1000024420: WS1: General Workshop Instruction

WS1: General Workshop Instruction

Document Number: 1000024420

Rev: 5
Date: 09-AUGUST-2018 1
1000024420: WS1: General Workshop Instruction

Chapter 1: Scope and Purpose 4

1.1 Engineering Specifications ....................................................................... 4
1.1.1 List of WS2 Documents ........................................................... 5
Chapter 2: Material Requirements 6
2.1 General ................................................................................................. 6
2.1.1 Material Specifications ............................................................ 6
2.1.2 Dimensions ........................................................................... 6
2.2 Material/Item Identification and Traceability............................................... 6
2.2.1 Material/Item Identification ..................................................... 6
2.2.2 Material Traceability ............................................................... 7
2.3 Stainless Steel and Other Non-Ferrous Alloys ............................................. 7
Chapter 3: General Tolerances 8
3.1 Linear Dimensions—Acceptance Criteria..................................................... 8
3.1.1 Default Tolerance ................................................................... 8
3.1.2 Additional Sheet Tolerance Options .......................................... 9
3.2 Geometric Dimensioning and Tolerance ....................................................10
3.3 Dimensional Inspection / Reporting ..........................................................10
3.4 Surface Finish .......................................................................................11
3.4.1 Surface Finish Minimum Acceptance Criteria .............................11
3.4.2 Surface Finish Inspection .......................................................11
Chapter 4: Corrosion Protection 12
4.1 Machined Surfaces .................................................................................12
4.2 Galvanized Surfaces ...............................................................................12
4.3 Painted Surfaces ....................................................................................13
4.3.1 Surface Preparation ...............................................................13
4.3.2 Masking ...............................................................................13
4.3.3 Finish ..................................................................................13
4.3.4 Corrosion Protection Inspection...............................................13
4.3.5 Inspection Reports ................................................................14
Chapter 5: Quality Assurance/Quality Control 15
5.1 QA/QC Contacts ....................................................................................15
5.2 Project Surveillance Plan–Inspection and Test Plan (PSP-ITP) ......................15
5.3 Inspection and Reporting ........................................................................15
5.4 Request for Deviations ...........................................................................18
5.5 Non-Conformance Reporting and Authorization ..........................................18
Appendices 19
5.6 Appendix A: Dimensional Inspection Report (Reference: Form
F82464SLC) ...........................................................................................20
5.7 Appendix B: Deviation Request Form (Reference: Form F82458SLC) ..............22

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1000024420: WS1: General Workshop Instruction
5.8 Appendix C: Surface Preparation & Painting Inspection Checklist
(General) (Reference: Form F82427SLC) .....................................................23
5.9 Appendix D: Surface Preparation & Painting Inspection Checklist
(Special) (Reference: Form F82423SLC) .......................................................25

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1000024420: WS1: General Workshop Instruction

Chapter 1: Scope and Purpose

This document specifies standard requirements for items purchased or manufactured for FLSmidth.
Included in this document are

 A list of workmanship standards that govern requirements for specific manufacturing methods
and other specific criteria
 General requirements that apply to all parts manufactured based on FLSmidth designs
 An overview of FLSmidth requirements for Quality Assurance / Quality Control (QA/QC)

1.1 Engineering Specifications

FLSmidth uses multiple documents to specify manufacturing requirements and acceptance criteria.
The supplier is responsible for ensuring compliance with all specifications relative to their scope of
supply. The required documents are outlined below:

Tier/order of Title Scope Overview Called out in

precedence

1 Drawing Applies only to individual Detailed specification, providing Parts List /

part(s). material, dimensional and other Purchase
requirements Order Notes

2 Other Applicable only if called out Specifications that apply to a Purchase

Specifications on PO. specific FLSmidth purchase Order
(ex: client order
Applies to items listed in a
specifications)
specific purchase order.

3 WS-3, Applies only if called out on Provides additional acceptance Drawing Notes
Component individual drawings. criteria for areas of the
Group component group that require
Applies to a range of
specific testing, etc.
parts/components that have
similar requirements.

