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Service 970

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100% found this document useful (1 vote)
1K views80 pages

Service 970

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 80

Curapuls 970

SERVICE MANUAL

Part number: 1419783


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Curapuls 970
SERVICE MANUAL

Copyright:

Enraf-Nonius B.V.
P.O.Box 810
2600 AV Delft
The Netherlands

part number: 1419.783-40

PDF master 01042001

Index 1 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

CONTENTS Date of issue page

1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 1-1

1.1 INTRODUCTORY REMARKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 1-1

1.2 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 1-4

1.3 TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 1-5

2 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 2-1

3 TEST EQUIPMENT AND TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 3-1

3.1 TEST EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 3-1

3.2 TOOLS AND MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 3-1

4 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 4-1

4.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 4-1

4.2 CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 4-1

4.3 FUNCTIONAL TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 4-1

4.4 TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 4-4

4.5 REPLACEMENT PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 4-5

4.6 ADJUSTMENT PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 4-8

5 STORAGE AND TRANSPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 5-1

5.1 STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 5-1

5.2 TRANSPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 5-1

6 SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 6-1

6.1 ORDERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 6-1

6.2 WARRANTY CLAIMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 6-1

6.3 REPAIR SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 6-2

6.4 RETURN SHIPMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 6-2

Index 2 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

CONTENTS (contd.)

APPENDIX A SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 A-1

APPENDIX B DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 B-1

Fig. 10 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 B-1


Fig. 11 Curapuls 970 top view . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 B-2
Fig. 12 Curapuls 970 side view . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 B-3
Fig. 13 Chassis rear view (inside) . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 B-4
Fig. 14 Chassis (top view) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 B-5
Fig. 15 Top cover (inside) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 B-6
Fig. 16 Tuning PC Board, PCB id: 2558.058 . . . . . . . . . . . . . . . . Sept.1997 B-7
Fig. 17 Timer/display PC Board, PCB id: 2558.050-4 . . . . . . . . . Sept.1997 B-9
Fig. 18 Relay PC Board, PCB id: 2554.705-4 . . . . . . . . . . . . . . . Sept.1997 B-11
Fig. 19 Discharge PC Board, PCB id: 2558.054-3 . . . . . . . . . . . . Sept.1997 B-13
Fig. 20 Mode switch PC Board, PCB id: 2558.397 . . . . . . . . . . . Sept.1997 B-15
Fig. 21 HV. Connection PC Board, PCB id: 2558.541-3 . . . . . . . Sept.1997 B-17
Fig. 22 Current info PC Board, PCB id: 2554.685-3 . . . . . . . . . . Sept.1997 B-19
Fig. 23 Resistor PC Board, PCB id: 2558.850-3 . . . . . . . . . . . . . Sept.1997 B-21
Fig. 24 User interface PC Board, PCB id: 2558.855-0 . . . . . . . . . Sept.1997 B-23
Fig. 25 Pulse LED PC Board, PCB id: 2558.856-0 . . . . . . . . . . . Sept.1997 B-25
Fig. 26 Filament power supply PC Board, PCB id: 2558.873-0 . . Sept.1997 B-27
Fig. 27 Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 B-29
Fig. 28 115/230/240 VAC Mains power supply configuration . . . Sept.1997 B-30

APPENDIX C SERVICE INFO'S (Product Change Notes) . . . . . . . . . . . . . Sept.1997 C-1

C.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 C-1

C.2 REVISION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sept.1997 C-2

Index 3 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Index 4 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

1 INTRODUCTION

1.1 INTRODUCTORY REMARKS

This manual has been written for the technicians involved in the service of the Curapuls
970. Service can be carried out by the service organization of the supplier or by any
other technician authorized by Enraf-Nonius B.V.

The manufacturer will not be held responsible for the results of maintenance or repairs
by unauthorized persons.
Enraf-Nonius B.V. is further referred to as Enraf-Nonius

1.1.1 Safety Aspects

Safe execution of the procedures in this manual requires technical experience and
general knowledge of safety precautions.

Warnings, Cautions and Notes have been used throughout the manual to bring special
matters to the immediate attention of the reader.

- The Warning concerns danger to the safety of the technician or user;


- The Caution draws attention to an action which may damage the equipment;
- The Note points out a statement deserving more emphasis than the general text, but
which does not deserve a Warning or Caution.

Warning: Inside the Curapuls 970 high voltages are available, beware of electrical
shock. Do not touch components or heat sinks when the cover is
removed.

Warning: The HF voltages present in the H.F. output stage can cause heat
sensation and discomfort after long exposure. Adjustment of the coils in
the H.F. generator and the patient circuit is done by using an insulated
bending tool (see par. 3.2).

The sequence of steps in a procedure may also be important from the point of view of
personal safety and prevention of damage, therefore never change the sequence of
procedural steps or alter a procedure.

1.1.2 Legal Aspects

This manual and the information herein are copyright property of Enraf-Nonius B.V.
(Delft, The Netherlands).

Enraf-Nonius B.V. disclaims any responsibility for personal injury and/or damage to
equipment caused by:

- Negligence or disregard of a Warning or Caution;


- Deviation from any of the prescribed procedures;
- Execution or activities which are not prescribed;
- Ignorance of the general safety precautions for handling tools and the use of

Introduction 1-1 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

electricity;
- Repairs and/or adjustments made to the equipment with a patient connected.

1.1.3 Environmental Aspects

The following materials have been used for construction of the Curapuls 970:

- material: PMMA Front plate.

Please dispose off properly in case of replacement according to the local regulations.

1.1.4 Data registration

1.1.4.1 Equipment and customer registration/Service file

From the point of view of safety and product liability the following data must be
registered for each unit:

- Equipment data: Type (part) and serial number


- Customer data: Date of delivery of the equipment to the customer, name and
full address of the customer
- Configuration file: The actual configuration data of the equipment.
- Service file: Data of all service activities

The distributor as well as their dealer and/or service organization if any, is responsible
for these records. They must be able to provide these data when requested.

1.1.4.2 Configuration file

A configuration file gives the serial numbers and/or batch numbers of main sub-
assemblies and/or important parts per unit. The parts listed in a configuration file are
defined as registered parts. Such are for example parts as transformers, PC Boards,
key-boards and software. The registered parts of the Curapuls 970 are marked with a
"Y" for "Yes" in the spare parts list in appendix A (column C).

Enraf-Nonius has the original configuration file of each unit. Any possible changes in
the original configuration of the supplied units must be filed and the distributor must be
able to provide this data. These changes can simply be stored in the service file of the
specific unit. Part, serial or batch number(s) of the new parts have to be mentioned.

In case of a claim we expect the distributor to report the claim and the actual
configuration data of the equipment in question.

1.1.5 Product documentation

The documentation set for the Curapuls 970 also incudes an Instruction manual and a
therapy book. The instruction manual is a recommended item for all service engineers.

Introduction 1-2 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Ordering data:

- 1419.751 Instruction manual


- 1419.783 Service manual
- 1419.767 “Shortwave therapy"

1.1.6 Installation

For installation of the Curapuls 970 see the Operating Instruction manual.

- It is not allowed to use this unit in so-called "wet rooms" (hydrotherapy rooms).
- The mains supply connections must comply with the national requirements regarding
medical used rooms.
- Before connection of this apparatus to the mains supply, check that the mains
voltage and frequency stated on the type plate of this apparatus correspond to that
of the mains supply. The 230V model is intended for nominal mains voltages of 220-
240V. The 240V model is intended for nominal mains voltages of 230-250V, the
115V version for voltages of 110-120V.
- This apparatus must only be connected to a wall socket with protective earth
connection.
- A potential equalisation cable may be connected to this unit if prescribed in the
national regulations.

Additional information with respect to HF-interference on surrounding equipment:

- Make sure that no conductive (iron) parts are present in a radius of about four
metres from the working short-wave therapy unit because these can operate as
secondary antennae and can therefore make the total electro-magnetic field, and
hence the
HF-interference, stronger.
- Any electronic apparatus within a radius of 2 to 4 metres from a working short-wave
therapy unit is expected to be disturbed in such a way that EMI screening parts will
not have any result.
- A special screening cage according to Faraday is able to prevent HF-interference to
other electronic apparatus. This type of screening cage gives in practically all cases
a 100% solution (H.F. suppression more than 60dB at 27MHz).

1.1.7 Modifications

This publication could include technical inaccuracies or typographical errors. Changes


are periodically made to the information herein; these changes will be published as
Service Info's in appendix C of this Service Manual.

