Propaq® MD Service Manual

9650-0807-01 Rev. C
Use this manual with MP App software version 02.06.07.00 or higher.

The issue date for the Propaq MD Service Manual (REF 9650-0807-01 Rev. C) is December, 2015.
If more than 3 years have elapsed since the issue date, contact ZOLL Medical Corporation to determine if
additional product information updates are available.
Copyright © 2015 ZOLL Medical Corporation. All rights reserved. Rectilinear Biphasic, SurePower, and
ZOLL are trademarks or registered trademarks of ZOLL Medical Corporation in the United States and/or other
countries.
Masimo and Rainbow are trademarks or registered trademarks of Masimo Corporation in the United States
and/or other countries.
Propaq is a registered trademark of Welch Allyn Inc.

ZOLL Medical Corporation

269 Mill Road
Chelmsford, MA USA
01824-4105

ZOLL International Holding B.V.

Newtonweg 18
6662 PV ELST
The Netherlands

0123
 Table of Contents
Preface
OVERVIEW ....................................................................................................................................... 1
SAFETY CONSIDERATIONS ............................................................................................................... 2
ADDITIONAL REFERENCE MATERIAL .............................................................................................. 2
CONVENTIONS ................................................................................................................................. 3
SERVICE POLICY WARRANTY .......................................................................................................... 3
TECHNICAL SERVICE ....................................................................................................................... 3
TECHNICAL SERVICE FOR INTERNATIONAL CUSTOMERS ................................................................ 4

Chapter 1 Maintenance Tests

PROPAQ MD OVERVIEW ................................................................................................................. 5
Before You Begin the Maintenance Tests ................................................................................................................6
Equipment You Need to Perform the Maintenance Tests ........................................................................................7
Accessories You Need for the Propaq MD Options Maintenance Tests .................................................................7
MAINTENANCE TESTS ...................................................................................................................... 8
Physical Inspection of the Unit ...............................................................................................................................8
Operational Tests ......................................................................................................................................................9
Leads Test ..............................................................................................................................................................15
Heart Rate Display Test .........................................................................................................................................16
Heart Rate Alarm Test ............................................................................................................................................17
Power Supply Test .................................................................................................................................................19
Leakage Current Test .............................................................................................................................................21
Shock Test ..............................................................................................................................................................22
Advisory Test .........................................................................................................................................................25
Synchronized Cardioversion Test ..........................................................................................................................26
Pacer Test ...............................................................................................................................................................27
Printer Test .............................................................................................................................................................28
Treatment Report Test ............................................................................................................................................29
SpO2 Test (for SpO2 feature without SpCO and SpMet) ......................................................................................30
SpO2, SpCO, and SpMet Tes (for SpO2 feature with SpCO, or SpCO and SpMet) .............................................31
EtCO2 Calibration (required for annual calibration) .............................................................................................33
EtCO2 Calibration Check .......................................................................................................................................34
EtCO2 Test .............................................................................................................................................................35
IBP Test ..................................................................................................................................................................36
NIBP Calibration Check .........................................................................................................................................37
NIBP Leak Test ......................................................................................................................................................40
Deflation Test .........................................................................................................................................................41

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 TABLE OF CONTENTS

Inflation Test ..........................................................................................................................................................42

NIBP Test ...............................................................................................................................................................43
Temperature Test ....................................................................................................................................................44
Wi-Fi Test (Optional) .............................................................................................................................................45

Chapter 2 Troubleshooting
OVERVIEW ..................................................................................................................................... 47
PROPAQ MD ERROR MESSAGES ................................................................................................... 47

Chapter 3 Disassembly Procedures

OVERVIEW ..................................................................................................................................... 59
REQUIRED EQUIPMENT .................................................................................................................. 59
SAFETY PRECAUTIONS .................................................................................................................. 60
MODULES ...................................................................................................................................... 60
REMOVING THE HANDLE ............................................................................................................... 61
REMOVING THE PRINTER MODULE ............................................................................................... 62
DISASSEMBLING THE MAIN UNIT .................................................................................................. 64
REMOVING THE FRONT ENCLOSURE MODULE .............................................................................. 68
REMOVING THE DISPLAY MODULE ............................................................................................... 70
REMOVING THE ETCO2 AND NIBP MODULES ............................................................................. 74
REMOVING THE MONITOR BOARD AND SPO2 MODULES ............................................................. 78
REMOVING THE CP CARRIER MODULE ......................................................................................... 83
REMOVING THE DEFIBRILLATOR BOARDS AND CAPACITOR BANK MODULES ............................. 86
REMOVING THE AUX POWER CONNECTOR .................................................................................. 92
REMOVING THE DOCK CONNECTOR .............................................................................................. 94

Chapter 4 Replacement Parts

OVERVIEW ..................................................................................................................................... 97
Replacement Parts List ...........................................................................................................................................98
Pictures and Diagrams ..........................................................................................................................................102

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Chapter 5 Functional Description
OVERVIEW ................................................................................................................................... 119
Circuit Distribution ..............................................................................................................................................119
Monitor Board ......................................................................................................................................................119
Defibrillator Pacer Module ...................................................................................................................................122
Printer ...................................................................................................................................................................123
Lithium Ion Battery ..............................................................................................................................................124

Appendix A
OVERVIEW ................................................................................................................................... 125
PROPAQ MD ELECTRICAL HARDWARE INTERCONNECT DIAGRAM ............................................ 126
PROPAQ MD SIGNAL AND POWER INTERCONNECT SCHEMATIC ................................................ 127

Appendix B
OVERVIEW ................................................................................................................................... 129
NIBP Simulator Performance ...............................................................................................................................129
Fluke Biomedical BP Pump/Bio-Tek Instruments BP Pump ...............................................................................130
Fluke Biomedical BP Pump/Bio-Tek Instruments BP Pump2 .............................................................................130
Fluke Biomedical BP Pump/Dynatech Nevada Inc. CuffLink ............................................................................131
Clinical Dynamics Smart Arm .............................................................................................................................131

Maintenance Test Checklist

OVERVIEW ................................................................................................................................... 133

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 TABLE OF CONTENTS

iv www.zoll.com 9650-0807-01 Rev. C

 Preface

Overview
The ZOLL® Propaq® MD Service Manual is intended for the trained biomedical technician
whose responsibility is to identify malfunctions and/or make repairs at the subassembly level.
The Propaq MD Service Manual has five main sections and two appendixes.
Preface—Contains safety warnings and an overview of the manual’s contents. Be sure to
review this section thoroughly before attempting to use or service the Propaq MD unit.
Chapter 1—Maintenance Tests describes step-by-step procedures for various maintenance
tests.
Chapter 2—Troubleshooting provides a listing of error messages to help the service
technician detect faults and repair them.
Chapter 3—Disassembly Procedures describes step-by-step procedures for disassembling
modules in the Propaq MD unit.
Chapter 4—Replacement Parts List displays a complete list of ZOLL part numbers for field
replaceable parts available for the Propaq MD unit, allowing the service person to identify and
order replacement parts from ZOLL.
Chapter 5—Functional Description provides technical descriptions for the Propaq MD major
subassembly modules.
Appendix A—Propaq MD Electrical Hardware Interconnect Diagram and Propaq MD Signal
and Power Interconnect Schematic.
Appendix B—Contains simulators and settings that may be used to assess the performance of
the NIBP module.

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 PREFACE

Safety Considerations
The following section describes general warnings and safety considerations for operators and
patients. Service technicians should review the safety considerations prior to servicing any
equipment and read the manual carefully before attempting to disassemble the unit. Only
qualified personnel should service the Propaq MD unit.
Federal (U.S.A.) law restricts this unit for use by or on the order of a physician.
Safety and effectiveness data submitted by ZOLL Medical Corporation to the Food and Drug
Administration (FDA) under section 510(K) of the Medical Device Act to obtain approval to
market is based upon the use of ZOLL accessories such as disposable electrodes, patient cables
and batteries. The use of external pacing/defibrillation electrodes and adapter units from
sources other than ZOLL is not recommended. ZOLL makes no representations or warranties
regarding the performance or effectiveness of its products when used in conjunction with
pacing/defibrillation electrodes and adapter units from other sources. If unit failure is
attributable to pacing/defibrillation electrodes or adapter units not manufactured by ZOLL, this
may void ZOLL's warranty.
Only qualified personnel should disassemble the Propaq MD unit.

WARNING! This unit can generate up to 2775 volts with sufficient current to cause lethal shocks.

All persons near the equipment must be warned to “STAND CLEAR” prior to discharging the
defibrillator.
Do not discharge the unit’s internal defibrillator energy more than three times in one minute or
damage to the unit may result.
Do not discharge a battery pack except in a ZOLL SurePowerTM Charging Station.
Do not use the Propaq MD in the presence of flammable agents (such as gasoline), oxygen-rich
atmospheres, or flammable anesthetics. Using the unit near the site of a gasoline spill may
cause an explosion.
Do not use the unit near or within puddles of water.

Additional Reference Material

In addition to this guide, there is a Propaq MD Operator’s Guide which is a comprehensive
reference work that describes all the user tasks needed to operate the Propaq MD.

2 9650-0807-01 Rev. C
 Conventions

Conventions
WARNING! Warning statements describe conditions or actions that can result in personal injury or death.

Caution Caution statements describe conditions or actions that can result in damage to the unit.

Note: Notes contain additional information on using the defibrillator.

Service Policy Warranty

In North America: Consult your purchasing agreement for terms and conditions associated with
your warranty. Outside of North America, consult a ZOLL authorized representative.
In order to maintain this warranty, the instructions and procedures contained in this manual
must be strictly followed. For additional information, please call the ZOLL Technical Service
Department 1-800-348-9011 in North America.

Technical Service
If the ZOLL Propaq MD unit requires service, contact the ZOLL Technical Service
Department:
Telephone: 1-978-421-9655; 1-800-348-9011
Fax: 1-978-421-0010
Email: techsupport@zoll.com
Have the following information available for the Technical Service representative:
• Unit serial number.
• Description of the problem.
• Department where equipment is used.
• Sample chart recorder strips or electronic log files documenting the problem, if applicable.
• Purchase Order to allow tracking of loan equipment.
• Purchase Order for a unit with an expired warranty.

If the unit needs to be sent to ZOLL Medical Corporation, obtain a service request number
(SR#) from the Technical Service representative. Return the unit in its original container to:
ZOLL Medical Corporation
269 Mill Road
Chelmsford, Massachusetts 01824-4105
Attn: Technical Service Department (SR#)
Telephone: 1-800-348-9011; 1-978-421-9655 FAX: 978-421-0010

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 PREFACE

Technical Service for International Customers

International customers should return the unit in its original container to the nearest authorized
ZOLL Medical Corporation Service Center. To locate an authorized service center, contact the
International Sales Department at ZOLL Medical at the above address.

Tamper Proof Labels

ZOLL products must be repaired by qualified individuals. The removal of the tamper proof
label could result in voiding the factory warranty. Please contact the Technical Service
Department if you have any questions or concerns prior to removing the label.

4 9650-0807-01 Rev. C
 Chapter 1
Maintenance Tests
Propaq MD Overview
This chapter includes step-by-step procedures for various maintenance tests. At a minimum, a
trained biomedical technician must perform a CO2 calibration and an NIBP calibration check
once per year. A CO2 calibration check may be performed at any time to verify the CO2
calibration. It is necessary to perform maintenance tests after a module is repaired to ensure that
the functions of the Propaq MD unit work properly. Use the checklist at the back of this
document (ZOLL Propaq Maintenance Tests Checklist) to record your results of the
maintenance tests.
Because the Propaq MD units must be maintained ready for immediate use, it is important for
users to conduct the Operator’s Shift Checklist procedure at the beginning of every shift. This
procedure can be completed in a few minutes and requires no additional test equipment. (See
the ZOLL Propaq MD Operator’s Guide for the Operator’s Shift Checklist.)

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CHAPTER 1 MAINTENANCE TESTS

This chapter describes the following maintenance tests:

• 1.0 Physical Inspection of the Unit
• 2.0 Operational TestsOperational Tests
• 3.0 Leads Test
• 4.0 Heart Rate Display Test
• 5.0 Heart Rate Alarm Test
• 6.0 Power Supply Test
• 7.0 Leakage Current Test
• 8.0 Shock Test
• 9.0 Advisory Test
• 10.0 Synchronized Cardioversion Test
• 11.0 Pacer Test
• 12.0 Printer Test
• 13.0 Treatment Report Test
• 14.0 SpO2 Test (for SpO2 feature without SpCO and SpMet)
• 15.0 SpO2, SpCO, and SpMet Test (for SpO2 feature with SpCO, or SpCO and SpMet)
• 16.0 EtCO2 Calibration (required for annual calibration)
• 17.0 EtCO2 Calibration Check
• 18.0 EtCO2 Test
• 19.0 IBP Test
• 20.0 NIBP Calibration Check
• 21.0 NIBP Leak Test
• 22.0 Deflation Test
• 23.0 Inflation Test
• 24.0 NIBP Test
• 25.0 Temperature Test
• 26.0 Wi-Fi Test (Optional)

Before You Begin the Maintenance Tests

• Assemble the tools listed in following section, “Equipment You Need to Perform the
Maintenance Tests.”
• Keep an extra fully charged SurePower II battery available.
• Schedule an hour to conduct the entire maintenance test.
• Perform the tests in the order presented.
• Perform all the steps of each test procedure.
• Complete all the steps of the procedure before evaluating the test results.

6 9650-0807-01 Rev. C
 Propaq MD Overview

Equipment You Need to Perform the Maintenance Tests

The equipment listed below is used in the maintenance procedures in this chapter. You can
substitute an equivalent device; however, not all simulators and analyzers will produce the
same results. Be sure to follow the manufacturer’s recommendations for conducting the
maintenance tests.
• Fluke Impulse 7000DP Analyzer, with appropriate interface adapter (Fluke Biomedical
BP Pump/Dynatech Nevada Inc. part number 3010-0378)
• ECG simulator
• Fluke Index 2 SpO2 simulator
• IBP/Temp simulator
• NIBP simulator
• 5% CO2 calibration gas cylinder with CO2 sample line (kit available from Scott Medical
Products, PN 4653ORF-BD)
• CO2 sampling line airway adapter
• Stop watch
• Battery Current Test Fixture 9100-3055-TF
• Agilent E3633A Power Supply (12V rated for 10A)
• Agilent 34401 Digital Multi-meter

Accessories You Need for the Propaq MD Options Maintenance Tests

• 3-lead, 5-lead and 12-lead ECG cables. (12-lead cable needed if 12-lead option is
installed.)
• Dual lumen NIBP hose
• IBP cable
• SpO2 cable and sensor
• EtCO2 cable and sensor
• Paddles
• Printer paper
• Battery
• Auxiliary power source
• USB thumb drive

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CHAPTER 1 MAINTENANCE TESTS

Maintenance Tests

1.0 Physical Inspection of the Unit

Observe this... Pass/Fail

Housing
1.1 Is the unit clean and undamaged? o o
1.2 Does the unit show signs of excessive wear? o o
1.3 Does the handle work properly? o o
1.4 Does the recorder drawer open and close properly? o o
1.5 Are input connectors clean and undamaged? o o
1.6 Are there any cracks in the housing? o o
1.7 Does the front panel have any damage or cracks? o o
1.8 Are there any loose housing parts? o o
1.9 Paddles (if applicable)
Do the adult and pedi plates have major scratches or show signs of damage? o o
1.10 Do the adult shoes slide on and off easily to expose the covered pedi plates? o o
1.11 Are the paddles clean (e.g., free of gel) and undamaged? (if applicable) o o
1.12 Cables
Are all cables free of cracks, cuts, exposed or broken wires? o o
1.13 Are all bend/strain reliefs undamaged and free of excessive cable wear? o o
1.14 Battery
Is the Propaq MD battery fully charged? o o
1.15 Is the battery seated in the battery well correctly? o o
1.16 Is battery housing free of cracks and damage? o o
1.17 Are connectors free of damage and excessive wear? o o

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 Maintenance Tests

2.0 Operational Tests

The Propaq MD unit comes equipped with routine operational tests that can be performed
periodically. With the exception of the Physical Inspection of the Unit test, these tests contain
instructions within them that provide guidance during the tests.
The operational tests on the unit can be accessed by doing the following:
1. Turn on the Propaq MD unit.
Note: If the unit is in AED mode, press the Manual quick access key to go into manual
mode. Use the navigation keys to select the four digits in the Manual Mode pass code.
Press SAVE when you are finished. If the unit has not been configured to enter a pass
code, the message Exit to Manual Mode is displayed. Use the navigation keys to select
Yes.