4 WS-2, Applies to all parts Provides general Drawing Notes

Manufacturing manufactured by the requirements/acceptance criteria / WS-1
Type specified means, for for specific methods of
Workmanship example: manufacture
Standards
 Fabrication
 Casting

5 WS-1, Applies to all parts Provides minimum general Title Block of

General requirements common for all Drawings
Workshop parts specified by FLSmidth
Instructions

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1000024420: WS1: General Workshop Instruction
1.1.1 List of WS2 Documents

Document Description
Number

1000024422 WS2, Fabricated Metal & Welded Parts

1000024423 WS2, Castings

1000024425 WS2, Forgings

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1000024420: WS1: General Workshop Instruction

Chapter 2: Material Requirements

2.1 General
All material shall be supplied in accordance with FLSmidth requirements.

2.1.1 Material Specifications

FLSmidth shall specify material on the drawing in one of the following ways:

 National/International Standards designation (ISO, ASTM, etc.)

 FLS Material Code Guide Book (MCGB) designation. MCGB designations provide the flexibility
to use locally available materials that meet the requirements specified in the individual MCGB
material specifications. MCGB material requirements contain the following:
o Material code, for example: FLS MAT 1100
o Required properties that must be met (chemical, mechanical, etc.)
o Listing of alternative international standards (if applicable)

2.1.2 Dimensions
Unless otherwise stated all specifications represent the final condition of the part/assembly. The
supplier is responsible for making any process adjustments needed to meet the specifications.

2.2 Material/Item Identification and Traceability

2.2.1 Material/Item Identification
Each item for transport and erection shall be marked in the workshop with the part number(s). Like
parts consolidated for shipping shall be marked according to the packing list. Marking shall not disturb
final surface treatment.

All raw materials shall meet the requirements for material identification as specified in 2005 AISC
Specification M5.5:

"Material identification procedures shall be sufficient to show the material specification

designations and to tie the material to any special material requirements...."

Suppliers shall be able to demonstrate by written procedure and/or by practice a material control
process that ensures materials are used as specified.

Material Test Report (MTR) shall be submitted to FLSmidth per the Project Surveillance Plan–
Inspection and Test Plan (PSP/ITP). See section on Quality Assurance / Quality Control for more
information on PSP/ITP's. The MTR shall include the following:
 Material name
 Class
 Grade
 Heat number
 Chemical properties
 Mechanical properties
 Other information, as needed

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1000024420: WS1: General Workshop Instruction
2.2.2 Material Traceability
When required by FLSmidth purchase order, suppliers shall show evidence that materials meet the
requirements of the applicable material standard (MTR). All plates, piping, beams, or other materials
that are cut into different sections shall have the applicable material type, grade, and applicable heat
number stamped onto them by using low-stress stamps, etching or other FLSmidth-approved method.

2.3 Stainless Steel and Other Non-Ferrous Alloys

Stainless steel and other non-ferrous alloys must be handled and worked in such a way as to avoid
contamination from other steels.

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1000024420: WS1: General Workshop Instruction

Chapter 3: General Tolerances

Dimensional tolerance on FLSmidth drawings follow the same order of precedence outlined earlier in
this document.

In the absence of specific tolerance called out on an individual drawing, and or general tolerances
listed in respective WS2 documentation, tolerances shall be in accordance with ISO 2768 – General
Tolerances.

Tolerance refers to the permissible dimensional deviations at 20°C.

3.1 Linear Dimensions—Acceptance Criteria

FLSmidth defines sheet tolerance per ISO 2768-1 General Tolerances - Part 1. Tolerances for linear
and angular dimensions without individual tolerance indications.

