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Calculation Outline Fuel Gas Scrubber - R2

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0% found this document useful (0 votes)
29 views510 pages

Calculation Outline Fuel Gas Scrubber - R2

Uploaded by

John Mech
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 510

TOKYO ENESYS (THAILAND) CO,.

LTD
92 MU 6 BANG NA - TRAR ROAD THAKAM SUB-DISTRICT BANG PAKONG DISTRICT
CHACHOERGSAO ROVINCE 24130

COMPRESS Pressure Vessel Design Calculations

Item: OUTLINE FUEL GAS SCRUBBER


Vessel No: TET-U4-U5
Customer: JORD ENERGY PTY,.LTD
Designer: T.SEMA
Date: 23/02/2022
Table of Contents
General Arrangement Drawing 1

Deficiencies Summary 3

Nozzle Schedule 4

Nozzle Summary 5

Pressure Summary 6

Revision History 8

Settings Summary 9

Radiography Summary 11

Thickness Summary 13

Weight Summary 14

Long Seam Summary 15

Hydrostatic Test 17

Vacuum Summary 18

Foundation Load Summary 19

Bill of Materials 20

Cylinder #1 22

Cylinder #2 42

Ellipsoidal Head #1 63

Straight Flange on Ellipsoidal Head #1 66

Straight Flange on Ellipsoidal Head #2 85

Ellipsoidal Head #2 105

FG212 (N1) 108

TS2 (N10) 144

N11 (N11) 156

FG72 (N12) 168

FG73 (N13) 180

FG213 (N2) 192

INP1 (N3) 228

INP-2 (N4) 264

INP3 (N5) 300

Nozzle Drane (N6) 336


FG73 (N7) 348

FG74 (N8) 360

TS1 (N9) 372

Skirt Base Ring #1 384

Skirt Opening #1 (Port) 401

Skirt Opening #2 (SO -2) 415

Support Skirt #1 429

Seismic Code 453

Seismic Code for Buckling Check 458

Wind Code 463

B16.9 Elbow #1 (N6) 468

Lift Lug#1 471

Lifting Lug #2 482

N6 493

Tailling Lug #1 496


Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

General Arrangement Drawing

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Deficiencies Summary
No deficiencies found.

3/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Nozzle Schedule
Specifications

Nozzle Impact Fine


Identifier Size Materials Normalized Flange Blind
mark Tested Grain

Nozzle SA-106 B Smls Pipe No No Yes NPS 10 Class


NPS 10 Sch 60 (XS) DN
N1 FG212 600 No
250 Pad SA-516 70 No Yes Yes WN A105

NPS 1 Class
SA-312 TP316L Wld
N10 TS2 NPS 1 Sch 160 DN 25 Nozzle No No Yes 600 No
pipe
WN A182 F316L

NPS 1 Class
SA-312 TP316L Wld
N11 N11 NPS 1 Sch 160 DN 25 Nozzle No No Yes 600 No
pipe
WN A105

NPS 1 Class
SA-312 TP316L Wld
N12 FG72 NPS 1 Sch 160 DN 25 Nozzle No No Yes 600 No
pipe
WN A182 F316L

NPS 1 Class
SA-312 TP316L Wld
N13 FG73 NPS 1 Sch 160 DN 25 Nozzle No No Yes 600 No
pipe
WN A182 F316L

SA-312 TP316L Wld NPS 10 Class


NPS 10 Sch 80S (XS) DN Nozzle No No Yes
N2 FG213 pipe 600 No
250
Pad SA-516 70 No Yes Yes WN A182 F316L

Nozzle SA-106 B Smls Pipe No No Yes NPS 8 Class NPS 8 Class


N3 INP1 NPS 8 Sch 80 (XS) DN 200 600 600
Pad SA-516 70 No Yes Yes WN A105 A105

Nozzle SA-106 B Smls Pipe No No Yes NPS 8 Class NPS 8 Class


N4 INP-2 NPS 8 Sch 80 (XS) DN 200 600 600
Pad SA-516 70 No Yes Yes WN A105 A105

Nozzle SA-106 B Smls Pipe No No Yes NPS 8 Class NPS 8 Class


N5 INP3 NPS 8 Sch 80 (XS) DN 200 600 600
Pad SA-516 70 No Yes Yes WN A105 A105

SA-312 TP316L Wld


Nozzle Drane NPS 1 Sch 160 DN 25 Nozzle No No Yes N/A No
pipe

B16.9 Elbow #1 B16.9


NPS 1 Sch 160 DN 25 SA-403 316L No No Yes N/A No
N6 (N6) Elbow

NPS 1 Class
Nozzle SA-312 TP316L Wld
N6 NPS 1 Sch 160 DN 25 No No Yes 600 No
Pipe pipe
WN A182 F316L

NPS 1 Class
SA-312 TP316L Wld
N7 FG73 NPS 1 Sch 160 DN 25 Nozzle No No Yes 600 No
pipe
WN A182 F316L

NPS 1 Class
SA-312 TP316L Wld
N8 FG74 NPS 1 Sch 160 DN 25 Nozzle No No Yes 600 No
pipe
WN A182 F316L

NPS 1 Class
SA-312 TP316L Wld
N9 TS1 NPS 1 Sch 160 DN 25 Nozzle No No Yes 600 No
pipe
WN A182 F316L

4/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Nozzle Summary
Dimensions

Reinforcement
Shell
tn Req tn Pad Aa/Ar
Nozzle OD A1? A2? Corr
mark (mm) (mm) (mm) Nom t Design t User t Width tpad (mm) (%)
(mm) (mm) (mm) (mm) (mm)

N1 273.05 12.7 11.1 Yes Yes 20 17.37 100 15 1.6 100.0

N10 33.4 6.35 5.21 Yes Yes 20 N/A N/A N/A 1.6 Exempt

N11 33.4 6.35 5.21 Yes Yes 12.7 N/A N/A N/A 1.6 Exempt

N12 33.4 6.35 5.21 Yes Yes 16.5* N/A N/A N/A 1.6 Exempt

N13 33.4 6.35 5.21 Yes Yes 16.5* N/A N/A N/A 1.6 Exempt

N2 273.05 12.7 11.29 Yes Yes 20 17.29 100 15 1.6 100.0

N3 219.08 12.7 10.01 Yes Yes 20 18.58 100 15 1.6 100.0

N4 219.08 12.7 10.01 Yes Yes 20 18.58 100 15 1.6 100.0

N5 219.08 12.7 10.01 Yes Yes 20 18.58 100 15 1.6 100.0

N6 33.4 6.35 5.21 Yes Yes 16.5* N/A N/A N/A 1.6 Exempt

N7 33.4 6.35 5.21 Yes Yes 20 N/A N/A N/A 1.6 Exempt

N8 33.4 6.35 5.21 Yes Yes 20 N/A N/A N/A 1.6 Exempt

N9 33.4 6.35 5.21 Yes Yes 20 N/A N/A N/A 1.6 Exempt

*Head minimum thickness after forming

Definitions

tn Nozzle thickness

Req tn Nozzle thickness required per UG-45/UG-16


Increased for pipe to account for 12.5% pipe thickness tolerance

Nom t Vessel wall thickness

Design t Required vessel wall thickness due to pressure + corrosion allowance per UG-37

User t Local vessel wall thickness (near opening)

Aa Area available per UG-37, governing condition

Ar Area required per UG-37, governing condition

Corr Corrosion allowance on nozzle wall

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Pressure Summary
Component Summary

P T Te
MAWP MAP MAEP MDMT MDMT Impact
Identifier Design Design external
(bar) (bar) (bar) (°C) Exemption Tested
(bar) (°C) (°C)

Ellipsoidal Head #1 50 60 56.57 62.53 25.26 40.5 -48 Note 1 No

Straight Flange on Ellipsoidal Head #1 50 60 67.69 73.7 28.47 40.5 -48 Note 2 No

Cylinder #1 50 60 67.69 73.7 28.47 40.5 -48 Note 2 No

Cylinder #2 50 60 67.69 73.7 28.47 40.5 -48 Note 2 No

Straight Flange on Ellipsoidal Head #2 50 60 67.69 73.7 28.47 40.5 -48 Note 2 No

Ellipsoidal Head #2 50 60 56.57 62.53 25.26 40.5 -48 Note 3 No

Nozzle Note 4 No
FG212 (N1) 50 60 56.01 64.28 28.47 40.5 -38.72
Pad Note 5 No

TS2 (N10) 50 60 67.69 73.7 28.47 40.5 -48 Note 6 No

N11 (N11) 50 60 83.42 97.93 28.47 40.5 -48 Note 7 No

FG72 (N12) 50 60 62.73 69.44 25.26 40.5 -48 Note 6 No

FG73 (N13) 50 60 62.73 69.44 25.26 40.5 -48 Note 6 No

Nozzle Note 8 No
FG213 (N2) 50 60 54.08 64 28.47 40.5 -48
Pad Note 5 No

Nozzle Note 9 No
INP1 (N3) 50 60 62.61 66.55 28.47 40.5 -29
Pad Note 5 No

Nozzle Note 10 No
INP-2 (N4) 50 60 62.61 66.55 28.47 40.5 -36.28
Pad Note 5 No

Nozzle Note 9 No
INP3 (N5) 50 60 62.61 66.55 28.47 40.5 -29
Pad Note 5 No

Nozzle Drane (N6) 50 60 62.73 69.44 25.26 40.5 -196 Note 11 No

B16.9 Elbow #1 (N6) 50 60 300.93 465.19 176.95 40.5 -196 Note 12 No

N6 50 60 77.92 82.7 176.95 40.5 -48 Note 13, 14 No

FG73 (N7) 50 60 67.69 73.7 28.47 40.5 -48 Note 6 No

FG74 (N8) 50 60 67.69 73.7 28.47 40.5 -48 Note 6 No

TS1 (N9) 50 60 67.69 73.7 28.47 40.5 -48 Note 6 No

Chamber Summary

Design MDMT -29 °C

Rated MDMT -29 °C @ 54.08 bar

MAWP hot & corroded 54.08 bar @ 60 °C

MAP cold & new 62.53 bar @ 21.1 °C

MAEP 25.26 bar @ 40.5 °C

6/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Notes for MDMT Rating

Note # Exemption Details

1. Straight Flange governs MDMT

Material impact test exemption temperature from Fig UCS-66M Curve D = -39.8°C
2. Fig UCS-66.1M MDMT reduction = 11.5°C, (coincident ratio = 0.7941) UCS-66 governing thickness = 20 mm
Rated MDMT of -51.3°C is limited to -48°C by UCS-66(b)(2)

3. Straight Flange governs MDMT

Flange rating governs:


4. Flange rated MDMT per UCS-66(b)(1)(b) = -38.72°C (Coincident ratio = 0.6299)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

Pad impact test exemption temperature from Fig UCS-66M Curve D = -45.13°C
5. Fig UCS-66.1M MDMT reduction = 11.5°C, (coincident ratio = 0.7941) UCS-66 governing thickness = 15 mm.
Rated MDMT of -56.63°C is limited to -48°C by UCS-66(b)(2)

Flange rating governs:


6. Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

Flange rating governs:


7. Flange rated MDMT per UCS-66(b)(1)(b) = -48°C (Coincident ratio = 0.5296)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

8. Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C

Flange rating governs:


9. Flange and blind rated MDMT per UG-20(f) = -29°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

Flange rating governs:


10. Flange and blind rated MDMT per UCS-66(b)(1)(b) = -36.28°C (Coincident ratio = 0.8695)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

11. Impact test exempt per UHA-51(g) (coincident ratio = 0.1726)

12. Impact test exempt per UHA-51(g) (coincident ratio = 0.1948)

13. Impact test exempt per UHA-51(g) (coincident ratio = 0.2281)

Flange rating governs:


14. Bolts rated MDMT per Fig UCS-66 note (c) = -48°C
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Revision History
Revisions

No. Date Operator Notes

0 5/ 6/2021 admin New vessel created ASME Section VIII Division 1 [COMPRESS 2020 Build 8000]

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Settings Summary
COMPRESS 2022 Build 8200
ASME Section VIII Division 1, 2019 Edition Metric
Units MKS
Datum Line Location 0.00 mm from bottom seam
Vessel Design Mode Design Mode
Minimum thickness 2.5 mm per UG-16(b)
Design for cold shut down only No
Design for lethal service (full radiography required) No
Design nozzles for Design P only
Corrosion weight loss 100% of theoretical loss
UG-23 Stress Increase 1.20
Skirt/legs stress increase 1.0
Minimum nozzle projection 10 mm
Juncture calculations for a > 30 only Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick No
UG-37(a) shell tr calculation considers longitudinal stress No
Cylindrical shells made from pipe are entered as minimum thickness No
Nozzles made from pipe are entered as minimum thickness No
ASME B16.9 fittings are entered as minimum thickness No
Butt welds Tapered per Figure UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi No
Hydro/Pneumatic Test
Shop Hydrotest Pressure 1.3 times vessel MAWP [UG-99(b)]
Test liquid specific gravity 1.00
Maximum stress during test 90% of yield
Required Marking - UG-116
UG-116(e) Radiography RT1
UG-116(f) Postweld heat treatment None
Code Cases\Interpretations
Use Appendix 46 No
Use UG-44(b) No
Use Code Case 2955 No
Apply interpretation VIII-1-83-66 Yes
Apply interpretation VIII-1-86-175 Yes
Apply interpretation VIII-1-01-37 Yes
Apply interpretation VIII-1-01-150 Yes
Apply interpretation VIII-1-07-50 Yes
Apply interpretation VIII-1-16-85 Yes
No UCS-66.1 MDMT reduction No
No UCS-68(c) MDMT reduction No
Disallow UG-20(f) exemptions No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure Yes
UG-22(b) Weight of the vessel and normal contents under operating or test conditions Yes
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads) No
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs Yes
UG-22(f) Wind reactions Yes

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
UG-22(f) Seismic reactions Yes
UG-22(j) Test pressure and coincident static head acting during the test: Yes
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
Note 2: UG-22(d)(1),(e),(f)-snow,(g),(h),(i) are not considered. If these loads are present, additional calculations must be performed.

License Information
Company Name Tokyo Enesys (Thailand) Co., Ltd.
License Commercial
License Key ID 33343
Support Expires February 13, 2023

10/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Radiography Summary
UG-116 Radiography

Longitudinal Seam Top Circumferential Seam Bottom Circumferential Seam

Component Category Category Category Mark


Radiography / Joint
(Fig UW- (Fig UW- Radiography / Joint Type (Fig UW- Radiography / Joint Type
Type
3) 3) 3)

Ellipsoidal Head #1 N/A Seamless No RT N/A N/A B Full UW-11(a) / Type 2 RT1

Cylinder #1 A Full UW-11(a) / Type 1 B Full UW-11(a) / Type 2 B Full UW-11(a) / Type 1 RT1

Cylinder #2 A Full UW-11(a) / Type 1 B Full UW-11(a) / Type 1 B Full UW-11(a) / Type 2 RT1

Ellipsoidal Head #2 N/A Seamless No RT B Full UW-11(a) / Type 2 N/A N/A RT1

Nozzle to Vessel Circumferential Nozzle free end Circumferential


Nozzle Longitudinal Seam
Seam Seam

UW-11(a)(4) exempt /
FG73 (N13) N/A Welded pipe D N/A / Type 7 C N/A
Type 1

UW-11(a)(4) exempt /
FG72 (N12) N/A Welded pipe D N/A / Type 7 C N/A
Type 1

UW-11(a)(4) exempt /
FG213 (N2) N/A Welded pipe D N/A / Type 7 C N/A
Type 1

UW-11(a)(4) exempt /
N11 (N11) N/A Welded pipe D N/A / Type 7 C N/A
Type 1

UW-11(a)(4) exempt /
INP3 (N5) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1

UW-11(a)(4) exempt /
INP-2 (N4) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1

UW-11(a)(4) exempt /
INP1 (N3) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1

UW-11(a)(4) exempt /
FG74 (N8) N/A Welded pipe D N/A / Type 7 C N/A
Type 1

UW-11(a)(4) exempt /
FG212 (N1) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1

UW-11(a)(4) exempt /
FG73 (N7) N/A Welded pipe D N/A / Type 7 C N/A
Type 1

UW-11(a)(4) exempt /
TS2 (N10) N/A Welded pipe D N/A / Type 7 C N/A
Type 1

UW-11(a)(4) exempt /
TS1 (N9) N/A Welded pipe D N/A / Type 7 C N/A
Type 1

UW-11(a)(4) exempt /
Nozzle Drane (N6) N/A Welded pipe D N/A / Type 7 B N/A
Type 1

UW-11(a)(4) exempt / UW-11(a)(4) exempt /


B16.9 Elbow #1 (N6) N/A Seamless No RT B B N/A
Type 1 Type 1

UW-11(a)(4) exempt / UW-11(a)(4) exempt /


N6 N/A Welded pipe B C N/A
Type 1 Type 1

Nozzle to Flange Circumferential


Nozzle Flange Longitudinal Seam Flange Face
Seam

ASME B16.5/16.47 flange attached to FG73 UW-11(a)(4) exempt /


N/A Seamless No RT N/A N/A / Gasketed C N/A
(N13) Type 1

ASME B16.5/16.47 flange attached to FG72 UW-11(a)(4) exempt /


N/A Seamless No RT N/A N/A / Gasketed C N/A
(N12) Type 1

ASME B16.5/16.47 flange attached to FG213 UW-11(a)(4) exempt /


N/A Seamless No RT N/A N/A / Gasketed C N/A
(N2) Type 1

ASME B16.5/16.47 flange attached to N11 UW-11(a)(4) exempt /


N/A Seamless No RT N/A N/A / Gasketed C N/A
(N11) Type 1

ASME B16.5/16.47 flange attached to INP3 UW-11(a)(4) exempt /


N/A Seamless No RT N/A N/A / Gasketed C N/A
(N5) Type 1

ASME B16.5/16.47 flange attached to INP-2 UW-11(a)(4) exempt /


N/A Seamless No RT N/A N/A / Gasketed C N/A
(N4) Type 1

ASME B16.5/16.47 flange attached to INP1 UW-11(a)(4) exempt /


N/A Seamless No RT N/A N/A / Gasketed C N/A
(N3) Type 1

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
ASME B16.5/16.47 flange attached to FG74 UW-11(a)(4) exempt /
N/A Seamless No RT N/A N/A / Gasketed C N/A
(N8) Type 1

ASME B16.5/16.47 flange attached to FG212 UW-11(a)(4) exempt /


N/A Seamless No RT N/A N/A / Gasketed C N/A
(N1) Type 1

ASME B16.5/16.47 flange attached to FG73 UW-11(a)(4) exempt /


N/A Seamless No RT N/A N/A / Gasketed C N/A
(N7) Type 1

ASME B16.5/16.47 flange attached to TS2 UW-11(a)(4) exempt /


N/A Seamless No RT N/A N/A / Gasketed C N/A
(N10) Type 1

ASME B16.5/16.47 flange attached to TS1 UW-11(a)(4) exempt /


N/A Seamless No RT N/A N/A / Gasketed C N/A
(N9) Type 1

ASME B16.5/16.47 flange attached to right UW-11(a)(4) exempt /


N/A Seamless No RT N/A N/A / Gasketed C N/A
end of N6 Type 1

Interpretation VIII-1 01-150 has been applied.

UG-116(e) Required Marking: RT1

12/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Thickness Summary
Component Data

Component Diameter Length Nominal t Design t Total Corrosion Joint


Material Load
Identifier (mm) (mm) (mm) (mm) (mm) E

Ellipsoidal Head #1 SA-516 70 725 ID 197.75 16.5* 14.77 1.6 1.00 Internal

Straight Flange on Ellipsoidal Head #1 SA-516 70 725 ID 50 20 15.09 1.6 1.00 Internal

Cylinder #1 SA-516 70 725 ID 700 20 15.09 1.6 1.00 Internal

Cylinder #2 SA-516 70 725 ID 2,000 20 15.09 1.6 1.00 Internal

Straight Flange on Ellipsoidal Head #2 SA-516 70 725 ID 50 20 15.09 1.6 1.00 Internal

Ellipsoidal Head #2 SA-516 70 725 ID 197.75 16.5* 14.77 1.6 1.00 Internal

Support Skirt #1 SA-516 70 765 / 783.31 ID 405 12 2.01 1.6 0.55 Seismic

*Head minimum thickness after forming

Definitions

Nominal t Vessel wall nominal thickness

Design t Required vessel thickness due to governing loading + corrosion

Joint E Longitudinal seam joint efficiency

Load

Internal Circumferential stress due to internal pressure governs

External External pressure governs

Wind Combined longitudinal stress of pressure + weight + wind governs

Seismic Combined longitudinal stress of pressure + weight + seismic governs

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Weight Summary
Weight (kg) Contributed by Vessel Elements

Metal Metal Insulation Piping Operating Liquid Test Liquid Surface Area
Component Insulation Lining
New* Corroded Supports + Liquid New Corroded New Corroded m2

Ellipsoidal Head #1 100.9 91.9 0 0 0 0 0 0 70.5 71.6 0.81

Cylinder #1 241.6 222.8 0 0 0 0 0 0 333 336.7 1.59

Cylinder #2 711.8 656.3 0 0 0 0 0 0 848.6 856.6 4.67

Ellipsoidal Head #2 101 92 0 0 0 0 0 0 70.7 71.8 0.81

Support Skirt #1 89.3 77.6 0 0 0 0 0 0 0 0 2.03

Skirt Base Ring #1 195.5 195.5 0 0 0 0 0 0 0 0 3.03

TOTAL: 1,440.1 1,336 0 0 0 0 0 0 1,322.8 1,336.8 12.94

*Shells with attached nozzles have weight reduced by material cut out for opening.

Weight (kg) Contributed by Attachments

Nozzles &
Body Flanges Packed Ladders & Tray Rings & Vertical Surface Area
Component Flanges Trays
Beds Platforms Supports Clips Loads m2
New Corroded New Corroded

Ellipsoidal Head #1 0 0 4.3 4.1 0 0 0 0 9.6 0 0.19

Cylinder #1 0 0 327.8 317.3 0 0 0 0 0 0 1.74

Cylinder #2 0 0 444.6 437.4 0 0 0 0 4 0 2.1

Ellipsoidal Head #2 0 0 4.5 3.9 0 0 0 0 0 0 0.09

Support Skirt #1 0 0 5.1 2.8 0 0 0 0 0 0 0

TOTAL: 0 0 786.3 765.6 0 0 0 0 13.7 0 4.11

Vessel Totals

New Corroded

Operating Weight (kg) 2,240 2,115

Empty Weight (kg) 2,240 2,115

Test Weight (kg) 3,563 3,452

Surface Area (m2) 17.05 -

Capacity** (liters) 1,256 1,268

**The vessel capacity does not include volume of nozzle, piping or other attachments.

Vessel Lift Condition

Vessel Lift Weight, New (kg) 2,240

Center of Gravity from Datum (mm) 1,206.9

14/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Long Seam Summary


Shell Long Seam Angles

Component Seam 1

Cylinder #1 45 deg

Cylinder #2 120 deg

Support Skirt #1 60 deg

Shell Plate Lengths

Starting
Component Plate 1
Angle

Cylinder #1 45 deg 2,340.49 mm

Cylinder #2 120 deg 2,340.49 mm

Support Skirt #1 60 deg 2,498.56 mm

Notes

1) Plate Lengths use the circumference of the vessel based on the mid diameter of the components.
2) North is located at 0 deg

15/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Shell Rollout

16/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Hydrostatic Test
Vertical shop hydrostatic test based on MAWP per UG-99(b)

Gauge pressure at 21.1°C = 1.3 ⋅ M AW P ⋅ LSR

= 1.3 ⋅ 54.08 ⋅ 1
=70.3 bar

Vertical shop hydrostatic test


Local test Test liquid UG-99(b) UG-99(b) Stress Allowable
Stress
Identifier pressure static head stress pressure during test test stress excessive?
(bar) (bar) ratio factor 2 2
(kgf/cm ) (kgf/cm )
Ellipsoidal Head #1 (1) 70.33 0.03 1 1.30 1,418.128 2,404.491 No

Straight Flange on Ellipsoidal Head #1 70.33 0.03 1 1.30 1,335.49 2,404.491 No

Cylinder #1 70.4 0.1 1 1.30 1,336.793 2,404.491 No

Cylinder #2 70.6 0.3 1 1.30 1,340.514 2,404.491 No

Straight Flange on Ellipsoidal Head #2 70.6 0.3 1 1.30 1,340.607 2,404.491 No

Ellipsoidal Head #2 70.62 0.32 1 1.30 1,423.919 2,404.491 No

B16.9 Elbow #1 (N6) 70.63 0.33 1 1.30 167.609 1,578.521 No

FG212 (N1) 70.49 0.19 1 1.30 2,346.608 3,606.736 No

FG213 (N2) 70.38 0.08 1 1.30 2,437.595 3,606.736 No

FG72 (N12) 70.31 0.01 1 1.30 2,486.049 3,606.736 No

FG73 (N13) 70.31 0.01 1 1.30 2,458.074 3,606.736 No

FG73 (N7) 70.59 0.29 1 1.30 2,345.314 3,606.736 No

FG74 (N8) 70.59 0.29 1 1.30 2,345.314 3,606.736 No

INP-2 (N4) 70.48 0.18 1 1.30 2,006.013 3,606.736 No

INP1 (N3) 70.55 0.25 1 1.30 2,007.876 3,606.736 No

INP3 (N5) 70.38 0.08 1 1.30 2,003.037 3,606.736 No

N11 (N11) 70.36 0.06 1 1.30 1,139.152 2,367.781 No

N6 70.63 0.33 1 1.30 167.609 1,578.521 No

Nozzle Drane (N6) 70.63 0.33 1 1.30 2,441.309 3,606.736 No

TS1 (N9) 70.59 0.29 1 1.30 2,345.314 3,606.736 No

TS2 (N10) 70.56 0.26 1 1.30 2,344.159 3,606.736 No

(1) Ellipsoidal Head #1 limits the UG-99(b) stress ratio.


(2) PL stresses at nozzle openings have been estimated using the method described in Division 2 Part 4.5.
(3) 1.5*0.9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.

The field test condition has not been investigated.

The test temperature of 21.1 °C is warmer than the minimum recommended temperature of -12 °C so the brittle fracture provision of UG-
99(h) has been met.

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Vacuum Summary
Largest Unsupported Length Le

Elevation
Length Le
Component Line of Support above Datum
(mm)
(mm)

Ellipsoidal Head #1 - 2,947.75 N/A

- 1/3 depth of Ellipsoidal Head #1 2,810.95 N/A

Straight Flange on Ellipsoidal Head #1 Top - 2,750 2,921.9

Straight Flange on Ellipsoidal Head #1 Bottom - 2,700 2,921.9

Cylinder #1 Top - 2,700 2,921.9

Cylinder #1 Bottom - 2,000 2,921.9

Cylinder #2 Top - 2,000 2,921.9

Cylinder #2 Bottom - 0 2,921.9

Straight Flange on Ellipsoidal Head #2 Top - 0 2,921.9

Straight Flange on Ellipsoidal Head #2 Bottom - -50 2,921.9

- 1/3 depth of Ellipsoidal Head #2 -110.95 N/A

Ellipsoidal Head #2 - -247.75 N/A

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Foundation Load Summary


Skirt Base Ring #1: Total Loading at Base

Base Shear Base Moment Vertical Force


Load Vessel Condition ( kgf ) ( kgf -m ) ( kgf )

Weight Operating, Corroded 0 297.5 2,115.2

Weight Operating, New 0 306.4 2,240.1

Wind Operating, Corroded 413 988.1 2,115.2

Wind Operating, New 413 997 2,240.1

Wind Empty, Corroded 413 988.1 2,115.2

Wind Empty, New 413 997 2,240.1

Wind External Pressure, Corroded 413 988.1 2,115.2

Seismic Operating, Corroded 1,035.6 2,651.8 2,460.4

Seismic Operating, New 1,096.7 2,801.1 2,605.7

Seismic Empty, Corroded 1,035.6 2,651.8 2,460.4

Seismic Empty, New 1,096.7 2,801.1 2,605.7

Seismic External Pressure, Corroded 1,035.6 2,651.8 2,460.4

Shear and moment values reported above are presented without applicable load combination factors.

Vertical Force values in the Seismic case include the 1 + 0.2 * SDS dead load factor (compressive) as described in the Seismic Code
report. This excludes the 0.7 load combination factor as well.

Support Information

Support Type Skirt Base Ring

Base Ring Inner Diameter 525 mm

Base Ring Outer Diameter 1,321 mm

Base Ring Thickness 20 mm

Number of Anchor Bolts 4

Bolt Circle Diameter 1,194 mm

Bolt Size and Type 1" series 8 bolt

Bolt Hole Clearance 32 mm

Center of Gravity (Distance from Support Base) 1,662.15 mm

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Bill of Materials

Heads / Covers

Item # Type Material Thk [mm] Dia. [mm] Wt. [kg] (ea.) Qty

H1 Ellipsoidal Head SA-516 70 (N, FGP) 16.5 (min.) 725 ID 101.1 2

H2 ASME B16.5/B16.47 Blind NPS 8 Class 600 A105 61.98 419.1 OD 74.8 2

H3 ASME B16.5/B16.47 Blind NPS 8 Class 600 A105 (HT, FGP) 61.98 419.1 OD 74.8 1

Shells / Skirts

Item # Type Material Thk [mm] Dia. [mm] Length [mm] Wt. [kg] (ea.) Qty

S1 Cylinder SA-516 70 (N, FGP) 20 725 ID 700 256.7 1

S2 Cylinder SA-516 70 (N, FGP) 20 725 ID 2,000 733.3 1

S3 Support Skirt SA-516 70 12 783.31 ID 385 89.3 1

Base Ring

Item # Type Material Thk [mm] Length [mm] Wt. [kg] Qty

BR1 Base ring - single base plate Base Ring Material 20 2,900 180.8 1

Nozzles / Nozzle Piping / Skirt Opening

Item # Type Material NPS Thk [mm] Dia. [mm] Length [mm] Wt. [kg]

P1 Skirt Opening SA-106 B Smls Pipe NPS 6 Sch 40 (Std) DN 150 7.11 168.28 OD 180 2.6

Noz1 Nozzle SA-312 TP316L Wld pipe (FGP) NPS 1 Sch 160 DN 25 6.35 33.4 OD 1,010 4.4

Noz2 Nozzle SA-312 TP316L Wld pipe (FGP) NPS 10 Sch 80S (XS) DN 250 12.7 273.05 OD 883 87.4

Noz3 Nozzle SA-106 B Smls Pipe (FGP) NPS 8 Sch 80 (XS) DN 200 12.7 219.08 OD 515 68.6

Noz4 Nozzle SA-106 B Smls Pipe (FGP) NPS 10 Sch 60 (XS) DN 250 12.7 273.05 OD 368 43.7

P1 Nozzle Pipe SA-312 TP316L Wld pipe (FGP) NPS 1 Sch 160 DN 25 6.35 33.4 OD 518 2.2

ASME B16.9 Fittings

Item # Type Material Size [mm] Qty

EB1 B16.9 Elbow Long Radius SA-403 316L (FGP) NPS 1 Sch 160 DN 25 1

Flanges

Item # Type Material NPS Dia. [mm] Wt. [kg] (ea.) Qty

AF1 ASME B16.5 Welding Neck - Class 600 A182 F316L 1 123.95 x 20.7 1.8 7

AF2 ASME B16.5 Welding Neck - Class 600 A105 (HT, FGP) 1 123.95 x 30.35 1.8 1

AF3 ASME B16.5 Welding Neck - Class 600 A182 F316L 10 508 x 244.5 86.2 1

AF4 ASME B16.5 Welding Neck - Class 600 A105 8 419.1 x 193.68 54.4 1

AF5 ASME B16.5 Welding Neck - Class 600 A105 (HT, FGP) 8 419.1 x 198.45 54.4 1

AF6 ASME B16.5 Welding Neck - Class 600 A105 8 419.1 x 198.45 54.4 1

AF7 ASME B16.5 Welding Neck - Class 600 A105 10 508 x 244.5 86.2 1

Gaskets

Item # Type Size [mm] Thk [mm] Qty

G1 Flexitallic Spiral Wound CGI 304 SS / Ceramic (ASME B16.20 Spiral Wound) NPS 1 - Class 600 4.45 1

There are 12 flanges that do not include gasket information.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Fasteners

Item # Description Material Length [mm] Qty

FB1 5/8" coarse bolt SA-193 B7 Bolt <= 64 95 32

FB2 1-1/4" series 8 bolt SA-193 B7 Bolt <= 64 216 32

FB3 1-1/8" series 8 bolt SA-193 B7 Bolt <= 64 197 36

SB1 1" series 8 bolt Base Ring bolt material - 4

All listed flange bolts require associated nuts and washers in accordance with Division 1, UCS-11.

Plates

Item # Material Thk [mm] Wt. [kg] Qty [ m^2]

Plate1 SA-516 70 (N, FGP) 15 152.3 0.77

Plate1 - Note: Applies to nozzle pad

Plate2 Base Ring Material 10 16.1 0.0257

Plate2 - Note: Applies to base ring gussets

Plate3 SA 283C 15 6.1 0.0522

Plate3 - Note: Applies to lift lug plates

Plate4 SA 283C 20 6.9 0.0439

Plate4 - Note: Applies to lift lug pad plates

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Cylinder #1
ASME Section VIII Division 1, 2019 Edition Metric
Component Cylinder
Material SA-516 70 (II-D Metric p. 20, ln. 33)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No Yes Yes No No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 50 60
-29
External 1.01 40.5
Static Liquid Head
Condition Ps (bar) Hs (mm) SG
Test vertical 0.1 1,053.55 1
Dimensions
Inner Diameter 725 mm
Length 700 mm
Nominal Thickness 20 mm
Inner 1.6 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 241.58 288.98
Corroded 222.76 291.53
Radiography
Longitudinal seam Full UW-11(a) Type 1
Top Circumferential seam Full UW-11(a) Type 2
Bottom Circumferential seam Full UW-11(a) Type 1

Results Summary
Governing condition Internal pressure
Minimum thickness per UG-16 2.5 mm + 1.6 mm = 4.1 mm
Design thickness due to internal pressure (t) 15.09 mm
Design thickness due to external pressure (te) 5.83 mm
Design thickness due to combined loadings + corrosion 7.11 mm
Maximum allowable working pressure (MAWP) 67.69 bar
Maximum allowable pressure (MAP) 73.7 bar
Maximum allowable external pressure (MAEP) 28.47 bar
Rated MDMT -48 °C

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
UCS-66 Material Toughness Requirements
Governing thickness, tg = 20 mm
Exemption temperature from Fig UCS-66M Curve D = -39.8°C
54.08⋅364.1
tr = = 14.61 mm
1,380 ⋅ 1 − 0.6 ⋅ 54.08

tr ⋅ E * 14.61 ⋅ 1
Stress ratio = = = 0.7941
tn − c 20 − 1.6

449.181 ⋅ 1
Stress ratiolongitud ∈ al = = 0.3192
1,407.208 ⋅ 1

Reduction in MDMT, TR from Fig UCS-66.1M = 11.5°C

M DM T = max [M DM T − TR , − 48] = max [ − 39.8 − 11.5, − 48] = -48°C

Material is exempt from impact testing at the Design MDMT of -29°C.

Design thickness, (at 60 °C) UG-27(c)(1)

P ⋅R 50 ⋅ 364.1
t= + Corrosion = + 1.6 = 15.09 mm
S ⋅ E − 0.60 ⋅ P 1,380 ⋅ 1.00 − 0.60 ⋅ 50

Maximum allowable working pressure, (at 60 °C) UG-27(c)(1)

S ⋅E ⋅t 1,380 ⋅ 1.00 ⋅ 18.4


P = − Ps = − 0 = 67.69 bar
R + 0.60 ⋅ t 364.1+0.60 ⋅ 18.4

Maximum allowable pressure, (at 21.1 °C) UG-27(c)(1)

S ⋅E ⋅t 1,380 ⋅ 1.00 ⋅ 20
P = = = 73.7 bar
R + 0.60 ⋅ t 362.5+0.60 ⋅ 20

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 2,921.9
= = 3.8195
Do 765

Do 765
= = 180.7601
t 4.23

From table G: A = 0.000139


2
From table CS-2 Metric: B = 139.764 kg/cm (137.06 bar)

4⋅B 4 ⋅ 137.06
Pa = = = 1.01 bar
3 ⋅ (Do /t) 3 ⋅ (765/4.23)

Design thickness for external pressure Pa = 1.01 bar

ta = t + Corrosion = 4.23 + 1.6 = 5.83 mm

Maximum Allowable External Pressure, (Corroded & at 40.5 °C) UG-28(c)

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L 2,921.9
= = 3.8195
Do 765

Do 765
= = 41.5765
t 18.4

From table G: A = 0.001177

From table CS-2 Metric: B = 905.15 kg/cm 2 (887.6473 bar)

4⋅B 4 ⋅ 887.65
Pa = = = 28.47 bar
3 ⋅ (Do /t) 3 ⋅ (765/18.4)

% Extreme fiber elongation - UCS-79(d)

50 ⋅ t Rf 50 ⋅ 20 372.5
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 2.6846 %
Rf Ro 372.5 infinity

The extreme fiber elongation does not exceed 5%.

External Pressure + Weight + Wind Loading Check (Bergman, ASME paper 54-A-104)

W M 10 ⋅ 645.7
Pv = + = + 10000 ⋅ 279.7 = 9.1409 kg/cm
2 ⋅ π ⋅ Rm 2
π ⋅ Rm 2 ⋅ π ⋅ 373.3 π ⋅ 373.3 2

Pv 9.1409
α= = 9.803 ⋅ = 0.1159
P e ⋅ Do 1.01 ⋅ 765

n =2

1.23 1.23
m= = = 0.0843
2 2,921.9 2
( L
Do
) ( 765 )

n2 − 1 + m + m ⋅ α 22 − 1 + 0.0843 + 0.0843 ⋅ 0.1159


Ratio P e = = = 1.0032
n2 −1 +m 2 2 − 1 + 0.0843

Ratio P e ⋅ Pe ≤ MAEP

(1.0032 ⋅ 1.01 = 1.01) ≤ 28.47


Cylinder design thickness is satisfactory.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
External Pressure + Weight + Seismic Loading Check (Bergman, ASME paper 54-A-104)

(1 + 0.14 ⋅ S DS ) ⋅ W M 1.11 ⋅ 10 ⋅ 645.7


Pv = + = + 10000 ⋅ 417.1 = 12.5956 kg/cm
2 ⋅ π ⋅ Rm π ⋅ R2m 2 ⋅ π ⋅ 373.3 π ⋅ 373.3 2

Pv 12.5956
α= = 9.803 ⋅ = 0.1597
P e ⋅ Do 1.01 ⋅ 765

n =2

1.23 1.23
m= 2
= = 0.0843
2,921.9 2
( DL ) ( 765
)
o

n2 − 1 + m + m ⋅ α 22 − 1 + 0.0843 + 0.0843 ⋅ 0.1597


Ratio P e = = = 1.0044
n2 − 1 + m 2 2 − 1 + 0.0843

Ratio P e ⋅ Pe ≤ MAEP

(1.0044 ⋅ 1.01 = 1.02) ≤ 28.47


Cylinder design thickness is satisfactory.

Thickness Required Due to Pressure + External Loads


Allowable Stress Before UG-23
Condition
Pressure Stress Increase ( kg/cm2) Temperature Corrosion
Load
Req'd Thk Due Req'd Thk Due to
P ( bar) ( °C) C (mm) to Tension (mm) Compression (mm)
St Sc

Wind 5.49 5.41


Operating, Hot & Corroded 50 1,407.2 1,215.8 60 1.6
Seismic 5.51 5.39

Wind 5.47 5.38


Operating, Hot & New 50 1,407.2 1,216.8 60 0
Seismic 5.49 5.36

Wind 0.03 0.06


Hot Shut Down, Corroded 0 1,407.2 1,215.8 60 1.6
Seismic 0.05 0.09

Wind 0.03 0.07


Hot Shut Down, New 0 1,407.2 1,216.8 60 0
Seismic 0.05 0.09

Wind 0.03 0.06


Empty, Corroded 0 1,407.2 1,215.8 21.11 1.6
Seismic 0.05 0.09

Wind 0.03 0.07


Empty, New 0 1,407.2 1,216.8 21.11 0
Seismic 0.05 0.09

Wind 0.1 0.19


Vacuum -1.01 1,407.2 1,215.8 40.5 1.6
Seismic 0.07 0.21

Hot Shut Down, Corroded, Weight &


0 1,407.2 1,215.8 60 1.6 Weight 0.02 0.07
Eccentric Moments Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)

0.125 0.125
A = = = 0.006013
Ro /t 382.5/18.4

2
B = 1,215.8 kg/cm

1,407.2 2
S= = 1,407.2 kg/cm
1.00

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ScHC = min (B,S) = 1,215.8 kg/cm2

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)

0.125 0.125
A = = = 0.006536
Ro /t 382.5/20

2
B = 1,216.8 kg/cm

1,407.2 2
S= = 1,407.2 kg/cm
1.00

ScHN = min (B,S) = 1,216.8 kg/cm2

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)

0.125 0.125
A = = = 0.006536
Ro /t 382.5/20

2
B = 1,216.8 kg/cm

1,407.2 2
S= = 1,407.2 kg/cm
1.00

ScCN = min (B,S) = 1,216.8 kg/cm2

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)

0.125 0.125
A = = = 0.006013
Ro /t 382.5/18.4

2
B = 1,215.8 kg/cm

1,407.2 2
S= = 1,407.2 kg/cm
1.00

ScC = min (B,S) = 1,215.8 kg/cm2

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)

0.125 0.125
A = = = 0.006013
Ro /t 382.5/18.4

2
B = 1,215.8 kg/cm

1,407.2 2
S= = 1,407.2 kg/cm
1.00

ScVC = min (B,S ) = 1,215.8 kg/cm2

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Operating, Hot & Corroded, Wind, Bottom Seam

P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

50 ⋅ 364.1
=
2 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00 + 0.40 ⋅ |50|

= 5.46 mm

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

279.7 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.04 mm

0.6 ⋅ W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.60 ⋅ 645.7
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.01 mm

tt = tp + tm − tw (total required, tensile)

= 5.46+0.04 − (0.01)

= 5.49 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

645.7
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.02 mm

tc = |tmc + twc − tpc | (total, net tensile)

= |0.04 + (0.02) − (5.46)|

= 5.41 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P =
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00 ⋅ (18.4 − 0.04 + (0.01))


=
364.1−0.40 ⋅ (18.4 − 0.04 + (0.01))

= 170.56 bar

Operating, Hot & New, Wind, Bottom Seam

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

50 ⋅ 362.5
=
2 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00 + 0.40 ⋅ |50|

= 5.44 mm

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

291.5 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.04 mm

0.6 ⋅ W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.60 ⋅ 684.2
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.01 mm

tt = tp + tm − tw (total required, tensile)

= 5.44+0.04 − (0.01)

= 5.47 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

684.2
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.02 mm
tc = |tmc + twc − tpc | (total, net tensile)

= |0.04 + (0.02) − (5.44)|

= 5.38 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P =
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00 ⋅ (20 − 0.04 + (0.01))


=
362.5−0.40 ⋅ (20 − 0.04 + (0.01))

= 186.58 bar

Hot Shut Down, Corroded, Wind, Bottom Seam

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

279.7 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.04 mm

0.6 ⋅ W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.60 ⋅ 645.7
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.01 mm

tt = tp + tm − tw (total required, tensile)

= 0 + 0.04 − (0.01)

= 0.03 mm

M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

279.7 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.20

= 0.04 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

645.7
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20

= 0.02 mm

tc = tmc + twc − tpc (total required, compressive)

= 0.04+(0.02) − (0)

= 0.06 mm

Hot Shut Down, New, Wind, Bottom Seam

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tp = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

291.5 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.04 mm

0.6 ⋅ W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.60 ⋅ 684.2
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.01 mm

tt = tp + tm − tw (total required, tensile)

= 0 + 0.04 − (0.01)

= 0.03 mm

M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

291.5 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,193.3 ⋅ 1.20

= 0.05 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

684.2
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,193.3 ⋅ 1.20

= 0.02 mm

tc = tmc + twc − tpc (total required, compressive)

= 0.05+(0.02) − (0)

= 0.07 mm

Empty, Corroded, Wind, Bottom Seam

30/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

279.7 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.04 mm

0.6 ⋅ W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.60 ⋅ 645.7
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.01 mm

tt = tp + tm − tw (total required, tensile)

= 0 + 0.04 − (0.01)

= 0.03 mm
M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

279.7 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.20

= 0.04 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

645.7
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20

= 0.02 mm

tc = tmc + twc − tpc (total required, compressive)

= 0.04+(0.02) − (0)

= 0.06 mm

Empty, New, Wind, Bottom Seam

31/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

291.5 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.04 mm

0.6 ⋅ W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.60 ⋅ 684.2
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.01 mm

tt = tp + tm − tw (total required, tensile)

= 0 + 0.04 − (0.01)

= 0.03 mm

M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

291.5 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,193.3 ⋅ 1.20

= 0.05 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

684.2
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,193.3 ⋅ 1.20

= 0.02 mm

tc = tmc + twc − tpc (total required, compressive)

= 0.05+(0.02) − (0)

= 0.07 mm

Vacuum, Wind, Bottom Seam

32/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅R
tp = (Pressure)
2 ⋅ S c ⋅ Ks + 0.40 ⋅ |P |

−1.01 ⋅ 364.1
=
2 ⋅ 1,192.27 ⋅ 1.20 + 0.40 ⋅ |1.01|

= -0.13 mm

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

279.7 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.20

= 0.04 mm

W
tw = 0.6 ⋅ ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

= 0.60 ⋅ 645.7 2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20 ⋅ 98.0665

= 0.01 mm

tt = |tp + tm − tw | (total, net compressive)

= | − 0.13 + 0.04 − (0.01)|

= 0.1 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

645.7
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20

= 0.02 mm

tc = tmc + twc − tpc (total required, compressive)

= 0.04+(0.02) − ( − 0.13)

= 0.19 mm

Maximum Allowable External Pressure, Longitudinal Stress

2 ⋅ S c ⋅ Ks ⋅ (t − tmc − twc )
P =
R − 0.40 ⋅ (t − tmc − twc )

2 ⋅ 1,192.27 ⋅ 1.20 ⋅ (18.4 − 0.04 − 0.02)


=
364.1−0.40 ⋅ (18.4 − 0.04 − 0.02)

= 147.07 bar

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam

33/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

249.6 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,380 ⋅ 1.00 ⋅ 1.00

= 0.04 mm

W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

645.7
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.00 ⋅ 1.00

= 0.02 mm

tt = tp + tm − tw (total required, tensile)

= 0 + 0.04 − (0.02)

= 0.02 mm

M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

249.6 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.00

= 0.05 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

645.7
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.00

= 0.02 mm

tc = tmc + twc − tpc (total required, compressive)

= 0.05+(0.02) − (0)

= 0.07 mm

Operating, Hot & Corroded, Seismic, Bottom Seam

34/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

50 ⋅ 364.1
=
2 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00 + 0.40 ⋅ |50|

= 5.46 mm

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

417.1 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.06 mm

(0.6 − 0.14 ⋅ SDS ) ⋅ W


tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.49 ⋅ 645.7
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.01 mm

tt = tp + tm − tw (total required, tensile)

= 5.46+0.06 − (0.01)

= 5.51 mm

(1 + 0.14 ⋅ SDS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

1.11 ⋅ 645.7
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.02 mm

tc = |tmc + twc − tpc | (total, net tensile)

= |0.06 + (0.02) − (5.46)|

= 5.39 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P =
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00 ⋅ (18.4 − 0.06 + (0.01))


=
364.1−0.40 ⋅ (18.4 − 0.06 + (0.01))

= 170.37 bar

Operating, Hot & New, Seismic, Bottom Seam

35/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

50 ⋅ 362.5
=
2 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00 + 0.40 ⋅ |50|

= 5.44 mm

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

440
= ⋅ 98066.5
π ⋅ 372.5 2 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.06 mm

(0.6 − 0.14 ⋅ SDS ) ⋅ W


tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.49 ⋅ 684.2
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.01 mm

tt = tp + tm − tw (total required, tensile)

= 5.44+0.06 − (0.01)

= 5.49 mm

(1 + 0.14 ⋅ SDS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

1.11 ⋅ 684.2
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.02 mm

tc = |tmc + twc − tpc | (total, net tensile)

= |0.06 + (0.02) − (5.44)|

= 5.36 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P =
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00 ⋅ (20 − 0.06 + (0.01))


=
362.5−0.40 ⋅ (20 − 0.06 + (0.01))

= 186.36 bar

Hot Shut Down, Corroded, Seismic, Bottom Seam

36/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

417.1 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.06 mm

(0.6 − 0.14 ⋅ SDS ) ⋅ W


tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.49 ⋅ 645.7
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.01 mm

tt = tp + tm − tw (total required, tensile)

= 0 + 0.06 − (0.01)

= 0.05 mm

M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

417.1 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.20

= 0.07 mm

(1 + 0.14 ⋅ S DS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1.11 ⋅ 645.7
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20

= 0.02 mm

tc = tmc + twc − tpc (total required, compressive)

= 0.07+(0.02) − (0)

= 0.09 mm

Hot Shut Down, New, Seismic, Bottom Seam

37/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

440
= ⋅ 98066.5
π ⋅ 372.5 2 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.06 mm

(0.6 − 0.14 ⋅ SDS ) ⋅ W


tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.49 ⋅ 684.2
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.01 mm
tt = tp + tm − tw (total required, tensile)

= 0 + 0.06 − (0.01)

= 0.05 mm
M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

440
= ⋅ 98066.5
2
π ⋅ 372.5 ⋅ 1,193.3 ⋅ 1.20

= 0.07 mm

(1 + 0.14 ⋅ S DS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1.11 ⋅ 684.2
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,193.3 ⋅ 1.20

= 0.02 mm
tc = tmc + twc − tpc (total required, compressive)

= 0.07+(0.02) − (0)

= 0.09 mm

Empty, Corroded, Seismic, Bottom Seam

38/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

417.1 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.06 mm

(0.6 − 0.14 ⋅ SDS ) ⋅ W


tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.49 ⋅ 645.7
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00
= 0.01 mm
tt = tp + tm − tw (total required, tensile)

= 0 + 0.06 − (0.01)

= 0.05 mm
M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

417.1 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.20

= 0.07 mm

(1 + 0.14 ⋅ S DS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1.11 ⋅ 645.7
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20

= 0.02 mm
tc = tmc + twc − tpc (total required, compressive)

= 0.07+(0.02) − (0)

= 0.09 mm

Empty, New, Seismic, Bottom Seam

39/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

440
= ⋅ 98066.5
π ⋅ 372.5 2 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.06 mm

(0.6 − 0.14 ⋅ SDS ) ⋅ W


tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.49 ⋅ 684.2
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 1.00

= 0.01 mm

tt = tp + tm − tw (total required, tensile)

= 0 + 0.06 − (0.01)

= 0.05 mm

M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

440
= ⋅ 98066.5
2
π ⋅ 372.5 ⋅ 1,193.3 ⋅ 1.20

= 0.07 mm

(1 + 0.14 ⋅ S DS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1.11 ⋅ 684.2
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,193.3 ⋅ 1.20

= 0.02 mm

tc = tmc + twc − tpc (total required, compressive)

= 0.07+(0.02) − (0)

= 0.09 mm

Vacuum, Seismic, Bottom Seam

40/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅R
tp = (Pressure)
2 ⋅ S c ⋅ Ks + 0.40 ⋅ |P |

−1.01 ⋅ 364.1
=
2 ⋅ 1,192.27 ⋅ 1.20 + 0.40 ⋅ |1.01|

= -0.13 mm

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

417.1 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.20

= 0.07 mm

W
tw = (0.6 − 0.14 ⋅ SDS ) ⋅ ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ Rm ⋅ Sc ⋅ Ks

= 0.49 ⋅ 645.7 2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20 ⋅ 98.0665

= 0.01 mm
tt = |tp + tm − tw | (total, net compressive)

= | − 0.13 + 0.07 − (0.01)|

= 0.07 mm

(1 + 0.14 ⋅ S DS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1.11 ⋅ 645.7
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20
= 0.02 mm

tc = tmc + twc − tpc (total required, compressive)

= 0.07+(0.02) − ( − 0.13)

= 0.21 mm

Maximum Allowable External Pressure, Longitudinal Stress

2 ⋅ S c ⋅ Ks ⋅ (t − tmc − twc )
P =
R − 0.40 ⋅ (t − tmc − twc )

2 ⋅ 1,192.27 ⋅ 1.20 ⋅ (18.4 − 0.07 − 0.02)


=
364.1−0.40 ⋅ (18.4 − 0.07 − 0.02)

= 146.88 bar

41/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Cylinder #2
ASME Section VIII Division 1, 2019 Edition Metric
Component Cylinder
Material SA-516 70 (II-D Metric p. 20, ln. 33)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No Yes Yes No No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 50 60
-29
External 1.01 40.5
Static Liquid Head
Condition Ps (bar) Hs (mm) SG
Test vertical 0.3 3,053.55 1
Dimensions
Inner Diameter 725 mm
Length 2,000 mm
Nominal Thickness 20 mm
Inner 1.6 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 711.79 825.65
Corroded 656.29 832.96
Radiography
Longitudinal seam Full UW-11(a) Type 1
Top Circumferential seam Full UW-11(a) Type 1
Bottom Circumferential seam Full UW-11(a) Type 2

Results Summary
Governing condition Internal pressure
Minimum thickness per UG-16 2.5 mm + 1.6 mm = 4.1 mm
Design thickness due to internal pressure (t) 15.09 mm
Design thickness due to external pressure (te) 5.83 mm
Design thickness due to combined loadings + corrosion 7.89 mm
Maximum allowable working pressure (MAWP) 67.69 bar
Maximum allowable pressure (MAP) 73.7 bar
Maximum allowable external pressure (MAEP) 28.47 bar
Rated MDMT -48 °C

42/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
UCS-66 Material Toughness Requirements
Governing thickness, tg = 20 mm
Exemption temperature from Fig UCS-66M Curve D = -39.8°C
54.08⋅364.1
tr = = 14.61 mm
1,380 ⋅ 1 − 0.6 ⋅ 54.08

tr ⋅ E * 14.61 ⋅ 1
Stress ratio = = = 0.7941
tn − c 20 − 1.6

460.57⋅0.9
Stress ratiolongitud ∈ al = = 0.3273
1,407.208⋅0.9

Reduction in MDMT, TR from Fig UCS-66.1M = 11.5°C

M DM T = max [M DM T − TR , − 48] = max [ − 39.8 − 11.5, − 48] = -48°C

Material is exempt from impact testing at the Design MDMT of -29°C.