2. Press the More ( ) then the Setup ( ) quick access keys.

3. Use the navigation keys to select Supervisor>Service>Device Tests. The operational tests
are displayed. Use the navigation keys to select one of the tests.
Note: You need a supervisor passcode to enter the Supervisor menu.

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CHAPTER 1 MAINTENANCE TESTS

2.1 Keypad Test

This test checks all the front panel buttons on the unit to make sure they are working correctly.
Follow the instructions and use the navigation keys to move around the display and make
selections.

Note: To exit screen after test is complete, press the “Enter” button 3 times to display arrow.

2.2 LED Test

This test checks all the Light Emitting Diodes in the unit to make sure they are working
correctly.
Follow the instructions and use the navigation keys to move around the display and make
selections.

Note: The speed of the flash varies by color.

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 Maintenance Tests

2.3 LCD Test

This test checks the colors of the Liquid Crystal Display on the unit.
Follow the instructions and use the navigation keys to move around the display and make
selections.

2.4 RFU Indicator Test

This test checks the Ready For Use Indicator on the unit to make sure it is working correctly.
Follow the instructions shown on the display.

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CHAPTER 1 MAINTENANCE TESTS

2.5 Audio Test

This test checks the audio tones on the unit to make sure they are working correctly.
Follow the instructions and use the navigation keys to move around the display and make
selections.

2.6 Printer Test

This test checks the printer to make sure it is working correctly.
Follow the instructions shown on the display.

12 9650-0807-01 Rev. C
 Maintenance Tests

2.7 Battery Test

This test checks the battery to make sure it is working correctly.
Follow the instructions on the display.

2.8 Fan Test

This test checks the fan in the unit to make sure it is working correctly.
Follow the instructions and use the navigation keys to move around the display and make
selections.

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CHAPTER 1 MAINTENANCE TESTS

2.9 USB Test (Optional)

Note: Before starting this test, contact the ZOLL Technical Service Department to obtain a
test file, or create a file (see instructions below). Once you have obtained a copy, save
it on a USB thumb drive.
This test allows you to perform the USB test to make sure it is working correctly.
Follow the instructions and use the navigation keys to move around the display and make
selections.

When these tests are completed, use the navigation keys to exit out of the Service menu.

Creating a Test File

1. Create a Text file using Microsoft Notepad.

2. Open new file in Notepad.

3. Click in the first line of the file and type “Thunderbolt Testfile".

4. Save file as Tbolt_usb.txt.

14 9650-0807-01 Rev. C
 Maintenance Tests

3.0 Leads Test

Equipment 3-lead, 5-lead, and 12-lead cables, Fluke Impulse 7000DP Analyzer
Note: Test each cable separately.

Test Setup Connect the lead wires appropriate for each test to the Fluke Impulse 7000DP Analyzer or
equivalent, then connect the ECG cable to the Propaq MD unit.

Do this... Observe this... Pass/Fail

3.1 Turn on the Propaq unit. No ECG LEAD FAULT message o o

Note: Make sure the lead is not displayed.
displayed.

3.2 Disconnect one lead from the The ECG LEAD FAULT message displays o o
simulator. within 3 seconds (if configured).

3.3 Reconnect the lead. Repeat step 2 Wait for ECG LEAD FAULT message to o o
with the remaining leads. clear from the display (if configured).

3.4 Repeat steps 2 and 3 for 5 lead and 12 Note: If heart rate alarm sounds, on the o o
lead cables. Propaq unit:

Press the More quick access key ( ) key

to access the second set of quick access
keys.
Press the Alarm quick access key ( ).
Press the Alarm Cancel quick access key
( ).

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CHAPTER 1 MAINTENANCE TESTS

4.0 Heart Rate Display Test

Equipment Fluke Impulse 7000DP Analyzer
ECG Cable (3-lead, 5-lead or 12-lead)

Test Setup Press Lead quick access key until II displays.

Connect the ECG leads to the ECG studs on Analyzer.

Do this... Observe this... Pass/Fail

4.1 Set the ECG Simulator to 120BPM. The Heart Rate displays as 120 +/- 4 bpm. o o

16 9650-0807-01 Rev. C
 Maintenance Tests

5.0 Heart Rate Alarm Test

Equipment Fluke Impulse 7000DP Analyzer

Do this... Observe this... Pass/Fail

5.1 Press the Leads quick access key II displays next to the Leads quick o o
( I, II,
) on the Propaq unit and select
III...
access key.
lead II.
5.2 On the Propaq unit: The Alarm Settings menu displays. o o
• Press the More quick
access key ( ) key to
access the second set of
quick access keys.
• Press the Alarm quick
access key ( ).
• Press the Limits softkey.
5.3 On the Propaq unit, select HR/PR
Alarm in the Alarm Settings menu
and use the navigation keys to do
the following:
• Set the Upper Limit Enable
to ON.
• Set the Lower Limit
Enable to ON.
• Set the Lower limit to 35.
• Set the Upper limit to 150.
Use the navigation keys to exit the
Alarm Settings menu.
5.4 On the Propaq unit, press the Alarm The red alarm suspension timer
Cancel quick access key ( ). displays at the top of the screen next
to the message area.
5.5 Remove a lead wire from the ECG The ECG LEAD FAULT message o o
simulator. displays.
5.6 On the Propaq unit, press . The Alarm Suspend key flashes.
5.7 Reattach ECG Lead wire to ECG The ECG LEAD FAULT message no o o
simulator. longer displays.
5.8 Set simulator to 30 BPM or lower. Heart Rate Value is highlighted and
the alarm tone sounds. The HR/PR
LOW ALARM message displays.
5.9 On the Propaq unit, press . The Alarm Suspend key flashes. The o o
red alarm suspension timer displays
at the top of the screen next to the
message area.
5.10 Set the simulator to 120 BPM.

5.11 On the Propaq unit, press . Alarm is enabled. The alarm suspend o o
key flashes. The alarm suspension
timer disappears.

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CHAPTER 1 MAINTENANCE TESTS

Do this... Observe this... Pass/Fail

5.12 Set simulator to 160 BPM or higher. Heart Rate Value is highlighted and o o
the alarm tone sounds. The HR/PR
HIGH ALARM message displays.
5.13 On the Propaq unit, press the Alarm is suspended for 90 seconds. o o
Alarm Silence/Reset button The alarm suspension timer appears
in black.
( ).

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 Maintenance Tests

6.0 Power Supply Test

Equipment Battery Current Test Fixture (P/N 9100-3055-TF), Power Supply, Digital Multi-meter.

Test Setup
1. Set the Power Supply to 12V VDC

2. Turn off the Power Supply output.

3. Connect the positive (PS+) post of the Power Supply to the positive (PS+) post (PS Red) of
the Battery Current Test Fixture.

4. Connect the negative (PS-) post of the Power Supply to the negative (PS-) post (PS Black) of
the Battery Current Test Fixture.

5. With the Battery Current Test Fixture out of the battery well, turn on the Power Supply
output.

6. Wait 5 seconds, then press the charge capacity switch on the Battery Current test fixture and
verify that the green LEDs momentarily turn on.

7. Set the Digital Multi-meter to measure DC I DC Amps.

8. Set the rear/front switch on the Digital Multi-meter to rear.

9. Connect the Digital Multi-meter (I+) terminal of the Battery Current Test Fixture to the red
terminal (I) on the back of the Digital Multi-meter.

10. Connect Digital Multi-meter (I-) terminal of the Battery Current Test Fixture to the black
terminal (LO) on the back of the Digital Multi-meter.

Do this... Observe this... Pass/Fail

6.1 Install the Battery Current Test

Fixture into battery well and wait
about five seconds.
6.2 Make sure the Propaq unit is turned
off.
Ensure that paper is loaded in the
printer and the printer door is
closed.
6.3 Press the I Measure switch on the Verify that the reading on the digital o o
Battery Current Test Fixture. multi-meter is between
0.583mA-0.770mA.
6.4 Turn on the Propaq unit, and wait
about ten seconds until the power
has stabilized.

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CHAPTER 1 MAINTENANCE TESTS

Do this... Observe this... Pass/Fail

6.5
Ensure that the unit is in the
following configuration:

1. Brightness ( ) set to color

display.

2. Display brightness is set to the

factory default setting 70%(in
SetUp>Display\Volume>Displ
ay)

3. Ensure that no parameters are

active/running.
6.6 Press the I Measure switch on the Observe the current measurement on o o
Battery Current Test Fixture. the DMM, and verify that the reading
is between 0.47A-1.25A.
6.7 Return brightness levels to previous
settings (if changed in 6.5).

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 Maintenance Tests

7.0 Leakage Current Test

Equipment See the manufacturer’s instructions or supplied specifications for the leakage tester you use.

Setup See the manufacturer’s instructions or supplied specifications for the leakage tester you use.
Repeat leakage test with accessories: MFC, external paddles, internal paddles, and anterior/
posterior paddles. Perform these tests at the line-power voltage and frequency used in your
installation.
Maximum Leakage Acceptance Limits
Patient Leakage Mains on Applied Part
Normal Single Fault Single Fault
ECG 10  50  100 
MFC 10  50  100 

Normal Single Fault

Earth Leakage 2500  5000 

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CHAPTER 1 MAINTENANCE TESTS

8.0 Shock Test

WARNING! Take the necessary precautions to guard against shock or injury before you start
conducting the defibrillator tests.

Keep hands and all other objects clear of the multi-function cable connections and
defibrillator analyzer when discharging the defibrillator.

Before you discharge the defibrillator, warn everyone near the equipment to STAND
CLEAR.

Equipment Fluke Impulse 7000 DP Analyzer (or equivalent), stop watch

Do This... Observe This... Pass/Fail

8.1 Turn on the Analyzer.

8.2 On the Analyzer, select the DEFIB function.

8.3 On the Analyzer, select ENERGY.

8.4 Connect the Propaq MFC connector to the

pads connection.

8.5 On the Propaq unit, apply power to the unit

using a battery or an AC adapter.

8.6 Connect the MFC cable to the Propaq unit.

8.7 Turn on the Propaq unit, and press the Leads

quick access key ( I,III...II, ) to select PADS.

8.8 On the Propaq unit, set energy level to 5J by

pressing the Energy Select DOWN arrow.

8.9 On the Propaq unit, press the CHARGE The unit charges to 5J, the red o o
button. Shock button illuminates and a
ready tone sounds.

8.10 On the Propaq unit, press the Shock button.

8.11 On the Analyzer, observe and record the Energy is delivered at 5J. Verify o o
energy measurement. that the delivered energy is within
15% based on the impedance
values of your analyzer in the
table “Delivered Energy at 200J
Defibrillator Setting into a Range
of Loads” on page 24.

8.12 On the Propaq unit, set the energy level to

50J by pressing the Energy Select UP arrow.

8.13 On the Propaq unit, press the CHARGE The unit charges to 50J, the red o o
button. Shock button illuminates and a
ready tone sounds.

22 9650-0807-01 Rev. C
 Maintenance Tests

Do This... Observe This... Pass/Fail

8.14 On the Propaq unit, press the Shock button.

8.15 On the Analyzer, observe and record the Energy is delivered at 50J. Verify o o
energy measurement. that the delivered energy is within
15% based on the impedance
values of your analyzer in the
table “Delivered Energy at 200J
Defibrillator Setting into a Range
of Loads” on page 24.

8.16 On the Propaq unit, set energy level to 100J

by pressing the Energy Select UP arrow.

8.17 On the Propaq unit, press the CHARGE The unit charges to 100J, the o o
button. Shock button illuminates and a
ready tone sounds.

8.18 On the Propaq unit, press the Shock button.

8.19 On the Analyzer, observe and record the Energy is delivered at 100J. o o
energy measurement. Verify that the delivered energy is
within 15% based on the
impedance values of your
analyzer in the table “Delivered
Energy at 200J Defibrillator
Setting into a Range of Loads” on
page 24.

8.20 On the Propaq unit, set energy level to 200J

by pressing the Energy Select UP arrow.

8.21 On the Propaq unit, press the CHARGE The unit charges to 200J, the red o o
button. Shock button illuminates and a
ready tone sounds.

8.22 On the Propaq unit, press the Shock button.

8.23 On the Analyzer, observe and record the Energy is delivered at 200J. o o
energy measurement. Verify that the delivered energy is
within 15% based on the
impedance values of your
analyzer in the table “Delivered
Energy at 200J Defibrillator
Setting into a Range of Loads” on
page 24.

8.24 On the Propaq unit, press the CHARGE The unit charges to 200J, the red o o
button. Shock button illuminates, and a
ready tone sounds.

8.25 When the Propaq unit is charged, start the Verify that after 50 seconds the o o
stop watch. tone changes and within 10
seconds the unit does an internal
discharge and displays
DISARMED TIMEOUT.

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CHAPTER 1 MAINTENANCE TESTS

Do This... Observe This... Pass/Fail

8.26 Turn off the Propaq unit.

Delivered Energy at 200J Defibrillator Setting into a Range of Loads

Load
Selected
Energy 25 50 75 100 125 150 175 Accuracy*
5J 3J 5J 6J 6J 6J 6J 6J ±15%
50 J 35 J 54 J 59 J 61 J 62 J 61 J 59 J ±15%
100 J 71 J 109 J 119 J 122 J 125 J 123 J 119 J ±15%
200 J 142 J 230 J 249 J 253 J 269 J 261 J 260 J ±15%
Note: For a complete listing of Propaq Delivered Energy at Every Defibrillator Setting into a Range of
Loads, see Appendix A in the Propaq Operator’s Guide.

24 9650-0807-01 Rev. C
 Maintenance Tests

9.0 Advisory Test

Equipment Fluke Impulse 7000 DP Analyzer (or equivalent), ECG simulator
Do This... Observe This... Pass/Fail

9.1 Connect the multifunction cable (MFC) to

the Analyzer.

9.2 Turn on the Propaq unit and connect the The unit displays Pads on the top o o
pads. left of the screen.

9.3 On the Analyzer, select VF (ventricular The Propaq unit displays: o o

fibrillation), then press the Analyze button.
ANALYZING
SHOCK ADVISED

9.4 On the Propaq unit, press the CHARGE The unit charges to the selected o o
button to activate, then press the CHARGE energy level.
button again.