3.1.1 Default Tolerance

In the absence of a defined requirement on the drawing or an applicable WS-2 requirement, the
following shall apply (ISO 2768-1 designation M):

General Tolerance (mm)

Tolerance 1)
Dimension > 0.5 3 6 30 120 400 1000 2000
class
(mm) ≤ 3 6 30 120 400 1000 2000
Designation Description
Max
M Medium deviation ± 0.1 ± 0.1 ± 0.2 ± 0.3 ± 0.5 ± 0.8 ± 1.2 ±2
(mm)
1) For nominal sizes below 0.5 mm, the deviations shall be indicated adjacent to the relevant nominal size(s)

Tolerances for Broken Edges (mm)

Tolerance
Dimension > 0.51) 3 6
class
(mm) ≤ 3 6
Designation Description
Max
M Medium deviation ± 0.2 ± 0.5 ±1
(mm)
1) For nominal sizes below 0.5 mm, the deviations shall be indicated adjacent to the relevant nominal size(s)

Tolerance for Angular Dimensions (mm)

Dimension of the shorter side of the angle concerned

Tolerance Dimension > 0 10 50 120 400

class (mm) ≤ 10 50 120 400
Designation Description
M Medium Max deviation ±1 O ±0 O 30' ±0 O 20' ±0 O 10' ±0 O 5'

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1000024420: WS1: General Workshop Instruction
3.1.2 Additional Sheet Tolerance Options
Sheet tolerance may be specified in the notes of the drawing per ISO 2768-1, by calling out the
specific tolerance designation (for example: "Tolerances per ISO 2768-1 designation F"). ISO 2768-1
tolerances are shown below for reference.

General Tolerance (mm)

Tolerance
Dimension > 0.51) 3 6 30 120 400 1000 2000
class
(mm) ≤ 3 6 30 120 400 1000 2000
Designation Description
F Fine ± 0.05 ± 0.05 ± 0.1 ± 0.15 ± 0.2 ± 0.3 ± 0.5 -
M Medium Max ± 0.1 ± 0.1 ± 0.2 ± 0.3 ± 0.5 ± 0.8 ± 1.2 ±2
deviation
C Coarse (mm) ± 0.2 ± 0.3 ± 0.5 ± 0.8 ± 1.2 ±2 ±3 ±4
V Very Coarse - ± 0.5 ±1 ± 1.5 ± 2.5 ±4 ±6 ±8
1) For nominal sizes below 0.5 mm, the deviations shall be indicated adjacent to the relevant nominal size(s)

Tolerances for Broken Edges (mm)

Tolerance
Dimension > 0.51) 3 6
class
(mm) ≤ 3 6
Designation Description
F Fine
Max ± 0.2 ± 0.5 ±1
M Medium
deviation
C Coarse (mm)
± 0.4 ±1 ±2
V Very coarse
1) For nominal sizes below 0.5 mm, the deviations shall be indicated adjacent to the relevant nominal size(s)

Tolerance for Angular Dimensions (mm)

Dimension of the shorter side of the angle concerned

Tolerance Dimension > 0 10 50 120 400

class (mm) ≤ 10 50 120 400
Designation Description
F Fine
±1 O ±0 O 30' ±0 O 20' ±0 O 10' ±0 O 5'
M Medium Max
C Coarse deviation ±1 O 30' ±1 O ±0 O 30' ±0 O 15' ±0 O 10'
V Very coarse ±3 O ±2 O ±1 O ±0 O 30' ±0 O 20'

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1000024420: WS1: General Workshop Instruction

3.2 Geometric Dimensioning and Tolerance

FLSmidth drawings may specify tolerance controlling geometric form, orientation, and location.
Application and interpretation of these symbols is according to ASME Y14.5.

3.3 Dimensional Inspection / Reporting

The supplier is responsible for ensuring all dimensions / requirements are within the specifications
called out on the individual drawings and that applicable workmanship standards have been applied.
Any deviations from those requirements shall be documented and submitted to FLSmidth QA/QC for
dispositioning.

The supplier is required to maintain inspection data and have it available for review by FLSmidth on
request.

In some instances FLSmidth may require an inspection report or an FLSmith drawing may require the
reporting of specific dimension measurements. FLSmidth uses two (2) methods for this report:

1. Dimensional inspection drawing(s) (FLSmidth drawing specifically called out on the

part/assembly drawing and/or the PO):

 Pictorial representation of the part to be marked up and submitted to FLSmidth.

