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Bosch-Norm
N34A AE011J S002 2019-06-07
BST 4497027665

Single-core line
Insulation PTFE, extruded
Document part number: 4 497 027 665
Technical responsibility: cga2wa1 CR/APP3 (460)
Replaces edition: 2014-07-09
JJN1BAN 2023-06-26 NormMaster

Changes: New layout. Editorial changes.

Change information: AEN 4497R29513 (internal document of the Bosch Group)

Area of validity, binding force, freedom to disclose

Valid for Bosch Group
Bosch Group with the exception of BEGE and the areas special mechanical
Binding for
engineering business, as well as single-item and prototype production.
Binding due to Guideline RB/GF 131
BEGE and the areas special mechanical engineering business, as well as single-
Recommended for
item and prototype production.
Disclosure Restricted in accordance with the Guideline RB/GF 108

This Bosch-Norm is binding for suppliers if it is part of the order.

Page 1 of 7

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General information
Series N34A Electrical lines
BST 4497027665

Bosch-Norm standardization expert sat2arn C/TED6 (497)

Document language en
Original language de
Translation
Release date Source language Release date Source language
2019-11-12 de en C/TED6 (497)

In case of doubt, the original language edition of this Bosch-Norm applies.

The comma is used as the decimal marker.
Valid edition only in NormMaster. No change service for copies.

1 Scope
This Bosch-Norm specifies requirements and characteristics for unshielded electrical single-core lines. Suitable for
permanent temperatures up to 280°C.

Note: Structure of the Bosch designation, see N34A AE (internal document of the Bosch Group).
JJN1BAN 2023-06-26 NormMaster

2 Structure and properties

2.1 Conductor
Strands made of annealed round copper wires of Cu-ETP1-A.. (CW003A) or Cu-OF1-A.. (CW007A)
as per DIN EN 13602:2013-09

Surface finish

 as per DIN EN 13602:2013-09, table 7, however nickel-plated, nickel coat min. 1,5 m

2.2 Insulation
Polytetrafluoroethylene (PTFE), extruded.

Surface

 smooth
 clean
 free from grease and auxiliary manufacturing materials

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3 Qualities
Table 1 Structure of part numbers and line design, conductor made of copper: nickel-plated, AWG cross-section
Bosch designation

conductor at 20°C
Number of single

Wall thickness of

Wall thickness of
wires x diameter
Bosch material

nominal cross

nominal cross

Core diameter
Resistance of

the insulation

the insulation
of conductor
part number

Core color1)
Conductor

Conductor
section

section
AWG mm2 mm mΩ/m mm mm mm
Nominal
max. min.
value
AE011J-96-90-ni 5 984 230 001 18 0,96 19 x 0,254 20,1 0,4 0,3 2,05 ± 0,1 sw
AE011J-96-03-ni 5 984 230 002 18 0,96 19 x 0,254 20,1 0,4 0,3 2,05 ± 0,1 ws
AE011J-96-70-ni 5 984 230 005 18 0,96 19 x 0,254 20,1 0,4 0,3 2,05 ± 0,1 gr
AE011J-96-30-ni 5 984 230 006 18 0,96 19 x 0,254 20,1 0,4 0,3 2,05 ± 0,1 rt
AE011J-96-80-ni 5 984 230 009 18 0,96 19 x 0,254 20,1 0,4 0,3 2,05 ± 0,1 br
AE011J-61-90-ni 5 984 230 016 20 0,61 19 x 0,203 32,0 0,35 0,30 1,7 ± 0,07 sw
AE011J-61-03-ni 5 984 230 017 20 0,61 19 x 0,203 32,0 0,35 0,30 1,7 ± 0,07 ws
AE011J-61-10-ni 5 984 230 018 20 0,61 19 x 0,203 32,0 0,35 0,30 1,7 ± 0,07 ge
AE011J-61-30-ni 5 984 230 019 20 0,61 19 x 0,203 32,0 0,35 0,30 1,7 ± 0,07 rt
AE011J-61-70-ni 5 984 230 020 20 0,61 19 x 0,203 32,0 0,35 0,30 1,7 ± 0,07 gr
AE011J-59-03-ni 5 984 230 0212) 20 0,59 112 x 0,082 32,5 0,35 0,30 1,75 ± 0,07 ws
2)
AE011J-59-90-ni 5 984 230 022 20 0,59 112 x 0,082 32,5 0,35 0,30 1,75 ± 0,07 sw
2)
AE011J-59-70-ni 5 984 230 023 20 0,59 112 x 0,082 32,5 0,35 0,30 1,75 ± 0,07 gr
AE011J-96-50-ni 5 984 230 024 18 0,96 19 x 0,254 20,1 0,4 0,3 2,05 ± 0,1 bl
AE011J-96-79-ni 5 984 230 025 18 0,96 19 x 0,254 20,1 0,4 0,3 2,05 ± 0,1 gr/sw
1)
Explanation: sw = black, ws = white, gr = gray, rt = red, ge = yellow, bl = blue, br = brown
2)
Nickel coat min. 0,6 µm

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Bosch-Norm | 4 497 027 665 | N34A AE011J S002 | 2019-06-07
JJN1BAN 2023-06-26 NormMaster BST 4497027665 4 | 7000 08

Table 2 Structure of part numbers and line design, conductor made of copper: nickel-plated, metric cross-sections

Nominal cross section

Nominal cross section

nicht gefunden werden.