9.5 On the Propaq unit, press the Shock button. Verify that the shock count is o o
displayed at the top of the screen.

9.6 On the Analyzer, select NSR (normal sinus The Propaq unit displays: o o
rhythm), then press the Analyze button.
ANALYZING
NO SHOCK ADVISED

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CHAPTER 1 MAINTENANCE TESTS

10.0 Synchronized Cardioversion Test

Equipment Fluke Impulse 7000DP Analyzer (or equivalent)

Test Setup Connect the cable to the defibrillator analyzer.

Select Sync mode on analyzer. Input 1mV ECG signal at 60 BPM.

Do this... Observe this... Pass/Fail

10.1 Verify that the Propaq unit is turned on

and the PADS lead is selected.

10.2 Press the SYNC softkey on the Sync appears on display. o o

defibrillator. Enter the synchronized Sync markers display on the monitor.
cardioversion timing test mode on the The sync marker appears as an S over
defibrillator analyzer. the ECG R-wave peaks on strip chart
and display.

10.3 Select 200J.

10.4 Press the CHARGE button. When the Observe that the R-wave to shock delay o o
Shock button illuminates, press and (sync delay) is less than 60 milliseconds
hold it. on the analyzer display.
Defibrillator discharges.

26 9650-0807-01 Rev. C
 Maintenance Tests

11.0 Pacer Test

Equipment Fluke Impulse 7000 DP Analyzer (or equivalent)
Do This... Observe This... Pass/Fail

11.1 On the Analyzer, select the PACER

function per test equipment instructions.

11.2 On the Analyzer, press F2 to select

PACER JACKS, then press F5 (Done) to
measure pulse.

11.3 Connect the MFC connector to the

Analyzer.

11.4 On the Propaq unit, apply power to the

unit using a battery or an AC adapter.

11.5 On the Propaq unit, press the PACER

button.

11.6 On the Propaq unit, use the navigation o o

keys to do the following:
•Set Rate to 30.
•Set Mode to Fixed.
•Set Output to 10.
•Select Start Pacer.

11.7 On the Impulse 7000 DP Analyzer, •Pacer Rate PPM

record the following: (28.5ppm-31.5ppm)
•pulse rate •Pacer amplitude output
(5mA-15mA)
•pacer amplitude output
•Pacer pulse width (38ms to 42ms)
•pacer pulse width
Note: If an ECG FAULT message
displays when leads are not
attached, it is normal.

11.8 On the Propaq unit, use the navigation o o

keys to do the following:
•Set Rate to 180.
•Set Output to 140.

11.9 On the Impulse 7000 DP Analyzer, •Pacer Rate PPM

record the following: (162ppm-198ppm)
•pulse rate •Pacer amplitude output
(133mA-147mA)
•pacer amplitude output
•Pacer pulse width (38ms to 42ms)
•pacer pulse width

11.10 Select Turn Pacer Off.

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CHAPTER 1 MAINTENANCE TESTS

12.0 Printer Test

Equipment None
Do this... Observe this... Pass/Fail

12.1 On the Propaq unit, verify that paper is

installed.

12.2
Press the Print quick access key ( ) to start
the recorder.
Note: If the printer fails to start, check setup
for printer=yes.

12.3 The printout on the strip chart o o

Press the Print quick access key ( ) to stop is clear and dark.
the recorder after approximately 10 seconds.

28 9650-0807-01 Rev. C
 Maintenance Tests

13.0 Treatment Report Test

Equipment Fluke Impulse 7000 DP Analyzer (or equivalent)
Do this... Observe this... Pass/Fail

13.1 Connect the multifunction cable (MFC) to the

Analyzer, and turn on the Analyzer.

13.2 Turn on the Propaq unit, and press the The Clear Log window
following quick access keys: displays.

a)
LOG
b)
c)

13.3 Select Yes. The unit displays a clearing o o

the log message.

13.4 Press the CHARGE button, select 200 joules, The unit starts to charge, a o o
then press the CHARGE button again. charging tone sounds, and the
Shock button illuminates.

13.5 Press the Shock button. The unit discharges the shock. o o
13.6 Wait 20 seconds, press the Treatment quick
R
access key( ), and select the first code
marker.

13.7 Wait 15 seconds and turn off the unit, then wait
2 minutes and turn on the unit.

13.8 On the Propaq unit, press the following quick The Treatment Summary o o
access keys: window displays.

a)
LOG
b)
c)

13.9 Highlight the second event and press Select. Verify that a green check mark o o
displays next to the file.

13.10 Select Print Treatment Summary. Verify that the recorder prints o o
out the defib event and the
code marker snapshot.

13.11 Turn off the Propaq unit.

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CHAPTER 1 MAINTENANCE TESTS

14.0 SpO2 Test (for SpO2 feature without SpCO and SpMet)
Note: Perform this test if your unit has SpO2 only. See the following procedure to test units
with SpO2, SpCO, and SpMet.

Equipment Fluke Index 2 SpO2 Simulator (or equivalent), Masimo® Rainbow® SpO2 finger probe

Test Setup Disconnect any ECG cable or IBP probes from the Propaq unit.
Do This... Observe This... Pass/Fail

14.1 Power on the Propaq unit without the SpO2 Verify that the SpO2 numeric
sensor attached. displays INITIALIZING, then
goes blank.

14.2 Connect the SpO2 sensor to the Propaq unit. Verify that SpO2 numeric
displays SEARCHING.

14.3 Set the simulator to 70% SpO2 and 60 PPM. Verify that after a brief period of o o
Attach the SpO2 sensor to the simulator. initialization, the SpO2 numeric
displays an SpO2 value between
67% and 73%.
Verify that the displayed pulse o o
rate reads 60 +/- 3 bpm.

14.4 Set the simulator to 80% SpO2 and 60 PPM. Verify that after a brief period of o o
initialization, the SpO2 numeric
displays an SpO2 value between
77% and 83%.
Verify that the displayed pulse o o
rate reads 60 +/- 3 bpm.

14.5 Set the simulator to 90% SpO2 and 60 PPM. Verify that after a brief period of o o
initialization, the SpO2 numeric
displays an SpO2 value between
87% and 93%.
Verify that the displayed pulse o o
rate reads 60 +/- 3 bpm.

14.6 Disconnect the SpO2 simulator.

30 9650-0807-01 Rev. C
 Maintenance Tests

15.0 SpO2, SpCO, and SpMet Test

(for SpO2 feature with SpCO, or SpCO and SpMet)
Note: Use this test if your unit has SpO2 and SpCO, or SpO2, SpCO and SpMet. If you do not
have the SpMet feature on the unit, disregard the SpMet values in the test below.

Equipment Fluke Index 2 SpO2 Simulator (or equivalent), Masimo Rainbow 3 ft BioTek Test Sensor
(Masimo P/N 3379) or Masimo Rainbow 3 ft Direct Connect Optical Test Sensor

Test Setup Disconnect any ECG cable or IBP probes from the Propaq unit.
Do This... Observe This... Pass/Fail/N/A

15.1 Power on the Propaq unit without the Verify that the SpO2 numeric
SpO2 sensor attached. displays INITIALIZING, then
goes blank.

15.2 Connect the SpO2 sensor to the Propaq Verify that SpO2 numeric
unit. displays SEARCHING.

15.3 Set the simulator to 75% SpO2 and 50 Verify that after a brief period of
BPM. Attach the SpO2 sensor to the initialization,
simulator. The SpO2 numeric displays an
SpO2 value between 72.1% and
78%. o o
The SpCO numeric displays an
SpCO value between 13.5 and
21.5. o o
The SpMet numeric displays an
SpMet value between 5.5 and
9.5. o o o
Verify that the displayed pulse
rate reads between 44.5 and 55.5
BPM. o o
15.4 Set the simulator to 75% SpO2 and 230 Verify that after a brief period of
BPM. initialization,
The SpO2 numeric displays an
SpO2 value between 72.1% and
78%. o o
The SpCO numeric displays an
SpCO value between 12.8 and
20.8. o o
The SpMet numeric displays an
SpMet value between 5.2 and
9.2. o o o
Verify that the displayed pulse
rate reads between 222.7 and 236
BPM. o o

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CHAPTER 1 MAINTENANCE TESTS

Do This... Observe This... Pass/Fail/N/A

15.5 Set the simulator to 95% SpO2 and 230 Verify that after a brief period of
BPM. initialization,
The SpO2 numeric displays an
SpO2 value between 91.3% and
98.8%. o o
The SpCO numeric displays an
SpCO value between 0.0 and 7.5. o o
The SpMet numeric displays an
SpMet value between 0.0 and o o o
3.5.
Verify that the displayed pulse
rate reads between 222.7 and 236 o o
BPM.

15.6 Set the simulator to 95% SpO2 and 50 Verify that after a brief period of
BPM. initialization,
The SpO2 numeric displays an
SpO2 value between 91.3% and
98.8%. o o
The SpCO numeric displays an
SpCO value between 0.0 and 7.5. o o
The SpMet numeric displays an
SpMet value between 0.0 and o o o
3.5.
Verify that the displayed pulse
rate reads between 44.5 and 55.5 o o
BPM.

15.7 Disconnect the SpO2 simulator.

32 9650-0807-01 Rev. C
 Maintenance Tests

16.0 EtCO2 Calibration (required for annual calibration)

Equipment 5% CO2 calibration gas cylinder with CO2 sample line (kit available from Scott Medical
Products, PN 4653ORF-BD)
Do This... Observe This... Pass/Fail

16.1 Turn on the Propaq unit.

16.2 On the Propaq unit, select

Supervisor>Service>Diagnostic>CO2>
Calibration to enter the CO2 Calibration
control panel.
16.3 Connect the Propaq unit to the 5% CO2
calibration gas cylinder using the sample
line included with the calibration kit.
16.4 From the CO2 Calibration Menu, select
Calibration.
16.5 Activate the calibration gas flow by
pressing the top valve on the calibration gas
canister.
16.6 Continue to apply the calibration gas until the o o
status in the CO2 Calibration control panel
displays: CALIBRATION GAS CAN BE
REMOVED.
• When the calibration is complete, the o o
status in the CO2 Calibration control panel
displays: CALIBRATION DONE-OK
The calibration date will be updated upon
exiting the CO2 Test control panel.

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CHAPTER 1 MAINTENANCE TESTS

17.0 EtCO2 Calibration Check

Equipment 5% CO2 calibration gas cylinder with CO2 sample line (kit available from Scott Medical
Products, PN 4653ORF-BD)
Note: If you have previously run the CO2 Calibration procedure, start at step 3.
Do This... Observe This... Pass/Fail

17.1 On the Propaq unit, select

Supervisor>Service>Diagnostic>CO2>
Calibration to enter the CO2 Calibration
control panel.
17.2 Connect the Propaq unit to the 5% CO2
calibration gas cylinder using the sample
line included with the calibration kit.
17.3 From the CO2 Calibration control panel,
select Verify Calibration.
17.4 Activate the calibration gas flow by
pressing the top valve on the calibration gas
canister.
17.5 Continue to apply the calibration gas until o o
the status in the CO2 Calibration control
panel displays: CALIBRATION GAS CAN
BE REMOVED.
17.6 Verify that the unit displays: o o
VERIFICATION DONE - OK.
17.7 Verify that the measured gas reading is o o
between 4.8 and 5.2 (Vol%).
17.8 Exit out of calibration by pressing the Back
arrow key ( ) three times or pressing the
Display/Home button ( ).

34 9650-0807-01 Rev. C
 Maintenance Tests

18.0 EtCO2 Test

Equipment CO2 sampling line airway adapter

Do this... Observe this... Pass/Fail

18.1 On the Propaq unit, install the airway

adapter set and sampling line in the
connector at the side of the unit.

18.2 CO2 The CO2 trace is on the display. o o

Press the CO2 quick access key ( ) to
activate the CO2 trace.

18.3 On Propaq unit, gently blow into the The CO2 waveform changes on the o o
airway adapter set while observing the display.
display.

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CHAPTER 1 MAINTENANCE TESTS

19.0 IBP Test

Tools Needed IBP Simulator (with accuracy better than +/- 1 mmHg), or equivalent

Setup Connect the test cables to IBP patient simulator.

Do This... Observe This... Pass/Fail

19.1 Connect the IBP patient simulator to the

Propaq P1 channel.

19.2 Set the IBP patient simulator to 0 mmHg.

19.3 On the Propaq unit, press > IBP.

19.4 On the Propaq unit, Press > P1->0<-. Display of 0/0(+/-2) in the P1 box o o
at the bottom of the display (P1 is
zeroed).
The waveform for channel 1 is o o
present.

19.5 Exit the menu to see the waveform.

19.6 Set the IBP patient simulator to 200 Display of 200/200(+/-5) in the P1 o o
mmHg (or as close to 200 mmHg as your box at the bottom of the display as
simulator allows). xxx/yyy where yyy=diastolic (P1
diastolic pressure is 200 (+/-5).

19.7 Repeat steps 1 through 5 of this procedure

for P2 and P3 channels.

19.8 Disconnect IBP cable.

36 9650-0807-01 Rev. C
 Maintenance Tests

20.0 NIBP Calibration Check

Equipment NIBP Simulator, dual lumen hose w/ NIBP test fixture cuff (9100-3072-TF) or equivalent
Note: If ECG simulator is connected to the device, either disconnect ECG simulator or
disable the Smart Cuff feature in the Supervisor Menu.
Setup Attached the hose connected to the T-fitting of the NIBP test fixture cuff to the pressure port of
the NIBP simulator. Set simulator to Static Pressure.

Do This... Observe This... Pass/Fail

20.1 Turn on the Propaq unit.

Note: If the unit is in AED mode, press
the Manual quick access key to go into
manual mode.

20.2 Connect a dual lumen hose from the NIBP

simulator to the NIBP port of the Propaq.

20.3 On the Propaq unit, do the following to

enter the NIBP Test control panel:

• Press the More ( ) then the Setup

( ) quick access keys.
• Use the navigation keys to select
Supervisor>Service>Device
Tests>NIBP Test.
Note: You need a supervisor passcode to
enter the Supervisor menu.

20.4 From the Propaq NIBP Test control panel,

use the navigation keys to select:
• Close Valve
• Turn Pump On

20.5 Monitor the pressure reported by the

external pressure standard.

20.6 Once the pressure reaches the target

pressure of 50 +/- 5 mmHg, use the
navigation keys to select Turn Pump Off.

20.7 Allow the system to stabilize for at least

10 seconds.

20.8 Verify that the primary transducer agrees Reading should be within o o
with the reading on the NIBP simulator. 3mmHg.

20.9 Verify that the safety transducer agrees Reading should be within o o
with the reading on the NIBP simulator. 4mmHg.

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CHAPTER 1 MAINTENANCE TESTS

Do This... Observe This... Pass/Fail

20.10 From the NIBP Test control panel, select

Open Valve to release the pressure.

20.11 From the Propaq NIBP Test control panel,

use the navigation keys to select:
• Close Valve
• Turn Pump On

20.12 Monitor the pressure reported by the

external pressure standard.

20.13 Once the pressure reaches the target

pressure of 150 +/- 5 mmHg, use the
navigation keys to select Turn Pump Off.

20.14 Allow the system to stabilize for at least

10 seconds.

20.15 Verify that the primary transducer agrees Reading should be within o o
with the reading on the NIBP simulator. 3mmHg.

20.16 Verify that the safety transducer agrees Reading should be within o o
with the reading on the NIBP simulator. 4mmHg.

20.17 From the NIBP Test control panel, select

Open Valve to release the pressure.

