Scribd
Upload
852 views3 pages

3g Fcaw Wps For Training

Uploaded by

aleem.chenoth
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
852 views3 pages

3g Fcaw Wps For Training

Uploaded by

aleem.chenoth
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 3

Welding Procedure Specification WPS: FCAW-01

(WPS) Rev:0 Page 1 of 2

Company Name CHENOTH EMPLOYMENT L.L.C WPQR(s) N/A


Issue Date 29 / 04 / 2024 Welding FCAW
Process
Revision Date N/A Process Manual/Semiautomatic
Type
Standards ASME BPV Sec IX
Others For the purpose of training only
Joint Position
Joint Design Single V Butt Welding Position of the groove 3G/Vertical
Bevel Preparation Oxy fuel cutting/Grinding/Machining Welding progression - Uphill
Back Gouging N/A Retainer N/A
Backing Material Type N/A Tack Runner plates
Weld
Joint Design Welding Sequence

Base Metal Shielding Gas


Base metal type - Base metal thickness Type of the gas Composition perc Flow rate (LPM)
Carbon Steel plate - ASTM A36 12mm SG-C (CO2) 99.5 15 - 25
Pre heat Post weld heat Inter pass temperature Temperature control
N/A N/A 250⁰ Tempil stick/Digital Thermometer

WELDING TECHNIQUE
String or weave bead Orifice or gas nozzle size Initial, inter pass cleaning
String/Weave All Grinding/brushing/chipping, welding surface must be clean from
rust, oil, paint
Back gouging – Contact tube to work distance – Multiple or single pass – Multiple or single electrode-
N/A 10 to 25 mm Multiple Single
Metal Transfer Mode- Spray
WELDING PARAMETER
Weld Process Filler metal Type of Amperes Voltage Travel Heat in Others
layer(s) Type Ø in mm polarity range (A) range. V speed put range,
range KJ/mm
mm/min
ALL FCAW E71T-1/9 1.2mm DCEP 100-285 20 - 30 90 - 585 0.43-2.35 -
Prepared by Reviewed by Approved By
Aleem Basha
Welding instructor
Note: - The purpose of this WPS is welding training and internal use only.
Standard Operating Procedure WPS: FCAW-01

Rev:0 Page 1 of 2

1. Use oxy fuel cutting to cut and prepare the edges of the pieces
2. Use angle grinder to smoothen the prepared edges to the size and shape given in the drawing
3. Use suitable gauges and measuring equipment to ensure the prepared edges
4. Use runner plates to tack and hold the pieces
5. Fix the joint in 3G/vertical position
6. Set the amperes and volts to the specification given in the WPS weld the root and ensure that the
penetration is above the flush level of root side and not exceeding 3mm
7. Clean the root with chipping hammer, wire brush and grinder and ensure the smooth and defect
free surface.
8. Weld the hot pass, filling and capping, maximum height of the capping should not exceed 3mm
9. Clean the surface of joint, root side and face side.
10. Use of angle grinder is not allowed after completing the welding.
WPS: FCAW-01
Visual inspection Criteria Rev:0 Page 2 of 2
Welder’s Name Date of Birth Test Date Identification Number
xx/ xx / xxxx

Dimensional Accuracy
Discerption Acceptable Not Acceptable Remarks
Length
Width
Alignment
Angles
Welding Dimensions
Leg length
Throat thickness
Reinforcement
Weld bead profile
Weld contour
Ripple formation
Weld quality
Blended tack welds
Adjacent surface
Fusion
Restart
Free of Cracks
Free of Undercut (minimum)
Free of Overlap
Free of Surface Inclusion
Free of Porosity
Free of Cavity
Free of Trapped Slag
Free of Arc Strike
Free of Chipping Mark
Full penetration
Distortion
Surface cleaning
Overall finishing

Test result and remarks:

Name of the authorized person Signature Date

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy