27 F069170 - Unlocked
27 F069170 - Unlocked
1.5.2-
Timbermatic 900 ver
1.0.2-
Control system
OPERATOR’S MANUAL
Timbermatic 700 / 900 Control
system
OMF069170 Issue 31JAN05 (ENGLISH)
Worldwide Construction
And Forestry Division
Litho in Finland
Contents
Page Page
Buttons (menu 2)
Overview
Assortment buttons (menu 2-1) . . . . . . . . . . . . 061-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 021-1
CAN bus modules . . . . . . . . . . . . . . . . . . . . . . 021-2
Work and repair follow-up (menu 4)
Cabin and control system equipment . . . . . . . . 021-3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 071-1
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . 021-4
Follow-up levels and implementation . . . . . . . . 071-1
General usage . . . . . . . . . . . . . . . . . . . . . . . . . 021-5
Division of working hours . . . . . . . . . . . . . . . . . 071-2
Overview (menu 4-2) . . . . . . . . . . . . . . . . . . . . 071-3
User interface and control keypads
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 031-1 Shift change (menu 4-1)
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 031-2 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 072-1
i 041505
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Contents
Page
Print (menu 3)
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113-1
Print shortcut (menu 3-1) . . . . . . . . . . . . . . . . . 113-1
Select report (menu 3-2). . . . . . . . . . . . . . . . . . 113-2
Print setup (menu 3-3) . . . . . . . . . . . . . . . . . . . 113-3
E-mail (menu 5)
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114-1
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114-1
Send mail (menu 5-1). . . . . . . . . . . . . . . . . . . . 114-3
Inbox (menu 5-2) . . . . . . . . . . . . . . . . . . . . . . . 114-4
Notebook (menu 5-3) . . . . . . . . . . . . . . . . . . . . 114-4
Electric schemes
Timbermatic 700 . . . . . . . . . . . . . . . . . . . . . . 115-1
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Introduction
Foreword
The information contained in this manual is comprised Only operators and service personnel who have
of instructions which will assist the operator to operate completed and passed Timberjack’s course for the
the machine in a safe and efficient manner. Make sure Timbermatic 700 / 900 may use the machine.
this manual is always close at hand and available to all
who work on the machine. Should this manual be lost Furthermore, the operator must have studied and
or should it deteriorate to an unintelligible state, understood the entire manual.
contact Timberjack or your nearest Timberjack dealer
for a replacement manual. The manual provides you with information about the
machine’s design and function, which is necessary in
If you sell the machine, be sure to give this manual to order to use and look after the machine in the proper
the new owners. manner. It also serves to offer guidance during simple
maintenance and adjustment work.
Continuing product improvement made by Timberjack
may result in changes to the machine which are not Please contact your nearest authorized service
covered in this manual. Should you need up-to-date workshop for more complicated maintenance and
information about your machine or should you have repair work. Our service personnel have the training
questions in regards to this manual, please contact and special tools that are required for such tasks.
Timberjack or your Timberjack dealer.
Forwarders controlled with the Timbermatic 700
system are designed for the transportation of cross-cut
CAUTION: Only persons whose training has
logs in the load space of the machine from the felling
been approved by Timberjack are permitted
site to the side of the road. Slash bundlers controlled
to operate Timberjack machinery.
with the Timbermatic 900 system are designed for
the collection and bundling of forest slash. It is
Improper operation and maintenance of this
forbidden to use the machine for any other purpose.
machine can be hazardous and could result
in serious injury or death.
Trade marks:
Therefore, it is of paramount importance that
Windows is registered trade mark of Microsoft
all the instructions given in this manual and
Corporation.
during training be followed when the
machine is operated or serviced.
Celeron is registered trade mark of Intel Corporation.
The safety rules are given in the section 011.
TMC and Timbermatic are registered trade marks
of Timberjack.
This instruction manual describes the operation of the
Timbermatic 700 and Timbermatic 900 control
and measuring system.
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Safety instructions
General
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–UN–07DEC88
Follow recommended precautions and safe operating
practices.
T81389
AK12300,000003D –19–28FEB02–1/1
AK12300,000003E –19–28FEB02–1/1
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Safety instructions
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Safety instructions
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Overview
General
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Overview
FPC-CPU Forwarder PC
Computer Processor Unit
Hub Hub module
Ch Chair module
Cr Crane module
Tr Transmission module
Mf Multifunction module
ECU Engine Control Unit
• FPC-D
Display module of the system.
• FPC-CPU
Computer central processing unit of the Timbermatic
system.
• Hub
–UN–24APR03
The Hub is the bus connection module, in other words
the other modules (apart from the display) are directly
connected to it.
• Ch
T161151
The controls required to control the system are
connected to the chair module.
• Cr
The crane module controls the boom valve.
• Tr
The transmission module manages the control and
information flows of the base machine’s diesel engine,
power transmission and the associated auxiliary
functions.
• Mf
The multifunction module controls e.g. the functions of
the ALS load space or, in 1490D machines, the slash
bundler.
• ECU
Engine Control Unit is controlling unit that guides and
controls the functions of the engine.
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Overview
1. Control keypads
2. Display module
• 10,1" color display
3. PC keyboard
4. Touchpad mouse
• Celeron 700 MHz -processor
• 256 MB RAM
• 20 GB -hard disk
• Connectors of equipment
FPC-CPU
–UN–30JAN03
• Celeron processor
• Connectors of equipment
T164835
6. Color A4 printer attached
7. Hub module
8. Chair module (Ch)
Display module
–UN–27FEB03
A - Power switch and signal light
T164649
• Red light: error function
• Flashing red light: error function
If BIOS has been changed and the red light is flashing,
turn the FPC off and remove power cable for a moment.
Restart FPC
D - CD disk drive
–UN–21MAR03
T164836
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Overview
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Abbreviations
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Overview
General usage
Timbermatic can be shut off by means of the power problem-free data transmission trail from the harvester
switch in FPC or the main switch of the machine at over the forwarder to the timber company.
any time without risking the loss of data. It is however
advisable to turn off the programs one by one for The bucking file used by the harvester can be
example by using the Alt+F4 command on the PC transferred to the forwarder by e-mail, e.g. with a PRI
keyboard before shutting the power off. If the power production file containing positioning data. The
switch is pushed, the same power-off procedure is production data of the forwarder can be transferred as
initiated as with the "Shut down" command on the a PRD file for the purpose of planning storage and
Start menu. There is a safety interlock from the CPU road transportation.
directly to the battery, by-passing the main switch of
the machine. In this way, the system can save the External backups and file transfers can be carried out
current data and shut itself down in the right way. You using CF memory cards, CDs and fixed or wireless
must wait for the power-off procedure to be completed data connections.
before restarting the system.
The base machine’s TMC control system is part of
The configuration of the Timbermatic system may the Timbermatic control system. Instructions for the
vary considerably depending on the machine. This is TMC control system are provided in a separate
why the system’s purpose of use may be different in manual.
the case of individual customers and machines. The
special functions of the system may include e.g. With the help of load spaces ALS and VLS, the load
TimberNavi satellite based positioning system, ALS can be assorted more easily than before. The greater
load space, boom weight scale and the related width of the load space can be taken advantage of,
possibility to register production data. and different assortments can be spreaded onto a
larger area. When extendable load spaces are used,
The bucking file instructions control harvester the load weighing data is always taken into account to
production and log registration. A bucking instruction is prevent machine overloading. On the other hand, this
based on a bucking file created by the administrative ensures that full load can always be achieved
program (SilviA). The same bucking file is used for a regardless of log length.
site in the harvester as well as the forwarder to ensure
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User interface and control keypads
General
This section presents the user interface for this system The functions of the base machine are controlled by
and particularly the controls required to use it. The their own part of the control system, the TMC. When
section is divided up as follows: the system starts up, TMC display window opens in
the background. Where required, it can be viewed from
• display in run mode the main menu in setting mode or by an Alt+Tab
• display in setting mode keypad command but it is not usually necessary to
• keypad functions have it visible when working normally with the
– control keypads machine.
– PC keyboard
The cabin, the dashboard and the controls of the base
machine and their functions are shown in detail in the
instruction manual for the base machine.
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User interface and control keypads
Start-up
–UN–03FEB03
start the base machine, and for switching on the main
power. The FPC starts when the main power is switched
on. The FPC is turned off and re-started by pressing the
button (1). A light flashes on the button during the
T164843
computer’s shutting down routines. The computer can be
re-started once the light has gone out completely. The
Timbermatic system is switched on by double-clicking on
the system start-up icon with the cursor,”Timbermatic
Start”.
–UN–14MAY02
During start-up the cursor can be moved using the mouse
or the right-hand side boom control lever and the grapple
open button (Z+).
T154679
The Timbermatic system always starts in run mode (see
figure). Setting mode can be opened from the PC
keyboard by pressing Ctrl+A. The display opens in the
main menu of the setting mode.
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Display in run mode
General
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Display in run mode
Timbermatic 700
–UN–24JAN05
T207381
Forwarder’s display in run mode: • ID: operator, site, block
1. Message field
• For example a message about coming scheduled
maintenance appears in the message field. The
message can be quitted by pressing ESC button
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Display in run mode
2. Assortment data
• Species
• Assortment name
• Weight (kg)
–UN–28JAN03
equipped with boom weight scale.
T161368
load space.
4. Weight of previous grapple load registered (kg)
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Display in run mode
5. Grapple position
a. Outside the load space
b. Inside the load space
–UN–06NOV02
7. Species name
8. Assortment name
9. Machine operating hours
10. Operator name
T161360
11. Outside temperature*)andClock (PC time setup)
12. Sensor and function symbols
*) if installed
Alarms
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Display in run mode
*) if equipped
–UN–24JAN05
T207382
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Display in run mode
Timbermatic 900
–UN–15APR03
T189515
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Display in setting mode
General
• main menu
• base machine functions, TMC
–UN–23APR03
• administrative program, SilviA (production registration
settings and bucking files)
T188728
Main menu of setting mode in a forwarder
–UN–11APR03
T189517
Main menu of setting mode in a slash bundler
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Display in setting mode
Main menu
The first time you enter setting mode it opens at the main
menu. The next time you enter setting mode it will open at
the last menu used.