 Inspection drawing may be used for multiple similar parts.

2. Dimensional inspection report (called out through the use of inspection designations for
dimensions on the drawing):

 Report will be marked up and submitted to FLSmidth per FLSmidth form F82464SLC
(see Appendix A for reference).
 Each dimension that is required to be listed on the inspection report shall be
designated on the drawing as an inspection dimension. Inspection dimensions are
designated by an oval box surrounding the dimensions (If the PSP-ITP or PO require
dimensional reporting on a drawing without the use of the above designation, all
dimensions shall be reported).
 Example of an inspection dimension:

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1000024420: WS1: General Workshop Instruction

3.4 Surface Finish

Surface finish requirements are specified per ISO 1302 - Geometrical Product Specifications (GPS).

3.4.1 Surface Finish Minimum Acceptance Criteria

If surface finish or coatings are not specified, a mill finish (absent excessive rust, scale, corrosion,
discoloration, and any other deleterious contamination) is acceptable.

3.4.2 Surface Finish Inspection

When a surface finish is specified, the measured surface finish values shall be expressed as the
average of five random measurements taken on the specific surface. No individual measurement may
exceed the maximum specified roughness indicated on the drawing.

All measured values that exceed the specified tolerance shall be reported to FLSmidth for review and
disposition at the time of inspection.

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1000024420: WS1: General Workshop Instruction

Chapter 4: Corrosion Protection

Corrosion protection methods include painting, galvanizing and other surface treatments. Corrosion
protection shall handle the conditions of sea transportation as well as storage on wharfs and at plant
sites.

The following shall not be present when corrosion protection is applied:

 Scratched surface and sharp edges due to torn off material
 Defects due to machining
 Weld deposits, deep pores in welds, severe undercuts or any welded defect outside of the
defined acceptance criteria

To avoid damage, make sure all surface treatments are sufficiently dry before moving, stacking or
transporting.

4.1 Machined Surfaces

All machined and other non-coated surfaces (uncoated machined surfaces, cast iron surfaces,
shafting, mating surfaces, threaded and bolting surfaces and flange faces, etc.) shall be cleaned, and
free of rust and other foreign matter; likewise, all machined and other non-coated surfaces shall have
a corrosion protection treatment applied that is adequate for a storage time of two years. Examples of
corrosion protection treatments include the following:

 Tectyl 505 WD
 Chesterton, Heavy Duty Rust Guard
 Esguard Pipe Coatings
 VCI Plast

When the FLSmidth drawing requires machined surfaces to be painted, the machined surfaces that
require paint shall be blasted and then painted with the same Dry Film Thickness (DFT) that is applied
to non-machined surfaces.

4.2 Galvanized Surfaces

Unless otherwise specified, all galvanization shall be hot dip galvanizing. Hot dip galvanized
components shall comply with ISO1461 - Hot dip galvanized coatings on fabricated iron and steel
articles -- Specifications and test methods or ASTM A123 / A123M - Standard Specification for Zinc
(Hot-Dip Galvanized) Coatings on Iron and Steel Products.

The galvanization shall be guaranteed for a minimum of five (5) years.

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1000024420: WS1: General Workshop Instruction

4.3 Painted Surfaces

All paint must be applied using the paint manufacturer’s recommended processes and environmental
conditions.

When paint is required, specific color, surface preparation (blast) and paint thickness requirements will
be provided with each purchase order, or through notes on the FLSmidth drawings.

Unless otherwise specified by FLSmidth, the manufacturer's standard coating on standard components
and electrical equipment is acceptable. All liabilities and guarantees of paint quality and corrosion
protection will then be the responsibility of the component manufacturer.

4.3.1 Surface Preparation

Surface preparation shall comply with the American Steel Structures Painting Council (SSPC) or
ISO 8501-1 - Preparation of steel substrates before application of paints and related products. The
specific surface preparation requirements will be provided with each Purchase Order, or through notes
on the FLSmidth drawing.