1.1.8 Product evaluation

In order to continuously improve the quality of our products, Enraf-Nonius requests her
service organizations to report any structural problem which may be discovered. When
the same problem regularly occurs or when safety problems occur, we would like you to
send us a product complaint report. The report must contain the name, the type of the
product, a detailed description of the problem, the number of the same problems,
quantity of sold equipment and your solution to the problem (if any). The product

Introduction 1-3 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

complaint report can be found as an enclosure in the Service Reference book.

1.1.9 Additional Information

Please do not hesitate to contact your National sales organisation or distributor.

For additional information:

Enraf-Nonius B.V.
P.O. Box 810
2600 AV Delft
The Netherlands

Tel: +31 (0)15 - 2698400


Fax: +31 (0)15 - 2561686 (Sales Division International)

Technical service support:

Tel: +31 (0)45 - 5276220


Fax: +31 (0)45 - 5259662
E-mail: tss@enraf-nonius.nl

1.2 GENERAL

The Curapuls 970 is a shortwave unit that enables HF energy to be applied selectively deep in
the tissues and joints without unnecessarily affecting the surrounding area. This is effected
through capacitive or inductive electrodes. The capacitive electrodes have a larger surface
effect, the induction electrodes a larger effect in the deeper tissues.

The Curapuls 970 offers two therapy possibilities: continuous and pulsed.

Continuous shortwave therapy

In continuous shortwave therapy the subjective feeling of warmth plays the major role. The
output is continuous and can be set to a maximum of 400 W. The automatic tuning ensures that
the selected intensity is maintained throughout the treatment. This technique increases the
circulation and stimulates metabolic processes.

Pulsed shortwave therapy

Pulsed shortwave therapy is an athermic technique with enhanced biological effects. The
maximum output is 1000 W (peak power), the mean output is much lower: between 6 and 80 W,
depending on the selected pulse repetition frequency (which can be set in 10 steps from 15 -
200 Hz).

Furthermore, acute conditions where heat treatment is contraindicated can very well be treated
with shortwave therapy. Even the presence of metal implants is not an absolute
contraindication.

Some specific indications:


- Post-traumatic conditions.

Introduction 1-4 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

- Post-operative conditions.
- Acute inflammations.
- Acute sport injuries such as hematomas and sprains.

Other characteristics of the Curapuls 970:


- Rectangular pulses.
- Fast, solid-state automatic tuning.
- Provision for HF magnetic field therapy.
- Multi-directional articulated electrode arms with single-knob fixation.
- Large castors with safety locks.
- Wide range of accessories (see our catalogue).

The Curapuls 970 has been designed and manufactured to ensure the highest level of safety;
the unit fully complies with the IEC 601-1 and IEC 601-2-3 standards.

1.3 TECHNICAL DATA

1.3.1 General

Mains supply : 115, 230 or 240 VAC


Permissible mains voltage var. : ±10%
Mains frequency : 50-60 Hz
Current consumption : max. 6 A at 220 V
Mains fuses : 2 x T 10 A 250 V (F1/F2 mains 220V version)
: 2 x T 15 A 250 V (F1/F2 mains 110V version)
Internal fuses : T 0.5A (F301, T2 primary)
: T 0.8A (F302, 18V 0.78A supply)
: T 0.4A (F303, 18V 0.4A supply)
: T 6.3A (F304 T3 secondary)
Patient leakage current : typical 6 A (IEC requirement  100 A) *)
Ditto, single fault condition : typical 350 A (IEC requirement  500 A) *)
Earth leakage current : typical 350 A (IEC requirement  500 A) *)
Ditto, single fault condition : typical 650 A (IEC requirement  1000 A)*)
Earth resistance : 0.1 6 (typical) (IEC601 requirement  0.2 6)
Safety class : I 1) type, BF 2)
Safety approval : GS Test Mark of TÜV Rheinland 3)
Radio interference suppression : EN60601-1-2
EN61000-3-2
Dimensions : 56 x 43 x 92.5 cm (excluding arms)
Length electrode arms : 93 cm
Weight : 80 kg (excluding arms)
Colour specification : EN Custom colours

*) During measuring of the patient leakage current (normal or single fault condition)
and earth leakage current (normal or single fault condition) no H.F. output is
generated
1)
I: The equipment has a safety earth (ground) connection, and must be connected to
a wall socket with protective earth connection.

Introduction 1-5 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

2)
BF: The equipment has a floating patient circuit. The Curapuls 970 meets the
requirements of IEC 601 series safety standards. (including Circuplodes)
3)
Copies of certificates or certificates of conformity (CBC) are available on request.

1.3.2 European union:

Marking : CE 4)
4)
This equipment complies with all requirements of the EMC Directive
(89/336/EEC and 92/31/EEC) using the transition period for the
Medical Device Directive (93/42/EEG).

1.3.3 High frequency therapy

Generator frequency : 27.12 MHz, ± 0.6%


Output power : continuous HF max. 400 W *
pulsed HF max. 1000 W (peak) *
Pulse duration : ca. 400 µs
Pulse repetition frequency : 15 - 200 Hz adjustable in 10 steps
Timer : 0 - 30 min.; with acoustic signal and automatic
switch-off

* Measured with 70 ohm standard phantom (1462.471).

Introduction 1-6 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

2 DESCRIPTION

Because of the modular construction of the Curapuls 970 the description is on block
diagram level.

2.1 BLOCK DIAGRAM (see appendix B fig. 1)

The electronic circuit of the Curapuls 970 is located on 5 main modules:

- User interface module (also referred to as user interface PC Board).


- Timer / display module (also referred to as display PC Board).
- Relay / power supply module (also referred to as relay PC Board).
- Tuning module (also referred to as tuning PC Board).
- High frequency module (also referred to as high frequency generator).

2.1.1 User interface module (user interface PC Board)

The user interface module enables the communication between the timer up/down
switches and the timer circuits on the timer/display module. Also a tuning indication
LED is found on the user interface PC Board.

2.1.2 Timer / display module (display PC Board)

The timer/display module controls the input data from the user interface module and the
continuous/pulsed mode switch which is found on the mode switch PC Board. Also a
treatment timer display and an output power bar display are found on the display PC
Board.

The user Interface module comprises the following circuits:

- Processor circuit (P)


- Program memory
- LED timer display
- LED output bar display
- Buzzer

Description of the timer/display module:

All treatment parameter settings and user actions are checked by the P and program
memory. The selection switches at the front panel and information from the intensity
control are scanned by the P. Also the user actions and the sequence of the actions
are checked before these are executed. The therapy settings are converted into the
signal which drives the high frequency output stage.

2.1.3 Relay / power supply module (Relay PC Board)

The relay/power supply module connects the different modules and is used as an
“central connection PC Board”. Also on the relay PC Board power supply circuits and
relays are found.

Description 2-1 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

The relay/power supply module comprises the following circuits:

- Relays
- Sower supply circuits
- Fuses

Description of the relay/power supply module:

All main modules (except the user interface module) are connected to the relay/power
supply module. The PC Board is used as an “central connection PC Board”. The main
supply is fed into the relay PC Board via the mains fuses, a mains filter and the mains
switch. Power supply circuits with fused outputs, fed by a power transformer (via a
resistor PC Board), are supplying the power for the electronic circuits. The relays on
the PC Board are used for safety circuits and for switching between different modes of
the Curapuls 970. The relay PC Board also supplies the power used for the intensity
control (a variac).

2.1.4 Tuning module (Tuning PC Board)

The tuning module is designed for an automatic tuning of the output circuit. When the
output circuit is tuned correctly the output is maximal with respect to the set output
power.

The tuning module comprises the following circuits:

- Phase detector
- Tuning motor driver circuits

Description of the tuning module:

The principal of the automatic tunning device is based on the measurement of the
phase angle between current and voltage in the patient circuit. The current information
(I-info signal) is available via the current-info PC Board (found in the patient circuit, see
2.5.1), the voltage information (U-info signal) is available at the harmonics filter circuit of
the H.F. generator. Both signals are fed into the tuning PC Board. The phase angle
between current and voltage is zero only when the output circuit is tuned to the
generator frequency. When current and voltage are in phase, the output circuit
behaves as a ohmic circuit.
When the circuit is off-tune there is a phase angle between current and voltage, positive
or negative according to whether the detuning is capacitive or inductive. The more the
detuning, the larger the phase angle. The phase comparator measures the difference
between the phase angles and corrects the phase angle by tuning the capacitor in the
patient circuit with the tuning motor. The tuning motor is driven by a motor driver circuit.
When the driver circuit is active (tuning the patient circuit) an indication LED lights on
the front panel.

2.1.5 High frequency module (High frequency generator)

The high frequency module generates the H.F. output as specified for the
Curapuls 970.