In setting mode you move using the main menu. The main
menu appears on the screen when setting mode is
opened. Normally the main menu is not shown on the
display but it can be opened using the Alt command:
From the main menu you can open the menu you require
and its sub-menu using the mouse or the PC keyboard:
• Use the mouse to move the cursor to the row for the
menu you want to open - where necessary choose a
sub-menu - click the left mouse button to open the
menu.
• The main menu can also be opened using the Alt key
on the PC keyboard, after which the cursor can be
moved using the arrow keys. Open the page selected
with the cursor by pressing Enter.
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Display in setting mode
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Display in setting mode
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Administrative program
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Externals
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Keypad functions
Keypads, Timbermatic 700
–UN–26MAR03
T161475
1. Species buttons S1...4 15. Headboard up / clambunk closed *)
Use these buttons to enter the tree species of the 16. Load space spreading, VLS *)
grapple load, e.g. pine, spruce, birch or mixed 17. Load space narrowing, VLS *)
species. The species names and their order are 18. Decking blade up *)
determined in the administrative program. 19. Decking blade down *)
2. Assortment buttons 1...5 20. Wipers
3. Shift button F1 21. Work light, outer boom *)
Used together with other buttons when selecting 22. ALS load space functions *)
assortments 6...10 (F1 + 1...5). 23. PC: Tabs
PC: Shift 24. PC: Alt
4. Multifunction buttons ABCDE 25. Chair swing locking
5. Boom control levers
6. Boom functions *) if equipped
7. Working rpm / boom
8. Steering Base machine functions are described in detail in the
9. Driving direction switch forwarder manuals.
10. High / low gear
11. Front differential lock The combination of Alt (24) and Tab (23) buttons can
12. Rear differential lock be used to browse the programs currently open on the
13. Frame brake release display, e.g. Timbermatic - TMC - TimberNavi.
14. Headboard down / clambunk open *)
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Keypad functions
–UN–16NOV04
• Boom activated:
– Grapple open (Z+)
– Grapple closed (Z-)
• PC:
T154857
– Enter (Z+)
– Alt (Z-)
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PC keyboard
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Keypad functions
–UN–19AUG03
T194181
New armrests
1
Manual mode ON
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Using the system
Settings prior to operation
• System settings
– Display settings
– Country and language settings
– Machine type
See section 112.
• Bucking settings
See sections 051and 061.
• Site data
– ID information
– Bucking instructions
A bucking instruction is based on a bucking file which
is created in the admistrative program (SilviA).
– Registration settings
– Site start and end.
• Assortment button settings
• Work and repair follow-up
– Operator selection
– Work time follow-up
– Shift start and end.
See section 070.
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Using the system
Assortment registration
In machines equipped with boom weight scale the • Site and shift has been started.
weight data of wood transported with the forwarder can • Boom is in use.
be registered. Detailed instructions on load weighing • The load is started by the road, at the unloading
can be found in the operating manual of the TMC site.
system. • Press the multifunction button (D) of the control
panel on the right and follow the instructions on the
With the Timbermatic 700 system the operator can display.
also define the tree species and assortment data of
the stacked logs. The registration is done assuming Assortment specification
that logs of only one tree species are included in the
grapple at a time. • The assortment selected with the species and
assortment buttons is used, when the next grapple
The tree species of the species buttons (S1...4) are load is registered. The assortment selection is valid
defined according to the bucking instruction. The until a new assortment or species is selected. A
selection of tree species is valid, until the next species grapple load is registered after the boom weight
button is pressed. The settings of species buttons are scale detects that the grapple has been emptied
also made on the basis of the bucking instruction, see after it has passed the load space sector.
section 061.
Registering and finishing a load
The load can be registered either when loading or
unloading. The most suitable method must be selected A load is finished by the road, at the unloading site.
separately for each case. If there are single logs,
which belongs to several assortments need to be 1. Press the multifunction button (D) for longer than
collected along the hauling road into the same load, it 1,5 seconds
is advisable to assort the load in the load space and to 2. Follow the instructions on the display.
define and register assortments when unloading. If the At this point you can:
registration has been started during loading, it is • register the load, if it has been assorted during
possible to interrupt the registration and to start it loading
again during unloading. • cancel the function, in which case the load will
not be registered.
NOTE: The unloading mode cannot be used with ALS • start the unloading mode and assortment.
system. In the unloading mode, the load is registered
after unloading by pressing the multifunction
NOTE: When registering, the load must always be button (D) again.
started and finished at a storage site by the
road, so that the system can register the 3. If necessary, start a new load after this.
