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PFD Swro - Final-010724

Proses Flow Diagram SWRO

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0% found this document useful (0 votes)
104 views5 pages

PFD Swro - Final-010724

Proses Flow Diagram SWRO

Uploaded by

sugiri purnama
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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JASA PENYUSUNAN DED INFRASTRUKTUR

PABRIK AMMONIA & UREA, PAPUA BARAT


A (APPROVED)
B (APPROVED WITH MINOR COMMENTS)
C (FURTHER CLARIFICATION)
D (REJECTED)

By :

Date :

Sign :

3 01/07/24 RE-ISSUED FOR APPROVAL


2 27/03/24 RE-ISSUED FOR APPROVAL
1 19/03/24 ISSUED FOR APPROVAL
0 26/01/24 ISSUED FOR REVIEW
REV. DATE DESCRIPTION
REVISIONS

PT Pupuk Kalimantan Timur


Jl. James Simandjuntak No.1 Bontang, Kalimantan Timur, 75313 - Indonesia
Tel : +62 548 41202 Fax : +62 548 41616

PT Meinhardt EPCM Indonesia


Sovereign Plaza, 20th Floor,
Jl. TB Simatupang Kav.36, Jaksel 12430 - Indonesia
Tel : (62-21) 759 24563 Fax : (62-21) 392 5995
Email : indo@meinhardt.co.id

JASA PENYUSUNAN DED


INFRASTRUKTUR PABRIK AMMONIA & UREA
PAPUA BARAT

PRELIMINARY DESIGN

WATER TREATMENT PLANT


PROCESS FLOW DIAGRAM
SWRO

A1 NTS 01/07/24

PKTF-DD-EE-WT-PS-4.01 1 OF 5 3
IN-LINE INSTRUMENT ELEMENTS GENERAL NOTES

FLUID NAME SYMBOL

BUILDING NAME

PIPING SPECIFICATION CODE :


PIPING MATERIAL CODE :

INSULATION

THICKNESS PIPE (INCH)

JASA PENYUSUNAN DED INFRASTRUKTUR


PABRIK AMMONIA & UREA, PAPUA BARAT
A (APPROVED)
B (APPROVED WITH MINOR COMMENTS)
C (FURTHER CLARIFICATION)
D (REJECTED)

By :

Date :

Sign :

3 01/07/24 RE-ISSUED FOR APPROVAL


2 27/03/24 RE-ISSUED FOR APPROVAL
1 19/03/24 ISSUED FOR APPROVAL
0 26/01/24 ISSUED FOR REVIEW
REV. DATE DESCRIPTION
REVISIONS

PT Pupuk Kalimantan Timur


Jl. James Simandjuntak No.1 Bontang, Kalimantan Timur, 75313 - Indonesia
Tel : +62 548 41202 Fax : +62 548 41616

PT Meinhardt EPCM Indonesia


Sovereign Plaza, 20th Floor,
Jl. TB Simatupang Kav.36, Jaksel 12430 - Indonesia
Tel : (62-21) 759 24563 Fax : (62-21) 392 5995
Email : indo@meinhardt.co.id

JASA PENYUSUNAN DED


INFRASTRUKTUR PABRIK AMMONIA & UREA
PAPUA BARAT

PRELIMINARY DESIGN

WATER TREATMENT PLANT


PROCESS FLOW DIAGRAM
SWRO

A1 NTS 01/07/24

PKTF-DD-EE-WT-PS-4.01 2 OF 5 3
SHEET 5
FROM DOMESTIC WATER TANK
19-T-116
SHEET 5
TO DOMESTIC WATER TANK
1
19-P-104A/B 19-T-116
COAGULANT DOSING PUMP A/B
19-P-102A/B
19-P-105A/B
KAPORIT DOSING PUMP A/B
FLOCCULANT DOSING PUMP A/B

19-S-101 19-T-103 A/B 19-T-104 A/B


STRAINER COAGULANT METERING TANK FLOCCULANT METERING TANK
19-T-102 A/B
19-F-101 KAPORIT METERING TANK 19-P-103A/B
19-P-101A/B SCREEN FILTER SYSTEM KAPORIT DOSING PUMP A/B
INTAKE PUMP A/B

