor..........................................................................................................................745
Boards........................................................................................................................................................ 747
ADF Control Board...........................................................................................................................747
Sensors, Switches...................................................................................................................................... 749
Separation Sensor, Skew Correction Sensor................................................................................. 749
Interval Sensor, Original Width Sensors........................................................................................ 751
Interval Sensor.................................................................................................................................. 753
Original Width Sensors....................................................................................................................754
APS Feeler......................................................................................................................................... 757
ADF Lift Interlock SW........................................................................................................................757
Lift-up Sensor.....................................................................................................................................758
Original Set Sensor.......................................................................................................................... 759
46
A4/LT SEF Sensor............................................................................................................................ 760
Bottom Plate HP Sensor....................................................................................................................761
Bottom Plate Position Sensor............................................................................................................762
ADF Feed Cover Interlock SW........................................................................................................ 763
Pickup Roller HP Sensor................................................................................................................... 764
Motors........................................................................................................................................................ 765
Before You Begin..............................................................................................................................765
ADF Entrance Motor.........................................................................................................................766
ADF Scan Motor...............................................................................................................................768
ADF Relay Motor..............................................................................................................................770
ADF Bottom Plate Lift Motor.............................................................................................................771
ADF Feed Motor............................................................................................................................... 773
ADF Transport Motor........................................................................................................................775
ADF Pick-up Roller Motor................................................................................................................ 775
CIS Unit...................................................................................................................................................... 778
CIS Removal......................................................................................................................................778
ADF Cleaning............................................................................................................................................ 782
Scanner Unit...................................................................................................................................................787
Exposure Glass..........................................................................................................................................787
ADF Exposure Glass................................................................................................................................. 788
Re-attaching...................................................................................................................................... 790
APS Sensors, IDB.......................................................................................................................................792
Lens Block...................................................................................................................................................793
Sub Scan Magnification Adjustment (SP4-008-001)................................................................... 796
Sub Scan Registration Adjustment (SP4-010-001).......................................................................796
Main Scan Registration Adjustment (SP4-011-001).................................................................... 797
Exposure Lamp (LED)................................................................................................................................ 797
Exposure Lamp Removal..................................................................................................................797
Re-installation....................................................................................................................................798
Scanner Unit.............................................................................................................................................. 799
Scanner Motor...........................................................................................................................................802
SIO............................................................................................................................................................. 804
Scanner HP Sensor....................................................................................................................................805
47
Platen Sensor............................................................................................................................................. 806
Scanner Wire.............................................................................................................................................807
Preparation........................................................................................................................................807
Wire Replacement............................................................................................................................ 808
Preparation for Re-assembly............................................................................................................810
Re-assembly...................................................................................................................................... 811
Scanner Unit Cleaning..............................................................................................................................812
Laser Unit........................................................................................................................................................ 816
Laser Units.................................................................................................................................................. 816
Before Replacing the Laser Unit.......................................................................................................816
Precautions When Replacing the Laser Unit...................................................................................817
S and YM Laser Unit Removal: D194/D195/D203/D204...................................................... 817
YM and S Laser Unit Removal: M195/M196/M207/M208.................................................. 825
CK Laser Unit Removal: D194/D195/D203/D204/M195/M196/M207/M208........... 828
Re-installation....................................................................................................................................840
SP Adjustments After Laser Unit Replacement................................................................................ 841
Toner Shield Glass.................................................................................................................................... 842
Toner Supply.................................................................................................................................................. 843
Toner Bottle Port (S) Cleaning.................................................................................................................. 843
Toner Supply Unit Removal (SYMCK).....................................................................................................844
Re-installation....................................................................................................................................848
Toner Supply Clutch (SYMCK).................................................................................................................849
Re-installation....................................................................................................................................850
Toner Pump Unit (SYMCK)....................................................................................................................... 850
Toner End Sensor 1 (YMCK)....................................................................................................................851
TSB..............................................................................................................................................................852
RFID (Antenna), RFID (CPU)..................................................................................................................... 854
Toner Bottle Detection Sensor (YMCK)................................................................................................... 856
Toner Bottle Motor (K).............................................................................................................................. 861
Toner Bottle Motor (YMC)........................................................................................................................864
Toner Bottle Motor (S)...............................................................................................................................868
Toner Bottle Cap Motor (YMCK).............................................................................................................869
Toner Agitator Motor (YMCK)................................................................................................................. 871
48
Toner Supply Motor.................................................................................................................................. 877
Used Toner Collection...................................................................................................................................880
Used Toner Bottle...................................................................................................................................... 880
Main Unit Used Toner Transport Motor.................................................................................................. 881
Used Toner Transport Motor Sensor, Timing Belt................................................................................... 882
Used Toner Bottle Motor...........................................................................................................................883
Used Toner Bottle Sensors, Bottle Set Switch..........................................................................................885
Common Procedure..........................................................................................................................885
Used Toner Bottle Set Switch........................................................................................................... 888
Near Full, Full Sensors......................................................................................................................889
Toner Bottle Motor Sensor............................................................................................................... 889
Photoconductor Development Unit (PCDU).................................................................................................891
Removing PCDUs...................................................................................................................................... 891
Removing PCDUs/ ITB Unit When an Abnormality Occurs......................................................... 893
Precautions When Re-installing the PCDU......................................................................................895
Charger Unit.............................................................................................................................................. 896
After Replacing the Charger Unit.................................................................................................... 897
Drum........................................................................................................................................................... 897
After Replacing/Cleaning a Drum..................................................................................................899
PCU Cleaning Unit.................................................................................................................................... 899
After Replacing /Cleaning a PCU Cleaning Unit.......................................................................... 901
Development Unit...................................................................................................................................... 901
Vent Filter....................................................................................................................................................902
After Replacing the Vent Filter..........................................................................................................903
Replacing Developer................................................................................................................................ 904
Preparations Prior to Discharging Developer.................................................................................904
Removing Old Developer................................................................................................................ 905
Installing New Developer................................................................................................................ 909
PCU Cleaning Unit Gears.........................................................................................................................915
After Replacing/Cleaning a Drum Lubrication Blade................................................................... 916
Drum Lubrication Blade.............................................................................................................................916
After Replacing/Cleaning a Drum Lubrication Blade................................................................... 918
Separating the Lubrication Unit and Cleaning Unit................................................................................919
49
Drum Cleaning Blade................................................................................................................................920
After Replacing/Cleaning a Drum Cleaning Blade...................................................................... 922
Drum Lubrication Bar, Lubricant End Sensor...........................................................................................922
After Replacing/Cleaning a Drum Lubrication Bar....................................................................... 924
Drum Lubrication Roller, Joint................................................................................................................... 924
After Replacing/Cleaning a Drum Lubrication Roller................................................................... 926
Other Precautions......................................................................................................................................926
After Replacing/ Cleaning the Drum, PCU Cleaning Unit and These Units’ Parts.............................. 927
Required tools and supplies.............................................................................................................927
Drum ................................................................................................................................................. 927
PCU Cleaning Unit............................................................................................................................932
Greasing the Drum Shaft.......................................................................................................................... 936
Development Side Seals........................................................................................................................... 937
Development Side Seal (Front)........................................................................................................937
Development Side Seal (Rear)........................................................................................................ 939
Cleaning the Doctor Blade....................................................................................................................... 940
Drum Cleaning Motor, Drum Motors, Development Motor.................................................................. 943
Before Removing Any Motor........................................................................................................... 943
Drum Cleaning Motor...................................................................................................................... 945
Drum Motor.......................................................................................................................................946
Development Motor......................................................................................................................... 947
Liquid Cooling Unit....................................................................................................................................948
Tank and Coolant Disposal............................................................................................................. 953
Charge Roller Cleaning Roller Solenoids................................................................................................953
Charge roller cleaning roller solenoids (S), (Y)............................................................................. 954
Charge roller cleaning roller solenoids (M), (C), (K).................................................................... 955
Potential Sensors (SYMCK)...................................................................................................................... 960
TD Sensor................................................................................................................................................... 962
Intermediate Transfer Belt (ITB) Unit.............................................................................................................964
ITB Unit....................................................................................................................................................... 964
Before Pulling Out the ITB Unit........................................................................................................ 964
1st Stop Position................................................................................................................................964
2nd Stop Position..............................................................................................................................966
50
Re-installation....................................................................................................................................966
Intermediate Transfer Belt Replacement.................................................................................................. 967
Transfer Belt Removal....................................................................................................................... 967
Precautions when Re-installing the Intermediate Transfer Belt...................................................... 972
After Intermediate Transfer Belt Replacement......................................................................................... 975
Belt Check......................................................................................................................................... 977
ITB Unit Cover Plates.................................................................................................................................977
ID/MUSIC Sensor Fan............................................................................................................................. 978
ITB Drive Motor......................................................................................................................................... 979
ITB Contact Motor (K)...............................................................................................................................980
ITB Contact Motor (YMC)........................................................................................................................ 981
ITB Contact Motor (S)............................................................................................................................... 982
PTR Separation Motor...............................................................................................................................984
Belt Centering Motor.................................................................................................................................985
Re-installation....................................................................................................................................985
ID/MUSIC Sensors...................................................................................................................................986
After ID/MUSIC Sensor Replacement............................................................................................987
Image Transfer Contact Sensor (K) 1...................................................................................................... 988
Image Transfer Contact Sensor (K) 2...................................................................................................... 990
Image Transfer Contact Sensor (YMC)................................................................................................... 990
Image Transfer Contact Sensor (S).......................................................................................................... 991
PTR Separation Sensor..............................................................................................................................992
Belt Centering Roller HP Sensor............................................................................................................... 993
Belt Centering Sensor................................................................................................................................994
Transfer Belt Speed Feedback Sensor.....................................................................................................996
After Replacing or Cleaning............................................................................................................ 996
Front Overrun Sensor................................................................................................................................997
Rear Overrun Sensor.................................................................................................................................998
Image Transfer Rollers...............................................................................................................................999
After Replacing the Image Transfer Rollers.................................................................................. 1000
Paper Transfer Bias Roller...................................................................................................................... 1001
After Replacing the Image Transfer Bias Roller........................................................................... 1003
Image Transfer Power Pack (K), (C)......................................................................................................1003
51
Image Transfer Power Pack (M)............................................................................................................ 1005
Image Transfer Power Pack (Y), (S).......................................................................................................1007
Paper Transfer DC Power Pack..............................................................................................................1008
Paper Transfer AC Power Pack..............................................................................................................1010
TDRB.........................................................................................................................................................1011
Anti-Condensation Heater (Right)......................................................................................................... 1014
Anti-Condensation Heater (Left)............................................................................................................ 1014
ITB Unit Thermostat................................................................................................................................. 1015
ITB Drive Motor Encoder Shaft.............................................................................................................. 1015
ITB Cleaning Unit.........................................................................................................................................1019
ITB Cleaning Unit.................................................................................................................................... 1019
Installation.......................................................................................................................................1020
After Replacing the ITB Cleaning Unit.......................................................................................... 1022
Cleaning Blade....................................................................................................................................... 1022
After Replacing the Cleaning Blade............................................................................................. 1023
Lubrication Roller.................................................................................................................................... 1023
After Replacing the Lubrication Roller.......................................................................................... 1025
Lubricant.................................................................................................................................................. 1025
After Replacing the Lubricant........................................................................................................ 1027
Lubrication Blade.................................................................................................................................... 1027
After Replacing the Lubrication Blade.......................................................................................... 1028
PTR/ITB Cleaning Unit Motor................................................................................................................1028
ITB Cleaning Unit Cover Set Switch...................................................................................................... 1032
ITB Cleaning Unit Set Switch..................................................................................................................1033
Paper Feed...................................................................................................................................................1035
Main Machine Tray Removal................................................................................................................ 1035
Tray 1.............................................................................................................................................. 1035
Tray 2 (Universal Tray).................................................................................................................. 1037
Paper Feed Units..................................................................................................................................... 1038
Tray 1 Paper Feed Unit..................................................................................................................1038
Tray 2 Paper Feed Unit..................................................................................................................1040
Pick-up, Feed, Separation Rollers......................................................................................................... 1043
Paper Feed, Pickup Roller Lift, Paper End Sensors...............................................................................1044
52
Paper Feed Sensor......................................................................................................................... 1044
Pickup Roller Lift Sensor................................................................................................................. 1045
Paper End Sensor...........................................................................................................................1046
Pickup Roller Solenoid............................................................................................................................1046
Re-installation................................................................................................................................. 1048
Separation Roller Solenoid.................................................................................................................... 1049
Tray 1 Rear Fence Return Sensor (Left Tandem Tray)..........................................................................1050
Tray 1 Rear Fence HP Sensor (Left Tandem Tray)................................................................................1051
Tray 1 Right Tray Paper Sensor (Right Tandem Tray)..........................................................................1052
Bottom Plate Lift Wire..............................................................................................................................1053
Re-installation (Bottom Plate Lift Wire)..........................................................................................1054
Paper Feed Motors, Grip Motors..........................................................................................................1055
Common procedure.......................................................................................................................1056
Paper Feed Motor..........................................................................................................................1058
Grip Motor......................................................................................................................................1059
Lift Motors (Tray 1, Tray 2).................................................................................................................... 1061
Common procedure.......................................................................................................................1061
Tray 1 Lift Motor.............................................................................................................................1062
Tray 2 Lift Motor.............................................................................................................................1063
Tray 1 Right Tray Lock Solenoid............................................................................................................1064
Tray 1 Left Tray Lock Solenoid...............................................................................................................1066
Vertical Transport Unit.................................................................................................................................1069
Vertical Transport Unit (VTU)................................................................................................................. 1069
Re-installation................................................................................................................................. 1075
Bank Exit Motor.......................................................................................................................................1076
Vertical Transport Motor........................................................................................................................ 1078
Main Relay Sensor 1.............................................................................................................................. 1079
Bank Exit Sensor......................................................................................................................................1080
1st Transport Sensor............................................................................................................................... 1081
Vertical Transport Sensor....................................................................................................................... 1082
2nd Transport Sensor............................................................................................................................. 1083
Right Drawer................................................................................................................................................1084
Right Drawer............................................................................................................................................1084
53
Shift Unit ..................................................................................................................................................1086
Registration Entrance Motor.................................................................................................................. 1089
Registration Timing Motor...................................................................................................................... 1092
Registration Gate Motor.........................................................................................................................1093
Shift Roller Motor.................................................................................................................................... 1095
Duplex Transport Motor 2..................................................................................................................... 1097
Shift Unit Motor ...................................................................................................................................... 1099
Shift Timing Motor...................................................................................................................................1101
CIS Fan.................................................................................................................................................... 1102
Main Relay Sensor 2.............................................................................................................................. 1103
Main Relay Sensor 3.............................................................................................................................. 1104
LCIT Relay Sensor 1................................................................................................................................1105
LCIT Relay Sensor 2................................................................................................................................1105
Double-Feed Sensor 1 (LED)................................................................................................................. 1106
Double-Feed Sensor 2 (Receptor).........................................................................................................1107
Shift Unit Sensor...................................................................................................................................... 1108
Registration Gate Sensor........................................................................................................................1108
CIS, CRB.................................................................................................................................................. 1109
Adjusting the CIS LED.................................................................................................................... 1111
Transfer Timing Sensor........................................................................................................................... 1112
Duplex Transport Sensor 4.....................................................................................................................1113
Duplex Transport Sensor 5.....................................................................................................................1114
DRB.......................................................................................................................................................... 1115
Separation Power Pack.......................................................................................................................... 1117
Paper Transfer Roller (PTR) Unit................................................................................................................. 1123
PM Parts List: Replacement.....................................................................................................................1123
PTR Unit....................................................................................................................................................1123
After Replacing the PTR Unit..........................................................................................................1124
Discharger............................................................................................................................................... 1124
After Replacing the Discharger..................................................................................................... 1125
Lubricant.................................................................................................................................................. 1125
Re-installation................................................................................................................................. 1127
After Replacing the Lubricant........................................................................................................ 1127
54
Cleaning Blade (CL Blade).................................................................................................................... 1128
After Replacing the Cleaning Blade............................................................................................. 1129
Lubrication Roller.................................................................................................................................... 1129
PTR (Paper Transfer Roller).....................................................................................................................1130
After Replacing the PTR..................................................................................................................1132
Cleaning Roller....................................................................................................................................... 1132
PTR/ITB Cleaning Unit Motor................................................................................................................1134
Separation Power Pack.......................................................................................................................... 1137
Paper Transport Belt (PTB) Unit.................................................................................................................. 1138
PTB Unit....................................................................................................................................................1138
Paper Transport Belts..............................................................................................................................1140
PTB Sensor 1, 2.......................................................................................................................................1140
PTB Fans...................................................................................................................................................1141
Pressure Roller Fan..................................................................................................................................1142
ITB Cooling Fan.......................................................................................................................................1143
Fuser Unit..................................................................................................................................................... 1144
Before You Begin.................................................................................................................................... 1144
Fuser Unit................................................................................................................................................. 1145
Separation Unit Cover, Top Cover........................................................................................................1146
Front Cover, Front Frame....................................................................................................................... 1147
Front Cover..................................................................................................................................... 1147
Front Frame.....................................................................................................................................1148
Rear Cover, Rear Frame.........................................................................................................................1149
Rear Cover......................................................................................................................................1149
Rear Frame..................................................................................................................................... 1149
Rear Harness Cover................................................................................................................................1152
Periodic Cleaning................................................................................................................................... 1153
Fusing Roller Separation Plate...................................................................................................... 1153
Pressure Roller Separation Plate................................................................................................... 1154
Upper Entrance Guide Plate......................................................................................................... 1155
Periodic Lubrication................................................................................................................................ 1155
Main Drive Gears.......................................................................................................................... 1155
Heating Roller Fusing Lamp................................................................................................................... 1156
55
Heating Roller......................................................................................................................................... 1159
Re-installation................................................................................................................................. 1164
Fusing Roller, Fuser Belt..........................................................................................................................1164
Before Fusing Roller Re-installation...............................................................................................1169
To Clean the Surface of a Fusing Roller....................................................................................... 1169
After New Fusing Roller Installation..............................................................................................1170
Cleaning, Lubrication.....................................................................................................................1172
Pressure Roller Fusing Lamp................................................................................................................... 1175
Pressure Roller......................................................................................................................................... 1180
Cleaning and Lubrication.............................................................................................................. 1186
Fuser Belt Smoothing Roller....................................................................................................................1187
Fuser Belt Smoothing Roller Contact Sensor.........................................................................................1190
Pressure Roller Paper Sensor, Fuser Unit Exit Sensor...........................................................................1191
Accordion Jam Sensor............................................................................................................................1195
Fusing Roller NC Sensor, Heating Roller NC Sensor, Heating Roller Thermistor............................. 1196
Heating Roller Thermostat (Front).......................................................................................................... 1199
Heating Roller Thermostat (Center)....................................................................................................... 1200
Pressure Roller Cam Position Sensors....................................................................................................1202
Heating Roller Thermopile......................................................................................................................1204
Fusing Motor, Pressure Roller Lift Motor, Fuser Belt Smoothing Roller Motor, Fuser Belt Smoothing
Roller Contact Motor.............................................................................................................................. 1205
Common Procedure....................................................................................................................... 1206
Fusing Motor...................................................................................................................................1207
Pressure Roller Lift Motor............................................................................................................... 1208
Fuser Belt Smoothing Roller Motor............................................................................................... 1209
Fuser Belt Smoothing Roller Contact Motor.................................................................................1209
Fuser Cleaning Unit.....................................................................................................................................1211
Fuser Cleaning Unit PM Parts.................................................................................................................1211
Fuser Cleaning Unit.................................................................................................................................1211
Web......................................................................................................................................................... 1212
Roller (Web Contact Roller)...................................................................................................................1220
Spring Plate............................................................................................................................................. 1221
Fuser Cleaning Unit Set Sensor..............................................................................................................1222
56
Web End Sensor..................................................................................................................................... 1223
Web Motor............................................................................................................................................. 1224
Left Drawer...................................................................................................................................................1227
Pulling Out and Closing the Left Drawer...............................................................................................1227
Pulling Out the Left Drawer............................................................................................................1227
Closing the Left Drawer..................................................................................................................1227
Left Drawer.............................................................................................................................................. 1228
Exit Relay Motor......................................................................................................................................1230
Invert Exit Motor......................................................................................................................................1231
Duplex Transport Motor 1..................................................................................................................... 1233
Exit Motor................................................................................................................................................ 1235
Duplex Inverter Motor............................................................................................................................ 1236
Main Unit Relay Fan............................................................................................................................... 1238
Exit Unit Entrance Sensor........................................................................................................................1240
Exit JG Sensor......................................................................................................................................... 1240
Duplex Transport Sensor 1.....................................................................................................................1241
Duplex Transport Sensor 2.....................................................................................................................1242
Duplex Transport Sensor 3.....................................................................................................................1243
Exit Relay Sensor.....................................................................................................................................1243
Purge Relay Sensor.................................................................................................................................1244
Duplex Invert Sensor...............................................................................................................................1244
Exit Sensor............................................................................................................................................... 1245
Purged Paper Sensor.............................................................................................................................. 1245
Heat Pipe Temperature Sensor.............................................................................................................. 1246
Duplex Motors and Rollers.........................................................................................................................1248
Main Boards, HDD Units............................................................................................................................1249
Charge Bias/Development Bias Power Pack (CK)..............................................................................1249
Re-installation................................................................................................................................. 1252
Charge Bias/Development Bias Power Pack (YM)............................................................................. 1252
Re-installation................................................................................................................................. 1255
Charge Bias/Development Bias Power Pack (S).................................................................................1255
Potential Sensor Board (YMCK)............................................................................................................ 1257
Re-installation................................................................................................................................. 1259
57
Potential Sensor Board (S)..................................................................................................................... 1260
EXDB........................................................................................................................................................ 1261
AC Drive Board.......................................................................................................................................1262
PSU3........................................................................................................................................................ 1263
PSU Cooling Fan 2........................................................................................................................ 1265
PSU4........................................................................................................................................................ 1266
PSU Cooling Fan 1........................................................................................................................ 1268
PSU5........................................................................................................................................................ 1268
PSU Cooling Fan 3........................................................................................................................ 1270
PFB........................................................................................................................................................... 1271
NRYF........................................................................................................................................................1272
Noise Filter.............................................................................................................................................. 1274
TDCU....................................................................................................................................................... 1275
IOB, BCU.................................................................................................................................................1277
When installing the new BCU....................................................................................................... 1280
PSU1, 2, Controller Box Intake Fan 1,2...............................................................................................1280
IPU............................................................................................................................................................1282
Controller Board..................................................................................................................................... 1285
Gigabit Ethernet Board...........................................................................................................................1287
NVRAM................................................................................................................................................... 1289
Controller Board NVRAM............................................................................................................. 1289
BCU NVRAM (EEPROM).............................................................................................................. 1292
HDD......................................................................................................................................................... 1293
Coolant Remaining Switch..................................................................................................................... 1294
Fans and Filters............................................................................................................................................1296
Before You Refer to This Section............................................................................................................1296
Controller Box Exhaust Fan (Top Right, Top Left, Bottom)...................................................................1296
Exhaust Filters, Ozone Filter.......................................................................................................... 1298
Controller Box Ozone Collecting Fan...................................................................................................1300
Ozone Filter, Air Filters.................................................................................................................. 1302
Ozone Exhaust Fan (S, Y, M, C, K)...................................................................................................... 1303
Paper Exit Guide Cooling Fan............................................................................................................... 1306
Fusing Exit Exhaust Fan...........................................................................................................................1309
58
Feed Motor Cooling Fan........................................................................................................................1310
Heat Sink Cooling Suction Fan.............................................................................................................. 1312
Heat Sink Cooling Exhaust Fan............................................................................................................. 1314
Paper Cooling Exhaust Fans, Paper Cooling Intake Fan.....................................................................1316
Transport/ Fusing Exhaust Fan.............................................................................................................. 1318
Air Box Exhaust Fans (Top, Bottom)...................................................................................................... 1320
Exhaust Filters................................................................................................................................. 1321
Rear Box Ozone Exhaust Fan................................................................................................................1323
Ozone Filter, Air Filter....................................................................................................................1325
Rear Box Heat Sink Collecting Fan, Rear Box Exhaust Fan................................................................ 1327
Exhaust Filter...................................................................................................................................1330
Development Unit Cooling Fan 1, 2, 3.................................................................................................1332
Image Adjustment........................................................................................................................................1334
Adjusting the Image Position on Side 1.................................................................................................1334
Adjusting the Image Position on Side 2 in Alignment with Side 1 (Registration to Align Front and Back
Images Using Template).........................................................................................................................1337
TCRU Procedures: Preparations....................................................................................................1337
TCRU Procedures: Printing and Measuring the Template........................................................... 1338
TCRU Procedures: Entering the Value...........................................................................................1339
TCRU Procedures: Checking the Adjustment Results................................................................... 1340
TCRU Procedures: Further Reducing the Off-Registration for Side 1 and Side 2..................... 1340
TCRU Procedures: Cases for which it is Necessary to Reconfirm Front/Back Registration
(Recommended)............................................................................................................................. 1344
Service Technician Procedures: Front and Back Registration Adjustment by Using NICE (Copier
Model Only)...................................................................................................................................1344
Adjusting the Image Position on Side 2.................................................................................................1348
5. System Maintenance
Service Program Mode...............................................................................................................................1353
Firmware Update........................................................................................................................................ 1354
Overview................................................................................................................................................. 1354
Procedure................................................................................................................................................ 1354
Update procedure..........................................................................................................................1354
Error Screens During Updating..............................................................................................................1359
Updating JavaVM....................................................................................................................................... 1365
59
Creating an SD Card for Updating....................................................................................................... 1365
Updating Procedure.......................................................................................................................1365
List of Error Messages.................................................................................................................... 1367
NVRAM Data Upload/Download............................................................................................................1369
Uploading Content of NVRAM to an SD card.....................................................................................1369
Downloading an SD Card to NVRAM................................................................................................. 1371
Address Book Upload/Download............................................................................................................ 1373
Information List........................................................................................................................................ 1373
Download Address Book (Backup).......................................................................................................1373
Upload Address Book (Restore)............................................................................................................ 1375
UP/SP Data Import/Export........................................................................................................................1377
Overview................................................................................................................................................. 1377
Import/export conditions.............................................................................................................. 1377
UP Data Import/Export.......................................................................................................................... 1377
Data that can be imported and exported.................................................................................... 1377
Data that cannot be imported or exported.................................................................................. 1378
Exporting Device Information........................................................................................................1378
Importing Device Information........................................................................................................1379
SP Data Import/Export...........................................................................................................................1381
Data that can be imported and exported.................................................................................... 1381
Exporting Device Information........................................................................................................1381
Importing Device Information........................................................................................................1383
Possible solutions for import/export problems.....................................................................................1384
Stamp Data Download...............................................................................................................................1387
Download Procedure............................................................................................................................. 1387
Capturing the Debug Logs..........................................................................................................................1389
Overview................................................................................................................................................. 1389
Security of the Operation Log....................................................................................................... 1390
Retrieving the Debug Logs......................................................................................................................1391
Procedure for Retrieving the Debug Log...................................................................................... 1391
Approximate Time to Transfer Debug Log................................................................................... 1393
SP Text Mode (Saving SMC List to SD Card)........................................................................................... 1395
Overview................................................................................................................................................. 1395
60
SP Text Mode................................................................................................................................. 1395
Procedure................................................................................................................................................ 1395
File Names of the Saved SMC Lists.......................................................................................................1397
Error Messages....................................................................................................................................... 1398
61
62
1. Product Information
Product Overview
Component Layout
63
1. Product Information
64
Product Overview
Paper Paths
Main Unit
Original Path
1 7 Vertical Paper Path
(D194/D195/D203/D204 only)
Paper bank
6 • Tray1 12 Transport Belt
• Tray2
65
1. Product Information
Drive Layout
Here is a list of the main motors inside the machine. This list is not complete, but this perspective drawing
shows you the approximate location of the main motors viewed from the front of the machine.
66
Product Overview
67
1. Product Information
Scanner Motor
9 20 Decurl Motor (option)
(D194/D195/D203/D204 only)
This list is not complete, but this perspective drawing shows you the approximate location of the main
motors viewed from the back of the machine.
1 Toner Bottle Motor (Y) (M) (C) (K) 23 Fuser Belt Smoothing Roller Motor
68
Product Overview
2 Toner Bottle Cap Motor (Y) (M) (C) (K) 24 Pressure Roller Lift Motor
3 Toner Agitator Motor (Y) (M) (C) (K) 25 PTR/ITB Cleaning Motor
11 Drum Cleaning Motor (S) (Y) (M) (C) (K) 33 Bank Exit Motor
12 Development Motor (S) (Y) (M) (C) (K) 34 Tray 1 Grip Motor
13 Drum Motor (S) (Y) (M) (C) (K) 35 Transfer Timing Motor
69
1. Product Information
22 Fusing Motor - -
• There is a drum cleaning motor, development motor, and drum motor for each PCDU (SYMCK).
• To access most of these motors for servicing, both rear doors must be opened. Some boards and
air ducts may also require removal.
70
Specifications
Specifications
See "Appendices" for the following information:
• Main Specifications
• Peripheral Specifications
71
1. Product Information
D734-17 (NA/TWN)
1 Booklet Finisher SR5060
D734-27 (EU/AP/CHN/KOR)
D520-17 (NA/TWN)
2 Trimmer Unit TR5040
D520-27 (EU/AP)
D776-17 (NA/TWN)
3 High Capacity Stacker SK5030
D776-27 (EU/AP/CHN/KOR)
D737-17 (NA)
4 Ring Binder RB5020
D737-27 (EU/AP)
D740-17 (NA/TWN)
5 Multi-Folding Unit FD5020
D740-27 (EU/AP/CHN/KOR)
72
Machine Codes and Peripherals Configuration
D795-17 (NA/TWN)
7 Buffer Pass Unit Type S3
D795-27 (EU/AP/CHN/KOR)
D777-17 (NA/TWN)
14 Vacuum Feed LCIT RT5100
D777-27 (EU/AP/CHN/KOR)
D736-17 (NA)
17 Perfect Binder GB5010
D736-27 (EU/AP)
D735-17 (NA/TWN)
18 Finisher SR5050
D735-27 (EU/AP/CHN/KOR)
73
1. Product Information
• The Vacuum Feed Banner Sheet Tray Type S3 (13) is installed on only the Vacuum Feed LCIT
RT5100 (14).
• Three Vacuum Feed LCIT RT5100 (14) can be installed in the line by installing the Bridge Unit
BU5010 (15) between them.
• Either the Vacuum Feed LCIT RT5100 (14) or the LCIT RT 5090 (10) can be installed, but these
units cannot be installed together in the same line.
• Either the Perfect Binder GB5010 (17) or the Ring Binder RB5020 (4) can be installed, but these
units cannot be installed together in the same line.
• If the Multi Folding Unit FD5020 (5) is installed, the Booklet Finisher SR5060 (1) or Finisher
SR5050 (18) must be installed as the last unit downstream.
• If the Perfect Binder GB5010 (17) and Multi-Folding Unit FD5020 (5) and Ring Binder RB5020
(4) are not installed, two High Capacity Stacker SK5030 (3) can be installed in the line.
• Either the Booklet Finisher SR5060 (1) or the Finisher SR5050 (18) can be installed, but these units
cannot be installed together in the same line.
• The Trimmer Unit TR5040 (2) can be attached only to the Booklet Finisher SR5060 (1) not the
Finisher SR5050 (18).
• The Multi Bypass Tray BY5010 (11) is installed on the LCIT RT 5090 (10) or Vacuum Feed LCIT
RT5100 (14). If the Multi Bypass Tray BY5010 is installed on the Vacuum Feed LCIT RT5100, the
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3 must be installed.
• The Multi Bypass Banner Sheet Tray Type S3 (12) is installed on the Multi Bypass Tray BY5010
(11).
• The Decurl Unit DU5040 (8) is installed the tray1 of the main machine.
• The A3/11"x17" Tray Unit TK5010 (16) is installed inside the front side of the main machine.
• The RPIP Interface Box Type S3 (9) is required for the peripherals of 3rd party vendors.
• The Transit Pass Unit for Perfect Binder Type S1 and Cover Interposer Tray for Perfect Binder Type
S1 are required option for the Perfect Binder GB5010 (17).
• The 5th Station Replacement Kit Type S3 is required for the color exchange of S Color.
74
Machine Codes and Peripherals Configuration
Internal Options
B870-11(NA/EU/AP/CHN /
Optional Counter Interface Unit Type A
KOR)
D166-25 (NA)
Copier model
OCR Unit Type M2 D166-26 (EU)
only
D166-24 (AP/CHN/KOR)
D3A8-05 (NA)
D3A8-06 (EU)
PostScript3 Unit Type S3
D3A8-07 (AP/CHN/TWN/
KOR)
EFI Options
EFI
EFI Options
75
1. Product Information
M391-06 (NA/EU/AP/
FACI Furniture Bundle (for Color Controller E-43A)
TWN /KOR)
• The EFI 5th Station Hardware Upgrade Kit Type S3 is required for printing in S color (5th station
model only).
TCRU Options
D878-17 (NA)
TCRU/ORU Type S3 (Set B) D878-27 (EU/AP/ TWN /
CHN/ KOR)
76
Machine Codes and Peripherals Configuration
Consumables
77
1. Product Information
78
2. Installation
Installation Requirements
Operating Environment
Item Details
79
2. Installation
• If the machine is installed in a location where the ambient temperature is more than 30°C (86°F),
do not run full color printing longer than 2 hours, and never turn the main power switch off
immediately after a long print job. Leave the machine on so that the fans can expel the hot air from
the machine and cool the electronic components.
• If this machine is to be used in a location where both temperature and humidity are high, the tray
heaters should be turned on. The tray heaters for the paper bank are built in. Just open the 1st and
2nd tray and turn them on.
1. If the installation site has air-conditioners or heaters, put the machine in a location that agrees with
these conditions:
• Where there are no sudden temperature changes from low to high, or high to low.
• Where the machine will not be directly exposed to cool air from an air conditioner in the
summer.
• Where the machine will not be directly exposed to reflected heat from a heater in the winter
2. Do not put the machine where it will be exposed to gases like ammonia that can cause corrosion.
3. Put the machine on a strong level surface. The front and rear of the machine must be level ±2.5 mm
(0.1").
4. Never put the machine where it can be subjected to strong vibration.
5. Never connect the machine to a power source shared with other electrical devices.
6. The machine can generate an electromagnetic field which can cause interference with radio or
television reception.
7. Do not install the machine at any location over 2000m (6500 feet) above sea level.
Power Requirements
80
Installation Requirements
Breaker Switch
The machine is equipped with a breaker switch located at the rear, lower right corner. Inspect and test
the breaker switch at least once a year.
• If the breaker switch appears dirty and covered with soot, it probably requires replacement.
81
2. Installation
Machine Level
D194/D195/D203/D204
M195/ M196/M207/M208
The covers and scales should be removed before leveling the machines.
The machine feet can be rotated to raise and lower each corner of the machine until it is level.
Space Requirements
Put the mainframe near the power source. Consideration should be given not only to machine operation,
but servicing the machine as well, with front doors and rear boxes fully open.
82
Installation Requirements
RTB 153
Space at the rear
The illustration above is a top view of the main machine. This illustration is not drawn to scale.
Measurements are rounded up slightly, but they will allow you to estimate how much space will required
to work around the machine and service the machine without moving it.
• Approximately 670 mm (26.5 in.) clearance required behind the machine with both rear boxes
open.
• Approximately 630 mm (25 in.) at the front of the machine with both front doors open.
Left Drawer Slides open to the front for servicing (fusing unit, etc.)
Right Drawer Slides open to the front for servicing (registration unit, etc.)
• The rear boxes (cooling box and controller box) are on hinges and can be swung open to the rear
in order to service parts on the back of the machine (motors, sensors, etc.).
• The front doors swing open to the front, and then the left drawer or right drawer (or the ITB unit as
well) can be pulled out the front of the machine on their rails for servicing.
83
2. Installation
84
Installation Requirements
Total of the longest connection pattern (mm, in.) 10,779mm 424.4 in.
1+2+2+2+3+3+4+5+6+7+8+9+10+11=
*1 The Vacuum Feed Banner Sheet Tray Type S3 (1) is installed on only the Vacuum Feed LCIT RT5100 (2).
*2 Three Vacuum Feed LCIT RT5100 (2) can be installed in the line by installing Bridge Unit BU5010 [3]
between them.
*3 Either the Vacuum Feed LCIT RT5100 (2) or the LCIT RT 5090 (12) can be installed, but these units cannot be
installed together in the same line.
*4 Either the Perfect Binder GB5010 (6) or the Ring Binder RB5020 (13) can be installed, but these units cannot
be installed together in the same line.
*5 If Multi Folding Unit FD5020 (8) is installed, the Booklet Finisher SR5060 (10) or Finisher SR5050 (14) must
be installed as the last unit downstream.
*6 If the Perfect Binder GB5010 (6) and Multi-Folding Unit FD5020 (8) and Ring Binder RB5020 (13) are not
installed, two High Capacity Stacker SK5030 (9) can be installed in the line.
*7 Either the Booklet Finisher SR5060 (10) or the Finisher SR5050 (14) can be installed, but these units cannot
be installed together in the same line.
*8 The Trimmer Unit TR5040 (11) can be attached only to the Booklet Finisher SR5060 (10) not the Finisher
SR5050 (14).
• The Decurl Unit is not listed because it is installed inside the left side of the main machine.
• A3/11"x17" Tray Unit is not listed because it is installed inside the front side of the main machine.
• The Multi Bypass Tray and Multi Bypass Banner Sheet Tray are not listed because it is installed on
top of the LCIT or Vacuum Feed LCIT.
• The RPIP Interface Box Type S3 is not listed because it is installed on top of the unit.
85
2. Installation
86
Main Machine Installation
Accessories
2. Attention Light 1
3. Arm Cover 1
5. Wrench 1
6. Shoes 4
7. Screws (M4x6) 4
17. Arm 1
87
2. Installation
- Set of Manuals 1
- Print Sample 1
88
Main Machine Installation
89
2. Installation
• The unit must be connected to a power source that is close to the unit and easily accessible.
• Make sure that the main power switch and AC power switch are turned OFF and that its power
cord is disconnected before doing the following procedures.
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Main Machine Installation
Right Side
Left Side
91
2. Installation
Unpack
1. External Tape
1. Remove the tape from the front and right side.
2. Remove the tape at the rear and left side.
2. Right Drawer
1. Lower the handle.
2. Pull the right drawer out until it stops.
3. Remove the tape.
3. Paper Trays
1. Pull out the top tray and remove any tape and packing material.
2. Pull out the bottom tray and remove any tape and packing material.
4. Factory Settings Sheet
1. The Factory Settings Sheet is stored at the factory under the used toner bottle.
2. Remove the sheet and keep it in a safe place.
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Main Machine Installation
• This knob can be attached as shown below and rotated by hand to feed jammed paper out of the
fusing unit. This knob is stored in a holder that must be attached to the inside surface of the left front
door. (Procedure described below.)
93
2. Installation
2. Use a clean cloth and alcohol to clean the surface around [B] on the inner surface of the
left front door.
3. Peel the strip from the back of the holder to expose its adhesive surface.
4. Attach the holder [A] to the door.
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Main Machine Installation
5. Set the knob [A] in the holder and close the door.
There are four possible ways to configure the operation panel when it is installed.
Config. Description
Standard. The support arm is perpendicular to the right side of the machine and the
1
operation panel is recessed from the front of the machine.
Standard Diagonal. The support arm is set at an angle so that the operation panel is flush
2
with the front of the machine.
Standard Diagonal Extended. The support arm is set an angle (same as Configuration 2)
3 and the arm is extended so that the operation panel extends beyond the front of the
machine.
Easy Access (Sitting Position). This is the same as Configuration 3 but the operation panel
4 is removed and re-hung on lower hooks so it is lower. This allows access to the operation
panel from a sitting position.
95
2. Installation
• This installation procedure describes how to install the operation panel with Configuration 1 or 4.
• For more about how to install the operation panel with Configuration 2 or 3, refer to the
Replacement and Adjustment section. (page 715 "Operation Panel")
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Main Machine Installation
4. Set the arm on the machine and route the harness [A] down through the hole.
5. Reach inside the right side of the machine and pull the harness down to take up all of the
slack.
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2. Installation
7. Make sure that the base of the arm [A] is flat and that the wide ends of the keyholes on
both sides are centered on the shoulder screws.
8. Push the base of the arm [B] to the right to lock the narrow ends of the keyholes onto the
shoulder screws.
9. Make sure that the three screw holes in the base are aligned with the three holes below.
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Main Machine Installation
99
2. Installation
13. At the back of the operation panel, make sure that both hooks are connected securely.
14. Fasten the back of the operation panel [A] to the mounting bracket [B] ( x4: M4x6
Accessories No.7).
Use a short screwdriver to attach screw [1].
• Use the M4x6 screws to fasten the operation panel at this step. If you use the longer screws
(M4x8) they could touch and damage the operation panel board.
• If it is difficult to align the screw holes, point the operation panel down slightly and then align
them.
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Main Machine Installation
16. Mount the clamp [A] (provided with this machine) on the mounting plate, and route the
USB cable of the arm through it as shown below to connect it ( x1: Accessories No.15,
USB x1).
• Be careful that the USB cable is not caught with the plate.
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2. Installation
No Good
17. Connect the ground wire [A] ( x1: M4x6 Accessories No.16).
• The head of the ground wire should be positioned at a 45 degree angle from the screw.
• The harness should have enough slack to curve below as shown.
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Main Machine Installation
18. Attach the convex rear cover [A] to the back of the operation panel ( x2: M4x6
Accessories No.16).
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2. Installation
19. Attach the flat rear cover [A] above the lower cover ( x2: M4x6 Accessories No.16).
20. Attach the arm cover [A] ( x2: M4x6 Accessories No.16).
21. Attach the screw cover [A] on the top of the support arm.
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Main Machine Installation
22. Connect the harness of the operation panel and the USB cable ( x4, x2, USBx1).
Follow this procedure to install the operation panel for easy access so it can be used from a sitting
position.
105
2. Installation
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Main Machine Installation
4. Route the harness [A] of the arm down through the hole.
5. Remove shoulder screw [A] and re-fasten it at the lower hole ( x1).
6. Remove shoulder screw [B] and re-fasten it at the upper hole ( x1). The screws should
now be diagonally opposite one another as shown below.
107
2. Installation
11. Remove the screws on top of the support arm [A] ( x4).
Keep these screws.
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Main Machine Installation
13. At the bottom of the base [A], open the clamp and pull a short length of the harness out of
the hole to create some slack in the harness ( x1).
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2. Installation
14. Slowly push the arm [A] to the left to extend it.
15. Push the arm to the left until the holes on the top of the arm are aligned with the four holes
below, and then re-attach the screws you removed in Step11 ( x4).
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Main Machine Installation
2. Loosen the swivel screw [A] so that you have the full range of horizontal movement
for adjusting the position of the operation panel.
Do not remove this screw!
3. Swing the panel base unit [A] to the arrow direction and then remove the mounting
screw [B] ( x1).
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2. Installation
4. Lift the panel base unit and then remove the support arm front cover [A] ( x2).
5. Open the clamp. Then change the bind position from [A] to [B] and close the clamp
( x1).
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Main Machine Installation
6. Push the harness and USB cable into the hole and close the clamp ( x1).
7. Re-attach the support arm front cover and panel base unit.
8. Push the harness and USB cable down behind the mounting plate.
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2. Installation
9. Position the back of the operation panel [A] near the mounting plate [B], and then
connect the operation panel harness ( x2).
10. Raise the operation panel and hang the cutouts [A] (marked with red dotted lines) on
the hooks (also marked with red dotted lines).
• You must hang the operation panel using the cutouts [A]. Do not use the cutouts closest to
the mounting plate (marked with blue squares).
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Main Machine Installation
11. Check the hooks at [1] and [2] to make sure that the operation panel is hung
correctly on the mounting plate, and then fasten the operation panel and mounting
plate together ( x4 M4x6 Accessories No.7).
Use a short screwdriver to attach screw [A].
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2. Installation
• Use the M4x6 screws to fasten the operation panel at this step. If you use the longer
screws (M4x8) they could touch and damage the operation panel board.
12. Mount the clamp [A] (provided with this machine) on the mounting plate, and route
the USB cable of the operation panel through it as shown below to connect it ( x1:
Accessories No.15,USB x1).
• The head of the ground wire should be positioned at a 45 degree angle from the screw.
• The harness should have enough slack to curve below as shown.
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Main Machine Installation
14. Fasten the operation panel harness cover [A] (Accessories No.8) to the back of the
operation panel ( x1).
15. Make sure the harness and the USB cable are securely in place inside the operation
panel harness cover [A].
Cover Attachment
117
2. Installation
2. Attach the convex plate [A] at the top ( x2: M4x6 Accessories No.16).
3. Attach the flat plate [B] at the bottom ( x2: M4x6 Accessories No.16).
• In operation panel configuration 1, 2, 3, the convex plate [A] is attached at the bottom,
and the flat plate [B] is attached at the top.
• For this installation (Configuration 4), the positions of these plates are reversed (The
convex plate is attached at the top and the flat plate at the bottom.)
4. Re-attach the support arm cover ( x3).
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Main Machine Installation
6. Attach the screw cover [A] on the top of the support arm.
119
2. Installation
7. Connect the harness of the operation panel and the USB cable. ( x4, x2,
USBx1).
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Main Machine Installation
Power Cord
121
2. Installation
Attention Light
1. The attention light is installed on the top rear edge [A] ( x3).
• The three screws must be removed from their holes (these screws are not accessories).
• Take care not to drop the screws from the opening in the frame.
2. Connect the light [B] ( x1, x2).
3. Set the base of the light [A] in the socket so that the back of the socket [B] fits into the
knockout.
4. Fasten the base to the main machine ( x3).
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Main Machine Installation
1. Put the media identification unit [A] on top of the toner bank as shown below (the right of
the operation panel).
• If the media identification unit cannot be put on the position shown above, put it on a flat
space of top of the main machine or paper feeding peripherals.
123
2. Installation
2. Connect the USB cable [A] of the media identification unit to the USB port on the rear right
of the main machine.
• The USB cable [A] can be connected to the USB port on the right side of the operation panel.
3. Attach the accessory clamp and then route the USB cable so that it does not twine around
other cables.
The machine must be leveled front-to-rear and side-to-side within ±2.5 mm/1000 mm.
1. Install the leveling shoes, one at each corner of the main machine. Adjust the height of the
legs so that the machine is level left-to-right.
2. Adjust the height of the legs so that the machine is level front-to-back.
• These leveling adjustments are critical. The level of all the peripheral options (LCIT, Finisher,
etc.) must be adjusted to match the level adjustment of the main machine.
Attach Decals
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Main Machine Installation
D194/D195/D203/D204
M195/M196/M207/M208
125
2. Installation
The breaker switch is at the bottom corner of the rear right side of the machine. The optional ring binder
also has a breaker switch.
The breaker switches should be tested at installation and after that at least once a year:
• After prolonged use, if the breaker switch is covered with soot, this could indicate that the switch
has malfunctioned or been damaged.
• To prevent damage to the breaker switch, installation of a voltage stabilizer (constant voltage
transformer) is recommended for work sites where there is significant fluctuation in the AC power
source.
• Do not turn on the AC power switch. The AC power switch must be off.
2. To test the breaker switch:
• [1] is the normal position of the breaker switch test button.
• Use the tip of a small screwdriver or pen to push the breaker test button. The breaker
switch should flip to the "O" position [2]. This indicates that the breaker switch is
operating normally.
• If the breaker switch does not flip to the "O" position, the switch must be replaced.
• Push the switch up to the "|" position [3] for normal operation.
• The main power switch will not turn on if the breaker switch is not returned to the "|"
position as shown at [1].
126
Main Machine Installation
127
2. Installation
3. Hold both ends of the toner bottle firmly and shake it 5 or 6 times.
4. Remove the cap of the toner bottle (same for all colors).
• When setting the toner bottles, set them after confirming that the joint bracket can rotate
slightly.
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Main Machine Installation
6. Repeat Steps 2 to 5 to install the other toner bottles from left to right in this order: Y, M, C,
K and S.
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2. Installation
Installation: Power On
• Copier models (D194/D195/D203/D204) display a password settings screen at the first power-
up.
• Copier models are equipped with SP5-755-002 (allows the machine to skip the screen for
changing the administrator password).
In order to increase the security of the MFP, and to ensure that the customer sets the administrator
password, an administrator set/change prompt display is shown up at the first power-up.
When the customers set the administrator/supervisor login password, the display disappears and the
home display will appear. The customers, however, can erase this screen with the following procedure if
they think there is no need to set the password.
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Main Machine Installation
1. Connect the power cord of the main machine to the power source.
2. Open the front left door and then make sure that the AC power switch [A] is ON.
The AC power switch is ON when shipped. If it is OFF, turn it ON.
3. Turn the main power switch [A] of the main machine ON.
4. After turning on the machine, close both of the front doors and wait for the unit to warm
up. (This takes approximately 5 minutes)
5. After turning the machine ON, it automatically starts transferring toner. After this has
finished, make sure the remaining toner meter on the operation panel is on 5 units (full).
Password Setting
131
2. Installation
RTB 39: Recovery procedure for 5th station development unit installation error
132
Main Machine Installation
RTB 33
Replace the 2. Open the front doors.
procedure
• Keep both the front doors open until pouring developer is complete.
3. Turn the main power switch ON (DO NOT CLOSE THE DOOR).
4. Enter the SP mode.
5. Set SP3-106-001 (4st/5st Selection) to “1”.
1: 5st
6. Select the color of the special toner with SP3-107-001 (Fifth Station Color Selection).
7. Turn the main power switch OFF.
Pouring Developer
1. Remove the funnel cover [A] at the bottom right of the main machine and take out the
funnel [B] from inside ( x1).
• Keep both the front doors open until pouring developer is complete.
• If you turn the main power switch ON with the front door still closed, and the main
machine goes into the initialization without any developer, it may generate an SC. If this
happens, start again from step 1.
3. Enter the SP mode.
Stay in the SP mode until process setup is complete.
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2. Installation
RTB 33
Replace the procedure
4. Remove the cover [A] from the developer supply port on the 5th station PCDU and
remove the cap [B] from the developer supply port.
6. Shake the developer pack well, so that the developer breaks into small pieces, and
then unseal the bag.
• When you execute the SP, the development unit runs for about 30 seconds. Pour the
developer in during that period. If you do not pour all of it in during the 30 seconds,
execute SP3-024-005 again.
• You can change the fill time (30 seconds) via SP3-024-011 (Developer Fill :Exe: Drive
Time Upper Limit).
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Main Machine Installation
RTB 33
Replace the procedure
8. Take the funnel out of the supply port and put the cap back in place after filling the
unit with developer.
9. Execute SP3-025-001 (Dev Fill OK?: From Left: SYMCK) and check the results of
filling the developer.
0 No execution Default
1 Succeeded -
4 Used toner bottle full The used toner bottle was detected full.
1. If filling the developer succeeds, exit the SP mode and close both front doors.
The following initial settings are carried out automatically.
• TD sensor initialization
• Process initialization
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2. Installation
RTB 33
Replace the procedure
• DEMS adjustment
2. Execute the following SP to check the results after automatic execution is finished.
• SP3-031-001 (TD Sens Init OK? : From Left:SYMCK)
0 No execution SP default
1 Succeeded -
Developer set
2 -
incorrectly
TD sensor
3 calibration Vtcnt cannot be adjusted to Vt target (2.7V±0.1V)
abnormal
1 Success -
2 Large phase shift Delta P>P (Max) *See note in margin for details
* Delta Meaning of P>P (max): If the shift in phase (Delta P) of the approximated sine
wave exceeds the maximum value P (max) of the control, the control is judged
unnecessary and DEMS does not execute (this is not an error).
* Meaning of A<A (min): If the amplitude (A) of the approximated sine wave is smaller
than the minimum value A (min) of the control, the control is judged unnecessary and
DEMS does not execute (this is not an error).
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Main Machine Installation
RTB 33
Replace the procedure
CMYK models only: Do the following procedures if the GW printer function will be used. (GW printing is
not available with CMYKS models.)
SP Settings
Disable the connection settings of the external controller and enable the GW printer apps.
137
2. Installation
4. Exit the SP mode and turn the main power switch [A] OFF/ON.
Remove the Gigabit Ethernet board. If it is not removed, this machine will not go into energy save mode
when the GW printer function is used.
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Main Machine Installation
2. Open the left front door and turn OFF the AC power switch [A].
3. On the open side of the controller box [A], remove two screws ( x2).
139
2. Installation
4. On the hinged side of the controller box, remove three screws ( x3).
140
Main Machine Installation
7. Loosen the screws of the sliding cover [A] on the front of the controller box( x10). You
do not need to remove all of these screws.
8. Slide the sliding cover [A] slightly to the right and remove it.
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2. Installation
10. Re-attach the covers. RTB 62: Also attach a small connector cover
11. Turn ON the AC power switch and then close the left front cover.
12. Turn ON the main power switch.
13. Proceed to “Paper Trays” (page 154 "Paper Trays").
• Refer to the Fiery controller service manual for more details about the installation requirements for
the controller.
1. Make sure the main power switch and AC power switch of the main machine are off.
2. Set the Fiery controller box on the floor.
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Main Machine Installation
3. Connect the shielded cable [A] to the controller box of the main machine. The correct
connection point is marked "External CTL".
4. Connect the other end of the shielded cable [A] to the lower network cable slot of the
Fiery Controller box.
• You must use the shielded cable provided with the Fiery controller box.
5. Connect the cable [B] from the client network to the upper network cable slot.
143
2. Installation
After the power link USB cable (NA only) provided with this machine is connected, the power of the
Fiery Controller can be turned ON/OFF in tandem when the machine's power is turned ON/OFF.
1. Connect the power link USB cable [A] to the slot on the controller box of the main
machine.
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Main Machine Installation
2. Remove the Upper USB port cover [A] from the back of the Fiery Controller.
3. Connect the power link USB cable [A] to the back of the Fiery Controller.
4. Set the OFF/ON switch [B] to the ON position.
Power On with Fiery Controller (When the Fiery Power Link USB Cable is Not
Connected)
145
2. Installation
4. Press and turn on the switch on the front of the Fiery Controller box.
Power On with Fiery Controller (When the Fiery Power Link USB Cable is Connected)
146
Main Machine Installation
• To support the specialty color on the Fiery Controller, an additional printer interface board [A] has
to be installed on the Fiery Controller.
• The additional printer interface board is provided with the EFI 5th Station Hardware Upgrade Kit
Type S3.
147
2. Installation
4. Remove the board mounting bracket screw from the inside of the machine and then
remove the slot cover [A] from the connector panel ( x1).
148
Main Machine Installation
5. Locate the slot [A] for the additional printer interface board on the motherboard using the
diagrams below.
6. Insert the additional printer interface board [A] in the motherboard connector, and then
secure it to the chassis with the board mounting bracket screw removed in step 4 ( x1).
• Ensure that the Type B USB port on the additional printer interface board is covered, and the
OFF/ON switch is set to the OFF position. Switching to the ON position may result in a power
failure or an unexpected error.
149
2. Installation
• Do not connect any cables to J102 [A] and J103 [B] connectors on the additional printer
interface board.
The following procedure is the same for both Color Controller E-43A and E-48A.
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Main Machine Installation
If the operator wants to use a language other than English to operate the Fiery controller, the language
selection must be done first. To select a different language, the Fiery system must be re-installed. For
details, the Field Service Manual for the Color Controller: E-43A or E-83A.
You must do the Fiery controller settings immediately after you turn the machine on for the first time.
• Make sure that that the Activity light on the Controller LCD is flashing green and then go to the
machine's operation panel.
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2. Installation
9. Press the "Use WINS" button to disable this function and then press the "Save" button.
11. Press "Get DNS address automatically" to disable this function, and then press "Save".
The button color turns gray to indicate that this button is disabled.
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Main Machine Installation
153
2. Installation
18. Press the "Save" button after IP address setting has been completed.
19. Press the "Go Back" button, and then press the "Exit Setup" button.
20. Press the "Reboot Now" button.
21. The Fiery server and copier system automatically turn off to reboot.
Paper Trays
1. Move the side fence and bottom fence to the correct positions for the paper.
154
Main Machine Installation
2. Attach the paper size decals to the front of the paper cassette trays and the tandem tray.
3. Load the left side of Tray 1 (tandem tray).
4. Close Tray 1 and confirm that the machine moves the stack in the left side of the tray to the
empty right side of the tray.
5. Fill Tray 1 and Tray 2 with paper with the A4/LT paper provided with the machine.
• The paper type and paper weight for the paper provided with the machine should be set to
"Plain Paper" and "Weight 2".
Tray Heaters
155
2. Installation
• The left switch [A] controls the operation of the paper bank heaters of the main machine and the
LCIT heaters. This heater prevents the collection of moisture around the paper feed trays. It should
be switched on when there the machine is subject to high humidity.
• The right switch [B] controls the operation of the ITB unit heaters. This heater keeps the area around
the ITB warm to facilitate cold starts. It should be switched on in areas where it is cold, especially in
the early morning hours.
• If the temperature sensor (a thermostat) inside the machine will automatically shut the heaters off if
the internal temperature becomes too high.
When these switches are ON:
• The heaters turn on when the main machine is turned off (or enters energy save mode).
• The heaters turn off when the main machine is turned on again (or leaves energy save mode).
When these switches are OFF:
• The heaters do not turn on when the main machine is turned off (or enters energy save mode).
• Both heaters are turned OFF before the machine leaves the factory.
When these switches are ON and SP5965-1 is set to "1", the heaters always remain on.
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Main Machine Installation
1. Create a folder in the root directory of an SD card and name the folder "mqp".
2. Copy the paper database file into the "mqp" folder, and then rename the copied file
"library.mqp".
3. Make sure that the machine is turned off.
4. Insert the SD card which has the "library.mqp" file into SD card Slot 2 (lower slot) on the
right side of the controller box.
5. Turn on the machine.
6. Make sure that the data version of the SD card is newer than the data version of the flash
ROM on the controller. If not, prepare the latest data version of the Paper Library on an
SD card.
• The version of the data on the SD card can be checked with SP5711-202.
• The version of the data in the flash ROM on the controller can be checked with SP5711-201.
7. Enter SP5-711-001, and then touch [EXECUTE].
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2. Installation
9. When the machine displays "Completed" and prompts you to re-boot, touch [Exit] to
leave the SP mode.
10. Turn off the machine and remove the SD card from SD card Slot 2.
11. Turn on the machine.
12. Check the Paper Library data version with SP5-711-201 (Flash ROM) to confirm that the
Paper Library data has been updated.
Print the SMC report. This is a complete list of all SP settings and defaults.
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Main Machine Installation
3. Wait until the following screen appears on the operation panel. If the screen does not
appear, press [Program] button (Copier Model) or [fierydriven] button (Printer Model) on
the operation panel.
4. Touch “01 SP->SD” on the operation panel and wait approximately 1 minute for the
download process to complete.
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2. Installation
6. Turn off the machine and remove the SD card from the card slot.
7. In the SD card, the SMC data is saved with the following naming convention: splist_[Serial
Numbers]_[Date/Time when the SMC is taken(YYYYMMDDHHmmss)].csv
1. Make sure that A3 or DLT paper is in one of the trays. Use the same type of paper that the
customer normally uses for color output.
2. Place a "Color Chart C-4" on the exposure glass.
3. Select the Full Color mode and print one copy of the chart. (This is the copy that you will
use in the ACC procedure if calibration is necessary.)
4. Check the quality of the copy with the operators.
5. If the quality of the color is satisfactory, ACC adjustment is not necessary.
-or
If the quality of the color is not satisfactory, do the ACC adjustment described in the next section.
Automatic color calibration (ACC) is done at the factory with the procedure below.
• Do this procedure only if the color quality is not satisfactory.
• If you do this procedure at installation, use the A4/LT paper provided with the machine.
1. Make sure that you have a copy of the C4 Color Chart before you begin, and write
"Before ACC adjustment" in the Memo box.
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Main Machine Installation
Now self-checking.
Test pattern will be printed.
Please wait.
The machine does process control, and then it prints a test pattern.
6. Remove the C-4 test chart placed on the exposure glass during the previous procedure.
7. Place the color test pattern face-down that you made in Step 4 and 10 sheets of blank
paper on the color test pattern.
8. Make sure that the arrow and notation on the color test pattern ("Face down and align
the arrow with the rear left corner of the exposure glass.") is at the rear left corner.
161
2. Installation
9. Touch [Start Scanning] on the display. The machine scans the pattern once.
• If you see the "Scanning failed..." message after you press [Start Scanning], check the position
of the pattern on the exposure glass.
• Make sure that the arrow on the test pattern is in the upper left corner of the exposure glass.
10. Remove the pattern from the exposure glass and replace it with the C-4 Color Chart.
11. Touch [Exit] three times to return to the Copy mode screen.
12. Make another Full Color copy of the C4 Color Chart, and write "After ACC adjustment" in
the Memo box.
13. Compare the results of the first copy marked "Before ACC adjustment" and the second
copy marked "After ACC adjustment".
If the results of the second copy after ACC adjustment are better than the results of the copy before
adjustment, you are finished.
-or-
If the results of the second copy are worse than the results of the first copy:
• Push the [User Tools] key.
• Touch "Maintenance"> "Auto Color Calibration"> "Previous Setting".
14. If the operator is satisfied with neither the first nor second copy:
• Enter the SP mode and do SP3-011-2 to execute process control.
• Do this procedure again from Step 2.
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Main Machine Installation
The print quality must be checked after installation before the customer starts to use the machine. Here is
a list of the points that must be checked and adjusted if necessary.
• Color Image Check. Make sure that the PS test page has solid colors without imperfections (no
blotches, no scratches). Confirm that the density differences in the PS test pattern are clearly visible.
• Color Registration Check. Make sure that the grid lines on the test pattern are superimposed
correctly.
• Ruled Line Check. Make sure that the grid lines on the test pattern are not scratched.
• Image Position Check. Check the image position and do the perpendicularity adjustment, skew
correction and registration adjustment.
• FR Density Adjustment. Software application ‘Image View FR’ contained in the NICE SD card
calculates and corrects the shading value across the main scan and applies the corrections to the
engine (SP).
• Image Quality Check with 75% Chart. Use NICE to output the image with 75% chart and then
check the image quality.
The procedures for each of these checks are described below.
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2. Installation
Recovery
Do one or both of these procedures if you see a problem on the printout.
1. If you detected a solid color problem in the 100% patterns, enter the SP mode, and then
execute process control manually with SP3-011-2 (Density Adjustment).
2. If you could not see any difference between the 50% and 60% patterns, execute color
calibration with the "Fiery Controller".
• Make sure that the "Full Color" mode is selected. Otherwise, the color registration check
cannot be done correctly.
9. Press the [Start] key on the operation panel.
10. Confirm that the grid lines for each color are superimposed correctly.
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Main Machine Installation
Recovery
Do this procedure if you see the lines do not overlap correctly.
1. Exit from SP2109-3 and then select SP3011-4 (Full MUSIC).
2. Do SP2109-3 to print out Grip Pattern Large and then check the test pattern again.
Procedure for Printer (M195/M196/M207/M208)
1. Turn on the main power switch.
2. Enter the SP mode and then select SP2109-3.
3. Select Pattern 8 (Grid Pattern Large), and then touch [OK].
4. Press the "APL Window" button at the top of the LCD.
5. Select a paper tray and print mode (simplex or duplex).
6. Prepare the PC for printing.
7. Print a test page with the Fiery printer driver.
8. Confirm that the grid lines for each color are superimposed correctly.
• Do not use the [Print] button on the LCD to print the test pattern. Only a black and white
image will be output if you use the [Print] button on the LCD. The color registration check
requires a color image output.
• Make sure that the test page has black, red, green, and blue colors.
Recovery
Do this procedure if you see the lines do not overlap correctly.
1. Exit from SP2109-3 and then select SP3011-4 (Full MUSIC).
2. Do SP2109-3 to print out Grip Pattern Large and then check the test pattern again.
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2. Installation
5. Enter the SP mode and then select SP2109-003. For S color’s test pattern: select
SP2109-004 (S).
6. Select the Pattern No. 8 (Grid Pattern Large), and then touch [OK].
7. Print out the grid pattern sample for each single color with SP2109-5 (2:Cyan, 3:Magenta,
4:Yellow, 5:Black, 6: S).
• Make sure that the "Full Color" mode is selected. Otherwise, the ruled line check cannot
be done correctly.
10. Press the [Start] key on the operation panel. A grid pattern prints for the selected color.
11. Repeat this procedure for each color (2: C, 3: M, 4: Y, 5: K, 6: S).
166
Main Machine Installation
167
2. Installation
8. Print a test page with the Fiery printer driver. A grid pattern prints for the selected color.
9. Repeat this procedure for each color (2:C, 3:M, 4:6, 5:K, 6: S).
10. Confirm that the grid lines for each color test pattern are not scratched.
• Do not use the [Print] button on the LCD to print the test pattern. Only a black and white
image will be output if you use the [Print] button on the LCD. The color registration check
requires a color image output.
• Make sure that the color is correct for each test pattern.
Recovery
Do this procedure if you see the lines do not overlap correctly.
1. Exit from SP2109-3 and then select SP3011-4 (Full MUSIC).
2. Do SP2109-3 (SP2109-4 for S color) to print out Grid Pattern Large (Pattern 8) and then
check the test pattern again.
• Use the accessory paper "T6000 (70W)" provided with this machine.
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Main Machine Installation
2. Select [14: Trimming Area] in SP 2-109-003 (Test Pattern - Pattern Selection) to print 1 copy
of the test pattern Trimming Area in b/w and simplex.
3. Confirm that the value of SP2-104-40 (Skew Adjustment - Manual K CE) is “0”.
If the SP value is not “0”, change the SP value to “0”.
4. If the corner is not 90 degrees, adjust skew with SP2-104-40 (Skew Adjustment - Manual K
CE).
Decreasing the SP value will change the perpendicularity of the corners as follows.
• Actually, the value of SP2-104-40 (Skew Adjustment - Manual K CE) is added to the
value of SP2104-41 (Skew Adjustment – Manual K User).
• Both SPs have a range of -10 to +10.
• Therefore, the actual range is -20 to +20.
Skew Correction
1. Set A3 or DLT plain paper (63.1-80.0 gsm) on Tray 2.
• Use the accessory paper "T6000 (70W)" provided with this machine.
2. Select [14: Trimming Area] in SP 2-109-003 (Test Pattern - Pattern Selection) to print 5 copies
of the test pattern Trimming Area in b/w and simplex.
3. Measure the two locations [1] and [2] on all 5 copies.
169
2. Installation
8. Move the adjustor plate left or right to adjust the skew so that the skew amount “[1] – [2]” on
all 5 copies is within the recommended range +/- 0.2mm.
170
Main Machine Installation
171
2. Installation
9. After adjusting the skew, tighten the screws on the adjustor plate ( x1, x1).
10. Re-attach the small cover and then raise the handle B5 ( x1).
11. Close the right front cover.
12. Do steps 2-4 again to confirm that the skew has been improved.
• A3 skew amount = ([1] - [2]) / 293 × 200
• DLT skew amount = ([1] - [2]) / 275.4 × 200
OK: within the range +/- 0.2mm
Registration Adjustment
Adjust the margin position to the target position by adjusting the main scan registration and sub-
scan registration.
1. Set A3 or DLT plain paper (63.1-80.0 gsm) on Tray 2.
• Use the accessory paper "T6000 (70W)" provided with this machine.
2. Confirm that the value of SP2-103-001 (Erase Margin Adjustment - Lead Edge Width) is
“4.0mm”.
3. Confirm that the value of SP2-103-003 (Erase Margin Adjustment - Left) is “2.0mm”.
4. Confirm that the value of SP2-122-102 (Erase Margin Adj Leading Edge - Plain:Weight 2) is
“1”.
If the SP value is not “1”, change the SP value to “1”.
5. Select [14: Trimming Area] in SP 2-109-003 (Test Pattern - Pattern Selection) to print 5 copies
of the test pattern Trimming Area in b/w and simplex.
6. Measure the two locations [1] and [2] on all 5 copies and then calculate the average value of
5 copies.
• In the following steps, the average value for [1] is expressed as 1’ and the average
value for [2] as 2’.
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Main Machine Installation
7. Calculate the sub-scan registration adjustment amount [X] from average value 2’.
5 [mm] - 2' [mm] = X [mm]
8. Update the sub-scan registration value to SP1-501-001 (Lead Edge Reg - Standard Value).
• Update the currently set value by adding the X [mm] value calculated in step 7.
Example) If 1.0 [mm] is set for SP1-501-001 and the X [mm] value is -0.2 [mm], the
updated value will be 0.8 [mm].
9. Calculate the main-scan registration adjustment amount [Y] from average value 1’.
2 [mm] - 1' [mm] = Y [mm]
10. Update the main-scan registration value to SP1-502-001 (Side-to-Side Reg - Standard
Value).
173
2. Installation
14. Adjustment is finished if the [1] value is 1.8mm to 2.2mm (recommended value) and the [2]
value is 4.8mm to 5.2mm (recommended value).
FR Density Adjustment
FR means ‘front-to-rear’ (across the main scan). The software application ‘Image View FR’ contained in
the NICE SD card calculates and corrects the shading value across the main scan and applies the
corrections to the engine (SP).
Preparation
• Take note of all of the following before running the Image View FR application.
• First, check if the uneven density can be corrected in Adjustment Settings for Skilled
Operators #0205. (Note that adjustments made in this menu take effect only after power
cycling the machine.)
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Main Machine Installation
• If no improvement is confirmed after doing the above, set the value(s) back to ‘0’ and turn
off/on the main power.
• Replace parts exceeding life, if any.
• Clean the dust shield glass of the laser unit.
• Clean the charge roller unit in Adjustment Settings for Skilled Operators.
• Clean the doctor gap.
• Unzip ‘installer zip file:NICE Image View FR V2.*.zip’ and run ‘setup .exe’. DO NOT
apply changes to the file directory.
• Prepare A3 or DLT size paper.
Pre-adjustment: Scanner calibration (D194/D195/D203/D204)
NICE ver.2.0 has been added with a new scanner calibration function for higher FR density
adjustment precision.
1. Place a blank piece of A3/DLT paper on the contact glass.
2. Insert the NICE SD card into the service slot on the controller box and press ‘Scan: Calibration
for FR’ on the main NICE menu screen.
3. Remove the blank piece of paper from the contact glass.
• The blank paper must be of the same paper used for printing test charts.
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2. Installation
Procedure
1. Insert the NICE SD card into the service slot on the controller box.
2. Press ‘Test Print: FR Adjust’ on the main menu screen.
75%/60% (75U/60L) and 30%/15% (30U/15L) halftone charts will be printed in CMYK
(total of 8 sheets).
• The following steps can also be used for printer models if it is possible to use the scanner
(Pro C901, Pro C651/751, Pro C5100/5110, MP C8002/6502) of another
machine.
4. Press ‘Download to SD: FR SP’ to copy the engine SP data onto the SD card. SP data
(SP2152-***) will be saved as a csv file on the SD card.
5. Turn off the main power and remove the SD card from the card slot and insert the SD card into
your PC.
6. Start up ‘Image View FR’ and click ‘START.’
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Main Machine Installation
8. Click ‘START’ and select the tiff files (75/30U tiff files) requiring the adjustment and csv file
(s/n_shading_before.csv) saved on the SD card in step 4.
Use NICE to output 75% chart with the accessory paper "T6000 (70W)" provided with this machine.
Check the image quality by comparing the output 75% chart with the print sample 75% chart in tray 2.
Note that the output 75% chart and print sample 75% chart are both intended for checks by the service
technician and should be taken with the technician after use (do not show/give to the customer).
TCRU Setting
If the client is participating in the TCRU program, the TCRU feature must be initialized so the TCRU
setting menus can be displayed.
177
2. Installation
The machine is extremely heavy. When it is necessary to move the machine even a short distance to re-
locate it, apply pressure only on the areas that are marked with red squares in the illustrations below.
• Be careful not to press down on the ADF when moving the machine.
[A] Front
[D] Rear
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Main Machine Installation
If the machine cannot fit through a door, the cooling box and controller box can be removed.
With both boxes removed the machine is 750 mm (30 in.) wide.
Cooling Box
1. Remove the screws from the left edge of the cooling box [A] ( x3).
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2. Installation
3. On the open side of the cooling box [A], remove the screws ( x2).
4. On the hinged side of the cooling box, remove the screws ( x3).
180
Main Machine Installation
7. Use the tip of a small screw driver to remove the screw covers (x4) on top of the
cooling box [A].
181
2. Installation
10. Depress the release buttons [A] on both coolant hoses [B] to disconnect them.
Use a cloth to soak up any fluid leakage from the hoses.
182
Main Machine Installation
13. Slowly pull the hose conduit and hoses [A] out of the cooling box.
183
2. Installation
17. Raise the handles and then lift the cooling box off its hinges and set it down.
184
Main Machine Installation
Controller Box
1. On the open side of the controller box [A], remove two screws ( x2).
185
2. Installation
2. On the hinged side of the controller box, remove three screws ( x3).
5. Use the tip of a small screw driver to remove the screw covers (x4) on the top of the
controller box [A].
186
Main Machine Installation
187
2. Installation
9. Remove the screws from the right edge of the controller box [A] ( x3).
• Do not open the controller box completely since it may result in damage or
disconnection of the harnesses.
188
Main Machine Installation
11. Remove the shield cover [A] from the inside of the controller box ( x6).
189
2. Installation
16. Raise the handles and then lift the controller box off its hinges and set it down.
190
Main Machine Installation
• This switch should always be turned off before servicing the machine.
191
2. Installation
The following screen is displayed during the shutdown process until the end after pushing the main
power switch to turn the power off.
When shutdown process is finished, main power is turned off automatically.
• Never turn off the AC power switch before shutting down the Fiery controller.
The correct shut down procedure for the Fiery controller is described below.
192
Main Machine Installation
• When the OFF/ON switch is set the ON position, the Fiery Controller box restarts even if you
shut it down.
1. Press the [Fiery] tab on the Fiery controller operation panel.
2. Press the [Restart Fiery] button.
3. Press the [Shut Down] button.
193
2. Installation
Accessories
Check the quantity and condition of the accessories in the box against the following list.
1 SD Card 1
• Searchable PDF embeds the text information in the scanned document without processing the data
on your computer.
If this option is installed:
• You can search the text in the scanned document.
• You can add extra text to the file name.
• The orientation of the originals is detected, and the document is automatically rotated.
• The OCR unit is provided on an SD card. By installing the SD card on the main machine, the
function key is added to the operation panel. You do not need to install the OCR unit on the
computer.
• After installing the OCR unit, you can specify the settings of the searchable PDF function.
194
GW Printer Controller Options
• The machine embeds the text information of the scanned document after scanning the originals
(after the originals are ejected from the ADF). Therefore, you can remove the originals from the
exposure glass or ADF.
• You can use other applications such as copy and printer while the machine embeds the text
information of the scanned document.
Installation Procedure
3. Insert the SD card (OCR Unit) in SD card slot 1 (upper) [A] or SD slot 2 (lower) [B] with its label
face towards the front of the machine. Then push it slowly into the SD slot until you hear a click.
195
2. Installation
• If the execution failed, the display tells you that the execution failed.
• If the execution failed, do the following.
• Check if the SD card is already used.
• Turn off the main power switch, and do steps 1 to 5 again.
7. Turn the main power switch off and on.
8. Go to SP 5-878-004 (Option Setup: OCR) and press [EXECUTE].
The OCR dictionary is copied to the HDD from the SD card.
• SP 5-878-004 links the SD card and the machine in the first execution, and then copies the
OCR dictionary to the HDD in the second execution.
9. Turn off the main power switch, and then remove the SD card form the SD card slot.
• Keep the SD card in the SD card storage location. You need the original SD card if the HDD is
broken.
10. Re-attach the SD card slot cover ( x1).
11. Turn on the main power switch.
12. Press [Send File Type / Name] on the [Scanner] screen.
13. Check if [OCR Settings] is displayed on the [Send File Type / Name] screen.
196
GW Printer Controller Options
• You can switch the searchable PDF function on and off in the [OCR Settings] screen after installing
the OCR unit.
• If you want to use the searchable PDF function, select [On] for [OCR Settings]. (Default: [Off])
Restoration Procedure
When you install the OCR Unit Type M2, the searchable PDF function is saved on the HDD and the SD
card ID is saved in NVRAM.
Therefore, you need to re-install the OCR Unit Type M2 after replacing the HDD or NVRAM.
• When you re-install the OCR Unit Type M2, do the same procedure as the original installation
procedure. (Installation Procedure)
197
2. Installation
Product for copier model (D194/D195/D203/D204): “Copier Model SD card for NetWare printing
Type S3”
Product for printer model (M195/M196/M207/M208): “Printer Model SD card for NetWare
printing Type S3”
Accessories
Check the quantity and condition of the accessories in the box against the following list.
1 SD Card 1
Installation Procedure
198
GW Printer Controller Options
3. Insert the SD card (NetWare printing) in SD card slot 1 (upper) [A] or SD slot 2 (lower) [B] with its
label face towards the front of the machine. Then push it slowly into the SD slot until you hear a
click.
4. Perform the merge operation if necessary (page 202 "SD Card Appli Move").
5. Re-attach the SD card slot cover ( ×1).
6. Turn ON the main power.
7. Print out the “Configuration Page”, and then check if this option is correctly recognized.
199
2. Installation
Accessories
Check the quantity and condition of the accessories in the box against the following list.
1 SD Card 1
- PS3 Decal 1
Installation Procedure
200
GW Printer Controller Options
3. Insert the SD card (PS3) in SD card slot 1 (upper) [A] or SD slot 2 (lower) [B] with its label face
towards the front of the machine. Then push it slowly into the SD slot until you hear a click.
4. Perform the merge operation if necessary (page 202 "SD Card Appli Move").
5. Re-attach the SD card slot cover ( ×1).
6. Stick the "Adobe PostScript3" decal on the front face of the main machine.
7. Turn ON the main power switch.
8. Print out the “Configuration Page”, and then check if this option is correctly recognized.
• The PDF firmware installed as standard contains a program required to print PS3 data as default.
However, this PS3 program is normally disabled.
201
2. Installation
• The PS3 firmware is a dongle (key) which enables PS3 data printing functions. When the PS3
firmware is installed, the PS3 program in the PDF firmware is enabled. Due to this specification, the
self-diagnosis result report shows the ROM part number/software version of the PDF firmware
contained in the PS3 program.
Overview
The service program "SD Card Appli Move" (SP5-873) lets you move application programs from one
SD card to another SD card.
If more than one application is required, the applications must be moved to one SD card with SP5873-1
(PostScript 3, IPDS unit, etc.).
Be very careful when you do the SD Card Appli Move procedure:
• The data necessary for authentication is transferred with the application program from an SD card
to another SD card. Authentication fails if you try to use the SD card after you move the application
program from one card to another card.
• Do not use the SD card if it has been used before for other purposes. Normal operation is not
guaranteed when such an SD card is used.
Move Exec
The menu "Move Exec" (SP5-873-001) lets you move application programs from the original SD card
to another SD card.
• Do not turn ON the write protect switch of the system SD card or application SD card on the
machine. If the write protect switch is ON, a download error (e.g. Error Code 44) occurs during a
firmware upgrade or application merge.
• If the printer/scanner unit or the printer unit has been installed, the destination card should be those
SD cards.
1. Turn off the main power switch.
2. Make sure that a target SD card is in SD Card Slot 1 [A]. The application program is moved to this
SD card.
3. Insert the source SD card with the application program in SD Card Slot 2 [B].The application
program is copied from this source SD card.
202
GW Printer Controller Options
Undo Exec
"Undo Exec" (SP5-873-002) lets you move back application programs from an SD card in SD Card
Slot 1 to the original SD card in SD Card Slot 2. You can use this program when, for example, you have
mistakenly copied some programs by using Move Exec (SP5-873-001).
• Do not turn ON the write protect switch of the system SD card or application SD card on the
machine. If the write protect switch is ON, a download error (e.g. Error Code 44) occurs during a
firmware upgrade or application merge.
1. Turn off the main power switch.
2. Insert the original SD card in SD Card Slot 2 [B]. The application program is copied back into this
card.
3. Insert the SD card with the application program in SD Card Slot 1[A].The application program is
copied back from this SD card.
203
2. Installation
204
5th Station Replacement Kit Type S3 (D880)
• A Fiery Controller (Color Controller E-43A/E-83A) and 5th Station Fiery upgrade kit are required
to print in color S.
RTB 34: Notes on installation of E-43A/E-83A and 5th station kit
RTB 39: Recovery procedure for 5th station development unit installation error
• Although customers who purchase this optional kit can replace the toner color themselves, a service
technician have to fill the developer and initialize the settings at the first installation.
Accessories
1 Development Unit 1
4 Storage Case 1
5 Development plate 1
7 TCRU Screw 2
8 Hex screwdriver 1
205
2. Installation
Installation
• The unit must be connected to a power source that is close to the unit and easily accessible.
• Make sure that the main power switch and AC power switch are turned OFF and that its power
cord is disconnected before doing the following procedures.
206
5th Station Replacement Kit Type S3 (D880)
2. Open the toner bank door and then remove the special toner bottle currently being used.
• Pull out the toner bottle as it is. You do not have to open the bottle cap in the SP mode unlike
with CMYK bottles.
3. Attach the 5th station toner cartridge replacement tool [A] provided with this option and
then close the toner bank door.
207
2. Installation
208
5th Station Replacement Kit Type S3 (D880)
9. Press [Exit].
• Tube cleaning and color change is carried out automatically by executing this setting.
10. Turn the main power switch OFF.
11. Remove the 5th station toner cartridge replacement tool.
12. Attach the new toner bottle.
13. Open both the front doors.
14. Front cover [A] ( x2)
209
2. Installation
In the example below, a decal for clear toner is being attached. If you are removing clear
toner and installing white toner, attach the clear toner decal to the PCDU that you are
removing, and attach the white toner decal to the PCDU that you are installing.
• Put the removed PCDU on the development plate which is in the storage case and then cover
it so that it is not exposed to the light.
210
5th Station Replacement Kit Type S3 (D880)
17. Remove the tube [A] and connect it to the stud [B] so that the toner is not spilled.
19. Attach a color identification decal [B] (provided with this option) to the toner supply unit
[A] that you just removed.
211
2. Installation
20. Attach a color identification decal [B] (provided with this option) to the toner supply unit
[A] that you are going to install, provided with this option.
21. Put the removed toner supply unit on the toner supply unit plate which is in the storage
case.
212
5th Station Replacement Kit Type S3 (D880)
22. Attach the toner supply unit [A] provided with this option, and then connect the tube [B]
and connector [C] to it ( x2, x1).
23. Attach the positioning mark decals (TCRU decal) to the development unit provided with
this option.
The TCRU decal is also provided with this option.
• Attach the positioning mark decals (TCRU decal). These decals make it easy for the customer
to set the S PCDU in place.
213
2. Installation
24. Pull out the slide rail for the 5th station PCDU and set the development unit [A] provided
with this option.
25. Remove the drum, PCU cleaning unit, and charger unit from the PCDU removed in step 15
and then install them on the development unit provided with this option.
• When setting the drum in place, it is necessary to align the drum shaft.
• Set the drum in place so mark [A] on the drum and mark [B] on the drum shaft on the main unit
are in a straight line.
214
5th Station Replacement Kit Type S3 (D880)
• The 5th station PCDU is not secured with screws. This makes it easier for the user to replace it.
26. Attach the color identification decal [B] provided with this option to the PCDU [A].
215
2. Installation
27. Push the PCDU in and then attach the lock screw ( x1).
• Slowly push the PCDU until it is inserted all the way and then give a final strong push.
• If you cannot push the PCDU in, remove the charger unit and then turn the drum
counterclockwise by one gear tooth.
And try pressing it in again.
• Do not turn the drum excessively. Doing so will cause the phase to shift (refer to step 22’ note
for details).
216
5th Station Replacement Kit Type S3 (D880)
28. Re-attach the front cover with TCRU screws provided with this option ( x2).
• Keep both the front doors open until pouring developer is complete.
2. Remove the funnel cover [A] at the bottom right of the main machine and take out the
funnel [B] from inside ( x1).
• If you turn the main power switch ON with the front door still closed, and main machine
goes into the adjustment operation when main machine starts up without any developer,
it may generate an SC. If this happens, start again from step 1.
4. Enter the SP mode.
Stay in the SP mode until process setup is complete.
217
2. Installation
5. Remove the cover [A] from the developer supply port on the 5th station PCDU and
remove the cap [B] from the developer supply port.
7. Shake the developer pack well, so that the developer breaks into small pieces, and
then unseal the bag.
• When you execute the SP, the development unit runs for about 30 seconds. Pour the
developer in during that period. If you do not pour all of it in during the 30 seconds,
execute SP3-024-005 again.
• You can change the fill time (30 seconds) via SP3-024-011 (Developer Fill :Exe: Drive
Time Upper Limit).
218
5th Station Replacement Kit Type S3 (D880)
9. Take the funnel out of the supply port and put the cap back in place after filling the
unit with developer.
10. Execute SP3-025-001 (Dev Fill OK?: From Left: SYMCK) and check the results of
filling the developer.
0 No execution Default
1 Succeeded -
4 Used toner bottle full The used toner bottle was detected full.
1. If filling the developer succeeds, exit the SP mode and close both front doors.
The following initial settings are carried out automatically.
• TD sensor initialization
• Process initialization
219
2. Installation
• DEMS adjustment
2. Execute the following SP to check the results after automatic execution is finished,
• SP3-031-001 (TD Sens Init OK? : From Left:SYMCK)
0 No execution SP default
1 Succeeded -
Developer set
2 -
incorrectly
TD sensor
3 calibration Vtcnt cannot be adjusted to Vt target (2.7V±0.1V)
abnormal
1 Success -
2 Large phase shift Delta P>P (Max) *See note in margin for details
* Delta Meaning of P>P (max): If the shift in phase (Delta P) of the approximated sine
wave exceeds the maximum value P (max) of the control, the control is judged
unnecessary and DEMS does not execute (this is not an error).
* Meaning of A<A (min): If the amplitude (A) of the approximated sine wave is smaller
than the minimum value A (min) of the control, the control is judged unnecessary and
DEMS does not execute (this is not an error).
220
5th Station Replacement Kit Type S3 (D880)
• The Fiery Controller will not be able to recognize the S toner until you restart it.
221
2. Installation
This device is an interface (I/F) for connecting Ricoh products and peripherals of 3rd party vendors. The
image below shows an example of a 3rd party vendor's peripheral connected to the main machine.
Configuration
The RPIP interface box type S3 consists of just the hardware and core software. It functions as an
interface after a parameter settings file compatible with the 3rd party peripheral has been
prepared and written to the RPIP interface box type S3.
Writing Data
The parameter setting tool is used to write the specific parameters of the 3rd party peripheral to the
RPIP interface box type S3.
Only data for one model can be written. Parameter settings files for multiple peripherals cannot be
written to the RPIP interface box type S3. If you wish to use a peripheral from a different maker, it is
necessary to reconnect the peripheral and then overwrite the parameter settings file.
LED
222
RPIP Interface Box Type S3 (M462)
3rd party peripheral Lights when ready for paper feeding and blinks when
2 Blue
status LED feeding.
Name Description
RPIP interface box type S3 Connects to the main machine or the most downstream
[A]
I/F cable Ricoh peripheral.
223
2. Installation
Name Description
Accessories
2 Velcro 2
3 Parallel cable 2
Installation
Connect the interface box to the main machine (or the most downstream Ricoh peripheral) and the 3rd
party peripheral.
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedures.
• Also make sure that the power of the 3rd party peripheral is turned OFF and that its power cord is
disconnected.
• Rating voltage of output connector for accessory; Max.DC24V.
224
RPIP Interface Box Type S3 (M462)
• RPIP interface box type S3 is only compatible with post-processing related peripherals. At this time,
it cannot be used with paper feed related peripherals.
1. Attach the velcros to the bonding surface [A] on the back of the RPIP interface box type
S3 (2 pieces).
Before performing the subsequent steps, turn OFF the AC power switch and leave it for 5 minutes
so the residual charge can dissipate.
225
2. Installation
4. Connect the I/F cable [A] to the main machine or the most downstream Ricoh peripheral.
5. Connect the parallel cable [A] to the RPIP interface box type S3 ( x2).
6. Connect a 3rd party peripheral to the main machine or the most downstream Ricoh
peripheral.
7. Connect the parallel cable to the connector on the 3rd party peripheral.
226
RPIP Interface Box Type S3 (M462)
Setting
Required software/middleware
• Notebook PC
• RS-232C cable (for example: SANWA SUPPLY / KR-LK2)
• NET Framework 4.0X
• When using a USB-RS-232C adapter, use an adapter from a reputable manufacturer, or you may
get illegible text or installation errors. We recommend the following device.
• ELECOM / UC-SGT1
Preparation
4. Turn the AC power switch [A] ON and then turn the main power switch [B] ON.
Wait until the main machine warms up.
227
2. Installation
5. Press and hold the emergency stop switch for about 3 seconds to put it in the write mode.
• When the RPIP interface box type S3 is in the write mode, the power LED and spare LED1
light up blue.
1. Launch [ParameterSettingTool.exe].
228
RPIP Interface Box Type S3 (M462)
3. Select the parameter settings file that was prepared and select [Open].
• The parameters are displayed on the screen. Do not edit numerical values.
4. Press the [Data Write] button and the "Transfer Form" opens.
229
2. Installation
6. Press the [Connection] button and check that the Connection Status bar changes to
"COMXX Connection."
230
RPIP Interface Box Type S3 (M462)
9. Press and hold the emergency stop switch for about 3 seconds to cancel the write mode.
10. Make sure the LEDs, which lit up in the write mode, turns off.
11. Turn the main power switch off.
12. Disconnect the RS-232C cable and attach the connector cover to the serial connector. Then
turn the main power switch ON.
The written parameter data is updated after the machine is restarted (main power switch is turned
off/on). Be sure to restart the machine.
• "Data read" can be used to read the current parameters written to the RPIP interface box type S3.
231
2. Installation
Check the quantity and condition of the accessories in the box against the following list and illustration.
4 Screw (M4×8) 12
5 Clamp (Black) 1
6 Clamp (White) 2
8 Safety plate 1
11 Decurler Unit 1
232
Decurler Unit DU5040 (D3A4)
Installation
• The unit must be connected to a power source that is close to the unit and easily accessible.
• Make sure that the main power switch and AC power switch are turned OFF and that its power
cord is disconnected before doing the following procedures.
• Keep this position before attaching this unit to the main machine.
• Do not lay the Decurler Unit on the floor with the entrance gate of the Decurler Unit facing
downward. Otherwise, the sheets [C] on the entrance gate may be bent or folded.
233
2. Installation
3. Remove the finisher connector cover [A] of the main machine ( x1).
234
Decurler Unit DU5040 (D3A4)
• Support the cover with your hand when you remove the last screw, to prevent the cover from
falling.
5. Remove the bracket [A] ( x4).
6. Remove the side stay [B] ( x4).
7. Remove the guide plate [C] ( x2).
235
2. Installation
11. Remove shipping plate [A] from the Decurler Unit ( x4).
12. Lay the Decurler Unit down at the location prepared in Step 1.
13. Connect accessory harness A at [A] ( x2).
236
Decurler Unit DU5040 (D3A4)
15. Align the safety plate [A] with the embossed guide and fasten it ( x2).
16. Install the Decurler Unit [A] on the left side of the main machine ( x4).
17. Route accessory harness A [A] (for the motor) through the white clamp, and close the
clamp ( x1).
237
2. Installation
18. Route accessory harness B [B] (for the sensor) through the black clamp and the white
clamp, and close the clamps ( x2).
20. Align the bracket [A] of the board unit with the embossed guide and fasten it ( x4).
238
Decurler Unit DU5040 (D3A4)
• There must be no slack in harness B at [F]. This prevents the harness from interfering with the
left drawer when it is pulled out.
