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Acidproof Concrete No 54 Ficha

CONCRETO REFRACTARIO
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0% found this document useful (0 votes)
45 views12 pages

Acidproof Concrete No 54 Ficha

CONCRETO REFRACTARIO
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TECHNOLOGIES INC.

TECHNOLOGIES INC.

CONCRETE REPAIR,
PROTECTION & TECHNOLOGIES INC.

REINFORCEMENT
­
PROUDLY
Repair mortars | Heat PROUDLY
resistant materials PROUDLY
CANADIAN CANADIAN
Corrosion Resistant Polymer Concretes and Mortars CANADIAN
Corrosion Resistant Linings and Coatings
Corrosion Resistant Joint fillers and Membranes
Injection resins | FRP Reinforcement Systems
INDUSTRIAL
REPAIR
MORTARS

STRUCTUROC H STRUCTUROC H
HIGH STRENGTH RAPID SETTING MORTAR FOR HORIZONTAL REPAIRS
Repair of spalled and damaged concrete floors due to wear,
ULTRA
HIGH STRENGTH RAPID SETTING MORTAR FOR HORIZONTAL REPAIRS
­abrasion, temperature and other damage factors.
Repair of spalled and damaged concrete floors due to wear,
STRUCTUROC H is a rapid setting, high early strength repair mortar
­abrasion, temperature and other damage factors.
that produces a fast, permanent repair of concrete. STRUCTUROC
H is dimensionally stable, shrinkage and crack resistant and forms STRUCTUROC H-ULTRA is a rapid setting, high early strength
an integral bond with the existing concrete to restore its structural repair mortar that produces a fast, permanent repair of concrete.
integrity. STRUCTUROC H is designed for horizontal repairs and can STRUCTUROC H-ULTRA is dimensionally stable, shrinkage and crack
be placed at thicknesses ranging from 12.5 mm (1/2”) up to 300 mm resistant and forms an integral bond with the existing concrete to
(12”) in a single lift. This product can be extended with up to 50% of restore its structural integrity. STRUCTUROC H-ULTRA is designed for
clean dry 10 mm (3/8”) granitic or clean pea gravel aggregate to then horizontal repairs and can be placed at thicknesses ranging from 6 mm
produce a rapid setting concrete for repair. (1/4”) up to 125 mm (6”) in a single lift. This product can be extended
Fast repair and return to service of damaged industrial concrete floors with up to 50% of clean dry 10 mm (3/8”) granitic or clean pea gravel
aggregate to then produce a rapid setting concrete for repair.
Fast repair and return to service of concrete bases supporting
equipment Can be applied down to ¼” (6mm) thickness
Excellent resistance to wear and abrasion found in mining Fast repair and return to service of damaged industrial concrete floors
and metallurgy industries Fast repair and return to service of concrete bases supporting
Rapid and early strength equipment
No bonding agent required Excellent resistance to wear and abrasion found in mining
Excellent bond strength and metallurgy industries
Repair and creation of concrete slopes, drains and trenches Rapid and early strength
Repair of walls, bases and columns No bonding agent required
Can be overcoated within 6 hours after placement Excellent bond strength
Freeze/Thaw resistant Repair and creation of concrete slopes, drains and trenches
Meets or exceeds ASTM C928/C928M-09 Can be applied down to ¼” (6mm) thickness
Repair of walls, bases and columns
COVERAGE Can be overcoated within 6 hours after placement
Covers approximately 0.93 m2 (10 ft2) per bag at a thickness Freeze/Thaw resistant
of 12.5 mm (1/2”) Meets or exceeds ASTM C928/C928M-09

COVERAGE
Covers approximately 1.9 m2 (20 ft2) per bag at a thickness of 6 mm (1/4”)