20.18 From the Propaq NIBP Test control panel,

use the navigation keys to select:
• Close Valve
• Turn Pump On

20.19 Monitor the pressure reported by the

external pressure standard.

20.20 Once the pressure reaches the target

pressure of 250 +/- 5 mmHg, use the
navigation keys to select Turn Pump Off.

20.21 Allow the system to stabilize for at least

10 seconds.

20.22 Verify that the primary transducer agrees Reading should be within o o
with the reading on the NIBP simulator. 3mmHg.

20.23 Verify that the safety transducer agrees Reading should be within o o
with the reading on the NIBP simulator. 4mmHg.

20.24 From the NIBP Test control panel, select

Open Valve to release the pressure.

38 9650-0807-01 Rev. C
 Maintenance Tests

Do This... Observe This... Pass/Fail

20.25 Once complete, use the navigation keys to

select Update NIBP Cal Check Date to
save the date of the most recent
calibration check.
Note: This will reset the date. Nothing
displays on the screen.

20.26 Press twice and select

Diagnostic>NIBP>Calibration Info.
Verify that the last NIBP Cal date is
today’s date.

20.27 Exit out of the Supervisor menu.

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CHAPTER 1 MAINTENANCE TESTS

21.0 NIBP Leak Test

Equipment Dual lumen NIBP hose, stop watch, NIBP simulator

Do This... Observe This... Pass/Fail

21.1 Turn on the Propaq unit.

Note: If the unit is in AED mode, press
the Manual quick access key to go into
manual mode.

21.2 Connect a dual lumen hose from the NIBP

simulator to the NIBP port of the Propaq.

21.3 On the Propaq unit, do the following to

enter the NIBP Test control panel:

• Press the More ( ) then the Setup

( ) quick access keys.
• Use the navigation keys to select
Supervisor>Service>Device
Tests>NIBP Test.
Note: You need a supervisor passcode to
enter the Supervisor menu.

21.4 From the Propaq NIBP Test control panel,

use the navigation keys to select:
• Close Valve
• Turn Pump On

21.5 Monitor the pressure reported by the

external pressure standard.

21.6 Once the pressure reaches the target

pressure of 250 +/- 5 mmHg, use the
navigation keys to select Turn Pump Off.

21.7 Allow the system to stabilize for at least

10 seconds.

21.8 Select Mark P1 to mark the starting

pressure. Wait 15 seconds, then select
Mark P2.

21.9 From the NIBP Test control panel, select

Open Valve to release the pressure.

21.10 Calculate the leak rate: L = P1 - P2. Reading should be=<5 mmHg. o o
21.11 From the NIBP Test control panel, select
Clear.

40 9650-0807-01 Rev. C
 Maintenance Tests

22.0 Deflation Test

Equipment Dual lumen NIBP hose, stop watch, NIBP simulator

Do This... Observe This... Pass/Fail

22.1 From the Propaq NIBP Test control panel,

use the navigation keys to select:
• Close Valve
• Turn Pump On

22.2 Monitor the pressure reported by the

NIBP Test control panel or the external
pressure standard, and select Turn Pump
Off as soon as the pressure reaches the
target pressure of 265 +/- 5 mmHg.

22.3 Allow the system to stabilize for 5

seconds.

22.4 Use the navigation keys to select Open

Valve and immediately start the timer.

22.5 Stop the timer as soon as pressure drops The pressure should drop within 10 o o
below 15 mmHg. seconds.

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CHAPTER 1 MAINTENANCE TESTS

23.0 Inflation Test

Equipment Dual lumen NIBP hose, stop watch, NIBP simulator

Do This... Observe This... Pass/Fail

23.1 Verify that the pressure reported by the

NIBP Test control panel or the external
pressure standard system is less than 5
mmHg.

23.2 From the NIBP Test panel, use the

navigation keys to select Close Valve.

23.3 Select Turn Pump On and immediately

start the timer.

23.4 Stop the timer as soon as pressure exceeds Verify the time is less than 7 o o
210 mmHg. seconds.

23.5 Select Turn Pump Off, then Open Valve.

23.6 Exit the Service Menu and turn off the

unit.

42 9650-0807-01 Rev. C
 Maintenance Tests

24.0 NIBP Test

The primary purpose of an NIBP simulator is to reproduce a pressure profile similar to a live
patient to be used for testing repeatability and functionality of the system. There are many
different NIBP simulators, and manufacturers use different methods to develop their algorithm,
which can cause varying readings from different simulators. In order to test for repeatability,
you should first establish the offset of your simulator. The offset is a value that is produced on
the NIBP monitor that is shifted from the simulator’s setting. This value must be established
based on the a statistical sample of monitors and readings.
Note: Refer to Appendix B for information on simulators and settings that you may use to
assess the performance of the NIBP module.

Equipment Dual lumen NIBP hose, NIBP simulator

Do This... Observe This... Pass/Fail

24.1 On the Propaq unit, ensure the patient

mode is set to Adult.

24.2 Set the simulator to the 80/50 simulator

preset.

24.3 Take a manual reading. Confirm that the NIBP measurement o o

reported is within +/- 10 mmHg of
the expected simulator performance.

24.4 Set the simulator to the 120/80 simulator

preset.

24.5 Take a manual reading. Confirm that the NIBP measurement o o

reported is within +/- 10 mmHg of
the expected simulator performance.

24.6 Set the simulator to the 200/150 simulator

preset.

24.7 Take a manual reading. Confirm that the NIBP measurement o o

reported is within +/- 10 mmHg of
the expected simulator performance.

24.8 Disconnect hose.

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CHAPTER 1 MAINTENANCE TESTS

25.0 Temperature Test

Equipment IBP Temperature Simulator (or equivalent)
Do this... Observe This... Pass/Fail

25.1 Connect the temperature simulator to the

Propaq T1 channel.

25.2 On the IBP Temp Simulator, Select 98.6 The displayed temperature value is o o
Degree F (36 Degree C) or a setting as close within 1.0 F or 0.5 C of the
as possible as your simulator allows. simulator setting.

25.3 Repeat steps 1 and 2 of this procedure for the

T2 channel.

25.4 Disconnect cable.

44 9650-0807-01 Rev. C
 Maintenance Tests

26.0 Wi-Fi Test (Optional)

Equipment Dual-Band Router (2.4GHz and 5.0GHz)
Setup Set the router network name for each of the frequency bands.
• SSID= (your network name, i.e. WATS24, WATS50)
• Authentication= (your authentication mode, i.e. WPA-PSK, WPA2-PSK, Enterprise)
• Security Key= (enter your security key, i.e. 123456789)

Do This... Observe This... Pass/Fail

26.1 Turn on the Propaq unit. Verify that the amber wireless icon o o
appears at the top of the display
screen within one minute.

26.2 On the Propaq unit, do the following to o o

test at 2.4GHz:

• Press the More ( ) then the Setup

( ) quick access keys.
• Use the navigation keys to select
Supervisor>Communications.
• Use the navigation keys to enable
Wi-Fi, then select Configure.
• Highlight Add, then in the Add AP
Profile window, select DHCP setting,
and enter the desired settings for
Profile Name (i.e. Test24), SSID (i.e.
WATS24), Authentication, and
Security Key.
• Press the Display/Home ( ) key to
exit the menu.

26.3 On the main display screen, do the

following:

• Use the Display/Home ( ) key and

then the navigation keys to highlight
the wireless icon.
• Use the navigation keys to highlight Verify that the Access Point name is
Wi-Fi Access Point and select the in the Selected Access Point field.
profile name you created in step 2.
o o
26.4 Press to exit the menu. Verify that the wireless icon turns o o
green.

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CHAPTER 1 MAINTENANCE TESTS

Do This... Observe This... Pass/Fail

26.5 On the Propaq unit, do the following to o o

test at 5.0GHz:

• Press the More ( ) then the Setup

( ) quick access keys.
• Use the navigation keys to select
Supervisor>Communications.
• Use the navigation keys to enable
Wi-Fi, then select Configure.
• Highlight Add, then in the Add AP
Profile window, select DHCP setting,
and enter the desired settings for
Profile Name (i.e. Test50), SSID (i.e.
WATS50), Authentication, and
Security Key.
• Press the Display/Home ( ) key to
exit the menu.

26.6 On the main display screen, do the

following:

• Use the Display/Home ( ) key and

then the navigation keys to highlight
the wireless icon.
• Use the navigation keys to highlight Verify that the Access Point name is
Wi-Fi Access Point and select the in the Selected Access Point field.
profile name you created in step 2.
o o
26.7 Press to exit the menu. Verify that the wireless icon turns o o
green.

26.8 On the main display screen, do the Verify that the wireless icon changes o o
following: to amber.

• Press the More ( ) then the Setup

( ) quick access keys.
• Use the navigation keys to select
Supervisor>Communications.
• Use the navigation keys to enable
Wi-Fi, then select Configure.
• Highlight the Access Point Names
from step 2 and step 5, then select
Delete.

26.9 Turn off the unit.

46 9650-0807-01 Rev. C
 Chapter 2
Troubleshooting
Overview
This chapter contains a list of error messages that users may see if the unit is not operating
properly.
If the errors you encounter are not listed below, call ZOLL Medical Corporation’s Technical
Service Department for further assistance. (See “Technical Service” on page 3 for contact
information.)

Propaq MD Error Messages

The following is a list of the Propaq MD error messages that may appear on your display. The
“Technical Action” column describes what you as a technician can do to correct the situation.

9650-0807-01 Rev. C Propaq MD Service Manual 47

CHAPTER 2 TROUBLESHOOTING

Error Message Explanation Technical Action

ALARM SILENCE SHORT Alarm Silence/Reset key is Replace the front panel.
stuck.

BLUETOOTH PHONE The Propaq MD unit was To correct the problem,

UNAVAILABLE unable to establish a Wide verify the following:
Area Network connection. • The Bluetooth device is
None of the Bluetooth paired with the Propaq
phones paired with the MD unit.
device were detected. • The phone is on and
near enough to the
device to permit
communication.
• The phone is configured
to allow data connection
requests (if the phone
has such a configuration
setting).

CELLULAR CONNECT The Propaq MD unit was To correct the problem,

FAILURE unable to establish a Wide verify the following:
Area Network connection. A • The cellular provider
cellular modem or Bluetooth information, particularly
cellular phone connection the call number, is
was attempted, but failed. correctly configured.
• The cellular device has
an active plan.
• There is adequate
cellular network signal
coverage in the area.
• (For phones) The phone
is configured to allow
data connection
requests (if the phone
has such a configuration
setting).
• (For modems) The
cellular modem is a
supported device and is
securely connected to
the Propaq MD unit.

If all the configurations are

correct, retry the operation.

48 9650-0807-01 Rev. C
 Propaq MD Error Messages

Error Message Explanation Technical Action

CHECK COMM A configuration error To correct the problem,

CONFIGURATION prevented successful verify the following:
communication. • The reports
configuration contains
valid values for the
Server, Port, Customer
ID, and Password fields.
• (Cellular modem) You
are using a valid cell
provider configuration
(including call number)
and the provider name is
specified as the USB
cell modem provider.
• (Bluetooth DUN phone)
A valid cell provider
configuration (including
call number) is present
and the provider name is
associated with the DUN
phone pairing.

CO2 BAROMETRIC OUT Altitude is too high for Bring device into specified
OF RANGE module. altitude range. If problem
persists, replace the CO2
module.

CO2 CAL FAILURE Calibration failed. Retry calibration or

continue with old
calibration. Replace the
CO2 module.

CO2 CAL REMINDER Calibration reminder. Calibrate the CO2 module

soon.

CO2 CAL REQUIRED Calibration due. Calibrate the CO2 module.

CO2 CHECK FLOW Exhaust port blocked. Check for exhaust port
occlusion. If problem
persists, replace the CO2
module.

CO2 COM ERROR CODE Communication failure. Check communication

cables. If problem persists,
replace the CO2 module.

CO2 DEVICE FAILURE Malfunction or device failure. Replace the CO2 module.

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CHAPTER 2 TROUBLESHOOTING

Error Message Explanation Technical Action

CO2 GAS INPUT CO2 inlet blocked. Replace FilterLine®. If

OCCLUSION problem persists, check for
CO2 inlet occlusion. If
problem still persists,
replace the CO2 module.

CO2 MAINTENANCE Periodic maintenance Replace CO2 module soon.

REMINDER reminder.

CO2 MAINTENANCE Periodic Maintenance due. Replace CO2 module.

REQUIRED

CO2 NO FILTERLINE No filterline is detected. If FilterLine is connected

and problem persists,
replace FilterLine. If
problem still persists,
replace the CO2 module.

DEFIB CAP LEAKAGE Capacitor bank cannot hold Replace the capacitor bank
a charge. module.

DEFIB CHARGE ERROR Over voltage was detected. If problem persists, replace
the defibrillator board
module.

DEFIB CHARGE TIMEOUT The battery did not produce Charge the battery. If
FAIL enough current to charge voltages are okay (from
capacitor. battery and aux), replace
the defibrillator board
module.

DEFIB DEVICE FAILURE One of the following issues Check communication

occurred: cables. If problem persists,
• Device could not charge replace defibrillator board
up the self-test energy. module.
• Discharge circuit failed to
discharge voltage within
specified time duration.
• Device failed to deliver
correct self-test energy.

DEFIB DISCHARGE TEMP Device is in a hot Move device to cooler area.

environment or the If problem persists, replace
discharge circuit is always the defib board module.
on.

DEFIB FATAL CHARGE Charging error. Replace the defibrillator

ERROR board module.

50 9650-0807-01 Rev. C
 Propaq MD Error Messages

Error Message Explanation Technical Action

DEFIB FIRE FAILURE High impedance or low Replace pads. If problem

impedance (short). persists, check internal
connections. If problem still
persists, replace the
defibrillator board module.

DEFIB LOW BATTERY Battery is too low to charge Charge the battery. Check
defibrillator. battery contacts and clean
if necessary.

DEFIB NO ENERGY High impedance. No defib Replace pads. If problem

DELIVERED energy was delivered. persists, check internal
connections. If problem still
persists, replace the
defibrillator board module.

DEFIB PACER DEVICE One of the following issues Check communication

FAILURE occurred: cables. If problem persists,
• Error was detected on the replace the defibrillator
defib/pacer board. board module.
• Interface self-test
communication failed.
• Pacer interface self-test
failed.
• Communication with
pacer hardware failed
after startup.

DEFIB PHASE FAILURE Phase I or phase II Replace the defibrillator

waveform dropout. board module.

DEFIB USING DEFAULT Calibration data lost. Replace the defibrillator

CALIBRATION board module.

ECG DEVICE FAILURE ECG software detected a Replace the main board.
problem with the ECG data
that is most likely a hardware
issue.

FP DEFIB CHARGE Keys are stuck. Replace the front panel.

SHORT

FP DEFIB ENERGY DOWN Defib energy Select Down Replace the front panel.
SHORT (Decrease) key is stuck.

FP DEFIB ENERGY UP Defib energy Select Up Replace the front panel.

SHORT (Increase) key is stuck.

FP DEFIB FIRE SHORT A key or a front panel button Replace the front panel.
is stuck.

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CHAPTER 2 TROUBLESHOOTING

Error Message Explanation Technical Action

HW SHUTDOWN Voltage threshold exceeded Charge the battery.

the minimum working
threshold of the device.
There is no warning.

IBP DEVICE FAILURE IBP software detected a Replace the main board.
problem with the IBP data
that is most likely a hardware
issue.

