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ZJ933 User Manual

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0% found this document useful (0 votes)
143 views13 pages

ZJ933 User Manual

Uploaded by

killaspiky07
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Translated from Chinese (Simplified) to English - www.onlinedoctranslator.

com

safety instructions
1) Before installing or using this product, the user must read this manual in detail.
2) This product must be installed or operated by properly trained personnel. All power must be
turned off during installation, and do not operate with power on.
3) All marked with The instructions of the symbols must be paid special attention to and carried
out in accordance with the instructions to avoid unnecessary damage.
4) For safety reasons, it is forbidden to use extension cords as power sockets to supply electrical
products with more than two items.
5) When connecting the power cord, make sure that the working voltage is lower than AC 250V
and complies with the rated voltage specified in the product identification.
※Notice: If the power specification of the electric control box is AC220V, please do not
plug it into the AC380V power socket, otherwise an abnormality will occur and the motor
cannot operate. In this case, immediately turn off the power switch and recheck the power
supply. Continuously supplying 380V for more than five minutes may burn the components
in the electric control box and endanger personal safety.
6) Please do not operate in places with direct sunlight, outdoors and places with room temperature
above 45°C or below 0°C.
7) Please do not operate near the heater (electric heater), in places with dew, or in places with
relative humidity below 10% or above 90%.
8) Please do not operate in dusty places, places with corrosive substances and places with volatile
gas.
9) Please note that all power cables, signal cables, ground cables, etc. are not under pressure or
excessively twisted to ensure safe use.
10) The ground end of the power cord must be connected to the system ground wire of the
production plant with appropriate size wires and connectors, and this connection must be
permanently fixed.
11) All rotatable parts must be protected from exposure with the provided parts.
12) After the installation is completed and the power is turned on for the first time, first turn off
the thread trimming function, operate the sewing machine at low speed, and check whether
the rotation direction is correct and the operation is stable.
13) Please turn off all power before doing the following:
1. When plugging and unplugging any connection plugs between the control box and the
motor.
2. When threading needles.
3. When turning over the sewing machine head.
4. When repairing or making any mechanical adjustments.
5. When the machine is not in use.
14) Repairs or high-level maintenance work should only be performed by trained
electromechanical technicians.
All repair parts must be approved by the company before they can be used.
15) When using this product, please keep away from high-frequency electromagnetic waves and
radio wave transmitters, etc., so as to prevent the electromagnetic waves generated from
interfering with the servo drive device and causing malfunction.
16) Please do not knock or strike this product and its devices with inappropriate objects.
warranty period
The warranty period of this product is one year from the date of purchase or two
years from the month of manufacture.
Warranty content
Under the premise that this product is used under normal conditions and there is
no human operation error, it will be repaired and enabled for normal operation for
customers free of charge during the warranty period.
However, the maintenance fee will be charged during the warranty period in the

1
following cases:
1. Improper use includes misconnecting the high-voltage power supply,
relocating the product for other purposes, disassembling, repairing, changing, or
using it outside the specification range, entering water and oil, and inserting
foreign objects into the product.
2. Damage caused by fire, earthquake, lightning, wind, flood, salt erosion,
humidity, abnormal voltage and other natural disasters or improper places.
3. The customer drops the product after purchase, or the customer transports it
by himself (or entrusts it to the transport company) for damage.
* This product is produced and tested with best efforts and strict control to make it
reach high quality and high stability standards. However, external electromagnetic or
electrostatic interference or unstable power supply may still affect or damage this
product. Therefore, The grounding system of the operating site must be properly
done, and users are advised to install fail-safe protective devices (such as leakage
protectors)

2
1. Display and operation interface

1.1 Operation interface key description


inde
icon name Function Description
x
1. Enter or exit the editing of function parameters
2. In normal mode, press the P key to enter the
user parameter setting mode
3. In the off state, press and hold the P key to turn
1 P function keys on the machine and enter the technician
parameter setting mode
4. In the off state, press and hold the P key + S
key to boot into the advanced parameter setting
mode
View and save the content of the selected parameter
number: After selecting the parameter number, press this
key to view and modify the operation; after modifying the
Parameter view save key parameter value, press this key to exit and save the
2 S Language switch key parameter;
In the normal mode interface, switch between
Chinese and English languages
Parameter value setting increment or function
3 up key
conversion key
Parameter value setting decrement or function
4 down key
conversion key