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Using the system
–UN–24JAN05
T207383
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Using the system
TimberNavi
TimberNavi is a satellite based positioning system route data as necessary during the processing of a
application operating together with a GPS device. The site. The update contents, recipients and intervals are
system shows the location of the machine and the defined whenever necessary in the "Communication"
route driven on the map. The map files can be menu.
transferred to the machine for example on a CD. The
relevant bucking file and the TimberNavi project can The multifunction, species and assortment buttons are
be sent from harvester to forwarder for example by used to control TimberNavi functions, whenever its
e-mail. window is in the front of the display. In addition to
these, the PC keyboard functions Shift, Alt and Tab
A project is basically a collection of data on one site. can be used. The multifunction button functions
All files linked with the project can be transferred as include:
one packed TNC file or TNP file, with which the
necessary attachments (PRI and vector layer files) are • A - loading
attached. • B - unloading
• C - route on display on / off (if route layer is in use)
The projects are received and sent in the • E - confirm [Enter]
"Communication" or "File" menu of the TimberNavi • If the A and B buttons are pushed simultaneously,
application. The project started in the harvester is the "overview" window is opened. If this window is
opened in the forwarder. In this way, TimberNavi can open, the species and assortment buttons are used
show the route driven by the harvester and the to control its functions.
location and assortments of the finished logs.
Automatic activation of TimberNavi window can be
A project may contain several vector layers and a PRI selected in the 0-1 menu. (see section 112).
production file made by the harvester. By means of the
PRI file containing the coordinate data, the forwarder More detailed operating instructions can be found in
properties of the TimberNavi program can be brought the help menu of the TimberNavi application.
to use. The vector layers linked to the project in their
own files can be used to present different map marks, Options of the TimberNavi application:
including hauling roads, storage areas and protected
areas. • TimberNavi Professional
• TimberNavi Logistics (Certain functions only in
TimberNavi can manage the production of several TimberNavi Logistics -option)
machines simultaneously and update the PRI and
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Using the system
Reversing camera
–UN–24APR03
• If necessary, the reversing camera view can be
retrieved on the display before moving off by setting the
driving direction switch shortly to the center position and
returning it to the backwards position within 0,5
T163716
seconds.
• The run mode display returns to normal and the camera
view disappears after the machine has stopped and the
grapple has been closed.
*) if equipped
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Felling site (menu 1)
General
PY10832,000002A –19–04APR02–1/1
NOTE: Before starting work, check that the right site and
block are active and that the data is correct.
–UN–23APR03
T188733
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Felling site (menu 1)
–UN–01OCT04
administrative program in an actual bucking file before
this is used as a basis for the settings for a new site
database. In this case the administrative program must
be opened via the main menu.
T202951
• Edit site information
This command allows you to edit the header data for
the active site without opening the administrative
program.
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Felling site (menu 1)
• Create new
This command creates a new site database. You can
select a new bucking file as the basis for the site
settings or use the data from the previous site or the
system’s default settings as the basis.
If needed, here you can make changes to the bucking
instruction of the site you create. The changes will not
affect the original bucking file.
After selecting the bucking file, the site must be given a
name and at least one block must be created for it. In
addition, more detailed information about the site can
be entered where required.
–UN–27JUN02
A new site can be activated for use immediately or left
as a pre-set in the site list in “passive” mode awaiting
use.
T156703
NOTE: The same bucking file (*.apt) is always used
within a single site database. In addition the
settings are the same for the various blocks in the
site. If you want to use a different bucking file, you
have to create a new site.
• Activate
After activation, the state of the site will change to
“Active” on the display. When another site is activated,
the state of the previous site will change to “passive”.
• End
When “End” is selected, the system asks the operator
to save the site’s production data. You may skip this or
save the PRD data for the entire site and separately for
blocks. The system asks for each production related file
to be saved separately. When all the chosen files are
saved, the system displays "Finish".
When you use the “End” command the ending time for
the site will now switch to “Ended
The ended site can be deleted or activated back to use.
• Delete
Deleting a site from the site list must be done in two
stages.
First select “End” and the site will switch to “Ended”.
Then select “Delete” and the site will be deleted and all
the registration data for that site will disappear.
An “Ended” site can still be reactivated.
051-3 041505
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Felling site (menu 1)
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–UN–19MAR03
the weight data of different assortments, if the machine
is equipped with scales. When the weight factor function
is in use (menu 7-1), the PRD production file shows, in
addition to the assortment weight data, also the volume
T188734
data of different assortments and the weight factors that
were in use.
• Save bucking file (*.apt) as
This command lets you save a copy of the bucking file
for the active site with a new file name.
The copy can subsequently be freely edited in the
administration program. In this case the administration
program must be opened via the main menu. The
edited bucking file can be used as a base when a new
site is created for it.
• PRI production (*.pri)
A PRI production file saved in a harvester contains the
production data of each individual crosscut log.
If a database of a site has been restored from a backup
copy (harvester) the production of the site doesn’t have
log specific data anymore.
If the harvester is equipped with a GPS locator its
coordinate data can be attached to PRI production files.
In that case, a PRI file can be transferred to a forwarder
PC where the data can be used for planning the hauling
road. In the forwarder the PRI file is taken into use in
the TimberNavi program.
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Buttons (menu 2)
Assortment buttons (menu 2-1)
–UN–19MAR03
assortment buttons 1...5 (ABCDE) of the right hand side
control keypads. The drop-down menus contain the
assortments that can be found in the bucking instruction.
Select assortments to be represented by the buttons
T188735
needed.