Design thickness, (at 60 °C) UG-27(c)(1)

P ⋅R 50 ⋅ 364.1
t= + Corrosion = + 1.6 = 15.09 mm
S ⋅ E − 0.60 ⋅ P 1,380 ⋅ 1.00 − 0.60 ⋅ 50

Maximum allowable working pressure, (at 60 °C) UG-27(c)(1)

S ⋅E ⋅t 1,380 ⋅ 1.00 ⋅ 18.4


P = − Ps = − 0 = 67.69 bar
R + 0.60 ⋅ t 364.1+0.60 ⋅ 18.4

Maximum allowable pressure, (at 21.1 °C) UG-27(c)(1)

S ⋅E ⋅t 1,380 ⋅ 1.00 ⋅ 20
P = = = 73.7 bar
R + 0.60 ⋅ t 362.5+0.60 ⋅ 20

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 2,921.9
= = 3.8195
Do 765

Do 765
= = 180.7601
t 4.23

From table G: A = 0.000139


2
From table CS-2 Metric: B = 139.764 kg/cm (137.06 bar)

4⋅B 4 ⋅ 137.06
Pa = = = 1.01 bar
3 ⋅ (Do /t) 3 ⋅ (765/4.23)

Design thickness for external pressure Pa = 1.01 bar

ta = t + Corrosion = 4.23 + 1.6 = 5.83 mm

Maximum Allowable External Pressure, (Corroded & at 40.5 °C) UG-28(c)

43/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

L 2,921.9
= = 3.8195
Do 765

Do 765
= = 41.5765
t 18.4

From table G: A = 0.001177

From table CS-2 Metric: B = 905.15 kg/cm 2 (887.6473 bar)

4⋅B 4 ⋅ 887.65
Pa = = = 28.47 bar
3 ⋅ (Do /t) 3 ⋅ (765/18.4)

% Extreme fiber elongation - UCS-79(d)

50 ⋅ t Rf 50 ⋅ 20 372.5
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 2.6846 %
Rf Ro 372.5 infinity

The extreme fiber elongation does not exceed 5%.

External Pressure + Weight + Wind Loading Check (Bergman, ASME paper 54-A-104)

W M 10 ⋅ 1, 743.4 607
Pv = + = + 10000 ⋅ = 21.2979 kg/cm
2 ⋅ π ⋅ Rm 2
π ⋅ Rm 2 ⋅ π ⋅ 373.3 π ⋅ 373.3 2

Pv 21.2979
α= = 9.803 ⋅ = 0.27
P e ⋅ Do 1.01 ⋅ 765

n =2

1.23 1.23
m= = = 0.0843
2 2,921.9 2
( L
Do
) ( 765 )

n2 − 1 + m + m ⋅ α 22 − 1 + 0.0843 + 0.0843 ⋅ 0.27


Ratio P e = = = 1.0074
n2 −1 +m 2 2 − 1 + 0.0843

Ratio P e ⋅ Pe ≤ MAEP

(1.0074 ⋅ 1.01 = 1.02) ≤ 28.47


Cylinder design thickness is satisfactory.

44/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
External Pressure + Weight + Seismic Loading Check (Bergman, ASME paper 54-A-104)

(1 + 0.14 ⋅ S DS ) ⋅ W M 1.11 ⋅ 10 ⋅ 1, 743.4


Pv = + = + 10000 ⋅ 1, 617.6 = 45.2325 kg/cm
2 ⋅ π ⋅ Rm π ⋅ R2m 2 ⋅ π ⋅ 373.3 π ⋅ 373.3 2

Pv 45.2325
α= = 9.803 ⋅ = 0.5735
P e ⋅ Do 1.01 ⋅ 765

n =2
1.23 1.23
m= 2
= = 0.0843
2,921.9 2
( DL ) ( 765
)
o

n2 − 1 + m + m ⋅ α 22 − 1 + 0.0843 + 0.0843 ⋅ 0.5735


Ratio P e = = = 1.0157
n2 − 1 + m 2 2 − 1 + 0.0843

Ratio P e ⋅ Pe ≤ MAEP

(1.0157 ⋅ 1.01 = 1.03) ≤ 28.47


Cylinder design thickness is satisfactory.

Thickness Required Due to Pressure + External Loads


Allowable Stress Before UG-23

Condition
Pressure Stress Increase ( kg/cm2) Temperature Corrosion
Load
Req'd Thk Due Req'd Thk Due to
P ( bar) ( °C) C (mm) to Tension (mm) Compression (mm)
St Sc

Wind 6.13 5.93


Operating, Hot & Corroded 50 1,407.2 1,215.8 60 1.6
Seismic 6.29 5.77

Wind 6.1 5.9


Operating, Hot & New 50 1,407.2 1,216.8 60 0
Seismic 6.27 5.72

Wind 0.06 0.15


Hot Shut Down, Corroded 0 1,407.2 1,215.8 60 1.6
Seismic 0.22 0.31

Wind 0.06 0.15


Hot Shut Down, New 0 1,407.2 1,216.8 60 0
Seismic 0.23 0.33

Wind 0.06 0.15


Empty, Corroded 0 1,407.2 1,215.8 21.11 1.6
Seismic 0.22 0.31

Wind 0.06 0.15


Empty, New 0 1,407.2 1,216.8 21.11 0
Seismic 0.23 0.33

Wind 0.06 0.27


Vacuum -1.01 1,407.2 1,215.8 40.5 1.6
Seismic 0.1 0.44

Hot Shut Down, Corroded, Weight &


0 1,407.2 1,215.8 60 1.6 Weight 0.01 0.12
Eccentric Moments Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)

0.125 0.125
A = = = 0.006013
Ro /t 382.5/18.4

2
B = 1,215.8 kg/cm

1,407.2 2
S= = 1,407.2 kg/cm
1.00

45/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
ScHC = min (B,S) = 1,215.8 kg/cm2

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)

0.125 0.125
A = = = 0.006536
Ro /t 382.5/20

2
B = 1,216.8 kg/cm

1,407.2 2
S= = 1,407.2 kg/cm
1.00

ScHN = min (B,S) = 1,216.8 kg/cm2

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)

0.125 0.125
A = = = 0.006536
Ro /t 382.5/20

2
B = 1,216.8 kg/cm

1,407.2 2
S= = 1,407.2 kg/cm
1.00

ScCN = min (B,S) = 1,216.8 kg/cm2

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)

0.125 0.125
A = = = 0.006013
Ro /t 382.5/18.4

2
B = 1,215.8 kg/cm

1,407.2 2
S= = 1,407.2 kg/cm
1.00

ScC = min (B,S) = 1,215.8 kg/cm2

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)

0.125 0.125
A = = = 0.006013
Ro /t 382.5/18.4

2
B = 1,215.8 kg/cm

1,407.2 2
S= = 1,407.2 kg/cm
1.00

ScVC = min (B,S ) = 1,215.8 kg/cm2

46/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Operating, Hot & Corroded, Wind, Bottom Seam

P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

50 ⋅ 364.1
=
2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 + 0.40 ⋅ |50|

= 6.07 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

607
= ⋅ 98066.5
2
π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.09 mm

0.6 ⋅ W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.60 ⋅ 1, 743.4
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.03 mm

tt = tp + tm − tw (total required, tensile)

= 6.07+0.09 − (0.03)

= 6.13 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

1, 743.4
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.05 mm

tc = |tmc + twc − tpc | (total, net tensile)

= |0.09 + (0.05) − (6.07)|

= 5.93 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P =
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 ⋅ (18.4 − 0.09 + (0.03))


=
364.1−0.40 ⋅ (18.4 − 0.09 + (0.03))

= 153.21 bar

Operating, Hot & New, Wind, Bottom Seam

47/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

50 ⋅ 362.5
=
2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 + 0.40 ⋅ |50|

= 6.04 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

615.9 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.09 mm

0.6 ⋅ W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.60 ⋅ 1, 844.7
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.03 mm

tt = tp + tm − tw (total required, tensile)

= 6.04+0.09 − (0.03)

= 6.1 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

1, 844.7
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.05 mm

tc = |tmc + twc − tpc | (total, net tensile)

= |0.09 + (0.05) − (6.04)|

= 5.9 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P =
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 ⋅ (20 − 0.09 + (0.03))


=
362.5−0.40 ⋅ (20 − 0.09 + (0.03))

= 167.64 bar

Hot Shut Down, Corroded, Wind, Bottom Seam

48/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

607
= ⋅ 98066.5
π ⋅ 373.3 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.09 mm

0.6 ⋅ W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.60 ⋅ 1, 743.4
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.03 mm
tt = tp + tm − tw (total required, tensile)

= 0 + 0.09 − (0.03)

= 0.06 mm

M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

607
= ⋅ 98066.5
π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.20

= 0.1 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1, 743.4
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20

= 0.05 mm
tc = tmc + twc − tpc (total required, compressive)

= 0.1+(0.05) − (0)

= 0.15 mm

Hot Shut Down, New, Wind, Bottom Seam

49/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

615.9 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.09 mm

0.6 ⋅ W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.60 ⋅ 1, 844.7
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90
= 0.03 mm

tt = tp + tm − tw (total required, tensile)

= 0 + 0.09 − (0.03)

= 0.06 mm

M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

615.9 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,193.3 ⋅ 1.20

= 0.1 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1, 844.7
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,193.3 ⋅ 1.20

= 0.05 mm

tc = tmc + twc − tpc (total required, compressive)

= 0.1+(0.05) − (0)

= 0.15 mm

Empty, Corroded, Wind, Bottom Seam

50/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

607
= ⋅ 98066.5
π ⋅ 373.3 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.09 mm

0.6 ⋅ W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.60 ⋅ 1, 743.4
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.03 mm

tt = tp + tm − tw (total required, tensile)

= 0 + 0.09 − (0.03)

= 0.06 mm

M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

607
= ⋅ 98066.5
π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.20

= 0.1 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1, 743.4
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20

= 0.05 mm

tc = tmc + twc − tpc (total required, compressive)

= 0.1+(0.05) − (0)

= 0.15 mm

Empty, New, Wind, Bottom Seam

51/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

615.9 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.09 mm

0.6 ⋅ W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.60 ⋅ 1, 844.7
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.03 mm

tt = tp + tm − tw (total required, tensile)

= 0 + 0.09 − (0.03)

= 0.06 mm

M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

615.9 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,193.3 ⋅ 1.20

= 0.1 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1, 844.7
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,193.3 ⋅ 1.20

= 0.05 mm
tc = tmc + twc − tpc (total required, compressive)

= 0.1+(0.05) − (0)

= 0.15 mm

Vacuum, Wind, Bottom Seam

52/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅R
tp = (Pressure)
2 ⋅ S c ⋅ Ks + 0.40 ⋅ |P |

−1.01 ⋅ 364.1
=
2 ⋅ 1,192.27 ⋅ 1.20 + 0.40 ⋅ |1.01|

= -0.13 mm

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

607
= 2
⋅ 98066.5
π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20

= 0.1 mm

W
tw = 0.6 ⋅ ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

= 0.60 ⋅ 1, 743.4 2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20 ⋅ 98.0665

= 0.03 mm

tt = |tp + tm − tw | (total, net compressive)

= | − 0.13 + 0.1 − (0.03)|

= 0.06 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1, 743.4
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20

= 0.05 mm

tc = tmc + twc − tpc (total required, compressive)

= 0.1+(0.05) − ( − 0.13)

= 0.27 mm

Maximum Allowable External Pressure, Longitudinal Stress

2 ⋅ S c ⋅ Ks ⋅ (t − tmc − twc )
P =
R − 0.40 ⋅ (t − tmc − twc )

2 ⋅ 1,192.27 ⋅ 1.20 ⋅ (18.4 − 0.1 − 0.05)


=
364.1−0.40 ⋅ (18.4 − 0.1 − 0.05)

= 146.39 bar

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam

53/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
t p = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

297.5 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.00

= 0.06 mm

W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

= 1, 743.4 2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.00 ⋅ 98.0665

= 0.06 mm

tt = |tp + tm − tw | (total, net compressive)

= |0 + 0.06 − (0.06)|

= 0.01 mm

t c = tmc + twc − tpc (total required, compressive)

= 0.06+(0.06) − (0)

= 0.12 mm

Operating, Hot & Corroded, Seismic, Bottom Seam

54/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

50 ⋅ 364.1
=
2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 + 0.40 ⋅ |50|

= 6.07 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

1, 617.6 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.24 mm

(0.6 − 0.14 ⋅ SDS ) ⋅ W


tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.49 ⋅ 1, 743.4
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.02 mm
tt = tp + tm − tw (total required, tensile)

= 6.07+0.24 − (0.02)

= 6.29 mm

(1 + 0.14 ⋅ SDS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

1.11 ⋅ 1, 743.4
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.05 mm
tc = |tmc + twc − tpc | (total, net tensile)

= |0.24 + (0.05) − (6.07)|

= 5.77 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P =
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 ⋅ (18.4 − 0.24 + (0.02))


=
364.1−0.40 ⋅ (18.4 − 0.24 + (0.02))

= 151.87 bar

Operating, Hot & New, Seismic, Bottom Seam

55/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

50 ⋅ 362.5
=
2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 + 0.40 ⋅ |50|

= 6.04 mm

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

1, 705.6 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.26 mm

(0.6 − 0.14 ⋅ SDS ) ⋅ W


tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.49 ⋅ 1, 844.7
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.03 mm

tt = tp + tm − tw (total required, tensile)

= 6.04+0.26 − (0.03)

= 6.27 mm

(1 + 0.14 ⋅ SDS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

1.11 ⋅ 1, 844.7
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.06 mm

tc = |tmc + twc − tpc | (total, net tensile)

= |0.26 + (0.06) − (6.04)|

= 5.72 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P =
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 ⋅ (20 − 0.26 + (0.03))


=
362.5−0.40 ⋅ (20 − 0.26 + (0.03))

= 166.17 bar

Hot Shut Down, Corroded, Seismic, Bottom Seam

56/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

1, 617.6 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.24 mm

(0.6 − 0.14 ⋅ SDS ) ⋅ W


tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.49 ⋅ 1, 743.4
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.02 mm

tt = tp + tm − tw (total required, tensile)

= 0 + 0.24 − (0.02)

= 0.22 mm
M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

1, 617.6 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.20

= 0.25 mm

(1 + 0.14 ⋅ S DS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1.11 ⋅ 1, 743.4
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20

= 0.06 mm

tc = tmc + twc − tpc (total required, compressive)

= 0.25+(0.06) − (0)

= 0.31 mm

Hot Shut Down, New, Seismic, Bottom Seam

57/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

1, 705.6 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.26 mm

(0.6 − 0.14 ⋅ SDS ) ⋅ W


tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.49 ⋅ 1, 844.7
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.03 mm
tt = tp + tm − tw (total required, tensile)

= 0 + 0.26 − (0.03)

= 0.23 mm
M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

1, 705.6 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,193.3 ⋅ 1.20

= 0.27 mm

(1 + 0.14 ⋅ S DS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1.11 ⋅ 1, 844.7
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,193.3 ⋅ 1.20

= 0.06 mm
tc = tmc + twc − tpc (total required, compressive)

= 0.27+(0.06) − (0)

= 0.33 mm

Empty, Corroded, Seismic, Bottom Seam

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tp = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

1, 617.6 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.24 mm

(0.6 − 0.14 ⋅ SDS ) ⋅ W


tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.49 ⋅ 1, 743.4
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.02 mm
tt = tp + tm − tw (total required, tensile)

= 0 + 0.24 − (0.02)

= 0.22 mm
M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

1, 617.6 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.20

= 0.25 mm

(1 + 0.14 ⋅ S DS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1.11 ⋅ 1, 743.4
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20

= 0.06 mm
tc = tmc + twc − tpc (total required, compressive)

= 0.25+(0.06) − (0)

= 0.31 mm

Empty, New, Seismic, Bottom Seam

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tp = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

1, 705.6 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.26 mm

(0.6 − 0.14 ⋅ SDS ) ⋅ W


tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.49 ⋅ 1, 844.7
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.03 mm

tt = tp + tm − tw (total required, tensile)

= 0 + 0.26 − (0.03)

= 0.23 mm

M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

1, 705.6 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,193.3 ⋅ 1.20

= 0.27 mm

(1 + 0.14 ⋅ S DS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1.11 ⋅ 1, 844.7
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,193.3 ⋅ 1.20

= 0.06 mm

tc = tmc + twc − tpc (total required, compressive)

= 0.27+(0.06) − (0)

= 0.33 mm

Vacuum, Seismic, Bottom Seam

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P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

−1.01 ⋅ 364.1
=
2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 + 0.40 ⋅ |1.01|

= -0.12 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

1, 617.6 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.24 mm

(0.6 − 0.14 ⋅ SDS ) ⋅ W


tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.49 ⋅ 1, 743.4
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90
= 0.02 mm

tt = tp + tm − tw (total required, tensile)

= −0.12 + 0.24 − (0.02)

= 0.1 mm

P ⋅R
tpc = (Pressure)
2 ⋅ S c ⋅ Ks + 0.40 ⋅ |P |

−1.01 ⋅ 364.1
=
2 ⋅ 1,192.27 ⋅ 1.20 + 0.40 ⋅ |1.01|

= −0.13 mm

M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

1, 617.6 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.20

= 0.25 mm

(1 + 0.14 ⋅ S DS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1.11 ⋅ 1, 743.4
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20

= 0.06 mm

tc = tmc + twc − tpc (total required, compressive)

= 0.25+(0.06) − ( − 0.13)

= 0.44 mm

Maximum Allowable External Pressure, Longitudinal Stress

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2 ⋅ S c ⋅ Ks ⋅ (t − tmc − twc )
P =
R − 0.40 ⋅ (t − tmc − twc )

2 ⋅ 1,192.27 ⋅ 1.20 ⋅ (18.4 − 0.25 − 0.06)


=
364.1−0.40 ⋅ (18.4 − 0.25 − 0.06)

= 145.05 bar

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Ellipsoidal Head #1
ASME Section VIII Division 1, 2019 Edition Metric
Component Ellipsoidal Head
Material SA-516 70 (II-D Metric p. 20, ln. 33)
Attached To Cylinder #1
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No Yes Yes No No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 50 60
-29
External 1.01 40.5
Static Liquid Head
Condition Ps (bar) Hs (mm) SG
Test vertical 0.03 303.55 1
Dimensions
Inner Diameter 725 mm
Head Ratio 2
Minimum Thickness 16.5 mm
Inner 1.6 mm
Corrosion
Outer 0 mm
Length Ls f 50 mm
Nominal Thickness ts f 20 mm
Weight and Capacity
Weight (kg)1 Capacity (liters)1
New 100.89 70.52
Corroded 91.85 71.59
Radiography
Category A joints Seamless No RT
Head to shell seam Full UW-11(a) Type 2
1
includes straight flange

Results Summary
Governing condition internal pressure
Minimum thickness per UG-16 2.5 mm + 1.6 mm = 4.1 mm
Design thickness due to internal pressure (t) 14.77 mm
Design thickness due to external pressure (te) 3.47 mm
Maximum allowable working pressure (MAWP) 56.57 bar
Maximum allowable pressure (MAP) 62.53 bar
Maximum allowable external pressure (MAEP) 25.26 bar
Straight Flange governs MDMT -48°C

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Factor K
2
K = ( ) ⋅ [2 + ( ) ]
1 D
6 2⋅h

2
Corroded K = ( ) ⋅ [2 + ( ) ] 0.9942
1 728.2
6 2 ⋅ 182.85

2
K = ( ) ⋅ [2 + ( ) ] 1
1 725
New
6 2 ⋅ 181.25

Design thickness for internal pressure, (Corroded at 60 °C) Appendix 1-4(c)

P ⋅D ⋅K 50 ⋅ 728.2 ⋅ 0.994178
t= + Corrosion = + 1.6 = 14.76 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,380 ⋅ 1 − 0.2 ⋅ 50

Maximum allowable working pressure, (Corroded at 60 °C) Appendix 1-4(c)

2⋅S ⋅E ⋅t 2 ⋅ 1,380 ⋅ 1 ⋅ 14.9


P = − Ps = − 0 = 56.57 bar
K ⋅ D + 0.2 ⋅ t 0.994178 ⋅ 728.2 + 0.2 ⋅ 14.9

Maximum allowable pressure, (New at 21.1 °C) Appendix 1-4(c)

2⋅S ⋅E ⋅t 2 ⋅ 1,380 ⋅ 1 ⋅ 16.5


P = − Ps = − 0 = 62.53 bar
K ⋅ D + 0.2 ⋅ t 1 ⋅ 725 + 0.2 ⋅ 16.5

Design thickness for external pressure, (Corroded at 40.5 °C) UG-33(d)

Equivalent outside spherical radius


Ro = Ko ⋅ D o = 0.8625 ⋅ 758 = 653.74 mm

0.125 0.125
A = = = 0.000357
Ro / t 653.74 / 1.87

From Table CS-2 Metric: B = 360.907 kgf /cm2

B 353.9289
Pa = = = 1.011 bar
Ro / t 653.74 / 1.87

t = 1.87 mm+Corrosion = 1.87 mm + 1.6 mm = 3.47 mm

Check the external pressure per UG-33(a)(1) Appendix 1-4(c)

1.67 ⋅ P e ⋅ D ⋅ K 1.67 ⋅ 1.01 ⋅ 728.2 ⋅ 0.994178


t= + Corrosion = + 1.6 =2.04 mm
2 ⋅ S ⋅ E − 0.2 ⋅ 1.67 ⋅ P e 2 ⋅ 1,380 ⋅ 1 − 0.2 ⋅ 1.67 ⋅ 1.01

The head external pressure design thickness (te) is 3.47 mm.

Maximum Allowable External Pressure, (Corroded at 40.5 °C) UG-33(d)

Equivalent outside spherical radius


Ro = Ko ⋅ D o = 0.8625 ⋅ 758 = 653.74 mm

0.125 0.125
A = = = 0.002849
Ro / t 653.74 / 14.9

From Table CS-2 Metric: B = 1,129.9577 kgf /cm2

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B 1,108.11
Pa = = = 25.2557 bar
Ro / t 653.74 / 14.9

Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c)

2⋅S ⋅E ⋅t 2 ⋅ 1,380 ⋅ 1 ⋅ 14.9


P = = =33.87 bar
(K ⋅ D + 0.2 ⋅ t) ⋅ 1.67 (0.994178 ⋅ 728.2 + 0.2 ⋅ 14.9) ⋅ 1.67

The maximum allowable external pressure (MAEP) is 25.26 bar.

% Extreme fiber elongation - UCS-79(d)

75 ⋅ t Rf 75 ⋅ 20 133.25
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 11.257 %
Rf Ro 133.25 infinity

The extreme fiber elongation exceeds 5 percent and the thickness exceeds 16 mm;. Heat treatment per UCS-56 is required if fabricated
by cold forming.

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Straight Flange on Ellipsoidal Head #1


ASME Section VIII Division 1, 2019 Edition Metric
Component Cylinder
Material SA-516 70 (II-D Metric p. 20, ln. 33)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No Yes Yes No No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 50 60
-29
External 1.01 40.5
Static Liquid Head
Condition Ps (bar) Hs (mm) SG
Test vertical 0.03 353.55 1
Dimensions
Inner Diameter 725 mm
Length 50 mm
Nominal Thickness 20 mm
Inner 1.6 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 18.33 20.64
Corroded 16.9 20.82
Radiography
Longitudinal seam Seamless No RT
Bottom Circumferential seam Full UW-11(a) Type 2

Results Summary
Governing condition Internal pressure
Minimum thickness per UG-16 2.5 mm + 1.6 mm = 4.1 mm
Design thickness due to internal pressure (t) 15.09 mm
Design thickness due to external pressure (te) 5.83 mm
Design thickness due to combined loadings + corrosion 7.67 mm
Maximum allowable working pressure (MAWP) 67.69 bar
Maximum allowable pressure (MAP) 73.7 bar
Maximum allowable external pressure (MAEP) 28.47 bar
Rated MDMT -48 °C

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UCS-66 Material Toughness Requirements
Governing thickness, tg = 20 mm
Exemption temperature from Fig UCS-66M Curve D = -39.8°C
54.08⋅364.1
tr = = 14.61 mm
1,380 ⋅ 1 − 0.6 ⋅ 54.08

tr ⋅ E * 14.61 ⋅ 1
Stress ratio = = = 0.7941
tn − c 20 − 1.6

445.469⋅0.9
Stress ratiolongitud ∈ al = = 0.3166
1,407.208⋅0.9

Reduction in MDMT, TR from Fig UCS-66.1M = 11.5°C

M DM T = max [M DM T − TR , − 48] = max [ − 39.8 − 11.5, − 48] = -48°C

Material is exempt from impact testing at the Design MDMT of -29°C.

Design thickness, (at 60 °C) UG-27(c)(1)

P ⋅R 50 ⋅ 364.1
t= + Corrosion = + 1.6 = 15.09 mm
S ⋅ E − 0.60 ⋅ P 1,380 ⋅ 1.00 − 0.60 ⋅ 50

Maximum allowable working pressure, (at 60 °C) UG-27(c)(1)

S ⋅E ⋅t 1,380 ⋅ 1.00 ⋅ 18.4


P = − Ps = − 0 = 67.69 bar
R + 0.60 ⋅ t 364.1+0.60 ⋅ 18.4

Maximum allowable pressure, (at 21.1 °C) UG-27(c)(1)

S ⋅E ⋅t 1,380 ⋅ 1.00 ⋅ 20
P = = = 73.7 bar
R + 0.60 ⋅ t 362.5+0.60 ⋅ 20

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 2,921.9
= = 3.8195
Do 765

Do 765
= = 180.7601
t 4.23

From table G: A = 0.000139


2
From table CS-2 Metric: B = 139.764 kg/cm (137.06 bar)

4⋅B 4 ⋅ 137.06
Pa = = = 1.01 bar
3 ⋅ (Do /t) 3 ⋅ (765/4.23)

Design thickness for external pressure Pa = 1.01 bar

ta = t + Corrosion = 4.23 + 1.6 = 5.83 mm

Maximum Allowable External Pressure, (Corroded & at 40.5 °C) UG-28(c)

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L 2,921.9
= = 3.8195
Do 765

Do 765
= = 41.5765
t 18.4

From table G: A = 0.001177

From table CS-2 Metric: B = 905.15 kg/cm 2 (887.6473 bar)

4⋅B 4 ⋅ 887.65
Pa = = = 28.47 bar
3 ⋅ (Do /t) 3 ⋅ (765/18.4)

% Extreme fiber elongation - UCS-79(d)

50 ⋅ t Rf 50 ⋅ 20 372.5
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 2.6846 %
Rf Ro 372.5 infinity

The extreme fiber elongation does not exceed 5%.

Thickness Required Due to Pressure + External Loads


Allowable Stress Before UG-23
Condition
Pressure Stress Increase ( kg/cm2) Temperature Corrosion
Load
Req'd Thk Due Req'd Thk Due to
P ( bar) ( °C) C (mm) to Tension (mm) Compression (mm)
St Sc

Wind 6.07 6.06


Operating, Hot & Corroded 50 1,407.2 1,215.8 60 1.6
Seismic 6.07 6.06

Wind 6.04 6.04


Operating, Hot & New 50 1,407.2 1,216.8 60 0
Seismic 6.04 6.03

Wind 0 0
Hot Shut Down, Corroded 0 1,407.2 1,215.8 60 1.6
Seismic 0 0

Wind 0 0
Hot Shut Down, New 0 1,407.2 1,216.8 60 0
Seismic 0 0.01

Wind 0 0
Empty, Corroded 0 1,407.2 1,215.8 21.11 1.6
Seismic 0 0

Wind 0 0
Empty, New 0 1,407.2 1,216.8 21.11 0
Seismic 0 0.01

Wind 0.13 0.13


Vacuum -1.01 1,407.2 1,215.8 40.5 1.6
Seismic 0.13 0.13

Hot Shut Down, Corroded, Weight &


0 1,407.2 1,215.8 60 1.6 Weight 0 0
Eccentric Moments Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)

0.125 0.125
A = = = 0.006013
Ro /t 382.5/18.4

2
B = 1,215.8 kg/cm

1,407.2 2
S= = 1,407.2 kg/cm
1.00

ScHC = min (B,S) = 1,215.8 kg/cm2

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Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)

0.125 0.125
A = = = 0.006536
Ro /t 382.5/20

2
B = 1,216.8 kg/cm

1,407.2 2
S= = 1,407.2 kg/cm
1.00

ScHN = min (B,S) = 1,216.8 kg/cm2

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)

0.125 0.125
A = = = 0.006536
Ro /t 382.5/20

2
B = 1,216.8 kg/cm

1,407.2 2
S= = 1,407.2 kg/cm
1.00

ScCN = min (B,S) = 1,216.8 kg/cm2

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)

0.125 0.125
A = = = 0.006013
Ro /t 382.5/18.4

2
B = 1,215.8 kg/cm

1,407.2 2
S= = 1,407.2 kg/cm
1.00

ScC = min (B,S) = 1,215.8 kg/cm2

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)

0.125 0.125
A = = = 0.006013
Ro /t 382.5/18.4

2
B = 1,215.8 kg/cm

1,407.2 2
S= = 1,407.2 kg/cm
1.00

ScVC = min (B,S ) = 1,215.8 kg/cm2

Operating, Hot & Corroded, Wind, Bottom Seam

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

50 ⋅ 364.1
=
2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 + 0.40 ⋅ |50|

= 6.07 mm

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

1.7 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0 mm

0.6 ⋅ W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.60 ⋅ 105.6
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0 mm

tt = tp + tm − tw (total required, tensile)

= 6.07+0 − (0)

= 6.07 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

105.6
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0 mm

tc = |tmc + twc − tpc | (total, net tensile)

= |0 + (0) − (6.07)|

= 6.06 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P =
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 ⋅ (18.4 − 0 + (0))


=
364.1−0.40 ⋅ (18.4 − 0 + (0))

= 153.76 bar

Operating, Hot & New, Wind, Bottom Seam

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

50 ⋅ 362.5
=
2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 + 0.40 ⋅ |50|

= 6.04 mm

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

1.7 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0 mm

0.6 ⋅ W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.60 ⋅ 114.8
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0 mm

tt = tp + tm − tw (total required, tensile)

= 6.04+0 − (0)

= 6.04 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

114.8
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0 mm

tc = |tmc + twc − tpc | (total, net tensile)

= |0 + (0) − (6.04)|

= 6.04 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P =
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 ⋅ (20 − 0 + (0))


=
362.5−0.40 ⋅ (20 − 0 + (0))

= 168.18 bar

Hot Shut Down, Corroded, Wind, Bottom Seam

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tp = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

1.7 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.20

= 0 mm

W
tw = 0.6 ⋅ ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

= 0.60 ⋅ 105.6 2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20 ⋅ 98.0665

= 0 mm

tt = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0)|

= 0 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

105.6
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20

= 0 mm

tc = tmc + twc − tpc (total required, compressive)

= 0 + (0) − (0)

= 0 mm

Hot Shut Down, New, Wind, Bottom Seam

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tp = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

1.7 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,193.3 ⋅ 1.20

= 0 mm

W
tw = 0.6 ⋅ ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

= 0.60 ⋅ 114.8 2 ⋅ π ⋅ 372.5 ⋅ 1,193.3 ⋅ 1.20 ⋅ 98.0665

= 0 mm

tt = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0)|

= 0 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

114.8
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,193.3 ⋅ 1.20

= 0 mm

tc = tmc + twc − tpc (total required, compressive)

= 0 + (0) − (0)

= 0 mm

Empty, Corroded, Wind, Bottom Seam

73/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

1.7 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.20

= 0 mm

W
tw = 0.6 ⋅ ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

= 0.60 ⋅ 105.6 2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20 ⋅ 98.0665

= 0 mm
tt = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0)|

= 0 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

105.6
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20
= 0 mm

tc = tmc + twc − tpc (total required, compressive)

= 0 + (0) − (0)

= 0 mm

Empty, New, Wind, Bottom Seam

74/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

1.7 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,193.3 ⋅ 1.20

= 0 mm

W
tw = 0.6 ⋅ ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

= 0.60 ⋅ 114.8 2 ⋅ π ⋅ 372.5 ⋅ 1,193.3 ⋅ 1.20 ⋅ 98.0665

= 0 mm

tt = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0)|

= 0 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

114.8
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,193.3 ⋅ 1.20

= 0 mm

tc = tmc + twc − tpc (total required, compressive)

= 0 + (0) − (0)

= 0 mm

Vacuum, Wind, Bottom Seam

75/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅R
tp = (Pressure)
2 ⋅ S c ⋅ Ks + 0.40 ⋅ |P |

−1.01 ⋅ 364.1
=
2 ⋅ 1,192.27 ⋅ 1.20 + 0.40 ⋅ |1.01|

= -0.13 mm

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

1.7 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.20

= 0 mm

W
tw = 0.6 ⋅ ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

= 0.60 ⋅ 105.6 2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20 ⋅ 98.0665

= 0 mm

tt = |tp + tm − tw | (total, net compressive)

= | − 0.13 + 0 − (0)|

= 0.13 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

105.6
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20

= 0 mm

tc = tmc + twc − tpc (total required, compressive)

= 0 + (0) − ( − 0.13)

= 0.13 mm

Maximum Allowable External Pressure, Longitudinal Stress

2 ⋅ S c ⋅ Ks ⋅ (t − tmc − twc )
P =
R − 0.40 ⋅ (t − tmc − twc )

2 ⋅ 1,192.27 ⋅ 1.20 ⋅ (18.4 − 0 − 0)


=
364.1−0.40 ⋅ (18.4 − 0 − 0)

= 147.56 bar

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam

76/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
t p = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

0.1 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.00

= 0 mm

W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

= 105.6 2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.00 ⋅ 98.0665

= 0 mm

tt = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0)|

= 0 mm

t c = tmc + twc − tpc (total required, compressive)

= 0 + (0) − (0)

= 0 mm

Operating, Hot & Corroded, Seismic, Bottom Seam

77/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

50 ⋅ 364.1
=
2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 + 0.40 ⋅ |50|

= 6.07 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

9.4 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0 mm

(0.6 − 0.14 ⋅ SDS ) ⋅ W


tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.49 ⋅ 105.6
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0 mm

tt = tp + tm − tw (total required, tensile)

= 6.07+0 − (0)

= 6.07 mm

(1 + 0.14 ⋅ SDS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

1.11 ⋅ 105.6
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0 mm

tc = |tmc + twc − tpc | (total, net tensile)

= |0 + (0) − (6.07)|

= 6.06 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P =
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 ⋅ (18.4 − 0 + (0))


=
364.1−0.40 ⋅ (18.4 − 0 + (0))

= 153.74 bar

Operating, Hot & New, Seismic, Bottom Seam

78/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

50 ⋅ 362.5
=
2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 + 0.40 ⋅ |50|

= 6.04 mm

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

10.2 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0 mm

(0.6 − 0.14 ⋅ SDS ) ⋅ W


tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.49 ⋅ 114.8
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0 mm
tt = tp + tm − tw (total required, tensile)

= 6.04+0 − (0)

= 6.04 mm

(1 + 0.14 ⋅ SDS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

1.11 ⋅ 114.8
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0 mm

tc = |tmc + twc − tpc | (total, net tensile)

= |0 + (0) − (6.04)|

= 6.03 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P =
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 ⋅ (20 − 0 + (0))


=
362.5−0.40 ⋅ (20 − 0 + (0))

= 168.17 bar

Hot Shut Down, Corroded, Seismic, Bottom Seam

79/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

9.4 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.20

= 0 mm

W
tw = (0.6 − 0.14 ⋅ SDS ) ⋅ ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ Rm ⋅ Sc ⋅ Ks

= 0.49 ⋅ 105.6 2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20 ⋅ 98.0665

= 0 mm
tt = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0)|

= 0 mm

(1 + 0.14 ⋅ S DS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1.11 ⋅ 105.6
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20
= 0 mm

tc = tmc + twc − tpc (total required, compressive)

= 0 + (0) − (0)

= 0 mm

Hot Shut Down, New, Seismic, Bottom Seam

80/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

10.2 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,193.3 ⋅ 1.20

= 0 mm

W
tw = (0.6 − 0.14 ⋅ SDS ) ⋅ ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ Rm ⋅ Sc ⋅ Ks

= 0.49 ⋅ 114.8 2 ⋅ π ⋅ 372.5 ⋅ 1,193.3 ⋅ 1.20 ⋅ 98.0665

= 0 mm

tt = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0)|

= 0 mm

(1 + 0.14 ⋅ S DS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1.11 ⋅ 114.8
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,193.3 ⋅ 1.20

= 0 mm
tc = tmc + twc − tpc (total required, compressive)

= 0 + (0) − (0)

= 0.01 mm

Empty, Corroded, Seismic, Bottom Seam

81/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

9.4 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.20

= 0 mm

W
tw = (0.6 − 0.14 ⋅ SDS ) ⋅ ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ Rm ⋅ Sc ⋅ Ks

= 0.49 ⋅ 105.6 2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20 ⋅ 98.0665

= 0 mm
tt = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0)|

= 0 mm

(1 + 0.14 ⋅ S DS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1.11 ⋅ 105.6
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20
= 0 mm

tc = tmc + twc − tpc (total required, compressive)

= 0 + (0) − (0)

= 0 mm

Empty, New, Seismic, Bottom Seam

82/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

10.2 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,193.3 ⋅ 1.20

= 0 mm

W
tw = (0.6 − 0.14 ⋅ SDS ) ⋅ ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ Rm ⋅ Sc ⋅ Ks

= 0.49 ⋅ 114.8 2 ⋅ π ⋅ 372.5 ⋅ 1,193.3 ⋅ 1.20 ⋅ 98.0665

= 0 mm

tt = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0)|

= 0 mm

(1 + 0.14 ⋅ S DS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1.11 ⋅ 114.8
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,193.3 ⋅ 1.20

= 0 mm
tc = tmc + twc − tpc (total required, compressive)

= 0 + (0) − (0)

= 0.01 mm

Vacuum, Seismic, Bottom Seam

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅R
tp = (Pressure)
2 ⋅ S c ⋅ Ks + 0.40 ⋅ |P |

−1.01 ⋅ 364.1
=
2 ⋅ 1,192.27 ⋅ 1.20 + 0.40 ⋅ |1.01|

= -0.13 mm

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

9.4 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.20

= 0 mm

W
tw = (0.6 − 0.14 ⋅ SDS ) ⋅ ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ Rm ⋅ Sc ⋅ Ks

= 0.49 ⋅ 105.6 2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20 ⋅ 98.0665

= 0 mm

tt = |tp + tm − tw | (total, net compressive)

= | − 0.13 + 0 − (0)|

= 0.13 mm

(1 + 0.14 ⋅ S DS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1.11 ⋅ 105.6
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20

= 0 mm

tc = tmc + twc − tpc (total required, compressive)

= 0 + (0) − ( − 0.13)

= 0.13 mm

Maximum Allowable External Pressure, Longitudinal Stress

2 ⋅ S c ⋅ Ks ⋅ (t − tmc − twc )
P =
R − 0.40 ⋅ (t − tmc − twc )

2 ⋅ 1,192.27 ⋅ 1.20 ⋅ (18.4 − 0 − 0)


=
364.1−0.40 ⋅ (18.4 − 0 − 0)

= 147.55 bar

84/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Straight Flange on Ellipsoidal Head #2


ASME Section VIII Division 1, 2019 Edition Metric
Component Cylinder
Material SA-516 70 (II-D Metric p. 20, ln. 33)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No Yes Yes No No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 50 60
-29
External 1.01 40.5
Static Liquid Head
Condition Ps (bar) Hs (mm) SG
Test vertical 0.3 3,103.55 1
Dimensions
Inner Diameter 725 mm
Length 50 mm
Nominal Thickness 20 mm
Inner 1.6 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 18.33 20.64
Corroded 16.9 20.82
Radiography
Longitudinal seam Seamless No RT
Top Circumferential seam Full UW-11(a) Type 2

Results Summary
Governing condition Internal pressure
Minimum thickness per UG-16 2.5 mm + 1.6 mm = 4.1 mm
Design thickness due to internal pressure (t) 15.09 mm
Design thickness due to external pressure (te) 5.83 mm
Design thickness due to combined loadings + corrosion 7.89 mm
Maximum allowable working pressure (MAWP) 67.69 bar
Maximum allowable pressure (MAP) 73.7 bar
Maximum allowable external pressure (MAEP) 28.47 bar
Rated MDMT -48 °C

85/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
UCS-66 Material Toughness Requirements
Governing thickness, tg = 20 mm
Exemption temperature from Fig UCS-66M Curve D = -39.8°C
54.08⋅364.1
tr = = 14.61 mm
1,380 ⋅ 1 − 0.6 ⋅ 54.08

tr ⋅ E * 14.61 ⋅ 1
Stress ratio = = = 0.7941
tn − c 20 − 1.6

460.555⋅0.9
Stress ratiolongitud ∈ al = = 0.3273
1,407.208⋅0.9

Reduction in MDMT, TR from Fig UCS-66.1M = 11.5°C

M DM T = max [M DM T − TR , − 48] = max [ − 39.8 − 11.5, − 48] = -48°C

Material is exempt from impact testing at the Design MDMT of -29°C.

Design thickness, (at 60 °C) UG-27(c)(1)

P ⋅R 50 ⋅ 364.1
t= + Corrosion = + 1.6 = 15.09 mm
S ⋅ E − 0.60 ⋅ P 1,380 ⋅ 1.00 − 0.60 ⋅ 50

Maximum allowable working pressure, (at 60 °C) UG-27(c)(1)

S ⋅E ⋅t 1,380 ⋅ 1.00 ⋅ 18.4


P = − Ps = − 0 = 67.69 bar
R + 0.60 ⋅ t 364.1+0.60 ⋅ 18.4

Maximum allowable pressure, (at 21.1 °C) UG-27(c)(1)

S ⋅E ⋅t 1,380 ⋅ 1.00 ⋅ 20
P = = = 73.7 bar
R + 0.60 ⋅ t 362.5+0.60 ⋅ 20

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 2,921.9
= = 3.8195
Do 765

Do 765
= = 180.7601
t 4.23

From table G: A = 0.000139


2
From table CS-2 Metric: B = 139.764 kg/cm (137.06 bar)

4⋅B 4 ⋅ 137.06
Pa = = = 1.01 bar
3 ⋅ (Do /t) 3 ⋅ (765/4.23)

Design thickness for external pressure Pa = 1.01 bar

ta = t + Corrosion = 4.23 + 1.6 = 5.83 mm

Maximum Allowable External Pressure, (Corroded & at 40.5 °C) UG-28(c)

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

L 2,921.9
= = 3.8195
Do 765

Do 765
= = 41.5765
t 18.4

From table G: A = 0.001177

From table CS-2 Metric: B = 905.15 kg/cm 2 (887.6473 bar)

4⋅B 4 ⋅ 887.65
Pa = = = 28.47 bar
3 ⋅ (Do /t) 3 ⋅ (765/18.4)

% Extreme fiber elongation - UCS-79(d)

50 ⋅ t Rf 50 ⋅ 20 372.5
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 2.6846 %
Rf Ro 372.5 infinity

The extreme fiber elongation does not exceed 5%.