19-T-101 A/B
SEA WATER INTAKE

SHEET 5
FROM DOMESTIC WATER TANK
19-T-116 2

SHEET 4
FROM CIP UF TANK
19-T-113
FLOCULATION COAGULATION
SHEET 4
TO UF PRODUCT
TANK
8 19-T-109
PKTF-DD-EE-ST-PS-4.02
TO SLUDGE TANK STP

19-F-102A
AUTOMATIC BLOWDOWN STRAINER A
19-C-101
JASA PENYUSUNAN DED INFRASTRUKTUR
COMPRESSOR
PABRIK AMMONIA & UREA, PAPUA BARAT
A (APPROVED)
B (APPROVED WITH MINOR COMMENTS)
19-P-106 C (FURTHER CLARIFICATION)
CIRCULATION PUMP 19-T-105 SHEET 4 D (REJECTED)
SATURATION TANK FROM BACKWASH PUMP
19-P-112A/B
By :
19-F-102B TO DRAIN
19-D-101 4 AUTOMATIC BLOWDOWN STRAINER A 19-F-104A/B/C/D/E/F/G/H/I/J/K/L/M/N/O/P
DAF SYSTEM ULTRAFILTRATION VESSEL A Date :
SHEET 4
Sign :
FROM CIP UF TANK
19-T-113
SHEET 4
3 01/07/24 RE-ISSUED FOR APPROVAL
TO UF PRODUCT 2 27/03/24 RE-ISSUED FOR APPROVAL
TANK 1 19/03/24 ISSUED FOR APPROVAL
19-T-109 0 26/01/24 ISSUED FOR REVIEW
REV. DATE DESCRIPTION
REVISIONS

19-F-103A
AUTOMATIC BLOWDOWN STRAINER B
PT Pupuk Kalimantan Timur
Jl. James Simandjuntak No.1 Bontang, Kalimantan Timur, 75313 - Indonesia
Tel : +62 548 41202 Fax : +62 548 41616

19-C-102A SHEET 4
BLOWER A FROM BACKWASH PUMP
19-P-112A/B
19-P-107A/B 19-F-103B TO DRAIN
UF FEED PUMP A/B AUTOMATIC BLOWDOWN STRAINER B 19-F-105A/B/C/D/E/F/G/H/I/J/K/L/M/N/O/P
19-T-101 19-C-102B PT Meinhardt EPCM Indonesia
ULTRAFILTRATION VESSEL B Sovereign Plaza, 20th Floor,
BLOWER B Jl. TB Simatupang Kav.36, Jaksel 12430 - Indonesia
DAF PRODUCT TANK Tel : (62-21) 759 24563 Fax : (62-21) 392 5995
Email : indo@meinhardt.co.id

JASA PENYUSUNAN DED


STREAM NUMBER 1 2 3 4
INFRASTRUKTUR PABRIK AMMONIA & UREA
PAPUA BARAT
DESCRIPTION Strainer Sea Water Intake DAF Product Tank Ultrafiltration
Vessel A PRELIMINARY DESIGN