IBP PROBE1/PROBE2/ An A/D value was detected Replace the problematic

PROBE3 SHORTED that indicated the probe was IBP probe. If the problem
shorted. persists, replace the right
side panel.

IBP PROBE1/PROBE2/ An unsupported probe was Unplug the problematic

PROBE3 CIRCUIT inserted or there is a circuit probe, power cycle. If
FAILURE problem. problem persists, replace
main board.

NAMESERVICE FAILURE The reports server hostname To correct the problem,

could not be resolved via verify the following:
DNS. • The server DNS name is
entered correctly and
completely in the reports
configuration.
• The DNS server(s) are
correctly configured (if
using a Wi-Fi profile
where static IP
information was
configured).
• The DHCP server on the
Wi-Fi network provides
valid and correct DNS
information in its
response (if using a
Wi-Fi profile with
DHCP).
If using any form of cellular
connectivity, retry the
operation.

NAV PAD DOWN SHORT Down/Counterclockwise Replace the front panel.

Navigation key is stuck.

NAV PAD SELECT SHORT Select key is stuck. Replace the front panel.

NAV PAD UP SHORT Up/Clockwise Navigation Replace the front panel.

key is stuck.

52 9650-0807-01 Rev. C
 Propaq MD Error Messages

Error Message Explanation Technical Action

NIBP AIR LEAK Major air leak or could not Attempt to identify
reach target pressure. problems with the hose
and/or cuff by doing the
following:
• Check the hose
connection to the
device. Make sure that
the hose is tightly
screwed onto the NIBP
connector.
• Ensure that the cuff is
appropriately wrapped
and is not too loose.
• Inspect the cuff and
hose for leaks. Inspect
the O-ring on the NIBP
hose connector.
Consider replacing the
cuff and/or hose.
If the problem persists,
perform the following
procedure: “NIBP Leak
Test” on page 40:
Inspect internal NIBP
tubing for leaks.

NIBP ARTIFACT Unable to determine blood Attempt to identify and

pressure. Check eliminate the source of
connections; restrict patient artifact. If problem persists,
movement. replace the NIBP module.

NIBP CALIBRATION Annual calibration check is Perform the “NIBP

CHECK DUE due. Calibration Check” on
page 37.

NIBP COMMUNICATION There is a communication Ensure that the J32

FAILURE problem with the NIBP connection is secure. If
module. error persists, replace the
NIBP module.

NIBP EQUIPMENT CHECK Device is unable to obtain a Check the hose and cuff
reading. connections. If problem
persists, perform one or
more of the following
procedures in Chapter 1:
• NIBP Leak Test
• NIBP Deflation Test
• NIBP Inflation Test

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CHAPTER 2 TROUBLESHOOTING

Error Message Explanation Technical Action

NIBP KINKED HOSE The cuff inflation was too Check the external NIBP
rapid. There may be kinked hose for kinks. If problem
tubing or another air persists, check the routing
obstruction. of the NIBP tubing inside
the device.

NIBP LOW VOLTAGE Insufficient voltage is Check the module voltage

supplied to the NIBP in the NIBP Test screen.
module. Inspect the unit or water
ingress. If evidence of
water ingress is found,
allow the water to
evaporate while periodically
checking the module
voltage. If problem persists,
replace the NIBP module.

NIBP MAX PRESSURE Pressure limit exceeded. If problem persists, do the

EXCEEDED following:
• Check the calibration via
the “NIBP Calibration
Check” on page 37.
• Check the routing of the
NIBP tubing inside the
device for kinks or
obstructions.
If the NIBP module is out of
calibration, replace the
NIBP module.

NIBP MONITORING One of the following issues If problem persists, replace

FAILURE occurred: the NIBP module.
• A failure was reported by
the NIBP module.
• The two transducers are
not aligned. They are
either not calibrated,
there is a transducer
failure, or there is a
kinked tube.
• A calibration problem was
reported by the NIBP
module.

NIBP NEONATAL Device thinks a neonate cuff Verify that neonate cuff is
DETECTED is connected. If no neonate not connected. If problem
cuff is connected, tubing persists, check the routing
may be damaged or kinked. of the NIBP tubing inside
the device.

54 9650-0807-01 Rev. C
 Propaq MD Error Messages

Error Message Explanation Technical Action

NIBP TEMP OUT OF Module temperature is out of Move the device to a cooler
RANGE its specified operating range. or warmer environment.

NIBP WEAK PULSE Too few pulses are detected Tighten the cuff and ensure
during the reading attempt. appropriate placement.

PACER CURRENT FAULT Lack of pacer current. Replace the defibrillator

board module.

PACER DEVICE FAILURE Generation of pacer pulse Replace the defibrillator

failed. board module.

PRINTER OFFLINE Printer module is off-line. If it remains off line, try

checking the connectors or
power to the printer. If
problem persists, replace
the printer module.

PRINTER OUT OF PAPER If there is paper in the Replace the printer module.
device, probably a paper
sensor problem.

PRINTER PLATEN OPEN If printer door is closed, Replace the printer module.
probably a problem with the
micro switch.

PS DEFIB CHARGE One of the paddle set keys Replace the paddle set or
SHORT are stuck. MFC.

PS DEFIB ENERGY DOWN Paddle set keys are stuck. Replace the paddle set or
MFC.

PS DEFIB ENERGY DOWN Paddle set energy down Replace the paddles.
SHORT select button is stuck.

PS DEFIB ENERGY UP Paddle set keys are stuck. Replace the paddle set or
MFC.

PS DEFIB FIRE SHORT Paddle set keys are stuck. Replace the paddle set or
MFC.

PS DEFIB RECORDER One of the paddle set keys Replace the paddle set or
SHORT are stuck. MFC.

QUICK ACCESS SW 1(to One of the quick access Replace the front panel.
SW 7) SHORT keys (key 1 to key 7) is
stuck.

SCREEN CYCLE SHORT Display/home key is stuck. Replace the front panel.

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CHAPTER 2 TROUBLESHOOTING

Error Message Explanation Technical Action

SERVER The reports server rejected To correct the problem,

AUTHENTICATION FAILED the conncetion request from verify the following:
the Propaq MD device. • The customer ID and
password are correctly
entered in the reports
configuration. (The
password is case
sensitive.)
• The reports
configuration has the
correct server hostname
and port.
• The communications
processor (CP) software
is up to date.

SERVER UNREACHABLE Although a WAN connection Retry the operation.

was established, the reports
server connection could not
be established or the
connection was lost during a
transfer.

SERVICE ERROR While communicating with Retry the operation.

<CODE> the remote server, there was
an error.

SNAPSHOT SHORT Snapshot key is stuck. Replace the front panel.

SPO2 COM ERROR CODE Communication error. Check communication

cables. If problem persists,
replace the SpO2 module.

SPO2 DEVICE FAILURE Communication failure or Check the SpO2

device malfunction. communication cables. If
problem persists, replace
the SpO2 module.

SPO2 SENSOR FAILURE Defective sensor or sensor Replace the SpO2 sensor.
error.

SPO2 UNKNOWN Recovery error. Replace the SpO2 sensor.

RECOVERY NUM

SW SHUTDOWN Indication that the battery Charge the battery.

WARNING has reached the software
shutdown capacity.

TEMP1 (or TEMP2) The software detected an Remove probe then power
CIRCUIT FAILURE out-of-range A/D converter. cycle. If problem persists,
replace the main board.

56 9650-0807-01 Rev. C
 Propaq MD Error Messages

Error Message Explanation Technical Action

TEMP DEVICE FAILURE Temp software detected a Replace the main board.
problem with the
temperature data that is
most likely a hardware issue.

TEMP PROBE1 (or An A/D value was detected Replace the temperature
PROBE2) SHORTED that indicated the probe was probe or adapter cable. If
shorted. problem persists, replace
the right side panel.

TRANSMISSION FAILED The communication To correct the problem,

operation failed. This verify the following:
message displays until a • Wireless communication
new operation is started. is enabled on the
Propaq MD unit.
• The Wi-Fi settings are
correct in the
Communications setup
menu.
• The ZOLL server is
configured correctly.
• Your cellular device is
configured correctly.
• The Propaq MD unit is
within range of the
wireless server.

WAN CONNECTION The Propaq MD unit was To correct the problem,

UNAVAILABLE unable to establish a WAN verify the following:
connection. • Wireless communication
is enabled on the
Propaq MD unit.
• The expected means of
coummunication is
enabled (for instance, if
using a cell modem,
make sure the USB cell
modem is set to
Enabled).
• (Bluetooth) It is paired
with the Propaq MD unit.
• (Wi-Fi) The correct Wi-Fi
access point profile is
selected.
• (Cellular modem) It is
properly connected to
the Propaq MD unit and
that the USB icon on the
display is illuminated.

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 (This page intentionally left blank.)

58 www.zoll.com 9650-0807-01 Rev. C

 Chapter 3
Disassembly Procedures
Overview
This chapter provides instructions on how to disassemble and reassemble the Propaq MD unit,
and includes the following sections:
• Required Equipment
• Safety Precautions
• Modules
• Handle Disassembly
• Printer Disassembly
• Main Unit Disassembly
• Front Enclosure Disassembly
• Display Disassembly
• NIBP and EtCO2 Disassembly
• Monitor Board and SpO2 Disassembly
• CP Carrier Disassembly
• Defibrillator Board and Capacitor Bank Disassembly
• AUX Power Connector Disassembly
• Dock Connector Disassembly

Required Equipment
• No. 1 Phillips screwdriver with torque capability
• No. 2 Phillips screwdriver with torque capability
• Wooden stick (Available from H.A. Stiles: 1-800-447-8537)
• Needle nose pliers
• 6 mm socket wrench
• 26 mm socket wrench

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CHAPTER 3 DISASSEMBLY PROCEDURES

• Kapton tape
• 3M copper adhesive tape, or equivalent
• Large diagonal cutters

Safety Precautions
WARNING! SHOCK HAZARD!

Caution TAKE THE NECESSARY PRECAUTIONS TO GUARD AGAINST SHOCK OR INJURY

BEFORE YOU CONDUCT DEFIBRILLATOR TESTS OR REPAIRS.

• Only properly trained technicians should service the unit.

• The unit can contain deadly voltages even if the unit is turned off.
• Make sure to discharge the unit before working with it.
• Make sure you take the necessary precautions when working with static sensitive units. For
example, you must wear a conductive wrist strap (which touches your skin) connected to a
grounding mat and to the earth ground. You must remove the wrist strap when you discharge
high voltage or when you are working on energized equipment.

Modules
The Propaq MD unit contains the following ten (10) modules or assemblies:
• Printer
• Front Enclosure
• Display
• NIBP
• EtCO2 (Oridion®)
• Monitor Board
• Capacitor Bank
• Defibrillator Board
• SpO2
• CP Carrier Module
These modules can be purchased as replacement parts from the ZOLL Technical Support
Department. See Chapter 4, "Replacement Parts" for information on ordering replacement
parts.

60 9650-0807-01 Rev. C
 Removing the Handle

Removing the Handle

Tools Required
• #1 Phillips screwdriver with torque capability
• Wooden stick
Setup
• This procedure should be conducted on a static mat.
• Wear a wrist strap to ground during the procedure.
To reinstall the handle assembly, reverse the steps.

Handle Disassembly

1 Using a wooden stick, lift the

screw covers off the handle in
two locations.

2 Remove four (4) screws (2 on

each handle) and remove the
handle.
Note: During reassembly,
torque screws to 8 in-lbs.

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CHAPTER 3 DISASSEMBLY PROCEDURES

Removing the Printer Module

Tools Required
• #1 Phillips screwdriver with torque capability
Setup
• This procedure should be conducted on a static mat.
• Wear a wrist strap to ground during the procedure.
To reinstall the printer module, reverse the steps.

Printer Disassembly

1 Place the unit on the mat in a

horizontal position.

2 Open the printer housing and

remove the printer paper.

3 Place the unit screen down

and remove the three (3)
screws outside the printer
module in the illustrated
areas.
Note: During reassembly,
torque screws to 6 in-lbs.

62 9650-0807-01 Rev. C
 Removing the Printer Module

4 Slowly slide the printer from

the unit, being careful not to
strain the cables.

5 Disconnect the two 2 cable

connectors from the printer
module, and pull cables out
of slot.

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CHAPTER 3 DISASSEMBLY PROCEDURES

Disassembling the Main Unit

Tool Required
• # 1 Phillips screwdriver with torque capability
• Wooden stick
• Kapton tape
Setup
• This procedure should be conducted on a static mat.
• Wear a wrist strap to ground during the procedure.
• Complete these procedures in the following order before performing this procedure:
1. “Removing the Handle” on page 61
2. “Removing the Printer Module” on page 62
To reassemble the main unit, reverse the steps.

Main Unit Disassembly

1 Place tape on both sides of

the unit. (This will temporary
hold the sections of the unit
together).

2 Gently place unit screen so

the display is facing down.

64 9650-0807-01 Rev. C
 Disassembling the Main Unit

3 Remove ten (10) screws: four

(4) on the top, four (4) on the
bottom, and two (2) in the
middle in the illustrated
areas. Take care to keep the
two parts of the unit together.
Note: During reassembly,
torque screws to 6 in-lbs.

4 While holding the two parts of

the unit together, place the
unit vertically on the mat (feet
down).

5 Separate the top part of the

unit by creating a small gap,
and remove any screws that
are in the way.

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CHAPTER 3 DISASSEMBLY PROCEDURES

6 Disconnect the battery

communication cable (yellow,
orange, brown, red)
connector from the monitor
board.

7 Disconnect the monitor/

defibrillator flex cable and
MFC cable connectors from
the monitor board.
Note: Be careful to pull the
connector straight out.
Rocking the connector or
disconnecting it at an angle
may result in bent pins.

8 Disconnect the three power

cable connectors (battery
(black), AUX (white), and
defibrillator (red)).

66 9650-0807-01 Rev. C
 Disassembling the Main Unit

9 Press the tabs on either side

of the two printer cables to
disconnect them.

10 Use a wooden stick to

release the tabs on either
side of brown flex connector
between the dock connector
and the monitor board.

Note: Release one side at a

time.

11 Separate the two parts of the

unit.

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CHAPTER 3 DISASSEMBLY PROCEDURES

Removing the Front Enclosure Module

Tools Required
• #2 Phillips screwdriver with torque capability
• Wooden stick
Setup
• This procedure should be conducted on a static mat.
• Wear a wrist strap to ground during the procedure.
• Complete these procedures in the following order before performing this procedure:
1. “Removing the Handle” on page 61
2. “Removing the Printer Module” on page 62
3. “Disassembling the Main Unit” on page 64
To reinstall the front enclosure module, reverse the steps.

Front Enclosure Disassembly

1 Remove tape from both sides

of the unit.

2 Separate front enclosure

assembly.

3 Pivot top up with cables still

connected.

68 9650-0807-01 Rev. C
 Removing the Front Enclosure Module

4 Remove grounding screw as

shown in the illustration.
Note: During reassembly,
torque screw to 6 in-lbs.

5 Disconnect the front panel

multi-wire power/speaker
cable in the area illustrated.

6 Remove the ZIF (Zero

Insertion Force) flex cable
using a wooden stick.

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CHAPTER 3 DISASSEMBLY PROCEDURES

Removing the Display Module

Tools Required
• #1 Phillips screwdriver with torque capability
• 3M copper adhesive tape
• 6mm socket wrench
• Mid-Frame LCD Cable Routing Assembly Fixture, 9100-3028-AF (Optional)
Setup
• This procedure should be conducted on a static mat.
• Wear a wrist strap to ground during the procedure.
• Complete these procedures in the following order before performing this procedure:
1. “Removing the Handle” on page 61
2. “Removing the Printer Module” on page 62
3. “Disassembling the Main Unit” on page 64
4. “Removing the Front Enclosure Module” on page 68
To reinstall the display module, reverse the steps.