4.3.2 Masking
Non-painted surfaces (such as uncoated machined surfaces, cast iron surfaces, shafting, mating
surfaces, threaded and bolting surfaces and flange faces, etc.), as well as signs, rating plates, valve
spindles and other such items, shall be appropriately masked during painting, and shall be free of
paint splash.

4.3.3 Finish
Finish surfaces shall be even and smooth without imperfections and impurities. Orange peel
appearance and /or wrinkles, runs, sags, drips or other surface defects are unacceptable and shall be
removed and recoated.

Finish surfaces shall have a uniform appearance in terms of color and gloss. Touch ups, if needed,
shall blend with the original paint as much as possible.

All coated surfaces shall meet the required minimum Dry Film Thickness (DTF). If the coating does not
meet the required minimum thickness, another layer of coating shall be applied. (The paint
manufacturer's recommended procedures for drying time between coats shall be followed.).

4.3.4 Corrosion Protection Inspection

Painted surfaces shall be inspected in accordance with SSPC-PA2 or ISO4628 parts 1-5. At a
minimum, the following information shall be recorded for all painted surfaces and then submitted to
FLSmidth per the PSP/ITP (the purchase order may require additional information):

 Coating used
 Blast profile applied
 Measured dry film thickness (DFT) per PA2
 Climatic conditions
 Visual inspection results
 FLSmidth paint specification(s) used

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1000024420: WS1: General Workshop Instruction
4.3.5 Inspection Reports
FLSmidth uses two (2) different inspection reports for painted surfaces. In most cases, suppliers will
be required to fill out a generic report (see Appendix C). Suppliers may, however, be required to
adhere to a more comprehensive report when required by the PSP-ITP (see Appendix D).

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1000024420: WS1: General Workshop Instruction

Chapter 5: Quality Assurance/Quality

Control
5.1 QA/QC Contacts
For all QA/QC-related correspondence with FLSmidth, contact the purchasing agent or
email SLC-QAQC@flsmidth.com.

5.2 Project Surveillance Plan–Inspection and Test Plan (PSP-ITP)

When a component has specific quality requirements, a PSP-ITP will be attached to the associated
FLSmidth purchase orders.

The PSP-ITP shall be used in conjunction with engineering drawings and documents to define all
quality and manufacturing requirements.

The cover page of the PSP-ITP briefly describes contractual requirements and protocols between
FLSmidth, customers and suppliers.

The PSP-ITP specifies the quality and manufacturing requirements including, but not limited to, the
following:

 Procedures
 Reports
 Inspection and hold points

Some items listed in the PSP-ITP will require a supplier ITP. The supplier ITP governs the
manufacturing of the required parts and shall be signed by the supplier. When a supplier’s ITP is not
required, the PSP-ITP shall be signed by the supplier as each item is completed; it shall also be signed
by inspectors during visits.

5.3 Inspection and Reporting

All inspection and test reports required for a contract shall be specified in the PSP-ITP. The supplier’s
reports to FLSmidth shall have all necessary information to maintain traceability between parts and
documentation.

All reports submitted to FLSmidth shall contain at a minimum:

 FLS PO number
 Contract number
 Type of report
 Must be signed by the supplier’s representative

Any report submitted to FLSmidth without the required content specified in this document is subject
to rejection.
Report Requirement Matrices M1 and M2 (below) indicate all mandatory information for each type of
report.

NOTE: The supplier’s procedures must be signed by qualified personnel.

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1000024420: WS1: General Workshop Instruction

M1

Approved Procedure and Revision Number(s)

Contract Number (N/A for Warehouse items)

FLS Specification (If Separate than Drawing)

FLSmidth QA/QC Report
Requirement Matrix

Vendor Signature and Date of Report

Serial Number(s) (If Separate than
Drawing and Revision Number(s)

Instrument Used/Calibration
Fabrications,

Heat/Casting Number(s)
Assemblies,

Personnel Qualification
Elastomers, and

Heat/Cast Number)*
Electrical

Areas Evaluated
FLS PO and Line

Date of Testing
Components
Type of Report

Comments
Photos
Instrument
Calibration Reports   
 
 
  