2
TECHNOLOGIES INC.
VERTICAL AND HEAT
RESISTANT MORTARS

STRUCTUROC V STRUCTUROC THT


HIGH STRENGTH RAPID SETTING MORTAR FOR HIGH STRENGTH, HIGH TEMPERATURE RESISTANT, RAPID
VERTICAL REPAIRS SETTING MORTAR FOR HORIZONTAL REPAIRS
All vertical or overhead repairs. Repair of spalled or damaged concrete floors due to high tempera-
STRUCTUROC-V is a cement based, one component, polymer ture exposure, abrasion, wear and other damage factors.
modified, high strength, shrinkage compensated rapid setting STRUCTUROC THT is fast setting, high strength, high temperature
repair mortar. It is designed for vertical and overhead concrete resistant repair mortar that produces a rapid and permanent repair
repairs to produce superior bond, tensile and flexural strength.
for concrete. STRUCTUROC THT is dimensionally stable and forms
STRUCTUROC V is able to be placed and sculpted to proper
an integral bond with the existing concrete to restore its structural
shape in one operation for thicknesses from 5 mm (1/4”) to
integrity. STRUCTUROC THT is designed for horizontal repairs. It
50 mm (2”).
can be placed at thicknesses ranging from 50 mm to 150 mm in one
Bridges, viaducts and tunnels single operation.
Parapets, columns and beams repairs
Concrete repairs located near industrial furnaces or other areas ex-
Single component
posed to high heat (up to 700°C / 1300°F)
Tenacious bond strength
Fast repair and return to service of damaged industrial concrete floors
High early and ultimate compressive and flexural strength
Repair and creation of concrete slopes, drains and trenches
Rapid setting
Repair of concrete walls, bases, pads and columns
Can be overcoated within 8 hours after placement
Easily applied with a trowel
COVERAGE
COVERAGE Yields 12 L (0.42 ft³) of material when mixed with 2.5 L of potable
Covers approximately 2.0 m2 (22 ft2) per bag at a thickness of 6 mm (1/4”) water, which will cover approx. 0.255 m² (2.75 ft²) when applied at a
thickness of 50 mm (2”).
PACKAGING
22.7 kg (50 lbs) bag PACKAGING
22.7 kg (50 lbs) bag

3
TECHNOLOGIES INC.
SILICATE
MORTARS
AND CONCRETE

ACIDPROOF ACIDPROOF
CONCRETE CONCRETE
NO. 54 LW NO. 54 SG
ACIDPROOF CONCRETE ACIDPROOF CONCRETE
SAUEREISEN ACIDPROOF CONCRETE NO. 54 - with almost a half SAUEREISEN ACIDPROOF CONCRETE NO. 54 SG - STRUCTURAL
century of successful, varied service - is the original acid-resistant GRADE is a potassium silicate castable refractory for chemical resis-
material for gunite construction. For those applications that require a tant construction of sumps, dikes, containment pads, trenches, walls
lower K factor, lightweight materials, or higher temperature resistance, and other structural support columns or bases. Since No. 54 SG is
No. 54 LW is available. fast-setting and strong, it eliminates the requirement for a Portland
NO. 54 AND 54 LW are potassium silicate, acid-resistant refractories cement foundation in new construction and maintenance applications.
for use as monolithic linings in chimneys, stacks, ducts, breechings, The NO. 54 SG - STRUCTURAL GRADE material has been ­specifically
scrubbers, precipitators, tanks, process vessels, floors and sumps. ­formulated to resemble the physical characteristics of Portland cement
These two-component materials consist of Powder and Liquid which and should be installed with proper reinforcement, mixing, forming
are mixed together on the job. and casting methods. After its cure, No. 54 SG provides outstanding
Resistant to most solvents, oils, acids and acid salts (except hydrofluoric) performance as a chemical resistant liner for the most severe acidic
over a pH range of 0.0 to 7.0 environments.
Maximum service temperature of 1400°F (760°C). Potassium silicate-bonded.
Potassium silicate bonded. Resists most solvents, oil, acids and acid salts (except hydrofluoric) over
Fast chemical set - less down time. a pH range of 0.0 to 7.0.
Withstands water and vapor without special treatment.
YIELD Applied by guniting.
Quantities* required per square foot. Fast chemical set - less construction delay.
2 inches (minimum) 24 pounds Safe to use - nonflammable; will not support combustion.
Each additional inch 12 pounds Specially recommended for all concentrations of sulfuric, hydrochloric,
Quantities do not include losses during application or normal density variations. nitric, and phosphoric acids.