Display Disassembly

1 Remove the grounding screw

and washer for EtCO2 in the
area illustrated.

70 9650-0807-01 Rev. C
 Removing the Display Module

2 Using the 6mm socket

wrench, remove the hex
standoff located underneath
the screw you just removed.
Note: During reassembly,
torque to
6 in-lbs.

3 Place the back of the unit

down on the mat so that the
display screen is facing up.

4 Remove the six (6) screws

from the front of the casting in
the areas illustrated.
Note: During reassembly,
torque screws to 6 in-lbs.

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CHAPTER 3 DISASSEMBLY PROCEDURES

5 Lift the casting up while

pushing down on the rubber
boot that runs around the
edge of the LCD screen.

6 Remove the copper tape from

the casting.
Note: During reassembly,
apply new copper tape for
grounding.
If casting is being replaced,
scuff the underside of the
casting where the tape is
being applied, with a
fiberglass brush.
Wipe area with lint free wipe
and alcohol.

72 9650-0807-01 Rev. C
 Removing the Display Module

7 Disconnect the LCD display

cable connectors from the
back of the LCD screen to
release it.

Note: During reassembly,

make sure that when
taping the LED cable
assembly to the spider
frame, that the cable
is clear from the
display frame as
shown. (The use
mid-frame assembly
fixture 9100-3028-AF
is optional.)

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CHAPTER 3 DISASSEMBLY PROCEDURES

Removing the EtCO2 and NIBP Modules

Tool Required
• # 1 Phillips screwdriver with torque capability
• Wooden stick
• Large diagonal cutters
• Metal Pick
Setup
• This procedure should be conducted on a static mat.
• Wear a wrist strap to ground during the procedure.
• Complete these procedures in the following order before performing this procedure:
1. “Removing the Handle” on page 61
2. “Removing the Printer Module” on page 62
3. “Disassembling the Main Unit” on page 64
4. “Removing the Front Enclosure Module” on page 68
To assemble the EtCO2 and/or NIBP modules, reverse the steps.

EtCO2 and/or NIBP Disassembly

1 Unplug the power connector

by press on the tab and
puling straight out.

74 9650-0807-01 Rev. C
 Removing the EtCO2 and NIBP Modules

2 Remove four (4) screws

around the EtCO2 unit.
Note: During reassembly,
torque screws to 6 in-lbs.

3 Disconnect the EtCO2 sensor

from side panel by using a
metal pick and releasing the
clips on both sides.

4 Disconnect the exhaust tube

connector from the air vent at
area shown.

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CHAPTER 3 DISASSEMBLY PROCEDURES

5 Remove EtCO2 module by

lifting assembly out. If
necessary disconnect NIBP
hoses to make it easier to pull
connector through.

6 Cut the tie wrap holding the

ferrite bead.

7 Remove three (3) screws

from NIBP unit.
Note: During reassembly,
torque screws to 6 in-lbs.

76 9650-0807-01 Rev. C
 Removing the EtCO2 and NIBP Modules

8 Disconnect the 5 NIBP tubes.

9 Disconnect the 2 red

connectors, then remove the
4 screws (top 2 screws have
washers) securing the NIBP
MOD G board. Lift NIBP
MOD G board and pump out.
Note: During reassembly,
align connector on bottom of
NIBP board to monitor board.
Torque screws to 6 in-lbs.

Note: During reassembly, put

the hose on left side of fan
through the middle slot, and
the hose on the right through
in the bottom slot.

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CHAPTER 3 DISASSEMBLY PROCEDURES

Removing the Monitor Board and SpO2 Modules

Tool Required
• # 1 Phillips screwdriver with torque capability
• Wooden stick
Setup
• This procedure should be conducted on a static mat.
• Wear a wrist strap to ground during the procedure.
• Complete these procedures in the following order before performing this procedure:
1. “Removing the Handle” on page 61
2. “Removing the Printer Module” on page 62
3. “Disassembling the Main Unit” on page 64
4. “Removing the Display Module” on page 70
5. “Removing the EtCO2 and NIBP Modules” on page 74
To reinstall the monitor board and/or SpO2 modules, reverse the steps.

Monitor Board and/or SpO2 Disassembly

1 Remove 4 screws on the right

side of the unit in the
illustrated areas.
Note: During reassembly,
torque screws to 6 in-lbs.

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 Removing the Monitor Board and SpO2 Modules

2 Disconnect the SpO2 ground

cable.

3 Remove 4 screws on the left

side in the illustrated areas.
Note: During reassembly,
torque screws to 6 in-lbs.

4 Turn the unit over.

5 Remove 3 screws on the left

side of the unit in the
illustrated areas.

6 Turn the unit over.

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CHAPTER 3 DISASSEMBLY PROCEDURES

7 Disconnect ECG flex cable

ZIF connector from the left
side.

8 Disconnect the SpO2

connector.

9 Remove the left side of the

unit.

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 Removing the Monitor Board and SpO2 Modules

10 Disconnect the IBP

connector.

11 Disconnect the USB ZIF

connector.

12 Turn the unit over.

13 Remove the 3 screws on the

right side of the unit in the
illustrated areas.

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CHAPTER 3 DISASSEMBLY PROCEDURES

14 Turn the unit over.

15 Remove the right side panel

of the unit.

16 Disconnect the LCD cable.

17 Remove 7 screws securing

monitor board, then lift board
out.

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 Removing the CP Carrier Module

Removing the CP Carrier Module

Tools Required
• #1 Phillips screwdriver with torque capability

Setup
• This procedure should be conducted on a static mat.
• Wear a wrist strap to ground during the procedure.
• Complete these procedures in the following order before performing this procedure:
1. “Removing the Handle” on page 61
2. “Removing the Printer Module” on page 62
3. “Disassembling the Main Unit” on page 64
4. “Removing the Display Module” on page 70
5. “Removing the EtCO2 and NIBP Modules” on page 74
6. “Removing the Monitor Board and SpO2 Modules” on page 78

CP Module Disassembly

1 Remove the shield by pulling

it upwards over the CP carrier
board.
Note: During reassembly, be
sure to route antenna wires
through slot (red circle) in the
shield. Secure the shield to
the board by aligning with
slots on the board.

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CHAPTER 3 DISASSEMBLY PROCEDURES

2 Remove the 9-pin GPS and 2

antenna cables (gray cable
J7 and black cable J6) from
the CP carrier board.

3 Turn board over, and remove

the 4 screws securing the CP
board to the monitor board.
Note: During reassembly,
torque screws to 6 in-lbs.

4 Only lift the CP carrier board

(not the metal heat spreader)
upwards at location J60 on
the monitor board.
Note: During reassembly,
align connectors on board.

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 Removing the CP Carrier Module

5 Disconnect the top flex cable

connectors from SPO2
module, then remove cable
and ferrite.

6 Remove the screw from the

flex cable, then disconnect
flex cable from the
connectors in two locations.
Note: During reassembly,
torque screws to 4 in-lbs.

7 Remove 4 screws from the

SpO2 module and remove it.
Note: During reassembly,
torque screws to 4 in-lbs.

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CHAPTER 3 DISASSEMBLY PROCEDURES

Removing the Defibrillator Boards and Capacitor Bank

Modules
Tools Required
• #1 Phillips screwdriver with torque capability
• #2 Phillips screwdriver with torque capability
• 26 mm open end wrench
• Large diagonal cutters
• 5k Ohm, 25 watt, resistor
Setup
• This procedure should be conducted on a static mat.
• Wear a wrist strap to ground during the procedure.
• Complete these procedures in the following order before performing this procedure:
1. “Removing the Handle” on page 61
2. “Removing the Printer Module” on page 62
3. “Disassembling the Main Unit” on page 64
To reinstall the defibrillator boards and/or capacitor bank modules, reverse
the steps.

Defibrillator Boards and Capacitor Bank Disassembly

1 Lay back end of separated

unit down with opened side
facing up.

2 Pull the black snap rivet

straight out.

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 Removing the Defibrillator Boards and Capacitor Bank Modules

3 Disconnect the defib-system

flex cable from the processor
board by pulling straight up
from board.

4 Remove screw in the middle

of the plastic isolator (located
on top of the processor
board) in the area illustrated.
Note: During reassembly,
torque screw to 6 in-lbs.

5 Remove the plastic isolator

shield.

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CHAPTER 3 DISASSEMBLY PROCEDURES

WARNING! This unit may contain lethal voltages. You MUST completely discharge the high voltage capacitor
before removing from unit. DO NOT SHORT THE TRERMINAL ENDS OF THE CAPACITOR.

6 Discharge the capacitor by

bleeding out the excess
voltage using a resistor with
values of approximately 5k
Ohms, (25 watts for 10-20
seconds). Counting from the
right connect, apply the
resistor across the second
and forth via as shown in
picture. Measure the voltage
of the capacitor on the same
two vias to verify that the
capacitor is discharged.

7 Remove the four (4) screws

from the processor board in
the areas illustrated.
Note: During reassembly,
torque screws to 6 in-lbs.

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 Removing the Defibrillator Boards and Capacitor Bank Modules

8 Lift up the processor board

and disconnect the brown flex
cable (there are two
connections).

9 Lift out the processor board.

10 Remove the black capacitor

cable by pressing the tab to
release.

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CHAPTER 3 DISASSEMBLY PROCEDURES

11 Cut the tie wrap securing the

Power Monitor to Pace cable
(black and red coupled wire)
and disconnect the cable (via
the red connector) in
illustrated area.

12 Remove four (4) screws from

the frame support in the
areas illustrated.
Note: During reassembly,
torque screws to 6 in-lbs.

13 Lift up on the ECG assembly

and remove red and white
MFE cable (via the white
connector) from the ECG
board. Remove ECG
assembly.

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 Removing the Defibrillator Boards and Capacitor Bank Modules

14 Remove the 5 screws

securing the ECG board to
bracket, and then separate
the board from the bracket.
Note: During reassembly,
torque screws to 6 in-lbs.

15 Remove the Bridge/Pace to

ECG cable from the ECG
board in the two areas
illustrated.
Note: During reassembly,
match the designator on the
flex cable and the ECG
board.

16 Remove two (2) screws

securing the capacitor to
housing, then lift capacitor
out.
Note: During reassembly,
torque screws to 6 in-lbs.

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CHAPTER 3 DISASSEMBLY PROCEDURES

Removing the AUX Power Connector

Tools Required
• Socket, 9100-3060-AF
• Large diagonal cutters
Setup
• This procedure should be conducted on a static mat.
• Wear a wrist strap to ground during the procedure.
• Complete these procedures in the following order before performing this procedure:
1. “Removing the Handle” on page 61
2. “Removing the Printer Module” on page 62
3. “Disassembling the Main Unit” on page 64
4. “Removing the Defibrillator Boards and Capacitor Bank Modules” on page 86

AUX Power Connector

1 Disconnect AUX Power

Connector cable from
harness.

2 Using socket, 9100-3060-AF,

remove lock nut that is
securing the connector to the
housing.
Note: During reassembly,
apply a drop of loctite before
secure the lock nut.

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 Removing the AUX Power Connector

Note: During reassembly, line

the white dot on connector
with the arrow on the
housing.

Note: During reassembly,

torque screws to 10 in-lbs.

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CHAPTER 3 DISASSEMBLY PROCEDURES

Removing the Dock Connector

Tools Required
• #1 Phillips screwdriver with torque capability
Setup
• This procedure should be conducted on a static mat.
• Wear a wrist strap to ground during the procedure.
• Complete these procedures in the following order before performing this procedure:
1. “Removing the Handle” on page 61
2. “Removing the Printer Module” on page 62
3. “Disassembling the Main Unit” on page 64
4. “Removing the Defibrillator Boards and Capacitor Bank Modules” on page 86

Dock Connector

1 Remove 4 screws and

washers from the back panel
that are securing the dock
connector to the housing.
Note: During reassembly,
torque screws to 6 in-lbs.

2 Disconnect black connector

from the dock connector
board.

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 Removing the Dock Connector

3 Remove tape securing the

flex cable to the housing, and
then peel back the ferrite that
is attached to housing.
Remove mounting bracket
and lift the dock connector
board out of the unit.

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96 www.zoll.com 9650-0807-01 Rev. C

 Chapter 4
Replacement Parts

Overview
This section contains a listing of the replacement parts available for the ZOLL Propaq MD
devices.
Replacement parts may be ordered through an authorized ZOLL distributor or directly from
ZOLL Medical Corporation. The prices for parts are available from ZOLL Medical
Corporation’s Technical Service Department.
When ordering parts, please provide the following information:
• Propaq MD device model and serial number
• Field replaceable part number
• Description of the replacement assembly

ZOLL Technical Service Department

Telephone: 1-978-421-9655; 1-800-348-9011
Fax: 1-978-421-0010
Email: techsupport@zoll.com

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CHAPTER 4 REPLACEMENT PARTS

Replacement Parts List

Items numbers correspond to the parts pictures and diagrams beginning on page 102.