Thickness Required Due to Pressure + External Loads


Allowable Stress Before UG-23

Condition
Pressure Stress Increase ( kg/cm2) Temperature Corrosion
Load
Req'd Thk Due Req'd Thk Due to
P ( bar) ( °C) C (mm) to Tension (mm) Compression (mm)
St Sc

Wind 6.13 5.93


Operating, Hot & Corroded 50 1,407.2 1,215.8 60 1.6
Seismic 6.29 5.77

Wind 6.1 5.89


Operating, Hot & New 50 1,407.2 1,216.8 60 0
Seismic 6.27 5.72

Wind 0.06 0.15


Hot Shut Down, Corroded 0 1,407.2 1,215.8 60 1.6
Seismic 0.22 0.31

Wind 0.06 0.15


Hot Shut Down, New 0 1,407.2 1,216.8 60 0
Seismic 0.23 0.33

Wind 0.06 0.15


Empty, Corroded 0 1,407.2 1,215.8 21.11 1.6
Seismic 0.22 0.31

Wind 0.06 0.15


Empty, New 0 1,407.2 1,216.8 21.11 0
Seismic 0.23 0.33

Wind 0.06 0.28


Vacuum -1.01 1,407.2 1,215.8 40.5 1.6
Seismic 0.1 0.44

Hot Shut Down, Corroded, Weight &


0 1,407.2 1,215.8 60 1.6 Weight 0.01 0.12
Eccentric Moments Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)

0.125 0.125
A = = = 0.006013
Ro /t 382.5/18.4

2
B = 1,215.8 kg/cm

1,407.2 2
S= = 1,407.2 kg/cm
1.00

ScHC = min (B,S) = 1,215.8 kg/cm2

87/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)

0.125 0.125
A = = = 0.006536
Ro /t 382.5/20

2
B = 1,216.8 kg/cm

1,407.2 2
S= = 1,407.2 kg/cm
1.00

ScHN = min (B,S) = 1,216.8 kg/cm2

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)

0.125 0.125
A = = = 0.006536
Ro /t 382.5/20

2
B = 1,216.8 kg/cm

1,407.2 2
S= = 1,407.2 kg/cm
1.00

ScCN = min (B,S) = 1,216.8 kg/cm2

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)

0.125 0.125
A = = = 0.006013
Ro /t 382.5/18.4

2
B = 1,215.8 kg/cm

1,407.2 2
S= = 1,407.2 kg/cm
1.00

ScC = min (B,S) = 1,215.8 kg/cm2

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)

0.125 0.125
A = = = 0.006013
Ro /t 382.5/18.4

2
B = 1,215.8 kg/cm

1,407.2 2
S= = 1,407.2 kg/cm
1.00

ScVC = min (B,S ) = 1,215.8 kg/cm2

Operating, Hot & Corroded, Wind, Bottom Seam

88/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

50 ⋅ 364.1
=
2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 + 0.40 ⋅ |50|

= 6.07 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

607
= 2
⋅ 98066.5
π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.09 mm

0.6 ⋅ W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.60 ⋅ 1, 760.3
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.03 mm

tt = tp + tm − tw (total required, tensile)

= 6.07+0.09 − (0.03)

= 6.13 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

1, 760.3
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.05 mm

tc = |tmc + twc − tpc | (total, net tensile)

= |0.09 + (0.05) − (6.07)|

= 5.93 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P =
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 ⋅ (18.4 − 0.09 + (0.03))


=
364.1−0.40 ⋅ (18.4 − 0.09 + (0.03))

= 153.22 bar

Operating, Hot & New, Wind, Bottom Seam

89/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

50 ⋅ 362.5
=
2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 + 0.40 ⋅ |50|

= 6.04 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

615.9 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.09 mm

0.6 ⋅ W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.60 ⋅ 1, 863
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.03 mm

tt = tp + tm − tw (total required, tensile)

= 6.04+0.09 − (0.03)

= 6.1 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

1, 863
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.05 mm

tc = |tmc + twc − tpc | (total, net tensile)

= |0.09 + (0.05) − (6.04)|

= 5.89 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P =
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 ⋅ (20 − 0.09 + (0.03))


=
362.5−0.40 ⋅ (20 − 0.09 + (0.03))

= 167.64 bar

Hot Shut Down, Corroded, Wind, Bottom Seam

90/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

607
= ⋅ 98066.5
π ⋅ 373.3 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.09 mm

0.6 ⋅ W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.60 ⋅ 1, 760.3
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.03 mm

tt = tp + tm − tw (total required, tensile)

= 0 + 0.09 − (0.03)

= 0.06 mm

M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

607
= ⋅ 98066.5
π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.20

= 0.1 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1, 760.3
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20

= 0.05 mm

tc = tmc + twc − tpc (total required, compressive)

= 0.1+(0.05) − (0)

= 0.15 mm

Hot Shut Down, New, Wind, Bottom Seam

91/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

615.9 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.09 mm

0.6 ⋅ W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.60 ⋅ 1, 863
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.03 mm

tt = tp + tm − tw (total required, tensile)

= 0 + 0.09 − (0.03)

= 0.06 mm

M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

615.9 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,193.3 ⋅ 1.20

= 0.1 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1, 863
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,193.3 ⋅ 1.20

= 0.05 mm

tc = tmc + twc − tpc (total required, compressive)

= 0.1+(0.05) − (0)

= 0.15 mm

Empty, Corroded, Wind, Bottom Seam

92/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

607
= ⋅ 98066.5
π ⋅ 373.3 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.09 mm

0.6 ⋅ W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.60 ⋅ 1, 760.3
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90
= 0.03 mm

tt = tp + tm − tw (total required, tensile)

= 0 + 0.09 − (0.03)

= 0.06 mm
M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

607
= ⋅ 98066.5
π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.20

= 0.1 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1, 760.3
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20
= 0.05 mm

tc = tmc + twc − tpc (total required, compressive)

= 0.1+(0.05) − (0)

= 0.15 mm

Empty, New, Wind, Bottom Seam

93/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

615.9 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.09 mm

0.6 ⋅ W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.60 ⋅ 1, 863
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.03 mm

tt = tp + tm − tw (total required, tensile)

= 0 + 0.09 − (0.03)

= 0.06 mm

M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

615.9 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,193.3 ⋅ 1.20

= 0.1 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1, 863
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,193.3 ⋅ 1.20

= 0.05 mm
tc = tmc + twc − tpc (total required, compressive)

= 0.1+(0.05) − (0)

= 0.15 mm

Vacuum, Wind, Bottom Seam

94/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅R
tp = (Pressure)
2 ⋅ S c ⋅ Ks + 0.40 ⋅ |P |

−1.01 ⋅ 364.1
=
2 ⋅ 1,192.27 ⋅ 1.20 + 0.40 ⋅ |1.01|

= -0.13 mm

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

607
= ⋅ 98066.5
2
π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20

= 0.1 mm

W
tw = 0.6 ⋅ ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

= 0.60 ⋅ 1, 760.3 2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20 ⋅ 98.0665

= 0.03 mm

tt = |tp + tm − tw | (total, net compressive)

= | − 0.13 + 0.1 − (0.03)|

= 0.06 mm

W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1, 760.3
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20

= 0.05 mm

tc = tmc + twc − tpc (total required, compressive)

= 0.1+(0.05) − ( − 0.13)

= 0.28 mm

Maximum Allowable External Pressure, Longitudinal Stress

2 ⋅ S c ⋅ Ks ⋅ (t − tmc − twc )
P =
R − 0.40 ⋅ (t − tmc − twc )

2 ⋅ 1,192.27 ⋅ 1.20 ⋅ (18.4 − 0.1 − 0.05)


=
364.1−0.40 ⋅ (18.4 − 0.1 − 0.05)

= 146.39 bar

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam

95/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
t p = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

297.5 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.00

= 0.06 mm

W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

= 1, 760.3 2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.00 ⋅ 98.0665

= 0.06 mm

tt = |tp + tm − tw | (total, net compressive)

= |0 + 0.06 − (0.06)|

= 0.01 mm

t c = tmc + twc − tpc (total required, compressive)

= 0.06+(0.06) − (0)

= 0.12 mm

Operating, Hot & Corroded, Seismic, Bottom Seam

96/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

50 ⋅ 364.1
=
2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 + 0.40 ⋅ |50|

= 6.07 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

1, 617.6 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.24 mm

(0.6 − 0.14 ⋅ SDS ) ⋅ W


tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.49 ⋅ 1, 760.3
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.02 mm
tt = tp + tm − tw (total required, tensile)

= 6.07+0.24 − (0.02)

= 6.29 mm

(1 + 0.14 ⋅ SDS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

1.11 ⋅ 1, 760.3
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.06 mm
tc = |tmc + twc − tpc | (total, net tensile)

= |0.24 + (0.06) − (6.07)|

= 5.77 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P =
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 ⋅ (18.4 − 0.24 + (0.02))


=
364.1−0.40 ⋅ (18.4 − 0.24 + (0.02))

= 151.87 bar

Operating, Hot & New, Seismic, Bottom Seam

97/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

50 ⋅ 362.5
=
2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 + 0.40 ⋅ |50|

= 6.04 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

1, 705.6 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.26 mm

(0.6 − 0.14 ⋅ SDS ) ⋅ W


tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.49 ⋅ 1, 863
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90
= 0.03 mm

tt = tp + tm − tw (total required, tensile)

= 6.04+0.26 − (0.03)

= 6.27 mm

(1 + 0.14 ⋅ SDS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

1.11 ⋅ 1, 863
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.06 mm
tc = |tmc + twc − tpc | (total, net tensile)

= |0.26 + (0.06) − (6.04)|

= 5.72 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P =
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 ⋅ (20 − 0.26 + (0.03))


=
362.5−0.40 ⋅ (20 − 0.26 + (0.03))

= 166.17 bar

Hot Shut Down, Corroded, Seismic, Bottom Seam

98/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

1, 617.6 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.24 mm

(0.6 − 0.14 ⋅ SDS ) ⋅ W


tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.49 ⋅ 1, 760.3
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90
= 0.02 mm

tt = tp + tm − tw (total required, tensile)

= 0 + 0.24 − (0.02)

= 0.22 mm

M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

1, 617.6 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.20

= 0.25 mm

(1 + 0.14 ⋅ S DS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1.11 ⋅ 1, 760.3
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20

= 0.06 mm
tc = tmc + twc − tpc (total required, compressive)

= 0.25+(0.06) − (0)

= 0.31 mm

Hot Shut Down, New, Seismic, Bottom Seam

99/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

1, 705.6 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.26 mm

(0.6 − 0.14 ⋅ SDS ) ⋅ W


tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.49 ⋅ 1, 863
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.03 mm
tt = tp + tm − tw (total required, tensile)

= 0 + 0.26 − (0.03)

= 0.23 mm
M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

1, 705.6 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,193.3 ⋅ 1.20

= 0.27 mm

(1 + 0.14 ⋅ S DS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1.11 ⋅ 1, 863
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,193.3 ⋅ 1.20

= 0.06 mm
tc = tmc + twc − tpc (total required, compressive)

= 0.27+(0.06) − (0)

= 0.33 mm

Empty, Corroded, Seismic, Bottom Seam

100/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

1, 617.6 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.24 mm

(0.6 − 0.14 ⋅ SDS ) ⋅ W


tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.49 ⋅ 1, 760.3
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.02 mm
tt = tp + tm − tw (total required, tensile)

= 0 + 0.24 − (0.02)

= 0.22 mm
M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

1, 617.6 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.20

= 0.25 mm

(1 + 0.14 ⋅ S DS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1.11 ⋅ 1, 760.3
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20

= 0.06 mm
tc = tmc + twc − tpc (total required, compressive)

= 0.25+(0.06) − (0)

= 0.31 mm

Empty, New, Seismic, Bottom Seam

101/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
tp = 0 mm (Pressure)

M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

1, 705.6 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.26 mm

(0.6 − 0.14 ⋅ SDS ) ⋅ W


tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.49 ⋅ 1, 863
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.03 mm

tt = tp + tm − tw (total required, tensile)

= 0 + 0.26 − (0.03)

= 0.23 mm

M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

1, 705.6 ⋅ 98066.5
= π ⋅ 372.5 2 ⋅ 1,193.3 ⋅ 1.20

= 0.27 mm

(1 + 0.14 ⋅ S DS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1.11 ⋅ 1, 863
= ⋅ 98.0665
2 ⋅ π ⋅ 372.5 ⋅ 1,193.3 ⋅ 1.20

= 0.06 mm

tc = tmc + twc − tpc (total required, compressive)

= 0.27+(0.06) − (0)

= 0.33 mm

Vacuum, Seismic, Bottom Seam

102/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

−1.01 ⋅ 364.1
=
2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90 + 0.40 ⋅ |1.01|

= -0.12 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

1, 617.6 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.24 mm

(0.6 − 0.14 ⋅ SDS ) ⋅ W


tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

0.49 ⋅ 1, 760.3
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,380 ⋅ 1.20 ⋅ 0.90

= 0.02 mm

tt = tp + tm − tw (total required, tensile)

= −0.12 + 0.24 − (0.02)

= 0.1 mm

P ⋅R
tpc = (Pressure)
2 ⋅ S c ⋅ Ks + 0.40 ⋅ |P |

−1.01 ⋅ 364.1
=
2 ⋅ 1,192.27 ⋅ 1.20 + 0.40 ⋅ |1.01|

= −0.13 mm

M
t mc = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

1, 617.6 ⋅ 98066.5
= π ⋅ 373.3 2 ⋅ 1,192.27 ⋅ 1.20

= 0.25 mm

(1 + 0.14 ⋅ S DS ) ⋅ W
tw c = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks

1.11 ⋅ 1, 760.3
= ⋅ 98.0665
2 ⋅ π ⋅ 373.3 ⋅ 1,192.27 ⋅ 1.20

= 0.06 mm

tc = tmc + twc − tpc (total required, compressive)

= 0.25+(0.06) − ( − 0.13)

= 0.44 mm

Maximum Allowable External Pressure, Longitudinal Stress

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2 ⋅ S c ⋅ Ks ⋅ (t − tmc − twc )
P =
R − 0.40 ⋅ (t − tmc − twc )

2 ⋅ 1,192.27 ⋅ 1.20 ⋅ (18.4 − 0.25 − 0.06)


=
364.1−0.40 ⋅ (18.4 − 0.25 − 0.06)

= 145.05 bar

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Ellipsoidal Head #2
ASME Section VIII Division 1, 2019 Edition Metric
Component Ellipsoidal Head
Material SA-516 70 (II-D Metric p. 20, ln. 33)
Attached To Cylinder #2
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No Yes Yes No No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 50 60
-29
External 1.01 40.5
Static Liquid Head
Condition Ps (bar) Hs (mm) SG
Test vertical 0.32 3,284.8 1
Dimensions
Inner Diameter 725 mm
Head Ratio 2
Minimum Thickness 16.5 mm
Inner 1.6 mm
Corrosion
Outer 0 mm
Length Ls f 50 mm
Nominal Thickness ts f 20 mm
Weight and Capacity
Weight (kg)1 Capacity (liters)1
New 101.01 70.52
Corroded 91.96 71.59
Radiography
Category A joints Seamless No RT
Head to shell seam Full UW-11(a) Type 2
1
includes straight flange

Results Summary
Governing condition internal pressure
Minimum thickness per UG-16 2.5 mm + 1.6 mm = 4.1 mm
Design thickness due to internal pressure (t) 14.77 mm
Design thickness due to external pressure (te) 3.47 mm
Maximum allowable working pressure (MAWP) 56.57 bar
Maximum allowable pressure (MAP) 62.53 bar
Maximum allowable external pressure (MAEP) 25.26 bar
Straight Flange governs MDMT -48°C

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Factor K
2
K = ( ) ⋅ [2 + ( ) ]
1 D
6 2⋅h

2
Corroded K = ( ) ⋅ [2 + ( ) ] 0.9942
1 728.2
6 2 ⋅ 182.85

2
K = ( ) ⋅ [2 + ( ) ] 1
1 725
New
6 2 ⋅ 181.25

Design thickness for internal pressure, (Corroded at 60 °C) Appendix 1-4(c)

P ⋅D ⋅K 50 ⋅ 728.2 ⋅ 0.994178
t= + Corrosion = + 1.6 = 14.76 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,380 ⋅ 1 − 0.2 ⋅ 50

Maximum allowable working pressure, (Corroded at 60 °C) Appendix 1-4(c)

2⋅S ⋅E ⋅t 2 ⋅ 1,380 ⋅ 1 ⋅ 14.9


P = − Ps = − 0 = 56.57 bar
K ⋅ D + 0.2 ⋅ t 0.994178 ⋅ 728.2 + 0.2 ⋅ 14.9

Maximum allowable pressure, (New at 21.1 °C) Appendix 1-4(c)

2⋅S ⋅E ⋅t 2 ⋅ 1,380 ⋅ 1 ⋅ 16.5


P = − Ps = − 0 = 62.53 bar
K ⋅ D + 0.2 ⋅ t 1 ⋅ 725 + 0.2 ⋅ 16.5

Design thickness for external pressure, (Corroded at 40.5 °C) UG-33(d)

Equivalent outside spherical radius


Ro = Ko ⋅ D o = 0.8625 ⋅ 758 = 653.74 mm

0.125 0.125
A = = = 0.000357
Ro / t 653.74 / 1.87

From Table CS-2 Metric: B = 360.907 kgf /cm2

B 353.9289
Pa = = = 1.011 bar
Ro / t 653.74 / 1.87

t = 1.87 mm+Corrosion = 1.87 mm + 1.6 mm = 3.47 mm

Check the external pressure per UG-33(a)(1) Appendix 1-4(c)

1.67 ⋅ P e ⋅ D ⋅ K 1.67 ⋅ 1.01 ⋅ 728.2 ⋅ 0.994178


t= + Corrosion = + 1.6 =2.04 mm
2 ⋅ S ⋅ E − 0.2 ⋅ 1.67 ⋅ P e 2 ⋅ 1,380 ⋅ 1 − 0.2 ⋅ 1.67 ⋅ 1.01

The head external pressure design thickness (te) is 3.47 mm.

Maximum Allowable External Pressure, (Corroded at 40.5 °C) UG-33(d)

Equivalent outside spherical radius


Ro = Ko ⋅ D o = 0.8625 ⋅ 758 = 653.74 mm

0.125 0.125
A = = = 0.002849
Ro / t 653.74 / 14.9

From Table CS-2 Metric: B = 1,129.9577 kgf /cm2

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B 1,108.11
Pa = = = 25.2557 bar
Ro / t 653.74 / 14.9

Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c)

2⋅S ⋅E ⋅t 2 ⋅ 1,380 ⋅ 1 ⋅ 14.9


P = = =33.87 bar
(K ⋅ D + 0.2 ⋅ t) ⋅ 1.67 (0.994178 ⋅ 728.2 + 0.2 ⋅ 14.9) ⋅ 1.67

The maximum allowable external pressure (MAEP) is 25.26 bar.

% Extreme fiber elongation - UCS-79(d)

75 ⋅ t Rf 75 ⋅ 20 133.25
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 11.257 %
Rf Ro 133.25 infinity

The extreme fiber elongation exceeds 5 percent and the thickness exceeds 16 mm;. Heat treatment per UCS-56 is required if fabricated
by cold forming.

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FG212 (N1)
ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)


Location and Orientation
Located on Cylinder #2
Orientation 0°
Nozzle center line offset to datum line 1,267 mm
End of nozzle to shell center 863 mm
Passes through a Category A joint No
Nozzle
Description NPS 10 Sch 60 (XS) DN 250
Access opening No
Material specification SA-106 B Smls Pipe (II-D Metric p. 16, ln. 10)
Inside diameter, new 247.65 mm
Pipe nominal wall thickness 12.7 mm
Pipe minimum wall thickness1 11.11 mm
Corrosion allowance 1.6 mm
Projection available outside vessel, Lpr 321.75 mm
Projection available outside vessel to flange face, Lf 480.5 mm
Local vessel minimum thickness 20 mm
Liquid static head included 0 bar
Reinforcing Pad
Material specification SA-516 70 (II-D Metric p. 20, ln. 33) (normalized)
Diameter, Dp 473.05 mm
Thickness, te 15 mm
Is split No
Welds
Inner fillet, Leg41 12 mm
Outer fillet, Leg42 12 mm
Nozzle to vessel groove weld 20 mm
Pad groove weld 15 mm
Radiography
Longitudinal seam Seamless No RT
Circumferential seam Full UW-11(a) Type 1

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1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2013 Flange


Description NPS 10 Class 600 WN A105
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -38.72°C
Liquid static head 0 bar
Consider External Loads on Flange MAWP Rating Yes
MAWP reduction due to external loads 10.24 bar
MAWP rating 98.8 bar @ 60°C
MAP rating 102.1 bar @ 21.1°C
Hydrotest rating 154 bar @ 21.1°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Bore diameter, B (specified by purchaser) 244.5 mm
MAWP Reduction Due to External Loads
16 ⋅ M 16 ⋅ 567.2 ⋅ 1000
Pm = = /1.02 ⋅ 100 = 12.34 bar
π ⋅ G3 π ⋅ 284.18 3

−4 ⋅ W −4 ⋅ 1,361
Pr = 2
= /1.02 ⋅ 100 = -2.1 bar
π ⋅G π ⋅ 284.18 2

M AW P reduction = max [Pm + P r ,0] = max [12.34 + − 2.1,0] = 10.24 bar

M AW P = M AW P − M AW P reduction − P s = 98.8 − 10.24 − 0 = 88.56 bar

Notes
Flange rated MDMT per UCS-66(b)(1)(b) = -38.72°C (Coincident ratio = 0.6299)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UCS-66 Material Toughness Requirements Nozzle


Governing thickness, tg = 11.11 mm
Exemption temperature from Fig UCS-66M Curve B = -24.98°C
54.08⋅125.43
tr = = 5.91 mm
1,180 ⋅ 1 − 0.6 ⋅ 54.08

tr ⋅ E * 5.91 ⋅ 1
Stress ratio = = = 0.6213
tn − c 11.11−1.6

Reduction in MDMT, TR from Fig UCS-66.1M = 21.2°C

M DM T = max [M DM T − TR , − 48] = max [ − 24.98 − 21.2, − 48] = -46.18°C

Material is exempt from impact testing at the Design MDMT of -29°C.

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UCS-66 Material Toughness Requirements Pad
Governing thickness, tg = 15 mm
Exemption temperature from Fig UCS-66M Curve D = -45.13°C
54.08⋅364.1
tr = = 14.61 mm
1,380 ⋅ 1 − 0.6 ⋅ 54.08

tr ⋅ E * 14.61 ⋅ 1
Stress ratio = = = 0.7941
tn − c 20 − 1.6

451.895 ⋅ 1
Stress ratiolongitud ∈ al = = 0.3211
1,407.208 ⋅ 1

Reduction in MDMT, TR from Fig UCS-66.1M = 11.5°C

M DM T = max [M DM T − TR , − 48] = max [ − 45.13 − 11.5, − 48] = -48°C

Material is exempt from impact testing at the Design MDMT of -29°C.

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Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 50 bar @ 60 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

34.2612 48.9703 12.1703 4.1284 -- 30 2.6716 9.71 11.11

UG-41 Weld Failure Path Analysis Summary (kgf)


All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

32,399 51,785 99,954 12,458 179,521 56,700 143,664

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 8.4 weld size is adequate

Pad to shell fillet (Leg42) 7.5 8.4 weld size is adequate

WRC 537
Max Allow
Max Allow
Local Local
P Pr Mc Vc ML VL Mt Comb Comb Over
Load Case Primary Primary
(bar) (kgf ) (kgf -m) (kgf ) (kgf -m) (kgf ) (kgf -m) Stress Stress stressed
Stress Stress
(kgf /cm2) (kgf /cm2)
(kgf /cm2) (kgf /cm2)

Load case 1 50 1,361 1,055 1,361 1,055 1,361 1,055 2,001.428 4,221.625 1,894.14 2,110.813 No

Load case 1 (Hot Shut Down) 0 1,361 1,055 1,361 1,055 1,361 1,055 -763.323 4,221.625 -204.242 2,110.813 No

Calculations for internal pressure 50 bar @ 60 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [250.85, 125.43 + (12.7 − 1.6) + (20 − 1.6)]

= 250.85 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (12.7 − 1.6) + 15]

= 42.75 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

50.0001⋅125.43
=
1,180 ⋅ 1 − 0.6 ⋅ 50.0001

= 5.45 mm

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Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

50.0001⋅364.1
=
1,380 ⋅ 1 − 0.6 ⋅ 50.0001

= 13.49 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1,203.265, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

Sp
fr3 = lesser of fr2 or = 0.8551
Sv

Sp
fr4 = lesser of 1 or =1
Sv

A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )

= (250.85 ⋅ 13.49 ⋅ 1 + 2 ⋅ 11.1 ⋅ 13.49 ⋅ 1 ⋅ (1 − 0.8551)) /100

= 34.2612 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 12.1703 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (250.85 ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49) ⋅ (1 − 0.8551)) /100

= 12.1703 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (18.4 + 11.1) ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49) ⋅ (1 − 0.8551)) /100

= 2.7413 cm 2

A2 = smaller of the following= 4.1284 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (11.1 − 5.45) ⋅ 0.8551 ⋅ 18.4) /100

= 4.4419 cm 2

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= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (11.1 − 5.45) ⋅ (2.5 ⋅ 11.1 + 15) ⋅ 0.8551) /100

= 4.1284 cm 2

A41 = Le g 2 ⋅ fr3

= (12 2 ⋅ 0.8551) /100

= 1.2316 cm2

A42 = Le g 2 ⋅ fr4

= (12 2 ⋅ 1) /100

= 1.44 cm2

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((473.05 − 250.85 − 2 ⋅ 11.1) ⋅ 15 ⋅ 1) /100

= 30 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 12.1703+4.1284 + 1.2316 + 1.44 + 30


= 48.9703 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: tmin = min [19 mm, tn , te ] = 11.1 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 6 mm

tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

Outer fillet: tmin = min [19 mm, te , t] = 15 mm

tw(min) = 0.5 ⋅ tmin = 7.5 mm

tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

50.0001⋅125.43
= + 1.6
1,180 ⋅ 1 − 0.6 ⋅ 50.0001

= 7.05 mm

taUG-22 = 6.15 mm

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ta = max [taUG-27 , taUG-22 ]

= max [7.05, 6.15]

= 7.05 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

50.0001⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 50.0001

= 15.09 mm

tb1 = max [tb1 , tbUG16 ]

= max [15.09, 4.1]

= 15.09 mm

tb = min [tb3 , tb1 ]

= min [9.71, 15.09]

= 9.71 mm

tUG-45 = max [ta , tb ]

= max [7.05, 9.71]


= 9.71 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Nozzle wall in shear: 0.7⋅1,203.265 = 842.286 kgf /cm2

Inner fillet weld in shear: 0.49⋅1,203.265 = 589.6 kgf /cm2

Outer fillet weld in shear: 0.49⋅1,407.208 = 689.532 kgf /cm2

Upper groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear


π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 273.05 ⋅ 12 ⋅ 589.6 = 30,345.95 kgf
2 2

(2) Outer fillet weld in shear


π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 473.05 ⋅ 12 ⋅ 689.532 = 61,484.08 kgf
2 2

(3) Nozzle wall in shear


π π
⋅ Mean nozzle dia ⋅ tn ⋅ Sn = ⋅ 261.95 ⋅ 11.1 ⋅ 842.286 = 38,469.87 kgf
2 2

(4) Groove weld in tension

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π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 273.05 ⋅ 18.4 ⋅ 1,041.334 = 82,179.85 kgf
2 2

(6) Upper groove weld in tension


π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 273.05 ⋅ 15 ⋅ 1,041.334 = 66,995.17 kgf
2 2

Loading on welds per UG-41(b)(1)

W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v

= (3,426.1195 − 1,217.0298 + 2 ⋅ 11.1 ⋅ 0.8551 ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49)) ⋅ 1,407.208

= 32,399.38 kgf

W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv

= (412.8379 + 3,000 + 123.161 + 143.9997) ⋅ 1,407.208

= 51,785.25 kgf

W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (412.8379 + 0 + 123.161 + 0 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 0.8551) ⋅ 1,407.208

= 12,457.83 kgf

W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (412.8379 + 0 + 3,000 + 123.161 + 143.9997 + 0 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 0.8551) ⋅ 1,407.208

= 56,700.46 kgf

Load for path 1-1 lesser of W or W1-1 = 32,399.38 kgf


Path 1-1 through (2) & (3) = 61,484.08 + 38,469.87 = 99,953.95 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 12,457.83 kgf
Path 2-2 through (1), (4), (6) = 30,345.95 + 82,179.85 + 66,995.17 = 179,520.97 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 32,399.38 kgf


Path 3-3 through (2), (4) = 61,484.08 + 82,179.85 = 143,663.93 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

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WRC 537 Load case 1

Applied Loads
Radial load, Pr 1,361 kgf
Circumferential moment, Mc 1,055 kgf -m
Circumferential shear, Vc 1,361 kgf
Longitudinal moment, ML 1,055 kgf -m
Longitudinal shear, VL 1,361 kgf
Torsion moment, Mt 1,055 kgf -m
Internal pressure, P 50 bar
Mean shell radius, Rm 373.3 mm
Local shell thickness, T 18.4 mm
Design factor 3

Maximum stresses due to the applied loads at the pad edge (includes pressure)

Rm 373.3
γ= = = 20.2883
T 18.4

0.875 ⋅ ro 0.875⋅236.53
β= = = 0.5544
Rm 373.3

Pressure stress intensity factor, I = 1 (derived from Division 2 Part 4.5)

I ⋅ P ⋅ Ri 2
Local circumferential pressure stress = = 1,008.905 kg f /cm
T

I ⋅ P ⋅ Ri 2
Local longitudinal pressure stress = = 504.452 kg f /cm
2⋅T

2
Maximum combined stress (P L + Pb + Q) = 1,646.1 kg f /cm
2
Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 4,221.63 kg f /cm

The maximum combined stress (P L + Pb + Q) is within allowable limits.

2
Maximum local primary membrane stress (P L ) = 1,055.8 kg f /cm
2
Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 2,110.81 kg f /cm

The maximum local primary membrane stress (PL) is within allowable limits.

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Stresses at the pad edge per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl


3C* 0.908 0 0 0 0 -17.999 -17.999 -17.999 -17.999
P / Rm


4C* 2.1856 -43.309 -43.309 -43.309 -43.309 0 0 0 0
P / Rm


1C 0.05 0 0 0 0 -120.576 120.576 -120.576 120.576
P


2C-1 0.0143 -34.591 34.591 -34.591 34.591 0 0 0 0
P


3A* 0.606 0 0 0 0 -44.996 -44.996 44.996 44.996
Mc / (R 2m ⋅ β)


1A 0.0642 0 0 0 0 -579.54 579.54 579.54 -579.54
M c / (Rm ⋅ β)


3B* 1.2156 -90.204 -90.204 90.204 90.204 0 0 0 0
ML / (R 2m ⋅ β)


1B-1 0.0122 -110.452 110.452 110.452 -110.452 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 1,008.905 1,008.905 1,008.905 1,008.905 1,008.905 1,008.905 1,008.905 1,008.905

Total circumferential stress 730.349 1,020.435 1,131.661 979.938 245.793 1,646.027 1,494.867 576.939

Primary membrane circumferential stress* 875.392 875.392 1,055.8 1,055.8 945.91 945.91 1,035.903 1,035.903

Nx
3C* 0.908 -17.999 -17.999 -17.999 -17.999 0 0 0 0
P / Rm

Nx
4C* 2.1856 0 0 0 0 -43.309 -43.309 -43.309 -43.309
P / Rm

Mx
1C-1 0.0249 -60.042 60.042 -60.042 60.042 0 0 0 0
P

Mx
2C 0.03 0 0 0 0 -72.346 72.346 -72.346 72.346
P

Nx
4A* 2.1689 0 0 0 0 -160.933 -160.933 160.933 160.933
Mc / (R 2m ⋅ β)

Mx
2A 0.0302 0 0 0 0 -272.721 272.721 272.721 -272.721
M c / (Rm ⋅ β)

Nx
4B* 0.6659 -49.426 -49.426 49.426 49.426 0 0 0 0
ML / (R 2m ⋅ β)

Mx
2B-1 0.0214 -193.625 193.625 193.625 -193.625 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 504.452 504.452 504.452 504.452 504.452 504.452 504.452 504.452

Total longitudinal stress 183.361 690.696 669.463 402.296 -44.856 645.277 822.451 421.701

Primary membrane longitudinal stress* 437.028 437.028 535.88 535.88 300.211 300.211 622.076 622.076

Shear from Mt 16.311 16.311 16.311 16.311 16.311 16.311 16.311 16.311

Circ shear from Vc 9.984 9.984 -9.984 -9.984 0 0 0 0

Long shear from VL 0 0 0 0 -9.984 -9.984 9.984 9.984

Total Shear stress 26.295 26.295 6.328 6.328 6.328 6.328 26.295 26.295

Combined stress (PL+Pb+Q) 731.614 1,022.544 1,131.731 980.009 290.93 1,646.097 1,495.921 581.298

* denotes primary stress.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Maximum stresses due to the applied loads at the nozzle OD (includes pressure)

Rm 373.3
γ= = = 11.1767
T 33.4

0.875 ⋅ ro 0.875⋅136.53
β= = = 0.32
Rm 373.3

Pressure stress intensity factor, I = 1.7862 (derived from Division 2 Part 4.5)

I ⋅ P ⋅ Ri 2
Local circumferential pressure stress = = 1,802.108 kg f /cm
T

I ⋅ P ⋅ Ri 2
Local longitudinal pressure stress = = 901.054 kg f /cm
2⋅T

2
Maximum combined stress (P L + Pb + Q) = 2,001.43 kg f /cm
2
Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 4,221.63 kg f /cm

The maximum combined stress (P L + Pb + Q) is within allowable limits.

2
Maximum local primary membrane stress (P L ) = 1,894.14 kg f /cm
2
Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 2,110.81 kg f /cm

The maximum local primary membrane stress (PL) is within allowable limits.

118/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Stresses at the nozzle OD per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl


3C* 1.39 0 0 0 0 -15.186 -15.186 -15.186 -15.186
P / Rm


4C* 1.7871 -19.475 -19.475 -19.475 -19.475 0 0 0 0
P / Rm


1C 0.0682 0 0 0 0 -49.918 49.918 -49.918 49.918
P


2C-1 0.0387 -28.334 28.334 -28.334 28.334 0 0 0 0
P


3A* 0.6589 0 0 0 0 -46.684 -46.684 46.684 46.684
Mc / (R 2m ⋅ β)


1A 0.0939 0 0 0 0 -445.957 445.957 445.957 -445.957
M c / (Rm ⋅ β)


3B* 1.5747 -111.507 -111.507 111.507 111.507 0 0 0 0
ML / (R 2m ⋅ β)


1B-1 0.0285 -135.411 135.411 135.411 -135.411 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 1,802.108 1,802.108 1,802.108 1,802.108 1,008.905 1,008.905 1,008.905 1,008.905

Total circumferential stress 1,507.381 1,834.871 2,001.217 1,787.062 451.16 1,442.91 1,436.441 644.363

Primary membrane circumferential stress* 1,671.126 1,671.126 1,894.14 1,894.14 947.035 947.035 1,040.402 1,040.402

Nx
3C* 1.39 -15.186 -15.186 -15.186 -15.186 0 0 0 0
P / Rm

Nx
4C* 1.7871 0 0 0 0 -19.475 -19.475 -19.475 -19.475
P / Rm

Mx
1C-1 0.0714 -52.308 52.308 -52.308 52.308 0 0 0 0
P

Mx
2C 0.039 0 0 0 0 -28.545 28.545 -28.545 28.545
P

Nx
4A* 0.8361 0 0 0 0 -59.198 -59.198 59.198 59.198
Mc / (R 2m ⋅ β)

Mx
2A 0.0426 0 0 0 0 -202.273 202.273 202.273 -202.273
M c / (Rm ⋅ β)

Nx
4B* 0.4151 -29.388 -29.388 29.388 29.388 0 0 0 0
ML / (R 2m ⋅ β)

Mx
2B-1 0.0476 -226.107 226.107 226.107 -226.107 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 504.452 504.452 504.452 504.452 901.054 901.054 901.054 901.054

Total longitudinal stress 181.462 738.293 692.453 344.856 591.563 1,053.198 1,114.506 767.049

Primary membrane longitudinal stress* 459.878 459.878 518.654 518.654 822.38 822.38 940.777 940.777

Shear from Mt 26.998 26.998 26.998 26.998 26.998 26.998 26.998 26.998

Circ shear from Vc 9.491 9.491 -9.491 -9.491 0 0 0 0

Long shear from VL 0 0 0 0 -9.491 -9.491 9.491 9.491

Total Shear stress 36.489 36.489 17.506 17.506 17.506 17.506 36.489 36.489

Combined stress (PL+Pb+Q) 1,508.365 1,836.066 2,001.428 1,787.273 593.742 1,443.683 1,440.519 777.103

* denotes primary stress.

119/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Longitudinal stress in the nozzle wall due to internal pressure + external loads

P ⋅ Ri Pr M ⋅ Ro
σ n(Pm) = − +
2 ⋅ tn 2 2
π ⋅ (Ro − Ri ) I

50 ⋅ 1.02 ⋅ 125.43 1,361 1,491,989.3⋅136.53


= − ⋅ 100 + ⋅ 100
2 ⋅ 9.51 π ⋅ (136.53 2
− 125.43 2 ) 7.8491E+07
2
= 580.747 kg f /cm

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external loads is acceptable ( ≤
S = 1,203.265 kgf /cm2)

Shear stress in the nozzle wall due to external loads


−−−−−−− −−−−−−−−−−−−
√ VL2 + V c2 √1,361 2 + 1,361 2
2
σ shear = ⋅ 100 = ⋅ 100 = 44.006 kg f /cm
π ⋅ Ri ⋅ t n π ⋅ 125.43 ⋅ 11.1

Mt 1,055 2
σ torsion = ⋅ 100000 = ⋅ 100000 = 96.157 kg f /cm
2⋅π ⋅ R2i ⋅ tn 2 ⋅ π ⋅ 125.43 2
⋅ 11.1

2
σ total = σshear + σtorsion = 44.006 + 96.157 = 140.164 kg f /cm

UG-45: The total combined shear stress (140.164 kgf /cm2) ≤ allowable (0.7 ⋅ Sn = 0.7 ⋅ 1,203.265 = 842.286 kg f /cm )
2

120/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for MAWP

Local stresses at the pad edge per WRC 537 govern the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 56.01 bar @ 60 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

38.4829 44.3613 8.0555 3.6342 -- 30 2.6716 9.71 11.11

UG-41 Weld Failure Path Analysis Summary (kgf)


All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

43,687 51,090 99,954 11,762 179,521 56,005 143,664

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 8.4 weld size is adequate

Pad to shell fillet (Leg42) 7.5 8.4 weld size is adequate

WRC 537
Max Allow
Max Allow
Local Local
P Pr Mc Vc ML VL Mt Comb Comb Over
Load Case Primary Primary
(bar) (kgf ) (kgf -m) (kgf ) (kgf -m) (kgf ) (kgf -m) Stress Stress stressed
Stress Stress
(kgf /cm2) (kgf /cm2)
(kgf /cm2) (kgf /cm2)

Load case 1 56.01 1,361 1,055 1,361 1,055 1,361 1,055 2,218.044 4,221.625 2,110.755 2,110.813 No

Calculations for internal pressure 56.01 bar @ 60 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [250.85, 125.43 + (12.7 − 1.6) + (20 − 1.6)]

= 250.85 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (12.7 − 1.6) + 15]

= 42.75 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

56.0108⋅125.43
=
1,180 ⋅ 1 − 0.6 ⋅ 56.0108

= 6.13 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
56.0108⋅364.1
=
1,380 ⋅ 1 − 0.6 ⋅ 56.0108

= 15.15 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1,203.265, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

Sp
fr3 = lesser of fr2 or = 0.8551
Sv

Sp
fr4 = lesser of 1 or =1
Sv

A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )

= (250.85 ⋅ 15.15 ⋅ 1 + 2 ⋅ 11.1 ⋅ 15.15 ⋅ 1 ⋅ (1 − 0.8551)) /100

= 38.4829 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 8.0555 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (250.85 ⋅ (1 ⋅ 18.4 − 1 ⋅ 15.15) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 15.15) ⋅ (1 − 0.8551)) /100

= 8.0555 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (18.4 + 11.1) ⋅ (1 ⋅ 18.4 − 1 ⋅ 15.15) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 15.15) ⋅ (1 − 0.8551)) /100

= 1.8148 cm 2

A2 = smaller of the following= 3.6342 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (11.1 − 6.13) ⋅ 0.8551 ⋅ 18.4) /100

= 3.9103 cm 2

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (11.1 − 6.13) ⋅ (2.5 ⋅ 11.1 + 15) ⋅ 0.8551) /100

= 3.6342 cm 2

A41 = Le g 2 ⋅ fr3

= (12 2 ⋅ 0.8551) /100

= 1.2316 cm2

A42 = Le g 2 ⋅ fr4

= (12 2 ⋅ 1) /100

= 1.44 cm2

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((473.05 − 250.85 − 2 ⋅ 11.1) ⋅ 15 ⋅ 1) /100

= 30 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 8.0555+3.6342 + 1.2316 + 1.44 + 30


= 44.3613 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: tmin = min [19 mm, tn , te ] = 11.1 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 6 mm

tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

Outer fillet: tmin = min [19 mm, te , t] = 15 mm

tw(min) = 0.5 ⋅ tmin = 7.5 mm

tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

56.0108⋅125.43
= + 1.6
1,180 ⋅ 1 − 0.6 ⋅ 56.0108
= 7.73 mm

taUG-22 = 6.49 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

ta = max [taUG-27 , taUG-22 ]

= max [7.73, 6.49]

= 7.73 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

56.0108⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 56.0108

= 16.75 mm

tb1 = max [tb1 , tbUG16 ]

= max [16.75, 4.1]

= 16.75 mm

tb = min [tb3 , tb1 ]

= min [9.71, 16.75]

= 9.71 mm

tUG-45 = max [ta , tb ]

= max [7.73, 9.71]

= 9.71 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Nozzle wall in shear: 0.7⋅1,203.265 = 842.286 kgf /cm2

Inner fillet weld in shear: 0.49⋅1,203.265 = 589.6 kgf /cm2

Outer fillet weld in shear: 0.49⋅1,407.208 = 689.532 kgf /cm2

Upper groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear


π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 273.05 ⋅ 12 ⋅ 589.6 = 30,345.95 kgf
2 2

(2) Outer fillet weld in shear


π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 473.05 ⋅ 12 ⋅ 689.532 = 61,484.08 kgf
2 2

(3) Nozzle wall in shear


π π
⋅ Mean nozzle dia ⋅ tn ⋅ Sn = ⋅ 261.95 ⋅ 11.1 ⋅ 842.286 = 38,469.87 kgf
2 2

(4) Groove weld in tension

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 273.05 ⋅ 18.4 ⋅ 1,041.334 = 82,179.85 kgf
2 2

(6) Upper groove weld in tension


π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 273.05 ⋅ 15 ⋅ 1,041.334 = 66,995.17 kgf
2 2

Loading on welds per UG-41(b)(1)

W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v

= (3,848.2941 − 805.5468 + 2 ⋅ 11.1 ⋅ 0.8551 ⋅ (1 ⋅ 18.4 − 1 ⋅ 15.15)) ⋅ 1,407.208

= 43,686.79 kgf

W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv

= (363.4186 + 3,000 + 123.161 + 143.9997) ⋅ 1,407.208

= 51,089.82 kgf

W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (363.4186 + 0 + 123.161 + 0 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 0.8551) ⋅ 1,407.208

= 11,762.39 kgf

W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (363.4186 + 0 + 3,000 + 123.161 + 143.9997 + 0 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 0.8551) ⋅ 1,407.208

= 56,005.03 kgf

Load for path 1-1 lesser of W or W1-1 = 43,686.79 kgf


Path 1-1 through (2) & (3) = 61,484.08 + 38,469.87 = 99,953.95 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = 11,762.39 kgf


Path 2-2 through (1), (4), (6) = 30,345.95 + 82,179.85 + 66,995.17 = 179,520.97 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 43,686.79 kgf


Path 3-3 through (2), (4) = 61,484.08 + 82,179.85 = 143,663.93 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

125/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

WRC 537 Load case 1

Applied Loads
Radial load, Pr 1,361 kgf
Circumferential moment, Mc 1,055 kgf -m
Circumferential shear, Vc 1,361 kgf
Longitudinal moment, ML 1,055 kgf -m
Longitudinal shear, VL 1,361 kgf
Torsion moment, Mt 1,055 kgf -m
Internal pressure, P 56.01 bar
Mean shell radius, Rm 373.3 mm
Local shell thickness, T 18.4 mm
Design factor 3

Maximum stresses due to the applied loads at the pad edge (includes pressure)

Rm 373.3
γ= = = 20.2883
T 18.4

0.875 ⋅ ro 0.875⋅236.53
β= = = 0.5544
Rm 373.3

Pressure stress intensity factor, I = 1 (derived from Division 2 Part 4.5)

I ⋅ P ⋅ Ri
Local circumferential pressure stress = = 1,130.184 kg f /cm 2
T

I ⋅ P ⋅ Ri
Local longitudinal pressure stress = = 565.127 kg f /cm 2
2⋅T

Maximum combined stress (P L + Pb + Q) = 1,767.38 kg f /cm 2

Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 4,221.63 kg f /cm 2

The maximum combined stress (P L + Pb + Q) is within allowable limits.

Maximum local primary membrane stress (P L ) = 1,177.08 kg f /cm 2

Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 2,110.81 kg f /cm 2

The maximum local primary membrane stress (PL) is within allowable limits.

126/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Stresses at the pad edge per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl


3C* 0.908 0 0 0 0 -17.999 -17.999 -17.999 -17.999
P / Rm


4C* 2.1856 -43.309 -43.309 -43.309 -43.309 0 0 0 0
P / Rm


1C 0.05 0 0 0 0 -120.576 120.576 -120.576 120.576
P


2C-1 0.0143 -34.591 34.591 -34.591 34.591 0 0 0 0
P


3A* 0.606 0 0 0 0 -44.996 -44.996 44.996 44.996
Mc / (R 2m ⋅ β)


1A 0.0642 0 0 0 0 -579.54 579.54 579.54 -579.54
M c / (Rm ⋅ β)


3B* 1.2156 -90.204 -90.204 90.204 90.204 0 0 0 0
ML / (R 2m ⋅ β)


1B-1 0.0122 -110.452 110.452 110.452 -110.452 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 1,130.184 1,130.184 1,130.184 1,130.184 1,130.184 1,130.184 1,130.184 1,130.184

Total circumferential stress 851.628 1,141.715 1,252.94 1,101.218 367.073 1,767.306 1,616.146 698.218

Primary membrane circumferential stress* 996.671 996.671 1,177.079 1,177.079 1,067.189 1,067.189 1,157.182 1,157.182

Nx
3C* 0.908 -17.999 -17.999 -17.999 -17.999 0 0 0 0
P / Rm

Nx
4C* 2.1856 0 0 0 0 -43.309 -43.309 -43.309 -43.309
P / Rm

Mx
1C-1 0.0249 -60.042 60.042 -60.042 60.042 0 0 0 0
P

Mx
2C 0.03 0 0 0 0 -72.346 72.346 -72.346 72.346
P

Nx
4A* 2.1689 0 0 0 0 -160.933 -160.933 160.933 160.933
Mc / (R 2m ⋅ β)

Mx
2A 0.0302 0 0 0 0 -272.721 272.721 272.721 -272.721
M c / (Rm ⋅ β)

Nx
4B* 0.6659 -49.426 -49.426 49.426 49.426 0 0 0 0
ML / (R 2m ⋅ β)

Mx
2B-1 0.0214 -193.625 193.625 193.625 -193.625 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 565.127 565.127 565.127 565.127 565.127 565.127 565.127 565.127

Total longitudinal stress 244.035 751.37 730.138 462.971 15.819 705.952 883.126 482.376

Primary membrane longitudinal stress* 497.703 497.703 596.555 596.555 360.886 360.886 682.751 682.751

Shear from Mt 16.311 16.311 16.311 16.311 16.311 16.311 16.311 16.311

Circ shear from Vc 9.984 9.984 -9.984 -9.984 0 0 0 0

Long shear from VL 0 0 0 0 -9.984 -9.984 9.984 9.984

Total Shear stress 26.295 26.295 6.328 6.328 6.328 6.328 26.295 26.295

Combined stress (PL+Pb+Q) 852.753 1,143.472 1,253.011 1,101.288 367.213 1,767.376 1,617.06 701.382

* denotes primary stress.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Maximum stresses due to the applied loads at the nozzle OD (includes pressure)

Rm 373.3
γ= = = 11.1767
T 33.4

0.875 ⋅ ro 0.875⋅136.53
β= = = 0.32
Rm 373.3

Pressure stress intensity factor, I = 1.7862 (derived from Division 2 Part 4.5)

I ⋅ P ⋅ Ri
Local circumferential pressure stress = = 2,018.724 kg f /cm 2
T

I ⋅ P ⋅ Ri
Local longitudinal pressure stress = = 1,009.397 kg f /cm 2
2⋅T

Maximum combined stress (P L + Pb + Q) = 2,218.04 kg f /cm 2

Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 4,221.63 kg f /cm 2

The maximum combined stress (P L + Pb + Q) is within allowable limits.

Maximum local primary membrane stress (P L ) = 2,110.76 kg f /cm 2

Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 2,110.81 kg f /cm 2

The maximum local primary membrane stress (PL) is within allowable limits.

128/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Stresses at the nozzle OD per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl


3C* 1.39 0 0 0 0 -15.186 -15.186 -15.186 -15.186
P / Rm


4C* 1.7871 -19.475 -19.475 -19.475 -19.475 0 0 0 0
P / Rm


1C 0.0682 0 0 0 0 -49.918 49.918 -49.918 49.918
P


2C-1 0.0387 -28.334 28.334 -28.334 28.334 0 0 0 0
P


3A* 0.6589 0 0 0 0 -46.684 -46.684 46.684 46.684
Mc / (R 2m ⋅ β)


1A 0.0939 0 0 0 0 -445.957 445.957 445.957 -445.957
M c / (Rm ⋅ β)


3B* 1.5747 -111.507 -111.507 111.507 111.507 0 0 0 0
ML / (R 2m ⋅ β)


1B-1 0.0285 -135.411 135.411 135.411 -135.411 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 2,018.724 2,018.724 2,018.724 2,018.724 1,130.184 1,130.184 1,130.184 1,130.184

Total circumferential stress 1,723.997 2,051.487 2,217.833 2,003.678 572.439 1,564.189 1,557.721 765.643

Primary membrane circumferential stress* 1,887.742 1,887.742 2,110.755 2,110.755 1,068.314 1,068.314 1,161.682 1,161.682

Nx
3C* 1.39 -15.186 -15.186 -15.186 -15.186 0 0 0 0
P / Rm

Nx
4C* 1.7871 0 0 0 0 -19.475 -19.475 -19.475 -19.475
P / Rm

Mx
1C-1 0.0714 -52.308 52.308 -52.308 52.308 0 0 0 0
P

Mx
2C 0.039 0 0 0 0 -28.545 28.545 -28.545 28.545
P

Nx
4A* 0.8361 0 0 0 0 -59.198 -59.198 59.198 59.198
Mc / (R 2m ⋅ β)

Mx
2A 0.0426 0 0 0 0 -202.273 202.273 202.273 -202.273
M c / (Rm ⋅ β)

Nx
4B* 0.4151 -29.388 -29.388 29.388 29.388 0 0 0 0
ML / (R 2m ⋅ β)

Mx
2B-1 0.0476 -226.107 226.107 226.107 -226.107 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 565.127 565.127 565.127 565.127 1,009.397 1,009.397 1,009.397 1,009.397

Total longitudinal stress 242.137 798.968 753.128 405.531 699.906 1,161.541 1,222.849 875.392

Primary membrane longitudinal stress* 520.553 520.553 579.329 579.329 930.724 930.724 1,049.12 1,049.12

Shear from Mt 26.998 26.998 26.998 26.998 26.998 26.998 26.998 26.998

Circ shear from Vc 9.491 9.491 -9.491 -9.491 0 0 0 0

Long shear from VL 0 0 0 0 -9.491 -9.491 9.491 9.491

Total Shear stress 36.489 36.489 17.506 17.506 17.506 17.506 36.489 36.489

Combined stress (PL+Pb+Q) 1,724.911 2,052.541 2,218.044 2,003.889 702.296 1,564.963 1,561.658 886.43

* denotes primary stress.

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Longitudinal stress in the nozzle wall due to internal pressure + external loads

P ⋅ Ri Pr M ⋅ Ro
σ n(Pm) = − +
2 ⋅ tn 2 2
π ⋅ (Ro − Ri ) I

56.01 ⋅ 1.02 ⋅ 125.43 1,361 1,491,989.3⋅136.53


= − ⋅ 100 + ⋅ 100
2 ⋅ 9.51 π ⋅ (136.53 2
− 125.43 2 ) 7.8491E+07

= 621.155 kg f /cm 2

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external loads is acceptable ( ≤
S = 1,203.265 kgf /cm2)

Shear stress in the nozzle wall due to external loads


−−−−−−− −−−−−−−−−−−−
√ VL2 + V c2 √1,361 2 + 1,361 2
σ shear = ⋅ 100 = ⋅ 100 = 44.006 kg f /cm 2
π ⋅ Ri ⋅ t n π ⋅ 125.43 ⋅ 11.1

Mt 1,055
σ torsion = ⋅ 100000 = ⋅ 100000 = 96.157 kg f /cm 2
2⋅π ⋅ R2i ⋅ tn 2 ⋅ π ⋅ 125.43 2
⋅ 11.1

σ total = σshear + σtorsion = 44.006 + 96.157 = 140.164 kg f /cm 2

UG-45: The total combined shear stress (140.164 kgf /cm2) ≤ allowable (0.7 ⋅ Sn = 0.7 ⋅ 1,203.265 = 842.286 kg f /cm 2 )

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Reinforcement Calculations for MAP

Available reinforcement per UG-37 governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 64.28 bar @ 21.1 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

43.6575 43.658 6.4148 4.5793 -- 30 2.6639 8.11 11.11

UG-41 Weld Failure Path Analysis Summary (kgf)


All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

53,212 52,409 105,230 14,290 186,668 58,522 150,811

Calculations for internal pressure 64.28 bar @ 21.1 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [247.65, 123.83 + (12.7 − 0) + (20 − 0)]

= 247.65 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 0), 2.5 ⋅ (12.7 − 0) + 15]

= 46.75 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

64.2798⋅123.83
=
1,180 ⋅ 1 − 0.6 ⋅ 64.2798

= 6.97 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

64.2798⋅362.5
=
1,380 ⋅ 1 − 0.6 ⋅ 64.2798

= 17.37 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1,203.265, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

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Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

Sp
fr3 = lesser of fr2 or = 0.8551
Sv

Sp
fr4 = lesser of 1 or =1
Sv

A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )

= (247.65 ⋅ 17.37 ⋅ 1 + 2 ⋅ 12.7 ⋅ 17.37 ⋅ 1 ⋅ (1 − 0.8551)) /100

= 43.6575 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 6.4148 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (247.65 ⋅ (1 ⋅ 20 − 1 ⋅ 17.37) − 2 ⋅ 12.7 ⋅ (1 ⋅ 20 − 1 ⋅ 17.37) ⋅ (1 − 0.8551)) /100

= 6.4148 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (20 + 12.7) ⋅ (1 ⋅ 20 − 1 ⋅ 17.37) − 2 ⋅ 12.7 ⋅ (1 ⋅ 20 − 1 ⋅ 17.37) ⋅ (1 − 0.8551)) /100

= 1.6226 cm 2

A2 = smaller of the following= 4.5793 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (12.7 − 6.97) ⋅ 0.8551 ⋅ 20) /100

= 4.8981 cm 2

= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (12.7 − 6.97) ⋅ (2.5 ⋅ 12.7 + 15) ⋅ 0.8551) /100

= 4.5793 cm 2

A41 = Le g 2 ⋅ fr3

= (12 2 ⋅ 0.8551) /100

= 1.2316 cm2

A42 = Le g 2 ⋅ fr4

= (11.97 2 ⋅ 1 ) /100

= 1.4323 cm2

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(Part of the weld is outside of the limits)

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((473.05 − 247.65 − 2 ⋅ 12.7) ⋅ 15 ⋅ 1) /100

= 30 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 6.4148+4.5793 + 1.2316 + 1.4323 + 30


= 43.658 cm2

As Area >= A the reinforcement is adequate.

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

64.2798⋅123.83
= +0
1,180 ⋅ 1 − 0.6 ⋅ 64.2798
= 6.97 mm

taUG-22 = 5.42 mm

ta = max [taUG-27 , taUG-22 ]

= max [6.97, 5.42]

= 6.97 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

64.2798⋅362.5
= +0
1,380 ⋅ 1 − 0.6 ⋅ 64.2798

= 17.37 mm

tb1 = max [tb1 , tbUG16 ]

= max [17.37, 2.5]

= 17.37 mm

tb = min [tb3 , tb1 ]

= min [8.11, 17.37]

= 8.11 mm

tUG-45 = max [ta , tb ]

= max [6.97, 8.11]

= 8.11 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Nozzle wall in shear: 0.7⋅1,203.265 = 842.286 kgf /cm2

Inner fillet weld in shear: 0.49⋅1,203.265 = 589.6 kgf /cm2

Outer fillet weld in shear: 0.49⋅1,407.208 = 689.532 kgf /cm2

Upper groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear


π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 273.05 ⋅ 12 ⋅ 589.6 = 30,345.95 kgf
2 2

(2) Outer fillet weld in shear


π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 473.05 ⋅ 12 ⋅ 689.532 = 61,484.08 kgf
2 2

(3) Nozzle wall in shear


π π
⋅ Mean nozzle dia ⋅ tn ⋅ Sn = ⋅ 260.35 ⋅ 12.7 ⋅ 842.286 = 43,746.23 kgf
2 2

(4) Groove weld in tension


π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 273.05 ⋅ 20 ⋅ 1,041.334 = 89,326.89 kgf
2 2

(6) Upper groove weld in tension


π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 273.05 ⋅ 15 ⋅ 1,041.334 = 66,995.17 kgf
2 2

Loading on welds per UG-41(b)(1)

W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v

= (4,365.7488 − 641.4826 + 2 ⋅ 12.7 ⋅ 0.8551 ⋅ (1 ⋅ 20 − 1 ⋅ 17.37)) ⋅ 1,407.208

= 53,211.85 kgf

W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv

= (457.9346 + 3,000 + 123.161 + 143.2255) ⋅ 1,407.208

= 52,408.96 kgf

W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (457.9346 + 0 + 123.161 + 0 + 2 ⋅ 12.7 ⋅ 20 ⋅ 0.8551) ⋅ 1,407.208

= 14,290.01 kgf

W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (457.9346 + 0 + 3,000 + 123.161 + 143.2255 + 0 + 2 ⋅ 12.7 ⋅ 20 ⋅ 0.8551) ⋅ 1,407.208

= 58,521.75 kgf

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Load for path 1-1 lesser of W or W1-1 = 52,408.96 kgf
Path 1-1 through (2) & (3) = 61,484.08 + 43,746.23 = 105,230.31 kgf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).