Description 2-2 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

The high frequency module comprises the following circuits:

- Transmitting tube
- H.F. Filter circuits

Description of the high frequency module:

The H.F. output power which is generated has a frequency of 27.12MHz. and is
transmitted by an electronic tube. The power required for the filament of the tube is
supplied by the power supply transformer and the filament power supply PC Board.
The supplied power is fed into the H.F. Generator via a filter circuit and lead-trough
capacitors to reduce radiated interference. The filament is heated as soon as the
power of the Curapuls 970 is switched on.
The output power is depending on the selected value of the intensity control ( a variac)
which is connected to a high voltage transformer. The high voltage output is connected
via the discharge PC Board and the high voltage connection PC Board to the high
frequency generator.
The high frequency output energy is taken from the anode circuit of the tube. The H.F.
output flows via a harmonics filter, which substantially suppresses the harmonics of the
generator frequency, to the patient circuit. This filter is required to avoid excessive
interference on surrounding ratio, TV. and personal computer equipment. The H.F.
generator and the harmonics filter are mounted in a screened housing in order to
prevent direct or indirect radiation of frequencies other than 27.12MHz.
The patient circuit is symmetrically coupled to the harmonics filter by means of two coils
and is floating with respect to earth (galvanic separation). The tuning of the patient
circuit is done by a (tuning)motor driven split-stator capacitor (see par. 2.1.4). The
current information (I-info) which is needed for the tuning, is supplied by the current-info
PC Board which is found in the patient circuit. The patient is part of the of the load
circuit.

Description 2-3 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Description 2-4 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

3 TEST EQUIPMENT AND TOOLS

3.1 TEST EQUIPMENT

For the repair and maintenance procedures of the Curapuls 970 the following test
equipment and accessories are required:

- Digital multimeter 3 1/2 digit, accuracy better than 1 %. For example Fluke 77
- Two beam oscilloscope, >30MHz, accuracy better than 5%. For example Philips PM
3055
- Safety tester according IEC 601-1. For example a Biotec 601 PRO safety tester
- Moving coil galvanometer 0 - 100 mA DC (grid current)
- Moving coil galvanometer 0 - 400 mA DC (anode current)
- Universal frequency counter 30 MHz. For example Thandar TF 200
- Neon check light

Note: Both moving coil galvanometers must be shunted by a capacitor (e.g. 0.1F,
400V) to protect the meter against H.F.

3.2 TOOLS AND MATERIALS

It is assumed that a complete set of precision engineering tools is available. For the
service of the Curapuls 970 the following additional tools are required:

- Anti-static bench mat with earthing wire and wrist strap


- Tool for removal of Dual In Line (DIL) integrated circuits, 0.6"
- H.F. Dummy load (70 6, 500 W) Part no.: 1462.471
- Trimscrewdriver Part no.: 0165.648
- Insulated bending tool (for adjusting coils) Part no.: 0165.639
- Insulated position hook (for manual tuning Part no.: 0165.649
- Coaxial extension cable, length 1.5m (2x) Part no.: 2570.028
- Coaxial T-piece (2x)

Test equipment and tools 3-1 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Test equipment and tools 3-2 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

4 MAINTENANCE

4.1 GENERAL

We recommend to check the Curapuls 970 annually.

4.2 CHECKLIST

The following procedures must be carried out during an inspection and/or after every
repair:

4.2.1 Modifications, if any, according to the "Service Info" sheets. See appendix C of this
manual for further information.

4.2.2 Visual inspection. Check the electrical wiring for safety and check that all components
are properly fastened. Check that the fuses have the specified ratings (see par. 1.3.1).

4.2.3 Check that all accessories are in good condition.

4.2.4 Functional test (see chapter 4.3).

4.2.5 File all service activities.

4.3 FUNCTIONAL TEST

4.3.1 Front panel test

Connect the dummy load with the Ø130mm plate-electrodes.

Pull out the dark gray plate electrode connecting pin at the rear side of te electrode to
its maximum.
Slide the pin back into the electrode as far as the fourth marking (i.e. almost maximum
distance) see figure 1. Make sure that all six lamps inside the dummy load are
connected. Put the dummy load in between these electrodes. Also make sure that the
electrodes are centred between the markings on the dummy load. Also the electrodes
must have contact with the dummy load over the full surface see figure 2.

Figure 1 Electrode adjustment. Figure 2 Dummy load placement.

Maintenance 4-1 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Select the continuous mode and set the treatment timer on 30 minutes (press once at
the “-” key). After setting the time, the fan starts to run; the timer itself does not yet
start.

Turn the intensity control fully anti-clockwise and then fully clockwise up to the
maximum position. The timer then starts and the automatic tuning device also operates;
after a few seconds the yellow tuning indicator goes out (if not see par. 4.4.1.6), the bar
display will totally light up (full scale) and the dummy load indicates approx. 400 Watts
at 220V mains supply, 440 Watts at 230V mains supply (if not see par. 4.4.1.4).

Switch the Curapuls 970 to pulsed-mode position "200". The timer will stop, the yellow
tuning indicator illuminates and the bar-display goes out. Turn the intensity control fully
anti-clockwise and again fully clockwise; hence the yellow pulse-indicator will light, the
timer starts to run again, the tuning indicator goes out (if not see par. 4.4.1.6) and the
bar-display will indicate around value "80". The carbon filament lamps inside the
dummy load will only glow (if not see par. 4.4.1.4).

Check the operation of the timer (treatment time-setting, time-duration, audio signal at
the end of the treatment) with the “up and down keys“. Check whether at the end of the
treatment time the buzzer sounds, the fan stops, the tuning indicator lights, the pulse
indicator stops lighting and the bar-display goes out.

Note: Indication that the timer is running is given by the pulsed on/off illumination of
the decimal dot in the clock display.

Switch off the apparatus and disconnect the dummy load.

4.3.2 Grid current check

Check the power supply voltages according par. 4.6.1.


Check the grid current as described in par. 4.6.2 and 4.6.2.1.
If the grid current is not correct perform the grid current adjustment according to
par. 4.6.2.2.

4.3.3 Output power check

Check the output power as described in par. 4.6.3 and 4.6.3.1.


If the output power is not correct perform the output power current adjustment according
to par. 4.6.3.2.

4.3.4 Frequency check

Check the generator frequency as described in par. 4.6.4 and 4.6.4.1.


If the frequency is not correct perform the frequency adjustment according to
par. 4.6.4.2.

4.3.5 Tuning device check

Check the tuning device as described in par. 4.6.5, 4.6.5.1 and 4.6.5.2
If the functioning of the tuning device is not correct perform the adjustment according to
par. 4.6.5.3.

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Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

4.3.6 Pulse positions and safety device test

Connect the dummy load with the Ø130mm plate-electrodes.

Pull out the dark grey plate electrode connecting pin at the rear side of te electrode to
its maximum.
Slide the pin back into the electrode as far as the fourth marking (i.e. almost maximum
distance) see figure 1. Make sure that all six lamps inside the dummy load are
connected.
Put the dummy load in between these electrodes. Also make sure that the electrodes
are centred between the markings on the dummy load. Also the electrodes must have
contact with the dummy load over the full surface see figure 2.

Pulse position test:

Switch on the Curapuls 970 and select the pulsed mode and set the treatment timer on
30 minutes (press once at the “-” key). After setting the time, the fan starts to run; the
timer itself does not yet start.

Turn the intensity control fully anti-clockwise and then fully clockwise up to the
maximum position.
Check with an ordinary neon- or fluorescent lamp all pulse positions (15 ... 200) .

Safety device test:

Loosen the two screws and remove the small cover at the rear side of the generator
housing (see appendix B fig. 13, item A) to access the grid current terminals.
Make a short connection between the red terminal of the grid lead and the generator
housing (earth) and check that the H.F. is then switched off via safety relay D. For this
test use a testing lead or grip-insulated pliers.

Set the apparatus in the continuous mode. Turn the intensity control fully anti-clockwise
and then clockwise up to setting "2".

Now switch over to any pulsed-mode position and check whether relay D is then
energized, the H.F. switches off.

Switch off the Curapuls 970. Close the small cover at the rear side of the generator
housing which gives access to the grid current terminals.

4.3.7 Safety tests

Check the resistance of the earth connection (see technical data).


Check the earth leakage current in normal condition (N.C.) as well as in the single fault
condition (S.F.C.) (see technical data).