Part Number Description Item #

705517 HANDLE,BOTTOM,OVERMOLD 1

705519-03 HANDLE,TOP HOOK 2

0162‐0263 SCR.M4-JIS.MCH.16.PNH.PHL.STL ZNC 3

705524-02 COVER,SCREW,HANDLE,HOOK,RIGHT 4

705523-02 COVER,SCREW,HANDLE,HOOK,LEFT 5

705510 SCR, M3, TFM, 10, PNH, PHL, STL, ZNC, PLASTIC 6
TAPPING

705164 WASHER.FLAT.M4.4.3MM ID.7.00MM OD.0.50MM 7

THK.NYL..WHITE

708438-02 CATCH, BATTERY, REAR DEFIB 8

705542 SCREW.PAN HEAD.M4X8.STEEL.ZINC PLATING.PHILIPS 9

DRIVE

1017-0160-01 ASSY, FILTER, NIBP 10

9161-0040 GASKET, VENT CAP SECONDARY, PROPAQ 11

704992-02 COVER, FILTER RECESS 12

705511 PLUNGER, COUNTERBALANCE 13

705513 SPRING,BATTERY COUNTERBALANCE,DEFIB 14

705512 BRACKET, PLUNGER COUNTERBALANCE, DEFIB 15

707681 SCR PNH PHL M3 MCH 6 STL ZNC 16

705544 WSH, M3, FLT, 6.86MM OD, 3.3MM ID, 0.5MM THK, NYL 17

600-0398-00 PAD.FOOT.SILICONE.BLACK.0.5" SQUARE.0.12"HIGH 18

705515-99 REWORK, LATCH, DOCK RIGHT 19

705516-99 REWORK, LATCH, DOCK LEFT 20

705547 SCR M4 MCH 10 FLT PHL STL ZNC 90 DEG 21

707716 SCR M3 MCH 16 PNH PHL STL ZNC 22

9500-000679 HARNESS, AUX CONNECTOR, 23

9161-0463 GASKET, AUX PWR 24

9320-0093 BRACKET, FERRITE, AUX PWR 25

9330-0944 FOAM, TAPE, VHB 4952, 1.25 X .50, R SERIES 26

9500-0650 ASSY, RECEPTACLE, DEFIB CABLE 27

98 9650-0807-01 Rev. C
 Overview

Part Number Description Item #

9320-0787 MFC BACKING TAB 28

0500-0014 TUBING.SILICONE.CLR.1/8" ID. X 1/4" OD 29

620-0403-00 CABLE TIE.NYLON,.14"X.05"X7" 30

9500-000688 ASSY, CABLE, IN-LINE AUX FERRITE, 31

9301-000269-01 ASSY, PCB, DOCK CONNECTOR, 32

9301-000277-01 ASSY, PCB, CABLE, FLEX CIRCUIT, SYSTEM-TO-DOCK, 33

9310-000694 BRACKET, DOCK CONNECTOR, 34

403871 ASSEMBLY BATTERY CONNECTION 35

9500-000686 CABLE, ASSY, BATTERY, POWER 36

9330-0149 CONTACT, SOCKET, .059", 10A, #4 STUD 37

0163-0016 WASHER, FLAT, #4, SS 38

0163-0285 NUT, KEPS, 4-40, SS 39

9126-0010 HV CAPACITOR, 100UF 40

9330-000573 FOAM BUMPER, 9301-1251 PWB 41

9500-1720 CABLE, POWER, MONITOR-TO-PACE 42

9310-0682-99 REWORK, SUPPORT FRAME, PACE BOARD 43

9301-001251-02 ASSY, PCB, ECG BOARD 44

705541 SCR, M4, MCH, C0, PNH, PHL, STL, ZNC 45

9301-1250-01 ASSY, PCB, PROCESSOR/BRIDGE/PACE BOARD 46

9310-0683 ISOLATOR, PACE TO MONITOR 47

0140-0103 MAG.CORE.FERRITE.0.640 X 1.64.ROUND CABLE SNAP 48

ON

0501-0001 TY-RAP CABLE TIE STD 18 LB .093W X 3.62 L 49

9310-0681 REAR CASE, 50

708502 GASKET,MAIN ENCLOSURE 51

707717 SCR PNH PHL M3 MCH 10 STL ZNC 52

9302-0253-01 ASSY, FLEX CBL, BRIDGE/PACE-TO-ECG 53

9320-0788 SHIELD, ECG, PRIMARY SIDE 54

9301-0252-01 ASSY, PCB, MONITOR BOARD, 55

7608-000001-01 SPO2 MX-3 BOARD 58

9330-000570 ISOLATOR, CP MODULE, 59

9320-000792 BRACKET, HEAT SPREADER, 60

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CHAPTER 4 REPLACEMENT PARTS

Part Number Description Item #

9330-000568 PAD, THERMAL, 19MM X 19MM, 61

3027-000003 PWBA, CARRIER, C 62

9310-000753-99 REWORK,BRACKET, CP ANTENNA, 63

3027-000002 PWBA, ANTENNA, CP 64

9500-000690 CABLE, GPS 65

0500-000354 Cable Assy, RA MHF - RA MHF 36AWG 0.81mm 66

COAXIAL115mm BLK

0500-000352 CABLE RF MICRO COAX PCB 50OHM 0.81MM DIA 150MM 67

OAL

9320-000791 CLIP, GND, CP ANTENNA, 68

705510 SCR, M3, TFM, 10, PNH, PHL, STL, ZNC, PLASTIC 69
TAPPING

0162-000087 SCR, M2, MCH, 5, PNH, PHL, SST 70

9320-000790 SHIELD, CP CARRIER, 71

9330-000569 PAD, THERMAL, 15MM X 15MM, 72

9500-000793 Harness, Fan 73

707681 SCR PNH PHL M3 MCH 6 STL ZNC 74

9301-0256-01 ASSY, PCB, FLEX CBL, SPO2 CONN PCB - SPO2 MODULE, 75

9301-0254-01 ASSY, PCB, FLEX CABLE, SPO2 MODULE, 76

707682 SCR, M3, TFM, 8, PNH, PHL, STL, ZNC, PLASTIC TAPPING 78

9500-000685 CABLE ASSY, LCD, 79

9310-0674-03 SPIDER FRAME, Propaq XM 80

0501-0001 TY-RAP CABLE TIE STD 18 LB .093W X 3.62 L 81

1007-000504-01 ASSY, RIGHT SIDE PANEL, 82

707680 SCR, M3, MCH, 8, PNH, PHL, STL, ZNC 83

1007-000503-01 ASSY, LEFT SIDE PANEL, MASIMO/ORIDION, 84

705415 GASKET,SIDE PANEL,SPIDER 85

403883 SUB ASSY, NIBP PUMP/VALVE/BRACKET 86

405849 PCA, BP OEM, (MODG, CALIBRATED) 87

9320-0095 DEFLECTOR, AIR, MOD G 88

0162-0017 WASHER, FLAT, M3, SS 89

705880 SPRING CLIP, TUBING CLAMP 90

1027-000180-01 SUB ASSY, ETCO2, 91

100 9650-0807-01 Rev. C

 Overview

Part Number Description Item #

705440 DISPLAY.LCD MODULE.TFT 92

COLOR.17CM.640X480.800MCD

706659 BOOT RUBBER, DISPLAY 93

0550-0037 TAPE COPPER 3/4" W/CONDUCTIVE ADHESIVE 94

1007-000126 ASSY, DIE CAST, 95

0162-0081 SCR,M3X4, PNH, PHL, SST 96

1037-000001-01 Assy, Front Encl, Propaq XMD 97

708502 GASKET,MAIN ENCLOSURE 98

0160-000303 STDOFF,14,M3,STL,Female,FF,HEX, ZNC 99

707681 SCR PNH PHL M3 MCH 6 STL ZNC 100

9301-0272-01 ASSY, PCB, FLEX CBL, DEFIB-MONITOR, SHIELDED, 101

0163-1709 SNAP RIVET BLACK NYLON 102

707354 SCR,M4,MCH,60,PNH,PHL,STL,ZNC 103

705541 SCR, M4, MCH, C0, PNH, PHL, STL, ZNC 104

705164 WASHER.FLAT.M4.4.3MM ID.7.00MM OD.0.50MM 105

THK.NYL..WHITE

1007-000502-01 PRINTER ASSEMBLY, 106

9305-000690-01 LABEL, I/O PANEL RIGHT SIDE, TEMP/IBP, USB, 107

705162 LABEL, DEFIB, 108

9305-000708-01 LABEL, Nomenclature 109

9305-000707-01 LABEL, L1-PNL ECG/SPO2 MA/NIBP/ETCO2 110

1027-000015-01 ASSY, MASIMO LABELS, 111

9305-000680-01 LABEL, LOGO, 112

9305-000681-01 LABEL, L1-PNL ECG/SPO2 MA/NIBP/ETCO2- ORD 113

707740 FOOT,RUBBER,FRONT PANEL 114

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CHAPTER 4 REPLACEMENT PARTS

Pictures and Diagrams

Picture 1

Picture 2

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Picture 3

Picture 4

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CHAPTER 4 REPLACEMENT PARTS

Picture 5

Picture 6

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Picture 7

Picture 8

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Picture 9

Picture 10

106 9650-0807-01 Rev. C

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Picture 11

Picture 12

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CHAPTER 4 REPLACEMENT PARTS

Picture 13

Picture 14

108 9650-0807-01 Rev. C

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Picture 15

Picture 16

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CHAPTER 4 REPLACEMENT PARTS

Picture 17

Picture 18

110 9650-0807-01 Rev. C

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Picture 19

Picture 20

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CHAPTER 4 REPLACEMENT PARTS

Picture 21

Picture 22

112 9650-0807-01 Rev. C

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Picture 23

Picture 24

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Picture 25

Picture 26

114 9650-0807-01 Rev. C

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Picture 27

Picture 28

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CHAPTER 4 REPLACEMENT PARTS

Picture 29

Picture 30

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Picture 31

Picture 32

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9650-0807-01 Rev. C Propaq MD Service Manual 118
 Chapter 5
Functional Description

Overview
This chapter contains functional descriptions of the components contained in the Propaq MD
and the Propaq MD options.

Circuit Distribution
The Defib/Monitor Propaq MD unit consists of two key PCB assemblies, the Monitor Board
and the Defibrillator Board as well as a few modules and assemblies: the Front Panel Keypad
assembly, Status LCD Board, Dock Connector Board, Display, and Printer. The NIBP, CO2,
and SpO2 circuitry reside on modules that connect to the Monitor Board.

Monitor Board
The Monitor board integrates the analog circuitry and interface circuitry for patient parameters,
a digital processing section as well as user interface controls, printer control, audio control, and
power circuitry for the entire system and charging circuitry for the battery. The Propaq MD
system relies on a centralized dual processor engine for its computing needs. The Main
Processor (MP) serves as the primary user interface engine and provides connectivity needs,
while the Patient Processor (PP) controls the patient monitoring and defibrillation-pacing
functions. An additional power controller micro-controller (PC) controls the power sequencing,
and battery/charger interface.

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CHAPTER 5 FUNCTIONAL DESCRIPTION

Main Processor (MP)

The Main Processor (MP) section controls the user interface, connectivity needs, as well as data
logging, printing, and general system control. It consists of the CPU, program memory Flash
and SDRAM, Communication with modules/circuits: USB Client, USB Host, Debug Ports
(JTAG,Serial), Storage memory for 24 hour disclosure data, Internal VGA display and interface
circuit, LED indicators, Key Pad, and Audio circuit. The MP also controls the real-time clock
and interface to the power controller processor, battery and charger.

Patient Processor (PP)

The Patient Processor (PP) circuitry supports the data acquisition, signal processing and
conditioning, analysis and control algorithms required for the physiological sensors. The PP
also controls the defibrillation and pacing circuitry. It consists of the processor, program
memory Flash and SDRAM as well as interface circuitry to physiological sensor modules/
circuits.

Power Controller (PC)

The Power Controller (PC) micro-controller controls the power sequencing to turn the device
on and off when the power switch is pressed. It also communicates to the battery charger and
battery via a serial SPI bus. Additionally, the PC controls the Status LCD and communicates
battery and charger status to the MP.

Peripherals Interface
The Communications Processor (CP) is connected to various peripherals:
• MP
• Host Power Control
• USB
• Wifi
• Bluetooth
• GPS
• Expansion FLASH Storage

MP - The CP is connected to the MP via several communication links. The primary link is a
high-speed UART with several GPIO lines for general signaling. Additional provision has been
made for connection with an SPI link that would operate in parallel to the UART. The CP can
perform message-based communication with peripherals that are connected to the MP, such as
the PP, the real-time clock and power controller through the MP.
Host Power Control - The CP uses the Host systems' power controller - HC08 - for system
power state information. This link consists of several GPIO lines. This link provides
information about the connected power sources, imminent shutdown and handshaking.
USB - The USB interface on the CP provides a means to connect USB memory sticks and USB
Cellular Modems.
Wifi - The Wifi interface on the CP is provided over an SDIO interface with auxiliary GPIO
lines for control. This provides the capability for communication with a/b/g/n 802.11 devices.
Collectively, this interface allows the CP to control power, scan for available networks and to
select/deselect a desired connection.

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 Overview

Bluetooth - The Bluetooth interface on the CP is provided by a UART interface with auxiliary
GPIO lines for control. Collectively, this interface allows the CP to control power, scan for
available devices and to select/deselect a desired connection.
GPS - The GPS interface on the CP is provided by a UART interface with auxiliary GPIO lines
provided for control. Collectively, this interface allows the CP to control power and to listen for
satellites. The UART interface is jumpered and also routed to the expansion connector to
provide a means for accessing the CP's console debug port. If the console port is enabled, the
GPS interface will not be available and vice-versa.
Expansion FLASH Storage - This consists of a block of supplemental FLASH that is
physically separate from the NAND FLASH used to store the boot loaders, kernel and system
software. This partition is used to store upgrade images, patient data and device log data. This
storage exists on the carrier board and is connected to the CP via an SD interface.

ECG 3/5 or 12 Lead Circuitry

Propaq MD supports 3/5 lead and 12 lead ECG acquisition. Analog circuitry provides signal
conditioned data through an A/D converter to the PP. All of the signal processing, lead
derivation, fault detection is performed by the PP. The ECG circuitry utilizes a CPLD for
control of analog circuitry and transmission of data to the PP across an isolation barrier. A
common connector is used to receive 3/5 Lead ECG cables with a 12 Lead ECG extension. The
ECG acquisition inputs are CF defib-proof applied parts. The defib protection resistors reside in
the patient cable. The ECG signals from the external connector on the left side panel are
connected to the monitor board through a flex cable to J28.

Impedance Respiration
Propaq MD provides the circuitry for impedance respiration measurements in 3/5 and 12 lead
configurations. This circuitry provides a low-current 72kHz AC signal across leads I and II of
the ECG cable. The signal is passed through a synchronous demodulator and decoded by the PP
through the ECG CPLD.

Blood Pressure NIBP

The Propaq MD NIBP circuitry resided on module that connects to the Monitor board through
J32. The PP communicates to the NIBP module via a bi-directional, serial bus. The NIBP
module supports both dual lumen and single lumen cuffs. The NIBP pump and valve hoses are
connected to the cuff connector on the left side panel and to the filter on the rear enclosure. The
pump and valve are connected to the NIBP module by short, 2-wire cables.

Invasive Blood Pressure (IBP)

Propaq MD supports up to 3 IBP measurement channels. The IBP circuitry supports AAMI
BP-22 transducers (5uV/V/mmHg). The PP communicates directly to the IBP ADC over an
isolated serial bus through the FPGA. The IBP probes connect to the monitor board through the
IBP/Temp wire harness which connects to J33 of the Monitor board.

SPO2 Module
Propaq MD supports the Masimo Module that mounts to the Monitor board and communicates
through J36 and J40. The SpO2 module communicates across an isolation barrier using a
UART on the PP. Signals from the probe are routed to the SpO2 module through a flex cable
that connects to J41 of the Monitor board.

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CHAPTER 5 FUNCTIONAL DESCRIPTION

End tidal CO2 (CO2)

Propaq MD supports an Oridion® Microstream® CO2 module. The CO2 module mounts to the
Monitor board and communicates to the board through a cable connected to J50. Serial
communications from the monitor board is implemented via a UART on the PP. The CO2
module obtains gas samples from the sampling lines through tubing and a 3-wire cable
connected to the left side panel.

Thermometry
Propaq MD supports two simultaneous temperature measurements. YSI400/YSI700 series
probes are used to make temperature measurements. Data is communicated to the PP from the
Temperature ADC via and isolated SPI bus through the FPGA. The Temperature probes
connect to the monitor board through the IBP/Temp wire harness which connects to J33 of the
Monitor board.

Power Circuitry, Battery Charger, DC-DC converters

Power circuitry for all subsystems but the defibrillator-pacer module reside on the Monitor
Board. Auxiliary Power and Battery Power are automatically switched to provide constant
current, the unit draws current from auxiliary power when present. There is a smart battery
charging circuit that will charge the battery when Auxiliary power is present. Switching mode
DC-DC converters are utilized to make internal 6V, 5V, 3.3V, 1.8V and processor core voltages.
Regulators are used to provide regulated supply voltages with low dropout for low current
consumption circuits. Each of the isolated modules, Temp/IBP, ECG, SpO2 have independent
power supplies. Isolated power supplies are designed for isolating Patient Applied Parts. The
MP via the FPGA GPIO has the ability to shut down voltage rails or power to individual patient
parameters. Power from the battery connects to the Monitor board through J29. Auxiliary
power connects to the Monitor board through J31.