 Used, as
Applicable
Certificate of Conformance     
        
Cleanliness Report     
        
Contact Test Report       
      
Provide
Dimensional Inspection Report    

 
       Critical
Dimensions**
Elastomer Report       
      
Factory Acceptance Test     
        
Flatness Report      
       
Provide Match
Joint Tightness Report        Marking
      
Verification
Leak Test Report     
        
Liquid Penetrant Test         
    
Magnetic Particle Inspection         
    
Match Marking Report     
        
Material Test Certificate    
         
Non-Conformance Report         
    
Packaging Verification Report    
         
Coating Report        
     
Performance Run Test      
       
Positive Material Identification        
     
Request for Information    
         
Roundness Test Report       
      
Rubber Lining Report        
     
Run-Out Test Report       
      
Stress Relief Heat Treatment         
    
Template Report        
     
Trial Fit-Up       
      
Ultrasound Test          
   
Visual Verification Report      
       
Visual Weld Inspection Report
             
*If items such as Bearing Housing & Shaft Assemblies are serialized by heat/cast number, provide the heat/casting number only
**If a Critical Dimension drawing is provided with the PO, Dimensional Inspection reports must reflect the highlighted dimensions

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M2

FLS Specification (If Separate than Drawing)

Heat/Casting Number(s) (If Applicable)
FLSmidth QA/QC Report

Vendor Signature and Date of Report

Requirement Matrix

Serial Number(s) (If Separate than

Approved Procedure and Revision

Drawing and Revision Number(s)
Castings, Forgings,

Instrument Used/Calibration
and Gears

Personnel Qualification
Heat/Cast Number)

Material Standard
Contract Number

Areas Evaluated

Date of Testing
Type of Report

Number(s)

Comments
FLS PO

Photos
Certificate of Conformance      
        
Provide Tooth
Contact Test Report        
       Number
Provide Critical
Dimensional Inspection Report       
        Dimensions**
Elastomer Report       
       
Excavation Map        
      
Provide AGMA
Gear Data Report         
      #
Includes
Hardness Test Report         Transverse
      
Hardness
Chart N/A for
Heat Treatment Chart            In-Mold Stress
   
Relief
Joint Tightness Report       
       
Liquid Penetrant Test            
  
Magnetic Particle Inspection             
 
Match Marking Report     
         
Material Test Certificate         
     
Non-Conformance Report         
     
Packaging Verification Report    
          
Coat Report        
      
Positive Material Identification        
      
Request for Information    
          
Roundness Test Report        
      
Rubber Lining Report        
      
Run-Out Test Report       
       
Template Report        
      
Trial Fit-Up Report       
       
Ultrasound Test          
    
Visual Verification Report       
       
**If a Critical Dimension drawing is provided with the PO, Dimensional Inspection reports must reflect the highlighted dimensions

Rev: 5
Date: 09-AUGUST-2018 17
1000024420: WS-1, General Workshop Instruction

5.4 Request for Deviations

Requests for deviations from FLSmidth requirements/specifications shall be emailed to
SLC-QAQC@flsmidth.com for review and approval prior to manufacturing.

The supplier can use the supplier's company form or the FLSmidth form F82458SLC (see Appendix B for
reference).

As a minimum, all requests for deviations shall contain the following:

 FLS PO number
 Contract number
 Detailed explanation of deviation
 Information per the relevant item called out in Matrix M1 and M2

5.5 Non-Conformance Reporting and Authorization

Any supplier non-conformance to an FLSmidth specification/requirement shall be reported to the
FLSmidth quality department for further review and disposition. The supplier shall not proceed with
work until a disposition is given.

When appropriate, a corrective action will be initiated by FLSmidth and submitted to the supplier to
identify the root cause and the actions that must be taken to avoid re-occurrence of the non-
conformance.