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Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

4.4 TROUBLE SHOOTING

4.4.1 Trouble shooting list

Failure indication: Action to be taken:

4.4.1.1 Curapuls 970 does not 1. Check mains power supply


switch on; LED display fails 2. Check/replace mains cable
to light 3. Check/replace mains fuses
4. Check/replace mains switch
5. Check/replace relay PC Board fuse F301
6. Check/replace wiring
7. Check/replace supply transformer (T2)

4.4.1.2 LED display fails to light, 1. Check/replace relay PC Board fuses


filament power supply is working F302/F303
correct 2. Check/replace wiring
3. Check/replace display PC Board (see par.
4.5.7)
4. Check/replace relay PC Board (see par.
4.5.8)

4.4.1.3 No H.F. output filament power 1. Check/replace relay PC Board fuse F304
supply is working correct 2. Check/replace relays RE-A / RE-D / RE-E
3. Check/replace relay PC Board (see par.
4.5.8)
4. Check/replace relay RE-C
5. Check/replace transmitting tube (see par.
4.5.5)
6. Check/replace High Voltage transformer (T4)

4.4.1.4 H.F. output power is too low with 1. Check/adjust grid current (see par. 4.6.2)
respect to the mains power supply 2. Check/adjust output power H.F. generator
(see par. 4.6.3)
3. Check/replace filament power supply
PC Board
4. Check/replace transmitting tube (see par.
4.5.5)

4.4.1.5 Tuning not correct / tuning 1. Check/replace relay RE-B


motor does not work or is hunting 2. Check/adjust/replace tuning PC Board
constantly without optimal tuning (see par. 4.6.5 and 4.5.6)
3. Adjust I-info signal with L13 / L14 at I-info
PC Board (see par. 4.6.5.3)
4. Check/replace tuning motor

4.4.1.6 Tuning not correct / tuning 1. Check/adjust/replace tuning PC Board


motor is rotating constantly without (see par. 4.6.5 and 4.5.6)
optimal tuning 2. Adjust I-info signal with L13 / L14 at I-info
PC Board (see par. 4.6.5.3)

4.4.1.7 Safety test fails 1. Check/replace wiring


2. Check/replace supply transformer (T2)
3. Replace main PC Board

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Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

4.5 REPLACEMENT PROCEDURES

4.5.1 General

When handling static sensitive devices such as the PC Boards of the Curapuls 970 the
following precautions should be observed:

- Persons should be earthed by means of a wrist strap


- Ground all electrical equipment, work-bench, soldering iron etc.

After every repair a functional test must be performed (see par. 4.3).

Warning: Inside the Curapuls 970 high voltages are available, beware of electrical
shock. Do not touch components or heat sinks when the cover is
removed. Always switch off the equipment and disconnect the mains
before replacing components. Discharge high voltage capacitors etc.
before replacing and/or adjustment.

Note: All serviceable parts of the Curapuls 970 are accessible by removing the
rear cover.

4.5.2 Rear cover

Removal: Switch off the unit and remove the mains cable from the mains entrance.
Put the thermal cut-out (switch at the top- right side of the rear side) in
OFF position. Remove the nine screws of the rear panel. Remove the
rear panel.

Installation: Installation of the rear cover is in reverse order of the removal


procedure.

4.5.3 Top cover with control panel

Removal: See par. 4.5.2 for removal of the rear cover. Remove the metal strip at
the front of the housing. Remove the two screws at the front and the
four mounting screws inside the top of the housing. Carefully tilt the top
cover and disconnect the wiring if necessary. If required, lift the control
panel from the housing.

Installation: Installation of the top cover is in reverse order of the removal procedure.
For wiring connections see appendix B, fig. 27.

4.5.4 Generator housing cover

Removal: See par. 4.5.2 for removal of the rear cover. Remove the cover of the
generator housing by pulling off the four clamping strips. The removal of
the cover needs no further explanation.

Installation: Installation of the generator cover is in reverse order of the removal


procedure.

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Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

4.5.5 Transmitting tube

Removal: See par. 4.5.2 for removal of the rear cover. See par. 4.5.4 for removing
the generator housing cover.
- DISCHARGE air capacitor C31 (via anode clamp of the transmitting
tube) and coil L8 with an grip insulated screwdriver (see fig. 8)
- Disconnect the anode clamp (top of the transmitting tube).

Note: Be careful, the anode of the transmitting tube could be heated when the
unit was switched on before replacement.

- Replace the transmitting tube.


- Reconnect the anode clamp. Make sure that the anode coil is not
short circuited.
- Adjust the grid current, see par. 4.6.2.2.
- Adjust the output power, see par. 4.6.3.2.

Installation: Install the generator cover in reverse order of the removal procedure.

4.5.6 Tuning PC Board

Removal: See par. 4.5.2 for removal of the rear cover. Disconnect the wiring from
the tuning PC Board. Remove the tuning PC Board.

Installation: Installation of the tuning PC Board is in reverse order of the removal


procedure. For adjustment of the tuning PC Board see par. 4.6.5.2. For
wiring connections see appendix B, fig. 27.

4.5.7 Timer/display PC Board

Removal: See par. 4.5.2 for removal of the rear cover. See par. 4.5.3 for removal
of the top cover. Disconnect the wiring from the display PC Board.
Remove the PC Board.

Installation: Installation of the timer/display PC Board is in reverse order of the


removal procedure. For wiring connections see appendix B, fig. 27.

4.5.8 Relay PC Board

Removal: See par. 4.5.2 for removal of the rear cover. Disconnect the 41 wires
from the connecting terminals. Remove the relay PC Board.

Installation: Installation of the relay PC Board is in reverse order of the removal


procedure. For wiring connections see appendix B, fig. 27.

Caution: Check that all fuses have the correct value (see par. 1.3.1)

4.5.9 Discharge PC Board

Removal: See par. 4.5.2 for removal of the rear cover.

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Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Discharge the capacitor if necessary. Disconnect the wiring from the


display PC Board. The replacement of the discharge PC Board
requires no further explanation.

Installation: Installation of the discharge PC Board is in reverse order of the removal


procedure. For wiring connections see appendix B, fig. 27.

4.5.10 Mode switch PC Board

Removal: See par. 4.5.2 for removal of the rear cover. Remove the knob cover by
pulling it off. Remove the knob. See par. 4.5.3 for removal of the top
cover. Disconnect the wiring from the mode switch PC Board. Remove
the PC Board.

Installation: Installation of the mode switch PC Board is in reverse order of the


removal procedure. For wiring connections see appendix B, fig. 27.

4.5.11 Current info PC Board

Removal: See par. 4.5.2 for removal of the rear cover. Disconnect the coax cable
from the tuning PC Board. Remove the current info PC Board.

Installation: Installation of the current info PC Board is in reverse order of the


removal procedure. For adjustment of the current info PC Board see
par. 4.6.5.2. For wiring connections see appendix B, fig. 27.

4.5.12 User interface PC Board

Removal: See par. 4.5.2 for removal of the rear cover. See par. 4.5.3 for removal
of the top cover. Disconnect the wiring from the user interface PC
Board. Remove the PC Board.

Installation: Installation of the user interface switch PC Board is in reverse order of


the removal procedure. For wiring connections see appendix B, fig. 27.

4.5.13 Filament power supply PC Board

Removal: See par. 4.5.2 for removal of the rear cover. Disconnect the wiring from
the filament power supply PC Board. Remove the PC Board.

Installation: Installation of the filament power supply PC Board is in reverse order of


the removal procedure. For wiring connections see appendix B, fig. 27.

4.5.14 Variac (output power control)

Removal: See par. 4.5.2 for removal of the rear cover. Remove the knob cover by
pulling it off. Remove the knob. See par. 4.5.3 for removal of the top
cover. Disconnect the wiring from the variac. Remove the variac.

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Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Installation: Installation of the variac is in reverse order of the removal procedure.


For wiring connections see appendix B, fig. 27.

4.6 ADJUSTMENT PROCEDURES

The adjustment procedure for the Curapuls 970 is carried out under the following test
conditions:

- The mains voltage must correspond with the technical specifications of the Curapuls
970
- The ambient temperature must be 25° C ± 5° C

Before adjusting the Curapuls 970 first check the voltages of the power supply (see par.
4.6.1).

4.6.1 Power supply voltage check

Check the following voltages of the power supply circuits:

Note: Before switching on the Curapuls 970 put the thermal cut-out (switch at the
top- right side of the rear side) in OFF position, no H.F. energy is generated.

Switch on the Curapuls 970 and measure the following voltages on the Relay PC
Board:

- +15V ±5% terminal 23 (+) and terminal 32 (-)


- -15V ±5% terminal 32 (+) and terminal 28 (-)

4.6.2 Grid current check / adjustment

Remove the rear cover of the Curapuls 970 (see par. 4.5.2)

Note: Checking of the grid current is possible without opening the generator housing.
Loosen the two screws and remove the
small cover at the rear side of the generator
housing (see appendix B fig. 13, item A) to
access the terminals.
For adjustment of the grid
current the generator housing must be
opened.