25. Release the unconnected harnesses from the main machine ( x2).
26. Close the clamps again.
• Do not remove the heavy tape at [A] This tape prevents the harnesses from interfering with re-
installation of the left cover.
27. Connect the harnesses to the board, and then clamp the harness ( x2, x1).
28. Check the following:
• Make sure that the sealed band [A] on the harness is positioned above the clamp.
• The taped portion of the harness [B] should be positioned away from the right cover screw
hole as shown. This prevents the harness from interfering with re-installation of the cover.
239
2. Installation
240
Decurler Unit DU5040 (D3A4)
• You must select the correct guide plate for the peripheral unit that will be connected to the left side
of the main machine.
• Each guide plate is marked to tell you which guide plate to install. Refer to the table below.
241
2. Installation
Ring Binder
A
Perfect Binder
1. If the Buffer Pass Unit is to be installed, skip this section and go to the next section.
2. Remove the guide plate from the right side of the downstream unit ( x2). Keep these
screws in a safe place!
3. Select the correct guide plate ("A" or "C") for the peripheral unit. The guide plate in the
illustration below is marked "A" (for Multi Folding Unit, Ring Binder, Perfect Binder, or
Cover Interposer Tray).
242
Decurler Unit DU5040 (D3A4)
• Attach the screws to the outer holes (marked below by the red arrows) if the next downstream
unit is the Multi Folding unit.
• Attach the screws to the inner holes (marked by the blue arrows) if the Ring Binder, Perfect
Binder, or Cover Interposer Tray is the next downstream unit.
SP Settings
Docking
243
2. Installation
• If either door is open when you execute SP5-804-244, the machine will issue SC593.
• In this occurs, execute SP5-804-243 (De-curler Unit Move:Lower Default), make sure both
doors are closed, then cycle the machine off/on and execute SP4804-244 again.
6. Turn off the main machine.
7. Check if the upper path of the Decurler Unit is positioned as the default paper path.
• Two procedures are described below. Do the procedure for whichever peripheral unit you
are installing.
Guide Plate A
Follow this procedure if plate "A" is installed for:
• Multi Folding Unit
• Ring Binder
• Perfect Binder
• Cover Interposer Tray
1. Look down between the machine and unit and locate the red reference points.
• [A] is the red reference point on the downstream unit.
• [B] is the red reference point on the Decurler Unit.
2. Remove the rear cover of the peripheral unit.
244
Decurler Unit DU5040 (D3A4)
3. Adjust the leveling bolts on the left side of the main machine (front and rear corners) until
reference points [A] and [B] are at the same height.
Guide Plate C
Follow this procedure if plate "C" is installed for:
• High Capacity Stacker
• Finisher (D734 or D735)
1. Look between the machine and unit and locate the reference points.
• [A] is the cutout on guide plate C attached to the main machine.
• [B] is the red reference point on the on the Decurler Unit.
2. Remove the rear cover of the finisher.
3. Adjust the leveling bolts on the left side of the main machine (front and rear corners) until the
cutout [A] and reference point [B] are at the same height.
245
2. Installation
Curl Correction
SP Mode Adjustments
Turn on the machine and do some test prints and check for excessive curling.
Curl Correction
Curl correction is done with settings in the SP mode. There are six SP codes for curl correction, one
for each paper tray.
246
Decurler Unit DU5040 (D3A4)
247
2. Installation
Tray Heaters
248
Scanner Heater (Service Option)
Check the quantity and condition of the accessories in the box against the following list and illustration.
No Description Q'ty
1 Heater: 230V 9W 1
2 Screws M3x6 2
Installation
• Make sure that the main power switch and AC power switch are turned OFF and that its power
cord is disconnected before doing the following procedure.
249
2. Installation
4. Rotate the scanner motor pulley counter-clockwise to move the carriage from left to
right.
5. Pull out the connector [A] for the scanner heater located on the back side of the scanner
from the left side of the scanner ( x2).
250
Scanner Heater (Service Option)
6. Pass the connector through the hole on the left side and then fix the scanner heater [A] to
the base of the carriage ( x2).
• Access the screw on the left side of the scanner heater through the hole in the scanner frame.
7. Connect the connector [A] of the scanner heater to the main machine ( x1, x1).
251
2. Installation
Check the quantity and condition of the accessories in the box against the following list and illustration.
2 Harness 1
3 Clamp 3
4 Screw: M3x6 3
252
Service Slot Board (Service Option)
Installation
• The unit must be connected to a power source that is close to the unit and easily accessible.
• Make sure that the main power switch and AC power switch are turned OFF and that its power
cord is disconnected before doing the following procedures.
1. On the open side of the controller box [A], remove two screws ( x2).
2. On the hinged side of the controller box, remove three screws ( x3).
253
2. Installation
5. Loosen the screws of the sliding cover [A] on the front of the controller box( x10). You do not
need to remove all of these screws.
6. Slide the sliding cover [A] slightly to the right and remove it.
7. Attach the service slot board [A] to the side frame ( x3: M3x6).
254
Service Slot Board (Service Option)
8. Connect the harness [B] (provided with this option) to the connectors of the service slot board (
x2, x1).
9. Attach the clamps (provided with this option) to the side frame and then route the harness through
the clamps to the PSU2 under the controller board ( x3).
10. Connect the connector [A] ( x1).
255
2. Installation
• When retrieving the debug logs, remove the SD card slot cover [A] and then insert the SD card into
the SD card slots. .
256
Service Slot Board (Service Option)
257
2. Installation
Check the quantity and condition of the accessories in the box against the following list and illustration.
2 Rear Cover 1
3 Side Cover 1
4 Top Cover 1
7 Tab Fences 3
8 Front Cover 1
9 Washer 1
15 Leveling Shoes 4
16 Sponge Strip 1
258
LCIT RT 5090 (D732)
Installation
• The unit must be connected to a power source that is close to the unit and easily accessible.
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedures.
Tapes, Retainers
259
2. Installation
Covers
1. Locate the positioning pins at the front [A] and rear [B].
260
LCIT RT 5090 (D732)
2. Position the holes on the bottom of the frame with the positioning pins at the front and back, and set
the frame [A] on the left side of the unit.
3. Make sure that the holes and positioning pins [B] are engaged at the front and back.
261
2. Installation
7. Check the left side under the top of the frame [A], and make sure that the claws and holes are
matched correctly and that the side cover is flat against the right side of the frame.
8. Fasten the side cover [B] to the frame ( x2 M4x8).
262
LCIT RT 5090 (D732)
10. Make sure the top cover is flat against the frame.
11. Fasten the top cover at the front [A] and rear [B] ( x2 M4x8).
263
2. Installation
13. Hang the keyholes in the bracket on the back of the front cover [A] onto the shoulder screws of the
front frame plate [B].
14. Slide front cover [C] down until the top is flat and level with the top of the top cover [D].
264
LCIT RT 5090 (D732)
18. Hang the keyholes in the bracket on the back of the rear cover [A] onto the shoulder screws of the
rear frame plate [B].
19. Slide the cover [C] down so that the cover joints are at the same level.
265
2. Installation
Ground Plate
1. Locate the ground plate on the bottom, left edge of the unit.
266
LCIT RT 5090 (D732)
• If you are going to install the Multi Bypass Tray, the tray heaters, or both, install them now.
These must be installed before the unit is docked to the main machine.
1. Remove six plates on the right side of the main machine ( x all, x1).
267
2. Installation
4. Attach the smooth joint pin to the right rear edge [A] of the machine.
• There is only one smooth joint pin.
• The smooth pin must be attached at [A].
268
LCIT RT 5090 (D732)
269
2. Installation
• Be sure to disconnect the ground wire before pulling the unit away from the main machine.
10. Align the unit with the right side of the main machine.
11. Push the unit toward the right side of the main machine until they are about 15 cm (6 in.) apart.
270
LCIT RT 5090 (D732)
15. Slowly, push the unit [A] onto the right side of the main machine. You should hear two clicks as the
lock lever connects with the two upper joint pins.
16. Behind the door, re-attach screw [B] to fasten the lock lever.
• Three tab fences are provided with this option, but only one can be stored inside the LCIT.
Give the remaining two tab fences to the operator for safekeeping.
271
2. Installation
18. At the rear, attach the unit I/F connector to the side of the main machine.
Height Adjustment
272
LCIT RT 5090 (D732)
• On the right side of the main machine [A], check the height of the LCIT paper exit [B].
• Move the main machine entrance plate [C] up and down and confirm that it does not contact the
paper exit of the LCIT.
Accessories
1 PTC Heater 1
273
2. Installation
3 Heater Cover 2
4 Screws M4x8 7
5 Saddle Clamps 2
6 Harness Clamps 2
Installation
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedure.
1. If the LCT is already installed, disconnect it and pull it away from the side of the machine.
• Lock lever ( x1)
• Interface cable ( x1)
• Ground screw ( x1)
274
LCIT RT 5090 (D732)
2. Remove the screws from the right cover of the LCIT ( x6).
3. Hold the bottom of the right cover, push it to the left to disconnect the hooks at the top edge of the
cover, and pull it away.
4. Connect the heater assembly [A] and heater relay harness [B] ( x1).
5. Pull out each tray until it stops. You do not need to remove them.
275
2. Installation
6. Attach the PTC heater to the bottom plate of the LCIT ( x3).
7. Attach clamps [A] and saddle clamps [B], and then close the clamps around the harness ( x4).
276
LCIT RT 5090 (D732)
9. Attach the two heater covers at the bottom of the LCIT ( x4).
10. Remove the connector plate from the bottom edge of the main machine ( x1).
• Confirm that the relay harness and the ground wire are not pinched between the mainframe
and the LCIT.
277
2. Installation
• To prevent damage to the ground wire (and the heater connector if the heater is installed) never
attempt the move or change the position of the main machine with the LCIT connected to the right
side of the machine.
1. At the rear, disconnect the unit I/F connector.
278
LCIT RT 5090 (D732)
5. Slowly, pull the LCT a short distance away from the machine.
279
2. Installation
8. Pull the LCIT away from the side of the main machine.
280
A3/11"x17" Tray Unit TK5010 (B331)
Check the quantity and condition of the accessories in the box against the following list and illustration.
1 A3/DLT Tray 1
3 Short Connector 1
4 Pin Bracket 1
5 Screw 2
Installation
• The unit must be connected to a power source that is close to the unit and easily accessible.
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedures.
281
2. Installation
3. Check the position of the front and back side fences and make sure that they are set for
DLT or A3.
4. If you need to adjust the positions of the side fences for the paper to be loaded in the tray,
remove the front panel [A] ( x4).
5. Remove the fences and adjust their positions for the paper to be loaded:
Front fence [B] ( x1), Back fence [C] ( x1), End fence [D] ( x1)
282
A3/11"x17" Tray Unit TK5010 (B331)
10. From the left tandem tray, remove the front cover [A] ( x3).
283
2. Installation
11. Pull out the right tandem tray [B] then remove it ( x2).
12. Insert the short connector [A] into the socket inside the machine [B].
Hold the connector as shown in the illustration.
13. Using the screw removed in Step 9, attach the pin bracket [A] to the center rail.
284
A3/11"x17" Tray Unit TK5010 (B331)
14. Using the screws removed in Steps 11 for the right rail and screws provided with this
option for the left rail, install the tray [B] on the right rail [C], center rail [D], and left rail
[E].
• Make sure that the pin on the bracket [A] is put through the hole in the bottom plate of the
tray.
• Make sure that three screw holes [F] are visible before tightening the tray.
• If one of the three screw holes is not visible [G], the paper tray cannot be opened after the
paper tray is closed.
• Tighten the screw holes indicated by triangle marks.
285
2. Installation
16. Use SP5-959-2 (Paper Size: 1st Tray (A3 Kit)) to select the paper size for Tray 1 (A3 or
DLT).
17. After selecting the paper size, switch the main power switch off and on to change the
indicator on the operation panel.
286
Vacuum Feed LCIT RT5100 (D777)
1 Joint Bracket 1
2 Cushion 1
3 Joint Pins 2
4 Leveling Shoes 4
7 Power Cord 1
287
2. Installation
• The support plate [A] provided with the paper tray is used when attaching the vacuum feed banner
sheet tray type S3 to this machine.
288
Vacuum Feed LCIT RT5100 (D777)
Installation
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedure.
• This is the procedure for installing the vacuum feed LCIT to right of the main machine. The
procedure for installing it to the right of the bridge unit BU5010 is the same as this procedure.
1. Remove all visible external tapes on the external surfaces of the vacuum feed LCIT.
2. Pull the paper tray 1, 2 and then remove the shipping materials .
289
2. Installation
3. Remove six plates shown below on the right side of the main machine.
4. Attach the joint pins [A] and joint bracket [B] to the main machine ( x2: M5x10).
290
Vacuum Feed LCIT RT5100 (D777)
5. Lift the rear right cover [A] of the vacuum feed LCIT slightly and remove it ( x6).
6. Lift the rear left cover [A] of the vacuum feed LCIT slightly and remove it ( x10).
7. Open the front door and release the lock stay ( x1).
The removed screw is used in step 11.
291
2. Installation
9. Change the orientation of the ground plate [A], and then install it as shown below (
x2).
10. Attach the cushion [A] to the docking side of the vacuum feed LCIT as shown below.
292
Vacuum Feed LCIT RT5100 (D777)
12. Open the front door and fix the lock stay ( x1).
Use the screw removed in step 6.
13. Place the four leveling shoes [A] below the bolts [B] under each corner of the vacuum
feed LCIT.
14. Turn the nuts [B] to lower the bolt until the bolts reach the leveling shoes [A].
293
2. Installation
15. Place a level on the top of the vacuum feed LCIT and then adjust the machine level and
height with leveling shoes.
• Machine level: Less than 5mm (0.2”) from level (measure from left-to-right and front-to-rear)
• Machine height: The paper feed port [A] of the vacuum feed LCIT is positioned within the
range of the paper feed port [B] of the main machine.
294
Vacuum Feed LCIT RT5100 (D777)
295
2. Installation
19. When attaching the decal: paper tray, attach it along the LED of the paper tray.
Open the front door [A] of the vacuum feed LCIT, and then disconnect the Vacuum Feed LCIT while
pressing the connecting lever [B] in the direction indicated with the arrow.
296
Vacuum Feed LCIT RT5100 (D777)
An optional tray heater can be installed under paper feed tray 2. (page 298 "Vacuum Feed LCIT Tray
Heater (D777)")
297
2. Installation
1 Relay Harness 1
2 Heater Bracket 1
3 Screw 5
4 Heater 1
Installation
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedure.
298
Vacuum Feed LCIT Tray Heater (D777)
• Two or more customer engineers are required to lift paper tray 2 off the rails because paper
tray 2 is extremely heavy. Work carefully when lifting or moving it.
3. Lift the rear right cover [A] of the vacuum feed LCIT and remove it ( x6).
4. Lift the rear left cover [A] of the vacuum feed LCIT and remove it ( x10).
5. Attach the heater [A] to the bottom of the vacuum feed LCIT ( x3).
Access from the front.
299
2. Installation
7. Pass the heater harness through the hole in the rear side, and connect it to the relay harness ( x2,
x2).
300
Vacuum Feed LCIT Tray Heater (D777)
• The tray heater is not operated by the ON/OFF switch, but is always ON when the AC power of
the vacuum feed LCIT is plugged in. If you wish to turn the heater OFF, you have to disconnect the
relay connector [A].
301
2. Installation
302
Bridge Unit BU5010 (D778)
• Up to three units of vacuum feed LCIT RT5100 can be connected by installing a bridge unit
BU5010 [A] between them.
Accessories
1 Control Board 1
4 Detent Unit 1
5 Detent 2
7 Leveling Shoes 4
10 Joint Bracket 2
11 Interface Harness 1
303
2. Installation
14 Communication Harness 1
16 Motor Harness 1
17 Clamp (large) 6
18 Clamp (small) 3
22 Screw (M3x6) 4
24 Fan Assembly 1
304
Bridge Unit BU5010 (D778)
305
2. Installation
Installation
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedure.
306
Bridge Unit BU5010 (D778)
2. Remove the six covers on the right side of the downstream vacuum feed LCIT.
3. Lift the rear right cover [A] of the downstream vacuum feed LCIT and remove it ( x6).
4. Lift the rear left cover [A] of the downstream vacuum feed LCIT and remove it ( x10).
307
2. Installation
308
Bridge Unit BU5010 (D778)
• Check that the belt is not out of position. If the belt is out of position, a horizontal transport unit
jam occurs.
• Before securing the motor unit [A], slide it to the left. From the resulting gap, insert a thin
screwdriver or other tool to check the belt [B] tension.
309
2. Installation
8. Attach the control board [A] and fan assembly [B] ( x4: M4x8).
• Tighten the fan assembly [B] and control board [A] together (blue circle).
9. Connect the drawer connector harness [A] and motor harness [B] to the control board
( x4).
CN208 CN210
CN207 CN205
310
Bridge Unit BU5010 (D778)
10. Route the drawer connector harness and motor harness as shown below, and then insert
the connectors into the relay connectors in the frame.
11. Attach the edge saddles [A] [B] provided with this option to the following locations.
311
2. Installation
12. Route the drawer connector harness and motor harness as shown below. Then connect
the connectors to the drawer connector and motor ( x2, x4).
Control Board
Upper Side
312
Bridge Unit BU5010 (D778)
• Route the harness [A] so that the bind shown in red circle is located above the edge saddle
[B].
13. Connect the cooling fan harness [A] and communication harness [B] to the main board of
the vacuum feed LCIT ( x2).
14. Route the cooling fan harness and communication harness as shown below. Then connect
the connector of the cooling fan harness to the cooling fan, and insert the connector of the
communication harness into the relay connector in the frame ( x1).
CN37
CN13
313
2. Installation
Control Board
• Route the cooling fan harness so that the connector [A] is located above the clamp [B].
15. Connect the interlock switch harness [A] to the control board ( x1).
16. Insert the connector of the interlock switch harness into the relay connector in the frame
through the clamp [B] provided with this option.
CN216
314
Bridge Unit BU5010 (D778)
17. Connect the interface harness [A] to the main board of the vacuum feed LCIT ( x2).
18. Route the harness as shown below through the clamps [B] provided with this option. (
x5).
CN29
CN30
315
2. Installation
CN245 CN217
CN201 CN203
CN202 - -
316
Bridge Unit BU5010 (D778)
• Route the interface harnesses so that the binds of the harness are located below the edge
saddle.
22. Insert the connector into the relay connector in the frame through the clamp.
23. Pull the paper tray 1 from the vacuum feed LCIT.
317
2. Installation
24. Lift the tray 1 front cover [A] and remove it ( x4).
• screws [B]: shoulder screws
• Remove the tray 1 front cover beforehand so that it does not hit the floor when putting the
paper tray 1 on the floor.
25. Remove the paper tray 1 [A] from the vacuum feed LCIT ( x4).
• Two or more customer engineers are required to lift the paper feed unit off the rails because
the paper feed unit is extremely heavy (approx.30kg). Work carefully when lifting or moving
it.
318
Bridge Unit BU5010 (D778)
26. Remove the horizontal transport front cover [A] from the vacuum feed LCIT ( x2).
27. Remove the stay [A] from the horizontal transport front cover ( x3).
28. Remove the brackets [A] [B] from the horizontal transport front cover ( x4).
319
2. Installation
29. Attach the horizontal transport front cover to the horizontal transport unit ( x5).
• Do not remove fixing tapes when turning over the horizontal transport unit to attach the screws
to the back side.
30. Attach the detents [B] to the stay [A] removed in step 27 ( x4: M4x8).
320
Bridge Unit BU5010 (D778)
31. Attach the right slide rail [A] provided with this option to the vacuum feed LCIT ( x4:
M4x8).
32. Attach the left slide rail [A] provided with this option to the vacuum feed LCIT ( x4:
M4x8).
321
2. Installation
• Attach the rear screws after removing the fan bracket [A].
33. Remove the upper inner cover from the vacuum feed LCIT.
1. Open the front door.
2. Two levers [A] ( x1 each)
3. Knob [B] ( x1)
4. Raise the Jam U9 removing plate and remove the handle [A] ( x2).
322
Bridge Unit BU5010 (D778)
34. Remove the bracket [A] and knob [B] from the jam removal lever provided with this
option ( x3).
35. Attach the bracket [A] removed in step 34 to the vacuum feed LCIT ( x2).
323
2. Installation
36. Set the jam removal lever [A] through the hole in the slide rail as shown below.
324
Bridge Unit BU5010 (D778)
38. Cut out the plastic knockouts for the jam removal lever from the upper inner cover.
325
2. Installation
39. Paste the decal – U10 knob [A] to the lower side of the point where you cut.
326
Bridge Unit BU5010 (D778)
• When holding the horizontal transport unit, hold its rear center and front center.
• Hang the tabs located at the four corners of the slide rail into the cutouts in the horizontal
transport unit.
43. Attach four screws [A] provided with this option ( x4: M3x6).
327
2. Installation
Docking: Downstream
1. Attach the two joint brackets [A] provided with this option to the right side of the
downstream vacuum feed LCIT ( x 2 each: M5x10).
Upper side
328
Bridge Unit BU5010 (D778)
Lower side
2. Remove the plate [A] from the right side of the bridge unit ( x4).
329
2. Installation
Insert the upper joint pin [A] and lower joint pin [B] on the left side of the bridge unit into
the holes in the joint brackets on the downstream vacuum feed LCIT.
Upper Side
Lower Side
330
Bridge Unit BU5010 (D778)
4. Attach the leveling shoes [A] and then adjust the height so that the tops of the units are at
the same level (Four locations: front left, front right, rear left, rear right).
5. Fix the upper joint bracket to the bridge unit ( x2: M5x10).
331
2. Installation
6. Fix the lower joint bracket to the bridge unit ( x2: M5x10).
7. Remove the rear cover [A] from the bridge unit ( x5).
332
Bridge Unit BU5010 (D778)
8. Connect the harness of the rear side of the bridge unit to the downstream vacuum feed
LCIT ( x5).
• Route the harnesses so that the clamp is located between the binds [A].
333
2. Installation
Docking: Upstream
1. Attach the joint bracket [A] provided with the upstream vacuum feed LCIT to the right side
of the bridge unit ( x2).
334
Bridge Unit BU5010 (D778)
4. Remove the rear cover of the upstream vacuum feed LCIT, and then fix the joint bracket
( x1).
5. Re-attach the rear cover of the upstream vacuum feed LCIT, and then connect the I/F
cable [A] to the bridge unit ( x1).
6. When attaching the decal - paper feed tray [5 to 8] (provided with this option) to the
upstream vacuum feed LCIT, attach them along the LED of the paper feed tray.
335
2. Installation
336
Vacuum Feed Banner Sheet Tray Type S3 (D777)
• Vacuum feed banner sheet tray type S3 is connected to the vacuum feed LCIT.
• When two or more vacuum feed LCITs are connected, vacuum feed banner sheet tray type S3 can
be connected to only the upstream vacuum feed LCIT.
Accessories
3 Front Cover 1
6 Rear Cover 1
7 Support Plate 1
8 Relay Tray 1
9 Extension Tray 1
10 Safety Cover 1
11 Stopper Plate 4
12 Edge Saddle 2
13 HP Sensor Bracket 1
337
2. Installation
20 Side Fence 2
21 Wire Cover 4
22 E-ring 4
23 Sponge Strip 1
338
Vacuum Feed Banner Sheet Tray Type S3 (D777)
Installation
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedure.
1. Remove all visible external tapes on the external surfaces of the vacuum feed banner
sheet tray type S3.
2. Lift the right top cover [A] of the vacuum feed LCIT and remove it ( x4).
• Removed screws are used when attaching the front cover and rear cover provided with this
option.
339
2. Installation
3. Lift the rear right cover [A] of the vacuum feed LCIT and remove it ( x6).
4. Lift the rear left cover [A] of the vacuum feed LCIT and remove it ( x10).
340
Vacuum Feed Banner Sheet Tray Type S3 (D777)
• Remove the tray 1 front cover beforehand so that it does not hit the floor when putting the
paper tray 1 on the floor.
• Two or more customer engineers are required to lift the paper tray 1 off the rails because
paper tray 1 is extremely heavy. Work carefully when lifting and moving it.
8. Remove the stay [A] on the right side of the vacuum feed LCIT ( x4).
• After removing the stay, keep it in storage in case the vacuum feed banner sheet tray is
dismantled at some point in the future.
341
2. Installation
9. Attach the safety cover [A] (provided with this option) to the far side of the vacuum feed
LCIT ( x6: M4x6).
342
Vacuum Feed Banner Sheet Tray Type S3 (D777)
10. Pull the harness of the vacuum feed banner sheet tray to the outside of the tray.
343
2. Installation
11. Mount the shoulder screws [B] on the front/rear of the vacuum feed banner sheet tray
into the holes [A] that receive the shoulder screws on the vacuum feed LCIT.
12. Fix the vacuum feed banner sheet tray with the screws provided with this option.
Near side: ( x3: M4x8)
344
Vacuum Feed Banner Sheet Tray Type S3 (D777)
13. Attach the front cover [A] provided with this option ( x2).
• Use the screws removed from the right top cover in Step 2.
345
2. Installation
14. Attach the edge saddles [A] provided with this option and pass the harnesses of the
vacuum feed banner sheet tray through the rear side.
15. Route the harnesses as shown below and connect it to the board of the vacuum feed LCIT
( x3).
CN36
CN60
CN40
• Disconnect the terminal connectors and connect the harness because CN60 is connected with
terminal connectors [A] as shown below.
346
Vacuum Feed Banner Sheet Tray Type S3 (D777)
17. Connect the relay connectors, which were routed from above, to the connectors [A] [B]
disconnected in step 16 ( x2).
• The harnesses [C] disconnected from connectors [A] [B] in step 16 are connected nowhere.
347
2. Installation
18. Attach the rear cover [A] provided with this option ( x2).
• Use the screws removed from the right top cover in Step 2.
19. Remove the support plate [A] on the side of the paper tray removed from the vacuum
feed LCIT.
348
Vacuum Feed Banner Sheet Tray Type S3 (D777)
20. Widen the side fences of the paper tray and attach the support plates on the inside of the
side fences.
• The support plates are held in place by magnets on both sides of the paper tray.
21. Remove the side plate [A] from the paper tray ( x4).
Keep the plate in storage in case the vacuum feed banner sheet tray is dismantled at some point in
the future.
349
2. Installation
22. Remove the left cover [A] from the paper tray ( x4).
350
Vacuum Feed Banner Sheet Tray Type S3 (D777)
23. Remove the sensor bracket [A] from the paper tray ( x1, x1).
24. Remove the HP sensor [A] from the bracket and replace it with the HP sensor bracket [B]
provided with this option ( x3).
25. Attach the HP sensor bracket to the paper tray ( x1, x1).
351
2. Installation
27. Turn the roller [A] clockwise, and lift up the bottom plate above the embossed part [B].
28. When the bottom plate has been lifted above the embossed part, insert an object such as
a screwdriver into the hole in the sheet metal to hold the pin [A].
29. Attach the four stopper plates [A] provided with this option ( x2 each).
• Screws with washers are mounted in advance on the stopper mounting position.
• Remove the washers from the screws when attaching the four stopper plates.
352
Vacuum Feed Banner Sheet Tray Type S3 (D777)
353
2. Installation
354
Vacuum Feed Banner Sheet Tray Type S3 (D777)
Before
After
1. Turn the wire take-up roller clockwise and loosen the wire.
355
2. Installation
2. Remove the pulley [A] in the middle and then install it into the position [B]( x1).
3. Re-hang the long wire as shown below.
• Remove the pulley cover [A] and then remove the pulley.
356
Vacuum Feed Banner Sheet Tray Type S3 (D777)
6. Replace the wire hook with the one of the rear side and then attach it so that the hook faces
down ( x1 each).
• Before replacing the wire hook, check the position of the graduations on both the front
and rear. When attaching the wire hook, fasten it so that the graduations are in the same
position as before replacing it.
357
2. Installation
7. Re-hang the wire as shown below and then hook the wire [A] on the wire hook.
• Hang the wire into the groove of the pin on the frame.
• At the upper pulley, pass the long wire through the pulley and pass the short wire
between two E-rings.
358
Vacuum Feed Banner Sheet Tray Type S3 (D777)
• After re-hanging the wire, change the position where it hangs from the top to the bottom.
8. Attach the pulley covers (provided with this option) to the 2 pulleys ( x2).
Two E-rings are also provided with this option.
359
2. Installation
35. Move and add pulleys on the rear side in the same way as on the front, and re-hang the
wires.
36. Attach the stay and jam removing lever removed in steps 31 and 33.
37. Attach the decals [A] and [B] (provided with this option) to the bottom plate of the paper
tray.
Align the decals with alignment lines (indicated by the red lines below) on the bottom plate.
360
Vacuum Feed Banner Sheet Tray Type S3 (D777)
• Decal [C] is used in step 47. So do not discard the decal sheet after attaching decals [A] and
[B].
38. Attach the decals (position indicator) [A] (provided with this option) to the both side
fences.
39. Remove the screws from the end fence [A], and then remove the end fence from the
paper tray as it falls down diagonally ( x2).
361
2. Installation
40. Pull out the vacuum feed LCIT slide rails and mount the paper tray on them, and fasten it
in place ( x4).
• Two or more customer engineers are required to mount the paper tray 1 on the rails because
paper tray 1 is extremely heavy. Work carefully when mounting it.
41. Push the paper tray and close it.
362
Vacuum Feed Banner Sheet Tray Type S3 (D777)
42. Turn the wire take-up roller [A] at the front of the paper tray counter-clockwise to raise
the bottom plate until you can see it completely from the vacuum feed banner sheet tray.
• The raised bottom plate will not lower even if the wire take-up roller is released. However, if
the bottom plate is raised too high, pulling out the paper tray will cause it to lower.
43. Remove the screws on the bottom plate ( x3).
363
2. Installation
44. Attach the upper bottom plate [A] provided with this option ( x3).
45. Insert the lower bottom plate [A] (provided with this option) to attach it ( x2: M3x6).
364
Vacuum Feed Banner Sheet Tray Type S3 (D777)
• If the bottom plate is lifted too far and a screwdriver cannot get in, pull the paper tray out
slightly so it can be lowered. Please note that if you pull the tray out too far, it may come in
contact with and deform the extension tray, so be very careful when doing this.
46. Re-attach the tray 1 front cover.
47. Attach the decal [A] (provided with this option) to the upper bottom plate.
• Decal [A]: Rear end scale and end fence installation diagram
48. Open the front door of the vacuum feed LCIT and lock the paper tray 1 ( x1).
Once the paper tray 1 is locked, it cannot be pulled out.
365
2. Installation
1. Cut the cushion at the position [A] along the groove of the left top cover of the vacuum
feed LCIT.
2. Remove the screws on the left top cover ( x2).
366
Vacuum Feed Banner Sheet Tray Type S3 (D777)
3. Slide the left top cover [A] in the direction of the blue arrow and remove it.
4. Slide the center top cover [A] in the direction of the blue arrow and remove it ( x3).
5. Slide the right top cover [A] in the direction of the arrow and remove it ( x3).
367
2. Installation
6. Attach the sponge strip (provided with this option) to the right side of the right top cover
removed in step 5.
• Insert the rib [B] into the notches [A] of the sponge strip.
1. Attach the side fences [A] provided with this option as shown below.
The side fences are held to the vacuum feed banner sheet tray by magnets.
368
Vacuum Feed Banner Sheet Tray Type S3 (D777)
2. Stand the end fence (long) [A] provided with this option as shown below. Put the end
fences (short) [B] (provided with this option) on the side of the tray.
The end fences are held to the vacuum feed banner sheet tray by magnets.
369
2. Installation
3. Fasten the relay tray together from the bottom with the screws provided with this option,
so that it does not come apart ( x2: M3x10).
370
Vacuum Feed Banner Sheet Tray Type S3 (D777)
5. Use the shift tray emergency stop switch of the finisher to lower the shift tray and then
attach the support plate [A] provided with this option.
Raise the shift tray by using the shift tray emergency stop switch after attaching the support plate.
• Insert the pins [A] of the support plate into the holes [B] of the shift tray.
SP Setting
After starting up the main machine, it is necessary to make sure the vacuum feed banner sheet tray is
recognized by using the following SP.
371
2. Installation
372
Multi Bypass Tray BY5010 (D517)
• The Multi Bypass Tray BY5010 can be installed on the LCIT RT 5090 or Vacuum Feed LCIT RT
5100.
• When two or more Vacuum Feed LCITs are connected, the Multi Bypass Tray BY5010 can be
installed on only the downstream Vacuum Feed LCIT (the closest one to the main machine).
Accessories
Check the quantity and condition of the accessories in the box against the following list and illustration.
2 Sponge Strip 1
3 Bracket 1
4 End Fence 1
5 Decal (Tray A) 1
8 Screws (M4x8) 2
9 Screws (M4x6) 4
10 Left Cover 1
11 Joint Pins 2
373
2. Installation
• When installing the Multi Bypass Tray BY5010 on the Vacuum Feed LCIT RT5100, the Multi
Bypass Attachment Kit for Vacuum Feed LCIT Type S3 is required.
Refer to page 393 "Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3 (D777)" for how
to install the Multi Bypass Tray BY5010 on the Vacuum Feed LCIT RT5100.
• This section describes how to install the Multi Bypass Tray BY5010 on the LCIT RT5090.
For how to install the Multi Bypass Tray BY5010 on the Vacuum Feed LCIT RT5100, refer to
page 393 "Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3 (D777)".
• The unit must be connected to a power source that is close to the unit and easily accessible.
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedures.
374
Multi Bypass Tray BY5010 (D517)
• The Multi Bypass Tray must be installed on the LCIT before the LCIT is docked to the mainframe.
• If the LCIT is already installed, it must be disconnected from the mainframe before installation of the
Multi Bypass Tray.
Skip to the next section if you are installing the LCIT and Multi Bypass Tray together.
1. If the LCIT is connected to the machine, disconnect it.
2. To prevent damage to the connectors and ground wire, before pulling the LCIT away from the
mainframe:
• Pull the LCIT about 20 cm (8") away from the main machine.
• Disconnect the connectors and the ground wire ( x1 M4x8).
• Pull the LCIT completely away from the machine.
3. Open the front door [A].
4. Remove the following covers:
• Front cover [B] ( x2 M4x8)
• Rear cover [C] ( x2 M4x8)
• Top cover [D] ( x2 M4x8)
• Side cover [E] ( x2 M4x8)
5. Frame [F] ( x4 M4x8)
• Do not remove the sponge strip from the left side of the frame.
375
2. Installation
Unpacking
• The guide plate of the unit bottom sticks out, so place the unit on a table as shown below.
Flat Cover
1. Remove the left top cover [A] from the LCIT( x2 M4x8).
376
Multi Bypass Tray BY5010 (D517)
2. Disconnect the right top cover [A] from the LCIT ( x2 M4x8).
Keep these screws! You need them to attach the next cover.
3. Slide the cover to the right to disconnect the claws under the right edge and then lift it off.
4. Attach the flat cover [A] with the screws removed from the previous right top cover ( x2 M4x8).
• This flat cover is provided with the LCIT.
• This flat cover (like the previous cover) has three large claws under the right edge. Make sure
these claws engage in the holes in the LCIT frame.
377
2. Installation
378
Multi Bypass Tray BY5010 (D517)
3. Pick up the bypass unit on its left side [A] and right side [B].
• The bypass unit weights 20 kg (44 lb.). You may need assistance to set the bypass unit on top
of the LCIT.
4. Set the bypass unit on top of the LCIT. Align the thin lines on the front [A] and rear [B] of the bypass
covers with the arrows on the front and rear sides of the LCIT frame.
• Aligning these points ensures that the holes on the bottom of the bypass unit will slip easily
over the vertical joint pins on the LCIT.
379
2. Installation
380
Multi Bypass Tray BY5010 (D517)
10. Fasten the unit at the front [A] and rear [B] ( x2 M4x6).
11. At the rear, open the clamp to disconnect the three harness cables ( x1).
381
2. Installation
13. Locate the three connection points [A] on the LCIT (inside the tray), and then connect the 3
harnesses ( x3).
Clamp [B] is not used for this installation.
14. When you close the harnesses, make sure that the two lock bands are positioned as shown below.
382
Multi Bypass Tray BY5010 (D517)
Bypass Covers
1. Set the left cover [A] provided with this option. Make sure that the claws are set correctly in their
holes.
383
2. Installation
3. Re-attach:
Front cover [A] ( x1 M4x8)
Rear cover [B] ( x2 M4x8)
LCIT Covers
• The frame, covers, screws and sponge strip in this section are provided with the LCIT.
1. Remove the right stay [A] from the frame ( x2 M4x8).
384
Multi Bypass Tray BY5010 (D517)
2. Position the holes on the bottom of the frame with the positioning pins at the front and back, and set
the frame [A] on the left side of the unit.
3. Make sure that the holes and positioning pins are engaged at the front and back.
385
2. Installation
386
Multi Bypass Tray BY5010 (D517)
387
2. Installation
14. Hang the keyholes in the bracket on the back of the rear cover [A] onto the shoulder screws of the
rear frame plate [B].
15. Slide the cover [A] down so that the cover joints are at the same level.
16. Fasten the rear cover ( x2 M4x8).
388
Multi Bypass Tray BY5010 (D517)
18. Peel the tape from the back of the sponge strip if the sponge strip has not been attached to the LCIT.
19. Attach the sponge strip [A] to the left edge of the frame.
20. Close the bypass unit [B].
389
2. Installation
2. Store the tab sheet fence [A] as shown. Also store the end fence [B] here if the customer does not
need to use it at this time.
390
Multi Bypass Tray BY5010 (D517)
1. Attach the decal (tray A) to the front of the unit as shown below.
391
2. Installation
Follow the procedures in the LCIT installation section to complete this installation.
• Docking (page 267 "Docking to Main Machine")
• Height adjustment (page 592 "Height and Level Adjustment")
392
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3 (D777)
• When installing the Multi Bypass Tray BY5010 on the Vacuum Feed LCIT RT5100, this option is
required to match the feed speed of the vacuum feed LCIT.
Accessories
2 Pulley Gear 1
4 Timing Pulley 1
5 Sponge Strip 1
9 Cover plate 1
393
2. Installation
This section describes how to install the Multi Bypass Tray BY5010 on the Vacuum Feed LCIT RT5100
with the Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3.
• The unit must be connected to a power source that is close to the unit and easily accessible.
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedures.
• When two or more Vacuum Feed LCITs are connected, the Multi Bypass Tray can be installed on
only the downstream Vacuum Feed LCIT (the closest one to the main machine).
• The Multi Bypass Tray must be installed on the Vacuum Feed LCIT before the Vacuum Feed LCIT is
docked to the mainframe.
• If the Vacuum Feed LCIT is already installed, it must be disconnected from the mainframe before
installation of the Multi Bypass Tray.
394
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3 (D777)
Skip to the next section if you are installing the Vacuum Feed LCIT and Multi Bypass Tray together.
1. If the Vacuum Feed LCIT is connected to the machine, disconnect it.
2. To prevent damage to the connectors, before pulling the Vacuum Feed LCIT away from the
mainframe:
• Pull the Vacuum Feed LCIT about 20 cm (8") away from the main machine.
• Disconnect the connectors.
• Pull the Vacuum Feed LCIT completely away from the machine.
• The guide plate of the unit bottom sticks out, so place the unit on a table as shown below.
395
2. Installation
1. Cut the cushion at the position [A] along the groove of the left top cover of the Vacuum Feed LCIT.
396
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3 (D777)
3. Slide the left top cover [A] in the direction of the blue arrow and remove it.
4. Slide the center top cover [A] in the direction of the blue arrow and remove it ( x3).
5. Attach the cover plate [A] (provided with the Multi Bypass Attachment Kit) to the front edge ( x2:
M4x8).
397
2. Installation
• Fixing screws are also provided with the Multi Bypass Attachment Kit.
6. Remove the tape from the sponge strip provided with the Multi Bypass Attachment Kit.
7. Attach the sponge strip [A] to the rear edge.
• Paste it from the left end so that there is no gap between the left end and sponge strip and
between the right end and sponge strip.
8. Attach the bracket [A] and joint pins [B] ( x1: M4x6).
These are provided with the Multi Bypass Tray.
• The fixing screw is also provided with the Multi Bypass Tray.
398
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3 (D777)
9. Mount the Multi Bypass Tray on the Vacuum Feed LCIT ( x2: M4x6).
Align the holes at the front and rear of the Multi Bypass Tray with the joint pins on the Vacuum Feed
LCIT.
• The bypass unit weighs 20 kg (44 lb.). You may need assistance to set the bypass unit on top
of the Vacuum Feed LCIT.
• Fixing screws are provided with the Multi Bypass Tray.
It is necessary to replace the following parts of the Multi Bypass Tray with ones provided with the Multi
Bypass Attachment Kit in order to match the feed speed of the vacuum feed LCIT.
399
2. Installation
400
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3 (D777)
2. Remove the lift motor [A] with the bracket ( x3, x1).
3. Remove the transport motor fan [A] with the bracket ( x1, x1).
401
2. Installation
7. Disconnect the connectors from the bypass tray PCB [A] ( x8).
8. Loosen the six screws on the paper feed motor and paper transport motor to free the tension
of the timing belt ( x6).
402
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3 (D777)
10. Remove the timing belt [A] from the paper transport motor.
11. Remove the timing belt [B] from the paper feed motor.
403
2. Installation
13. Replace the pulley gear and timing pulley for the ones provided with the Multi Bypass
Attachment Kit (pulley gear [A], timing pulley [B]) ( x1 each).
14. Set the two timing belts: M134 [C] temporarily.
Timing belts: M134 are also provided with the Multi Bypass Attachment Kit.
404
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3 (D777)
• When re-attaching the lift motor, insert the pin [B] of the tray shaft into the dent [A] of the
coupling.
Moving the sensor shutter [C] while lifting the tray makes the tray shaft rotate. That makes
it easy to insert the pin into the dent.
405
2. Installation
406
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3 (D777)
4. Replace the timing pulley and timing belt for the ones provided with the Multi Bypass
Attachment Kit (timing pulley: transport [A], timing belt: M96 [B]) ( x1).
5. Re-attach the relay motor assembly and then attach the timing belt to the relay motor.
6. Fix the relay motor assembly ( x6).
7. Re-attach the harness bracket and harnesses.
1. At the rear, open the clamp to disconnect the three harness cables ( x1).
407
2. Installation
4. Locate the three connection points [A] on the Vacuum Feed LCIT (inside the tray), and then securely
connect the 3 harnesses ( x3).
Clamp [B] [C] are not used for this installation.
408
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3 (D777)
5. When you close the harnesses, make sure that the two lock bands are positioned as shown below.
Bypass Covers
1. Set the left cover [A] provided with the Multi Bypass Tray. Make sure that the claws are set
correctly in their holes.
409
2. Installation
3. Re-attach:
Front cover [A] ( x1 M4x8)
Rear cover [B] ( x2 M4x8)
1. Lift the rear left cover [A] of the Vacuum Feed LCIT slightly and remove it ( x6).
410
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3 (D777)
2. Lift the rear right cover [A] slightly and remove it ( x10).
411
2. Installation
3. Attach the stepping motor assembly [C] while attaching the timing belt: M140 [B] to the pulley [A]
and stepping motor ( x2: M4x8, x1).
• The stepping motor assembly, timing belt: M140 and fixing screws are provided with the
Multi Bypass Attachment Kit.
412
Multi Bypass Attachment Kit for Vacuum Feed LCIT Type S3 (D777)
2. Store the tab sheet fence [A] as shown. Also store the end fence [B] here if the customer does not
need to use it at this time.
1. Attach the decal (tray A) to the front of the unit as shown below.
413
2. Installation
Follow the procedures in the Vacuum Feed LCIT installation section to complete this installation.
• Docking (page 287 "Vacuum Feed LCIT RT5100 (D777)")
• Height adjustment (page 592 "Height and Level Adjustment")
414
Multi Bypass Banner Sheet Tray Type S3 (D517)
2 End fence 2
3 Joint Plate 2
4 Relay Tray 1
5 Extension Tray 1
6 Support Plate 1
RTB 38: Install these protective sheets when installing the Multi Bypass Banner
Sheet Tray Option
415
2. Installation
Installation
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedure.
1. Remove the screws from the banner sheet tray [A] and then separate the base tray [B] and cover
[C] ( x4).
3. Hang the two joint plates [A] (provided with this option) in the gap under the extension tray.
416
Multi Bypass Banner Sheet Tray Type S3 (D517)
4. Move each joint plate [A] under the base tray edges and then fix them to the base tray ( x1
each: M4x6).
Fixing screws are provided with this option.
5. Insert the cover [A] separated in step 1 between the extension tray and base tray, and then fix it
( x4: M4x6).
Fixing screws are provided with this option.
6. Pull the extension tray [A] and then hang it on screws as shown below.
417
2. Installation
7. Stand the end fences [A] (provided with this option) as shown below.
The end fences are held to the banner sheet tray by magnets.
418
Multi Bypass Banner Sheet Tray Type S3 (D517)
3. Fasten the relay tray together from the bottom with the screws provided with this option, so that it
does not come apart ( x2: M3x10).
5. Use the shift tray emergency stop switch of the finisher to lower the shift tray and then attach the
support plate [A] provided with this option.
Raise the shift tray by using the shift tray emergency stop switch after attaching the support plate.
419
2. Installation
• Insert the pins [A] of the support plate into the holes [B] of the shift tray.
SP Setting
After starting up the main machine, it is necessary to make sure the Multi Bypass Banner Sheet Tray is
recognized by using the following SP.
1. Enter the SP mode.
2. Change SP5-150-001 from [0] to [1].
3. Exit the SP mode.
4. Restart the main machine.
420
Buffer Pass Unit Type S3 (D795)
Check the quantity and condition of the accessories in the box against the following list:
1 Tapping Screws - M4 x 8 6
2 Leveling Shoes 4
5 Sheets 4
6 Sponge Strip 1
7 Power Cord 1
8 Ground Plate 1
421
2. Installation
Installation
• The unit must be connected to a power source that is close to the unit and easily accessible.
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedures.
• The buffer pass unit is unstable and can fall over easily. To avoid personal injury or damage to the
unit, use caution when you pull out the buffer pass unit drawer until the unit has been docked to the
main machine.
• The power cord that comes with the buffer pass unit is for use with this equipment only. Do not use it
with other appliances. Doing so could result in fire or electric shock.
422
Buffer Pass Unit Type S3 (D795)
Unpacking
423
2. Installation
1. Remove the right cover [A] of the buffer pass unit ( x6).
• This procedure describes how to attach two sheets to the entrance guide of the Buffer Unit. Check
the main machine and determine if the Decurler Unit option is installed.
• If the Decurler Unit option is installed, do not install the sheets. Re-attach the right cover, and
go to ‘Docking the Unit’.
424
Buffer Pass Unit Type S3 (D795)
• If the Decurler Unit is not installed, follow this procedure to attach two sheets to the entrance
guide of the Buffer Unit.
1. On the right side of the Buffer Unit, remove the entrance guide [A] ( x2).
2. One sheet is attached to the underside of the upper plate of the Buffer Unit entrance guide [A].
• Select one sheet and remove the tape.
• Position the sheet as shown and attach it to the underside of the upper plate.
3. One sheet is attached to the topside of the bottom plate of the Buffer Unit entrance guide [B].
• Select one sheet and remove the tape.
• Position the sheet as shown and attach it to the topside of the lower plate.
4. Re-attach the entrance guide, and then re-attach the right cover.
425
2. Installation
Sponge
1. Attach the sponge strip [A] (provided with this option) to the Buffer Pass Unit as shown in the
illustration below.
426
Buffer Pass Unit Type S3 (D795)
4. Push the buffer pass unit [A] against the main machine.
427
2. Installation
• If the Decurler Unit option is installed, adjust the height to match the bent part [A] of the
Decurler Unit with the indicated part [B] of the Buffer Pass Unit [B].
5. Push in the lock lever [A] and fasten it with the screw [B] just removed ( x 1).
6. Connect the I/F cable [A] of the buffer pass unit to the socket of the main machine.
428
Buffer Pass Unit Type S3 (D795)
• Work carefully! The unit is unstable with the drawer pulled out and can tip over easily before
it is docked to the main machine.
4. Clamp bracket [B] ( x 2).
5. Four shipping brackets [D] ( x 1 each).
429
2. Installation
1. Attach the docking bracket [A] (provided with the downstream peripheral) to the left side of the
buffer pass unit ( x4).
430
Buffer Pass Unit Type S3 (D795)
• Two sheets must be attached to the upper and lower plates on the entrance guide of the
downstream unit.
2. Remove the entrance guide of the downstream unit ( x2).
3. One sheet is attached to the underside of the upper plate of the downstream unit entrance guide
[A].
• Select one sheet and remove the tape.
• Position the sheet as shown and attach it to the underside of the upper plate.
4. One sheet is attached to the topside of the bottom plate of the downstream entrance guide [B].
• Select one sheet and remove the tape.
• Position the sheet as shown and attach it to the topside of the lower plate.
5. Re-attach the entrance guide, and then re-attach the right cover.
6. Re-attach the entrance guide to the downstream unit ( x2).
1. Connect the power cord [A] to the buffer pass unit and connect the other end of the cord to a
power outlet.
431
2. Installation
1. Set the leveling shoes and adjust the height of the unit. (page 592 "Height and Level Adjustment")
2. Load some B4 paper in the 2nd tray of the main machine, and make several copies.
3. Check paper skew and side-to-side registration and correct if necessary. (page 594 "Skew and
Side-to-Side Registration for Peripherals")
432
Cover Interposer Tray CI5030 (D738)
Check the quantity and condition of the accessories in the box against the following illustration and list.
1 Spacer 1
2 Front Door 1
3 Auxiliary Tray 1
6 Sponge Strip 1
7 Leveling Shoes 4
8 Joint Bracket 1
9 Screw (M4x8) 3
10 Screw (M3x8) 1
11 Screw (M3x6) 2
12 Screw (M4x8) 6
13 Shoulder Screw 2
433
2. Installation
Installation
• The unit must be connected to a power source that is close to the unit and easily accessible.
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedure.
Tapes
1. Remove all the tape and shipping materials from the tray unit [A].
2. Cover [B].
3. Remove all the tape and shipping materials from the transport unit [C].
4. Remove the tape and covers from both connectors [D].
434
Cover Interposer Tray CI5030 (D738)
5. Attach the accessory bracket [A] provided with the downstream unit ( x4) to the left side of the
transport unit.
6. Peel the tape off the sponge strip [A] and attach it to the right side of the transport unit.
7. Attach the relay guide plate [B] ( x2: M3x6).
435
2. Installation
- If the decurl unit is installed in the main machine, attach the guide plate marked “A” that is
provided with the decurl unit and attach screws to the inner holes (marked by the red circle).
Do not attach the relay guide plate provided with the cover interposer tray.
8. Remove the ground plate [C] from the bottom rail, turn it over, and then attach it at the same
location ( x2).
9. Attach the joint bracket [A] provided with this option to the upstream unit ( x4 M4x8).
436
Cover Interposer Tray CI5030 (D738)
10. Loosen the screws to unlock the casters, carefully move the unit to the side of the downstream unit,
and then push both casters under the unit.
• The unit is top heavy and can tip easily once the casters are unlocked and pushed under the
unit.
437
2. Installation
15. Remove the rear cover of the feed unit [A] ( x2).
• When you re-attach the cover, be sure that it engages correctly with the catch at [B].
16. While holding the feed unit by the handles [A] and [B], lower the unit onto the pins below.
438
Cover Interposer Tray CI5030 (D738)
17. Remove the front cover [A] ( x2), and then fasten the feed unit ( x2: M4x8).
439
2. Installation
19. Attach the front cover [A] to the front door [B] with “L” pins [C].
440
Cover Interposer Tray CI5030 (D738)
21. Connect the back of the feed unit ( x1 M4x8, [A] x5).
22. Attach the rear cover [B] ( x2).
• Check the harnesses and make sure that they are not pinched.
441
2. Installation
24. Set the auxiliary tray on the two shoulder screws [A], slide the tray up [B], and then fasten the tray
( x2: M4x8).
442
Cover Interposer Tray CI5030 (D738)
• Make sure that the unit is level with the main machine.
27. Connect the base of the cover interposer tray to the downstream unit.
443
2. Installation
28. Check paper skew and side-to-side registration and correct if necessary (page 594 "Skew and
Side-to-Side Registration for Peripherals").
444
Multi-Folding Unit FD5020 (D740)
Check the quantity and condition of the accessories in the box against the following illustration and list.
1. Joint Bracket 1
2. Paper Guide 1
4. Ground Plate 1
5. Screws M3x6 2
6. Screws M3x6 2
7. Screws M4x14 4
8. Leveling Shoes 5
9. Power Cord*1 1
*1 In China, do not use the power cord provided with this unit. Contact your supervisor and use the power cord
specified for use in China.
445
2. Installation
Installation
• The unit must be connected to a power source that is close to the unit and easily accessible.
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedures.
Tapes
1. Remove all tape and packing material from the front, left, rear, and right sides.
446
Multi-Folding Unit FD5020 (D740)
2. Peel the tape from the sponge strip [B] and attach the strip to the top right edge of the unit.
447
2. Installation
Ground Plate
1. Attach the ground plate [A] to the lower right edge of the unit ( x2 M3x6).
Docking
1. Fasten the joint bracket [A] to the left side of the upstream unit ( x4 M4x14).
448
Multi-Folding Unit FD5020 (D740)
• If you are docking to the main machine, you must first remove the plastic cap at the I/F cable
connection point.
449
2. Installation
• Do the remaining steps only if the Cover Interposer Tray will be installed.
9. Remove:
Rear upper cover [A] ( x4)
Rear lower cover [B] ( x3)
10. Re-attach the base bracket [B] of the cover interposer tray [A] in the opposite direction ( x3).
11. Connect the base bracket to the Multi-Folding Unit [C] ( x1).
450
Multi-Folding Unit FD5020 (D740)
Three parts must be removed before the tray unit of the cover interposer tray can be mounted on top of
the Multi Folding Unit.
1. Open the front door.
• The following parts require removal only if the upstream unit is the Cover Interposer Tray.
• These parts must be removed so that the tray unit of the Cover Interposer Tray will fit on top of
the Multi Folding Unit.
2. Remove:
Bracket [A] ( x1)
Cross-piece [B] ( x2)
Metal plate from the door [C] ( x2)
3. After removing [B] and [C], reattach [A].
451
2. Installation
Power Cord
1. Insert the power cord socket [A] into the power connection point.
• In China, do not use this power cord provided with this option. Contact your supervisor and
use the power cord specified for use in China.
452
Multi-Folding Unit FD5020 (D740)
2. Place a level on the top of the unit and then adjust the height so that the unit is level left-to-right and
front-to-back with leveling shoes.
3. Load some B4 paper in the 2nd tray of the main machine, and make several copies.
4. Check paper skew and side-to-side registration and correct if necessary (page 594 "Skew and
Side-to-Side Registration for Peripherals").
5. Peel the tape from the accessory sheet strip.
6. Attach the sheet aligned along the edge of the paper guide of the downstream unit.
• The gap between the sheet and the edge should be within 2 mm at the inside [A].
• The gap between the sheet and edge should be within 1 mm at the outside [B].
453
2. Installation
1. Raise the auxiliary tray [A] or pull out the flexible page depressor [B] when required.
• The auxiliary tray [A] keeps Z-folded paper (FM1) flat in the tray so that the trailing edges do
not trigger an early tray full alert in the top tray.
• The flexible page depressor [B] prevents folded paper (especially FM3 Letter Fold-out sheets)
from opening out and triggering an early tray full alert in the top tray.
Always observe the following points when moving the Multi-Folding unit.
• To prevent damage to the connection brackets, never attempt to move or change the position of the
system with the downstream peripheral connected.
454
Multi-Folding Unit FD5020 (D740)
455
2. Installation
1. Temperature Range
• Allowed: 10°C to 32°C (50°F to 90°F)
• Recommended: 15°C to 25°C (59°F to 77°F) Rh 50%
2. Humidity Range:
• Allowed: 15% to 80% Rh
• Recommended: 30% to 70%
3. Ambient Illumination: Less than 1,500 lux (do not expose to direct sunlight or strong light.)
4. Ventilation: Air must be replaced a minimum of 3 times per hour
5. Ambient Dust: Less than 0.10 mg/m3
6. If the installation area has air-conditioners or heaters, put the finisher in a location that agrees with
these conditions:
• Where there are no sudden temperature changes from low to high, or high to low.
• Where it will not be directly exposed to cool air from an air conditioner in the summer.
• Where it will not be directly exposed to reflected heat from a heater in the winter
7. Do not put the finisher where it will be exposed to corrosive gases.
456
Ring Binder RB5020 (D737)
8. Put the finisher on a strong and level surface. The front and rear of the machine must be less than 5
mm (0.2") away from level.
9. Do not put the finisher where there could be strong vibrations.
10. Do not connect the finisher to a power supply shared with other electrical devices.
11. The machine generates a strong electromagnetic field. This can cause interference with radio or
television reception.
Machine Level
The minimum clearances at the front and back are the same as the host machine.
Power Supply
Accessories
Check each accessory against the list below to make sure that you have everything.
1 Docking Bracket 1
457
2. Installation
3 Sponge Strip 1
4 Power Cord 1
5 Ring Opener 1
9 Leveling Shoes 4
458
Ring Binder RB5020 (D737)
• To prevent bending or breaking the top cover, never lift the unit by its top cover [A]. Always raise
the unit from the base [B].
Installation Procedure
• The unit must be connected to a power source that is close to the unit and easily accessible.
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedure.
1. Remove all visible tapes, cushion, two accessory boxes, and wrapping material attached to the
outside of the unit.
2. Remove:
Brace [A] x1 ( x4)
Brace [B] x1 ( x4)
• Do not discard these braces. They must be reattached to the unit before it is moved or shipped
to another location.
459
2. Installation
6. Pull the binder unit [A] out of the unit until it stops.
7. Remove the tape [B] on top of the unit.
8. Pull down the ring cartridge handle and cover [C].
9. Pull the ring cartridge out and remove the cushion [D].
460
Ring Binder RB5020 (D737)
461
2. Installation
3. Remove the tape from the back of the sponge strip [C].
4. Attach the sponge strip to the top edge [D] of the unit as shown below.
462
Ring Binder RB5020 (D737)
463
2. Installation
1. Set the four leveling shoes under the feet of the unit.
2. Open the right front door and left front door.
3. Place a level on the frame.
4. Use a wrench to turn the nut at each foot until the machine is level (page 592 "Height and Level
Adjustment").
464
Ring Binder RB5020 (D737)
• The breaker switch is at the bottom of the left rear corner near the power cord. When it is set
to the right, you should see a straight line (-).
3. Connect the power cord to the finisher, and then connect the other end to a power supply outlet.
4. Use the sharp point of a pen [B] or similar tool to push in the breaker switch until it snaps to the off
position. (You should see "0".)
465
2. Installation
At installation you must confirm that the paper is exiting the ring binder correctly and do the necessary
correction if required. There are two checks:
• The paper should be centered in the paper path.
• The paper should feed straight out of the ring binder.
466
Ring Binder RB5020 (D737)
3. Enter the SP mode and temporarily disable side-to-side registration control in the main machine (SP
1206-001).
4. Execute a run by feeding paper (A4 or LT) from Tray 2 of the host machine (punching only, no ring
binding).
5. During the run, each sheet of paper briefly protrudes about 5 to 10 mm before it switches back into
the ring binder and feeds to the punch unit, as shown below.
• There are two scales on the left side of the ring binder below the paper exit.
• The rear scale [A] is for LT-size paper and the front scale [B] is for A4-size paper. Be sure to
read the correct scale for the paper size in use.
6. Check the position of the paper on the scale to determine if the paper is centered.
• Read the rear scale for LT-size paper and the front scale for A4-size paper.
• The scale lines are spaced 2 mm apart.
• The edges of the paper should be at the center line and not deviate more than ±2 mm.
7. If the edge of the paper is on the scale at the center [A], no adjustment is required.
-or-
If the edge of the paper is ±2 mm off the center line on the scale, adjustment is required. Do the
procedure in the next section.
467
2. Installation
[B] Leading/trailing edges offset to the rear more than 2 mm. Adjustment required.
[C] Leading/trailing edges offset to the front more than 2 mm. Adjustment required.
468
Ring Binder RB5020 (D737)
469
2. Installation
5. Check the position of the paper on the scale to determine if the paper skews as it exits.
• Read the rear scale for DLT-size paper and front scale for A3-size paper.
• The scale lines are spaced 2 mm apart.
• The paper must not deviate more than ±2 mm on the scale.
[B] Trailing edge skew to the front, total skew more than ±2 mm. Adjustment required.
470
Ring Binder RB5020 (D737)
[C] Trailing edge skew to the rear, total skew more than ±2 mm. Adjustment required.
Correcting Skew
1. Disconnect the ring binder from the upstream unit.
2. Remove the spacers [A] from the right side of the ring binder at the base ( x2).
3. On the docking bracket attached to the upstream unit, loosen the screws.
4. Insert a spacer and tighten the screws.
If the trailing edge is skewing toward the front of the machine, insert a spacer [A] under the rear
end of the bracket and tighten the screws.
-or-
If the trailing edge is skewing toward the rear of the machine, insert a spacer [B] under the front
end of the bracket and tighten the screws.
471
2. Installation
5. To another run to check the adjustment. If skew is still present, insert another spacer.
After Installation
• Always grip handle Mc8 when pulling out or pushing in the binder unit.
• Never touch any other surface of the binder unit when it is moving on its rails.
• To avoid injury to the fingers, never push on the top of the binder unit to slide it back into the finisher
as shown below.
472
Ring Binder RB5020 (D737)
• Never store paper, extra rings, manuals or any other material below the output tray. Obstacles in
this area (shown in red in the illustration below) will interfere with the raising and lowering of the
tray and cause an error.
473
2. Installation
There are no accessories provided in the bookbinder box. The required accessories are provided with
the relay unit and inserter unit.
Bookbinder Installation
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedure.
The bookbinder contains many large moving parts. Braces, cushions, and orange tape are attached
inside and outside the bookbinder to immobilize and protect the working parts during handling and
shipping.
Large red warning tags are attached with ribbons to braces, cushions, and screws that must be removed
at installation. However, these items must not be discarded. Some braces must be reinstalled if the
machine needs to be moved to a new location. Due to the large number of braces that must be retained
(there are over 20), they should be marked for future reference as they are removed.
Here are some simple rules to follow during removal of the braces, cushions, and screws:
• Use a marker with indelible ink to mark each item or its tag as instructed when it is removed from
the bookbinder. This will make it easier for the service technician to identify the brace for
reinstallation. This will also help you to confirm that everything has been removed from inside the
machine.
• After removing a brace, set the screws in the correct holes and tape them in place. This will make it
easier to find the correct screws for reinstallation.
• The red warning tags must remain attached by the ribbons to the braces, cushions, and screws. If
they are reattached before moving the machine, they will serve as reminders of the items that must
be removed after the machine has been moved to the new location.
• Remove the orange tape carefully and save as much of it as possible.
• The actual color of the new Ring Binder is much darker that the older Ring Binder that appears in
the photographs of this section. The installation instructions are the same.
474
Perfect Binder GB5010 (D736)
• The bookbinder weighs 316 kg (695 lb.). At least four service technicians are required to unload
the bookbinder from its pallet.
• You will need a manual forklift to position the pallet for unloading.
475
2. Installation
• Collapsible metal handles are provided on the right and left side of the bookbinder.
• To avoid physical injury, always use these handles to lift either the right or the left side of the
bookbinder.
• Never attempt to raise the left or right side of the bookbinder alone. Two people, one on each
handle, should lift one side together.
5. Position one person at the left to prevent the bookbinder from tipping over.
6. On the right [A], have two people use the handles to lift the machine, while another person
removes the Styrofoam block and then pulls the plastic cover under the machine to the left as far as
possible.
476
Perfect Binder GB5010 (D736)
7. Position one person at the right to prevent the bookbinder from tipping over.
8. On the left [B], have two people use the handles to lift while another removes the Styrofoam block
and the plastic cover together.
477
2. Installation
• As the bookbinder is being pulled off the pallet, never step across either of the ramps and
place your foot in the area between the ramps [C].
12. With one person [D] behind the bookbinder gently pushing, and two people in front pulling the
bookbinder by the handles [E], slowly move the bookbinder down the ramps.
13. Once the bookbinder [A] is off the pallet, it can be pushed or rotated on its casters.
14. Remove the nail from each ramp and reattach the ramps [B] and [C] to the pallet.
15. Tape the nails [D] to the pallet.
478
Perfect Binder GB5010 (D736)
• Braces, cushions, and screws removed from the machine for installation should be retained for
reinstallation in the event that the bookbinder must be shipped to a new location.
1. Remove all strips of tape and packing from the front and top.
479
2. Installation
2. Tape [A]
3. Pull out the glue supply drawer [B] and remove long tape [C].
480
Perfect Binder GB5010 (D736)
Left Side
Left Side
481
2. Installation
8. At the rear, remove all tape (as shown below) from the back, top, power cord and interface cable.
Rear
482
Perfect Binder GB5010 (D736)
10. Mark the removed large brace "I" and mark the removed small brace "H".
Left Side
483
2. Installation
• Pulling on the strips of tape without cutting them could damage the roller shaft.
Front: Top
484
Perfect Binder GB5010 (D736)
Rear
485
2. Installation
4. Remove:
[A] Brace, tag ( x2)
[B] Brace, tag ( x4)
[C] Brace, tag ( x4). (These four screws are tagged with wire.)
486
Perfect Binder GB5010 (D736)
6. Open the right front door [A] then left front door [B].
Front
7. On the left door [A], remove the top hinge [B] and bottom hinge [C].
• While holding the left front door with one hand, behind the top hinge [B], push the black lever
[1] in the direction of the arrow to release the top hinge.
• Swing the top hinge [2] out slightly.
• While still supporting the left door with one hand, repeat the procedure to remove the bottom
hinge [C] and then remove the left door [A].
487
2. Installation
8. Repeat Step 7 to remove the top hinge [A] and bottom hinge [B] then remove the right front door
[C]. (You may have to lower lever Mk11 so you can remove the right door.)
9. Remove the strips of tape, and cushions from the jam release levers (x5):[A] Mk7, Mk8/ [B]
Mk12/ [C] Mk13, Mk14
488
Perfect Binder GB5010 (D736)
11. Remove the screws of the upper inner cover on the left side [A] and right side [B] ( x6).
12. Release jam release levers [C] and [D], then hold them in the released position as you remove the
upper inner cover.
489
2. Installation
13. At the left rear corner, push the book stack release lever [A] completely to the right to release the
book stacking tray.
Rear
14. Pull out the book stacking tray [A] and trimmings box [B] together.
15. Remove the strips of tape and cushions shown below.
490
Perfect Binder GB5010 (D736)
Front
16. Remove:
[A] Tape, cushion
[B] Jam clear knob Mk10.
17. Remove the screws of the lower inner cover [A] ( x7).
18. Raise the jam clear levers [B] and [C] as you remove the cover [A].
19. Return the jam clear levers [B] and [C] to their original positions.
491
2. Installation
1. Remove the strips of tape and cushions from the horizontal transport unit at the left [A], right [B],
and center [C].
492
Perfect Binder GB5010 (D736)
Front
493
2. Installation
• First, at the front, rotate the grip motor pulley [A] counter-clockwise about 3 mm to release the
pressure on the cushion.
Front
• Second, at the rear, manually rotate the grip motor pulley [A] counter-clockwise about 3 mm
to release the pressure on the cushion.
494
Perfect Binder GB5010 (D736)
• To prevent changing the correct value (15 mm), do not make this gap wider than 18
mm.
Rear
495
2. Installation
Front
8. Rotate knob [A] in the direction of the arrow to raise the grip unit until the actuator [B] reaches
sensor[C].
496
Perfect Binder GB5010 (D736)
Rear
9. Push up the right side of the timing belt [A] to rotate the gear counter-clockwise until the actuator [B]
reaches sensor [C].
Rear
497
2. Installation
Front
12. Lift and push Mk7 [A] to the left and remove the tape and cushion [B].
498
Perfect Binder GB5010 (D736)
499
2. Installation
18. Label the small cushions "B" and the large cushions "C".
Right Side
500
Perfect Binder GB5010 (D736)
Right Side
2. Remove:
[A] Brace, tag ( x3)
[B] Brace, tag ( x3)
501
2. Installation
4. Remove:
[A] Brace, tag ( x2)
[B] Brace, tag ( x2)
[C] Long tapes
502
Perfect Binder GB5010 (D736)
Front
503
2. Installation
• Cushion [B] (shown in the previous illustration) is firmly clamped in place and must be
released before it can be removed.
8. To remove cushion [B]:
• Left flat panel [A] ( x4)
504
Perfect Binder GB5010 (D736)
Left Side
505
2. Installation
• Behind the brace [A] near the carrying handle [B], rotate the white knob [C] to release the
clamped cushion. (One full rotation should be enough to release the cushion.)
506
Perfect Binder GB5010 (D736)
• Cushion [A]
Front
1. Pull out the book stacking delivery tray trimmings box drawer.
2. Remove:
[A] Tape, tag
507
2. Installation
1. Visually inspect the machine and confirm that all braces, screws, and cushions with red tags have
been removed and marked for storage.
508
Perfect Binder GB5010 (D736)
Braces
A Brace A 1
B Brace B 1
C Brace C 1
D Brace D 2
E Brace E 1
F Brace F 1
G Brace G 1
H Brace H 6
I Brace I 1
509
2. Installation
J Brace J 2
Screws
1 Step Screw 1
2 Plastic-head Screw 1
Cushions
510
Perfect Binder GB5010 (D736)
A Cushion A (Long) 1
B Cushions B (Short) 2
C Cushions C (Long) 2
2. All of these items should be retained. Some of these items must be reattached if the bookbinder is
moved to a new location. For more details, please refer to "Setting the Bookbinder for Moving".
Check List
511
2. Installation
512
Perfect Binder GB5010 (D736)
• To protect the boards from damage due to accidental short circuiting as result of contact with
a metal tool, the rear lower cover should never remain off longer than necessary.
Refer to page 524 "Transit Pass Unit for Perfect Binder Type S1 (D736)"
513
2. Installation
4. Use the scoop [A] to fill the bin with glue pellets as far as the load limit marks on both sides of the
drawer.
514
Perfect Binder GB5010 (D736)
Exercise precaution when choosing a location for storing the glue pellets.
• Store the pellets where they will not be exposed to direct sunlight.
• The storage location should be within this temperature range: -20°C to 40°C.
• Never expose pellets to direct flame.
• Keep the pellets out of the reach of small children. If pellets are accidentally ingested, contact a
physician immediately.
• Never dispose of pellets by incinerating them. Obey local laws and regulations that restrict
disposal of such items.
When using the glue pellets:
• Use only glue pellets recommended for use with this bookbinder.
• Before the start of a job, press the glue warm-up button on the right front corner of the bookbinder
to start heating the glue.
515
2. Installation
• Never fill the glue pellet supply drawer higher than the load limit marks shown on both sides of the
drawer.
6. Reset the switch to the "|" (ON) position for normal operation.
516
Perfect Binder GB5010 (D736)
• The bookbinder will not turn on if the breaker switch is not reset to the "|" position.
Final Check
1. Connect the power cord of the main machine to its power source.
2. Connect the power cord of the bookbinder to its power source.
3. Turn on the main machine.
Do this procedure to move the internal units to their home positions before moving the machine.
• This procedure must be done before reattaching any braces to the perfect binder.
1. Switch the host machine off.
2. Open the right and left front door.
3. Close the right door.
4. Insert piece of cardboard or folded piece of paper into the slot [1] of the left door switch.
517
2. Installation
518
Perfect Binder GB5010 (D736)
• Each push on the [PSW1] moves a unit to its shipping position (see table below).
• After each push LED2 flashes until the task has been completed. Wait for LED2 to go off
before you press [PSW1] again.
3 Moves the trimmings buffer into the machine. Trimmings Unit Cutter
6 Retracts the right and left cover path guide plates. Cover Unit
7 Opens the spine fold plate (movable side only) Cover Unit
8 Closes the right and left cover path guide plates. Cover Unit
519
2. Installation
• All three LEDs on the Service Board light after all units have been moved to their shipping
positions.
10. Set all the SW1 and SW2 DIP SWs to the down positions.
11. Switch off the host machine.
12. After moving the machine to its new location:
• Remove any shipping brackets that have been reattached.
• Connect and turn on the book binder. The internal units will automatically move to their start
positions.
Same Floor
If the bookbinder will be moved to another location on the same floor where there are few bumps or
ridges (cable protectors, for example), reattach the braces at two locations to stabilize the gluing unit
and sub grip unit.
Gluing Unit
520
Perfect Binder GB5010 (D736)
Brace Quantity
Brace Quantity
If the bookbinder will be moved by elevator to a different floor in the same building attach the braces to
stabilize the gluing unit, sub grip unit (described above) and the two additional locations described
below.
521
2. Installation
Brace Quantity
522
Perfect Binder GB5010 (D736)
Brace Quantity
Follow the installation instructions in reverse and reattach as many of the braces and cushions as
possible.
• Use the Service Board DIP SWs to set the components inside the machine to their correct moving
positions before you reattach any braces. (See procedure above.)
• Make sure the braces are fastened with their screws and clearly marked for removal with the
original red tags (or improvised tags).
• Do not turn on the bookbinder until you have confirmed that all braces have been removed.
• The book binder is extremely heavy. At least four persons will be needed to move the bookbinder
onto its pallet.
523
2. Installation
2. Ground Plate 1
7. Screws 28
524
Transit Pass Unit for Perfect Binder Type S1 (D736)
525
2. Installation
2. On the right side of the Perfect Binder [A], lower the relay unit [B] onto the two shoulder screws
(front and rear).
3. Confirm that the slots on the left side of the relay unit are both hooked correctly on the heads of the
shoulder screws [A] and [B].
526
Transit Pass Unit for Perfect Binder Type S1 (D736)
4. Use the accessory screws (long, knurled heads) to fasten the relay unit to the side of the Perfect
Binder ( x4).
5. Route the two relay unit harnesses through the grommet and hole [A].
6. Attach the harnesses at [B] below.
527
2. Installation
528
Transit Pass Unit for Perfect Binder Type S1 (D736)
10. At the left rear corner of the Perfect Binder, attach the cover [A] ( x6).
529
2. Installation
11. Attach the joint bracket provided with this option to the upstream unit.
[A] Left joint bracket ("L") ( x2)
[B] Right joint bracket ("R") ( x2)
530
Transit Pass Unit for Perfect Binder Type S1 (D736)
And then attach the guide plate marked “A” that is provided with the decurl unit and attach
removed screws to the inner holes (marked by the red circle).
15. Slowly push the Perfect Binder against the side of the upstream unit.
531
2. Installation
16. Push in lock bar [A] to raise it and lock it in the cutouts of the joint brackets attached to the upstream
unit.
17. Reattach screw [B] to fasten the lock bar in the raised position.
18. Remove the brace [A] from the right front door of the Perfect Binder. ( x1)
19. Remove wrench [B].
20. Place a shoe [A] under the stoppers at each corner of the Perfect Binder.
21. Use your fingers (or the wrench) to turn the nut in the direction of the arrow until the nut stops on top
of the shoe.
532
Transit Pass Unit for Perfect Binder Type S1 (D736)
22. At each corner use the wrench [A] to turn the nut in the direction of the arrow to raise the
bookbinder [B] until the caster [C] raises off the floor.
23. Place a level on the top edge of the front and right edge of the machine to confirm that the Perfect
Binder is level.
24. Adjust the corner stoppers until the machine is level.
25. Connect the Perfect Binder interface cable to the upstream unit.
533
2. Installation
4. Raise the breaker switch [B] so you can see the "|" under the switch. This is the ON position.
(Ignore this step if the breaker switch is already at the "|" position.)
5. Use the tip of a small screwdriver to push the breaker test button [C].
The breaker switch should flip to the "O" (OFF) position. This indicates that the breaker switch is
operating normally.
If the breaker switch does not flip to the "O" position, the switch must be replaced.
6. Reset the switch to the "|" (ON) position for normal operation.
• The bookbinder will not turn on if the breaker switch is not reset to the "|" position.
534
High Capacity Stacker SK5030 (D776)
Check the quantity and condition of the accessories in the box against the following lists and illustrations.
1 Power Cord*1 1
2 Leveling Shoes 4
3 Ground Plate 1
6 Joint Bracket 1
7 Sponge Strip 1
8 Paper Guide 1
9 Screw M4x8 2
10 Screw M3x6 4
11 Screw M4x6 2
12 Screw M4x14 4
*1 In China, do not use this power cord provided with this option. Contact your supervisor and use the power
cord specified for use in China.
535
2. Installation
1 Paper Tray 1
4 Screw M4x14 2
5 Screws M10x25 2
536
High Capacity Stacker SK5030 (D776)
Installation
• The unit must be connected to a power source that is close to the unit and easily accessible.
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedure.
Shipping Tapes
1. Remove all visible tape from the front [A] and back [B].
2. Open the front panel [A] and remove all visible tapes.
3. Open the front door [B] and remove all visible tapes.
537
2. Installation
1. Remove the tape from the sponge strip [A] and attach the strip to the top right edge of the unit.
• The sponge strip closes the gap between the High Capacity Stacker and the upstream unit to
prevent paper or other objects from falling between the units.
2. Attach the paper guide [A] to the right side of the unit ( x2: M3x6).
538
High Capacity Stacker SK5030 (D776)
- If the decurl unit is installed in the main machine, attach the guide plate marked “C” that is
provided with the decurl unit. Do not attach the paper guide provided with the high capacity
stacker.
3. Attach the ground plate [A] to the bottom right edge of the unit ( x2: M4x6).
539
2. Installation
Docking: Upstream
1. Fasten the joint bracket [A] to the upstream unit ( x4: M4x14).
4. At the front right corner, remove the screw of the lock bar [A] ( x1). Keep this screw.
5. Pull the lock bar toward you until it stops.
540
High Capacity Stacker SK5030 (D776)
6. Slowly push the unit [B] against the left side of the upstream unit (or main machine) so that the lock
bar is directly and squarely under the arms of the joint bracket [C].
7. Push the lock bar in completely so that it slides up into the notches in the arms on both ends of the
joint bracket.
8. Fasten the lock bar by re-attaching the screw removed in Step 4. ( x1).
9. Attach the I/F cable [D] to the upstream unit (or main machine).
• When docking the high capacity stacker to the cover interposer tray CI5030:
- Re-attach the base bracket [B] of the cover interposer tray [A] in the opposite direction and then
connect it to the high capacity stacker [C].
- Remove the rear lower cover of the high capacity stacker to tighten the base bracket screw.
541
2. Installation
Lock Hasps
Height Adjustment
542
High Capacity Stacker SK5030 (D776)
1. Connect the power cord [A] to the right rear lower side of the unit.
• In China, do not use this power cord provided with this option. Contact your supervisor and
use the power cord specified for use in China.
2. Set the leveling shoes and adjust the height of the unit. (page 592 "Height and Level Adjustment")
3. Load some B4 paper in the 2nd tray of the main machine, and make several copies.
4. Check paper skew and side-to-side registration and correct if necessary. (page 594 "Skew and
Side-to-Side Registration for Peripherals")
543
2. Installation
Docking: Downstream
1. Align the studs on the tray cart base [A] with the holes in the brackets of the paper tray [B].
2. Set the holes over the studs.
3. Set the paper press lever [A] into the recessed cut-out of the paper tray.
544
High Capacity Stacker SK5030 (D776)
4. Insert the ends of the tray cart handle [A] into the handle holes. One end of the handle passes
through the paper press lever on the paper tray.
545
2. Installation
7. Raise the paper tray and then tighten the screws on the handle bases ( x 1 each, M4x14).
546
High Capacity Stacker SK5030 (D776)
547
2. Installation
Accessories
Check the quantity and condition of the accessories in the box against the following illustration and list.
5 Leveling Shoes 4
6 Ground Plate 1
7 Power Cord*1 1
8 Joint Bracket 1
9 Sponge Strip 1
10 Paper Guide 1
12 Shift Tray 1
*1 In China, do not use this power cord provided with this unit's accessories. Contact your supervisor and use the
power cord specified for use in China.
548
Booklet Finisher SR5060 (D734)/Finisher SR5050 (D735)
14 Front Cover 1
15 Rear Cover 1
16 Screw M4x14 2
17 Screw M3x8 2
549
2. Installation
Installation
• The unit must be connected to a power source that is close to the unit and easily accessible.
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedure.
• The shipping plates prevent the staple unit from moving during transport. The plates should be kept
and re-attached before the unit is transported to another location.
1. Remove all tape and packing material from the external coves.
550
Booklet Finisher SR5060 (D734)/Finisher SR5050 (D735)
• This procedure relieves stress on the rails of the stacker/stapler unit when it is pulled out of the
machine. If the casters come off the floor after the height adjustment of finisher, adjust the
height of caster. Otherwise, guide rail might be strained when you pull out the stacker/stapler
unit.
7. Slowly, pull the stacker/stapler unit out until it stops.
8. Remove all visible tape and packing materials.
551
2. Installation
10. At the bottom front [A], remove plate, wire, and tag ( x2). Slide the plate out.
552
Booklet Finisher SR5060 (D734)/Finisher SR5050 (D735)
• Do not remove screw [B]. Do not loosen it also. This is a step screw that holds other brackets in
place. Screw [B] must remain in the unit.
553
2. Installation
554
Booklet Finisher SR5060 (D734)/Finisher SR5050 (D735)
Ground Plate
1. Attach the ground plate [A] to the bottom right edge of the unit ( x2 M3x6).
555
2. Installation
Sponge Strips
Paper Guide
556
Booklet Finisher SR5060 (D734)/Finisher SR5050 (D735)
Shift Tray
1. Attach the shift tray to the left side of the unit ( x4 M3x8).
557
2. Installation
2. Align the edge of the plate on the tray with the slot on the side of the finisher, and then rotate the
finisher up against the side of the machine.
558
Booklet Finisher SR5060 (D734)/Finisher SR5050 (D735)
3. Make sure that the tabs at the rear [A] and front [B] are inserted in the slots.
5. Fasten the bottom of the tray at the rear [A] and front [B] ( x2 M4x14).
559
2. Installation
6. Set the tab of the front tray cover [A] into the hole of the tray frame.
7. Fasten the cover at the bottom [B] ( x1 M3x8).
8. Set the tab of the rear tray cover [A] into the hole of the tray frame.
9. Fasten the cover at the bottom [B] ( x1 M3x8).
560
Booklet Finisher SR5060 (D734)/Finisher SR5050 (D735)
Docking
1. Fasten the joint bracket at rear [A] and front [B] to the upstream unit ( x4 M4x14).
561
2. Installation
7. Check the height of the finisher against the side of the machine. If the finisher is not at the same
height as the machine, raise or lower the feet [A] with the accessory wrench.
562
Booklet Finisher SR5060 (D734)/Finisher SR5050 (D735)
10. Push the finisher closer to the side of the upstream unit, and then once again confirm that the height
of the finisher entrance still matches the height of the upstream unit exit.
11. If the exit and entrance are not at the same height, adjust the height of the finisher.
12. Push the finisher against the side of the upstream unit.
13. Push the lock bar in completely so that it slides up into the notches in the arms on both ends of the
joint bracket.
14. Fasten the lock bar by re-attaching the screw removed in Step 3. ( x1)
15. Remove:
Rear upper cover [A] (Capsx2, x5)
Rear lower cover [B] ( x4)
563
2. Installation
Auxiliary Tray
564
Booklet Finisher SR5060 (D734)/Finisher SR5050 (D735)
• In China, do not use this power cord provided with this unit's accessories. Contact your
supervisor and use the power cord specified for use in China.
2. Check the height of the finisher against the height of the machine, and then adjust the height of the
finisher if necessary.
3. Load some B4 paper in the 2nd tray of the main machine, and make several copies.
4. Check paper skew and side-to-side registration and correct if necessary (page 594 "Skew and
Side-to-Side Registration for Peripherals").
Accessories
Check the quantity and condition of the accessories in the box against the following illustration and list.
3 Punch Unit 1
4 Punch-out Hopper 1
7 Harness: Long 1
9 Screws M3x6 9
10 Step Screw 1
11 Spring 1
565
2. Installation
Installation
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedure.
566
Booklet Finisher SR5060 (D734)/Finisher SR5050 (D735)
567
2. Installation
568
Booklet Finisher SR5060 (D734)/Finisher SR5050 (D735)
569
2. Installation
16. Attach the punch mechanism [A] to the rails of the punch unit ( x1: M3x6).
• If you are installing the punch unit for Europe [1], connect the harness [B] ( x1, x2).
• The punch unit for North America [2] has no punch switching motor, so this harness is not
required.
570
Booklet Finisher SR5060 (D734)/Finisher SR5050 (D735)
17. At the front, insert the punch unit [A] into the finisher and fasten it ( x4: M3x6).
18. Remove the shoulder screw with red tag [B], and detach the tag and wire.
19. After removing the screw from hole , re-attach it at hole .
20. At the front, slide the punch-out hopper [A] into the finisher.
571
2. Installation
21. Route the harnesses from the CIS unit [A] through the hole.
22. Connect the harnesses at and ( x2).
23. If you are installing the punch unit for Scandinavia, fasten the extra connector (not used) at (
x1).
572
Booklet Finisher SR5060 (D734)/Finisher SR5050 (D735)
27. Fasten the connectors to the punch unit PCB [A] ( x4).
573
2. Installation
574
Booklet Finisher SR5060 (D734)/Finisher SR5050 (D735)
• To prevent damage to the connection brackets, never attempt to move or change the position of the
system with the LCIT, the finisher (or any other downstream peripheral) connected.
1. Turn the system off.
• Press the main power switch on the left corner of the main machine to turn the machine off.
• The power-down alert message appears on the operation panel. Wait for the operation panel
to go off.
• Switch off the AC power switch.
2. Unplug the main machine from the power source.
• Grip the head of the plug firmly, and then pull it out.
• Never pull on the cord.
3. Disconnect the finisher I/F cord from the upstream unit (or main machine).
4. Make sure that the front door of the finisher is closed.
5. Loosen the screws of the caster cover ( x2).
6. Push the caster up until it stops and is not touching the floor.
7. Tighten the caster cover screws.
• This prevents the caster from snagging on a carpet or door jam when the finisher is pushed
along the floor.
• After the finisher has been moved to its new location, lower the caster again and tighten the
screws.
575
2. Installation
576
Trimmer Unit TR5040 (D520)
• The Trimmer Unit can be installed only with the Booklet Finisher SR5060 (D734) (not the Finisher
SR5050 (D735)).
Accessories
Check the quantity and condition of the accessories in the box against the following illustration and list.
1 Output Tray*1 1
4 Ground Plate 1
5 Sponges 2
8 Leveling Shoes 4
9 Power Cord 1
- Cable Tie 5
*1 Screws (x2) for the output tray are attached to the left side of the unit.
577
2. Installation
Installation
• The unit must be connected to a power source that is close to the unit and easily accessible.
• Make sure that the main power switch and AC power switch of the main machine are turned OFF
and that its power cord is disconnected before doing the following procedure.
1. Remove the tape on the right side to free the I/F cable [A].
2. Remove the tape from the left side [B].
578
Trimmer Unit TR5040 (D520)
• Keep the stopper plate. It should be re-installed before transporting the unit to a new location.
Output Tray
579
2. Installation
• Do not remove this sheet [C] of paper before connecting the output tray to the trimmer unit.
Ground Plate
1. Attach the ground plate [A] to the right bottom edge ( x2 M3x6).
580
Trimmer Unit TR5040 (D520)
4. Remove the booklet tray from the left side of the finisher (For details, please refer to the Field
Service Manual for the Booklet Finisher SR5060).
RTB 35: Step added between steps 4 and 5
5. Insert the tray harness into the finisher.
581
2. Installation
Docking
1. Attach:
Left joint bracket, marked "L" [A] ( x2, M4x10)
Right joint bracket, marked "R" [B] ( x2, M4x10)
2. Peel the tape from the back of the sponges and attach sponges and .
582
Trimmer Unit TR5040 (D520)
8. At the rear, pull the lock bar [B] toward you so that it slides up into the notches in the arms of the
joint brackets.
9. Fasten the lock bar by re-attaching the screw removed in Step 5. ( x1).
10. Connect the unit I/F cable [D] to the finisher.
11. Connect the plug of the power cord to the power source.
1. Set the leveling shoes and adjust the height of the unit. (page 592 "Height and Level Adjustment")
583
2. Installation
2. Load some B4 paper in the 2nd tray of the main machine, and make several copies.
3. Check paper skew and side-to-side registration and correct if necessary. (page 594 "Skew and
Side-to-Side Registration for Peripherals")
584
Optional Counter Interface Unit Type A (B870)
Check the quantity and condition of the accessories in the box against the following list.
2 Harness 1
4 Standoff 4
5 Harness Clamp 1
6 Band 1
Installation
• Make sure that the main power switch and AC power switch of the main machine is turned off and
that its power cord is disconnected before doing the following procedure.
585
2. Installation
1. On the open side of the controller box [A], remove two screws ( x2).
2. On the hinged side of the controller box, remove three screws ( x3).
586
Optional Counter Interface Unit Type A (B870)
5. Install the interface board [A] onto the controller box ( x4: M3×6)
6. Use the tip of a small screw driver to remove the four screw covers on the top of the controller box
top cover [A].
587
2. Installation
8. Use a knife or a pair of nippers to remove the square knock-out [A] from the controller box top
cover.
9. Pass the key card cable through the hole where you removed the knock-out.
10. Route the cable and fasten it with the three clamps on the controller box ( x3).
588
Optional Counter Interface Unit Type A (B870)
11. Connect the harnesses of the key card cable to the interface board and fasten the ground wire with
a screw ( x2, x1).
For RK mode
1. Connect the harness [A] of the controller box to the connector CN3 on the interface board
( x1).
589
2. Installation
3. Connect the accessory harness (6 pins) [A] to the connector CN580 on the IPU [A] ( x1).
4. Route the accessory harness [A] through the gap [B] and connect the other end of the harness
to the connector CN1 on the interface board ( x1, x3).
590
Optional Counter Interface Unit Type A (B870)
591
2. Installation
Common Adjustments
Height and Level Adjustment
• The main machine should be installed first and adjusted to level front-to-back, and side-to-side.
• Note the settings on the leveling gauge. Due to the length of the paper path with optional
peripheral units installed, it is extremely important that every unit should be leveled to match the
front-to-back and side-to-side measurements of the main machine.
• The height and level of each peripheral unit must be adjusted at installation.
• The height and level of each unit must be adjusted before testing for the presence of skew and
checking that side-to-side registration is correct.
• The upper bold is spot-welded to the frame and does not move.
2. Set a leveling shoe below the bolt.
3. Continue to turn the lower nut until it stops against the shoe.
592
Common Adjustments
4. Set a level on the front, rear, and side edges to determine if the unit is level.
5. Adjust the height at each corner until the unit is level.
• Make sure that the plate at the paper exit on the left side of the main machine [A] moves freely
and is not bent. It must be able to move to handle thick paper.
• Between the right side of the main machine and the LCIT or Vacuum Feed LCIT, make sure that
the LCIT guide plate moves freely and does not interfere with the main machine guide plate.
593
2. Installation
Overview
The paper feed path is extremely long when many peripheral units are installed. In such a long path, the
cumulative effect of paper skew or deviation in side-to-side registration may require adjustment.
• Skew [A] occurs when the trailing edge of the paper rotates away from the direction of paper feed.
• If side-to-side registration shift [B] occurs, the sheet remains straight but shifts left or right away from
center of the paper path.
• Before adjusting skew manually, be sure to enter the SP mode and set SP1206-001 to "2" (OFF).
This disables side-to-side registration in the main machine’s registration unit.
Scales
• Skew and side-to-side registration are checked with graduated scales (shown below) where paper
exits the units.
594
Common Adjustments
• The scales are provided so that you can visually check and measure the amount of skew or
deviation in side-to-side registration.