YIELD
1 inches: 10.5 pounds | 2 inches: 21.0 pounds

4
TECHNOLOGIES INC.
POLYMER
CONCRETE
AND
MORTARS

EPOXY NOVOLAK
POLYMER CONCRETE
NO. 265
HEAVY DUTY SELF-LEVELING WEAR RESISTANT TOPPING
SAUEREISEN EPOXY NOVOLAK POLYMER CONCRETE NO. 265
is a castable for the chemical-resistant construction of sumps,
dikes, containment areas, trenches, walls, floors, and structural
support columns or bases. No. 265 has been specifically formulated
for foundation construction and should be installed with proper
reinforcement. Mixing and forming methods are similar to those used
for Portland cement installations.
EPOXY NOVOLAK POLYMER CONCRETE can also be used as a SPEC-ROC I&E
monolithic topping to rehabilitate chemically deteriorated concrete HEAVY DUTY WEAR RESISTANT TOPPING
or to protect new construction. This system incorporates Sauereisen
ConoWeld No. 501 primer to promote a strong bond. SPEC-ROC I&E is a three-component iron aggregate epoxy resin
system for resurfacing concrete floors. SPEC-ROC I&E is typically
Resistant to a wide range of solvents, oils, acids and acid salts applied from ¼” to 1” thicknesses in areas that require excellent
(except hydrofluoric) over a pH range of 0.0 to 14.0 impact and wear resistance found in mining, metallurgy and other
Maximum service temperature of 250°F (121.1°C). heavy industrial environments.
Fast chemical set - less down time.
Most durable flooring system to resist impact and abrasion
Low porosity.
High early strength
COVERAGE High strength at bond line
1 gallon unit 200 ft2 @ 8 mils thick | 3 gallon unit 600 ft2 @ 8 mils thick Free of solvents and complies with VOC requirements
Epoxy NovolaK Polymer Concrete No. 265 100% solids, Low odor
Regular unit yields 1.2 ft3 | Large unit yields 1.98 ft3 Fast installation, fast cure
No. 265 must be cast at a minimum 1-1/2 inches thick. A 1-1/2 inch Light traffic in 12 hours, heavy traffic in 24 hours
thickness of No. 265 will require approximately 18 pounds of material Excellent chemical and corrosion resistance
per square foot.*
*Quantity estimations do not include losses during application or normal density COVERAGE
variations. 16.8 ft2 (1.6m2) per unit at 1/4” (6.35mm) thickness

5
TECHNOLOGIES INC.
URETHANE
MORTARS

SPEC-ROC U SPEC-ROC UWR


SPEC-ROC U is a three part, cementitious-polyurethane troweled SPEC-ROC UWR is a heavy-duty aggregate urethane flooring
system for resurfacing interior concrete floors that require thermal system typically installed at 3/8” to ½” thickness in areas that
shock and corrosion resistance. require resistance to thermal shock, impact, chemical exposure
Food & beverage processing facility floors and heavy abrasion.
Pharmaceutical facilities SPEC-ROC UWR floors are extremely tough and have physical
Wet processing & packaging areas ­properties that exceed those of other systems.
Freezers and coolers Impact & Abrasion resistant surface suitable for very heavy traffic
Commercial kitchens and fork lift operations
Meat processing areas
High strength at bond line
Resistant to fungi growth per ASTM G-21 High temperature resistance to 250°F (121°C)
Impact & Abrasion resistant surface suitable for heavy traffic Low odor, fast installation, fast cure
and fork lift operations Light traffic in 12 hours, heavy traffic in 24 hours
High strength at bond line Excellent chemical and corrosion resistance
High temperature resistance to 250°F (121°C)
Low odor, fast installation, fast cure COVERAGE
Anti-slip surface, meets ADA recommendations 17 ft2 (1.6m2) per unit at 3/8” thickness
Excellent chemical and corrosion resistance