Load for path 2-2 lesser of W or W2-2 = 14,290.01 kgf


Path 2-2 through (1), (4), (6) = 30,345.95 + 89,326.89 + 66,995.17 = 186,668.01 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 53,211.85 kgf


Path 3-3 through (2), (4) = 61,484.08 + 89,326.89 = 150,810.98 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for External Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 1.01 bar @ 40.5 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

5.3762 75.0489 35.0838 7.2935 -- 30 2.6716 4.1 11.11

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 8.4 weld size is adequate

Pad to shell fillet (Leg42) 7.5 8.4 weld size is adequate

Calculations for external pressure 1.01 bar @ 40.5 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [250.85, 125.43 + (12.7 − 1.6) + (20 − 1.6)]

= 250.85 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (12.7 − 1.6) + 15]

= 42.75 mm

Nozzle required thickness per UG-28 trn = 1.12 mm

From UG-37(d)(1) required thickness tr = 4.23 mm

Area required per UG-37(d)(1)

Allowable stresses: Sn = 1,203.265, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

Sp
fr3 = lesser of fr2 or = 0.8551
Sv

Sp
fr4 = lesser of 1 or =1
Sv

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

A = 0.5 ⋅ (d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 ))

= (0.5 ⋅ (250.85 ⋅ 4.23 ⋅ 1 + 2 ⋅ 11.1 ⋅ 4.23 ⋅ 1 ⋅ (1 − 0.8551))) /100

= 5.3762 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 35.0838 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (250.85 ⋅ (1 ⋅ 18.4 − 1 ⋅ 4.23) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 4.23) ⋅ (1 − 0.8551)) /100

= 35.0838 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (18.4 + 11.1) ⋅ (1 ⋅ 18.4 − 1 ⋅ 4.23) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 4.23) ⋅ (1 − 0.8551)) /100

= 7.9032 cm 2

A2 = smaller of the following= 7.2935 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (11.1 − 1.12) ⋅ 0.8551 ⋅ 18.4) /100

= 7.8477 cm 2

= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (11.1 − 1.12) ⋅ (2.5 ⋅ 11.1 + 15) ⋅ 0.8551) /100

= 7.2935 cm 2

A41 = Le g 2 ⋅ fr3

= (12 2 ⋅ 0.8551) /100

= 1.2316 cm2

A42 = Le g 2 ⋅ fr4

= (12 2 ⋅ 1) /100

= 1.44 cm2

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((473.05 − 250.85 − 2 ⋅ 11.1) ⋅ 15 ⋅ 1) /100

= 30 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 35.0838+7.2935 + 1.2316 + 1.44 + 30


= 75.0489 cm2

As Area >= A the reinforcement is adequate.

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UW-16(c)(2) Weld Check

Inner fillet: tmin = min [19 mm, tn , te ] = 11.1 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 6 mm

tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

Outer fillet: tmin = min [19 mm, te , t] = 15 mm

tw(min) = 0.5 ⋅ tmin = 7.5 mm

tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

UG-45 Nozzle Neck Thickness Check

taUG-28 = 2.72 mm

taUG-22 = 3.48 mm

ta = max [taUG-28 , taUG-22 ]

= max [2.72, 3.48]

= 3.48 mm

P ⋅R
t b2 = + Corrosion
S ⋅ E − 0.6 ⋅ P

1.011⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 1.011

= 1.87 mm

tb2 = max [tb2 , tbUG16 ]

= max [1.87, 4.1]

= 4.1 mm

tb = min [tb3 , tb2 ]

= min [9.71, 4.1]

= 4.1 mm

tUG-45 = max [ta , tb ]

= max [3.48, 4.1]

= 4.1 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

L 505.69
= = 1.8520
Do 273.05

Do 273.05
= = 242.9198
t 1.12

From table G: A = 0.000186

From table CS-2 Metric: B = 187.8235 kg/cm 2 (184.19 bar)

4⋅B 4 ⋅ 184.19
Pa = = = 1.01 bar
3 ⋅ (Do /t) 3 ⋅ (273.05/1.12)

Design thickness for external pressure Pa = 1.01 bar

ta = t + Corrosion = 1.12 + 1.6 = 2.72 mm

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Reinforcement Calculations for MAEP

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 28.47 bar @ 40.5 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

23.3738 36.6806 -- 4.009 -- 30 2.6716 9.21 11.11

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 8.4 weld size is adequate

Pad to shell fillet (Leg42) 7.5 8.4 weld size is adequate

Calculations for external pressure 28.47 bar @ 40.5 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [250.85, 125.43 + (12.7 − 1.6) + (20 − 1.6)]

= 250.85 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (12.7 − 1.6) + 15]

= 42.75 mm

Nozzle required thickness per UG-28 trn = 5.62 mm

From UG-37(d)(1) required thickness tr = 18.4 mm

Area required per UG-37(d)(1)

Allowable stresses: Sn = 1,203.265, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

Sp
fr3 = lesser of fr2 or = 0.8551
Sv

Sp
fr4 = lesser of 1 or =1
Sv

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

A = 0.5 ⋅ (d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 ))

= (0.5 ⋅ (250.85 ⋅ 18.4 ⋅ 1 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 1 ⋅ (1 − 0.8551))) /100

= 23.3738 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 0 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (250.85 ⋅ (1 ⋅ 18.4 − 1 ⋅ 18.4) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 18.4) ⋅ (1 − 0.8551)) /100

= 0 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (18.4 + 11.1) ⋅ (1 ⋅ 18.4 − 1 ⋅ 18.4) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 18.4) ⋅ (1 − 0.8551)) /100

= 0 cm 2

A2 = smaller of the following= 4.009 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (11.1 − 5.62) ⋅ 0.8551 ⋅ 18.4) /100

= 4.3135 cm 2

= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (11.1 − 5.62) ⋅ (2.5 ⋅ 11.1 + 15) ⋅ 0.8551) /100

= 4.009 cm 2

A41 = Le g 2 ⋅ fr3

= (12 2 ⋅ 0.8551) /100

= 1.2316 cm2

A42 = Le g 2 ⋅ fr4

= (12 2 ⋅ 1) /100

= 1.44 cm2

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((473.05 − 250.85 − 2 ⋅ 11.1) ⋅ 15 ⋅ 1) /100

= 30 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 0 + 4.009 + 1.2316 + 1.44 + 30


= 36.6806 cm2

As Area >= A the reinforcement is adequate.

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UW-16(c)(2) Weld Check

Inner fillet: tmin = min [19 mm, tn , te ] = 11.1 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 6 mm

tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

Outer fillet: tmin = min [19 mm, te , t] = 15 mm

tw(min) = 0.5 ⋅ tmin = 7.5 mm

tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

UG-45 Nozzle Neck Thickness Check

taUG-28 = 7.22 mm

taUG-22 = 5.14 mm

ta = max [taUG-28 , taUG-22 ]

= max [7.22, 5.14]

= 7.22 mm

P ⋅R
t b2 = + Corrosion
S ⋅ E − 0.6 ⋅ P

28.4663⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 28.4663

= 9.21 mm

tb2 = max [tb2 , tbUG16 ]

= max [9.21, 4.1]

= 9.21 mm

tb = min [tb3 , tb2 ]

= min [9.71, 9.21]

= 9.21 mm

tUG-45 = max [ta , tb ]

= max [7.22, 9.21]


= 9.21 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
L 505.69
= = 1.8520
Do 273.05

Do 273.05
= = 48.6118
t 5.62

From table G: A = 0.002075


2
From table CS-2 Metric: B = 1,058.315 kg/cm (1,037.85 bar)

4⋅B 4 ⋅ 1, 037.85
Pa = = = 28.47 bar
3 ⋅ (Do /t) 3 ⋅ (273.05/5.62)

Design thickness for external pressure Pa = 28.47 bar

ta = t + Corrosion = 5.62 + 1.6 = 7.22 mm

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TS2 (N10)
ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)


Location and Orientation
Located on Cylinder #2
Orientation 270°
Nozzle center line offset to datum line 455 mm
End of nozzle to shell center 614 mm
Passes through a Category A joint No
Nozzle
Description NPS 1 Sch 160 DN 25
Access opening No
Material specification SA-312 TP316L Wld pipe (II-D Metric p. 72, ln. 13)
Inside diameter, new 20.7 mm
Pipe nominal wall thickness 6.35 mm
Pipe minimum wall thickness1 5.56 mm
Corrosion allowance 1.6 mm
Projection available outside vessel, Lpr 163.17 mm
Projection available outside vessel to flange face, Lf 231.5 mm
Local vessel minimum thickness 20 mm
Liquid static head included 0 bar
Welds
Inner fillet, Leg41 6 mm
Nozzle to vessel groove weld 20 mm
Radiography
Longitudinal seam Welded pipe
Circumferential seam Spot UW-11(a)(5)(b) only Type 1
1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

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ASME B16.5-2013 Flange
Description NPS 1 Class 600 WN A182 F316L
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0 bar
MAWP rating 77.92 bar @ 60°C
MAP rating 82.7 bar @ 21.1°C
Hydrotest rating 125 bar @ 21.1°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Spot UW-11(a)(5)(b) only Type 1
Bore diameter, B (specified by purchaser) 20.7 mm
Gasket
Type ASME B16.20 Spiral-Wound
Description Flexitallic Spiral Wound CGI 304 SS / Ceramic
Factor, m 3
Seating Stress, y 703.07 kgf /cm2
Thickness, T 4.45 mm
Inner Diameter 31.8 mm
Outer Diameter 47.8 mm
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle


54.08⋅11.95
tr = = 0.68 mm
979 ⋅ 1 − 0.6 ⋅ 54.08

tr ⋅ E * 0.68 ⋅ 1
Stress ratio = = = 0.1726
tn − c 5.56−1.6

Impact test exempt per UHA-51(g) (coincident ratio = 0.1726)


Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of -29°C.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 50 bar @ 60 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for internal pressure 50 bar @ 60 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (20 − 1.6)]

= 35.1 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

50.0001⋅11.95
=
1,150 ⋅ 1 − 0.6 ⋅ 50.0001

= 0.53 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

50.0001⋅364.1
=
1,380 ⋅ 1 − 0.6 ⋅ 50.0001

= 13.49 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm
tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

50.0001⋅11.95
= + 1.6
979 ⋅ 1 − 0.6 ⋅ 50.0001
= 2.23 mm

ta = max [taUG-27 , taUG-22 ]

= max [2.23, 0]

= 2.23 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
50.0001⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 50.0001

= 15.09 mm

tb1 = max [tb1 , tbUG16 ]

= max [15.09, 4.1]

= 15.09 mm

tb = min [tb3 , tb1 ]

= min [4.56, 15.09]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.23, 4.56]

= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

147/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 67.69 bar @ 60 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for internal pressure 67.69 bar @ 60 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (20 − 1.6)]

= 35.1 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

67.6858⋅11.95
=
1,150 ⋅ 1 − 0.6 ⋅ 67.6858

= 0.73 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

67.6858⋅364.1
=
1,380 ⋅ 1 − 0.6 ⋅ 67.6858

= 18.4 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

67.6858⋅11.95
= + 1.6
979 ⋅ 1 − 0.6 ⋅ 67.6858
= 2.46 mm

ta = max [taUG-27 , taUG-22 ]

= max [2.46, 0]

= 2.46 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

67.6858⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 67.6858

= 20 mm

tb1 = max [tb1 , tbUG16 ]

= max [20, 4.1]

= 20 mm

tb = min [tb3 , tb1 ]

= min [4.56, 20]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.46, 4.56]

= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 73.7 bar @ 21.1 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.96 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 73.7 bar @ 21.1 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [20.7, 10.35 + (6.35 − 0) + (20 − 0)]

= 36.7 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 0), 2.5 ⋅ (6.35 − 0) + 0]

= 15.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

73.6983⋅10.35
=
1,150 ⋅ 1 − 0.6 ⋅ 73.6983

= 0.69 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

73.6983⋅362.5
=
1,380 ⋅ 1 − 0.6 ⋅ 73.6983

= 20 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

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P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

73.6983⋅10.35
= +0
979 ⋅ 1 − 0.6 ⋅ 73.6983
= 0.82 mm

ta = max [taUG-27 , taUG-22 ]

= max [0.82, 0]

= 0.82 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

73.6983⋅362.5
= +0
1,380 ⋅ 1 − 0.6 ⋅ 73.6983

= 20 mm

tb1 = max [tb1 , tbUG16 ]

= max [20, 2.5]

= 20 mm

tb = min [tb3 , tb1 ]

= min [2.96, 20]

= 2.96 mm

tUG-45 = max [ta , tb ]

= max [0.82, 2.96]


= 2.96 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for External Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 1.01 bar @ 40.5 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.1 5.56

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for external pressure 1.01 bar @ 40.5 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (20 − 1.6)]

= 35.1 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-28 trn = 0.24 mm

From UG-37(d)(1) required thickness tr = 4.23 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

taUG-28 = 1.84 mm

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ta = max [taUG-28 , taUG-22 ]

= max [1.84, 0]

= 1.84 mm

P ⋅R
t b2 = + Corrosion
S ⋅ E − 0.6 ⋅ P

1.011⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 1.011

= 1.87 mm

tb2 = max [tb2 , tbUG16 ]

= max [1.87, 4.1]

= 4.1 mm

tb = min [tb3 , tb2 ]

= min [4.56, 4.1]

= 4.1 mm

tUG-45 = max [ta , tb ]

= max [1.84, 4.1]


= 4.1 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 231.86
= = 6.9419
Do 33.4

Do 33.4
= = 136.4615
t 0.24

From table G: A = 0.000107

From table HA-4 Metric: B = 105.5102 kg/cm 2 (103.47 bar)

4⋅B 4 ⋅ 103.47
Pa = = = 1.01 bar
3 ⋅ (Do /t) 3 ⋅ (33.4/0.24)

Design thickness for external pressure Pa = 1.01 bar

ta = t + Corrosion = 0.24 + 1.6 = 1.84 mm

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Reinforcement Calculations for MAEP

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 28.47 bar @ 40.5 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for external pressure 28.47 bar @ 40.5 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (20 − 1.6)]

= 35.1 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-28 trn = 1.08 mm

From UG-37(d)(1) required thickness tr = 18.4 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

taUG-28 = 2.68 mm

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ta = max [taUG-28 , taUG-22 ]

= max [2.68, 0]

= 2.68 mm

P ⋅R
t b2 = + Corrosion
S ⋅ E − 0.6 ⋅ P

28.4663⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 28.4663

= 9.21 mm

tb2 = max [tb2 , tbUG16 ]

= max [9.21, 4.1]

= 9.21 mm

tb = min [tb3 , tb2 ]

= min [4.56, 9.21]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.68, 4.56]

= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 231.86
= = 6.9419
Do 33.4

Do 33.4
= = 31.0581
t 1.08

From table G: A = 0.001246

From table HA-4 Metric: B = 676.1609 kg/cm 2 (663.09 bar)

4⋅B 4 ⋅ 663.09
Pa = = = 28.47 bar
3 ⋅ (Do /t) 3 ⋅ (33.4/1.08)

Design thickness for external pressure Pa = 28.47 bar

ta = t + Corrosion = 1.08 + 1.6 = 2.68 mm

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N11 (N11)
ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)


Location and Orientation
Located on FG213 (N2)
Orientation 0°
Nozzle center line offset to face of parent nozzle 305 mm
End of nozzle to shell center 270 mm
Passes through a Category A joint No
Nozzle
Description NPS 1 Sch 160 DN 25
Access opening No
Material specification SA-312 TP316L Wld pipe (II-D Metric p. 72, ln. 13)
Inside diameter, new 20.7 mm
Pipe nominal wall thickness 6.35 mm
Pipe minimum wall thickness1 5.56 mm
Corrosion allowance 1.6 mm
Projection available outside vessel, Lpr 65.15 mm
Projection available outside vessel to flange face, Lf 133.48 mm
Local vessel minimum thickness 11.11 mm
Liquid static head included 0 bar
Welds
Inner fillet, Leg41 6 mm
Nozzle to vessel groove weld 12.7 mm
Radiography
Longitudinal seam Welded pipe
Circumferential seam Spot UW-11(a)(5)(b) only Type 1
1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
ASME B16.5-2013 Flange
Description NPS 1 Class 600 WN A105
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0 bar
MAWP rating 98.8 bar @ 60°C
MAP rating 102.1 bar @ 21.1°C
Hydrotest rating 154 bar @ 21.1°C
PWHT performed No
Produced to Fine Grain Practice and Yes
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Spot UW-11(a)(5)(b) only Type 1
Bore diameter, B (specified by purchaser) 30.35 mm
Notes
Flange rated MDMT per UCS-66(b)(1)(b) = -48°C (Coincident ratio = 0.5296)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle


54.08⋅11.95
tr = = 0.68 mm
979 ⋅ 1 − 0.6 ⋅ 54.08

tr ⋅ E * 0.68 ⋅ 1
Stress ratio = = = 0.1726
tn − c 5.56−1.6

Impact test exempt per UHA-51(g) (coincident ratio = 0.1726)


Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of -29°C.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 50 bar @ 60 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for internal pressure 50 bar @ 60 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (11.11 − 1.6)]

= 26.21 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (11.11 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

50.0001⋅11.95
=
1,150 ⋅ 1 − 0.6 ⋅ 50.0001

= 0.53 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

50.0001⋅125.43
=
1,150 ⋅ 1 − 0.6 ⋅ 50.0001

= 5.6 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm
tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

50.0001⋅11.95
= + 1.6
979 ⋅ 1 − 0.6 ⋅ 50.0001
= 2.23 mm

ta = max [taUG-27 , taUG-22 ]

= max [2.23, 0]

= 2.23 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
50.0001⋅125.43
= + 1.6
1,150 ⋅ 1 − 0.6 ⋅ 50.0001

= 7.2 mm

tb1 = max [tb1 , tbUG16 ]

= max [7.2, 4.1]

= 7.2 mm

tb = min [tb3 , tb1 ]

= min [4.56, 7.2]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.23, 4.56]

= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

159/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 83.42 bar @ 60 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for internal pressure 83.42 bar @ 60 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (11.11 − 1.6)]

= 26.21 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (11.11 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

83.4212⋅11.95
=
1,150 ⋅ 1 − 0.6 ⋅ 83.4212

= 0.91 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

83.4212⋅125.43
=
1,150 ⋅ 1 − 0.6 ⋅ 83.4212

= 9.51 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

83.4212⋅11.95
= + 1.6
979 ⋅ 1 − 0.6 ⋅ 83.4212
= 2.67 mm

ta = max [taUG-27 , taUG-22 ]

= max [2.67, 0]

= 2.67 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

83.4212⋅125.43
= + 1.6
1,150 ⋅ 1 − 0.6 ⋅ 83.4212

= 11.11 mm

tb1 = max [tb1 , tbUG16 ]

= max [11.11, 4.1]

= 11.11 mm

tb = min [tb3 , tb1 ]

= min [4.56, 11.11]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.67, 4.56]

= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

161/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 97.93 bar @ 21.1 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.96 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 97.93 bar @ 21.1 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [20.7, 10.35 + (6.35 − 0) + (11.11 − 0)]

= 27.81 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (11.11 − 0), 2.5 ⋅ (6.35 − 0) + 0]

= 15.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

97.9326⋅10.35
=
1,150 ⋅ 1 − 0.6 ⋅ 97.9326

= 0.93 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

97.9326⋅123.83
=
1,150 ⋅ 1 − 0.6 ⋅ 97.9326

= 11.11 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

97.9326⋅10.35
= +0
979 ⋅ 1 − 0.6 ⋅ 97.9326
= 1.1 mm

ta = max [taUG-27 , taUG-22 ]

= max [1.1, 0]

= 1.1 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

97.9326⋅123.83
= +0
1,150 ⋅ 1 − 0.6 ⋅ 97.9326

= 11.11 mm

tb1 = max [tb1 , tbUG16 ]

= max [11.11, 2.5]

= 11.11 mm

tb = min [tb3 , tb1 ]

= min [2.96, 11.11]

= 2.96 mm

tUG-45 = max [ta , tb ]

= max [1.1, 2.96]


= 2.96 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for External Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 1.01 bar @ 40.5 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.1 5.56

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for external pressure 1.01 bar @ 40.5 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (11.11 − 1.6)]

= 26.21 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (11.11 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-28 trn = 0.19 mm

From UG-37(d)(1) required thickness tr = 1.51 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

taUG-28 = 1.79 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

ta = max [taUG-28 , taUG-22 ]

= max [1.79, 0]

= 1.79 mm

P ⋅R
t b2 = + Corrosion
S ⋅ E − 0.6 ⋅ P

1.011⋅125.43
= + 1.6
1,150 ⋅ 1 − 0.6 ⋅ 1.011

= 1.71 mm

tb2 = max [tb2 , tbUG16 ]

= max [1.71, 4.1]

= 4.1 mm

tb = min [tb3 , tb2 ]

= min [4.56, 4.1]

= 4.1 mm

tUG-45 = max [ta , tb ]

= max [1.79, 4.1]


= 4.1 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 134.5
= = 4.0268
Do 33.4

Do 33.4
= = 175.2385
t 0.19

From table G: A = 0.000138

From table HA-4 Metric: B = 135.484 kg/cm 2 (132.86 bar)

4⋅B 4 ⋅ 132.86
Pa = = = 1.01 bar
3 ⋅ (Do /t) 3 ⋅ (33.4/0.19)

Design thickness for external pressure Pa = 1.01 bar

ta = t + Corrosion = 0.19 + 1.6 = 1.79 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Reinforcement Calculations for MAEP

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 28.47 bar @ 40.5 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for external pressure 28.47 bar @ 40.5 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (11.11 − 1.6)]

= 26.21 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (11.11 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-28 trn = 1.03 mm

From UG-37(d)(1) required thickness tr = 8.28 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

taUG-28 = 2.63 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

ta = max [taUG-28 , taUG-22 ]

= max [2.63, 0]

= 2.63 mm

P ⋅R
t b2 = + Corrosion
S ⋅ E − 0.6 ⋅ P

28.4663⋅125.43
= + 1.6
1,150 ⋅ 1 − 0.6 ⋅ 28.4663

= 4.75 mm

tb2 = max [tb2 , tbUG16 ]

= max [4.75, 4.1]

= 4.75 mm

tb = min [tb3 , tb2 ]

= min [4.56, 4.75]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.63, 4.56]

= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 134.5
= = 4.0268
Do 33.4

Do 33.4
= = 32.5681
t 1.03

From table G: A = 0.001605

From table HA-4 Metric: B = 709.027 kg/cm 2 (695.32 bar)

4⋅B 4 ⋅ 695.32
Pa = = = 28.47 bar
3 ⋅ (Do /t) 3 ⋅ (33.4/1.03)

Design thickness for external pressure Pa = 28.47 bar

ta = t + Corrosion = 1.03 + 1.6 = 2.63 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

FG72 (N12)
ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)


Location and Orientation
Located on Ellipsoidal Head #1
Orientation 180°
End of nozzle to datum line 3,042.43 mm
Calculated as hillside Yes
Distance to head center, R 200 mm
Passes through a Category A joint No
Nozzle
Description NPS 1 Sch 160 DN 25
Access opening No
Material specification SA-312 TP316L Wld pipe (II-D Metric p. 72, ln. 13)
Inside diameter, new 20.7 mm
Pipe nominal wall thickness 6.35 mm
Pipe minimum wall thickness1 5.56 mm
Corrosion allowance 1.6 mm
Opening chord length 25.15 mm
Projection available outside vessel, Lpr 51.02 mm
Projection available outside vessel to flange face, Lf 119.35 mm
Local vessel minimum thickness 16.5 mm
Liquid static head included 0 bar
Welds
Inner fillet, Leg41 6 mm
Nozzle to vessel groove weld 20 mm
Radiography
Longitudinal seam Welded pipe
Circumferential seam Full UW-11(a) Type 1
1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
ASME B16.5-2013 Flange
Description NPS 1 Class 600 WN A182 F316L
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0 bar
MAWP rating 77.92 bar @ 60°C
MAP rating 82.7 bar @ 21.1°C
Hydrotest rating 125 bar @ 21.1°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Bore diameter, B (specified by purchaser) 20.7 mm
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle


54.08⋅11.95
tr = = 0.68 mm
979 ⋅ 1 − 0.6 ⋅ 54.08

tr ⋅ E * 0.68 ⋅ 1
Stress ratio = = = 0.1726
tn − c 5.56−1.6

Impact test exempt per UHA-51(g) (coincident ratio = 0.1726)


Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of -29°C.

169/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 50 bar @ 60 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for internal pressure 50 bar @ 60 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [25.15, 12.58 + (6.35 − 1.6) + (16.5 − 1.6)]

= 32.23 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (16.5 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

50.0001⋅11.95
=
1,150 ⋅ 1 − 0.6 ⋅ 50.0001

= 0.53 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0.2 ⋅ P

50.0001 ⋅ 0.8961 ⋅ 728.2


=
2 ⋅ 1,380 ⋅ 1 − 0.2 ⋅ 50.0001

= 11.86 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅D ⋅K 50 ⋅ 728.2 ⋅ 0.994178
tr = = =13.16 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,380 ⋅ 1 − 0.2 ⋅ 50

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.


P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

50.0001⋅11.95
= + 1.6
979 ⋅ 1 − 0.6 ⋅ 50.0001
= 2.23 mm

ta = max [taUG-27 , taUG-22 ]

= max [2.23, 0]

= 2.23 mm

tb1 = 14.76 mm

tb1 = max [tb1 , tbUG16 ]

= max [14.76, 4.1]

= 14.76 mm

tb = min [tb3 , tb1 ]

= min [4.56, 14.76]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.23, 4.56]

= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

171/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 62.73 bar @ 60 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for internal pressure 62.73 bar @ 60 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [25.15, 12.58 + (6.35 − 1.6) + (16.5 − 1.6)]

= 32.23 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (16.5 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

62.7338⋅11.95
=
1,150 ⋅ 1 − 0.6 ⋅ 62.7338

= 0.67 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0.2 ⋅ P

62.7338 ⋅ 0.8961 ⋅ 728.2


=
2 ⋅ 1,380 ⋅ 1 − 0.2 ⋅ 62.7338

= 14.9 mm

Required thickness tr per Interpretation VIII-1-07-50

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
P ⋅D ⋅K 62.73 ⋅ 728.2 ⋅ 0.994178
tr = = =16.53 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,380 ⋅ 1 − 0.2 ⋅ 62.73
This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.


P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

62.7338⋅11.95
= + 1.6
979 ⋅ 1 − 0.6 ⋅ 62.7338
= 2.4 mm

ta = max [taUG-27 , taUG-22 ]

= max [2.4, 0]

= 2.4 mm

tb1 = 18.13 mm

tb1 = max [tb1 , tbUG16 ]

= max [18.13, 4.1]

= 18.13 mm

tb = min [tb3 , tb1 ]

= min [4.56, 18.13]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.4, 4.56]


= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

173/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 69.44 bar @ 21.1 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.96 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 69.44 bar @ 21.1 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [21.79, 10.9 + (6.35 − 0) + (16.5 − 0)]

= 33.75 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (16.5 − 0), 2.5 ⋅ (6.35 − 0) + 0]

= 15.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

69.4415⋅10.35
=
1,150 ⋅ 1 − 0.6 ⋅ 69.4415

= 0.65 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0.2 ⋅ P

69.4415 ⋅ 0.9 ⋅ 725


=
2 ⋅ 1,380 ⋅ 1 − 0.2 ⋅ 69.4415

= 16.5 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅D 69.44 ⋅ 725
tr = = =18.33 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,380 ⋅ 1 − 0.2 ⋅ 69.44
This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Interpretation VIII-1-83-66 has been applied.


P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

69.4415⋅10.35
= +0
979 ⋅ 1 − 0.6 ⋅ 69.4415
= 0.77 mm

ta = max [taUG-27 , taUG-22 ]

= max [0.77, 0]

= 0.77 mm

tb1 = 18.33 mm

tb1 = max [tb1 , tbUG16 ]

= max [18.33, 2.5]

= 18.33 mm

tb = min [tb3 , tb1 ]

= min [2.96, 18.33]

= 2.96 mm

tUG-45 = max [ta , tb ]

= max [0.77, 2.96]

= 2.96 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for External Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 1.01 bar @ 40.5 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.1 5.56

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for external pressure 1.01 bar @ 40.5 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [25.17, 12.58 + (6.35 − 1.6) + (16.5 − 1.6)]

= 32.23 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (16.5 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-28 trn = 0.19 mm

From UG-37(d)(1) required thickness tr = 1.87 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.


taUG-28 = 1.79 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

ta = max [taUG-28 , taUG-22 ]

= max [1.79, 0]

= 1.79 mm

tb2 = 1.86 mm

tb2 = max [tb2 , tbUG16 ]

= max [1.86, 4.1]

= 4.1 mm

tb = min [tb3 , tb2 ]

= min [4.56, 4.1]

= 4.1 mm

tUG-45 = max [ta , tb ]

= max [1.79, 4.1]


= 4.1 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 130.19
= = 3.8979
Do 33.4

Do 33.4
= = 177.6763
t 0.19

From table G: A = 0.000140


2
From table HA-4 Metric: B = 137.3685 kg/cm (134.71 bar)

4⋅B 4 ⋅ 134.71
Pa = = = 1.01 bar
3 ⋅ (Do /t) 3 ⋅ (33.4/0.19)

Design thickness for external pressure Pa = 1.01 bar

ta = t + Corrosion = 0.19 + 1.6 = 1.79 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Reinforcement Calculations for MAEP

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 25.26 bar @ 40.5 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for external pressure 25.26 bar @ 40.5 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [25.15, 12.58 + (6.35 − 1.6) + (16.5 − 1.6)]

= 32.23 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (16.5 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-28 trn = 0.93 mm

From UG-37(d)(1) required thickness tr = 14.9 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.


taUG-28 = 2.53 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

ta = max [taUG-28 , taUG-22 ]

= max [2.53, 0]

= 2.53 mm

tb2 = 8.24 mm

tb2 = max [tb2 , tbUG16 ]

= max [8.24, 4.1]

= 8.24 mm

tb = min [tb3 , tb2 ]

= min [4.56, 8.24]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.53, 4.56]

= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 130.19
= = 3.8979
Do 33.4

Do 33.4
= = 36.0198
t 0.93

From table G: A = 0.001450


2
From table HA-4 Metric: B = 695.7134 kg/cm (682.26 bar)

4⋅B 4 ⋅ 682.26
Pa = = = 25.25 bar
3 ⋅ (Do /t) 3 ⋅ (33.4/0.93)

Design thickness for external pressure Pa = 25.25 bar

ta = t + Corrosion = 0.93 + 1.6 = 2.53 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

FG73 (N13)
ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)


Location and Orientation
Located on Ellipsoidal Head #1
Orientation 0°
End of nozzle to datum line 3,053.55 mm
Calculated as hillside Yes
Distance to head center, R 152.4 mm
Passes through a Category A joint No
Nozzle
Description NPS 1 Sch 160 DN 25
Access opening No
Material specification SA-312 TP316L Wld pipe (II-D Metric p. 72, ln. 13)
Inside diameter, new 20.7 mm
Pipe nominal wall thickness 6.35 mm
Pipe minimum wall thickness1 5.56 mm
Corrosion allowance 1.6 mm
Opening chord length 24.53 mm
Projection available outside vessel, Lpr 50.59 mm
Projection available outside vessel to flange face, Lf 118.91 mm
Local vessel minimum thickness 16.5 mm
Liquid static head included 0 bar
Welds
Inner fillet, Leg41 6 mm
Nozzle to vessel groove weld 20 mm
Radiography
Longitudinal seam Welded pipe
Circumferential seam Full UW-11(a) Type 1
1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
ASME B16.5-2013 Flange
Description NPS 1 Class 600 WN A182 F316L
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0 bar
MAWP rating 77.92 bar @ 60°C
MAP rating 82.7 bar @ 21.1°C
Hydrotest rating 125 bar @ 21.1°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Bore diameter, B (specified by purchaser) 20.7 mm
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle


54.08⋅11.95
tr = = 0.68 mm
979 ⋅ 1 − 0.6 ⋅ 54.08

tr ⋅ E * 0.68 ⋅ 1
Stress ratio = = = 0.1726
tn − c 5.56−1.6

Impact test exempt per UHA-51(g) (coincident ratio = 0.1726)


Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of -29°C.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 50 bar @ 60 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for internal pressure 50 bar @ 60 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [24.53, 12.26 + (6.35 − 1.6) + (16.5 − 1.6)]

= 31.91 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (16.5 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

50.0001⋅11.95
=
1,150 ⋅ 1 − 0.6 ⋅ 50.0001

= 0.53 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0.2 ⋅ P

50.0001 ⋅ 0.8961 ⋅ 728.2


=
2 ⋅ 1,380 ⋅ 1 − 0.2 ⋅ 50.0001

= 11.86 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅D ⋅K 50 ⋅ 728.2 ⋅ 0.994178
tr = = =13.16 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,380 ⋅ 1 − 0.2 ⋅ 50

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This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.


P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

50.0001⋅11.95
= + 1.6
979 ⋅ 1 − 0.6 ⋅ 50.0001
= 2.23 mm

ta = max [taUG-27 , taUG-22 ]

= max [2.23, 0]

= 2.23 mm

tb1 = 14.76 mm

tb1 = max [tb1 , tbUG16 ]

= max [14.76, 4.1]

= 14.76 mm

tb = min [tb3 , tb1 ]

= min [4.56, 14.76]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.23, 4.56]

= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

183/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 62.73 bar @ 60 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for internal pressure 62.73 bar @ 60 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [24.53, 12.26 + (6.35 − 1.6) + (16.5 − 1.6)]

= 31.91 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (16.5 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

62.7338⋅11.95
=
1,150 ⋅ 1 − 0.6 ⋅ 62.7338

= 0.67 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0.2 ⋅ P

62.7338 ⋅ 0.8961 ⋅ 728.2


=
2 ⋅ 1,380 ⋅ 1 − 0.2 ⋅ 62.7338

= 14.9 mm

Required thickness tr per Interpretation VIII-1-07-50

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
P ⋅D ⋅K 62.73 ⋅ 728.2 ⋅ 0.994178
tr = = =16.53 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,380 ⋅ 1 − 0.2 ⋅ 62.73
This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.


P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

62.7338⋅11.95
= + 1.6
979 ⋅ 1 − 0.6 ⋅ 62.7338
= 2.4 mm

ta = max [taUG-27 , taUG-22 ]

= max [2.4, 0]

= 2.4 mm

tb1 = 18.13 mm

tb1 = max [tb1 , tbUG16 ]

= max [18.13, 4.1]

= 18.13 mm

tb = min [tb3 , tb1 ]

= min [4.56, 18.13]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.4, 4.56]


= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

185/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 69.44 bar @ 21.1 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.96 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 69.44 bar @ 21.1 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [21.25, 10.62 + (6.35 − 0) + (16.5 − 0)]

= 33.47 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (16.5 − 0), 2.5 ⋅ (6.35 − 0) + 0]

= 15.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

69.4415⋅10.35
=
1,150 ⋅ 1 − 0.6 ⋅ 69.4415

= 0.65 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0.2 ⋅ P

69.4415 ⋅ 0.9 ⋅ 725


=
2 ⋅ 1,380 ⋅ 1 − 0.2 ⋅ 69.4415

= 16.5 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅D 69.44 ⋅ 725
tr = = =18.33 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,380 ⋅ 1 − 0.2 ⋅ 69.44
This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Interpretation VIII-1-83-66 has been applied.


P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

69.4415⋅10.35
= +0
979 ⋅ 1 − 0.6 ⋅ 69.4415
= 0.77 mm

ta = max [taUG-27 , taUG-22 ]

= max [0.77, 0]

= 0.77 mm

tb1 = 18.33 mm

tb1 = max [tb1 , tbUG16 ]

= max [18.33, 2.5]

= 18.33 mm

tb = min [tb3 , tb1 ]

= min [2.96, 18.33]

= 2.96 mm

tUG-45 = max [ta , tb ]

= max [0.77, 2.96]

= 2.96 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for External Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 1.01 bar @ 40.5 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.1 5.56

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for external pressure 1.01 bar @ 40.5 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [24.53, 12.27 + (6.35 − 1.6) + (16.5 − 1.6)]

= 31.92 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (16.5 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-28 trn = 0.19 mm

From UG-37(d)(1) required thickness tr = 1.87 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.


taUG-28 = 1.79 mm

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ta = max [taUG-28 , taUG-22 ]

= max [1.79, 0]

= 1.79 mm

tb2 = 1.86 mm

tb2 = max [tb2 , tbUG16 ]

= max [1.86, 4.1]

= 4.1 mm

tb = min [tb3 , tb2 ]

= min [4.56, 4.1]

= 4.1 mm

tUG-45 = max [ta , tb ]

= max [1.79, 4.1]


= 4.1 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 126.58
= = 3.7897
Do 33.4

Do 33.4
= = 179.7551
t 0.19

From table G: A = 0.000141


2
From table HA-4 Metric: B = 138.9788 kg/cm (136.29 bar)

4⋅B 4 ⋅ 136.29
Pa = = = 1.01 bar
3 ⋅ (Do /t) 3 ⋅ (33.4/0.19)

Design thickness for external pressure Pa = 1.01 bar

ta = t + Corrosion = 0.19 + 1.6 = 1.79 mm

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Reinforcement Calculations for MAEP

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 25.26 bar @ 40.5 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for external pressure 25.26 bar @ 40.5 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [24.53, 12.26 + (6.35 − 1.6) + (16.5 − 1.6)]

= 31.91 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (16.5 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-28 trn = 0.92 mm

From UG-37(d)(1) required thickness tr = 14.9 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.


taUG-28 = 2.52 mm

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ta = max [taUG-28 , taUG-22 ]

= max [2.52, 0]

= 2.52 mm

tb2 = 8.24 mm

tb2 = max [tb2 , tbUG16 ]

= max [8.24, 4.1]

= 8.24 mm

tb = min [tb3 , tb2 ]

= min [4.56, 8.24]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.52, 4.56]

= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 126.58
= = 3.7897
Do 33.4

Do 33.4
= = 36.1856
t 0.92

From table G: A = 0.001486


2
From table HA-4 Metric: B = 698.9217 kg/cm (685.41 bar)

4⋅B 4 ⋅ 685.41
Pa = = = 25.26 bar
3 ⋅ (Do /t) 3 ⋅ (33.4/0.92)

Design thickness for external pressure Pa = 25.26 bar

ta = t + Corrosion = 0.92 + 1.6 = 2.52 mm

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FG213 (N2)
ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)


Location and Orientation
Located on Cylinder #1
Orientation 180°
Nozzle center line offset to datum line 2,334 mm
End of nozzle to shell center 1,378 mm
Passes through a Category A joint No
Nozzle
Description NPS 10 Sch 80S (XS) DN 250
Access opening No
Material specification SA-312 TP316L Wld pipe (II-D Metric p. 72, ln. 13)
Inside diameter, new 247.65 mm
Pipe nominal wall thickness 12.7 mm
Pipe minimum wall thickness1 11.11 mm
Corrosion allowance 1.6 mm
Projection available outside vessel, Lpr 836.75 mm
Projection available outside vessel to flange face, Lf 995.5 mm
Local vessel minimum thickness 20 mm
Liquid static head included 0 bar
Reinforcing Pad
Material specification SA-516 70 (II-D Metric p. 20, ln. 33) (normalized)
Diameter, Dp 473.05 mm
Thickness, te 15 mm
Is split No
Welds
Inner fillet, Leg41 12 mm
Outer fillet, Leg42 12 mm
Nozzle to vessel groove weld 20 mm
Pad groove weld 15 mm
Radiography
Longitudinal seam Welded pipe
Circumferential seam Spot UW-11(a)(5)(b) only Type 1

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1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2013 Flange


Description NPS 10 Class 600 WN A182 F316L
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0 bar
Consider External Loads on Flange MAWP Rating Yes
MAWP reduction due to external loads 7.13 bar
MAWP rating 77.92 bar @ 60°C
MAP rating 82.7 bar @ 21.1°C
Hydrotest rating 125 bar @ 21.1°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Spot UW-11(a)(5)(b) only Type 1
Bore diameter, B (specified by purchaser) 244.5 mm
MAWP Reduction Due to External Loads
16 ⋅ M 16 ⋅ 424.1 ⋅ 1000
Pm = = /1.02 ⋅ 100 = 9.23 bar
π ⋅ G3 π ⋅ 284.18 3

−4 ⋅ W −4 ⋅ 1,361
Pr = 2
= /1.02 ⋅ 100 = -2.1 bar
π ⋅G π ⋅ 284.18 2

M AW P reduction = max [Pm + P r ,0] = max [9.23 + − 2.1,0] = 7.13 bar

M AW P = M AW P − M AW P reduction − P s = 77.92 − 7.13 − 0 = 70.8 bar

Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle


54.08⋅125.43
tr = = 7.17 mm
979 ⋅ 1 − 0.6 ⋅ 54.08

tr ⋅ E * 7.17 ⋅ 1
Stress ratio = = = 0.7533
tn − c 11.11−1.6

Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C
Material is exempt from impact testing at the Design MDMT of -29°C.

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UCS-66 Material Toughness Requirements Pad
Governing thickness, tg = 15 mm
Exemption temperature from Fig UCS-66M Curve D = -45.13°C
54.08⋅364.1
tr = = 14.61 mm
1,380 ⋅ 1 − 0.6 ⋅ 54.08

tr ⋅ E * 14.61 ⋅ 1
Stress ratio = = = 0.7941
tn − c 20 − 1.6

446.637 ⋅ 1
Stress ratiolongitud ∈ al = = 0.3174
1,407.208 ⋅ 1

Reduction in MDMT, TR from Fig UCS-66.1M = 11.5°C

M DM T = max [M DM T − TR , − 48] = max [ − 45.13 − 11.5, − 48] = -48°C

Material is exempt from impact testing at the Design MDMT of -29°C.

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Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 50 bar @ 60 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

34.3265 48.7064 12.1464 3.92 -- 30 2.64 9.71 11.11

UG-41 Weld Failure Path Analysis Summary (kgf)


All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

32,491 51,448 93,401 11,995 174,352 56,237 143,664

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 8.4 weld size is adequate

Pad to shell fillet (Leg42) 7.5 8.4 weld size is adequate

WRC 537
Max Allow
Max Allow
Local Local
P Pr Mc Vc ML VL Mt Comb Comb Over
Load Case Primary Primary
(bar) (kgf ) (kgf -m) (kgf ) (kgf -m) (kgf ) (kgf -m) Stress Stress stressed
Stress Stress
(kgf /cm2) (kgf /cm2)
(kgf /cm2) (kgf /cm2)

Load case 1 50 1,361 1,055 1,361 1,055 1,361 1,055 2,065.9 4,221.625 1,958.611 2,110.813 No

Load case 1 (Hot Shut Down) 0 1,361 1,055 1,361 1,055 1,361 1,055 -763.323 4,221.625 -204.242 2,110.813 No

Calculations for internal pressure 50 bar @ 60 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [250.85, 125.43 + (12.7 − 1.6) + (20 − 1.6)]

= 250.85 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (12.7 − 1.6) + 15]

= 42.75 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

50.0001⋅125.43
=
1,150 ⋅ 1 − 0.6 ⋅ 50.0001

= 5.6 mm

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Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

50.0001⋅364.1
=
1,380 ⋅ 1 − 0.6 ⋅ 50.0001

= 13.49 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1,172.674, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

Sn
fr1 = lesser of 1 or = 0.8333
Sv

Sn
fr2 = lesser of 1 or = 0.8333
Sv

Sp
fr3 = lesser of fr2 or = 0.8333
Sv

Sp
fr4 = lesser of 1 or =1
Sv

A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )

= (250.85 ⋅ 13.49 ⋅ 1 + 2 ⋅ 11.1 ⋅ 13.49 ⋅ 1 ⋅ (1 − 0.8333)) /100

= 34.3265 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 12.1464 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (250.85 ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49) ⋅ (1 − 0.8333)) /100

= 12.1464 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (18.4 + 11.1) ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49) ⋅ (1 − 0.8333)) /100

= 2.7181 cm 2

A2 = smaller of the following= 3.92 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (11.1 − 5.6) ⋅ 0.8333 ⋅ 18.4) /100

= 4.2181 cm 2

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (11.1 − 5.6) ⋅ (2.5 ⋅ 11.1 + 15) ⋅ 0.8333) /100

= 3.92 cm 2

A41 = Le g 2 ⋅ fr3

= (12 2 ⋅ 0.8333) /100

= 1.2 cm2

A42 = Le g 2 ⋅ fr4

= (12 2 ⋅ 1) /100

= 1.44 cm2

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((473.05 − 250.85 − 2 ⋅ 11.1) ⋅ 15 ⋅ 1) /100

= 30 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 12.1464+3.92 + 1.2 + 1.44 + 30


= 48.7064 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: tmin = min [19 mm, tn , te ] = 11.1 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 6 mm

tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

Outer fillet: tmin = min [19 mm, te , t] = 15 mm

tw(min) = 0.5 ⋅ tmin = 7.5 mm

tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

50.0001⋅125.43
= + 1.6
979 ⋅ 1 − 0.6 ⋅ 50.0001
= 8.21 mm

taUG-22 = 6.27 mm

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ta = max [taUG-27 , taUG-22 ]

= max [8.21, 6.27]

= 8.21 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

50.0001⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 50.0001

= 15.09 mm

tb1 = max [tb1 , tbUG16 ]

= max [15.09, 4.1]

= 15.09 mm

tb = min [tb3 , tb1 ]

= min [9.71, 15.09]

= 9.71 mm

tUG-45 = max [ta , tb ]

= max [8.21, 9.71]

= 9.71 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Nozzle wall in shear: 0.7⋅998.302 = 698.812 kgf /cm2

Inner fillet weld in shear: 0.49⋅998.302 = 489.168 kgf /cm2

Outer fillet weld in shear: 0.49⋅1,407.208 = 689.532 kgf /cm2

Upper groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear


π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 273.05 ⋅ 12 ⋅ 489.168 = 25,176.85 kgf
2 2

(2) Outer fillet weld in shear


π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 473.05 ⋅ 12 ⋅ 689.532 = 61,484.08 kgf
2 2

(3) Nozzle wall in shear


π π
⋅ Mean nozzle dia ⋅ tn ⋅ Sn = ⋅ 261.95 ⋅ 11.1 ⋅ 698.812 = 31,916.95 kgf
2 2

(4) Groove weld in tension

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π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 273.05 ⋅ 18.4 ⋅ 1,041.334 = 82,179.85 kgf
2 2

(6) Upper groove weld in tension


π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 273.05 ⋅ 15 ⋅ 1,041.334 = 66,995.17 kgf
2 2

Loading on welds per UG-41(b)(1)

W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v

= (3,432.6457 − 1,214.6427 + 2 ⋅ 11.1 ⋅ 0.8333 ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49)) ⋅ 1,407.208

= 32,491.33 kgf

W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv

= (391.9992 + 3,000 + 119.9998 + 143.9997) ⋅ 1,407.208

= 51,447.53 kgf

W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (391.9992 + 0 + 119.9998 + 0 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 0.8333) ⋅ 1,407.208

= 11,994.79 kgf

W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (391.9992 + 0 + 3,000 + 119.9998 + 143.9997 + 0 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 0.8333) ⋅ 1,407.208

= 56,237.42 kgf

Load for path 1-1 lesser of W or W1-1 = 32,491.33 kgf


Path 1-1 through (2) & (3) = 61,484.08 + 31,916.95 = 93,401.03 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = 11,994.79 kgf


Path 2-2 through (1), (4), (6) = 25,176.85 + 82,179.85 + 66,995.17 = 174,351.87 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 32,491.33 kgf


Path 3-3 through (2), (4) = 61,484.08 + 82,179.85 = 143,663.93 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

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WRC 537 Load case 1

Applied Loads
Radial load, Pr 1,361 kgf
Circumferential moment, Mc 1,055 kgf -m
Circumferential shear, Vc 1,361 kgf
Longitudinal moment, ML 1,055 kgf -m
Longitudinal shear, VL 1,361 kgf
Torsion moment, Mt 1,055 kgf -m
Internal pressure, P 50 bar
Mean shell radius, Rm 373.3 mm
Local shell thickness, T 18.4 mm
Design factor 3

Maximum stresses due to the applied loads at the pad edge (includes pressure)

Rm 373.3
γ= = = 20.2883
T 18.4

0.875 ⋅ ro 0.875⋅236.53
β= = = 0.5544
Rm 373.3

Pressure stress intensity factor, I = 1 (derived from Division 2 Part 4.5)

I ⋅ P ⋅ Ri 2
Local circumferential pressure stress = = 1,008.905 kg f /cm
T

I ⋅ P ⋅ Ri 2
Local longitudinal pressure stress = = 504.452 kg f /cm
2⋅T

2
Maximum combined stress (P L + Pb + Q) = 1,646.1 kg f /cm
2
Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 4,221.63 kg f /cm

The maximum combined stress (P L + Pb + Q) is within allowable limits.

2
Maximum local primary membrane stress (P L ) = 1,055.8 kg f /cm
2
Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 2,110.81 kg f /cm

The maximum local primary membrane stress (PL) is within allowable limits.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Stresses at the pad edge per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl

3C* 0.908 0 0 0 0 -17.999 -17.999 -17.999 -17.999
P / Rm


4C* 2.1856 -43.309 -43.309 -43.309 -43.309 0 0 0 0
P / Rm


1C 0.05 0 0 0 0 -120.576 120.576 -120.576 120.576
P


2C-1 0.0143 -34.591 34.591 -34.591 34.591 0 0 0 0
P


3A* 0.606 0 0 0 0 -44.996 -44.996 44.996 44.996
Mc / (R 2m ⋅ β)


1A 0.0642 0 0 0 0 -579.54 579.54 579.54 -579.54
M c / (Rm ⋅ β)


3B* 1.2156 -90.204 -90.204 90.204 90.204 0 0 0 0
ML / (R 2m ⋅ β)


1B-1 0.0122 -110.452 110.452 110.452 -110.452 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 1,008.905 1,008.905 1,008.905 1,008.905 1,008.905 1,008.905 1,008.905 1,008.905

Total circumferential stress 730.349 1,020.435 1,131.661 979.938 245.793 1,646.027 1,494.867 576.939

Primary membrane circumferential stress* 875.392 875.392 1,055.8 1,055.8 945.91 945.91 1,035.903 1,035.903

Nx
3C* 0.908 -17.999 -17.999 -17.999 -17.999 0 0 0 0
P / Rm

Nx
4C* 2.1856 0 0 0 0 -43.309 -43.309 -43.309 -43.309
P / Rm

Mx
1C-1 0.0249 -60.042 60.042 -60.042 60.042 0 0 0 0
P

Mx
2C 0.03 0 0 0 0 -72.346 72.346 -72.346 72.346
P

Nx
4A* 2.1689 0 0 0 0 -160.933 -160.933 160.933 160.933
Mc / (R 2m ⋅ β)

Mx
2A 0.0302 0 0 0 0 -272.721 272.721 272.721 -272.721
M c / (Rm ⋅ β)

Nx
4B* 0.6659 -49.426 -49.426 49.426 49.426 0 0 0 0
ML / (R 2m ⋅ β)

Mx
2B-1 0.0214 -193.625 193.625 193.625 -193.625 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 504.452 504.452 504.452 504.452 504.452 504.452 504.452 504.452

Total longitudinal stress 183.361 690.696 669.463 402.296 -44.856 645.277 822.451 421.701

Primary membrane longitudinal stress* 437.028 437.028 535.88 535.88 300.211 300.211 622.076 622.076

Shear from Mt 16.311 16.311 16.311 16.311 16.311 16.311 16.311 16.311

Circ shear from Vc 9.984 9.984 -9.984 -9.984 0 0 0 0

Long shear from VL 0 0 0 0 -9.984 -9.984 9.984 9.984

Total Shear stress 26.295 26.295 6.328 6.328 6.328 6.328 26.295 26.295

Combined stress (PL+Pb+Q) 731.614 1,022.544 1,131.731 980.009 290.93 1,646.097 1,495.921 581.298

* denotes primary stress.

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Maximum stresses due to the applied loads at the nozzle OD (includes pressure)

Rm 373.3
γ= = = 11.1767
T 33.4

0.875 ⋅ ro 0.875⋅136.53
β= = = 0.32
Rm 373.3

Pressure stress intensity factor, I = 1.8501 (derived from Division 2 Part 4.5)

I ⋅ P ⋅ Ri 2
Local circumferential pressure stress = = 1,866.579 kg f /cm
T

I ⋅ P ⋅ Ri 2
Local longitudinal pressure stress = = 933.255 kg f /cm
2⋅T

2
Maximum combined stress (P L + Pb + Q) = 2,065.9 kg f /cm
2
Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 4,221.63 kg f /cm

The maximum combined stress (P L + Pb + Q) is within allowable limits.