• A scale for detecting skew and checking side-to-side registration ("S-to-S") is provided on the
following peripheral units.
Use either the rear scale or front scale, depending on the type of paper used in your area:
• Rear [A]: DLT SEF (LT LEF for Ring Binder)
• Front [B]: A3 SEF (A4 LEF for Ring Binder)
595
2. Installation
The illustrations below show where the scale for each peripheral unit is located:
• [A]: DLT/ [B]: A3
The illustration above shows the scale on the left side of the Booklet Finisher tray. The same scale is at
approximately the same position (paper exit) for the following units:
• Multi Folding Unit: Proof Tray, or Left Exit
• Ring Binder: Left Exit
• High Capacity Stacker: Proof Tray
596
Common Adjustments
597
2. Installation
• The Buffer Pass Unit [4], Perfect Binder [7’] and Trimmer Unit [9] and Buffer Pass Unit do not have
the single bracket for the upstream unit that allows side-to-side adjustment with shims (described
below).
• Here are some general rules for testing and adjusting for paper skew or a shift in side-to-side
registration.
1. After installation of each peripheral device, do some test prints and check for the presence of skew,
and check that side-to-side registration is correct.
2. When you detect a problem with skew or side-to-side registration, do the adjustment on the joint
bracket attached to the peripheral unit upstream of the unit where the problem occurred.
3. Side-to-side registration is corrected by shifting the upstream joint bracket left or right. (See the next
procedure.)
4. Skew is eliminated by inserting spacers (shims) under the rear or front end of the joint bracket.
These attached by screws to the peripheral units before they leave the factory.
• When the Finisher is installed at the left side of the line, paper cannot eject to the proof tray of any
other peripheral. When the Finisher is installed, if you want to see the output at the proof tray of
another peripheral, disconnect the I/F cable of the Finisher before adjusting.
Do this procedure to confirm that the paper is centered in the paper path.
1. Make sure that the I/F cable of the unit is connected to the upstream unit.
2. Disconnect the unit to the left of the unit to be tested.
3. Execute a run by feeding paper from Tray 2 of the host machine.
• If you are testing the Ring Binder, execute the run by feeding paper (A4 or LT LEF) from Tray 2
of the host machine (punching only, no ring binding). (The Ring Binder cannot accept a larger
paper size.) Feed A3 SEF for other units.
4. When each sheet exits, check the position of the paper on the scale to see if the paper is centered.
• Read the rear scale for DLT-size paper.
• Read the front scale for A3-size paper.
• If you are testing the ring binder, read the rear scale for LT LEF paper and the front scale for
A4 LEF paper. With the Ring Binder, the paper does not exit. It will switch back and feed to
the punch unit.
• The scale lines are spaced 2 mm apart.
5. The paper must not deviate more than ±2 mm on the scale.
598
Common Adjustments
[B] Leading/trailing edges offset to the rear by more than 2 mm. Adjustment required.
[C] Leading/trailing edges offset to the front by more than 2 mm. Adjustment required.
If the edge of the paper is on the scale at the center [A], no adjustment is required.
-or-
If the edge of the paper is ±2 mm off the center line on the scale, adjustment is required. Do the
procedure in the next section.
Each peripheral unit for this machine has the same single-piece connection bracket shown below. This
adjustment can be done for every unit on the connection bracket attached to the upstream unit
1. Enter the SP mode and set SP1206-001 to "2" (OFF).
2. Disconnect the peripheral unit from the upstream unit.
3. On the joint bracket attached to the upstream unit, loosen screws , , , and .
4. Remove bracket [A] ( x1), rotate it 90 degrees, and re-fasten the screw. Changing the position
of this bracket aligns the oval cut-out horizontally and frees the joint bracket so it can slide from
side to side.
5. Look at the scale [B].
6. Slide the bracket to the left or right and tighten the screw.
7. If the deviation from center was toward the front, slide the bracket to the rear and tighten screw .
-or-
If the deviation from center was toward the rear, side the bracket to the front and tighten screw .
8. Tighten screws , , and
9. Do another test run, so that you can check the results of the adjustment.
599
2. Installation
10. When you are finished, enter the SP mode and re-set SP1206-001 to "1".
[B] Trailing edge skew to the front, total skew more than ±2 mm. Adjustment required.
[C] Trailing edge skew to the rear, total skew more than ±2 mm. Adjustment required.
600
Common Adjustments
Correcting Skew
601
2. Installation
Finisher
1. Open the front door.
602
Common Adjustments
Inserting Spacers
1. Loosen the screws ( x4) of the joint bracket attached to the peripheral upstream of the unit
where the problem occurred.
2. Insert a spacer and tighten the screws.
If the trailing edge of the paper is skewing toward the front of the machine, insert a spacer [B]
under the rear end of the bracket and tighten the screws.
-or-
If the trailing edge is skewing toward the rear of the machine, insert a spacer [A] under the front
end of the bracket and tighten the screws.
603
2. Installation
1. Do another run to check the adjustment. If skew is still present, insert another spacer.
• Each spacer is 2 mm thick.
• Only two spacers are provided, so the maximum adjustment is 4 mm (using two spacers).
2. Enter the SP mode and re-set SP1206-001 to "1".
604
Operation Guidance for Users
Main Machine
Caution for setting the left When inserting the left drawer into the machine,
All
drawer close the rear fuser unit handle (D2).
605
2. Installation
606
Operation Guidance for Users
Overall
Applicable User Item description
Handling of the support Be careful not to drop the support plates for bottom
plates for bottom plate plate.
Paper
Applicable User Item description
All Black paper Use this option when feeding black paper.
(Applies only
when Vacuum When feeding metallic paper, use tray 3 or 4 for
Feed LCIT is Metallic paper
this option.
attached)
607
2. Installation
608
Operation Guidance for Users
All
(Applies only
when Banner How to use end fence
Sheet Tray is
attached to this
option) • Short end fences (for 420mm to 560mm)
609
2. Installation
Explain how to view the PM counter and how to perform counter reset procedures after replacing parts.
Reference: “Resetting the Replaceable Parts Counter” in “Replacement Guide: TCRU”
Show the customer “Adjustment Item Menu Guide: TCRU” and “Troubleshooting: TCRU”. If necessary,
explain the contents of the sections.
610
3. Preventive Maintenance
611
3. Preventive Maintenance
PM Counter Display
The PM Counter main menu and submenu allows you to review the PM counts for both units and
individual components.
3. Select item.
612
PM Counter Display
The "All PM Parts list" displays all PM units and individual items. This list shows all PM items, regardless
of their "PM yield indicator settings".
613
3. Preventive Maintenance
Press any number button to open the submenu for a part. In the example below, the number button
[001] #Development Unit was pressed.
[A]: Clear current counter. Press to reset the selected PM counter (in this example 001 #Development
Unit) to "0". You can also clear the settings by pressing the [Clear] button on the right side of the PM
Counter Main Menu ([F] in the previous section).
[B]: Change target yield. Press the change the target PM yield. To change the setting:
• Press [Change target yield]
• Enter the number for the new target with the 10-key pad.
• Press [#] on the operation panel.
[C]: PM yield indicator settings. [Yes] is the default. Press [No] to remove the current item from the "Parts
list for PM yield indicator".
• When set to "Yes", items marked with the # mark (# = a unit) will not have their individual items
displayed automatically in the "Parts list for PM yield indicator list".
• When set to "No", items marked with the # mark (# = a unit) only the individual components will
appear in the list (the units will not appear).
[D]: PM counter history. This is a summary of the most recent counts
• Latest 1. The latest PM count since the unit (or part) was replaced.
• Latest 2. The previous PM count since the unit (or part) was replaced.
• Latest 3. The previous but one PM count since the unit (or part) was replaced.
This list shows the PM Parts Main Menu with only items set to "Yes" displayed.
614
PM Counter Display
615
3. Preventive Maintenance
Lubrication Points
Fuser Unit Main Drive Gears
4. Apply FLUOTRIBO MG Grease to the two gears marked by red arrows. Apply about 2 g at both
points
616
Lubrication Points
1. Use a dry cloth to remove toner and paper dust from the surface of the thermistor [A].
2. Rotate the races to make sure the contact surfaces of the bearings and race turn freely. If the races
do not rotate freely, they must be replaced.
617
3. Preventive Maintenance
4. The flanges must be set so that both edges of the fuser belt rim overlap the collar of the flanges.
618
Lubrication Points
5. Re-attach the bearing races at the front [A] and rear [B].
619
3. Preventive Maintenance
1. Use a dry cloth to remove toner and paper dust from the sensitive surface of the thermistor.
2. Use a small brush to apply FLUROTRIBO MG Grease to the pressure roller bearing races.
620
Lubrication Points
Correct
Incorrect
1. Use a small brush to apply FLUOTRIBO MG grease to the front bearing race:
[A] Inner surface of bearing race
[B] Set bearing race and apply to outer surface
621
3. Preventive Maintenance
3. Use a small brush to apply FLUOTRIBO MG grease to the rear bearing race:
[A] Inner surface of bearing race
[B] Set rear bearing race and apply to outer surface
622
Lubrication Points
623
3. Preventive Maintenance
Cleaning Points
Overview
This section describes how to clean the rollers and sensors in the paper path with minimal disassembly.
Four units comprise the paper path.
Right Drawer Paper registration, PTR unit, 2nd half of duplex path
Left Drawer PTB, fuser unit, paper cooling unit, 1st half of duplex path
Here are some rules to follow for cleaning rollers and sensors.
Roller Cleaning
624
Cleaning Points
1. Turn the machine off and disconnect it from its power source.
2. Allow the machine to cool for at least 20 minutes.
• Make sure that the main machine is switched off and that its power cord is disconnected
before doing the following procedures.
3. Remove the right half of Tray 1. This will allow you to see the rollers of Tray 2 and Tray 1
(page 1035 "Tray 1").
4. Clean the rollers with a dry cloth.
625
3. Preventive Maintenance
5. Blower brush: 2nd paper end sensor [1] and 2nd paper feed sensor [2].
6. Blower brush: 1st paper end sensor [3] and 1st paper feed sensor [4].
626
Cleaning Points
3. Blower brush:
[1] 2nd Transport sensor
[2] Vertical transport sensor
4. Dry cloth:
[1] Lower transport drive rollers
[2] Upper transport drive rollers
5. Turn the knob as you hold the cloth against the rollers.
627
3. Preventive Maintenance
6. Dry cloth:
[1] Lower transport idle rollers
[2] Upper transport idle rollers
[3] 2nd Vertical plate
[4] 1st Vertical plate
7. Blower brush:
[1] Bank exit sensor
[2] Main relay sensor 1
628
Cleaning Points
8. Dry cloth:
[1] Bank exit drive rollers
[2] Bank exit idle rollers
• Hold the dry cloth against rollers, and clean the rollers as you rotate the knob.
629
3. Preventive Maintenance
Right Drawer
1. Lower the lever [1] and pull out the right drawer [2] until it stops.
630
Cleaning Points
2. On the right side of the drawer, lower lever [1] to release the plates [2].
3. Hold the dry cloth against the relay drive rollers [1].
4. At the right lower corner of the drawer, slowly rotate the roller shaft [2].
5. Disconnect main relay sensor 1 bracket [1] and turn it over so that you can see the sensor ( x1).
6. Blower brush: main relay sensor 1 [2].
631
3. Preventive Maintenance
632
Cleaning Points
10. Disconnect main relay sensor 3 bracket [1] and turn it over so that you can see the main relay
sensor ( x1).
11. Blower brush: Main relay sensor 3 [2]
12. Open the plate on the top right of the drawer so that you can see the LCT relay drive rollers [1] and
LCT relay idle rollers [2].
13. Turn knob [3].
14. Hold a dry cloth between the plates and the rollers to clean both idle and drive rollers as they
rotate [4].
15. Disconnect the LCT relay sensor 1 bracket [1] and turn it over so that you can see the sensor (
x1).
16. Blower brush: LCT relay sensor 1 [2].
633
3. Preventive Maintenance
17. Disconnect the LCT relay sensor 2 bracket [1] and turn it over so that you can see the sensor (
x2).
18. Blower brush: LCT relay sensor 2 [2].
19. Remove the double-feed sensor bracket [1] and turn it over so that you can see the top sensor (
x1).
20. Blower brush: Double-feed sensor (receptor) [2].
21. Blower brush: Double-feed sensor (LED) [3].
634
Cleaning Points
25. Disconnect the registration timing sensor bracket [1] and turn it over so that you can see the sensor.
26. Blower brush: Registration timing sensor [2].
635
3. Preventive Maintenance
30. If there is any paper dust in the tray, empty it into a waste bin.
31. Use a dry cloth to wipe the tray clean.
636
Cleaning Points
32. Disconnect the CIS bracket [1] and turn it over so that you can see the clear surface of the CIS (
x2).
33. Use a damp cloth and then a dry cloth to wipe the surface [2] clean.
34. While slowly turning the roller gear at the rear, clean the PTR with a dry cloth.
637
3. Preventive Maintenance
41. Disconnect the transfer timing sensor bracket [1] and turn it over so that you can see the sensor (
x1).
42. Blower brush: Transfer timing sensor [2].
43. At the front right corner of the drawer, lower the duplex transport path plate (Z4) [1].
44. Rotate the duplex transport roller knob [2].
638
Cleaning Points
45. Under the right drawer, clean the rollers (as you rotate the knob) and sensors.
639
3. Preventive Maintenance
Left Drawer
640
Cleaning Points
• The upper entrance guide plate can become very hot during normal operation. Before
cleaning, wait till the upper entrance guide plate becomes normal temperature at least 10
min.
641
3. Preventive Maintenance
642
Cleaning Points
643
3. Preventive Maintenance
644
Cleaning Points
645
3. Preventive Maintenance
646
Cleaning Points
26. Use a hand-held vacuum cleaner to clean the anti-static brush near the exit rollers.
27. Release and lower the duplex transport path plate (Z4) [1].
647
3. Preventive Maintenance
648
Cleaning Points
1. Use glass cleaner and a clean cloth to clean the scanner glass.
649
3. Preventive Maintenance
3. Turn the scanner motor belt counter-clockwise until the exposure lamp assembly reaches
the cut-out .
650
Cleaning Points
1st Mirror
2nd Mirror
3rd Mirror
651
3. Preventive Maintenance
9. When you are finished cleaning the optics, turn the scanner motor belt until the exposure lamp
unit reaches the far left side of the exposure unit.
652
Cleaning Points
653
3. Preventive Maintenance
654
Cleaning Points
655
3. Preventive Maintenance
Potential Sensor
656
Cleaning Points
ITB Unit
1. Pull the ITB unit out to the 1st stop position. (page 964 "ITB Unit")
2. Disconnect the front spring and rear spring.
• Do not remove these springs. Let them hang free. They will not fall off.
3. Remove the screw of the belt tension roller assembly [A] ( x1).
4. Slowly lower the belt tension roller assembly [A], while you support the other end of the roller with
your other hand [B] under the ITB unit.
657
3. Preventive Maintenance
6. Carefully move the ITB [A] to the non-operator side until the sensor [B] is uncovered.
658
Cleaning Points
• Do not attempt to wipe off the “black prints” on the sensors. These black prints are not dust/
dirt but are components of the sensor.
8. Confirm the sensors are clean using a flashlight. Dust on the sensor is hard to detect in room light.
9. Re-install the ITB unit and then do the SP setting (page 996 "Transfer Belt Speed Feedback
Sensor").
659
3. Preventive Maintenance
660
4. Replacement and Adjustments
The main power switch of this machine has been changed to a push-button switch [A] (push button) from
the conventional rocker switch. The push switch has characteristics and specifications different from the
rocker switch. Care must be taken when replacing and adjusting parts.
661
4. Replacement and Adjustments
When you disconnect the power cord from the AC wall outlet, inside the machine there is still
residual charge.
When you disconnect the power cord from the AC wall outlet, inside the machine for a while there
is still residual charge. Therefore, if you remove boards in this state, it can cause a blown fuse or
memory failure.
• How to remove the residual charge inside the machine
After you unplug the power cord from the AC wall outlet, in order to remove the residual
charge from inside the machine, be sure to press the main power switch. Thus, the charge
remaining in the machine is released, and it is possible to remove boards.
• When you reconnect the AC power cord into an AC wall outlet and turn on the AC Power
Switch, the machine will start automatically.
In order to remove the residual charge, push the main power switch while you disconnect the
AC power cord. At that time, the power ON flag inside the machine is set. Therefore, after
you finish work on the machine and reconnect the power cord to the AC and turn on the AC
Power Switch, even if you do not push the main power switch, the machine will start
automatically and the moving parts will begin to move. When working on moving parts, be
careful that fingers or clothes do not get caught.
• Automatic restart deals with cases when you accidentally unplugged the AC power cord
or unexpected power outages. By keeping the power flag ON, after the resumption of
power, the machine will start up automatically.
In rare cases, when you reconnect the AC power cord to a power outlet, the machine does
not start automatically. In this case, the machine has not failed. The cause is due to the timing
of releasing the residual charge. If you press the main power switch while the residual charge
was already released, the power ON flag will not be set. At this time, start the machine
manually by pressing the main power switch.
662
Notes on the Main Power Switch
Shutdown Method
1. Push the main power switch [A] on the top left of the machine to turn the power off.
Forced Shutdown
In case normal shutdown does not complete for some reason, the machine has a forced shutdown
function.
To make a forced shutdown, press and hold the main power switch for 6 seconds.
In general, do not use the forced shutdown.
663
4. Replacement and Adjustments
• Forced shutdown may damage the hard disk and memory, and can cause damage to the machine.
Use a forced shutdown only if it is unavoidable.
• This switch should always be turned off before servicing the machine.
664
Notes on the Main Power Switch
The following screen is displayed during the shutdown process until the end after pushing the main
power switch to turn the power off.
When shutdown process is finished, main power is turned off automatically.
• Never turn off the AC power switch before shutting down the Fiery controller.
The correct shut down procedure for the Fiery controller is described below.
665
4. Replacement and Adjustments
666
Notes on the Main Power Switch
• When the OFF/ON switch is set to the ON position, the Fiery Controller box restarts
even if you shut it down.
2. Press the [Fiery] tab on the Fiery controller operation panel.
3. Press the [Restart Fiery] button.
4. Press the [Shut Down] button.
667
4. Replacement and Adjustments
General Cautions
• This machine has a Fiery controller (server type). The Fiery controller must be shut down before
turning off the power supply to the main machine.
• Always turn off the Fiery controller first on the Fiery operation panel before turning off the main
power switch of the machine.
• To prevent damage to the ITB, drum, or development unit when removing them or putting them
back into the machine, never switch off the AC power switch or main power switch while the
machine is operating.
Rear Boxes
Exercise caution when operating the machine with the rear boxes open, especially the cooling box:
• This machine has many fans and ventilation ducts to expel ozone, paper dust, and hot air from
around the PCDUs and other areas inside the machine.
• If you service the machine and then check printing operation with the rear boxes open, dust or
gases may adhere to the OPC drums and cause problems with image output (white block patterns
for example).
• Normally, process control can handle such minor problems, but if you want to recover the print
quality as soon as possible, print several sheets with solid color images.
Drum
An organic photoconductor (OPC) drums are very sensitive to light and ammonia gas. When handling
an OPC drum:
1. Never expose the drum to direct sunlight.
2. Never expose the drum to direct light of more than 1,000 lux for more than a minute.
3. Never touch the drum surface with bare hands. If the drum surface is touched or becomes dirty,
wipe it with a dry cloth or clean it with a damp cotton ball. Wipe with a dry cloth after cleaning
with damp cotton.
4. Never use alcohol to clean the drum. Alcohol can dissolve the drum surface and damage it
permanently.
5. Store the drum in a cool, dry place.
6. The photo-conductive layer of the drum is very thin and is easily damaged. Always handle the
drum with care.
7. Never expose the drum to corrosive gases such as ammonia.
668
General Cautions
8. Always dispose of used drums in accordance with local laws and regulations.
PCDU
1. To prevent scratching a drum or an ITB, always lower the ITB before you remove a PCDU or pull
out the ITB unit.
2. The charge rollers should always be replaced together as a set.
3. Before you push the PCDU into the machine, you must confirm:
• The charger unit lock lever [1] is down and locked
• The PCU cleaning unit lever [2] is up and locked.
ITB Unit
1. Never touch the surface of the ITB surface with bare hands.
2. Pull the ITB unit out of the machine only when it is absolutely necessary.
3. Always work carefully around the ITB (to avoid dropping tools, screws, etc.) when it is pulled out of
the machine.
4. Before installing a new ITB, clean all the rollers and the inner surface of the ITB unit with a dry cloth
to prevent the new belt from slipping.
1. When installing a new exposure glass, always make sure that the white paint mark is at the rear left
corner.
2. Clean the exposure glass with alcohol or glass cleaner to reduce the amount of static electricity on
the glass surface.
669
4. Replacement and Adjustments
3. Use a cotton pad dampened with water or a blower brush to clean the scanner optics.
4. Never bend or twist the exposure lamp cables.
5. Never disassemble the lens unit. Attempting to disassemble the lens unit will throw the lens and the
copy image out of focus.
6. Never attempt to adjust the CCD positioning screw. Doing so will throw the CCD out of position.
Laser Unit
1. Never open the laser unit. The laser unit parts are replaced as a unit in the field.
Development
Cleaning
1. When servicing the cleaning unit components, avoid nicking the edges of the cleaning blades.
2. Never touch the edges or surfaces of the cleaning blade with bare hands.
3. Before disassembling the cleaning unit, place a sheet of paper under it to catch stray toner or dry
lubricant.
670
General Cautions
Fuser Unit
1. Never handle the fusing lamps and rollers with bare hands.
2. Make sure that the fusing lamps are positioned correctly and do not touch the inner surface of the
rollers.
Paper Feed
When replacing the pick-up, feed, and separation rollers in tray 1 or 2 of the main machine, trays 3, 4,
5 of the LCIT, trays 3, 4, 5, 6, 7, 8 of the Vacuum Feed LCIT or tray 6 (9) (bypass tray):
• Use only rollers specified for use with this machine or peripheral unit.
• When handling the new rollers, avoid touching the surfaces of the rollers.
Used Toner
1. Check the level of the used toner in the used toner bottle at every service visit.
2. Always dispose of used toner in accordance with local laws and regulations.
3. Never attempt to incinerate used toner.
Fiery Controller
1. Use the "Shut Down" button on the operation panel to turn off the Fiery controller.
2. Never turn off the main power switch of the mainframe before shutting down the Fiery controller.
Here is the correct shut down sequence for the Fiery and the main machine:
On the Fiery controller operation panel:
• Press the [Fiery] tab.
• Press the [Restart Fiery] button.
• Press the [Shut Down] button.
To shut down the main machine
• Push the main power switch to turn the power off
• When the power LED goes off, turn the AC power switch off. Never turn off the AC power
switch when the power LED is lit or flashing.
671
4. Replacement and Adjustments
• The coolant tank is located at the bottom of the cooling box on the back of the main machine.
• The coolant tank holds the propylene glycol coolant that circulates from the tank through the hoses
that pass behind the cooling plates on the sides of the five development units.
• Always obey local laws and regulations if you need to dispose of a tank or coolant.
• The tank must never be emptied directly into a local drainage system, river, pond, or lake.
• Contact a professional industrial waste disposal organization and ask them to dispose of the tank.
This machine has labels for WARNING and CAUTION at the positions shown below. For safety, follow
the instructions and handle the machine as indicated.
672
General Cautions
Front side
No. Description
Do not touch the parts which a label is put on. The inside of the machine could be very hot.
1
Caution should be taken when removing misfed paper.
Do not touch the parts a label indicates. The inside of the machine could be very hot. Caution
2
should be taken when removing misfed paper.
Do not touch the parts a label indicates. The inside and surface of the fusing unit could be very
3
hot. Caution should be taken when removing misfed paper.
This label indicates the weight of the unit. However, this label is meant for customer engineers
4
and operators who have received training. Do not lift a unit that has this label.
673
4. Replacement and Adjustments
No. Description
Keep your hands clear of the parts a label indicates. Otherwise, you might trap your fingers
5
and an injury might occur.
Right side
No. Description
This device is connecting to more than one power cord. All plugs need to be disconnected to
1
stop the electric power supply. For the rated value refer to the rating plate.
This machine uses two power cords. To stop the power supply of the machine completely,
2
remove all power plugs. Unless all power plugs are removed, fire or electric shock may result.
674
General Cautions
Front side
No. Description
Do not touch the parts which a label is put on. The inside of the machine could be very hot.
1
Caution should be taken when removing misfed paper.
Do not touch the parts a label indicates. The inside of the machine could be very hot. Caution
2
should be taken when removing misfed paper.
Do not touch the parts a label indicates. The inside and surface of the fusing unit could be very
3
hot. Caution should be taken when removing misfed paper.
This label indicates the weight of the unit. However, this label is meant for customer engineers
4
and operators who have received training. Do not lift a unit that has this label.
675
4. Replacement and Adjustments
No. Description
Keep your hands clear of the parts a label indicates. Otherwise, you might trap your fingers
5
and an injury might occur.
Right side
No. Description
This device is connecting to more than one power cord. All plugs need to be disconnected to
1
stop the electric power supply. For the rated value refer to the rating plate.
This machine uses two power cords. To stop the power supply of the machine completely,
2
remove all power plugs. Unless all power plugs are removed, fire or electric shock may result.
676
General Cautions
LCIT RT5090
No. Description
High temperature parts. Do not touch the parts which a label is put on. Otherwise, an injury
1
might occur.
677
4. Replacement and Adjustments
No. Description
High temperature parts. Do not touch the parts which a label is put on. Otherwise, an injury
1
might occur.
678
General Cautions
No. Description
Keep your hands clear of the multi bypass tray when removing paper jam. You might trap your
1
fingers if you do not.
Finisher SR5050
No. Description
When opening and closing the front cover of Finisher SR5050, keep your hands clear of the
1 hinges. The hinges are a hazard. You risk trapping your fingers if you do not keep your hands
clear of them.
The inside of Finisher SR5050 could be very hot. Keep your hands clear of the parts a label
2
indicates. You might trap your fingers and an injury might occur.
679
4. Replacement and Adjustments
Right side
No. Description
When opening and closing the front cover of Booklet Finisher SR5060, keep your hands clear
1 of the hinges. The hinges are a hazard. You risk trapping your fingers if you do not keep your
hands clear of them.
The inside of Booklet Finisher SR5060 could be very hot. Keep your hands clear of the parts a
2
label indicates. You might trap your fingers and an injury might occur.
Left side
680
General Cautions
No. Description
Keep your hands clear of the booklet finisher tray when pulling out or pushing in the finisher's
3 staple unit, or removing paper jam. You might trap your fingers if you do not. Take care not to
touch the booklet finisher tray during operation. Otherwise, an injury might occur.
Keep your hands clear of the booklet finisher tray when pulling out or pushing in the finisher's
4
staple unit, or removing paper jam. You might trap your fingers if you do not.
No. Description
1,2 Do not touch the parts a label indicates. The inside of the multi-folding unit could be very hot.
,3 Caution should be taken when removing misfed paper.
681
4. Replacement and Adjustments
No. Description
Keep your hands clear of the internal cutting blade when you are removing jammed paper.
1
Not doing so risks injury to your fingers from the cutting blade.
682
General Cautions
No. Description
Keep your other hand clear when closing the cartridge cover. You might trap your fingers if you
1
do not.
Keep your hands clear of the parts a label indicates. Otherwise, you might trap your fingers
2
and an injury might occur.
When the ring binder is in operation, keep your hands clear of the ring binder tray. You might
3
trap your fingers if you do not.
When removing bound booklets, keep your hands clear of the paper exit. You might trap your
4
fingers if you do not.
No. Description
When removing bound booklets, keep your hands clear of the perfect binder's lower left tray.
1
You might trap your fingers if you do not.
683
4. Replacement and Adjustments
No. Description
2 Do not reach far inside the unit. Moving parts inside may cause injury.
No. Description
These labels indicate the weight of the unit and describe how to lift the unit. However, these
1
labels are meant for customer engineers. Do not lift a unit that has these labels.
684
General Cautions
No. Description
1 Do not attempt to get inside the high capacity stacker. Otherwise, an injury might occur.
Do not touch the parts a label indicates. The inside of the high capacity stacker could be very
2
hot. Caution should be taken when removing misfed paper.
685
4. Replacement and Adjustments
The following special tools should be prepared for maintenance of this machine in the field.
U or C
U: Unique for this model
C: Common with other models
Description Q’ty U or C
1 LUBRICANT POWDER 1 C
4 SD-CARD (128MB) 1 C
5 SD-CARD (1GB) 1 C
10 ZINC STEARATE 1 C
12 BRUSH:BLOWER 1 C
13 JIG:OPC (2PCS/SET) 1 C
14 JIG: DEVELOPER 1 C
15 DG CLEANER 5PCS/SET 1 C
16 Molykote EM-50L 1 U
17 CIS CLEANER 1 U
686
Special Tools and Lubricants
• A PC (Personal Computer) is required for installing a Parameter Settings file on the RPIP Interface
Box.
687
4. Replacement and Adjustments
Exterior Covers
Right Front Door, Left Front Door
688
Exterior Covers
3. Lift the door [B] off the bottom hinge and remove it.
Right Cover
689
4. Replacement and Adjustments
Left Cover
690
Exterior Covers
1. Use the tip of a small screw driver to remove the screw covers (x4) on the top of the
controller box [A].
691
4. Replacement and Adjustments
692
Exterior Covers
5. On the right edge of the controller box [A] and the left edge of the cooling box [B],
remove the top, middle, and bottom screws ( x6).
693
4. Replacement and Adjustments
1. On the open side of the cooling box [A], remove two screws ( x2).
2. On the hinged side of the cooling box, remove three screws ( x3).
694
Exterior Covers
1. On the open side of the controller box [A], remove two screws ( x2).
695
4. Replacement and Adjustments
2. On the hinged side of the controller box, remove three screws ( x3).
696
Exterior Covers
1. Use the tip of a small screwdriver to remove the screw covers (x4) on the top of the
cooling box top cover [A].
697
4. Replacement and Adjustments
1. Use the tip of a small screw driver to remove the screw covers (x4) on the top of the
controller box top cover [A].
698
Exterior Covers
2. Swing the top and bottom "L" hinge pin [A] out to release them.
3. Pull the top and bottom "L" hinge pin [A] up to remove them.
4. Toner bank door [B]
699
4. Replacement and Adjustments
700
Exterior Covers
7. On the right side of the toner bank canopy cover, remove two screws ( x2).
8. On the left side of the toner bank canopy cover, remove two screws ( x2).
701
4. Replacement and Adjustments
• Execute SP-3-162-001 to 004 (Bottle OPEN/CLOSE) before removing the toner bottles.
702
Exterior Covers
9. Disconnect the toner bank front cover [A] ( x5, x1: for toner bank door detection
sensor).
703
4. Replacement and Adjustments
10. Pull the toner bank front cover toward you and remove it.
Front Cover
704
Exterior Covers
Attention Light
705
4. Replacement and Adjustments
2. Use the tip of a small screw driver to remove the screw cover on the scanner right cover
[A].
706
Exterior Covers
• Scanner rear cover (front) can be removed without removing the ADF.
707
4. Replacement and Adjustments
708
Exterior Covers
ADF
• The ADF weighs approximately 14 kg. Because it is very heavy, care should be taken during the
work.
1. Controller box top cover (page 698 "Controller Box Top Cover")
709
4. Replacement and Adjustments
710
Exterior Covers
6. ADF
• Pull it to the rear, lift it straight up, and then set it on the floor behind the machine or on a large
table.
711
4. Replacement and Adjustments
Printer models (M195/M196/M207/M208) have the following three covers instead of the ADF and
scanner.
• Front Cover [A]
• Center Cover [B]
• Rear Cover [C]
Order to remove:
Rear Cover [C] Center Cover [B] Front Cover [A]
712
Exterior Covers
1. Use the tip of a small screw driver to remove the screw covers (x3) [A] on the rear cover.
2. Rear cover [B]( x3)
713
4. Replacement and Adjustments
714
Operation Panel
Operation Panel
Operation Panel (with Arm)
715
4. Replacement and Adjustments
716
Operation Panel
Operation Panel
717
4. Replacement and Adjustments
3. Disconnect the harnesses and USB cable and ground wire ( x2, USBx1, x1).
4. Detach the Operation Panel [A] from the bracket ( x4, hook x 2).
718
Operation Panel
3. Disconnect at [A].
• First, pull out plastic collar .
• Then, pull out the connector .
• You must pull out the collar first. If the connector is pulled out without first pulling out the collar,
the flat connector will be damaged on both sides.
4. Disconnect flat cable [B].
5. Open clamp [C] ( x1).
719
4. Replacement and Adjustments
720
Operation Panel
1. First Shield Plate, 2nd Shield Plate, and SD/USB (page 718 "First Shield Plate, 2nd Shield
Plate, SD/USB")
721
4. Replacement and Adjustments
OPU, LCDC
• Remove the First Shield Plate.(page 718 "First Shield Plate, 2nd Shield Plate, SD/USB")
722
Operation Panel
1 OPU: TP
2 LCDC
3 OPU: IO
4 SD Card/USB
*Refer to page 718 "First Shield Plate, 2nd Shield Plate, SD/USB" for removing the SD Card/USB.
OPU: TP
723
4. Replacement and Adjustments
OPU: IO
• Remove the First Shield Plate and 2nd Shield Plate. (page 718 "First Shield Plate, 2nd Shield Plate,
SD/USB")
724
Operation Panel
1 LED PCB
2 Key PCB 1
3 Key PCB 2
LED PCB
725
4. Replacement and Adjustments
Key PCB 1
726
Operation Panel
Key PCB 2
1. Sheet [A]
• Do not use items [2] to [9] on the Self-Diagnostic Menu. These items are for design use only.
727
4. Replacement and Adjustments
1. Press [Reset], press [1] [9] [9] [3], and then press [Clear] 5 times to open the Self-
Diagnostics menu.
2. On the touch screen press "Touch Screen Adjust" (or press "1").
3. Use a pointed (not sharp) tool to press the upper left mark.
728
ADF
ADF
ADF Removal
SP Name
After setting all the SP codes, print an SMC report so you can have a record of the new values in case
you need to replace the NVRAM at a later time.
1. Use a blank piece of A3 paper to make an original line [A] shown below.
729
4. Replacement and Adjustments
• The line should be 20 mm (0.8 in.) from the leading edge and centered.
2. Copy the original.
3. Measure the distances from the end points of the line and the edges of the paper.
4. The distances should be the same 0±2mm (0±0.1 in.).
If the distances do not match, adjust the position of the ADF.
5. At the right hinge, loosen fixing screw [A] and then shift it to long hole [B].
Platen Adjustment
730
ADF
2. Insert your hand under the upper right corner, about the width of your palm, to separate the plate.
4. In the same way, separate the upper left corner [A] and lower left corner [B].
5. Pull both sides of the plate straight off (insert your hand under the center to separate the center).
6. Pull the white plate away from its Velcro fasteners.
731
4. Replacement and Adjustments
7. Position the corner of the white plate in the upper left corner, and then just lower the ADF onto the
plate.
ADF Covers
732
ADF
4. Disconnect left side [A] and right side [B] of the cover ( x2).
733
4. Replacement and Adjustments
734
ADF
735
4. Replacement and Adjustments
Feed Cover
736
ADF
737
4. Replacement and Adjustments
5. Pull the unit to the front to disconnect it, and then remove it.
Preparation
• Original feed unit (page 737 "Original Feed Unit")
738
ADF
Pickup Roller
1 Pick-up Roller
2 Feed Belt
2. Separate belt feed holder [A] and pick-up roller holder [B].
739
4. Replacement and Adjustments
5. Remove:
[A] Plastic cover
[B] Belt
740
ADF
• Avoid touching the surface of the pick-up roller. Oil from your hands or fingertips could cause
the roller to slip during original feed.
6. Remove pick-up roller [A] from the shaft.
Feed Belt
1. Compress sides to release spring tension, and then disconnect belt frame from the shaft.
741
4. Replacement and Adjustments
2. Separate belt frame [A] from the belt, then slide off the belt [B].
• Avoid touching the surface of the belt. Oil from your hands or fingertips could cause the belt to
slip during original feed.
Preparation
• Open feed cover (page 736 "Feed Cover")
• Original feed unit (page 737 "Original Feed Unit")
1. Cap [A]
2. Disconnect roller [B] ( x1).
3. Roller [C]
742
ADF
ADF Sensors
Preparation
• Raise ADF.
1. Disconnect plate at [A], and then remove it.
743
4. Replacement and Adjustments
744
ADF
745
4. Replacement and Adjustments
3. Disconnect cover:
[A] Top ( x3)
[B] Bottom ( x3)
4. Remove cover [A], and then disconnect sensor bracket [B] and harness ( x3, x1).
746
ADF
Boards
747
4. Replacement and Adjustments
Preparation
• ADF rear cover (page 732 "ADF Rear Cover")
748
ADF
Sensors, Switches
Preparation
• Feed cover (page 736 "Feed Cover")
749
4. Replacement and Adjustments
Sensors:
[1]: Separation sensor
[2]: Skew correction sensor
750
ADF
Preparation
• Feed cover (page 736 "Feed Cover")
1. Disconnect lower guide, in order from rear to front: Blue, , Black step screws ( x1, x2).
• These screws must be re-installed in the same order: blue screw at the back and the black
screws at the center and front.
751
4. Replacement and Adjustments
1 Interval Sensor
752
ADF
Interval Sensor
Preparation
• Feed cover (page 736 "Feed Cover")
1. Disconnect lower guide, in order from rear to front: Blue, , Black step screws ( x1, x2).
• These screws must be re-installed in the same order: blue screw at the back and the black
screws at the center and front.
753
4. Replacement and Adjustments
Preparation
• Feed cover (page 736 "Feed Cover")
1. Disconnect lower guide, in order from rear to front: Blue, , Black step screws ( x1, x2).
• These screws must be re-installed in the same order: blue screw at the back and the black
screws at the center and front.
754
ADF
755
4. Replacement and Adjustments
5. Open and disconnect the remaining clamps and sensors ( x4, x3).
756
ADF
APS Feeler
Preparation
• Rear cover (page 732 "ADF Rear Cover")
1. Disconnect bracket [A] ( x1).
2. Remove bracket with feeler attached.
Preparation
• ADF control board (page 747 "ADF Control Board")
1. Disconnect switch ( x2, x2).
2. Remove switch.
757
4. Replacement and Adjustments
Lift-up Sensor
Preparation
• ADF control board (page 747 "ADF Control Board")
1. Disconnect ADF interlock switch [A] ( x2).
2. Disconnect switch bracket [B] ( x1).
758
ADF
Preparation
• ADF front cover (page 734 "ADF Front Cover")
1. Screw [A] ( x1)
2. Raise plate to the right so you can see original set sensor [B].
759
4. Replacement and Adjustments
Preparation
• ADF front cover (page 734 "ADF Front Cover")
1. Screw [A] ( x1)
2. Raise plate to the right so you can see A4/LT SEF sensor [B].
760
ADF
3. Pull the sensor [A] out of its holder and disconnect it ( x1).
Preparation
• Original feed unit (page 737 "Original Feed Unit")
• ADF front cover (page 734 "ADF Front Cover")
761
4. Replacement and Adjustments
Preparation
• ADF rear cover (page 732 "ADF Rear Cover")
• Original feed unit (page 737 "Original Feed Unit")
762
ADF
Preparation
• ADF rear cover (page 732 "ADF Rear Cover")
The switch is located at [A].
1. Spring [B] ( x1)
763
4. Replacement and Adjustments
Preparation
• ADF rear cover (page 732 "ADF Rear Cover")
764
ADF
Motors
765
4. Replacement and Adjustments
1 Entrance motor
3 Feed Motor
5 Transport motor
6 Scan motor
7 Relay motor
Preparation
• ADF rear cover (page 732 "ADF Rear Cover")
766
ADF
2. Disconnect:
[A] Right side [ x1, x1)
[B] Left side [ x1, x1)
3. Free harnesses [C] from the tuck clamps (x6).
4. Pull out the bracket [D] (with motor attached).
767
4. Replacement and Adjustments
Preparation
• ADF entrance motor bracket (page 766 "ADF Entrance Motor")
The ADF scan motor [A] is located at the bottom center next to the ADF exit motor [B].
1. Disconnect at [C] ( x1).
768
ADF
769
4. Replacement and Adjustments
Preparation
• ADF control board (page 747 "ADF Control Board")
1. Disconnect bracket and motor [A] ( x2, x1).
770
ADF
Preparation
• ADF entrance motor bracket (page 766 "ADF Entrance Motor")
1. Disconnect motor [A] ( x2, x1).
771
4. Replacement and Adjustments
2. Pull the motor bracket [B] and coupling away from the back of the ADF.
Re-installation
If it is difficult to re-install the ADF bottom plate lift motor:
• Remove screw [A], and them raise plate [B] to the right ( x1).
• At the rear, you will be able to see and access the ADF lift motor coupling [C].
772
ADF
Preparation
• ADF rear cover (page 732 "ADF Rear Cover")
1. The motor [A] is behind the stay [B] of the harness bridge.
773
4. Replacement and Adjustments
774
ADF
Preparation
• ADF rear cover (page 732 "ADF Rear Cover")
1. The transport motor [A] is at the rear left corner of the machine frame.
2. Disconnect the motor bracket ( x2, x1).
Preparation
• ADF rear cover (page 732 "ADF Rear Cover")
1. The motor [A] is behind the stay [B] of the harness bridge.
775
4. Replacement and Adjustments
3. Raise the harness bridge [A] so you can access the motor.
4. Spring [B] ( x1)
776
ADF
777
4. Replacement and Adjustments
CIS Unit
CIS Removal
Preparation
• ADF front cover (page 734 "ADF Front Cover")
• Original feed unit (page 737 "Original Feed Unit")
• ADF separation roller (page 742 "ADF Separation Roller")
1. The CIS is inside the ADF and can be removed through [A].
2. First, open raise the platen cover, and then release the white plate [B].
778
ADF
4. Remove:
[A] Front guide
[B] Guide ( x1, x2)
779
4. Replacement and Adjustments
• Release the tabs on both sides of connector and then lower them to release the connector
for removal.
7. Raise the ADF slightly and open the white cover. This will prevent scratching the CIS glass when the
unit is removed.
780
ADF
8. Slowly, and carefully, pull the CIS out of the ADF. You may have to raise the belt to allow the CIS
to pass below.
• Never clean the surface of the CIS with tissue or any type of solvent.
781
4. Replacement and Adjustments
ADF Cleaning
• To avoid damaging the white plate, never try to peel the plate off from the upper right corner or
upper left corner as shown below.
782
ADF
4. In the same way, separate the upper left corner [A] and lower left corner [B].
5. Pull both sides of the plate straight off (insert your hand under the center to separate the center).
6. If you need to remove the white plate, pull it off from the Velcro fasteners.
783
4. Replacement and Adjustments
7. To re-attach the white plate, set the corner of the plate in the upper left corner, and then just lower
the ADF.
8. Push release lever [A] to the left, and then open plate [B].
9. Clean the lower rollers with a water or alcohol dampened cloth.
784
ADF
16. Clean the other rollers where the plate was removed.
785
4. Replacement and Adjustments
786
Scanner Unit
Scanner Unit
Exposure Glass
3. Exposure glass
787
4. Replacement and Adjustments
788
Scanner Unit
789
4. Replacement and Adjustments
• The right side of the ADF exposure glass is bonded with the seal [A]. So peel it off carefully.
• When replacing the ADF exposure glass, replace the seal also.
Re-attaching
1. Clean the area [B] where the seal will be attached to the ADF exposure glass bracket [A].
Use a cloth dampened with alcohol.
790
Scanner Unit
2. Match the tip of the seal with the line [C] on the bracket and attach the seal.
Right angle corner [D] of the seal: upper right
3. Peel the cover off the seal, and then attach the ADF exposure glass [E] along the opening.
• Attach the ADF exposure glass so that the mark [A] is at the upper left corner
791
4. Replacement and Adjustments
3. Free the harnesses, and then remove the sensor bracket [A].( x4, x2)
4. Disconnect the connector ( x2).
792
Scanner Unit
Lens Block
793
4. Replacement and Adjustments
• Disconnect the connectors while holding the SBU with your hands.
• If you pull a connector forcibly, the position of the CCD might slip out of alignment.
794
Scanner Unit
• Execute the sub scan registration adjustment (SP4-010-001) after replacing the lens block.
795
4. Replacement and Adjustments
796
Scanner Unit
If the image is not centered, enter the SP mode, open SP4010, and then adjust the value.
• The image is moved downward by increasing the adjustment value.
• The image is moved upward by decreasing the adjustment value.
4. At the rear, remove the flat cable and screw [A] ( x1, x1).
797
4. Replacement and Adjustments
6. Exposure lamp
Re-installation
798
Scanner Unit
3. Make sure the flat cable is folded flat and tucked into the clamps.
4. Turn the pulley clockwise to move the 1st carriage to the left until it stops.
• Execute the sub scan registration adjustment (SP4-010-001) after replacing the exposure lamp
(LED).
Scanner Unit
799
4. Replacement and Adjustments
800
Scanner Unit
7. Remove the screws from each corner of the scanner unit [A], [B], [C], [D] ( x4).
801
4. Replacement and Adjustments
8. Lift the scanner unit by its handles on both sides, pull it out of the machine, and then lay it
on a clean, flat surface. Weight: 8 kg (17.6 lb.).
• Execute the sub scan registration adjustment (SP4-010-001) after replacing the scanner unit.
Scanner Motor
802
Scanner Unit
3. Remove the scanner motor with the bracket ( x3, x1, x1).
• Remove the timing belt from the pulley before removing the scanner motor with the bracket.
803
4. Replacement and Adjustments
• Execute the sub scan registration adjustment (SP4-010-001) after replacing the scanner motor.
SIO
804
Scanner Unit
Scanner HP Sensor
805
4. Replacement and Adjustments
• Execute the sub scan registration adjustment (SP4-010-001) after replacing the scanner HP sensor.
Platen Sensor
806
Scanner Unit
Scanner Wire
Preparation
807
4. Replacement and Adjustments
Wire Replacement
1. Move the 1st carriage [B] to the right so that the screw [A] is visible.
808
Scanner Unit
809
4. Replacement and Adjustments
5. Remove the tip of the rear end of the wire (rear and front).
6. Remove the screws on the wire pulleys [A] [B] and the drive pulley [C], and then remove
the wire pulleys from the shaft.
1. Pass the wire through the pulley from the side [A] where there is no projection.
810
Scanner Unit
2. Set the beads on the middle of the wire in the groove [B].
3. Attach tape across the pulley to hold the wires [C] in place.
Re-assembly
• If the 2nd carriage does not move smoothly, re-adjust it using the above steps.
9. Position the 1st carriage [A] so the holes are aligned and insert the positioning pins [B].
10. Attach the retaining brackets [E] to fasten the wire to the 1st carriage.
11. Tighten the screws of the tension brackets.
811
4. Replacement and Adjustments
• Execute the sub scan registration adjustment (SP4-010-001) after replacing the scanner HP sensor.
1. Use glass cleaner and a clean cloth to clean the scanning glass.
812
Scanner Unit
2. Use glass cleaner and a clean cloth to clean the exposure glass.
3. Turn the pulley counterclockwise until the 1st carriage reaches the cutout at the
rear.
4. Use a lens cloth to clean the reflector plate.
1st Mirror
2nd Mirror
813
4. Replacement and Adjustments
3rd Mirror
814
Scanner Unit
8. When you are finished cleaning the optics, turn the pulley until the 1st carriage
reaches the far left side of the exposure area.
815
4. Replacement and Adjustments
Laser Unit
Laser Units
• Execute “Skew Adjustment Clear Revision” with SP mode as explained below before replacing the
laser unit. Skipping this step may result in SC26x after installing the new laser unit.
• If this SC occurs, execute “Skew Adjustment Clear Revision” with SP mode immediately and then
turn the main power switch OFF/ON. Then the number of occurrences of SC26X is cleared.
816
Laser Unit
• Turn the main power switch and AC power switch off and unplug the machine before performing
any procedure in this section. Laser beams can seriously damage the eyes and cause permanent
blindness.
• An accidental static discharge could damage the laser diode board attached to the laser unit.
• Touch a metal surface to discharge any static electricity from your hands.
• The polygon motors rotate at extremely high speed and continue to rotate after the machine has
been turned off.
There are three laser units. The removal procedure for the laser units (S, YM and CK) are different,
depending on which machine you are working on.
• S and YM laser units: In the copier models (D194/D195/D203/D204), the ADF does not need
to be removed, but the scanner unit must be removed and pulled out of the machine.
• CK laser units: In the copier models (D194/D195/D203/D204), you must work with the scanner
cover open, so protect the exposure glasses by covering them with a cushion. Then, for all models,
the following must be removed: toner bottles, attention light, operation panel, toner bank canopy
cover, toner bottle cradles for Y, M, and C.
817
4. Replacement and Adjustments
1. Confirm that the machine is switched off and disconnected from the power source.
2. Open the ADF.
3. Remove the screw cover from the scanner right cover [A].
818
Laser Unit
819
4. Replacement and Adjustments
820
Laser Unit
Front ( x2)
10. Grip the handles on both sides and lift the scanner unit out of the machine.
821
4. Replacement and Adjustments
S Laser Unit
1. Remove the USB cable and 3 connectors from the S laser unit [A] (USBx1, x3).
2. Remove 4 screws.
Front ( x2)
822
Laser Unit
Rear ( x2)
3. Grip the chain handles on both sides and lift the S laser unit [A] out of the machine.
YM Laser Unit
1. Stay [A] ( x2).
823
4. Replacement and Adjustments
2. Remove 2 USB cables and 3 connectors from the YM laser unit (USBx2, x3).
3. Remove 4 screws.
Front ( x2)
824
Laser Unit
Rear ( x2)
4. Grip the chain handles on both sides and lift the YM laser unit [A] out of the machine.
825
4. Replacement and Adjustments
826
Laser Unit
827
4. Replacement and Adjustments
828
Laser Unit
• When re-installing toner bottles, be sure to put back the bottles that were installed originally. If
you install other toner bottles, calculation of toner consumption will be inaccurate and
indication of toner end (near end) cannot be displayed at the right time.
2. Switch the machine off, and then unplug the power cord from the power source.
3. If the LCIT is installed, disconnect it and pull it away from the right side of the machine.
4. Attention light [A] ( x3, x1).
829
4. Replacement and Adjustments
5. Remove the right cover [A] ( x7), and then disconnect the operation panel harness (USBx1,
x2, x4).
7. Disconnect the operation panel arm [A], and then pull the harness up through the plate ( x3,
x1).
8. Lift the operation panel off the main machine.
830
Laser Unit
Swing out the upper "L" pin of hinge [A], and remove the toner bank door [B].
10. Remove the four screw covers from the top of the canopy [A], and then remove the screws ( x4).
831
4. Replacement and Adjustments
11. On the right side of the machine, remove the canopy side screws ( x2).
12. On the left side of the canopy, remove the screws ( x2).
832
Laser Unit
14. Remove the screws from the top of the toner bank plate [A] ( x4, x4).
833
4. Replacement and Adjustments
15. On the right side of the machine, remove the screws and lift the toner bank plate [A] off ( x4).
17. Toner bank front cover (page 702 "Toner Bank Front Cover").
18. Remove the screws from the front of the Y/M/C toner bottle cradle ( x6).
The K cradle does not need to be removed.
834
Laser Unit
19. On the rear side of the Y/M/C toner bottle cradle, remove the screws ( x6).
20. Disconnect the harnesses and clamps for each toner bottle cradle ( x4, x2).
Do this step for the Y, M and C colors. Pull clamp [A] out in the arrow direction.
835
4. Replacement and Adjustments
23. Pull the toner supply tubes off the nozzles of the Y/M/C supply units.
836
Laser Unit
4. Slowly and very carefully tap the open mouth of the tube [A] until toner stops flowing.
5. Re-attach the clip [B] to close the mouth of the tube.
837
4. Replacement and Adjustments
27. Remove 2 USB cables and 3 connectors from the CK laser unit [A] (USBx2, x3).
838
Laser Unit
Rear ( x2)
29. Grip the chain handles on both sides and lift the CK laser unit [A] out of the machine.
839
4. Replacement and Adjustments
Re-installation
1. For YM/CK, there are two plastic sheets attached to each laser unit. For the S laser unit, one
plastic sheet is attached.
2. After you re-install a laser unit, confirm that the plastic sheets are visible and pointing up at the
bottom of the laser unit.
840
Laser Unit
After the laser unit is replaced, three SP codes must be executed: SP2108-1 for the CK laser unit,
SP2108-2 for the YM laser unit, and SP2108-3 for the S laser unit. These SP codes set the operation
parameters for the laser unit (main scan registration, main scan magnification, shading, and bow skew
adjustment).
No. Name
3. If you replaced the CK laser unit, input the value of SP2-104-001 (Skew Adjustment Manual K)
that you noted before removing the unit.
4. Execute SP2-111-004 (Forced Line Position Adj Mode d).
5. Set SP2-153-001 (MUSIC Settings Auto Execute) to “1”.
1: ON
6. Make a test print and check the image position.
• The image position is not necessarily the same as before replacing the laser unit, even if the
value of SP2-104-001 is same. So check the image position and adjust the image position if
necessary (page 1334 "Image Adjustment").
841
4. Replacement and Adjustments
842
Toner Supply
Toner Supply
Toner Bottle Port (S) Cleaning
• Grasp the bottle by its knob handle [A] and remove the bottle [B].
843
4. Replacement and Adjustments
3. At the bottom edge of toner bottle cradle (S), push back the spring-loaded nozzle cover [A] to
expose the nozzle [B].
• To avoid toner scattering, never use a blower brush to clean these areas.
• You will need a large damp cloth and a clamp when you disconnect the toner hose from the toner
sub hopper 1.
• Spread some clean paper on a flat surface where you can set the PCDU after it has been removed.
• Spread some paper on a flat surface to catch scattered toner.
RTB 106
Note concerning the 5th Station Toner Hopper
844
Toner Supply
1. Confirm that the machine is switched off and disconnected from the power source.
2. Open the right front door, left front door, and toner bank door.
3. Scanner front cover (page 707 "Scanner Front Cover")
For printer model: front cover (page 714 "Front Cover: M195/M196/M207/M208")
4. Front left cover [A] ( x2)
845
4. Replacement and Adjustments
7. At the upper left corner of the toner supply unit, disconnect the unit from the toner supply motor
drive shaft [A] ( x1, [B] x1).
• When removing the toner supply unit (S), this step is not necessary.
11. Slowly and very carefully tap the open mouth of the tube [A] until toner stops flowing.
12. Re-attach the clip [B] to close the mouth of the hose.
846
Toner Supply
13. Disconnect the connectors and then free the harnesses ( x7, x3).
• When removing the toner supply unit (S), this step is not necessary.
847
4. Replacement and Adjustments
15. Set the toner supply unit on some paper or waste cloth.
16. Tap the tube connection port [A] of the sub hopper 1 until no more toner comes out.
• Before servicing the unit, taping or plugging the tube connection port is recommended to
prevent toner scattering from the tube connection port.
Re-installation
• For the toner supply unit (YMCK): be sure to re-set the harness connectors [A] on their pegs [B].
848
Toner Supply
• Confirm that the connection of the toner supply tube and tube connection port is straight and tight.
1. Toner supply unit (page 844 "Toner Supply Unit Removal (SYMCK)")
2. Drive gear [A] ( x1)
3. Disconnect the shaft and then remove the toner supply clutch [A] ( x1, x1).
849
4. Replacement and Adjustments
Re-installation
• Make sure that the lock arm [A] of the clutch engages the pawl [B].
• On the other side of the unit, you can look through the cut-out [C] to confirm that the lock arm and
pawl are engaged.
1. Toner supply unit (page 844 "Toner Supply Unit Removal (SYMCK)")
2. Loosen two screws and then pull the toner pump unit [A] toward you and remove it ( x2).
850
Toner Supply
• For S, do not replace toner end sensor 1 by itself. If toner end sensor 1 for S is broken, replace the
toner supply unit.
• If toner end sensor 1 is replaced by itself, toner end may be detected early and this causes the
pump to malfunction.
1. Confirm that the machine is switched off and disconnected from the power source.
2. Open the right front door, left front door, and toner bank door.
1. Scanner front cover (page 707 "Scanner Front Cover")
For printer model: front cover (page 714 "Front Cover: M195/M196/M207/M208")
1. Front left cover [A] ( x2)
851
4. Replacement and Adjustments
• Disconnect the connector after removing the screw, so that you do not drop the toner end
sensor.
• Do not touch the rear surface of the toner end sensor.
• To avoid damaging the sensitivity of the sensor, handle it carefully during removal.
TSB
• The TSB [A] is located at the right side of the main machine.
852
Toner Supply
853
4. Replacement and Adjustments
• The RFID (antenna) and RFID (CPU) are installed only for the S color.
4. Grasp the bottle by its knob handle [A] and remove the toner bottle (S) [B].
854
Toner Supply
8. Pull the toner bottle holder [A] slightly and incline it toward you ( x2).
• Do not pull out the toner bottle holder by force because the tube is connected to it.
855
4. Replacement and Adjustments
856
Toner Supply
1. Turn the main power switch ON and then enter the SP mode.
2. Execute SP3162-001 to 004 (Bottle OPEN/CLOSE CMYK).
3. Push each lock lever [A] and then remove the toner bottle [B].
4. Exit the SP mode and then turn the main power switch OFF.
2. Right cover (page 689 "Right Cover")
3. Toner bank canopy cover (page 700 "Toner Bank Canopy Cover")
4. Toner bank top cover [A] ( x3, x8).
857
4. Replacement and Adjustments
5. Toner bank front cover (page 702 "Toner Bank Front Cover")
6. Toner bank rear frame [ A] ( x1, x7)
7. Open the clamp and free the harnesses under the toner bottle motor unit ( x5, x2).
858
Toner Supply
• When removing the toner bottle motor unit (Y), it is not necessary to remove the right clamp
(the blue arrow shown above).
8. Drive gear [A] ( x1)
859
4. Replacement and Adjustments
• When removing the toner bottle cradle (K), remove the following harness and TSB [A] with the
bracket ( x1, x2).
10. Open the clamp and then free the tube ( x2).
11. Put the toner bottle cradle [A] upside down on a stable location.
860
Toner Supply
12. Turn the protective sheet [A], and remove the toner bottle detection sensor [B] ( x3, x1).
861
4. Replacement and Adjustments
862
Toner Supply
• When re-attaching the toner bottle motor, apply grease to the worm gear [A].
Grease: Molykote EM-50L (Dow Corning Toray Co.,Ltd.)
• When replacing the toner bottle cradle, apply this grease to the worm gear [A] of the toner bottle
motor.
863
4. Replacement and Adjustments
4. Exit the SP mode and then turn the main power switch OFF.
2. Right cover (page 689 "Right Cover")
3. Toner bank canopy cover (page 700 "Toner Bank Canopy Cover")
4. Toner bank top cover [A] ( x3, x8).
864
Toner Supply
5. Toner bank front cover (page 702 "Toner Bank Front Cover")
6. Toner bank rear frame [ A] ( x1, x7)
7. Open the clamp and free the harnesses under the toner bottle motor unit ( x5, x2).
865
4. Replacement and Adjustments
• When removing the toner bottle motor unit (Y), it is not necessary to remove the right clamp
(the blue arrow shown above).
8. Drive gear [A] ( x1)
866
Toner Supply
10. Open the clamp and then free the tube ( x2).
11. Put the toner bottle cradle [A] on a stable location.
867
4. Replacement and Adjustments
• When re-attaching the toner bottle motor, apply grease to the worm gear [A].
Grease: Molykote EM-50L (Dow Corning Toray Co.,Ltd.)
• When replacing the toner bottle cradle, apply this grease to the worm gear [A] of the toner bottle
motor.
1. Open the controller box (page 691 "Opening the Rear Boxes")
2. Remove the toner bottle motor (S) assembly [A] on the upper left side ( x3, x1, x2).
868
Toner Supply
• When re-attaching the toner bottle motor, apply grease to the worm gear [A].
Grease: Molykote EM-50L (Dow Corning Toray Co.,Ltd.)
869
4. Replacement and Adjustments
870
Toner Supply
• When re-attaching the toner bottle cap motor, apply grease to the worm gear [A].
Grease: Molykote EM-50L (Dow Corning Toray Co.,Ltd.)
• When replacing the toner bottle cradle, apply this grease to the worm gear [A] of the toner bottle
cap motor.
871
4. Replacement and Adjustments
4. Exit the SP mode and then turn the main power switch OFF.
2. Right cover (page 689 "Right Cover")
3. Toner bank canopy cover (page 700 "Toner Bank Canopy Cover")
4. Toner bank top cover [A] ( x3, x8).
872
Toner Supply
5. Toner bank front cover (page 702 "Toner Bank Front Cover")
6. Toner bank rear frame [ A] ( x1, x7)
7. Open the clamp and free the harnesses under the toner bottle motor unit ( x5, x2).
873
4. Replacement and Adjustments
• When removing the toner bottle motor unit (Y), it is not necessary to remove the right clamp
(the blue arrow shown above).
8. Drive gear [A] ( x1)
874
Toner Supply
• When removing the toner bottle cradle (K), remove the following harness and TSB [A] with the
bracket ( x1, x2).
10. Open the clamp and then free the tube ( x2).
11. Put the toner bottle cradle [A] upside down on a stable location.
875
4. Replacement and Adjustments
• When re-attaching the toner agitator motor, apply grease to the worm gear [A].
Grease: Molykote EM-50L (Dow Corning Toray Co.,Ltd.)
• When replacing the toner bottle cradle, apply this grease to the worm gear [A] of the toner
agitator motor.
876
Toner Supply
• The toner supply motor [A] is located inside the left front corner.
877
4. Replacement and Adjustments
878
Toner Supply
6. Use a short screwdriver to remove the toner supply motor [A] ( x1, x3).
879
4. Replacement and Adjustments
1. The used toner bottle is located at the lower left corner of the main machine behind the left door.
Just pull it out by its handle.
2. The cap [1] of the used toner bottle has a reverse thread. Turn it clockwise to remove it.
3. After emptying the used toner bottle, check the auger inside the bottle and make sure that there are
no clumps of used toner sticking to the auger.
880
Used Toner Collection
4. If you see any clumping on the auger, gently tab the sides of the bottle to shake them loose, then
empty the bottle again.
881
4. Replacement and Adjustments
1. Used toner transport motor (page 881 "Main Unit Used Toner Transport Motor")
2. Sensor assembly [1] ( x1)
3. Used toner transport motor sensor [2] ( x3)
882
Used Toner Collection
1. Remove the used toner bottle at the front of the machine (page 880 "Used Toner Bottle").
2. AC drive board (page 1262 "AC Drive Board").
3. Open the two large clamps [1] and take out the harness, so that you can see the screw ( x2).
4. Remove the screw [2] ( x1). You will need a short screwdriver to remove this screw.
883
4. Replacement and Adjustments
884
Used Toner Collection
Common Procedure
1. Remove the used toner bottle at the front of the machine (page 880 "Used Toner Bottle").
2. AC drive board (page 1262 "AC Drive Board").
3. Disconnect the used toner bottle motor [1] ( x1, x1). You do not need to remove the motor.
4. Disconnect connector [2] ( x1).
5. Open clamp [3] and pull away the harnesses ( x1).
885
4. Replacement and Adjustments
8. Inside the used toner bottle well, unclamp the left drawer set sensor harness [1] ( x3).
9. At the rear, slowly pull the disconnected harness [2] out of the machine.
886
Used Toner Collection
10. Remove the rear plate [1] with the motor attached ( x3).
887
4. Replacement and Adjustments
888
Used Toner Collection
889
4. Replacement and Adjustments
890
Photoconductor Development Unit (PCDU)
• This separates the ITB from the bottoms of the drums so that the surface of the ITB or drum will
not be scratched when a PCDU is removed.
3. Lock plate [A] ( x1)
To remove the PCDU (C) or PCDU (K)
891
4. Replacement and Adjustments
5. Depress the PCDU lock lever [A] and pull the PCDU out slowly until it stops.
6. Lock screw [B] ( x 1)
7. Lift the PCDU [C] off the rails and then lay the PCDU on the prepared surface.
892
Photoconductor Development Unit (PCDU)
• To avoid damage to the surface of the drum, never place the PCDU on a carpet or rough
cloth.
8. Push the rails into the machine.
Attempting to remove a PCDU directly after a momentary power loss due to an abnormality may result
in scarring because the ITB is in contact with the drum, and ITB release lever operation alone will not
separate the ITB unit from the drum.
In a situation like this, perform the following procedure to manually separate the ITB unit from each color
PCDU.
Separating the ITB unit from the PCDU (K)
1. Open both front doors.
2. Lower the ITB release lever.
• The PCDU (K) can be separated by simply releasing the ITB release lever.
2. Raise the ITB release lever [A] and then remove the right ITB plate [B] ( x3).
893
4. Replacement and Adjustments
3. Lower the ITB release lever [C] again after removing the right ITB plate.
5. Rotate the front gear of the ITB contact motor (YMC) [A] on the center of the ITB unit by hand.
894
Photoconductor Development Unit (PCDU)
2. Rotate the release shaft on the left side of the ITB unit clockwise with a flat-head
screwdriver or similar tool.
• Slowly push the PCDU until it is inserted all the way and then give a final strong push.
• If you cannot push it in, remove the charger unit and turn the drum counterclockwise by one gear
tooth and then try pressing it in again.
• Do not turn the drum excessively. Doing so will cause the phase to shift.
RTB 103
Always do DEMS after you put back the drum.
895
4. Replacement and Adjustments
Charger Unit
• Lay the charger unit on a clean surface with the roller side up.
896
Photoconductor Development Unit (PCDU)
Counter Clear SP
SP No. Color Parts
Drum
• Spread a piece of clean paper on a flat surface where you will lay the drum.
• Set the new drum in the PCDU after applying the resin pad.
897
4. Replacement and Adjustments
4. Grip both ends of the drum wing and lift the drum out.
5. While holding the frame steady, depress the drum slightly and separate it from the frame.
• Because the drum of this machine is not compatible with the drum of the predecessor products, do
not use the drum of the predecessor products in this machine. Also do not use the drum of this
machine in the predecessor products.
In the drum of this machine, the color of the front flange is milky gray.
898
Photoconductor Development Unit (PCDU)
Refer to page 927 "After Replacing/ Cleaning the Drum, PCU Cleaning Unit and These Units’ Parts"
• When replacing the PCU cleaning unit or parts of the PCU cleaning unit, do not replace any other
parts of other units at the same time.
• After replacing the PCU cleaning unit or parts of the PCU cleaning unit, do page 927 "After
Replacing/ Cleaning the Drum, PCU Cleaning Unit and These Units’ Parts". Otherwise, cleaning
blade curling may occur.
• If a banner informing you it is time to replace the PCU cleaning unit appears, replace it as soon as
you can.
• Once the lubricant is consumed to the specified level, the lubricant end sensor stops the main unit.
899
4. Replacement and Adjustments
5. Roll the cleaning unit toward you [1] and lift it straight up [2].
• Replacement precautions
• When a new PCU cleaning unit is installed and lubricant or toner remains on the surface of the
drum, these particles will stick to the edge of the blade and some will be transferred to the charge
roller further down.
• Wipe the white material off the drum before installing the PCU cleaning unit.
900
Photoconductor Development Unit (PCDU)
Refer to page 927 "After Replacing/ Cleaning the Drum, PCU Cleaning Unit and These Units’ Parts"
Development Unit
• The S-color development unit is not fastened with screws. This makes it easier for the user to
replace it.
6. Lift the development unit off the rails [2].
• The development units for YMC differ from those for SK, so take care not to make a mistake
when installing them.
901
4. Replacement and Adjustments
Vent Filter
902
Photoconductor Development Unit (PCDU)
Counter Clear SP
SP No. Color Parts
903
4. Replacement and Adjustments
Replacing Developer
If initial settings are made in a state in which the developer was not entirely discharged, then when the
developer is replaced, an error in detecting the toner density will occur, increasing the toner density in
the developer, which may result in premature dispersal of toner and/or toner falling out.
To reduce these problems, do the following steps before discharging the developer.
• Effect
The developer flows more readily, making it easier to discharge it.
1. Enter the SP mode and then do SP3-028 (initial TC adjustment mode) for the development
unit to discharge the developer (refer to the table below).
SP Color Comment
3-028-003 K -
3-028-004 C -
3-028-005 M -
3-028-006 Y -
0 No execution Default
1 Succeeded -
904
Photoconductor Development Unit (PCDU)
905
4. Replacement and Adjustments
RTB 128
Replace the procedure
4. Remove the front cover [B] while depressing the PCDU lock [A].
906
Photoconductor Development Unit (PCDU)
RTB 128
Replace the procedure
9. Hold the development unit [B] on end over the paper with the open port down, and pour
the old developer onto the paper.
10. Put the developer replacement jig [A] on the transport screw and rotate the transport
screw counterclockwise 5 to 10 turns to discharge the developer.
11. Keep dumping the developer, until you see what resembles curls of smoke.
12. Lay the development unit flat.
13. Rotate the development roller [A] (counter-clockwise) to loosen the developer inside the
sleeve.
907
4. Replacement and Adjustments
RTB 128
Replace the procedure
14. Once again, hold the development unit [B] on end over the paper with the open port
down, and dump the developer until you see what resembles curls of smoke.
908
Photoconductor Development Unit (PCDU)
RTB 128
Replace the procedure
909
4. Replacement and Adjustments
RTB 33
Replace the procedure
7. Disconnect the funnel [2] from the back of the cover ( x2).
910
Photoconductor Development Unit (PCDU)
RTB 33
Replace the procedure
10. Insert the narrow end of the funnel [2] into the open port of the PCDU.
11. Make sure that the inserted funnel is parallel with the top edge of the machine.
12. Select the developer pack. Make sure the pack is the correct color for the PCDU.
13. Shake the developer pack vigorously. This ensures that all the developer will flow
through the funnel into the PCDU.
14. Open SP3-024. See the table below.
15. Cut off the top of the developer pack along the dotted line.
911
4. Replacement and Adjustments
RTB 33
Replace the procedure
16. Set the open end of the package down in the funnel so that the developer starts pouring
into the PCDU.
17. While still holding the package, select the correct number (001 to 005) for the package
color and press [EXECUTE].
• Make sure that you execute the correct SP code for the color of the developer that you are
replacing!
SP Color Comment
3-024-001 K
3-024-005 S
18. Shake the developer pack gently to make sure that all the developer drains into the
machine.
19. When the SP execution is finished, tap the edge of the pack to avoid spillage when the
pack is removed.
20. Remove the emptied developer pack.
• Check the pack to see if any developer remains. If a substantial amount of developer did not
go into the PCDU, repeat the SP3024 execution.
• The 30 sec. time interval for execution of SP3024 can be adjusted. If more time is needed to
empty the power pack, increase the PCDU run time with SP3-024-11.
912
Photoconductor Development Unit (PCDU)
RTB 33
Replace the procedure
21. Remove the funnel.
22. Re-attach the developer port cap.
23. Clean the funnel thoroughly before installing another developer pack or storing it in the
machine.
24. Do SP3025-1 (Dev Fill OK?) to confirm that developer installation succeeded.
You will see a 5-digit number: 11111. Reading from left-to-right each number is a result code for
the S, Y, M, C, K developer execution with SP3-024. Check the results against the table below.
0 No execution Default
1 Succeeded No problems
4 Used toner bottle full The used toner bottle was detected full.
Development motor
5 The development motor was not operating.
lock
Used toner transport One or both motors locked: Used Toner Transport
6
lock Motor or Used Toner Bottle Motor.
25. Exit the SP mode and then close both front doors.
If developer installation succeeded, this action starts the following initial settings.
• TD Sensor Initialization
• Process Initialization
913
4. Replacement and Adjustments
RTB 33
Replace the procedure
• Transfer current adjustment
• Process control (potential control)
• MUSIC
• Toner initial setting
• DEMS Adjustment
26. After completion of the automatic execution, confirm results with the following SP.
• SP3-031-001 (TD Sens Init OK? / From Left: SYMCK)
0 No execution SP default
1 Succeeded -
Developer set
2 -
incorrectly
TD sensor calibration
3 Vtcnt cannot be adjusted to Vt target (2.7V±0.1V)
abnormal
1 Success -
2 Large phase shift Delta P>P (Max) *See note in margin for details
914
Photoconductor Development Unit (PCDU)
RTB 33
Replace the procedure
* Delta Meaning of P>P (max): If the shift in phase (Delta P) of the approximated sine wave
exceeds the maximum value P (max) of the control, the control is judged unnecessary and
DEMS does not execute (this is not an error).
* Meaning of A<A (min): If the amplitude (A) of the approximated sine wave is smaller than
the minimum value A (min) of the control, the control is judged unnecessary and DEMS does
not execute (this is not an error).
27. Exit the SP mode.
28. Turn the main power switch OFF.
29. Re-attach the covers.
915
4. Replacement and Adjustments
• The names of the gears are as follows. Be sure to replace these gears at the same time. They are
supplied as a service unit that contains a five-piece set.
No. Name
Refer to page 927 "After Replacing/ Cleaning the Drum, PCU Cleaning Unit and These Units’ Parts"
• When installing a new lubrication blade, the lubrication blade side seals must be replaced with
new parts.
916
Photoconductor Development Unit (PCDU)
3. Remove the lubrication blade side seals [A] from both sides of the lubrication unit.
4. Clean the areas [A] where the lubrication blade side seals were attached with alcohol
and a cloth.
• Lubricant should be applied to the front edge of a new lubrication blade (the edge that is in
direct contact with the drum) to prevent curling.
• Refer to page 927 "After Replacing/ Cleaning the Drum, PCU Cleaning Unit and These
Units’ Parts"
917
4. Replacement and Adjustments
6. Align the new lubrication blade side seals [B] with the edge of the lubrication blade [A]
and affix them. The lubrication blade side seals should have their rounded side up.
7. Make sure the lubrication blade side seals and the lubrication blade do not ride up on
each other.
8. There should be no resistance when the blade is deflected (1 - 2 mm) by lightly pressing
the back of the blade. Also, make sure that the lubrication blade does not engage the
lubrication blade side seals when the pressure on the blade is released.
• The vibration plate [A] in the rear cover prevents toner from clogging when toner accumulates in
the toner collection path. So make sure that the vibration plate and the screw shaft are correctly
fitted as shown below right when the lubrication unit and the cleaning unit are assembled.
Refer to page 927 "After Replacing/ Cleaning the Drum, PCU Cleaning Unit and These Units’ Parts"
918
Photoconductor Development Unit (PCDU)
1. PCU cleaning unit gears (page 915 "PCU Cleaning Unit Gears")
2. Drum lubrication blade (page 916 "Drum Lubrication Blade")
3. Lubrication bar cover plate stay [A] ( x 2)
• Do not remove the lubrication bar cover plate stay except for the purpose of replacing the
lubrication bar. Doing so may damage the lubricant end sensor terminals.
4. Remove the screw of the stay ( x1).
919
4. Replacement and Adjustments
• When replacing the PCU cleaning unit or parts of the PCU cleaning unit, do not replace any other
parts of other units at the same time.
• After replacing the PCU cleaning unit or parts of the PCU cleaning unit, do the page 927 "After
Replacing/ Cleaning the Drum, PCU Cleaning Unit and These Units’ Parts". Otherwise, blade
curling may occur.
• When installing a new cleaning blade, the cleaning blade side seals must be replaced with new
parts.
1. Separate the lubrication unit and cleaning unit (page 919 "Separating the Lubrication Unit
and Cleaning Unit").
2. Remove the drum cleaning blade [A] from the cleaning unit ( x 2).
920
Photoconductor Development Unit (PCDU)
3. Remove the cleaning blade side seals [A] from both sides of the cleaning unit.
4. Clean the areas [A] where the cleaning blade side seals were attached with alcohol and a
cloth.
• Lubricant should be applied to the front end of a new drum cleaning blade (the edge that is in
direct contact with the drum) to prevent blade curling.
921
4. Replacement and Adjustments
6. Align the L-shaped cut edges of new cleaning blade side seals [A] with the edges of the
cleaning blade [B], and then attach them.
• [A]: Front
• [B]: Rear
7. Make sure the cleaning blade side seals and the cleaning blade do not ride up on each
other.
8. There should be no resistance when the blade is deflected (1 - 2 mm) by lightly pressing
the back of the blade. Make sure that the cleaning blade does not engage the cleaning
blade side seals when the pressure on the blade is released.
Refer to page 927 "After Replacing/ Cleaning the Drum, PCU Cleaning Unit and These Units’ Parts"
• Replace the drum lubrication bar as a set with the drum lubrication roller.
922
Photoconductor Development Unit (PCDU)
• The wiring of the lubricant end sensor is at the back of the lubrication bar cover plate stay.
• Replace the lubrication bar cover plate stay if the sensor is not working normally.
• Do not remove the lubrication bar cover plate stay except for the purpose of replacing the
lubrication bar. Doing so may damage the lubricant end sensor terminals.
3. Raise the lubrication bar base [A] and then remove it and place it on a flat table.
• Remove the lubrication bar carefully because the spring arms [A] will pop out at both ends.
923
4. Replacement and Adjustments
• Do not discard the spring and the arms. They are not provided as service parts and must be
reattached to the new lubrication bar.
• When re-attaching the spring and arms: the arms are under strong spring pressure and care is
needed to prevent them from flying off.
Refer to page 927 "After Replacing/ Cleaning the Drum, PCU Cleaning Unit and These Units’ Parts"
• Replace the drum lubrication roller as a set with the drum lubrication bar.
1. Drum lubrication bar (page 922 "Drum Lubrication Bar, Lubricant End Sensor")
924
Photoconductor Development Unit (PCDU)
2. Remove the joint [A] of the rear end of the drum lubrication roller.
925
4. Replacement and Adjustments
4. Remove the lock plate on the rear side and then remove the drum lubrication roller [A].
Refer to page 927 "After Replacing/ Cleaning the Drum, PCU Cleaning Unit and These Units’ Parts"
Other Precautions
As shown in the table below, parts are replaced as units. (Components should be replaced as units.)
If not replaced as a unit, toner may be scattered from the rear of the blade or it may become difficult to
control lubricant consumption.
Cleaning Blade
Lubrication Bar
Replace as a unit
Lubrication Roller
Joint -
Lubrication Blade
Cushion -
Gears -
926
Photoconductor Development Unit (PCDU)
After Replacing/ Cleaning the Drum, PCU Cleaning Unit and These Units’ Parts
Appear
ance
For brush roller; mix with For brush roller; mix with
Use For drum
D0159500 D0159501
Appear
ance
Drum
The drum must be lubricated when it is replaced or cleaned. An SC39x (drum lock error) could occur if
there is not enough lubricant.
927
4. Replacement and Adjustments
1. After applying lubricant to the drum and PCU cleaning unit that has been applied the
lubricant, attach them to the PCDU.
2. Insert the fixing drum jigs [A] between the development unit and the drum at both
front and rear sides as shown in the photos and below. These prevent damage
to the side seals when rotating the drum in the next step.
3. Slowly rotate the drum gear [B] counterclockwise.
Target: 1 or 2 rotations
4. Remove the fixing drum jigs.
928
Photoconductor Development Unit (PCDU)
• If the drum is turned by hand when the PCDU is outside the machine, the load on the
development side seal could cause it to break. Therefore use the fixing drum jigs when
turning the drum.
• If no fixing drum jigs are available, install the lubricated drum and the PCU cleaning unit
in the PCDU and place the PCDU in the main machine. Open the rear assembly and turn
the outside of the drum motor [A] 20 times in the direction of the arrow (clockwise) to
prevent damage to the side seals.
• Do not turn the drum motor in the counterclockwise direction. Turning it counterclockwise
will get the charge roller dirty.
929
4. Replacement and Adjustments
2. Set the drum in place so mark [A] on the drum and mark [B] on the drum shaft on the
main unit side are in a straight line.
• If you cannot push it in, remove the charger unit and then turn the drum counterclockwise
by one gear tooth. Then try pressing it in again.
• Do not turn the drum excessively. Doing so will cause the phase to shift.
930
Photoconductor Development Unit (PCDU)
Other precautions
Wipe the white material (lubricant aggregate) off the drum before installing the PCU cleaning unit.
If lubricant aggregate comes under the lubrication blade, the charge roller will get dirty.
• Use the following procedure to clear the counter. This makes it possible for the machine to
initialize and make adjustments.
Counter Clear SP
SP No. Color Parts
931
4. Replacement and Adjustments
The PCU cleaning unit must be lubricated when it is replaced or cleaned. A SC39x (drum lock error)
could occur if there is not enough lubricant.
Re-installed (not
No No Yes No
Replaced or Cleaned)
932
Photoconductor Development Unit (PCDU)
Lubricant amount: Use the boundary example shown below (reference: 0.003 - 0.01 g/location).
• "Objective": An appropriate amount of lubricant
• "Lower limit": Apply more lubricant than this.
• "Large": Do not apply more lubricant than this.
• Use the following procedure to clear the counter. This makes it possible for the machine to
initialize and make adjustments.
933
4. Replacement and Adjustments
Counter Clear SP
SP No. Color Parts
7-622-008 • Lubricant
7-622-010 • Joint
7-622-011 • Gears
7-622-025 • Lubricant
7-622-027 • Joint
7-622-028 • Gears
934
Photoconductor Development Unit (PCDU)
7-622-042 • Lubricant
7-622-044 • Joint
7-622-045 • Gears
7-622-059 • Lubricant
7-622-061 • Joint
7-622-062 • Gears
935
4. Replacement and Adjustments
7-622-076 • Lubricant
7-622-078 • Joint
7-622-079 • Gears
• When the drum shaft runs out of grease, the area around the PCDU will start making a noise when
the drum is turning. If required, apply grease during a service visit.
936
Photoconductor Development Unit (PCDU)
• If the front cover of the PCDU was accidentally removed, return it to its original position before
installing the PCDU.
• If installing the PCDU with the front cover removed, the drum shaft will not be in proper contact with
the drum shaft ground terminal on the inside of the front cover and noise will be generated during
operation. Be sure to follow the instructions.
3. Peal off the old seal and wipe off the surface and clean it so nothing, such as glue or
toner, is on the area where it had been stuck on.
• The side seal consists of 2 seals, a clear seal and a seal covered with a soft material, as
shown in [A] in the figure below.
937
4. Replacement and Adjustments
938
Photoconductor Development Unit (PCDU)
1. Peal off the old seal and wipe off the surface and clean it so nothing, such as glue or
toner, is on the area where it had been stuck on.
• The side seal consists of 2 seals, a clear seal and a seal covered with a soft material, as
shown in [A] in the figure below.
939
4. Replacement and Adjustments
940
Photoconductor Development Unit (PCDU)
3. Watch the drive gear [A] from the back of the unit and turn it counterclockwise until the
developer on top of the development roller runs out.
• When there is developer inside, keep the development unit level while working.
941
4. Replacement and Adjustments
4. Insert the flat side of the special jig into the doctor with the bent part [A] facing up as
shown below.
If the bent part gets caught, guide it with your finger and insert it all the way in.
• To clean to the left, use the bent part that has the guide hole [B].
To clean to the right, use the bent part without the guide hole.
5. Gently pull the jig towards you until the bent part [A] is hung on the back side of the
doctor blade, and then slide it toward the left side [B].
942
Photoconductor Development Unit (PCDU)
Change the direction and slide it left and right several times.
• Only move the jigs left/right except when attaching or removing them; do not apply excessive
force on them up/down (front/back). (To prevent breaking or damage to the bent part and
scratching the surface of the development sleeve) Also, take care not to rub the surface of the
sleeve hard.
• Viewed from the rear, the sets of motors from left to right are KCMYS.
• There are three motors in each set:
[A]: Drum cleaning motor
[B]: Drum motor
[C]: Development motor
943
4. Replacement and Adjustments
1. Open the controller box and cooling box on the back of the machine (page 691 "Opening
the Rear Boxes").
2. Center stay [A] ( x3)
• When installing the center stay, fasten the bottom screws first.
If you start from the top, the screw holes will be misaligned.
944
Photoconductor Development Unit (PCDU)
1. Prepare for motor removal (page 943 "Before Removing Any Motor")
2. Drum cleaning motor [A] ( x4, x1)
945
4. Replacement and Adjustments
Drum Motor
1. Prepare for motor removal (page 943 "Before Removing Any Motor")
2. Disconnect the drum motor [A] ( x3, x1).
946
Photoconductor Development Unit (PCDU)
3. Slowly remove the drum motor while supporting the long drive shaft with your other
hand.
4. Disconnect the motor drive shaft from the motor and separate them ( x1).
• Never disassemble the motor. There are no serviceable parts inside the motor.
• If the motor is taken apart, it is very difficult to re-assemble correctly because the parts are spring
loaded.
Development Motor
1. Prepare for motor removal (page 943 "Before Removing Any Motor")
947
4. Replacement and Adjustments
• Have a dry cloth on hand. Use it to wipe up any coolant that leaks during replacement.
• There will be a small amount of leakage. If there is a large amount of leakage, re-connect the
hose and then disconnect them again.
948
Photoconductor Development Unit (PCDU)
949
4. Replacement and Adjustments
3. Disconnect the connectors from the air box exhaust fans (top[A], bottom[B]) ( x3,
x1).
4. Press the blue release buttons to disconnect the hose at [A] ( x2).
Use a dry cloth to soak up any coolant leakage around the open ends.
• There will be a small amount of leakage. If there is a large amount of leakage, re-connect the
hoses and then disconnect them again.
950
Photoconductor Development Unit (PCDU)
951
4. Replacement and Adjustments
952
Photoconductor Development Unit (PCDU)
9. On the right [B], disconnect the base and harness ( x1, x2, x1)
• The five charge roller cleaning roller solenoids (one for each PCDU charge roller) are located on
side of the laser units.
953
4. Replacement and Adjustments
954
Photoconductor Development Unit (PCDU)
• The link [A] of the S solenoid is black and longer than CMYK.
3. Remove the charge roller cleaning roller solenoids from brackets ( x 2 each, spring x 1
each, E-ring x 1 each).
1. Exit the SP mode and then turn the main power switch OFF.
955
4. Replacement and Adjustments
• When re-installing toner bottles, be sure to put back the bottles that were there originally.
• If you install other toner bottles, calculation of toner consumption will be inaccurate and
indication of toner end (near end) cannot be displayed at the right time.
2. Toner bank canopy cover (page 700 "Toner Bank Canopy Cover")
3. Toner bank top cover [A] ( x3, x8).
4. Toner bank front cover (page 702 "Toner Bank Front Cover")
956
Photoconductor Development Unit (PCDU)
6. Open the clamp and free the harnesses under the toner bottle motor unit (Y,M,C) ( x5
each, x2 each).
• When removing the toner bottle cradle (Y), it is not necessary to remove the right clamp (the
blue arrow shown above).
957
4. Replacement and Adjustments
9. Remove the charge roller cleaning roller solenoids with brackets ( x2 each, x1
each, x1 each).
<K>
958
Photoconductor Development Unit (PCDU)
<C>
<M>
959
4. Replacement and Adjustments
10. Remove the charge roller cleaning roller solenoids from the brackets ( x 2 each, spring
x 1 each, E-ring x 1 each).
The potential sensors are under the laser units and above the PCDUs.
• There is one potential sensor for each PCDU.
• Dirt or dust around or on the potential sensor probe or window can cause errors (SC405 to
SC413).
1. Remove the laser unit above the affected potential sensor (page 816 "Laser Units").
2. Disconnect the sensor bracket ( x2).
960
Photoconductor Development Unit (PCDU)
7. The sensor can be separated easily from the bracket (it is held in place by snap tabs) if it needs to
be replaced.
8. The potential sensor probe and window should be cleaned with a blower brush and a clean dry
cloth. (It does not need to be separated from the bracket for cleaning.)
961
4. Replacement and Adjustments
TD Sensor
962
Photoconductor Development Unit (PCDU)
7. Pry the sensor plate and sensor off the bottom of the development unit.
963
4. Replacement and Adjustments
Refer to page 893 "Removing PCDUs/ ITB Unit When an Abnormality Occurs"
5. Raise the ITB lever [A] and then remove the right ITB plate [B] ( x3).
After removing the right ITB plate [B], lower the ITB lever [C] again.
964
Intermediate Transfer Belt (ITB) Unit
7. Disconnect:
[A] Left end of ITB unit ( x1)
[B] Right end of ITB unit ( x1)
8. Grip both handles of the ITB unit [A] and pull it out until it stops. This is the first stop position.
965
4. Replacement and Adjustments
1. Depress the rail release levers [A] on both sides of the ITB unit [B] and pull it out until it stops. This is
the second stop position.
• Never leave the ITB unit out and fully extended longer than necessary.
Re-installation
966
Intermediate Transfer Belt (ITB) Unit
• You must depress the rail lock levers [A] in on both sides of the ITB unit. (The rail locks engage
automatically when the ITB unit is pulled out completely.)
• When replacing the intermediate transfer belt, do not replace any other parts of other units at the
same time.
• After replacing the intermediate transfer belt, do the page 975 "After Intermediate Transfer Belt
Replacement" procedure before attempting to replace other parts. Otherwise, blade curling may
occur.
1. Pull the ITB unit out to the 2nd stop position (page 964 "ITB Unit").
2. Raise the two levers [A] of the ITB cleaning unit.
967
4. Replacement and Adjustments
3. Remove the screw and pull the ITB cleaning unit [B] out slowly unit it stops ( x1).
968
Intermediate Transfer Belt (ITB) Unit
• When re-attaching the right handle plate, insert the projection of the ITB unit into the notch
indicated by the blue arrow above.
7. ID/ MUSIC sensor bracket [A] ( x1, x1, x1).
9. Lower the guide plate [A] slightly and pull it out ( x1).
969
4. Replacement and Adjustments
• When re-attaching the left handle plate, insert the projection of the ITB unit into the notch
indicated by the arrow above.
11. Disconnect the front spring and rear spring.
• Do not remove these springs. Let them hang free. They will not fall off.
12. Remove the screw of the belt tension roller assembly [A] ( x1).
970
Intermediate Transfer Belt (ITB) Unit
13. Slowly lower the belt tension roller assembly [A], while you support the other end of the roller with
your other hand [B] under the ITB unit.
14. Remove the tension roller assembly [C] and tension roller.
971
4. Replacement and Adjustments
• You will see an encoding strip on the front edge of the intermediate transfer belt. The
intermediate transfer belt must be re-installed with this strip on the front edge as shown below.
• Before re-installing the transfer belt, cover the top of the ITB unit with a long sheet of paper.
972
Intermediate Transfer Belt (ITB) Unit
• Confirm that the encoding strip [A] is on the front edge of the belt.
• Align the front edge of the belt with the middle [A] of the two straight lines embossed on the plates
at four locations.
Make sure that the front edge of the belt is parallel with the two straight lines embossed on the
plates at four locations. This ensures correct alignment of the belt.
973
4. Replacement and Adjustments
• When SC474-xx occurs after re-installing the intermediate transfer belt, re-install it again.
• Re-attach the springs of the tension roller at the front [A] and rear [B] as shown below.
974
Intermediate Transfer Belt (ITB) Unit
Look under the ITB unit, and make sure that the actuators of the rear overrun sensor [A] and front
overrun sensor [B] are visible near the rear and front edges of the belt.
Check the alignment of the belt again at the top front edge.
• Before you slide the ITB unit into the machine, turn the ITB lever to confirm that the image transfer
roller (K) rises and lowers.
The image transfer roller (K) should move up and down smoothly.
Turn the ITB lever to the down position so that the image transfer roller (K) is down.
• Never push the ITB unit into the machine with the image transfer roller (K) in the up position.
975
4. Replacement and Adjustments
• When toner near end or toner end is displayed on the operation panel, SP2696-1 (Force
Apply Lubricant - Belt Cleaning) fails.
15. Wait for about 5 minutes. When you see "Completed" displayed on the operation panel, you are
ready to continue.