3
5 left button Parameter item and parameter content decrease

6 right click Parameter item and parameter content increment

Press this key to realize the incremental


7 accelerator key adjustment of the speed. After the setting is
completed, you need to press the S key to save it.
Press this key to realize the decrement
8 slow down key adjustment of the speed. After the setting is
completed, you need to press the S key to save it.
Headlight brightness Press this key in turn to adjust the brightness of
9
adjustment shortcut keys the light. (corresponding to parameter item P-15)
Press this key in sequence to switch between the
Front thread trimmer front thread trimmer on and the front thread
10
switch shortcut key trimmer off. After the setting is completed, press
the S button to save it.
Press this key in turn to switch the post thread
Shortcut key for rear trimming on and the post thread trimming off.
11
trimmer switch After the setting is completed, press the S key to
save it.
Press this key in turn to perform front thread
trimmer inhalation, rear thread trimmer inhalation,
front and rear thread trimmer inhalation, long
inhalation, front thread trimmer + long inhalation,
Shortcut keys for
12 rear thread trimmer + long inhalation, front and
automatic suction mode
rear thread trimmers +Long inhalation, off cycle
switching, after the setting is completed, you need
to press the S key to save it. (corresponding to
parameter item P-08)
Press this key in turn to perform the cyclic
switching of forward lift, back lift, front and rear
Shortcut key for automatic
13 lift, and close. After the setting is completed, you
presser foot lift mode
need to press the S key to save it. (corresponding
to parameter item P-10)
Press this key in turn to switch between the upper
needle position and the lower needle position.
14 Needle stop shortcut
After the setting is completed, press the S key to
save it. (corresponding to parameter item P-02)

15 This key in turn can perform automatic, semi-


Mode selection shortcuts

4
automatic, and fully manual cyclic switching. After
the setting is completed, press the S key to save
it. (corresponding to parameter items P-05, P-06)
Pressing this key in turn can realize the cycle
switching of fabric pulling during sewing, fabric
Auto Spread Mode pulling after sewing, and closing mode, you need
16
Shortcuts to press the S key to save the setting after the
setting is complete. (corresponding to parameter
item P-09)
1. Short press this key to view the real-time value
of front, middle and rear sensor sensitivity;
Induction status view
17 2. Long press this key to enter the sensor
shortcut keys
sensitivity setting interface, please follow the
prompts on the display interface to operate.
Insert a needle into the RESET hole, press and
18 RESET reset hold for 2 seconds to restore the factory settings
after a "beep" sound.
1. When the front sensor receives a cloth, the F-
SENSOR light is on; when there is no cloth, it goes
out.
2. When the middle sensor receives the cloth,M-
1. F-SENSOR
SENSOR light on; off when there is no cloth.
2. M-SENSOR3, B-
indicator 3. When the rear sensor receives cloth,B-SENSOR
19 SENSOR
light light on; no cloth goes out.
4. SAFE
4. When the safety switch of the table or presser
5. STATE
foot lift is abnormal, the SAFE light will be on, and
it will be off when it is normal.
5. The green light is on when it is working
normally, and the red light is on when it alarms.

5
2. Special function operation instructions

1. In the off state, press and hold at the same time and Turn on the
1 reset power with two keys, the display shows [P-26], pressS key to confirm
2. Shortcut: Insert a needle into the RESET hole, press and hold for 2
seconds, and restore the factory settings after a "beep" sound.
1. In the off state, press and hold at the same timeP+S key to power on, the
display shows P-70 item;
Manual upper
2. Adjust the parameter to item P-72;
2 positioning
3.Looking at the direction of the handwheel, turn the handwheel clockwise
adjustment
to the upper positioning, press the S key to save the current position value
as the upper positioning value of item P-50.
1. In the off state, press and hold at the same timeP+S key to power on,
directly enter the P-70 item;
Manual down
2. Adjust the parameter to item P-73;
3 positioning
3.Looking at the direction of the handwheel, turn the handwheel clockwise
adjustment
to the lower positioning, press the S key to save the current position value
as the lower positioning value of item P-51.