TEMPERATURE °C 31.5 31.5 31.5 31.5


DENSITY Kg/m3 1021 1021 1021 1021 WATER TREATMENT PLANT
PROCESS FLOW DIAGRAM
FLOW NORMAL m3/h 42 42 40.32 37.50 SWRO

FLOW MAX m3/h 65 65 60.32 56.75

PRESSURE Kg/cm2 4 4 1 5
A1 NTS 01/07/24

PKTF-DD-EE-WT-PS-4.01 3 OF 5 3
SHEET 3
FROM UF VESSEL A
19-F-104A/B/C/D/E/F/G/H/I/J/K/L/M/N/O/P

SHEET 3
FROM UF VESSEL B
19-F-104A/B/C/D/E/F/G/H/I/J/K/L/M/N/O/P

SHEET 3 SHEET 5
10 6
TO UF VESSEL A TO CARTRIDGE FILTER A
19-F-104A/B/C/D/E/F/G/H/I/J/K/L/M/N/O/P 19-F-107A

SHEET 3 SHEET 5

TO UF VESSEL B 5 TO CARTRIDGE FILTER B


19-F-104A/B/C/D/E/F/G/H/I/J/K/L/M/N/O/P 19-F-107B
SHEET 5

FROM DOMESTIC
SHEET 5 WATER TANK
FROM DOMESTIC 19-T-116
WATER TANK
19-T-116

19-T-110A/B
19-P-114A/B SMBS METERING TANK
19-T-106 A/B
SMBS DOSING PUMP A/B
KAPORIT METERING TANK 19-P-108A/B
KAPORIT (CEB) DOSING PUMP A/B SHEET 5
SHEET 5
FROM DOMESTIC
FROM DOMESTIC WATER TANK
WATER TANK
19-T-116 19-T-116

19-T-111A/B
19-T-107 A/B 19-P-115A/B
19-P-110A/B BIOFOULING METERING TANK
CITRIC ACID METERING TANK BIOFOULING DOSING PUMP A/B
CITRIC ACID (CEB) DOSING PUMP A/B
SHEET 5
FROM DOMESTIC SHEET 5 JASA PENYUSUNAN DED INFRASTRUKTUR
WATER TANK PABRIK AMMONIA & UREA, PAPUA BARAT
FROM DOMESTIC
19-T-116 WATER TANK A (APPROVED)
19-T-116 B (APPROVED WITH MINOR COMMENTS)
C (FURTHER CLARIFICATION)
19-P-113A/B/C D (REJECTED)
19-P-112A/B
BACKWASH PUMP A/B SWRO FEED PUMP A/B/C
19-T-108 A/B
By :
HCL METERING TANK 19-P-111A/B 19-T-109 19-T-112 A/B
HCL (CEB) DOSING PUMP A/B 19-P-116A/B
UF PRODUCT TANK ANTISCALANT METERING TANK Date :
FROM DOMESTIC WATER TANK ANTISCALANT DOSING PUMP A/B

SHEET 5 Sign :

FROM ULTRAFILTRASI A (CONC)


3 01/07/24 RE-ISSUED FOR APPROVAL
SHEET 3 2 27/03/24 RE-ISSUED FOR APPROVAL
1 19/03/24 ISSUED FOR APPROVAL
FROM ULTRAFILTRASI B (CONC) 0 26/01/24 ISSUED FOR REVIEW
REV. DATE DESCRIPTION
SHEET 3
REVISIONS
FROM ULTRAFILTRASI A (FILTRATE)
SHEET 3

FROM ULTRAFILTRASI B (FILTRATE)


SHEET 3
PT Pupuk Kalimantan Timur
Jl. James Simandjuntak No.1 Bontang, Kalimantan Timur, 75313 - Indonesia
Tel : +62 548 41202 Fax : +62 548 41616

SHEET 3
TO FEED ULTRAFILTRASI VESSEL A

11
SHEET 3 PT Meinhardt EPCM Indonesia
Sovereign Plaza, 20th Floor,
Jl. TB Simatupang Kav.36, Jaksel 12430 - Indonesia
TO FEED ULTRAFILTRASI VESSEL B
19-F-104A/B/C/D/E/F/G/H/I/J/K/L/M/N/O/P 19-P-117
Tel : (62-21) 759 24563 Fax : (62-21) 392 5995
Email : indo@meinhardt.co.id
19-T-114
CIP PUMP PREPARATION CHEMICAL
19-T-113
19-F-106
CIP UF TANK JASA PENYUSUNAN DED
CATRIDGE FILTER
19-F-105A/B/C/D/E/F/G/H/I/J/K/L/M/N/O/P INFRASTRUKTUR PABRIK AMMONIA & UREA
STREAM NUMBER 5 6 10 11 PAPUA BARAT