16. Reset the counter for the replaced ITB belt.
17. Exit the SP mode and then turn the main power switch OFF.
18. Re-install the PTR unit.
19. Rotate both levers of the ITB cleaning unit counter-clockwise and re-install the front cover of the ITB
cleaning unit.
20. Close both front doors.
21. Turn the main power switch ON and then enter the SP mode.
22. Execute SP2912-1(Encoder Sn:Adj Light - Adj Light Amt).
This SP adjusts the strength of the LED beam of the ITB speed feedback sensor.
23. Exit the SP mode and then turn the main power switch OFF.
24. Turn the main power switch ON and then enter the SP mode.
25. Execute SP2914-1 (Encoder Sn:Get 1stPhase - Get Phases:Execut All).
This SP code resets the ITB speed feedback sensor.
26. Exit the SP mode and then turn the main power switch OFF.
27. Turn the main power switch ON and then enter the SP mode.
28. Select SP2915-001 (Encoder Sn Ctrl Condition - Scale FB Control Enable) and confirm that it is set
to default “1”.
29. Exit the SP mode and then turn the main power switch OFF.
30. Turn the main power switch ON and then enter the SP mode.
31. Execute SP3011-004 (Manual ProCon :Exe - Full MUSIC)
32. Exit the SP mode and then turn the main power switch OFF.
• Machine power needs to be turned off and on in order for the SP values to take effect. Skipping this
step will cause color misalignment and unsuccessful initialization of the ITB speed feedback
sensors.
976
Intermediate Transfer Belt (ITB) Unit
Belt Check
After a new ITB has been installed, or the original belt re-installed, the physical condition of the belt
should be checked. The three ID/MUSIC sensors (Rear, Center, Front) scan the belt to detect nicks and
scratches.
1. Do SP3011 to manually execute process control.
2. Do SP3012-1 and SP3013-1 to confirm the successful initialization of process control.
3. Do SP2112-1 to check the physical condition.
4. Do these SP codes to confirm the scan results:
• SP2112-15
• SP2112-16
• SP2112-17
5. Each SP execution should return a "0". If an SP returns any value other than "0", do steps 2 and 4
again.
6. After repeated executions, if one or more of the SP codes continues to return any value other than
"0", check the ITB’s surface and harness connection of the ID/MUSIC sensor. If the belt is
damaged, it must be replaced.
After the intermediate transfer belt has been removed, there are six plates on top of the ITB unit that must
be removed for some procedures.
1. Pull the ITB unit out to the 2nd stop position (page 964 "ITB Unit").
2. Intermediate Transfer belt (page 967 "Intermediate Transfer Belt Replacement")
3. Remove the following plates.
• Plate ( x4)
• Plate ( x3)
• Plate ( x4)
• Plate ( x7)
• Plate ( x7)
• Plate ( x8)
Before removing plate , remove the roller [A] ( x1).
977
4. Replacement and Adjustments
1. Pull the ITB unit out to the 1st stop position (page 964 "ITB Unit").
2. Right handle plate [A] ( x1, x3).
978
Intermediate Transfer Belt (ITB) Unit
• When re-attaching the right handle plate, insert the projection of the ITB unit into the notch
indicated by the blue arrow above.
3. ID/MUSIC sensor fan assembly [A] ( x3)
4. Remove the ID/MUSIC sensor fan [A] from the bracket ( x2, x2).
1. Pull the ITB unit out to the 2nd stop position (page 964 "ITB Unit").
2. At the top of the right rear corner of the ITB unit, remove the ITB drive motor [A] ( x1, x4).
979
4. Replacement and Adjustments
1. Pull the ITB unit out to the 1st stop position (page 964 "ITB Unit").
2. ITB contact motor (K) assembly [A] ( x1, x2, x5)
3. Remove the ITB contact motor (K) [A] from the bracket ( x2, x2).
980
Intermediate Transfer Belt (ITB) Unit
1. Pull the ITB unit out to the 1st stop position (page 964 "ITB Unit").
2. ITB contact motor (YMC) assembly [A] ( x1, x2, x2).
3. Remove the ITB contact motor (YMC) [A] from the bracket ( x1, x2).
981
4. Replacement and Adjustments
1. Open the cooling box (page 691 "Opening the Rear Boxes").
2. Duct [A] ( x2, x1, x1)
982
Intermediate Transfer Belt (ITB) Unit
983
4. Replacement and Adjustments
1. Pull the ITB unit out to the 1st stop position (page 964 "ITB Unit").
2. Remove the timing belt [A] and then remove the PTR separation motor assembly [B] ( x1, x1,
x1, x2, ground wire x1)
984
Intermediate Transfer Belt (ITB) Unit
1. Pull the ITB unit out to the 2nd stop position (page 964 "ITB Unit").
2. Intermediate transfer belt (page 967 "Intermediate Transfer Belt Replacement")
3. Below the ITB unit at the rear, remove the timing belt [A] and then remove the belt centering motor
[B] ( x1, x1, x4).
Re-installation
1. Look down at the back of the ITB unit and check the spool [A].
2. If the cable is free as shown below, wrap it once around the spool (counter-clockwise). [B] shows
the cable wound on the spool correctly.
985
4. Replacement and Adjustments
ID/MUSIC Sensors
1. Pull the ITB unit out to the 1st stop position (page 964 "ITB Unit").
2. Right handle plate [A] ( x1, x3).
• When re-attaching the right handle plate, insert the projection of the ITB unit into the notch
indicated by the blue arrow above.
3. ID/ MUSIC sensor bracket [A] ( x1, x1, x1).
986
Intermediate Transfer Belt (ITB) Unit
4. Remove the ID/MUSIC sensor board [A] from the bracket ( x1, x6).
Do the following procedure after installing new ID/MUSIC sensors and re-assembling the machine.
1. Plug in the power cord and turn on the machine.
2. Enter the SP mode.
3. Refer to the sheet provided with the new ID/MUSIC sensor set.
4. Do the SP codes on the sheet.
987
4. Replacement and Adjustments
1. Pull the ITB unit out to the 2nd stop position (page 964 "ITB Unit").
2. Intermediate transfer belt (page 967 "Intermediate Transfer Belt Replacement")
3. Image transfer roller (page 999 "Image Transfer Rollers")
4. ITB unit cover plate (page 977 "ITB Unit Cover Plates")
5. Free the harnesses on the power pack cover plate ( x7, x2).
• In order to access the right screws, press the ITB speed feedback sensor bracket [B].
988
Intermediate Transfer Belt (ITB) Unit
7. Disconnect the image transfer contact sensor (K) 1 [A] from the power pack box ( x3).
8. Below the ITB unit, remove the image transfer contact sensor (K) 1 [A] ( x1).
989
4. Replacement and Adjustments
1. Pull the ITB unit out to the 1st stop position (page 964 "ITB Unit").
2. ITB contact motor (K) assembly [A] ( x1, x2, x5)
3. Remove the image transfer contact sensor (K) 2 [A] from the bracket ( x1, x3).
1. Pull the ITB unit out to the 1st stop position (page 964 "ITB Unit").
2. ITB contact motor (YMC) (page 981 "ITB Contact Motor (YMC)")
3. Remove the image transfer contact sensor (YMC) [A] from the bracket ( x3).
990
Intermediate Transfer Belt (ITB) Unit
1. Pull the ITB unit out to the 1st stop position (page 964 "ITB Unit").
2. Left handle plate [A] ( x3)
• When re-attaching the left handle plate, insert the projection of the ITB unit into the notch
indicated by the arrow above.
3. Disconnect the image transfer contact sensor (S) from the bracket [A] ( x1).
991
4. Replacement and Adjustments
4. Remove the image transfer contact sensor (S) [A] from the bracket [A] ( x1, x3).
1. Pull the ITB unit out to the 1st stop position (page 964 "ITB Unit").
2. Remove the PTR separation sensor with the bracket [A] ( x1, x1, x2).
992
Intermediate Transfer Belt (ITB) Unit
3. Remove the PTR separation sensor [A] from the bracket ( x3).
1. Pull the ITB unit out to the 2nd stop position (page 964 "ITB Unit").
2. At the top of the left rear corner of the ITB unit, disconnect the sensor assembly [A] ( x2).
993
4. Replacement and Adjustments
3. Remove the belt centering roller HP sensor [A] from the bracket ( x1, x3).
• The belt centering sensor is located at the rear upper right corner of the ITB unit.
1. Pull the ITB unit out to the 2nd stop position (page 964 "ITB Unit").
2. ID/ MUSIC sensor bracket (page 986 "ID/MUSIC Sensors")
3. Sensor cover [A] ( x1, x1)
994
Intermediate Transfer Belt (ITB) Unit
• Cover the top of the unit with several sheets of A3 paper so that the transfer belt is not
damaged.
995
4. Replacement and Adjustments
1. Pull the ITB unit out to the 2nd stop position (page 964 "ITB Unit").
2. Intermediate transfer belt (page 967 "Intermediate Transfer Belt Replacement")
3. ITB unit cover plate (page 977 "ITB Unit Cover Plates")
4. Transfer belt speed feedback sensor assembly [A] ( x1, x3).
996
Intermediate Transfer Belt (ITB) Unit
• Machine power needs to be turned off and on in order for the SP values to take effect. Skipping this
step will cause color misalignment and unsuccessful initialization of the ITB feedback sensors.
1. Pull the ITB unit out to the 2nd stop position (page 964 "ITB Unit").
2. Intermediate transfer belt (page 967 "Intermediate Transfer Belt Replacement")
3. At the front, disconnect the sensor bracket [A] from the cutout ( x1).
4. Remove the front overrun sensor [A] from the bracket ( x1, x1, x4).
997
4. Replacement and Adjustments
1. Pull the ITB unit out to the 2nd stop position (page 964 "ITB Unit").
2. Intermediate transfer belt (page 967 "Intermediate Transfer Belt Replacement")
3. Disconnect the bottom cover plate [A] and lower the plate. The spring loaded cable retracts
automatically to [B].
4. Behind the ITB unit, disconnect the sensor bracket [A] from the cutout ( x1).
998
Intermediate Transfer Belt (ITB) Unit
5. Remove the rear overrun sensor [A] from the bracket ( x1, x1, x4).
1. Pull the ITB unit out to the 2nd stop position (page 964 "ITB Unit").
2. Intermediate transfer belt (page 967 "Intermediate Transfer Belt Replacement")
• There are five image transfer rollers. The following procedure is the same for each image
transfer roller.
• The image transfer rollers should all be replaced together at 1800K.
999
4. Replacement and Adjustments
: K, : C, : M, : Y, :S
3. At the rear, disconnect the image transfer roller [A] ( x1).
4. Slide the image transfer roller to the rear so that the front end disconnects from the coupling, and
then remove it.
• Do not touch the rubber. When removing the image transfer roller, hold the end of it.
1000
Intermediate Transfer Belt (ITB) Unit
Counter Clear SP
SP No. Color Parts
1001
4. Replacement and Adjustments
8. At the rear bottom edge of the ITB unit, remove the screws but do not remove the black bracket [A]
( x2).
• If you pull out the black bracket at the rear, the bias roller will fall.
1002
Intermediate Transfer Belt (ITB) Unit
9. Under the rear edge of the ITB unit, pull the rear end of the paper transfer bias roller [A] out and
remove it.
1. Pull the ITB unit out to the 2nd stop position (page 964 "ITB Unit").
1003
4. Replacement and Adjustments
6. Free the harnesses on the power pack cover plate ( x7, x2).
• In order to access the screws on the right, press the ITB speed feedback sensor bracket [B].
1004
Intermediate Transfer Belt (ITB) Unit
1. Pull the ITB unit out to the 2nd stop position (page 964 "ITB Unit").
2. Intermediate transfer belt (page 967 "Intermediate Transfer Belt Replacement")
3. Image transfer roller (page 999 "Image Transfer Rollers")
4. ITB unit cover plate (page 977 "ITB Unit Cover Plates")
5. Remove the roller hold plate [A] and then remove the roller [B] ( x1).
1005
4. Replacement and Adjustments
6. Free the harnesses on the power pack cover plate ( x7, x2).
• In order to access the screws on the right, press the ITB speed feedback sensor bracket [B].
1006
Intermediate Transfer Belt (ITB) Unit
1. Pull the ITB unit out to the 2nd stop position (page 964 "ITB Unit").
2. Intermediate transfer belt (page 967 "Intermediate Transfer Belt Replacement")
3. ITB unit cover plate (page 977 "ITB Unit Cover Plates")
4. Image transfer power pack (Y) [A] ( x2, x2)
5. Image transfer power pack (S) [B] ( x2, x2)
1007
4. Replacement and Adjustments
1. Pull the ITB unit out to the 2nd stop position (page 964 "ITB Unit").
2. Intermediate transfer belt (page 967 "Intermediate Transfer Belt Replacement")
3. Image transfer roller (page 999 "Image Transfer Rollers")
4. ITB unit cover plate (page 977 "ITB Unit Cover Plates")
5. Remove the roller hold plate [A] and then remove the roller [B] ( x1).
6. Free the harnesses on the power pack cover plate ( x7, x2).
1008
Intermediate Transfer Belt (ITB) Unit
• In order to access the screws on the right, press the ITB speed feedback sensor bracket [B].
1009
4. Replacement and Adjustments
1. Pull the ITB unit out to the 2nd stop position (page 964 "ITB Unit").
2. Intermediate transfer belt (page 967 "Intermediate Transfer Belt Replacement")
3. Image transfer roller (page 999 "Image Transfer Rollers")
4. ITB unit cover plate (page 977 "ITB Unit Cover Plates")
5. Remove the roller hold plate [A] and then remove the roller [B] ( x1).
6. Free the harnesses on the power pack cover plate ( x7, x2).
• In order to access the screws on the right, press the ITB speed feedback sensor bracket [B].
1010
Intermediate Transfer Belt (ITB) Unit
TDRB
1. Pull the ITB unit out to the 2nd stop position (page 964 "ITB Unit").
2. Intermediate transfer belt (page 967 "Intermediate Transfer Belt Replacement")
3. Image transfer roller (page 999 "Image Transfer Rollers")
4. ITB unit cover plate (page 977 "ITB Unit Cover Plates")
5. Remove the roller hold plate [A] and then remove the roller [B] ( x1).
1011
4. Replacement and Adjustments
6. Free the harnesses on the power pack cover plate ( x7, x2).
• In order to access the screws on the right, press the ITB speed feedback sensor bracket [B].
1012
Intermediate Transfer Belt (ITB) Unit
8. Remove the image transfer (K,C) and paper transfer DC power pack with the bracket [A] ( x12,
x7, x4).
• The TDRB is under the image transfer power Pack (K, C) and transfer DC power pack.
1013
4. Replacement and Adjustments
1. Pull the ITB unit out to the 2nd stop position (page 964 "ITB Unit").
2. Intermediate transfer belt (page 967 "Intermediate Transfer Belt Replacement")
3. Image transfer roller (page 999 "Image Transfer Rollers")
4. ITB unit cover plate (page 977 "ITB Unit Cover Plates")
5. Anti-condensation heater (right) assembly [A] ( x3, x1, x2)
1. Pull the ITB unit out to the 2nd stop position (page 964 "ITB Unit").
2. Intermediate transfer belt (page 967 "Intermediate Transfer Belt Replacement")
3. ITB unit cover plate (page 977 "ITB Unit Cover Plates")
4. Anti-condensation heater (left) assembly [A] ( x2, x1, x2)
1014
Intermediate Transfer Belt (ITB) Unit
1. Pull the ITB unit out to the 2nd stop position (page 964 "ITB Unit").
2. Intermediate transfer belt (page 967 "Intermediate Transfer Belt Replacement")
3. ITB unit cover plate (page 977 "ITB Unit Cover Plates")
4. Disconnect the thermostat [A] ( x2, M4x2).
1. Pull the ITB unit out to the 2nd stop position (page 964 "ITB Unit").
2. Remove the four plastic rivets [A].
1015
4. Replacement and Adjustments
• Do not remove the shaft cover without removing the plastic rivets because the encoder will be
damaged. Be sure to follow the procedure carefully.
3. ITB Drive Motor Encoder board [A] (x2)
1016
Intermediate Transfer Belt (ITB) Unit
5. E-ring [A]
6. Rubber [B]
7. Encoder [C]
8. Encoder plate [D]
9. Use a wrench (7mm width) to unscrew the ITB drive motor encoder shaft [A] and remove it.
• Hold the motor as you unscrew to prevent the encoder shaft from slipping.
1017
4. Replacement and Adjustments
• When installing the encoder shaft, make sure to fasten the shaft with a wrench (7mm width) until the
shaft locks. Do not further fasten after the shaft locks as doing so will cause the shaft to lose its grip.
1018
ITB Cleaning Unit
• When replacing the ITB cleaning unit, ITB cleaning blade, ITB lubricant, ITB lubrication blade, do
not replace the following parts at the same time.
• PCU Cleaning Unit
• Drum Cleaning Blade
• After replacing the ITB cleaning unit, do the page 975 "After Intermediate Transfer Belt
Replacement" procedure before attempting to replace above parts. Otherwise, drum cleaning
blade curling may occur.
1. Spread some paper or a drop cloth on a table where you can place the ITB cleaning unit for
disassembly.
2. Open both front doors.
3. Cleaning unit cover ( x2)
1019
4. Replacement and Adjustments
1020
ITB Cleaning Unit
2. Push in the ITB cleaning unit along the rail until it comes in contact with the plate [A] of the ITB unit.
• If the holding plate is set so that it is riding up [A] or is interfering with [B], the cleaning blade will
not make contact, which may result in problems like poor cleaning, toner falling out and/or ITB
contact motor errors.
1021
4. Replacement and Adjustments
Cleaning Blade
• When replacing the ITB cleaning unit, ITB cleaning blade, ITB lubricant, ITB lubrication blade, do
not replace the following parts at the same time.
• PCU Cleaning Unit
• Drum Cleaning Blade
• After replacing the ITB cleaning unit, do the page 975 "After Intermediate Transfer Belt
Replacement" procedure before attempting to replace above parts. Otherwise, drum cleaning
blade curling may occur.
1022
ITB Cleaning Unit
• When removing and re-installing cleaning blades, work carefully to avoid damaging the
sponge seals [A] at the ends of the blade. These sponge seals cannot be replaced in the field.
Lubrication Roller
1023
4. Replacement and Adjustments
3. At the rear, remove the bushing [A] and washer [B] ( x1, x1).
1024
ITB Cleaning Unit
Lubricant
• When replacing the ITB cleaning unit, ITB cleaning blade, ITB lubricant, ITB lubrication blade, do
not replace the following parts at the same time.
• PCU Cleaning Unit
• Drum Cleaning Blade
• After replacing the ITB cleaning unit, do the page 975 "After Intermediate Transfer Belt
Replacement" procedure before attempting to replace above parts. Otherwise, drum cleaning
blade curling may occur.
1025
4. Replacement and Adjustments
3. Disconnect the spring from the arms [A] and [B] ( x1).
4. Remove the arms [C] and [D] ( x2).
• Do not discard these spring and arms. They are not provided as service parts and must be re-
attached to the new lubricant.
1026
ITB Cleaning Unit
Lubrication Blade
• When replacing the ITB cleaning unit, ITB cleaning blade, ITB lubricant, ITB lubrication blade, do
not replace the following parts at the same time.
• PCU Cleaning Unit
• Drum Cleaning Blade
• After replacing the ITB cleaning unit, do the page 975 "After Intermediate Transfer Belt
Replacement" procedure before attempting to replace above parts. Otherwise, drum cleaning
blade curling may occur.
1027
4. Replacement and Adjustments
• When removing and re-installing lubrication blades, work carefully to avoid damaging the
sponge seals at the ends of the blade. These sponge seals cannot be replaced in the field.
This motor has two functions. It drives the PTR and all the moving parts of the ITB cleaning unit.
1028
ITB Cleaning Unit
1. Open the rear boxes. (page 691 "Opening the Rear Boxes")
2. Center stay [A] ( x3)
• When re-attaching the center stay, make sure to tighten screws from the bottom screw. When
tightening screws from the top screw, the screw holes will not match.
3. Disconnect the connectors of the IOB and free the harnesses ( x8, x all).
1029
4. Replacement and Adjustments
5. Open the clamp [A] and disconnect the connectors on the upper, left, right side of the TDCU [B]
and then free the harnesses ( x1, xall).
6. Disconnect the TDCU [A] and then lower it toward you ( x4).
1030
ITB Cleaning Unit
7. After the boards are lowered, you can see the PTR/ITB cleaning unit motor.
1031
4. Replacement and Adjustments
1. Pull the ITB unit out to the 2nd stop position. (page 964 "ITB Unit")
2. Intermediate transfer belt (page 967 "Intermediate Transfer Belt Replacement")
3. The cleaning unit cover set switch [A] is on the front plate of the ITB unit.
4. Behind the front plate and above the switch, remove the spring [B] ( x1).
6. Use the flat tip of a small screwdriver to press in each side of the switch [A] to release it from its slot.
7. Pull the switch [B] out the front and disconnect it ( x1).
1032
ITB Cleaning Unit
1. Pull the ITB unit out to the 2nd stop position. (page 964 "ITB Unit")
2. Intermediate transfer belt (page 967 "Intermediate Transfer Belt Replacement")
3. The cleaning unit set switch [A] is on the inner side of the rear panel, just above the rear end of the
bias roller.
4. At the rear [B], disconnect the switch harness ( x2).
5. Press in both sides of the switch to release it. (You can probably do this with your fingers.)
1033
4. Replacement and Adjustments
1034
Paper Feed
Paper Feed
Main Machine Tray Removal
Tray 1
1. Pull out Tray 1 [A] completely so that the right tandem tray [B] separates from the left side.
2. Push the right tandem tray [B] into the machine.
5. Pull out the right tandem tray [A] and remove it ( x2).
1035
4. Replacement and Adjustments
• Work carefully to avoid bending or damaging the sheet [B] on the side plate of the tray. This
sheet prevents paper in the tray from hitting the separation roller before it is ready to feed.
• Do not pull the right tandem tray all the way out.
• If you pull it all the way towards you, it will hit the lock lever, preventing it from being
removed. If this happens, lift up lever [A] with your finger to release the lock and then remove
the tray.
1036
Paper Feed
Re-installation
• When you re-install the right tandem tray, make sure that the wheels [A] ride on slide rail [B].
• Also, make sure that the tandem tray stopper [C] is set behind stopper [D] (inside the
machine).
1037
4. Replacement and Adjustments
1. Open Tray 1 and remove the right tandem tray (page 1035 "Tray 1").
2. Open the front doors.
3. Remove the knob A3 [A] and knob A2 [B] ( x1 each).
1038
Paper Feed
1039
4. Replacement and Adjustments
6. Pull the tray 1 paper feed unit slightly and move it to the left slightly.
7. Pull out the tray 1 paper feed unit while holding it with your hand.
1. Open Tray 1 and remove the right tandem tray (page 1035 "Tray 1").
2. Remove the inner tray [A] of Tray 2.
1040
Paper Feed
1041
4. Replacement and Adjustments
1042
Paper Feed
8. Pull the tray 2 paper feed unit slightly and move it to the left slightly.
9. Pull out the tray 2 paper feed unit while holding it with your hand.
10. Lay the tray 2 paper feed unit on a clean flat surface.
1. Tray 1 or tray 2 paper feed unit (page 1038 "Paper Feed Units")
2. Pick-up roller [A] ( x1)
3. Feed roller [B] ( x1)
4. Remove the separation roller [D] from the torque limiter [C] ( x1).
1043
4. Replacement and Adjustments
• After replacing a feed roller in the main machine, make sure that it turns counter-clockwise in
the direction of paper feed.
• Avoid touching the surfaces of these rollers with bare hands.
5. Reset the PM counter to zero for replaced rollers.
1. Tray 1 or tray 2 paper feed unit (page 1038 "Paper Feed Units")
• The procedure below is the same for both tray 1 and tray 2 paper feed units.
2. Remove the paper feed sensor with the bracket [A] ( x1, x1, x1).
1044
Paper Feed
1. Tray 1 or tray 2 paper feed unit (page 1038 "Paper Feed Units")
• The procedure below is the same for both tray 1 and tray 2 paper feed units.
2. Remove the pickup roller lift sensor with the bracket [A] ( x1, x1).
3. Remove the pickup roller lift sensor from the bracket ( x4).
1045
4. Replacement and Adjustments
1. Tray 1 or tray 2 paper feed unit (page 1038 "Paper Feed Units")
• The procedure below is the same for both tray 1 and tray 2 paper feed units.
2. Remove the paper end sensor with the bracket [A] ( x1, x1, x1).
1046
Paper Feed
1. Tray 1 or tray 2 paper feed unit (page 1038 "Paper Feed Units")
• The procedure below is the same for both tray 1 and tray 2 paper feed units.
2. On top of the paper feed unit, disconnect spring [A] ( x1).
3. Remove the pickup roller solenoid with the bracket [B] ( x2, x1, x2).
1047
4. Replacement and Adjustments
• Lift the end of the bracket and then pull out the actuator to make it easier to remove the pickup
roller solenoid.
Re-installation
1. When you re-install the pickup roller solenoid [1], raise the pickup roller [2] and then lower it after
the solenoid is set. This ensures that the actuator is positioned correctly.
1048
Paper Feed
2. Depress the pickup roller and make sure that it bounces up and down.
• If the actuator of the solenoid is not positioned correctly, the pickup roller will catch on the
frame and jam the right tandem tray when the paper feed unit is re-installed.
3. After re-installing the paper feed unit, set the right tandem tray on its rails without installing its
screws. Then slowly push the right tray into the machine and then pull it out to make sure that it does
not jam.
1. Tray 1 or tray 2 paper feed unit (page 1038 "Paper Feed Units")
• The procedure below is the same for both tray 1 and tray 2 paper feed units.
2. Turn the paper feed unit upside down.
3. On the bottom of the paper feed unit, disconnect spring [A] ( x1).
4. Remove the separation roller solenoid with the bracket [B] ( x2, x1, x1).
1049
4. Replacement and Adjustments
• When re-installing the separation roller solenoid, install it with the printing side facing inside.
1050
Paper Feed
1051
4. Replacement and Adjustments
• When re-installing the side fences, make sure that they are positioned correctly (A4: Outer
(default), LT: Inner)
3. Remove:
[A] Bottom plate ( x4)
[B] Right tray paper sensor ( x1, x1)
1052
Paper Feed
• Before you remove the rear bottom plate lift wire, you must remove the front bottom plate lift wire.
• The removal procedure is the same for both wires.
1. Right tandem tray (page 1035 "Tray 1")
2. Remove the right tandem tray cover ( x2).
3. At the front, remove sensor assembly [A] ( x3, x5, x1).
4. Lift the front bottom plate slightly, unhook the wire stoppers [B], and then remove stopper [C] and
actuator [D].
5. Remove:
[E] Wire covers ( x2).
[F] Bracket (front only) ( x1, x1, x1)
[G] Gear (front only)
[H] Bottom plate lift wire
• Part of the actuator [A] has two-sided tape stuck to it, so use the tip of a small screwdriver or
the like to peel it off.
1053
4. Replacement and Adjustments
• The positioning pin [A] is not held in place, so be careful not to drop it while mounting the
pulley horizontally.
1054
Paper Feed
• The paper feed and grip motor pairs of each tray must be removed together (they are attached to
one bracket).
• The following procedures describe removal of the Tray 1 motors. The procedures for removal of the
Tray 2 motors are the same.
• These motors are located at the back of the PSU4 and PFB.
1055
4. Replacement and Adjustments
Common procedure
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
2. Remove the PSU4 [A] with the bracket ( x4, x all, x all).
3. Remove the PFB [A] with the bracket ( x4, x all, x all).
4. Disconnect the grip motor [1] and the paper feed motor [2] ( x2).
1056
Paper Feed
7. Disconnect:
[1] Grip motor timing belt ( x1)
[2] Paper feed timing belt ( x1)
1057
4. Replacement and Adjustments
3. Disconnect the motor at the top [1] and the bottom [2] ( x2).
1058
Paper Feed
Grip Motor
1059
4. Replacement and Adjustments
4. Disconnect the motor at the bottom [1] and top [2] ( x2).
1060
Paper Feed
• These motors are located at the back of the PSU4 and PFB.
Common procedure
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
2. Remove the PSU4 with the bracket ( x4, x all, x all).
1061
4. Replacement and Adjustments
1062
Paper Feed
1063
4. Replacement and Adjustments
• Tray 1 right tray lock solenoid [1] is located at the back of the PSU4 and PFB.
1064
Paper Feed
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
2. Remove the PSU4 with the bracket ( x4, x all, x all).
1065
4. Replacement and Adjustments
5. Disconnect the tray 1 right tray lock solenoid [2] with the bracket ( x1).
• Tray 1 left tray lock solenoid [1] is located at the back of the PSU3.
1066
Paper Feed
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
2. Center stay [A] ( x3)
• When re-attaching the center stay, make sure to tighten screws from the bottom screw. When
tightening screws from the top screw, the screw holes will not match.
3. Remove PSU 3[A] with the bracket ( x4, x all, x all).
1067
4. Replacement and Adjustments
1068
Vertical Transport Unit
1. The vertical transport unit is located at the lower right corner of the main machine.
1069
4. Replacement and Adjustments
1070
Vertical Transport Unit
1071
4. Replacement and Adjustments
14. On the right side of the machine, remove the lower cover [1] ( x7, [2] x1).
1072
Vertical Transport Unit
15. Pull the lower cover to the side. You do not need to disconnect the harness.
16. Disconnect the top bracket [1] of the vertical transport unit. ( x3)
1073
4. Replacement and Adjustments
18. Remove the rear bracket top screw [1] and bottom screw [2] ( x2).
These screws are difficult to see but they are at the same height as the front bracket screws.
1074
Vertical Transport Unit
20. Slide the vertical transport unit [1] slightly to the right and remove it.
Re-installation
1075
4. Replacement and Adjustments
3. Hold the unit level and insert the front guide pin [1] into the hole in the main frame [2].
• There are two of these pins, one at the front (shown below) and one at the rear.
• Check the top bracket and make sure that the front and rear ends of the bracket are flat
against the frame.
• If the rear end of the bracket is not flat, the rear pin is not inserted correctly.
• Repeat the procedure and hold the unit as level as possible when you insert the front pin.
• The bank exit motor is located at the following position on the vertical transport unit.
1076
Vertical Transport Unit
1077
4. Replacement and Adjustments
• The vertical transport motor is located at the following position on the vertical transport unit.
1078
Vertical Transport Unit
• The main relay sensor 1 is located at the following position on the vertical transport unit.
1079
4. Replacement and Adjustments
3. Disconnect and remove the main relay sensor 1 ( x1, x1, x1, x4).
• The bank exit sensor is located at the following position on the vertical transport unit.
1080
Vertical Transport Unit
• The 1st transport sensor is located at the following position on the vertical transport unit.
3. Disconnect and remove the 1st transport sensor ( x1, x1, x1, x4).
1081
4. Replacement and Adjustments
• The vertical transport sensor is located at the following position on the vertical transport unit.
1082
Vertical Transport Unit
• The 2nd transport sensor is located at the following position on the vertical transport unit.
1083
4. Replacement and Adjustments
Right Drawer
Right Drawer
1084
Right Drawer
9. Remove:
Screw [A] on the left rail ( x1)
Screw [B] on the right rail ( x1)
10. Depress the rail release levers on both sides of the unit and pull the rail out.
RTB 140
This step has Left side
been modified.
1085
4. Replacement and Adjustments
Right side
11. With one person on each side of the unit, lift it off the rails as shown below.
• The unit is extremely heavy. Two persons are required to lift the unit off the rails (and to re-
install it).
Shift Unit
1086
Right Drawer
1087
4. Replacement and Adjustments
7. Remove e-ring [1] and then slide the shift unit [2] to the front ( x1).
8. Spring [3] ( x1).
9. Shift unit
1088
Right Drawer
The registration entrance motor is located at the following position on the right drawer.
1089
4. Replacement and Adjustments
1090
Right Drawer
1091
4. Replacement and Adjustments
The registration timing motor is located at the following position on the right drawer.
1092
Right Drawer
The registration gate motor is located at the following position on the right drawer.
1093
4. Replacement and Adjustments
3. Motor assembly:
[1] Top ( x1)
[2] Bottom ( x1, x1, x2)
1094
Right Drawer
The shift roller motor is located at the following position on the right drawer.
1095
4. Replacement and Adjustments
3. Motor assembly:
[1] Bottom ( x2)
[2] Top ( x1, x2, x1)
1096
Right Drawer
The duplex transport motor 2 is located at the following position on the right drawer.
1097
4. Replacement and Adjustments
1098
Right Drawer
1099
4. Replacement and Adjustments
6. Remove the adjustor [A] from the front of the right drawer ( x1, x1).
1100
Right Drawer
1101
4. Replacement and Adjustments
CIS Fan
1102
Right Drawer
The main relay sensor 2 is located at the following position on the right drawer.
1103
4. Replacement and Adjustments
1. Open the front doors and pull out the right drawer until it stops (page 1084 "Right Drawer").
2. Disconnect the sensor bracket and remove the sensor ( x1, x1, x1, x3).
The main relay sensor 3 is located at the following position on the right drawer.
1. Open the front doors and pull out the right drawer until it stops (page 1084 "Right Drawer").
2. Disconnect the sensor bracket and remove the sensor ( x2, x1, x1, x3).
1104
Right Drawer
1. Open the front doors and pull out the right drawer until it stops (page 1084 "Right Drawer").
2. Disconnect the sensor bracket [1] ( x1).
3. Disconnect the sensor [2] ( x1, x1, x3).
1. Open the front doors and pull out the right drawer until it stops (page 1084 "Right Drawer").
2. Disconnect the sensor bracket [1] ( x2).
3. Disconnect the sensor [2] ( x1, x1, x3).
1105
4. Replacement and Adjustments
1106
Right Drawer
6. Pull out the sensor bracket and disconnect the sensor ( x1, x1).
The double-feed sensor 2 (receptor) is located at the following position on the right drawer.
1. Open the front doors and pull out the right drawer until it stops (page 1084 "Right Drawer").
2. Disconnect the sensor bracket and remove the sensor ( x1, x1, x1).
1107
4. Replacement and Adjustments
1. Remove:
• Right drawer (page 1084 "Right Drawer")
• Shift unit (page 1086 "Shift Unit ")
• Registration gate (page 1099 "Shift Unit Motor ")
2. Remove the sensor ( x1, x1, x3).
1108
Right Drawer
CIS, CRB
1. Open the front doors and pull out the right drawer until it stops (page 1084 "Right Drawer").
2. Remove the cover ( x3).
1109
4. Replacement and Adjustments
6. Slide the CIS [A] to the arrow direction and then disconnect it from the bracket [B].
1110
Right Drawer
• Make sure that the paper covers the entire area below the CIS [A].
1111
4. Replacement and Adjustments
3. Attach the cover, and push the right drawer back into the machine.
4. Turn on the main power switch.
• Disregard the Jam 001 that will be initiated when the main power switch is turned on in this
state.
5. Enter the SP mode and execute SP1-912-001 (CIS LED Power Adjustment).
6. Exit the SP mode and remove the paper to complete the procedure.
• If Jam 98 occurs after completing the CIS LED adjustment, follow the troubleshooting instructions for
Jam098.
1. Open the front doors and pull out the right drawer until it stops (page 1084 "Right Drawer").
2. Remove the cover ( x3).
3. Remove the sensor bracket and disconnect the sensor ( x1, x1, x1).
1112
Right Drawer
The duplex transport sensor 4 is on the left bottom edge of the right drawer.
1113
4. Replacement and Adjustments
4. Pull out the sensor bracket and disconnect the sensor ( x1, x1, x3).
The duplex Transport Sensor 5 is located at the bottom front edge of the right drawer.
1114
Right Drawer
2. Pull out the right drawer until it stops, then remove the faceplate (page 1084 "Right Drawer").
3. Disconnect the sensor bracket and pull it out ( x1, x1).
DRB
1115
4. Replacement and Adjustments
3. At the rear, press the tab releases and remove the cover of the registration entrance motor [1].
4. Disconnect the harness [2] ( x4).
1116
Right Drawer
1. Remove:
• Right drawer (page 1084 "Right Drawer")
• PTR unit (page 1123 "PTR Unit")
• Shift Unit (page 1086 "Shift Unit ")
1117
4. Replacement and Adjustments
5. While pressing both ends, raise the handle B5 to the upright position.
1118
Right Drawer
7. Disconnect the transfer timing roller encoder boards [1] ( x2, plastic rivet x4, x2).
8. Encoder cover [2] ( x1)
• Do not remove the encoder cover without removing the plastic rivets because the encoder will
be damaged. Be sure to follow the procedure carefully.
1119
4. Replacement and Adjustments
1120
Right Drawer
14. Disconnect the springs on both sides of the tension arm ( x2).
1121
4. Replacement and Adjustments
1122
Paper Transfer Roller (PTR) Unit
CL Blade 600K
Lubricant 600K
Discharger 600K
PTR Unit
1. Make sure that the system is off and confirm that the machine power cord is disconnected from the
power source.
2. Spread a drop cloth or some paper in front of the machine.
3. Open both front doors.
The PTR unit is located in the right drawer unit.
4. Lower lever [A] and pull out the right drawer [B] completely until it stops.
1123
4. Replacement and Adjustments
8. Rotate the unit toward you to disconnect it from the shaft below and remove it.
Discharger
1124
Paper Transfer Roller (PTR) Unit
3. Discharger [A]
Lubricant
1125
4. Replacement and Adjustments
4. Release the lubricant on either end [A] and remove it [B] ( x2).
• Do not remove the springs [C]. The springs must be positioned as shown below for re-
installation. Do not lose them (they can easily fall out of the casing if it is handled carelessly).
1126
Paper Transfer Roller (PTR) Unit
Re-installation
1. Attach the pawl [A] to the top of the metal bar base.
2. Push the top of the lubricant [B] lightly. The spring should bounce up and down.
If the lubricant does not bounce, make sure the springs under the lubricant are set correctly.
1127
4. Replacement and Adjustments
• When removing and re-installing blades, work carefully to avoid damaging the sponge seals [A]
and [B] at the ends of the blade. These sponge seals are fragile and cannot be replaced in the
field.
1128
Paper Transfer Roller (PTR) Unit
Lubrication Roller
5. At the front [A], disconnect and remove the lock plate [B]( x1).
6. Pull out the rear end of the shaft [A] and remove the roller [B].
1129
4. Replacement and Adjustments
1130
Paper Transfer Roller (PTR) Unit
7. Remove the ring bearing and bearing race from the shaft.
8. PTR [A]
1131
4. Replacement and Adjustments
Cleaning Roller
1132
Paper Transfer Roller (PTR) Unit
4. Gear [A]
5. Remove the washer and bushing [B].
6. At the front, pull out the shaft [A] and remove the cleaning roller [B].
1133
4. Replacement and Adjustments
This motor has two functions. It drives the PTR and all the moving parts of the ITB cleaning unit.
1. Open the rear boxes. (page 691 "Opening the Rear Boxes")
2. Center stay [A] ( x3)
1134
Paper Transfer Roller (PTR) Unit
• When re-attaching the center stay, make sure to tighten screws from the bottom screw. When
tightening screws from the top screw, the screw holes will not match.
3. Disconnect the connectors of the IOB and free the harnesses ( x8, x all).
5. Open the clamp [A] and disconnect the connectors on the upper, left, right side of the TDCU [B]
and then free the harnesses ( x1, xall).
1135
4. Replacement and Adjustments
6. Disconnect the TDCU [A] and then lower it toward you ( x4).
7. After the boards are lowered, you can see the PTR/ITB cleaning unit motor.
1136
Paper Transfer Roller (PTR) Unit
The paper separation power pack is located near the center of the right drawer (page 1084 "Right
Drawer").
1137
4. Replacement and Adjustments
1138
Paper Transport Belt (PTB) Unit
9. Bushing ( x1)
1139
4. Replacement and Adjustments
PTB Sensor 1, 2
1140
Paper Transport Belt (PTB) Unit
PTB Fans
1141
4. Replacement and Adjustments
• When re-attaching the PTB fans, attach them with the label facing up.
1142
Paper Transport Belt (PTB) Unit
• When re-attaching the ITB cooling fan, attach it with the label facing inside.
1143
4. Replacement and Adjustments
Fuser Unit
Before You Begin...
• The fuser unit can become very hot during normal operation.
• Before removing the fuser unit, switch the machine off and wait at least 10 min.
Pressure Roller
Fusing Roller
Heating Roller
1144
Fuser Unit
Fuser Unit
• Make sure that the system is off and confirm that the machine power cord is disconnected from the
power source.
• Spread a drop cloth or some paper in front of the machine.
• Prepare a flat clean surface where you can place the fuser unit after it has been removed.
4. Screw [A].
5. Push lock lever [B] to the right.
1145
4. Replacement and Adjustments
• After replacing the fuser unit, Be sure to execute SP1-133-110 (Fusing Belt Smoothing Roller
Manual Smoothing: Execution).
1146
Fuser Unit
Front Cover
1147
4. Replacement and Adjustments
Front Frame
1148
Fuser Unit
Rear Cover
Rear Frame
1149
4. Replacement and Adjustments
6. Pull the drawer connectors [A] [B] to the left ( x4 M3x6, x1).
1150
Fuser Unit
1151
4. Replacement and Adjustments
• The bottom of the rear harness cover is held in place by a tab and a post.
• The tab [A] is fragile and can break easily.
• The tab must be positioned behind the post [B] when the cover is re-installed. This
positions the cover correctly so that the cover screw can be re-attached.
1152
Fuser Unit
Periodic Cleaning
The following parts can be cleaned without disassembling the fuser unit.
1153
4. Replacement and Adjustments
1154
Fuser Unit
Periodic Lubrication
1155
4. Replacement and Adjustments
4. Apply FLUOTRIBO MG Grease to the two rollers marked by red arrows. Apply about 2 g at both
points
• These are ground connectors so they do not need to be re-connected in any particular order.
1156
Fuser Unit
11. At the rear, disconnect the bayonet connectors at [A] ( x3, x2).
1157
4. Replacement and Adjustments
• Mark these connectors 1 to 3 before you remove them. (The colors may be different than
those in the photo.)
• These connectors must be re-connected in the same order.
• When re-installing the heating roller fusing lamp, make sure that the sleeve of the lamp is
inserted correctly as shown below.
1158
Fuser Unit
13. Pull the heating roller fusing lamps [A] slowly out of the heating roller.
Heating Roller
1. Heating roller fusing lamp (page 1156 "Heating Roller Fusing Lamp")
2. Front frame (page 1148 "Front Frame")
3. Upper entrance guide plate [A] ( x2).
1159
4. Replacement and Adjustments
1160
Fuser Unit
7. Screw [A]
8. Remove the belt flange [B] as shown below..
1161
4. Replacement and Adjustments
1162
Fuser Unit
1163
4. Replacement and Adjustments
Re-installation
Always inspect and clean a heating roller for contamination by grease before re-installing it. Grease
contamination can cause uneven heating on the surface of the roller and cause problems during fusing.
1. Clean the entire surface of the heating roller with a dry cloth [A].
2. Next, clean the entire surface with a cloth dampened with water (not alcohol) [B].
3. Finally, clean the entire surface once more with a dry cloth.
1. Heating roller fusing lamps (page 1156 "Heating Roller Fusing Lamp")
1164
Fuser Unit
1165
4. Replacement and Adjustments
8. Raise the upper unit [A] up to the vertical position and then remove it.
10. At the rear, remove the main fusing drive gear [A] ( x1).
1166
Fuser Unit
14. At the front, remove the front arch plate [A] ( x2 M3x6).
1167
4. Replacement and Adjustments
17. Remove the fusing roller [A] and fuser belt [B] together.
18. Pull the fusing roller [A] out of the fuser belt [B].
1168
Fuser Unit
• After replacing the fuser belt, Be sure to execute SP1-133-110 (Fusing Belt Smoothing Roller
Manual Smoothing: Execution).
• After replacing the fuser belt, fusing roller and bearing races, reset the PM counter to zero.
Always inspect and clean a fusing roller for contamination by grease before re-installing it. This is
especially important for a removed roller that is to be re-installed.
• Grease on the surface of the fusing roller can cause the surface of the roller to peel.
• If peeled particles reach the surface of the fusing roller, this can cause glossy patches or streaks to
appear on prints.
1. Clean the entire surface of the fusing roller with a dry cloth [A].
2. Next, clean the entire surface with a cloth dampened with water (not alcohol) [B].
1169
4. Replacement and Adjustments
3. Finally, clean the entire surface once more with a dry cloth.
A newly installed fusing roller can catch and cause noise. Do the following procedure to avoid this
problem.
1. Remove the separation unit cover and top cover (page 1146 "Separation Unit Cover, Top Cover").
2. Raise the separation unit [A].
1170
Fuser Unit
9. Lower the spring arm from position [A] to [B] as shown below.
1171
4. Replacement and Adjustments
10. Re-attach the separation unit cover and top cover, but do not reattach the separation unit.
11. Attach the fuser unit to the main machine.
12. Turn the machine ON.
13. Wait a few moments for the pressure roller to move to the start position.
14. Enter the SP mode.
• Switch ON SP5805-102 (Output Check - Press Roller Lift Motor (Up)).
• If you hear no belt noise, or if the belt makes noise and then stops, switch ON SP5805-101
(Output Check - Press Roller Lift Motor (HP))
• If the roller noise does not stop, switch ON SP5804-114 (Output Check - Fusing Motor: High
Speed) and with SP5804-114 ON do SP5805-102 and then wait for the noise to stop.
• After the noise stops, switch SP5805-101 ON, switch SP5804-114 OFF, and then exit the SP
mode.
15. After doing these SP codes, turn the machine OFF.
16. Remove the fuser unit and re-attach the separation unit (and accordion jam sensor).
Cleaning, Lubrication
1. Use a dry cloth to remove toner and paper dust from the surface of the thermistor [A].
1172
Fuser Unit
2. Rotate the races to make sure the contact surfaces of the bearings and race turn freely. If the races
do not rotate freely, they must be replaced.
1173
4. Replacement and Adjustments
4. The flanges must be set so that both edges of the fuser belt rim overlap the collar of the flanges.
5. Re-attach the bearing races at the front [A] and rear [B].
1174
Fuser Unit
1175
4. Replacement and Adjustments
13. Pull the drawer connectors [A] [B] to the left ( x4 M3x6, x1).
1176
Fuser Unit
1177
4. Replacement and Adjustments
17. At the front, locate the coiled harness [A] and pull it out.
18. Remove the bracket [B] with the harness still attached ( x1).
1178
Fuser Unit
22. Pull the pressure roller fusing lamp [A] out of the pressure roller.
1179
4. Replacement and Adjustments
Pressure Roller
1. Pressure roller fusing lamps (page 1175 "Pressure Roller Fusing Lamp")
2. Rear frame (page 1149 "Rear Frame")
3. At the rear, disconnect the connector [A] ( x1).
1180
Fuser Unit
8. Raise the upper unit [A] up to the vertical position and then remove it.
• These screws are different. Be sure to re-attach them at the correct location.
1181
4. Replacement and Adjustments
10. Slide the sensor bracket [A] to the left to unfasten the hook.
11. Pull the bracket [B] away from the frame. It is not necessary to disconnect the harnesses
1182
Fuser Unit
1183
4. Replacement and Adjustments
19. At the rear, use a pair of spreaders to remove the C-ring [A] and then remove the pressure roller
gear [B].
1184
Fuser Unit
20. Disconnect:
[A] Rear ring handle ( x2 M3x6).
[B] Front ring handle ( x2 M3x6).
21. Lift and remove the pressure roller, and then place it on a flat clean surface.
• After replacing the pressure roller and bearings, reset the PM counter to zero.
1185
4. Replacement and Adjustments
1. Use a dry cloth to remove toner and paper dust from the sensitive surface of the thermistor.
2. Use a small brush to apply FLUROTRIBO MG Grease to the pressure roller bearing races.
1186
Fuser Unit
Correct
Incorrect
1187
4. Replacement and Adjustments
3. Remove the fuser belt smoothing roller with the bracket [A] ( x2).
4. Slide the cover [A] slightly to the left and remove it ( x1).
1188
Fuser Unit
7. Remove the fuser belt smoothing roller [A] from the bracket.
1189
4. Replacement and Adjustments
8. Reset the PM counter to zero for replaced fuser belt smoothing roller.
4. At the rear, remove the fuser belt smoothing roller contact sensor [A] ( x1, x3).
1190
Fuser Unit
1191
4. Replacement and Adjustments
1192
Fuser Unit
16. Raise the upper unit [A] up to the vertical position and then remove it.
• These screws are different. Be sure to re-attach them at the correct location.
1193
4. Replacement and Adjustments
18. Slide the sensor bracket [A] to the left to unfasten the hook.
19. Pull the bracket [B] away from the frame. It is not necessary to disconnect the harnesses
1194
Fuser Unit
1195
4. Replacement and Adjustments
1196
Fuser Unit
7. Use the tip of a small screwdriver to release the harness connector [A].
Press the edge of the connector from below to remove it.
1197
4. Replacement and Adjustments
1198
Fuser Unit
1199
4. Replacement and Adjustments
1200
Fuser Unit
• To prevent a fire, never attempt to reset a blown thermostat by manipulating the exposed
edges of the black cover with a screwdriver, or by hitting it on a table.
• A thermostat that has been reset manually could fail if the unit overheats and cause a fire.
• Always replace a blown thermostat with a new one.
1201
4. Replacement and Adjustments
4. At the rear, disconnect the sensor bracket [A] and raise it ( x1).
1202
Fuser Unit
5. Remove the pressure roller cam position sensor [A] from the bracket ( x1, x3).
6. At the front, disconnect the sensor bracket [A] and raise it ( x1).
7. Remove the pressure roller cam position sensor [A] from the bracket ( x1, x3).
1203
4. Replacement and Adjustments
1. Pull the ITB unit out to the 2nd stop position (page 964 "ITB Unit").
2. Cover plate [A] ( x1)
1204
Fuser Unit
Fusing Motor, Pressure Roller Lift Motor, Fuser Belt Smoothing Roller Motor,
Fuser Belt Smoothing Roller Contact Motor
1 Fusing motor
1205
4. Replacement and Adjustments
Common Procedure
1. Open both rear boxes (page 691 "Opening the Rear Boxes").
2. Center stay [A] ( x3)
• When re-attaching the center stay, make sure to tighten screws from the bottom screw. When
tightening screws from the top screw, the screw holes will not match.
3. Open the clamp [A] and disconnect the connectors on the upper, left, right side of the TDCU [B]
and then free the harnesses ( x1, xall).
4. Disconnect the TDCU [A] and then lower it toward you ( x4).
1206
Fuser Unit
Fusing Motor
1207
4. Replacement and Adjustments
3. Remove the pressure roller lift motor [A] from the drive bracket ( x2).
1208
Fuser Unit
1209
4. Replacement and Adjustments
1210
Fuser Cleaning Unit
PM Parts Interval
Web 600K
Roller 830K
• Make sure that the system is off and confirm that the machine power cord is disconnected from the
power source.
• Spread a drop cloth or some paper in front of the machine.
• Prepare a flat clean surface where you can place the fuser unit after it has been removed.
1. Open both front doors.
2. Fuser unit (page 1145 "Fuser Unit")
3. Position the fuser unit so that the fuser cleaning unit [A] is facing you.
4. Screw [B]
1211
4. Replacement and Adjustments
6. Push the fuser cleaning unit [A] slightly to the left to disconnect the shafts on the right, and then pull
it out of the fuser unit.
Web
1212
Fuser Cleaning Unit
1213
4. Replacement and Adjustments
9. Lay the fuser cleaning unit with the stay 2 [A] facing up.
1214
Fuser Cleaning Unit
10. Stay 2
• First, disconnect the front hole [A] of the stay2 from the pin [B] ( x2 M3x6, M3x8).
• Last, rotate the stay 2 [A] slightly toward you with the pin [B] as a supporting point and
remove it.
1215
4. Replacement and Adjustments
• Be careful not to cut your finger with the braking plate [A] that is attached to the back of the
stay 2.
1216
Fuser Cleaning Unit
16. At the rear, remove gears and disconnect the take-up roller [A] ( x2, x1).
1217
4. Replacement and Adjustments
1218
Fuser Cleaning Unit
• Note carefully how the web is routed from the supply roller [1] under the actuator [2], and
over the contact roller [3] to the take-up roller [4]. Make sure the unit is re-assembled this
way.
1219
4. Replacement and Adjustments
1220
Fuser Cleaning Unit
Spring Plate
1221
4. Replacement and Adjustments
• The fuser cleaning unit set sensor is mounted on the main frame at the back of the left drawer.
1222
Fuser Cleaning Unit
• The web end sensor is mounted on the left drawer below the front left corner of the fuser unit.
1223
4. Replacement and Adjustments
Web Motor
1224
Fuser Cleaning Unit
1225
4. Replacement and Adjustments
1226
Left Drawer
Left Drawer
Pulling Out and Closing the Left Drawer
1. Make sure that the system is off and confirm that the machine power cord is disconnected from the
power source.
2. Open both front doors.
3. Lower the lock lever [A].
4. Pull the left drawer [B] out completely until it stops.
1227
4. Replacement and Adjustments
2. Push the left drawer [A] slowly into the machine until it locks in place.
3. Raise the lock lever [B].
Left Drawer
• The left drawer is heavy. Two people are required for this procedure.
1228
Left Drawer
6. With one person on the left side and one on the right as shown, lift the left drawer off its rails and
set it on a flat surface.
1229
4. Replacement and Adjustments
1230
Left Drawer
1231
4. Replacement and Adjustments
3. Disconnect the drawer connector to the right of the motor, so that you can move it out of the way:
[1] Left ( x1)
[2] Top, bottom ( x2)
[3] Right ( x1)
1232
Left Drawer
1233
4. Replacement and Adjustments
1234
Left Drawer
Exit Motor
1. Open the cooling box (page 691 "Opening the Rear Boxes").
2. The exit motor is mounted on the back of the main machine behind a cooling duct. The shaded
area below shows the location of the motor.
1235
4. Replacement and Adjustments
1236
Left Drawer
6. At the side, remove the motor [1] and timing belt [2] ( x1).
1237
4. Replacement and Adjustments
1238
Left Drawer
4. Remove the relay fan [A] from the fan bracket [B] ( x2).
• When re-attaching the main unit relay fan, attach it with the label [A] facing the fan bracket.
1239
4. Replacement and Adjustments
Exit JG Sensor
1240
Left Drawer
1. Pull out the left drawer until it stops (page 1227 "Pulling Out and Closing the Left Drawer").
2. Fuser unit (page 1145 "Fuser Unit")
3. D1 knob [A] ( x1)
4. C1 lever [B] ( x1)
5. Left drawer cover [C] ( x4)
1241
4. Replacement and Adjustments
7. Pull the sensor bracket out of the left drawer and disconnect the sensor ( x1, x3).
1242
Left Drawer
1. Pull out the left drawer (page 1227 "Pulling Out and Closing the Left Drawer").
2. Open the exit guide [1].
3. Disconnect the sensor bracket [2] and remove the sensor ( x1, x1, x3).
1243
4. Replacement and Adjustments
1. Pull out the left drawer (page 1227 "Pulling Out and Closing the Left Drawer").
2. Disconnect the sensor bracket and remove the sensor ( x1, x1, x3).
1. Pull out the left drawer (page 1227 "Pulling Out and Closing the Left Drawer").
2. Under the left drawer, disconnect the sensor bracket and remove the sensor ( x1, x1, x1,
x3)
1244
Left Drawer
Exit Sensor
1. Pull out the left drawer (page 1227 "Pulling Out and Closing the Left Drawer").
2. Raise the transport cover.
3. Disconnect the sensor bracket and remove the sensor ( x1, x1, x1, x3).
1245
4. Replacement and Adjustments
1. Pull out the left drawer (page 1227 "Pulling Out and Closing the Left Drawer").
2. Heat pipe temperature sensor [A] ( x1, x1, x2)
1246
Left Drawer
1247
4. Replacement and Adjustments
• For a duplex component in the left drawer, see page 1228 "Left Drawer".
• For a duplex component in the right drawer, see page 1084 "Right Drawer".
1248
Main Boards, HDD Units
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
2. Center stay [A] ( x3)
1249
4. Replacement and Adjustments
• When re-attaching the center stay, make sure to tighten screws from the bottom screw. When
tightening screws from the top screw, the screw holes will not match.
3. Disconnect the horizontal duct [B] and then incline it toward you ( x5).
4. Under the power pack (CK) [A], open the clamps and free the harnesses ( x8).
1250
Main Boards, HDD Units
5. Disconnect the power pack bracket (CK) [A] and then lower it ( x3).
6. Remove the power pack bracket (CK) [A] and lay it on a flat surface ( x2, x5).
7. Remove the development bias power pack (CK) [A] from the bracket ( x4).
8. Remove the charge bias power pack (CK) [B] from the bracket ( x4).
1251
4. Replacement and Adjustments
Re-installation
• After re-installing the power pack, check the motor connections below and make sure that they are
not loose or disconnected.
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
1252
Main Boards, HDD Units
• When re-attaching the center stay, make sure to tighten screws from the bottom screw. When
tightening screws from the top screw, the screw holes will not match.
3. Disconnect the horizontal duct [B] and then incline it toward you ( x5).
1253
4. Replacement and Adjustments
4. Under the power pack (YM) [A], open the clamps and free the harnesses ( x9).
5. Disconnect the power pack bracket (YM) [A] and then lower it ( x3).
6. Remove the power pack bracket (YM) [A] and lay it on a flat surface ( x3, x5).
7. Remove the development bias power pack (YM) [A] from the bracket ( x4).
1254
Main Boards, HDD Units
8. Remove the charge bias power pack (YM) [B] from the bracket ( x4).
Re-installation
• After re-installing the power pack, check the motor connections below and make sure that they are
not loose or disconnected.
1255
4. Replacement and Adjustments
3. Remove the power pack bracket (S) [A] and lay it on a flat surface ( x5, x4).
1256
Main Boards, HDD Units
4. Remove the development bias power pack (S) [A] from the bracket ( x4).
5. Remove the charge bias power pack (S) [B] from the bracket( x4).
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
1257
4. Replacement and Adjustments
2. Under the potential sensor board (YMCK) [A], open the clamps and free the harnesses (
x5).
3. Disconnect the potential sensor board bracket (YMCK) [A] and then lower it ( x2).
1258
Main Boards, HDD Units
4. Remove the potential sensor board bracket (YMCK) [A] and lay it on a flat surface (
x3).
5. Remove the potential sensor board (YMCK) [A] from the bracket ( x5).
Re-installation
• After re-installing the potential sensor board, check the motor connection below and make sure that
it is not loose or disconnected.
1259
4. Replacement and Adjustments
1260
Main Boards, HDD Units
EXDB
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
2. Disconnect the EXDB bracket [A] and then lower it ( x2).
1261
4. Replacement and Adjustments
AC Drive Board
1262
Main Boards, HDD Units
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
2. AC drive board [A] ( x7, x6)
PSU3
• Do not touch solder and electronic parts on the PSU after removing it, because electric charge is
left in the inside the PSU even if it has been removed.
• After removing the PSU, do not put it on a conductive object such as one made from metal.
1263
4. Replacement and Adjustments
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
2. Center stay [A] ( x3)
• When re-attaching the center stay, make sure to tighten screws from the bottom screw. When
tightening screws from the top screw, the screw holes will not match.
3. Shield plate [A] ( x1, x3)
1264
Main Boards, HDD Units
4. Disconnect the connectors of the PSU3 and free the harnesses ( x5).
RTB 108
Avoid touching areas that may carry charge.
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
1265
4. Replacement and Adjustments
• When re-attaching the center stay, make sure to tighten screws from the bottom screw. When
tightening screws from the top screw, the screw holes will not match.
3. PSU cooling fan 2 [A] ( x1, x1, x2)
PSU4
• Do not touch solder and electronic parts on the PSU after removing it, because electric charge is
left in the inside the PSU even if it has been removed.
• After removing the PSU, do not put it on a conductive object such as one made from metal.
1266
Main Boards, HDD Units
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
2. Shield plate [A] ( x1, x1, x3)
3. Disconnect the connectors of the PSU4 and free the harnesses ( x5).
1267
4. Replacement and Adjustments
RTB 108
Avoid touching areas that may carry charge.
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
2. PSU cooling fan 1 [A] ( x1, x1, x2)
PSU5
• Do not touch solder and electronic parts on the PSU after removing it, because electric charge is
left in the inside the PSU even if it has been removed.
• After removing the PSU, do not put it on a conductive object such as one made from metal.
1268
Main Boards, HDD Units
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
2. Remove the AC drive board with the bracket [A] ( x4, x7, x4).
1269
4. Replacement and Adjustments
RTB 108
Avoid touching areas that may carry charge.
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
1270
Main Boards, HDD Units
2. Remove the AC drive board with the bracket [A] ( x4, x7, x4).
PFB
1271
4. Replacement and Adjustments
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
2. PFB [A] ( x all, x6).
NRYF
1272
Main Boards, HDD Units
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
2. PFB / NRYF bracket [A] (surface: x7, x all, x4 back: x1, x3).
1273
4. Replacement and Adjustments
3. Remove the NRYF [A] from the bracket ( x1, x1, x4).
Noise Filter
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
1274
Main Boards, HDD Units
2. PFB / NRYF bracket [A] (front: x7, x all, x4 back: x1, x3).
TDCU
1275
4. Replacement and Adjustments
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
2. Center stay [A] ( x3)
• When re-attaching the center stay, make sure to tighten screws from the bottom screw. When
tightening screws from the top screw, the screw holes will not match.
1276
Main Boards, HDD Units
IOB, BCU
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
1277
4. Replacement and Adjustments
2. Disconnect the connectors of the IOB and free the harnesses ( x8, x all).
3. Lower the IOB bracket [A] to the horizontal position so that you can see the BCU [B] (
x4).
4. Disconnect all the connectors of the BCU [A] ( x all, : blue circle x1).
5. Remove the BCU [A] from the bracket ( x6).
1278
Main Boards, HDD Units
6. Open the clamps and free the harnesses on the back of the bracket where the BCU was
removed ( x12).
1279
4. Replacement and Adjustments
• If you removed both the IOB and BCU, attach the IOB before the BCU.
1. Remove the NVRAM (EEPROM) [A] from the old BCU and install it on the new BCU.
• When installing the NVRAM, install it so that the indentation of the NVRAM corresponds with
the indentation mark on the BCU. Incorrect installation of the NVRAM will damage both the
BCU and NVRAM.
2. Turn the main power switch on.
3. Enter SP mode.
4. Do SP5811-004 and enter the machine serial number to the BCU. If you fail to enter the
correct number, the machine will issue SC995-01.
5. Do SP5131-001 and select paper size type (0: Japan, 1: NA, 3: EU).
6. Do SP5807-001, and then select your area. Failure to do this will cause the machine to
return SC995-04.
7. Turn the main power switch off and on.
• Do not touch solder and electronic parts on the PSU after removing it, because electric charge is
left in the inside the PSU even if it has been removed.
• After removing the PSU, do not put it on a conductive object such as one made from metal.
1280
Main Boards, HDD Units
1281
4. Replacement and Adjustments
• When re-attaching the controller box intake fan, attach it with the label facing up.
IPU
1282
Main Boards, HDD Units
3. Remove the shield cover [A] from the inside of the controller box ( x6).
• When re-attaching the IPU, connect the numbering connector to the insertion port of the same
number as the connector.
1283
4. Replacement and Adjustments
6. Loosen the screws of the slide cover [A] on the front of the controller box( x10). You do
not need to remove all of these screws.
7. Slide the slide cover [A] to the right and remove it.
1284
Main Boards, HDD Units
• If you removed both the controller board and IPU, attach them in the following order.
1. Attach the controller board loosely.
2. Attach the IPU loosely.
3. Secure them.
Controller Board
1285
4. Replacement and Adjustments
4. Remove the two RAM-DIMs [A] [B] from the controller board (hook x 2 each).
1286
Main Boards, HDD Units
5. Remove the NVRAMs (x2) [A] [B] from the controller board.
• Because controller boards are different for each model, check the parts catalogue, and replace it
with the correct one for the model you are working on.
• After replacing the controller board, attach the two NVRAMs and two RAM-DIMMs that were
removed in steps 4-5 to the new board at the same locations.
• If you removed both the controller board and IPU, attach them in the following order.
1. Attach the controller board loosely.
2. Attach the IPU loosely.
3. Secure them.
1287
4. Replacement and Adjustments
2. Loosen the screws of the slide cover [A] on the front of the controller box( x10). You do
not need to remove these screws.
3. Slide the slide cover [A] to the right and remove it.
1288
Main Boards, HDD Units
NVRAM
There are three NVRAMs. Two are on the controller board (the two NVRAMs are one set.), and one is
on the BCU.
Also see Upload the NVRAM data to the SD card before replacing the NVRAM (page 1369 "NVRAM Data
RTB 119 Upload/Download").
1289
4. Replacement and Adjustments
2. Loosen the screws of the slide cover [A] on the front of the controller box( x10). You do
not need to remove all of these screws.
3. Slide the slide cover [A] to the right and remove it.
1290
Main Boards, HDD Units
4. Free the harnesses around the NVRAM on the controller board [A] ( x3).
5. Remove the two NVRAMs [A] [B] from the controller board.
• Install a new NVRAM so that the indentation [A] on the NVRAM corresponds with the mark
[B] on the controller board. Incorrect installation of the NVRAM will damage both the
controller board and NVRAM.
1291
4. Replacement and Adjustments
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
2. Disconnect the connectors of the IOB and free the harnesses ( x8, x all).
1292
Main Boards, HDD Units
3. Lower the IOB bracket [A] to the horizontal position so that you can see the BCU [B] (
x4).
• Install a new NVRAM so that the indentation of the NVRAM corresponds with the indentation
mark on the BCU. Incorrect installation of the NVRAM will damage both the BCU and
NVRAM.
6. Re-attach the IOB bracket and re-connect the IOB connectors.
7. Download the NVRAM data from the SD card (page 1369 "NVRAM Data Upload/
Download").
HDD
1293
4. Replacement and Adjustments
• Replace one set of two HDDs. An individual HDD can not be replaced.
• If the customer has any concerns about the security of any information on the HDD, the HDD must
remain with the customer for disposal or safe keeping.
1294
Main Boards, HDD Units
1295
4. Replacement and Adjustments
The removal procedures for the following fans are described in other sections of the Replacement and
Adjustment section of this manual.
Fan See
ID/MUSIC Sensor Fan (page 964 "Intermediate Transfer Belt (ITB) Unit")
Pressure Roller Fan (page 1138 "Paper Transport Belt (PTB) Unit")
Belt Cooling Fan (page 1138 "Paper Transport Belt (PTB) Unit")
Controller Box Intake Fan 1 (page 1249 "Main Boards, HDD Units")
Controller Box Intake Fan 2 (page 1249 "Main Boards, HDD Units")
Controller Board CPU Cooling Fan (page 1249 "Main Boards, HDD Units")
1296
Fans and Filters
1297
4. Replacement and Adjustments
• When re-attaching the controller box exhaust fan, attach it with the label facing outside.
1298
Fans and Filters
1. Open the controller box (page 691 "Opening the Rear Boxes").
2. Exhaust filter (hookx2)
1299
4. Replacement and Adjustments
4. When cleaning the exhaust filter and ozone filter, remove the dust from the exhaust filter
with a vacuum cleaner or similar tool.
5. Remove and clean the other filters in the above procedures.
1300
Fans and Filters
3. Remove the controller box ozone collecting fan with the bracket [A] ( x2).
4. Remove the controller box ozone collecting fan [A] from the bracket ( x2).
1301
4. Replacement and Adjustments
• When re-attaching the controller box ozone collecting fan, attach it with the label facing outside.
• The ozone filter and air filters are located at the following position.
1. Open the controller box (page 691 "Opening the Rear Boxes").
2. Filter cover [A] (Plastic screw x1)
1302
Fans and Filters
3. Remove the ozone filter [A] and two air filters [B].
4. When cleaning the ozone filter and two air filters, remove the dust from them with a
vacuum cleaner.
1303
4. Replacement and Adjustments
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
2. Center stay [A] ( x3)
• When re-attaching the center stay, make sure to tighten screws from the bottom screw. When
tightening screws from the top screw, the screw holes will not match.
1304
Fans and Filters
• The following procedure is the same for all five ozone exhaust fans (SYMCK).
1305
4. Replacement and Adjustments
6. Remove the ozone exhaust fan [A] from the fan bracket ( x2).
• When re-attaching the ozone exhaust fans (SYMCK), attach with the label facing outside.
1306
Fans and Filters
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
2. Center stay [A] ( x3)
• When re-attaching the center stay, make sure to tighten screws from the bottom screw. When
tightening screws from the top screw, the screw holes will not match.
1307
4. Replacement and Adjustments
4. Remove the paper exit guide cooling fan with the bracket [A] ( x5, x1, x1).
1308
Fans and Filters
5. Remove the paper exit guide cooling fan [A] from the bracket ( x2).
• When re-attaching the paper exit guide cooling fan, attach it with the label facing outside.
1. Open the cooling box (page 691 "Opening the Rear Boxes").
1309
4. Replacement and Adjustments
2. Remove the fusing exit exhaust fan with the bracket [A] ( x3, x1, x2).
3. Remove the fusing exit exhaust fan [A] from the bracket [A] ( x2).
• When re-attaching the fusing exit exhaust fan, attach it with the label facing outside.
1310
Fans and Filters
1. Open the cooling box (page 691 "Opening the Rear Boxes").
2. Remove the feed motor cooling fan with the bracket [A] ( x2, x1, x2).
1311
4. Replacement and Adjustments
3. Remove the feed motor cooling fan [A] from the bracket (hook x2).
• When re-attaching the feed motor cooling fan, attach it with the label facing outside.
1. Open the rear boxes (page 691 "Opening the Rear Boxes").
1312
Fans and Filters
• When re-attaching the center stay, make sure to tighten screws from the bottom screw. When
tightening screws from the top screw, the screw holes will not match.
3. Duct [A] ( x1, x1)
1313
4. Replacement and Adjustments
4. Remove the heat sink cooling suction fan [A] from the duct ( x2).
• When re-attaching the heat sink cooling suction fan, attach it with the label facing outside.
1. Open the cooling box (page 691 "Opening the Rear Boxes").
1314
Fans and Filters
3. Release all the lock tabs around the seam where the top and bottom of the duct [A] are
connected and then separate the top and bottom.
4. Remove the heat sink cooling exhaust fan [B] with the bracket from the duct.
1315
4. Replacement and Adjustments
5. Remove the heat sink cooling exhaust fan [A] from the bracket ( x2).
• When re-attaching the heat sink cooling exhaust fan, attach it with the label facing outside.
1. Open the cooling box (page 691 "Opening the Rear Boxes").
1316
Fans and Filters
3. Separate the exhaust duct [A] and intake duct [B] ( x4).
4. Remove the two paper cooling exhaust fans [C] from the exhaust duct ( x2 each).
• When re-attaching the paper cooling exhaust fans, attach them with the label facing inside as
shown in the above photo.
1317
4. Replacement and Adjustments
7. Remove the paper cooling intake fan [A] from the bracket ( x2).
• When re-attaching the paper cooling intake fan, attach it with the label facing outside.
1318
Fans and Filters
1. Open the cooling box (page 691 "Opening the Rear Boxes").
2. Remove the transport/fusing exhaust fan [A] with the bracket ( x1, x1).
1319
4. Replacement and Adjustments
3. Remove the transport/fusing exhaust fan [A] from the bracket ( x2).
• When re-attaching the transport/fusing exhaust fan, attach it with the label facing outside.
1320
Fans and Filters
• When re-attaching the air box exhaust fan, attach it with the label facing outside.
Exhaust Filters
1321
4. Replacement and Adjustments
1. Open the cooling box (page 691 "Opening the Rear Boxes").
2. Exhaust filter (hook x2)
1322
Fans and Filters
4. When cleaning the exhaust filters, remove the dust with a vacuum cleaner.
1323
4. Replacement and Adjustments
1324
Fans and Filters
5. Remove the rear box ozone exhaust fan [A] from the bracket ( x2).
• When re-attaching the rear box ozone exhaust fan, attach it with the label facing outside.
• The ozone filter and air filter are located at the following position.
1. Open the cooling box (page 691 "Opening the Rear Boxes").
1325
4. Replacement and Adjustments
1326
Fans and Filters
• When re-attaching the ozone filter and air filter, be careful about the positions of each filter.
4. When cleaning the ozone filter and air filter, remove the dust with a vacuum cleaner.
Rear Box Heat Sink Collecting Fan, Rear Box Exhaust Fan
1327
4. Replacement and Adjustments
1. Open the cooling box (page 691 "Opening the Rear Boxes").
2. Disconnect the connectors ( x2).
1328
Fans and Filters
1329
4. Replacement and Adjustments
• When re-attaching the rear box heat sink collecting fan and rear box exhaust fan, attach them with
the labels facing outside.
Exhaust Filter
1. Open the cooling box (page 691 "Opening the Rear Boxes").
1330
Fans and Filters
1331
4. Replacement and Adjustments
4. When cleaning the exhaust filter, remove the dust with a vacuum cleaner.
• The development unit cooling fans are located at the following position.
[A]: Development unit cooling fan 3
[B]: Development unit cooling fan 2
[C]: Development unit cooling fan 1
In the cooling box
1332
Fans and Filters
4. Remove the fan cover and development unit cooling fan 1 [C] ( x1, x1, x2).
• When re-attaching the development unit cooling fans, attach them with the labels facing outside.
1333
4. Replacement and Adjustments
Image Adjustment
Adjusting the Image Position on Side 1
Perform the solution described in "(a) Adjust the image skew" and then "(b) Adjust the image position".
(a) Adjust the image skew
• It is not possible to adjust image skew separately for side 1 and side 2.
4. Print the image in black and white.
Gradually increase the value and check the printed image.
• If the problem is resolved, go to the next step.
• If the problem persists even though the setting has reached its maximum value, contact
your supervisor.
5. Execute color registration.
In executing color registration, the black adjustment will also be applied to cyan, magenta,
yellow and special color.
1334
Image Adjustment
• Adjust the image position in [Advanced Settings] for the custom paper.
[Adj Image Position of Side 1 Across Feed]
[Adj Image Position of Side 1 With Feed]
• If custom paper is not used, adjust the image position in the following [Adjustment Settings for
Skilled Operators] menu.
[0101: Adjust Image Position Across Feed Direction]
[0102: Adjust Image Position With Feed Direction]
• For this adjustment item, it is not possible to adjust [c] and [d]. Therefore we recommend
pre-registering the type of paper in use as a custom paper and then performing
adjustment.
If the problem persists even though you have adjusted the setting to its maximum and minimum
values, contact your supervisor.
• When it is difficult to adjust image skew on actual print documents: in [Advanced Settings] for
the custom paper customer is using, select [Registration to Align Front and Back Images Using
Template] and then perform simplex printing for the template. Use the printed template.
(c) Adjust the image position (Corners of paper leading edge)
Shrink/expand the image in the vertical direction and then adjust the image width (distance
between [c] - [c]).
1335
4. Replacement and Adjustments
1. In [Advanced Settings] for the custom paper customer is using, adjust the vertical
scaling.
Change the value in [Adj Magnification of Side1 With Feed].
Press [+] to increase the scaling and [-] to decrease it.
2. Print the image and check the image position.
• To adjust the following settings, pre-register the type of paper in use as a custom paper.
• When it is difficult to adjust image skew on actual print documents: in [Advanced Settings] for
the custom paper customer is using, select [Registration to Align Front and Back Images Using
Template] and then perform simplex printing for the template. Use the printed template.
(d) Adjust the image position (front corner of paper trailing edge)
Shrink/expand the image in the cross direction and then adjust the image length ([d] position).
1. In [Advanced Settings] for the custom paper customer is using, adjust the horizontal
scaling.
Change the value in [Adj Magnification of Side1 Across Feed].
Press [+] to increase the scaling and [-] to decrease it.
1336
Image Adjustment
• To adjust the following settings, pre-register the type of paper in use as a custom paper.
• When it is difficult to adjust image skew on actual print documents: in [Advanced Settings] for
the custom paper customer is using, select [Registration to Align Front and Back Images Using
Template] and then perform simplex printing for the template. Use the printed template.
TCRU Procedures
Adjust the image position so it is the same on either side of the paper.
First, print a template and measure the length of the specified area. Next, enter the length on the
machine to adjust the position of the image.
Specify the size of each piece of paper you use. Specified settings are saved as custom paper
settings, so that you can use the registered settings next time.
You need administrator privileges to adjust the image position.
Service Technician Procedures
In addition to adjustment using the template, service technicians also perform adjustment using
NICE.
1337
4. Replacement and Adjustments
2. A stainless-steel ruler of at least 500mm (graduations of 0.5mm) and a magnifying glass are
required to measure the template.
3. Pre-register the type of paper in use as a custom paper.
4. Adjust the image position on 1st side (refer to previous section).
5. Confirm that the following setting values are “0” in [Advanced Settings] for the custom paper. If
other values are set, change them to “0”.
• [Adj Image Position of Side 2 With Feed]
• [Adj Image Position of Side 2 Across Feed]
• [Adj Magnification of Side 2 With Feed]
• [Adj Magnification of Side 2 Across Feed]
1. Print a template included on the supplied CD-ROM. Select a template whose size is the
same with the paper that includes an image whose position you want to adjust on the
machine.
1338
Image Adjustment
3. Use the same method to measure 16 points on side 1 and side 2 of the paper. Write the
measured dimensions in the template.
AB: The length from the peak of one arrow to the peak of another arrow
A(y/x): The length from the corner of the paper to the peak of the arrow
• Depending on the paper size, the paper transport interval for the first 3-4 sheets and the last 3-4
sheets may differ from the middle sheets when performing continuous duplex printing.
This causes discrepancy in the extent of thermal contraction for paper. Therefore, we recommend
measuring the middle sheets when adjusting front/back register for which continuous printing may
be performed.
(When printing 10 sheets, the 6th sheet is considered as the final middle sheet.)
When you specify the lengths of the template after measuring them, the values to adjust the image
position are automatically calculated and applied.
1. In [Advanced Settings] for the custom paper you are using, select [Registration to Align
Front and Back Images Using Template].
2. Enter the value you wrote on the printed template.
Select the item you want to enter and use the numeric keypad to enter the value. You can enter
values from 0.1 to 999.9 mm in 0.1-mm increments.
1339
4. Replacement and Adjustments
3. Press [OK].
4. Press [Exit].
5. Press [OK].
6. Press [Overwrite].
7. Press [Yes].
8. Press [Exit].
1. Perform continuous duplex printing for 10 copies (10 sheets) of the template.
2. Measure dimensions of the 6th sheet of paper from the beginning of the printed template.
Check for off-registration on Side 1 and Side 2.
How to Check for Off-Registration
• Thin paper: Hold up to the light and check.
• Thick paper/paper which is not see-through: Use an eyeleteer or other tool to open holes and
then check.
TCRU Procedures: Further Reducing the Off-Registration for Side 1 and Side 2
Adjustment Method
• Adjust the Side 2 image position/magnification so that it is aligned with Side 1. Do not adjust
Side 1.
• Perform continuous printing for 10 sheets of the template. Use the 6th sheet to perform the
following adjustment.
1340
Image Adjustment
• Perform a visual check of the 4th, 5th and 6th sheets to confirm that there is about the same
amount of off-registration. If there is discrepancy in the amount, perform adjustment using a
template which averages the discrepancy.
Adjustment Items
• [Adj Image Position of Side 2 With Feed]
• [Adj Image Position of Side 2 Across Feed]
• [Adj Magnification of Side1 With Feed]
• [Adj Magnification of Side1 Across Feed]
Adjustment Procedures
1. Follow the steps below to adjust the image position in the perpendicular direction
and feed direction.
• Perpendicular direction
Adjust [Adj Image Position of Side 2 With Feed] so that the Side 2 center line [A] is aligned
with the Side 1 center line [B].
1341
4. Replacement and Adjustments
• Feed direction
Adjust [Adj Image Position of Side 2 Across Feed] so that the image on the side 2 leading
edge is aligned with the side 1 image.
1342
Image Adjustment
2. Follow the steps below to adjust the image magnification in the perpendicular
direction and feed direction.
• Perpendicular direction
Adjust magnification for [Adj Magnification of Side1 With Feed] so that the gap between
arrows on the side 2 leading edge is aligned with the gap between arrows on side 1.
*Magnification adjustment reference: A3 short direction (297mm)
0.025%: near equal 0.1mm, 0.1%: near equal 0.4mm
• Feed direction
Adjust magnification for [Adj Magnification of Side1 Across Feed] so that the image on the
side 2 trailing edge is aligned with the side 1 image.
1343
4. Replacement and Adjustments
Service Technician Procedures: Front and Back Registration Adjustment by Using NICE
(Copier Model Only)
Objective: For faster and easier adjustments compared to adjustments using the [Adjustment Settings for
Skilled Operators] menu.
1344
Image Adjustment
Method
Adjustments Method
Adjust the leading edge of the front side to match with the back
Registration
side.
Magnification Adjust the image size of the back side to match with the front side.
3 sheets of the following chart will be printed in duplex along with a few blank sheets.
1345
4. Replacement and Adjustments
3. Place the chart on a table so that the side indicated ‘First’ [A] faces up and fold the 4
corners along the dotted lines as shown below. Do the same for the remaining 2
charts.
1346
Image Adjustment
4. Place the chart on the exposure glass so that the side indicated ‘Second’ [A] faces up.
5. Scan the first side of all 3 charts. The software application contained in the NICE SD
card reads the distance between the trim lines and folded on all 4 corners from the
scanned data.
6. On the table, fold the 4 corners in the opposite direction so that the corners appear
on the side indicated ‘Second’ [A] face up. Do the same for all 3 charts.
1347
4. Replacement and Adjustments
7. Place the chart on the exposure glass so that the side indicated ‘First’ [A] faces up.
8. Scan the second side of all 3 charts. With the measurements obtained in steps 6 and
7, SP values for front and back registration are corrected.
9. Print out the trimming chart to check the results.
When the side 1 image position has already been adjusted and it is necessary to align the side 2 image
position with side 1, refer to previous section ”Adjusting the Image Position on Side 2 in Alignment with
Side 1”.
Perform the solution described in "(a) Adjust the image skew" and then "(b) Adjust the image position".
(a) Adjust the image skew
• It is not possible to adjust image skew separately for side 1 and side 2.
4. Print the image in black and white.
Gradually increase the value and check the printed image.
• If the problem is resolved, go to the next step.
• If the problem persists even though the setting has reached its maximum value, contact
your supervisor.
1348
Image Adjustment
• Adjust the image position in [Advanced Settings] for the custom paper.
[Adj Image Position of Side 2 Across Feed]
[Adj Image Position of Side 2 With Feed]
• If custom paper is not used, adjust the image position in the following [Adjustment Settings for
Skilled Operators] menu.
[0101: Adjust Image Position Across Feed Direction]
[0102: Adjust Image Position With Feed Direction]
• For this adjustment item, it is not possible to adjust [c] and [d]. Therefore we recommend
pre-registering the type of paper in use as a custom paper and then performing
adjustment.
If the problem persists even though you have adjusted the setting to its maximum and minimum
values, contact your supervisor.
1349
4. Replacement and Adjustments
• When it is difficult to adjust image skew on actual print documents: in [Advanced Settings] for
the custom paper customer is using, select [Registration to Align Front and Back Images Using
Template] and then perform simplex printing for the template. Use the printed template.
(c) Adjust the image position (Corners of paper leading edge)
Shrink/expand the image in the vertical direction and then adjust the image width (distance
between [c] - [c]).
1. In [Advanced Settings] for the custom paper customer is using, adjust the vertical
scaling.
Change the value in [Adj Magnification of Side 2 With Feed].
Press [+] to increase the scaling and [-] to decrease it.
2. Print the image and check the image position.
• To adjust the following settings, pre-register the type of paper in use as a custom paper.
• When it is difficult to adjust image skew on actual print documents: in [Advanced Settings] for
the custom paper customer is using, select [Registration to Align Front and Back Images Using
Template] and then perform simplex printing for the template. Use the printed template.
(d) Adjust the image position (front corner of paper trailing edge)
Shrink/expand the image in the cross direction and then adjust the image length ([d] position).
1350
Image Adjustment
1. In [Advanced Settings] for the custom paper customer is using, adjust the horizontal
scaling.
Change the value in [Adj Magnification of Side2 Across Feed].
Press [+] to increase the scaling and [-] to decrease it.
2. Print the image and check the image position.
• To adjust the following settings, pre-register the type of paper in use as a custom paper.
• When it is difficult to adjust image skew on actual print documents: in [Advanced Settings] for
the custom paper customer is using, select [Registration to Align Front and Back Images Using
Template] and then perform simplex printing for the template. Use the printed template.
1351
4. Replacement and Adjustments
1352
5. System Maintenance
1353
5. System Maintenance
Firmware Update
Overview
In order to update the firmware of this machine, it is necessary to download the latest version of
firmware on a SD card.
Insert the SD card in SD card slot 2 of the controller box.
Procedure
• A SD card is a precision device, so when you handle an SD card, respect the following.
• When the power is switched ON, do not insert or remove a card.
• During installation, do not switch the power OFF.
• Do not attach/detach the units, or open/close the doors during software update. If you do, update
might fail. In some cases, machine does not restart and PCB replacement is required.
• Since the card is manufactured to high precision, do not store it in a hot or humid location, or in
direct sunlight.
• Do not bend the card, scratch it, or give it a strong shock.
• Before downloading firmware on an SD card, check whether write-protection of the SD card is
canceled. If write-protection is enabled, an error code (error code 44, etc.) will be displayed
during download, and the download will fail.
• Before updating firmware, remove the network cable from this machine.
• If SC818 is generated during software update, switch the power OFF -> ON, and complete the
update which was interrupted.
• During software update, network cables, remove interface cables, wireless boards, etc., (so that
they are not accessed during update).
• If a power failure occurs during the firmware update, turn the machine power off/on without
removing the SD card. The firmware update procedure should start again.
Update procedure
• It is recommended that you format the SD card using the Panasonic SD Formatter (freeware).
1354
Firmware Update
1355
5. System Maintenance
• Check whether the card is properly in the SD card slot. When a SD card is inserted, a click is
heard, and it is locked.
• To remove the card, release by pressing once in the set state.
6. Turn the main power switch ON.
7. Wait until the update screen starts (about 90 seconds).
When it appears, "Please Wait" is displayed.
8. Check whether a program installation screen is displayed. (English display) When two or more
software modules are contained in the SD card, they are displayed as follows.
1356
Firmware Update
Display contents
On the above screen, two programs, i.e., engine firmware and printer application are
displayed. (The screen may change depending on the firmware or application).
The display contents are as follows:
Display Contents
* The upper row corresponds to the module number, the lower row corresponds to the
version name.
9. Select the module with the module selection button or 10 keys. The selected module is highlighted,
and [Verify] and [Update] are displayed.
10. Press the [Update] or [#] key, and perform software update.
11. During firmware update, a “firmware update/ verification progress screen" is displayed. When
firmware update is complete, a “firmware update end screen" is displayed.
1357
5. System Maintenance
• In the middle row, the name of the module currently being updated is displayed. (in this case,
the printer is being updated)
• In the lower row, a progress bar is displayed in ten steps. (The more *, the more the
progress.)
• When updating the control unit program, since progress cannot be displayed on the screen,
the ROM update process is determined when the LED of the [Start] key changes from red to
green.
Firmware update end screen
• This screen is displayed when all selected firmware modules are to be updated. "printer"
in the second row shows that the module updated last is the printer. (When more than
one are updated simultaneously, only what was updated last is displayed.)
• When Verify has completed normally, the Update done display of the above screen is
"Verify done." If "Verify Error" is displayed, reinstall the software of the application
displayed in the lower row.
12. Turn the main power switch OFF, and then remove the SD card.
13. Turn the main power switch ON again, and check whether the machine is operating normally.
14. Reattach the SD card slot cover to the original position.
• When the power supply is switched OFF during firmware update, update is interrupted, and the
power is switched ON again, normal operation cannot be guaranteed.
• To guarantee operation, an update error continues to be displayed until update is successful.
1358
Firmware Update
• In this case, insert the SD card again, switch the power ON, and continue download of firmware
from the SD card automatically.
• Web access card software: EXJS (EXtended Java Script) is a Type-C ESA application, and like a
conventional Web access card, update using an sdk folder is required.
• The PS3 firmware program is included in the preinstalled PDF firmware.
• In the default state, although the PS3 firmware program is hidden in the disabled state, the function
is enabled by installing the PS3 card.
• (The program installed in the PS3 card is a dongle (key) for enabling PS3 function).
• Due to the above specification, the self-diagnosis result report shows the ROM module number /
software version of the PDF firmware at the PS location.
20 Physical address mapping cannot • Switch the main power supply off and on to
be performed. try again.
• Re-insert the SD card to reboot it.
• Replace the controller board if the above
solutions do not solve the problem.
1359
5. System Maintenance
21 Insufficient memory for the • Switch the main power supply off and on to
download try again.
• Replace the controller board if the updating
cannot be done by switching the power off
and on.
32 The SD card used after download • Insert the SD card containing the same
suspension is incorrect. program as when the firmware update was
SD cards are different between suspended, and then switch the main power
the one which was inserted before supply off and on to try again.
power interruption and the one • There is a possibility that the SD card is
which was inserted after power damaged if the update cannot be done after
interruption. the correct SD card has been inserted. In this
case, try again with a different SD card.
• Replace the controller board if the above
solutions do not solve the problem.
Replace all relevant boards if the update is
done for the BCU and FCU.
Replace the operation panel unit if the
update is done for the operation panel.
33 Card version error. • Install the correct ROM update data for
The wrong card version is each version in the SD card.
downloaded.
1360
Firmware Update
40 Engine download fails. • Switch the main power supply off and on to
try again.
• If the download fails again, replace the
controller board and the BCU.
42 Control panel / language • Switch the main power supply off and on to
download fails. try again.
• If the download fails again, replace the
controller board and the operation panel
unit.
43 Printing download fails. • Switch the main power supply off and on to
try again.
• The SD card media is damaged if the
update fails again. Replace the SD card
media.
1361
5. System Maintenance
44 The data to be overwritten cannot • Switch the main power supply off and on to
be accessed when controller- try again.
related programs are • Install the correct ROM update data in the
downloaded. SD card.
• Replace the controller board if the data to
be overwritten is contained on the controller
board.
50 The results of the electronic • Install the correct ROM update data in the
authorization check have rejected SD card.
the update data.
61 The module ID for the package • Prepare the correct package files.
firmware update is incorrect.
1362
Firmware Update
64 Reception fails due to the power • Reset the reservation date/time for the
off at the reserved date/time of remote update.
the package firmware update
from the network.
66 Reception failed due to the status • Reset the reservation date/time for the
error of the machine at the remote update.
reserved date/time of the
package firmware update from
the network.
72 The setting of @Remote is invalid • Set the setting of @Remote Service in the
at the reserved date/time of the Administrator Tools to [Do not Prohibit].
package firmware update from
the network.
1363
5. System Maintenance
• The PDF firmware installed as standard contains a program required to print PS3 data as default.
However, this PS3 program is normally disabled.
• The PS3 firmware is a dongle (key) which enables PS3 data printing functions. When the PS3
firmware is installed, the PS3 program in the PDF firmware is enabled. Due to this specification, the
self-diagnosis result report shows the ROM part number/software version of the PDF firmware
contained in the PS3 program.
1364
Updating JavaVM
Updating JavaVM
Creating an SD Card for Updating
1. Download the update modules from Firmware Download Center. As one of the model
modules, "Java VM v11 UpdateTool" is available for download. (The version differs
depending on the model.)
2. Unzip the downloaded file. Copy the whole "sdk" folder to the root of the SD card directly
below.
• When unzipping the downloaded file, two subfolders ("update" and "sdk") exist in the "sdk"
folder. Rather than just copying the subfolder "sdk", copy the whole folder "sdk".