USB Host Port

Propaq MD Monitor Board incorporates one USB Host ver 1.1 port. The port uses the USB
controller built into the PXA270 Main processor. Full speed of 12 Mbps and Low speed
1.5Mbps are supported. The Host port supports a USB flash memory stick for data export. The
USB host connector is in the right side panel and connects to the Monitor board through J44.

Defibrillator Pacer Module

The Defibrillator/Pacer Module consists of two PCB assemblies connected by a flex cable. This
Defibrillator/Pacer module relies on proven core defibrillation/pacing technology for improved
power conversion efficiency, reduced EMI, and improved stability in volume production. This
module contains power supplies, charging and discharge circuitry, pacing circuitry, and the
Pads/Paddles ECG preamplifier and impedance circuitry. Communication with the
Defibrillator/Pacer module is a function of the PP. The ECG-Charger board contains the
charger circuit, ECG acquisition circuitry, and protection components. The
Processor-Bridge-Pacer board contains the micro controller, CPLD, Pacer, and defibrillation
shock delivery circuit.

122 9650-0807-01 Rev. C

 Overview

Defib CPLD
The Defib CPLD provides I/O control for the Pacer circuitry, the defibrillator charging and fire
control circuitry.

Pace/Defib (PD) Micro controller

The PD micro controller communicates with the PP processor on the monitor board to accept
commands to control the defibrillator and pacer. The PD micro controller controls the pacer
current and pulse timing and the defibrillation charging and waveform generation.
Communication between the Monitor and Defibrillator/Pacer boards is routed through the flex
cable connected to J106 of the defibrillator board and J38 on the Monitor board.

Charging Circuit
This is a high voltage step-up inverter that charges the Defib Capacitor. It provides electrical
isolation between the defib output and the system. The charging circuit will charge the Defib
Capacitor to up to 2775V. The Defib Capacitor is connected to the Defibrillator/Pacer board
through the 2-wire cable connected to J119.

Fire and Relay Circuit

The fire circuit employs high voltage switching devices to deliver a biphasic waveform to the
patient. Switching devices are utilized to produce a Rectilinear Biphasic® waveform. In
addition, relays are located between the fire circuit and the patient for electrical isolation. They
are engaged only when a valid command is set from the Defib CPLD.

Pacer
Pacer circuit delivers pacing pulses under control of the PD micro controller over an isolation
transformer. The pacer circuitry consists of an adjustable constant current power supply, pulse
timing, and current monitoring circuits.

Pads/Paddles ECG Preamplifier

This is a single channel ECG preamplifier paddle pick up that monitors the patient ECG signal
from the Defib paddles (or pads). It digitizes this signal and delivers it to the PP processor via
the PP interface. This preamp is a simplified version of the 3/5/12 Lead ECG utilized on the
Monitor Board.

Paddle Interface
Paddle interface circuitry detects analog voltage levels to decode switches and ID resistors of
the standard ZOLL paddles and internal paddles. The paddle set interface is connected to J115
of the Processor-Bridge-Pace PCB.

Printer
Propaq MD uses an internal thermal printer of 80 mm paper size that is built into the Defib
section of the enclosure. Communications with the printer is bi-directional, serial, (Main CPU
to/from printer) and complies with the software/hardware interface of the internal printer.
Communications are implemented using hardware Universal Asynchronous Receiver.
Transmitter (UART). The printer is controlled by the MP and is connected through a cable to
J46 and J49 of the Monitor board.

9650-0807-01 Rev. C Propaq MD Service Manual 123

CHAPTER 5 FUNCTIONAL DESCRIPTION

Lithium Ion Battery

The portable Propaq MD device is powered by a removable Lithium Ion battery pack. This
battery pack incorporates protection circuitry and "smart battery" circuitry. The battery power
is routed from the 2-pin connector on the rear of the device to J29 of the Monitor board. The
Power Controller communicates to the smart circuitry on the battery through the 4 spring
contacts connected to J34 on the Monitor board.

124 9650-0807-01 Rev. C

 Appendix A

Overview
This appendix includes the following diagrams:
• Propaq MD Electrical Hardware Interconnect Diagram
• Propaq MD Signal and Power Interconnect Schematic

9650-0807-01 Rev. C Propaq MD Service Manual 125

126
Status PCB ON/OFF RIGHT SIDE PANEL
P/N: 711073 BUTTON LCD DISPLAY ASSEMBLY
LED LED LED Speaker P/N: 705440
USB
P/N: 707335 P/N: P/N: 1007-000504-01
711075
SWITCH MEMBRANE IBP/TEMP
CUSTOM P/N: 1007-000500-01 USB
HARNESS
Paddles (inc. FERRITE
pediatric P/N: 705369
slideouts) Integrated 2x26AWG 8 Pin Flex
0.5mm TEMP 1
.5mm FFC-type ‘Tail’ 6
FERRITE TEMP
FERRITE P/N: 708466 TEMP 2
P/N: 2x26AWG
CUSTOM 2 wire 708890 20 Wire
Paddles/ 32 Wire Crimp
24pin Flex 0.5mm 2x26AWG C02
PADs Crimp
Processor Bridge Pace

J115
Sidepanel FRONT PANEL 2x10
PCA Oridion CO2
connector

FERRITE
10 wire P/N: 9301-1250 20-PIN module Microstream Tubing
0.5mm 24 J57 40-PIN USB 8 Pin CO2 Side
2pin 2mm (“MicroMedi
Filter

MPN: 2643540302
Pin ZIF J27 J58 Panel

J106
J108 J107 DF22 DF22 J44 CO”)

0103
J33 Connector
RED RED P/N: 3007-

FERRITE
2mm

P/N: 0140-
14-PIN
000202

HDR J50
J30 3 Wire Harness
FERRITE
P/N: 708480

9301-0253
14 pin Wire crimp

9301- 0.5mm SP02

Capacitor J110 J109 000272 30pin Shields

E
2 Pin Amp

RIT
FER
J1
Bank J38 P/Ns:
J40
ECG Charger PCA J1 Massimo MX-3 10 signal shielded Flex
P/N: 9126- P/N: 9301-1251 707705, HD DB

J119
SPO2 Module
J41

0010 712652 connector

P/N: 3007-0100
J2
J36

And
FERRITE

Monitor PCA SPO2

9330-
P/N: 352-0027-00

P/N: 9301-0252-01 0534

Grommet

J49
Fujitsu Fujitsu

CN1
Printer Interface PCA 12 signal shielded Flex
P/N: P/N: Fan ECG SHIELD CUSTOM
ECG SHIELD 24pin 1mm CUSTOM
3007-000201 3007-000202 PRINTER P/N: (primary) 12-lead ECG
(secondary) ZIF J28 12-lead

J46

CN3
HARNESS 705361 sidepanel
ECG cable(s)
connector
FERRITE

Printer GND Strap J34 P6 TUBING

4 Pin Wire Crimp 8pin MODG PCA (NIBP) PRIMARY
P/N: 352-0027-00

Hdr P/N: 403883

DF22 2x26AWG P1
2pin DF22 8 pin 1mm 2pin J32
Battery Connector BLACK Valve Pump J81 SAFETY
Battery Pack BLACK J29 vert. ZIF DF22 TUBING NIBP DUAL
PCB J1 J80 X VALVE
P/N: 1017-0100-01 J45 J48 J31 LUMENS
P/N: 712024 2x14AWG
DF22 port Panel

FERRITE
8 Pin Flex 2x14AWG

P/N: 708491
TUBING T SECONDARY PRIMARY
FERRITE (OUTPUT) (INPUT) NIBP
FERRITE Pump Cable Subassembly
P/N: 0140-0103
P/N: 2 Pin Wire Crimp
AC
. EXTERNAL 708504 DUMP VALVE T
DC
Input
. AC/DC BRICK DC Plug SUBASSY PUMP T
Connector Safety
Jack P/N: 8300-0004 P/N: T T TUBING
(Dump)
3x14AWG 0301-
Valve
port 0060 Mechanical
FERRITE
Internal Pneumatic
P/N: 708491 Mainside Hypertronics TUBING
AC/DC Valve
brick 2x16AWG Assembly
2x22 AWG P/N: 9301-000269
Connection Key Actuator
2x16AWG/2x22AWG
17 socket 15A
Straight-through shielded flex NIBP Single/
FILTER Dual
Switch
Custom shielded flex w/ parts

Wire with DF22 Connector

LEFT SIDE PANEL ASSEMBLY
Wire Crimp P/N: 1007-000503-01

Ribbon Cable
Propaq MD Electrical Hardware Interconnect Diagram

9650-0807-01 Rev. C
 Propaq MD Signal and Power Interconnect Schematic

Propaq MD Signal and Power Interconnect Schematic

9650-0807-01 Rev. C Propaq MD Service Manual 127

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128 9650-0807-01 Rev. C

 Appendix B

Overview
This appendix includes simulators and settings that may be used to assess the performance of the NIBP module.
Readings should be obtained within +/- 10 mmHg of the expected measurement result. The following simula-
tors are used in this chapter:
• Fluke Biomedical BP Pump/Bio-Tek Instruments BP Pump
• Fluke Biomedical BP Pump/Bio-Tek Instruments BP Pump2
• Fluke Biomedical BP Pump/Dynatech Nevada Inc. CuffLink
• Clinical Dynamics Smart Arm

NIBP Simulator Performance

FastBP
A dual lumen hose is required for FastBP.When you use FastBP, the reading is obtained during cuff inflation.

StepBP
StepBP is compatible with both single and dual lumen hoses.When you use StepBP, the reading is obtained
during step deflation.

9650-0807-01 Rev. C Propaq MD Service Manual 129

Fluke Biomedical BP Pump/Bio-Tek Instruments BP Pump

Adult/Pediatric Mode
FastBP StepBP
Simulator Expected Expected Expected Expected
Setting Systolic Diastolic Systolic Diastolic
200/150 198 151 200 149
120/80 120 83 116 84
80/50 83 54 77 53

Neonate Mode
NeoBP
Simulator Expected Expected
Setting Systolic Diastolic
60/30 56 26
35/15 31 12

Fluke Biomedical BP Pump/Bio-Tek Instruments BP Pump2

Adult/Pediatric Mode
FastBP StepBP
Simulator Expected Expected Expected Expected
Setting Systolic Diastolic Systolic Diastolic
200/150 202 157 201 146
120/80 118 80 116 82
80/50 86 51 77 55

Neonate Mode
NeoBP
Simulator Expected Expected
Setting Systolic Diastolic
80/50 78 46
60/30 57 31
35/15 31 12

130 9650-0807-01 Rev. C

 Overview

Fluke Biomedical BP Pump/Dynatech Nevada Inc. CuffLink

Adult/Pediatric Mode
FastBP StepBP
Simulator Expected Expected Expected Expected
Setting Systolic Diastolic Systolic Diastolic
200/150 210 152 201 138
120/80 116 77 124 80
80/50 87 49 90 50

Clinical Dynamics Smart Arm

Adult/Pediatric Mode
FastBP StepBP
Simulator Expected Expected Expected Expected
Setting Systolic Diastolic Systolic Diastolic
200/150 192 152 194 136
120/80 124 79 122 80
80/50 85 42 80 49

Neonate Mode
NeoBP
Simulator Expected Expected
Setting Systolic Diastolic
80/50 77 48
60/30 57 32
35/15 31 13

9650-0807-01 Rev. C Propaq MD Service Manual 131

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132 9650-0807-01 Rev. C

 Maintenance Test Checklist

Overview
Use the checklist on the following page to record the results of the Propaq MD unit maintenance tests, and keep it for
your records.

Result of Check:

o No action required
o Minor problems corrected
o Disposable supplies replaced
o Major problems identified (unit out of service)

Additional Remarks

Serial Number: ___________________ Location: _________________________

Tester: __________________________ SIgnature: ________________________ Date: ___________

9650-0807-01 Rev. C ZOLL Propaq MD Service Manual 133

ZOLL Propaq MD
Maintenance Test Checklist
OPERATIONAL TESTS 2.7 Battery Test 8.0 Shock Test
Pass Fail Pass Fail
1.0 Physical Inspection
o o 8.9 o o
Pass Fail N/A
1.1 8.11 o o
o o 2.8 Fan Test
1.2 8.13 o o
o o Pass Fail
1.3 o o 8.15 o o
o o
1.4 8.17 o o
o o 2.9 USBTest
1.5 8.19 o o
o o Pass Fail
1.6 o o 8.21 o o
o o
1.7 8.23 o o
o o FUNCTIONAL TESTS
1.8 8.24 o o
o o
3.0 Leads Test 8.25
1.9 o o o Pass Fail
o o
1.10 o o o 3.1 o o
1.11 o o o 3.2 o o 9.0 Advisory Test
1.12 o o 3.3 Pass Fail
o o
1.13 9.2 o o
o o 3.4 o o
9.3 o o
1.14 o o
4.0 Heart Rate Display Test 9.4
1.15 o o o o
Pass Fail
9.5 o o
1.16 o o 4.1 o o
1.17 9.6 o o
o o
5.0 Heart Rate Alarm Test
2.1 Keypad Test Pass Fail 10.0 Synchronized Cardioversion
5.1 Test
Pass Fail o o Pass Fail
o o 5.2 o o 10.2 o o
5.5 o o
2.2 LED Test 10.4 o o
Pass Fail 5.7 o o
11.0 Pacer Test
o o 5.9 o o
Pass Fail
5.11 o o
2.3 LCD Test 11.6 o o
Pass Fail 5.12 o o 11.8 o o
o o 5.13 o o
12.0 Printer Test
2.4 RFU Indicator Test 6.0 Power Supply Test Pass Fail
Pass Fail Pass Fail 12.3 o o
o o 6.3. o o
6.6. o o
2.5 Audio Test
Pass Fail
7.0 Leakage Current Test
o o Pass Fail

2.6 Printer Test

o o
Pass Fail
o o
(Sheet 1 of 2)
ZOLL Propaq MD
Maintenance Test Checklist
13.0 Treatment Report Test 17.0 EtCO2 Calibration Check 25.0 Temperature Test
Pass Fail Pass Fail Pass Fail
13.3 o o 17.5 25.2 o o
o o
13.4 o o 17.6 o o 26.0 Wi-Fi Test (Optional)
13.5 o o 17.7 o o Pass Fail
13.8 o o 26.1 o o
18.0 EtCO2 Test
13.9 o o 26.2 o o
Pass Fail
13.10 o o 18.2 26.3 o o
o o
18.3 26.4 o o
14.0 SpO2 Test o o
26.5 o o
Pass Fail N/A
19.0 IBP Test
14.3 26.6 o o
o o o Pass Fail
o o o 19.4 26.7 o o
o o
14.4 o o o 26.8 o o
o o
o o o 19.6 o o
14.5 o o o
20.0 IBP Calibration Check
o o o Pass Fail
15.0 SpO2, SpCo, SpMet Test 20.8 o o
Pass Fail N/A 20.9 o o
15.3 o o 20.15 o o
o o 20.16 o o
o o o 20.22 o o
o o 20.23 o o
15.4 o o
o o 21.0 NIBP Leak Test
Pass Fail
o o o 21.10 o o
o o
15.5 o o 22.0 Deflation Test
Pass Fail
o o
22.5 o o
o o o
o o 23.0 Inflation Test
15.6 o o Pass Fail
23.4 o o
o o
o o o 24.0 NIBP Test
o o Pass Fail
24.3 o o
16.0 EtCO2 Calibration
24.5 o o
Pass Fail
16.6 24.7 o o
o o
o o
(Sheet 2 of 2)
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