The button settings have their own file (.mal) for each site.
When a new site and its bucking instructions are
F1
activated, the button settings does not necessarily
–UN–07APR04
correspond to the new bucking instructions. If the button ABCDE
setting window is dimmed, the button cannot be used for
log registration. In this case, select an assortment that can
be found in the new bucking instruction.
T199084
The assortment selection is used, when the next grapple
load is registered. The assortment selection stays valid, Assortment buttons
until a new assortment or species is selected.
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Work and repair follow-up (menu 4)
General
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PY10832,0000041 –19–05APR02–1/1
071-1 041505
PN=38
Work and repair follow-up (menu 4)
L
–UN–11JUN02
M
T155902
PY10832,0000042 –19–05APR02–1/1
071-2 041505
PN=39
Work and repair follow-up (menu 4)
• Utilization
“Utilization” represents the machine’s availability for
active use. It depends partly on its service and repair
–UN–23APR03
needs and partly on the operative effectiveness of the
company and the repair organisation.
Utilization (X) = (Basic time A + B) / Total time * 100%
X = (D + E) / B * 100%
T188737
See previous page.
• Availability
“Availability” represents the machine’s technical Timbermatic 700
reliability and usability. It is independent of the operative
factors of use.
Availability (Y) = (Basic time A + B) / Total machine
time * 100%
Y = (D + E) / C * 100%
–UN–31MAR04
T189636
Timbermatic 900
PY10832,0000043 –19–05APR02–1/1
071-3 041505
PN=40
Shift change (menu 4-1)
General
You have to enter the shift start and end times in the work
and repair follow-up.
Once you have completed the shift, you can print a shift
report, which lists all the data about the shift. You can
read more about printouts in section 113.
–UN–27JUN02
• Shift start
At the shift start the system asks for the name of the
operator and shows the shift start time which has to be
confirmed to activate registration of time and production
T156711
in the work and repair follow-up.
• Shift end
Confirm the end time at the shift end to finish the
registration of the work and repair follow-up.
• Start GTime B
• Start transport
In this menu you can confirm the start time of “GTime
B“ (e.g. towing another machine) or “transport”.
Allocating transfer transportation and auxiliary work to
GTime B does not weaken the calculated production
figures of basic time A.
“GTime B” and “transport” times will be registered and
printed separately.
• End GTime B
• End transport
Here you confirm the time when “GTime B” or
“transport” is finished.
• Document stop
If the machine has to be operated during a stop you
can document this later by choosing “Document later” in
the stop menu. When you are ready you can return to
the stop menu here.
• Work sensor status
The sensor information on the monitor is intended for
checking work and repair follow-up. It tells the user if
the system senses motion at a given time (e.g. the
machine is being driven).
PY10832,000003E –19–05APR02–1/1
072-1 041505
PN=41
Settings (menu 4-3)
Work and repair follow-up level
• Work follow-up
With “Work” follow-up activated, the system will keep a
record of how long the machine has been operating or
inactive.
A stop menu will appear on the display when the stop
has been longer than the “Stop time”. This states how
long the machine has been inactive and asks the
reason the stop: “repair, maintenance, not working,
repair wait, interruption, other”.
–UN–05FEB04
You can also choose “Document later” if the machine
has to be operated during the stop.
If you want to gather more detailed statistics on repair
time, select lower statistics gathering details in addition
T188738
to “Work” follow-up.
• Repair time follow-up
If the repair time follow-up is selected and the stop
reason entered is “repair” the follow-up will ask how
long you needed help from another operator, repairman
or workshop.
• Repair type follow-up
This level is selected in addition to the previous ones if
you want to document the type of repair: “change,
repair, error search, adjustment, welding”.
• Repair class follow-up
This is the most detailed level where you can also
document the repaired component. The component has
to be specified if needed. A “+” sign in the front of an
object name opens its specification list, e.g.: “base
machine + hydraulics + hose”.
If you have carried out more repairs and you want to
document these too, select “Yes” to “Do you want to
document more repairs?”.
• Spare parts follow-up
PY10832,000003F –19–05APR02–1/1
073-1 041505
PN=42
Settings (menu 4-3)
General
073-2 041505
PN=43
Settings (menu 4-3)
PY10832,0000044 –19–08APR02–2/2
073-3 041505
PN=44
Weight scale (menu 7)
Weight factor (menu 7-1)
–UN–04APR05
The weight factors are brought to use by checking the
"Weight factors in use" box before starting a new site.
T189822
The weight factors can be entered in this menu or loaded
as a WEF file. When a new site is opened on another
bucking file, the system checks the weight factors that
were in use according to assortment names. If some
weight factors are missing, a help window appears on the
display, where the necessary corrections can be made.
The help window can be reopened by pressing the
"Changes" button when the site is activated for the first
time.
The system will ask you to check the weight factors when
a new site is opened, if the weight factors are from the
previous month. The weight factors of the next month can
be brought to use in the middle of a site, but the system
will not automatically ask you to do it at the change of a
month.