Updating Procedure
1. If the boot priority application is set to the ESA application, switch to the copy application.
([System Settings]-[General Features]-[Function Priority])
1365
5. System Maintenance
3. Insert the SD card you created into the service slot, and then turn the main power switch
ON.
4. After booting Java VM, update of the application is started. "Updating SDK/J" appears in
the banner message of the touch panel display. (Estimated time: about 2 minutes)
5. When the update is complete, "Update SDK / J done SUCCESS" will appear in the banner
message of the touch panel display. After turning off the main power switch, remove the
SD card from the slot.
When you fail to update, "Update SDK/J done FAIL" is displayed. You can confirm the cause of
the error message below.
1366
Updating JavaVM
Update results are output as a text file on the SD card called "sdkjversionup.log" in the "\sdk \update"
folder.
PIECEMARK Applied the wrong updating Use the correct updating tool for
Error,machine=XXXXX tool (Using the updating tool of this model.
a different model)
pasePut() - error : The file of the Inadequacy with the SD card Re-create the SD card for
copy origin is not found for updating updating.
paseCopy() - error : The file of Inadequacy SD card for Inadequacy SD card for
the copy origin is not found. updating updating
Copy Error! (Files in the updating tool are (Files in the updating tool are
missing) missing)
1367
5. System Maintenance
[file name: XX] error,No space Writing destination is full. (The Uninstall the unnecessary SDK
left on device NAND flash memory on the applications.
controller board is full.) If you can not uninstall it,
pasePut() - error : The
implement escalation, stating
destination directory cannot be
the "model name, application
made. configuration, SMC sheet
pasePut() - error : fileCopy (SP5-990-006/024/025),
Error. and error file."
Put Error!
[file name: XX] error,No space Writing destination is full. (The Uninstall the unnecessary SDK
left on device NAND flash memory on the applications.
controller board is full.) If you can not uninstall it,
paseCopy() - error : The
implement escalation stating the
destination directory cannot be
"model name, application
made. configuration, SMC sheet
paseCopy() - error : fileCopy (SP5-990-006/024/025),
and error file."
Error.
Copy Error!
Put Error! *1 Error, not normally expected to If you cannot uninstall it,
occur implement escalation stating the
Copy Error! *1 "model name, application
Delete Error! configuration, SMC sheet
(SP5-990-006/024/025),
[XXXXX] is an unsupported and error file."
command. *1
Without the foregoing error
Version Error
message, only "Put Error /
Copy Error" will be displayed
1368
NVRAM Data Upload/Download
• This data should always be uploaded to an SD card before the NVRAM is replaced.
• Make sure that the write protection of an SD card is unlocked
1. Do SP5-990-001 (SMC Print) before you switch the machine off. You will need a record of
the NVRAM settings if the upload fails.
2. Turn the main power switch [A] OFF.
1369
5. System Maintenance
• You can upload NVRAM data from more than one machine to the same SD card.
1370
NVRAM Data Upload/Download
Do the following procedure to download SP data from an SD card to the NVRAM in the machine.
• The NVRAM data down load may fail if the SD card with the NVRAM data is damaged, or if the
connection between the controller and BCU is defective.
• Do the download procedure again if the download fails.
• Do the following procedure if the second attempt fails:
• Enter the NVRAM data manually using the SMC print you created before uploading the NVRAM
data.
1371
5. System Maintenance
3. Insert the SD card with the NVRAM data into SD slot 2 [A].
• The serial number of the file on the SD card must match the serial number of the machine for
the NVRAM data to download successfully. The download fails if the serial numbers do not
match.
This procedure does not download the following data to the NVRAM:
• Total Count
• C/O, P/O Count
1372
Address Book Upload/Download
1373
5. System Maintenance
1374
Address Book Upload/Download
• If the capacity of SD card is not enough to store the address book data, an error message is
displayed.
• Handle the SD with card.
• Never remove an SD card with address book information from the work site.
1375
5. System Maintenance
3. Insert the SD card that holds the address book data into Slot 2 [A].
1376
UP/SP Data Import/Export
Import/export conditions
Import/export is possible between devices only if their model type, region of use, and the following
device configurations match.
• Input Tray
• Output Tray
• ADF
• Whether or not equipped with a hard disk
• Whether or not equipped with a finisher and the type of finisher
UP Data Import/Export
• UP data of external controller (e.g. EFI controller) cannot be imported and exported.
1377
5. System Maintenance
1. Insert an SD card into the media slot [A] on the side of the control panel.
1378
UP/SP Data Import/Export
• If [Device Setting Information: Export (Memry Strge Devc)] does not apear, set [Admistrator
Authentication] to [On], then enable user, machine, network, and file administrator privileges.
3. Press [System Settings].
4. Press [Administrator Tools].
5. Press [Next] four times.
6. Press [Device Setting Information: Export (Memry Strge Devc)].
7. Set the export conditions.
• Specify whether to [Include] or [Exclude] the "Device Unique Information". "Device Unique
Information" includes the IP address, host name, etc.
• Specify an encryption key.
8. Press [Run Export].
9. Press [OK].
10. Press [Exit].
11. Log out.
• If data export fails, the details of the error can be viewed in the log.
• When device Information is periodically imported, it is necessary to create the device setting
information file with special software and store it on the web server.
1379
5. System Maintenance
1. Insert an SD card into the media slot [A] on the side of the control panel.
• If [Device Setting Information: Export (Memry Strge Devc)] does not appear, set [Admistrator
Authentication] to [On], then enable user, machine, network, and file administrator privileges.
3. Press [System Settings].
4. Press [Administrator Tools].
5. Press [Next] four times.
6. Press [Device Setting Information: Import (Memry Strge Devc)].
7. Configure the import conditions.
• Press [Select] of the "Device Setting Info. File" to select the file(s) to import.
• When inserting a file into a home screen, press [Select] for the Image for Home screen and
select the file. You cannot use this setting when using the Smart Operation Panel.
1380
UP/SP Data Import/Export
• Specify whether to [Include] or [Exclude] the "Device Unique Information". "Device Unique
Information" includes the IP address, host name, etc.
• Enter the encryption key that was specified when the file was exported.
8. Press [Run Import].
9. Press [OK].
10. Press [Exit].
The machine restarts.
• If data export fails, the details of the error can be viewed in the log.
SP Data Import/Export
• System SP
• Printer SP (GW Printer only)
• Scanner SP (GW Scanner only)
When exporting SP device information from the control panel, the data is saved on an SD card.
1. Insert an SD card into the media slot [A] on the side of the control panel.
2. Enter SP mode.
3. Press SP5-749-001 (Import/Export: Export)
4. Select “Target” SP settings (System/Printer/Scanner) to be exported.
1381
5. System Maintenance
* The IP address is exported when both 'Unique' and 'Secret' are selected.
1382
UP/SP Data Import/Export
7. Press [Execute].
8. Press [OK].
• If data export fails, the details of the error can be viewed in the log.
1. Insert an SD card into the media slot [A] on the side of the control panel.
2. Enter SP mode.
3. Press SP5-749-101(Import/Export: Import)
4. Select a unique setting.
5. Press [Encryption Key], if the encryption key was created when the file was exported.
1383
5. System Maintenance
Unique If you want to apply the unique information to the Refer to the above
target machine, select the "Unique" key. information.
7. Press [Execute].
8. Press [OK].
• If data export fails, the details of the error can be viewed in the log.
The access log file is created when export/import is executed. The file is stored in the same location as
the exported device setting information file.
If an error occurs, check the log's result code in the access log file first. Values other than 0 indicate that
an error occurred.
The result code will appear in the circled area illustrated below.
- Example of a log file
If you cannot solve the problem or do not know how to solve it after checking the code, note down the
error log entry, then contact your supervisor.
1384
UP/SP Data Import/Export
2 (INVALID REQUEST) A file import was Import files exported from the same model
attempted between with the same device configurations.
different models or
machines with different
device configurations.
4 (INVALID OUTPUT Failed to write the device Check whether the destination device is
DIR) information to the operating normally.
destination device.
7( MODULE ERROR) An unexpected error Switch the power off and then back on, and
occurred during import then try the operation again. If the error
or export. persists, contact your supervisor.
8 (DISK FULL) The available storage Execute the operation again after making sure
space on the external there is enough storage space.
medium is insufficient.
9 (DEVICE ERROR) Failed to write or read Check whether the path to the folder for
the log file. storing the file or the folder in which the file is
stored is missing.
1385
5. System Maintenance
20 (PART FAILED) Failed to import some The reason for the failure is logged in
settings. "NgCode". Check the code.
Reason for the Error (Ng-Name)
2. INVALID VALUE
The specified value exceeds the allowable
range.
3. PERMISSION ERROR
The permission to edit the setting is missing.
4. NOT EXIST
The setting does not exist in the system.
5. INTERLOCK ERROR
The setting cannot be changed because of the
system status or interlocking with other
specified settings.
6. OTHER ERROR
The setting cannot be changed for some other
reason.
21 (INVALID FILE) Failed to import the file Check whether the file format is correct.
because it is in the wrong The import file should be a CSV file.
format in the external
medium.
22 (INVALID KEY) The encryption key is not Use the correct encryption key.
valid.
• When exporting device information from the control panel, the data can be saved only on an SD
card.
• The file format for exports is CSV.
1386
Stamp Data Download
Download Procedure
1387
5. System Maintenance
1388
Capturing the Debug Logs
With this feature, you can save debug logs that are stored in the machine (HDD or operation panel) on
an SD card. It allows the Customer Engineer to save and retrieve error information for analysis.
The Capturing Log feature saves debug logs for the following three.
• Controller debug log
• Engine debug log
• Debug log of the operation panel
• In older models, a technician enabled the logging tool after a problem occurred. After that, when
the problem had been reproduced, the technician was able to retrieve the debug log.
• However, this new feature saves the debug logs at the time that problems occur. Then you can
copy the logs to an SD card.
• You can retrieve the debug logs using a SD card without a network.
• Analysis of the debug log is effective for problems caused by the software. Analysis of the debug
log is not valid for the selection of defective parts or problems caused by hardware.
1389
5. System Maintenance
1390
Capturing the Debug Logs
• Retrieve debug logs to identify the date of occurrence of the problems and to find details of the
problems
• e.g.: At around 8:00 am on March 10, an engine stall occurred. The operation panel does not
respond. Turn the main power supply off / on.
• You need to retrieve the debug logs dating back three days from the date of the problem.
• Analysis of the debug log is effective for problems caused by the software. Analysis of the debug
log is not valid for the selection of defective parts or problems caused by hardware.
1. Insert the SD card into the slot [A] on the side of the operation panel.
• It is recommended to use the SD card provided as a service part. This is because the log data
can be acquired much faster than when using commercially available SD cards.
2. Enter SP mode.
3. Enable debug log saving function with SP5-857-001 (Save Debug Log).
Default setting is 1 (Enable).
4. Set the start date of the log with SP5-857-101 (Start date of debug log output)
e.g.: March 28, 2013: input 20130328 (yyyymmdd)
Set the date three days earlier than the occurrence of the problems.
1391
5. System Maintenance
5. Set the end date of the log with SP5-857-102 (End date of debug log output)
e.g.: March 31, 2013: input 20130331 (yyyymmdd)
6. Set storage location to “3 (SD card)” with SP5-857-002 (Target 2: HDD 3: SD).
7. After specifying SP5-857-002, turn the main power switch [A] OFF and ON.
RTB 66
Delete steps 6 and 7
8. Execute SP5-857-103 (Get a debug log of all) to write the debug log to the SD card.
• SP5-857-104 gets controller debug log (GW debug log)
• SP5-857-105 gets engine debug log
• SP5-857-107 gets operation panel debug log
9. If the transfer is finished successfully, ‘completed’ is displayed on the touch panel display.
10. Make sure that the SD card access LED is off, and then remove the SD card.
If ‘failed’ appears on the touch panel display, turn the main power switch off, and then recover
from step 1 again.
11. The debug logs are saved with the following file names.
/LogTrace/machine number/engine/
Engine debug log
yyyymmdd_hhmmss.gz
/LogTrace/machine number/opepanel/
Operation panel debug log
yyyymmdd_hhmmss.tar.gz
1392
Capturing the Debug Logs
The approximate time it takes to transfer the debug log is as follows. Transfer time may be affected by
the type or format of the SD card. (It is recommended that you format the SD card using the Panasonic
SD Formatter (freeware)).
• Controller debug log (GW debug log): 2 - 20 minutes
• Engine debug log: 2 minutes
• Operation panel debug log: 2 - 20 minutes
Approximate time display
When getting debug logs by using an SD card, following SP display approximate time on the
operation panel.
SP Descriptions
Get Controller Debug Logs Time Disp Displays the approximate time for controller debug
(SP5-857-152) log.
Get Opepanel Debug Logs Time Disp Displays the approximate time for operation panel
(SP5-857-154) debug log.
Get SMC Time Disp (SP5-857-155) Displays the approximate time for SMC.
Error Code
If the approximate time can not be displayed, the minus value appears on the operation panel. The
meaning of value is as follows.
time Descriptions
1393
5. System Maintenance
time Descriptions
SP5-857-101 (Debug Logging Start Date) is set to a date in the future after the
-4min
Debug Logging Output End Date (SPR-857-102).
1394
SP Text Mode (Saving SMC List to SD Card)
SP Text Mode
This function is used to save the SMC list as CSV files to the SD card inserted into service slot 2 or the
operation panel card slot.
Procedure
1395
5. System Maintenance
006 Non-Default
022 Scanner SP
026 Printer SP
7. Press [EXECUTE].
1396
SP Text Mode (Saving SMC List to SD Card)
The SMC list data saved on the SD card will be named automatically. The file naming rules are as
follows.
Example:
• A folder named by the machine serial number will be created on the SD card when this function is
executed.
1397
5. System Maintenance
Error Messages
• Failed:
Read-only file system, No space left on device. If an error occurs, pressing “Exit” will cause the
device to discard the job and return to the ready state.
1398
MEMO
1399
MEMO
1400 EN
Model Ta-C2/P2
Machine Code:
D194/D195/ D203/D204
M195/M196/M207/M208
Appendices
November 2014
TABLE OF CONTENTS
1. Appendices: Specifications
Main Specifications............................................................................................................................................ 7
General Specifications: Copier and Printer................................................................................................. 7
Weight Distribution...................................................................................................................................... 13
Copy Specifications (D194/D195/D203/D204).................................................................................14
Scanner Specifications (D194/D195/D203/D204)............................................................................ 15
General................................................................................................................................................15
TWAIN ................................................................................................................................................16
Scan-to-Document.............................................................................................................................. 17
EFI Fiery Scanner.................................................................................................................................17
Local Storage Specifications.......................................................................................................................18
Main Unit......................................................................................................................................................19
Engine.................................................................................................................................................. 19
System Function Specifications................................................................................................................... 21
Printer/Scanner...................................................................................................................................21
Copying............................................................................................................................................... 23
Original Size Detection...................................................................................................................... 24
GW Controller.................................................................................................................................... 26
ADF (D194/D195/D203/D204)........................................................................................................... 26
Media Identification Unit Type S3..............................................................................................................28
Peripheral Specifications................................................................................................................................. 29
A3/11"x17" Tray Unit TK5010................................................................................................................ 29
Vacuum Feed LCIT RT5100........................................................................................................................ 29
Bridge Unit (BU5010)................................................................................................................................. 30
Vacuum Feed Banner Sheet Tray Type S3................................................................................................ 30
LCIT RT5090................................................................................................................................................ 31
Buffer Pass Unit Type S3..............................................................................................................................32
Cover Interposer Tray CI5030...................................................................................................................32
Multi Bypass Tray BY5010.........................................................................................................................33
Multi Bypass Banner Sheet Tray Type S3..................................................................................................34
Decurl Unit DU5040................................................................................................................................... 34
Booklet Finisher SR5060.............................................................................................................................35
Basic Specifications.............................................................................................................................35
1
Staple specifications........................................................................................................................... 37
Saddle stitch specifications.................................................................................................................38
Punch specifications (Option).............................................................................................................39
Stack Capacity After Finishing........................................................................................................... 40
Finisher SR5050.......................................................................................................................................... 41
Basic Specifications.............................................................................................................................41
Staple specifications........................................................................................................................... 42
Punch Specifications (Option)............................................................................................................43
Stack Capacity After Finishing........................................................................................................... 44
Trimmer Unit TR5040.................................................................................................................................. 44
High Capacity Stacker SK5030................................................................................................................ 45
Ring Binder RB5020....................................................................................................................................47
Perfect Binder GB5010...............................................................................................................................48
Cover Interposer (Inserter)..................................................................................................................48
Perfect Binder.......................................................................................................................................49
Multi-Folding Unit FD5020.........................................................................................................................51
General................................................................................................................................................51
Tray Capacity...................................................................................................................................... 54
RPIP Interface Box Type S3.........................................................................................................................58
2. Appendices: Preventive Maintenance Tables
PM Tables for Main Machines........................................................................................................................59
Optics............................................................................................................................................................59
Development................................................................................................................................................ 60
Around the Drum..........................................................................................................................................60
ITB Unit, Paper Transfer Unit....................................................................................................................... 61
Fuser Unit...................................................................................................................................................... 62
Filters............................................................................................................................................................. 64
Main Paper Feed......................................................................................................................................... 65
Main Paper Transport..................................................................................................................................66
Exit, Duplex.................................................................................................................................................. 67
ADF............................................................................................................................................................... 69
PM Tables for Peripherals................................................................................................................................71
Decurl Unit DU5040................................................................................................................................... 71
2
Vacuum Feed LCIT RT5100........................................................................................................................ 71
LCIT RT5090................................................................................................................................................ 72
Multi Bypass Tray BY5010.........................................................................................................................72
Cover Interposer Tray CI5030...................................................................................................................72
Booklet Finisher SR5060/Finisher SR5050..............................................................................................73
Trimmer Unit TR5040.................................................................................................................................. 74
3. Appendices: Service Program Mode Tables
Service Program Mode....................................................................................................................................75
Enabling and Disabling Service Program Mode...................................................................................... 75
Entering SP Mode............................................................................................................................... 75
Exiting SP Mode.................................................................................................................................. 75
Types of SP Modes...................................................................................................................................... 75
SP Mode Button Summary..................................................................................................................76
Switching Between SP Mode and Copy Mode for Test Printing.....................................................77
Selecting the Program Number..........................................................................................................77
Exiting Service Mode..........................................................................................................................78
Service Mode Lock/Unlock...............................................................................................................78
Others...................................................................................................................................................79
Remarks........................................................................................................................................................ 79
Display on the Control Panel Screen.................................................................................................79
Group 1000.....................................................................................................................................................82
Paper Feed, Transport................................................................................................................................. 82
Group 2000.................................................................................................................................................. 200
Around the Drum ...................................................................................................................................... 200
Group 3000.................................................................................................................................................. 366
Process Control..........................................................................................................................................366
Group 4000 (Copier Model Only)............................................................................................................. 430
Scanner...................................................................................................................................................... 430
Group 5000.................................................................................................................................................. 459
Mode..........................................................................................................................................................459
Group 6000.................................................................................................................................................. 572
Peripherals................................................................................................................................................. 572
Group 7000.................................................................................................................................................. 611
3
Data Log.....................................................................................................................................................611
Group 8000.................................................................................................................................................. 763
Data Log 2................................................................................................................................................. 763
Input Check.................................................................................................................................................... 823
Main Machine Input Check......................................................................................................................823
ADF Input Check........................................................................................................................................862
Finisher Input Check.................................................................................................................................. 864
Multi Folding Unit Input Check.................................................................................................................867
Cvr Inserter Input Check............................................................................................................................868
Ring Binder Input Check........................................................................................................................... 871
Perfect Binder Input Check........................................................................................................................873
Stacker 1 Input Check...............................................................................................................................879
Stacker 2 Input Check...............................................................................................................................880
Trimmer Input Check................................................................................................................................. 881
Output Check................................................................................................................................................. 883
Main Machine Output Check 1 ..............................................................................................................883
Main Machine Output Check 2...............................................................................................................891
Buffer Pass Unit................................................................................................................................. 898
A3 LCIT, Bypass Tray....................................................................................................................... 898
Vacuum Feed LCIT............................................................................................................................900
ADF Output Check.................................................................................................................................... 904
Finisher Output Check...............................................................................................................................904
Multi Folding Unit Output Check..............................................................................................................906
Cvr Inserter Output Check........................................................................................................................ 908
Ring Binder Output Check........................................................................................................................ 908
Stacker1 Output Check............................................................................................................................ 909
Stacker2 Output Check............................................................................................................................ 910
SHINJIKO Output Check..........................................................................................................................911
Printer SP Mode (GW Printer)...................................................................................................................... 913
Bit Switch....................................................................................................................................................913
SP1-XXX......................................................................................................................................................923
Scanner SP Mode (GW Scanner)................................................................................................................927
SP1-XXX (System and Others)..................................................................................................................927
4
SP2-XXX (Scanning-image quality)..........................................................................................................929
5
6
1. Appendices: Specifications
Main Specifications
General Specifications: Copier and Printer
Configuration Console
ppm
Thick 1 to 7
80 – –
(52.3 to 300.0)
D194/M195
Thick 8
65 – –
(300.1 to 360.0)
Thick 2 to 7
80 80 37.5
D203/M207 (63.1 to 300.0)
Thick 8
65 65 37.5
(300.1 to 360.0)
Thick 1 to 7
90 – –
(52.3 to 300.0)
D195/M196
Thick 8
75 – –
(300.1 to 360.0)
7
1. Appendices: Specifications
ppm
Thick 2 to 7
90 90 37.5
D204/M208 (63.1 to 300.0)
Thick 8
75 75 37.5
(300.1 to 360.0)
Printing speed can be lowered to 34ppm by adjusting the advanced Settings for all paper weight.
Default print speed when using clear toner is set at 37.5PPM. (Quality Mode)
Print speed may be changed to productivity mode which is same speed as FC/ B/W.
8
Main Specifications
Main 1st Tray 52.3 – 300 g/m2 Plain Paper, Recycle Paper,
14 lb. Bond – 110 lb. Cover Preprinted, Letterhead, Pre-punched
Main 2nd Tray 52.3 – 256 g/m2 Plain Paper, Recycle Paper,
14 lb. Bond – 95 lb. Cover Preprinted, Letterhead, Pre-punched,
Tab Stock*1
9
1. Appendices: Specifications
Multi Bypass Tray 52.3 – 216 g/m2 Plain Paper, Recycle Paper,
14 lb. Bond – 81 lb. Cover Preprinted, Letterhead, Pre-punched,
Tab Stock*2, Translucent Paper
Paper Size
Main 1st Tray (Tandem – A3 Kit) Std. A3 SEF, B4 SEF, A4 SEF/LEF, DLT SEF, LG
SEF, LT SEF/LEF
Main 2nd Tray Std. 13"x 18" SEF; SRA3 SEF, 12 x 18" SEF, SRA4
SEF/LEF; A3 SEF, A4 SEF/LEF, A5 SEF/LEF,
B4 SEF, B5 SEF/LEF; DLT SEF, LG SEF,
8.5"x13" SEF, LT SEF/LEF, 8.25 x 14" SEF,
8.25 x 13" SEF , 8 x 13" SEF, Executive SEF/
LEF, HLT SEF/LEF, Line Slider 1 LEF, Line Slider
2 SEF; 8-Kai SEF, 16-Kai SEF/LEF,11"x15"
SEF, 11"x14" SEF, 10"x15" SEF
10
Main Specifications
Multi Bypass Tray (on LCIT) Std. Same as Optional A3/DLT LCIT
11
1. Appendices: Specifications
Memory
D194/D195/D203/D204 3 GB
M195/M196/M207/M208 2 GB
HDD 320 GB x 2
Dimensions
Weight
12
Main Specifications
*1: The rear boxes can be removed. With the controller box and cooling box removed, the main body
will fit through a space (narrow door or elevator door) about 750 mm (30 in.) wide.
Weight Distribution
The main machine is heavy. Apply these numbers as reference points because the distribution of weight
will differ, depending on how the machine is leveled at the four corners (a, b, c, d) in the illustration
below.
1 d+c 259
2 a+b 334
3 b+c 301
4 a+d 292
13
1. Appendices: Specifications
5 a+b+c+d 593
A3 A4 11
B4 B5 10
A4 A5 8.5
B5 --- 8
A5 --- 5.5
A3 A4 17
B4 B5 14
--- --- 13
--- --- 11
A4 A5 10
B5 --- 8.5
A5 --- 8
14
Main Specifications
Multi Bypass Tray (on LCIT) 12 x 18" SEF, A3 SEF, B4 SEF, A4 SEF/LEF, A5 SEF/
LEF, DLT SEF, LT SEF/LEF, F (8 x 13")SEF, HLT SEF/LEF,
B5 SEF/LEF, Postcard SEF, A6 SEF
Enlarge/Reduction Rates
General
15
1. Appendices: Specifications
RAM 3GB
TWAIN
16
Main Specifications
Scan-to-Document
Resolution 600 dpi (Base), 400, 300, 200, 150, 100 dpi
17
1. Appendices: Specifications
Document Handling Paper Output (Includes Test Output, Password Output, File
Merge Output), Client PC Sending
18
Main Specifications
Main Unit
Engine
Image Writing Laser Raster System, 1200 x 4800 dpi, PWM, 1/48 dot
Drive System
Method 5 Drums
Drums 60 mm dia.
19
1. Appendices: Specifications
Invert/Duplex
Fusing
20
Main Specifications
Printer/Scanner
Duplexing
B5 to A3
Paper Size
8 1/2” x 11” to 11” x 17”
21
1. Appendices: Specifications
Energy Save
22
Main Specifications
Copying
APS Detection
23
1. Appendices: Specifications
Text/Photo
Photo
Generation
Pale
Map
Highlight Pen
Density
Enlarge/Reduction Rates
Remarks:
Y Supported
- Not supported.
24
Main Specifications
25
1. Appendices: Specifications
*1: The machine can detect the paper size depending on the setting of SP4-305-001
*2: The machine can detect the paper size depending on the setting of SP6-016-001.
*3: The machine can detect the paper size depending on the setting of SP4-303-001.
*4: The machine can detect the paper size depending on the setting of SP5-126-001.
*5: The machine can detect the paper size depending on the setting of SP4-303-001.
*6: The machine can detect the paper size depending on the setting of SP4-305-001.
GW Controller
Main Memory
D194/D195/D203/D204 3 GB
M195/M196/M207/M208 2 GB
BIOS ROM 4 MB
EEPROM 1 KB
ADF (D194/D195/D203/D204)
26
Main Specifications
B5 to A3 (SEF),
5.5”x8.5“ to 11”x17” (SEF)
<Custom Size Paper>
Simplex
Width: 128 to 297mm
Length: 128 to 432mm
B5 to A3 (SEF),
5.5”x8.5” to 11”x17” (SEF)
Duplex <Custom Size Paper>
Width: 128 to 297mm
Length: 128 to 432mm
Stack capacity 220 sheets or less than 27mm (80g/m2, 20 lb. Bond)
Permissible voltage
±10%
fluctuation
27
1. Appendices: Specifications
3m or less
Cable length
(Provided with the main machine)
3 seconds or less
Determination time (Until displaying the determination results from starting the
scanning)
LED 3
Weight 350g
28
Peripheral Specifications
Peripheral Specifications
A3/11"x17" Tray Unit TK5010
Item Specification
Weight 10 kg
Item Specifications
29
1. Appendices: Specifications
Item Specifications
Item Specifications
Power source DC: 24V±10%, DC: 5V±5% (Draw from vacuum feed LCIT RT5100)
30
Peripheral Specifications
487.8mm or more:
Paper Thickness 52.3 to 360.0g /m2
up to 300 g /m2
1
When linked, it connects to the
Tray * Connects to the paper feed unit most upstream of the vacuum feed
(Tray1) of the vacuum feed LCIT LCIT RT5100.
RT5100.
LCIT RT5090
Item Specification
31
1. Appendices: Specifications
Item Specification
52.3-360g/m2
Paper weight
14lb Bond -130lb Cover
Item Specifications
Dimensions (W x D x H) 330×730×1000mm
Weight Approx. 90 kg
32
Peripheral Specifications
63.1 – 216g/m2
Paper weight
17 –58lb Bond /110 lb index
User
Size change Touch screen
changeable
Item Specification
From LCT
Power Source
(From Mainframe -->LCT)
33
1. Appendices: Specifications
500 sheets
Paper Capacity
* Paper thickness: 0.1 mm
1
Tray
* Connects to the multi bypass tray BY5010
Item Specification
34
Peripheral Specifications
Item Specification
Basic Specifications
Item Specification
NA: 120-240V
Power Source
EU/AP: 220-240V
35
1. Appendices: Specifications
Item Specification
250 sheets
Without folding (A4, 8 1/2” x
11 or smaller)
50 sheets
Stack Without folding (B4, 8 1/2” x
14” or larger) 80g/m2, 20 lb.Bond
capacity
30 sheets
Z folding (B4 or larger)
Proof Tray 20 sheets
Z folding (A4SEF, LTSEF)
<Without Z-folding>
52 g/m2-216g/m2
Paper weight 16-40 lb. Bond, 50-80 lb. Cover, 90-110 lb. Index
<Z-folding>
64-105 g/m2, 20lb Bond
36
Peripheral Specifications
Item Specification
2,500 sheets
(A4 LEF, B5 LEF, 8 1/2” x 11 LEF)
1,500 sheets
(A3, A4 SEF, B4, B5 SEF, 11” x 17” SEF, 8 1/2 “ x 11” SEF,
SRA4, 226 x 310mm)
1,000 sheets
Stack (12” x 18”, SRA3, 13”x18”, 12.6”x18.5”, 12.6”x19.2”,
capacity 13”x19”, 13” x 19.2”, 310 x 432mm)
500 sheets
(A5 LEF, 5 1/2” x 8 1/2” LEF)
100 sheet
Shift Tray (A5 SEF, 5 1/2” x 8 1/2” SEF)
30 sheets
(Z-folding paper)
<Without Z-folding>
Max Up to 330.2 x 487.7 mm (13” x 19.2”)
Paper size
<Z-folding>
up to 12”x18”
<Without Z-folding>
40-400g/m2*BR-C1 doesn’t support over 300gsm thick
Paper weight
<Z-folding>
64-105 g/m2, 18-28lb Bond
Staple specifications
Item Specification
B5-A3
Paper size
8 1/2” x 11” – 11” x 17”
37
1. Appendices: Specifications
Item Specification
<Without Z-folding>
64-80g/m2 (17-22 lb.Bond)
Paper weight
<Z-folding>
64-105 g/m2 (17-28 lb Bond)
A4, B5,
2-100 sheets
8 1/2” x 11”
Staples A3, B4
Capacity* 11”x17”, 8 2-50 sheets
1/2”x14”
Z-folding 10 sheets
Item Specification
B5-SRA3
8 1/2”x11”-13”x19.2”
Paper size <Custom Size>
Length: 257 to 487.7mm
Width: 182 to 330.2mm
38
Peripheral Specifications
Item Specification
64-80g/m2
(18-20lb 20 sheets
Bond)
Staples 80-90g/m2
Capacity* (20-24lb 15 sheets
Bond)
Specification Remarks
NA: 2 or 3 holes
Number of Punch EU: 2 or 4 holes Punch option is required.
Scandinavian: 4 holes
2 or 3 holes: 52 -209g/m2
Max. Thickness
4 holes: 52 - 163g/m2
Type a (95ppm)
Supported model Type b (110ppm)
Type c (135ppm)
39
1. Appendices: Specifications
20-100 125-25
A4 LEF, B5 LEF
10-19 200-105
8 1/2” x 11” LEF
2-9 150
One size
A3 Z-folding & A4
With Z-folding (One
B4 Z-folding & B5 1-10 30-3
size or mix-sized)
11” x 17” Z-folding +
11” x 8 1/2”
2-5 45
6-10 23
All size
When Saddle Stitch 11-15 15
16-20 10
40
Peripheral Specifications
Finisher SR5050
Basic Specifications
Item Specification
NA: 120-240V
Power Source
EU/AP: 220-240V
250 sheets
Without folding (A4, 8 1/2” x
11 or smaller)
50 sheets
Stack Without folding (B4, 8 1/2” x
14” or larger) 80g/m2, 20 lb.Bond
capacity
30 sheets
Z folding (B4 or larger)
Proof Tray 20 sheets
Z folding (A4SEF, LTSEF)
<Without Z-folding>
52 g/m2-216g/m2
Paper weight 16-40 lb. Bond, 50-80 lb. Cover, 90-110 lb. Index
<Z-folding>
64-105 g/m2, 20lb Bond
41
1. Appendices: Specifications
Item Specification
3,000 sheets
(A4 LEF, B5 LEF, 8 1/2” x 11 LEF)
1,500 sheets
(A3, A4 SEF, B4, B5 SEF, 11” x 17” SEF, 8 1/2 “ x 11” SEF,
SRA4, 226 x 310mm)
1,000 sheets
Stack (12” x 18”, SRA3, 13”x18”, 12.6”x18.5”, 12.6”x19.2”,
capacity 13”x19”, 13” x 19.2”, 310 x 432mm)
500 sheets
(A5 LEF, 5 1/2” x 8 1/2” LEF)
100 sheet
(A5 SEF, 5 1/2” x 8 1/2” SEF)
Shift Tray
30 sheets
(Z-folding paper)
<Without Z-folding>
Max Up to 330.2 x 487.7 mm (13” x 19.2”)
Paper size
<Z-folding>
up to 12”x18”
<Without Z-folding>
40-400g/m2
Paper weight *BR-C1 doesn’t support over 300gsm thick
<Z-folding>
64-105 g/m2, 18-28lb Bond
Staple specifications
Item Specification
B5-A3
Paper size
8 1/2” x 11” – 11” x 17”
42
Peripheral Specifications
Item Specification
<Without Z-folding>
64-80g/m2 (17-22 lb.Bond)
Paper weight
<Z-folding>
64-105 g/m2 (17-28 lb Bond)
A4, B5,
2-100 sheets
8 1/2” x 11”
Staples A3, B4
Capacity* 11”x17”, 8 2-50 sheets
1/2”x14”
Z-folding 10 sheets
Item Specification
NA: 2 or 3 holes
Number of Punch EU: 2 or 4 holes
Scandinavian: 4 holes
2 or 3 holes: 52 -209g/m2
Max. Thickness
4 holes: 52 - 163g/m2
Type a (95ppm)
Supported model Type b (110ppm)
Type c (135ppm)
43
1. Appendices: Specifications
20-100 150-30
A4 LEF, B5 LEF
10-19 200-105
8 1/2” x 11” LEF
2-9 150
One size
A3 Z-folding & A4
With Z-folding (One
B4 Z-folding & B5 1-10 30-3
size or mix-sized)
11” x 17” Z-folding + 11” x
8 1/2”
Weight 75kg
44
Peripheral Specifications
1 sheet: 60 sets*1
2 - 5 sheets: 60 sets
Stack Capacity
6 - 10 sheets: 35 - 40 sets*1
11 - 20 sheets: 20 - 25 sets*1
*1: The stack capacity varies according to the size of the sheets.
*2: Note: Hardware modification by service engineer is necessary. Not applicable by end-user.
Dimension (W x D x H) 900×730×1,000mm
45
1. Appendices: Specifications
DC power supply
from the main
NA: AC100V, 50/60Hz machine: 5V
Power Supply
EU: AC200V, 50/60Hz AC power supply:
no supply from the
main machine
Shift Tray
Proof Tray
In 0.1mm paper
Relay path
46
Peripheral Specifications
Configuration Console
Punching,
A4 LEF, LT LEF, Tab Sheets for each size
binding
47
1. Appendices: Specifications
51 to 100 100 11
48
Peripheral Specifications
Power Supply DC 24V (supplied from host machine via Perfect Binder)
Perfect Binder
Delivery Face-down
64 to 163 g/m2
Signature
Paper Thickness *106 to 163 g/m2: up to 10 slip sheets
49
1. Appendices: Specifications
Top 6 to 28 mm
Fore Edge 6 to 50 mm
13"x19.2"
13"x19"
A4 SRA4
13"x18"
Recommended Cover/ SRA3
Signature Size Ratios
B5 A4 A3
A5 B5 B4
13"x19.2"
LT 9"x12"
13"x19"
Straight-through, no binding
Max.: 23 mm (80g/m2)
Book Output Tray
Book door locked during operation
50
Peripheral Specifications
General
51
1. Appendices: Specifications
Paper Sizes & Weight (Folding) FM1 A3, B4, DLT, LG, A4, LT, 12x18", 8-kai
FM3
FM4 A3, B4, DLT, LG, A4, LT, B5, 12x18", 8-kai
FM6
FM5
Not allowed
FM6
52
Peripheral Specifications
1 Sheet: Same as main machine as far as 3rd Stopper. At 3rd stopper feeds 50 mm at
100 mm/sec.
FM6
350 mm/sec. to top tray (paper < 420 mm long)
250 mm/sec. to top tray (paper < 420 mm long)
53
1. Appendices: Specifications
Tray Capacity
The capacity of the tray on top of the unit for folded paper is determined by these variables:
• Folding Methods (FM1 to FM6)
• Paper size
• Paper weight
Folding Mode FM1
8-kai 35 20
12x18" 35 20
A3 SEF 35 20
DLT 35 20
B4 SEF 35 20
LG SEF 35 20
A4 SEF 30 20
LT SEF 30 20
54
Peripheral Specifications
13x19.2" 40 25
13x19" 40 25
12.6x19.2" 40 25
12.6x18.5" 40 25
13x18" 40 25
226x310 mm 40 25
310x432 mm 40 25
8-kai 40 25
12x18" 40 25
A3 SEF 40 25
DLT 40 25
B4 SEF 40 25
LG SEF 40 25
A4 SEF 50 50
LT SEF 50 50
B5 SEF 50 50
55
1. Appendices: Specifications
8-kai 30 20
12x18" 30 20
A3 SEF 30 20
DLT 30 20
B4 SEF 30 20
LG SEF 30 20
A4 SEF 40 30
LT SEF 40 30
B5 SEF 40 30
8-kai 40 20
12x18" 40 20
A3 SEF 40 20
DLT 40 20
B4 SEF 40 20
LG SEF 40 20
A4 SEF 50 40
LT SEF 50 40
56
Peripheral Specifications
B5 SEF 50 40
8-kai 30 20
12x18" 30 20
A3 SEF 30 20
DLT 30 20
B4 SEF 30 20
LG SEF 30 20
A4 SEF 30 30
LT SEF 30 30
B5 SEF 30 30
57
1. Appendices: Specifications
8-kai 50 20
12x18" 50 20
A3 SEF 50 20
DLT 50 20
B4 SEF 50 20
LG SEF 50 20
A4 SEF 30 30
LT SEF 30 30
B5 SEF 30 30
Number of Connection 1
I/F
RPPI
(to the main machine)
Power Source Draw from the main machine Supplied via RPPI cable
Dimensions (W x D x
150.2mm x 156.7mm x 53.9mm
H)
Weight
58
2. Appendices: Preventive
Maintenance Tables
U User
Optics
59
2. Appendices: Preventive Maintenance Tables
Development
Development Case S -
• Clean when PCDU is pulled out
Development Cooling S/T • Dry cloth
Sheet
Cleaning Blade S 400K This blade does not include the side seals
below. Replace both parts at the same time.
Cleaning Blade Side Seal S 400K These are required for installing a new drum
cleaning blade.
Lubrication Roller S 400K This roller does not include the Lubricant
below. Replace both parts at the same time.
Lubrication Blade S 400K This blade does not include the side seals
below. Replace both parts at the same time.
60
PM Tables for Main Machines
Lubrication Blade Side S 400K These are required for installing a new drum
Seal lubrication blade.
Joint S 400K
Gears S 400K
ITB Unit
61
2. Appendices: Preventive Maintenance Tables
Discharger S 600K
PTR
RIbs S 400K
Fuser Unit
Fuser Unit
62
PM Tables for Main Machines
Roller S 830K
63
2. Appendices: Preventive Maintenance Tables
Fuser Belt Smoothing Roller S/T • Cumulative operating time: 180 minutes
• Number of times forced operation
possible (when not under auto-
490K
execution) : 90 times
• Number of sheets when under auto-
execution only : 1080K
Filters
• Be sure to replace ozone filters with new ones during periodic maintenance at the specified number
of sheets.
• If your machine uses ozone filters and you fail to replace them with new filters at the number of
sheets specified for replacing them, the amount of ozone released outside the device will increase
and may result in discomfort and/or feeling sick.
64
PM Tables for Main Machines
Interval
S/
Item 100 300 600 Q’ty Action Note
U Limit
K K K
Pickup Roller
S,T 1000k 1 Replace
(Tray1)
Separation Roller
S,T 1000k 1 Replace
(Tray1)
Pickup Roller
S,T 1000k 1 Replace Water damp
(Tray2)
cloth or ethanol
Feed Roller (Tray2) S,T 1000k 1 Replace *3
Separation Roller
S,T 1000k 1 Replace
(Tray2)
Vertical Transport
S *2 *2 1 Clean
Guide Plate
65
2. Appendices: Preventive Maintenance Tables
*3: Replace all 3 at the same time when the frequency of jams or multi-feeding is increasing.
Interval
S/
Item 100 300 600 Q’ty Action Note
U Limit
K K K
Transfer Timing
S *2 *2 1 Clean
Drive Roller Water damp
Transfer Timing Idle cloth
S,T *1 1 Clean
Rolle
Remove paper
Transfer Timing
S,T *1 1 Clean dust with blower
Sensor
brush
Registration Timing
S,T *1 1 Clean
Idle Roller
Remove paper
Registration Timing
S,T *1 1 Clean dust with blower
Sensor
brush
Registration
Entrance Drive S,T *1 1 Clean
Roller
Registration
S,T *1 1 Clean Water damp
Entrance Idle Roller
cloth
Relay Drive Roller
S,T *1 1 Clean
(LCT)
66
PM Tables for Main Machines
Interval
S/
Item 100 300 600 Q’ty Action Note
U Limit
K K K
Double Feed
S,T *1 2 Clean
Detection Sensor
Exit, Duplex
Interval
S/
Item 100 300 600 Q’ty Action Note
U Limit
K K K
Water damp
Cooling Roller S,T *1 1 Clean
cloth
Water damp
Cooling Belt S,T *1 1 Clean
cloth
67
2. Appendices: Preventive Maintenance Tables
Interval
S/
Item 100 300 600 Q’ty Action Note
U Limit
K K K
Remove paper
Exit Unit Sensors S,T *1 5 Clean dust with blower
brush *4
Remove paper
Purge Relay Sensor S,T *1 1 Clean dust with blower
brush
Remove paper
Purged Paper
S,T *1 1 Clean dust with blower
Sensor
brush
68
PM Tables for Main Machines
Interval
S/
Item 100 300 600 Q’ty Action Note
U Limit
K K K
Remove paper
Duplex Transport
S,T *1 5 Clean dust with blower
Sensors
brush
Water damp
Exit Guide Plate S,T *3 1 Clean
cloth
Water damp
Duplex Guide Plate S,T *3 1 Clean
cloth
ADF
69
2. Appendices: Preventive Maintenance Tables
Separation Roller S
White Roller S
White Plate S
*3 All sensors in the paper patch: original width sensors, double-feed sensors, exit sensors, etc.
*4 All rollers in the feed unit and original feed path.
70
PM Tables for Peripherals
U User
71
2. Appendices: Preventive Maintenance Tables
LCIT RT5090
72
PM Tables for Peripherals
73
2. Appendices: Preventive Maintenance Tables
• As it is not limited to the counter of the main machine and the number of sheets fed through each
function of the finisher being the same, when the counter of the main machine reaches the
threshold, perform the inspection and replace if a problem is found.
74
3. Appendices: Service Program Mode
Tables
• Make sure that the data-in LED ( ) is not on before you go into the SP mode. This LED indicates
that some data is coming to the machine. When the LED is on, wait for the copier to process the
data.
• The Service Program Mode is for use by service representatives only. If this mode is used by
anyone other than service representatives for any reason, data might be deleted or settings might
be changed. In such case, product quality cannot be guaranteed any more.
Entering SP Mode
Exiting SP Mode
Types of SP Modes
75
3. Appendices: Service Program Mode Tables
2 Closes all open groups and sublevels and restores the initial SP mode display.
Opens the copy window (copy mode) so you can make test copies. Press SP Mode
3
(highlighted) in the copy window to return to the SP mode screen,
76
Service Program Mode
Enter the SP code directly with the number keys if you know the SP number. Then press [#].
4 The required SP Mode number will be highlighted when pressing [#]. If not, just press the
required SP Mode number.)
Press two times to leave the SP mode and return to the copy window to resume normal
5
operation.
8 Press to scroll to the previous or next display in segments the size of the screen display (page).
9 Press to scroll the show the previous or next line (line by line).
10 Press to move the highlight on the left to the previous or next selection in the list.
1. In the SP mode, select the test print. Then press "Copy Window".
2. Use the copy window (copier mode), to select the appropriate settings (paper size, etc.) for the test
print.
3. Press [Start] key to start the test print.
4. Press SP Mode (highlighted) to return to the SP mode screen and repeat from step 1.
77
3. Appendices: Service Program Mode Tables
At locations where the machine contains sensitive data, the customer engineer cannot operate the
machine until the Administrator turns the service mode lock off. This function makes sure that work on the
machine is always done with the permission of the Administrator.
1. If you cannot go into the SP mode, ask the Administrator to log in with the User Tool and then set
"Service Mode Lock" to OFF after he or she logs in:
User Tools > System Settings > Administrator Tools > Service Mode Lock > OFF
78
Service Program Mode
• This unlocks the machine and lets you get access to all the SP codes.
• The CE can service the machine and turn the machine power switch off and on. It is not
necessary to ask the Administrator to log in again each time the main power switch is turned
on.
2. Go into the SP mode and set SP5-169 to "1" if you must use the printer bit switches.
3. After machine servicing is completed:
• Change SP5-169 from "1" to "0".
• Turn the machine power switch off and on. Tell the administrator that you have completed
servicing the machine.
• The Administrator will then set the "Service Mode Lock" to ON.
Others
The settings of each SP mode are explained in the right-hand column of the SP table in the following
way.
[Adjustable range / Default setting / Step] Alphanumeric
• If "Alphanumeric" is written to the right of the bracket as shown above, the setting of the SP mode
shows on the screen using alphanumeric characters instead of only numbers. However, the settings
in the bracket in the SP mode table are explained by using only the numbers.
Remarks
The maximum number of characters which can show on the control panel screen is limited to 30
characters. For this reason, some of the SP modes shown on the screen need to be abbreviated. The
following are abbreviations used for the SP modes for which the full description is over 20 characters.
79
3. Appendices: Service Program Mode Tables
Paper Weight
Thick 1: 52.3 - 63.0 g/m2
Thick 2: 63.1 - 80.0 g/m2
Thick 3: 80.1 - 105.0 g/m2
Thick 4: 105.1 - 163.0 g/m2
Thick 5: 163.1 - 220.0 g/m2
Thick 6: 220.1 - 256.0 g/m2
Thick 7: 256.1 - 300.0 g/m2
Thick 8: 300.1 - 360.0g/m2
Print Mode
S: Simplex
D: Duplex
ENG Engine SP
CTL Controller SP
80
Service Program Mode
81
3. Appendices: Service Program Mode Tables
Group 1000
Paper Feed, Transport
Adjusts the printing leading edge registration using the trimming area pattern
SP2109-3 (Pattern No. 14).
(A higher setting shifts the image to the leading edge of paper more.)
Adjusts printing side-to-side registration for each feed station in the shift off mode,
using the test pattern printed with SP2109-3 (Pattern No. 14). These SP's should
be adjusted after replacing the laser synchronization detector or the laser optical
unit.
82
Group 1000
1-002-001 Tray 1
1-002-002 Tray 2
Adjusts printing side-to-side registration for each feed station, using the test pattern
printed with SP2109-3 (Pattern No. 14) These SP's should be adjusted after
replacing the laser synchronization detector or the laser optical unit.
1-003-001 Tray1
1-003-002 Tray2
83
3. Appendices: Service Program Mode Tables
Adjusts the registration motor timing. This timing determines the amount of paper
buckle at registration. (A higher setting causes more buckling.)
Adjusts the registration motor timing for thick paper only. This timing determines the
amount of paper buckle at registration. (A higher setting causes more buckling.)
84
Group 1000
Fine adjusts the speed of the transfer timing roller for the paper type and weight.
The transfer timing motor drives the transfer timing rollers that feed paper from the
registration unit to the PTR unit.
• If the paper is late, the machine speeds the rollers up.
• If the paper is early, the machine slows the rollers down.
1-006-001 to
Plain: Weight 1 to 8
008
1-006-012 to
Matte: Weight 2 to 8
018 [-3 to +3 / * / 0.1%]
1-006-041 Transparency
85
3. Appendices: Service Program Mode Tables
Changes the speed of the exit relay motor to adjust the speed of the invert
entrance rollers. The invert entrance rollers are the first rollers in the paper path
below the exit junction where paper is fed into the vertical path in the left drawer
for inverting and duplexing.
1-007-001 to
Plain: Weight 1 to 8
007
1-007-012 to
Matte: Weight 2 to 8
018 [-3 to +3 / * / 0.1%]
1-007-041 Transparency
86
Group 1000
Changes the speed of the invert/exit motor to adjust the speed of the first pair of
invert exit rollers. The invert exit rollers are the first rollers in the vertical paper path
above the invert junction gate on the far side of the left drawer where paper starts
to exit the machine.
1-008-001 to
Plain: Weight 1 to 8
008
1-008-012 to
Matte: Weight 2 to 8
018 [-3 to +3 / * / 0.1%]
1-008-041 Transparency
87
3. Appendices: Service Program Mode Tables
Changes the speed of the duplex/invert motor to adjust the speed of the duplex
invert rollers. The duplex invert rollers feed the paper up into the first set of rollers in
the duplex tray.
1-009-001 to
Plain: Weight 1 to 8
008
1-009-012 to
Matte: Weight 2 to 8
018 [-3 to +3 / * / 0.1%]
1-009-041 Transparency
Fine adjusts the speed of the motors for high speed mode.
1-010-001 to
K, C, M, Y, S Drum Motor [-3 to +3 / 0 / 0.01%]
005
1-010-006 to
K, C, M, Y, S Dev Motor [-5 to +5 / 0 / 0.1%]
010
1-010-011 to
K, C, M, Y, S Drum CL Mtr [-3 to +3 / -0.5 / 0.01%]
015
88
Group 1000
Fine adjusts the speed of the motors for middle speed mode.
1-011-001 to
K, C, M, Y, S Drum Motor [-3 to +3 / 0 / 0.01%]
005
1-011-006 to
K, C, M, Y, S Dev Motor [-5 to +5 / 0 / 0.1%]
010
1-011-011 to
K, C, M, Y, S Drum CL Mtr [-3 to +3 / -0.5 / 0.01%]
015
Fine adjusts the speed of the motors for low speed mode.
1-012-001 to
K, C, M, Y, S Drum Motor [-3 to +3 / 0 / 0.01%]
005
1-012-006 to
K, C, M, Y, S Dev Motor [-5 to +5 / 0 / 0.1%]
010
1-012-011 to
K, C, M, Y, S Drum CL Mtr [-3 to +3 / -0.5 / 0.01%]
015
89
3. Appendices: Service Program Mode Tables
Fine adjusts the speed of exit motor for the type of weight of the paper. The exit
motor drives the rollers in the paper cooling unit, the second pair of invert exit
rollers, and the exit rollers.
8 300.1 - 360.0g/m2
1-013-001 to
Plain: Weight 1 to 8
008
1-013-012 to
Matte: Weight 2 to 8
018
1-013-031 to
Envelope: Weight 5 to 7
033
1-013-041 Transparency
90
Group 1000
This SP switches skew detection off/on for each paper feed station in the system
and the duplex tray.
1-021-001 Tray1 [0 to 1 / 1 / 1]
1: ON, 0: OFF
1-021-002 Tray2
Sets the timing for opening and closing the nip of the bias roller and PTR (Paper
Transfer Roller). When thick paper is fed, the PTR separation motor raises the bias
roller away from the PTR so the paper can feed easily into the gap between the
rollers. This operation minimizes the "shock jitter" effect with thick paper sizes.
91
3. Appendices: Service Program Mode Tables
92
Group 1000
Sets the PT gap adjustment mode for each paper type and weight.
Setting values;
1: No adjustment, 2: Weak adjustment,
3: Strong adjustment, 4: Thin paper adjustment
1-023-001 Plain:Weight 1 [1 to 4 / 1 / 1 ]
1-023-002 Plain:Weight 2 [1 to 4 / 1 / 1 ]
1-023-003 Plain:Weight 3 [1 to 4 / 4 / 1 ]
1-023-004 Plain:Weight 4 [1 to 4 / 4 / 1 ]
1-023-005 Plain:Weight 5 [1 to 4 / 4 / 1 ]
1-023-006 Plain:Weight 6 [1 to 4 / 3 / 1 ]
93
3. Appendices: Service Program Mode Tables
1-023-007 Plain:Weight 7 [1 to 4 / 3 / 1 ]
1-023-008 Plain:Weight 8 [1 to 4 / 3 / 1 ]
1-023-012 Glossy:Weight 2 [1 to 4 / 1 / 1 ]
1-023-013 Glossy:Weight 3 [1 to 4 / 4 / 1 ]
1-023-014 Glossy:Weight 4 [1 to 4 / 4 / 1 ]
1-023-015 Glossy:Weight 5 [1 to 4 / 4 / 1 ]
1-023-016 Glossy:Weight 6 [1 to 4 / 4 / 1 ]
1-023-017 Glossy:Weight 7 [1 to 4 / 4 / 1 ]
1-023-018 Glossy:Weight 8 [1 to 4 / 4 / 1 ]
1-023-022 Matte:Weight 2 [1 to 4 / 1 / 1 ]
1-023-023 Matte:Weight 3 [1 to 4 / 4 / 1 ]
1-023-024 Matte:Weight 4 [1 to 4 / 4 / 1 ]
1-023-025 Matte:Weight 5 [1 to 4 / 4 / 1 ]
1-023-026 Matte:Weight 6 [1 to 4 / 4 / 1 ]
1-023-027 Matte:Weight 7 [1 to 4 / 4 / 1 ]
1-023-028 Matte:Weight 8 [1 to 4 / 4 / 1 ]
1-023-031 Texture:Weight 1 [1 to 4 / 1 / 1 ]
1-023-032 Texture:Weight 2 [1 to 4 / 1 / 1 ]
1-023-033 Texture:Weight 3 [1 to 4 / 4 / 1 ]
1-023-034 Texture:Weight 4 [1 to 4 / 4 / 1 ]
1-023-035 Texture:Weight 5 [1 to 4 / 4 / 1 ]
1-023-036 Texture:Weight 6 [1 to 4 / 3 / 1 ]
1-023-037 Texture:Weight 7 [1 to 4 / 3 / 1 ]
1-023-038 Texture:Weight 8 [1 to 4 / 3 / 1 ]
1-023-055 Transpar:Weight 5 [1 to 4 / 1 / 1 ]
1-023-061 Transluc:Weight 1 [1 to 4 / 1 / 1 ]
94
Group 1000
1-023-075 Envelope:Weight 5 [1 to 4 / 1 / 1 ]
1-023-076 Envelope:Weight 6 [1 to 4 / 1 / 1 ]
1-023-077 Envelope:Weight 7 [1 to 4 / 1 / 1 ]
1-023-081 Magnet [1 to 4 / 1 / 1 ]
[0 to 1 / 0 / 1 ]
1-024-001 Image Create Mode Print in FC printing mode even when printing
B/W.
[0 to 1 / 0 / 1 ]
1-024-002 Image Create Mode Print in FCS printing mode even when printing
special color only.
95
3. Appendices: Service Program Mode Tables
Adjusts the start timing of paper feed. Once the machine grants permission for the
start timing, it checks the temperature once again to determine the actual start
timing.
[0 to 60 / 15 / 1 deg]
1-102-101 Temp Diff Heating Roller: Lower 1 Difference temperature for the lower limit
of the heating roller
[0 to 60 / 60 / 1 deg]
1-102-102 Temp Diff Heating Roller: Upper 1 Difference temperature for the upper
limit of the heating roller
[0 to 60 / 15 / 1 deg]
1-102-103 Temp Diff Press Roller: Lower 1 Difference temperature for the lower limit
of the pressure roller
[0 to 60 / 20 / 1 deg]
1-102-104 Temp Diff Press Roller: Upper 1 Difference temperature for the upper
limit of the pressure roller
[0 to 100 / 0 / 1 sec]
1-102-105 Rotation Time Before Judgment:1
Paper feed judgment time
96
Group 1000
97
3. Appendices: Service Program Mode Tables
1-102-150 Adjusts the lower limit temperature for the paper feed permission in the quality
priority mode.
Category 1: Paper Width <= 252 mm
1-102-151 Adjusts the lower limit temperature for the paper feed permission in the quality
priority mode.
Category 2: 252 < Paper Width <= 292 mm
1-102-152 Adjusts the lower limit temperature for the paper feed permission in the quality
priority mode.
Category 3: 292 < Paper Width <= 311 mm
1-102-153 Adjusts the lower limit temperature for the paper feed permission in the quality
priority mode.
Category 4: 311 < Paper Width <= 324 mm
1-102-154 Adjusts the lower limit temperature for the paper feed permission in the quality
priority mode.
Category 5: 324 mm < Paper Width
1-102-155 Adjusts the upper limit temperature for the paper feed permission in the quality
priority mode.
Category 1: Paper Width <= 252 mm
98
Group 1000
1-102-156 Adjusts the upper limit temperature for the paper feed permission in the quality
priority mode.
Category 2: 252 < Paper Width <= 292 mm
1-102-157 Adjusts the upper limit temperature for the paper feed permission in the quality
priority mode.
Category 3: 292 < Paper Width <= 311 mm
1-102-158 Adjusts the upper limit temperature for the paper feed permission in the quality
priority mode.
Category 4: 311 < Paper Width <= 324 mm
1-102-159 Adjusts the upper limit temperature for the paper feed permission in the quality
priority mode.
Category 5: 324 mm < Paper Width
1-102-160 Adjusts the lower limit temperature for the paper feed permission in the
productivity priority mode.
Category 1: Paper Width <= 252 mm
1-102-161 Adjusts the lower limit temperature for the paper feed permission in the
productivity priority mode.
Category 2: 252 < Paper Width <= 292 mm
1-102-162 Adjusts the lower limit temperature for the paper feed permission in the
productivity priority mode.
Category 3: 292 < Paper Width <= 311 mm
99
3. Appendices: Service Program Mode Tables
1-102-163 Adjusts the lower limit temperature for the paper feed permission in the
productivity priority mode.
Category 4: 311 < Paper Width <= 324 mm
1-102-164 Adjusts the lower limit temperature for the paper feed permission in the
productivity priority mode.
Category 5: 324 mm < Paper Width
1-102-165 Adjusts the upper limit temperature for the paper feed permission in the
productivity priority mode.
Category 1: Paper Width <= 252 mm
1-102-166 Adjusts the upper limit temperature for the paper feed permission in the
productivity priority mode.
Category 2: 252 < Paper Width <= 292 mm
1-102-167 Adjusts the upper limit temperature for the paper feed permission in the
productivity priority mode.
Category 3: 292 < Paper Width <= 311 mm
1-102-168 Adjusts the upper limit temperature for the paper feed permission in the
productivity priority mode.
Category 4: 311 < Paper Width <= 324 mm
1-102-169 Adjusts the upper limit temperature for the paper feed permission in the
productivity priority mode.
Category 5: 324 mm < Paper Width
100
Group 1000
Adjusts the start timing of paper feed. Once the machine grants permission for the
start timing, it checks the temperature once again to determine the actual start
timing.
[0 to 60 / 10 / 1 deg]
1-103-101 Temp Diff Heating Roller: Lower 7 Difference temperature for the lower limit
of the heating roller
[0 to 60 / 25 / 1 deg]
1-103-102 Temp Diff Heating Roller: Upper 7 Difference temperature for the upper limit
of the heating roller
[0 to 60 / 15 / 1 deg]
1-103-103 Temp Diff Press Roller: Lower 7 Difference temperature for the lower limit
of the pressure roller
[0 to 60 / 20 / 1 deg]
1-103-104 Temp Diff Press Roller: Upper 7 Difference temperature for the upper limit
of the pressure roller
[0 to 100 / 0 / 1 sec]
1-103-105 Rotation Time Before Judgment:7
Paper feed judgment time
101
3. Appendices: Service Program Mode Tables
102
Group 1000
103
3. Appendices: Service Program Mode Tables
Sets the pattern of the paper feed permission for each paper weight in the
productivity priority mode.
1-104-001 Plain:Weight 1 [1 to 16 / 3 / 1 ]
1-104-002 Plain:Weight 2 [1 to 16 / 5 / 1 ]
1-104-003 Plain:Weight 3 [1 to 16 / 3 / 1 ]
1-104-004 Plain:Weight 4 [1 to 16 / 3 / 1 ]
1-104-005 Plain:Weight 5 [1 to 16 / 3 / 1 ]
1-104-006 Plain:Weight 6 [1 to 16 / 3 / 1 ]
1-104-007 Plain:Weight 7 [1 to 16 / 2 / 1 ]
1-104-008 Plain:Weight 8 [1 to 16 / 2 / 1 ]
1-104-010 Matte:Weight 2 [1 to 16 / 4 / 1 ]
1-104-011 Matte:Weight 3 [1 to 16 / 3 / 1 ]
1-104-012 Matte:Weight 4 [1 to 16 / 3 / 1 ]
1-104-013 Matte:Weight 5 [1 to 16 / 3 / 1 ]
1-104-014 Matte:Weight 6 [1 to 16 / 3 / 1 ]
1-104-015 Matte:Weight 7 [1 to 16 / 2 / 1 ]
1-104-016 Matte:Weight 8 [1 to 16 / 1 / 1 ]
1-104-018 Glossy:Weight 2 [1 to 16 / 5 / 1 ]
1-104-019 Glossy:Weight 3 [1 to 16 / 3 / 1 ]
1-104-020 Glossy:Weight 4 [1 to 16 / 3 / 1 ]
1-104-021 Glossy:Weight 5 [1 to 16 / 3 / 1 ]
104
Group 1000
1-104-022 Glossy:Weight 6 [1 to 16 / 3 / 1 ]
1-104-023 Glossy:Weight 7 [1 to 16 / 2 / 1 ]
1-104-024 Glossy:Weight 8 [1 to 16 / 1 / 1 ]
1-104-025 Envelope:Weight 5 [1 to 16 / 1 / 1 ]
1-104-026 Envelope:Weight 6 [1 to 16 / 1 / 1 ]
1-104-027 Envelope:Weight 7 [1 to 16 / 1 / 1 ]
105
3. Appendices: Service Program Mode Tables
1-104-101 Plain:Weight 1 [1 to 16 / 2 / 1 ]
1-104-102 Plain:Weight 2 [1 to 16 / 7 / 1 ]
1-104-103 Plain:Weight 3 [1 to 16 / 7 / 1 ]
1-104-104 Plain:Weight 4 [1 to 16 / 5 / 1 ]
1-104-105 Plain:Weight 5 [1 to 16 / 5 / 1 ]
1-104-106 Plain:Weight 6 [1 to 16 / 5 / 1 ]
1-104-107 Plain:Weight 7 [1 to 16 / 5 / 1 ]
1-104-108 Plain:Weight 8 [1 to 16 / 5 / 1 ]
1-104-110 Matte:Weight 2 [1 to 16 / 2 / 1 ]
1-104-111 Matte:Weight 3 [1 to 16 / 3 / 1 ]
1-104-112 Matte:Weight 4 [1 to 16 / 5 / 1 ]
1-104-113 Matte:Weight 5 [1 to 16 / 5 / 1 ]
1-104-114 Matte:Weight 6 [1 to 16 / 5 / 1 ]
1-104-115 Matte:Weight 7 [1 to 16 / 5 / 1 ]
1-104-116 Matte:Weight 8 [1 to 16 / 5 / 1 ]
1-104-118 Glossy:Weight 2 [1 to 16 / 2 / 1 ]
1-104-119 Glossy:Weight 3 [1 to 16 / 3 / 1 ]
1-104-120 Glossy:Weight 4 [1 to 16 / 5 / 1 ]
1-104-121 Glossy:Weight 5 [1 to 16 / 5 / 1 ]
1-104-122 Glossy:Weight 6 [1 to 16 / 5 / 1 ]
1-104-123 Glossy:Weight 7 [1 to 16 / 5 / 1 ]
1-104-124 Glossy:Weight 8 [1 to 16 / 5 / 1 ]
106
Group 1000
1-104-125 Envelope:Weight 5 [1 to 16 / 5 / 1 ]
1-104-126 Envelope:Weight 6 [1 to 16 / 5 / 1 ]
1-104-127 Envelope:Weight 7 [1 to 16 / 5 / 1 ]
107
3. Appendices: Service Program Mode Tables
Sets the pattern of the paper feed permission for each paper weight when the
image quality priority is selected.
1-105-001 Plain:Weight 1 [1 to 16 / 4 / 1 ]
1-105-002 Plain:Weight 2 [1 to 16 / 4 / 1 ]
1-105-003 Plain:Weight 3 [1 to 16 / 5 / 1 ]
1-105-004 Plain:Weight 4 [1 to 16 / 5 / 1 ]
1-105-005 Plain:Weight 5 [1 to 16 / 2 / 1 ]
1-105-006 Plain:Weight 6 [1 to 16 / 2 / 1 ]
1-105-007 Plain:Weight 7 [1 to 16 / 3 / 1 ]
1-105-008 Plain:Weight 8 [1 to 16 / 4 / 1 ]
1-105-010 Matte:Weight 2 [1 to 16 / 5 / 1 ]
1-105-011 Matte:Weight 3 [1 to 16 / 5 / 1 ]
1-105-012 Matte:Weight 4 [1 to 16 / 2 / 1 ]
1-105-013 Matte:Weight 5 [1 to 16 / 2 / 1 ]
1-105-014 Matte:Weight 6 [1 to 16 / 3 / 1 ]
1-105-015 Matte:Weight 7 [1 to 16 / 4 / 1 ]
1-105-016 Matte:Weight 8 [1 to 16 / 5 / 1 ]
1-105-018 Glossy:Weight 2 [1 to 16 / 5 / 1 ]
1-105-019 Glossy:Weight 3 [1 to 16 / 5 / 1 ]
1-105-020 Glossy:Weight 4 [1 to 16 / 2 / 1 ]
1-105-021 Glossy:Weight 5 [1 to 16 / 2 / 1 ]
1-105-022 Glossy:Weight 6 [1 to 16 / 3 / 1 ]
1-105-023 Glossy:Weight 7 [1 to 16 / 4 / 1 ]
108
Group 1000
1-105-024 Glossy:Weight 8 [1 to 16 / 5 / 1 ]
1-105-025 Envelope:Weight 5 [1 to 16 / 2 / 1 ]
1-105-026 Envelope:Weight 6 [1 to 16 / 2 / 1 ]
1-105-027 Envelope:Weight 7 [1 to 16 / 3 / 1 ]
109
3. Appendices: Service Program Mode Tables
1-105-101 Plain:Weight 1 [1 to 16 / 2 / 1 ]
1-105-102 Plain:Weight 2 [1 to 16 / 2 / 1 ]
1-105-103 Plain:Weight 3 [1 to 16 / 2 / 1 ]
1-105-104 Plain:Weight 4 [1 to 16 / 2 / 1 ]
1-105-105 Plain:Weight 5 [1 to 16 / 2 / 1 ]
1-105-106 Plain:Weight 6 [1 to 16 / 2 / 1 ]
1-105-107 Plain:Weight 7 [1 to 16 / 2 / 1 ]
1-105-108 Plain:Weight 8 [1 to 16 / 2 / 1 ]
1-105-110 Matte:Weight 2 [1 to 16 / 2 / 1 ]
1-105-111 Matte:Weight 3 [1 to 16 / 2 / 1 ]
1-105-112 Matte:Weight 4 [1 to 16 / 2 / 1 ]
1-105-113 Matte:Weight 5 [1 to 16 / 2 / 1 ]
1-105-114 Matte:Weight 6 [1 to 16 / 2 / 1 ]
1-105-115 Matte:Weight 7 [1 to 16 / 2 / 1 ]
1-105-116 Matte:Weight 8 [1 to 16 / 2 / 1 ]
1-105-118 Glossy:Weight 2 [1 to 16 / 2 / 1 ]
1-105-119 Glossy:Weight 3 [1 to 16 / 2 / 1 ]
1-105-120 Glossy:Weight 4 [1 to 16 / 2 / 1 ]
1-105-121 Glossy:Weight 5 [1 to 16 / 2 / 1 ]
1-105-122 Glossy:Weight 6 [1 to 16 / 2 / 1 ]
1-105-123 Glossy:Weight 7 [1 to 16 / 2 / 1 ]
1-105-124 Glossy:Weight 8 [1 to 16 / 2 / 1 ]
1-105-125 Envelope:Weight 5 [1 to 16 / 2 / 1 ]
1-105-126 Envelope:Weight 6 [1 to 16 / 2 / 1 ]
110
Group 1000
1-105-127 Envelope:Weight 7 [1 to 16 / 2 / 1 ]
111
3. Appendices: Service Program Mode Tables
Displays the present fusing temperature at different locations on the heating roller,
pressure roller, and hot roller.
Sets the target standby temperature for the modes listed below.
[0 to 200 / 90 / 1 deg]
1-107-006 Low Power: Press Center of the pressure roller in the
low power mode
[0 to 200 / 90 / 1 deg]
1-107-008 Print Ready: Press Center of the pressure roller in the
low power mode
112
Group 1000
Sets the target temperature for immediately after reload temperature has been
achieved or paper has been fed.
[0 to 200 / 90 / 1 deg]
1-108-002 Press
Center of the heating roller
SPs added
RTB 1h
1111 [Environment Correction: Fusing]
Sets the threshold for fusing temperature correction to compensate for ambient
conditions.
113
3. Appendices: Service Program Mode Tables
114
Group 1000
1-112-012 [1 to 16 / 12 / 1 ]
Feed Permit Setting: TEC Adjusts the pattern of the paper feed permission
in the energy saver mode.
1-112-013 [1 to 5 / 1 / 1 ]
PID Pattern:Before Job: TEC Adjusts the PID pattern before the paper feeding
in the energy saver mode.
1-112-014 [1 to 16 / 12 / 1 ]
PID Pattern: During Job: TEC Adjusts the PID pattern during the paper feeding
in the energy saver mode.
Sets the threshold for fusing temperature correction to compensate for heat
accumulated on the pressure roller.
115
3. Appendices: Service Program Mode Tables
Corrects the temperature based on the difference in the target temperatures of the
center and end of the hot roller.
Sets the amount of skew detection for paper fed from each paper source.
1-116-002 Tray2
Sets the interval for the division A1 of the fusing temperature control.
S Sets the interval for the division A2 of the fusing temperature control.
116
Group 1000
Sets the correction temperature for the division A1 of the fusing temperature
control.
Sets the correction temperature for the division A1 of the fusing temperature
control.
Sets the interval for the division B1 of the fusing temperature control.
Sets the interval for the division B2 of the fusing temperature control.
Sets the correction temperature for the division B1 of the fusing temperature
control.
Sets the correction temperature for the division B2 of the fusing temperature
control.
Sets the interval for the division C1 of the fusing temperature control.
Sets the interval for the division C2 of the fusing temperature control.
Sets the correction temperature for the division C1 of the fusing temperature
control.
Sets the correction temperature for the division C1 of the fusing temperature
control.
117
3. Appendices: Service Program Mode Tables
Sets the correction temperature for the division C1 of the fusing temperature
control.
Sets the correction temperature for the division C2 of the fusing temperature
control.
Sets the interval for the division D1 of the fusing temperature control.
Sets the interval for the division D2 of the fusing temperature control.
Sets the correction temperature for the division D1 of the fusing temperature
control.
Sets the correction temperature for the division D2 of the fusing temperature
control.
118
Group 1000
1-118-001 to Adjusts the start timing of the additional temperature mode 1 for each operation
003 speed in the productivity priority mode.
1-118-004 to Adjusts the interval of the additional temperature mode 1 for each operation
006 speed in the productivity priority mode.
Adjusts the additional temperature of the mode 1 to the each paper type for the
first paper feed in the productivity priority mode.
119
3. Appendices: Service Program Mode Tables
120
Group 1000
Adjusts the interval of the additional temperature mode 2 for each operation
speed in the productivity priority mode.
1-119-101 to Adjusts the additional temperature of the mode 2 to the each paper type for the
151 first paper feed in the productivity priority mode.
121
3. Appendices: Service Program Mode Tables
122
Group 1000
Sets the time interval for the shift from each mode.
123
3. Appendices: Service Program Mode Tables
[0 to 100 / 10 / 1 sec]
1-121-002 Time:After Recovery Time interval from recovery mode to
standby mode
[0 to 100 / 20 / 1 sec]
1-121-009 Overshoot Prevent Time Rotation time of the fusing unit for the
overheat prevention
1-121-010 to Adjusts the threshold temperature of each paper width for the extra rotation after
017 paper feed.
124
Group 1000
1-121-021 to Adjusts the time interval of each paper width for the standby mode after paper
028 feed.
[0 to 100 / 30 / 1 sec]
1-121-021 Time:After Job:A
305 mm < Paper Width
[0 to 100 / 30 / 1 sec]
1-121-022 Time:After Job:B1
267 mm < Paper Width <= 305 mm
[0 to 100 / 30 / 1 sec]
1-121-023 Time:After Job:B2
240.9 mm < Paper Width <= 267 mm
[0 to 100 / 30 / 1 sec]
1-121-024 Time:After Job:B3
224 mm < Paper Width <= 240.9 mm
[0 to 100 / 30 / 1 sec]
1-121-025 Time:After Job:C1
203.2 mm < Paper Width <= 224 mm
[0 to 100 / 30 / 1 sec]
1-121-026 Time:After Job:C2
148 mm < Paper Width <= 203.2 mm
[0 to 100 / 30 / 1 sec]
1-121-027 Time:After Job:C3
136 mm < Paper Width <= 148 mm
[0 to 100 / 30 / 1 sec]
1-121-028 Time:After Job:D
Paper Width <= 136 mm
Sets the interval between fusing roller idle rotations during standby. Idling the
rollers helps to maintain and even fusing temperature.
125
3. Appendices: Service Program Mode Tables
Sets the speed for the rotation fusing rollers during idling before paper starts to
feed.
Rotation Speed [0 to 1 / 1 / 1]
1-123-001 0: Normal speed
1: Speed corresponding with job
Sets the temperature differential used to calculate CPM down for low and high
temperatures. Also, sets the interval for temperature checks for CPM down.
126
Group 1000
[1 to 250 / 10 / 1sec]
1-124-018 Judging Interval
Judging interval after CPM down mode change
127
3. Appendices: Service Program Mode Tables
128
Group 1000
129
3. Appendices: Service Program Mode Tables
130
Group 1000
131
3. Appendices: Service Program Mode Tables
132
Group 1000
[0 to 1 / 0 / 1 ]
RTB 122
1-131-001 Feed Permit Condition 0: Productivity priority
Corrected
1: Fusing quality priority
1-131-101 Plain:Weight 1 [0 to 3 / 0 / 1 ]
1131-101
to 250
1-131-102 Plain:Weight 2 [0 to 3 / 0 / 1 ]
Explanation
added
1-131-103 Plain:Weight 3 [0 to 3 / 0 / 1 ]
1-131-104 Plain:Weight 4 [0 to 3 / 0 / 1 ]
1-131-105 Plain:Weight 5 [0 to 3 / 0 / 1 ]
1-131-106 Plain:Weight 6 [0 to 3 / 0 / 1 ]
1-131-107 Plain:Weight 7 [0 to 3 / 0 / 1 ]
1-131-108 Plain:Weight 8 [0 to 3 / 0 / 1 ]
1-131-110 Matte:Weight 2 [0 to 3 / 0 / 1 ]
1-131-111 Matte:Weight 3 [0 to 3 / 0 / 1 ]
1-131-112 Matte:Weight 4 [0 to 3 / 0 / 1 ]
1-131-113 Matte:Weight 5 [0 to 3 / 0 / 1 ]
1-131-114 Matte:Weight 6 [0 to 3 / 0 / 1 ]
1-131-115 Matte:Weight 7 [0 to 3 / 0 / 1 ]
1-131-116 Matte:Weight 8 [0 to 3 / 0 / 1 ]
1-131-118 Glossy:Weight 2 [0 to 3 / 0 / 1 ]
1-131-119 Glossy:Weight 3 [0 to 3 / 0 / 1 ]
1-131-120 Glossy:Weight 4 [0 to 3 / 0 / 1 ]
1-131-121 Glossy:Weight 5 [0 to 3 / 0 / 1 ]
134
Group 1000
1-131-122 Glossy:Weight 6 [0 to 3 / 0 / 1 ]
1-131-123 Glossy:Weight 7 [0 to 3 / 0 / 1 ]
1-131-124 Glossy:Weight 8 [0 to 3 / 0 / 1 ]
1-131-125 Envelope:Weight 5 [0 to 3 / 0 / 1 ]
1-131-126 Envelope:Weight 6 [0 to 3 / 0 / 1 ]
1-131-127 Envelope:Weight 7 [0 to 3 / 0 / 1 ]
135
3. Appendices: Service Program Mode Tables
136
Group 1000
137
3. Appendices: Service Program Mode Tables
[0 to 1 / 1 / 1 step]
0: Fixed Duty
1: Power Control
[0 to 8 / 4 / 1 step]
0: -400 W 1: -300 W 2: -200 W 3: -100 W 4: 0
[Power Control]
[0 to 3 / 3 / 1 ]
Sets the fusing drive speed for the belt
smoothing mode.
1-133-101 Fusing Speed 0: Normal speed (415 mm/sec)
1: Middle speed (352.8 mm/sec)
2: Low speed (176.4 mm/sec)
3: Belt smoothing roller speed (158.8 mm/sec)
[0 to 200 / 90 / 1 deg]
1-133-102 Heating Roller Temp Setting Adjusts the threshold temperature of the heating
roller for the belt smoothing mode.
138
Group 1000
[0 to 200 / 90 / 1 deg]
1-133-103 Pressure Roller Temp Setting Adjusts the threshold temperature of the
pressure roller for the belt smoothing mode.
[0 to 4 / 2 / 1 ]
Sets the pressure roller position for the belt
smoothing mode.
0: Pressure 0
1-133-104 Fusing Pressure Position
1: Pressure 1
2: Pressure 2
3: Pressure 3
4: No pressure
[0 to 2 / 2 / 1 ]
Sets the belt smoothing roller position for the
belt smoothing mode.
1-133-105 Smoothing Roller:Press Position
0: Pressure 1
1: Pressure 2
2: Pressure 3
[0 to 2 / 0 / 1 ]
0: 952.56 mm/sec
1-133-106 Smoothing Roller:Speed
1: 714.42 mm/sec
2: 473.28 mm/sec
139
3. Appendices: Service Program Mode Tables
140
Group 1000
This SP displays the SC code that was issued if a fusing unit jam error occurs three
times in succession. This is a fatal SC error. The machine is shut down and cannot
be used until the problem has been corrected.
SC Display
[0 to 1 / 0 / 1 Step]
0: OFF
1: On
141
3. Appendices: Service Program Mode Tables
Switches on the mode that adjusts the length of time pressure is increased on the
fusing roller by the pressure roller. The setting is adjusted with the "position"
settings that determine the length of time that the pressure is increased (the longer
the time the more pressure).
Checks and adjusts the nip of the hot roller and pressure roller.
Execute
Use a sheet of OHP to execute this SP. Feed the sheet through fusing unit and
between the hot roller and pressure roller. The sheet will stop and remain between
the rollers for 30 s and is then feed out. Use a scale to measure the width of the
1-152-001
band on the sheet.
[0 to 1/1/1 ]
0: ON
1: OFF
142
Group 1000
Sets the temperature at which the pressure roller cooling fan starts to operate. The
pressure roller cooling fan is the large blower fan at the front of the left drawer
under the fusing unit.
Sets the start time and duration of hot roller rotation in the standby (Ready) mode.
Determines the operation cycles of the take-up roller which pulls fabric off the web
supply roller in the fusing belt cleaning unit.
Sets the machine to access the fusing unit ID chip information for PM parts
management.
143
3. Appendices: Service Program Mode Tables
1-302-001 Tray 1
1-302-002 Tray 2 [ 0 to 1 / 1 / 1 ]
144
Group 1000
1-303-001 Tray 1
1-303-002 Tray 2
Adjusts the threshold for the translucence of the paper to trigger a double-feed
detection based on the type of paper.
1-304-002 Translucent
Displays the threshold values for paper that triggered a double-feed detection by
paper feed station for the past 5 feeds.
1-305-001 to
Tray1:LAST to 5
005 [0 to 5 / 0 / 0.01 V]
1-305-006 to
Tray2:LAST to 5 [0 to 5 / 0 / 0.01 V]
010
1-305-011 to
A3LCT Tray3:LAST to 5 [0 to 5 / 0 / 0.01 V]
015
145
3. Appendices: Service Program Mode Tables
1-305-016 to
A3LCT Tray4:LAST to 5 [0 to 5 / 0 / 0.01 V]
020
1-305-021 to
A3LCT Tray5:LAST to 5 [0 to 5 / 0 / 0.01 V]
025
1-305-031 to
Bypass Tray:LAST to 5 [0 to 5 / 0 / 0.01 V]
035
1-305-036 to
3-Tray LCT 1: Tray 3: LAST to 5 [0 to 5 / 0 / 0.01 V]
040
1-305-041 to
3-Tray LCT 1: Tray 4: LAST to 5 [0 to 5 / 0 / 0.01 V]
045
1-305-046 to
3-Tray LCT 1: Tray 5: LAST to 5 [0 to 5 / 0 / 0.01 V]
050
1-305-051 to
3-Tray LCT 1: Tray 6 LAST to 5 [0 to 5 / 0 / 0.01 V]
055
1-305-056 to
3-Tray LCT 1: Tray 7: LAST to 5 [0 to 5 / 0 / 0.01 V]
060
1-305-061 to
3-Tray LCT 1: Tray 8: LAST to 5 [0 to 5 / 0 / 0.01 V]
065
Adjusts the strength of the light emitted from the double-feed sensor LED. The
double feed sensors are a pair. The sensor below emits an LED, and the sensor
above receives the light.
1-306-002 Translucent [0 to 94 / 0 / 1 mA ]
1-306-003 Transparency
146
Group 1000
1-402-004 Tray1
1-402-005 Tray1
1-402-006 Tray1
Not used
1-402-007 Tray2
1-402-008 Tray2
1-402-009 Tray2
147
3. Appendices: Service Program Mode Tables
Adjusts the printing leading edge registration using the trimming area pattern
SP2109-3 (Pattern No. 14).
(A higher setting shifts the image to the leading edge of paper more.)
Adjusts the printing leading edge registration using the trimming area pattern
SP2109-3 (Pattern No. 14).
(A higher setting shifts the image to the leading edge of paper more.)
This SP controls the operation of the fusing cleaning unit inside the fusing unit. The
cleaning unit employs a web suspended between a supply roller and take-up
roller. Between these rollers, a web contact roller keeps the web pressed against
the fusing belt to take-up paper dust, toner, etc. from the surface of the belt.
1-902-003 Web Motor Rotation Time [0.3 to 3.5 / 2.8 / 0.1 sec]
148
Group 1000
Records and stores for display information about fusing cleaning unit web
consumption.
149
3. Appendices: Service Program Mode Tables
Stores or does not store the counter information of the fuser cleaning unit or fuser
belt smoothing roller in the fuser unit ID board.
0: Not store, 1: Store
Selects the paper path in the decurl unit (upper or lower) for the paper depending
on the paper feed source.
1-908-001 - [1 to 50 / 50 / 1 %]
150
Group 1000
Forces paper to drop into the purged paper path. Used for testing.
Displays the current temperature and humidity readings for the paper trays inside
the main machine.
1-911-001 Red [1 to 99 / 99 / 1 %]
1-911-002 Green [1 to 99 / 99 / 1 %]
1-911-003 Blue [1 to 99 / 99 / 1 %]
Adjust the power level of the CIS that is used to adjust paper registration in the
paper registration unit inside the right drawer.
[EXECUTE]
151
3. Appendices: Service Program Mode Tables
1-915-001 Tray 1 [0 to 1 / 0 / 1 -]
1-915-002 Tray 2 [0 to 1 / 0 / 1 -]
152
Group 1000
1-918-001 Tray 1
1-918-002 Tray 2
153
3. Appendices: Service Program Mode Tables
This SP adjusts the opening timing of the fan shutters for 2-tray LCT.
These SP codes adjust the force of the air blown by the fans during paper
separation in the LCIT trays.
These SP codes adjust the start timing of the fans during paper separation with the
LCIT.
These SP codes adjust the start timing of the fans used for paper separation in the
LCIT trays.
154
Group 1000
These SP codes switch the air assist function in the LCIT paper trays off/on.
1-923-001 Tray1 [0 to 2 / 0 / 1]
0 : AUTO
1-923-002 Tray2
1 : ON
1-923-003 A3LCT Tray3
2 : OFF
1-923-004 A3LCT Tray4
1-923-006 Bypass
155
3. Appendices: Service Program Mode Tables
Selects the default position of the decurl roller for the lower path.
[-3 to 3 / 0 / 0.1 mm]
Selects the default position of the decurl roller for the upper path.
[-3 to 3 / 0 / 0.1 mm]
156
Group 1000
Sets the length of time for the fans to operate in the unit after the unit returns to
standby mode.
157
3. Appendices: Service Program Mode Tables
158
Group 1000
Changes the switch settings of paper stack height upper limit position for 2-tray
LCT.
1: High is “12mm” and 2: Low is “18mm”, they are distance from the paper feed
belt. This adjusts when non-feed or double-feed occurred.
0: Auto Select, 1: High, 2: Low
This SP adjusts the closing timing of the fan shutters for 2-tray LCT.
1-945-001 to Sets the threshold temperature for the operation of each fan.
006
159
3. Appendices: Service Program Mode Tables
1-945-008 Ctl-B Ex Fan: Top Left: Hlf Spd [20 to 100 / 50 / 1%]
1-945-009 Ctl-B Ex Fan: Top Left: Nrm Spd [20 to 100 / 100 / 1%]
1-945-011 Ctl-B Ex Fan: TopRight: Nrm Spd [20 to 100 / 100 / 1%]
1-945-017 Ctl-B Ex Fan: Bottom: Nrm Spd [20 to 100 / 100 / 1%]
1-945-018 Air Box Ex Fan: Top: Hlf Spd [20 to 100 / 50 / 1%]
1-945-019 Air Box Ex Fan: Top: Nrm Spd [20 to 100 / 100 / 1%]
1-945-020 Air Box Ex Fan: Bottom: Hlf Spd [20 to 100 / 50 / 1%]
1-945-021 Air Box Ex Fan: Bottom: Nrm Spd [20 to 100 / 100 / 1%]
1-945-023 Fusing Exit Ex Fan: Nrm Spd [20 to 100 / 100 / 1%]
1-945-026 Rear Box Ozone Ex Fan: Hlf Spd [20 to 100 / 30 / 1%]
160
Group 1000
1-945-027 Rear Box Ozone Ex Fan: Nrm Spd [20 to 100 / 100 / 1%]
1-945-042 R-B Heat Sink Collect Fan: Hlf Spd [20 to 99 / 20 / 1%]
1-945-043 R-B Heat Sink Collect Fan: Nrm Spd [20 to 99 / 99 / 1%]
161
3. Appendices: Service Program Mode Tables
1-945-044 Ppr Exit Guide Cool Fan: Hlf Spd [20 to 99 / 20 / 1%]
1-945-045 Ppr Exit Guide Cool Fan: Nrm Spd [20 to 99 / 70 / 1%]
162
Group 1000
1-962-001 to
Custom Paper 001 to 100 [ 1 to 5 / 1.52 / 0.01 ]
100
1-963-001 to
Custom Paper 001 to 100 [ -3 to 3 / 0 / 0.1% ]
100
1-964-001 to
Custom Paper 001 to 100 [ -5 to 5 / 0 / 0.1 %]
100
163
3. Appendices: Service Program Mode Tables
1-965-001 to
Custom Paper 001 to 100 [ -3 to 3 / 0 / 0.1 %]
100
1-966-001 to
Custom Paper 001 to 100 [ -3 to 3 / 0 / 0.1 % ]
100
Adjusts the target temperature (center) of the heating roller for each paper type in
SPs added the image quality priority mode.
RTB 1h
1-967-101 Plain:Weight 1 [100 to 200 / 130 / 1 deg]
164
Group 1000
165
3. Appendices: Service Program Mode Tables
Adjusts the target temperature (center) of the pressure roller for each paper type in
the image quality priority mode.
166
Group 1000
167
3. Appendices: Service Program Mode Tables
1-975-001 to
Custom Paper 001 to 100 [ 10 to 100 / 70 / 10%]
100
[ 0 to 1/ 0 / 1 ]
1-976-001 to
Custom Paper 001 to 100 0:OFF
100
1:ON
[ 0 to 1 / 0 / 1 ]
1-977-001 to
Custom Paper 001 to 100 0:OFF
100
1:ON
Adjusts the CPM down setting for the initial paper feeding of each paper type in
SPs added the image quality priority mode when the installation location is in the low
RTB 1h temperature.
0: No CPM down, 1: 80% CPM, 2: 60% CPM, 3: 40% CPM
1-980-101 Plain:Weight 1 [0 to 3 / 0 / 1 ]
1-980-102 Plain:Weight 2 [0 to 3 / 0 / 1 ]
1-980-103 Plain:Weight 3 [0 to 3 / 0 / 1 ]
1-980-104 Plain:Weight 4 [0 to 3 / 0 / 1 ]
168
Group 1000
1-980-105 Plain:Weight 5 [0 to 3 / 0 / 1 ]
1-980-106 Plain:Weight 6 [0 to 3 / 1 / 1 ]
1-980-107 Plain:Weight 7 [0 to 3 / 2 / 1 ]
1-980-108 Plain:Weight 8 [0 to 3 / 1 / 1 ]
1-980-110 Matte:Weight 2 [0 to 3 / 0 / 1 ]
1-980-111 Matte:Weight 3 [0 to 3 / 0 / 1 ]
1-980-112 Matte:Weight 4 [0 to 3 / 0 / 1 ]
1-980-113 Matte:Weight 5 [0 to 3 / 0 / 1 ]
1-980-114 Matte:Weight 6 [0 to 3 / 1 / 1 ]
1-980-115 Matte:Weight 7 [0 to 3 / 2 / 1 ]
1-980-116 Matte:Weight 8 [0 to 3 / 2 / 1 ]
1-980-118 Glossy:Weight 2 [0 to 3 / 0 / 1 ]
1-980-119 Glossy:Weight 3 [0 to 3 / 0 / 1 ]
1-980-120 Glossy:Weight 4 [0 to 3 / 0 / 1 ]
1-980-121 Glossy:Weight 5 [0 to 3 / 0 / 1 ]
1-980-122 Glossy:Weight 6 [0 to 3 / 1 / 1 ]
1-980-123 Glossy:Weight 7 [0 to 3 / 2 / 1 ]
1-980-124 Glossy:Weight 8 [0 to 3 / 2 / 1 ]
1-980-125 Envelope:Weight 5 [0 to 3 / 0 / 1 ]
1-980-126 Envelope:Weight 6 [0 to 3 / 1 / 1 ]
1-980-127 Envelope:Weight 7 [0 to 3 / 2 / 1 ]
169
3. Appendices: Service Program Mode Tables
1-981-101 Plain:Weight 1 [0 to 3 / 0 / 1 ]
1-981-102 Plain:Weight 2 [0 to 3 / 0 / 1 ]
170
Group 1000
1-981-103 Plain:Weight 3 [0 to 3 / 0 / 1 ]
1-981-104 Plain:Weight 4 [0 to 3 / 0 / 1 ]
1-981-105 Plain:Weight 5 [0 to 3 / 0 / 1 ]
1-981-106 Plain:Weight 6 [0 to 3 / 1 / 1 ]
1-981-107 Plain:Weight 7 [0 to 3 / 2 / 1 ]
1-981-108 Plain:Weight 8 [0 to 3 / 0 / 1 ]
1-981-110 Matte:Weight 2 [0 to 3 / 0 / 1 ]
1-981-111 Matte:Weight 3 [0 to 3 / 0 / 1 ]
1-981-112 Matte:Weight 4 [0 to 3 / 0 / 1 ]
1-981-113 Matte:Weight 5 [0 to 3 / 0 / 1 ]
1-981-114 Matte:Weight 6 [0 to 3 / 1 / 1 ]
1-981-115 Matte:Weight 7 [0 to 3 / 2 / 1 ]
1-981-116 Matte:Weight 8 [0 to 3 / 2 / 1 ]
1-981-118 Glossy:Weight 2 [0 to 3 / 0 / 1 ]
1-981-119 Glossy:Weight 3 [0 to 3 / 0 / 1 ]
1-981-120 Glossy:Weight 4 [0 to 3 / 0 / 1 ]
1-981-121 Glossy:Weight 5 [0 to 3 / 0 / 1 ]
1-981-122 Glossy:Weight 6 [0 to 3 / 1 / 1 ]
1-981-123 Glossy:Weight 7 [0 to 3 / 2 / 1 ]
1-981-124 Glossy:Weight 8 [0 to 3 / 2 / 1 ]
1-981-125 Envelope:Weight 5 [0 to 3 / 0 / 1 ]
1-981-126 Envelope:Weight 6 [0 to 3 / 1 / 1 ]
1-981-127 Envelope:Weight 7 [0 to 3 / 2 / 1 ]
171
3. Appendices: Service Program Mode Tables
This SP sets the web feed intervals for different types of paper and weight in the
image quality priority mode.