COVERAGE
23 ft2 (2.1m2) per unit at 1/4” (6.35mm) thickness

6
TECHNOLOGIES INC.
PROTECTIVE COATINGS
AND LININGS
FIBRECRETETM -
EPOXY NOVOLAK
NO. 218
FIBRECRETETM - EPOXY NOVOLAK NO. 218 is a fiber-reinforced,
chemically-resistant, 100% solids, epoxy novolak lining system used
to protect concrete and steel from chemical and physical abuse. The
interlocking fiber matrix of FibreCreteTM systems exhibit outstanding
flexural and tensile strengths.
FIBRECRETETM may be used in many kinds of manufacturing,
processing, storage, and shipping areas. It is specifically formulated to
resist strong oxidizing environments, especially high concentrations RESTOKRETE 209
of sulfuric acid. This material is applied by spray and provides a FILLER COMPOUND
protective barrier resistant to thermal shock in refrigeration areas and Sauereisen RestoKrete™ Filler Compound No. 209 is an epoxy
is resistant to higher temperatures. ­formulation specifically designed to fill voids, irregularities, and
The FIBRECRETETM system utilizes Sauereisen ConoWeld No. 501 as air pockets in concrete and steel. The filler compound provides a
a bond enhancing primer. For a glossy surface, FibreCrete may be smooth surface for the application of epoxy monolithics. No. 209 is
topcoated with Sauereisen ConoGlaze. not compatible with vinyl ester topcoats. The No. 209FS is a faster
setting formulation.
Excellent resistance to sulfuric acid.
Meets USDA standards for use in federally inspected meat Fills and seals irregularities in concrete, steel and brick substrates.
and poultry plants. Suitable for application over damp or dry concrete surfaces.
Inter-locking fiber matrix. Easy to apply.
Colors available in 53 gray, 63 tile red. Quick set time.
Excellent resistance to hydrocarbon exposure.

COVERAGE
ConoWeldTM 501 - 200 ft2/gal. at 8 mils
PenePrimeTM 500 - 200 ft2/gal. at 8 mils
Hi-Temp Primer 560 - 320 ft2/gal. at 5 mils
FibreCreteTM 40 ft2/gal.at 40 mils
Coverage is theoretical and will vary depending upon surface conditions, porosity,
application techniques and specific project conditions.

CONOGLAZE -
EPOXY NOVOLAK
NO. 228
CONOGLAZE - EPOXY NOVOLAK NO. 228 is a 100% solids corrosion
resistant Novolac epoxy coating system.
Primary containment of aggressive chemicals
Secondary containment of aggressive chemicals
Industrial flooring subject to chemical attack
Excellent resistance to sulfuric acid

COVERAGE
160 ft2 per gal. at 10 mils

7
TECHNOLOGIES INC.
JOINT REPAIR/
FILLERS AND
MEMBRANES

POLYQUIK® EJC-25
POLYQUIK® EJC-25 is a highly flexible, two component, rapid ­setting,
polyurea-based compound for joint filling. EJC-25 is a Class-25
expansion joint compound and has over 1000% elongation.
Rapid Set—return to service within the hour
Self Leveling—flows readily, completely fills joint
Flexible At Freezing Temperatures—does not harden
Passes Hockman Type-25 Testing—dynamically stable
Can be installed at 10 feet
100% Solids 0 VOC—environmentally friendly
Highly Elastic—moves readily with the joint
1:1 By Volume—apply through common equipment