All suppliers' NCRs shall contain at least the following:

 FLS PO number
 Contract number
 Detail explanation of non-conformance
 Information per the relevant item called out in Matrix M1 and M2

Rev 5
Date: 09-AUGUST-2018 18
1000024420: WS1: General Workshop Instruction

Appendices

Rev: 5
Date: 09-AUGUST-2018 19
1000024420: WS-1, General Workshop Instruction

5.6 Appendix A: Dimensional Inspection Report (Reference: Form

F82464SLC)

Contract Sales No.: Unit Size:

Unit Serial No.: Ship Date:

Dimensional Inspection Report

Part No: Rev: Drawing No: Rev:

Inspector Name: Inspection Date:

Drawing Sheet Design Design Lower Measured In Tolerance Deviation

Identifier
No. & Zone Upper Limit Limit Value (Y/N) (±)
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z

Rev 5
Date: 09-AUGUST-2018 20
Dimensional Inspection Report (continued)

Document Acceptance: This checklist must be completed by the Fabricator prior to

shipment. All questions, concerns and identified non-conformances need to be forwarded to
an FLSmidth representative.

AGREED TO AND COMPLETED BY: REVIEWED AND/OR WITNESSED BY:

Company Name: __________________ Company Name: FLSmidth. .
By: ____________________________ By: ______________________________
Title:____________________________ Title:______________________________
Date Signed: _____________________ Date Signed: _______________________

Rev: 5
Date: 09-AUGUST-2018 21
 5.7 Appendix B: Deviation Request Form (Reference: Form F82458SLC)

DEVIATION REQUEST FORM

REQUEST NO. (BY FLS):

FLS CONTRACT NO.: SECTION NO.: DATE:

PURCHASE ORDER NO.:_______________

COMPANY: REV. NO:_______
_____________________________

______________________________________

PHONE NO.:_________________________
REQUESTED BY:________________________
SPECIFICATION:_____________________
BY SUPPLIER

PART NO. / DWG NO.:____________________ PART SERIAL NO.(S):__________________

REV NO.:_____
____________________________________

____________________________________

PART DESCRIPTION:___________________________________________________________

DESCRIPTION OF DEVIATION:

SUPPLIER SIGNATURE: TITLE:

PRINT NAME: DATE:
FLS COMMENTS:
ACCEPT:

REJECT:
BY FLS

Quality Signature: Engineering Signature: Buyer Signature: PM Signature:

Print: Print: Print: Print:

Date: Date: Date: Date:

Rev: 5
Date: 09-AUGUST-2018 22
5.8 Appendix C: Surface Preparation & Painting Inspection
Checklist (General) (Reference: Form F82427SLC)

Surface Preparation & Painting

Inspection Checklist

CONTRACT SALES No.: UNIT SIZE

UNIT SERIAL No: SHIP DATE

INSPECTION COMPLETED BY:

ITEM TASK DESCRIPTION DATE INSP

BLAST & PAINT INSPECTION
Specification: Paint Drawing No.:
A1
BOM (Bill of Materials) Notes:

A2 Blast Profile:
Surface Preparation Specified: SSPC-_____________
ISO 80501-_________
Surface Profile Specified:__________________________

Paint Thickness:
A3
Specified DFT:________ Actual *: _______ µm or mills

_______ _______ _______

_______ _______ _______
_______ _______
* Show six (6) measurements taken at least six feet apart.

Rev: 5
Date: 09-AUGUST-2018 23
Surface Preparation & Painting Inspection Checklist (General) (continued)
ITEM TASK DESCRIPTION DATE INSP
RECORD ALL DRAWING AND REVISION NUMBERS OF ITEMS INSPECTED

1.

_____________________________________________

* Use Note Section to record additional information.

CHECK 1ST COAT OF PAINT FOR APPEARANCE AND FINISH.
THE COAT IS: _______________ DFT µm or mills
2. TYPE OF PAINT USED:
_______________________________________
CHECK FINAL PAINT FOR APPEARANCE AND FINISH.
THE FINISHED COAT IS: _______________ DFT µm or mills
3. TYPE OF PAINT USED: __________________________________
COLOR:___________________________________
COAT ALL UNPROTECTED AND MACHINE SURFACES WITH RUST
4. INHIBITOR.
5. GOOD GENERAL APPEARANCE OF COMPLETE UNIT.