172
Group 1000
173
3. Appendices: Service Program Mode Tables
Adjusts the pressure roller lift position for each paper type in the image quality
priority mode.
No pressure position “0” (position 0) < 1 < 2 = 3 (Strongest pressure)
174
Group 1000
1-983-101 Plain:Weight 1 [0 to 3 / 2 / 1 ]
1-983-102 Plain:Weight 2 [0 to 3 / 2 / 1 ]
1-983-103 Plain:Weight 3 [0 to 3 / 2 / 1 ]
1-983-104 Plain:Weight 4 [0 to 3 / 2 / 1 ]
1-983-105 Plain:Weight 5 [0 to 3 / 2 / 1 ]
1-983-106 Plain:Weight 6 [0 to 3 / 2 / 1 ]
1-983-107 Plain:Weight 7 [0 to 3 / 2 / 1 ]
1-983-108 Plain:Weight 8 [0 to 3 / 2 / 1 ]
1-983-110 Matte:Weight 2 [0 to 3 / 2 / 1 ]
1-983-111 Matte:Weight 3 [0 to 3 / 2 / 1 ]
1-983-112 Matte:Weight 4 [0 to 3 / 2 / 1 ]
1-983-113 Matte:Weight 5 [0 to 3 / 2 / 1 ]
1-983-114 Matte:Weight 6 [0 to 3 / 2 / 1 ]
1-983-115 Matte:Weight 7 [0 to 3 / 2 / 1 ]
1-983-116 Matte:Weight 8 [0 to 3 / 2 / 1 ]
1-983-118 Glossy:Weight 2 [0 to 3 / 2 / 1 ]
1-983-119 Glossy:Weight 3 [0 to 3 / 2 / 1 ]
1-983-120 Glossy:Weight 4 [0 to 3 / 2 / 1 ]
1-983-121 Glossy:Weight 5 [0 to 3 / 2 / 1 ]
1-983-122 Glossy:Weight 6 [0 to 3 / 2 / 1 ]
1-983-123 Glossy:Weight 7 [0 to 3 / 2 / 1 ]
1-983-124 Glossy:Weight 8 [0 to 3 / 2 / 1 ]
1-983-125 Envelope:Weight 5 [0 to 3 / 0 / 1 ]
1-983-126 Envelope:Weight 6 [0 to 3 / 0 / 1 ]
1-983-127 Envelope:Weight 7 [0 to 3 / 0 / 1 ]
175
3. Appendices: Service Program Mode Tables
176
Group 1000
Adjusts the target temperature (center) of the heating roller for each paper type in
SPs added
RTB 1h
the productivity priority mode.
177
3. Appendices: Service Program Mode Tables
178
Group 1000
Adjusts the target temperature (center) of the pressure roller for each paper type in
the productivity priority mode.
179
3. Appendices: Service Program Mode Tables
180
Group 1000
1-986-101 Plain:Weight 1 [0 to 2 / 0 / 1 ]
1-986-102 Plain:Weight 2 [0 to 2 / 0 / 1 ]
1-986-103 Plain:Weight 3 [0 to 2 / 0 / 1 ]
1-986-104 Plain:Weight 4 [0 to 2 / 0 / 1 ]
1-986-105 Plain:Weight 5 [0 to 2 / 0 / 1 ]
1-986-106 Plain:Weight 6 [0 to 2 / 0 / 1 ]
1-986-107 Plain:Weight 7 [0 to 2 / 0 / 1 ]
1-986-108 Plain:Weight 8 [0 to 2 / 1 / 1 ]
1-986-110 Matte:Weight 2 [0 to 2 / 0 / 1 ]
1-986-111 Matte:Weight 3 [0 to 2 / 0 / 1 ]
1-986-112 Matte:Weight 4 [0 to 2 / 0 / 1 ]
1-986-113 Matte:Weight 5 [0 to 2 / 0 / 1 ]
1-986-114 Matte:Weight 6 [0 to 2 / 0 / 1 ]
1-986-115 Matte:Weight 7 [0 to 2 / 0 / 1 ]
1-986-116 Matte:Weight 8 [0 to 2 / 1 / 1 ]
1-986-118 Glossy:Weight 2 [0 to 2 / 0 / 1 ]
1-986-119 Glossy:Weight 3 [0 to 2 / 0 / 1 ]
1-986-120 Glossy:Weight 4 [0 to 2 / 0 / 1 ]
1-986-121 Glossy:Weight 5 [0 to 2 / 0 / 1 ]
1-986-122 Glossy:Weight 6 [0 to 2 / 0 / 1 ]
1-986-123 Glossy:Weight 7 [0 to 2 / 0 / 1 ]
1-986-124 Glossy:Weight 8 [0 to 2 / 1 / 1 ]
1-986-125 Envelope:Weight 5 [0 to 2 / 2 / 1 ]
1-986-126 Envelope:Weight 6 [0 to 2 / 2 / 1 ]
181
3. Appendices: Service Program Mode Tables
1-986-127 Envelope:Weight 7 [0 to 2 / 2 / 1 ]
182
Group 1000
Adjusts the correction value of the fusing motor rotation for each paper type.
183
3. Appendices: Service Program Mode Tables
184
Group 1000
Adjusts the CPM for each paper type in the productivity priority mode.
185
3. Appendices: Service Program Mode Tables
186
Group 1000
Adjusts the pressure roller lift position for each paper type in the productivity
priority mode.
No pressure position “0” (position 0) < 1 < 2 = 3 (Strongest pressure)
1-989-101 Plain:Weight 1 [0 to 3 / 2 / 1 ]
1-989-102 Plain:Weight 2 [0 to 3 / 2 / 1 ]
1-989-103 Plain:Weight 3 [0 to 3 / 2 / 1 ]
1-989-104 Plain:Weight 4 [0 to 3 / 2 / 1 ]
1-989-105 Plain:Weight 5 [0 to 3 / 2 / 1 ]
1-989-106 Plain:Weight 6 [0 to 3 / 2 / 1 ]
1-989-107 Plain:Weight 7 [0 to 3 / 2 / 1 ]
1-989-108 Plain:Weight 8 [0 to 3 / 2 / 1 ]
1-989-110 Matte:Weight 2 [0 to 3 / 2 / 1 ]
1-989-111 Matte:Weight 3 [0 to 3 / 2 / 1 ]
1-989-112 Matte:Weight 4 [0 to 3 / 2 / 1 ]
1-989-113 Matte:Weight 5 [0 to 3 / 2 / 1 ]
1-989-114 Matte:Weight 6 [0 to 3 / 2 / 1 ]
1-989-115 Matte:Weight 7 [0 to 3 / 2 / 1 ]
1-989-116 Matte:Weight 8 [0 to 3 / 2 / 1 ]
1-989-118 Glossy:Weight 2 [0 to 3 / 2 / 1 ]
1-989-119 Glossy:Weight 3 [0 to 3 / 2 / 1 ]
1-989-120 Glossy:Weight 4 [0 to 3 / 2 / 1 ]
1-989-121 Glossy:Weight 5 [0 to 3 / 2 / 1 ]
1-989-122 Glossy:Weight 6 [0 to 3 / 2 / 1 ]
1-989-123 Glossy:Weight 7 [0 to 3 / 2 / 1 ]
1-989-124 Glossy:Weight 8 [0 to 3 / 2 / 1 ]
187
3. Appendices: Service Program Mode Tables
1-989-125 Envelope:Weight 5 [0 to 3 / 0 / 1 ]
1-989-126 Envelope:Weight 6 [0 to 3 / 0 / 1 ]
1-989-127 Envelope:Weight 7 [0 to 3 / 0 / 1 ]
188
Group 1000
Adjusts the CPM down setting for the initial paper feeding of each paper type in
SPs added
the productivity priority mode when the installation location is in the low
RTB 1h
temperature.
0: No CPM down, 1: 80% CPM, 2: 60% CPM, 3: 40% CPM
1-990-101 Plain:Weight 1 [0 to 3 / 0 / 1 ]
1-990-102 Plain:Weight 2 [0 to 3 / 0 / 1 ]
1-990-103 Plain:Weight 3 [0 to 3 / 0 / 1 ]
1-990-104 Plain:Weight 4 [0 to 3 / 0 / 1 ]
1-990-105 Plain:Weight 5 [0 to 3 / 0 / 1 ]
1-990-106 Plain:Weight 6 [0 to 3 / 2 / 1 ]
1-990-107 Plain:Weight 7 [0 to 3 / 2 / 1 ]
1-990-108 Plain:Weight 8 [0 to 3 / 2 / 1 ]
1-990-110 Matte:Weight 2 [0 to 3 / 0 / 1 ]
1-990-111 Matte:Weight 3 [0 to 3 / 0 / 1 ]
1-990-112 Matte:Weight 4 [0 to 3 / 0 / 1 ]
1-990-113 Matte:Weight 5 [0 to 3 / 0 / 1 ]
1-990-114 Matte:Weight 6 [0 to 3 / 2 / 1 ]
1-990-115 Matte:Weight 7 [0 to 3 / 2 / 1 ]
1-990-116 Matte:Weight 8 [0 to 3 / 2 / 1 ]
1-990-118 Glossy:Weight 2 [0 to 3 / 0 / 1 ]
1-990-119 Glossy:Weight 3 [0 to 3 / 0 / 1 ]
1-990-120 Glossy:Weight 4 [0 to 3 / 0 / 1 ]
1-990-121 Glossy:Weight 5 [0 to 3 / 0 / 1 ]
1-990-122 Glossy:Weight 6 [0 to 3 / 2 / 1 ]
189
3. Appendices: Service Program Mode Tables
1-990-123 Glossy:Weight 7 [0 to 3 / 2 / 1 ]
1-990-124 Glossy:Weight 8 [0 to 3 / 2 / 1 ]
1-990-125 Envelope:Weight 5 [0 to 3 / 0 / 1 ]
1-990-126 Envelope:Weight 6 [0 to 3 / 1 / 1 ]
1-990-127 Envelope:Weight 7 [0 to 3 / 2 / 1 ]
190
Group 1000
Adjusts the CPM down setting for the initial paper feeding of each paper type in
the productivity priority mode when the installation location is in the normal
temperature.
0: No CPM down, 1: 80% CPM, 2: 60% CPM, 3: 40% CPM
8 300.1 - 360.0g/m2
191
3. Appendices: Service Program Mode Tables
SPs added
RTB 1h 1-991-101 to
Plain: Weight 1 to 8
108
1-991-110 to
Matte: Weight 2 to 8
116
1-991-118 to
Glossy: Weight 2 to 8
124
1-991-125 to
Envelope: Weight 5 to 7
127
1-991-138 to
Metalic/Pearl Paper:Weight3 to 8
1-991-143
1-991-145 to
Synthetic Paper:Weight2 to 8
151
192
Group 1000
This SP sets the web feed intervals for different types of paper and weight in the
productivity priority mode.
8 300.1 - 360.0g/m2
1-992-101 to
Plain: Weight 1 to 8
108
1-992-110 to
Matte: Weight 2 to 8
116
1-992-118 to
Glossy: Weight 2 to 8
124
1-992-125 to
Envelope: Weight 5 to 7
127 [-75 to 0 / 0 / 5 %]
1-992-128 Transparency The default settings (*) are
displayed to the right of "Initial" on
1-992-129 to the screen.
Textured media:Weight 1 to 8
136
1-992-138 to
Metalic/Pearl Paper:Weight3 to 8
143
1-992-145 to
Synthetic Paper:Weight2 to 8
151
193
3. Appendices: Service Program Mode Tables
Adjusts the coefficient of the automatic fuser belt smoothing roller execution for
each paper type in the productivity priority mode.
8 300.1 - 360.0g/m2
1-993-101 to
Plain: Weight 1 to 8
108
1-993-110 to
Matte: Weight 2 to 8
116
1-993-118 to
Glossy: Weight 2 to 8 [0 to 255 / 10 / 1]
124
When a larger value is set, the
1-993-125 to automatic fuser belt smoothing is
Envelope: Weight 5 to 7
127 executed at shorter interval.
1-993-128 Transparency When a smaller value is set, the
automatic fuser belt smoothing is
1-993-129 to executed at longer interval.
Textured media:Weight 1 to 8
136
The automatic fuser belt smoothing is
1-993-137 Magnet Paper normally executed at every 1,000 K
interval.
1-993-138 to
Metalic/Pearl Paper:Weight3 to 8
143
1-993-145 to
Synthetic Paper:Weight2 to 8
151
194
Group 1000
Adjusts the coefficient of the automatic fuser belt smoothing roller execution for
each paper type in the image quality priority mode.
8 300.1 - 360.0g/m2
1-994-101 to
Plain: Weight 1 to 8
108
1-994-110 to
Matte: Weight 2 to 8
116
1-994-118 to
Glossy: Weight 2 to 8 [0 to 255 / 10 / 1]
124
When a larger value is set, the
1-994-125 to automatic fuser belt smoothing is
Envelope: Weight 5 to 7
127 executed at shorter interval.
1-994-128 Transparency When a smaller value is set, the
automatic fuser belt smoothing is
1-994-129 to executed at longer interval.
Textured media:Weight 1 to 8
136
The automatic fuser belt smoothing is
1-994-137 Magnet Paper normally executed at every 1,000 K
interval.
1-994-138 to
Metalic/Pearl Paper:Weight3 to 8
143
1-994-145 to
Synthetic Paper:Weight2 to 8
151
195
3. Appendices: Service Program Mode Tables
Adjusts the rotation time of the pressure roller lift motor for each paper type when
the “Nip Width Setting” is selected to “position 0 (envelop)”.
8 300.1 - 360.0g/m2
1-995-101 to
Plain: Weight 1 to 8
108 [0 to 10,000 / 1050 / 5 msec]
When a larger value is set, the fuser
1-995-110 to
Matte: Weight 2 to 8 nip width is narrower.
116
When a smaller value is set, the
1-995-118 to fuser nip width is wider.
Glossy: Weight 2 to 8
124
1-995-125 to
Envelope: Weight 5 to 7 [0 to 10,000 / 1180 / 5 msec]
127
1-995-128 Transparency
1-995-129 to
Textured media:Weight 1 to 8
136
1-995-145 to
Synthetic Paper:Weight2 to 8
151
196
Group 1000
Adjusts the process speed for each paper type in the image quality priority mode.
8 300.1 - 360.0g/m2
1-996-101 to
Plain: Weight 1 to 8
108
1-996-110 to
Matte: Weight 2 to 8
116
1-996-118 to
Glossy: Weight 2 to 8
124
1-996-125 to
Envelope: Weight 5 to 7
127
1-996-128 Transparency [0 to 2 / 2 / 1 ]
1-996-129 to
Textured media:Weight 1 to 8
136
1-996-138 to
Metalic/Pearl Paper:Weight3 to 8
143
1-996-145 to
Synthetic Paper:Weight2 to 8
151
197
3. Appendices: Service Program Mode Tables
Adjusts the CPM for each paper type in the image quality priority mode.
8 300.1 - 360.0g/m2
1-997-101 to
Plain: Weight 1 to 8
108
1-997-110 to
Matte: Weight 2 to 8
116
1-997-118 to
Glossy: Weight 2 to 8
1-997-124
[1 to 100 / 100 / 1%]
1-997-125 to
Envelope: Weight 5 to 7
127
1-997-128 Transparency
1-997-129 to
Textured media:Weight 1 to 8
136
1-997-138 to
Metalic/Pearl Paper:Weight3 to 8 [1 to 100 / 20 / 1%]
143
1-997-145 to
Synthetic Paper:Weight2 to 8 [1 to 100 / 100 / 1%]
151
198
Group 1000
8 300.1 - 360.0g/m2
1-998-001 Thick 1
1-998-002 Thick 2
1-998-003 Thick 3
[0 to 1 / 0 / -]
1-998-004 Thick 4
0: Disable
1-998-005 Thick 5
1: Enable
1-998-006 Thick 6
1-998-007 Thick 7
1-998-008 Thick 8
199
3. Appendices: Service Program Mode Tables
Group 2000
Around the Drum
2-101-001 to
Main Scan Dot: K, C, M, Y, S [-512 to 511 / 0 / 1 dot]
005
2-101-001 to
Main/Sub Scan: K, C, M, Y, S [-47 to 47 / 0 / 1 sub-dot]
010
2-101-036 to
SubScan Line: K, C, M, Y, S [-4096 to 4095 / 0 / 1 line]
040
200
Group 2000
2-101-057 Sub cor revision line S Mode [-2 to 5 / 1.1 / 0.1 mm]
Adjusts the value for the standard speed of the rate of magnification for K in the
main scan direction.
201
3. Appendices: Service Program Mode Tables
Adjusts the white space at the leading and trailing edge, left and right edge of the
paper.
202
Group 2000
2-103-004 Right
203
3. Appendices: Service Program Mode Tables
2-104-040 Manual K CE
[-10 to 10 / 0 / 1 pulse]
2-104-041 Manual K User
204
Group 2000
Pattern Selection: S
2-109-004
Patterns are same as 2-109-003
205
3. Appendices: Service Program Mode Tables
[1 to 6 / 1 / 1 step]
1: Full Color
2: Cyan
2-109-005 Color Selection 3: Magenta
4: Yellow
5: Black
6: Special
2-109-006 Density: K
2-109-007 Density: C
2-109-009 Density: Y
2-109-010 Density: S
206
Group 2000
2-111-001 Mode a
2-111-002 Mode b
[0 to 1 / 0 / 1]
2-111-003 Mode c
2-111-004 Mode d
These SP codes are used to test the TM sensors (Toner Mark or MUSIC sensors)
and P-sensor (ID sensor), and check for damage on the surface of the image
transfer belt (ITB).
2-112-001 Execute [0 to 1 / 0 / 1]
Adjusts in the main scan direction the amount of laser light to create the image for
each color so the density is uniform on the left and right sides of the image.
207
3. Appendices: Service Program Mode Tables
2-113-001 K [-10 to 10 / 0 / 1 ]
2-113-002 C
2-113-003 M
2-113-004 Y
2-113-005 S
208
Group 2000
209
3. Appendices: Service Program Mode Tables
Adjusts and enlarges margin at the trailing edge for improving the separation
performance.
210
Group 2000
211
3. Appendices: Service Program Mode Tables
Adjusts and enlarges margin at the leading edge for improving the separation
performance.
212
Group 2000
213
3. Appendices: Service Program Mode Tables
Adjusts and enlarges margin at the trailing edge for improving the separation
performance when using the FCS Quality Mode
214
Group 2000
215
3. Appendices: Service Program Mode Tables
These SP modes adjust the magnification parameters in the sub scan direction for
each color.
216
Group 2000
217
3. Appendices: Service Program Mode Tables
218
Group 2000
These SP codes test the belt background data, ID sensor, reflectivity of the belt
and average them for different areas of the image transfer belt. (The "P-sensor" is
the ID sensor.)
[TM-Sensor Test]
6 Average: Center
7 Average: Rear
These SP codes test the belt background data, ID sensor, reflectivity of the belt
and determine the maximum value at different areas of the image transfer belt.
(The "P-sensor" is the ID sensor.)
[TM-Sensor Test]
219
3. Appendices: Service Program Mode Tables
These SP codes test the belt background data, ID sensor, reflectivity of the belt
and determine the minimum value at different areas of the image transfer belt. (The
"P-sensor" is the ID sensor.)
[TM-Sensor Test]
These SP codes test the belt background data, ID sensor, reflectivity of the belt
and determine the simple maximum value at different areas of the image transfer
belt. (The "P-sensor" is the ID sensor.)
[TM-Sensor Test]
These SP codes test the belt background data, ID sensor, reflectivity of the belt
and determine the simple minimum value at different areas of the image transfer
belt. (The "P-sensor" is the ID sensor.)
[TM-Sensor Test]
220
Group 2000
This SP sets the number of tests done to check the belt background data, TM
sensor, and front edge of the belt. ("TM sensor" means "MUSIC sensor". Here, it
refers to the front MUSIC sensor.)
Fine adjusts the image color (YMCK) in the main scan direction. Adjustment is
done in units of 1/48 dots.
Defines the initial setting for each area of the MUSIC pattern for Bow Skew testing
and adjustment.
221
3. Appendices: Service Program Mode Tables
Sets the adjust coefficient for exposure shading for each color in each area of the
MUSIC pattern.
222
Group 2000
2-153-005 Writing
223
3. Appendices: Service Program Mode Tables
2-155-013 Filter QF [0 to 3 / 3 / 1]
224
Group 2000
2-155-081 Skew Remainder Mid Speed: C [-2000 to 2000 / 10.886 / 0.001 um]
225
3. Appendices: Service Program Mode Tables
2-155-082 Skew Remainder Low Speed: C [-2000 to 2000 / 59.872 / 0.001 um]
2-155-084 Skew Remainder Mid Speed: Y [-2000 to 2000 / 10.886 / 0.001 um]
2-155-085 Skew Remainder Low Speed: Y [-2000 to 2000 / 59.872 / 0.001 um]
2-156-001 ch 0: 1st
2-156-002 ch 0: 2nd
[0.5 to 3 / 1.5 / 0.1 V]
2-156-003 ch 0: 3rd
2-156-004 ch 0: 4th
2-156-005 ch 1: 1st
2-156-006 ch 1: 2nd
[0.5 to 3 / 1.5 / 0.1 V]
2-156-007 ch 1: 3rd
2-156-008 ch 1: 4th
2-156-009 ch 2: 1st
2-156-010 ch 2: 2nd
[0.5 to 3 / 1.5 / 0.1 V]
2-156-011 ch 2: 3rd
2-156-012 ch 2: 4th
2-156-014 ch 0: 5th
2-156-016 ch 2: 5th
226
Group 2000
227
3. Appendices: Service Program Mode Tables
228
Group 2000
These SP codes set and execute the standard speed of 2-dot measurement for
each color.
2-183-001 Execute : K [0 to 1 / 0 / 1]
2-183-004 Execute : C
2-183-007 Execute : M
2-183-010 Execute : Y
2-183-013 Execute : S
229
3. Appendices: Service Program Mode Tables
These SP codes retrieve the results of 2-dot measurement for each color and
display the counts.
2-184-001 Execute: K [0 to 1 / 0 / 1]
2-184-002 Execute: C
2-184-003 Execute: M
2-184-004 Execute: Y
2-184-005 Execute: S
This SP selects the amount of magnification in the main scan direction for the color
registration method.
230
Group 2000
231
3. Appendices: Service Program Mode Tables
These SP codes set the DC bias. However, these settings are enabled only when
SP3-600-001 is selected and enabled as the method to control process control
electrical potential.
2-201-003 M
2-201-004 Y
2-201-005 S
This SP setting determines the fixed electrical potential setting when AC electrical
potential adjustment is off.
2-202-002 AC Bias :C
2-202-003 AC Bias :M
2-202-004 AC Bias :Y
2-202-005 AC Bias :S
Sets the target value for the AC electrical potential charge adjustment.
2-204-001 to
Norm:LL:Target:K, C, M, Y, S [1.5 to 3 / 2.33 / 0.01 mA]
005
2-204-006 to
Norm:ML:Target: K, C, M, Y, S [1.5 to 3 / 2.28 / 0.01 mA]
010
232
Group 2000
2-204-011 to
Norm:MM:Target:K, C, M, Y, S
015
2-204-016 to
Norm:MH:Target: K, C, M, Y, S [1.5 to 3 / 2.23 / 0.01 mA]
020
2-204-021 to
Norm:HH:Target:K, C, M, Y, S
025
2-204-026 to
Mid:LL:Target:K, C, M, Y, S [1.2 to 2.8 / 2.15 / 0.01 mA
030
2-204-031 to
Mid:ML:Target:K, C, M, Y, S [1.2 to 2.8 / 2.10 / 0.01 mA
035
2-204-036 to
Mid:MM:Target:K, C, M, Y, S
040
2-204-041 to
Mid:MH:Target: K, C, M, Y, S [1.2 to 2.8 / 2.05 / 0.01 mA
045
2-204-046 to
Mid:HH:Target: K, C, M, Y, S
050
2-204-051 to
Low:LL:Target:K, C, M, Y, S [1 to 2.5 / 1.63 / 0.01 mA
055
2-204-056 to
Low:ML:Target:K, C, M, Y, S [1 to 2.5 / 1.61 / 0.01 mA
060
2-204-061 to
Low:MM:Target:K, C, M, Y, S
065
2-204-066 to
Low:MH:Target:K, C, M, Y, S [1 to 2.5 / 1.58 / 0.01 mA]
070
2-204-071 to
Low:HH:Target: K, C, M, Y, S
075
2-205-001 Select [0 to 1 / 0 / 1]
233
3. Appendices: Service Program Mode Tables
2 Succeeded
For the 5th station model, when the machine adjusted YMCK
9 Sst. not adjusted
automatically, Sst result displays “9”. It is not a failure.
234
Group 2000
These SP codes set the LD power level for each laser unit. These settings take effect
only when SP3600-001 is selected and set to "0" (ON).
2-211-002 C
2-211-003 M
2-211-004 Y
These SP codes set the DC bias for each color. These settings take effect only
when SP3600-001 is selected and set to "0" (ON).
2-212-002 C
2-212-003 M
2-212-004 Y
2-212-005 S
2-213-001 K [0 to 1200 / 0 / 1 V]
2-213-003 M
2-213-004 Y
2-213-005 S
235
3. Appendices: Service Program Mode Tables
2-214-002 C
2-214-003 M
2-214-004 Y
2-214-005 S
2-215-002 C
2-215-003 M
2-215-004 Y
2-215-005 S
This SP sets the operation timing of the charge roller cleaning roller.
These SP codes set up the parameters for the operation of the charge roller
cleaning roller.
236
Group 2000
2-221-006 Distance: K
2-221-007 Distance: C
2-221-009 Distance: Y
2-221-010 Distance: S
This SP triggers forced manual cleaning of the charge roller with the charge roller
cleaning roller. Cleaning can be done for charge roller independently or all at
once together.
Sets the power level of the quenching lamps which eliminate residual charge on
the drums.
237
3. Appendices: Service Program Mode Tables
These SP codes adjust the speed of the cleaning brush rollers relative to the speed
of the drums.
238
Group 2000
239
3. Appendices: Service Program Mode Tables
Stop Threshold:High
2-231-002 [0 to 100 / 42 / 1%]
image:KCMY
240
Group 2000
Shift Threshold1:Toner
2-231-031 [0 to 2000 / 250 / 1 mg]
Amount:High Speed
Shift Threshold1:Toner
2-231-032 [0 to 2000 / 295 / 1 mg]
Amount:Middle Speed
Shift Threshold1:Toner
2-231-033 [0 to 2000 / 590 / 1 mg]
Amount:Low Speed
Stop Threshold1:Toner
2-231-041 [0 to 2000 / 200 / 1 mg]
Amount:High Speed
Stop Threshold1:Toner
2-231-042 [0 to 2000 / 245 / 1 mg]
Amount:Middle Speed
Stop Threshold1:Toner
2-231-043 [0 to 2000 / 540 / 1 mg]
Amount:Low Speed
241
3. Appendices: Service Program Mode Tables
242
Group 2000
2-311-001 ITB K [0 to 9 / 0 / 1 ]
2-311-002 ITB C [0 to 9 / 0 / 1 ]
2-311-003 ITB M [0 to 9 / 0 / 1 ]
2-311-004 ITB Y [0 to 9 / 0 / 1 ]
2-311-005 ITB S [0 to 9 / 0 / 1 ]
2-311-007 PTR [0 to 9 / 0 / 1 ]
2-311-008 PTR CV [0 to 35 / 0 / 1 ]
2-311-011 ITB K [0 to 6 / 3 / 1 ]
2-311-012 ITB C [0 to 6 / 3 / 1 ]
2-311-013 ITB M [0 to 6 / 3 / 1 ]
2-311-014 ITB Y [0 to 6 / 3 / 1 ]
2-311-015 ITB S [0 to 6 / 3 / 1 ]
2-311-017 PTR [0 to 6 / 3 / 1 ]
243
3. Appendices: Service Program Mode Tables
2-311-018 PTR CV [0 to 35 / 19 / 1 ]
244
Group 2000
2-318-001 ITB K [0 to 3 / 0 / 1 ]
2-318-002 ITB C [0 to 3 / 0 / 1 ]
2-318-003 ITB M [0 to 3 / 0 / 1 ]
2-318-004 ITB Y [0 to 3 / 0 / 1 ]
2-318-005 ITB S [0 to 3 / 0 / 1 ]
245
3. Appendices: Service Program Mode Tables
246
Group 2000
247
3. Appendices: Service Program Mode Tables
248
Group 2000
249
3. Appendices: Service Program Mode Tables
250
Group 2000
251
3. Appendices: Service Program Mode Tables
252
Group 2000
253
3. Appendices: Service Program Mode Tables
254
Group 2000
255
3. Appendices: Service Program Mode Tables
256
Group 2000
2-445-0
257
3. Appendices: Service Program Mode Tables
258
Group 2000
259
3. Appendices: Service Program Mode Tables
260
Group 2000
2531 [SepDC:Side1]
2-531-001 to
Plain: Weight 1 to 8 [0 to 10 / 1 / 0.1 uA]
008
2-531-012 to
Glossy: Weight 2 to 8 [0 to 10 / 1 / 0.1 uA]
018
2-531-022 to
Matte: Weight 2 to 8 [0 to 10 / 1 / 0.1 uA]
028
2-531-075 to
Envelope: Weight 5 to 7 [0 to 10 / 1 / 0.1 uA]
077
2532 [SepDC:Side2]
261
3. Appendices: Service Program Mode Tables
2-532-001 Plain:Weight 1
2-532-002 Plain:Weight 2
2-532-003 Plain:Weight 3
2-532-004 Plain:Weight 4
[0.0 to 10.0 / 1.0 / 0.1uA]
2-532-005 Plain:Weight 5
2-532-006 Plain:Weight 6
2-532-007 Plain:Weight 7
2-532-008 Plain:Weight 8
2-532-012 Glossy:Weight 2
2-532-013 Glossy:Weight 3
2-532-014 Glossy:Weight 4
2-532-016 Glossy:Weight 6
2-532-017 Glossy:Weight 7
2-532-018 Glossy:Weight 8
2-532-022 Matte:Weight 2
2-532-023 Matte:Weight 3
2-532-024 Matte:Weight 4
2-532-026 Matte:Weight 6
2-532-027 Matte:Weight 7
2-532-028 Matte:Weight 8
262
Group 2000
2-532-055 Transpar:Weight 5
2-532-061 Transluc:Weight 1
2-532-075 Envelope:Weight 5
[0.0 to 10.0 / 1.0 / 0.1uA]
2-532-076 Envelope:Weight 6
2-532-077 Envelope:Weight 7
2-532-081 Magnet
2533 [Set:SepDC:Standard]
2541 [SepAC:Side1]
2-541-002 to
Plain: Weight 2 to 3 [0 to 12 / 10.4 / 0.1 kV]
003
2-541-004 to
Plain: Weight 4 to 8 [0 to 12 / 9 / 0.1 kV]
008
2-541-012 to
Glossy: Weight 2 to 3 [0 to 12 / 11 / 0.1 kV]
013
2-541-014 to
Glossy: Weight 4 to 8 [0 to 12 / 9 / 0.1 kV]
018
2-541-022 to
Matte: Weight 2 to 3 [0 to 12 / 11 / 0.1 kV]
023
2-541-024 to
Matte: Weight 4 to 8 [0 to 12 / 9 / 0.1 kV]
028
2-541-031 to
Texture:Weight 1 to 8 [0 to 12 / 0 / 0.1 kV]
038
2-541-075 to
Envelope: Weight 5 to 7 [0 to 12 / 9 / 0.1 kV]
077
263
3. Appendices: Service Program Mode Tables
2542 [SepAC:Side2]
2-542-002 to
Plain: Weight 2 to 3 [0 to 12 / 10.4 / 0.1 kV]
003
2-542-004 to
Plain: Weight 4 to 8 [0 to 12 / 9 / 0.1 kV]
008
2-542-012 to
Glossy: Weight 2 to 3 [0 to 12 / 11 / 0.1 kV]
013
2-542-014 to
Glossy: Weight 4 to 8 [0 to 12 / 9 / 0.1 kV]
018
2-542-022 to
Matte: Weight 2 to 3 [0 to 12 / 11 / 0.1 kV]
023
2-542-024 to
Matte: Weight 4 to 8 [0 to 12 / 9 / 0.1 kV]
028
2-542-031 to
Texture:Weight 1 to 8 [0 to 12 / 0 / 0.1 kV]
038
2-542-075 to
Envelope: Weight 5 to 7 [0 to 12 / 9 / 0.1 kV]
077
2543 [Set:SepAC:Standard]
2-551-002 to
Plain: Weight 2 to 8 [50 to 200 / 100 / 1%]
008
264
Group 2000
2-551-012 to
Glossy: Weight 2 to 3 [50 to 200 / 105 / 1%]
013
2-551-014 to
Glossy: Weight 4 to 8 [50 to 200 / 100 / 1%]
018
2-551-022 to
Matte: Weight 2 to 3 [50 to 200 / 105 / 1%]
023
2-551-024 to
Matte: Weight 4 to 8 [50 to 200 / 100 / 1%]
028
2-551-075 to
Envelope: Weight 5 to 7 [50 to 200 / 100 / 1%]
077
2-552-001 to
Plain: Weight 1 to 8 [50 to 200 / 100 / 1%]
008
2-552-012 to
Glossy: Weight 2 to 8 [50 to 200 / 100 / 1%]
018
2-552-022 to
Matte: Weight 2 to 8 [50 to 200 / 100 / 1%]
028
2-552-075 to
Envelope: Weight 5 to 7 [50 to 200 / 100 / 1%]
077
2-561-001 to
Plain: Weight 1 to 8 [50 to 200 / 100 / 1%]
008
265
3. Appendices: Service Program Mode Tables
2-561-012 to
Glossy: Weight 2 to 8 [50 to 200 / 100 / 1%]
018
2-561-022 to
Matte: Weight 2 to 8 [50 to 200 / 100 / 1%]
028
2-561-075 to
Envelope: Weight 5 to 7 [50 to 200 / 100 / 1%]
077
2-562-001 to
Plain: Weight 1 to 8 [50 to 200 / 100 / 1%]
008
2-562-002 to
Glossy: Weight 2 to 8 [50 to 200 / 100 / 1%]
018
2-562-002 to
Matte: Weight 2 to 8 [50 to 200 / 100 / 1%]
028
2-562-075 to
Envelope: Weight 5 to 7 [50 to 200 / 100 / 1%]
077
266
Group 2000
267
3. Appendices: Service Program Mode Tables
268
Group 2000
2640 [Set:PTR:Standard]
2-641-001 to
Plain:Weight 1:Side1 to Weight 8:Side1 [-400 to 0 / -47 / 1 uA]
008
2-641-012 to
Glossy:Weight 2:Side1 to Weight 8:Side1 [-400 to 0 / -47 / 1 uA]
018
2-641-022 to
Matte:Weight 2:Side1 to Weight 8:Side1 [-400 to 0 / -47 / 1 uA]
028
2-641-031 to
Texture:Weight 1:Side1 to Weight 8:Side1 [-400 to 0 / -47 / 1 uA]
038
269
3. Appendices: Service Program Mode Tables
2-642-001 to
Plain:Weight 1:Side2 to Weight 8:Side2 [-400 to 0 / -47 / 1 uA]
008
2-642-012 to
Glossy:Weight 2:Side2 to Weight 8:Side2 [-400 to 0 / -47 / 1 uA]
018
2-642-022 to
Matte:Weight 2:Side2 to Weight 8:Side2 [-400 to 0 / -47 / 1 uA]
028
2-642-031 to
Texture:Weight 1:Side2 to Weight 8:Side2 [-400 to 0 / -47 / 1 uA]
038
2-643-001 to
Plain:Weight 1 to 8 [5 to 300 / 300 / 1%]
008
2-643-012 to
Glossy:Weight 2 to 8 [5 to 300 / 300 / 1%]
018
2-643-022 to
Matte:Weight 2 to 8 [5 to 300 / 300 / 1%]
028
2-643-031 to
Texture:Weight 1 to 8 [5 to 300 / 300 / 1%]
038
270
Group 2000
2-643-075 to
Envelope: Weight 5 to 7 [5 to 300 / 300 / 1%]
077
2-644-001 to
Plain:Weight 1 to 8 [0 to 30 / 5 / 1 mm]
008
2-644-012 to
Glossy:Weight 2 to 8 [0 to 30 / 5 / 1 mm]
018
2-644-022 to
Matte:Weight 2 to 8 [0 to 30 / 5 / 1 mm]
028
2-644-031 to
Texture:Weight 1 to 8 [0 to 30 / 5 / 1 mm]
038
2-644-075 to
Envelope: Weight 5 to 7 [0 to 30 / 5 / 1 mm]
077
2-645-001 to
Plain:Weight 1 to 8 [5 to 300 / 100 / 1%]
008
2-645-012 to
Glossy:Weight 2 to 8 [5 to 300 / 100 / 1%]
018
2-645-022 to
Matte:Weight 2 to 8 [5 to 300 / 100 / 1%]
028
2-645-031 to
Texture:Weight 1 to 8 [5 to 300 / 100 / 1%]
038
271
3. Appendices: Service Program Mode Tables
2-645-075 to
Envelope: Weight 5 to 7 [5 to 300 / 100 / 1%]
077
2-646-001 to
Plain:Weight 1 to 8 [0 to 100 / 8 / 1 mm]
008
2-646-012 to
Glossy:Weight 2 to 8 [0 to 100 / 8 / 1 mm]
018
2-646-022 to
Matte:Weight 2 to 8 [0 to 100 / 8 / 1 mm]
028
2-646-031 to
Texture:Weight 1 to 8 [0 to 100 / 8 / 1 mm]
038
2-646-075 to
Envelope: Weight 5 to 7 [0 to 100 / 8 / 1 mm]
077
272
Group 2000
273
3. Appendices: Service Program Mode Tables
2-653-001 to
Plain:Weight 1 to 8 [5 to 300 / 300 / 1%]
008
2-653-012 to
Glossy:Weight 2 to 8 [5 to 300 / 300 / 1%]
018
2-653-022 to
Matte:Weight 2 to 8 [5 to 300 / 300 / 1%]
028
2-653-031 to
Texture:Weight 1 to 8 [5 to 300 / 300 / 1%]
038
2-653-075 to
Envelope: Weight 5 to 7 [5 to 300 / 300 / 1%]
077
2-654-001 to
Plain:Weight 1 to 8 [0 to 30 / 5 / 1 mm]
008
2-654-012 to
Glossy:Weight 2 to 8 [0 to 30 / 5 / 1 mm]
018
2-654-022 to
Matte:Weight 2 to 8 [0 to 30 / 5 / 1 mm]
028
274
Group 2000
2-654-031 to
Texture:Weight 1 to 8 [0 to 30 / 5 / 1 mm]
038
2-654-075 to
Envelope: Weight 5 to 7 [0 to 30 / 5 / 1 mm]
077
2-655-001 to
Plain:Weight 1 to 8 [5 to 300 / 100 / 1%]
008
2-655-012 to
Glossy:Weight 2 to 8 [5 to 300 / 100 / 1%]
018
2-655-022 to
Matte:Weight 2 to 8 [5 to 300 / 100 / 1%]
028
2-655-031 to
Texture:Weight 1 to 8 [5 to 300 / 100 / 1%]
038
2-655-075 to
Envelope: Weight 5 to 7 [5 to 300 / 100 / 1%]
077
2-656-001 to
Plain:Weight 1 to 8 [0 to 100 / 8 / 1 mm]
008
2-656-012 to
Glossy:Weight 2 to 8 [0 to 100 / 8 / 1 mm]
018
2-656-022 to
Matte:Weight 2 to 8 [0 to 100 / 8 / 1 mm]
028
275
3. Appendices: Service Program Mode Tables
2-656-031 to
Texture:Weight 1 to 8 [0 to 100 / 8 / 1 mm]
038
2-656-075 to
Envelope: Weight 5 to 7 [0 to 100 / 8 / 1 mm]
077
276
Group 2000
277
3. Appendices: Service Program Mode Tables
278
Group 2000
279
3. Appendices: Service Program Mode Tables
280
Group 2000
281
3. Appendices: Service Program Mode Tables
282
Group 2000
283
3. Appendices: Service Program Mode Tables
284
Group 2000
285
3. Appendices: Service Program Mode Tables
286
Group 2000
287
3. Appendices: Service Program Mode Tables
288
Group 2000
289
3. Appendices: Service Program Mode Tables
290
Group 2000
291
3. Appendices: Service Program Mode Tables
292
Group 2000
293
3. Appendices: Service Program Mode Tables
294
Group 2000
295
3. Appendices: Service Program Mode Tables
296
Group 2000
297
3. Appendices: Service Program Mode Tables
298
Group 2000
299
3. Appendices: Service Program Mode Tables
300
Group 2000
301
3. Appendices: Service Program Mode Tables
302
Group 2000
303
3. Appendices: Service Program Mode Tables
304
Group 2000
305
3. Appendices: Service Program Mode Tables
306
Group 2000
307
3. Appendices: Service Program Mode Tables
308
Group 2000
309
3. Appendices: Service Program Mode Tables
310
Group 2000
311
3. Appendices: Service Program Mode Tables
312
Group 2000
313
3. Appendices: Service Program Mode Tables
314
Group 2000
315
3. Appendices: Service Program Mode Tables
316
Group 2000
317
3. Appendices: Service Program Mode Tables
318
Group 2000
319
3. Appendices: Service Program Mode Tables
320
Group 2000
321
3. Appendices: Service Program Mode Tables
322
Group 2000
323
3. Appendices: Service Program Mode Tables
324
Group 2000
325
3. Appendices: Service Program Mode Tables
326
Group 2000
327
3. Appendices: Service Program Mode Tables
328
Group 2000
329
3. Appendices: Service Program Mode Tables
330
Group 2000
331
3. Appendices: Service Program Mode Tables
332
Group 2000
333
3. Appendices: Service Program Mode Tables
334
Group 2000
335
3. Appendices: Service Program Mode Tables
336
Group 2000
337
3. Appendices: Service Program Mode Tables
338
Group 2000
339
3. Appendices: Service Program Mode Tables
340
Group 2000
341
3. Appendices: Service Program Mode Tables
2-848-102 Texture:Weight 2
2-848-103 Texture:Weight 3
2-848-104 Texture:Weight 4
2-848-105 Texture:Weight 5
2-848-106 Texture:Weight 6
2-848-107 Texture:Weight 7
2-848-108 Texture:Weight 8
2-849-102 Texture:Weight 2
2-849-103 Texture:Weight 3
2-849-104 Texture:Weight 4
2-849-105 Texture:Weight 5
2-849-106 Texture:Weight 6
2-849-107 Texture:Weight 7
2-849-108 Texture:Weight 8
342
Group 2000
2-850-101 Texture:Weight 1 [0 to 1 / 0 / 1 ]
2-850-102 Texture:Weight 2
2-850-103 Texture:Weight 3
2-850-104 Texture:Weight 4
2-850-105 Texture:Weight 5
2-850-106 Texture:Weight 6
2-850-107 Texture:Weight 7
2-850-108 Texture:Weight 8
343
3. Appendices: Service Program Mode Tables
344
Group 2000
345
3. Appendices: Service Program Mode Tables
346
Group 2000
347
3. Appendices: Service Program Mode Tables
348
Group 2000
349
3. Appendices: Service Program Mode Tables
350
Group 2000
351
3. Appendices: Service Program Mode Tables
352
Group 2000
353
3. Appendices: Service Program Mode Tables
354
Group 2000
355
3. Appendices: Service Program Mode Tables
356
Group 2000
357
3. Appendices: Service Program Mode Tables
358
Group 2000
Sets paper transfer CV control activation time for S Only Print Mode. Sets for each
paper types and paper weight.
359
3. Appendices: Service Program Mode Tables
360
Group 2000
Do this SP to set the upper limit for level of used toner in the used toner bottle to
trigger a bottle full alert.
The SP code sets the stop/reverse action of the ITB driver motor.
This SP sets the threshold for the number of continuous black prints to ACS
switching.
361
3. Appendices: Service Program Mode Tables
2-907-001 FC to BW [0 to 10 / 5 / 1 sheet]
2-907-002 FC+S to BW
2-907-003 FC+S to FC
This SP affects the operation of ITB Lift Motor 2, the motor that lifts the right end of
the ITB against the bottom of the K drum.
This SP adjusts the strength of the LED beam of the ITB feed-back sensors (main
sensor and sub sensor).
SP2912-2
RTB 155 2-912-001 Adj Light Amt [0 to 1 / 0 / 1 ]
This SP displays the averaged values for the analog output from the ITB feed-back
sensors.
362
Group 2000
These SP codes enable the scaled feed-back control and display information
about SC499. SC499 is issued when the ITB sensor that reads the encoded film
strip on the front edge of the image transfer belt does not operate correctly. (The
TDCU constantly monitors operation of the ITB with transfer feed-back control.)
This SP switches the banner display on the operation panel for the for the failure
prediction feature. Default: Off
363
3. Appendices: Service Program Mode Tables
2-916-001 Code 01 [0 to 1 / 0 / 1]
*0: Banner Disable (Code No.)
2-916-002 Code 02
1: Banner Enable (Code No.)
2-916-003 Code 03
Where No. = 01, 02, 03, 04, 05, 99
2-916-004 Code 04
2-916-005 Code 05
2-916-006 Code 99
This SP must be executed after replacing the ITB. This SP initializes the position of
the new belt on the rollers.
364
Group 2000
This SP codes extends the time between the end of a job and when the machine
shifts to energy save mode.
001 to 100 Custom Paper 001 to 100 [50 to 150 / 100 / 1%]
365
3. Appendices: Service Program Mode Tables
Group 3000
Process Control
3-012-001 History:Last
3-012-002 History:Last 2
[0 to 999 99 999 / 0 / 1]
3-012-003 History:Last 3
3-012-004 History:Last 4
3-012-005 History:Last 5
3-012-006 History:Last 6
3-012-007 History:Last 7
0 to 999 99 999 / 0 / 1]
3-012-008 History:Last 8
3-012-009 History:Last 9
3-012-010 History:Last 10
366
Group 3000
Execute this SP at installation after all the PCDU units, toner bottles, and developer
for each unit have been installed. This SP code confirms that developer/toner is in
the PCDU, initializes drum cleaning, initializes the TD sensor, and executes
process control to initialize toner density for each color.
Fills the PCDU with developer/toner from the developer pack. This SP must be
executed at installation for all PCDU units and after developer has been replaced
in a PCDU.
3-024-001 Execute: K
3-024-002 Execute: C
3-024-003 Execute: M [0 to 1 / 0 / 1]
3-024-004 Execute: Y
3-024-005 Execute: S
367
3. Appendices: Service Program Mode Tables
1 Succeeded -
Used toner is full. Change the used toner bottle and execute the
4 Used Toner Full
developer filling again.
Forced Forced termination due to the door opening, shutting down, or some
9
Termination errors. Do the developer filling execution again.
368
Group 3000
To keep the TC stable, discharge toner to make TC down when TC gets over the
upper limit, on the other hand, supply toner when TC gets lower than lower limit. It
also prevents overflowing the special color of 5th station when switching the
color.
3-028-003 Execute: K [0 to 1 / 0 / 1 ]
3-028-004 Execute: C [0 to 1 / 0 / 1 ]
3-028-005 Execute: M [0 to 1 / 0 / 1 ]
3-028-006 Execute: Y [0 to 1 / 0 / 1 ]
3-028-007 Execute: S [0 to 1 / 0 / 1 ]
369
3. Appendices: Service Program Mode Tables
1 Succeeded -
These SP codes initialize the TD sensors mounted on the side of each PCDU.
Adjustment of the Vt target settings is also possible. (Vt is the current output of the
TD sensor.)
3-030-003 Execute: K
3-030-004 Execute: C [0 to 1 / 0 / 1 ]
3-030-005 Execute: M
3-030-006 Execute: Y
3-030-007 Execute: S
370
Group 3000
3-032-003 Execute: K
3-032-005 Execute: M
3-032-006 Execute: Y
3-032-007 Execute: S
3040 [DEMS:Execute]
3-040-001 ALL
3-040-002 K
3-040-003 C
[0 to 1 / 0 / 1 ] [Execute]
3-040-004 M
3-040-005 Y
3-040-006 S
3042 [DEMS:Phasing:Execute]
371
3. Appendices: Service Program Mode Tables
3-042-001 ALL
3-042-002 K
3-042-003 C
[0 to 1 / 0 / 1 ] [Execute]
3-042-004 M
3-042-005 Y
3-042-006 S
Force supplies toner to the sub hoppers of the selected color. You can also specify
the amount of toner to be supplied.
3-050-003 Execute: K
3-050-005 Execute: M
3-050-006 Execute: Y
3-050-007 Execute: S
372
Group 3000
3-051-001 Execute:ALL [0 to 1 / 0 / 1]
3-062-001 KCMY [0 to 1 / 0 / 1 ]
3-062-002 CMY [0 to 1 / 0 / 1 ]
3-062-003 K [0 to 1 / 0 / 1 ]
3-062-004 C [0 to 1 / 0 / 1 ]
3-062-005 M [0 to 1 / 0 / 1 ]
3-062-006 Y [0 to 1 / 0 / 1 ]
3-062-007 S [0 to 1 / 0 / 1 ]
373
3. Appendices: Service Program Mode Tables
This SP checks the condition of each of the four potential sensors after installation
at the factory. Use in the field to check the condition of the sensors.
Displays the results of the potential sensor check executed with SP3070.
• Vd is the reading of the unexposed surface of the drum by the potential
sensor
• Vr is residual voltage, the slight trace of voltage that remains on the drum
after the QL quenches the surface of the drum.
3-071-001 Vd:K
3-071-002 Vd:C
3-071-004 Vd:Y
3-071-005 Vd:S
374
Group 3000
3-071-011 Vr:K
3-071-012 Vr:C
3-071-014 Vr:Y
3-071-015 Vr:S
3-071-021 Voffset:K
3-071-022 Voffset:C
3-071-024 Voffset:Y
3-071-025 Voffset:S
Checks the condition of the TD sensors attached to the side of each PCDU.
Executed at the factory after assembly. Use in the field to check the condition of
the TD sensors.
3-073-001 Vt:K
3-073-002 Vt:C
3-073-004 Vt:Y
3-073-005 Vt:S
375
3. Appendices: Service Program Mode Tables
3-100-001 ON/OFF [0 to 1 / 0 / 1]
Displays the amount of toner remaining for each color. Uses a descending 10-
step scale: 10: Full, 2: Almost near-toner end, 1: Almost toner-end, 0: Toner end
3-101-001 K
3-101-002 C
3-101-003 M [0 to 10 / 10 / 1]
3-101-004 Y
3-101-005 S
Sets the toner remain display to show the amount toner remaining as a
percentage.
3-102-001 % Remains:K
3-102-002 % Remains:C
3-102-004 % Remains:Y
3-102-005 % Remains:S
3-102-011 mg Remains:K
3-102-012 mg Remains:C
3-102-014 mg Remains:Y
3-102-015 mg Remains:S
SP3-103
RTB 134
3106 [4st/5st]
376
Group 3000
3-106-001 selection [0 to 1 / 0 / 1 ]
This setting determines whether Step 1 for toner near-end is displayed, and allows
you to select the percentage to trigger the display.
3-110-001 OFF/ON [0 to 1 / 10 / 1]
This setting determines whether Step 2 for toner near-end is displayed, and allows
you to select the percentage to trigger the display.
377
3. Appendices: Service Program Mode Tables
3-120-011 Cnt:K
3-120-012 Cnt:C
3-120-014 Cnt:Y
3-120-015 Cnt:S
This SP code allows you to set how long the machine can continue to operate
after the toner near-end alert appears. This can be set to limit the number of prints
by number of sheets, pixel count, or paper feed count.
378
Group 3000
This SP sets up how the machine samples for toner-end sensor readings.
This SP setting sets up on the toner pump clutch operates. (The toner pump clutch
engages the toner pump to pump toner into the sub hopper.)
379
3. Appendices: Service Program Mode Tables
3-162-001 OPEN/CLOSE:K [0 to 1 / 0 / 0 ]
3-162-002 OPEN/CLOSE:C [0 to 1 / 0 / 0 ]
3-162-003 OPEN/CLOSE:M [0 to 1 / 0 / 0 ]
3-162-004 OPEN/CLOSE:Y [0 to 1 / 0 / 0 ]
[0 to 1 / 0 / 1 UC]
3-170-001 Exe
Execute 5th station tube cleaning mode.
[0 to 20 / 5 / 1 counts]
3-170-002 RepeatCount:m Sets the repeat times of pumping for the 5th station tube
cleaning mode.
380
Group 3000
3-171-001 [0 to 9 / 0 / 1 ]
3-200-001 K
3-200-002 C
3-200-004 Y
3-200-005 S
This SP sets the upper limit and lower limit of the range (wt%) for toner density
control.
381
3. Appendices: Service Program Mode Tables
This SP code displays the TD sensor outputs for all the items below.
3-210-001 Current: K
3-210-002 Current: C
3-210-004 Current: Y
3-210-005 Current: S
101
Sets Vt shift TC Correction OFF/ON.
111 to 125
Displays the Vt shift TC correction values for each line speeds.
3-212-101 TC Cor.(ON/OFF) [0 to 1 / 1 / 1 ]
382
Group 3000
These SP codes display and allow setting of the current electrical potential of the
TD sensors for each color. Vcnt is the gain value is calculated during TD sensor
initialization. It is used to adjust the TD sensor output (Vt). A large gain increases
Vt, and a small gain decreases Vt. Vcnt is also used to calibrate the TD sensor
output (Vt) during TD sensor initialization.
3-220-001 Current: K
3-220-002 Current: C
3-220-004 Current: Y
3-220-005 Current: S
3-220-011 Initial: K
3-220-012 Initial: C
3-220-014 Initial: Y
3-220-015 Initial: S
These SP codes display and allow settings of the target reference voltage of the
TD sensor. (Vtref is the control reference voltage.)
3-230-001 Current: K
3-230-002 Current: C
[0.00 to 5.00 / 2.70 / 0.01V]
3-230-003 Current: M
3-230-004 Current: Y
383
3. Appendices: Service Program Mode Tables
3-230-011 Initial: K
3-230-012 Initial: C
3-230-014 Initial: Y
3-230-015 Initial: S
This SP sets the upper limit for the target voltage of Vtref (control reference
voltage).
3-231-001 Upper:K
3-231-002 Upper:C
[0 to 5 / 4.10 / 0.01 V]
3-231-003 Upper:M
3-231-004 Upper:Y
3-231-011 Lower:K
3-231-012 Lower:C
[0 to 5 / 2.49 / 0.01 V]
3-231-013 Lower:M
3-231-014 Lower:Y
384
Group 3000
3-232-001 [0 to 1 / 1 / 1 ]
0: NotExecute
ON/OFF 1: Execute
3-233-041 [0 to 100 / 50 / 1 %]
Vtavg Rate(H) Sets Vtavg and Vtref used for Vtref standard
correction value when threshold is exceeded the
upper limit of adhesion amount of ID pattern.
[0 to 100 / 50 / 1 %]
Sets Vtavg and Vtref used for Vtref standard
3-233-051 Vtavg Rate(M) correction value when threshold is in between the
upper and lower limit of adhesion amount of ID
pattern.
[0 to 100 / 50 / 1 %]
3-233-061 Vtavg Rate(L) Sets Vtavg and Vtref used for Vtref standard
correction value when threshold is exceeded the
lower limit of adhesion amount of ID pattern.
Displays the amount of image surface area of the most recent page for the
selected color.
3-250-001 ImgArea:K
3-250-002 ImgArea:C
3-250-004 ImgArea:Y
3-250-005 ImgArea:S
385
3. Appendices: Service Program Mode Tables
These SP codes display the percentage of the total area on the sheet used by the
image for the most recent print, DC average, and total page information.
3-251-001 DotCoverage:K
3-251-002 DotCoverage:C
3-251-004 DotCoverage:Y
3-251-005 DotCoverage:S
3-251-011 DC Avg.:S:K
3-251-012 DC Avg.:S:C
3-251-014 DC Avg.:S:Y
3-251-015 DC Avg.:S:S
3-251-021 DC Avg.:M:K
3-251-022 DC Avg.:M:C
3-251-024 DC Avg.:M:Y
3-251-025 DC Avg.:M:S
3-251-031 DC Avg.:L:K
3-251-032 DC Avg.:L:C
3-251-034 DC Avg.:L:Y
3-251-035 DC Avg.:L:S
386
Group 3000
3-251-101 DC Avg.:A:K
3-251-102 DC Avg.:A:C
3-251-104 DC Avg.:A:Y
3-251-105 DC Avg.:A:S
These SP codes display the temperature and humidity readings for the present
conditions around the PCDUs.
3-260-004 Environ:Recent [0 to 9 / 0 / 1]
3261 [Temp/Humid(Body)]
These SP codes display the temperature and humidity readings for the present
conditions in the main machine.
387
3. Appendices: Service Program Mode Tables
[Env Set:Body:2]
These SP codes set the thresholds for humidity readings around the PCDUs.
These SP codes set the thresholds for humidity readings inside the main machine.
388
Group 3000
Displays the amount of toner on the drum at the ID sensor pattern created
between sheets. M/A is the mass per area, or mass/unit area (mg/cm2). This is
calculated based on the ID sensor output value (Vsp). M/A is calculated for each
grade of color.
3-300-001 M/A(Latest):K
3-300-002 M/A(Latest):C
[0 to 1 / 0 / 0.001 mg/cm2]
3-300-003 M/A(Latest):M
3-300-004 M/A(Latest):Y
3-300-101 M/A(Latest):K
3-300-102 M/A(Latest):C
[0 to 1 / 0 / 0.001 mg/cm2]
3-300-103 M/A(Latest):M
3-300-104 M/A(Latest):Y
These SP codes set up how ID sensor patterns are created on the drum between
sheets of paper. As shown below, the intervals can be set up as prints, page
counts, fluctuations in M/A, feed counts, and so on.
389
3. Appendices: Service Program Mode Tables
390
Group 3000
Displays the amount of voltage used to light the ID sensor LED to create the ID
sensor pattern on the drum.
Displays the Vmin output for black used in the gradation pattern.
3-312-001 Vct_reg
[0 to 5 / 0 / 0.001 V]
3-312-011 Vct_dif
3-320-001 ALL [0 to 1 / 0 / 1]
Adjusts Vsg for BW and the TM sensors. Vsg is the voltage measurement of the
reflectivity of the bare transfer belt (ITB). There are three TM sensors mounted on
the sensor array above the ITB. The front and rear sensors are MUSIC sensors.
The middle sensor is also a MUSIC sensor but it also functions as the ID sensor.
Throughout the service manuals these sensors are referred to as the rear MUSIC
sensor, (middle) ID/MUSIC sensor, and front MUSIC sensor.
391
3. Appendices: Service Program Mode Tables
Displays the reading of the ID sensor LED where the current was adjusted.
3-322-001 Ifsg
3-322-011 Ifsg
3-323-001 Latest
3-323-002 Latest 1
3-323-003 Latest 2
3-323-004 Latest 3
3-323-005 Latest 4
[0 to 999 / 0 / 1]
3-323-006 Latest 5
3-323-007 Latest 6
3-323-008 Latest 7
3-323-009 Latest 8
3-323-010 Latest 9
392
Group 3000
This is the coefficient used for adjusting Vsp/Vsg in accordance with the ID sensor
3-331-001 test data. Input this coefficient, supplied with the sensor, to correct the variation of
each sensor.
3-400-001 K
3-400-002 C [0 to 4 / 4 / 1 ]
0:FIXED 3:DANC (Vt_ref Fixed) 4:DANC
3-400-003 M
(Vt_ref Control)
3-400-004 Y Default: 4
3-400-005 S
This SP sets the toner supply rate for the Fixed Supply Mode.
393
3. Appendices: Service Program Mode Tables
These SP codes switch off and on the process control and MUSIC functions.
3-500-005 DEMS [0 to 1 / 0 / 1]
Selects DEMS modes (4C/5C) for manual execution or when the power turned
on.
3-509-001 PowerON [0 to 1 / 0 / 1]
These SP codes display the last time the drums were used.
394
Group 3000
These SP codes display the temperature and humidity around the drum when last
used.
395
3. Appendices: Service Program Mode Tables
These SP codes set the conditions that trigger automatic execution of process
control when the machine is switched on for a cold start.
3-530-005 Interval:BW
3-530-006 Interval:FC
[0 to 5000 / 0 / 1 sheets]
3-530-007 Page Cnt:BW
These SP codes set the conditions that trigger automatic execution of process
control when the machine receives a new job.
These SP codes set the conditions that trigger automatic execution of process
control while the machine is printing.
396
Group 3000
These SP codes set the conditions that trigger automatic execution of process
control at job end.
397
3. Appendices: Service Program Mode Tables
These SP codes set up the parameters that determine how the developer/toner is
agitated in the development units.
398
Group 3000
These SP codes the AC control value that has been selected for potential AC
control.
These SP codes display the DC drum charge bias determined for process control
for the color and speed.
Mode Speed
399
3. Appendices: Service Program Mode Tables
400
Group 3000
These SP codes display the DC development charge bias determined for process
control for the color and speed
Mode Speed
401
3. Appendices: Service Program Mode Tables
402
Group 3000
These SP codes display the LD power determined for process control for standard
speed (352.8 mm/s),
403
3. Appendices: Service Program Mode Tables
404
Group 3000
405
3. Appendices: Service Program Mode Tables
Sets steps of the background potential correction. Increasing value causes carrier
adhesion.
3-621-021 CorrStep:K
3-621-022 CorrStep:C
3-621-023 CorrStep:M [0 to 5 / 0 / 1 / - ]
3-621-024 CorrStep:Y
3-621-025 CorrStep:S
3-622-001 K
3-622-002 C
[0 to 800 / 410 / 1V]
3-622-003 M
3-622-004 Y
406
Group 3000
3-622-051 UpperLimit:K
3-622-052 UpperLimit:C
[400 to 800 / 625 / 1 V]
3-622-053 UpperLimit:M
3-622-054 UpperLimit:Y
3-622-101 Current:K
3-622-102 Current:C
3-622-104 Current:Y
3-622-111 Current:S
These SP codes set background potential for the four colors. The default is 100 V.
If this setting is set too large, the carrier will not adhere.
407
3. Appendices: Service Program Mode Tables
These SP codes set the parameters for the range (upper and lower limits) for
target gamma adjustment for process control toner density adjustment.
These SP codes display information about the most recent development gamma
settings.
3-630-001 Current:K
3-630-002 Current:C
[0.1 to 6 / 0.90 / 0.01 mg/cm2/-kV]
3-630-003 Current:M
3-630-004 Current:Y
408
Group 3000
3-630-011 Target:K
3-630-012 Target:C
[0.5 to 2.55 / 0.90 / 0.01 mg/cm2/-kV]
3-630-013 Target:M
3-630-014 Target:Y
3-630-021 Initial:K
3-630-022 Initial:C
[0.5 to 2.55 / 0.90 / 0.01 mg/cm2/-kV]
3-630-023 Initial:M
3-630-024 Initial:Y
3-630-032 TC Cor.(ON/OFF)
[0 to 1 / 0 / 1]
3-630-033 DC Avg. Cor.(ON/OFF)
3-630-061 TnrDensity:K
3-630-062 TnrDensity:C
3-630-064 TnrDensity:Y
3-630-065 TnrDensity:S
409
3. Appendices: Service Program Mode Tables
410
Group 3000
These SP codes display the most recent development start voltages. Vk is the
development start voltage. (One for each color.)
3-631-001 K
3-631-002 C
3-631-003 M
[-300 to +300 / 0 / 1 –V]
3-631-004 Y
3-631-005 S
3-631-011 SW
These SP codes display the values for OPC drum charge potential around the
drum for:
• Averaged values for each color (with offset exposure)
• Maximum and minimum values
• Correction coefficients
3-641-001 Average:K
3-641-002 Average:C
3-641-004 Average:Y
3-641-005 Average:S
3-641-011 Max:K
3-641-012 Max:C
3-641-014 Max:Y
3-641-015 Max:S
411
3. Appendices: Service Program Mode Tables
3-641-021 Min:K
3-641-022 Min:C
3-641-024 Min:Y
3-641-025 Min:S
These SP codes display the residual potential for each drum. (Vr is the residual
voltage, the slight trace of voltage that may remain after the drum is quenched by
the QL.)
3-642-001 K
3-642-002 C
3-642-003 M [0 to 999 / 50 / 1]
3-642-004 Y
3-642-005 S
These SP codes display the value of the drum potential after maximum laser
exposure by reading the white patches of the potential sensor patterns of KCMY.
412
Group 3000
3-649-001 Vl (P5): K
3-649-002 Vl (P5): C
3-649-003 Vl (P5): M
[0 to 999 / 100 / 1 -V]
3-649-004 Vl (P5): Y
3-649-005 Vl (P5): S
3-649-006 Vl (P5): SW
3670 [DEMS:Settting]
10, 11: Sets lower threshold of the amplitude of drum cycle for development bias.
20: Sets the upper threshold of phase difference for the adhesion amount
unevenness in every drum cycle.
31 to 33: Sets DEMS (BW) execution threshold when the machine turned on.
41 to 43: Displays DEMS(S) page count when the machine turned on.
3671 [Vc:Coef:Setting]
413
3. Appendices: Service Program Mode Tables
1 to 62: Sets the frequency correction coefficient for amplitude of drum cycle for
charging bias.
71 to 75: Sets the time of phase adjustment for the charging bias.
81 to 95: Sets the intercept to correct the potential table.
3672 [Vc:Amp:Disp]
414
Group 3000
3-672-001 OPC:Acp[1]:K
3-672-002 OPC:Acp[1]:C
3-672-004 OPC:Acp[1]:Y
3-672-005 OPC:Acp[1]:S
3-672-051 DEV:Acd[1]:K
3-672-052 DEV:Acd[1]:C
3-672-054 DEV:Acd[1]:Y
3-672-055 DEV:Acd[1]:S
3673 [Vc:Amp:Disp]
3-673-001 OPC:Acp'[1]:K
3-673-002 OPC:Acp'[1]:C
3-673-004 OPC:Acp'[1]:Y
3-673-005 OPC:Acp'[1]:S
415
3. Appendices: Service Program Mode Tables
3-673-051 DEV:Acd'[1]:K
3-673-052 DEV:Acd'[1]:C
3-673-054 DEV:Acd'[1]:Y
3-673-055 DEV:Acd'[1]:S
3674 [Vc:Phase:Disp]
3-674-001 OPC:Pcp[1]:K
3-674-002 OPC:Pcp[1]:C
3-674-004 OPC:Pcp[1]:Y
3-674-005 OPC:Pcp[1]:S
3-674-051 DEV:Pcd[1]:K
3-674-052 DEV:Pcd[1]:C
3-674-054 DEV:Pcd[1]:Y
3-674-055 DEV:Pcd[1]:S
3-674-101 deltaPcp[1]:K
3-674-102 deltaPcp[1]:C
3-674-104 deltaPcp[1]:Y
3-674-105 deltaPcp[1]:S
416
Group 3000
3-674-151 deltaPcd[1]:K
3-674-152 deltaPcd[1]:C
3-674-154 deltaPcd[1]:Y
3-674-155 deltaPcd[1]:S
3675 [Vb:Coef:Setting]
1 to 62: Sets the frequency correction coefficient of drum cycle for development
bias.
71 to 75: Sets the phase adjustment time (tadj_b) of development bias.
3676 [Vb:Amp:Disp]
417
3. Appendices: Service Program Mode Tables
3-676-001 OPC:Abp[1]:K
3-676-002 OPC:Abp[1]:C
3-676-004 OPC:Abp[1]:Y
3-676-005 OPC:Abp[1]:S
3-676-051 DEV:Abd[1]:K
3-676-052 DEV:Abd[1]:C
3-676-054 DEV:Abd[1]:Y
3-676-055 DEV:Abd[1]:S
3677 [Vb:Amp:Disp]
3-677-001 OPC:Abp'[1]:K
3-677-002 OPC:Abp'[1]:C
3-677-004 OPC:Abp'[1]:Y
3-677-005 OPC:Abp'[1]:S
3-677-051 DEV:Abd'[1]:K
3-677-052 DEV:Abd'[1]:C
3-677-054 DEV:Abd'[1]:Y
3-677-055 DEV:Abd'[1]:S
3678 [Vb:Phase:Disp]
418
Group 3000
3-678-001 OPC:Pbp[1]:K
3-678-002 OPC:Pbp[1]:C
3-678-004 OPC:Pbp[1]:Y
3-678-005 OPC:Pbp[1]:S
3-678-051 DEV:Pbd[1]:K
3-678-052 DEV:Pbd[1]:C
3-678-054 DEV:Pbd[1]:Y
3-678-055 DEV:Pbd[1]:S
3-678-101 deltaPbp[1]:K
3-678-102 deltaPbp[1]:C
3-678-104 deltaPbp[1]:Y
3-678-105 deltaPbp[1]:S
3-678-151 deltaPbd[1]:K
3-678-152 deltaPbd[1]:C
3-678-154 deltaPbd[1]:Y
3-678-155 deltaPbd[1]:S
419
3. Appendices: Service Program Mode Tables
Enables (1) or disables (0) the automatic new unit detection (PM counter is
cleared).
Near End:
3-810-021
Distance:Thres2:Bk [0 to 99999999 / 0 / 1 cm]
Near End:
3-810-022
Distance:Thres2:FC [0 to 99999999 / 0 / 1 cm]
420
Group 3000
[0 to 999999999 / * / 1 cm]
3-810-033 End: Distance:Thres4:Bk *D194, D203, M195, M207: 34000000
*D195, D204, M196, M208: 31000000
[0 to 999999999 / * / 1 cm]
3-810-034 *D194, D203, M195, M207: 34000000
End: Distance:Thres4:FC *D195, D204, M196, M208: 31000000
[0 to 999999999 / * / 1 cm]
3-810-035 *D194, D203, M195, M207: 34000000
End: Distance:Thres4:S *D195, D204, M196, M208: 31000000
These SP modes set the parameters for operation of the toner refresh mode:
• Image area threshold value.
• Amount of coverage
• Maximum between patterns
• Maximum job end pattern
421
3. Appendices: Service Program Mode Tables
3-820-011 K Amount
3-820-012 C Amount
3-820-014 Y Amount
3-820-015 S Amount
accumulated refresh
3-820-031
length:Lower Limit [-50000.0 to 0 / -10000.0 / 0.1 mm]
accumulated refresh
3-820-032
length:Upper Limit [0 to 50000.0 / 10000.0 / 0.1 mm]
001 to 005:
Displays predicted distance history.
011 to 015:
Displays the image area ratio of life determination.
021 to 025:
Displays accumulation image area ratio from the start of using developer.
031 to 035:
Displays spent amount of developer calculated by life predict.
041 to 045:
Displays the shaving coat amount of developer calculated by life predict.
051 to 055
Displays the developer life. (1: Life End)
061 to 065
Displays the developer life distance.
422
Group 3000
423
3. Appendices: Service Program Mode Tables
011 to 015
Displays the spent ratio of premix.
021 to 025
Sets the life threshold of developer spent mode.
031 to 035
Displays the life threshold of developer shaving coat mode.
041 to 045
Displays the image area ratio to determine developer life as EM.
424
Group 3000
425
3. Appendices: Service Program Mode Tables
426
Group 3000
427
3. Appendices: Service Program Mode Tables
Displays total (image area and non-image area) accumulated image area.
001 to 005
Displays total (image area and non-image area) accumulated image area (cm2)
for each YMCKS.
011 to 015
Displays counter that exceeded the upper limit (400,000,000 cm2) of total
(image area and non-image area) accumulated image area for each Y, M, C, K,
and S.
428
Group 3000
Resets the image coverage related SPs to “0”. Related SPs are following:
• SP7-710-001 to 005
• SP3-943-001 to 005
• SP3-940-001 to 005,011 to 015
• SP3-941-001 to 005,011 to 015
• SP3-942-001 to 005,011 to 015
• SP7-720-001 to 005
• SP3-944-001 to 005,011 to 015
• SP3-945-001 to 005,011 to 015
• SP3-946-001 to 004
3-847-001 [0 to 1 / 0 / 1 ]
429
3. Appendices: Service Program Mode Tables
Adjusts the leading edge registration by changing the scanning start timing in the
sub-scan direction.
Use the [./*] key to enter the minus (–) before entering the value.
• A minus setting moves in the direction of the leading edge.
• A larger value shifts the image away from the leading edge, and a smaller
value shifts the image toward the leading edge.
Adjusts the side-to-side registration by changing the scanning start timing in the
main scan direction.
• (–): The image disappears at the left side.
• (+): The image appears at the left side.
Use the [./*] key to enter the minus (–) before entering the value.
Note: This adjustment is done for the ADF with SP6006 (ADF Reg. Adj.).
430
Group 4000 (Copier Model Only)
These settings adjust the margins (erase margins) of the scanned area on the
sheet. The leading, trailing, right, and left margins can be set independently.
4-012-004 Book:Main:TEdge
Performs the scanner free run with the exposure lamp on or off for full-color, full
size (A3 or DLT).
This feature checks the ADF exposure glass for dust that can cause black lines in
copies. If dust is detected, a message is displayed, but the process does not stop.
Issues a warning if there is dust on the narrow scanning glass of the ADF when the
original size is detected before a job starts. This function can detect dust on the
white plate above the scanning glass, as well as dust on the glass. Sensitivity of
the level of detection is adjusted with SP4020-002.
Note: Always clean the ADF scanning glass and the white plate above the
scanning glass before you switch this setting on.
431
3. Appendices: Service Program Mode Tables
Adjusts the sensitivity for dust detection on the ADF scanning glass. This SP is
available only after SP4020-001 is switched on.
0: Off. No dust warning.
0> 4: Lower > Normal sensitivity
4> 8: Normal > High sensitivity
• If you see black streaks in copies when no warning has been issued, raise
the setting to increase the level of sensitivity.
• If warnings are issued when you see no black streaks in copies, lower the
setting.
• Dust that triggers a warning could move be removed from the glass by the
originals in the feed path. If the dust is removed by passing originals, this is
not detected and the warning remains on.
Sets the level for vertical line correction (the black vertical lines caused by dust on
the ADF exposure glass).
0: No vertical line correction.
1-4: Enables and sets the level for vertical line correction.
If you select a higher number, this can decrease unwanted lines caused by dust
but can also erase thin vertical lines of the original.
Sets DF: Rear (2nd side) dust detection level. As the value enlarges, it is easier to
detect.
- [0 to 255 / 0 / 1]
4-301-001 0: Not detected
1: Detected
432
Group 4000 (Copier Model Only)
Sets the minimum size of the original that the will be detected by APS (Auto Paper
Select – with original width sensors) of the exposure glass of the flatbed scanner.
[0 to 2 / 0 / 1]
4-303-001
0: Unknown Document Size
1: A5 SEF (HLT SEF)
2: A5 LEF (HLT LEF)
Sets the scanned image density threshold for the scan size detection.
• Increasing value: Detects originals with higher brightness. (Detection error for
the non originals decreases, but detection error for the darker original
increases.)
• Decreasing value: Detects originals with lower brightness. (Detection error
for the darker originals decreases, but detection error for the non originals
increases.)
433
3. Appendices: Service Program Mode Tables
Sets the time to start LED lamp on after ADF/Platen cover closing.
• Increasing value: LED lamp lights later.
• Decreasing value: LED lamp lights earlier.
Checks the density of scanning data for the scan size detection.
The machine detects the original if the value in this SP is greater than that specified
in SP4-309-00x.
Displays the Red density of the image (Rear side) previously scanned using
original size detection.
S1: Original width is within 182 mm to 210 mm.
Displays the Green density of the image (Rear side) previously scanned using
original size detection.
S1: Original width is within 182 mm to 210 mm.
Displays the Blue density of the image (Rear side) previously scanned using
original size detection.
S1: Original width is within 182 mm to 210 mm.
434
Group 4000 (Copier Model Only)
Displays the Red density of the image (Center) previously scanned using original
size detection.
S2: Original width is within 215.9 mm to 254mm.
Displays the Green density of the image (Center) previously scanned using
original size detection.
S2: Original width is within 215.9 mm to 254mm.
Displays the Blue density of the image (Center) previously scanned using original
size detection.
S2: Original width is within 215.9 mm to 254mm.
Displays the Red density of the image (Front side) previously scanned using
original size detection.
S3: Original width is within 257 mm to 279.4 mm.
Displays the Green density of the image (Front side) previously scanned using
original size detection.
S3: Original width is within 257 mm to 279.4 mm.
Displays the Blue density of the image (Front side) previously scanned using
original size detection.
S3: Original width is within 257 mm to 279.4 mm.
435
3. Appendices: Service Program Mode Tables
This SP sets the mask area to remove shadows when scanning originals from the
exposure glass in Book mode.
Note: "LE" denotes "leading edge" and "TE" denotes "trailing edge".
4-400-001 Book:Sub:LEdge
4-400-002 Book:Sub:TEdge
[0 to 3 / 0 / 0.1 mm]
4-400-003 Book:Main:LEdge
4-400-004 Book:Main:Tedge
0 Scanned Image
2 Patch 16C
3 Grid pattern A
4 Argyle Pattern B
5 Argyle Pattern C
436
Group 4000 (Copier Model Only)
6 Argyle Pattern D
7 Scanned+Slant Grid C
8 Scanned+Slant Grid D
This setting determines the lower limit for level of background to be skipped for the
AE function. The higher the setting, the more background will be ignored.
This setting determines the level of background to be output for the AE function.
4-490-001 RED
4-490-002 GREEN [0 to 1 / 0 / 1]
4-490-003 BLUE
4-501-001 Copy:K:Text
4-501-002 Copy:C:Text
[0 to 10 / 5 / 1]
4-501-003 Copy:M:Text
4-501-004 Copy:Y:Text
437
3. Appendices: Service Program Mode Tables
4-501-005 Copy:K:Photo
4-501-006 Copy:C:Photo
[0 to 10 / 5 / 1]
4-501-007 Copy:M:Photo
4-501-008 Copy:Y:Photo
4-505-001 Master:K
4-505-002 Master:C
[-128 to +127 / 0 / 1]
4-505-003 Master:M
4-505-004 Master:Y
4-505-005 Slave:K
4-505-006 Slave:C
[-128 to +127 / 0 / 1]
4-505-007 Slave:M
4-505-008 Slave:Y
4-506-001 Master:K
4-506-002 Master:C
[-128 to +127 / 0 / 1]
4-506-003 Master:M
4-506-004 Master:Y
4-506-005 Slave:K
4-506-006 Slave:C
[-128 to +127 / 0 / 1]
4-506-007 Slave:M
4-506-008 Slave:Y
438
Group 4000 (Copier Model Only)
This SP corrects printer coverage of 12 hues (RY, YR, YG, etc. x 4 Colors (K, C,
M, Y) for a total of 48 parameters.
4-540-001 [0 to 255 / 0 / 1]
RY Phase: Option 0:OFF
1:ON
4-540-002 RY Phase: R
4-540-004 RY Phase: B
4-540-005 [0 to 255 / 0 / 1]
YR Phase: Option 0:OFF
1:ON
4-540-006 YR Phase: R
4-540-008 YR Phase: B
4-540-009 [0 to 255 / 0 / 1]
YG Phase: Option 0:OFF
1:ON
4-540-010 YG Phase: R
4-540-012 YG Phase: B
4-540-013 [0 to 255 / 0 / 1]
GY Phase: Option 0:OFF
1:ON
4-540-014 GY Phase: R
4-540-016 GY Phase: B
439
3. Appendices: Service Program Mode Tables
4-540-017 [0 to 255 / 0 / 1]
GC Phase: Option 0:OFF
1:ON
4-540-018 GC Phase: R
4-540-020 GC Phase: B
4-540-021 [0 to 255 / 0 / 1]
CG Phase: Option 0:OFF
1:ON
4-540-022 CG Phase: R
4-540-024 CG Phase: B
4-540-025 [0 to 255 / 0 / 1]
CB Phase: Option 0:OFF
1:ON
4-540-026 CB Phase: R
4-540-028 CB Phase: B
4-540-029 [0 to 255 / 0 / 1]
BC Phase: Option 0:OFF
1:ON
4-540-030 BC Phase: R
4-540-032 BC Phase: B
4-540-033 [0 to 255 / 0 / 1]
BM Phase: Option 0:OFF
1:ON
440
Group 4000 (Copier Model Only)
4-540-034 BM Phase: R
4-540-036 BM Phase: B
4-540-037 [0 to 255 / 0 / 1]
MB Phase: Option 0:OFF
1:ON
4-540-038 MB Phase: R
4-540-040 MB Phase: B
4-540-041 [0 to 255 / 0 / 1]
MR Phase: Option 0:OFF
1:ON
4-540-042 MR Phase: R
4-540-044 MR Phase: B
4-540-045 [0 to 255 / 0 / 1]
RM Phase: Option 0:OFF
1:ON
4-540-046 RM Phase: R
4-540-048 RM Phase: B
4-540-049 [0 to 255 / 0 / 1]
WHITE: Option 0:OFF
1:ON
4-540-050 WHITE:R
4-540-052 WHITE:B
441
3. Appendices: Service Program Mode Tables
4-540-053 [0 to 255 / 0 / 1]
BLACK: Option 0:OFF
1:ON
4-540-054 BLACK:R
4-540-056 BLACK:B
Sets the MTF level (Modulation Transfer Function) designed to improve image
contrast. Set higher for stronger effect, lower for weaker effect.
Set higher for more contrast, set lower for less contrast.
442
Group 4000 (Copier Model Only)
Use to remove individual dots in the background if they appear. Set higher for
removal of more background.
These SP codes display the readings of four ID codes read during automatic
adjustment of the SBU every time the machine is turned on. An incorrect ID
reading issues SC144.
443
3. Appendices: Service Program Mode Tables
444
Group 4000 (Copier Model Only)
445
3. Appendices: Service Program Mode Tables
446
Group 4000 (Copier Model Only)
4-699-001 - [0 to 255 / 0 / 1 ]
447
3. Appendices: Service Program Mode Tables
448
Group 4000 (Copier Model Only)
4-745-001 [0 to 65535 / 0 / 1 ]
449
3. Appendices: Service Program Mode Tables
4-746-001 [0 to 7 / 0 / 1 ]
4-747-001 [0 to 7 / 0 / 1 ]
450
Group 4000 (Copier Model Only)
451
3. Appendices: Service Program Mode Tables
4-798-001 [0 to 65535 / 0 / 1 ]
452
Group 4000 (Copier Model Only)
4-799-001 Select [0 to 5 / 0 / 1 ]
Sets the scanning level variation correction on/off for continuous scanning. When
setting “1: Enable”, execute the correction by reading the ADF guide plate (white)
between documents.
0: Disable
1: Enable (Default)
4-813-001 FC
[0 or 1 / 1 / 1 ]
4-813-002 BW
4850 [PWM]
Displays the adjustment value of CIS LED Duty (PWM) and factory setting.
This SP is used for design evaluation/analyzing cause of malfunction (abnormal
image, SC).
4-850-001 Latest
[0 to 8191 / 0 / 1 digit]
4-850-002 Factory Setting
453
3. Appendices: Service Program Mode Tables
Displays the value of LED white level peak reading done by CIS LED Power
Adjustment.
Execute LED Duty adjustment (PWM) when scanner power is turned on and
displays reading level of white plate at that time.
If CIS LED Power Adjustment is not done normally, the machine issues SC102-00.
This SP is used for design evaluation/analyzing cause of malfunction (abnormal
image, SC).
4-851-001 Latest:F:RE
4-851-002 Latest:F:RO
4-851-003 Latest:F:GE
[0 to 1023 / 0 / 1 digit]
4-851-004 Latest:F:GO
4-851-005 Latest:F:BE
4-851-006 Latest:F:BO
4-851-007 Latest:L:RE
4-851-008 Latest:L:RO
4-851-009 Latest:L:GE
[0 to 1023 / 0 / 1 digit]
4-851-010 Latest:L:GO
4-851-011 Latest:L:BE
4-851-012 Latest:L:BO
Displays the factory setting reading value of LED white level peak done by CIS
LED Power Adjustment.
This SP is Used for design evaluation/analyzing cause of malfunction (abnormal
image, SC).
454
Group 4000 (Copier Model Only)
This SP outputs the final data read at the end of ACC execution. A zero is returned
if there was an error reading the data.
455
3. Appendices: Service Program Mode Tables
4-905-001 - [0 to 255 / 0 / 1]
Sets the text coverage control values (0% to 400%) for each mode when copying
FC.
[0 to 400 / 200 / 1 ]
4-930-002 Copy: Full Color 2
Text/Photo Mode
[0 to 400 / 100 / 1 ]
4-930-003 Copy: Single Color
Color Mode
[0 to 400 / 180 / 1 ]
4-930-004 Copy: Color Conversion
Color Mode (Single color, 2 colors)
[0 to 400 / 400 / 1 ]
4-930-005 Coverage Ctrl OFF
Other modes
456
Group 4000 (Copier Model Only)
Sets the photo coverage control values (0% to 400%) for each mode when
copying FC.
[0 to 400 / 260 / 1 ]
4-931-002 Copy: Full Color 2
Text/Photo Mode
[0 to 400 / 100 / 1 ]
4-931-003 Copy: Single Color
Color Mode
[0 to 400 / 200 / 1 ]
4-931-004 Copy: Color Conversion
Color Mode (Single color, 2 colors)
457
3. Appendices: Service Program Mode Tables
Adjust the tone (color gamut) for determining whether the original is full color or
black and white in 5 adjustment levels. (-2 to +2. As the default, it is set to 0.)
Adjusting this toward "-" prompts the machine to determine the original more as
black and white. Adjusting this toward "+" prompts the machine to determine the
original more as full color.
4-939-001 [-2 to 2 / 0 / 1 ]
The fluctuation correction of scanning for chromaticity rank of the scanner (rear).
4-958-005 [0 to 255 / 0 / 1 ]
Chromaticity Rank 0: No correction
458
Group 5000
Group 5000
Mode
Adds language available in user choice. (Only the languages registered in the
machine)
Refer to the displayed language list to set in the way showed below.
List Number Assigned Bit Switch
No.1 to 8 BIT1 to 8 (SP5009-201)
5009 No.9 to 16BIT1 to 8 (SP5009-202)
No.17 to 24BIT1 to 8 (SP5009-203)
No.25 to 32BIT1 to 8 (SP5009-204)
Example: To add American(No.3 in the list) or Czech (No.15)
Turn Bit 3 of “SP5009-201” 0 to 1 for American.
Turn Bit 7 of “SP5009-202” 0 to 1 for Czech.
After setting, turn the main power switch off and on to make the setting valid.
[0 or 1 / 1 (USA), 0 (Europe/Asia) / 1/
step]
5-024-001 0:mm 1:inch *CTL
0: mm
1: inch
459
3. Appendices: Service Program Mode Tables
[Accounting counter]
[0 to 5 / 1 / step]
0: 3-count display mode (for 5th station)
1: 3-count display mode
5-045-001 Counter Method *CTL
3: 4-count display mode
4: 2-color display mode (Custom)
5: for store display mode(Custom)
[TonerRefillDisplay]
5051
Enables or disables the toner refill detection display.
[0 or 1 / 0 / 1/step]
5-051-001 - *CTL 0: ON
1: OFF
[Display IP Address]
5055
Display or does not display the IP address on the operation panel.
[0 or 1 / 0 / 1/step]
5-055-001 - *CTL 0: OFF
1: ON
460
Group 5000
461
3. Appendices: Service Program Mode Tables
462
Group 5000
463
3. Appendices: Service Program Mode Tables
464
Group 5000
465
3. Appendices: Service Program Mode Tables
[0 or 1 / 0 / 1 / -]
*CTL
5-062-171 #ADF (Copier Model Only)
[0 or 1 / 0 / 1 / -]
*CTL
5-062-172 ADF:Feed Belt (Copier Model Only)
[0 or 1 / 0 / 1 / -]
*CTL
5-062-173 ADF:Pickup Roller (Copier Model Only)
[0 or 1 / 0 / 1 / -]
*CTL
5-062-174 ADF:Separate Roller (Copier Model Only)
466
Group 5000
467
3. Appendices: Service Program Mode Tables
[0 or 1 / 0 / 1/step]
5-066-001 - *CTL 0: Not display
1: Display
Selects the service maintenance or user maintenance for each PM parts. If the user
5067 service is selected, PM alert is displayed on the LCD.
0: Service
1: User
468
Group 5000
469
3. Appendices: Service Program Mode Tables
470
Group 5000
471
3. Appendices: Service Program Mode Tables
472
Group 5000
[0 or 1 / 0 / 1 / -]
*CTL
5-067-171 #ADF (Copier Model Only)
[0 or 1 / 0 / 1 / -]
*CTL
5-067-172 ADF:Feed Belt (Copier Model Only)
473
3. Appendices: Service Program Mode Tables
[0 or 1 / 0 / 1 / -]
*CTL
5-067-173 ADF:Pickup Roller (Copier Model Only)
[0 or 1 / 0 / 1 / -]
*CTL
5-067-174 ADF:Separate Roller (Copier Model Only)
474
Group 5000
5071 Turn on or off the paper size confirmation pop-up on the LED. This pop-up prevents
mismatching between a paper size selected by the operation panel and an actual
paper size on the by-pass tray.
475
3. Appendices: Service Program Mode Tables
[0 or 1 / 0 / 1/step]
5-071-001 - CTL 0: Off
1: On
[0 or 1 / 0 / 1/step]
5-073-001 Waste Tonner Bottle *CTL 0:No Display
1:Display
[0 to 2 / 0 / 1/step]
0: Auto
5-074-050 Show Home Edit Menu CTL
1: Displayed
2: Not displayed
[0 to 2 / 0 / 1/step]
0: Function disable
5-074-091 Function Setting *CTL
1: SDK application
2: Browser application
[0 to 255 / 0 / 1/step]
5-074-093 Application Screen ID *CTL Sets the display category of the extended
application.