2
Maximum local primary membrane stress (P L ) = 1,958.61 kg f /cm
2
Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 2,110.81 kg f /cm

The maximum local primary membrane stress (PL) is within allowable limits.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Stresses at the nozzle OD per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl


3C* 1.39 0 0 0 0 -15.186 -15.186 -15.186 -15.186
P / Rm


4C* 1.7871 -19.475 -19.475 -19.475 -19.475 0 0 0 0
P / Rm


1C 0.0682 0 0 0 0 -49.918 49.918 -49.918 49.918
P


2C-1 0.0387 -28.334 28.334 -28.334 28.334 0 0 0 0
P


3A* 0.6589 0 0 0 0 -46.684 -46.684 46.684 46.684
Mc / (R 2m ⋅ β)


1A 0.0939 0 0 0 0 -445.957 445.957 445.957 -445.957
M c / (Rm ⋅ β)


3B* 1.5747 -111.507 -111.507 111.507 111.507 0 0 0 0
ML / (R 2m ⋅ β)


1B-1 0.0285 -135.411 135.411 135.411 -135.411 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 1,866.579 1,866.579 1,866.579 1,866.579 1,008.905 1,008.905 1,008.905 1,008.905

Total circumferential stress 1,571.853 1,899.342 2,065.689 1,851.534 451.16 1,442.91 1,436.441 644.363

Primary membrane circumferential stress* 1,735.598 1,735.598 1,958.611 1,958.611 947.035 947.035 1,040.402 1,040.402

Nx
3C* 1.39 -15.186 -15.186 -15.186 -15.186 0 0 0 0
P / Rm

Nx
4C* 1.7871 0 0 0 0 -19.475 -19.475 -19.475 -19.475
P / Rm

Mx
1C-1 0.0714 -52.308 52.308 -52.308 52.308 0 0 0 0
P

Mx
2C 0.039 0 0 0 0 -28.545 28.545 -28.545 28.545
P

Nx
4A* 0.8361 0 0 0 0 -59.198 -59.198 59.198 59.198
Mc / (R 2m ⋅ β)

Mx
2A 0.0426 0 0 0 0 -202.273 202.273 202.273 -202.273
M c / (Rm ⋅ β)

Nx
4B* 0.4151 -29.388 -29.388 29.388 29.388 0 0 0 0
ML / (R 2m ⋅ β)

Mx
2B-1 0.0476 -226.107 226.107 226.107 -226.107 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 504.452 504.452 504.452 504.452 933.255 933.255 933.255 933.255

Total longitudinal stress 181.462 738.293 692.453 344.856 623.763 1,085.399 1,146.706 799.25

Primary membrane longitudinal stress* 459.878 459.878 518.654 518.654 854.581 854.581 972.978 972.978

Shear from Mt 26.998 26.998 26.998 26.998 26.998 26.998 26.998 26.998

Circ shear from Vc 9.491 9.491 -9.491 -9.491 0 0 0 0

Long shear from VL 0 0 0 0 -9.491 -9.491 9.491 9.491

Total Shear stress 36.489 36.489 17.506 17.506 17.506 17.506 36.489 36.489

Combined stress (PL+Pb+Q) 1,572.837 1,900.467 2,065.9 1,851.745 625.521 1,443.753 1,440.941 807.405

* denotes primary stress.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Longitudinal stress in the nozzle wall due to internal pressure + external loads

P ⋅ Ri Pr M ⋅ Ro
σ n(Pm) = − +
2 ⋅ tn 2 2
π ⋅ (Ro − Ri ) I

50 ⋅ 1.02 ⋅ 125.43 1,361 1,491,989.3⋅136.53


= − ⋅ 100 + ⋅ 100
2 ⋅ 9.51 π ⋅ (136.53 2
− 125.43 2 ) 7.8491E+07
2
= 580.747 kg f /cm

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external loads is acceptable ( ≤
S = 998.302 kgf /cm2)

Shear stress in the nozzle wall due to external loads


−−−−−−− −−−−−−−−−−−−
√ VL2 + V c2 √1,361 2 + 1,361 2
2
σ shear = ⋅ 100 = ⋅ 100 = 44.006 kg f /cm
π ⋅ Ri ⋅ t n π ⋅ 125.43 ⋅ 11.1

Mt 1,055 2
σ torsion = ⋅ 100000 = ⋅ 100000 = 96.157 kg f /cm
2⋅π ⋅ R2i ⋅ tn 2 ⋅ π ⋅ 125.43 2
⋅ 11.1

2
σ total = σshear + σtorsion = 44.006 + 96.157 = 140.164 kg f /cm

UG-45: The total combined shear stress (140.164 kgf /cm2) ≤ allowable (0.7 ⋅ Sn = 0.7 ⋅ 998.302 = 698.812 kg f /cm )
2

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for MAWP

Local stresses at the pad edge per WRC 537 govern the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 54.08 bar @ 60 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

37.1933 45.5884 9.3632 3.5852 -- 30 2.64 9.71 11.11

UG-41 Weld Failure Path Analysis Summary (kgf)


All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

40,149 50,976 93,401 11,524 174,352 55,766 143,664

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 8.4 weld size is adequate

Pad to shell fillet (Leg42) 7.5 8.4 weld size is adequate

WRC 537
Max Allow
Max Allow
Local Local
P Pr Mc Vc ML VL Mt Comb Comb Over
Load Case Primary Primary
(bar) (kgf ) (kgf -m) (kgf ) (kgf -m) (kgf ) (kgf -m) Stress Stress stressed
2 2
Stress Stress
(kgf /cm ) (kgf /cm )
(kgf /cm2) (kgf /cm2)

Load case 1 54.08 1,361 1,055 1,361 1,055 1,361 1,055 2,218.044 4,221.625 2,110.755 2,110.813 No

Calculations for internal pressure 54.08 bar @ 60 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [250.85, 125.43 + (12.7 − 1.6) + (20 − 1.6)]

= 250.85 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (12.7 − 1.6) + 15]

= 42.75 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

54.0769⋅125.43
=
1,150 ⋅ 1 − 0.6 ⋅ 54.0769

= 6.07 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

54.0769⋅364.1
=
1,380 ⋅ 1 − 0.6 ⋅ 54.0769

= 14.61 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1,172.674, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

Sn
fr1 = lesser of 1 or = 0.8333
Sv

Sn
fr2 = lesser of 1 or = 0.8333
Sv

Sp
fr3 = lesser of fr2 or = 0.8333
Sv

Sp
fr4 = lesser of 1 or =1
Sv

A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )

= (250.85 ⋅ 14.61 ⋅ 1 + 2 ⋅ 11.1 ⋅ 14.61 ⋅ 1 ⋅ (1 − 0.8333)) /100

= 37.1933 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 9.3632 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (250.85 ⋅ (1 ⋅ 18.4 − 1 ⋅ 14.61) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 14.61) ⋅ (1 − 0.8333)) /100

= 9.3632 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (18.4 + 11.1) ⋅ (1 ⋅ 18.4 − 1 ⋅ 14.61) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 14.61) ⋅ (1 − 0.8333)) /100

= 2.0948 cm 2

A2 = smaller of the following= 3.5852 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (11.1 − 6.07) ⋅ 0.8333 ⋅ 18.4) /100

= 3.8574 cm 2

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= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (11.1 − 6.07) ⋅ (2.5 ⋅ 11.1 + 15) ⋅ 0.8333) /100

= 3.5852 cm 2

A41 = Le g 2 ⋅ fr3

= (12 2 ⋅ 0.8333) /100

= 1.2 cm2

A42 = Le g 2 ⋅ fr4

= (12 2 ⋅ 1) /100

= 1.44 cm2

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((473.05 − 250.85 − 2 ⋅ 11.1) ⋅ 15 ⋅ 1) /100

= 30 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 9.3632+3.5852 + 1.2 + 1.44 + 30


= 45.5884 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: tmin = min [19 mm, tn , te ] = 11.1 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 6 mm

tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

Outer fillet: tmin = min [19 mm, te , t] = 15 mm

tw(min) = 0.5 ⋅ tmin = 7.5 mm

tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

54.0769⋅125.43
= + 1.6
979 ⋅ 1 − 0.6 ⋅ 54.0769
= 8.77 mm

taUG-22 = 6.5 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

ta = max [taUG-27 , taUG-22 ]

= max [8.77, 6.5]

= 8.77 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

54.0769⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 54.0769

= 16.21 mm

tb1 = max [tb1 , tbUG16 ]

= max [16.21, 4.1]

= 16.21 mm

tb = min [tb3 , tb1 ]

= min [9.71, 16.21]

= 9.71 mm

tUG-45 = max [ta , tb ]

= max [8.77, 9.71]

= 9.71 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Nozzle wall in shear: 0.7⋅998.302 = 698.812 kgf /cm2

Inner fillet weld in shear: 0.49⋅998.302 = 489.168 kgf /cm2

Outer fillet weld in shear: 0.49⋅1,407.208 = 689.532 kgf /cm2

Upper groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear


π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 273.05 ⋅ 12 ⋅ 489.168 = 25,176.85 kgf
2 2

(2) Outer fillet weld in shear


π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 473.05 ⋅ 12 ⋅ 689.532 = 61,484.08 kgf
2 2

(3) Nozzle wall in shear


π π
⋅ Mean nozzle dia ⋅ tn ⋅ Sn = ⋅ 261.95 ⋅ 11.1 ⋅ 698.812 = 31,916.95 kgf
2 2

(4) Groove weld in tension

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 273.05 ⋅ 18.4 ⋅ 1,041.334 = 82,179.85 kgf
2 2

(6) Upper groove weld in tension


π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 273.05 ⋅ 15 ⋅ 1,041.334 = 66,995.17 kgf
2 2

Loading on welds per UG-41(b)(1)

W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v

= (3,719.33 − 936.3207 + 2 ⋅ 11.1 ⋅ 0.8333 ⋅ (1 ⋅ 18.4 − 1 ⋅ 14.61)) ⋅ 1,407.208

= 40,148.96 kgf

W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv

= (358.5154 + 3,000 + 119.9998 + 143.9997) ⋅ 1,407.208

= 50,976.34 kgf

W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (358.5154 + 0 + 119.9998 + 0 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 0.8333) ⋅ 1,407.208

= 11,523.6 kgf

W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (358.5154 + 0 + 3,000 + 119.9998 + 143.9997 + 0 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 0.8333) ⋅ 1,407.208

= 55,766.23 kgf

Load for path 1-1 lesser of W or W1-1 = 40,148.96 kgf


Path 1-1 through (2) & (3) = 61,484.08 + 31,916.95 = 93,401.03 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = 11,523.6 kgf


Path 2-2 through (1), (4), (6) = 25,176.85 + 82,179.85 + 66,995.17 = 174,351.87 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 40,148.96 kgf


Path 3-3 through (2), (4) = 61,484.08 + 82,179.85 = 143,663.93 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

WRC 537 Load case 1

Applied Loads
Radial load, Pr 1,361 kgf
Circumferential moment, Mc 1,055 kgf -m
Circumferential shear, Vc 1,361 kgf
Longitudinal moment, ML 1,055 kgf -m
Longitudinal shear, VL 1,361 kgf
Torsion moment, Mt 1,055 kgf -m
Internal pressure, P 54.08 bar
Mean shell radius, Rm 373.3 mm
Local shell thickness, T 18.4 mm
Design factor 3

Maximum stresses due to the applied loads at the pad edge (includes pressure)

Rm 373.3
γ= = = 20.2883
T 18.4

0.875 ⋅ ro 0.875⋅236.53
β= = = 0.5544
Rm 373.3

Pressure stress intensity factor, I = 1 (derived from Division 2 Part 4.5)

I ⋅ P ⋅ Ri
Local circumferential pressure stress = = 1,091.164 kg f /cm 2
T

I ⋅ P ⋅ Ri
Local longitudinal pressure stress = = 545.582 kg f /cm 2
2⋅T

Maximum combined stress (P L + Pb + Q) = 1,728.36 kg f /cm 2

Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 4,221.63 kg f /cm 2

The maximum combined stress (P L + Pb + Q) is within allowable limits.

Maximum local primary membrane stress (P L ) = 1,138.06 kg f /cm 2

Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 2,110.81 kg f /cm 2

The maximum local primary membrane stress (PL) is within allowable limits.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Stresses at the pad edge per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl


3C* 0.908 0 0 0 0 -17.999 -17.999 -17.999 -17.999
P / Rm


4C* 2.1856 -43.309 -43.309 -43.309 -43.309 0 0 0 0
P / Rm


1C 0.05 0 0 0 0 -120.576 120.576 -120.576 120.576
P


2C-1 0.0143 -34.591 34.591 -34.591 34.591 0 0 0 0
P


3A* 0.606 0 0 0 0 -44.996 -44.996 44.996 44.996
Mc / (R 2m ⋅ β)


1A 0.0642 0 0 0 0 -579.54 579.54 579.54 -579.54
M c / (Rm ⋅ β)


3B* 1.2156 -90.204 -90.204 90.204 90.204 0 0 0 0
ML / (R 2m ⋅ β)


1B-1 0.0122 -110.452 110.452 110.452 -110.452 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 1,091.164 1,091.164 1,091.164 1,091.164 1,091.164 1,091.164 1,091.164 1,091.164

Total circumferential stress 812.608 1,102.694 1,213.92 1,062.198 328.052 1,728.286 1,577.126 659.198

Primary membrane circumferential stress* 957.651 957.651 1,138.059 1,138.059 1,028.169 1,028.169 1,118.162 1,118.162

Nx
3C* 0.908 -17.999 -17.999 -17.999 -17.999 0 0 0 0
P / Rm

Nx
4C* 2.1856 0 0 0 0 -43.309 -43.309 -43.309 -43.309
P / Rm

Mx
1C-1 0.0249 -60.042 60.042 -60.042 60.042 0 0 0 0
P

Mx
2C 0.03 0 0 0 0 -72.346 72.346 -72.346 72.346
P

Nx
4A* 2.1689 0 0 0 0 -160.933 -160.933 160.933 160.933
Mc / (R 2m ⋅ β)

Mx
2A 0.0302 0 0 0 0 -272.721 272.721 272.721 -272.721
M c / (Rm ⋅ β)

Nx
4B* 0.6659 -49.426 -49.426 49.426 49.426 0 0 0 0
ML / (R 2m ⋅ β)

Mx
2B-1 0.0214 -193.625 193.625 193.625 -193.625 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 545.582 545.582 545.582 545.582 545.582 545.582 545.582 545.582

Total longitudinal stress 224.49 731.825 710.592 443.426 -3.726 686.407 863.58 462.831

Primary membrane longitudinal stress* 478.158 478.158 577.009 577.009 341.34 341.34 663.206 663.206

Shear from Mt 16.311 16.311 16.311 16.311 16.311 16.311 16.311 16.311

Circ shear from Vc 9.984 9.984 -9.984 -9.984 0 0 0 0

Long shear from VL 0 0 0 0 -9.984 -9.984 9.984 9.984

Total Shear stress 26.295 26.295 6.328 6.328 6.328 6.328 26.295 26.295

Combined stress (PL+Pb+Q) 813.803 1,104.522 1,213.99 1,062.268 331.989 1,728.356 1,578.11 662.643

* denotes primary stress.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Maximum stresses due to the applied loads at the nozzle OD (includes pressure)

Rm 373.3
γ= = = 11.1767
T 33.4

0.875 ⋅ ro 0.875⋅136.53
β= = = 0.32
Rm 373.3

Pressure stress intensity factor, I = 1.8501 (derived from Division 2 Part 4.5)

I ⋅ P ⋅ Ri
Local circumferential pressure stress = = 2,018.724 kg f /cm 2
T

I ⋅ P ⋅ Ri
Local longitudinal pressure stress = = 1,009.397 kg f /cm 2
2⋅T

Maximum combined stress (P L + Pb + Q) = 2,218.04 kg f /cm 2

Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 4,221.63 kg f /cm 2

The maximum combined stress (P L + Pb + Q) is within allowable limits.

Maximum local primary membrane stress (P L ) = 2,110.76 kg f /cm 2

Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 2,110.81 kg f /cm 2

The maximum local primary membrane stress (PL) is within allowable limits.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Stresses at the nozzle OD per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl


3C* 1.39 0 0 0 0 -15.186 -15.186 -15.186 -15.186
P / Rm


4C* 1.7871 -19.475 -19.475 -19.475 -19.475 0 0 0 0
P / Rm


1C 0.0682 0 0 0 0 -49.918 49.918 -49.918 49.918
P


2C-1 0.0387 -28.334 28.334 -28.334 28.334 0 0 0 0
P


3A* 0.6589 0 0 0 0 -46.684 -46.684 46.684 46.684
Mc / (R 2m ⋅ β)


1A 0.0939 0 0 0 0 -445.957 445.957 445.957 -445.957
M c / (Rm ⋅ β)


3B* 1.5747 -111.507 -111.507 111.507 111.507 0 0 0 0
ML / (R 2m ⋅ β)


1B-1 0.0285 -135.411 135.411 135.411 -135.411 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 2,018.724 2,018.724 2,018.724 2,018.724 1,091.164 1,091.164 1,091.164 1,091.164

Total circumferential stress 1,723.997 2,051.487 2,217.833 2,003.678 533.419 1,525.169 1,518.701 726.622

Primary membrane circumferential stress* 1,887.742 1,887.742 2,110.755 2,110.755 1,029.294 1,029.294 1,122.662 1,122.662

Nx
3C* 1.39 -15.186 -15.186 -15.186 -15.186 0 0 0 0
P / Rm

Nx
4C* 1.7871 0 0 0 0 -19.475 -19.475 -19.475 -19.475
P / Rm

Mx
1C-1 0.0714 -52.308 52.308 -52.308 52.308 0 0 0 0
P

Mx
2C 0.039 0 0 0 0 -28.545 28.545 -28.545 28.545
P

Nx
4A* 0.8361 0 0 0 0 -59.198 -59.198 59.198 59.198
Mc / (R 2m ⋅ β)

Mx
2A 0.0426 0 0 0 0 -202.273 202.273 202.273 -202.273
M c / (Rm ⋅ β)

Nx
4B* 0.4151 -29.388 -29.388 29.388 29.388 0 0 0 0
ML / (R 2m ⋅ β)

Mx
2B-1 0.0476 -226.107 226.107 226.107 -226.107 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 545.582 545.582 545.582 545.582 1,009.397 1,009.397 1,009.397 1,009.397

Total longitudinal stress 222.592 779.423 733.583 385.985 699.906 1,161.541 1,222.849 875.392

Primary membrane longitudinal stress* 501.007 501.007 559.784 559.784 930.724 930.724 1,049.12 1,049.12

Shear from Mt 26.998 26.998 26.998 26.998 26.998 26.998 26.998 26.998

Circ shear from Vc 9.491 9.491 -9.491 -9.491 0 0 0 0

Long shear from VL 0 0 0 0 -9.491 -9.491 9.491 9.491

Total Shear stress 36.489 36.489 17.506 17.506 17.506 17.506 36.489 36.489

Combined stress (PL+Pb+Q) 1,724.911 2,052.541 2,218.044 2,003.889 701.734 1,526.013 1,523.13 883.829

* denotes primary stress.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Longitudinal stress in the nozzle wall due to internal pressure + external loads

P ⋅ Ri Pr M ⋅ Ro
σ n(Pm) = − +
2 ⋅ tn 2 2
π ⋅ (Ro − Ri ) I

54.08 ⋅ 1.02 ⋅ 125.43 1,361 1,491,989.3⋅136.53


= − ⋅ 100 + ⋅ 100
2 ⋅ 9.51 π ⋅ (136.53 2
− 125.43 2 ) 7.8491E+07

= 608.155 kg f /cm 2

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external loads is acceptable ( ≤
S = 998.302 kgf /cm2)

Shear stress in the nozzle wall due to external loads


−−−−−−− −−−−−−−−−−−−
√ VL2 + V c2 √1,361 2 + 1,361 2
σ shear = ⋅ 100 = ⋅ 100 = 44.006 kg f /cm 2
π ⋅ Ri ⋅ t n π ⋅ 125.43 ⋅ 11.1

Mt 1,055
σ torsion = ⋅ 100000 = ⋅ 100000 = 96.157 kg f /cm 2
2⋅π ⋅ R2i ⋅ tn 2 ⋅ π ⋅ 125.43 2
⋅ 11.1

σ total = σshear + σtorsion = 44.006 + 96.157 = 140.164 kg f /cm 2

UG-45: The total combined shear stress (140.164 kgf /cm2) ≤ allowable (0.7 ⋅ Sn = 0.7 ⋅ 998.302 = 698.812 kg f /cm 2 )

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Reinforcement Calculations for MAP

Available reinforcement per UG-37 governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 64 bar @ 21.1 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

43.5598 43.56 6.5877 4.34 -- 30 2.6323 8.43 11.11

UG-41 Weld Failure Path Analysis Summary (kgf)


All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

52,834 52,028 97,779 13,753 181,499 57,985 150,811

Calculations for internal pressure 64 bar @ 21.1 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [247.65, 123.83 + (12.7 − 0) + (20 − 0)]

= 247.65 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 0), 2.5 ⋅ (12.7 − 0) + 15]

= 46.75 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

64.0029⋅123.83
=
1,150 ⋅ 1 − 0.6 ⋅ 64.0029

= 7.13 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

64.0029⋅362.5
=
1,380 ⋅ 1 − 0.6 ⋅ 64.0029

= 17.29 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1,172.674, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

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Sn
fr1 = lesser of 1 or = 0.8333
Sv

Sn
fr2 = lesser of 1 or = 0.8333
Sv

Sp
fr3 = lesser of fr2 or = 0.8333
Sv

Sp
fr4 = lesser of 1 or =1
Sv

A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )

= (247.65 ⋅ 17.29 ⋅ 1 + 2 ⋅ 12.7 ⋅ 17.29 ⋅ 1 ⋅ (1 − 0.8333)) /100

= 43.5598 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 6.5877 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (247.65 ⋅ (1 ⋅ 20 − 1 ⋅ 17.29) − 2 ⋅ 12.7 ⋅ (1 ⋅ 20 − 1 ⋅ 17.29) ⋅ (1 − 0.8333)) /100

= 6.5877 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (20 + 12.7) ⋅ (1 ⋅ 20 − 1 ⋅ 17.29) − 2 ⋅ 12.7 ⋅ (1 ⋅ 20 − 1 ⋅ 17.29) ⋅ (1 − 0.8333)) /100

= 1.6555 cm 2

A2 = smaller of the following= 4.34 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (12.7 − 7.13) ⋅ 0.8333 ⋅ 20) /100

= 4.6419 cm 2

= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (12.7 − 7.13) ⋅ (2.5 ⋅ 12.7 + 15) ⋅ 0.8333) /100

= 4.34 cm 2

A41 = Le g 2 ⋅ fr3

= (12 2 ⋅ 0.8333) /100

= 1.2 cm2

A42 = Le g 2 ⋅ fr4

= (11.97 2 ⋅ 1 ) /100

= 1.4323 cm2

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(Part of the weld is outside of the limits)

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((473.05 − 247.65 − 2 ⋅ 12.7) ⋅ 15 ⋅ 1) /100

= 30 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 6.5877+4.34 + 1.2 + 1.4323 + 30


= 43.56 cm2

As Area >= A the reinforcement is adequate.

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

64.0029⋅123.83
= +0
979 ⋅ 1 − 0.6 ⋅ 64.0029
= 8.43 mm

taUG-22 = 5.54 mm

ta = max [taUG-27 , taUG-22 ]

= max [8.43, 5.54]

= 8.43 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

64.0029⋅362.5
= +0
1,380 ⋅ 1 − 0.6 ⋅ 64.0029

= 17.29 mm

tb1 = max [tb1 , tbUG16 ]

= max [17.29, 2.5]

= 17.29 mm

tb = min [tb3 , tb1 ]

= min [8.11, 17.29]

= 8.11 mm

tUG-45 = max [ta , tb ]

= max [8.43, 8.11]

= 8.43 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

The nozzle neck thickness is adequate.

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Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Nozzle wall in shear: 0.7⋅998.302 = 698.812 kgf /cm2

Inner fillet weld in shear: 0.49⋅998.302 = 489.168 kgf /cm2

Outer fillet weld in shear: 0.49⋅1,407.208 = 689.532 kgf /cm2

Upper groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear


π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 273.05 ⋅ 12 ⋅ 489.168 = 25,176.85 kgf
2 2

(2) Outer fillet weld in shear


π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 473.05 ⋅ 12 ⋅ 689.532 = 61,484.08 kgf
2 2

(3) Nozzle wall in shear


π π
⋅ Mean nozzle dia ⋅ tn ⋅ Sn = ⋅ 260.35 ⋅ 12.7 ⋅ 698.812 = 36,294.54 kgf
2 2

(4) Groove weld in tension


π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 273.05 ⋅ 20 ⋅ 1,041.334 = 89,326.89 kgf
2 2

(6) Upper groove weld in tension


π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 273.05 ⋅ 15 ⋅ 1,041.334 = 66,995.17 kgf
2 2

Loading on welds per UG-41(b)(1)

W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v

= (4,355.9817 − 658.7729 + 2 ⋅ 12.7 ⋅ 0.8333 ⋅ (1 ⋅ 20 − 1 ⋅ 17.29)) ⋅ 1,407.208

= 52,833.54 kgf

W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv

= (433.9991 + 3,000 + 119.9998 + 143.2255) ⋅ 1,407.208

= 52,027.66 kgf

W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (433.9991 + 0 + 119.9998 + 0 + 2 ⋅ 12.7 ⋅ 20 ⋅ 0.8333) ⋅ 1,407.208

= 13,752.86 kgf

W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (433.9991 + 0 + 3,000 + 119.9998 + 143.2255 + 0 + 2 ⋅ 12.7 ⋅ 20 ⋅ 0.8333) ⋅ 1,407.208

= 57,984.6 kgf

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Load for path 1-1 lesser of W or W1-1 = 52,027.66 kgf
Path 1-1 through (2) & (3) = 61,484.08 + 36,294.54 = 97,778.62 kgf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).

Load for path 2-2 lesser of W or W2-2 = 13,752.86 kgf


Path 2-2 through (1), (4), (6) = 25,176.85 + 89,326.89 + 66,995.17 = 181,498.92 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 52,833.54 kgf


Path 3-3 through (2), (4) = 61,484.08 + 89,326.89 = 150,810.98 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

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Reinforcement Calculations for External Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 1.01 bar @ 40.5 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

5.3865 74.4877 35.0154 6.8322 -- 30 2.64 4.1 11.11

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 8.4 weld size is adequate

Pad to shell fillet (Leg42) 7.5 8.4 weld size is adequate

Calculations for external pressure 1.01 bar @ 40.5 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [250.85, 125.43 + (12.7 − 1.6) + (20 − 1.6)]

= 250.85 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (12.7 − 1.6) + 15]

= 42.75 mm

Nozzle required thickness per UG-28 trn = 1.51 mm

From UG-37(d)(1) required thickness tr = 4.23 mm

Area required per UG-37(d)(1)

Allowable stresses: Sn = 1,172.674, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

Sn
fr1 = lesser of 1 or = 0.8333
Sv

Sn
fr2 = lesser of 1 or = 0.8333
Sv

Sp
fr3 = lesser of fr2 or = 0.8333
Sv

Sp
fr4 = lesser of 1 or =1
Sv

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A = 0.5 ⋅ (d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 ))

= (0.5 ⋅ (250.85 ⋅ 4.23 ⋅ 1 + 2 ⋅ 11.1 ⋅ 4.23 ⋅ 1 ⋅ (1 − 0.8333))) /100

= 5.3865 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 35.0154 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (250.85 ⋅ (1 ⋅ 18.4 − 1 ⋅ 4.23) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 4.23) ⋅ (1 − 0.8333)) /100

= 35.0154 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (18.4 + 11.1) ⋅ (1 ⋅ 18.4 − 1 ⋅ 4.23) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 4.23) ⋅ (1 − 0.8333)) /100

= 7.8348 cm 2

A2 = smaller of the following= 6.8322 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (11.1 − 1.51) ⋅ 0.8333 ⋅ 18.4) /100

= 7.3516 cm 2

= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (11.1 − 1.51) ⋅ (2.5 ⋅ 11.1 + 15) ⋅ 0.8333) /100

= 6.8322 cm 2

A41 = Le g 2 ⋅ fr3

= (12 2 ⋅ 0.8333) /100

= 1.2 cm2

A42 = Le g 2 ⋅ fr4

= (12 2 ⋅ 1) /100

= 1.44 cm2

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((473.05 − 250.85 − 2 ⋅ 11.1) ⋅ 15 ⋅ 1) /100

= 30 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 35.0154+6.8322 + 1.2 + 1.44 + 30


= 74.4877 cm2

As Area >= A the reinforcement is adequate.

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UW-16(c)(2) Weld Check

Inner fillet: tmin = min [19 mm, tn , te ] = 11.1 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 6 mm

tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

Outer fillet: tmin = min [19 mm, te , t] = 15 mm

tw(min) = 0.5 ⋅ tmin = 7.5 mm

tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

UG-45 Nozzle Neck Thickness Check

taUG-28 = 3.11 mm

taUG-22 = 3.54 mm

ta = max [taUG-28 , taUG-22 ]

= max [3.11, 3.54]

= 3.54 mm

P ⋅R
t b2 = + Corrosion
S ⋅ E − 0.6 ⋅ P
1.011⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 1.011

= 1.87 mm

tb2 = max [tb2 , tbUG16 ]

= max [1.87, 4.1]

= 4.1 mm

tb = min [tb3 , tb2 ]

= min [9.71, 4.1]

= 4.1 mm

tUG-45 = max [ta , tb ]

= max [3.54, 4.1]

= 4.1 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

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L 1,020.69
= = 3.7381
Do 273.05

Do 273.05
= = 180.7579
t 1.51

From table G: A = 0.000142

From table HA-4 Metric: B = 139.7616 kg/cm 2 (137.06 bar)

4⋅B 4 ⋅ 137.06
Pa = = = 1.01 bar
3 ⋅ (Do /t) 3 ⋅ (273.05/1.51)

Design thickness for external pressure Pa = 1.01 bar

ta = t + Corrosion = 1.51 + 1.6 = 3.11 mm

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Reinforcement Calculations for MAEP

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 28.47 bar @ 40.5 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

23.4184 34.651 -- 2.011 -- 30 2.64 9.88 11.11

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 8.4 weld size is adequate

Pad to shell fillet (Leg42) 7.5 8.4 weld size is adequate

Calculations for external pressure 28.47 bar @ 40.5 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [250.85, 125.43 + (12.7 − 1.6) + (20 − 1.6)]

= 250.85 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (12.7 − 1.6) + 15]

= 42.75 mm

Nozzle required thickness per UG-28 trn = 8.28 mm

From UG-37(d)(1) required thickness tr = 18.4 mm

Area required per UG-37(d)(1)

Allowable stresses: Sn = 1,172.674, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

Sn
fr1 = lesser of 1 or = 0.8333
Sv

Sn
fr2 = lesser of 1 or = 0.8333
Sv

Sp
fr3 = lesser of fr2 or = 0.8333
Sv

Sp
fr4 = lesser of 1 or =1
Sv

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A = 0.5 ⋅ (d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 ))

= (0.5 ⋅ (250.85 ⋅ 18.4 ⋅ 1 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 1 ⋅ (1 − 0.8333))) /100

= 23.4184 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 0 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (250.85 ⋅ (1 ⋅ 18.4 − 1 ⋅ 18.4) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 18.4) ⋅ (1 − 0.8333)) /100

= 0 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (18.4 + 11.1) ⋅ (1 ⋅ 18.4 − 1 ⋅ 18.4) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 18.4) ⋅ (1 − 0.8333)) /100

= 0 cm 2

A2 = smaller of the following= 2.011 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (11.1 − 8.28) ⋅ 0.8333 ⋅ 18.4) /100

= 2.1639 cm 2

= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (11.1 − 8.28) ⋅ (2.5 ⋅ 11.1 + 15) ⋅ 0.8333) /100

= 2.011 cm 2

A41 = Le g 2 ⋅ fr3

= (12 2 ⋅ 0.8333) /100

= 1.2 cm2

A42 = Le g 2 ⋅ fr4

= (12 2 ⋅ 1) /100

= 1.44 cm2

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((473.05 − 250.85 − 2 ⋅ 11.1) ⋅ 15 ⋅ 1) /100

= 30 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 0 + 2.011 + 1.2 + 1.44 + 30


= 34.651 cm2

As Area >= A the reinforcement is adequate.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

UW-16(c)(2) Weld Check

Inner fillet: tmin = min [19 mm, tn , te ] = 11.1 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 6 mm

tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

Outer fillet: tmin = min [19 mm, te , t] = 15 mm

tw(min) = 0.5 ⋅ tmin = 7.5 mm

tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

UG-45 Nozzle Neck Thickness Check

taUG-28 = 9.88 mm

taUG-22 = 5.24 mm

ta = max [taUG-28 , taUG-22 ]

= max [9.88, 5.24]

= 9.88 mm

P ⋅R
t b2 = + Corrosion
S ⋅ E − 0.6 ⋅ P

28.4663⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 28.4663

= 9.21 mm

tb2 = max [tb2 , tbUG16 ]

= max [9.21, 4.1]

= 9.21 mm

tb = min [tb3 , tb2 ]

= min [9.71, 9.21]

= 9.21 mm

tUG-45 = max [ta , tb ]

= max [9.88, 9.21]


= 9.88 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

L 1,020.69
= = 3.7381
Do 273.05

Do 273.05
= = 32.9858
t 8.28

From table G: A = 0.001718


2
From table HA-4 Metric: B = 718.1231 kg/cm (704.24 bar)

4⋅B 4 ⋅ 704.24
Pa = = = 28.47 bar
3 ⋅ (Do /t) 3 ⋅ (273.05/8.28)

Design thickness for external pressure Pa = 28.47 bar

ta = t + Corrosion = 8.28 + 1.6 = 9.88 mm

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INP1 (N3)
ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)


Location and Orientation
Located on Cylinder #2
Orientation 180°
Nozzle center line offset to datum line 599 mm
End of nozzle to shell center 657 mm
Passes through a Category A joint No
Nozzle
Description NPS 8 Sch 80 (XS) DN 200
Access opening No
Material specification SA-106 B Smls Pipe (II-D Metric p. 16, ln. 10)
Inside diameter, new 193.68 mm
Pipe nominal wall thickness 12.7 mm
Pipe minimum wall thickness1 11.11 mm
Corrosion allowance 1.6 mm
Projection available outside vessel, Lpr 134.8 mm
Projection available outside vessel to flange face, Lf 274.5 mm
Local vessel minimum thickness 20 mm
Liquid static head included 0 bar
Reinforcing Pad
Material specification SA-516 70 (II-D Metric p. 20, ln. 33) (normalized)
Diameter, Dp 419.08 mm
Thickness, te 15 mm
Is split No
Welds
Inner fillet, Leg41 10 mm
Outer fillet, Leg42 12 mm
Nozzle to vessel groove weld 20 mm
Pad groove weld 15 mm
Radiography
Longitudinal seam Seamless No RT
Circumferential seam Full UW-11(a) Type 1

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1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2013 Flange


Description NPS 8 Class 600 WN A105
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included Yes
Rated MDMT -29°C
Liquid static head 0 bar
Consider External Loads on Flange MAWP Rating Yes
MAWP reduction due to external loads 34.7 bar
MAWP rating 98.8 bar @ 60°C
MAP rating 102.1 bar @ 21.1°C
Hydrotest rating 154 bar @ 21.1°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Bore diameter, B (specified by purchaser) 198.45 mm
MAWP Reduction Due to External Loads
16 ⋅ M 16 ⋅ 955.1 ⋅ 1000
Pm = = /1.02 ⋅ 100 = 37.18 bar
π ⋅ G3 π ⋅ 234.1 3

−4 ⋅ W −4 ⋅ 1,088
Pr = 2
= /1.02 ⋅ 100 = -2.48 bar
π ⋅G π ⋅ 234.1 2

M AW P reduction = max [Pm + P r ,0] = max [37.18 + − 2.48,0] = 34.7 bar

M AW P = M AW P − M AW P reduction − P s = 98.8 − 34.7 − 0 = 64.1 bar

Notes
Flange and blind rated MDMT per UG-20(f) = -29°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UCS-66 Material Toughness Requirements Nozzle


Governing thickness, tg = 11.11 mm
Exemption temperature from Fig UCS-66M Curve B = -24.98°C
External nozzle loadings per UG-22 govern the coincident ratio used.

tr ⋅ E * 5.03 ⋅ 1
Stress ratio = = = 0.5292
tn − c 11.11−1.6

Reduction in MDMT, TR from Fig UCS-66.1M = 28.8°C

M DM T = max [M DM T − TR , − 48] = max [ − 24.98 − 28.8, − 48] = -48°C

Material is exempt from impact testing at the Design MDMT of -29°C.

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UCS-66 Material Toughness Requirements Pad
Governing thickness, tg = 15 mm
Exemption temperature from Fig UCS-66M Curve D = -45.13°C
54.08⋅364.1
tr = = 14.61 mm
1,380 ⋅ 1 − 0.6 ⋅ 54.08

tr ⋅ E * 14.61 ⋅ 1
Stress ratio = = = 0.7941
tn − c 20 − 1.6

455.92 ⋅ 1
Stress ratiolongitud ∈ al = = 0.324
1,407.208 ⋅ 1

Reduction in MDMT, TR from Fig UCS-66.1M = 11.5°C

M DM T = max [M DM T − TR , − 48] = max [ − 45.13 − 11.5, − 48] = -48°C

Material is exempt from impact testing at the Design MDMT of -29°C.

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Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 50 bar @ 60 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

26.9826 41.5599 9.5174 4.9864 -- 26.2013 0.8548 8.76 11.11

UG-41 Weld Failure Path Analysis Summary (kgf)


All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

25,890 45,091 85,012 13,135 139,976 50,006 120,404

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 7 weld size is adequate

Pad to shell fillet (Leg42) 7.5 8.4 weld size is adequate

WRC 537
Max Allow
Max Allow
Local Local
P Pr Mc Vc ML VL Mt Comb Comb Over
Load Case Primary Primary
(bar) (kgf ) (kgf -m) (kgf ) (kgf -m) (kgf ) (kgf -m) Stress Stress stressed
Stress Stress
(kgf /cm2) (kgf /cm2)
(kgf /cm2) (kgf /cm2)

Load case 1 50 1,088 974 1,088 974 1,088 974 1,821.653 4,221.625 1,656.924 2,110.813 No

Load case 1 (Hot Shut Down) 0 1,088 974 1,088 974 1,088 974 -765.994 4,221.625 -202.343 2,110.813 No

Calculations for internal pressure 50 bar @ 60 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [196.88, 98.44 + (12.7 − 1.6) + (20 − 1.6)]

= 196.88 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (12.7 − 1.6) + 15]

= 42.75 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

50.0001⋅98.44
=
1,180 ⋅ 1 − 0.6 ⋅ 50.0001

= 4.28 mm

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Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

50.0001⋅364.1
=
1,380 ⋅ 1 − 0.6 ⋅ 50.0001

= 13.49 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1,203.265, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

Sp
fr3 = lesser of fr2 or = 0.8551
Sv

Sp
fr4 = lesser of 1 or =1
Sv

A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )

= (196.88 ⋅ 13.49 ⋅ 1 + 2 ⋅ 11.1 ⋅ 13.49 ⋅ 1 ⋅ (1 − 0.8551)) /100

= 26.9826 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 9.5174 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (196.88 ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49) ⋅ (1 − 0.8551)) /100

= 9.5174 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (18.4 + 11.1) ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49) ⋅ (1 − 0.8551)) /100

= 2.7413 cm 2

A2 = smaller of the following= 4.9864 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (11.1 − 4.28) ⋅ 0.8551 ⋅ 18.4) /100

= 5.3652 cm 2

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= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (11.1 − 4.28) ⋅ (2.5 ⋅ 11.1 + 15) ⋅ 0.8551) /100

= 4.9864 cm 2

A41 = Le g 2 ⋅ fr3

= (10 2 ⋅ 0.8551) /100

= 0.8548 cm2

A42 = Le g 2 ⋅ fr4

= (0 2 ⋅ 1 ) /100

= 0 cm2

(Part of the weld is outside of the limits)

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((393.75 − 196.88 − 2 ⋅ 11.1) ⋅ 15 ⋅ 1) /100

= 26.2013 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 9.5174+4.9864 + 0.8548 + 0 + 26.2013


= 41.5599 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: tmin = min [19 mm, tn , te ] = 11.1 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 6 mm

tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 10 = 7 mm

Outer fillet: tmin = min [19 mm, te , t] = 15 mm

tw(min) = 0.5 ⋅ tmin = 7.5 mm

tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

50.0001⋅98.44
= + 1.6
1,180 ⋅ 1 − 0.6 ⋅ 50.0001

= 5.88 mm

taUG-22 = 6.45 mm

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ta = max [taUG-27 , taUG-22 ]

= max [5.88, 6.45]

= 6.45 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

50.0001⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 50.0001

= 15.09 mm

tb1 = max [tb1 , tbUG16 ]

= max [15.09, 4.1]

= 15.09 mm

tb = min [tb3 , tb1 ]

= min [8.76, 15.09]

= 8.76 mm

tUG-45 = max [ta , tb ]

= max [6.45, 8.76]

= 8.76 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Nozzle wall in shear: 0.7⋅1,203.265 = 842.286 kgf /cm2

Inner fillet weld in shear: 0.49⋅1,203.265 = 589.6 kgf /cm2

Outer fillet weld in shear: 0.49⋅1,407.208 = 689.532 kgf /cm2

Upper groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear


π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 219.08 ⋅ 10 ⋅ 589.6 = 20,289.44 kgf
2 2

(2) Outer fillet weld in shear


π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 419.08 ⋅ 12 ⋅ 689.532 = 54,468.75 kgf
2 2

(3) Nozzle wall in shear


π π
⋅ Mean nozzle dia ⋅ tn ⋅ Sn = ⋅ 207.98 ⋅ 11.1 ⋅ 842.286 = 30,543.12 kgf
2 2

(4) Groove weld in tension

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 219.08 ⋅ 18.4 ⋅ 1,041.334 = 65,934.99 kgf
2 2

(6) Upper groove weld in tension


π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 219.08 ⋅ 15 ⋅ 1,041.334 = 53,751.94 kgf
2 2

Loading on welds per UG-41(b)(1)

W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v

= (2,698.2605 − 951.74 + 2 ⋅ 11.1 ⋅ 0.8551 ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49)) ⋅ 1,407.208

= 25,890.06 kgf

W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv

= (498.6442 + 2,620.125 + 85.4837 + 0) ⋅ 1,407.208

= 45,090.52 kgf

W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (498.6442 + 0 + 85.4837 + 0 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 0.8551) ⋅ 1,407.208

= 13,135.1 kgf

W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (498.6442 + 0 + 2,620.125 + 85.4837 + 0 + 0 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 0.8551) ⋅ 1,407.208

= 50,005.72 kgf

Load for path 1-1 lesser of W or W1-1 = 25,890.06 kgf


Path 1-1 through (2) & (3) = 54,468.75 + 30,543.12 = 85,011.87 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = 13,135.1 kgf


Path 2-2 through (1), (4), (6) = 20,289.44 + 65,934.99 + 53,751.94 = 139,976.38 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 25,890.06 kgf


Path 3-3 through (2), (4) = 54,468.75 + 65,934.99 = 120,403.75 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

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WRC 537 Load case 1

Applied Loads
Radial load, Pr 1,088 kgf
Circumferential moment, Mc 974 kgf -m
Circumferential shear, Vc 1,088 kgf
Longitudinal moment, ML 974 kgf -m
Longitudinal shear, VL 1,088 kgf
Torsion moment, Mt 974 kgf -m
Internal pressure, P 50 bar
Mean shell radius, Rm 373.3 mm
Local shell thickness, T 18.4 mm
Design factor 3

Maximum stresses due to the applied loads at the pad edge (includes pressure)

Rm 373.3
γ= = = 20.2883
T 18.4

0.875 ⋅ ro 0.875⋅209.54
β= = = 0.4911
Rm 373.3

Pressure stress intensity factor, I = 1 (derived from Division 2 Part 4.5)

I ⋅ P ⋅ Ri 2
Local circumferential pressure stress = = 1,008.905 kg f /cm
T

I ⋅ P ⋅ Ri 2
Local longitudinal pressure stress = = 504.452 kg f /cm
2⋅T

2
Maximum combined stress (P L + Pb + Q) = 1,649.89 kg f /cm
2
Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 4,221.63 kg f /cm

The maximum combined stress (P L + Pb + Q) is within allowable limits.

2
Maximum local primary membrane stress (P L ) = 1,070.21 kg f /cm
2
Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 2,110.81 kg f /cm

The maximum local primary membrane stress (PL) is within allowable limits.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Stresses at the pad edge per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl


3C* 0.9312 0 0 0 0 -14.764 -14.764 -14.764 -14.764
P / Rm


4C* 2.211 -35.013 -35.013 -35.013 -35.013 0 0 0 0
P / Rm


1C 0.05 0 0 0 0 -96.391 96.391 -96.391 96.391
P


2C-1 0.0148 -28.615 28.615 -28.615 28.615 0 0 0 0
P


3A* 0.6142 0 0 0 0 -47.528 -47.528 47.528 47.528
Mc / (R 2m ⋅ β)


1A 0.0645 0 0 0 0 -606.819 606.819 606.819 -606.819
M c / (Rm ⋅ β)


3B* 1.2455 -96.321 -96.321 96.321 96.321 0 0 0 0
ML / (R 2m ⋅ β)


1B-1 0.0126 -118.959 118.959 118.959 -118.959 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 1,008.905 1,008.905 1,008.905 1,008.905 1,008.905 1,008.905 1,008.905 1,008.905

Total circumferential stress 729.997 1,025.146 1,160.557 979.868 243.403 1,649.823 1,552.096 531.239

Primary membrane circumferential stress* 877.571 877.571 1,070.213 1,070.213 946.613 946.613 1,041.668 1,041.668

Nx
3C* 0.9312 -14.764 -14.764 -14.764 -14.764 0 0 0 0
P / Rm

Nx
4C* 2.211 0 0 0 0 -35.013 -35.013 -35.013 -35.013
P / Rm

Mx
1C-1 0.0258 -49.777 49.777 -49.777 49.777 0 0 0 0
P

Mx
2C 0.03 0 0 0 0 -57.863 57.863 -57.863 57.863
P

Nx
4A* 2.1637 0 0 0 0 -167.331 -167.331 167.331 167.331
Mc / (R 2m ⋅ β)

Mx
2A 0.0304 0 0 0 0 -286.009 286.009 286.009 -286.009
M c / (Rm ⋅ β)

Nx
4B* 0.6821 -52.73 -52.73 52.73 52.73 0 0 0 0
ML / (R 2m ⋅ β)

Mx
2B-1 0.022 -207.335 207.335 207.335 -207.335 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 504.452 504.452 504.452 504.452 504.452 504.452 504.452 504.452

Total longitudinal stress 179.845 694.07 699.976 384.86 -41.762 645.98 864.916 408.624

Primary membrane longitudinal stress* 436.958 436.958 542.418 542.418 302.109 302.109 636.77 636.77

Shear from Mt 19.194 19.194 19.194 19.194 19.194 19.194 19.194 19.194

Circ shear from Vc 8.999 8.999 -8.999 -8.999 0 0 0 0

Long shear from VL 0 0 0 0 -8.999 -8.999 8.999 8.999

Total Shear stress 28.193 28.193 10.195 10.195 10.195 10.195 28.193 28.193

Combined stress (PL+Pb+Q) 731.403 1,027.536 1,160.768 980.009 285.868 1,649.893 1,553.221 537.426

* denotes primary stress.

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Maximum stresses due to the applied loads at the nozzle OD (includes pressure)

Rm 373.3
γ= = = 11.1767
T 33.4

0.875 ⋅ ro 0.875⋅109.54
β= = = 0.2568
Rm 373.3

Pressure stress intensity factor, I = 1.5267 (derived from Division 2 Part 4.5)

I ⋅ P ⋅ Ri 2
Local circumferential pressure stress = = 1,540.285 kg f /cm
T

I ⋅ P ⋅ Ri 2
Local longitudinal pressure stress = = 770.142 kg f /cm
2⋅T

2
Maximum combined stress (P L + Pb + Q) = 1,821.65 kg f /cm
2
Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 4,221.63 kg f /cm

The maximum combined stress (P L + Pb + Q) is within allowable limits.

2
Maximum local primary membrane stress (P L ) = 1,656.92 kg f /cm
2
Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 2,110.81 kg f /cm

The maximum local primary membrane stress (PL) is within allowable limits.

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Stresses at the nozzle OD per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl

3C* 1.5684 0 0 0 0 -13.71 -13.71 -13.71 -13.71
P / Rm


4C* 1.8744 -16.382 -16.382 -16.382 -16.382 0 0 0 0
P / Rm


1C 0.0877 0 0 0 0 -51.324 51.324 -51.324 51.324
P


2C-1 0.0541 -31.638 31.638 -31.638 31.638 0 0 0 0
P


3A* 0.614 0 0 0 0 -50.059 -50.059 50.059 50.059
Mc / (R 2m ⋅ β)


1A 0.0936 0 0 0 0 -511.343 511.343 511.343 -511.343
M c / (Rm ⋅ β)


3B* 1.6319 -133.021 -133.021 133.021 133.021 0 0 0 0
ML / (R 2m ⋅ β)


1B-1 0.0358 -195.524 195.524 195.524 -195.524 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 1,540.285 1,540.285 1,540.285 1,540.285 1,008.905 1,008.905 1,008.905 1,008.905

Total circumferential stress 1,163.721 1,618.044 1,820.81 1,493.039 382.47 1,507.803 1,505.272 585.235

Primary membrane circumferential stress* 1,390.883 1,390.883 1,656.924 1,656.924 945.136 945.136 1,045.254 1,045.254

Nx
3C* 1.5684 -13.71 -13.71 -13.71 -13.71 0 0 0 0
P / Rm

Nx
4C* 1.8744 0 0 0 0 -16.382 -16.382 -16.382 -16.382
P / Rm

Mx
1C-1 0.09 -52.66 52.66 -52.66 52.66 0 0 0 0
P

Mx
2C 0.0522 0 0 0 0 -30.584 30.584 -30.584 30.584
P

Nx
4A* 0.68 0 0 0 0 -55.402 -55.402 55.402 55.402
Mc / (R 2m ⋅ β)

Mx
2A 0.0487 0 0 0 0 -266.323 266.323 266.323 -266.323
M c / (Rm ⋅ β)

Nx
4B* 0.3789 -30.865 -30.865 30.865 30.865 0 0 0 0
ML / (R 2m ⋅ β)

Mx
2B-1 0.0571 -312.304 312.304 312.304 -312.304 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 504.452 504.452 504.452 504.452 770.142 770.142 770.142 770.142

Total longitudinal stress 94.914 824.841 781.251 261.964 401.453 995.265 1,044.902 573.424

Primary membrane longitudinal stress* 459.878 459.878 521.607 521.607 698.359 698.359 809.163 809.163

Shear from Mt 38.669 38.669 38.669 38.669 38.669 38.669 38.669 38.669

Circ shear from Vc 9.491 9.491 -9.491 -9.491 0 0 0 0

Long shear from VL 0 0 0 0 -9.491 -9.491 9.491 9.491

Total Shear stress 48.16 48.16 29.177 29.177 29.177 29.177 48.16 48.16

Combined stress (PL+Pb+Q) 1,165.9 1,620.927 1,821.653 1,493.742 422.615 1,509.49 1,510.264 627.841

* denotes primary stress.