PY10832,0000015 –19–23APR03–1/1
081-1 041505
PN=45
Bundler (menu 7)
Working mode (menu 7-1)
–UN–31MAR04
T189519
PY10832,0000013 –19–11APR03–1/1
–UN–31MAR04
T189522
PY10832,0000013 –19–11APR03–1/1
082-1 041505
PN=46
Diagnostics and troubleshooting
General
PY10832,0000064 –19–10APR02–1/1
101-1 041505
PN=47
Diagnostics and troubleshooting
101-2 041505
PN=48
Diagnostics and troubleshooting
101-3 041505
PN=49
Diagnostics and troubleshooting
–UN–03FEB03
T164655
CPU
FPC-CPU connectors
A PS2 connector of PC keyboard
B PS2 connector of mouse
PS Power supply, +28V
–UN–31JAN03
DMI Display module connector
CAN2 TMC CAN connector to Hub module
CAN1 Not used
T164877
COM1 Three RS-232 data transfer ports
COM2
COM3
USB Four USB ports (USB1: GPS antenna)
LPT Printer connector
GPS Not used
TV Not used
FM Not used
BT Not used
V1 Video In1, connector of reversing camera *)
V2 Video In2, connector of front end camera *)
D1 Data In (not used)
VGA Not used
C Ethernet (not used)
D Firewire (iLink, Lynx) (not used)
E Audio Out (not used)
F Not used (external cooling fan).
It is forbidden to use this connector for any other
purpose.
*) if equipped
PY10832,0000065 –19–10APR02–3/3
101-4 041505
PN=50
Diagnostics and troubleshooting
Welding instructions
–UN–24JAN05
central unit and the tripping of the extinguisher (F).
• FPC-CPU disconnected from cabin
Disconnect following CAN cables and connectors:
T159364
– XC5 connector power supply cable to FPC-CPU
– Disconnect all Hub connectors.
• ECU (Engine Control Unit):
Disconnect all connectors.
Ground connection:
PY10832,0000084 –19–23APR02–1/1
101-5 041505
PN=51
Diagnostics and troubleshooting
–UN–31JAN03
NOTE: If you need an outside power source to start the
machine, be careful not to short-circuit the battery
while handling the cables.
T164875
NOTE: The machine is allowed to start with an outside
power source lower than 140 A only, e.g another
similar type machine or auxiliary batteries.
Connect the auxiliary cables before starting the
assisting machine.
PY10832,0000085 –19–23APR02–1/1
101-6 041505
PN=52
Diagnostics (menu 9)
Event log (menu 9-1)
–UN–23APR03
• the old and the new value for the setting.
T189826
• Work and repair
• Site
• Calibration
• Parameter
If all the groups are checked, the list will show all the
events in chronological order.
PY10832,0000067 –19–10APR02–1/1
The list shows all the error functions the system has
registered in the chronological order. Error descriptions
can be removed separately or all at the time. “Show
details” gives further information of an error description
marked by the cursor. Thereafter you can ask for possible
cause for the error.
–UN–23APR03
T189827
PY10832,0000068 –19–10APR02–1/1
102-1 041505
PN=53
Handling the system
General
Once you have switched on the boom for use, the control
lever can no longer be used to move the cursor and
keyboard commands or the mouse must be used to
–UN–15SEP04
navigate the display.
T203151
Alt+Tab keypad command.
–UN–16NOV04
T154857
PY10832,000006D –19–11APR02–1/1
Saving files
PY10832,000006E –19–11APR02–1/1
111-1 041505
PN=54
Handling the system
Back up copy
PY10832,0000070 –19–11APR02–1/1
111-2 041505
PN=55
Handling the system
NOTE: Ensure that the boom is safely parked and turn NOTE: Using an older version of the program may
off the engine before loading the program. cause problems in downloading it.
You will have to load software if you want to update NOTE: Please see the service bulletin for further
the program version, if one of the modules of the information if the program download contain a
system has been changed or the program itself has new version of the TMC system software.
malfunctioned. The machine must not be started until the
TMC system update has been concluded.
• Before loading the program
Before loading the program, check that you have The new program is delivered on a memory card or
fresh backups of the following data, e.g. on a CF a CD. The delivery includes the program installation
memory card: versions for Timbermatic 700/900:
– machine settings (MAT, USF) – T700_Install
“Backup system settings”. – T900_Install
See section 112 (Backup (menu 0-3)). To load the program, the user must have
– bucking files (APT) Administrator rights.
– production files (PRD / PRI)
– work repair and follow-up files (DRF) where a. Create a folder for the new program version in
required the directory C:/Versions.
If a new program is loaded in the middle of a site, E.g. C:/Versions/version_1_52.
save the site production data from the “Backup” b. Copy the EXE file of the new program to the
menu. This ensures that you will be able to continue folder you have created. Copy only the
site production immediately using the existing installation version which is meant for your
database. See section 112 (Backup (menu 0-3)). machine.
c. Start EXE and follow the instructions on the
If necessary, the machine type settings and site display. The language of SilviA and its Help files
information can be checked after the program has is also thereby chosen.
been loaded. d. Turn off the computer after loading the program.
e. Restart the machine.
