Settlement API-653
Settlement API-653
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ment data, a program of settlement monitoring should be
9
based on prior service history.
8.1.2 If at any time settlement is deemed excessive, the I
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TANK INSPECTION, REPAIR, ALTERATION, AND RECONSTRUCTION 8-3
\
\
Max. settlement at
(PI. 11)
Min.
~I
settlement
(PI. 22)
~I
--4"
il
represented by
Y
Plaoo of og'd ;,,;
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the bottom shell course. In some cases, more consistent and Pred (all pts)
accurate results may be obtained by surveying the elevation 1::.. S/Smax (all pts)
Pred (ignore pt 135)
of the weld between the first and second courses.
x S/Smax (ignore pt 135)
Note: When using the optimum cosine curve described in B.2.2.4e,
taking measurements around the shell will result in a more accurate
cosine curve. However, using all of these measurement points in the Figure B-4-0ut-of-Plane Settlement
equation shown in B.3.2 will result in very small allowable settle- Measurement Points
ments, SII1{W since the arc length L between measurement points is
small. It is acceptable to use as many measurement points as needed
to develop the optimum cosine curve, but only use a subset of these
points spaced approximately 30 ft (8 minimum) when calculating S
and SIIJ(Lt. The points used must include the points furthest from the
R = Radius width of settled area
optimum cosine curve. For example, if 8 points are required, but 16 B = Settlement
measurements are taken, and the arc length between measurements
is only 15 ft, calculate the optimum cosine curve using all 16 points, I'l------ R -------1 Use straight edge
but use only 8 points to calculate S. The equations in Figure B-3 to determine the
Tank
would be revised to read: breakover point
shell
ori 9inal /
bottom
position
Lr_ ---------:;;--r---+-'-----,
\
~~~~zzzi..
Breakover point
7 Tank bottom
,..j~-~~;~rn--t------.,
6.2.3 EDGE SETTLEMENT
6.2.3.1 Edge settlement occurs when the tank shell settles s...!h_e_II__
sharply around the periphery, resulting in deformation of the
bottom plate near the shell-to-bottom comer junction. Figure
-- ----- -~-t{m71Z'Z:".2'Z'11ZZZZZWzn;zza.ti
B
8-5 illustrates this settlement.
I
\
Breakover point
I
L Tank bottom
6.2.3.2 The formula given in 8.3.4 can be used to evaluate
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or edge settlement. Alternatively, a rigorous stress analysis can Figure B-5-Edge Settlement
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TANK INSPECTION, REPAIR, ALTERATION, AND RECONSTRUCTION 8-5
be carried out for the deformed profile. Measure the edge set- c. If the tank floor is cone up or cone down, the settlement B,
tlement carefully, taking into account the following: should be measured from a projection of the unsettled floor,
not from level. See Figure B-6.
a. Measurements taken when the bottom is not in contact
with the soil or foundation under the tank can overestimate or 8.2.3.3 The measured edge settlement B is defined as
underestimate edge settlement significantly. If the measured shown in Figure B-5. Bew is defined as the allowable edge set-
settlement is near the maximum allowable settlement, con- tlement in an area where there is a floor lap weld in the settled
sider repeating the measurement with the bottom forced area that is essentially parallel (± 20 degrees) to the shell. Be
down to the soil, e.g., standing on it, or take an additional set is defined as the allowable settlement in an area with no floor
of measurements in the same area, where the bottom is in welds, or only butt-welds in the floor, or lap welds in the floor
firm contact with the soil. that are essentially perpendicular (± 20 degrees) to the shell.
Refer to Figure B-4.
b. Locating the breakover point where the settled area begins
requires some judgment. Placing a straight edge on the unset- 8.2.3.4 Section B.3.4 provides methods for evaluation of
tled floor as shown in Figure B-5, and observing where the measured edge settlement B against allowable edge settle-
floor separates from the straight edge will help define the ment Bew and Be- Since Bew is more conservative than Be, the
breakover point. simplest approach is to initially evaluate measured settlement
Shell
Shell
Original bottom
Original
bottom
PO:U:"_\_--l~
Settled bottom
8- Incorrect!