476
Group 5000
[0 or 1 / 0 / 1/step]
5-083-001 Toner Near End *CTL 0: OFF
1: ON
[0 or 1 / 0 / 1/step]
5-083-002 Waste Toner Near End *CTL 0: OFF
1: ON
477
3. Appendices: Service Program Mode Tables
[0 or 1 / 1 / 1 / -]
5-112-001 - *CTL 0: Not permitted
1: Permitted
[0 to 12 / 0 / 1/step]
0: None,
1: Key Card(RK3,4)
2: Key Card(down),
Default Optional Counter 3: PrepaidCard
5-113-001 *CTL
Type 4: Coin Rack
5: MFKeyCard
11: Exp.KeyCard(Add)
12: Exp.KeyCard(Deduct)
This program specifies the counter type.
[0 to 3 / 0 / 1/step]
0: None
1: Expansion Device 1
External Optional
5-113-002 *CTL 1: Expansion Device 2
Counter Type
1: Expansion Device 3
This program specifies the external counter
type.
[0 or 1 / 0 / 1/step]
5-114-001 MF Key Card Extension *CTL 0: Not installed
1: Installed (scanning accounting)
478
Group 5000
[0 or 1 / 0 / 1/step]
5-118-001 - *CTL 0: Not disabled
1: Disabled
[0 to 2 / 0 / 1/step]
0: Yes (removed)
5-120-001 - *CTL
1: Standby (installed but not used)
2: No (not removed)
[Counter Up Timing]
5121 This program specifies when the counter goes up. The settings refer to “paper feed”
and “paper exit” respectively.
[0 or 1 / 0 / 1/step]
5-121-001 0:Feed 1:Exit *CTL 0: Feed
1: Exit
[0 to 2 / 0 / 1]
5-126-001
0:Foolscap 8.5x13 1:Folio 8.25x13 3:F 8 x 13
[0 or 1 / 0 / 1/step]
5-127-001 - *CTL 0: Not disabled
1: Disabled
479
3. Appendices: Service Program Mode Tables
5-128-001 - *CTL [0 or 1 / 0 / 1 / -]
Selects the paper size type (for originals and copy paper). (Only needs to be
adjusted if the optional printer controller is installed)
After changing the value, turn the main power switch off and on.
0: DOM (Japan)
1: NA (North America)
2: EU (Europe)
[0 or 2 / 0 / 1/step]
0: OFF
Bypass(0:OFF 1:Long
CTL 1: Long
2:Extra Long)
2:Extra Long (Optional Multi Bypass Banner
Sheet Tray (1260mm))
5-150-001
Normally the paper length for sub scanning paper from the by-pass tray is limited to
600 mm, but this can be extended with this SP to 1260 mm.
Image quality is not assured for the length over 600mm.
When printing/feeding over 600mm length paper, customization request is required
for a customized printer driver.
480
Group 5000
[0 or 1 / 0 / 1/step]
LCT(0:OFF 1:ON) CTL 0: OFF
5-150-002 1: ON
[0 or 1 / 0 / 1/step]
5-162-001 - *CTL 0: Soft Key Set
1: Hard Key Set
[CE Login]
5169
Continues login status by service after SP mode end.
[0 or 1 / 0 / 1/step]
5-169-001 CE Login *CTL 0: Disabled
1: Enabled
This SP code sets up the machine for the TCRU program. Default: OFF
5-185-001 [0 to 1 / 0 / 1] 0:OFF 1:ON
Note: The machine must be cycled on after changing this SP setting.
5186 [RK4]
5-186-001 This setting determines whether jam removal operation is enabled or disabled for RK4.
[0 to 1 / 0 / 1] 0: Disable 1: Enable
5-188-001 - *CTL [- / - / -]
481
3. Appendices: Service Program Mode Tables
Permits or prohibits the change of “Unit Life Target” from the Adjustment Settings for
5190 (Skilled) Operators Menu.
0: Permit
1: Prohibit
5-190-001 - *CTL [0 to 1 / 0 / 1 / -]
[Mode Set]
5191
Shifts to the power save mode or not.
[0 or 1 / 1 / 1/step]
5-191-001 Power Str Set *CTL 0: OFF
1: ON
[0 to 10 / 0 / 1/step]
0: External Controller is not installed
1: EFI
2: Ratio
3: Egret
5-193-001 - CTL
4: GJ
5:Creo
6: QX-100
7: Kurofune
8 to 10: Reserved
482
Group 5000
[Limitless SW]
[0 or 1 / 0 / 1/step]
5-195-001 - *CTL 0: Productivity Precede
1: Use paper up
Enables or disables the paper feeding out from the finisher without stapling.
• If this setting is "1: ON", paper is fed out without stapling at the maximum
5199 number of the finisher stapling when the machine gets a multiple printing job
(over maximum number).
• If this setting is "0: OFF", paper is fed out with stapling at the maximum number of
the finisher stapling when the machine gets a multiple printing job (over
maximum number).
[ 0 or 1 / 0 / 1/step]
1:Without Stapling
5-199-001 CTL 0: OFF
0:No Change
1: ON
1:After Stapling
5-199-002 CTL [ 0 or 1 / 0 / 1/step]
0:No Change
483
3. Appendices: Service Program Mode Tables
This program adjusts the position of the second side page numbers.
5212
• "- value" moves the page number positions to the left edge.
• "+ value" moves the page number positions to the right edge.
[2 to 9 / 9 / 1/step]
Specifies input available figure length of
5-227-221 Allow Page No. Entry *CTL "Job serial numbers page print out starts
number” that specified by optional text
print out.
[0 or 1 / 0 / 1/step]
0:OFF
484
Group 5000
[Set Time]
Adjusts the RTC (real time clock) time setting for the local time zone.
Examples: For Japan (+9 GMT), enter 540 (9 hours x 60 min.)
DOM: +540 (Tokyo)
NA: -300 (New York)
5302
EU: + 60 (Paris)
CH: +480 (Beijing)
TW: +480 (Taipei)
AS: +480 (Hong Kong)
KO: +540 (Korea)
[0 to 1 / 1 / 1/step]
5-305-101 Auto Off Limit Set *CTL 0: Not restrict
1: Restrict
[0 to 1 / - / 1/step]
0: Disabled
1: Enabled
(Default)
1: NA and EUR
5-307-001 Setting *CTL 0: ASIA and others
Enables or disables the summer time mode.
485
3. Appendices: Service Program Mode Tables
[0 to 0xffffffff / - / 1hex/step]
(Default)
NA: 0x11100200
Rule Set (Start) *CTL
EUR: 0x10500100
ASIA: 0x03100000
Other: 0x00000000
486
Group 5000
[0 to 3 / 0 / 1/step]
0: Read Only
1: Edit
2: Edit/Delete
5-401-103 Default Document ACL *CTL
3: Full control
Whenever a new login user is added to the
address book in external certification mode (for
Windows, LDAP, RDH), the default document
ACL is updated according to this SP setting.
[0 to 255 / 0 / 1sec/step]
5-401-104 Authentication Time *CTL
Specifies the timeout of the authentication.
487
3. Appendices: Service Program Mode Tables
[0 to 0xFFFFFFFF / 0 / 1/step]
5-401-200 SDK1 UniqueID *CTL "SDK" is the "Software Development Kit". This
data can be converted from SAS (VAS) when
installed or uninstalled.
488
Group 5000
[0 to 0xFF / 0 / 1 /step]
SDK1 Certification "SDK" is the "Software Development Kit". This
5-401-201 *CTL
Method data can be converted from SAS (VAS) when
installed or uninstalled.
[0 to 0xFFFFFFFF / 0 / 1/step]
5-401-210 SDK2 UniqueID *CTL "SDK" is the "Software Development Kit". This
data can be converted from SAS (VAS) when
installed or uninstalled.
[0 to 0xFF / 0 / 1/step]
SDK2 Certification "SDK" is the "Software Development Kit". This
5-401-211 *CTL
Method data can be converted from SAS (VAS) when
installed or uninstalled.
[0 to 0xFFFFFFFF / 0 / 1/step]
5-401-220 SDK3 UniqueID *CTL "SDK" is the "Software Development Kit". This
data can be converted from SAS (VAS) when
installed or uninstalled.
[0 to 0xFF / 0 / 1/step]
SDK3 Certification "SDK" is the "Software Development Kit". This
5-401-221 *CTL
Method data can be converted from SAS (VAS) when
installed or uninstalled.
[- / 00000000 / 1 /-]
Bit0: SDK authentication
0: Disable, 1: Enable
Bit1: SKB Display
5-401-230 SDK Certification Device *CTL
0: Disable, 1: Enable
Bit2: Administrator login
0: Disable, 1: Enable
Bit3 to Bit7: Reserved (set “0” only)
489
3. Appendices: Service Program Mode Tables
[Access Control]
5402
-
490
Group 5000
5-402-141
SDKJ1 ProductID -
to *CTL [0 to 0xFFFFFFFF / 0 / 1/step]
SDKJ30 ProductID
5-402-170
[- / - / -]
5-404-001 - *CTL
[Execute]
[LDAP Certification]
5411
Sets description of LDAP certification.
[0 or 1 / 1 / 1/step]
5-411-004 Simplified Authentication *CTL 0: OFF
1: ON
491
3. Appendices: Service Program Mode Tables
[0 or 1 / 0 / 1/step]
0: Password NULL not permitted.
5-411-005 Password Null Not Permit *CTL 1: Password NULL permitted.
This SP is referenced only when SP5411-4 is
set to "1" (On).
[0 or 1 / 0 / 1/step]
5-411-006 Detail Option *CTL 0: Anonymous authentication OFF
1: Anonymous authentication ON
[Krb-Certification]
5412
-
[- / 11111111 / 1/step]
0x01:AES256-CTS-HMAC-SHA1-96
0x02:AES128-CTS-HMAC-SHA1-96
0x04:DES3-CBC-SHA1
5-412-100 Encrypt Mode *CTL 0x08:RC4-HMAC
0x10:DES-CBC-MD5
0xFF(0x1F):ALL
Executes kerberos certification according to
certified encryption strength.
[Lockout Setting]
5413
Switches on/off the lock on the local address book account.
[0 or 1 / 0 / 1/step]
5-413-001 Lockout On/Off *CTL 0: OFF
1: ON
[0 or 1 / 0 / 1/step]
5-413-003 Cancelation On/Off *CTL
0:OFF, 1:ON
[1 to 9999 / 60 / 1minute/step]
5-413-004 Cancelation Time *CTL
Sets release time of lockout release function.
492
Group 5000
[0 or 1 / 0 / 1/step]
0: OFF, 1: ON
5-414-001 Mitigation On/Off *CTL
Switches on/off masking of continuously
used IDs and passwords that are identical.
[0 to 60 / 15 / 1minute/step]
5-414-002 Mitigation Time *CTL Sets the length of time for excluding
continuous access for identical user IDs and
passwords.
[0 to 100 / 30 / 1time/step]
5-415-001 Permissible Number *CTL Sets the number of attempts to attack the
system with random passwords to gain
illegal access to the system.
[0 to 10 / 5 / 1second/step]
5-415-002 Detect Time *CTL Sets the time limit to stop a password attack
once such an attack has been detected.
5-416-001 Access User Max Num *CTL Limits the number of users used by the access
exclusion and password attack detection
functions.
[1 to 10 / 3 / 1second/step]
5-416-003 Monitor Interval *CTL Sets the processing time interval for
referencing user ID and password
information.
493
3. Appendices: Service Program Mode Tables
[10 to 30 / 10 / 1second/step]
5-417-002 Attack Detect Time *CTL Sets the length of time for monitoring the
frequency of access to MFP features.
[0 to 9 / 3 / 1second/step]
5-417-003 Productivity Fall Waite *CTL Sets the wait time to slow down the speed of
certification when an excessive number of
access attempts have been detected.
[User Authentication]
5420
These functions are enabled only after the user access feature has been enabled.
[0 or 1 / 0 / 1/step]
5-420-001 Copy *CTL 0: Authentication ON
1: Authentication OFF
[0 or 1 / 0 / 1/step]
5-420-002 Color Security Setting *CTL 0: Authentication ON
1: Authentication OFF
[0 or 1 / 0 / 1/step]
5-420-011 DocumentServer *CTL 0: Authentication ON
1: Authentication OFF
[0 or 1 / 0 / 1/step]
5-420-021 Fax *CTL 0: Authentication ON
1: Authentication OFF
494
Group 5000
[0 or 1 / 0 / 1/step]
5-420-031 Scanner *CTL 0: Authentication ON
1: Authentication OFF
[0 or 1 / 0 / 1/step]
5-420-041 Printer *CTL 0: Authentication ON
1: Authentication OFF
[0 or 1 / 0 / 1/step]
0: Function OFF
5-430-001 Message Change On/Off *CTL 1: Function ON
Turns on or off the displayed message
change for the authentication.
[- / - / -]
[Execute]
5-430-002 Message Text Download CTL
Executes the message download for the
authentication.
[Char:Up to 16 bytes / - / -]
5-430-003 Message Text ID CTL
Inputs message text for the authentication.
[0 or 1 / 1 / 1/step]
5-431-010 Tag *CTL
0: Not permit, 1: Permit
[0 or 1 / 1 / 1/step]
5-431-011 Entry *CTL
0: Not permit, 1: Permit
495
3. Appendices: Service Program Mode Tables
[0 or 1 / 1 / 1/step]
5-431-012 Group *CTL
0: Not permit, 1: Permit
[0 or 1 / 1 / 1/step]
5-431-020 Mail *CTL
0: Not permit, 1: Permit
[0 or 1 / 1 / 1/step]
5-431-032 Folder *CTL
0: Not permit, 1: Permit
[0 or 1 / 1 / 1/step]
5-431-033 ProtectCode *CTL
0: Not permit, 1: Permit
[0 or 1 / 1 / 1/step]
5-431-034 SmtpAuth *CTL
0: Not permit, 1: Permit
[0 or 1 / 1 / 1/step]
5-431-035 LdapAuth *CTL
0: Not permit, 1: Permit
[0 or 1 / 1 / 1/step]
5-431-036 Smb Ftp Fldr Auth *CTL
0: Not permit, 1: Permit
[0 or 1 / 1 / 1/step]
5-431-037 AcntAcl *CTL
0: Not permit, 1: Permit
[0 or 1 / 1 / 1/step]
5-431-038 DocumentAcl *CTL
0: Not permit, 1: Permit
[0 or 1 / 1 / 1/step]
5-431-040 CertCrypt *CTL
0: Not permit, 1: Permit
[0 or 1 / 1 / 1/step]
5-431-050 UserLimitCount *CTL
0: Not permit, 1: Permit
[0 or 1 / 0 / 1/step]
5-481-001 System Log Disp *CTL 0: Display OFF
1: Display ON
496
Group 5000
[0 or 1 / 1 / 1/step]
5-481-002 Panel Disp *CTL 0: Display OFF
1: Display ON
[MF KeyCard]
5490
Sets up operation of the machine with a keycard (Japan only).
[0 or 1 / 0 / 1/step]
0: Disabled. Cancels operation without a
5-490-001 Job Permit Setting *CTL user code.
1: Enabled. Allows operation without a user
code.
[Optional Counter]
5491
-
[0 or 1 / 00000000 / 1/step]
Bit0:
5-491-001 Detail Option *CTL 0: Forced Job Canceling ON
1: Forced Job Canceling OFF
Bit1 to Bit7: Not used
[PM Alarm]
5501
Sets PM count level that emits PM alarm call.
[0 to 9999 / 0 / 1/step]
0: Alarm off
5-501-001 PM Alarm Level *CTL
1 to 9999: Alarm goes off when Value (1 to
9999) x 1000 > PM counter
[Jam Alarm]
5504 Sets the alarm to sound for the specified jam level (document miss feeds are not
included).
497
3. Appendices: Service Program Mode Tables
[0 to 3 / 3 / 1/step]
0(Z): Jam alarm prohibited
1(L): level H 1/4
5-504-001 - *CTL 2(M): level H 1/2
3(H): Jam occurrence interval sheets of
indicated paper that indicated product
proposal.
[Error Alarm]
[0 to 255 / * / hundred/step]
0: Alarm Off
5-505-001 Error Alarm *CTL
*D194, D203, M195, M207: 30
*D195, D204, M196,M208: 45
[Supply/CC Alarm]
5507
Enables or disables the notifying a supply call via the @Remote.
[0 or 1 / 0 / 1/step]
5-507-001 Paper Supply Alarm *CTL 0: OFF
1: ON
[0 or 1 / 1 / 1/step]
5-507-002 Staple Supply Alarm *CTL 0: OFF
1: ON
[0 or 1 / 1 / 1/step]
5-507-003 Toner Supply Alarm *CTL 0: OFF
1: ON
498
Group 5000
[0 to 2 / 1 / 1/step]
0:OFF
5-507-006 WasteTonerBottle *CTL
1: Supply Call ON
2: CC Call ON
[0 to 1 / 0 / 1 / -]
0: OFF
5-507-012 Special Toner Supply *CTL 1: ON
Sets special toner supply auto-call on/off for
the 5th station.
[0 or 1 / 0 / 1/step]
5-507-080 Toner Call Timing *CTL 0: At replacement
1: AtLessThanThresh
[10 to 90 / 10 / 10%/step]
5-507-081 Toner Call Threshold *CTL This program enables only if SP5-507-080 is
"1"
499
3. Appendices: Service Program Mode Tables
[CC Call]
5508
Sets PM count level that emits PM alarm call.
[0 or 1 / 1 / 1/step]
5-508-001 Jam Remains *CTL 0: Disable
1: Enable
[0 or 1 / 1 / 1/step]
5-508-002 Continuous Jams *CTL 0: Disable
1: Enable
[0 or 1 / 1 / 1/step]
5-508-003 Continuous Door Open *CTL 0: Disable
1: Enable
Jam Detection:
5-508-012 *CTL [2 to 10 / 5 / 1time/step]
Continuous Count
500
Group 5000
[PartsAlermlevelCount]
5513 Call in at the point that the counter of “PM Parts Counter Display: Normal
(SP7-617-001)” reaches this level (K).
[PartsAlermlev]
5514 PM report alarm for each CSS parts: Sets DF paper feed criteria On/Off (report or
not).
[0 or 1 / 1 / 1/step]
5-514-001 Nomal *CTL 0: OFF
1: ON
[0 or 1 / 0 / 1/step]
5-514-002 Df *CTL 0: OFF
1: ON
[SC/Alarm Setting]
5515 With @Remote in use, these SP codes can be set to issue an SC call when an SC
error occurs. If this SP is switched off, the SC call is not issued when an SC error
occurs.
[0 or 1 / 1 / 1/step]
5-515-001 SC Call *CTL 0: OFF
1: ON
[0 or 1 / 1 / 1/step]
Service Parts Near End
5-515-002 *CTL 0: OFF
Call
1: ON
[0 or 1 / 1 / 1/step]
5-515-003 Service Parts End Call *CTL 0: OFF
1: ON
501
3. Appendices: Service Program Mode Tables
[0 or 1 / 1 / 1/step]
5-515-004 User Call *CTL 0: OFF
1: ON
[0 or 1 / 1 / 1/step]
5-515-006 Communication Test Call *CTL 0: OFF
1: ON
[0 or 1 / 1 / 1/step]
Machine Information
5-515-007 *CTL 0: OFF
Notice
1: ON
[0 or 1 / 1 / 1/step]
5-515-008 Alarm Notice *CTL 0: OFF
1: ON
[0 or 1 / 1 / 1/step]
Non Genuine Tonner
5-515-009 *CTL 0: OFF
Ararm
1: ON
[0 or 1 / 1 / 1/step]
Supply Automatic
5-515-010 *CTL 0: OFF
Ordering Call
1: ON
[0 or 1 / 1 / 1/step]
Supply Management
5-515-011 *CTL 0: OFF
Report Call
1: ON
[0 or 1 / 1 / 1/step]
5-515-012 Jam/Door Open Call *CTL 0: OFF
1: ON
GetCustomPprInfo:RetryIn
5-517-021 *CTL [10 to 255 / 10 / 1 / min]
terval
502
Group 5000
Get SMC Info Retry When SMC info collect is interrupt, retries
5-517-031 *CTL during the time between receving Request for
Internal
obtaining SMC info, to value set with this
setting.
5-611-001 B-C
5-611-002 B-M
5-611-003 G-C
[0 to 128 / 100 / 1]
5-611-004 G-Y
5-611-005 R-M
5-611-006 R-Y
[0 or 1 / 1 / 1/step]
0: ACS, Color, Black & White, Two Colors,
5-618-001 - *CTL
Single colour
1: ACD, Full Color, Black & White
503
3. Appendices: Service Program Mode Tables
[Execute]
Standard Paper Data
5-711-001 *CTL Uploads “Paper Library” data to the
UpLoad
machine from the SD card.
[Execute]
Custom Paper Data
5-711-002 *CTL Uploads “Saved Paper Library” data to
UpLoad
the machine from the SD card
[Execute]
Custom Paper Data
5-711-102 *CTL Downloads “Saved Paper Library” data
Download
to SD card from the machine.
504
Group 5000
[0 to 7 / 1 / 1 / -]
0: Paper Weight 1 (52.3 - 63.0g/m2)
1: Paper Weight 2 (63.1 - 80.0g/m2)
2: Paper Weight 3 (80.1 - 105.0g/m2)
5-715-001
ID1 to ID100 *CTL 3: Paper Weight 4 (105.1 - 163.0g/m2)
to 100
4: Paper Weight 5 (163.1 - 220.0g/m2)
5: Paper Weight 6 (220.1 - 256.0g/m2)
6: Paper Weight 7 (256.1 - 300.0g/m2)
7: Paper Weight 8 (300.1 - 360.0g/m2)
5-716-001
ID1 to ID100 *CTL [0 to 2 / 1 / 1 / -]
to 100
505
3. Appendices: Service Program Mode Tables
[0 to 0xFFFF / 1 / 1 / -]
0: Plain
1: Recycled Paper
2: Printed Paper
3: Letterhead
4: Label Paper
5-717-001 5: Index card
ID1 to ID100 *CTL
to 100 6: Transparency
7: Tracing paper
8: Envelope
9: Magnet
10: Metallic/Pearl
11: Plastic File Folder
12: Synthetic Paper
[0 to 0xFFFF / 1 / 1 / -]
0: None
5-718-001
ID1 to ID100 *CTL 1: Glossy Paper
to 100
2: Matte Paper
3: High Glossy Paper
[0 to 0xFFFF / 1 / 1 / -]
5-719-001
ID1 to ID100 *CTL 0: No punched paper
to 100
1: Punched paper
506
Group 5000
[0 to 0xFFFF / 1 / 1 / -]
5-720-001 0: White
ID1 to ID100 *CTL
to 100 10: Black
11: Color
5-721-001
ID1 to ID100 *CTL [0 to 0xFF / 1 / 1 / -]
to 100
A3 SEF 132
A4 SEF 133
A4 LEF 005
A5 SEF 134
A5 LEF 006
A6 SEF 135
B4 SEF 141
B5 SEF 142
B5 LEF 014
B6 SEF 143
507
3. Appendices: Service Program Mode Tables
G LT SEF 170
G LT LEF 042
8K SEF 194
16 K SEF 195
16 K LEF 067
508
Group 5000
SRA4 LEF 27
5722 Displays paper width information (main scan) for each custom paper.
(The last 3 digits of SP number is same as custom paper No.)
5-722-001 to
ID1 to ID100 *CTL [0 to 0xFFFFFFFF / 1 / 0.1 / -]
100
5723 Displays paper length information (sub scan) for each custom paper.
(The last 3 digits of SP number is same as custom paper No.)
5-723-001 to
ID1 to ID100 *CTL [0 to 0xFFFFFFFF / 1 / 0.1 / -]
100
5-724-001 to
ID1 to ID100 *CTL [0 to 99 / 1 / 2 / -]
100
5-725-001 to
ID1 to ID100 *CTL [0 to 99 / 1 / 1 / -]
100
509
3. Appendices: Service Program Mode Tables
510
Group 5000
[0 or 1 / 1 / 1/step]
5-730-001 JavaTM Platform setting *CTL 0: OFF
1: ON
[Counter Effect]
5731
This SP is uesd only for Japan machines.
[0 or 1 / 0 / 1/step]
Change MK1 Cnt (Paper
5-731-001 *CTL 0: OFF
-> Combine)
1: ON
[0 or 1 / 0 / 1/step]
5-734-001 PDF/A Fixed *CTL 0: non-fixed setting
1: fixed setting
5745 [DeemedPowerConsumption]
511
3. Appendices: Service Program Mode Tables
[Browser Setting]
5747
-
[0 or 1 / 0 / 1/step ]
5-747-203 Extended Memory Limit *CTL 0: Use extended memory
1: Not use extended memory
[0 or 1 / 0 / 1/step]
Vertical Scroll Display
5-747-204 *CTL 0: Fixed
Setting
1: Not fixed
[0 to 3 / 0 / 1/step]
0: Confirmation dialog for page moving:
displayed, for security warning: displayed
1: Confirmation dialog for page moving: not
displayed, for security warning: displayed
Warning Confirmation
5-747-205 *CTL 2: Confirmation dialog for page moving: not
Setting
displayed, for security warning: not
displayed
3: Confirmation dialog for page moving:
displayed, for security warning: not
displayed
SP added
5-748-102
RTB 1h
512
Group 5000
[Import/Export]
5749
Imports and exports preference information.
[- / - / -]
Target: System, Printer, Fax, Scanner
Option: Unique, Secret
5-749-001 Export CTL
Copy config: Encryption, Encryption key(if
selected)
[Execute]
[- / - / -]
Option: Unique
5-749-101 Import CTL Copy config: Encryption, Encryption key(if
selected)
[Execute]
[- / - / -]
[Execute]
Disp Administrator
5-755-001 CTL Displays the password setting screen for the
Password Change Scrn
supervisor and administrator 1 in the startup
after the execution.
[- / - / -]
Hide Administrator [Execute]
5-755-002 CTL
Password Change Scrn Hides the input screen of the administrator
password temporarily after the execution.
513
3. Appendices: Service Program Mode Tables
[Memory Clear]
5801 Resets NVRAM data to the default settings. Before executing any of these SP codes,
print an SMC Report.
[- / - / -]
5-801-001 All Clear CTL
[Execute]
[0 to 1 / 0 / 1 ]
[Execute]
5-801-002 Engine
Initializes all registration settings for the
engine and copy process settings.
[- / - / -]
[Execute]
[- / - / -]
[Execute]
5-801-004 IMH Memory Clr CTL
Clears Image Memory Handler which
manages memory and HDD access.
[- / - / -]
[Execute]
5-801-005 MCS CTL Initializes the automatic delete time setting for
stored documents.
(MCS: Memory Control Service)
[- / - / -]
Copier application
5-801-006 CTL [Execute]
(Copier Model only)
Initializes all copier application settings.
514
Group 5000
[- / - / -]
[Execute]
Initializes the printer defaults, programs
registered, the printer SP bit switches, and the
printer CSS counter.
The following service setting:
• Bit switches
• Gamma setting (User & Service)
5-801-008 Printer Application CTL
• Toner Limit
The following user setting:
• Tray Priority
• Menu protect
• System Setting except for setting of
Energy Saver
• I/F Setup (I/O Buffer and I/O Timeout)
• PCL Menu
[- / - / -]
Scanner Application [Execute]
5-801-009 CTL
(Copier Model only) Initializes the scanner defaults for the scanner
and all the scanner SP modes.
[- / - / -]
[Execute]
Deletes the Netfile (NFA) management files
5-801-010 Web Service CTL and thumbnails, and initializes the Job login
ID. Netfiles are jobs to be printed from the
document server using a PC and the
DeskTopBinder software.
[- / - / -]
5-801-011 NCS CTL
DFU
[- / - / -]
[Execute]
5-801-014 Clear DCS Setting CTL
Initializes the DCS (Delivery Control Service)
settings.
515
3. Appendices: Service Program Mode Tables
[- / - / -]
[Execute]
5-801-015 Clear UCS Setting CTL
Initializes the UCS (User Information Control
Service) settings.
[- / - / -]
[Execute]
5-801-016 MIRS Setting CTL
Initializes the MIRS (Machine Information
Report Service) settings.
[- / - / -]
[Execute]
5-801-017 CCS CTL
Initializes the CCS (Certification and Charge-
control Service) settings.
[- / - / -]
[Execute]
5-801-018 SRM Memory Clr CTL
Initializes the SRM (System Resource
Manager) settings.
[- / - / -]
5-801-019 LCS CTL [Execute]
Initializes the LCS settings.
[- / - / -]
5-801-020 Web Uapli CTL [Execute]
Initializes the web user application settings.
[- / - / -]
5-801-021 ECS CTL [Execute]
Initializes the ECS settings.
[- / - / -]
5-801-024 BROWSER CTL
[Execute]
[- / - / -]
5-801-025 Websys CTL
[Execute]
[- / - / -]
5-801-026 PLN CTL
[Execute]
516
Group 5000
[- / - / -]
5-801-027 SAS CTL
[Execute]
[Free Run]
5802
Sets the free-run on/off for the plotter.
5-802-004 ON/OFF [0 to 1 / 0 / 1 ]
This SP is used for validation and testing of the RFIDs. After one of these SP codes is
switched ON, a communication count will run until switched OFF.
5-806-009 EXE.S [0 to 1 / 0 / 1]
When the machine issues a "Level A" SC code, this indicates a serious problem in
the fusing unit (SC542 to SC546, for example).
• As soon as the Level A SC code is issued, the machine is disabled immediately.
• The operator cannot reset the SC because the machine requires servicing
immediately.
• The machine cannot be used until the machine has been service.
Touch [EXECUTE] to release the machine for servicing.
This SP presents the screen used to enter the 11-digit number of the machine. The
allowed entries are "A" to "Z" and "0" to "9". The setting is done at the factory, and
should not be changed in the field.
517
3. Appendices: Service Program Mode Tables
[up to 20 / - / 1/step]
Sets the telephone number for a service
representative. This number is printed on the
5-812-001 Service *CTL Counter List, which can be printed with the user’s
“Counter” menu.
This can be up to 20 characters (both numbers and
alphabetic characters can be input).
[up to 20 / - / 1/step]
Sets the fax or telephone number for a service
representative. This number is printed on the
5-812-002 Facsimile *CTL
Counter List.
This can be up to 20 characters (both numbers and
alphabetic characters can be input).
[up to 20 / - / 1/step]
5-812-003 Supply *CTL Use this to input the telephone number of your
supplier for consumables. Enter the number and
press #.
[up to 20 / - / 1/step]
5-812-004 Operation *CTL Use this to input the telephone number of your sales
agency. Enter the number and press #.
[Remote Service]
5816
Use it for Network remote diagnosis.
[0 to 2 / 2 / 2/step]
0: Remote service off
5-816-001 I/F Setting CTL* 1: CSS remote service on
2: NRS remote service on
Selects the remote service setting.
518
Group 5000
[0 or 1 / 1 / 1/step]
0: Start of the service
1: End of the service
Performs the CE Call at the start or end of the
5-816-002 CE Call CTL*
service.
[0 or 1 / 0 / 1/step]
0: Disabled, 1: Enabled
Enables or disables the remote service function.
5-816-003 Function Flag CTL*
[0 or 1 / 0 / 1/step]
0: Uses the RCG certification
5-816-007 SSL Disable CTL* 1: Does no use the RCG certification
Uses or does not use the RCG certification by SSL
when calling the RCG.
[1 to 90 / 30 / 1second/step]
RCG Connect
5-816-008 CTL* Specifies the connect timeout interval when calling
Timeout
the RCG.
[0 to 100 / 60 / 1second/step]
RCG Write
5-816-009 CTL* Specifies the write timeout interval when calling the
Timeout
RCG.
[0 to 100 / 60 / 1second/step]
5-816-010 RCG Read Timeout CTL* Specifies the read timeout interval when calling the
RCG.
[0 or 1 / 0 / 1/step]
0: No. Access denied
5-816-011 Port 80 Enable CTL* 1: Yes. Access granted.
Enables/disables access via port 80 to the SOAP
method.
519
3. Appendices: Service Program Mode Tables
[0 or 1 / 1 / 1/step]
0: RFU is executed whenever update request is
received.
5-816-013 RFU Timing CTL*
1: RFU is executed only when the machine is in the
sleep mode.
Selects the RFU timing.
[0 or 1 / 0 / 1/step]
0:Normal condition 1:Error
Displays the cause of an RCG error. When
5-816-014 RCG Error Timing CTL @Remote is used, normally displays "0".
If "1" is displayed, this means that the authentication
from client to server failed when the network re-
booted. To restore normal operation, cycle the
machine off/on to return a "0" (normal condition).
[0 or 1 / 0 / 1/step]
0: Installation not completed
5-816-021 RCG-C Registed CTL 1: Installation completed
This SP displays the Embedded RC Gate installation
end flag.
[0 or 1 / 0 / 1/step]
0: Internet connection
Connect Type
5-816-023 CTL* 1: Dial-up connection
(N/M)
This SP displays and selects the Embedded RC Gate
connection method.
[0 or 1 / 0 / 1/step]
0: Not use
520
Group 5000
[- / - / -]
This SP sets the address of the proxy server used for
communication between the RCG
Device and the gateway. Use this SP to set up or
display the customer proxy server
address
The address is necessary to set up the embedded
5-816-063 Proxy Host CTL*
RCG-N.
[0 to 0xFFFF / 0 / 1/step]
This SP sets the port number of the proxy server
used for communication between the Embedded
RCG-N and the gateway. This setting is necessary
to set up the embedded
5-816-064 Proxy PortNumber CTL*
RC Gate-N.
[- / - / -]
This SP sets the HTTP proxy certification user name.
5-816-065 Proxy User Name CTL* • The length of the name is limited to 31
characters. Any character beyond the 31st
character is ignored.
• This name is customer information and is not
printed in the SMC report.
521
3. Appendices: Service Program Mode Tables
[- / - / -]
This SP sets the HTTP proxy certification password.
522
Group 5000
[0 to 255 / 0 / 1/step]
CERT:Up State CTL*
Displays the status of the certification update.
The certification request (setAuthKey) for update has been received from the
1
GW URL and certification is presently being updated.
The certification update failed, and the GW URL is being notified of the
3
failed update.
The period of the certification has expired and new request for an update is
4
being sent to the GW URL.
A rescue update for certification has been issued and a rescue certification
11
setting is in progress for the rescue GW connection.
The notification of the certification request has been received from the
14
rescue GW controller, and the certification is being stored.
The certification has been stored, and the GW URL is being notified of the
15
successful completion of this event.
The storing of the certification has failed, and the GW URL is being notified
16
of the failure of this event.
The certification update request has been received from the GW URL, the
GW URL was notified of the results of the update after it was completed, but
17
a certification error has been received, and the rescue certification is being
recorded.
The rescue certification of No. 17 has been recorded, and the GW URL is
18
being notified of the failure of the certification update.
523
3. Appendices: Service Program Mode Tables
[0 to 255 / 0 / 1/step]
CERT:Error CTL* Displays a number code that describes the reason
for the request for update of the certification.
5-816-068 2 An SSL error notification has been issued. Issued after the certification has
expired.
[- / - / -]
5-816-069 CERT:Up ID CTL*
The ID of the request for certification.
[0 to 5 / 0 / 1/step]
Displays the status of the firmware update.
0: Farm update reception standby
1: Farm update start schedule standby.
5-816-083 Firm Up Status CTL*
2: User confirmation standby.
3: Device farm update preparation is executing.
4: Device farm update process is executing.
5: Device farm update end process is executing.
524
Group 5000
[- / - / -]
CERT: Macro
5-816-087 CTL Displays the macro version of the @Remote
Ver.
certification. Max. 8digits.
[- / - / -]
5-816-088 CERT: PAC Ver. CTL Displays the macro version of the @Remote
certification. Max. 16 digits.
[- / - / -]
Displays ID2 for the @Remote certification. Spaces
5-816-089 CERT: ID2 Code CTL are displayed as underscores (_). Asterisks (*)
indicate that no @Remote certification exists.
"000000___________" indicates "Common
certification". Max. 16 digits.
[- / - / -]
Displays the common name of the @Remote
certification subject. CN = the following 17 bytes.
5-816-090 CERT: Subject CTL Spaces are displayed as underscores (_). Asterisks
(*) indicate that no @Remote certification exists.
"000000___________" indicates "Common
certification". Max. 16 digits.
[- / - / -]
5-816-091 CERT: Serial No CTL Displays serial number for the @Remote
certification. Asterisks (*) indicate that no @Remote
certification exists. Max. 7 digits.
[- / - / -]
Displays the common name of the issuer of the
5-816-092 CERT: Issuer CTL @Remote certification. CN = the following 30 bytes.
Asterisks () indicate that no @Remote certification
exists. Max. 7 digits.
[- / - / -]
5-816-093 CERT: Valid Start CTL Displays the start time of the period for which the
current @Remote certification is enabled. Max. 10
digits.
525
3. Appendices: Service Program Mode Tables
[- / - / -]
5-816-094 CERT: Valid End CTL Displays the end time of the period for which the
current @Remote certification is enabled. Max. 10
digits.
[1 to 2 / 1 / 1/step]
1:512bit
2:2048bit
Displays the strength of encryption used for NRS
5-816-102 CERT: Strength CTL* authentication. The displayed value is not the value
acquired from the authentication domain, rather it is
the value stored in NVRAM when authentication is
written. When NRS starts up, if there is a mismatch
between this SP setting and the authentication
encryption, then the SP value is updated.
[1 to 3 / 1 / 1/step]
Saves the communication type that the machine
succeeded in @Remote client communication
5-816-103 - CTL* 0: Not communicated (initial settting)
1: IPv4
2: IPv6
3: Hostname
526
Group 5000
[1 to 7 / 7 / 1/step]
Determines the destinations of NRSGateway that
the machine can use during @Remote
communication. If NRS device runs, the setting
specified here will be invalid.
Enable: Uses as the destinations
Disable: Does not use as the destinations
IPv6 IPv4
Value Hostname
Address Address
5-816-104 - CTL*
1 Disable Disable Enable
[5 to 255 / 5 / 1/sec]
Saves the time until the latest network information is
determined.
5-816-115 - CTL* If SCS does not notify a boot of the network or IPv6
address event, NRS determines the network
information and notrifies the setting change(s) to
intermediary device(s).
527
3. Appendices: Service Program Mode Tables
Line Type [- / - / -]
5-816-151 Automatic CTL
Judgement [Execute]
Line Type
5-816-152 CTL [0 to 255 / 0 / 0]
Judgement Result
[0 or 1 / 0 / -]
Selection Dial /
5-816-153 CTL 0: Tone dialing phone
Push
1: Pulse dialing phone
Outside Line
5-816-154 Outgoing CTL [char (4 digits) / NULL / -]
Number
Dial Up User
5-816-156 CTL [char (32 digits) / initial user name / -]
Name
Dial Up
5-816-157 CTL [char (32 digits) / initial password / -]
Password
Local Phone
5-816-161 CTL [numeric (24 digits) / NULL / -]
Number
Connection
Timing
5-816-162 CTL [0 to 24 / 1 / 1/step]
Adjustment
Incoming
528
Group 5000
[0 or 1 / 0 / 1/step]
5-816-164 Line Connecting CTL 0: Sharing FAX
1: No Sharing FAX
Retransmission [- / - / -]
5-816-174 CTL
Limit [Execute]
[0 or 1 / 0 / 1/step]
5-816-187 FAX TX Priority CTL 0: OFF
1: ON
[- / - / -]
5-816-200 Manual Polling CTL [Execute]
Executes the manual polling.
Displays a number that indicates the status of the @Remote service device.
0: Neither the registered device by the external nor embedded RCG device is set.
1: The embedded RCG device is being set. Only Box registration is completed. In
5-816-201 this status, this unit cannot answer a polling request from the external RCG.
2. The embedded RCG device is set. In this status, the external RCG unit cannot
answer a polling request.
3. The registered device by the external RCG is being set. In this status the
embedded RCG device cannot be set.
4 The registered module by the external RCG has not started.
[- / - / -]
5-816-202 Letter Number CTL* Allows entry of the number of the request needed
for the RCG-N device.
529
3. Appendices: Service Program Mode Tables
[- / - / -]
[Execute]
5-816-203 Confirm Execute CTL Executes the inquiry request to the @Remote GW
URL.
If SP5-816-202 was not entered, an error occurs.
[0 to 255 / 0 / 1/step]
Displays a number that indicates the result of the
inquiry executed with SP5816 203.
0: Succeeded
1: Inquiry number error
2: Registration in progress
5-816-204 Confirm Result CTL 3: Proxy error (proxy enabled)
4: Proxy error (proxy disabled)
5: Proxy error (Illegal user name or password)
6: Communication error
7: Certification update error
8: Other error
9: Inquiry executing
[- / - / -]
Displays the result of the notification sent to the
5-816-205 Confirm Place CTL device from the GW URL in answer to the inquiry
request. Displayed only when the result is registered
at the GW URL.
[- / - / -]
5-816-206 Register Execute CTL [Execute]
Executes "Embedded RCG Registration".
530
Group 5000
[0 to 255 / 0 / 1/step]
Register Result C Displays a number that indicates the registration
result.
10: Request paper number registration error (Hit device is not registered when
request area of installation information was device transfer)
11: Request paper number registration error (Hit device have been registered
already)
12: Request paper number registration error (parameter error)
20: Dial-up confirmation failure
21: Answer tone detection error
22: Carrier detection failure
23: Modem setting value injustice
24: Supply current shortage
25: Modem circuit failing out
26: Circuit is in use
5-816-208 Error Code C Displays a number that describes the error code
that was issued when either SP5816-204 or
SP5816-207 was executed.
531
3. Appendices: Service Program Mode Tables
532
Group 5000
[- / - / -]
5-816-209 Instl Clear CTL
[Execute]
[- / - / -]
5-816-250 CommLog Print CTL [Execute]
Prints the communication log.
533
3. Appendices: Service Program Mode Tables
[00000000h to FFFFFFFFh /
00000000h / 1/step]
5-821-002 RCG IPv4 Address CTL* Sets the IP address of the RCG
(Remote Communication Gate)
destination for call processing at the
remote service center.
[0 to 15 / “/RCG/services/” /-]
Sets the IPv4 address of the RCG
5-821-004 RCG IPv4 URL Path CTL* destination URL path for call
processing at the remote service
center.
[- / 0 / -]
5-821-005 RCG IPv6 Address CTL* Sets the IPv6 address of the RCG
destination for call processing at the
remote service center.
[0 to 15 / “/RCG/services/” /-]
Sets the IPv6 address of the RCG
5-821-006 RCG IPv6 URL Path CTL* destination URL path for call
processing at the remote service
center.
534
Group 5000
[- / - / -]
5-824-001 NV-RAM Data Upload CTL
[Execute]
[- / - / -]
5-825-001 NV-RAM Data Download CTL
[Execute]
[0 or 1 / 1 / 1/step]
1284 Compatibility
*CTL 0: Disabled
5-828-050 (Centro)
1: Enabled
[0 or 1 / 1 / 1/step]
ECP (Centro) *CTL 0: Disabled
5-828-052
1: Enabled
[0 or 1 / 0 / 1/step]
Job Spooling *CTL 0: Disabled
5-828-065
1: Enabled
[0 or 1 / 1 / 1/step]
Job Spooling Clear:
*CTL 0: ON (Data is cleared)
5-828-066 Start Time
1: OFF (Automatically printed)
535
3. Appendices: Service Program Mode Tables
[0 or 1 / 0 / 1/step]
0: Validates
1: Invalidates
bit0: LPR
bit1: FTP
Job Spooling
*CTL bit2: IPP
5-828-069 (Protocol)
bit3: SMB
bit4: BMLinkS
bit5: DIPRINT
bit6: sftp
bit7: (Reserved)
[0 or 1 / 1 / 1/step]
TELNET (0: OFF 1:
* CTL 0: Disable
5-828-090 ON)
1: Enable
536
Group 5000
[0 or 1 / 1 / 1/step]
Web (0: OFF 1: ON) * CTL 0: Disable
5-828-091
1: Enable
This is the IPv6 local address link referenced on the Ethernet or wireless LAN
(802.11b) in the format:
"Link Local Address" + "Prefix Length"
The IPv6 address consists of a total 128 bits configured in 8 blocks of 16 bits each.
537
3. Appendices: Service Program Mode Tables
[00000000000000000000000000000000h
IPv6 Gateway to FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFh /
*CTL
Address 00000000000000000000000000000000h
5-828-158 / -]
This SP is the IPv6 gateway address referenced on the Ethernet or wireless LAN
(802.11b). The IPv6 address consists of a total 128 bits configured in 8 blocks of 16
bits each.
[0 or 1 / 1 / 1/step]
IPv6 Stateless Auto
*CTL 0: Disable
5-828-161 Setting
1: Enable
IPsec Aggressive
*CTL
5-828-219 Mode Setting
-
[0 or 1 / 1 / 1/step]
Web shopping link
*CTL 0: Not display
visible
5-828-237 1:Display
Displays or does not display the link to Net RICOH on the top page and link page of
the web system.
538
Group 5000
Sets/displays whether to display the link of URL1 for websys top page.
[ - / - / - / -]
5-831-001 Copier up application CTL
[Execute]
[HDD]
5832
Initializes the hard disk. Use this SP mode only if there is a hard disk error.
[- / - / -]
5-832-001 HDD Formatting (ALL) CTL
[Execute]
HDD Formatting
[- / - / -]
5-832-003 (Thumbnail/OCR) CTL
[Execute]
(Copier Model only)
539
3. Appendices: Service Program Mode Tables
Mail RX Data [- / - / -]
5-832-007 CTL
(Copier Model only) [Execute]
Mail TX Data [- / - / -]
5-832-008 CTL
(Copier Model only) [Execute]
HDD Formatting
[- / - / -]
5-832-012 (Thumbnail) CTL
[Execute]
(Copier Model only)
540
Group 5000
[1 to 11 or 13 / 11 or 13 / 1 /step]
Channel Max *CTL Europe/Asia: 1 to 13
NA/ Asia: 1 to 11
Sets the maximum number of channels available for data transmission via the
5-840-006 wireless LAN. The number of channels available varies according to location. The
default settings are set for the maximum end of the range for each area. Adjust the
upper 4 bits to set the maximum number of channels. DFU
[1 to 11 or 13 / 1 / 1/step]
Channel Min *CTL Europe: 1 to 13
NA/ Asia: 1 to 11
Sets the minimum number of channels available for data transmission via the wireless
5-840-007 LAN. The number of channels available varies according to location. The default
settings are set for the minimum end of the range for each area. Adjust the lower 4
bits to set the minimum number of channels. DFU
[00 to 11 / 00 / 1binary/step]
00: Key #1
WEP key Select *CTL 01: Key #2 (Reserved)
5-840-011
10: Key #3 (Reserved)
11: Key #4 (Reserved)
[1 to 3 / 3 / 1/step]
1: Info
WPA Debug Lvl *CTL
2: wArning
5-840-045
3: error
541
3. Appendices: Service Program Mode Tables
11w
*CTL [0 to 2 / 0 / 1 / -]
(Printer Model only)
542
Group 5000
5-841-031 Ring Name (50/black) *CTL Specifies supply names. These appear
5-841-032 Ring Name (50/white) *CTL on the screen when the user presses
the Inquiry button in the user tools
5-841-033 Ring Name (100/black) *CTL screen.
543
3. Appendices: Service Program Mode Tables
Optional settings for debug output mode for each NFA process.
5844 [USB]
[- / 0x04 / -]
Transfer Rate *CTL 0x01: Full speed
5-844-001
0x04: Auto Change
Vendor ID *CTL [- / - / -]
5-844-002
Displays the vendor ID. DFU
Product ID *CTL [- / - / -]
5-844-003
Displays the product ID. DFU
Sets the driver installation setting level by using the common model name / serial
No. of PnP information (USB).
5-844-005 0: None
544
Group 5000
Sets PnP Serial Number when Fixed USB Port (SP5-844-005) is set “Level 2”.
5-844-007 • Default: Used the serial number generated by model name.
* Not using this SP’s serial number.
• Not default: Used this SP’s serial number.
0: OFF
5-844-008
1: ON
Sets Mac Supply Level ON/OFF.
Sets whether display or not display the banner message on the operation panel
when unsupported device is connected to USB host (A).
5-844-100 0: Disable (Not display)
1: Enable (Display)
Unsupported device: cannot use the function of devices, such as USB mouse or
digital camera (without PictBridge Option).
[000.000.000.000 to
IP Address (Primary) *CTL 255.255.255.255 /
5-845-002 000.000.000.000 / -/step]
Use this SP to set the Scan Router Server address. The IP address under the transfer
tab can be referenced by the initial system setting.
Retry Interval
*CTL [60 to 90 / 300 / 1 / sec]
(Printer Model only)
5-845-003
Sets the retry interval when image file could not send to the server properly. Enables
if SP5-845-004 is set “1” or more.
545
3. Appendices: Service Program Mode Tables
Number of Retries
*CTL [0 to 99 / 3 / 1 / count]
5-845-004 (Printer Model only)
Sets the number of retries. Retries after the time set by SP5-845-003.
[0 to 4 / 0 / 1 /step]
0: Unknown
Delivery Server Model 1: SG1 Provided
*CTL
5-845-009 (Copier Model only) 2: SG1 Package
3: SG2 Provided
4: SG2 Package
Allows changing the model of the delivery server registered by the I/O device.
546
Group 5000
Changes the capability of the registered that the I/O device registered.
5-845-011 Changes the capability of the registered that the I/O device registered.
Bit7 = 1 Address book usage limitation (Limitation for each authorized user)
Bit6 = 1 RDH authorization link
Bit5 to 0: Not used
547
3. Appendices: Service Program Mode Tables
Server Scheme
(Secondary) *CTL [ Up to 6 char / - / -/step]
5-845-016 (Copier Model only)
[0 or 1 / 1 / -/step]
Rapid Sending Control *CTL 0: Control disabled
5-845-022
1: Control enabled
Enables or disables the prevention function for the continuous data sending error.
Machine ID Clear(for
[- / - / -]
Delivery Server) *CTL
[Execute]
(Copier Model only)
5-846-002
Clears the unique ID of the device used as the name in the file transfer directory.
Execute this SP if the connection of the device to the delivery server is unstable. After
clearing the ID, the ID will be established again automatically by cycling the
machine off and on.
548
Group 5000
Maximum Entries
*CTL [2000 to 20000 / 2000 / 1/step]
(Copier Model only)
5-846-003 Changes the maximum number of entries that UCS can handle.
If a value smaller than the present value is set, the UCS managed data is cleared,
and the data (excluding user code information) is displayed.
Sets the maximum number account entries of the delivery server user information
managed by UCS.
Sets the maximum entries for the address book of the WSD (WS-scanner).
549
3. Appendices: Service Program Mode Tables
[- / - / -]
Fill Addr Acl Info *CTL
[Execute]
[0 to 30 / 0 /1/step]
0: Unconfirmed
1: SD Slot 1
2: SD Slot 2
Addr Book Media *CTL 3: SD Slot 3
5-846-043
4: USB Flash ROM
10: SD Slot 10
20: HDD
30: Nothing
Clears the local address book information, including the user code.
550
Group 5000
Clears the distribution address book information, except the user code.
[- / - / -]
Initialize LDAP Addr Book CTL
5-846-049 [Execute]
Clears the LDAP address book information, except the user code.
[- / - / -]
Initialize All Addr Book CTL
5-846-050 [Execute]
Clears all directory information managed by UCS, including all user codes.
[- / - / -]
Backup All Addr Book CTL
5-846-051 [Execute]
[- / - / -]
Restore All Addr Book CTL
5-846-052 [Execute]
[- / - / -]
Clear Backup Info CTL
[Execute]
Deletes the address book data from the SD card in the service slot.
Deletes only the files that were uploaded from this machine.
5-846-053
This feature does not work if the card is write-protected.
• After you do this SP, go out of the SP mode, and then turn the power off. Do not
remove the SD card until the Power LED stops flashing.
551
3. Appendices: Service Program Mode Tables
This SP uses bit switches to set up the fuzzy search options for the UCS local address
book.
Bit: Meaning
5-846-060 0: Checks both upper/lower case characters
1: Japan Only
2: Japan Only
3: Japan Only
4 to 7: Not Used
Use this SP to set the conditions for password entry to access the local address book.
Specifically, this SP limits the password entry to upper case and sets the length of the
password.
5-846-062
5-846-063 Use this SP to set the conditions for password entry to access the local address book.
Specifically, this SP limits the password entry to lower case and defines the length of
the password.
5-846-064 Use this SP to set the conditions for password entry to access the local address book.
Specifically, this SP limits the password entry to numbers and defines the length of
the password.
5-846-065 Use this SP to set the conditions for password entry to access the local address book.
Specifically, this SP limits the password entry to symbols and defines the length of the
password.
552
Group 5000
5848 2 sets the 4-bit switch assignment for the access control setting. Setting of
5848 0001 has no effect on access and delivery from Scan Router.
5848 100 sets the maximum size allowed for downloaded images. The default is
equal to 1 gigabyte.
[- / - / -]
Access Ctrl: Repository 0000: No access control
5-848-002 (only Lower 4 bits) *CTL 0001: Denies access to DeskTop
(Copier Model only) Binder.
0010: No writing control
[- / - / -]
Access Control: Doc. Svr. 0000: No access control
*CTL
5-848-003 Print (Lower 4 bits) 0001: Denies access to DeskTop
Binder.
[- / - / -]
Access Control: udirectory 0000: No access control
*CTL
5-848-004 (Lower 4 bits) 0001: Denies access to DeskTop
Binder.
553
3. Appendices: Service Program Mode Tables
[- / - / -]
Access Ctrl: Comm. Log Fax 0000: No access control
*CTL
5-848-007 (Lower 4 bits) 0001: Denies access to DeskTop
Binder.
[- / - / -]
Access Ctrl: Job Ctrl (Lower 0000: No access control
*CTL
5-848-009 4 bits) 0001: Denies access to DeskTop
Binder.
[- / - / -]
Access Ctrl:
0000: No access control
Devicemanagement (Lower *CTL
5-848-011 4bits) 0001: Denies access to DeskTop
Binder.
[- / - / -]
Access Ctrl: Delivery (Lower
4 bits) 0000: No access control
*CTL
5-848-021 (Copier Model only) 0001: Denies access to DeskTop
Binder.
[- / - / -]
Access Ctrl: uadministration 0000: No access control
*CTL
5-848-022 (Lower 4bits) 0001: Denies access to DeskTop
Binder.
[- / - / -]
Access Ctrl: Log Service 0000: No access control
5-848-024 *CTL
(Lower 4bits) 0001: Denies access to DeskTop
Binder.
554
Group 5000
Repository: Download
5-848-099 Image Setting *CTL DFU
(Copier Model only)
Repository: Download
5-848-100 Image Max. Size *CTL [1 to 2048 / 2048 / 1 MB /step]
(Copier Model only)
[LogTrans]
5848
Sets the log transfer timing.
[- / - / -/ -]
0: Transfer OFF
5-848-217 Setting: Timing *CTL
1: Sequential transfer
2: Ordinary Transfer
[0 or 1 / 1 / 1 /step]
5-849-002 Switch to Print *CTL 0: OFF (No Print)
1: ON (Print)
5851 [Bluetooth]
Push [Execute] to download the fixed stamp data from the machine ROM onto the
5853 hard disk. Then these stamps can be used by the system. If this is not done, the user
will not have access to the fixed stamps ("Confidential", "Secret", etc.).
You must always execute this SP after replacing the HDD or after formatting the
HDD. Always switch the machine off and on after executing this SP.
555
3. Appendices: Service Program Mode Tables
5-853-001 - CTL [- / - / -]
[0 or 1 / 0 / 1/step]
5-856-002 Local Port *CTL 0: Disable
1: Enable
Enables log trace function or debug log saving function. The debug log cannot be
captured until this feature is switched on.
• 0: Enables log trace function
• 1: Enables debug log saving function
5-857-001
• 2: OFF
[ 1 to 3 / 2 / 1/step]
1:IC Card
Target (2:HDD 3:SD) *CTL
5-857-002 2: HDD
3: SD Card
556
Group 5000
[- / - / -]
Acquire All Debug Logs *CTL
5-857-103 [Execute]
Outputs the controller debug log to the media inserted front I/F.
[- / - / -]
Make LogTrace Dir *CTL
5-857-120 [Execute]
557
3. Appendices: Service Program Mode Tables
[- / - / -]
Get SMC Time Disp *CTL
5-857-155 [Execute]
5860 [SMTP/POP3/IMAP4]
[0 to 1 / 0 / 1 / -]
SMTP Authentication
5-860-003 *CTL 0: OFF
(Printer Model only)
1: ON
[0 to 2 / 0 / 1 / -]
SMTP Auth. Encryption 0: Auto
5-860-006 *CTL
(Printer Model only) 1: Clear text
2: Ciphertext
[0 to 1 / 0 / 1 / -]
POP before SMTP
5-860-007 *CTL 0: OFF
(Printer Model only)
1: ON
[1 to 3 / 1 / 1 / -]
Mail Receive Protocol 1: POP3
5-860-009 *CTL
(Printer Model only) 2: IMAP4
3: SMTP
558
Group 5000
[0 to 2 / 0 / 1 / -]
POP3/IMAP4 Auth.
0: Auto
5-860-013 Encryption *CTL
1: Clear text
(Printer Model only)
2: Ciphertext
[0 to 2 / 0 / 1 / -]
Mail Keep Setting 0: Not keep
5-860-019 *CTL
(Printer Model only) 1: Keep all
2: Keep error mail
[0 or 1 / 1 / 1/step]
MDN Response RFC2298
*CTL 0: No
5-860-021 Compliance
1: Yes
[0 to 1 / 0 / 1/step]
SMTP Auth. From Field
*CTL 0: No. “From” item not switched.
Replacement
5-860-022 1: Yes. “From item switched.
Determines whether the FROM item of the mail header is switched to the validated
account after the SMTP server is validated.
559
3. Appendices: Service Program Mode Tables
[0 to 2 / 0 / 1 /step]
0: Microsoft Outlook Express standard
S/MIME: MIME Header *CTL
5-860-026 1: Internet Draft standard
2: RFC standard
[0 or 1 / 0 / 1/step]
5-866-001 Report Validity CTL 0: Enabled
1: Disabled
[0 or 1 / 0 / 1/step]
5-866-005 Add Date Field CTL 0: Enabled
1: Disabled
560
Group 5000
[- / - / -]
Writing CTL
5-870-001 [Execute]
[- / - / -]
Initialize CTL
5-870-003 [Execute]
[- / - / -]
Writing: 2048bit CTL
5-870-004 [Execute]
Writes the authentication data 2048bit (used for NRS) in the memory.
[- / - / -]
Move Exec CTL
[Execute]
5-873-001
This SP copies the application programs from the original SD card in SD card slot 2
to an SD card in SD card slot 1.
[- / - / -]
Undo Exec CTL
[Execute]
5-873-002
This SP copies back the application programs from an SD card in SD Card Slot 2 to
the original SD card in SD card slot 1. Use this menu when you have mistakenly
copied some programs by using "Move Exec" (SP5873-1).
[0 or 1 / 0 / 1/step]
5-875-002 Reboot Type *CTL 0: Manual reboot
1: Automatic reboot
561
3. Appendices: Service Program Mode Tables
[- / - / -]
Data Overwrite Security CTL
[Execute]
5-878-001
Enables the Data Overwrite Security unit. Press "Execute" on the operation panel.
Then turn the machine off and on.
[- / - / -]
Data Overwrite Security CTL
5-878-002 [Execute]
OCR Dictionary [- / - / -]
CTL
5-878-004 (Copier Model only) [Execute]
- CTL [- / - / -]
5-881-001
Delets the fixed pharase
[0 or 1 / 0 / 1/step]
0: OFF
1: ON
Bit Meaning
0: Forbid all document server access
(1)
5-885-020 DocSvr Acc Ctrl *CTL 1: Forbid user mode access (1)
2: Forbid print function (1)
3: Forbid fax TX (1)
4: Forbid scan sending (1)
5: Forbid downloading (1)
6: Forbid delete (1)
7: Reserved
562
Group 5000
[0 to 2 / 0 / 1/step]
DocSvr Format *CTL
5-885-050 0: Thumbnail, 1: Icon, 2: Details
[0 to 2 / 0 / 1/step]
0: Setting for each e-mail
Set Signature *CTL
1: Signature for all
5-885-100
2: No signature
Selects whether the signature is added to the scanned documents with the WIM
when they are transmitted by an e-mail.
[0 to 1 / 0 / 1]
Set Encrypsion *CTL 0: Not encrypted
5-885-101 1: Encryption
Determines whether the scanned documents with the WIM are encrypted when they
are transmitted by an e-mail.
563
3. Appendices: Service Program Mode Tables
[SD GetCounter]
This SP sends a text file to an SD card inserted in SD card Slot 2 (lower slot). The
operation stores.
The file is stored in a folder created in the root directory of the SD card called
SD_COUNTER.
The file is saved as a text file (*.txt) prefixed with the number of the machine.
5887
1. Insert the SD card in SD card Slot 2 (lower slot).
2. Select SP5887 then touch [Execute].
Touch [Execute] in the message when you are prompted.
[- / - / -]
5-887-001 SD GetCounter CTL
[Execute]
5-893-001 to [- / - / -]
SDK-1 - SDK-12 CTL
012 [Display text]
[Application invalidation]
5895
-
564
Group 5000
[HDD Pages]
[* / 0 / 1 / -]
5-898-001 LS/TEMP Pages Mgmt CTL *Copier model: 0 to 2
*Printer model: 0 to 1
5-900-001 Pattern [0 to 4 / 0 / 1 ]
5-900-002 Trigger [0 to 3 / 0 / 1 ]
565
3. Appendices: Service Program Mode Tables
Displays the file name of engine log (main) saved on the SD card.
Displays the file name of debug monitor log (main) saved on the SD card.
Displays the data size of debug monitor log saved on the SD card.
* Updated in real-time.
Displays the file name of engine log (sub) saved on the SD card.
Displays the file name of debug monitor log (sub) saved on the SD card.
Displays the data size of debug monitor log saved on the SD card.
* Updated in real-time.
Sets whether save or not save the engine log to the SD card.
Sets whether save or not save the debug monitor log to the SD card.
566
Group 5000
Selects the brand name and the production name for Windows Plug & Play. This
5-907-001 information is stored in the NVRAM. If the NVRAM is defective, these names should
be registered again.
After selecting, press the "Original Type" key and "#" key at the same time. When
the setting is completed, the beeper sounds five times.
Tray 1 (tandem tray) and the LCT do not have automatic paper size detection. Use
these SP codes to set the paper size for Tray 1 and the optional LCT when it is
installed.
[0 to 1 / * / 1]
1st Tray (Tandem) *NA (North America):1
*EU (Europe):0
5-959-001 The following paper sizes can be set. If the A3 DLT kit is not installed, you can only
use settings 0 and 1
0: A4
1: 8.5x11
The 1st Tray accepts the paper sizes below after the A3 Kit has been installed.
0: A4 5: 11x17
3: B4 SEF 8: Custom
4:A4 SEF
567
3. Appendices: Service Program Mode Tables
Sets the custom paper size for the A3/DLT option installed in Tray 1.
Sets the anti-condensation heaters to remain on at all times. Normally, the heaters
switch on only after the machine has been switched off.
5967 Enables and disables the document server. This is a security measure that prevents
image data from being left in the temporary area of the HDD. After changing this
setting, you must switch the main switch off and on to enable the new setting.
[0 or 1 / 0 / 1/step]
5-967-001 (0: ON 1: OFF) *CTL 0: ON
1: OFF
5985 The NIC and USB support features are built into the GW controller. Use this SP to
enable and disable these features. In order to use the NIC and USB functions built
into the controller board, these SP codes must be set to "1".
568
Group 5000
[0 to 2 / 0 / 1/step]
0: Disable
On Board NIC CTL
1: Enable
2: Function limitation
5-987-001 0: OFF / 1: ON [0 to 1 / 0 / 1 ]
569
3. Appendices: Service Program Mode Tables
Scanner SP
5-990-022 CTL [- / - / -]
(Copier Model only)
Scanner SP
5-992-022 CTL
(Copier Model only)
570
Group 5000
571
3. Appendices: Service Program Mode Tables
Group 6000
Peripherals
Applicable only for Single Pass Document Feeder. Adjusts the sheet-through
registration for Side 2.
• Adjusting value to (-) hastens the timing.
• Adjusting value to (+) slows the timing.
Applicable only for Single Pass Document Feeder. Adjusts the pull-out roller buckle
amount.
• Adjusting value to (-) decreases the buckling amount.
• Adjusting value to (+) increases the buckling amount.
572
Group 6000
Applicable only for Single Pass Document Feeder. Adjusts the buckle amount of scan
entrance roller.
Applicable only for Single Pass Document Feeder. Adjusts the trailing edge
registration for Side 1.
• Increasing value increases the trailing edge of an image.
• Decreasing value decreases the trailing edge of an image.
Applicable only for Single Pass Document Feeder. Adjusts the trailing edge
registration for Side 2.
• Increasing value:increases the trailing edge of an image.
• Decreasing value decreases the trailing edge of an image.
ADF Original Size Detection Priority. Allows selection of alternate settings for
automatic original size detection.
6-016-001 [0 to 255 / 0 / 1]
573
3. Appendices: Service Program Mode Tables
If the original is small (B6, A5, HLT), the delay sensor detects the leading edge of
the sheet and delays the original at the entrance roller for the prescribed number of
pulses to buckle the leading edge and correct skew.
[0 to 1/1]
0: Delay skew correction only for small originals
1: Delay skew correction for all originals, regardless of size. (May reduce the
scanning speed of the ADF)
[0 to 1 / 0 / 1]
6-020-001
0:Buckle Correction OFF 1:Buckle Correction ON
6-200-001 13"x19.2"
6-200-002 13"x19"
6-200-004 12.6"x18.5"
6-200-005 13"x18"
6-200-006 SR A3
6-200-007 12"x18"
6-200-009 B4 SEF
6-200-010 SR A4
574
Group 6000
6-200-013 A4 SEF
6-200-014 B5 SEF
6-200-017 LT SEF
6-200-018 Other
6-201-001 13"x19.2"
6-201-002 13"x19"
6-201-004 12.6"x18.5"
6-201-005 13"x18"
6-201-006 SR A3
6-201-007 12"x18"
6-201-009 B4 SEF
6-201-010 SR A4
575
3. Appendices: Service Program Mode Tables
6-201-013 A4 SEF
6-201-014 B5 SEF
6-201-017 LT SEF
6-201-018 Other
Adjusts the booklet jogger fence position for a specified paper size.
Adjusting value to (+) widens jogger width than the standard value.
Adjusting value to (-) narrows jogger width than the standard value.
576
Group 6000
This SP sets the number of times the folding rollers are driven forward and reverse to
sharpen the crease of a folded booklet before it exits the folding unit. When set at
the default (0):
• The folding blade pushes the center of the stack into the nip of the folding roller.
• The folding rollers rotated ccw to crease the booklet, reverse cw, then rotate
ccw again crease the booklet fold twice before feeding to the folding unit exit
rollers.
6-203-001 [-3 to 9 / 0 / 1 ]
Adjusts the holding degree of booklet stapler jog pawl for a specified paper size.
Adjusting value to (-) decreases holding degree of paper.
Adjusting value to (+) increases holding degree of paper.
6-205-001 13"x19.2"
6-205-002 13"x19"
6-205-004 12.6"x18.5"
6-205-005 13"x18"
577
3. Appendices: Service Program Mode Tables
6-205-006 SR A3
6-205-007 12"x18"
6-205-008 A3 SEF
[-3 to 3 / 0 / 0.1 mm]
6-205-009 B4 SEF
6-205-010 SR A4
6-205-013 A4 SEF
6-205-014 B5 SEF
6-205-017 LT SEF
6-205-018 Other
Adjusts the line speed on booklet tray to adjust the jog accuracy of output paper.
Adjusting value to (-) decelerates the line speed.
Adjusting value to (+) accelerates the line speed.
Adjusts the timing to activate the motor on booklet stack tray belt (or Booklet Output
Tray Belt) in order to adjust the leading edge position of an output paper, which
varies depending on paper buckle.
Adjusting value to (-) decelerates the transporting speed.
Adjusting value to (+) accelerates the transporting speed.
578
Group 6000
Adjusts the timing to deactivate the motor on booklet stack tray belt (or Booklet
Output Tray Belt) in order to adjust the trailing edge position of an output paper.
Adjusting value to (-) shifts the trailing edge of output paper coming from booklet
finisher towards the trailing edge of paper.
Adjusting value to (+) shifts the trailing edge of output paper coming from booklet
finisher towards the leading edge of paper.
6-209-001 A3 SEF
6-209-002 B4 SEF
6-209-004 A4 LEF
6-209-005 B5 SEF
6-209-006 B5 LEF
6-209-009 LT SEF
6-209-010 LT LEF
6-209-014 Other
579
3. Appendices: Service Program Mode Tables
6-210-001 A3 SEF
6-210-002 B4 SEF
6-210-004 A4 LEF
6-210-005 B5 SEF
6-210-006 B5 LEF
6-210-009 LT SEF
6-210-010 LT LEF
6-210-014 Other
580
Group 6000
6-211-001 A3 SEF
6-211-002 B4 SEF
6-211-004 A4 LEF
6-211-005 B5 SEF
6-211-006 B5 LEF
6-211-009 LT SEF
6-211-010 LT LEF
6-211-014 Other
581
3. Appendices: Service Program Mode Tables
6-213-001 A3 SEF
6-213-002 B4 SEF
6-213-004 A4 LEF
6-213-005 B5 SEF
6-213-006 B5 LEF
6-213-009 LT SEF
6-213-010 LT LEF
582
Group 6000
6-213-014 Other
6-214-001 A3 SEF
6-214-002 B4 SEF
6-214-004 A4 LEF
6-214-005 B5 SEF
6-214-006 B5 LEF
6-214-009 LT SEF
6-214-010 LT LEF
6-214-014 Other
583
3. Appendices: Service Program Mode Tables
Touch [1:+1 Time] to have the jogger fences press against the sides of the stack on
the staple tray one more time to align the stack for corner stapling.
6-215-001
[-1.0 to 1 / 0 / 0.1 mm]
[0:Default] [1:+1 Time]
Adjusts the shifting amount when front/rear jogger fences align a sheet in staple of a
specified paper size.
Adjusting value to (+) increases the jogger width so that the jogger width becomes
wider than a standard.
Adjusting value to (-) decreases the jogger width so that the jogger width becomes
narrower than a standard.
6-216-001 A3 SEF
6-216-002 B4 SEF
6-216-004 A4 LEF
6-216-005 B5 SEF
6-216-006 B5 LEF
6-216-009 LT SEF
6-216-010 LT LEF
6-216-014 Other
584
Group 6000
[0 to 1 / 0 / 1]
6-217-001 0: Default
1: +1 Time
Adjust the travel distance of the paper edge stopper for edge stapling
Adjusting value to (+) increases the paper holding degree.
Adjusting value to (-) decreases the paper holding degree.
6-218-001 A3 SEF
6-218-002 B4 SEF
6-218-004 A4 LEF
6-218-005 B5 SEF
6-218-006 B5 LEF
6-218-009 LT SEF
6-218-010 LT LEF
6-218-014 Other
Adjusts the exit guide plate close timing. Adjusting value to (+) hastens the timing;
adjusting value to (-) slows the timing.
6-219-001 - [0 to 1 / 0 / 1]
585
3. Appendices: Service Program Mode Tables
Adjusts the start timing of hit roller rotation in a specified paper size, Adjusting value
to (+) starts the timing earlier; adjusting value to (-) starts late.
6-220-001 A3 SEF
6-220-002 B4 SEF
6-220-004 A4 LEF
6-220-005 B5 SEF
6-220-006 B5 LEF
6-220-009 LT SEF
6-220-010 LT LEF
6-220-014 Other
Adjusts the shifting amount of trailing edge stopper in stapling a specified thick of
paper. Adjusting value to (+) increases the shift amount; adjusting value to (-)
decreases the shift amount.
6-222-001 Thick 2
6-222-002 Thick 3
[-3.0 to 3 / 0 / 1 mm]
6-222-003 Thick 4
6-222-004 Thick 5
586
Group 6000
6-223-002 3-Hole NA
6-224-002 3-Hole NA
6-225-001 A3 SEF [0 to 4 / 4 / 1 ]
6-225-002 B4 SEF [0 to 4 / 4 / 1 ]
6-225-003 A4 SEF [0 to 4 / 4 / 1 ]
6-225-004 A4 LEF [0 to 6 / 6 / 1 ]
6-225-005 B5 SEF [0 to 4 / 4 / 1 ]
6-225-006 B5 LEF [0 to 6 / 6 / 1 ]
587
3. Appendices: Service Program Mode Tables
6-225-008 LG SEF [0 to 4 / 4 / 1 ]
6-225-009 LT SEF [0 to 4 / 4 / 1 ]
6-225-010 LT LEF [0 to 6 / 6 / 1 ]
6-225-014 Other [0 to 9 / 0 / 1 ]
[0 to 1 / 1 / 1 ]
6-226-001 0: Corr:OFF
- 1: Corr:ON (Default)
6-227-001 A4 LEF
6-227-002 A5 SEF
6-227-003 A5 LEF
6-227-004 B5 LEF
[-3 to 3 / 0 / 0.5 mm]
6-227-005 LT LEF
6-227-008 Other
588
Group 6000
[0 to 2 / 2 / 1 ]
0: Corr: OFF
6-229-001
1: Corr: ON
2: Rev Corr: ON
Adjusts the shifting direction of output jogger position (Main scan direction).
Adjusting value to (-) shifts the jogger width towards narrower than a standard;
adjusting value to (+) shifts the jogger width towards larger than a standard.
6-232-001 A3 SEF
6-232-002 B4 SEF
6-232-004 A4 LEF
6-232-005 A5 SEF
589
3. Appendices: Service Program Mode Tables
6-232-006 A5 LEF
6-232-007 B5 SEF
6-232-010 LG SEF
6-232-011 LT SEF
6-232-012 LT LEF
6-232-015 Other
[0 to 1 / 0 / 1 ]
6-233-001 0: Enable (Default)
1: Disable
[0 to 1 / 1 / 1 ]
6-235-001 0: Enable
1: Disable (Default)
590
Group 6000
[0 to 2 / 0 / 1 ]
0: Default
6-236-001
1: More
2: Less
Decreases the number of loading sheets which a tray-full is detected.By applying this
setting, paper load status is to be enhanced.
[0 to 2 / 0 / 1 ]
0: Default
6-237-001
1: 1500 Sheets
2: 1000 Sheets
Decreases the number of loading sheets which a tray-full is detected.By applying this
setting, paper load status is to be enhanced.
[0 to 2 / 0 / 1 ]
0: Default
6-238-001
1: 1000 Sheets
2: 500 Sheets
Decreases the number of loading sheets for detecting a tray-full. By applying this
setting, paper load status is to be enhanced.
[0 to 1 / 1 / 1 ]
6-239-001 0: Default
1: 500 Sheets
591
3. Appendices: Service Program Mode Tables
[0 to 1 / 0 / 1 ]
6-243-001 0: Speed Priority
1: Accuracy Priority
[0 to 2 / 0 / 1 ]
0: Auto
6-244-001
1: Force ON
2: Force OFF
[0 to 2 / 0 / 1 ]
0: Auto
6-245-001
1: Force ON
2: Force OFF
592
Group 6000
[0 to 1 / 0 / 1 ]
6-246-001 0: Auto
1: Fan Vol Up
Sets whether to activate/deactivate the shifting between staple job for staple paper
exit. In the default setting, the shifting is deactivated.
6-248-001 [0 to 1 / 0 / 1 ]
Adjusts the horizontal alignment position against a paper stack when folding
multiple sheets with folding unit.
Adjusting value to (+) widens jogger width than the standard jogger width (at 1.5
mm inside from each the edge of paper); adjusting value to (-) narrows the jogger
width.
6-234-001 A3 SEF
6-234-002 B4 SEF
6-234-005 LG SEF
593
3. Appendices: Service Program Mode Tables
6-234-006 LT SEF
6-234-007 12x18
6-234-009 B5 SEF
6-234-019 Other
Adjusts the registration buckle degree when folding a single sheet with folding unit.
This SP is valid only when SP6-326-001 is set to “Buckle Control ON.
Adjusting value to (+) increases the buckle degree than the standard.(5 mm);
adjusting value to (-) decreases than the standard.
6-235-001 A3 SEF
6-235-002 B4 SEF
6-235-005 LG SEF
6-235-006 LT SEF
6-235-007 12x18
6-235-009 B5 SEF
6-235-019 Other
594
Group 6000
6-500-001 A4 LEF
[-2 to 2 / 0 / 0.05 mm]
6-500-002 LT LEF
6-502-001 A4 LEF
[-2 to 2 / 0 / 0.2 mm]
6-502-002 LT LEF
6-503-001 A4 LEF
[-2 to 2 / 0 / 0.2 mm]
6-503-002 LT LEF
6-504-001 A4 LEF
[-2 to 2 / 0 / 0.05 mm]
6-504-002 LT LEF
6-506-001 A4 LEF
[-2 to 2 / 0 / 0.1mm]
6-506-002 LT LEF
595
3. Appendices: Service Program Mode Tables
6-507-001 A4 LEF
[-2 to 2 / 0 / 0.1mm]
6-507-002 LT LEF
Adjusts the reference value to detect remaining amount of glue in the glue vat.
Adjusts the horizontal registration position for cover (large/small), and the cover
center position
6-523-003 Center
Adjusts the pressing amount for rear jog fence (movable part) against signature with
smaller than 298 mm in width.
596
Group 6000
6-525-002 Jogger R
Motor:Small [-3 to 3 / 0 / 0.1 mm]
Adjusts the pressing amount for rear jog fence (base part) against signature with
smaller than 298 mm in width
6-525-003 Jogger F
Motor:Large [-3 to 3 / 0 / 0.1 mm]
Adjusts the pressing amount for rear jog fence (movable part) against signature with
larger than 298 mm in width
6-525-004 Jogger R
Motor:Large [-3 to 3 / 0 / 0.1 mm]
Adjusts the pressing amount for rear jog fence (base part) against signature with
larger than 298 mm in width
Adjusts the book block’s spine position to apply glue both in outward (pressing
phase) and return path (application phase).
Adjusts the edges position of glue vat and paper stack by moving amount of glue
vat.
Adjusts the length between the cutting position and signature’s edge.
597
3. Appendices: Service Program Mode Tables
Square the top, bottom, and outside edges when trimming a deck of paper.
Apply this adjustment if the three edges of the deck of paper cut by the perfect
binder are not square.
Enter the distance from the square part at each edge.
598
Group 6000
Adjusts the lowering start position for switch back roller on Stacking Tray
Determines the used count (cutting count) par a received position of blade cradle.
6-536-001 [0 to 1 / 0 / 1 ]
599
3. Appendices: Service Program Mode Tables
600
Group 6000
6-540-001 Blade
6-602-001 A3 SEF
6-602-002 B4 SEF
6-602-004 A4 LEF
6-602-005 A5 SEF
6-602-006 A5 LEF
6-602-007 B5 SEF
6-602-010 LG SEF
6-602-011 LT SEF
6-602-012 LT LEF
6-602-015 Other
6-603-001 A3 SEF
6-603-002 B4 SEF
6-603-004 A4 LEF
6-603-005 A5 SEF
601
3. Appendices: Service Program Mode Tables
6-603-006 A5 LEF
6-603-007 B5 SEF
6-603-010 LG SEF
6-603-011 LT SEF
6-603-012 LT LEF
6-603-015 Other
6-604-002 B4 SEF
6-604-010 LG SEF
6-604-015 Other
6-608-001 A3 SEF
6-608-002 B4 SEF
6-608-004 A4 LEF
6-608-005 A5 SEF
602
Group 6000
6-608-006 A5 LEF
6-608-007 B5 SEF
6-608-010 LG SEF
6-608-011 LT SEF
6-608-012 LT LEF
6-608-015 Other
Adjusts the stopper position of the leading edge for downstream delivery If stacker 2
connected.
Adjusting value (-) widens the setting value than the paper width; adjusting value (+)
narrows.
6-609-001 A3 SEF
6-609-002 B4 SEF
6-609-004 A4 LEF
6-609-005 A5 SEF
6-609-006 A5 LEF
6-609-007 B5 SEF
6-609-010 LG SEF
603
3. Appendices: Service Program Mode Tables
6-609-011 LT SEF
6-609-012 LT LEF
6-609-015 Other
Adjusts the sub jogger position for downstream delivery If stacker 2 connected.
Adjusting value (-) widens the setting value than the paper width; adjusting value (+)
narrows.
6-610-001 A3 SEF
6-610-002 B4 SEF
6-610-010 LG SEF
6-610-015 Other
6-612-001 [0 to 1 / 0 / 1]
0:ON
1:OFF
6-613-001 [0 to 1 / 0 / 1 ]
0:ON
1:OFF
604
Group 6000
Sets how to notify of the paper loaded on the shift tray on stacker at Power ON. This
SP applies for when using a single stacker, and upstream/downstream in stacker 2
connected.
6-614-001 [0 to 1 / 0 / 1 ]
0:ON
1:OFF
6-752-104 DLT SEF (Multi Sheet) [-4.0 to 4.0 / 0.0 / 0.2 mm]
605
3. Appendices: Service Program Mode Tables
606
Group 6000
607
3. Appendices: Service Program Mode Tables
[0 to 1 / 0 / 1]
6-762-001 0: Full Detection ON
1: Full Detection OFF
Specifies the number of sheets that the machine prints when it detects that the folding
unit tray is full before displaying a warning message.
Increasing the number of sheets printed decreases warning messages, prevents the
machine from stopping printing, and so increases throughput.
A multi-sheet fold copy is counted as a single sheet.
6-763-001 [0 to 250 / 0 / 1]
[1 to 3 / 2 / 1/step]
1: 1 pages
6-800-001 - CTL
2: 2 pages
3: 3 pages
[1 to 3 / 2 / 1/step]
1: 1 pages
6-810-001 - CTL
2: 2 pages
3: 3 pages
608
Group 6000
[Extra]
More than the standard number of sheets can be stapled. This SP sets the additional
number of sheets (This Setting + Standard Number = maximum number of sheets).
• If the number of the maximum for staples is increased, and the mechanical
6830 warranty of the unit can be guaranteed, then the setting can take effect without
changing the controller software.
• However, assurance that mechanical performance can be guaranteed is
required before changing the setting to increase the staple load for more than
the maximum in the feed/exit specifications. Raising this setting without quality
assurance could damage the machine.
Saddles 0 to 50 (Initial:
6-830-002 *CTL [0 to 50 / 0 / 1/step]
0)
Half-Fold 0 to 50 (Initial:
6-830-003 *CTL [0 to 50 / 0 / 1/step]
0)
Ring Binding 0 to 50
6-830-004 *CTL [0 to 50 / 0 / 1/step]
(Initial:0)
[Function Enabled]
6890
-
Z-Fold [0 or 1 / 1 / 1/step]
6-890-001 0: No Punch 1: Punching *CTL 0: Simultaneous use forbidden
OK 1: Simultaneous use allowed
[0 or 1 / / 0 / 1/step]
Staple
6-890-002 *CTL 0: Simultaneous use forbidden
0: No Shift 1: Shift OK
1: Simultaneous use allowed
609
3. Appendices: Service Program Mode Tables
This SP setting determines whether the bottom plate lift motor of the of the ADF
switches on when the original is set in the ADF original tray, or when the [Start] key is
pressed.
The ADF bottom plate lift motor raises the bottom plate that pushes up the original
tray and raises it to the optimum feed position.
0: At Original Set
1: At Start
6-900-001 [0 to 1 / 0 / 1]
610
Group 7000
Group 7000
Data Log
[Total SC]
7401
Displays the number of SC codes detected.
[SC History]
Logs the SC codes detected.
7403
The 10 most recently detected SC Codes are not displayed on the screen, but can
be seen on the SMC (logging) outputs.
611
3. Appendices: Service Program Mode Tables
• If the same SC codes are detected continuously and total counter is not
increasing, it only logs once in case of deleting other SC code logs.
612
Group 7000
613
3. Appendices: Service Program Mode Tables
7-504-025 LCT Exit Sensor: Late Error *CTL [0000 to 9999 / - / 1/step]
614
Group 7000
615
3. Appendices: Service Program Mode Tables
616
Group 7000
7-504-075 LCT Exit Sensor: Late Error *CTL [0000 to 9999 / - / 1/step]
Registration Timing
*CTL [0000 to 9999 / - / 1/step]
7-504-078 Sensor: Lag Error
617
3. Appendices: Service Program Mode Tables
FIN:Entrance Sensor
*CTL [0000 to 9999 / - / 1/step]
7-504-104 (Late)
FIN:Entrance Sensor
*CTL [0000 to 9999 / - / 1/step]
7-504-105 (Stay on)
618
Group 7000
FIN:Pre-stack Transport
*CTL [0000 to 9999 / - / 1/step]
7-504-127 Motor
619
3. Appendices: Service Program Mode Tables
Interposer:Unusable
*CTL [0000 to 9999 / - / 1/step]
7-504-152 Paper
Interposer:2nd Paper
*CTL [0000 to 9999 / - / 1/step]
7-504-156 Feed Sn (Late)
Interposer:2nd Paper
*CTL [0000 to 9999 / - / 1/step]
7-504-157 Feed Sn (Stay on)
Interposer:1st Pullout
*CTL [0000 to 9999 / - / 1/step]
7-504-158 Sensor (Late)
Interposer:1st Pullout
*CTL [0000 to 9999 / - / 1/step]
7-504-159 Sensor (Stay on)
Interposer:2st Pullout
*CTL [0000 to 9999 / - / 1/step]
7-504-160 Sensor (Late)
Interposer:2st Pullout
*CTL [0000 to 9999 / - / 1/step]
7-504-161 Sensor (Stay on)
Interposer:1st Vertical
*CTL [0000 to 9999 / - / 1/step]
7-504-162 Trans Sn (Late)
Interposer:1st Vertical
*CTL [0000 to 9999 / - / 1/step]
7-504-163 Trans Sn (Stay on)
Interposer:2nd Vertical
*CTL [0000 to 9999 / - / 1/step]
7-504-164 Trans Sn (Late)
Interposer:2nd Vertical
*CTL [0000 to 9999 / - / 1/step]
7-504-165 Trans Sn (Stay on)
Interposer:Paper Exit
*CTL [0000 to 9999 / - / 1/step]
7-504-166 Sensor (Late)
Interposer:Paper Exit
*CTL [0000 to 9999 / - / 1/step]
7-504-167 Sensor (Stay on)
620
Group 7000
Interposer:Entrance Sn
*CTL [0000 to 9999 / - / 1/step]
7-504-168 (Late)
Interposer:Entrance Sn
*CTL [0000 to 9999 / - / 1/step]
7-504-169 (Stay on)
Interposer:Exit Sensor
*CTL [0000 to 9999 / - / 1/step]
7-504-170 (Late)
Interposer:Exit Sensor
*CTL [0000 to 9999 / - / 1/step]
7-504-171 (Stay on)
Interposer:Set Timing Sn
*CTL [0000 to 9999 / - / 1/step]
7-504-172 (Late)
Interposer:1st Pick-up
*CTL [0000 to 9999 / - / 1/step]
7-504-175 Motor
Interposer:2nd Pick-up
*CTL [0000 to 9999 / - / 1/step]
7-504-176 Motor
Plockmatic:Book Binder
*CTL [0000 to 9999 / - / 1/step]
7-504-194 Jam
Trimmer:Entrance Sensor
*CTL [0000 to 9999 / - / 1/step]
7-504-204 (Late)
Trimmer:Entrance Sensor
*CTL [0000 to 9999 / - / 1/step]
7-504-205 (Stay on)
Trimmer:Skew Sensor
*CTL [0000 to 9999 / - / 1/step]
7-504-206 (Late)
621
3. Appendices: Service Program Mode Tables
Trimmer:Skew Sensor
*CTL [0000 to 9999 / - / 1/step]
7-504-207 (Stay on)
Trimmer:Cutter Motor
*CTL [0000 to 9999 / - / 1/step]
7-504-210 Lock
Trimmer:Cut Position
*CTL [0000 to 9999 / - / 1/step]
7-504-211 Motor
Trimmer:Press Stopper
*CTL [0000 to 9999 / - / 1/step]
7-504-213 Motor
Interface Box:Unusable
*CTL [0000 to 9999 / - / 1/step]
7-504-221 Paper
Interface Box:Internal
*CTL [0000 to 9999 / - / 1/step]
7-504-222 Error
Interface Box:Emergency
*CTL [0000 to 9999 / - / 1/step]
7-504-224 Stop Jam
Interface Box:DFD
*CTL [0000 to 9999 / - / 1/step]
7-504-225 Communication Error
Folder:Entrance Sensor
*CTL [0000 to 9999 / - / 1/step]
7-504-254 (Late)
622
Group 7000
Folder:Entrance Sensor
*CTL [0000 to 9999 / - / 1/step]
7-504-255 (Stay on)
ARDF:Separation Sensor
7-505-013 *CTL [0000 to 9999 / 0 / 1/step]
(Late)
ARDF:Skew Correction
7-505-014 *CTL [0000 to 9999 / 0 / 1/step]
Sensor (Late)
ARDF:Registration Sensor
7-505-016 *CTL [0000 to 9999 / 0 / 1/step]
(Late)
ARDF:Separation Sensor
7-505-063 *CTL [0000 to 9999 / 0 / 1/step]
(Stay on)
ARDF:Skew Correction
7-505-064 *CTL [0000 to 9999 / 0 / 1/step]
Sensor (Stay on)
ARDF:Registration Sensor
7-505-066 *CTL [0000 to 9999 / 0 / 1/step]
(Stay on)
ARDF:Original Removal
7-505-239 *CTL [0000 to 9999 / 0 / 1/step]
Jam
623
3. Appendices: Service Program Mode Tables
624
Group 7000
625
3. Appendices: Service Program Mode Tables
626
Group 7000
Folder:Regist. Roller
*CTL [0000 to 9999 / 0 / 1/step]
7-509-018 Release Motor
Folder:Direct Send JG
*CTL [0000 to 9999 / 0 / 1/step]
7-509-021 Motor
Buffer:Transport Sensor 1
*CTL [0000 to 9999 / 0 / 1/step]
7-509-025 (Late)
Buffer:Transport Sensor 1
*CTL [0000 to 9999 / 0 / 1/step]
7-509-026 (Stay on)
Buffer:Transport Sensor 2
*CTL [0000 to 9999 / 0 / 1/step]
7-509-027 (Late)
Buffer:Transport Sensor 2
*CTL [0000 to 9999 / 0 / 1/step]
7-509-028 (Stay on)
627
3. Appendices: Service Program Mode Tables
Buffer:Transport Sensor 3
*CTL [0000 to 9999 / 0 / 1/step]
7-509-029 (Late)
Buffer:Transport Sensor 3
*CTL [0000 to 9999 / 0 / 1/step]
7-509-030 (Stay on)
Buffer:Transport Sensor 4
*CTL [0000 to 9999 / 0 / 1/step]
7-509-031 (Late)
Buffer:Transport Sensor 4
*CTL [0000 to 9999 / 0 / 1/step]
7-509-032 (Stay on)
Buffer:Transport Sensor 5
*CTL [0000 to 9999 / 0 / 1/step]
7-509-033 (Late)
Buffer:Transport Sensor 5
*CTL [0000 to 9999 / 0 / 1/step]
7-509-034 (Stay on)
Buffer:Transport Sensor 6
*CTL [0000 to 9999 / 0 / 1/step]
7-509-035 (Late)
Buffer:Transport Sensor 6
*CTL [0000 to 9999 / 0 / 1/step]
7-509-036 (Stay on)
Buffer:Transport Sensor 7
*CTL [0000 to 9999 / 0 / 1/step]
7-509-037 (Late)
Buffer:Transport Sensor 7
*CTL [0000 to 9999 / 0 / 1/step]
7-509-038 (Stay on)
Buffer:Transport Sensor 8
*CTL [0000 to 9999 / 0 / 1/step]
7-509-039 (Late)
Buffer:Transport Sensor 8
*CTL [0000 to 9999 / 0 / 1/step]
7-509-040 (Stay on)
Stacker1:Entrance Sensor
*CTL [0000 to 9999 / 0 / 1/step]
7-509-045 (Late)
628
Group 7000
Stacker1:Entrance Sensor
*CTL [0000 to 9999 / 0 / 1/step]
7-509-046 (Stay on)
Stacker1:Relay Path
*CTL [0000 to 9999 / 0 / 1/step]
7-509-051 Sensor (Late)
Stacker1:Relay Path
*CTL [0000 to 9999 / 0 / 1/step]
7-509-052 Sensor (Stay on)
Stacker1:Shift Tray JG
*CTL [0000 to 9999 / 0 / 1/step]
7-509-055 Motor
Stacker1:Proof Tray JG
*CTL [0000 to 9999 / 0 / 1/step]
7-509-056 Motor
Stacker1:Sub Jogger
*CTL [0000 to 9999 / 0 / 1/step]
7-509-061 Fence Motor
629
3. Appendices: Service Program Mode Tables
Stacker2:Entrance Sensor
*CTL [0000 to 9999 / 0 / 1/step]
7-509-070 (Late)
Stacker2:Entrance Sensor
*CTL [0000 to 9999 / 0 / 1/step]
7-509-071 (Stay on)
Stacker2:Relay Path
*CTL [0000 to 9999 / 0 / 1/step]
7-509-076 Sensor (Late)
Stacker2:Relay Path
*CTL [0000 to 9999 / 0 / 1/step]
7-509-077 Sensor (Stay on)
Stacker2:Shift Tray JG
*CTL [0000 to 9999 / 0 / 1/step]
7-509-080 Motor
Stacker2:Proof Tray JG
*CTL [0000 to 9999 / 0 / 1/step]
7-509-081 Motor
630
Group 7000
Stacker2:Sub Jogger
*CTL [0000 to 9999 / 0 / 1/step]
7-509-086 Fence Motor
R-Binder:Entrance Sensor
*CTL [0000 to 9999 / 0 / 1/step]
7-509-095 (Late)
R-Binder:Entrance Sensor
*CTL [0000 to 9999 / 0 / 1/step]
7-509-096 (Stay on)
R-Binder:Transport Sensor
*CTL [0000 to 9999 / 0 / 1/step]
7-509-097 (Late)
R-Binder:Transport Sensor
*CTL [0000 to 9999 / 0 / 1/step]
7-509-098 (Stay on)
R-Binder:Pre-Punch
*CTL [0000 to 9999 / 0 / 1/step]
7-509-101 Reference Sensor
R-Binder:Post-Punch
*CTL [0000 to 9999 / 0 / 1/step]
7-509-102 Reference Sensor
631
3. Appendices: Service Program Mode Tables
R-Binder:Paper LE Detect
*CTL [0000 to 9999 / 0 / 1/step]
7-509-103 Sn (Stay on)
R-Binder:Paper LE Detect
*CTL [0000 to 9999 / 0 / 1/step]
7-509-104 Sn (Late)
R-Binder:Rings Reversed
*CTL [0000 to 9999 / 0 / 1/step]
7-509-105 Sensor
R-Binder:Binder Unit HP
*CTL [0000 to 9999 / 0 / 1/step]
7-509-106 Sensor
R-Binder:Output Unit
*CTL [0000 to 9999 / 0 / 1/step]
7-509-107 Entrance Sensor
R-Binder:Stack Height
*CTL [0000 to 9999 / 0 / 1/step]
7-509-109 Sensor
R-Binder:Alignment Pin
*CTL [0000 to 9999 / 0 / 1/step]
7-509-112 Motor
R-Binder:Alignment Pin
*CTL [0000 to 9999 / 0 / 1/step]
7-509-114 Error
R-Binder:50/100 Clamp
*CTL [0000 to 9999 / 0 / 1/step]
7-509-116 Adjust Motor
R-Binder:Output Belt
*CTL [0000 to 9999 / 0 / 1/step]
7-509-117 Rotation Motor
632
Group 7000
P-Binder:Horizontal Exit Sn
*CTL [0000 to 9999 / 0 / 1/step]
7-509-125 (Late)
P-Binder:Horizontal Exit Sn
*CTL [0000 to 9999 / 0 / 1/step]
7-509-126 (Stay on)
P-Binder:Cover Hori.