Item numbers figure 3:

1/2 Terminals for grid current


test

L2 Coil L2, grid current


adjustment Figure 3 Current adjustment.

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Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

4.6.2.1 Grid current check

- Connect a milliampere-meter (moving coil) (0 - 100mA, DC), see par. 3.1, to the
terminals (red = positive input of the mA-meter, black = negative input of the mA-
metre) at the rear side of the generator housing.
- Disconnect any cables from the patient terminals.
- Switch on the unit.
- Check the mains power supply voltage at connection strip KA (terminals KA-5 and
KA-8 for 230V mains supply), see appendix B Fig. 28 for supply configuration.

Note: The Curapuls 970 works internally with a supply voltage of 230V. Other
supply voltages are accomplished by using an autotrafo in the mains supply
circuit.

- Select constant output mode and set the timer for approx. 5 minutes.
- Turn the intensity control fully anti-clockwise and then fully clockwise up to the
maximum position.

With a mains supply voltage of 230V the grid current should be 94.5mA (a mains supply
voltage of 220V results into a grid current of 90mA).

When the mains supply is not exactly 230V (220V), see figure 4 for the relation between
the mains supply voltage and the grid current.

Figure 4 Relation of the grid current to the mains supply voltage.

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Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

If the reading is not correct, adjust the grid current as follows:

- Switch off the unit.


- Open the generator housing (see par. 4.5.4).

4.6.2.2 Grid current adjustment

- Enlarge or reduce coil L2 (for location see fig. 3) by stretching or compressing it


respectively. Use an insulated screwdriver and an insulated pliers for this purpose.
The grid current will increase when coil L2 is compressed.
The grid current will decrease when coil L2 is stretched.

Caution: Make sure that there is no short circuit between the windings.

- Switch on the unit and check the grid current.

Repeat the above until the correct reading is obtained.

Note: When the H.F. generator housing is opened the current will read approx. 2mA
higher.

- Switch off the unit, disconnect the mA-metre and close the generator housing.

4.6.3 Output power check / adjustment

Remove the rear cover of the Curapuls 970 (see par. 4.5.2)

- Switch on the unit.


- Check the mains power supply voltage at connection strip KA (terminals KA-5 and
KA-8 for 230V mains supply), see appendix B Fig. 28 for supply configuration.

4.6.3.1 Output power check

- Connect the dummy load with the Ø130mm plate-electrodes.


- Pull out the dark grey plate electrode connecting pin at the rear side of te electrode
to its maximum.
- Slide the pin back into the electrode as far as the fourth marking (i.e. almost
maximum distance) see figure 1. Make sure that all six lamps inside the dummy
load are connected.
- Put the dummy load in between these electrodes. Also make sure that the
electrodes are centred between the markings on the dummy load. Also the
electrodes must have contact with the dummy load over the full surface see figure 2.
- Connect a milliampere-meter (moving coil)(400mA, DC range) to the terminals Ia on
the relay board (red = positive input of the mA meter, black = negative input of the
mA metre).
- Disconnect the red wire-connection (terminal T1) from the tuning motor to the tuning
PC Board (see appendix B fig. 16). This is necessary for manual tuning.

Warning: Be careful: do not touch the high voltage capacitor because it can still be
charged.

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Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

- Switch on the unit.


- Set the timer at approx. 15 minutes. Set continuous mode. Set the intensity control
on the maximum position.
- Adjust the tuning capacitor manually to maximum reading on the dummy load (also
maximum reading on the mA-meter).

Make use of a fully insulated tool for this purpose; we recommend to use the insulated
position hook, (2), see fig. 5.
It is not necessary to decouple the tuning capacitor (1) from the motor (3).
The maximum output power has to be 440 Watts at a mains supply of 230V (400W at a
mains supply of 220V).

When the mains supply is not ex


actly 230V (220V), see figure 7
for the relation between the mains
supply voltage and the output
power.

Item numbers figure 5:

1 Tuning capacitor

2 Insulated position hook

3 Tuning motor

If the reading is not correct, adjust


the output power as described in
par. 4.6.3.2.

If the reading is correct switch off


the unit and reconnect the red wire
from the tuning motor to the tuning
board (terminal T1).

Warning: Be careful: do not touch


the high voltage Figure 5 Tuning capacitor and insulated
capacitor because it can position hook.
still be charged.

4.6.3.2 Output power adjustment

- Switch off the unit.


- Open the generator housing (see par. 4.5.4).
- Connect the dummy load with the Ø130mm plate-electrodes.
- Pull out the dark grey plate electrode connecting pin at the rear side of te electrode
to its maximum.
- Slide the pin back into the electrode as far as the fourth marking (i.e. almost
maximum distance) see figure 1. Make sure that all six lamps inside the dummy
load are connected.
- Put the dummy load in between these electrodes. Also make sure that the

Maintenance 4-11 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

electrodes are centred between the


markings on the dummy load. Also
the electrodes must have contact
with the dummy load over the full
surface see figure 2.
- Connect a milliampere-metre
(moving coil) (400mA, DC range)
to the terminals Ia on the relay
board (red = positive input of the
mA metre, 0 black = negative
input of the mA metre).
- Disconnect the red
wire-connection (terminal T1)
from the tuning motor to the
tuning board (see appendix B fig.
16). This is necessary for
manual tuning.

Warning: Be careful: do not touch


the high voltage capaci-
tor because it can still be
charged.

- Switch on the unit.


- Set the timer at approx. 15 Figure 6 Output power adjustment.
minutes. Set continuous mode.
Set the intensity control on the maximum position.
- Adjust the tuning capacitor C29) manually to maximum reading on the dummy load
(also maximum reading on the mA-metre).

The output power can be increased by pushing L9 closer to L8 see fig. 6.


The output power can be decreased by pulling L9 from L8).
For this purpose make again use of a fully insulated tool; we recommend to use the
insulated bending tool.

- Switch off the H.F. output by switching off the thermal cut-out (F3) at the right top at
the housing.
- Bend the secondary output coil according to the above (do not make
short-connection between the windings).
- Switch on the H.F. output with the thermal cut-out (F3).
- Check the output power

Repeat the above until the correct reading is obtained.

- Switch off the unit, disconnect the mA-metre and close the generator housing.
- Reconnect the red wire from the tuning motor to the tuning board (terminal T1).

4.6.3.3 Anode current check

When the output power is correct then check whether the anode current is between 230
and 320 mA (less than 350 mA, which is the limit for the TB3/750) measured at
terminals Ia on the relay PC Board.

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Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

When the output current is correct switch off the unit, disconnect the mA-metre and
close the generator housing.

Figure 7 Relation of the output power to the mains supply voltage.

4.6.4 Generator-frequency check / adjustment

4.6.4.1 Generator-frequency check

- Connect the dummy load with the Ø130mm plate-electrodes.


- Pull out the dark grey plate electrode connecting pin at the rear side of te electrode
to its maximum.
- Slide the pin back into the electrode as far as the fourth marking (i.e. almost
maximum distance) see figure 1. Make sure that all six lamps inside the dummy
load are connected.
- Put the dummy load in between these electrodes. Also make sure that the
electrodes are centred between the markings on the dummy load. Also the
electrodes must have contact with the dummy load over the full surface see figure 2.
- Disconnect the red wire-connection (terminal T1) from the tuning motor to the tuning
board (see appendix B fig. 16). This is necessary for manual tuning.

Warning: Be careful: do not touch the high voltage capacitor because it can still be
charged.

- Switch on the unit, H.F. switched off (with cut-out F3) and set continuous mode.
- Set the treatment timer on 30 minutes (press once at the “-” key).

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Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

- Turn the intensity control fully anti-clockwise and then clockwise up to position “7".
- Take a wire of approx. 2 metres and connect one end to the input of a digital
frequency counter (range: 0 - 30 MHz) and put the other end in the neighbourhood of
the dummy load (no galvanic contact!). The wire now operates as a antenna (also a
frequency counter with built-in antenna can be used).
- Close test link LK1 on the relay PC Board with a test lead (see appendix B fig. 18).
- Switch on the H.F. (with cut-out F3).
- Adjust the tuning capacitor (C29) manually to maximum reading on the dummy load.
Make use of a fully insulated tool for this purpose; we recommend to use the
insulated position hook, (2), see fig. 5.

After that read the frequency on the frequency counter. With closed generator housing,
the frequency should be 27.12 MHz (± 0.6%).
If necessary, the frequency can be re-adjusted as follows:

4.6.4.2 Generator-frequency adjustment

- Switch off the unit completely, open the generator housing (see par. 4.5.4).
- DISCHARGE air-capacitor C31 (via anode clamp, top of the transmitting tube) as
well as coil L8 (see fig. 8) to earth (generator housing) with a grip-insulated
screwdriver.