In normal mode interfacePress Enter the sensor sensitivity debugging


interface, (interface prompt) adjustment steps:
Sensor sensitivity 1. After removing the cloth from the three sensors, press the electric eye
4
adjustment button;
2. After covering the three sensors with a cloth, press the electric eye
button;
3. The setting is complete.

6
3.System parameter setting description

3.1 User Parameters

serial Defaul
numbe project Scope Description of project parameters
r ts
Maximum speed setting 100-
P-01 5000 Maximum speed when sewing
(rpm) 7000
Valid in full manual or semi-automatic mode:
P-02 Needle stop selection 0-1 1
0: Up stop 1: Down stop
With thread trimming function: Speed setting
100- at the start of the front sensor trigger and the
P-03 seam start speed(rpm) 4000
7000 end of the rear sensor signal (before thread
trimming)
Valid in fully automatic mode:
0: Automatic (start) 1: Foot control mode
P-04 boot mode 0-1 1
(front induction + foot pedal front pedal
start)
Automatic/semi- When P-06 is on:
P-05 automatic mode 0-1 1 0: semi-automatic
selection 1: Automatic
0: off(full manual mode on);
P-06 automatic sensor switch 0-1 1 1: On (automatic/semi-automatic mode can
be matched with P-05)
0: off
1: Front trimming (thread trimming when the
Automatic thread middle sensor receives a signal);
P-07 0-3 3
trimmer switch 2: Rear trimming (thread trimming after the
rear sensor receives the signal)
3: Cut before and after
0: Off 1: Inhale for front thread trimming 2:
P-08 automatic suction 0-4 3 Inhale for rear thread trimming 3: Inhale for
front and rear thread trimming 4: Inhale long
0: Off 1: Fabrication during sewing 2:
P-09 Automatic pull cloth 0-2 0
Fabrication after sewing
0: off
Automatic presser foot 1: Lift forward (when the front sensor
P-10 0-3 1
lift receives a signal) 2: Lift back (when the
signal from the rear sensor ends)

7
3: Front and rear lift (1+2=3)
(valid in full manual and semi-automatic
Presser foot lift during mode)
P-11 0-1 0
sewing 0: Off 1: On (Automatically lift the presser
foot when parking)
P-12 reserved
(valid in full manual/semi-automatic mode)
P-13 Half back presser foot 0-2 0 0: semi-reverse pedal & reverse pedal lift 1:
no lift 2: reverse pedal lift
Manual thread trimmer 0: No suction 1: Back suction 2: Front and
P-14 0-2 1
suction rear suction
0: off; 1→4 brightness level, the higher the
P-15 Headlight brightness 0-4 3
number, the higher the brightness
P-16 low pressure mode 0-1 0 0: normal mode 1: low pressure mode
Semi-automatic
P-17 0-1 0 0: Off; 1: Front pedal continuous sewing
continuous sewing
0: Off (the speed of item P-03 is not
executed before thread trimming is
Semi-automatic constant completed)
P-18 0-1 1
speed thread trimming 1: Constant thread trimming speed before
and after thread trimming speed is fixed at
the speed of P-03
P19 reserved
Needle stop position
Needle stop position after thread trimming:
P-20 selection after thread 0-1 1
0: Down stitch 1: Up stitch
trimming
P21 reserved
0: On(open the front sensor, sensor signal +
P-22 Front receiver E# switch 0-1 1 foot pedal start)1: close(Close the front
sensor, the foot pedal is directly activated)
Intermittent inspiratory
P-23 1-600 20 The higher the number, the longer the time
time (×100ms)
Intermittent inspiratory 0: for non-intermittent inhalation
P-24 0-600 0
pause time (×100ms) Pre-inspiration off time
Low pressure mode
selvedge suction Effective when used in conjunction with P-16
P-25 0-2000 200
synchronization time =1
(P16=1)

