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Air Instrument Consumption Calculation - Rev 0 (Nias)

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ahmad santoso
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254 views6 pages

Air Instrument Consumption Calculation - Rev 0 (Nias)

Uploaded by

ahmad santoso
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
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LNG INFRASTRUCTURE FOR GAS POWER

PLANT IN NIAS

DOCUMENT NO. REVISION PAGE


AIR INSTRUMENT CONSUMPTION CALCULATION
FMLP-LNG-GTL-DED-PRO-CALC-
0 1 of 4
006

OWNER : PT. LIKUID NUSANTARA GAS

CONTRACTOR : PT GT LADANG TEKNIK

PROJECT NAME : LNG INFRASTRUCTURE FOR GAS POWER PLANT IN NIAS

LOCATION : NIAS, GUNUNG SITOLI SUMATERA UTARA

CONTRACT NO. : 002/SPK-LNG/QS-MEPI/XII/2023

0 06 Mar 2024 Issued for Construction NGA AI UT


B 01 Feb 2024 Issued for Approval NGA AI UT
A 11 Jan 2024 Issued for Review NGA AI UT
Prepared Checked Approved Checked Approved
Rev. Date Description
PT GT LADANG TEKNIK PT LIKUID NUSANTARA GAS
LNG INFRASTRUCTURE FOR GAS POWER
PLANT IN NIAS

DOCUMENT NO. REVISION PAGE


AIR INSTRUMENT CONSUMPTION CALCULATION
FMLP-LNG-GTL-DED-PRO-CALC-
0 2 of 4
006

REVISION CONTROL SHEET

REV DATE PAGE DESCRIPTION

A 27 Jun 2024 All Issued for Proposal


LNG INFRASTRUCTURE FOR GAS POWER
PLANT IN NIAS

DOCUMENT NO. REVISION PAGE


AIR INSTRUMENT CONSUMPTION CALCULATION
FMLP-LNG-GTL-DED-PRO-CALC-
0 3 of 4
006

1 REFERENCES
(1) 5001-UBM-PR-001 Rev.1 - Utilities Balance Amine System
(2) 5001-UBM-PR-002 Rev.2 - Utilities Balance ZPTS
(3) 5001-UBM-PR-003 Rev.1 - Utilities Balance Cryobox 750
(4) 5001-UBM-PR-004 Rev.0 - Utilities Balance Loading Bay
(5) FMLP-LNG-GTL-DED-PRO-DRWG-010 - P&ID Main Process

2 BASIS DESIGN
a. Consumption rate for instrument air are based on all Control Valve users operating simultaneously and to accommodate future
expansion capacity 5.0 MMSCFD.
b. Required for Control Valve = 1 scfm (steady state condition)
c. Required for On/Off Valve
for <2" = 1 scfm (transient condition)
for 2" - 6" = 2.5 scfm (transient condition)
for 8" - 12" = 6.9 scfm (transient condition)
for >12" = 14 scfm (transient condition)
d. Instrument air dryer regeneration allowance = 18 %
e. Air Receiver sizing based on 15 minutes between storage pressure and demand pressure.
f. Air consumption for On/Off Valve at peak condition is 30%..

3 CALCULATION METHOD
a. Instrument Air Demand based on valve consumption + air regeneration consumption + 10% margin.
b. Compressor Capacity is based on Instrument Air Demand.
LNG INFRASTRUCTURE FOR GAS POWER
PLANT IN NIAS

DOCUMENT NO. REVISION PAGE


AIR INSTRUMENT CONSUMPTION CALCULATION
FMLP-LNG-GTL-DED-PRO-CALC-
0 4 of 4
006

4 CALCULATION
4.1 Instrument Air Requirement
a. Valve consumption

Air Consumption Total Air Consumption


No Equipment/Skid Unit
(SCFM)Note-1 (SCFM)
1 SDV 4 6.9 27.6
2 Control Valve 5 1 5.0
TOTAL 32.6
Note-1 : Air consumption each equipment/skid is based on peak demand.

b. Instrument Air Dryer Regeneration = 5.87 SCFM 9.43 Nm3/h


c. Total Instrument air consumption = 38.47 SCFM 61.82 Nm3/h
d. Total + 10% Design Margin = 42.31 SCFM 68.00 Nm3/h

4.2 Utility Air Requirement


a. Utility air requirement for utility hose/station = 1 SCFM 1.61 Nm3/h
b. Number of utility hose/station = 10 unit
c. Total Utility Air Requirement = 10 SCFM 16.07 Nm3/h

4.3 Minimum Compressor Working Capacity = 52.31 SCFM 84.07 Nm3/h

4.4 Minimum Air Dryer Working Capacity = 42.31 SCFM 68.00 Nm3/h

4.5 Air Receiver Capacity


a. Total Compressed air stored = 32.60 SCFM 52.39 Nm3/h (Based on continuous cons.)
b. Storage Time = 7.5 min (5-10 minutes)
c. Initial Pressure (P1) = 140 psig 9.65 barg
d. Final Pressure (P2) = 105 psig 7.24 barg
e. P1-P2 = 35 psi 2.41 bar
f. Temperature = 316 K 43 o
C
g. Instrument Air Receiver Capacity = 105 ft3 2.98 m3 (actual volume)

Q  t  14 . 7
V 
P1  P 2
h. Vertical Vessel Dimension (Vertical cylinder with = 128 ft3 3.62 m3 (installed capacity)
elliptical ends) OK
 
V  D2 x L  2 ( D3 )
4 12
L/D Ratio = 2.0
Calculated Air Receiver Diameter (D) = 3.9 ft 1.20 m
Air Receiver Height (L) = 7.9 ft 2.40 m
Estimation for Instrument Air Consumption of Pneumatic Instrument

Air Air
consumption, consumption,
Type of Instrument sm3/h SCFM
Control Panel Mounted 0.85 0.5
Instruments
Field Mounted (including
Instruments 0.85 0.5
Control valve with diaphragm 1.275 0.75
actuator
Control and with
valve positioner
piston 8.5 5
actuator and positioner

Note: It is advisable to get instrument air consumption figures from the manufacturer/supplier of the particular
pneumatic instrument. However, for preliminary sizing the above mentioned tabular values should provide a
conservative estimate. The above values are for one instrument of the type mentioned.

Prepared by: Ahmad Santoso


Process Engineer
e-mail: santosoahmad339@gmail.com

Disclaimer: The information within this spreadsheet is presented for instrument air estimation for various
instruments. It is intended to be used by technically skilled persons at their own discretion. I do not warrant
the suitability or accuracy of these methods.
cturer/supplier of the particular
ular values should provide a
tioned.

air estimation for various


n discretion. I do not warrant

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