Measured from level line from
breakover point to shell
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B against Bew for all settled areas. If all areas meet this crite-
rion. the settlement is acceptable and no further evaluation is
necessary. If necessary, different settled areas can be evalu-
ated separately against Bew and Be. For areas containing lap
welds at an arbitrary angle to the shell, interpolation to find an
allowable settlement between Bew and Be based on the angle
of the weld to the shell is allowed.
B.3.1 GENERAL
2
ISI:s;(L xYxll)
For existing tanks with history of successful service, it may
2[(£ x H)]
be possible to accept greater settlement and distortion of the
foundation from a true plane than new tank construction stan-
where
dards allow. Each tank must be evaluated based on service
conditions, materials of construction, soil characteristics, tank S deflection, in ft (out of plane distortion),
foundation design, and tank service history. The methods dis- L arc length between measurement points, in ft,
cussed in following sections are not mandatory and approxi-
mate the maximum permissible settlement. However, Y yield strength, in Ibf/in. 2,
experience has shown that if settlements exceed the following
£ Young's modulus, in Ibflin. 2 ,
requirements, further assessment or repair is required.
H tank height, in ft.
B.3.2 SHELL SETTLEMENT Note: This fonnula is based on "Criteria for Settlement of Tanks,"
W. Allen Marr, M. ASCE, Jose A. Ramos, and T. William Lambe, F.
From the measurements described in B.2, determine the ASCE, Journal of Geotechnical Engineering Division, Proceedings
maximum out-of-plane deflection. Use the following formula of the American Society of Civil Engineers, Vol. 108, August 1982.
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TANK INSPECTION, REPAIR, ALTERATION, AND RECONSTRUCTION 8-7
~'
for risk of fatigue prior to returning the tank to service.
~
c:::==::::::;:1 I
B.3.4.3 Maximum allowable settlement Be is shown in
Figure B-Il for areas of edge settlement with no welds, butt
welds, or lap welds in the floor that are essentially radial to
the shell (± 20 degrees). In settled areas where the measured
settlement exceeds 75 percent of the allowed settlement, all
R = Radius of inscribed circle in B = Settlement depth or
bulged or depressed area height of bulge shell-to-bottom welds and floor welds should be inspected
visually and with magnetic particle examination or liquid
SECTION A-A penetrant examination. All indications should be repaired or
evaluated for risk of brittle fracture and/or fatigue prior to
returning the tank to service.
Figure B-8-Localized Bottom Depressions
or Bulges Remote from Shell B.3.4.4 Maximum allowable settlement for areas of edge
settlement with a lap weld at an arbitrary angle to the shell
may be interpolated from Be and Bew from Figures B-8 and
8-3.3 INTERNAL BOTTOM SETTLEMENTS OR
B-9, and the following formula:
BULGES
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15
14
Repairs or a rigorous assessment
13 should be conducted if the depth
of the observed bulge or
entll 12
depression is above this line
.r:
u
.'=
Q; 11
C
tll
U 10
a;
tll
Q> 9
:::J
..0
0 8
c
.Q
C/l
C/l
tll 7
0..
tll
"0 6 Partial ring-
a type depression,-- --...f
.r: or bulge
15. 5
tll (at edge only)
0 where R< 2R
11
In 4
3
Depression
2
or bulge
(anywhere)
o
o 5 10 15 20 25 30 35 40 45
R = Radius of inscribed circle in depression or bulge (feet)
Figure B-9-Localized Tank Bottom Settlement Limits for Single Pass Welds
ment during subsequent operation. Note that erosion of the than 3/16 in. are smaller than 12 in. in diameter and the thin
pad adjacent to the tank may cause local settlement. In this area does not include a weld.