8
3.2 Technician parameters
Cycle period parameter. After a period, the
Number of pins between sensor can only run continuously after
P-26 1-600 100
two sensors (pins) receiving the signal, otherwise one period
stops.
Number of stitches The smaller the value, the more advanced,
P-27 before thread trimming 0-50 0 and the longer the line head is reserved (the
delay (stitches) middle sensor is triggered)
Number of stitches after
The smaller the value, the more advanced
P-28 thread trimming delay 0-50 8
the end line will be (the rear sensor triggers)
(stitches)
Post-inspiration off 100- The smaller the value, the faster the
P-31 200
delay(ms) 5000 shutdown
After the cloth is finished, how many stitches
Number of stitches for
P-35 1-99 1 will the sensor automatically stop?(After the
parking delay (stitches)
thread trimming is closed, it is valid)
Front sensor trigger time:The smaller the
Front sensor response
P-36 10-990 50 value, the faster the reaction, the larger the
time (ms)
value, the slower the reaction
Set the penetration strength of the front
P-37 forwardsensorSensitivity 0-700 205
sensor to suit different fabrics
Medium sensor To accommodate the penetration strength of
P-38 0-700 215
sensitivity the sensor in different fabric settings
In fully automatic/semi-automatic mode:
Forward presser foot 100- Pre-trigger hold time after automatic presser
P-39 300
hold time (ms) 2000 foot lift,The larger the value, the longer the
hold time
Back presser foot start Automatic presser foot lift start time, the
P-40 0-2000 120
time (ms) smaller the value, the faster the response
Presser foot full output The larger the value, the higher the presser
P-41 10-990 100
time (ms) foot lift (Note: not too high)
During the action of the presser foot, the
Presser foot output cycle output is periodically saved to save electricity
P-42 10-90 30
signal (%) to prevent the electromagnet from getting
hot.
Presser foot lowering Action time of presser foot lowering
P-43 10-990 100
time (ms) sequence
Presser foot protection Stop in the middle to lift the presser foot,
P-44 1-120 5
time (s) stop the machine to automatically lift the

9
presser foot after thread trimming, and force
to close when the hold time expires.
Thread trimming time The longer the time, the stronger the thread
P-45 10-990 40
(ms) trimming force
Start up and find the
P-48 0-1 1 0: off 1: on
location
Use the up and down keys to adjust to match
P-49 Stitch (mm) 1-7 3
the actual stitch length
upper positioning
P-50 0-1439 Synchronized with P-72 setting
adjustment
Bottom positioning
P-51 0-1439 Synchronized with P-73 setting
adjustment
100-
P-52 Test speed (rpm) 2000 Use the up and down keys to adjust
7000
Test working time
P-53 1-250 20 Use the up and down keys to adjust
(×100ms)
P-54 Test stop time (×100ms) 1-250 20 Use the up and down keys to adjust
Continuous operation: Press any key up or
down to select, then press Confirm save
P-55 A test 0-1 0
and execute selection function
0: stop 1: run
Operation with functions: press any key up
and down to select, then press Confirm
P-56 Test B 0-1 0
save and execute option function
0: stop 1: run
Operation without function: press any key up
or down to select, then press Confirm save
P-57 C test 0-1 0
and execute option function
0: stop 1: run
Sewing table protection
P-58 0-1 1 0: Disable 1: Enable
switch
Presser foot protection
P-59 0-1 1 0: Disable 1: Enable
switch
P-60 Electric/Pneumatic 0-1 0 0: Electric 1: Pneumatic
0: fully off; 1: fully manual on; 2: semi-
Rear pedal thread automatic on; 3: fully automatic on; 4: fully
P-61 0-7 7
trimmer switch manual and semi-automatic on; 5: semi-
automatic and fully automatic on; 6: fully