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Longitudinal stress in the nozzle wall due to internal pressure + external loads

P ⋅ Ri Pr M ⋅ Ro
σ n(Pm) = − +
2 ⋅ tn 2 2
π ⋅ (Ro − Ri ) I

50 ⋅ 1.02 ⋅ 98.44 1,088 1,377,438.5⋅109.54


= − ⋅ 100 + ⋅ 100
2 ⋅ 9.51 π ⋅ (109.54 2
− 98.44 2 ) 3.9323E+07
2
= 632.499 kg f /cm

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external loads is acceptable ( ≤
S = 1,203.265 kgf /cm2)

Shear stress in the nozzle wall due to external loads


−−−−−−− −−−−−−−−−−−−
√ VL2 + V c2 √1,088 2 + 1,088 2
2
σ shear = ⋅ 100 = ⋅ 100 = 44.824 kg f /cm
π ⋅ Ri ⋅ t n π ⋅ 98.44 ⋅ 11.1

Mt 974 2
σ torsion = ⋅ 100000 = ⋅ 100000 = 144.124 kg f /cm
2⋅π ⋅ R2i ⋅ tn 2 ⋅ π ⋅ 98.44 2 ⋅ 11.1

2
σ total = σshear + σtorsion = 44.824 + 144.124 = 188.948 kg f /cm

UG-45: The total combined shear stress (188.948 kgf /cm2) ≤ allowable (0.7 ⋅ Sn = 0.7 ⋅ 1,203.265 = 842.286 kg f /cm )
2

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Reinforcement Calculations for MAWP

Available reinforcement per UG-37 governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 62.61 bar @ 60 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

33.9759 33.9761 2.749 4.171 -- 26.2013 0.8548 8.76 11.11

UG-41 Weld Failure Path Analysis Summary (kgf)


All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

44,322 43,943 85,012 11,988 139,976 48,858 120,404

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 7 weld size is adequate

Pad to shell fillet (Leg42) 7.5 8.4 weld size is adequate

WRC 537
Max Allow
Max Allow
Local Local
P Pr Mc Vc ML VL Mt Comb Comb Over
Load Case Primary Primary
(bar) (kgf ) (kgf -m) (kgf ) (kgf -m) (kgf ) (kgf -m) Stress Stress stressed
2 2
Stress Stress
(kgf /cm ) (kgf /cm )
(kgf /cm2) (kgf /cm2)

Load case 1 62.61 1,088 974 1,088 974 1,088 974 2,209.818 4,221.625 2,045.3 2,110.813 No

Calculations for internal pressure 62.61 bar @ 60 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [196.88, 98.44 + (12.7 − 1.6) + (20 − 1.6)]

= 196.88 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (12.7 − 1.6) + 15]

= 42.75 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

62.6057⋅98.44
=
1,180 ⋅ 1 − 0.6 ⋅ 62.6057

= 5.4 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

62.6057⋅364.1
=
1,380 ⋅ 1 − 0.6 ⋅ 62.6057

= 16.98 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1,203.265, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

Sp
fr3 = lesser of fr2 or = 0.8551
Sv

Sp
fr4 = lesser of 1 or =1
Sv

A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )

= (196.88 ⋅ 16.98 ⋅ 1 + 2 ⋅ 11.1 ⋅ 16.98 ⋅ 1 ⋅ (1 − 0.8551)) /100

= 33.9759 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 2.749 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (196.88 ⋅ (1 ⋅ 18.4 − 1 ⋅ 16.98) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 16.98) ⋅ (1 − 0.8551)) /100

= 2.749 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (18.4 + 11.1) ⋅ (1 ⋅ 18.4 − 1 ⋅ 16.98) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 16.98) ⋅ (1 − 0.8551)) /100

= 0.7916 cm 2

A2 = smaller of the following= 4.171 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (11.1 − 5.4) ⋅ 0.8551 ⋅ 18.4) /100

= 4.4884 cm 2

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (11.1 − 5.4) ⋅ (2.5 ⋅ 11.1 + 15) ⋅ 0.8551) /100

= 4.171 cm 2

A41 = Le g 2 ⋅ fr3

= (10 2 ⋅ 0.8551) /100

= 0.8548 cm2

A42 = Le g 2 ⋅ fr4

= (0 2 ⋅ 1 ) /100

= 0 cm2

(Part of the weld is outside of the limits)

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((393.75 − 196.88 − 2 ⋅ 11.1) ⋅ 15 ⋅ 1) /100

= 26.2013 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 2.749+4.171 + 0.8548 + 0 + 26.2013


= 33.9761 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: tmin = min [19 mm, tn , te ] = 11.1 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 6 mm

tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 10 = 7 mm

Outer fillet: tmin = min [19 mm, te , t] = 15 mm

tw(min) = 0.5 ⋅ tmin = 7.5 mm

tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

62.6057⋅98.44
= + 1.6
1,180 ⋅ 1 − 0.6 ⋅ 62.6057
= 7 mm

taUG-22 = 7.02 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

ta = max [taUG-27 , taUG-22 ]

= max [7, 7.02]

= 7.02 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

62.6057⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 62.6057

= 18.58 mm

tb1 = max [tb1 , tbUG16 ]

= max [18.58, 4.1]

= 18.58 mm

tb = min [tb3 , tb1 ]

= min [8.76, 18.58]

= 8.76 mm

tUG-45 = max [ta , tb ]

= max [7.02, 8.76]

= 8.76 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Nozzle wall in shear: 0.7⋅1,203.265 = 842.286 kgf /cm2

Inner fillet weld in shear: 0.49⋅1,203.265 = 589.6 kgf /cm2

Outer fillet weld in shear: 0.49⋅1,407.208 = 689.532 kgf /cm2

Upper groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear


π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 219.08 ⋅ 10 ⋅ 589.6 = 20,289.44 kgf
2 2

(2) Outer fillet weld in shear


π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 419.08 ⋅ 12 ⋅ 689.532 = 54,468.75 kgf
2 2

(3) Nozzle wall in shear


π π
⋅ Mean nozzle dia ⋅ tn ⋅ Sn = ⋅ 207.98 ⋅ 11.1 ⋅ 842.286 = 30,543.12 kgf
2 2

(4) Groove weld in tension

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 219.08 ⋅ 18.4 ⋅ 1,041.334 = 65,934.99 kgf
2 2

(6) Upper groove weld in tension


π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 219.08 ⋅ 15 ⋅ 1,041.334 = 53,751.94 kgf
2 2

Loading on welds per UG-41(b)(1)

W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v

= (3,397.5892 − 274.9027 + 2 ⋅ 11.1 ⋅ 0.8551 ⋅ (1 ⋅ 18.4 − 1 ⋅ 16.98)) ⋅ 1,407.208

= 44,321.95 kgf

W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv

= (417.0959 + 2,620.125 + 85.4837 + 0) ⋅ 1,407.208

= 43,942.97 kgf

W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (417.0959 + 0 + 85.4837 + 0 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 0.8551) ⋅ 1,407.208

= 11,987.55 kgf

W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (417.0959 + 0 + 2,620.125 + 85.4837 + 0 + 0 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 0.8551) ⋅ 1,407.208

= 48,858.17 kgf

Load for path 1-1 lesser of W or W1-1 = 43,942.97 kgf


Path 1-1 through (2) & (3) = 54,468.75 + 30,543.12 = 85,011.87 kgf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).

Load for path 2-2 lesser of W or W2-2 = 11,987.55 kgf


Path 2-2 through (1), (4), (6) = 20,289.44 + 65,934.99 + 53,751.94 = 139,976.38 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 44,321.95 kgf


Path 3-3 through (2), (4) = 54,468.75 + 65,934.99 = 120,403.75 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

WRC 537 Load case 1

Applied Loads
Radial load, Pr 1,088 kgf
Circumferential moment, Mc 974 kgf -m
Circumferential shear, Vc 1,088 kgf
Longitudinal moment, ML 974 kgf -m
Longitudinal shear, VL 1,088 kgf
Torsion moment, Mt 974 kgf -m
Internal pressure, P 62.61 bar
Mean shell radius, Rm 373.3 mm
Local shell thickness, T 18.4 mm
Design factor 3

Maximum stresses due to the applied loads at the pad edge (includes pressure)

Rm 373.3
γ= = = 20.2883
T 18.4

0.875 ⋅ ro 0.875⋅209.54
β= = = 0.4911
Rm 373.3

Pressure stress intensity factor, I = 1 (derived from Division 2 Part 4.5)

I ⋅ P ⋅ Ri
Local circumferential pressure stress = = 1,263.275 kg f /cm 2
T

I ⋅ P ⋅ Ri
Local longitudinal pressure stress = = 631.638 kg f /cm 2
2⋅T

Maximum combined stress (P L + Pb + Q) = 1,904.26 kg f /cm 2

Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 4,221.63 kg f /cm 2

The maximum combined stress (P L + Pb + Q) is within allowable limits.

Maximum local primary membrane stress (P L ) = 1,324.58 kg f /cm 2

Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 2,110.81 kg f /cm 2

The maximum local primary membrane stress (PL) is within allowable limits.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Stresses at the pad edge per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl


3C* 0.9312 0 0 0 0 -14.764 -14.764 -14.764 -14.764
P / Rm


4C* 2.211 -35.013 -35.013 -35.013 -35.013 0 0 0 0
P / Rm


1C 0.05 0 0 0 0 -96.391 96.391 -96.391 96.391
P


2C-1 0.0148 -28.615 28.615 -28.615 28.615 0 0 0 0
P


3A* 0.6142 0 0 0 0 -47.528 -47.528 47.528 47.528
Mc / (R 2m ⋅ β)


1A 0.0645 0 0 0 0 -606.819 606.819 606.819 -606.819
M c / (Rm ⋅ β)


3B* 1.2455 -96.321 -96.321 96.321 96.321 0 0 0 0
ML / (R 2m ⋅ β)


1B-1 0.0126 -118.959 118.959 118.959 -118.959 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 1,263.275 1,263.275 1,263.275 1,263.275 1,263.275 1,263.275 1,263.275 1,263.275

Total circumferential stress 984.368 1,279.516 1,414.928 1,234.239 497.773 1,904.194 1,806.467 785.61

Primary membrane circumferential stress* 1,131.942 1,131.942 1,324.583 1,324.583 1,200.983 1,200.983 1,296.038 1,296.038

Nx
3C* 0.9312 -14.764 -14.764 -14.764 -14.764 0 0 0 0
P / Rm

Nx
4C* 2.211 0 0 0 0 -35.013 -35.013 -35.013 -35.013
P / Rm

Mx
1C-1 0.0258 -49.777 49.777 -49.777 49.777 0 0 0 0
P

Mx
2C 0.03 0 0 0 0 -57.863 57.863 -57.863 57.863
P

Nx
4A* 2.1637 0 0 0 0 -167.331 -167.331 167.331 167.331
Mc / (R 2m ⋅ β)

Mx
2A 0.0304 0 0 0 0 -286.009 286.009 286.009 -286.009
M c / (Rm ⋅ β)

Nx
4B* 0.6821 -52.73 -52.73 52.73 52.73 0 0 0 0
ML / (R 2m ⋅ β)

Mx
2B-1 0.022 -207.335 207.335 207.335 -207.335 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 631.638 631.638 631.638 631.638 631.638 631.638 631.638 631.638

Total longitudinal stress 307.03 821.256 827.161 512.046 85.423 773.166 992.101 535.809

Primary membrane longitudinal stress* 564.143 564.143 669.603 669.603 429.294 429.294 763.955 763.955

Shear from Mt 19.194 19.194 19.194 19.194 19.194 19.194 19.194 19.194

Circ shear from Vc 8.999 8.999 -8.999 -8.999 0 0 0 0

Long shear from VL 0 0 0 0 -8.999 -8.999 8.999 8.999

Total Shear stress 28.193 28.193 10.195 10.195 10.195 10.195 28.193 28.193

Combined stress (PL+Pb+Q) 985.563 1,281.274 1,415.138 1,234.379 498.054 1,904.264 1,807.451 788.774

* denotes primary stress.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Maximum stresses due to the applied loads at the nozzle OD (includes pressure)

Rm 373.3
γ= = = 11.1767
T 33.4

0.875 ⋅ ro 0.875⋅109.54
β= = = 0.2568
Rm 373.3

Pressure stress intensity factor, I = 1.5267 (derived from Division 2 Part 4.5)

I ⋅ P ⋅ Ri
Local circumferential pressure stress = = 1,928.66 kg f /cm 2
T

I ⋅ P ⋅ Ri
Local longitudinal pressure stress = = 964.33 kg f /cm 2
2⋅T

Maximum combined stress (P L + Pb + Q) = 2,209.82 kg f /cm 2

Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 4,221.63 kg f /cm 2

The maximum combined stress (P L + Pb + Q) is within allowable limits.

Maximum local primary membrane stress (P L ) = 2,045.3 kg f /cm 2

Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 2,110.81 kg f /cm 2

The maximum local primary membrane stress (PL) is within allowable limits.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Stresses at the nozzle OD per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl


3C* 1.5684 0 0 0 0 -13.71 -13.71 -13.71 -13.71
P / Rm


4C* 1.8744 -16.382 -16.382 -16.382 -16.382 0 0 0 0
P / Rm


1C 0.0877 0 0 0 0 -51.324 51.324 -51.324 51.324
P


2C-1 0.0541 -31.638 31.638 -31.638 31.638 0 0 0 0
P


3A* 0.614 0 0 0 0 -50.059 -50.059 50.059 50.059
Mc / (R 2m ⋅ β)


1A 0.0936 0 0 0 0 -511.343 511.343 511.343 -511.343
M c / (Rm ⋅ β)


3B* 1.6319 -133.021 -133.021 133.021 133.021 0 0 0 0
ML / (R 2m ⋅ β)


1B-1 0.0358 -195.524 195.524 195.524 -195.524 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 1,928.66 1,928.66 1,928.66 1,928.66 1,263.275 1,263.275 1,263.275 1,263.275

Total circumferential stress 1,552.096 2,006.42 2,209.185 1,881.414 636.84 1,762.174 1,759.643 839.606

Primary membrane circumferential stress* 1,779.258 1,779.258 2,045.3 2,045.3 1,199.507 1,199.507 1,299.624 1,299.624

Nx
3C* 1.5684 -13.71 -13.71 -13.71 -13.71 0 0 0 0
P / Rm

Nx
4C* 1.8744 0 0 0 0 -16.382 -16.382 -16.382 -16.382
P / Rm

Mx
1C-1 0.09 -52.66 52.66 -52.66 52.66 0 0 0 0
P

Mx
2C 0.0522 0 0 0 0 -30.584 30.584 -30.584 30.584
P

Nx
4A* 0.68 0 0 0 0 -55.402 -55.402 55.402 55.402
Mc / (R 2m ⋅ β)

Mx
2A 0.0487 0 0 0 0 -266.323 266.323 266.323 -266.323
M c / (Rm ⋅ β)

Nx
4B* 0.3789 -30.865 -30.865 30.865 30.865 0 0 0 0
ML / (R 2m ⋅ β)

Mx
2B-1 0.0571 -312.304 312.304 312.304 -312.304 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 631.638 631.638 631.638 631.638 964.33 964.33 964.33 964.33

Total longitudinal stress 222.1 952.027 908.436 389.149 595.641 1,189.453 1,239.09 767.611

Primary membrane longitudinal stress* 587.063 587.063 648.793 648.793 892.547 892.547 1,003.351 1,003.351

Shear from Mt 38.669 38.669 38.669 38.669 38.669 38.669 38.669 38.669

Circ shear from Vc 9.491 9.491 -9.491 -9.491 0 0 0 0

Long shear from VL 0 0 0 0 -9.491 -9.491 9.491 9.491

Total Shear stress 48.16 48.16 29.177 29.177 29.177 29.177 48.16 48.16

Combined stress (PL+Pb+Q) 1,553.854 2,008.599 2,209.818 1,881.977 651.956 1,763.65 1,764.072 863.721

* denotes primary stress.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Longitudinal stress in the nozzle wall due to internal pressure + external loads

P ⋅ Ri Pr M ⋅ Ro
σ n(Pm) = − +
2 ⋅ tn 2 2
π ⋅ (Ro − Ri ) I

62.61 ⋅ 1.02 ⋅ 98.44 1,088 1,377,438.5⋅109.54


= − ⋅ 100 + ⋅ 100
2 ⋅ 9.51 π ⋅ (109.54 2
− 98.44 2 ) 3.9323E+07

= 699.008 kg f /cm 2

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external loads is acceptable ( ≤
S = 1,203.265 kgf /cm2)

Shear stress in the nozzle wall due to external loads


−−−−−−− −−−−−−−−−−−−
√ VL2 + V c2 √1,088 2 + 1,088 2
σ shear = ⋅ 100 = ⋅ 100 = 44.824 kg f /cm 2
π ⋅ Ri ⋅ t n π ⋅ 98.44 ⋅ 11.1

Mt 974
σ torsion = ⋅ 100000 = ⋅ 100000 = 144.124 kg f /cm 2
2⋅π ⋅ R2i ⋅ tn 2 ⋅ π ⋅ 98.44 2 ⋅ 11.1

σ total = σshear + σtorsion = 44.824 + 144.124 = 188.948 kg f /cm 2

UG-45: The total combined shear stress (188.948 kgf /cm2) ≤ allowable (0.7 ⋅ Sn = 0.7 ⋅ 1,203.265 = 842.286 kg f /cm 2 )

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for MAP

Available reinforcement per UG-37 governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 66.55 bar @ 21.1 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

35.5274 35.5283 3.7968 5.6355 -- 25.2413 0.8548 7.16 11.11

UG-41 Weld Failure Path Analysis Summary (kgf)


All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

45,262 44,653 89,146 15,246 145,711 50,766 126,138

Calculations for internal pressure 66.55 bar @ 21.1 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [193.68, 96.84 + (12.7 − 0) + (20 − 0)]

= 193.68 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 0), 2.5 ⋅ (12.7 − 0) + 15]

= 46.75 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

66.5478⋅96.84
=
1,180 ⋅ 1 − 0.6 ⋅ 66.5478

= 5.65 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

66.5478⋅362.5
=
1,380 ⋅ 1 − 0.6 ⋅ 66.5478

= 18 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1,203.265, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

Sp
fr3 = lesser of fr2 or = 0.8551
Sv

Sp
fr4 = lesser of 1 or =1
Sv

A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )

= (193.68 ⋅ 18 ⋅ 1 + 2 ⋅ 12.7 ⋅ 18 ⋅ 1 ⋅ (1 − 0.8551)) /100

= 35.5274 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 3.7968 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (193.68 ⋅ (1 ⋅ 20 − 1 ⋅ 18) − 2 ⋅ 12.7 ⋅ (1 ⋅ 20 − 1 ⋅ 18) ⋅ (1 − 0.8551)) /100

= 3.7968 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (20 + 12.7) ⋅ (1 ⋅ 20 − 1 ⋅ 18) − 2 ⋅ 12.7 ⋅ (1 ⋅ 20 − 1 ⋅ 18) ⋅ (1 − 0.8551)) /100

= 1.2335 cm 2

A2 = smaller of the following= 5.6355 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (12.7 − 5.65) ⋅ 0.8551 ⋅ 20) /100

= 6.0271 cm 2

= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (12.7 − 5.65) ⋅ (2.5 ⋅ 12.7 + 15) ⋅ 0.8551) /100

= 5.6355 cm 2

A41 = Le g 2 ⋅ fr3

= (10 2 ⋅ 0.8551) /100

= 0.8548 cm2

A42 = Le g 2 ⋅ fr4

= (0 2 ⋅ 1 ) /100

= 0 cm2

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

(Part of the weld is outside of the limits)

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((387.35 − 193.68 − 2 ⋅ 12.7) ⋅ 15 ⋅ 1) /100

= 25.2413 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 3.7968+5.6355 + 0.8548 + 0 + 25.2413


= 35.5283 cm2

As Area >= A the reinforcement is adequate.

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

66.5478⋅96.84
= +0
1,180 ⋅ 1 − 0.6 ⋅ 66.5478

= 5.65 mm

taUG-22 = 5.69 mm

ta = max [taUG-27 , taUG-22 ]

= max [5.65, 5.69]

= 5.69 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

66.5478⋅362.5
= +0
1,380 ⋅ 1 − 0.6 ⋅ 66.5478

= 18 mm

tb1 = max [tb1 , tbUG16 ]

= max [18, 2.5]

= 18 mm

tb = min [tb3 , tb1 ]

= min [7.16, 18]

= 7.16 mm

tUG-45 = max [ta , tb ]

= max [5.69, 7.16]

= 7.16 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

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The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Nozzle wall in shear: 0.7⋅1,203.265 = 842.286 kgf /cm2

Inner fillet weld in shear: 0.49⋅1,203.265 = 589.6 kgf /cm2

Outer fillet weld in shear: 0.49⋅1,407.208 = 689.532 kgf /cm2

Upper groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear


π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 219.08 ⋅ 10 ⋅ 589.6 = 20,289.44 kgf
2 2

(2) Outer fillet weld in shear


π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 419.08 ⋅ 12 ⋅ 689.532 = 54,468.75 kgf
2 2

(3) Nozzle wall in shear


π π
⋅ Mean nozzle dia ⋅ tn ⋅ Sn = ⋅ 206.38 ⋅ 12.7 ⋅ 842.286 = 34,676.89 kgf
2 2

(4) Groove weld in tension


π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 219.08 ⋅ 20 ⋅ 1,041.334 = 71,669.25 kgf
2 2

(6) Upper groove weld in tension


π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 219.08 ⋅ 15 ⋅ 1,041.334 = 53,751.94 kgf
2 2

Loading on welds per UG-41(b)(1)

W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v

= (3,552.7421 − 379.6767 + 2 ⋅ 12.7 ⋅ 0.8551 ⋅ (1 ⋅ 20 − 1 ⋅ 18)) ⋅ 1,407.208

= 45,262.39 kgf

W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv

= (563.5473 + 2,524.125 + 85.4837 + 0) ⋅ 1,407.208

= 44,652.92 kgf

W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (563.5473 + 0 + 85.4837 + 0 + 2 ⋅ 12.7 ⋅ 20 ⋅ 0.8551) ⋅ 1,407.208

= 15,246 kgf

W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (563.5473 + 0 + 2,524.125 + 85.4837 + 0 + 0 + 2 ⋅ 12.7 ⋅ 20 ⋅ 0.8551) ⋅ 1,407.208

= 50,765.71 kgf

254/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Load for path 1-1 lesser of W or W1-1 = 44,652.92 kgf
Path 1-1 through (2) & (3) = 54,468.75 + 34,676.89 = 89,145.64 kgf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).

Load for path 2-2 lesser of W or W2-2 = 15,246 kgf


Path 2-2 through (1), (4), (6) = 20,289.44 + 71,669.25 + 53,751.94 = 145,710.63 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 45,262.39 kgf


Path 3-3 through (2), (4) = 54,468.75 + 71,669.25 = 126,138 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

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Reinforcement Calculations for External Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 1.01 bar @ 40.5 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

4.2341 62.0354 27.4367 7.5426 -- 26.2013 0.8548 4.35 11.11

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 7 weld size is adequate

Pad to shell fillet (Leg42) 7.5 8.4 weld size is adequate

Calculations for external pressure 1.01 bar @ 40.5 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [196.88, 98.44 + (12.7 − 1.6) + (20 − 1.6)]

= 196.88 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (12.7 − 1.6) + 15]

= 42.75 mm

Nozzle required thickness per UG-28 trn = 0.78 mm

From UG-37(d)(1) required thickness tr = 4.23 mm

Area required per UG-37(d)(1)

Allowable stresses: Sn = 1,203.265, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

Sp
fr3 = lesser of fr2 or = 0.8551
Sv

Sp
fr4 = lesser of 1 or =1
Sv

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A = 0.5 ⋅ (d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 ))

= (0.5 ⋅ (196.88 ⋅ 4.23 ⋅ 1 + 2 ⋅ 11.1 ⋅ 4.23 ⋅ 1 ⋅ (1 − 0.8551))) /100

= 4.2341 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 27.4367 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (196.88 ⋅ (1 ⋅ 18.4 − 1 ⋅ 4.23) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 4.23) ⋅ (1 − 0.8551)) /100

= 27.4367 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (18.4 + 11.1) ⋅ (1 ⋅ 18.4 − 1 ⋅ 4.23) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 4.23) ⋅ (1 − 0.8551)) /100

= 7.9032 cm 2

A2 = smaller of the following= 7.5426 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (11.1 − 0.78) ⋅ 0.8551 ⋅ 18.4) /100

= 8.1155 cm 2

= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (11.1 − 0.78) ⋅ (2.5 ⋅ 11.1 + 15) ⋅ 0.8551) /100

= 7.5426 cm 2

A41 = Le g 2 ⋅ fr3

= (10 2 ⋅ 0.8551) /100

= 0.8548 cm2

A42 = Le g 2 ⋅ fr4

= (0 2 ⋅ 1 ) /100

= 0 cm2

(Part of the weld is outside of the limits)

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((393.75 − 196.88 − 2 ⋅ 11.1) ⋅ 15 ⋅ 1) /100

= 26.2013 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 27.4367+7.5426 + 0.8548 + 0 + 26.2013


= 62.0354 cm2

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: tmin = min [19 mm, tn , te ] = 11.1 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 6 mm

tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 10 = 7 mm

Outer fillet: tmin = min [19 mm, te , t] = 15 mm

tw(min) = 0.5 ⋅ tmin = 7.5 mm

tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

UG-45 Nozzle Neck Thickness Check

taUG-28 = 2.38 mm

taUG-22 = 4.35 mm

ta = max [taUG-28 , taUG-22 ]

= max [2.38, 4.35]

= 4.35 mm

P ⋅R
t b2 = + Corrosion
S ⋅ E − 0.6 ⋅ P
1.011⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 1.011

= 1.87 mm

tb2 = max [tb2 , tbUG16 ]

= max [1.87, 4.1]

= 4.1 mm

tb = min [tb3 , tb2 ]

= min [8.76, 4.1]

= 4.1 mm

tUG-45 = max [ta , tb ]

= max [4.35, 4.1]

= 4.35 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

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L 290.52
= = 1.3261
Do 219.08

Do 219.08
= = 279.5093
t 0.78

From table G: A = 0.000214

From table CS-2 Metric: B = 216.118 kg/cm 2 (211.94 bar)

4⋅B 4 ⋅ 211.94
Pa = = = 1.01 bar
3 ⋅ (Do /t) 3 ⋅ (219.08/0.78)

Design thickness for external pressure Pa = 1.01 bar

ta = t + Corrosion = 0.78 + 1.6 = 2.38 mm

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Reinforcement Calculations for MAEP

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 28.47 bar @ 40.5 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

18.4082 32.058 -- 5.0019 -- 26.2013 0.8548 8.76 11.11

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 7 weld size is adequate

Pad to shell fillet (Leg42) 7.5 8.4 weld size is adequate

Calculations for external pressure 28.47 bar @ 40.5 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [196.88, 98.44 + (12.7 − 1.6) + (20 − 1.6)]

= 196.88 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (12.7 − 1.6) + 15]

= 42.75 mm

Nozzle required thickness per UG-28 trn = 4.26 mm

From UG-37(d)(1) required thickness tr = 18.4 mm

Area required per UG-37(d)(1)

Allowable stresses: Sn = 1,203.265, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

Sp
fr3 = lesser of fr2 or = 0.8551
Sv

Sp
fr4 = lesser of 1 or =1
Sv

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A = 0.5 ⋅ (d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 ))

= (0.5 ⋅ (196.88 ⋅ 18.4 ⋅ 1 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 1 ⋅ (1 − 0.8551))) /100

= 18.4082 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 0 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (196.88 ⋅ (1 ⋅ 18.4 − 1 ⋅ 18.4) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 18.4) ⋅ (1 − 0.8551)) /100

= 0 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (18.4 + 11.1) ⋅ (1 ⋅ 18.4 − 1 ⋅ 18.4) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 18.4) ⋅ (1 − 0.8551)) /100

= 0 cm 2

A2 = smaller of the following= 5.0019 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (11.1 − 4.26) ⋅ 0.8551 ⋅ 18.4) /100

= 5.3819 cm 2

= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (11.1 − 4.26) ⋅ (2.5 ⋅ 11.1 + 15) ⋅ 0.8551) /100

= 5.0019 cm 2

A41 = Le g 2 ⋅ fr3

= (10 2 ⋅ 0.8551) /100

= 0.8548 cm2

A42 = Le g 2 ⋅ fr4

= (0 2 ⋅ 1 ) /100

= 0 cm2

(Part of the weld is outside of the limits)

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((393.75 − 196.88 − 2 ⋅ 11.1) ⋅ 15 ⋅ 1) /100

= 26.2013 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 0 + 5.0019 + 0.8548 + 0 + 26.2013


= 32.058 cm2

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As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: tmin = min [19 mm, tn , te ] = 11.1 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 6 mm

tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 10 = 7 mm

Outer fillet: tmin = min [19 mm, te , t] = 15 mm

tw(min) = 0.5 ⋅ tmin = 7.5 mm

tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

UG-45 Nozzle Neck Thickness Check

taUG-28 = 5.86 mm

taUG-22 = 5.68 mm

ta = max [taUG-28 , taUG-22 ]

= max [5.86, 5.68]

= 5.86 mm

P ⋅R
t b2 = + Corrosion
S ⋅ E − 0.6 ⋅ P

28.4663⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 28.4663

= 9.21 mm

tb2 = max [tb2 , tbUG16 ]

= max [9.21, 4.1]

= 9.21 mm

tb = min [tb3 , tb2 ]

= min [8.76, 9.21]

= 8.76 mm

tUG-45 = max [ta , tb ]

= max [5.86, 8.76]

= 8.76 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

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L 290.52
= = 1.3261
Do 219.08

Do 219.08
= = 51.4431
t 4.26

From table G: A = 0.002729


2
From table CS-2 Metric: B = 1,119.9502 kg/cm (1,098.29 bar)

4⋅B 4 ⋅ 1, 098.29
Pa = = = 28.47 bar
3 ⋅ (Do /t) 3 ⋅ (219.08/4.26)

Design thickness for external pressure Pa = 28.47 bar

ta = t + Corrosion = 4.26 + 1.6 = 5.86 mm

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INP-2 (N4)
ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)


Location and Orientation
Located on Cylinder #2
Orientation 270°
Nozzle center line offset to datum line 1,267 mm
End of nozzle to shell center 657 mm
Passes through a Category A joint No
Nozzle
Description NPS 8 Sch 80 (XS) DN 200
Access opening No
Material specification SA-106 B Smls Pipe (II-D Metric p. 16, ln. 10)
Inside diameter, new 193.68 mm
Pipe nominal wall thickness 12.7 mm
Pipe minimum wall thickness1 11.11 mm
Corrosion allowance 1.6 mm
Projection available outside vessel, Lpr 134.8 mm
Projection available outside vessel to flange face, Lf 274.5 mm
Local vessel minimum thickness 20 mm
Liquid static head included 0 bar
Reinforcing Pad
Material specification SA-516 70 (II-D Metric p. 20, ln. 33) (normalized)
Diameter, Dp 419.08 mm
Thickness, te 15 mm
Is split No
Welds
Inner fillet, Leg41 10 mm
Outer fillet, Leg42 12 mm
Nozzle to vessel groove weld 20 mm
Pad groove weld 15 mm
Radiography
Longitudinal seam Seamless No RT
Circumferential seam Full UW-11(a) Type 1

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1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2013 Flange


Description NPS 8 Class 600 WN A105
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included Yes
Rated MDMT -36.28°C
Liquid static head 0 bar
Consider External Loads on Flange MAWP Rating Yes
MAWP reduction due to external loads 34.7 bar
MAWP rating 98.8 bar @ 60°C
MAP rating 102.1 bar @ 21.1°C
Hydrotest rating 154 bar @ 21.1°C
PWHT performed No
Produced to Fine Grain Practice and Yes
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Bore diameter, B (specified by purchaser) 198.45 mm
MAWP Reduction Due to External Loads
16 ⋅ M 16 ⋅ 955.1 ⋅ 1000
Pm = = /1.02 ⋅ 100 = 37.18 bar
π ⋅ G3 π ⋅ 234.1 3

−4 ⋅ W −4 ⋅ 1,088
Pr = 2
= /1.02 ⋅ 100 = -2.48 bar
π ⋅G π ⋅ 234.1 2

M AW P reduction = max [Pm + P r ,0] = max [37.18 + − 2.48,0] = 34.7 bar

M AW P = M AW P − M AW P reduction − P s = 98.8 − 34.7 − 0 = 64.1 bar

Notes
Flange and blind rated MDMT per UCS-66(b)(1)(b) = -36.28°C (Coincident ratio = 0.8695)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UCS-66 Material Toughness Requirements Nozzle


Governing thickness, tg = 11.11 mm
Exemption temperature from Fig UCS-66M Curve B = -24.98°C
External nozzle loadings per UG-22 govern the coincident ratio used.

tr ⋅ E * 5.03 ⋅ 1
Stress ratio = = = 0.5292
tn − c 11.11−1.6

Reduction in MDMT, TR from Fig UCS-66.1M = 28.8°C

M DM T = max [M DM T − TR , − 48] = max [ − 24.98 − 28.8, − 48] = -48°C

Material is exempt from impact testing at the Design MDMT of -29°C.

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UCS-66 Material Toughness Requirements Pad
Governing thickness, tg = 15 mm
Exemption temperature from Fig UCS-66M Curve D = -45.13°C
54.08⋅364.1
tr = = 14.61 mm
1,380 ⋅ 1 − 0.6 ⋅ 54.08

tr ⋅ E * 14.61 ⋅ 1
Stress ratio = = = 0.7941
tn − c 20 − 1.6

451.895 ⋅ 1
Stress ratiolongitud ∈ al = = 0.3211
1,407.208 ⋅ 1

Reduction in MDMT, TR from Fig UCS-66.1M = 11.5°C

M DM T = max [M DM T − TR , − 48] = max [ − 45.13 − 11.5, − 48] = -48°C

Material is exempt from impact testing at the Design MDMT of -29°C.

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Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 50 bar @ 60 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

26.9826 41.5599 9.5174 4.9864 -- 26.2013 0.8548 8.76 11.11

UG-41 Weld Failure Path Analysis Summary (kgf)


All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

25,890 45,091 85,012 13,135 139,976 50,006 120,404

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 7 weld size is adequate

Pad to shell fillet (Leg42) 7.5 8.4 weld size is adequate

WRC 537
Max Allow
Max Allow
Local Local
P Pr Mc Vc ML VL Mt Comb Comb Over
Load Case Primary Primary
(bar) (kgf ) (kgf -m) (kgf ) (kgf -m) (kgf ) (kgf -m) Stress Stress stressed
Stress Stress
(kgf /cm2) (kgf /cm2)
(kgf /cm2) (kgf /cm2)

Load case 1 50 1,088 974 1,088 974 1,088 974 1,821.653 4,221.625 1,656.924 2,110.813 No

Load case 1 (Hot Shut Down) 0 1,088 974 1,088 974 1,088 974 -765.994 4,221.625 -202.343 2,110.813 No

Calculations for internal pressure 50 bar @ 60 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [196.88, 98.44 + (12.7 − 1.6) + (20 − 1.6)]

= 196.88 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (12.7 − 1.6) + 15]

= 42.75 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

50.0001⋅98.44
=
1,180 ⋅ 1 − 0.6 ⋅ 50.0001

= 4.28 mm

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Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

50.0001⋅364.1
=
1,380 ⋅ 1 − 0.6 ⋅ 50.0001

= 13.49 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1,203.265, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

Sp
fr3 = lesser of fr2 or = 0.8551
Sv

Sp
fr4 = lesser of 1 or =1
Sv

A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )

= (196.88 ⋅ 13.49 ⋅ 1 + 2 ⋅ 11.1 ⋅ 13.49 ⋅ 1 ⋅ (1 − 0.8551)) /100

= 26.9826 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 9.5174 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (196.88 ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49) ⋅ (1 − 0.8551)) /100

= 9.5174 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (18.4 + 11.1) ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49) ⋅ (1 − 0.8551)) /100

= 2.7413 cm 2

A2 = smaller of the following= 4.9864 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (11.1 − 4.28) ⋅ 0.8551 ⋅ 18.4) /100

= 5.3652 cm 2

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= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (11.1 − 4.28) ⋅ (2.5 ⋅ 11.1 + 15) ⋅ 0.8551) /100

= 4.9864 cm 2

A41 = Le g 2 ⋅ fr3

= (10 2 ⋅ 0.8551) /100

= 0.8548 cm2

A42 = Le g 2 ⋅ fr4

= (0 2 ⋅ 1 ) /100

= 0 cm2

(Part of the weld is outside of the limits)

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((393.75 − 196.88 − 2 ⋅ 11.1) ⋅ 15 ⋅ 1) /100

= 26.2013 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 9.5174+4.9864 + 0.8548 + 0 + 26.2013


= 41.5599 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: tmin = min [19 mm, tn , te ] = 11.1 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 6 mm

tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 10 = 7 mm

Outer fillet: tmin = min [19 mm, te , t] = 15 mm

tw(min) = 0.5 ⋅ tmin = 7.5 mm

tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

50.0001⋅98.44
= + 1.6
1,180 ⋅ 1 − 0.6 ⋅ 50.0001

= 5.88 mm

taUG-22 = 6.45 mm

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ta = max [taUG-27 , taUG-22 ]

= max [5.88, 6.45]

= 6.45 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

50.0001⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 50.0001

= 15.09 mm

tb1 = max [tb1 , tbUG16 ]

= max [15.09, 4.1]

= 15.09 mm

tb = min [tb3 , tb1 ]

= min [8.76, 15.09]

= 8.76 mm

tUG-45 = max [ta , tb ]

= max [6.45, 8.76]

= 8.76 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Nozzle wall in shear: 0.7⋅1,203.265 = 842.286 kgf /cm2

Inner fillet weld in shear: 0.49⋅1,203.265 = 589.6 kgf /cm2

Outer fillet weld in shear: 0.49⋅1,407.208 = 689.532 kgf /cm2

Upper groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear


π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 219.08 ⋅ 10 ⋅ 589.6 = 20,289.44 kgf
2 2

(2) Outer fillet weld in shear


π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 419.08 ⋅ 12 ⋅ 689.532 = 54,468.75 kgf
2 2

(3) Nozzle wall in shear


π π
⋅ Mean nozzle dia ⋅ tn ⋅ Sn = ⋅ 207.98 ⋅ 11.1 ⋅ 842.286 = 30,543.12 kgf
2 2

(4) Groove weld in tension

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 219.08 ⋅ 18.4 ⋅ 1,041.334 = 65,934.99 kgf
2 2

(6) Upper groove weld in tension


π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 219.08 ⋅ 15 ⋅ 1,041.334 = 53,751.94 kgf
2 2

Loading on welds per UG-41(b)(1)

W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v

= (2,698.2605 − 951.74 + 2 ⋅ 11.1 ⋅ 0.8551 ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49)) ⋅ 1,407.208

= 25,890.06 kgf

W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv

= (498.6442 + 2,620.125 + 85.4837 + 0) ⋅ 1,407.208

= 45,090.52 kgf

W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (498.6442 + 0 + 85.4837 + 0 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 0.8551) ⋅ 1,407.208

= 13,135.1 kgf

W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (498.6442 + 0 + 2,620.125 + 85.4837 + 0 + 0 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 0.8551) ⋅ 1,407.208

= 50,005.72 kgf

Load for path 1-1 lesser of W or W1-1 = 25,890.06 kgf


Path 1-1 through (2) & (3) = 54,468.75 + 30,543.12 = 85,011.87 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = 13,135.1 kgf


Path 2-2 through (1), (4), (6) = 20,289.44 + 65,934.99 + 53,751.94 = 139,976.38 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 25,890.06 kgf


Path 3-3 through (2), (4) = 54,468.75 + 65,934.99 = 120,403.75 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

WRC 537 Load case 1

Applied Loads
Radial load, Pr 1,088 kgf
Circumferential moment, Mc 974 kgf -m
Circumferential shear, Vc 1,088 kgf
Longitudinal moment, ML 974 kgf -m
Longitudinal shear, VL 1,088 kgf
Torsion moment, Mt 974 kgf -m
Internal pressure, P 50 bar
Mean shell radius, Rm 373.3 mm
Local shell thickness, T 18.4 mm
Design factor 3

Maximum stresses due to the applied loads at the pad edge (includes pressure)

Rm 373.3
γ= = = 20.2883
T 18.4

0.875 ⋅ ro 0.875⋅209.54
β= = = 0.4911
Rm 373.3

Pressure stress intensity factor, I = 1 (derived from Division 2 Part 4.5)

I ⋅ P ⋅ Ri 2
Local circumferential pressure stress = = 1,008.905 kg f /cm
T

I ⋅ P ⋅ Ri 2
Local longitudinal pressure stress = = 504.452 kg f /cm
2⋅T

2
Maximum combined stress (P L + Pb + Q) = 1,649.89 kg f /cm
2
Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 4,221.63 kg f /cm

The maximum combined stress (P L + Pb + Q) is within allowable limits.

2
Maximum local primary membrane stress (P L ) = 1,070.21 kg f /cm
2
Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 2,110.81 kg f /cm

The maximum local primary membrane stress (PL) is within allowable limits.

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Stresses at the pad edge per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl


3C* 0.9312 0 0 0 0 -14.764 -14.764 -14.764 -14.764
P / Rm


4C* 2.211 -35.013 -35.013 -35.013 -35.013 0 0 0 0
P / Rm


1C 0.05 0 0 0 0 -96.391 96.391 -96.391 96.391
P


2C-1 0.0148 -28.615 28.615 -28.615 28.615 0 0 0 0
P


3A* 0.6142 0 0 0 0 -47.528 -47.528 47.528 47.528
Mc / (R 2m ⋅ β)


1A 0.0645 0 0 0 0 -606.819 606.819 606.819 -606.819
M c / (Rm ⋅ β)


3B* 1.2455 -96.321 -96.321 96.321 96.321 0 0 0 0
ML / (R 2m ⋅ β)


1B-1 0.0126 -118.959 118.959 118.959 -118.959 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 1,008.905 1,008.905 1,008.905 1,008.905 1,008.905 1,008.905 1,008.905 1,008.905

Total circumferential stress 729.997 1,025.146 1,160.557 979.868 243.403 1,649.823 1,552.096 531.239

Primary membrane circumferential stress* 877.571 877.571 1,070.213 1,070.213 946.613 946.613 1,041.668 1,041.668

Nx
3C* 0.9312 -14.764 -14.764 -14.764 -14.764 0 0 0 0
P / Rm

Nx
4C* 2.211 0 0 0 0 -35.013 -35.013 -35.013 -35.013
P / Rm

Mx
1C-1 0.0258 -49.777 49.777 -49.777 49.777 0 0 0 0
P

Mx
2C 0.03 0 0 0 0 -57.863 57.863 -57.863 57.863
P

Nx
4A* 2.1637 0 0 0 0 -167.331 -167.331 167.331 167.331
Mc / (R 2m ⋅ β)

Mx
2A 0.0304 0 0 0 0 -286.009 286.009 286.009 -286.009
M c / (Rm ⋅ β)

Nx
4B* 0.6821 -52.73 -52.73 52.73 52.73 0 0 0 0
ML / (R 2m ⋅ β)

Mx
2B-1 0.022 -207.335 207.335 207.335 -207.335 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 504.452 504.452 504.452 504.452 504.452 504.452 504.452 504.452

Total longitudinal stress 179.845 694.07 699.976 384.86 -41.762 645.98 864.916 408.624

Primary membrane longitudinal stress* 436.958 436.958 542.418 542.418 302.109 302.109 636.77 636.77

Shear from Mt 19.194 19.194 19.194 19.194 19.194 19.194 19.194 19.194

Circ shear from Vc 8.999 8.999 -8.999 -8.999 0 0 0 0

Long shear from VL 0 0 0 0 -8.999 -8.999 8.999 8.999

Total Shear stress 28.193 28.193 10.195 10.195 10.195 10.195 28.193 28.193

Combined stress (PL+Pb+Q) 731.403 1,027.536 1,160.768 980.009 285.868 1,649.893 1,553.221 537.426

* denotes primary stress.

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Maximum stresses due to the applied loads at the nozzle OD (includes pressure)

Rm 373.3
γ= = = 11.1767
T 33.4

0.875 ⋅ ro 0.875⋅109.54
β= = = 0.2568
Rm 373.3

Pressure stress intensity factor, I = 1.5267 (derived from Division 2 Part 4.5)

I ⋅ P ⋅ Ri 2
Local circumferential pressure stress = = 1,540.285 kg f /cm
T

I ⋅ P ⋅ Ri 2
Local longitudinal pressure stress = = 770.142 kg f /cm
2⋅T

2
Maximum combined stress (P L + Pb + Q) = 1,821.65 kg f /cm
2
Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 4,221.63 kg f /cm

The maximum combined stress (P L + Pb + Q) is within allowable limits.

2
Maximum local primary membrane stress (P L ) = 1,656.92 kg f /cm
2
Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 2,110.81 kg f /cm

The maximum local primary membrane stress (PL) is within allowable limits.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Stresses at the nozzle OD per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl

3C* 1.5684 0 0 0 0 -13.71 -13.71 -13.71 -13.71
P / Rm


4C* 1.8744 -16.382 -16.382 -16.382 -16.382 0 0 0 0
P / Rm


1C 0.0877 0 0 0 0 -51.324 51.324 -51.324 51.324
P


2C-1 0.0541 -31.638 31.638 -31.638 31.638 0 0 0 0
P


3A* 0.614 0 0 0 0 -50.059 -50.059 50.059 50.059
Mc / (R 2m ⋅ β)


1A 0.0936 0 0 0 0 -511.343 511.343 511.343 -511.343
M c / (Rm ⋅ β)


3B* 1.6319 -133.021 -133.021 133.021 133.021 0 0 0 0
ML / (R 2m ⋅ β)


1B-1 0.0358 -195.524 195.524 195.524 -195.524 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 1,540.285 1,540.285 1,540.285 1,540.285 1,008.905 1,008.905 1,008.905 1,008.905

Total circumferential stress 1,163.721 1,618.044 1,820.81 1,493.039 382.47 1,507.803 1,505.272 585.235

Primary membrane circumferential stress* 1,390.883 1,390.883 1,656.924 1,656.924 945.136 945.136 1,045.254 1,045.254

Nx
3C* 1.5684 -13.71 -13.71 -13.71 -13.71 0 0 0 0
P / Rm

Nx
4C* 1.8744 0 0 0 0 -16.382 -16.382 -16.382 -16.382
P / Rm

Mx
1C-1 0.09 -52.66 52.66 -52.66 52.66 0 0 0 0
P

Mx
2C 0.0522 0 0 0 0 -30.584 30.584 -30.584 30.584
P

Nx
4A* 0.68 0 0 0 0 -55.402 -55.402 55.402 55.402
Mc / (R 2m ⋅ β)

Mx
2A 0.0487 0 0 0 0 -266.323 266.323 266.323 -266.323
M c / (Rm ⋅ β)

Nx
4B* 0.3789 -30.865 -30.865 30.865 30.865 0 0 0 0
ML / (R 2m ⋅ β)

Mx
2B-1 0.0571 -312.304 312.304 312.304 -312.304 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 504.452 504.452 504.452 504.452 770.142 770.142 770.142 770.142

Total longitudinal stress 94.914 824.841 781.251 261.964 401.453 995.265 1,044.902 573.424

Primary membrane longitudinal stress* 459.878 459.878 521.607 521.607 698.359 698.359 809.163 809.163

Shear from Mt 38.669 38.669 38.669 38.669 38.669 38.669 38.669 38.669

Circ shear from Vc 9.491 9.491 -9.491 -9.491 0 0 0 0

Long shear from VL 0 0 0 0 -9.491 -9.491 9.491 9.491

Total Shear stress 48.16 48.16 29.177 29.177 29.177 29.177 48.16 48.16

Combined stress (PL+Pb+Q) 1,165.9 1,620.927 1,821.653 1,493.742 422.615 1,509.49 1,510.264 627.841

* denotes primary stress.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Longitudinal stress in the nozzle wall due to internal pressure + external loads

P ⋅ Ri Pr M ⋅ Ro
σ n(Pm) = − +
2 ⋅ tn 2 2
π ⋅ (Ro − Ri ) I

50 ⋅ 1.02 ⋅ 98.44 1,088 1,377,438.5⋅109.54


= − ⋅ 100 + ⋅ 100
2 ⋅ 9.51 π ⋅ (109.54 2
− 98.44 2 ) 3.9323E+07
2
= 632.499 kg f /cm

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external loads is acceptable ( ≤
S = 1,203.265 kgf /cm2)

Shear stress in the nozzle wall due to external loads


−−−−−−− −−−−−−−−−−−−
√ VL2 + V c2 √1,088 2 + 1,088 2
2
σ shear = ⋅ 100 = ⋅ 100 = 44.824 kg f /cm
π ⋅ Ri ⋅ t n π ⋅ 98.44 ⋅ 11.1

Mt 974 2
σ torsion = ⋅ 100000 = ⋅ 100000 = 144.124 kg f /cm
2⋅π ⋅ R2i ⋅ tn 2 ⋅ π ⋅ 98.44 2 ⋅ 11.1

2
σ total = σshear + σtorsion = 44.824 + 144.124 = 188.948 kg f /cm

UG-45: The total combined shear stress (188.948 kgf /cm2) ≤ allowable (0.7 ⋅ Sn = 0.7 ⋅ 1,203.265 = 842.286 kg f /cm )
2

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Reinforcement Calculations for MAWP

Available reinforcement per UG-37 governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 62.61 bar @ 60 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

33.9759 33.9761 2.749 4.171 -- 26.2013 0.8548 8.76 11.11

UG-41 Weld Failure Path Analysis Summary (kgf)


All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

44,322 43,943 85,012 11,988 139,976 48,858 120,404

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 7 weld size is adequate

Pad to shell fillet (Leg42) 7.5 8.4 weld size is adequate

WRC 537
Max Allow
Max Allow
Local Local
P Pr Mc Vc ML VL Mt Comb Comb Over
Load Case Primary Primary
(bar) (kgf ) (kgf -m) (kgf ) (kgf -m) (kgf ) (kgf -m) Stress Stress stressed
2 2
Stress Stress
(kgf /cm ) (kgf /cm )
(kgf /cm2) (kgf /cm2)

Load case 1 62.61 1,088 974 1,088 974 1,088 974 2,209.818 4,221.625 2,045.3 2,110.813 No

Calculations for internal pressure 62.61 bar @ 60 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [196.88, 98.44 + (12.7 − 1.6) + (20 − 1.6)]

= 196.88 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (12.7 − 1.6) + 15]

= 42.75 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

62.6057⋅98.44
=
1,180 ⋅ 1 − 0.6 ⋅ 62.6057

= 5.4 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

62.6057⋅364.1
=
1,380 ⋅ 1 − 0.6 ⋅ 62.6057

= 16.98 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1,203.265, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

Sp
fr3 = lesser of fr2 or = 0.8551
Sv

Sp
fr4 = lesser of 1 or =1
Sv

A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )

= (196.88 ⋅ 16.98 ⋅ 1 + 2 ⋅ 11.1 ⋅ 16.98 ⋅ 1 ⋅ (1 − 0.8551)) /100

= 33.9759 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 2.749 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (196.88 ⋅ (1 ⋅ 18.4 − 1 ⋅ 16.98) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 16.98) ⋅ (1 − 0.8551)) /100

= 2.749 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (18.4 + 11.1) ⋅ (1 ⋅ 18.4 − 1 ⋅ 16.98) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 16.98) ⋅ (1 − 0.8551)) /100

= 0.7916 cm 2

A2 = smaller of the following= 4.171 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (11.1 − 5.4) ⋅ 0.8551 ⋅ 18.4) /100

= 4.4884 cm 2

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= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (11.1 − 5.4) ⋅ (2.5 ⋅ 11.1 + 15) ⋅ 0.8551) /100

= 4.171 cm 2

A41 = Le g 2 ⋅ fr3

= (10 2 ⋅ 0.8551) /100

= 0.8548 cm2

A42 = Le g 2 ⋅ fr4

= (0 2 ⋅ 1 ) /100

= 0 cm2

(Part of the weld is outside of the limits)

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((393.75 − 196.88 − 2 ⋅ 11.1) ⋅ 15 ⋅ 1) /100

= 26.2013 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 2.749+4.171 + 0.8548 + 0 + 26.2013


= 33.9761 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: tmin = min [19 mm, tn , te ] = 11.1 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 6 mm

tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 10 = 7 mm

Outer fillet: tmin = min [19 mm, te , t] = 15 mm

tw(min) = 0.5 ⋅ tmin = 7.5 mm

tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

62.6057⋅98.44
= + 1.6
1,180 ⋅ 1 − 0.6 ⋅ 62.6057
= 7 mm

taUG-22 = 7.02 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

ta = max [taUG-27 , taUG-22 ]

= max [7, 7.02]

= 7.02 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

62.6057⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 62.6057

= 18.58 mm

tb1 = max [tb1 , tbUG16 ]

= max [18.58, 4.1]

= 18.58 mm

tb = min [tb3 , tb1 ]

= min [8.76, 18.58]

= 8.76 mm

tUG-45 = max [ta , tb ]

= max [7.02, 8.76]

= 8.76 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Nozzle wall in shear: 0.7⋅1,203.265 = 842.286 kgf /cm2

Inner fillet weld in shear: 0.49⋅1,203.265 = 589.6 kgf /cm2

Outer fillet weld in shear: 0.49⋅1,407.208 = 689.532 kgf /cm2

Upper groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear


π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 219.08 ⋅ 10 ⋅ 589.6 = 20,289.44 kgf
2 2

(2) Outer fillet weld in shear


π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 419.08 ⋅ 12 ⋅ 689.532 = 54,468.75 kgf
2 2

(3) Nozzle wall in shear


π π
⋅ Mean nozzle dia ⋅ tn ⋅ Sn = ⋅ 207.98 ⋅ 11.1 ⋅ 842.286 = 30,543.12 kgf
2 2

(4) Groove weld in tension

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 219.08 ⋅ 18.4 ⋅ 1,041.334 = 65,934.99 kgf
2 2

(6) Upper groove weld in tension


π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 219.08 ⋅ 15 ⋅ 1,041.334 = 53,751.94 kgf
2 2

Loading on welds per UG-41(b)(1)

W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v

= (3,397.5892 − 274.9027 + 2 ⋅ 11.1 ⋅ 0.8551 ⋅ (1 ⋅ 18.4 − 1 ⋅ 16.98)) ⋅ 1,407.208

= 44,321.95 kgf

W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv

= (417.0959 + 2,620.125 + 85.4837 + 0) ⋅ 1,407.208

= 43,942.97 kgf

W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (417.0959 + 0 + 85.4837 + 0 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 0.8551) ⋅ 1,407.208

= 11,987.55 kgf

W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (417.0959 + 0 + 2,620.125 + 85.4837 + 0 + 0 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 0.8551) ⋅ 1,407.208

= 48,858.17 kgf

Load for path 1-1 lesser of W or W1-1 = 43,942.97 kgf


Path 1-1 through (2) & (3) = 54,468.75 + 30,543.12 = 85,011.87 kgf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).