After loosening the milled nut (on the right above) of the first capacitor plate of C31, the
frequency can be set by adjusting the dista
nce of this plate with respect to
the second plate.
If the frequency was too high, the
capacitor plate must be put inward a
bit. If the frequency was too low, the
capacitor plate must be put outward a
bit. Lock the position of the plate with
the milled nut and check the
frequency again.

If necessary repeat the adjustment


procedure.

- Switch off the unit.


- Close the generator housing
- Reconnect the red wire connection
from the tuning motor to the tuning
board (terminal T1).

Item numbers figure 8:

L8 Primary output coil


Figure 8 Generator frequency adjustment.
1 Milled nut (frequency
adjustment)

C31 Capacitor plate

B1 Transmitting tube

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Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

4.6.5 Tuning device check / adjustment

4.6.5.1 Tuning device check

For this purpose we use the dummy load (70 Ohms) with the Ø130mm plate electrodes
in position 4 (see fig. 1) unless otherwise specified.

Continuous mode test:

- Switch on the unit and set continuous mode.


- Set the treatment timer on 30 minutes (press once at the “-” key).
- Turn the intensity control fully anti-clockwise and then clockwise up to position “1".
- Disconnect both the H.F. cables from the apparatus; hence, the tuning capacitor has
to turn 360 .
- Check then, by connecting the dummy load again to the apparatus with the two H.F.
cables, whether the tuning capacitor returns to its tuning position (observe that it
really turns, either to the left or to the right, through the 'zero-capacitance' of the
system without getting stuck.
- Do this test with the Ø130mm plate-electrodes on position 1 (see fig. 1) with a
minimal distance between the plates.
- Also do this test with the Ø130mm plate-electrodes completely pulled out with a
maximum distance between the plates.

Pulsed mode test:

- Select pulsed mode frequency in position "15".


- Set the treatment timer on 30 minutes (press once at the “-” key).
- Turn the intensity control fully anti-clockwise and then clockwise up to position “1".
- Disconnect both the H.F. cables from the apparatus; hence, the tuning capacitor has
to turn 360 .
- Check then, by connecting the dummy load again to the apparatus with the two H.F.
cables, whether the tuning capacitor returns to its tuning position (observe that it
really turns, either to the left or to the right, through the 'zero-capacitance' of the
system without getting stuck.
- Do this test with the Ø130mm plate-electrodes on position 1 (see fig. 1) with a
minimal distance between the plates.
- Also do this test with the Ø130mm plate-electrodes completely pulled out with a
maximum distance between the plates.

Perform the test above also with the intensity control in position “10".

- Switch off the unit.

4.6.5.2 Checking the friction-resistance of the tuning capacitor

- Switch on the unit (continuous mode position), set the timer and turn the intensity
control to the minimum position.
- Switch off the H.F. by means of the cut-out F3; as a result the tuning capacitor keeps
on turning.
- Make a short connection between measuring points MP4 and MP5 with a test lead
or use a crocodile clip (see appendix B, fig. 16) on the tuning board. The tuning
capacitor now turns at a lower speed (check that preset potentiometer P102, which

Maintenance 4-15 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

is the speed control in this condition, is fully turned anti-clockwise).


- Check that the tuning capacitor turns round with a constant speed and that it does
not come to a stand-still because of mechanical friction.
- Remove the short connection between MP4 and MP5.
- Switch off the unit.

4.6.5.3 Adjustment of the tuning device

Before adjusting the tuning device perform the friction-resistance test of the tuning
capacitor (par 4.6.5.1). For this purpose we use the dummy load (70 Ohms) with the
Ø130mm plate electrodes in position 4 (see fig. 1).

- Switch on the unit


- The tuning capacitor will now tune.
- Turn the intensity control fully anti-clockwise and then fully clockwise up to the
maximum position.
- Check whether the H.F. output is indeed the maximum 440 Watts (400 Watts at
220V mains supply) by reading the dummy load.

If necessary the tuning device can be re-adjusted to maximum output by means of


preset potentiometer P101 (tuning PC Board) see appendix B, fig. 16 (use the
trimscrewdriver).

Note: If, with low intensity settings, the tuning device does not operate correctly, then
the current-data must be increased by increasing the coupling between L13
(primary I-info coil), and L 14 (secondary I-info coil on current info PC Board)
see fig. 9.

If, on the other hand, with full intensity, the tuning is very unquiet, then the
current-data must be decreased by decreasing the coupling L13/L14.
However, after any change in the coupling between L13 and L14, the preset
potentiometer P101 has to be re adjusted to maximum output into the dummy
load.

By means of P101, the maximum output transferred into the dummy load
ought to be adjustable in such a way that, by turning control P101, the reading
on the dummy load smoothly increases or decreases so that the exact
maximum can easily be found. If the output power drops all of a sudden by
turning P101 slowly, then this indicates that the tuning devices overloaded
because of an exceptional high current-information voltage (current-data).

The best results will be obtained when, with full intensity, the tuning device is just not
overloaded.

When the output power is correct switch off the apparatus and disconnect the dummy
load.

Maintenance 4-16 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Item numbers figure 9:

L13 Primary I-info coil

L14 Secondary I-info coil

1 Insulated bending tool

Figure 9 I-info circuit and insulated


bending tool.

Maintenance 4-17 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Maintenance 4-18 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

5 STORAGE AND TRANSPORT

This chapter contains information about the storage and transport of the Curapuls 970
and the storage conditions for the spare parts.

5.1 STORAGE

The Curapuls 970 and any accessories must always be stored in their original packing.

The long term storage conditions are:

- The unit must be stored at room temperature (± 20 °C).


- The relative humidity should be less than 50%.
- The storage room must be clean, dust-free and ventilated.

For the spare parts of the Curapuls 970 the above mentioned requirements also apply.

5.2 TRANSPORT

The Curapuls 970 and any accessories should always be transported in its original
packing. This packing withstands normal shocks and vibration caused by transport.

During transport and short term storage the temperature should be between - 40 °C and
+ 70 °C. The absolute temperature is not too important, however, rapid fluctuations in
temperature must be avoided.

Storage and transport 5-1 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Storage and transport 5-2 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

6 SPARE PARTS

This chapter deals with placing orders for spare parts (refer to appendix A) as well as
the listing of the actual spare parts (appendix A, spare parts list).

6.1 ORDERING

Spare parts can only be ordered if the following data is supplied:

- Part number
- Description
- Quantity
- Shipping details (Incoterms); normal or rapid delivery

The required data is mentioned in appendix A. For the actual spare parts program
please refer to in the spare parts catalogue which is published every year.

Enraf-Nonius only supplies parts mentioned in appendix A. Standard parts such as


screws, nuts, cleaning agents and the like are not supplied by Enraf-Nonius; these
parts must be purchased locally.

Send your order to your contact person at the sales department of Enraf-Nonius After
receipt of an order you will receive a confirmation. Always check the ordering data.

6.1.1 Normal delivery

The procedure for 'normal delivery' is the standard procedure for processing your spare
parts orders. This procedure is suitable for spare parts orders which do not require
rapid delivery such as stock replenishment orders

If you have an agreement with Enraf-Nonius about fixed delivery dates, the spare parts
will be send together with the next delivery unless otherwise agreed.

6.1.2 Rapid delivery (by DHL-courier)

If spare parts for an urgent customer repair are not on local stock then rapid delivery
can be requested from Enraf-Nonius The DHL-costs will be charged. Note that rapid
delivery is subject to stock availability.

6.1.3 Ordering PC Boards

Printed circuit boards are only obtainable as spare part in their latest version. Consult
the technical documentation for instructions of how to modify the latest version of the
PC Board for use in older versions of the apparatus.

6.2 WARRANTY CLAIMS

Warranty claims must be provided with the Enraf-Nonius-invoice number and with the
type and serial number of the equipment in question. Enraf-Nonius may ask you to
return the (defective) spare parts.

Spare parts 6-1 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

6.3 REPAIR SERVICE

Defective PC Boards can be offered to Enraf-Nonius for repair. The repair order can be
presented to Enraf-Nonius by means of the "Authorization Request for Return
Shipment". Refer to the return shipment procedure as per par. 6.4.

6.4 RETURN SHIPMENTS

To return defective equipment and/or spare parts an authorization of Enraf-Nonius is


required. To get an authorization use the "Authorization Request for Return Shipment"
of which a copy can be found in the Service General Information guide.