SPEC-MEM RBR FASTPATCH 5000


MODIFIED ASPHALT EMULSION MATERIAL USING EXACT HIGH STRENGTH CONCRETE REPAIR
­FORMULATED POLYMERS PROVIDING UNIQUE ELASTOMERIC FASTPATCH 5000 is a flexible and tough concrete repair
PERFORMANCE. material with excellent adhesion. FastPatch 5000 is a 100% solids,
SPEC-MEM RBR is designed to bond to most known substrates 2-component urethane designed to meet 5,000 psi compression
found in the Construction, Civil, Water Utilities, Waste Water, Mining, strength requirements combined with excellent flexibility and
Agricultural, Aquaculture, Marine, Automotive, Safety, Industrial, ­resilience. Areas repaired with FastPatch 5000 can be re-opened
Military, Protective, Commercial/ Residential industries. to traffic in less than one hour.
Environmentally Friendly Rapid cure— as little as 1 hour return to service
Easy to apply 100% Solids, no odor
Cost Efficient 1:1 Ratio by volume—easy application
High flexibility and strength Excellent concrete adhesion
Long service life
Minimal equipment requirements
Excellent bond
FastPatch at low temperatures when conditioned or catalyzed
PACKAGING Ideal for concrete repairs where high strength material is required
4.75 gallon (18 L) units.
COVERAGE
Coverage will depend on thickness and width of filled joint.

8
TECHNOLOGIES INC.
MEMBRANES

SPEC-MEM CR-E POLYQUIK® P-480


TWO-COMPONENT , 100% SOLIDS EPOXY BASED, CORROSION FAST-SETTING POLYUREA COATING
RESISTANT MEMBRANE.SPEC-MEM CR-E is a corrosion resistant, POLYQUIK® P-480 is a two-component, aromatic, sprayable, polyurea,
elastomeric, flexible, 100% solids epoxy which combines the tough- elastomeric coating. It is used as a chemical-resistant, waterproof,
ness, adhesion and durability of epoxies with the flexibility common to protective coating for both vertical and horizontal surfaces. It is
polyurethanes. Flexibility is achieved without the use of plasticizers or resistant to corrosion and many chemicals, including hydrogen sulfide,
other additives which migrate from a material as it ages or is degraded acids and hydrocarbon solvents. Use POLYQUIK® P-480 where regular
due to environmental conditions. Resistance to acids, alkalies and some thermal or dynamic movement is expected.
solvents expands application possibilities. SPEC-MEM CR may be used
with fiberglass mesh to bridge larger cracks and joints. Superior properties – excellent crack-bridging
As a flexible membrane where substrate cracking is evident Two-component cure – sets in seconds
and/or anticipated Serviceable within 1 hour – reduces facility downtime
As a flexible membrane prior to the installation of Novolak Excellent chemical resistance
Polymer Concrete.
Primary and secondary containment applications where chemical COVERAGE
resistance is important Sprayed Yield*: 26 ft2 per gal or 3.8 gal per 100 ft2 at 60 mil
DFT(0.63 m2 per L at 1.5 mm DFT)
COVERAGE *assumes 100% transfer
A 4.75 gal (18 L) unit will cover 300 ft2 (27m2). @ 20 mils.

9
TECHNOLOGIES INC.
POLYURETHANE
INJECTION
HYDRO GEL™ SX
WATER-ACTIVATED, FLEXIBLE POLYURETHANE FOAM
OR GEL INJECTION RESIN
Crack injection to seal leaks, particularly structures subject
to movement or vibration. Curtain grouting manholes to seal
cracks and penetrations. Soil binding for slough control and
sidewall support.
Prime Flex Hydro Gel SX is a versatile, easy-to-use single-component,
water activated, hydrophilic polyurethane injection resin for sealing
actively leaking joints and cracks in below-grade concrete structures.
It forms either a closed cell, watertight foam or impermeable gel
depending on the water to resin mix ratio. Cured material remains
flexible and has excellent adhesion. It can also be used for soil binding
for slough control. Independently tested and verified to meet NSF/ANSI
Standard 61 for contact with potable water.
Manholes Sanitary sewers
Dams Below-grade concrete walls
Tunnels Elevator service pits
Utility vaults Tanks
Excavation pits Tunneling launch pits

PACKAGING
5 gallon pail / 10 oz Single Shot cartridge (case of 20) / 1:1 Quick Mix
cartridge (case of 10 includes Gel Reinforcing Agent)