Load for path 2-2 lesser of W or W2-2 = 11,987.55 kgf


Path 2-2 through (1), (4), (6) = 20,289.44 + 65,934.99 + 53,751.94 = 139,976.38 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 44,321.95 kgf


Path 3-3 through (2), (4) = 54,468.75 + 65,934.99 = 120,403.75 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

WRC 537 Load case 1

Applied Loads
Radial load, Pr 1,088 kgf
Circumferential moment, Mc 974 kgf -m
Circumferential shear, Vc 1,088 kgf
Longitudinal moment, ML 974 kgf -m
Longitudinal shear, VL 1,088 kgf
Torsion moment, Mt 974 kgf -m
Internal pressure, P 62.61 bar
Mean shell radius, Rm 373.3 mm
Local shell thickness, T 18.4 mm
Design factor 3

Maximum stresses due to the applied loads at the pad edge (includes pressure)

Rm 373.3
γ= = = 20.2883
T 18.4

0.875 ⋅ ro 0.875⋅209.54
β= = = 0.4911
Rm 373.3

Pressure stress intensity factor, I = 1 (derived from Division 2 Part 4.5)

I ⋅ P ⋅ Ri
Local circumferential pressure stress = = 1,263.275 kg f /cm 2
T

I ⋅ P ⋅ Ri
Local longitudinal pressure stress = = 631.638 kg f /cm 2
2⋅T

Maximum combined stress (P L + Pb + Q) = 1,904.26 kg f /cm 2

Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 4,221.63 kg f /cm 2

The maximum combined stress (P L + Pb + Q) is within allowable limits.

Maximum local primary membrane stress (P L ) = 1,324.58 kg f /cm 2

Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 2,110.81 kg f /cm 2

The maximum local primary membrane stress (PL) is within allowable limits.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Stresses at the pad edge per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl


3C* 0.9312 0 0 0 0 -14.764 -14.764 -14.764 -14.764
P / Rm


4C* 2.211 -35.013 -35.013 -35.013 -35.013 0 0 0 0
P / Rm


1C 0.05 0 0 0 0 -96.391 96.391 -96.391 96.391
P


2C-1 0.0148 -28.615 28.615 -28.615 28.615 0 0 0 0
P


3A* 0.6142 0 0 0 0 -47.528 -47.528 47.528 47.528
Mc / (R 2m ⋅ β)


1A 0.0645 0 0 0 0 -606.819 606.819 606.819 -606.819
M c / (Rm ⋅ β)


3B* 1.2455 -96.321 -96.321 96.321 96.321 0 0 0 0
ML / (R 2m ⋅ β)


1B-1 0.0126 -118.959 118.959 118.959 -118.959 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 1,263.275 1,263.275 1,263.275 1,263.275 1,263.275 1,263.275 1,263.275 1,263.275

Total circumferential stress 984.368 1,279.516 1,414.928 1,234.239 497.773 1,904.194 1,806.467 785.61

Primary membrane circumferential stress* 1,131.942 1,131.942 1,324.583 1,324.583 1,200.983 1,200.983 1,296.038 1,296.038

Nx
3C* 0.9312 -14.764 -14.764 -14.764 -14.764 0 0 0 0
P / Rm

Nx
4C* 2.211 0 0 0 0 -35.013 -35.013 -35.013 -35.013
P / Rm

Mx
1C-1 0.0258 -49.777 49.777 -49.777 49.777 0 0 0 0
P

Mx
2C 0.03 0 0 0 0 -57.863 57.863 -57.863 57.863
P

Nx
4A* 2.1637 0 0 0 0 -167.331 -167.331 167.331 167.331
Mc / (R 2m ⋅ β)

Mx
2A 0.0304 0 0 0 0 -286.009 286.009 286.009 -286.009
M c / (Rm ⋅ β)

Nx
4B* 0.6821 -52.73 -52.73 52.73 52.73 0 0 0 0
ML / (R 2m ⋅ β)

Mx
2B-1 0.022 -207.335 207.335 207.335 -207.335 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 631.638 631.638 631.638 631.638 631.638 631.638 631.638 631.638

Total longitudinal stress 307.03 821.256 827.161 512.046 85.423 773.166 992.101 535.809

Primary membrane longitudinal stress* 564.143 564.143 669.603 669.603 429.294 429.294 763.955 763.955

Shear from Mt 19.194 19.194 19.194 19.194 19.194 19.194 19.194 19.194

Circ shear from Vc 8.999 8.999 -8.999 -8.999 0 0 0 0

Long shear from VL 0 0 0 0 -8.999 -8.999 8.999 8.999

Total Shear stress 28.193 28.193 10.195 10.195 10.195 10.195 28.193 28.193

Combined stress (PL+Pb+Q) 985.563 1,281.274 1,415.138 1,234.379 498.054 1,904.264 1,807.451 788.774

* denotes primary stress.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Maximum stresses due to the applied loads at the nozzle OD (includes pressure)

Rm 373.3
γ= = = 11.1767
T 33.4

0.875 ⋅ ro 0.875⋅109.54
β= = = 0.2568
Rm 373.3

Pressure stress intensity factor, I = 1.5267 (derived from Division 2 Part 4.5)

I ⋅ P ⋅ Ri
Local circumferential pressure stress = = 1,928.66 kg f /cm 2
T

I ⋅ P ⋅ Ri
Local longitudinal pressure stress = = 964.33 kg f /cm 2
2⋅T

Maximum combined stress (P L + Pb + Q) = 2,209.82 kg f /cm 2

Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 4,221.63 kg f /cm 2

The maximum combined stress (P L + Pb + Q) is within allowable limits.

Maximum local primary membrane stress (P L ) = 2,045.3 kg f /cm 2

Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 2,110.81 kg f /cm 2

The maximum local primary membrane stress (PL) is within allowable limits.

284/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Stresses at the nozzle OD per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl


3C* 1.5684 0 0 0 0 -13.71 -13.71 -13.71 -13.71
P / Rm


4C* 1.8744 -16.382 -16.382 -16.382 -16.382 0 0 0 0
P / Rm


1C 0.0877 0 0 0 0 -51.324 51.324 -51.324 51.324
P


2C-1 0.0541 -31.638 31.638 -31.638 31.638 0 0 0 0
P


3A* 0.614 0 0 0 0 -50.059 -50.059 50.059 50.059
Mc / (R 2m ⋅ β)


1A 0.0936 0 0 0 0 -511.343 511.343 511.343 -511.343
M c / (Rm ⋅ β)


3B* 1.6319 -133.021 -133.021 133.021 133.021 0 0 0 0
ML / (R 2m ⋅ β)


1B-1 0.0358 -195.524 195.524 195.524 -195.524 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 1,928.66 1,928.66 1,928.66 1,928.66 1,263.275 1,263.275 1,263.275 1,263.275

Total circumferential stress 1,552.096 2,006.42 2,209.185 1,881.414 636.84 1,762.174 1,759.643 839.606

Primary membrane circumferential stress* 1,779.258 1,779.258 2,045.3 2,045.3 1,199.507 1,199.507 1,299.624 1,299.624

Nx
3C* 1.5684 -13.71 -13.71 -13.71 -13.71 0 0 0 0
P / Rm

Nx
4C* 1.8744 0 0 0 0 -16.382 -16.382 -16.382 -16.382
P / Rm

Mx
1C-1 0.09 -52.66 52.66 -52.66 52.66 0 0 0 0
P

Mx
2C 0.0522 0 0 0 0 -30.584 30.584 -30.584 30.584
P

Nx
4A* 0.68 0 0 0 0 -55.402 -55.402 55.402 55.402
Mc / (R 2m ⋅ β)

Mx
2A 0.0487 0 0 0 0 -266.323 266.323 266.323 -266.323
M c / (Rm ⋅ β)

Nx
4B* 0.3789 -30.865 -30.865 30.865 30.865 0 0 0 0
ML / (R 2m ⋅ β)

Mx
2B-1 0.0571 -312.304 312.304 312.304 -312.304 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 631.638 631.638 631.638 631.638 964.33 964.33 964.33 964.33

Total longitudinal stress 222.1 952.027 908.436 389.149 595.641 1,189.453 1,239.09 767.611

Primary membrane longitudinal stress* 587.063 587.063 648.793 648.793 892.547 892.547 1,003.351 1,003.351

Shear from Mt 38.669 38.669 38.669 38.669 38.669 38.669 38.669 38.669

Circ shear from Vc 9.491 9.491 -9.491 -9.491 0 0 0 0

Long shear from VL 0 0 0 0 -9.491 -9.491 9.491 9.491

Total Shear stress 48.16 48.16 29.177 29.177 29.177 29.177 48.16 48.16

Combined stress (PL+Pb+Q) 1,553.854 2,008.599 2,209.818 1,881.977 651.956 1,763.65 1,764.072 863.721

* denotes primary stress.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Longitudinal stress in the nozzle wall due to internal pressure + external loads

P ⋅ Ri Pr M ⋅ Ro
σ n(Pm) = − +
2 ⋅ tn 2 2
π ⋅ (Ro − Ri ) I

62.61 ⋅ 1.02 ⋅ 98.44 1,088 1,377,438.5⋅109.54


= − ⋅ 100 + ⋅ 100
2 ⋅ 9.51 π ⋅ (109.54 2
− 98.44 2 ) 3.9323E+07

= 699.008 kg f /cm 2

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external loads is acceptable ( ≤
S = 1,203.265 kgf /cm2)

Shear stress in the nozzle wall due to external loads


−−−−−−− −−−−−−−−−−−−
√ VL2 + V c2 √1,088 2 + 1,088 2
σ shear = ⋅ 100 = ⋅ 100 = 44.824 kg f /cm 2
π ⋅ Ri ⋅ t n π ⋅ 98.44 ⋅ 11.1

Mt 974
σ torsion = ⋅ 100000 = ⋅ 100000 = 144.124 kg f /cm 2
2⋅π ⋅ R2i ⋅ tn 2 ⋅ π ⋅ 98.44 2 ⋅ 11.1

σ total = σshear + σtorsion = 44.824 + 144.124 = 188.948 kg f /cm 2

UG-45: The total combined shear stress (188.948 kgf /cm2) ≤ allowable (0.7 ⋅ Sn = 0.7 ⋅ 1,203.265 = 842.286 kg f /cm 2 )

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for MAP

Available reinforcement per UG-37 governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 66.55 bar @ 21.1 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

35.5274 35.5283 3.7968 5.6355 -- 25.2413 0.8548 7.16 11.11

UG-41 Weld Failure Path Analysis Summary (kgf)


All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

45,262 44,653 89,146 15,246 145,711 50,766 126,138

Calculations for internal pressure 66.55 bar @ 21.1 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [193.68, 96.84 + (12.7 − 0) + (20 − 0)]

= 193.68 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 0), 2.5 ⋅ (12.7 − 0) + 15]

= 46.75 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

66.5478⋅96.84
=
1,180 ⋅ 1 − 0.6 ⋅ 66.5478

= 5.65 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

66.5478⋅362.5
=
1,380 ⋅ 1 − 0.6 ⋅ 66.5478

= 18 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1,203.265, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

Sp
fr3 = lesser of fr2 or = 0.8551
Sv

Sp
fr4 = lesser of 1 or =1
Sv

A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )

= (193.68 ⋅ 18 ⋅ 1 + 2 ⋅ 12.7 ⋅ 18 ⋅ 1 ⋅ (1 − 0.8551)) /100

= 35.5274 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 3.7968 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (193.68 ⋅ (1 ⋅ 20 − 1 ⋅ 18) − 2 ⋅ 12.7 ⋅ (1 ⋅ 20 − 1 ⋅ 18) ⋅ (1 − 0.8551)) /100

= 3.7968 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (20 + 12.7) ⋅ (1 ⋅ 20 − 1 ⋅ 18) − 2 ⋅ 12.7 ⋅ (1 ⋅ 20 − 1 ⋅ 18) ⋅ (1 − 0.8551)) /100

= 1.2335 cm 2

A2 = smaller of the following= 5.6355 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (12.7 − 5.65) ⋅ 0.8551 ⋅ 20) /100

= 6.0271 cm 2

= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (12.7 − 5.65) ⋅ (2.5 ⋅ 12.7 + 15) ⋅ 0.8551) /100

= 5.6355 cm 2

A41 = Le g 2 ⋅ fr3

= (10 2 ⋅ 0.8551) /100

= 0.8548 cm2

A42 = Le g 2 ⋅ fr4

= (0 2 ⋅ 1 ) /100

= 0 cm2

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

(Part of the weld is outside of the limits)

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((387.35 − 193.68 − 2 ⋅ 12.7) ⋅ 15 ⋅ 1) /100

= 25.2413 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 3.7968+5.6355 + 0.8548 + 0 + 25.2413


= 35.5283 cm2

As Area >= A the reinforcement is adequate.

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

66.5478⋅96.84
= +0
1,180 ⋅ 1 − 0.6 ⋅ 66.5478

= 5.65 mm

taUG-22 = 5.69 mm

ta = max [taUG-27 , taUG-22 ]

= max [5.65, 5.69]

= 5.69 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

66.5478⋅362.5
= +0
1,380 ⋅ 1 − 0.6 ⋅ 66.5478

= 18 mm

tb1 = max [tb1 , tbUG16 ]

= max [18, 2.5]

= 18 mm

tb = min [tb3 , tb1 ]

= min [7.16, 18]

= 7.16 mm

tUG-45 = max [ta , tb ]

= max [5.69, 7.16]

= 7.16 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Nozzle wall in shear: 0.7⋅1,203.265 = 842.286 kgf /cm2

Inner fillet weld in shear: 0.49⋅1,203.265 = 589.6 kgf /cm2

Outer fillet weld in shear: 0.49⋅1,407.208 = 689.532 kgf /cm2

Upper groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear


π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 219.08 ⋅ 10 ⋅ 589.6 = 20,289.44 kgf
2 2

(2) Outer fillet weld in shear


π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 419.08 ⋅ 12 ⋅ 689.532 = 54,468.75 kgf
2 2

(3) Nozzle wall in shear


π π
⋅ Mean nozzle dia ⋅ tn ⋅ Sn = ⋅ 206.38 ⋅ 12.7 ⋅ 842.286 = 34,676.89 kgf
2 2

(4) Groove weld in tension


π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 219.08 ⋅ 20 ⋅ 1,041.334 = 71,669.25 kgf
2 2

(6) Upper groove weld in tension


π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 219.08 ⋅ 15 ⋅ 1,041.334 = 53,751.94 kgf
2 2

Loading on welds per UG-41(b)(1)

W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v

= (3,552.7421 − 379.6767 + 2 ⋅ 12.7 ⋅ 0.8551 ⋅ (1 ⋅ 20 − 1 ⋅ 18)) ⋅ 1,407.208

= 45,262.39 kgf

W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv

= (563.5473 + 2,524.125 + 85.4837 + 0) ⋅ 1,407.208

= 44,652.92 kgf

W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (563.5473 + 0 + 85.4837 + 0 + 2 ⋅ 12.7 ⋅ 20 ⋅ 0.8551) ⋅ 1,407.208

= 15,246 kgf

W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (563.5473 + 0 + 2,524.125 + 85.4837 + 0 + 0 + 2 ⋅ 12.7 ⋅ 20 ⋅ 0.8551) ⋅ 1,407.208

= 50,765.71 kgf

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Load for path 1-1 lesser of W or W1-1 = 44,652.92 kgf
Path 1-1 through (2) & (3) = 54,468.75 + 34,676.89 = 89,145.64 kgf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).

Load for path 2-2 lesser of W or W2-2 = 15,246 kgf


Path 2-2 through (1), (4), (6) = 20,289.44 + 71,669.25 + 53,751.94 = 145,710.63 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 45,262.39 kgf


Path 3-3 through (2), (4) = 54,468.75 + 71,669.25 = 126,138 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for External Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 1.01 bar @ 40.5 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

4.2341 62.0354 27.4367 7.5426 -- 26.2013 0.8548 4.35 11.11

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 7 weld size is adequate

Pad to shell fillet (Leg42) 7.5 8.4 weld size is adequate

Calculations for external pressure 1.01 bar @ 40.5 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [196.88, 98.44 + (12.7 − 1.6) + (20 − 1.6)]

= 196.88 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (12.7 − 1.6) + 15]

= 42.75 mm

Nozzle required thickness per UG-28 trn = 0.78 mm

From UG-37(d)(1) required thickness tr = 4.23 mm

Area required per UG-37(d)(1)

Allowable stresses: Sn = 1,203.265, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

Sp
fr3 = lesser of fr2 or = 0.8551
Sv

Sp
fr4 = lesser of 1 or =1
Sv

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A = 0.5 ⋅ (d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 ))

= (0.5 ⋅ (196.88 ⋅ 4.23 ⋅ 1 + 2 ⋅ 11.1 ⋅ 4.23 ⋅ 1 ⋅ (1 − 0.8551))) /100

= 4.2341 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 27.4367 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (196.88 ⋅ (1 ⋅ 18.4 − 1 ⋅ 4.23) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 4.23) ⋅ (1 − 0.8551)) /100

= 27.4367 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (18.4 + 11.1) ⋅ (1 ⋅ 18.4 − 1 ⋅ 4.23) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 4.23) ⋅ (1 − 0.8551)) /100

= 7.9032 cm 2

A2 = smaller of the following= 7.5426 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (11.1 − 0.78) ⋅ 0.8551 ⋅ 18.4) /100

= 8.1155 cm 2

= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (11.1 − 0.78) ⋅ (2.5 ⋅ 11.1 + 15) ⋅ 0.8551) /100

= 7.5426 cm 2

A41 = Le g 2 ⋅ fr3

= (10 2 ⋅ 0.8551) /100

= 0.8548 cm2

A42 = Le g 2 ⋅ fr4

= (0 2 ⋅ 1 ) /100

= 0 cm2

(Part of the weld is outside of the limits)

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((393.75 − 196.88 − 2 ⋅ 11.1) ⋅ 15 ⋅ 1) /100

= 26.2013 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 27.4367+7.5426 + 0.8548 + 0 + 26.2013


= 62.0354 cm2

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As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: tmin = min [19 mm, tn , te ] = 11.1 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 6 mm

tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 10 = 7 mm

Outer fillet: tmin = min [19 mm, te , t] = 15 mm

tw(min) = 0.5 ⋅ tmin = 7.5 mm

tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

UG-45 Nozzle Neck Thickness Check

taUG-28 = 2.38 mm

taUG-22 = 4.35 mm

ta = max [taUG-28 , taUG-22 ]

= max [2.38, 4.35]

= 4.35 mm

P ⋅R
t b2 = + Corrosion
S ⋅ E − 0.6 ⋅ P
1.011⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 1.011

= 1.87 mm

tb2 = max [tb2 , tbUG16 ]

= max [1.87, 4.1]

= 4.1 mm

tb = min [tb3 , tb2 ]

= min [8.76, 4.1]

= 4.1 mm

tUG-45 = max [ta , tb ]

= max [4.35, 4.1]

= 4.35 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

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L 290.52
= = 1.3261
Do 219.08

Do 219.08
= = 279.5093
t 0.78

From table G: A = 0.000214

From table CS-2 Metric: B = 216.118 kg/cm 2 (211.94 bar)

4⋅B 4 ⋅ 211.94
Pa = = = 1.01 bar
3 ⋅ (Do /t) 3 ⋅ (219.08/0.78)

Design thickness for external pressure Pa = 1.01 bar

ta = t + Corrosion = 0.78 + 1.6 = 2.38 mm

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Reinforcement Calculations for MAEP

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 28.47 bar @ 40.5 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

18.4082 32.058 -- 5.0019 -- 26.2013 0.8548 8.76 11.11

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 7 weld size is adequate

Pad to shell fillet (Leg42) 7.5 8.4 weld size is adequate

Calculations for external pressure 28.47 bar @ 40.5 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [196.88, 98.44 + (12.7 − 1.6) + (20 − 1.6)]

= 196.88 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (12.7 − 1.6) + 15]

= 42.75 mm

Nozzle required thickness per UG-28 trn = 4.26 mm

From UG-37(d)(1) required thickness tr = 18.4 mm

Area required per UG-37(d)(1)

Allowable stresses: Sn = 1,203.265, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

Sp
fr3 = lesser of fr2 or = 0.8551
Sv

Sp
fr4 = lesser of 1 or =1
Sv

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A = 0.5 ⋅ (d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 ))

= (0.5 ⋅ (196.88 ⋅ 18.4 ⋅ 1 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 1 ⋅ (1 − 0.8551))) /100

= 18.4082 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 0 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (196.88 ⋅ (1 ⋅ 18.4 − 1 ⋅ 18.4) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 18.4) ⋅ (1 − 0.8551)) /100

= 0 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (18.4 + 11.1) ⋅ (1 ⋅ 18.4 − 1 ⋅ 18.4) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 18.4) ⋅ (1 − 0.8551)) /100

= 0 cm 2

A2 = smaller of the following= 5.0019 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (11.1 − 4.26) ⋅ 0.8551 ⋅ 18.4) /100

= 5.3819 cm 2

= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (11.1 − 4.26) ⋅ (2.5 ⋅ 11.1 + 15) ⋅ 0.8551) /100

= 5.0019 cm 2

A41 = Le g 2 ⋅ fr3

= (10 2 ⋅ 0.8551) /100

= 0.8548 cm2

A42 = Le g 2 ⋅ fr4

= (0 2 ⋅ 1 ) /100

= 0 cm2

(Part of the weld is outside of the limits)

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((393.75 − 196.88 − 2 ⋅ 11.1) ⋅ 15 ⋅ 1) /100

= 26.2013 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 0 + 5.0019 + 0.8548 + 0 + 26.2013


= 32.058 cm2

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As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: tmin = min [19 mm, tn , te ] = 11.1 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 6 mm

tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 10 = 7 mm

Outer fillet: tmin = min [19 mm, te , t] = 15 mm

tw(min) = 0.5 ⋅ tmin = 7.5 mm

tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

UG-45 Nozzle Neck Thickness Check

taUG-28 = 5.86 mm

taUG-22 = 5.68 mm

ta = max [taUG-28 , taUG-22 ]

= max [5.86, 5.68]

= 5.86 mm

P ⋅R
t b2 = + Corrosion
S ⋅ E − 0.6 ⋅ P

28.4663⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 28.4663

= 9.21 mm

tb2 = max [tb2 , tbUG16 ]

= max [9.21, 4.1]

= 9.21 mm

tb = min [tb3 , tb2 ]

= min [8.76, 9.21]

= 8.76 mm

tUG-45 = max [ta , tb ]

= max [5.86, 8.76]

= 8.76 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

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L 290.52
= = 1.3261
Do 219.08

Do 219.08
= = 51.4431
t 4.26

From table G: A = 0.002729


2
From table CS-2 Metric: B = 1,119.9502 kg/cm (1,098.29 bar)

4⋅B 4 ⋅ 1, 098.29
Pa = = = 28.47 bar
3 ⋅ (Do /t) 3 ⋅ (219.08/4.26)

Design thickness for external pressure Pa = 28.47 bar

ta = t + Corrosion = 4.26 + 1.6 = 5.86 mm

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INP3 (N5)
ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)


Location and Orientation
Located on Cylinder #1
Orientation 270°
Nozzle center line offset to datum line 2,334 mm
End of nozzle to shell center 657 mm
Passes through a Category A joint No
Nozzle
Description NPS 8 Sch 80 (XS) DN 200
Access opening No
Material specification SA-106 B Smls Pipe (II-D Metric p. 16, ln. 10)
Inside diameter, new 193.68 mm
Pipe nominal wall thickness 12.7 mm
Pipe minimum wall thickness1 11.11 mm
Corrosion allowance 1.6 mm
Projection available outside vessel, Lpr 134.8 mm
Projection available outside vessel to flange face, Lf 274.5 mm
Local vessel minimum thickness 20 mm
Liquid static head included 0 bar
Reinforcing Pad
Material specification SA-516 70 (II-D Metric p. 20, ln. 33) (normalized)
Diameter, Dp 419.08 mm
Thickness, te 15 mm
Is split No
Welds
Inner fillet, Leg41 10 mm
Outer fillet, Leg42 12 mm
Nozzle to vessel groove weld 20 mm
Pad groove weld 15 mm
Radiography
Longitudinal seam Seamless No RT
Circumferential seam Spot UW-11(a)(5)(b) only Type 1

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1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2013 Flange


Description NPS 8 Class 600 WN A105
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included Yes
Rated MDMT -29°C
Liquid static head 0 bar
Consider External Loads on Flange MAWP Rating Yes
MAWP reduction due to external loads 35.81 bar
MAWP rating 98.8 bar @ 60°C
MAP rating 102.1 bar @ 21.1°C
Hydrotest rating 154 bar @ 21.1°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Spot UW-11(a)(5)(b) only Type 1
Bore diameter, B (specified by purchaser) 193.68 mm
MAWP Reduction Due to External Loads
16 ⋅ M 16 ⋅ 955.1 ⋅ 1000
Pm = = /1.02 ⋅ 100 = 38.34 bar
π ⋅ G3 π ⋅ 231.71 3

−4 ⋅ W −4 ⋅ 1,088
Pr = 2
= /1.02 ⋅ 100 = -2.53 bar
π ⋅G π ⋅ 231.71 2

M AW P reduction = max [Pm + P r ,0] = max [38.34 + − 2.53,0] = 35.81 bar

M AW P = M AW P − M AW P reduction − P s = 98.8 − 35.81 − 0 = 62.99 bar

Notes
Flange and blind rated MDMT per UG-20(f) = -29°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UCS-66 Material Toughness Requirements Nozzle


Governing thickness, tg = 11.11 mm
Exemption temperature from Fig UCS-66M Curve B = -24.98°C
External nozzle loadings per UG-22 govern the coincident ratio used.

tr ⋅ E * 5.03 ⋅ 1
Stress ratio = = = 0.5292
tn − c 11.11−1.6

Reduction in MDMT, TR from Fig UCS-66.1M = 28.8°C

M DM T = max [M DM T − TR , − 48] = max [ − 24.98 − 28.8, − 48] = -48°C

Material is exempt from impact testing at the Design MDMT of -29°C.

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UCS-66 Material Toughness Requirements Pad
Governing thickness, tg = 15 mm
Exemption temperature from Fig UCS-66M Curve D = -45.13°C
54.08⋅364.1
tr = = 14.61 mm
1,380 ⋅ 1 − 0.6 ⋅ 54.08

tr ⋅ E * 14.61 ⋅ 1
Stress ratio = = = 0.7941
tn − c 20 − 1.6

446.637 ⋅ 1
Stress ratiolongitud ∈ al = = 0.3174
1,407.208 ⋅ 1

Reduction in MDMT, TR from Fig UCS-66.1M = 11.5°C

M DM T = max [M DM T − TR , − 48] = max [ − 45.13 − 11.5, − 48] = -48°C

Material is exempt from impact testing at the Design MDMT of -29°C.

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Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 50 bar @ 60 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

26.9826 41.5599 9.5174 4.9864 -- 26.2013 0.8548 8.76 11.11

UG-41 Weld Failure Path Analysis Summary (kgf)


All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

25,890 45,091 85,012 13,135 139,976 50,006 120,404

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 7 weld size is adequate

Pad to shell fillet (Leg42) 7.5 8.4 weld size is adequate

WRC 537
Max Allow
Max Allow
Local Local
P Pr Mc Vc ML VL Mt Comb Comb Over
Load Case Primary Primary
(bar) (kgf ) (kgf -m) (kgf ) (kgf -m) (kgf ) (kgf -m) Stress Stress stressed
Stress Stress
(kgf /cm2) (kgf /cm2)
(kgf /cm2) (kgf /cm2)

Load case 1 50 1,088 974 1,088 974 1,088 974 1,821.653 4,221.625 1,656.924 2,110.813 No

Load case 1 (Hot Shut Down) 0 1,088 974 1,088 974 1,088 974 -765.994 4,221.625 -202.343 2,110.813 No

Calculations for internal pressure 50 bar @ 60 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [196.88, 98.44 + (12.7 − 1.6) + (20 − 1.6)]

= 196.88 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (12.7 − 1.6) + 15]

= 42.75 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

50.0001⋅98.44
=
1,180 ⋅ 1 − 0.6 ⋅ 50.0001

= 4.28 mm

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Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

50.0001⋅364.1
=
1,380 ⋅ 1 − 0.6 ⋅ 50.0001

= 13.49 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1,203.265, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

Sp
fr3 = lesser of fr2 or = 0.8551
Sv

Sp
fr4 = lesser of 1 or =1
Sv

A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )

= (196.88 ⋅ 13.49 ⋅ 1 + 2 ⋅ 11.1 ⋅ 13.49 ⋅ 1 ⋅ (1 − 0.8551)) /100

= 26.9826 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 9.5174 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (196.88 ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49) ⋅ (1 − 0.8551)) /100

= 9.5174 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (18.4 + 11.1) ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49) ⋅ (1 − 0.8551)) /100

= 2.7413 cm 2

A2 = smaller of the following= 4.9864 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (11.1 − 4.28) ⋅ 0.8551 ⋅ 18.4) /100

= 5.3652 cm 2

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= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (11.1 − 4.28) ⋅ (2.5 ⋅ 11.1 + 15) ⋅ 0.8551) /100

= 4.9864 cm 2

A41 = Le g 2 ⋅ fr3

= (10 2 ⋅ 0.8551) /100

= 0.8548 cm2

A42 = Le g 2 ⋅ fr4

= (0 2 ⋅ 1 ) /100

= 0 cm2

(Part of the weld is outside of the limits)

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((393.75 − 196.88 − 2 ⋅ 11.1) ⋅ 15 ⋅ 1) /100

= 26.2013 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 9.5174+4.9864 + 0.8548 + 0 + 26.2013


= 41.5599 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: tmin = min [19 mm, tn , te ] = 11.1 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 6 mm

tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 10 = 7 mm

Outer fillet: tmin = min [19 mm, te , t] = 15 mm

tw(min) = 0.5 ⋅ tmin = 7.5 mm

tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

50.0001⋅98.44
= + 1.6
1,180 ⋅ 1 − 0.6 ⋅ 50.0001

= 5.88 mm

taUG-22 = 6.45 mm

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ta = max [taUG-27 , taUG-22 ]

= max [5.88, 6.45]

= 6.45 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

50.0001⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 50.0001

= 15.09 mm

tb1 = max [tb1 , tbUG16 ]

= max [15.09, 4.1]

= 15.09 mm

tb = min [tb3 , tb1 ]

= min [8.76, 15.09]

= 8.76 mm

tUG-45 = max [ta , tb ]

= max [6.45, 8.76]

= 8.76 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Nozzle wall in shear: 0.7⋅1,203.265 = 842.286 kgf /cm2

Inner fillet weld in shear: 0.49⋅1,203.265 = 589.6 kgf /cm2

Outer fillet weld in shear: 0.49⋅1,407.208 = 689.532 kgf /cm2

Upper groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear


π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 219.08 ⋅ 10 ⋅ 589.6 = 20,289.44 kgf
2 2

(2) Outer fillet weld in shear


π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 419.08 ⋅ 12 ⋅ 689.532 = 54,468.75 kgf
2 2

(3) Nozzle wall in shear


π π
⋅ Mean nozzle dia ⋅ tn ⋅ Sn = ⋅ 207.98 ⋅ 11.1 ⋅ 842.286 = 30,543.12 kgf
2 2

(4) Groove weld in tension

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 219.08 ⋅ 18.4 ⋅ 1,041.334 = 65,934.99 kgf
2 2

(6) Upper groove weld in tension


π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 219.08 ⋅ 15 ⋅ 1,041.334 = 53,751.94 kgf
2 2

Loading on welds per UG-41(b)(1)

W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v

= (2,698.2605 − 951.74 + 2 ⋅ 11.1 ⋅ 0.8551 ⋅ (1 ⋅ 18.4 − 1 ⋅ 13.49)) ⋅ 1,407.208

= 25,890.06 kgf

W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv

= (498.6442 + 2,620.125 + 85.4837 + 0) ⋅ 1,407.208

= 45,090.52 kgf

W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (498.6442 + 0 + 85.4837 + 0 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 0.8551) ⋅ 1,407.208

= 13,135.1 kgf

W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (498.6442 + 0 + 2,620.125 + 85.4837 + 0 + 0 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 0.8551) ⋅ 1,407.208

= 50,005.72 kgf

Load for path 1-1 lesser of W or W1-1 = 25,890.06 kgf


Path 1-1 through (2) & (3) = 54,468.75 + 30,543.12 = 85,011.87 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = 13,135.1 kgf


Path 2-2 through (1), (4), (6) = 20,289.44 + 65,934.99 + 53,751.94 = 139,976.38 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 25,890.06 kgf


Path 3-3 through (2), (4) = 54,468.75 + 65,934.99 = 120,403.75 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

WRC 537 Load case 1

Applied Loads
Radial load, Pr 1,088 kgf
Circumferential moment, Mc 974 kgf -m
Circumferential shear, Vc 1,088 kgf
Longitudinal moment, ML 974 kgf -m
Longitudinal shear, VL 1,088 kgf
Torsion moment, Mt 974 kgf -m
Internal pressure, P 50 bar
Mean shell radius, Rm 373.3 mm
Local shell thickness, T 18.4 mm
Design factor 3

Maximum stresses due to the applied loads at the pad edge (includes pressure)

Rm 373.3
γ= = = 20.2883
T 18.4

0.875 ⋅ ro 0.875⋅209.54
β= = = 0.4911
Rm 373.3

Pressure stress intensity factor, I = 1 (derived from Division 2 Part 4.5)

I ⋅ P ⋅ Ri 2
Local circumferential pressure stress = = 1,008.905 kg f /cm
T

I ⋅ P ⋅ Ri 2
Local longitudinal pressure stress = = 504.452 kg f /cm
2⋅T

2
Maximum combined stress (P L + Pb + Q) = 1,649.89 kg f /cm
2
Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 4,221.63 kg f /cm

The maximum combined stress (P L + Pb + Q) is within allowable limits.

2
Maximum local primary membrane stress (P L ) = 1,070.21 kg f /cm
2
Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 2,110.81 kg f /cm

The maximum local primary membrane stress (PL) is within allowable limits.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Stresses at the pad edge per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl


3C* 0.9312 0 0 0 0 -14.764 -14.764 -14.764 -14.764
P / Rm


4C* 2.211 -35.013 -35.013 -35.013 -35.013 0 0 0 0
P / Rm


1C 0.05 0 0 0 0 -96.391 96.391 -96.391 96.391
P


2C-1 0.0148 -28.615 28.615 -28.615 28.615 0 0 0 0
P


3A* 0.6142 0 0 0 0 -47.528 -47.528 47.528 47.528
Mc / (R 2m ⋅ β)


1A 0.0645 0 0 0 0 -606.819 606.819 606.819 -606.819
M c / (Rm ⋅ β)


3B* 1.2455 -96.321 -96.321 96.321 96.321 0 0 0 0
ML / (R 2m ⋅ β)


1B-1 0.0126 -118.959 118.959 118.959 -118.959 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 1,008.905 1,008.905 1,008.905 1,008.905 1,008.905 1,008.905 1,008.905 1,008.905

Total circumferential stress 729.997 1,025.146 1,160.557 979.868 243.403 1,649.823 1,552.096 531.239

Primary membrane circumferential stress* 877.571 877.571 1,070.213 1,070.213 946.613 946.613 1,041.668 1,041.668

Nx
3C* 0.9312 -14.764 -14.764 -14.764 -14.764 0 0 0 0
P / Rm

Nx
4C* 2.211 0 0 0 0 -35.013 -35.013 -35.013 -35.013
P / Rm

Mx
1C-1 0.0258 -49.777 49.777 -49.777 49.777 0 0 0 0
P

Mx
2C 0.03 0 0 0 0 -57.863 57.863 -57.863 57.863
P

Nx
4A* 2.1637 0 0 0 0 -167.331 -167.331 167.331 167.331
Mc / (R 2m ⋅ β)

Mx
2A 0.0304 0 0 0 0 -286.009 286.009 286.009 -286.009
M c / (Rm ⋅ β)

Nx
4B* 0.6821 -52.73 -52.73 52.73 52.73 0 0 0 0
ML / (R 2m ⋅ β)

Mx
2B-1 0.022 -207.335 207.335 207.335 -207.335 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 504.452 504.452 504.452 504.452 504.452 504.452 504.452 504.452

Total longitudinal stress 179.845 694.07 699.976 384.86 -41.762 645.98 864.916 408.624

Primary membrane longitudinal stress* 436.958 436.958 542.418 542.418 302.109 302.109 636.77 636.77

Shear from Mt 19.194 19.194 19.194 19.194 19.194 19.194 19.194 19.194

Circ shear from Vc 8.999 8.999 -8.999 -8.999 0 0 0 0

Long shear from VL 0 0 0 0 -8.999 -8.999 8.999 8.999

Total Shear stress 28.193 28.193 10.195 10.195 10.195 10.195 28.193 28.193

Combined stress (PL+Pb+Q) 731.403 1,027.536 1,160.768 980.009 285.868 1,649.893 1,553.221 537.426

* denotes primary stress.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Maximum stresses due to the applied loads at the nozzle OD (includes pressure)

Rm 373.3
γ= = = 11.1767
T 33.4

0.875 ⋅ ro 0.875⋅109.54
β= = = 0.2568
Rm 373.3

Pressure stress intensity factor, I = 1.5267 (derived from Division 2 Part 4.5)

I ⋅ P ⋅ Ri 2
Local circumferential pressure stress = = 1,540.285 kg f /cm
T

I ⋅ P ⋅ Ri 2
Local longitudinal pressure stress = = 770.142 kg f /cm
2⋅T

2
Maximum combined stress (P L + Pb + Q) = 1,821.65 kg f /cm
2
Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 4,221.63 kg f /cm

The maximum combined stress (P L + Pb + Q) is within allowable limits.

2
Maximum local primary membrane stress (P L ) = 1,656.92 kg f /cm
2
Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 2,110.81 kg f /cm

The maximum local primary membrane stress (PL) is within allowable limits.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Stresses at the nozzle OD per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl

3C* 1.5684 0 0 0 0 -13.71 -13.71 -13.71 -13.71
P / Rm


4C* 1.8744 -16.382 -16.382 -16.382 -16.382 0 0 0 0
P / Rm


1C 0.0877 0 0 0 0 -51.324 51.324 -51.324 51.324
P


2C-1 0.0541 -31.638 31.638 -31.638 31.638 0 0 0 0
P


3A* 0.614 0 0 0 0 -50.059 -50.059 50.059 50.059
Mc / (R 2m ⋅ β)


1A 0.0936 0 0 0 0 -511.343 511.343 511.343 -511.343
M c / (Rm ⋅ β)


3B* 1.6319 -133.021 -133.021 133.021 133.021 0 0 0 0
ML / (R 2m ⋅ β)


1B-1 0.0358 -195.524 195.524 195.524 -195.524 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 1,540.285 1,540.285 1,540.285 1,540.285 1,008.905 1,008.905 1,008.905 1,008.905

Total circumferential stress 1,163.721 1,618.044 1,820.81 1,493.039 382.47 1,507.803 1,505.272 585.235

Primary membrane circumferential stress* 1,390.883 1,390.883 1,656.924 1,656.924 945.136 945.136 1,045.254 1,045.254

Nx
3C* 1.5684 -13.71 -13.71 -13.71 -13.71 0 0 0 0
P / Rm

Nx
4C* 1.8744 0 0 0 0 -16.382 -16.382 -16.382 -16.382
P / Rm

Mx
1C-1 0.09 -52.66 52.66 -52.66 52.66 0 0 0 0
P

Mx
2C 0.0522 0 0 0 0 -30.584 30.584 -30.584 30.584
P

Nx
4A* 0.68 0 0 0 0 -55.402 -55.402 55.402 55.402
Mc / (R 2m ⋅ β)

Mx
2A 0.0487 0 0 0 0 -266.323 266.323 266.323 -266.323
M c / (Rm ⋅ β)

Nx
4B* 0.3789 -30.865 -30.865 30.865 30.865 0 0 0 0
ML / (R 2m ⋅ β)

Mx
2B-1 0.0571 -312.304 312.304 312.304 -312.304 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 504.452 504.452 504.452 504.452 770.142 770.142 770.142 770.142

Total longitudinal stress 94.914 824.841 781.251 261.964 401.453 995.265 1,044.902 573.424

Primary membrane longitudinal stress* 459.878 459.878 521.607 521.607 698.359 698.359 809.163 809.163

Shear from Mt 38.669 38.669 38.669 38.669 38.669 38.669 38.669 38.669

Circ shear from Vc 9.491 9.491 -9.491 -9.491 0 0 0 0

Long shear from VL 0 0 0 0 -9.491 -9.491 9.491 9.491

Total Shear stress 48.16 48.16 29.177 29.177 29.177 29.177 48.16 48.16

Combined stress (PL+Pb+Q) 1,165.9 1,620.927 1,821.653 1,493.742 422.615 1,509.49 1,510.264 627.841

* denotes primary stress.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Longitudinal stress in the nozzle wall due to internal pressure + external loads

P ⋅ Ri Pr M ⋅ Ro
σ n(Pm) = − +
2 ⋅ tn 2 2
π ⋅ (Ro − Ri ) I

50 ⋅ 1.02 ⋅ 98.44 1,088 1,377,438.5⋅109.54


= − ⋅ 100 + ⋅ 100
2 ⋅ 9.51 π ⋅ (109.54 2
− 98.44 2 ) 3.9323E+07
2
= 632.499 kg f /cm

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external loads is acceptable ( ≤
S = 1,203.265 kgf /cm2)

Shear stress in the nozzle wall due to external loads


−−−−−−− −−−−−−−−−−−−
√ VL2 + V c2 √1,088 2 + 1,088 2
2
σ shear = ⋅ 100 = ⋅ 100 = 44.824 kg f /cm
π ⋅ Ri ⋅ t n π ⋅ 98.44 ⋅ 11.1

Mt 974 2
σ torsion = ⋅ 100000 = ⋅ 100000 = 144.124 kg f /cm
2⋅π ⋅ R2i ⋅ tn 2 ⋅ π ⋅ 98.44 2 ⋅ 11.1

2
σ total = σshear + σtorsion = 44.824 + 144.124 = 188.948 kg f /cm

UG-45: The total combined shear stress (188.948 kgf /cm2) ≤ allowable (0.7 ⋅ Sn = 0.7 ⋅ 1,203.265 = 842.286 kg f /cm )
2

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Reinforcement Calculations for MAWP

Available reinforcement per UG-37 governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 62.61 bar @ 60 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

33.9759 33.9761 2.749 4.171 -- 26.2013 0.8548 8.76 11.11

UG-41 Weld Failure Path Analysis Summary (kgf)


All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

44,322 43,943 85,012 11,988 139,976 48,858 120,404

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 7 weld size is adequate

Pad to shell fillet (Leg42) 7.5 8.4 weld size is adequate

WRC 537
Max Allow
Max Allow
Local Local
P Pr Mc Vc ML VL Mt Comb Comb Over
Load Case Primary Primary
(bar) (kgf ) (kgf -m) (kgf ) (kgf -m) (kgf ) (kgf -m) Stress Stress stressed
2 2
Stress Stress
(kgf /cm ) (kgf /cm )
(kgf /cm2) (kgf /cm2)

Load case 1 62.61 1,088 974 1,088 974 1,088 974 2,209.818 4,221.625 2,045.3 2,110.813 No

Calculations for internal pressure 62.61 bar @ 60 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [196.88, 98.44 + (12.7 − 1.6) + (20 − 1.6)]

= 196.88 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (12.7 − 1.6) + 15]

= 42.75 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

62.6057⋅98.44
=
1,180 ⋅ 1 − 0.6 ⋅ 62.6057

= 5.4 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

62.6057⋅364.1
=
1,380 ⋅ 1 − 0.6 ⋅ 62.6057

= 16.98 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1,203.265, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

Sp
fr3 = lesser of fr2 or = 0.8551
Sv

Sp
fr4 = lesser of 1 or =1
Sv

A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )

= (196.88 ⋅ 16.98 ⋅ 1 + 2 ⋅ 11.1 ⋅ 16.98 ⋅ 1 ⋅ (1 − 0.8551)) /100

= 33.9759 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 2.749 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (196.88 ⋅ (1 ⋅ 18.4 − 1 ⋅ 16.98) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 16.98) ⋅ (1 − 0.8551)) /100

= 2.749 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (18.4 + 11.1) ⋅ (1 ⋅ 18.4 − 1 ⋅ 16.98) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 16.98) ⋅ (1 − 0.8551)) /100

= 0.7916 cm 2

A2 = smaller of the following= 4.171 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (11.1 − 5.4) ⋅ 0.8551 ⋅ 18.4) /100

= 4.4884 cm 2

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (11.1 − 5.4) ⋅ (2.5 ⋅ 11.1 + 15) ⋅ 0.8551) /100

= 4.171 cm 2

A41 = Le g 2 ⋅ fr3

= (10 2 ⋅ 0.8551) /100

= 0.8548 cm2

A42 = Le g 2 ⋅ fr4

= (0 2 ⋅ 1 ) /100

= 0 cm2

(Part of the weld is outside of the limits)

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((393.75 − 196.88 − 2 ⋅ 11.1) ⋅ 15 ⋅ 1) /100

= 26.2013 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 2.749+4.171 + 0.8548 + 0 + 26.2013


= 33.9761 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: tmin = min [19 mm, tn , te ] = 11.1 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 6 mm

tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 10 = 7 mm

Outer fillet: tmin = min [19 mm, te , t] = 15 mm

tw(min) = 0.5 ⋅ tmin = 7.5 mm

tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

62.6057⋅98.44
= + 1.6
1,180 ⋅ 1 − 0.6 ⋅ 62.6057
= 7 mm

taUG-22 = 7.02 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

ta = max [taUG-27 , taUG-22 ]

= max [7, 7.02]

= 7.02 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

62.6057⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 62.6057

= 18.58 mm

tb1 = max [tb1 , tbUG16 ]

= max [18.58, 4.1]

= 18.58 mm

tb = min [tb3 , tb1 ]

= min [8.76, 18.58]

= 8.76 mm

tUG-45 = max [ta , tb ]

= max [7.02, 8.76]

= 8.76 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Nozzle wall in shear: 0.7⋅1,203.265 = 842.286 kgf /cm2

Inner fillet weld in shear: 0.49⋅1,203.265 = 589.6 kgf /cm2

Outer fillet weld in shear: 0.49⋅1,407.208 = 689.532 kgf /cm2

Upper groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear


π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 219.08 ⋅ 10 ⋅ 589.6 = 20,289.44 kgf
2 2

(2) Outer fillet weld in shear


π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 419.08 ⋅ 12 ⋅ 689.532 = 54,468.75 kgf
2 2

(3) Nozzle wall in shear


π π
⋅ Mean nozzle dia ⋅ tn ⋅ Sn = ⋅ 207.98 ⋅ 11.1 ⋅ 842.286 = 30,543.12 kgf
2 2

(4) Groove weld in tension

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 219.08 ⋅ 18.4 ⋅ 1,041.334 = 65,934.99 kgf
2 2

(6) Upper groove weld in tension


π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 219.08 ⋅ 15 ⋅ 1,041.334 = 53,751.94 kgf
2 2

Loading on welds per UG-41(b)(1)

W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v

= (3,397.5892 − 274.9027 + 2 ⋅ 11.1 ⋅ 0.8551 ⋅ (1 ⋅ 18.4 − 1 ⋅ 16.98)) ⋅ 1,407.208

= 44,321.95 kgf

W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv

= (417.0959 + 2,620.125 + 85.4837 + 0) ⋅ 1,407.208

= 43,942.97 kgf

W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (417.0959 + 0 + 85.4837 + 0 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 0.8551) ⋅ 1,407.208

= 11,987.55 kgf

W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (417.0959 + 0 + 2,620.125 + 85.4837 + 0 + 0 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 0.8551) ⋅ 1,407.208

= 48,858.17 kgf

Load for path 1-1 lesser of W or W1-1 = 43,942.97 kgf


Path 1-1 through (2) & (3) = 54,468.75 + 30,543.12 = 85,011.87 kgf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).

Load for path 2-2 lesser of W or W2-2 = 11,987.55 kgf


Path 2-2 through (1), (4), (6) = 20,289.44 + 65,934.99 + 53,751.94 = 139,976.38 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 44,321.95 kgf


Path 3-3 through (2), (4) = 54,468.75 + 65,934.99 = 120,403.75 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

WRC 537 Load case 1

Applied Loads
Radial load, Pr 1,088 kgf
Circumferential moment, Mc 974 kgf -m
Circumferential shear, Vc 1,088 kgf
Longitudinal moment, ML 974 kgf -m
Longitudinal shear, VL 1,088 kgf
Torsion moment, Mt 974 kgf -m
Internal pressure, P 62.61 bar
Mean shell radius, Rm 373.3 mm
Local shell thickness, T 18.4 mm
Design factor 3

Maximum stresses due to the applied loads at the pad edge (includes pressure)

Rm 373.3
γ= = = 20.2883
T 18.4

0.875 ⋅ ro 0.875⋅209.54
β= = = 0.4911
Rm 373.3

Pressure stress intensity factor, I = 1 (derived from Division 2 Part 4.5)

I ⋅ P ⋅ Ri
Local circumferential pressure stress = = 1,263.275 kg f /cm 2
T

I ⋅ P ⋅ Ri
Local longitudinal pressure stress = = 631.638 kg f /cm 2
2⋅T

Maximum combined stress (P L + Pb + Q) = 1,904.26 kg f /cm 2

Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 4,221.63 kg f /cm 2

The maximum combined stress (P L + Pb + Q) is within allowable limits.

Maximum local primary membrane stress (P L ) = 1,324.58 kg f /cm 2

Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 2,110.81 kg f /cm 2

The maximum local primary membrane stress (PL) is within allowable limits.

318/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Stresses at the pad edge per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl


3C* 0.9312 0 0 0 0 -14.764 -14.764 -14.764 -14.764
P / Rm


4C* 2.211 -35.013 -35.013 -35.013 -35.013 0 0 0 0
P / Rm


1C 0.05 0 0 0 0 -96.391 96.391 -96.391 96.391
P


2C-1 0.0148 -28.615 28.615 -28.615 28.615 0 0 0 0
P


3A* 0.6142 0 0 0 0 -47.528 -47.528 47.528 47.528
Mc / (R 2m ⋅ β)


1A 0.0645 0 0 0 0 -606.819 606.819 606.819 -606.819
M c / (Rm ⋅ β)


3B* 1.2455 -96.321 -96.321 96.321 96.321 0 0 0 0
ML / (R 2m ⋅ β)


1B-1 0.0126 -118.959 118.959 118.959 -118.959 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 1,263.275 1,263.275 1,263.275 1,263.275 1,263.275 1,263.275 1,263.275 1,263.275

Total circumferential stress 984.368 1,279.516 1,414.928 1,234.239 497.773 1,904.194 1,806.467 785.61

Primary membrane circumferential stress* 1,131.942 1,131.942 1,324.583 1,324.583 1,200.983 1,200.983 1,296.038 1,296.038

Nx
3C* 0.9312 -14.764 -14.764 -14.764 -14.764 0 0 0 0
P / Rm

Nx
4C* 2.211 0 0 0 0 -35.013 -35.013 -35.013 -35.013
P / Rm

Mx
1C-1 0.0258 -49.777 49.777 -49.777 49.777 0 0 0 0
P

Mx
2C 0.03 0 0 0 0 -57.863 57.863 -57.863 57.863
P

Nx
4A* 2.1637 0 0 0 0 -167.331 -167.331 167.331 167.331
Mc / (R 2m ⋅ β)

Mx
2A 0.0304 0 0 0 0 -286.009 286.009 286.009 -286.009
M c / (Rm ⋅ β)

Nx
4B* 0.6821 -52.73 -52.73 52.73 52.73 0 0 0 0
ML / (R 2m ⋅ β)

Mx
2B-1 0.022 -207.335 207.335 207.335 -207.335 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 631.638 631.638 631.638 631.638 631.638 631.638 631.638 631.638

Total longitudinal stress 307.03 821.256 827.161 512.046 85.423 773.166 992.101 535.809

Primary membrane longitudinal stress* 564.143 564.143 669.603 669.603 429.294 429.294 763.955 763.955

Shear from Mt 19.194 19.194 19.194 19.194 19.194 19.194 19.194 19.194

Circ shear from Vc 8.999 8.999 -8.999 -8.999 0 0 0 0

Long shear from VL 0 0 0 0 -8.999 -8.999 8.999 8.999

Total Shear stress 28.193 28.193 10.195 10.195 10.195 10.195 28.193 28.193

Combined stress (PL+Pb+Q) 985.563 1,281.274 1,415.138 1,234.379 498.054 1,904.264 1,807.451 788.774

* denotes primary stress.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Maximum stresses due to the applied loads at the nozzle OD (includes pressure)

Rm 373.3
γ= = = 11.1767
T 33.4

0.875 ⋅ ro 0.875⋅109.54
β= = = 0.2568
Rm 373.3

Pressure stress intensity factor, I = 1.5267 (derived from Division 2 Part 4.5)

I ⋅ P ⋅ Ri
Local circumferential pressure stress = = 1,928.66 kg f /cm 2
T

I ⋅ P ⋅ Ri
Local longitudinal pressure stress = = 964.33 kg f /cm 2
2⋅T

Maximum combined stress (P L + Pb + Q) = 2,209.82 kg f /cm 2

Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 4,221.63 kg f /cm 2

The maximum combined stress (P L + Pb + Q) is within allowable limits.