case the settlement will continue unless the pad is repaired d. Settlement is presumed to be slow, and a small amount of
and future erosion prevented. For cases where significant additional settlement is expected to occur prior to the next
additional settlement is expected, an engineer experienced in inspection.
tank settlement evaluation should evaluate the settlement
8_3.4.7 Edge settlement increases secondary stress at the
expected at the next inspection with the limits in B.3.4. This
bottom-to-shell weld. If weld repairs are made to the bottom-
is analogous to a corrosion allowance for components
to-shell weld in an area where settlement exceeds 1/2 of Be'
expected to corrode.
these additional stresses should be evaluated by an engineer
8.3.4.6 The edge settlement limits described in 8.2.3.1 experienced in tank settlement evaluation before waiving a
through B.2.3.5 were developed for typical 1/4 -in. thick tank hydrostatic test per 12.3.
bottoms with minimal corrosion.
a. Edge settlement limits can be applied with reasonable 8.4 Repairs
accuracy to 5/ 16- and 3/8-in. thick tank bottoms. 8.4.1 If it is determined that settlements have occurred
b. Edge settlement limits can be applied with reasonable which are beyond the permissible limits established in the
accuracy to bottoms with general corrosion, as long as the previous sections, then consideration should be given to mak-
areas near all welds are thicker than 3/ 16 in. ing repairs or a rigorous stress analysis should be performed
c. Edge settlement limits can be applied with reasonable to evaluate the deformed profile. Various repair techniques
accuracy to bottoms with local corrosion, if all locally thin have been discussed above. The judgment on repairs should
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or areas in the settled area (closer than "R" to the shell) thinner be tempered with knowledge of tank service history, previous
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ww TANK INSPECTION, REPAIR, ALTERATION, AND RECONSTRUCTION 8-9
10.00
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100
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2.00
0.00 +---------r--------+--------+-------~r_------_r--------+_------~
o 2 3 4 5 6
R-Radius of settled area, feet
Figure B-1 O-Maximum Allowable Edge Settlement for Areas with Bottom Lap Welds
Approximately Parallel to the Shell
repairs, previous inspections, tank foundation conditions, soil unacceptable settlement should be corrected. Depending
characteristics, the material of construction, and estimates of on the severity and location of the settlement, required
future settlement. See 9.10 for suggested repair details. repairs may include regrading the soil under the tank bot-
tom, and/or repairing the foundation. Jacking and relevel-
B.4.2 For tanks with edge settlement exceeding the lim-
ing the shell may be required to prevent additional
its and assumptions given in B.2.3.1 through B.2.3.7, the
settlement damage. Jacking and leveling are usually done
tank should be repaired. Any plate exceeding acceptable
in conjunction with, not instead of, replacing damaged
strains (typically 2 percent - 3 percent) should be
plate and welds. In lieu of repairs, a detailed analysis of
replaced. Releveling the tank will not remove the plastic
the settled area may be performed by an engineer experi-
strain, so leveling the tank without replacing the strain
enced in tank design and settlement evaluation. The analy-
may not be a sufficient repair. Welds in the area of the high
sis should consider primary and secondary stress and the
strains should be removed and replaced, or be subjected to
risk of brittle fracture.
a fitness-for-service evaluation by an engineer experienced
in tank settlement evaluation. The condition leading to the
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B-10 API STANDARD 653
10.00
~(J)
Q)
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E
·x
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I 3.00
Q)
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2.00
0.00
0 2 3 4 5 6
R- Radius of settled area, feet
Figure B-11-Maximum Allowable Edge Settlement for Areas with Bottom Lap Welds
Approximately Perpendicular to the Shell
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TANK INSPECTION, REPAIR, ALTERATION, AND RECONSTRUCTION 8-11
Settled
~
~I;hl: area
"- , /----'--.",...'--'--+----'"----'1.
r-~~~--~~---_r~
Tank
centerline
Floor plate
layout
Figure B-12-Edge Settlement with a Lap Weld at an Arbitrary Angle to the Shell
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