Verweisquelle konnte
Bosch material part

wires x diameter of
Bosch designation

conductor at 20°C
of the conductor3)

Resistance of the
Number of single

Wall thickness of

Wall thickness of

Core colorFehler!
of the conductor

Core diameter
conductor4)

insulation

insulation
number AWG mm2 mm mΩ/m mm mm mm
Nominal
max. min.
value
AE011J-50-03-ni 5 984 230 051 - 0,477 to 0,510 19 x 0,182 38,6 0,28 0,22 1,40 ± 0,05 ws
AE011J-50-10-ni 5 984 230 052 - 0,477 to 0,510 19 x 0,182 38,6 0,28 0,22 1,40 ± 0,05 ge
AE011J-50-30-ni 5 984 230 053 - 0,477 to 0,510 19 x 0,182 38,6 0,28 0,22 1,40 ± 0,05 rt
AE011J-50-50-ni 5 984 230 054 - 0,477 to 0,510 19 x 0,182 38,6 0,28 0,22 1,40 ± 0,05 bl
AE011J-50-70-ni 5 984 230 055 - 0,477 to 0,510 19 x 0,182 38,6 0,28 0,22 1,40 ± 0,05 gr
AE011J-50-80-ni 5 984 230 056 - 0,477 to 0,510 19 x 0,182 38,6 0,28 0,22 1,40 ± 0,05 br
AE011J-50-90-ni 5 984 230 057 - 0,477 to 0,510 19 x 0,182 38,6 0,28 0,22 1,40 ± 0,05 sw
3)
Permissible cross section 0,477 mm2 to 0,510 mm2
4)
Measured before the stranding
5)
Explanation: sw = black, ws = white, gr = gray, rt = red, ge = yellow, bl = blue, br = brown

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4 Technical requirements
BST 4497027665

Testing as per ISO 6722-1:2011-10, class H, with the following deviating and additional requirements (the respective
section of ISO 6722-1:2011-10 is given in parentheses).

4.1 Insulation volume resistivity (section 5.7)

Test temperature 23°C ± 5°C
Storage duration in water 10 min
Set value min. 1012 Ωcm

4.2 Thermal overload (section 5.15)

Test temperature 300°C ± 2°C
Duration of test 240 h

4.3 Shrinkage by heat (section 5.16)

Test temperature 290°C ± 2°C
JJN1BAN 2023-06-26 NormMaster

Duration of test 60 min

Permissible shrinkage max. 2%

4.4 Resistance to heat pressure (section 5.8)

Test temperature 300°C ± 2°C
Load factor F = 0,6
Indentation depth max. 50%

Measure the breakdown voltage after cooling down to room temperature.

Set value: min. 1 kV for all nominal cross sections

4.5 Cold resistance after short-term aging (Section 5.10)

The cold bending test has to be carried out at -40°C after a heat aging at 290°C ± 2°C for 48 h.

4.6 Strip force (section 5.9)

Stripping speed 250 mm/min

4.6.1 Stripping force for 5 984 230 001 to 5 984 230 010, ... 024, ... 025

Stripping force: min. 12 N/50mm

4.6.2 Stripping force for 5 984 230 016 to 5 984 230 023

Stripping force: min. 8 N/50mm

4.6.3 Stripping force for 5 984 230 051 to 5 984 230 057

Stripping force: min. 6 N/50mm

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4.7 Thermal long-term aging (section 5.13)

3000 h at 280°C ± 3°C
BST 4497027665

4.8 Test not required

 Cold impact (section 5.11)
 Abrasion test (section 5.12)
 Short term heat aging (240 h) (Section 5.14)
 Resistance to ozone (section 5.19)

4.9 Thermal shock behavior

As per DIN EN 60811-509:2018-05

Test temperature 290°C ± 2°C

Duration of test 6h

4.10 Tensile strength and elongation at break of insulation

JJN1BAN 2023-06-26 NormMaster

As per DIN EN 60811-501:2019-04

Tensile strength min. 20 MPa

Strain at break min. 200%

4.11 Crystallite melting point and enthalpy of solution

As per ASTM D 4591:2017

Heating rate + 10 K/min, cooling rate – 10 K/min

Crystallite melting point 325 to 330°C

Enthalpy of solution 24 to 37 J/g

4.12 Density of insulating sleeve

As per DIN EN 60811-606:2012-12, section 4.4, Buoyancy method

Density 2,10 to 2,20 g/cm3

4.13 Stripping of insulation

The insulating sleeve has to allow flawless stripping in automatic devices.

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4.14 Concentricity
Concentricity factor K min. 70%
BST 4497027665

K = (smin/s1). 100 in %

smin minimum wall thickness of insulation

s1 smin opposite wall thickness of the insulation

5 Delivery
Deliveries have to correspond to the samples rated usable in every respect.

Alterations - even minor ones - require the prior written approval by Bosch.

6 Declaration
The supplier accepts the obligation of compliance with the Bosch-Norm N 2580-1 (Prohibition and declaration of
substances). The current version should always be used for the declaration (e.g., in the download section of the Bosch
Internet).
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7 Normative references
The following documents are necessary for using this Bosch-Norm. With dated references, solely the edition referred to
applies. With undated references, the last edition of the indicated document applies (including all revisions). Intentionally
cited historical documents are additionally identified as "H" in the column "Type."

No. Document number (edition date) Title Type

1 N 2580-1 Prohibition and declaration of substances M

Type: M = Document to be supplied; Z = Cited document; H = Historical document

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