• Loading the program
PY10832,0000072 –19–11APR02–1/1
111-3 041505
PN=56
System configuration (menu 0)
General
PY10832,0000071 –19–11APR02–1/1
–UN–31MAR04
mode display only if they are checked in the list.
• Outdoor temperature
An outdoor temperature display and its unit may be
selected if the TMC module has the required
T188729
temperature sensor connected.
• The selection “Externals” opens the program of your
choice (e.g. TimberNavi) on the run mode display,
when the drive pedal is being pressed and the work
brake opens. The display returns to the run mode, when
the machine is stopped and the grapple button is being
pressed.
PY10832,0000073 –19–11APR02–1/1
112-1 041505
PN=57
System configuration (menu 0)
–UN–03DEC02
backup copy of the site database and the system settings
after each change. In that case, a memory card must be
available in the drive all the time.
T156740
The backup copy window is divided into two - “System -
Backup”. The system side shows the sites in the site list.
Backup copies of these are shown in the column on the
right-hand side. When a site is removed from the site list
in the “Site” menu (1-3), a backup copy of it is still
retained here.
PY10832,0000074 –19–11APR02–1/1
112-2 041505
PN=58
System configuration (menu 0)
Reversing camera
–UN–31JAN05
Here is saved and loaded the base machine settings file
only.
T207683
PY10832,0000076 –19–11APR02–1/1
112-3 041505
PN=59
System configuration (menu 0)
• System
– Country
This defines certain default settings of the system.
Among these are, for instance, the bucking file, which
is used when a site is created on default settings, or
the default settings can be found in the shortcut list of
the print menu.
– Language
The language of the user interface is selected here.
• Version
Version number of the current software.
• License
–UN–04APR05
The system contains certain machine specific features
and optional accessories. They are only shown in the
program and available to use if their license details
have been keyed into the program here.
T207684
• Load user settings (*.usf)
Save user settings (*.usf)
The USF file contains user settings which consist of
display, sound, country / language and printer settings
as well as the print preselections.
PY10832,0000078 –19–11APR02–1/1
112-4 041505
PN=60
Print (menu 3)
General
PY10832,0000079 –19–11APR02–1/1
–UN–27JUN02
chosen as shortcut, the screen displays a list of all
shortcuts available. With the cursor, a line is selected from
the list for saving the new print option. The new print
option can be saved on an empty line, or on an existing
T156708
shortcut, replacing it. Following the “Save” command, the
shortcut is given a name.
PY10832,000007A –19–11APR02–1/1
113-1 041505
PN=61
Print (menu 3)
• production
• work and repair
Itemised shift information can be included in all reports.
“Total report” covers the period since the last resetting
of the Work and repair data.
• calibration data
–UN–31MAR04
This report includes the calibration data of the boom
weight scale.
• weight factors
• machine settings
T188736
The selection of the base machine settings depends on
the operator’s number.
• log data T158706 –UN–23AUG02
• overload data
PY10832,000007B –19–11APR02–1/1
113-2 041505
PN=62
Print (menu 3)
• Orientation
Printouts are available on portrait or landscape paper.
• Type
When a printout covers various different topics, you can
choose here whether to print each topic on a separate
page, or condense the material as much as possible to
fit it onto one.
• Format
Paper sizes available are A4 (the European) or Letter
(US).
–UN–27JUN02
T156710
PY10832,000007C –19–11APR02–1/1
113-3 041505
PN=63
E-mail (menu 5)
General
PY10832,000007D –19–11APR02–1/1
Settings
114-1 041505
PN=64
E-mail (menu 5)
• E-mail settings
–UN–22SEP04
a connection to the server.
• Dial-up properties
“Username” and “Password” are the words, which were
programmed in the Windows settings and can be the
T203373
same as “Account name” and “Password”. “Phone
number” is the server number, through which e-mails
are sent.
“Domain” name is given, if the machine is connected to
a Windows-based server.
PY10832,000007E –19–11APR02–2/2
114-2 041505
PN=65
E-mail (menu 5)
–UN–10SEP04
version of the file type is sent as an attachment. An
attachment can be selected freely through the “Add”
selection feature. When transferring production data, a
site is selected from which the PRD file will be taken.
T202963
“Message”: It is worth writing a detailed message for the
e-mail.