*CTL [0000 to 9999 / 0 / 1/step]
7-509-129 Sn:Small (Late)
P-Binder:Cover Hori.
*CTL [0000 to 9999 / 0 / 1/step]
7-509-130 Sn:Small (Stay on)
P-Binder:Cover Hori.
*CTL [0000 to 9999 / 0 / 1/step]
7-509-131 Sn:Large (Late)
P-Binder:Cover Hori.
*CTL [0000 to 9999 / 0 / 1/step]
7-509-132 Sn:Large (Stay on)
P-Binder:Entrance Sensor
*CTL [0000 to 9999 / 0 / 1/step]
7-509-133 (Late)
P-Binder:Entrance Sensor
*CTL [0000 to 9999 / 0 / 1/step]
7-509-134 (Stay on)
P-Binder:Signature Path Sn
*CTL [0000 to 9999 / 0 / 1/step]
7-509-135 1 (Late)
P-Binder:Signature Path Sn
*CTL [0000 to 9999 / 0 / 1/step]
7-509-136 1 (Stay on)
P-Binder:Signature Path Sn
*CTL [0000 to 9999 / 0 / 1/step]
7-509-137 2 (Late)
P-Binder:Signature Path Sn
*CTL [0000 to 9999 / 0 / 1/step]
7-509-138 2 (Stay on)
P-Binder:Timing Sensor
*CTL [0000 to 9999 / 0 / 1/step]
7-509-139 (Late)
P-Binder:Timing Sensor
*CTL [0000 to 9999 / 0 / 1/step]
7-509-140 (Stay on)
633
3. Appendices: Service Program Mode Tables
P-Binder:Tray Empty
*CTL [0000 to 9999 / 0 / 1/step]
7-509-141 Sensor (Late)
P-Binder:Tray Empty
*CTL [0000 to 9999 / 0 / 1/step]
7-509-142 Sensor (Stay on)
P-Binder:Sub Grip
*CTL [0000 to 9999 / 0 / 1/step]
7-509-143 Signature Sensor
P-Binder:Cover Path
*CTL [0000 to 9999 / 0 / 1/step]
7-509-144 Sensor 1 (Late)
P-Binder:Cover Path
*CTL [0000 to 9999 / 0 / 1/step]
7-509-145 Sensor 1 (Stay on)
P-Binder:Cover Path
*CTL [0000 to 9999 / 0 / 1/step]
7-509-146 Sensor 2 (Late)
P-Binder:Cover Path
*CTL [0000 to 9999 / 0 / 1/step]
7-509-147 Sensor 2 (Stay on)
P-Binder:Cover
*CTL [0000 to 9999 / 0 / 1/step]
7-509-148 Registration Sn (Late)
P-Binder:Cover
*CTL [0000 to 9999 / 0 / 1/step]
7-509-149 Registration Sn (Stay on)
P-Binder:Paper Size
*CTL [0000 to 9999 / 0 / 1/step]
7-509-150 Mismatch
P-Binder:Inserter Paper
*CTL [0000 to 9999 / 0 / 1/step]
7-509-154 Size Mismatch
P-Binder:Vertical Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-509-155 Sn 1 (Late)
P-Binder:Vertical Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-509-156 Sn 1 (Stay on)
634
Group 7000
P-Binder:Inserter Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-509-165 Sn (Late)
P-Binder:Inserter Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-509-166 Sn (Stay on)
LCT1:U-Tray:Paper Feed
*CTL [0000 to 9999 / 0 / 1/step]
7-509-175 Sensor
LCT1:L-Tray:Paper Feed
*CTL [0000 to 9999 / 0 / 1/step]
7-509-176 Sensor
LCT1:U-Tray:Paper
*CTL [0000 to 9999 / 0 / 1/step]
7-509-177 Transport Sensor
LCT1:L-Tray:Paper
*CTL [0000 to 9999 / 0 / 1/step]
7-509-178 Transport Sensor
635
3. Appendices: Service Program Mode Tables
LCT1:U-Tray:Vertical
*CTL [0000 to 9999 / 0 / 1/step]
7-509-179 Transport Sensor
LCT1:L-Tray:Vertical
*CTL [0000 to 9999 / 0 / 1/step]
7-509-180 Transport Sensor
LCT1:Bypass:Vertical
*CTL [0000 to 9999 / 0 / 1/step]
7-509-181 Transport Sensor
LCT1:Relay Unit:Entrance
*CTL [0000 to 9999 / 0 / 1/step]
7-509-183 Sensor
LCT1:Relay Unit:Exit
*CTL [0000 to 9999 / 0 / 1/step]
7-509-184 Sensor
LCT1:Relay Unit:Hori.
*CTL [0000 to 9999 / 0 / 1/step]
7-509-185 Trans. Entrance Sn
LCT1:Relay Unit:Hori.
*CTL [0000 to 9999 / 0 / 1/step]
7-509-186 Trans. Relay Sn
LCT1:Relay Unit:Hori.
*CTL [0000 to 9999 / 0 / 1/step]
7-509-187 Trans. Exit Sn
LCT2:U-Tray:Paper Feed
*CTL [0000 to 9999 / 0 / 1/step]
7-509-190 Sensor
LCT2:L-Tray:Paper Feed
*CTL [0000 to 9999 / 0 / 1/step]
7-509-191 Sensor
LCT2:U-Tray:Paper
*CTL [0000 to 9999 / 0 / 1/step]
7-509-192 Transport Sensor
LCT2:L-Tray:Paper
*CTL [0000 to 9999 / 0 / 1/step]
7-509-193 Transport Sensor
LCT2:U-Tray:Vertical
*CTL [0000 to 9999 / 0 / 1/step]
7-509-194 Transport Sensor
LCT2:L-Tray:Vertical
*CTL [0000 to 9999 / 0 / 1/step]
7-509-195 Transport Sensor
LCT2:Relay Unit:Entrance
*CTL [0000 to 9999 / 0 / 1/step]
7-509-198 Sensor
636
Group 7000
LCT2:Relay Unit:Exit
*CTL [0000 to 9999 / 0 / 1/step]
7-509-199 Sensor
LCT2:Relay Unit:Hori.
*CTL [0000 to 9999 / 0 / 1/step]
7-509-200 Trans. Entrance Sn
LCT2:Relay Unit:Hori.
*CTL [0000 to 9999 / 0 / 1/step]
7-509-201 Trans. Relay Sn
LCT2:Relay Unit:Hori.
*CTL [0000 to 9999 / 0 / 1/step]
7-509-202 Trans. Exit Sn
LCT3:U-Tray:Paper Feed
*CTL [0000 to 9999 / 0 / 1/step]
7-509-205 Sensor
LCT3:L-Tray:Paper Feed
*CTL [0000 to 9999 / 0 / 1/step]
7-509-206 Sensor
LCT3:U-Tray:Paper
*CTL [0000 to 9999 / 0 / 1/step]
7-509-207 Transport Sensor
LCT3:L-Tray:Paper
*CTL [0000 to 9999 / 0 / 1/step]
7-509-208 Transport Sensor
LCT3:U-Tray:Vertical
*CTL [0000 to 9999 / 0 / 1/step]
7-509-209 Transport Sensor
LCT3:L-Tray:Vertical
*CTL [0000 to 9999 / 0 / 1/step]
7-509-210 Transport Sensor
LCT1:U-Tray:Paper Feed
*CTL [0000 to 9999 / 0 / 1/step]
7-509-215 Sensor
LCT1:L-Tray:Paper Feed
*CTL [0000 to 9999 / 0 / 1/step]
7-509-216 Sensor
LCT1:U-Tray:Paper
*CTL [0000 to 9999 / 0 / 1/step]
7-509-217 Transport Sensor
LCT1:L-Tray:Paper
*CTL [0000 to 9999 / 0 / 1/step]
7-509-218 Transport Sensor
LCT1:U-Tray:Vertical
*CTL [0000 to 9999 / 0 / 1/step]
7-509-219 Transport Sensor
637
3. Appendices: Service Program Mode Tables
LCT1:L-Tray:Vertical
*CTL [0000 to 9999 / 0 / 1/step]
7-509-220 Transport Sensor
LCT1:Bypass:Vertical
*CTL [0000 to 9999 / 0 / 1/step]
7-509-221 Transport Sensor
LCT1:Relay Unit:Entrance
*CTL [0000 to 9999 / 0 / 1/step]
7-509-223 Sensor
LCT1:Relay Unit:Exit
*CTL [0000 to 9999 / 0 / 1/step]
7-509-224 Sensor
LCT1:Relay Unit:Hori.
*CTL [0000 to 9999 / 0 / 1/step]
7-509-225 Trans. Entrance Sn
LCT1:Relay Unit:Hori.
*CTL [0000 to 9999 / 0 / 1/step]
7-509-226 Trans. Relay Sn
LCT1:Relay Unit:Hori.
*CTL [0000 to 9999 / 0 / 1/step]
7-509-227 Trans. Exit Sn
LCT2:U-Tray:Paper Feed
*CTL [0000 to 9999 / 0 / 1/step]
7-509-230 Sensor
LCT2:L-Tray:Paper Feed
*CTL [0000 to 9999 / 0 / 1/step]
7-509-231 Sensor
LCT2:U-Tray:Paper
*CTL [0000 to 9999 / 0 / 1/step]
7-509-232 Transport Sensor
LCT2:L-Tray:Paper
*CTL [0000 to 9999 / 0 / 1/step]
7-509-233 Transport Sensor
LCT2:U-Tray:Vertical
*CTL [0000 to 9999 / 0 / 1/step]
7-509-234 Transport Sensor
LCT2:L-Tray:Vertical
*CTL [0000 to 9999 / 0 / 1/step]
7-509-235 Transport Sensor
LCT2:Relay Unit:Entrance
*CTL [0000 to 9999 / 0 / 1/step]
7-509-238 Sensor
LCT2:Relay Unit:Exit
*CTL [0000 to 9999 / 0 / 1/step]
7-509-239 Sensor
638
Group 7000
LCT2:Relay Unit:Hori.
*CTL [0000 to 9999 / 0 / 1/step]
7-509-240 Trans. Entrance Sn
LCT2:Relay Unit:Hori.
*CTL [0000 to 9999 / 0 / 1/step]
7-509-241 Trans. Relay Sn
LCT2:Relay Unit:Hori.
*CTL [0000 to 9999 / 0 / 1/step]
7-509-242 Trans. Exit Sn
LCT3:U-Tray:Paper Feed
*CTL [0000 to 9999 / 0 / 1/step]
7-509-245 Sensor
LCT3:L-Tray:Paper Feed
*CTL [0000 to 9999 / 0 / 1/step]
7-509-246 Sensor
LCT3:U-Tray:Paper
*CTL [0000 to 9999 / 0 / 1/step]
7-509-247 Transport Sensor
LCT3:L-Tray:Paper
*CTL [0000 to 9999 / 0 / 1/step]
7-509-248 Transport Sensor
LCT3:U-Tray:Vertical
*CTL [0000 to 9999 / 0 / 1/step]
7-509-249 Transport Sensor
LCT3:L-Tray:Vertical
*CTL [0000 to 9999 / 0 / 1/step]
7-509-250 Transport Sensor
Finisher:No Response at
*CTL [0000 to 9999 / 0 / 1/step]
7-509-255 Paper Exit
639
3. Appendices: Service Program Mode Tables
640
Group 7000
7-514-025 LCT Exit Sensor: Late Error *CTL [0000 to 9999 / - / 1/step]
641
3. Appendices: Service Program Mode Tables
642
Group 7000
7-514-066 Bank Exit Sensor: Lag Error *CTL [0000 to 9999 / - / 1/step]
7-514-075 LCT Exit Sensor: Late Error *CTL [0000 to 9999 / - / 1/step]
643
3. Appendices: Service Program Mode Tables
644
Group 7000
645
3. Appendices: Service Program Mode Tables
FIN:Pre-stack Transport
*CTL [0000 to 9999 / - / 1/step]
7-514-127 Motor
646
Group 7000
Interposer:Entrance Sn (Stay
*CTL [0000 to 9999 / - / 1/step]
7-514-169 on)
Interposer:Set Timing Sn
*CTL [0000 to 9999 / - / 1/step]
7-514-172 (Late)
647
3. Appendices: Service Program Mode Tables
Trimmer:Entrance Sensor
*CTL [0000 to 9999 / - / 1/step]
7-514-204 (Late)
Trimmer:Entrance Sensor
*CTL [0000 to 9999 / - / 1/step]
7-514-205 (Stay on)
Interface Box:Unusable
*CTL [0000 to 9999 / - / 1/step]
7-514-221 Paper
Interface Box:Emergency
*CTL [0000 to 9999 / - / 1/step]
7-514-224 Stop Jam
Interface Box:DFD
*CTL [0000 to 9999 / - / 1/step]
7-514-225 Communication Error
648
Group 7000
ARDF:Separation Sensor
7-515-013 *CTL [0000 to 9999 / 0 / 1/step]
(Late)
ARDF:Skew Correction
7-515-014 *CTL [0000 to 9999 / 0 / 1/step]
Sensor (Late)
ARDF:Registration Sensor
7-515-016 *CTL [0000 to 9999 / 0 / 1/step]
(Late)
ARDF:Separation Sensor
7-515-063 *CTL [0000 to 9999 / 0 / 1/step]
(Stay on)
ARDF:Skew Correction
7-515-064 *CTL [0000 to 9999 / 0 / 1/step]
Sensor (Stay on)
ARDF:Registration Sensor
7-515-066 *CTL [0000 to 9999 / 0 / 1/step]
(Stay on)
ARDF:Original Removal
7-515-239 *CTL [0000 to 9999 / 0 / 1/step]
Jam
649
3. Appendices: Service Program Mode Tables
650
Group 7000
651
3. Appendices: Service Program Mode Tables
652
Group 7000
653
3. Appendices: Service Program Mode Tables
654
Group 7000
R-Binder:Pre-Punch Reference
*CTL [0000 to 9999 / 0 / 1/step]
7-519-101 Sensor
R-Binder:Post-Punch Reference
*CTL [0000 to 9999 / 0 / 1/step]
7-519-102 Sensor
R-Binder:Paper LE Detect Sn
*CTL [0000 to 9999 / 0 / 1/step]
7-519-103 (Stay on)
R-Binder:Paper LE Detect Sn
*CTL [0000 to 9999 / 0 / 1/step]
7-519-104 (Late)
655
3. Appendices: Service Program Mode Tables
P-Binder:Horizontal Exit Sn
*CTL [0000 to 9999 / 0 / 1/step]
7-519-125 (Late)
P-Binder:Horizontal Exit Sn
*CTL [0000 to 9999 / 0 / 1/step]
7-519-126 (Stay on)
656
Group 7000
P-Binder:Signature Path Sn 1
*CTL [0000 to 9999 / 0 / 1/step]
7-519-135 (Late)
P-Binder:Signature Path Sn 1
*CTL [0000 to 9999 / 0 / 1/step]
7-519-136 (Stay on)
P-Binder:Signature Path Sn 2
*CTL [0000 to 9999 / 0 / 1/step]
7-519-137 (Late)
P-Binder:Signature Path Sn 2
*CTL [0000 to 9999 / 0 / 1/step]
7-519-138 (Stay on)
P-Binder:Cover Registration Sn
*CTL [0000 to 9999 / 0 / 1/step]
7-519-148 (Late)
P-Binder:Cover Registration Sn
*CTL [0000 to 9999 / 0 / 1/step]
7-519-149 (Stay on)
657
3. Appendices: Service Program Mode Tables
P-Binder:Vertical Transport Sn 1
*CTL [0000 to 9999 / 0 / 1/step]
7-519-155 (Late)
P-Binder:Vertical Transport Sn 1
*CTL [0000 to 9999 / 0 / 1/step]
7-519-156 (Stay on)
P-Binder:Inserter Transport Sn
*CTL [0000 to 9999 / 0 / 1/step]
7-519-165 (Late)
P-Binder:Inserter Transport Sn
*CTL [0000 to 9999 / 0 / 1/step]
7-519-166 (Stay on)
658
Group 7000
LCT1:U-Tray:Paper Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-177 Sensor
LCT1:L-Tray:Paper Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-178 Sensor
LCT1:U-Tray:Vertical Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-179 Sensor
LCT1:L-Tray:Vertical Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-180 Sensor
LCT1:Bypass:Vertical Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-181 Sensor
LCT1:Relay Unit:Entrance
*CTL [0000 to 9999 / 0 / 1/step]
7-519-183 Sensor
LCT2:U-Tray:Paper Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-192 Sensor
LCT2:L-Tray:Paper Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-193 Sensor
659
3. Appendices: Service Program Mode Tables
LCT2:U-Tray:Vertical Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-194 Sensor
LCT2:L-Tray:Vertical Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-195 Sensor
LCT2:Relay Unit:Entrance
*CTL [0000 to 9999 / 0 / 1/step]
7-519-198 Sensor
LCT3:U-Tray:Paper Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-207 Sensor
LCT3:L-Tray:Paper Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-208 Sensor
LCT3:U-Tray:Vertical Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-209 Sensor
LCT3:L-Tray:Vertical Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-210 Sensor
LCT1:U-Tray:Paper Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-217 Sensor
660
Group 7000
LCT1:L-Tray:Paper Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-218 Sensor
LCT1:U-Tray:Vertical Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-219 Sensor
LCT1:L-Tray:Vertical Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-220 Sensor
LCT1:Bypass:Vertical Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-221 Sensor
LCT1:Relay Unit:Entrance
*CTL [0000 to 9999 / 0 / 1/step]
7-519-223 Sensor
LCT2:U-Tray:Paper Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-232 Sensor
LCT2:L-Tray:Paper Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-233 Sensor
LCT2:U-Tray:Vertical Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-234 Sensor
LCT2:L-Tray:Vertical Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-235 Sensor
LCT2:Relay Unit:Entrance
*CTL [0000 to 9999 / 0 / 1/step]
7-519-238 Sensor
661
3. Appendices: Service Program Mode Tables
LCT3:U-Tray:Paper Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-247 Sensor
LCT3:L-Tray:Paper Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-248 Sensor
LCT3:U-Tray:Vertical Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-249 Sensor
LCT3:L-Tray:Vertical Transport
*CTL [0000 to 9999 / 0 / 1/step]
7-519-250 Sensor
[Update Log]
7520 Displays error history of firmware update in the past 10 times. [-001] is the latest error
history, and [-010] is the most old error history.
662
Group 7000
663
3. Appendices: Service Program Mode Tables
664
Group 7000
665
3. Appendices: Service Program Mode Tables
666
Group 7000
667
3. Appendices: Service Program Mode Tables
[- / - / - ]
[Execute]
7-618-001 Normal *CTL Clears the counter of SP7617-001. Push
[Execute] to clear the parts replacement
alarm counter for the main machine.
[- / - / - ]
[Execute]
7-618-002 Df *CTL Clears the counter of SP7617-002. Push
[Execute] to clear the parts replacement
alarm counter for the ADF.
7622 [Reset] [0 to 1 / 0 / 1 ]
002 Developer(Bk) [0 to 1 / 0 / 1 ]
668
Group 7000
019 Developer(C) [0 to 1 / 0 / 1 ]
036 Developer(M) [0 to 1 / 0 / 1 ]
669
3. Appendices: Service Program Mode Tables
053 Developer(Y) [0 to 1 / 0 / 1 ]
670
Group 7000
070 Developer(S) [0 to 1 / 0 / 1 ]
671
3. Appendices: Service Program Mode Tables
123 Filter:Duct [0 to 1 / 0 / 1 ]
131 #Tray1 [0 to 1 / 0 / 1 ]
136 #Tray2 [0 to 1 / 0 / 1 ]
672
Group 7000
171 #ADF [0 to 1 / 0 / 1 ]
673
3. Appendices: Service Program Mode Tables
674
Group 7000
[0 to 99999999 / * / 1 ]
7-623-003 Development Unit:Vent Filter(Bk) *D194, D203, M195, M207: 900000
*D195, D204, M196, M208: 1000000
675
3. Appendices: Service Program Mode Tables
[0 to 99999999 / * / 1 ]
7-623-005 #PCU Cleaning Unit(Bk) *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-006 PCU CL(Bk):Cleaning Blade *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-007 PCU CL(Bk):Lubrication Roller *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-008 PCU CL(Bk):Lubricant *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-009 PCU CL(Bk):Lubrication Blade *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-010 PCU CL(Bk):Joint *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-011 PCU CL(Bk):Gears *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-012 PCU CL(Bk):CL Blade:Side Seal *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-013 PCU CL(Bk):Lub Blade:Side Seal *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-015 #Charger Unit(Bk) *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
676
Group 7000
[0 to 99999999 / * / 1 ]
7-623-016 #Photoconductor Unit(Bk) *D194, D203, M195, M207: 1700000
*D195, D204, M196, M208: 1880000
[0 to 99999999 / * / 1 ]
7-623-020 Development Unit:Vent Filter(C) *D194, D203, M195, M207: 900000
*D195, D204, M196, M208: 1000000
[0 to 99999999 / * / 1 ]
7-623-022 #PCU Cleaning Unit(C) *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-023 PCU CL(C):Cleaning Blade *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-024 PCU CL(C):Lubrication Roller *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-025 PCU CL(C):Lubricant *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-026 PCU CL(C):Lubrication Blade *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-027 PCU CL(C):Joint *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-028 PCU CL(C):Gears *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
677
3. Appendices: Service Program Mode Tables
[0 to 99999999 / * / 1 ]
7-623-029 PCU CL(C):CL Blade:Side Seal *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-030 PCU CL(C):Lub Blade:Side Seal *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-032 #Charger Unit(C) *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-033 #Photoconductor Unit(C) *D194, D203, M195, M207: 1700000
*D195, D204, M196, M208: 1880000
[0 to 99999999 / * / 1 ]
7-623-037 Development Unit:Vent Filter(M) *D194, D203, M195, M207: 900000
*D195, D204, M196, M208: 1000000
[0 to 99999999 / * / 1 ]
7-623-039 #PCU Cleaning Unit(M) *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-040 PCU CL(M):Cleaning Blade *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-041 PCU CL(M):Lubrication Roller *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-042 PCU CL(M):Lubricant *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
678
Group 7000
[0 to 99999999 / * / 1 ]
7-623-043 PCU CL(M):Lubrication Blade *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-044 PCU CL(M):Joint *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-045 PCU CL(M):Gears *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-046 PCU CL(M):CL Blade:Side Seal *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-047 PCU CL(M):Lub Blade:Side Seal *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-049 #Charger Unit(M) *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-050 #Photoconductor Unit(M) *D194, D203, M195, M207: 1700000
*D195, D204, M196, M208: 1880000
[0 to 99999999 / * / 1 ]
7-623-054 Development Unit:Vent Filter(Y) *D194, D203, M195, M207: 900000
*D195, D204, M196, M208: 1000000
[0 to 99999999 / * / 1 ]
7-623-056 #PCU Cleaning Unit(Y) *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
679
3. Appendices: Service Program Mode Tables
[0 to 99999999 / * / 1 ]
7-623-057 PCU CL(Y):Cleaning Blade *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-058 PCU CL(Y):Lubrication Roller *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-059 PCU CL(Y):Lubricant *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-060 PCU CL(Y):Lubrication Blade *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-061 PCU CL(Y):Joint *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-062 PCU CL(Y):Gears *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-063 PCU CL(Y):CL Blade:Side Seal *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-064 PCU CL(Y):Lub Blade:Side Seal *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-066 #Charger Unit(Y) *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-067 #Photoconductor Unit(Y) *D194, D203, M195, M207: 1700000
*D195, D204, M196, M208: 1880000
680
Group 7000
[0 to 99999999 / * / 1 ]
7-623-071 Development Unit:Vent Filter(S) *D194, D203, M195, M207: 900000
*D195, D204, M196, M208: 1000000
[0 to 99999999 / * / 1 ]
7-623-073 #PCU Cleaning Unit(S) *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-074 PCU CL(S):Cleaning Blade *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-075 PCU CL(S):Lubrication Roller *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-076 PCU CL(S):Lubricant *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-077 PCU CL(S):Lubrication Blade *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-078 PCU CL(S):Joint *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-079 PCU CL(S):Gears *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-080 PCU CL(S):CL Blade:Side Seal *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
681
3. Appendices: Service Program Mode Tables
[0 to 99999999 / * / 1 ]
7-623-081 PCU CL(S):Lub Blade:Side Seal *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-083 #Charger Unit(S) *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-084 #Photoconductor Unit(S) *D194, D203, M195, M207: 1700000
*D195, D204, M196, M208: 1880000
[0 to 99999999 / * / 1 ]
7-623-086 #Intermediate Transfer Belt *D194, D203, M195, M207: 1700000
*D195, D204, M196, M208: 1880000
[0 to 99999999 / * / 1 ]
7-623-092 #Paper Transfer Counter Roller *D194, D203, M195, M207: 1200000
*D195, D204, M196, M208: 1300000
[0 to 99999999 / * / 1 ]
7-623-099 #Paper Transfer Unit *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
682
Group 7000
[0 to 99999999 / * / 1 ]
7-623-100 Paper Transfer Unit:Discharger *D194, D203, M195, M207: 600000
*D195, D204, M196, M208: 670000
[0 to 99999999 / * / 1 ]
7-623-101 Paper Transfer Roller *D194, D203, M195, M207: 400000
*D195, D204, M196, M208: 440000
[0 to 99999999 / * / 1 ]
7-623-102 Paper Transfer Unit:CL Blade *D194, D203, M195, M207: 600000
*D195, D204, M196, M208: 670000
[0 to 99999999 / * / 1 ]
7-623-103 Paper Transfer Unit:Lubricant *D194, D203, M195, M207: 450000
*D195, D204, M196, M208: 500000
683
3. Appendices: Service Program Mode Tables
684
Group 7000
685
3. Appendices: Service Program Mode Tables
686
Group 7000
687
3. Appendices: Service Program Mode Tables
688
Group 7000
689
3. Appendices: Service Program Mode Tables
690
Group 7000
691
3. Appendices: Service Program Mode Tables
692
Group 7000
693
3. Appendices: Service Program Mode Tables
Clears PM Counters.
Do this SP to clear all PM counts, including those that have not exceeded their limits.
7-710-001 K
7-710-002 C
7-710-004 Y
7-710-005 S
694
Group 7000
7-720-001 K
7-720-002 C
7-720-004 Y
7-720-005 S
Displays the serial number and the ROM version for each unit or peripheral.
ROM No.
7-801-002 Engine [0 to 0 / 0 / 0 ]
7-801-005 ADF [0 to 0 / 0 / 0 ]
7-801-007 FIN1 [0 to 0 / 0 / 0 ]
7-801-008 FIN2 [0 to 0 / 0 / 0 ]
7-801-010 LCT [0 to 0 / 0 / 0 ]
7-801-028 LCT2 [0 to 0 / 0 / 0 ]
7-801-031 P-Binder_Relay [0 to 0 / 0 / 0 ]
7-801-032 P-Binder_Master [0 to 0 / 0 / 0 ]
7-801-033 P-Binder_Insert [0 to 0 / 0 / 0 ]
7-801-034 P-Binder_Slave [0 to 0 / 0 / 0 ]
7-801-035 P-Binder_Cutter [0 to 0 / 0 / 0 ]
7-801-036 Stacker [0 to 0 / 0 / 0 ]
695
3. Appendices: Service Program Mode Tables
7-801-037 Stacker 2 [0 to 0 / 0 / 0 ]
7-801-042 TDCU [0 to 0 / 0 / 0 ]
7-801-043 LCT3 [0 to 0 / 0 / 0 ]
[Firmware Version]
7-801-102 Engine [0 to 0 / 0 / 0 ]
7-801-105 ADF [0 to 0 / 0 / 0 ]
7-801-107 FIN1 [0 to 0 / 0 / 0 ]
7-801-108 FIN2 [0 to 0 / 0 / 0 ]
7-801-110 LCT [0 to 0 / 0 / 0 ]
7-801-128 LCT2 [0 to 0 / 0 / 0 ]
7-801-131 P-Binder_Relay [0 to 0 / 0 / 0 ]
7-801-132 P-Binder_Master [0 to 0 / 0 / 0 ]
7-801-133 P-Binder_Insert [0 to 0 / 0 / 0 ]
7-801-134 P-Binder_Slave [0 to 0 / 0 / 0 ]
7-801-135 P-Binder_Cutter [0 to 0 / 0 / 0 ]
7-801-136 Stacker [0 to 0 / 0 / 0 ]
7-801-137 Stacker 2 [0 to 0 / 0 / 0 ]
7-801-142 TDCU [0 to 0 / 0 / 0 ]
7-801-143 LCT3 [0 to 0 / 0 / 0 ]
696
Group 7000
7-801-255 - CTL -
[- / - / - ]
7-804-001 Paper CTL
[Execute]
[- / - / - ]
7-807-001 - CTL
[Execute]
[0 to 9999999 / 0 / 1/step]
7-826-001 Error Total *CTL A request for the count total failed at
power on. This error will occur if the device
is installed but disconnected.
697
3. Appendices: Service Program Mode Tables
[0 to 9999999 / 0 / 1/step]
7-826-002 Error Staple *CTL The request for a staple count failed at
power on. This error will occur if the device
is installed but disconnected.
[- / - / - ]
7-827-001 - CTL
[Execute]
[- / - / - ]
7-832-001 - CTL
[Execute]
698
Group 7000
Displays the count for the number of times the machine has detected dust on the ARDF
scanning glass at the beginning of copy jobs. This SP operates only after SP4020 1
has been turned on
[Coveage Range]
[Assert Info.]
7901 Records the location where a problem is detected in the program. Used for
debugging.
[ROM No]
699
3. Appendices: Service Program Mode Tables
ADF
*CTL [- / - / - / -]
7-910-005 (Copier Model only)
700
Group 7000
7-910-151 PS *CTL [- / - / - / -]
701
3. Appendices: Service Program Mode Tables
[Firmware Version]
ADF
*CTL [- / - / - / -]
7-911-005 (Copier Model only)
702
Group 7000
7-911-151 PS *CTL [- / - / - / -]
703
3. Appendices: Service Program Mode Tables
1 SerialNo. [0 to 1 / 0 / 1]
704
Group 7000
2 Attachment Date [0 to 1 / 0 / 1]
4 Refill Information [0 to 1 / 0 / 1]
11 SerialNo. [0 to 1 / 0 / 1]
12 Attachment Date [0 to 1 / 0 / 1]
14 Refill Information [0 to 1 / 0 / 1]
21 SerialNo. [0 to 1 / 0 / 1]
22 Attachment Date [0 to 1 / 0 / 1]
24 Refill Information [0 to 1 / 0 / 1]
31 SerialNo. [0 to 1 / 0 / 1]
32 Attachment Date [0 to 1 / 0 / 1]
34 Refill Information [0 to 1 / 0 / 1]
41 SerialNo. [0 to 1 / 0 / 1]
42 Attachment Date [0 to 1 / 0 / 1]
44 Refill Information [0 to 1 / 0 / 1]
705
3. Appendices: Service Program Mode Tables
706
Group 7000
707
3. Appendices: Service Program Mode Tables
708
Group 7000
Displays ratio for the end standard value of the drive distance counter.
2 Developer(Bk)
8 PCU CL(Bk):Lubricant
10 PCU CL(Bk):Joint
11 PCU CL(Bk):Gears
709
3. Appendices: Service Program Mode Tables
15 #Charger Unit(Bk)
16 #Photoconductor Unit(Bk)
19 Developer(C)
25 PCU CL(C):Lubricant
27 PCU CL(C):Joint
28 PCU CL(C):Gears
32 #Charger Unit(C)
33 #Photoconductor Unit(C)
36 Developer(M)
42 PCU CL(M):Lubricant
44 PCU CL(M):Joint
45 PCU CL(M):Gears
710
Group 7000
49 #Charger Unit(M)
50 #Photoconductor Unit(M)
53 Developer(Y)
59 PCU CL(Y):Lubricant
61 PCU CL(Y):Joint
62 PCU CL(Y):Gears
66 #Charger Unit(Y)
67 #Photoconductor Unit(Y)
70 Developer(S)
76 PCU CL(S):Lubricant
78 PCU CL(S):Joint
79 PCU CL(S):Gears
711
3. Appendices: Service Program Mode Tables
83 #Charger Unit(S)
84 #Photoconductor Unit(S)
96 ITB CL Unit:Lubricant
712
Group 7000
713
3. Appendices: Service Program Mode Tables
714
Group 7000
715
3. Appendices: Service Program Mode Tables
716
Group 7000
717
3. Appendices: Service Program Mode Tables
718
Group 7000
719
3. Appendices: Service Program Mode Tables
720
Group 7000
721
3. Appendices: Service Program Mode Tables
722
Group 7000
723
3. Appendices: Service Program Mode Tables
724
Group 7000
725
3. Appendices: Service Program Mode Tables
726
Group 7000
727
3. Appendices: Service Program Mode Tables
728
Group 7000
This SP displays the current usage (listed as percent of usage) of the components
listed below: Current Usage/Standard Usage Service Life x 100
729
3. Appendices: Service Program Mode Tables
730
Group 7000
731
3. Appendices: Service Program Mode Tables
732
Group 7000
733
3. Appendices: Service Program Mode Tables
734
Group 7000
Displays the estimated remaining pages caluculates by page counter and distance
counter.
735
3. Appendices: Service Program Mode Tables
736
Group 7000
737
3. Appendices: Service Program Mode Tables
738
Group 7000
739
3. Appendices: Service Program Mode Tables
740
Group 7000
Displays the estimated remaining days caluculates by page counter and distance
counter.
741
3. Appendices: Service Program Mode Tables
742
Group 7000
743
3. Appendices: Service Program Mode Tables
744
Group 7000
745
3. Appendices: Service Program Mode Tables
746
Group 7000
747
3. Appendices: Service Program Mode Tables
748
Group 7000
749
3. Appendices: Service Program Mode Tables
750
Group 7000
751
3. Appendices: Service Program Mode Tables
Displays the estimated usage rate calculated by page counter and distance counter.
752
Group 7000
753
3. Appendices: Service Program Mode Tables
754
Group 7000
755
3. Appendices: Service Program Mode Tables
756
Group 7000
757
3. Appendices: Service Program Mode Tables
758
Group 7000
This SP displays the distance traveled by the K PCDU drum so the engine can
acclimate operation for the ambient temperature and humidity.
759
3. Appendices: Service Program Mode Tables
760
Group 7000
Displays the success counter for the development motor (S) home position detection.
Displays the failure counter for the development motor (S) home position detection.
Cleas development motor home position detection count for 5th station (special
color).
7-986-001 Clear [0 to 1 / 0 / 1 ]
Drum motor lock condition counts for the four drum motors.
761
3. Appendices: Service Program Mode Tables
Clears the motor lock condition counts for the four drum motors.
Displays the count for the number of cuts performed by the trimmer unit cutting
blade.
762
Group 8000
Group 8000
Data Log 2
Many of these counters are provided for features that are currently not available, such as sending color
faxes, and so on. However, here are some Group 8 codes that when used in combination with others,
can provide useful information.
SP8401 to SP8406 The number of pages printed from the document server
SP8691 to SP8696 The number of pages sent from the document server
C: Copy application.
F: Fax application. Totals (pages, jobs, etc.) executed for each application
P: Print application. when the job was not stored on the document server.
S: Scan application.
763
3. Appendices: Service Program Mode Tables
Apl Application
Bk Black
C Cyan
Comb Combine
Comp Compression
Deliv Delivery
764
Group 8000
Emul Emulation
FC Full Color
Get Print Counter. For jobs 10 pages or less, this counter does not count
up. For jobs larger than 10 pages, this counter counts up by the number
GPC
that is in excess of 10 (e.g., for an 11-page job, the counter counts up
11-10 =1)
Image Edit performed on the original with the copier GUI, e.g. border
ImgEdt
removal, adding stamps, page numbers, etc.
K Black (YMCK)
Mag Magnification
Print Job Manager/Desk Top Editor: A pair of utilities that allows print
jobs to be distributed evenly among the printers on the network, and
Palm 2
allows files to moved around, combined, and converted to different
formats.
PC Personal Computer
Pages. A page is the total scanned surface of the original. Duplex pages
PGS count as two pages, and A3 simplex count as two pages if the A3/DLT
counter SP is switched ON.
765
3. Appendices: Service Program Mode Tables
Ppr Paper
Red (Toner Remaining). Applies to the wide format model A2 only. This
R
machine is under development and currently not available.
Rez Resolution
Scn Scan
S-to-Email Scan-to-E-mail
SMC report printed with SP5990. All of the Group 8 counters are
SMC
recorded in the SMC report.
Svr Server
• All of the Group 8 SPs are able to reset by “SP5 801 1 Memory All Clear”.
766
Group 8000
• These SPs reveal the number of times an application is used, not the number of pages processed.
• When an application is opened for image input or output, this counts as one job.
• Interrupted jobs (paper jams, etc.) are counted, even though they do not finish.
• Only jobs executed by the customer are counted. Jobs executed by the customer engineer using
the SP modes are not counted.
• When using secure printing (when a password is required to start the print job), the job is counted
at the time when either "Delete Data" or "Specify Output" is specified.
• When a copy job on the document server is printed, SP8022 also increments, and when a print
job stored on the document server is printed, SP8024 also increments.
• When an original is both copied and stored on the document server, the C: and L: counters both
increments.
• When a print job is stored on the document server, only the L: counter increments.
• When the user presses the Document Server button to store the job on the document server, only
the L: counter increments.
• When the user enters document server mode and prints data stored on the document server, only
the L: counter increments.
• When an image received from Palm 2 is received and stored, the L: counter increments.
767
3. Appendices: Service Program Mode Tables
[T:Jobs/LS]
*CTL
8011 (Copier Model only)
[C:Jobs/LS]
8012 *CTL These SPs count the number of jobs stored to
(Copier Model only) the document server by each application, to
8014 [P:Jobs/LS] *CTL reveal how local storage is being used for
input.
[S:Jobs/LS] [0 to 9999999 / 0 / 1]
8015 *CTL
(Copier Model only) The L: counter counts the number of jobs
[L:Jobs/LS] stored from within the document server mode
8016 *CTL screen at the operation panel.
(Copier Model only)
[O:Jobs/LS]
8017 *CTL
(Copier Model only)
• When a scan job is sent to the document server, the S: counter increments. When you enter
document server mode and then scan an original, the L: counter increments.
• When a print job is sent to the document server, the P: counter increments.
• When a network application sends data to the document server, the O: counter increments.
• When an image from Palm 2 is stored on the document server, the O: counter increments.
[T:Pjob/LS]
8021 *CTL
(Copier Model only)
[C:Pjob/LS]
8022 *CTL
(Copier Model only) These SPs reveal how files printed from the
document server were stored on the
8024 [P:Pjob/LS] *CTL document server originally.
[S:Pjob/LS] [0 to 9999999 / 0 / 1]
8025 *CTL
(Copier Model only) The L: counter counts the number of jobs
stored from within the document server mode
[L:Pjob/LS] screen at the operation panel.
8026 *CTL
(Copier Model only)
[O:Pjob/LS]
8027 *CTL
(Copier Model only)
• When a copy job stored on the document server is printed with another application, the C: counter
increments.
768
Group 8000
• When an application like DeskTopBinder merges a copy job that was stored on the document
server with a print job that was stored on the document server, the C: and P: counters both
increment.
• When a job already on the document server is printed with another application, the L: counter
increments.
• When a scanner job stored on the document server is printed with another application, the S:
counter increments. If the original was scanned from within document server mode, then the L:
counter increments.
• When images stored on the document server by a network application (including Palm 2), are
printed with another application, the O: counter increments.
• When a copy job stored on the document server is printed with a network application (Web Image
Monitor, for example), the C: counter increments.
[T:Pjob/DesApl]
8031 *CTL
(Copier Model only)
[C:Pjob/DesApl]
8032 *CTL
(Copier Model only) These SPs reveal what applications were
used to output documents from the document
8034 [P:Pjob/DesApl] *CTL server.
[S:Pjob/DesApl] [0 to 9999999 / 0 / 1]
8035 *CTL
(Copier Model only) The L: counter counts the number of jobs
printed from within the document server
[L:Pjob/DesApl] mode screen at the operation panel.
8036 *CTL
(Copier Model only)
[O:Pjob/DesApl]
8037 *CTL
(Copier Model only)
• When documents already stored on the document server are printed, the count for the application
that started the print job is incremented.
• When the print job is started from a network application (Desk Top Binder, Web Image Monitor,
etc.) the L: counter increments.
769
3. Appendices: Service Program Mode Tables
[T:TX Jobs/LS]
8041 *CTL
(Copier Model only)
These SPs count the applications that stored
[C:TX Jobs/LS]
8042 *CTL files on the document server that were later
(Copier Model only) accessed for transmission over a network
(attached to an e-mail).
8044 [P:TX Jobs/LS] *CTL
[0 to 9999999 / 0 / 1]
[S:TX Jobs/LS]
8045 *CTL Note: Jobs merged for sending are counted
(Copier Model only) separately.
• When a stored copy job is sent from the document server, the C: counter increments.
• When images stored on the document server by a network application or Palm2 are sent as an e-
mail, the O: counter increments.
[T:TX Jobs/DesApl]
8051 *CTL
(Copier Model only)
[C:TX Jobs/DesApl]
8052 *CTL These SPs count the applications used to send
(Copier Model only)
files from the document server over a network
8054 [P:TX Jobs/DesApl] *CTL (attached to an e-mail). Jobs merged for
sending are counted separately.
[S:TX Jobs/DesApl]
8055 *CTL [0 to 9999999 / 0 / 1]
(Copier Model only) The L: counter counts the number of jobs sent
from within the document server mode screen
[L:TX Jobs/DesApl]
8056 *CTL at the operation panel.
(Copier Model only)
[O:TX Jobs/DesApl]
8057 *CTL
(Copier Model only)
• If the send is started from Desk Top Binder or Web Image Monitor, for example, then the O:
counter increments.
770
Group 8000
[T:FIN Jobs]
8061 These SPs total the finishing methods. The finishing method is specified by the
application.
[P:FIN Jobs]
8064 These SPs total finishing methods for print jobs only. The finishing method is specified
by the application.
8065 These SPs total finishing methods for scan jobs only. The finishing method is specified
by the application.
Note: Finishing features for scan jobs are not available at this time.
8066 These SPs total finishing methods for jobs output from within the document server
mode screen at the operation panel. The finishing method is specified from the print
window within document server mode.
[O:FIN Jobs]
8067 These SPs total finishing methods for jobs executed by an external application, over
the network. The finishing method is specified by the application.
771
3. Appendices: Service Program Mode Tables
[T:Jobs/PGS]
8071 These SPs count the number of jobs broken down by the number of pages in the job,
regardless of which application was used.
[P:Jobs/PGS]
8074 These SPs count and calculate the number of print jobs by size based on the number
of pages in the job.
772
Group 8000
[O:Jobs/PGS]
8077 These SPs count and calculate the number of "Other" application jobs (Web Image
Monitor, Palm 2, etc.) by size based on the number of pages in the job.
• For example: When a copy job stored on the document server is printed in document server mode,
the appropriate L: counter (SP8076 0xx) increments.
• Interrupted jobs (paper jam, etc.) are counted, even though they do not finish.
• If a job is paused and re-started, it counts as one job.
773
3. Appendices: Service Program Mode Tables
• If the finisher runs out of staples during a print and staple job, then the job is counted at the time the
error occurs.
• For copy jobs (SP 8072) and scan jobs (SP 8075), the total is calculated by multiplying the
number of sets of copies by the number of pages scanned. (One duplex page counts as 2.)
• The first test print and subsequent test prints to adjust settings are added to the number of pages of
the copy job (SP 8072).
• When printing the first page of a job from within the document server screen, the page is counted.
774
Group 8000
8151 These SPs count the total number of jobs (color or black-and-white) scanned and
sent to a folder on a PC (Scan-to-PC).
Note: At the present time, 8 151 and 8 155 perform identical counts.
775
3. Appendices: Service Program Mode Tables
• If the job is cancelled during sending, it may or may not be counted, depending on what stage of
the process had been reached when the job was cancelled.
• Even if several files are combined for sending, the transmission counts as one job.
• SP 8 191 to 8 196 count the number of scanned sides of pages, not the number of physical pages.
776
Group 8000
• These counters do not count reading user stamp data, or reading color charts to adjust color.
• Previews done with a scanner driver are not counted.
• A count is done only after all images of a job have been scanned.
• Scans made in SP mode are not counted.
Examples
• If 3 B5 pages and 1 A3 page are scanned with the scanner application but not stored, the S: count
is 4.
• If both sides of 3 A4 sheets are copied and stored to the document server using the Store File
button in the Copy mode window, the C: count is 6 and the L: count is 6.
• If both sides of 3 A4 sheets are copied but not stored, the C: count is 6.
• If you enter document server mode then scan 6 pages, the L: count is 6.
8201 These SPs count the total number of large pages input with the scanner for scan and
copy jobs.
Note: These counters are displayed in the SMC Report, and in the User Tools
display.
8205 These SPs count the total number of large pages input with the scanner for scan jobs
only.
Note: These counters are displayed in the SMC Report, and in the User Tools
display.
[T:Scan PGS/LS]
8211 *CTL
(Copier Model only) These SPs count the number of pages
scanned into the document server.
[C:Scan PGS/LS]
8212 *CTL [0 to 9999999 / 0 / 1]
(Copier Model only)
The L: counter counts the number of pages
[S:Scan PGS/LS] stored from within the document server mode
8215 *CTL screen at the operation panel, and with the
(Copier Model only)
Store File button from within the Copy mode
[L:Scan PGS/LS] screen
8216 *CTL
(Copier Model only)
777
3. Appendices: Service Program Mode Tables
With an ADF that cannot scan both sides simultaneously, the Front side count is the
same as the number of pages fed for duplex front side scanning. (The front side is
determined by which side the user loads face up.)
• When 1 sheet is fed for duplex scanning the Front count is 1 and the Back count is 1.
• If a jam occurs during the job, recovery processing is not counted to avoid double counting. Also,
the pages are not counted if the jam occurs before the first sheet is output.
778
Group 8000
• If the scan mode is changed during the job, for example, if the user switches from ADF to Platen
mode, the count is done for the last selected mode.
• If the user selects "Mixed Sizes" for copying in the platen mode, the Mixed Size count is enabled.
• In the SADF mode if the user copies 1 page in platen mode and then copies 2 pages with SADF,
the Platen count is 1 and the SADF count is 3.
[T:Scan PGS/Org]
*CTL [0 to 9999999 / 0 / 1 / step]
(Copier Model only)
8241
These SPs count the total number of scanned pages by original type for all jobs,
regardless of which application was used.
[C:Scan PGS/Org]
*CTL [0 to 9999999 / 0 / 1 / step]
8242 (Copier Model only)
These SPs count the number of pages scanned by original type for Copy jobs.
[S:Scan PGS/Org]
*CTL [0 to 9999999 / 0 / 1 / step]
8245 (Copier Model only)
These SPs count the number of pages scanned by original type for Scan jobs.
779
3. Appendices: Service Program Mode Tables
[L:Scan PGS/Org]
*CTL [0 to 9999999 / 0 / 1 / step]
(Copier Model only)
8246
These SPs count the number of pages scanned and stored from within the document
server mode screen at the operation panel, and with the Store File button from within
the Copy mode screen
• If the scan mode is changed during the job, for example, if the user switches from ADF to Platen
mode, the count is done for the last selected mode.
780
Group 8000
[T:Scan PGS/ImgEdt] These SPs show how many times Image Edit
8251 *CTL features have been selected at the operation
(Copier Model only)
panel for each application. Some examples
[C:Scan PGS/ImgEdt] of these editing features are:
8252 *CTL
(Copier Model only) Erase> Border
The L: counter counts the number of pages stored from within the document server mode screen at the
operation panel, and with the Store File button from within the Copy mode screen.
These SPs show how many times color creation features have been selected at the
operation panel.
781
3. Appendices: Service Program Mode Tables
8301 These SPs count by size the total number of pages scanned by all applications. Use
these totals to compare original page size (scanning) and output (printing) page size
[SP 8-441].
8302 These SPs count by size the total number of pages scanned by the Copy application.
Use these totals to compare original page size (scanning) and output (printing) page
size [SP 8-442].
8305 These SPs count by size the total number of pages scanned by the Scan application.
Use these totals to compare original page size (scanning) and output page size [SP
8-445].
These SPs count by size the total number of pages scanned and stored from within
8306 the document server mode screen at the operation panel, and with the Store File
button from within the Copy mode screen. Use these totals to compare original page
size (scanning) and output page size [SP 8-446].
782
Group 8000
T:Scan PGS/Rez
*CTL [0 to 9999999/ 0 / 1]
(Copier Model only)
8311
These SPs count by resolution setting the total number of pages scanned by
applications that can specify resolution settings.
S: Scan PGS/Rez
*CTL [0 to 9999999/ 0 / 1]
(Copier Model only)
8315 These SPs count by resolution setting the total number of pages scanned by
applications that can specify resolution settings.
Note: At the present time, SP8-311 and SP8-315 perform identical counts.
783
3. Appendices: Service Program Mode Tables
[C:Total PrtPGS]
8382 *CTL
(Copier Model only)
[S:Total PrtPGS]
8385 *CTL These SPs count the number of pages printed
(Copier Model only)
by the customer. The counter for the
[L:Total PrtPGS] application used for storing the pages
8386 *CTL increments.
(Copier Model only)
[0 to 99999999 / 0 / 1 / step]
8387 [O:Total PrtPGS] *CTL
• When the A3/DLT double count function is switched on with SP5104, 1 A3/DLT page is counted
as 2.
• When several documents are merged for a print job, the number of pages stored are counted for
the application that stored them.
• These counters are used primarily to calculate charges on use of the machine, so the following
pages are not counted as printed pages:
- Blank pages in a duplex printing job.
- Blank pages inserted as document covers, chapter title sheets, and slip sheets.
- Reports printed to confirm counts.
- All reports done in the service mode (service summaries, engine maintenance reports, etc.)
- Test prints for machine image adjustment.
- Error notification reports.
- Partially printed pages as the result of a copier jam.
8391 These SPs count pages printed on paper sizes A3/DLT and larger.
Note: In addition to being displayed in the SMC Report, these counters are also
displayed in the User Tools display on the copy machine.
784
Group 8000
8-391-003 BannaerPaper
[T:PrtPGS/LS]
8401 *CTL
(Copier Model only)
These SPs count the number of pages printed
[C:PrtPGS/LS] from the document server. The counter for the
8402 *CTL
(Copier Model only) application used to print the pages is
incremented.
8404 [P:PrtPGS/LS] *CTL The L: counter counts the number of jobs
[S:PrtPGS/LS] stored from within the document server mode
8405 *CTL screen at the operation panel.
(Copier Model only)
[0 to 9999999 / 0 / 1 / step]
[L:PrtPGS/LS]
8406 *CTL
(Copier Model only)
• Print jobs done with Web Image Monitor and Desk Top Binder are added to the L: count.
[P:PrtPGS/Dup Comb]
8424 These SPs count by binding and combine, and n-Up settings the number of pages
processed for printing by the printer application.
785
3. Appendices: Service Program Mode Tables
8426 These SPs count by binding and combine, and n-Up settings the number of pages
processed for printing from within the document server mode window at the
operation panel.
786
Group 8000
• These counts (SP8 421 to SP8 427) are especially useful for customers who need to improve their
compliance with ISO standards for the reduction of paper consumption.
• Pages that are only partially printed with the n-Up functions are counted as 1 page.
• Here is a summary of how the counters work for Booklet and Magazine modes:
Booklet Magazine
1 1 1 1
2 2 2 2
3 2 3 2
4 2 4 2
5 3 5 4
6 4 6 4
7 4 7 4
787
3. Appendices: Service Program Mode Tables
Booklet Magazine
8 4 8 4
[T:PrtPGS/ImgEdt]
8431 These SPs count the total number of pages output with the three features below,
regardless of which application was used.
[P:PrtPGS/ImgEdt]
8434 These SPs count the total number of pages output with the three features below with
the print application.
[O:PrtPGS/ImgEdt]
8437 These SPs count the total number of pages output with the three features below with
Other applications.
788
Group 8000
[T:PrtPGS/Ppr Size]
8441
These SPs count by print paper size the number of pages printed by all applications.
[P:PrtPGS/Ppr Size]
8444 These SPs count by print paper size the number of pages printed by the printer
application.
[O:PrtPGS/Ppr Size]
8447 These SPs count by print paper size the number of pages printed by Other
applications.
789
3. Appendices: Service Program Mode Tables
[PrtPGS/Ppr Tray]
8451
These SPs count the number of sheets fed from each paper feed station.
Bypass Tray
8-451-001 Bypass Tray *CTL
[0 to 99999999 / 0 / 1 / step]
790
Group 8000
[T:PrtPGS/Ppr Type]
These SPs count by paper type the number pages printed by all applications.
• These counters are not the same as the PM counter. The PM counter is based on
8461 feed timing to accurately measure the service life of the feed rollers. However,
these counts are based on output timing.
• Blank sheets (covers, chapter covers, slip sheets) are also counted.
• During duplex printing, pages printed on both sides count as 1, and a page
printed on one side counts as 1.
[P:PrtPGS/Ppr Type]
8464
These SPs count by paper type the number pages printed by the printer application.
[PrtPGS/Mag]
8471
These SPs count by magnification rate the number of pages printed.
791
3. Appendices: Service Program Mode Tables
Counts are done for magnification adjusted for pages, not only on the operation panel but performed
remotely with an external network application capable of performing magnification adjustment as well.
Magnification adjustments done with printer drivers with PC applications such as Excel are also counted.
Magnification adjustments done for adjustments after they have been stored on the document server are
not counted.
Magnification adjustments performed automatically during Auto Reduce/Enlarge copying are counted.
The magnification rates of blank cover sheets, slip sheets, etc. are automatically assigned a rate of
100%.
These SPs count the number of pages printed with the Toner Save feature switched
on.
Note: These SPs return the same results as this SP is limited to the Print application.
792
Group 8000
004 Full Color *CTL These SPs count the number of pages printed
051 B/W(Banner) 051 in the Color Mode by each application.
[T:PrtPGS/Emul]
8511
These SPs count by printer emulation mode the total number of pages printed.
[P:PrtPGS/Emul]
8514
These SPs count by printer emulation mode the total number of pages printed.
793
3. Appendices: Service Program Mode Tables
• SP8 511 and SP8 514 return the same results as they are both limited to the Print application.
• Print jobs output to the document server are not counted.
[T:PrtPGS/FIN]
8521 These SPs count by finishing mode the total number of pages printed by all
applications.
[P:PrtPGS/FIN]
8524 These SPs count by finishing mode the total number of pages printed by the Print
application.
794
Group 8000
795
3. Appendices: Service Program Mode Tables
• If stapling is selected for finishing and the stack is too large for stapling, the unstapled pages are
still counted.
• The counts for staple finishing are based on output to the staple tray, so jam recoveries are
counted.
8551 [T:PrtBooks/FIN]
8554 [P:PrtBooks/FIN]
796
Group 8000
797
3. Appendices: Service Program Mode Tables
[T:Counter]
8581 These SPs count the total output broken down by color output, regardless of the
application used. In addition to being displayed in the SMC Report, these counters
are also displayed in the User Tools display on the copy machine.
798
Group 8000
Development: Fifth
8-581-041 *CTL
Station
799
3. Appendices: Service Program Mode Tables
[P:Counter]
8584 These SPs count the total output of the print application broken down by color
output.
[O:Counter]
8591 These SPs count the totals for A3/DLT paper use, number of duplex pages printed,
and the number of staples used. These totals are for Other (O:) applications only.
[T:Coverage Counter]
8601 These SPs count the total coverage for each color and the total printout pages for
each printing mode.
800
Group 8000
Coverage Counter 1
8-601-031 *CTL
(YMC)
Coverage Counter 2
8-601-032 *CTL [0 to 9999999 / 0 / 1 / step]
(YMC)
Coverage Counter 3
8-601-033 *CTL
(YMC)
[C:Coverage Counter]
8602
-
[P:Coverage Counter]
8604
-
801
3. Appendices: Service Program Mode Tables
[L:Coverage Counter]
8606
-
802
Group 8000
803
3. Appendices: Service Program Mode Tables
804
Group 8000
805
3. Appendices: Service Program Mode Tables
[T:S-to-Email PGS]
8651 These SPs count by color mode the total number of pages attached to an e-mail for
both the Scan and document server applications.
[S:S-to-Email PGS]
8655 These SPs count by color mode the total number of pages attached to an e-mail for
both the Scan and document server applications.
• The count for B/W and Color pages is done after the document is stored on the HDD. If the job is
cancelled before it is stored, the pages are not counted.
• If Scan-to-Email is used to send a 10-page document to 5 addresses, the count is 10 (the pages
are sent to the same SMTP server together).
• If Scan-to-PC is used to send a 10-page document to 5 folders, the count is 50 (the document is
sent to each destination of the SMB/FTP server).
• Due to restrictions on some devices, if Scan-to-Email is used to send a 10-page document to a
large number of destinations, the count may be divided and counted separately. For example, if a
10-page document is sent to 200 addresses, the count is 10 for the first 100 destinations and the
count is also 10 for the second 100 destinations, for a total of 20.).
806
Group 8000
• The B/W and Color counts are done after the document is stored on the HDD of the Scan Router
server.
• If the job is canceled before storage on the Scan Router server finishes, the counts are not done.
• The count is executed even if regardless of confirmation of the arrival at the Scan Router server.
[T:TX PGS/LS]
8691 *CTL
(Copier Model only)
These SPs count the number of pages sent
[C:TX PGS/LS] from the document server. The counter for the
8692 *CTL application that was used to store the pages
(Copier Model only)
is incremented.
[P:TX PGS/LS] [0 to 9999999/ 0 / 1 / step]
8694 *CTL
(Copier Model only) The L: counter counts the number of pages
stored from within the document server mode
[S:TX PGS/LS] screen at the operation panel. Pages stored
8695 *CTL
(Copier Model only) with the Store File button from within the
Copy mode screen go to the C: counter.
[L:TX PGS/LS]
8696 *CTL
(Copier Model only)
• Print jobs done with Web Image Monitor and Desk Top Binder are added to the count.
807
3. Appendices: Service Program Mode Tables
• If several documents are merged for sending, the number of pages stored are counted for the
application that stored them.
8701 These SPs count the number of pages sent by the physical port used to send them.
For example, if a 3-page original is sent to 4 destinations via ISDN G4, the count for
ISDN (G3, G4) is 12.
808
Group 8000
[Dev Counter]
8771 These SPs count the frequency of use (number of rotations of the development rollers)
for black and other color toners.
8-771-002 K *CTL
8-771-004 M *CTL
8-771-005 C *CTL
809
3. Appendices: Service Program Mode Tables
8781 These SPs display the number of already replaced toner bottles.
NOTE: Currently, the data in SP7-833-011 through 014 and the data in
SP8-781-001 through 004 are the same.
[Toner Remain]
These SPs display the percent of toner remaining for each color. This SP allows the
8801 user to check the toner supply at any time.
Note: This precise method of measuring remaining toner supply (1% steps) is better
than other machines in the market that can only measure in increments of 10 (10%
steps).
810
Group 8000
8-801-001 K *CTL
8-801-002 Y *CTL
8-801-004 C *CTL
[Eco Counter]
8811
-
811
3. Appendices: Service Program Mode Tables
812
Group 8000
8-861-001 BK *CTL
8-861-002 Y *CTL
[0 to 99999999 / 0 / 1 / step]
8-861-003 M *CTL
8-861-004 C *CTL
813
3. Appendices: Service Program Mode Tables
8-871-001 BK *CTL
8-871-002 Y *CTL
[0 to 99999999 / 0 / 1 / step]
8-871-003 M *CTL
8-871-004 C *CTL
8-881-001 BK *CTL
8-881-002 Y *CTL
[0 to 99999999 / 0 / 1 / step]
8-881-003 M *CTL
8-881-004 C *CTL
814
Group 8000
815
3. Appendices: Service Program Mode Tables
[Page/Toner Bottle]
8891
These SPs display the amount of the remaining current toner for each color.
8-891-001 BK *CTL
8-891-002 Y *CTL
[0 to 99999999 / 0 / 1 / step]
8-891-003 M *CTL
8-891-004 C *CTL
[Page/Toner_Prev1]
8901
These SPs display the amount of the remaining previous toner for each color.
8-901-001 BK *CTL
8-901-002 Y *CTL
[0 to 99999999 / 0 / 1 / step]
8-901-003 M *CTL
8-901-004 C *CTL
[Page/Toner_Prev2]
8911
These SPs display the amount of the remaining 2nd previous toner for each color.
816
Group 8000
8-911-001 BK *CTL
8-911-002 Y *CTL
[0 to 99999999 / 0 / 1 / step]
8-911-003 M *CTL
8-911-004 C *CTL
[Cvr Cnt/Total]
8921
Displays the total coverage and total printout number for each color.
817
3. Appendices: Service Program Mode Tables
Coverage(%):Fifth Station
*CTL
8-921-101 1
Coverage(%):Fifth Station
*CTL
8-921-102 2
[0 to 2147483647 / 0 / 1 / %]
Coverage(%):Fifth Station
*CTL
8-921-103 3
Coverage(%):Fifth Station
*CTL
8-921-104 4
Coverage/P:Fifth Station
*CTL
8-921-111 1
Coverage/P:Fifth Station
*CTL
8-921-112 2
[0 to 99999999 / 0 / 1 / -]
Coverage/P:Fifth Station
*CTL
8-921-113 3
Coverage/P:Fifth Station
*CTL
8-921-114 4
[Machine Status]
8941 These SPs count the amount of time the machine spends in each operation mode.
These SPs are useful for customers who need to investigate machine operation for
improvement in their compliance with ISO Standards.
818
Group 8000
819
3. Appendices: Service Program Mode Tables
[Electricity Status]
8961
-
[Unit Control]
8971
-
820
Group 8000
Copy: BW
8-999-003 *CTL [0 to 99999999 / 0 / 1 / step]
(Copier Model only)
Copy: BW (%)
8-999-023 *CTL [0 to 2147483647 / 0 / 1% / step]
(Copier Model only)
821
3. Appendices: Service Program Mode Tables
Scanner Transmission:
8-999-104 Color *CTL [0 to 99999999 / 0 / 1 / step]
(Copier Model only)
Scanner Transmission: BW
8-999-105 *CTL [0 to 99999999 / 0 / 1 / step]
(Copier Model only)
822
Input Check
Input Check
Main Machine Input Check
Bit Component 0 1
Bit 7 - - -
Bit 6 - - -
Bit Component 0 1
Bit 7 - - -
Bit 6 - - -
Bit 5 - - -
Bit 4 - - -
Bit 3 - - -
823
3. Appendices: Service Program Mode Tables
Bit 0 - - -
Bit Component 0 1
Bit 7 - - -
Bit 6 - - -
Bit 5 - - -
Bit Component 0 1
Bit 7 - - -
Bit 6 - - -
824
Input Check
Bit Component 0 1
Bit Component 0 1
825
3. Appendices: Service Program Mode Tables
Bit Component 0 1
Bit 7 - - -
Bit 6 - - -
Bit Component 0 1
Bit Component 0 1
826
Input Check
Bit 7 - - -
Bit 2 - - -
Bit 1 - - -
Bit 0 - - -
Bit Component 0 1
Bit 7 - - -
Bit 6 - - -
Bit 5 - - -
Bit 4 - - -
827
3. Appendices: Service Program Mode Tables
Bit Component 0 1
Bit 7 - - -
Bit 6 - - -
Bit 5 - - -
Bit 4 - - -
Bit Component 0 1
Bit 7 - - -
Bit 6 - - -
828
Input Check
Bit Component 0 1
Bit 7 - - -
Bit 4 - - -
Bit Component 0 1
Bit 7 - - -
Bit 6 - - -
Bit Component 0 1
829
3. Appendices: Service Program Mode Tables
Bit 7 - - -
Bit Component 0 1
Bit Component 0 1
Bit 7 -
830
Input Check
Bit Component 0 1
Bit Component 0 1
831
3. Appendices: Service Program Mode Tables
Bit Component 0 1
Bit Component 0 1
Bit 7 - - -
Bit 6 - - -
Bit 5 - - -
832
Input Check
Bit Component 0 1
Bit 7 - - -
Bit 6 - - -
Bit Component 0 1
Bit 5 - - -
Bit 4 - - -
Bit 3 - - -
Bit 2 - - -
Bit 1 - - -
Bit 0 - - -
Bit Component 0 1
833
3. Appendices: Service Program Mode Tables
Bit 7 - - -
Bit 6 - - -
Bit 5 - - -
Bit 4 - - -
Bit 3 - - -
Bit Component 0 1
Bit 7 - - -
Bit 6 - - -
Bit 5 - - -
Bit 4 - - -
Bit 3 - - -
Bit 1 - - -
Bit 0 - - -
Bit Component 0 1
834
Input Check
Bit Component 0 1
Bit Component 0 1
Bit 7 - - -
Bit 6 - - -
Bit 5 - - -
Bit 4 - - -
Bit 3 - - -
835
3. Appendices: Service Program Mode Tables
Bit Component 0 1
Bit 7 - - -
Bit 1 - - -
Bit 0 - - -
Bit Component 0 1
Bit 7 - - -
Bit 6 - - -
Bit 5 - - -
Bit 4 - - -
Bit 0 - - -
836
Input Check
Bit Component 0 1
Bit 7 - - -
Bit 6 - - -
Bit Component 0 1
Bit 7 -
Bit Component 0 1
837
3. Appendices: Service Program Mode Tables
Bit 7 -
Bit 1 Used Toner Bottle Near Full Sensor Normal Near full
Bit Component 0 1
838
Input Check
Bit Component 0 1
Bit 2 - - -
Bit 1 - - -
Bit Component 0 1
Bit 2 - - -
839
3. Appendices: Service Program Mode Tables
Bit Component 0 1
Bit Component 0 1
Bit 7 - - -
Bit 6 - - -
Bit 5 - - -
Bit 4 - - -
Bit 3 - - -
Bit 0 - - -
840
Input Check
Bit Component 0 1
Bit 7 - - -
Bit 6 - - -
Bit 5 - - -
Bit 4 - - -
Bit Component 0 1
841
3. Appendices: Service Program Mode Tables
Bit Component 0 1
Bit 7 - - -
Bit 6 - - -
Bit 5 - - -
Bit 4 - - -
Bit Component 0 1
Bit 3 - - -
Bit 2 - - -
842
Input Check
Bit 1 - - -
Bit 0 - - -
Bit Component 0 1
Bit 7 - - -
Bit 6 - - -
Bit 5 - - -
Bit 4 - - -
843
3. Appendices: Service Program Mode Tables
Bit Component 0 1
Bit 2 - - -
Bit 1 - - -
Bit Component 0 1
844
Input Check
Bit Component 0 1
Bit 2 - - -
Bit 1 - - -
Bit 0 - - -
Bit Component 0 1
Bit 7 - - -
Bit 6 - - -
845
3. Appendices: Service Program Mode Tables
[INPUT Check]
5803
3-Tray LCIT, Bypass Tray installed on 3-Tray LCIT.
bit0 - - -
bit1 - - -
bit2 - - -
846
Input Check
Bit Component 0 1
bit3 - - -
bit4 - - -
bit5 - - -
bit6 - - -
bit0 1st tray Paper Feed Unit Set Detection (TCRU) Set Not Set
bit4 - - -
bit5 1st tray Air Assist Fan (Rear) Alarm Normal Abnormal
bit6 1st tray Air Assist Fan (Front) Alarm Normal Abnormal
bit0 - - -
bit1 - - -
bit2 - - -
bit3 - - -
bit4 - - -
bit6 - - -
847
3. Appendices: Service Program Mode Tables
Bit Component 0 1
bit7 - - -
848
Input Check
Bit Component 0 1
bit0 2nd tray Paper Feed Unit Set Detection (TCRU) Set Not Set
bit4 - - -
849
3. Appendices: Service Program Mode Tables
bit Component 0 1
bit5 2nd tray Air Assist Fan (Rear) Alarm Normal Abnormal
bit6 2nd tray Air Assist Fan (Front) Alarm Normal Abnormal
eIO2-PortD(5-803-090)bit information
bit Component 0 1
bit4 - - -
bit5 - - -
850
Input Check
bit4 - - -
bit0 3rd tray Paper Feed Unit Set Detection (TCRU) Set Not Set
851
3. Appendices: Service Program Mode Tables
bit Component 0 1
bit4 - - -
bit5 3rd tray Air Assist Fan (Rear) Alarm Normal Abnormal
bit6 3rd tray Air Assist Fan (Front) Alarm Normal Abnormal
bit0 - - -
bit1 - - -
bit2 - - -
bit4 - - -
bit5 - - -
bit6 - - -
bit0 - - -
bit1 - - -
bit2 - - -
bit3 - - -
bit4 - - -
bit5 - - -
852
Input Check
[INPUT Check]
5803
BufferPass Unit
bit0 - - -
bit1 -
bit4 - - -
bit5 - - -
853
3. Appendices: Service Program Mode Tables
bit1 - - -
bit2 - - -
bit3 - - -
bit4 - - -
bit5 - - -
bit6 - - -
bit7 - - -
bit2 - - -
bit3 - - -
bit4 - - -
bit5 - - -
bit6 - - -
bit7 - - -
bit0 - - -
bit1 - - -
854
Input Check
bit Component 0 1
bit4 - - -
bit5 - - -
bit6 - - -
bit7 - - -
bit0 - - -
bit1 - - -
bit5 - - -
855
3. Appendices: Service Program Mode Tables
[INPUT Check]
5803
Vaccume Feed LCIT, Bypass Tray installed on Vaccume Feed LCIT.
856
Input Check
bit5 - - -
bit6 - - -
bit7 - - -
bit2 Banner Sheet Tray Set Detection Switch Detect Not detect
bit3 - - -
857
3. Appendices: Service Program Mode Tables
Bit Component 0 1
Bit5 Banner Sheet Tray Lift Switch LED Detect Not detect
Bit6 - - -
Bit7 - - -
bit1 Tray1 Paper Feed Belt Set Detection Set Not set
bit3 - - -
858
Input Check
bit1 Tray2 Paper Feed Belt Set Detection Set Not set
bit3 - - -
859
3. Appendices: Service Program Mode Tables
Bit Component 0 1
bit7 - - -
bit6 - - -
bit7 - - -
bit3 - - -
bit7 - - -
860
Input Check
bit3 - - -
bit4 - - -
bit5 - - -
bit6 - - -
bit7 - - -
bit6 - - -
bit7 - - -
HP Senser
ENG [0 to 1 / 0 / 1]
5-803-200 (Copier Model only)
861
3. Appendices: Service Program Mode Tables
862
Input Check
863
3. Appendices: Service Program Mode Tables
864
Input Check
865
3. Appendices: Service Program Mode Tables
866
Input Check
[0 to 1 / 0 / 1 / -]
6-309-001 ENG
Entrance Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-309-002 ENG
Entrance JG HP Sensor 1:Home Position
[0 to 1 / 0 / 1 / -]
6-309-004 ENG
Registration Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-309-005 ENG
Dynamic Roller HP Sensor 1: Home Position
[0 to 1 / 0 / 1 / -]
6-309-006 ENG
Registration Roller HP Sensor 1: Home Position
[0 to 1 / 0 / 1 / -]
6-309-007 ENG
Fold Plate HP Sensor 1: Home Position
[0 to 1 / 0 / 1 / -]
6-309-008 ENG
Jogger Fence HP Sensor 1: Home Position
[0 to 1 / 0 / 1 / -]
6-309-010 ENG
1st Stopper Paper Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-309-011 ENG
1st Stopper HP Sensor 1: Home Position
[0 to 1 / 0 / 1 / -]
6-309-012 ENG
2nd Stopper Paper Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-309-013 ENG
2nd Stopper HP Sensor 1: Home Position
[0 to 1 / 0 / 1 / -]
6-309-014 ENG
3rd Stopper Paper Sensor 0: Detect
867
3. Appendices: Service Program Mode Tables
[0 to 1 / 0 / 1 / -]
6-309-015 ENG
3rd Stopper HP Sensor 1: Home Position
[0 to 1 / 0 / 1 / -]
6-309-016 ENG
Direct-Send JG HP Sensor 1: Home Position
[0 to 1 / 0 / 1 / -]
6-309-017 ENG
FM6 Pawl HP Sensor 0: Home Position
[0 to 1 / 0 / 1 / -]
6-309-018 ENG
Top Tray Paper Path Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-309-019 ENG
Top Tray Exit Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-309-020 ENG
Horizontal Path Exit Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-309-021 ENG
Top Tray Full Sensor (E) 1: Detect
[0 to 1 / 0 / 1 / -]
6-309-023 ENG
Front Door Switch (SW1) 0:Close
[0 to 1 / 0 / 1 / -]
6-309-024 ENG
Horizontal Path Paper Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-309-025 ENG
Vertical Path Paper Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-309-026 ENG
Bypass Entrance Paper Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-309-027 ENG
Bypass Exit Paper Sensor 0: Detect
868
Input Check
[0 to 1 / 0 / 1 / -]
6-400-001 ENG
1st Paper Feed Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-002 ENG
2nd Feed Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-003 ENG
1st Transport Roller 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-004 ENG
2nd Transport Roller 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-005 ENG
1st Vertical Transport Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-006 ENG
2nd Vertical Transport Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-007 ENG
Output Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-008 ENG
Entrance Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-009 ENG
Exit Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-010 ENG
1st Pick-up Roller HP Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-011 ENG
2nd Pick-up Roller HP Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-012 ENG
1st Upper Limit Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-013 ENG
2nd Upper Limit Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-014 ENG
1st Lower Limit Sensor 0: Detect
869
3. Appendices: Service Program Mode Tables
[0 to 1 / 0 / 1 / -]
6-400-015 ENG
2nd Lower Limit Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-016 ENG
1st Near End Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-017 ENG
2nd Near End Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-018 ENG
1st End Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-019 ENG
2nd End Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-020 ENG
1st Length Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-021 ENG
2nd Length Sensor 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-022 ENG
1st Width Sensor 1 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-023 ENG
1st Width Sensor 2 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-024 ENG
1st Width Sensor 3 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-025 ENG
1st Width Sensor 4 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-026 ENG
1st Width Sensor 5 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-028 ENG
2nd Width Sensor 2 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-029 ENG
2nd Width Sensor 3 0: Detect
870
Input Check
[0 to 1 / 0 / 1 / -]
6-400-030 ENG
2nd Width Sensor 4 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-031 ENG
2nd Width Sensor 5 0: Detect
[0 to 1 / 0 / 1 / -]
6-400-032 ENG
1st Feed Cover Sensor 1:Close
[0 to 1 / 0 / 1 / -]
6-400-033 ENG
2nd Feed Cover Sensor 1:Close
[0 to 1 / 0 / 1 / -]
6-400-034 ENG
Cover Vertical Transport Switch 1:Close
[0 to 1 / 0 / 1 / -]
6-400-035 ENG
Front Door Open Switch 1:Close
871
3. Appendices: Service Program Mode Tables
872
Input Check
873
3. Appendices: Service Program Mode Tables
874
Input Check
875
3. Appendices: Service Program Mode Tables
876
Input Check
877
3. Appendices: Service Program Mode Tables
878
Input Check
879
3. Appendices: Service Program Mode Tables
880
Input Check
881
3. Appendices: Service Program Mode Tables
882
Output Check
Output Check
Main Machine Output Check 1
883
3. Appendices: Service Program Mode Tables
884
Output Check
885
3. Appendices: Service Program Mode Tables
886
Output Check
887
3. Appendices: Service Program Mode Tables
888
Output Check
889
3. Appendices: Service Program Mode Tables
Scananer Lamp
ENG [ON/OFF]
5-804-202 (Copire Model only)
890
Output Check
[Output Check]
5805
Execute the movement check of the specifed part.
891
3. Appendices: Service Program Mode Tables
892
Output Check
893
3. Appendices: Service Program Mode Tables
894
Output Check
895
3. Appendices: Service Program Mode Tables
896
Output Check
897
3. Appendices: Service Program Mode Tables
[Output Check]
5805
Execute the movement check of the specifed part.
[Output Check]
5805
Execute the movement check of the specifed part.
5-805-177 A3 LCT: 3rd Tray Feed Mtr (Std Speed) ENG [ON/OFF]
5-805-178 A3 LCT: 3rd Tray Feed Mtr (Low Speed) ENG [ON/OFF]
5-805-179 A3 LCT: 4th Tray Feed Mtr (Std Speed) ENG [ON/OFF]
5-805-180 A3 LCT: 4th Tray Feed Mtr (Low Speed) ENG [ON/OFF]
5-805-181 A3 LCT: 5th Tray Feed Mtr (Std Speed) ENG [ON/OFF]
5-805-182 A3 LCT: 5th Tray Feed Mtr (Low Speed) ENG [ON/OFF]
898
Output Check
5-805-185 A3 LCT: 3rd Tray Grip Mtr (Std Speed) ENG [ON/OFF]
5-805-186 A3 LCT: 3rd Tray Grip Mtr (Low Speed) ENG [ON/OFF]
5-805-187 A3 LCT: 4th Tray Grip Mtr (Std Speed) ENG [ON/OFF]
5-805-188 A3 LCT: 4th Tray Grip Mtr (Low Speed) ENG [ON/OFF]
5-805-189 A3 LCT: 5th Tray Grip Mtr (Std Speed) ENG [ON/OFF]
5-805-190 A3 LCT: 5th Tray Grip Mtr (Low Speed) ENG [ON/OFF]
899
3. Appendices: Service Program Mode Tables
[Output Check]
5806
Execute the movement check of the specifed part.
900
Output Check
901
3. Appendices: Service Program Mode Tables
902
Output Check
903
3. Appendices: Service Program Mode Tables
904
Output Check
905
3. Appendices: Service Program Mode Tables
906
Output Check
907
3. Appendices: Service Program Mode Tables
908
Output Check
909
3. Appendices: Service Program Mode Tables
910
Output Check
911
3. Appendices: Service Program Mode Tables
912
Printer SP Mode (GW Printer)
bit 0 DFU - -
bit 2 DFU - -
If this bit switch is enabled, print jobs will be saved to the GW SD slot and
not output to paper.
bit 5 [PS and PDF] Paper size error margin ±5pt ±10pt
When a PS job is printed by using a custom paper size, the job might not be
printed because of a paper size mismatch caused by a calculation error. By
default, the error margin for matching to a paper size is ±5 points. By
enabling this BitSwitch, the error margin for matching to a paper size can
be extended to ±10 points.
bit 6 DFU - -
Prints all RPCS and PCL jobs with a border around the printable area.
913
3. Appendices: Service Program Mode Tables
bit 0 DFU - -
bit 1 DFU - -
A collate type (shift or normal) will be applied to all jobs that do not
explicitly define a collate type.
Note: If #5-0 is enabled, this BitSwitch has no effect.
bit 4 DFU - -
bit 5 DFU - -
bit 7 DFU - -
914
Printer SP Mode (GW Printer)
bit 0 DFU - -
bit 1 DFU - -
bit 3 DFU - -
bit 4 DFU - -
bit 5 DFU - -
bit 6 DFU - -
bit 7 DFU - -
bit 0 DFU - -
bit 1 DFU - -
bit 2 DFU - -
bit 3 DFU - -
bit 4 DFU - -
bit 5 DFU - -
bit 6 DFU - -
bit 7 DFU - -
915
3. Appendices: Service Program Mode Tables
If this switch is enabled, SDK applications will not be able to alter print
data. This is achieved by preventing SDK applications from accessing a
module called the "GPS Filter".
Note: The main purpose of this switch is for troubleshooting the effects of
SDK applications on data.
Changes the maximum number of jobs that can be stored on the HDD.
The default (disabled) is 100. If this is enabled, the max. will be raised to
750.
916
Printer SP Mode (GW Printer)
bit 5 Enabled
Face-up output Disabled
(Face-up)
bit 7 DFU - -
bit 0 DFU - -
bit 1 DFU - -
bit 2 DFU - -
bit 3 DFU - -
bit 4 DFU - -
bit 5 DFU - -
bit 6 DFU - -
bit 7 DFU - -
917
3. Appendices: Service Program Mode Tables
bit 1 DFU - -
bit 2 DFU - -
bit 3 DFU - -
bit 4 DFU - -
bit 5 DFU - -
bit 6 DFU - -
bit 7 DFU - -
bit 0 DFU - -
bit 1 DFU - -
bit 2 DFU - -
bit 3 Enabled
(allow BW
[PCL,PS]: Allow BW jobs to print without
Disabled jobs to print
requiring User Code
without a user
code)
BW jobs submitted without a user code will be printed even if user code
authentication is enabled.
Note: Color jobs will not be printed without a valid user code.
bit 4 DFU - -
bit 5 DFU - -
918
Printer SP Mode (GW Printer)
bit 7 DFU - -
bit 1 DFU - -
If this bit switch, all jobs will be cancelled after a jam occurs.
Note: If this bitsw is enabled, printing under the following conditions
might result in problems:
- Job submission via USB or Parallel Port
- Spool printing (WIM >Configuration > Device Settings > System)
bit 3 DFU - -
919
3. Appendices: Service Program Mode Tables
This switch determines the timing of the PJL USTATUS JOB END sent when
multiple collated copies are being printed.
0 (default): JOB END is sent by the device to the client after the first copy
has completed printing. This causes the page counter to be incremented
after the first copy and then again at the end of the job.
1: JOB END is sent by the device to the client after the last copy has
finished printing. This causes the page counter to be incremented at the
end of each job.
Enabled (=0):
Text composed of UTF-8 characters can be displayed in the operation
panel.
Disabled (=1):
UTF-8 characters cannot be displayed in the operation panel.
For example, job names are sometimes stored in the MIB using UTF-8
encoded characters. When these are displayed on the operation panel,
they will be garbled unless this switch is enabled (=0).
Switches super option disable on / off. It this is On, multiple jobs are
grouped at LPR port. PJL settings are enabled even jobs that are specified
queue names are sent.
Determines whether Print from USB/SD will have the Preview function.
Enabled (=0): Print from USB/SD will have the Preview function.
Disabled (=1): Print from USB/SD will not have the Preview function.
920
Printer SP Mode (GW Printer)
bit 0 DFU - -
bit 1 DFU - -
bit 2 DFU - -
bit 3 DFU - -
bit 4 DFU - -
bit 5 Store and Skip Errored Job locks the Queue is not
Queue locked
queue locked after
after SSEJ
SSEJ
If this is 1, then after a job is stored using Store and Skip Errored Job
(SSEJ), new jobs cannot be added to the queue until the stored job has
been completely printed.
bit 6 Allow use of Store and Skip Errored Job Does not
Allows SSEJ
if connected to an external charge allow SSEJ
with ECD
device. with ECD
921
3. Appendices: Service Program Mode Tables
If this is 0, the Menu List button will be removed from Printer Features.
0 (default): Print jobs are not interrupted. If a job is promoted to the top of
the print queue, it will wait for the currently printing job to finish.
1: If a job is promoted to the top of the queue, it will interrupt the currently
printing job and start printing immediately.
bit 2 DFU - -
bit 3 Change the behavior of the center staple Cancel the Continue to
job print
This Bit Switch can change the behavior of the center staple when the
maximum number of sheets for stapling is exceeded.
0 (default): The job is canceled and an error is recorded in the log.
1: The job is not canceled and is produced. How the job is produced in
any behavior depends on the type of finisher.
If this BitSwitch is set to "1" (enabled), the "Apply Auto Paper Select"
setting will decide if the paper size or paper type that is specified in the
device settings should be overwritten by the job's commands when "Tray
Setting Priority" is set to "Driver/Command" or "Any Type".
- Apply Auto Paper Select = OFF: Overwritten (priority is given to the
job’s commands)
- Apply Auto Paper Select = ON: Not overwritten (priority is given to the
device settings)
bit 5 DFU - -
bit 6 DFU - -
bit 7 DFU - -
922
Printer SP Mode (GW Printer)
bit 0 DFU - -
bit 1 DFU - -
bit 2 DFU - -
bit 3 DFU - -
bit 4 DFU - -
bit 5 DFU - -
bit 6 DFU - -
bit 7 DFU - -
SP1-XXX
[- / - / -]
Initialize Printer System *CTL
1-003-001 [Execute]
[- / - / -]
1-003-003 Delete Program *CTL
[Execute]
[Print Summary]
1004
Prints the service summary sheet (a summary of all the controller settings).
[- / - / -]
1-004-001 Print Printer Summary *CTL
[Execute]
- CTL [-/-/-]
1-005-002
Displays the version of the controller firmware.
923
3. Appendices: Service Program Mode Tables
1-006-001 Enables and disables the document server. When you select "0," the document
server is enabled or disabled in accordance with Copy Service Mode SP5-967.
When you select "1," the document server is enabled regardless of Copy Service
Mode SP5-967.
[Data Recall]
1101 Recalls a set of gamma settings. This can be either a) the factory setting, b) the
previous setting, or c) the current setting.
[Resolution Setting]
1102
Selects the printing mode (resolution) for the printer gamma adjustment.
[0 to 9 / 0 / 1]
0: 1200x1200 Photo (2bit/4col)
1: 1200x1200 Photo (1bit/4col)
2: 600x600 Photo (4bit/4col)
3: 600x600 Photo (2bit/4col)
Tone Control Mode
1-102-001 CTL 4: 600x600 Photo (1bit/4col)
Selection
5: 1200x1200 Text (2bit/4col)
6: 1200x1200 Text (1bit/4col)
7: 600x600 Text (4bit/4col)
8: 600x600 Text (2bit/4col)
9: 600x600 Text (1bit/4col)
924
Printer SP Mode (GW Printer)
[Test Page]
1103 Prints the test page to check the color balance before and after the gamma
adjustment.
[Gamma Adjustment]
1104
Adjusts the printer gamma for the mode selected in the "Mode Selection" menu.
925
3. Appendices: Service Program Mode Tables
Stores the print gamma adjusted with the "Gamma Adj." menu item as the current
1105 setting. Before the machine stores the new "current setting", it moves the data
currently stored as the "current setting" to the "previous setting" memory storage
location.
[Toner Limit]
1106
Adjusts the maximum toner amount for image development.
[ 0 or 1 / 1 / 1]
0:excluding New Job
*CTL 0: Excluding New Job
1:including New Job
1-111-001 1: Including New Job
926
Scanner SP Mode (GW Scanner)
[Scan Nv Version]
1001 Displays the scanner firmware version stored in NVRAM in a 9-digit format: Func.
Name_Model Name_History No.
1-001-005 - *CTL [- / - / -]
1005 Creates an erase margin for all edges of the scanned image.
If the machine has scanned the edge of the original, create a margin. This SP is
activated only when the machine uses TWAIN scanning.
[0 or 1 / 0 / 1]
- *CTL 0: ON (enabled)
1-009-001 1: OFF (disabled)
This SP switches the TWAIN scanner function on/off. This is one of the scanner
application functions.
[0 or 1 / 0 / 1]
- *CTL
1-010-001 0: Display, 1: No display
927
3. Appendices: Service Program Mode Tables
[0 or 1 / 0 / 1]
- *CTL 0: OFF (no display)
1-011-001
1: ON (count displays)
[0 or 1 / 1 / 1]
- *CTL 1: Release
0: Do not release
This SP code sets the machine to release or not release the following items at job end.
1-012-001 • Destination (E-mail/Folder/CS)
• Sender name
• Mail Text
• Subject line
• File name
[0 or 1 / 1 / 1]
- *CTL 0: Disable
1: Enable
1-013-002
This SP code enables/disables the multi-media function option (USB 2.0/SD Slot)
mounted on the front of the machine. Operators can scan documents to either an SD
card or a USB memory device inserted into this unit. This SP must be enabled (set to
"1") in order for the device to function.
[0 or 1 / 0 / 1]
- *CTL 0: Disable
1-014-001
1: Enable
928
Scanner SP Mode (GW Scanner)
Compression Ratio
2-025-001 *CTL [5 to 95 / 25 / 1]
(Normal) JPEG2000
Compression Ratio
2-025-002 *CTL [5 to 95 / 20 / 1]
(High) JEPG2000
929
MEMO
930
MEMO
931
MEMO
932 EN