10
manual and fully automatic on; 7: fully
manual and semi-automatic Fully automatic
Looking at the handwheel direction:
P-62 Motor rotation direction 0-1 0 0: Forward (clockwise) 1: Reverse
(counterclockwise)
P-63 language 0-1 1 0: English 1: Chinese
Front launch tube 0%-
P-64 80% Adjust the front launch tube strength
strength 100%
Medium launch tube 0%-
P-65 80% Adjust the medium launch tube intensity
strength 100%
Rear launch tube 0%-
P-66 80% Adjusted launch tube strength
strength 100%
In order to adapt to different cloth settings,
P-67 Rear sensor sensitivity 0-700 150
the sensor's cloth penetration strength
Rear induction slow response time, this can
Post-induction slow
P-69 0-3000 0 be adjusted in the case of sewing mesh to
response time (ms)
achieve the desired effect.
3.3 Advanced parameter settings
P-70 Model selection 1 1: Horizontal knife model
Maximum speed limit 100-
P-71 6000 top speed limit
(rpm) 7000
Looking at the direction of the handwheel,
Manual upper positioning turn the handwheel clockwise to the upper
P-72 0-1439
adjustment position and press S to save the current
value.
Looking at the handwheel direction, turn the
Manual down positioning
P-73 0-1439 handwheel clockwise to the down position
adjustment
and press S to save the current value.
Use the up and down keys to convert:
N1: Electronic control software version
parameter view
P-74 0-4 N2: Panel software version
real time monitoring
N3: Speed
N4: Foot pedal AD
Enter the P-48 item, turn off the power on,
find the location, turn off the power, press

P-77 Zero point angle setting 520 and hold the P+S key again to turn on the
power, adjust to this P-77 item and press

After the machine automatically finds the zero

11
point, wait for the machine to stop, pressS saves
the current parameter value; then adjust to
item P-48, turn on the power on and
automatically find the positioning.

4. Error code table


error code content countermeasures
Turn off the system power and check if the power
1) When the power is ON, the main voltage is supply voltage is correct. (or if it exceeds the rated
E01 detected too high voltage specified for use).
2) When the power supply voltage is too high If it is correct, please replace the control box and
notify the manufacturer.
Turn off the system power and check if the power
1) When the power is ON, the main voltage is supply voltage is correct. (or if it is lower than the
E02 detected too low rated voltage specified for use).
2) When the power supply voltage is too low If it is correct, please replace the control box and
notify the manufacturer.
Turn off the power of the system, check whether the
connector of the speed controller is loose or fall off,
and then restart the system after returning it to
E05 Speed controller contact abnormal
normal. If it still does not work properly, please
replace the speed controller and notify the
manufacturer.
Turn the handwheel of the machine head motor to
see if it is stuck. If it is stuck, first eliminate the
a) The wiring of the motor plug is not in good mechanical failure of the machine head.
contact, resulting in no rotation. If the rotation is normal, check whether the motor
b) The front mechanism is deadlocked or the encoder connector and the motor power cable
E07 motor belt is caught and stuck by foreign objects. connector are loose. If it is loose, please correct it.
c) The workpiece is too thick, and the motor If the contact is good, check whether the power
torque is insufficient to penetrate. supply voltage is abnormal or the speed setting is
d The drive output of the module is abnormal. too high. If so, please adjust.
If normal, please replace the control box and notify
the manufacturer.
Turn off the system power and check the solenoid
E10 Electromagnet overcurrent protection (solenoid valve) connection wire or the solenoid
(solenoid valve) for damage.
Turn off the system power, check whether the motor
encoder interface is loose or fall off, restore it to
E09
Abnormal positioning signal normal and restart the system. If it still does not
E11
work properly, please replace the motor and notify
the manufacturer.
Turn off the system power, check whether the motor
encoder interface is loose or fall off, restore it to
E14 The encoder signal is abnormal normal and restart the system. If it still does not
work properly, please replace the motor and notify
the manufacturer.
Power off the system, then power it on again. If it
E15 Power module abnormal overcurrent protection
still does not work properly, please replace the

12
control box and notify the manufacturer.
Check whether the presser foot returns to the
The presser foot lift protection switch is not in the
E16 correct position, whether the presser foot lift switch
correct position
is damaged, and whether the socket is abnormal.
Check whether the sewing table is open, whether
The sewing table protection switch is not in the
E17 the safety switch of the sewing table is damaged,
correct position
and whether the socket is abnormal.
Turn off the system power, check whether the motor
encoder interface and motor power interface are
E20 Failed to start the motor loose or fall off, restore them to normal and restart
the system. If it still does not work properly, please
replace the control box and notify the manufacturer.
The transmission communication between the Please check whether the signal wiring of the
NC
front operation box and the CPU is abnormal operation box is abnormal or faulty.

4. Port Diagram

13

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