PRIME FLEX™ 920


HYDROPHOBIC POLYURETHANE INJECTION RESIN
Prime Flex 920 is a single-component polyurethane injection resin
used to seal gushing leaks, including wide gaps in concrete, where the
­structure is not subject to movement. This hydrophobic, low ­viscosity
polyurethane reacts with water and expands to form a closed cell,
­watertight, rigid foam. Due to its low viscosity, 920 is also used for
­permeation grouting of loose soils to consolidate soil particles and
increase the load-bearing capacity. (For high strength or large void
filling, see Prime Flex 985.) This material requires the use of Prime Kat
or Kick Fast Kat to adjust the reaction time from 4-13 seconds.
Sealing leaks and wide gaps in concrete.
Examples: - Box culverts, tunnels (subway, water, utility, etc.)
- Manholes, sanitary and storm pipes/structures
Curtain grouting below-grade structures.
Examples: - Parking decks
- Foundations and basements
Permeation grouting for soil stabilization.
Examples: - Roads and highways
- Seawalls and retaining walls
- Sinkhole perimeters (not filling the sinkhole--see 985)

PACKAGING
5 gallon pails / 50 gallon drum / 300 gallon tote / 10:1 Quick Mix
cartridge (case of 6 with Kick Fast catalyst)

10
TECHNOLOGIES INC.
CARBON
FIBER
REINFORCE-
MENTS

V2 T-BISCUITS
CUSTOM CARBON/GLASS FIBER REINFORCED PLASTIC LAMINATES
CFRP Tee Joint Biscuits are custom carbon/glass fiber reinforced
plastic laminates designed to repair failed flange-to-flange shear
connectors of pre-cast double Tee beams. A specially engineered
tri-axial carbon fabric is used provide high strength, while a
proprietary textured glass fabric is bonded on the exterior face to
provide additional toughness as well as a rough bonding surface. The
constituent resin matrix is a toughened vinyl ester with proven ability
to provide strength along with superior chemical resistance, especially
to salt and gasoline. Using a proprietary aerospace composite
manufacturing technique, the fabric and resin are combined to
form a finished composite laminate. This laminate is then cut
to shape using ultra high-pressure water jet cutting equipment.
Easy and fast installation
Minimal disruption to operations
Superior strength and toughness
Chemical resistant

STRUCTUREWRAP™
V2 190 UC
V2 CFRP CARBON FIBER FABRIC FOR STRUCTURAL STRENGTHENING
CARBON FIBER SYSTEM FOR STRUCTURAL STRENGTHENING StructureWrap V2 190 UC is a proprietary high tensile strength,
V2 CFRP is a heavy-duty strengthening system for reinforced stitch bonded, unidirectional carbon fiber fabric certified by ICC-ES
­concrete and timber. It consists of two components: V2 Biscuit Bond as meeting building code requirements. The material is combined
Paste for bonding reinforcement and V2 CFRP laminates. in the field utilizing StructureWrap V2 200 Epoxy to form a carbon
The V2 CFRP system can be used to strengthen reinforced concrete fiber reinforced polymer (CFRP) laminate used to strengthen and/or
and timber structures that are weakened by: upgrade structural elements.
Load increases Structural capacity changes
Damage to structural parts Seismic retrofitting
A change in previously used structural system Blast resistant upgrades
Design or construction defects Structural damage and repair

11
TECHNOLOGIES INC.
REPAIR AND
REHABILITATION

INJECTION CONCRETE CORROSION PROTECTION


EPOXY / POLYURETHANE
PROBLEMS
Porosity | Shrinkage / Cracking
Abrasion / Erosion | Temperature
Corrosion | Slope / Levelling
WATERPROOFING Adhesion | Flex / Shear REINFORCING
AND SEALING Freeze-Thaw WITH FRP

The Convenient Long-Life Cold Patch Asphalt

SOLUTIONS
Manufacturing | Formulations
R&D | Quality Control
Recommendations
Sales-Logistics | Equipment
Service | Technique
Training

SPEC-ROC TECHNOLOGIES
158 Fife Rd, unit 22, Guelph, Ontario N1H 0B2
905 749 3198 | inquiries@specroc.ca
295 Leroux, Chelmsford, Ontario P0M 1L0

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