NOTES/ COMMENTS:

CONCLUSIONS:

Document Acceptance: This checklist must be completed by the Fabricator prior to

shipment. All questions, concerns and identified non-conformances need to be forwarded to
an FLSmidth representative.

AGREED TO AND COMPLETED BY: REVIEWED AND/OR WITNESSED BY:

Company Name: __________________ Company Name: FLSmidth. .
By: ____________________________ By: ______________________________
Title:____________________________ Title:______________________________
Date Signed: _____________________ Date Signed: _______________________

Rev: 5
Date: 09-AUGUST-2018 24
 5.9 Appendix D: Surface Preparation & Painting Inspection
Checklist (Special) (Reference: Form F82423SLC)

CONTRACT SALES NO.: UNIT SIZE ______________

UNIT SERIAL #: SHIP DATE ______________

INSPECTION COMPLETED BY:

Paint Inspection Report No. _____________

BLAST & PAINT RECORDS FOR UNIT SERIAL # LISTED ABOVE

SPECIFICATION Paint Drawing No.: _____________________________________________

Parts:

Surface Preparation:
Environmental Conditions: C F Surface Preparation: Inspector Readings: Shop Readings:
Air Temperature Preparation Method / Material
Wet Bulb Temperature Surface Finish Actual (specification)
Dew Point Surface Measurement Method
µm
Relative Humidity % Surface Profile Actual : Number of Readings:
mills
Inspector Readings Start Time & Date: Stop Time & Date:
C
Shop Readings: Surface Temperature:* F * (must be 3C [5F] above dew point)

Inspector
Date Accept Reject NCR No.
Signature
Primer Coat:
Environmental Conditions: C F Coating: Inspector Readings: Shop Readings:
Air Temperature Coating Product
Wet Bulb Temperature Application Measurement Procedure
Dew Point Start Time & Date: Stop Time & Date:
µm
Relative Humidity % Actual DFT: Low High Average
mills
Inspector Readings No. of DFT Readings
C
Shop Readings: Surface Temperature:* F * (must be 3C [5F] above dew point)

Inspector Signature Date Accept Reject NCR No.

Rev: 5
Date: 09-AUGUST-2018 25
 Surface Preparation & Painting Inspection Checklist (Special) (continued)

Intermediate Coat
Environmental Conditions: C F Coating: Inspector Readings: Shop Readings:
Air Temperature Coating Product
Wet Bulb Temperature Application Measurement Procedure
Dew Point Start Time & Date: Stop Time & Date:
µm
Relative Humidity % Actual DFT: Low High Average
mills
Inspector Readings No. of DFT Readings
C
Shop Readings Surface Temperature:* F * (must be 3C [5F] above dew point)

Inspector Signature Date Accept Reject NCR No.

Final Coat:
Environmental Conditions: C F Coating: Inspector Readings: Shop Readings:
Air Temperature Coating Product
Wet Bulb Temperature Application Measurement Procedure
Dew Point Start Time & Date: Stop Time & Date:
µm
Relative Humidity % Actual DFT: Low High Average
mills
Inspector Readings No. of DFT Readings
Surface C
Shop Readings: F * (must be 3C [5F] above dew point)
Temperature:*

Inspector Signature Date Accept Reject NCR No.

Surface Protection:
Coat all unprotected and machined surfaces with rust inhibiter.

Coating Product: ______________________________________________________________________

Inspector Signature Date Accept Reject NCR No.

Document Acceptance: This checklist must be completed by the Fabricator prior to shipment. All questions,
concerns and identified non-conformances need to be forwarded to an FLSmidth representative.

AGREED TO AND COMPLETED BY: REVIEWED AND/OR WITNESSED BY:

Company Name: __________________ Company Name: FLSmidth .
By: ____________________________ By: ______________________________
Title:____________________________ Title:______________________________
Date Signed: _____________________ Date Signed: _______________________

Rev: 5
Date: 09-AUGUST-2018 26