The procedure is as follows:

1. Fill in the "Authorization Request for Return Shipment" form and send this form by
fax to your agent at Enraf-Nonius

2. Within two working days you will receive the form back again by fax. You will notice
that the R(eturn) number has been filled in; this means that your return shipment has
been registered by Enraf-Nonius

3. Note this R(eturn) number on the address label. Pack up the goods together with the
"Authorization Request for Return Shipment" form (or a photo copy).

After the repair order has been carried out the goods will be returned as soon as
possible.

If you have an agreement with Enraf-Nonius about fixed delivery dates, the repaired
goods will be sent together with the next delivery.

Spare parts 6-2 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

APPENDIX A SPARE PARTS LIST

The spare parts list on the next page shows all available spare parts.
The various columns are explained hereafter:

Item: The item number refers to the number on the illustration(s).

R1: A number in this column indicates a suggested quantity of spare parts


for users (Quantity of equipment in use: 1 - 3).

R2: A number in this column indicates the minimum recommended quantity


for spare parts stock at the local service organization (Quantity of equi-
pment in use: 1 - 50).

C: A "Y"(yes) in this column marks the so-called "Registered" items. The


service engineer must record the type and serial number of the spare
part as well as type and serial number of the unit in case of replacement.

Part no.: The part number column shows the code for ordering the part from
Enraf-Nonius.

Description 1: This column gives the general description of the spare part.

Description 2: This column gives the technical specification of the spare part.

Appendix A A-1 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Spare parts list

Item C R1 R2 Part no. Description1 Description2

001 0 2 0419318 Connector, H.F., patient


002 0 0 2994805 Knob, with indication
003 0 0 2994806 Spacer, felt, for knob (item 002)44x3mm
004 0 2 2188076 Castor
005 0 2 2188077 Castor, with brake
006 0 2 2641003 Socket, for transmitting tube (item B1)
007 0 1 2692032 Brush, carbon, for variac
B1 Y 0 2 2694001 Tube, transmitting,TB3/750
C1 0 1 2537098 Capacitor, 1F, 4kV
D1 0 2 2562301 Diode, bridge rectifier, H441, 6000V, 0.6A
F1/F2 10 10 2655221 Fuse, T 10A, H, 250V, 6.3X32mm (220/240V
version only)
F1a/F2a 10 10 2655222 Fuse, T 15A, H, 250V, 6.3X32mm (115V
version only)
F3 0 2 2655122 Fuse, thermal cut-out 6A, 380V
F301 10 10 2655172 Fuse, T 0.5A, 250V, 5X20mm
F302 10 10 2655174 Fuse, T 0.8A, 250V, 5X20mm
F303 10 10 2655171 Fuse, T 0.4A, 250V, 5X20mm
F304 10 10 2655183 Fuse, 6.3A, 250V, 5X20mm
FL 0 2 2670079 Filter, mains
M1 0 1 2613120 Motor, Tuning, complete with gearing 200:1
M2 0 1 2682021 Fan, 220V
PCB1 Y 0 2 0419800 PC Board, tuning, cpl.
PCB2 Y 0 2 0431681 PC Board, display
PCB3 Y 0 2 0419810 PC Board, relay (without relays)
PCB4 Y 0 2 0419673 PC Board, discharge
PCB5 Y 0 2 0419687 PC Board, mode switch
PCB6 Y 0 2 0419676 PC Board, high voltage connection
PCB7 Y 0 2 0419677 PC Board, current information
PCB8 Y 0 2 0419664 PC Board, resistor
PCB9 Y 0 2 0419661 PC Board, user interface
PCB10 Y 0 2 0419662 PC Board, pulse led
PCB11 Y 0 2 0431690 PC Board, filament power supply
RE-A 1 2 2620602 Relay, 220VAC, 50/60Hz, 10A, 3 pole
RE-B 1 2 2620602 Relay, 220VAC, 50/60Hz, 10A, 3 pole
RE-C 1 2 2620038 Relay, 110VDC, 1 pole, high voltage
RE-D 1 2 2620609 Relay, 12VDC, 10A, 2 pole
RE-E 1 2 2620609 Relay, 12VDC, 10A, 2 pole
S1 0 2 2601488 Switch, mains, 2 pole 16A, 250V
S4 0 1 2600636 Switch, micro, 1pole, 10A, 250V (on variac)
S901 0 2 2600473 Switch, for user interface PC Board
S902 0 2 2600473 Switch, for user interface PC Board
T1 Y 0 1 2680231 Transformer, step up, 0-100-110-130-220V, 5.7A,
50/60Hz, (115V version only)
T2 Y 0 1 2680806 Transformer, power supply, 18-18-5.6V
T3 Y 0 1 2668006 Transformer, (variac), complete
T4 Y 0 1 2680827 Transformer, high voltage, 220-2750V
T5 Y 0 1 2680829 Transformer, step up, 0-220-240V, 5.7A, 50Hz,
(240V version only)

Appendix A A-2 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

APPENDIX B DRAWINGS

Figure 10 Block diagram

Appendix B B-1 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Figure 11 Curapuls 970 top view.

Appendix B B-2 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Figure 12 Curapuls 970 side view.

Appendix B B-3 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Figure 13 Chassis rear view (inside).

Appendix B B-4 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Figure 14 Chassis (top view).

Appendix B B-5 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Figure 15 Top cover (inside).

Appendix B B-6 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Figure 16 Tuning PC Board, PCB id: 2558.058.

Appendix B B-7 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

PC Board specification

Product code: 0419665 PC Board, Tuning

Description
Tuning PC Board for Curapuls 970 units.

Layers (single/bi/multi): bi-layer

Product code(s)
0419665 Part no of complete assy (printed on label on PC Board)
2558058 Part no of PC Board only (printed on PC Board)
0419800 Equivalent service (spare part) part no (not printed on PC Board; used for ordering
only)

Software
NA

Service
Circuit adjustments: P101

Serviceable parts for FSE: NA

Repairable by manufacturer: No

Application / compatibility
Tuning PC Board used for Curapuls 970 and Curapuls 419 units.

Notes:

Appendix B B-8 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Figure 17 Timer/display PC Board, PCB id: 2558.050-4.

Appendix B B-9 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

PC Board specification

Product code: 0431681 PC Board, Timer/display (Display)

Description
Timer/display PC Board for Curapuls 970 units.

Layers (single/bi/multi): bi-layer

Product code(s)
0431681 Part no of complete assy (printed on label on PC Board)
2558050 Part no of PC Board only (printed on PC Board)
0431681 Equivalent service (spare part) part no (not printed on PC Board; used for ordering
only)

Software
NA

Service
Circuit adjustments: No

Serviceable parts for FSE: NA

Repairable by manufacturer: Yes

Application / compatibility
Timer/display used for Curapuls 970 and Curapuls 419 units.

Notes:

Appendix B B-10 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Figure 18 Relay PC Board, PCB id: 2554.705-4.

Appendix B B-11 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

PC Board specification

Product code: 0419810 PC Board, Relay

Description
Relay PC Board for Curapuls 970 units.

Layers (single/bi/multi): bi-layer

Product code(s)
0419810 Part no of complete assy (printed on label on PC Board)
2554705 Part no of PC Board only (printed on PC Board)
0419810 Equivalent service (spare part) part no (not printed on PC Board; used for ordering
only)

Software
NA

Service
Circuit adjustments: No

Serviceable parts for FSE: RE-A, RE-B, RE-D, RE-E


F310, F302, F303, F304

Repairable by manufacturer: Yes

Application / compatibility
Relay PC Board used for Curapuls 970 and Curapuls 419 units.

Note: The PC Board will be supplied without relays, see spare parts list for item- and part
numbers.

Notes:

Appendix B B-12 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Figure 19 Discharge PC Board, PCB id: 2558.054-3.

Appendix B B-13 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

PC Board specification

Product code: 0419673 PC Board, Discharge

Description
Discharge PC Board for Curapuls 970 units.

Layers (single/bi/multi): bi-layer

Product code(s)
0419673 Part no of complete assy (printed on label on PC Board)
2558054 Part no of PC Board only (printed on PC Board)
0419673 Equivalent service (spare part) part no (not printed on PC Board; used for ordering
only)

Software
NA

Service
Circuit adjustments: No

Serviceable parts for FSE: NA

Repairable by manufacturer: No

Application / compatibility
Discharge PC Board used for Curapuls 970 and Curapuls 419 units.

Notes:

Appendix B B-14 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Figure 20 Mode switch PC Board, PCB id: 2558.397.

Appendix B B-15 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

PC Board specification

Product code: 0419687 PC Board, Mode switch

Description
Mode switch PC Board for Curapuls 970 units.