DESCRIPTION UF Product Tank SWRO Feed Pump Backwash Pump CIP UF Tank PRELIMINARY DESIGN

TEMPERATURE °C
31.5 31.5 31.5 31.5
WATER TREATMENT PLANT
DENSITY Kg/m3 1021 1021 1021 1021 PROCESS FLOW DIAGRAM
SWRO
FLOW NORMAL m3/h 37.50 37.50 51 15

FLOW MAX m3/h


56.75 56.75 66 19.5
2
PRESSURE Kg/cm 3.2 3.2 2.5 2.5 A1 NTS 01/07/24

PKTF-DD-EE-WT-PS-4.01 4 OF 5 3
SHEET 3&4

TO CHEMICAL TANK

FROM KAPORIT DOSING PUMP A/B

19-T-117 A/B 19-P-117A/B


PH ADJUSTMENT METERING TANK PH ADJUSTMENT DOSING PUMP A/B

19-F-109A/B
SWRO MEMBRANE VESSEL A

TO DRAIN

SHEET 4 19-P-118A 19-P-119A


FROM SWRO FEED PUMP A/B/C HPP SWRO A ERD SWRO A JASA PENYUSUNAN DED INFRASTRUKTUR
19-P-113A/B/C PABRIK AMMONIA & UREA, PAPUA BARAT

19-F-107A A (APPROVED)
CARTRIDGE FILTER A B (APPROVED WITH MINOR COMMENTS)
9 C (FURTHER CLARIFICATION)
19-F-110A/B
D (REJECTED)
19-P-118B SWRO MEMBRANE VESSEL B

HPP SWRO B
By :

Date :

Sign :
SHEET 4 19-P-118C
HPP SWRO C
FROM SWRO FEED PUMP A/B/C
3 01/07/24 RE-ISSUED FOR APPROVAL
19-P-113A/B/C
2 27/03/24 RE-ISSUED FOR APPROVAL
1 19/03/24 ISSUED FOR APPROVAL
19-F-107B 0 26/01/24 ISSUED FOR REVIEW
CARTRIDGE FILTER B REV. DATE DESCRIPTION
REVISIONS

TO DRAIN

19-P-119B
ERD SWRO B PT Pupuk Kalimantan Timur
Jl. James Simandjuntak No.1 Bontang, Kalimantan Timur, 75313 - Indonesia
Tel : +62 548 41202 Fax : +62 548 41616

12
PKTF-DD-IN-MR-DW-GE-0.02
TO DISTRIBUSI AIR DOMESTIK KAWASAN

19-P-120 PT Meinhardt EPCM Indonesia


Sovereign Plaza, 20th Floor,
CIP PUMP 19-P-121A/B Jl. TB Simatupang Kav.36, Jaksel 12430 - Indonesia
19-T-115 Tel : (62-21) 759 24563 Fax : (62-21) 392 5995
19-F-109 19-T-116 DISTRIBUTION PUMP A/B Email : indo@meinhardt.co.id

CIP SWRO TANK


CATRIDGE FILTER CIP DOMESTIC WATER TANK

JASA PENYUSUNAN DED


STREAM NUMBER 7 8 9 10 11 12 INFRASTRUKTUR PABRIK AMMONIA & UREA
PAPUA BARAT
DESCRIPTION Domestic Water Tank Sludge Tank STP HP PUMP SWRO Backwash Pump CIP UF Tank Distribution Pump
PRELIMINARY DESIGN

TEMPERATURE °C
31.5 31.5 31.5 31.5 31.5 31.5
DENSITY Kg/m3 1021 1080 1021 1021 1021 1021
WATER TREATMENT PLANT
PROCESS FLOW DIAGRAM
FLOW NORMAL m3/h 15 0.35 38 51 15 15
SWRO
FLOW MAX m3/h
25 0.5 10.05 66 19.5 19.5

PRESSURE Kg/cm2 4 1 91.9 2.5 2.5 5


A1 NTS 01/07/24

PKTF-DD-EE-WT-PS-4.01 5 OF 5 3

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