FL4000H Multi-Spectral

Infrared Flame Detector

Breakthrough Neural Network Intelligence

for Improved False Alarm Immunity

Because every life has a purpose...

FL4000H Multi-Spectral Infrared Flame Detector

Innovative Technology
for Superior False Alarm Immunity
Advanced Multi-Spectral Sensor Array
with Neural Network Technology How MSIR/NNT Flame Detection Works
The General Monitors FL4000H Multi-Spectral Infrared The FL4000H is a highly discriminating MSIR/NNT detector,
(MSIR)/Neural Network Technology (NNT) Flame Detector sets which makes use of multiple infrared sensors sampling different
a new industry standard for performance, reliability, and value. IR spectrum wavelengths. Each detector's analog sensor signals
The FL4000H is the industry's first MSIR/NNT Flame Detector are sampled and converted into digital format for signal pre-
designed to operate at longer range with a wider field of view processing to extract time and frequency data.
and at higher accuracy for superior false alarm immunity.
Combining a precision multi-spectral IR sensing array with highly Field of View
intelligent neural network processors, the FL4000H reliably
discriminates between actual flames and nuisance false alarm
sources (such as arc welding or hot objects). Sensor Data Collection Serial Communications
IR IR IR IR Ch. Ch.
1 2 3 4 1 2
Field of View
15º 0º Analog-to-Digital User Modbus
15º
230’ 230’ Converter Processing
30º 230’ 30º
35º 200’ 35º
230’ 230’
45º 45º
50º 200’ 150’ 200’ 50º
Processing
Proc
Pr
Pro
Processin
Processi
Process
Proces
Proce Algorithms
A
Al
Alg
Algo
Algor
Algori
Algorit
Algorith
Algorithm Instrument
I
In
Ins
Inst
Instr
Instru
Instrum
Instrume
Instrumen Outputs
O
Ou
Out
Outp
Outpu
Output
100’

105’
Signal User Modbus
105’ Pre-processing Output
50’

50’ 50’
Neural Network
Classification LEDs and Relays

Outpost 0-20 mA
Standard features of the FL4000H Flame Detector include: Post-Processing Analog Output

• MSIR sensor array for maximum range of up to 230 ft.

• Neural network technology for superior false alarm immunity
• Continuous optical path monitoring (COPM) checks optical The time and frequency information are used by the FL4000H's
path integrity for high reliability proprietary neural network classification algorithm to identify
• Event logging records time, date and type of event if input IR signals are emitted from a flame or non-flame source.
• Minimum immunity distance to arc welding: 5-15 ft. (1.5-4.6 m) The flame or non-flame decision is then reported as an output
via LEDs, relays, HART and /or Modbus.
• Response time of <10 seconds for rapid flame detection
and alarming With its NNT flame discrimination algorithm, the FL4000H is
• Industry standard 4-20 mA output signal for communications highly immune to false alarms. COPM (Continuous Optical Path
with remote alarms, PLCs, or DCS Monitoring) self-diagnostic circuitry checks the optical path
(window cleanliness) and the detector's circuitry every two
• HART digital communication signal superimposed
minutes. Serial ports allow up to 128 units (247 using repeaters)
on the 4-20 mA analog signal
to be linked to a host computer using the Modbus RTU protocol.
• Dual-redundant Modbus communications via RS-485 interface
for remote operation The FL4000H's breakthrough NNT signal processing model offers
a distinct advantage. Its ability to adapt to customer application
• Test lamp that checks all outputs
conditions is almost limitless, resulting in highly reliable flame
• Explosion-proof stainless steel housing for corrosive protection with superior false-alarm immunity.
and marine environments
 The FL4000H is easy to install The wide field of view
and maintain thus lowering and greater detection range
total cost of ownership reduces installation costs
without sacrificing safety

Continuous Optical Path

Monitoring checks the
optical path integrity and
electronic circuitry to help
prevent false alarms

Lower Your Total Installed Cost Applications Versatility 3

The FL4000H Flame Detector is a powerful next generation Until now, plant engineers facing chronic false alarm problems
solution with distinct advantages over many existing flame have had to choose between accepting the costs of false alarms,
detection devices in the marketplace. The FL4000H's greater changing the process or installing complex redundant flame
range and wider field of view reduces the number of detectors detection systems at a high cost and with high maintenance
necessary in many applications—thus cutting total installed requirements. The FL4000H with its highly intelligent MSIR/NNT
cost while achieving greater false alarm immunity. sensor addresses the shortcomings of today's typical flame
detectors and is ideal for a wide range of applications and industries:
FL4000H Approvals • Automotive • Oil /Gas Distribution
To support global applications, the FL4000H is approved for CSA, • Aerospace • Oil /Gas Refineries
FM, ATEX, IECEx, ULC, BV, MED, CPR EN 54-10, Inmetro, and has • Chemical Plants • Pharmaceuticals
CE Marking. Additionally, it is rated as SIL 3 Suitable, FM Certified • Electric Power • Textile Manufacturing
to IEC 61508. Patent 7202794. • Food /Beverage • Warehouses
• Offshore Platforms • Wood and Paper Plants

MSAsafety.com/detection
General Monitors—by MSA
Over 100 years of experience and capability in comprehensive safety solutions have made MSA a modern
and forward-looking company for the protection of people, facilities, and the environment. MSA is one of
the few suppliers of fixed gas and flame detection (FGFD) measurement technology that develops and
manufactures a complete range of products and integrates them into safety solutions.
With the acquisition of General Monitors in September 2010, the MSA FGFD product portfolio expanded
even further. As two unmatched experts in gas and flame detection joined forces, we are proving that the
right mix of durable products and innovative technology can increase safety while driving operational
efficiency.
Together MSA and General Monitors have the widest range of sensing technologies for gas and flame
detection. We can create solutions that will not only provide worker safety and protect facilities, but will
also decrease overall cost of ownership. While our customers still have access to the great products and
service that they have come to rely on in the past, they now have access to so much more: superior service,
improved support, a wider range of technology, and unique solutions enhanced by the combined strength
of MSA and General Monitors.

Our Mission
MSA's mission is to see to it that men and women may work in safety and that they, their families, and their communities may live in
health throughout the world.

MSA: Because every life has a purpose.

Note: This Bulletin contains only a general Corporate Headquarters:

description of the products shown. While uses MSA – The Safety Company
and performance capabilities are described, 1000 Cranberry Woods Drive
under no circumstances shall the products be Cranberry Township, PA 16066
used by untrained or unqualified individuals United States
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including any warnings or cautions provided info.us@MSAsafety.com
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information concerning proper General Monitors
use and care of these products. 26776 Simpatica Circle
Specifications subject to change Lake Forest, CA 92630
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