Layers (single/bi/multi): bi-layer

Product code(s)
0419687 Part no of complete assy (printed on label on PC Board)
2558397 Part no of PC Board only (printed on PC Board)
0419687 Equivalent service (spare part) part no (not printed on PC Board; used for ordering
only)

Software
NA

Service
Circuit adjustments: No

Serviceable parts for FSE: NA

Repairable by manufacturer: No

Application / compatibility
Mode switch PC Board used for Curapuls 970 and Curapuls 419 units.

Notes:

Appendix B B-16 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Figure 21 HV. Connection PC Board, PCB id: 2558.541-3.

Appendix B B-17 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

PC Board specification

Product code: 0419676 PC Board, HV. Connection

Description
High Voltage connection PC Board for Curapuls 970 units.

Layers (single/bi/multi): Single-layer

Product code(s)
0419676 Part no of complete assy (printed on label on PC Board)
2558541 Part no of PC Board only (printed on PC Board)
0419676 Equivalent service (spare part) part no (not printed on PC Board; used for ordering
only)

Software
NA

Service
Circuit adjustments: No

Serviceable parts for FSE: NA

Repairable by manufacturer: No

Application / compatibility
High Voltage connection PC Board used for Curapuls 970 and Curapuls 419 units.

Notes:

Appendix B B-18 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Figure 22 Current info PC Board, PCB id: 2554.685-3.

Appendix B B-19 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

PC Board specification

Product code: 0419677 PC Board, Current info

Description
Current info PC Board for Curapuls 970 units.

Layers (single/bi/multi): bi-layer

Product code(s)
0419677 Part no of complete assy (printed on label on PC Board)
2554685 Part no of PC Board only (printed on PC Board)
0419677 Equivalent service (spare part) part no (not printed on PC Board; used for ordering
only)

Software
NA

Service
Circuit adjustments: No

Serviceable parts for FSE: NA

Repairable by manufacturer: No

Application / compatibility
Current info PC Board used for Curapuls 970 and Curapuls 419 units.

Notes:

Appendix B B-20 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Figure 23 Resistor PC Board, PCB id: 2558.750-3.

Appendix B B-21 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

PC Board specification

Product code: 0419664 PC Board, Resistor

Description
Resistor PC Board for Curapuls 970 units.

Layers (single/bi/multi): bi-layer

Product code(s)
0419664 Part no of complete assy (printed on label on PC Board)
2558850 Part no of PC Board only (printed on PC Board)
0419664 Equivalent service (spare part) part no (not printed on PC Board; used for ordering
only)

Software
NA

Service
Circuit adjustments: No

Serviceable parts for FSE: NA

Repairable by manufacturer: No

Application / compatibility
Resistor PC Board used for Curapuls 970 and Curapuls 419 units.

Notes:

Appendix B B-22 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Figure 24 User interface PC Board, PCB id: 2558.855-0.

Appendix B B-23 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

PC Board specification

Product code: 0419661 PC Board, User interface

Description
User interface PC Board for Curapuls 970 units.

Layers (single/bi/multi): bi-layer

Product code(s)
0419661 Part no of complete assy (printed on label on PC Board)
2558855 Part no of PC Board only (printed on PC Board)
0419664 Equivalent service (spare part) part no (not printed on PC Board; used for ordering
only)

Software
NA

Service
Circuit adjustments: No

Serviceable parts for FSE: S901, S902

Repairable by manufacturer: No

Application / compatibility
User interface PC Board used for Curapuls 970 units.

Notes:

Appendix B B-24 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Figure 25 Pulse LED PC Board, PCB id: 2558.856-0.

Appendix B B-25 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

PC Board specification

Product code: 0419662 PC Board, Pulse LED

Description
Pulse LED PC Board for Curapuls 970 units.

Layers (single/bi/multi): bi-layer

Product code(s)
0419662 Part no of complete assy (printed on label on PC Board)
2558856 Part no of PC Board only (printed on PC Board)
0419662 Equivalent service (spare part) part no (not printed on PC Board; used for ordering
only)

Software
NA

Service
Circuit adjustments: No

Serviceable parts for FSE: NA

Repairable by manufacturer: No

Application / compatibility
Pulse LED PC Board used for Curapuls 970 units.

Notes:

Appendix B B-26 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Figure 26 Filament power supply PC Board, PCB id: 2558.873-0.

Appendix B B-27 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

PC Board specification

Product code: 0419690 PC Board, Filament power supply

Description
Filament power supply PC Board for Curapuls 970 units.

Layers (single/bi/multi): bi-layer

Product code(s)
0431690 Part no of complete assy (printed on label on PC Board)
2558873 Part no of PC Board only (printed on PC Board)
0431690 Equivalent service (spare part) part no (not printed on PC Board; used for ordering
only)

Software
NA

Service
Circuit adjustments: No

Serviceable parts for FSE: NA

Repairable by manufacturer: No

Application / compatibility
Filament power supply PC Board used for Curapuls 970 and Curapuls 419 units.

Notes:

Appendix B B-28 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Figure 27 Wiring diagram.

Appendix B B-29 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

Figure 28 115/230/240 VAC Mains power supply configuration.

Appendix B B-30 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

APPENDIX C SERVICE INFO'S (Product Change Notes)

C.1 GENERAL

The technical information in the service manuals of Enraf-Nonius is up to date from the
date of issue.

The necessary additional information (of any kind) will be provided in the following way:

- as supplements to the manual, or

- as revised editions (chapters) of the manual, or

- as Service Info's (product change notes).

Once every year Enraf-Nonius publishes a Service Info which lists all the published
Service Info's until sofar.

Once every year Enraf-Nonius publishes a Service Info which lists all the published
service manuals. Note that from that moment on these manuals contain all the
published Service Info's until sofar. The relevant technical information will then be
bound in this appendix.

When a supplement or a revision is made to the manual, a "document history file" is


added to this chapter. This file will give information about the date of issue of
supplements or revisions.

Appendix C C-1 September 1997


Enraf-Nonius B.V. Curapuls 970 Service Manual 1419783

C.2 Revision history

First edition: September 1997

Revisions:

Chapter: Revision: Date of issue: page

Appendix C C-2 September 1997


Enraf Nonius B.V.
P.O. Box 810
2600 AV Delft
The Netherlands

Service Information

Curapuls 970, base plate reinforcement

From the first of February the Curapuls 970 is delivered with reinforced base plate. The reinforced
base plate prevents the castors of the Curapuls 970 to become out of line/loose. This may happen
when the Curapuls 970 is not handled with care, e.g. when lifting from the packing/pallet and landed
on 1 or 2 wheels with great shock. (or when collided with relative high speed against a doorstep).

A modification is advised for Curapuls 970 units delivered before that date.

Units with a new baseplate (from series 2) or modified base plate are labelled with Modification record
1 on the type plate.

Units without a marked modification record number 1 can be modified as follows:

- Gently put the unit on its left side,


- Pull off the four castors from their spindle,
- Remove the spindle with an open ended spanner of 13 mm,
- Mount the spindle and use a 10 mm. washer between the spindle and the base plate,
- Mount the four castors (the two castors with brake at the front side of the unit),
- Put the Curapuls 970 unit in its normal position,

- Mark modification record 1 on the type plate.

Please add this service info to appendix C of your service manual.

Change classification

 Perform immediately on all field units.


 Perform routinely at next service call.
 Perform only upon unit failure.
 Information only

Commencing date: February 1998


Carried out from series: 2
New components: 4x washer 10mm. (M10, outer diam. 20mm. hight 2mm.)
Deleted components: NA
Our reference: EN weekly 46, February 1998

No: SI 970 - 01 Page 1 of 1 May 1998


Enraf-Nonius B. V.
P.O. Box 810
2600 AV Delft
The Netherlands

Service Information

Curapuls 970, Tuning PC Board

The integrated circuit (XR2228) which is used as a phase comparator is no longer available.
A piggy-back PC Board is used to replace the phase comparator.

The adjustment procedure found in the service manual is not changed.


See figure 1 for position of the components mentioned in the adjustment procedure.

Figure 1 The “new” tuning PC Board.

Warning: Capacitor C126 has been moved from the phase detector PC Board to the piggy
back phase detector PC Board. When adjusting capacitor C126 make sure
that the distance between your hands and the high voltage connections
(capacitor at the chassis and high voltage connections at the generator
housing) is enough to prevent electrical shock.

Please add this service info to appendix C of your service manual.

Change classification

 Perform immediately on all field units.


 Perform routinely at next service call.
 Perform only upon unit failure.
 Information only

Commencing date: October 1998


Carried out from series: NA
New components: NA
Deleted components: NA
Our reference: WV0419665-70/01

No: SI 970 - 02 Page 1 of 1 February 1999


Subsidiary of Henley Healthcare Inc.

Enraf-Nonius B.V.
P.O. Box 810
2600 AV Delft
The Netherlands

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