–UN–22SEP04
T203375
PY10832,000007F –19–11APR02–1/1
114-3 041505
PN=66
E-mail (menu 5)
–UN–27JUN02
T156715
PY10832,0000080 –19–11APR02–1/1
–UN–27JUN02
T156716
PY10832,0000081 –19–11APR02–1/1
114-4 041505
PN=67
E-mail (menu 5)
114-5 041505
PN=68
Index
Page Page
A F
G
B
GPS coordinate data . . . . . . . . . . . . . . .041-4, 051-4
Back-up . . . . . . . . . . . . . .021-5, 111-2, 111-3, 112-2
Base machine settings . . . . . . . . . . . . . . . . . . . 112-3
Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 051-1
Booster batteries . . . . . . . . . . . . . . . . . . . . . . . 101-6
I
Bucking file. . . . . . . . . . . . . . . . . . . . . . . . . . . . 051-1
APT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 051-4 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . 032-2
Bucking instruction . . . . . . . . . . . . . . . . . . . . . . 021-5
Bucking file . . . . . . . . . . . . . . . . . . . . . . . . . . 051-2
K
C Keypads
Timbermatic 700 . . . . . . . . . . . . . . . . . . . . . . 034-1
CAN bus modules . . . . . . . . . . . . . . . . . . . . . . 021-2
CF memory card slot . . . . . . . . . . . . . . . . . . . . 021-3
Clock L
Outside temperature . . . . . . . . . . . . . . . . . . . 032-4
CPU Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112-4
Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . 101-2 License. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112-4
CPU connectors . . . . . . . . . . . . . . . . . . . . . . . . 101-4
M
D
Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . 033-3
Danger zone. . . . . . . . . . . . . . . . . . . . . . . . . . . 011-3 MAT files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112-3
Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . 102-1 Memory card . . . . . . . . . . . . . . . . . . . . . . . . . . 021-3
Display module
Signal light . . . . . . . . . . . . . . . . . . . . . . . . . . 101-2
Display setup . . . . . . . . . . . . . . . . . . . . . . . . . . 112-1
N
New armrests
E Timbermatic 900 ver 0.3.1 . . . . . . . . . . . . . . 034-3
Notebook . . . . . . . . . . . . . . . . . . . . . . . .032-4, 114-4
E-mail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114-1
E-mail settings . . . . . . . . . . . . . . . . . . . . . . . . . 114-1
Electric schemes . . . . . . . . . . . . . . . . . . . . . . . 115-1
Error log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102-1 O
Event log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102-1
Externals . . . . . . . . . . . . . . . . . . . . . . . .033-4, 112-1 Outdoor temperature . . . . . . . . . . . . . . . . . . . . 112-1
Index-1 041505
PN=1
Index
Page Page
Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . 041-2 V
Reversing camera . . . . . . . . . . . . . . . . .041-5, 112-3
Run mode display Version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112-4
Base machine functions . . . . . . . . . . . . . . . . 032-5 Version update . . . . . . . . . . . . . . . . . . . . . . . . . 111-3
Timbermatic 700 . . . . . . . . . . . . . . . . . . . . . . 032-2 Volume registration. . . . . . . . . . . . . . . . . . . . . . 081-1
Timbermatic 900 . . . . . . . . . . . . . . . . . . . . . . 032-6
W
S
WEF files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 081-1
Safety instructions . . . . . . . . . . . . . . . . . . . . . . 011-1 Weight factors . . . . . . . . . . . . . . . . . . . . . . . . . 081-1
Safety symbol. . . . . . . . . . . . . . . . . . . . . . . . . . 011-1 Welding instructions . . . . . . . . . . . . . . . . . . . . . 101-5
Safety, general rules . . . . . . . . . . . . . . . . . . . . 011-2 Work and repair follow-up. . . . . . . . . . . . . . . . . 071-1
Safety, operating precautions . . . . . . . . . . . . . . 011-3
Safety, signal words . . . . . . . . . . . . . . . . . . . . . 011-1
Setting mode display . . . . . . . . . . . . . . . . . . . . 033-1
SilviA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 033-4
Administrative program . . . . . . . . . . . . . . . . . 051-2
Site
Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 051-3
Database . . . . . . . . . . . . . . . . . . . . . . . . . . . 051-1
Slash bundler . . . . . . . . . . . . . . . 032-6, 034-3, 082-1
Software
Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111-3
Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112-4
Sound setup . . . . . . . . . . . . . . . . . . . . . . . . . . . 112-1
Species buttons . . . . . . . . . . . . . . . . . . . . . . . . 034-1
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 031-2
Switching out . . . . . . . . . . . . . . . 021-5, 031-2, 101-1
Timbermatic
700 / 900 . . . . . . . . . . . . . . . . . . . . . . . . . . . 021-1
Index-2 041505
PN=2
Electric schemes
Timbermatic 700
–UN–27MAR03
T189010
115-1 041505
PN=71
Electric schemes
115-2 041505
PN=72
Electric schemes
–UN–13AUG01
T144438
115-3 041505
PN=73
Electric schemes
F626443A 1/4
115-4 041505
PN=74
Electric schemes
F626443A 2/4
115-5 041505
PN=75
Electric schemes
F626443A 3/4
115-6 041505
PN=76
Electric schemes
F626443A 4/4
115-7 041505
PN=77
Electric schemes
–UN–27MAR03
T189010
115-8 041505
PN=78
Electric schemes
T207685 –UN–31JAN05
115-9 041505
PN=79
Electric schemes
T189611 –UN–17APR03
115-10 041505
PN=80
Electric schemes
T189705 –UN–17APR03
115-11 041505
PN=81
Electric schemes
T189611 –UN–17APR03
115-12 041505
PN=82
Electric schemes
T189706 –UN–17APR03
115-13 041505
PN=83
Electric schemes
T189611 –UN–17APR03
115-14 041505
PN=84
Electric schemes
T189707 –UN–17APR03
115-15 041505
PN=85
Electric schemes
T189611 –UN–17APR03
PY10832,0000011 –19–05MAR03–16/16
115-16 041505
PN=86