Maximum local primary membrane stress (P L ) = 2,045.3 kg f /cm 2

Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 2,110.81 kg f /cm 2

The maximum local primary membrane stress (PL) is within allowable limits.

320/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Stresses at the nozzle OD per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl


3C* 1.5684 0 0 0 0 -13.71 -13.71 -13.71 -13.71
P / Rm


4C* 1.8744 -16.382 -16.382 -16.382 -16.382 0 0 0 0
P / Rm


1C 0.0877 0 0 0 0 -51.324 51.324 -51.324 51.324
P


2C-1 0.0541 -31.638 31.638 -31.638 31.638 0 0 0 0
P


3A* 0.614 0 0 0 0 -50.059 -50.059 50.059 50.059
Mc / (R 2m ⋅ β)


1A 0.0936 0 0 0 0 -511.343 511.343 511.343 -511.343
M c / (Rm ⋅ β)


3B* 1.6319 -133.021 -133.021 133.021 133.021 0 0 0 0
ML / (R 2m ⋅ β)


1B-1 0.0358 -195.524 195.524 195.524 -195.524 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 1,928.66 1,928.66 1,928.66 1,928.66 1,263.275 1,263.275 1,263.275 1,263.275

Total circumferential stress 1,552.096 2,006.42 2,209.185 1,881.414 636.84 1,762.174 1,759.643 839.606

Primary membrane circumferential stress* 1,779.258 1,779.258 2,045.3 2,045.3 1,199.507 1,199.507 1,299.624 1,299.624

Nx
3C* 1.5684 -13.71 -13.71 -13.71 -13.71 0 0 0 0
P / Rm

Nx
4C* 1.8744 0 0 0 0 -16.382 -16.382 -16.382 -16.382
P / Rm

Mx
1C-1 0.09 -52.66 52.66 -52.66 52.66 0 0 0 0
P

Mx
2C 0.0522 0 0 0 0 -30.584 30.584 -30.584 30.584
P

Nx
4A* 0.68 0 0 0 0 -55.402 -55.402 55.402 55.402
Mc / (R 2m ⋅ β)

Mx
2A 0.0487 0 0 0 0 -266.323 266.323 266.323 -266.323
M c / (Rm ⋅ β)

Nx
4B* 0.3789 -30.865 -30.865 30.865 30.865 0 0 0 0
ML / (R 2m ⋅ β)

Mx
2B-1 0.0571 -312.304 312.304 312.304 -312.304 0 0 0 0
M L / ( Rm ⋅ β)

Pressure stress* 631.638 631.638 631.638 631.638 964.33 964.33 964.33 964.33

Total longitudinal stress 222.1 952.027 908.436 389.149 595.641 1,189.453 1,239.09 767.611

Primary membrane longitudinal stress* 587.063 587.063 648.793 648.793 892.547 892.547 1,003.351 1,003.351

Shear from Mt 38.669 38.669 38.669 38.669 38.669 38.669 38.669 38.669

Circ shear from Vc 9.491 9.491 -9.491 -9.491 0 0 0 0

Long shear from VL 0 0 0 0 -9.491 -9.491 9.491 9.491

Total Shear stress 48.16 48.16 29.177 29.177 29.177 29.177 48.16 48.16

Combined stress (PL+Pb+Q) 1,553.854 2,008.599 2,209.818 1,881.977 651.956 1,763.65 1,764.072 863.721

* denotes primary stress.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Longitudinal stress in the nozzle wall due to internal pressure + external loads

P ⋅ Ri Pr M ⋅ Ro
σ n(Pm) = − +
2 ⋅ tn 2 2
π ⋅ (Ro − Ri ) I

62.61 ⋅ 1.02 ⋅ 98.44 1,088 1,377,438.5⋅109.54


= − ⋅ 100 + ⋅ 100
2 ⋅ 9.51 π ⋅ (109.54 2
− 98.44 2 ) 3.9323E+07

= 699.008 kg f /cm 2

The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external loads is acceptable ( ≤
S = 1,203.265 kgf /cm2)

Shear stress in the nozzle wall due to external loads


−−−−−−− −−−−−−−−−−−−
√ VL2 + V c2 √1,088 2 + 1,088 2
σ shear = ⋅ 100 = ⋅ 100 = 44.824 kg f /cm 2
π ⋅ Ri ⋅ t n π ⋅ 98.44 ⋅ 11.1

Mt 974
σ torsion = ⋅ 100000 = ⋅ 100000 = 144.124 kg f /cm 2
2⋅π ⋅ R2i ⋅ tn 2 ⋅ π ⋅ 98.44 2 ⋅ 11.1

σ total = σshear + σtorsion = 44.824 + 144.124 = 188.948 kg f /cm 2

UG-45: The total combined shear stress (188.948 kgf /cm2) ≤ allowable (0.7 ⋅ Sn = 0.7 ⋅ 1,203.265 = 842.286 kg f /cm 2 )

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for MAP

Available reinforcement per UG-37 governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 66.55 bar @ 21.1 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

35.5274 35.5283 3.7968 5.6355 -- 25.2413 0.8548 7.16 11.11

UG-41 Weld Failure Path Analysis Summary (kgf)


All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

45,262 44,653 89,146 15,246 145,711 50,766 126,138

Calculations for internal pressure 66.55 bar @ 21.1 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [193.68, 96.84 + (12.7 − 0) + (20 − 0)]

= 193.68 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 0), 2.5 ⋅ (12.7 − 0) + 15]

= 46.75 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

66.5478⋅96.84
=
1,180 ⋅ 1 − 0.6 ⋅ 66.5478

= 5.65 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

66.5478⋅362.5
=
1,380 ⋅ 1 − 0.6 ⋅ 66.5478

= 18 mm

Area required per UG-37(c)

Allowable stresses: Sn = 1,203.265, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

Sp
fr3 = lesser of fr2 or = 0.8551
Sv

Sp
fr4 = lesser of 1 or =1
Sv

A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )

= (193.68 ⋅ 18 ⋅ 1 + 2 ⋅ 12.7 ⋅ 18 ⋅ 1 ⋅ (1 − 0.8551)) /100

= 35.5274 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 3.7968 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (193.68 ⋅ (1 ⋅ 20 − 1 ⋅ 18) − 2 ⋅ 12.7 ⋅ (1 ⋅ 20 − 1 ⋅ 18) ⋅ (1 − 0.8551)) /100

= 3.7968 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (20 + 12.7) ⋅ (1 ⋅ 20 − 1 ⋅ 18) − 2 ⋅ 12.7 ⋅ (1 ⋅ 20 − 1 ⋅ 18) ⋅ (1 − 0.8551)) /100

= 1.2335 cm 2

A2 = smaller of the following= 5.6355 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (12.7 − 5.65) ⋅ 0.8551 ⋅ 20) /100

= 6.0271 cm 2

= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (12.7 − 5.65) ⋅ (2.5 ⋅ 12.7 + 15) ⋅ 0.8551) /100

= 5.6355 cm 2

A41 = Le g 2 ⋅ fr3

= (10 2 ⋅ 0.8551) /100

= 0.8548 cm2

A42 = Le g 2 ⋅ fr4

= (0 2 ⋅ 1 ) /100

= 0 cm2

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

(Part of the weld is outside of the limits)

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((387.35 − 193.68 − 2 ⋅ 12.7) ⋅ 15 ⋅ 1) /100

= 25.2413 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 3.7968+5.6355 + 0.8548 + 0 + 25.2413


= 35.5283 cm2

As Area >= A the reinforcement is adequate.

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

66.5478⋅96.84
= +0
1,180 ⋅ 1 − 0.6 ⋅ 66.5478

= 5.65 mm

taUG-22 = 5.69 mm

ta = max [taUG-27 , taUG-22 ]

= max [5.65, 5.69]

= 5.69 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

66.5478⋅362.5
= +0
1,380 ⋅ 1 − 0.6 ⋅ 66.5478

= 18 mm

tb1 = max [tb1 , tbUG16 ]

= max [18, 2.5]

= 18 mm

tb = min [tb3 , tb1 ]

= min [7.16, 18]

= 7.16 mm

tUG-45 = max [ta , tb ]

= max [5.69, 7.16]

= 7.16 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

325/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Nozzle wall in shear: 0.7⋅1,203.265 = 842.286 kgf /cm2

Inner fillet weld in shear: 0.49⋅1,203.265 = 589.6 kgf /cm2

Outer fillet weld in shear: 0.49⋅1,407.208 = 689.532 kgf /cm2

Upper groove weld in tension: 0.74⋅1,407.208 = 1,041.334 kgf /cm2

Strength of welded joints:

(1) Inner fillet weld in shear


π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 219.08 ⋅ 10 ⋅ 589.6 = 20,289.44 kgf
2 2

(2) Outer fillet weld in shear


π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 419.08 ⋅ 12 ⋅ 689.532 = 54,468.75 kgf
2 2

(3) Nozzle wall in shear


π π
⋅ Mean nozzle dia ⋅ tn ⋅ Sn = ⋅ 206.38 ⋅ 12.7 ⋅ 842.286 = 34,676.89 kgf
2 2

(4) Groove weld in tension


π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 219.08 ⋅ 20 ⋅ 1,041.334 = 71,669.25 kgf
2 2

(6) Upper groove weld in tension


π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 219.08 ⋅ 15 ⋅ 1,041.334 = 53,751.94 kgf
2 2

Loading on welds per UG-41(b)(1)

W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v

= (3,552.7421 − 379.6767 + 2 ⋅ 12.7 ⋅ 0.8551 ⋅ (1 ⋅ 20 − 1 ⋅ 18)) ⋅ 1,407.208

= 45,262.39 kgf

W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv

= (563.5473 + 2,524.125 + 85.4837 + 0) ⋅ 1,407.208

= 44,652.92 kgf

W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (563.5473 + 0 + 85.4837 + 0 + 2 ⋅ 12.7 ⋅ 20 ⋅ 0.8551) ⋅ 1,407.208

= 15,246 kgf

W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv

= (563.5473 + 0 + 2,524.125 + 85.4837 + 0 + 0 + 2 ⋅ 12.7 ⋅ 20 ⋅ 0.8551) ⋅ 1,407.208

= 50,765.71 kgf

326/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Load for path 1-1 lesser of W or W1-1 = 44,652.92 kgf
Path 1-1 through (2) & (3) = 54,468.75 + 34,676.89 = 89,145.64 kgf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).

Load for path 2-2 lesser of W or W2-2 = 15,246 kgf


Path 2-2 through (1), (4), (6) = 20,289.44 + 71,669.25 + 53,751.94 = 145,710.63 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 45,262.39 kgf


Path 3-3 through (2), (4) = 54,468.75 + 71,669.25 = 126,138 kgf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for External Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 1.01 bar @ 40.5 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

4.2341 62.0354 27.4367 7.5426 -- 26.2013 0.8548 4.35 11.11

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 7 weld size is adequate

Pad to shell fillet (Leg42) 7.5 8.4 weld size is adequate

Calculations for external pressure 1.01 bar @ 40.5 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [196.88, 98.44 + (12.7 − 1.6) + (20 − 1.6)]

= 196.88 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (12.7 − 1.6) + 15]

= 42.75 mm

Nozzle required thickness per UG-28 trn = 0.78 mm

From UG-37(d)(1) required thickness tr = 4.23 mm

Area required per UG-37(d)(1)

Allowable stresses: Sn = 1,203.265, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

Sp
fr3 = lesser of fr2 or = 0.8551
Sv

Sp
fr4 = lesser of 1 or =1
Sv

328/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

A = 0.5 ⋅ (d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 ))

= (0.5 ⋅ (196.88 ⋅ 4.23 ⋅ 1 + 2 ⋅ 11.1 ⋅ 4.23 ⋅ 1 ⋅ (1 − 0.8551))) /100

= 4.2341 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 27.4367 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (196.88 ⋅ (1 ⋅ 18.4 − 1 ⋅ 4.23) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 4.23) ⋅ (1 − 0.8551)) /100

= 27.4367 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (18.4 + 11.1) ⋅ (1 ⋅ 18.4 − 1 ⋅ 4.23) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 4.23) ⋅ (1 − 0.8551)) /100

= 7.9032 cm 2

A2 = smaller of the following= 7.5426 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (11.1 − 0.78) ⋅ 0.8551 ⋅ 18.4) /100

= 8.1155 cm 2

= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (11.1 − 0.78) ⋅ (2.5 ⋅ 11.1 + 15) ⋅ 0.8551) /100

= 7.5426 cm 2

A41 = Le g 2 ⋅ fr3

= (10 2 ⋅ 0.8551) /100

= 0.8548 cm2

A42 = Le g 2 ⋅ fr4

= (0 2 ⋅ 1 ) /100

= 0 cm2

(Part of the weld is outside of the limits)

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((393.75 − 196.88 − 2 ⋅ 11.1) ⋅ 15 ⋅ 1) /100

= 26.2013 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 27.4367+7.5426 + 0.8548 + 0 + 26.2013


= 62.0354 cm2

329/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: tmin = min [19 mm, tn , te ] = 11.1 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 6 mm

tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 10 = 7 mm

Outer fillet: tmin = min [19 mm, te , t] = 15 mm

tw(min) = 0.5 ⋅ tmin = 7.5 mm

tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

UG-45 Nozzle Neck Thickness Check

taUG-28 = 2.38 mm

taUG-22 = 4.35 mm

ta = max [taUG-28 , taUG-22 ]

= max [2.38, 4.35]

= 4.35 mm

P ⋅R
t b2 = + Corrosion
S ⋅ E − 0.6 ⋅ P
1.011⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 1.011

= 1.87 mm

tb2 = max [tb2 , tbUG16 ]

= max [1.87, 4.1]

= 4.1 mm

tb = min [tb3 , tb2 ]

= min [8.76, 4.1]

= 4.1 mm

tUG-45 = max [ta , tb ]

= max [4.35, 4.1]

= 4.35 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

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L 290.52
= = 1.3261
Do 219.08

Do 219.08
= = 279.5093
t 0.78

From table G: A = 0.000214

From table CS-2 Metric: B = 216.118 kg/cm 2 (211.94 bar)

4⋅B 4 ⋅ 211.94
Pa = = = 1.01 bar
3 ⋅ (Do /t) 3 ⋅ (219.08/0.78)

Design thickness for external pressure Pa = 1.01 bar

ta = t + Corrosion = 0.78 + 1.6 = 2.38 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Reinforcement Calculations for MAEP

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 28.47 bar @ 40.5 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

18.4082 32.058 -- 5.0019 -- 26.2013 0.8548 8.76 11.11

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 6 7 weld size is adequate

Pad to shell fillet (Leg42) 7.5 8.4 weld size is adequate

Calculations for external pressure 28.47 bar @ 40.5 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [196.88, 98.44 + (12.7 − 1.6) + (20 − 1.6)]

= 196.88 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (12.7 − 1.6) + 15]

= 42.75 mm

Nozzle required thickness per UG-28 trn = 4.26 mm

From UG-37(d)(1) required thickness tr = 18.4 mm

Area required per UG-37(d)(1)

Allowable stresses: Sn = 1,203.265, Sv = 1,407.208, Sp = 1,407.208 kgf /cm2

Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

Sp
fr3 = lesser of fr2 or = 0.8551
Sv

Sp
fr4 = lesser of 1 or =1
Sv

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

A = 0.5 ⋅ (d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 ))

= (0.5 ⋅ (196.88 ⋅ 18.4 ⋅ 1 + 2 ⋅ 11.1 ⋅ 18.4 ⋅ 1 ⋅ (1 − 0.8551))) /100

= 18.4082 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 0 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (196.88 ⋅ (1 ⋅ 18.4 − 1 ⋅ 18.4) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 18.4) ⋅ (1 − 0.8551)) /100

= 0 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (18.4 + 11.1) ⋅ (1 ⋅ 18.4 − 1 ⋅ 18.4) − 2 ⋅ 11.1 ⋅ (1 ⋅ 18.4 − 1 ⋅ 18.4) ⋅ (1 − 0.8551)) /100

= 0 cm 2

A2 = smaller of the following= 5.0019 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (11.1 − 4.26) ⋅ 0.8551 ⋅ 18.4) /100

= 5.3819 cm 2

= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2

= (2 ⋅ (11.1 − 4.26) ⋅ (2.5 ⋅ 11.1 + 15) ⋅ 0.8551) /100

= 5.0019 cm 2

A41 = Le g 2 ⋅ fr3

= (10 2 ⋅ 0.8551) /100

= 0.8548 cm2

A42 = Le g 2 ⋅ fr4

= (0 2 ⋅ 1 ) /100

= 0 cm2

(Part of the weld is outside of the limits)

A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4

= ((393.75 − 196.88 − 2 ⋅ 11.1) ⋅ 15 ⋅ 1) /100

= 26.2013 cm2

Area = A1 + A2 + A4 1 + A4 2 + A5

= 0 + 5.0019 + 0.8548 + 0 + 26.2013


= 32.058 cm2

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: tmin = min [19 mm, tn , te ] = 11.1 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 6 mm

tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 10 = 7 mm

Outer fillet: tmin = min [19 mm, te , t] = 15 mm

tw(min) = 0.5 ⋅ tmin = 7.5 mm

tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 12 = 8.4 mm

UG-45 Nozzle Neck Thickness Check

taUG-28 = 5.86 mm

taUG-22 = 5.68 mm

ta = max [taUG-28 , taUG-22 ]

= max [5.86, 5.68]

= 5.86 mm

P ⋅R
t b2 = + Corrosion
S ⋅ E − 0.6 ⋅ P

28.4663⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 28.4663

= 9.21 mm

tb2 = max [tb2 , tbUG16 ]

= max [9.21, 4.1]

= 9.21 mm

tb = min [tb3 , tb2 ]

= min [8.76, 9.21]

= 8.76 mm

tUG-45 = max [ta , tb ]

= max [5.86, 8.76]

= 8.76 mm

Available nozzle wall thickness new, tn = 0.875⋅12.7 = 11.11 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

L 290.52
= = 1.3261
Do 219.08

Do 219.08
= = 51.4431
t 4.26

From table G: A = 0.002729


2
From table CS-2 Metric: B = 1,119.9502 kg/cm (1,098.29 bar)

4⋅B 4 ⋅ 1, 098.29
Pa = = = 28.47 bar
3 ⋅ (Do /t) 3 ⋅ (219.08/4.26)

Design thickness for external pressure Pa = 28.47 bar

ta = t + Corrosion = 4.26 + 1.6 = 5.86 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Nozzle Drane (N6)


ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)


Location and Orientation
Located on Ellipsoidal Head #2
Orientation 0°
End of nozzle to datum line -270.06 mm
Calculated as hillside No
Distance to head center, R 0 mm
Passes through a Category A joint No
Nozzle
Description NPS 1 Sch 160 DN 25
Access opening No
Material specification SA-312 TP316L Wld pipe (II-D Metric p. 72, ln. 13)
Inside diameter, new 20.7 mm
Pipe nominal wall thickness 6.35 mm
Pipe minimum wall thickness1 5.56 mm
Corrosion allowance 1.6 mm
Projection available outside vessel, Lpr 22.5 mm
Local vessel minimum thickness 16.5 mm
Liquid static head included 0 bar
Welds
Inner fillet, Leg41 6 mm
Nozzle to vessel groove weld 20 mm
Radiography
Longitudinal seam Welded pipe
Circumferential seam Spot UW-11(a)(5)(b) only Type 1
1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
UHA-51 Material Toughness Requirements Nozzle
54.08⋅11.95
tr = = 0.68 mm
979 ⋅ 1 − 0.6 ⋅ 54.08

tr ⋅ E * 0.68 ⋅ 1
Stress ratio = = = 0.1726
tn − c 5.56−1.6

Impact test exempt per UHA-51(g) (coincident ratio = 0.1726)


Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of -29°C.

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Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 50 bar @ 60 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for internal pressure 50 bar @ 60 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (16.5 − 1.6)]

= 31.6 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (16.5 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

50.0001⋅11.95
=
1,150 ⋅ 1 − 0.6 ⋅ 50.0001

= 0.53 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0.2 ⋅ P

50.0001 ⋅ 0.8961 ⋅ 728.2


=
2 ⋅ 1,380 ⋅ 1 − 0.2 ⋅ 50.0001

= 11.86 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅D ⋅K 50 ⋅ 728.2 ⋅ 0.994178
tr = = =13.16 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,380 ⋅ 1 − 0.2 ⋅ 50

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.


P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

50.0001⋅11.95
= + 1.6
979 ⋅ 1 − 0.6 ⋅ 50.0001
= 2.23 mm

ta = max [taUG-27 , taUG-22 ]

= max [2.23, 0]

= 2.23 mm

tb1 = 14.76 mm

tb1 = max [tb1 , tbUG16 ]

= max [14.76, 4.1]

= 14.76 mm

tb = min [tb3 , tb1 ]

= min [4.56, 14.76]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.23, 4.56]

= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 62.73 bar @ 60 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for internal pressure 62.73 bar @ 60 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (16.5 − 1.6)]

= 31.6 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (16.5 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

62.7338⋅11.95
=
1,150 ⋅ 1 − 0.6 ⋅ 62.7338

= 0.67 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0.2 ⋅ P

62.7338 ⋅ 0.8961 ⋅ 728.2


=
2 ⋅ 1,380 ⋅ 1 − 0.2 ⋅ 62.7338

= 14.9 mm

Required thickness tr per Interpretation VIII-1-07-50

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
P ⋅D ⋅K 62.73 ⋅ 728.2 ⋅ 0.994178
tr = = =16.53 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,380 ⋅ 1 − 0.2 ⋅ 62.73
This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.


P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

62.7338⋅11.95
= + 1.6
979 ⋅ 1 − 0.6 ⋅ 62.7338
= 2.4 mm

ta = max [taUG-27 , taUG-22 ]

= max [2.4, 0]

= 2.4 mm

tb1 = 18.13 mm

tb1 = max [tb1 , tbUG16 ]

= max [18.13, 4.1]

= 18.13 mm

tb = min [tb3 , tb1 ]

= min [4.56, 18.13]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.4, 4.56]


= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 69.44 bar @ 21.1 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.96 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 69.44 bar @ 21.1 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [20.7, 10.35 + (6.35 − 0) + (16.5 − 0)]

= 33.2 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (16.5 − 0), 2.5 ⋅ (6.35 − 0) + 0]

= 15.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

69.4415⋅10.35
=
1,150 ⋅ 1 − 0.6 ⋅ 69.4415

= 0.65 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K1 ⋅ D
tr =
2 ⋅ S ⋅ E − 0.2 ⋅ P

69.4415 ⋅ 0.9 ⋅ 725


=
2 ⋅ 1,380 ⋅ 1 − 0.2 ⋅ 69.4415

= 16.5 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅D 69.44 ⋅ 725
tr = = =18.33 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 1,380 ⋅ 1 − 0.2 ⋅ 69.44
This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Interpretation VIII-1-83-66 has been applied.


P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

69.4415⋅10.35
= +0
979 ⋅ 1 − 0.6 ⋅ 69.4415
= 0.77 mm

ta = max [taUG-27 , taUG-22 ]

= max [0.77, 0]

= 0.77 mm

tb1 = 18.33 mm

tb1 = max [tb1 , tbUG16 ]

= max [18.33, 2.5]

= 18.33 mm

tb = min [tb3 , tb1 ]

= min [2.96, 18.33]

= 2.96 mm

tUG-45 = max [ta , tb ]

= max [0.77, 2.96]

= 2.96 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for External Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 1.01 bar @ 40.5 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.1 5.56

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for external pressure 1.01 bar @ 40.5 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (16.5 − 1.6)]

= 31.6 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (16.5 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-28 trn = 0.29 mm

From UG-37(d)(1) required thickness tr = 1.87 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.


taUG-28 = 1.89 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

ta = max [taUG-28 , taUG-22 ]

= max [1.89, 0]

= 1.89 mm

tb2 = 1.86 mm

tb2 = max [tb2 , tbUG16 ]

= max [1.86, 4.1]

= 4.1 mm

tb = min [tb3 , tb2 ]

= min [4.56, 4.1]

= 4.1 mm

tUG-45 = max [ta , tb ]

= max [1.89, 4.1]


= 4.1 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 668.67
= = 20.0195
Do 33.4

Do 33.4
= = 113.7445
t 0.29

From table G: A = 0.000089


2
From table HA-4 Metric: B = 87.953 kg/cm (86.25 bar)

4⋅B 4 ⋅ 86.25
Pa = = = 1.01 bar
3 ⋅ (Do /t) 3 ⋅ (33.4/0.29)

Design thickness for external pressure Pa = 1.01 bar

ta = t + Corrosion = 0.29 + 1.6 = 1.89 mm

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Reinforcement Calculations for MAEP

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 25.26 bar @ 40.5 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for external pressure 25.26 bar @ 40.5 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (16.5 − 1.6)]

= 31.6 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (16.5 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-28 trn = 0.99 mm

From UG-37(d)(1) required thickness tr = 14.9 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.


taUG-28 = 2.59 mm

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ta = max [taUG-28 , taUG-22 ]

= max [2.59, 0]

= 2.59 mm

tb2 = 8.24 mm

tb2 = max [tb2 , tbUG16 ]

= max [8.24, 4.1]

= 8.24 mm

tb = min [tb3 , tb2 ]

= min [4.56, 8.24]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.59, 4.56]

= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 668.67
= = 20.0195
Do 33.4

Do 33.4
= = 33.7682
t 0.99

From table G: A = 0.001028


2
From table HA-4 Metric: B = 652.2345 kg/cm (639.62 bar)

4⋅B 4 ⋅ 639.62
Pa = = = 25.26 bar
3 ⋅ (Do /t) 3 ⋅ (33.4/0.99)

Design thickness for external pressure Pa = 25.26 bar

ta = t + Corrosion = 0.99 + 1.6 = 2.59 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

FG73 (N7)
ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)


Location and Orientation
Located on Cylinder #2
Orientation 180°
Nozzle center line offset to datum line 100 mm
End of nozzle to shell center 619 mm
Passes through a Category A joint No
Nozzle
Description NPS 1 Sch 160 DN 25
Access opening No
Material specification SA-312 TP316L Wld pipe (II-D Metric p. 72, ln. 13)
Inside diameter, new 20.7 mm
Pipe nominal wall thickness 6.35 mm
Pipe minimum wall thickness1 5.56 mm
Corrosion allowance 1.6 mm
Projection available outside vessel, Lpr 168.17 mm
Projection available outside vessel to flange face, Lf 236.5 mm
Local vessel minimum thickness 20 mm
Liquid static head included 0 bar
Welds
Inner fillet, Leg41 6 mm
Nozzle to vessel groove weld 20 mm
Radiography
Longitudinal seam Welded pipe
Circumferential seam Full UW-11(a) Type 1
1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
ASME B16.5-2013 Flange
Description NPS 1 Class 600 WN A182 F316L
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0 bar
MAWP rating 77.92 bar @ 60°C
MAP rating 82.7 bar @ 21.1°C
Hydrotest rating 125 bar @ 21.1°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Bore diameter, B (specified by purchaser) 20.7 mm
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle


54.08⋅11.95
tr = = 0.68 mm
979 ⋅ 1 − 0.6 ⋅ 54.08

tr ⋅ E * 0.68 ⋅ 1
Stress ratio = = = 0.1726
tn − c 5.56−1.6

Impact test exempt per UHA-51(g) (coincident ratio = 0.1726)


Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of -29°C.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 50 bar @ 60 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for internal pressure 50 bar @ 60 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (20 − 1.6)]

= 35.1 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

50.0001⋅11.95
=
1,150 ⋅ 1 − 0.6 ⋅ 50.0001

= 0.53 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

50.0001⋅364.1
=
1,380 ⋅ 1 − 0.6 ⋅ 50.0001

= 13.49 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm
tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

50.0001⋅11.95
= + 1.6
979 ⋅ 1 − 0.6 ⋅ 50.0001
= 2.23 mm

ta = max [taUG-27 , taUG-22 ]

= max [2.23, 0]

= 2.23 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
50.0001⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 50.0001

= 15.09 mm

tb1 = max [tb1 , tbUG16 ]

= max [15.09, 4.1]

= 15.09 mm

tb = min [tb3 , tb1 ]

= min [4.56, 15.09]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.23, 4.56]

= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 67.69 bar @ 60 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for internal pressure 67.69 bar @ 60 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (20 − 1.6)]

= 35.1 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

67.6858⋅11.95
=
1,150 ⋅ 1 − 0.6 ⋅ 67.6858

= 0.73 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

67.6858⋅364.1
=
1,380 ⋅ 1 − 0.6 ⋅ 67.6858

= 18.4 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

67.6858⋅11.95
= + 1.6
979 ⋅ 1 − 0.6 ⋅ 67.6858
= 2.46 mm

ta = max [taUG-27 , taUG-22 ]

= max [2.46, 0]

= 2.46 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

67.6858⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 67.6858

= 20 mm

tb1 = max [tb1 , tbUG16 ]

= max [20, 4.1]

= 20 mm

tb = min [tb3 , tb1 ]

= min [4.56, 20]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.46, 4.56]

= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

353/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 73.7 bar @ 21.1 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.96 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 73.7 bar @ 21.1 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [20.7, 10.35 + (6.35 − 0) + (20 − 0)]

= 36.7 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 0), 2.5 ⋅ (6.35 − 0) + 0]

= 15.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

73.6983⋅10.35
=
1,150 ⋅ 1 − 0.6 ⋅ 73.6983

= 0.69 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

73.6983⋅362.5
=
1,380 ⋅ 1 − 0.6 ⋅ 73.6983

= 20 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

73.6983⋅10.35
= +0
979 ⋅ 1 − 0.6 ⋅ 73.6983
= 0.82 mm

ta = max [taUG-27 , taUG-22 ]

= max [0.82, 0]

= 0.82 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

73.6983⋅362.5
= +0
1,380 ⋅ 1 − 0.6 ⋅ 73.6983

= 20 mm

tb1 = max [tb1 , tbUG16 ]

= max [20, 2.5]

= 20 mm

tb = min [tb3 , tb1 ]

= min [2.96, 20]

= 2.96 mm

tUG-45 = max [ta , tb ]

= max [0.82, 2.96]


= 2.96 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for External Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 1.01 bar @ 40.5 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.1 5.56

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for external pressure 1.01 bar @ 40.5 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (20 − 1.6)]

= 35.1 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-28 trn = 0.25 mm

From UG-37(d)(1) required thickness tr = 4.23 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

taUG-28 = 1.85 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

ta = max [taUG-28 , taUG-22 ]

= max [1.85, 0]

= 1.85 mm

P ⋅R
t b2 = + Corrosion
S ⋅ E − 0.6 ⋅ P

1.011⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 1.011

= 1.87 mm

tb2 = max [tb2 , tbUG16 ]

= max [1.87, 4.1]

= 4.1 mm

tb = min [tb3 , tb2 ]

= min [4.56, 4.1]

= 4.1 mm

tUG-45 = max [ta , tb ]

= max [1.85, 4.1]


= 4.1 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 236.86
= = 7.0915
Do 33.4

Do 33.4
= = 135.1480
t 0.25

From table G: A = 0.000106

From table HA-4 Metric: B = 104.4907 kg/cm 2 (102.47 bar)

4⋅B 4 ⋅ 102.47
Pa = = = 1.01 bar
3 ⋅ (Do /t) 3 ⋅ (33.4/0.25)

Design thickness for external pressure Pa = 1.01 bar

ta = t + Corrosion = 0.25 + 1.6 = 1.85 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Reinforcement Calculations for MAEP

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 28.47 bar @ 40.5 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for external pressure 28.47 bar @ 40.5 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (20 − 1.6)]

= 35.1 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-28 trn = 1.08 mm

From UG-37(d)(1) required thickness tr = 18.4 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

taUG-28 = 2.68 mm

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ta = max [taUG-28 , taUG-22 ]

= max [2.68, 0]

= 2.68 mm

P ⋅R
t b2 = + Corrosion
S ⋅ E − 0.6 ⋅ P

28.4663⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 28.4663

= 9.21 mm

tb2 = max [tb2 , tbUG16 ]

= max [9.21, 4.1]

= 9.21 mm

tb = min [tb3 , tb2 ]

= min [4.56, 9.21]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.68, 4.56]

= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 236.86
= = 7.0915
Do 33.4

Do 33.4
= = 31.0395
t 1.08

From table G: A = 0.001242

From table HA-4 Metric: B = 675.7523 kg/cm 2 (662.69 bar)

4⋅B 4 ⋅ 662.69
Pa = = = 28.47 bar
3 ⋅ (Do /t) 3 ⋅ (33.4/1.08)

Design thickness for external pressure Pa = 28.47 bar

ta = t + Corrosion = 1.08 + 1.6 = 2.68 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

FG74 (N8)
ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)


Location and Orientation
Located on Cylinder #2
Orientation 0°
Nozzle center line offset to datum line 100 mm
End of nozzle to shell center 614 mm
Passes through a Category A joint No
Nozzle
Description NPS 1 Sch 160 DN 25
Access opening No
Material specification SA-312 TP316L Wld pipe (II-D Metric p. 72, ln. 13)
Inside diameter, new 20.7 mm
Pipe nominal wall thickness 6.35 mm
Pipe minimum wall thickness1 5.56 mm
Corrosion allowance 1.6 mm
Projection available outside vessel, Lpr 163.17 mm
Projection available outside vessel to flange face, Lf 231.5 mm
Local vessel minimum thickness 20 mm
Liquid static head included 0 bar
Welds
Inner fillet, Leg41 6 mm
Nozzle to vessel groove weld 20 mm
Radiography
Longitudinal seam Welded pipe
Circumferential seam Full UW-11(a) Type 1
1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
ASME B16.5-2013 Flange
Description NPS 1 Class 600 WN A182 F316L
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0 bar
MAWP rating 77.92 bar @ 60°C
MAP rating 82.7 bar @ 21.1°C
Hydrotest rating 125 bar @ 21.1°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Bore diameter, B (specified by purchaser) 20.7 mm
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle


54.08⋅11.95
tr = = 0.68 mm
979 ⋅ 1 − 0.6 ⋅ 54.08

tr ⋅ E * 0.68 ⋅ 1
Stress ratio = = = 0.1726
tn − c 5.56−1.6

Impact test exempt per UHA-51(g) (coincident ratio = 0.1726)


Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of -29°C.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 50 bar @ 60 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for internal pressure 50 bar @ 60 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (20 − 1.6)]

= 35.1 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

50.0001⋅11.95
=
1,150 ⋅ 1 − 0.6 ⋅ 50.0001

= 0.53 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

50.0001⋅364.1
=
1,380 ⋅ 1 − 0.6 ⋅ 50.0001

= 13.49 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm
tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

50.0001⋅11.95
= + 1.6
979 ⋅ 1 − 0.6 ⋅ 50.0001
= 2.23 mm

ta = max [taUG-27 , taUG-22 ]

= max [2.23, 0]

= 2.23 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
50.0001⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 50.0001

= 15.09 mm

tb1 = max [tb1 , tbUG16 ]

= max [15.09, 4.1]

= 15.09 mm

tb = min [tb3 , tb1 ]

= min [4.56, 15.09]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.23, 4.56]

= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

363/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 67.69 bar @ 60 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for internal pressure 67.69 bar @ 60 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (20 − 1.6)]

= 35.1 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

67.6858⋅11.95
=
1,150 ⋅ 1 − 0.6 ⋅ 67.6858

= 0.73 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

67.6858⋅364.1
=
1,380 ⋅ 1 − 0.6 ⋅ 67.6858

= 18.4 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

364/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

67.6858⋅11.95
= + 1.6
979 ⋅ 1 − 0.6 ⋅ 67.6858
= 2.46 mm

ta = max [taUG-27 , taUG-22 ]

= max [2.46, 0]

= 2.46 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

67.6858⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 67.6858

= 20 mm

tb1 = max [tb1 , tbUG16 ]

= max [20, 4.1]

= 20 mm

tb = min [tb3 , tb1 ]

= min [4.56, 20]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.46, 4.56]

= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

365/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 73.7 bar @ 21.1 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.96 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 73.7 bar @ 21.1 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [20.7, 10.35 + (6.35 − 0) + (20 − 0)]

= 36.7 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 0), 2.5 ⋅ (6.35 − 0) + 0]

= 15.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

73.6983⋅10.35
=
1,150 ⋅ 1 − 0.6 ⋅ 73.6983

= 0.69 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

73.6983⋅362.5
=
1,380 ⋅ 1 − 0.6 ⋅ 73.6983

= 20 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

366/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

73.6983⋅10.35
= +0
979 ⋅ 1 − 0.6 ⋅ 73.6983
= 0.82 mm

ta = max [taUG-27 , taUG-22 ]

= max [0.82, 0]

= 0.82 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

73.6983⋅362.5
= +0
1,380 ⋅ 1 − 0.6 ⋅ 73.6983

= 20 mm

tb1 = max [tb1 , tbUG16 ]

= max [20, 2.5]

= 20 mm

tb = min [tb3 , tb1 ]

= min [2.96, 20]

= 2.96 mm

tUG-45 = max [ta , tb ]

= max [0.82, 2.96]


= 2.96 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

367/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for External Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 1.01 bar @ 40.5 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.1 5.56

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for external pressure 1.01 bar @ 40.5 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (20 − 1.6)]

= 35.1 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-28 trn = 0.24 mm

From UG-37(d)(1) required thickness tr = 4.23 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

taUG-28 = 1.84 mm

368/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

ta = max [taUG-28 , taUG-22 ]

= max [1.84, 0]

= 1.84 mm

P ⋅R
t b2 = + Corrosion
S ⋅ E − 0.6 ⋅ P

1.011⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 1.011

= 1.87 mm

tb2 = max [tb2 , tbUG16 ]

= max [1.87, 4.1]

= 4.1 mm

tb = min [tb3 , tb2 ]

= min [4.56, 4.1]

= 4.1 mm

tUG-45 = max [ta , tb ]

= max [1.84, 4.1]


= 4.1 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 231.86
= = 6.9419
Do 33.4

Do 33.4
= = 136.4615
t 0.24

From table G: A = 0.000107

From table HA-4 Metric: B = 105.5102 kg/cm 2 (103.47 bar)

4⋅B 4 ⋅ 103.47
Pa = = = 1.01 bar
3 ⋅ (Do /t) 3 ⋅ (33.4/0.24)

Design thickness for external pressure Pa = 1.01 bar

ta = t + Corrosion = 0.24 + 1.6 = 1.84 mm

369/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Reinforcement Calculations for MAEP

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 28.47 bar @ 40.5 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for external pressure 28.47 bar @ 40.5 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (20 − 1.6)]

= 35.1 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-28 trn = 1.08 mm

From UG-37(d)(1) required thickness tr = 18.4 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

taUG-28 = 2.68 mm

370/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

ta = max [taUG-28 , taUG-22 ]

= max [2.68, 0]

= 2.68 mm

P ⋅R
t b2 = + Corrosion
S ⋅ E − 0.6 ⋅ P

28.4663⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 28.4663

= 9.21 mm

tb2 = max [tb2 , tbUG16 ]

= max [9.21, 4.1]

= 9.21 mm

tb = min [tb3 , tb2 ]

= min [4.56, 9.21]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.68, 4.56]

= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 231.86
= = 6.9419
Do 33.4

Do 33.4
= = 31.0581
t 1.08

From table G: A = 0.001246

From table HA-4 Metric: B = 676.1609 kg/cm 2 (663.09 bar)

4⋅B 4 ⋅ 663.09
Pa = = = 28.47 bar
3 ⋅ (Do /t) 3 ⋅ (33.4/1.08)

Design thickness for external pressure Pa = 28.47 bar

ta = t + Corrosion = 1.08 + 1.6 = 2.68 mm

371/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

TS1 (N9)
ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)


Location and Orientation
Located on Cylinder #2
Orientation 270°
Nozzle center line offset to datum line 100 mm
End of nozzle to shell center 614 mm
Passes through a Category A joint No
Nozzle
Description NPS 1 Sch 160 DN 25
Access opening No
Material specification SA-312 TP316L Wld pipe (II-D Metric p. 72, ln. 13)
Inside diameter, new 20.7 mm
Pipe nominal wall thickness 6.35 mm
Pipe minimum wall thickness1 5.56 mm
Corrosion allowance 1.6 mm
Projection available outside vessel, Lpr 163.17 mm
Projection available outside vessel to flange face, Lf 231.5 mm
Local vessel minimum thickness 20 mm
Liquid static head included 0 bar
Welds
Inner fillet, Leg41 6 mm
Nozzle to vessel groove weld 20 mm
Radiography
Longitudinal seam Welded pipe
Circumferential seam Spot UW-11(a)(5)(b) only Type 1
1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

372/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
ASME B16.5-2013 Flange
Description NPS 1 Class 600 WN A182 F316L
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0 bar
MAWP rating 77.92 bar @ 60°C
MAP rating 82.7 bar @ 21.1°C
Hydrotest rating 125 bar @ 21.1°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Spot UW-11(a)(5)(b) only Type 1
Bore diameter, B (specified by purchaser) 20.7 mm
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle


54.08⋅11.95
tr = = 0.68 mm
979 ⋅ 1 − 0.6 ⋅ 54.08

tr ⋅ E * 0.68 ⋅ 1
Stress ratio = = = 0.1726
tn − c 5.56−1.6

Impact test exempt per UHA-51(g) (coincident ratio = 0.1726)


Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of -29°C.

373/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 50 bar @ 60 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for internal pressure 50 bar @ 60 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (20 − 1.6)]

= 35.1 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

50.0001⋅11.95
=
1,150 ⋅ 1 − 0.6 ⋅ 50.0001

= 0.53 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

50.0001⋅364.1
=
1,380 ⋅ 1 − 0.6 ⋅ 50.0001

= 13.49 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

374/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm
tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

50.0001⋅11.95
= + 1.6
979 ⋅ 1 − 0.6 ⋅ 50.0001
= 2.23 mm

ta = max [taUG-27 , taUG-22 ]

= max [2.23, 0]

= 2.23 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
50.0001⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 50.0001

= 15.09 mm

tb1 = max [tb1 , tbUG16 ]

= max [15.09, 4.1]

= 15.09 mm

tb = min [tb3 , tb1 ]

= min [4.56, 15.09]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.23, 4.56]

= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

375/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 67.69 bar @ 60 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for internal pressure 67.69 bar @ 60 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (20 − 1.6)]

= 35.1 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

67.6858⋅11.95
=
1,150 ⋅ 1 − 0.6 ⋅ 67.6858

= 0.73 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

67.6858⋅364.1
=
1,380 ⋅ 1 − 0.6 ⋅ 67.6858

= 18.4 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

376/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

67.6858⋅11.95
= + 1.6
979 ⋅ 1 − 0.6 ⋅ 67.6858
= 2.46 mm

ta = max [taUG-27 , taUG-22 ]

= max [2.46, 0]

= 2.46 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

67.6858⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 67.6858

= 20 mm

tb1 = max [tb1 , tbUG16 ]

= max [20, 4.1]

= 20 mm

tb = min [tb3 , tb1 ]

= min [4.56, 20]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.46, 4.56]

= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

377/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 73.7 bar @ 21.1 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.96 5.56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 73.7 bar @ 21.1 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [20.7, 10.35 + (6.35 − 0) + (20 − 0)]

= 36.7 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 0), 2.5 ⋅ (6.35 − 0) + 0]

= 15.88 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

73.6983⋅10.35
=
1,150 ⋅ 1 − 0.6 ⋅ 73.6983

= 0.69 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

73.6983⋅362.5
=
1,380 ⋅ 1 − 0.6 ⋅ 73.6983

= 20 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

378/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

73.6983⋅10.35
= +0
979 ⋅ 1 − 0.6 ⋅ 73.6983
= 0.82 mm

ta = max [taUG-27 , taUG-22 ]

= max [0.82, 0]

= 0.82 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

73.6983⋅362.5
= +0
1,380 ⋅ 1 − 0.6 ⋅ 73.6983

= 20 mm

tb1 = max [tb1 , tbUG16 ]

= max [20, 2.5]

= 20 mm

tb = min [tb3 , tb1 ]

= min [2.96, 20]

= 2.96 mm

tUG-45 = max [ta , tb ]

= max [0.82, 2.96]


= 2.96 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

379/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Reinforcement Calculations for External Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 1.01 bar @ 40.5 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.1 5.56

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for external pressure 1.01 bar @ 40.5 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (20 − 1.6)]

= 35.1 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-28 trn = 0.24 mm

From UG-37(d)(1) required thickness tr = 4.23 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

taUG-28 = 1.84 mm

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ta = max [taUG-28 , taUG-22 ]

= max [1.84, 0]

= 1.84 mm

P ⋅R
t b2 = + Corrosion
S ⋅ E − 0.6 ⋅ P

1.011⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 1.011

= 1.87 mm

tb2 = max [tb2 , tbUG16 ]

= max [1.87, 4.1]

= 4.1 mm

tb = min [tb3 , tb2 ]

= min [4.56, 4.1]

= 4.1 mm

tUG-45 = max [ta , tb ]

= max [1.84, 4.1]


= 4.1 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 231.86
= = 6.9419
Do 33.4

Do 33.4
= = 136.4615
t 0.24

From table G: A = 0.000107

From table HA-4 Metric: B = 105.5102 kg/cm 2 (103.47 bar)

4⋅B 4 ⋅ 103.47
Pa = = = 1.01 bar
3 ⋅ (Do /t) 3 ⋅ (33.4/0.24)

Design thickness for external pressure Pa = 1.01 bar

ta = t + Corrosion = 0.24 + 1.6 = 1.84 mm

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Reinforcement Calculations for MAEP

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For Pe = 28.47 bar @ 40.5 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.56 5.56

UG-41 Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.33 4.2 weld size is adequate

Calculations for external pressure 28.47 bar @ 40.5 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [23.9, 11.95 + (6.35 − 1.6) + (20 − 1.6)]

= 35.1 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (20 − 1.6), 2.5 ⋅ (6.35 − 1.6) + 0]

= 11.88 mm

Nozzle required thickness per UG-28 trn = 1.08 mm

From UG-37(d)(1) required thickness tr = 18.4 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 4.75 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.33 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

taUG-28 = 2.68 mm

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ta = max [taUG-28 , taUG-22 ]

= max [2.68, 0]

= 2.68 mm

P ⋅R
t b2 = + Corrosion
S ⋅ E − 0.6 ⋅ P

28.4663⋅364.1
= + 1.6
1,380 ⋅ 1 − 0.6 ⋅ 28.4663

= 9.21 mm

tb2 = max [tb2 , tbUG16 ]

= max [9.21, 4.1]

= 9.21 mm

tb = min [tb3 , tb2 ]

= min [4.56, 9.21]

= 4.56 mm

tUG-45 = max [ta , tb ]

= max [2.68, 4.56]

= 4.56 mm

Available nozzle wall thickness new, tn = 0.875⋅6.35 = 5.56 mm

The nozzle neck thickness is adequate.

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 231.86
= = 6.9419
Do 33.4

Do 33.4
= = 31.0581
t 1.08

From table G: A = 0.001246

From table HA-4 Metric: B = 676.1609 kg/cm 2 (663.09 bar)

4⋅B 4 ⋅ 663.09
Pa = = = 28.47 bar
3 ⋅ (Do /t) 3 ⋅ (33.4/1.08)

Design thickness for external pressure Pa = 28.47 bar

ta = t + Corrosion = 1.08 + 1.6 = 2.68 mm

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Skirt Base Ring #1

Inputs
Base configuration single base plate
Base plate material Base Ring Material
Base plate allowable stress, Sp 1,406.139 kgf /cm2

Foundation compressive strength 116.569 kgf /cm2

Concrete ultimate 28-day strength 210.921 kgf /cm2


Bolt circle, BC 1,194 mm
Base plate inner diameter, Di 525 mm
Base plate outer diameter, Do 1,321 mm
Base plate thickness, tb 20 mm
Gusset separation, w 150 mm
Gusset height, h 200 mm
Gusset thickness, tg 10 mm
Anchor Bolts
Material
Allowable stress, Sb 1,406.139 kgf /cm2
Bolt size and type 1" series 8 threaded
Number of bolts, N 4
Corrosion allowance (applied to root radius) 0 mm
Anchor bolt clearance 32 mm
Bolt root area (corroded), Ab 3.55 cm2
Diameter of anchor bolt holes, db 57.4 mm

Initial bolt preload 0% (0 kgf /cm2)


Bolt at 0° No

Results Summary
Foundation
Base V Base M
Required tr bearing
Vessel W
Load bolt area Base stress
condition (kgf ) (kgf -m) (kg)
(cm2) (mm) (kgf /cm2)

Wind operating, corroded 247.8 711.9 2,115.2 0.1984 11.26 1.0534


Wind operating, new 247.8 720.8 2,240.1 0.1903 11.25 1.0524
Wind empty, corroded 247.8 711.9 2,115.2 0.1984 11.26 1.0534
Wind empty, new 247.8 720.8 2,240.1 0.1903 11.25 1.0524
Wind test, new 15.2 306.4 3,562.9 0 7.36 0.4504
Wind vacuum, corroded 247.8 711.9 2,115.2 0.1984 11.26 1.0534
Seismic operating, corroded 724.9 1,945.5 2,115.2 0.9761 19.32 3.1036
Seismic operating, new 767.7 2,052.7 2,240.1 1.0292 19.85 3.2766
Seismic empty, corroded 724.9 1,945.5 2,115.2 0.9761 19.32 3.1036
Seismic empty, new 767.7 2,052.7 2,240.1 1.0292 19.85 3.2766
Seismic vacuum, corroded 724.9 1,945.5 2,115.2 0.9761 19.32 3.1036

Anchor bolt load (operating, corroded + Wind)

−0.6 ⋅ W 4⋅M −0.6 ⋅ 2,115.21 4 ⋅ 711.9


P = + = + = 278.91 kg f
N N ⋅ BC 4 4 ⋅ 1.194

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P
Required area per bolt = = 0.1984 cm2
Sb

The area provided (3.5548 cm2) by the specified anchor bolt is adequate.

Support calculations (Jawad & Farr chapter 12, operating, corroded + Wind)

Base plate width, tc : 398 mm


Average base plate diameter, d: 923 mm
Base plate elastic modulus, Es : 2,038,901.782 kgf /cm2

Base plate yield stress, Sy : 2,531.05 kgf /cm2

−−−−−− 2
E c = 57,000 ⋅ 0.265154 ⋅ √210.921 = 219,499.629 kg f /cm

Es 2,038,901.782
n= = = 9.2889
Ec 219,499.629

N ⋅ Ab 4 ⋅ 355.4832
ts = = = 0.49 mm
π ⋅d π ⋅ 923

From table 12.4 for k = 0.196205:

K1 = 2.6691, K2 = 1.206
L1 = 11.0389, L2 = 22.4992, L3 = 5.6695

Total tensile force on bolting

M − 0.6 ⋅ W ⋅ (L 1 + L3 ) 711.9−0.6 ⋅ 2,115.21 ⋅ (0.2804 + 0.144)


T = = = 242.13 kg f
L2 + L3 0.5715+0.144

Tensile stress in bolts use the larger of fs or bolt preload = 0 kgf /cm2

T 100 ⋅ 242.13 2
fs = = = 40.086 kg f /cm
ts ⋅ ( ) 0.49 ⋅ ( )
d 923
2
⋅ K1 2
⋅ 2.6691

Total compressive load on foundation

C c = T + W + Bolt Preload = 242.13 + 2,115.21 + 0 = 2,357.34 kg f

Foundation bearing stress

Cc 100 ⋅ 2,357.34 2
fc = = = 1.053 kg f /cm
((tc − ts ) + n ⋅ ts ) ⋅ ( ) ⋅( 2 )
d 923
2
⋅ K2 ((398 − 0.49) + 9.2889 ⋅ 0.49) ⋅ 1.206

As fc <= 116.569 kgf /cm2 the base plate width is satisfactory.

1 1
k= = = 0.196205
fs 40.086
1+ 1+ 9.2889⋅1.053
n⋅fc

Base plate required thickness (operating, corroded + Wind)

l
From Brownell & Young, Table 10.3:, = 0.3345
b

2
Mx = 0.01 ⋅ 0.008 ⋅ 1.053 ⋅ 767.77 = 49.4 kgf

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2
My = 0.01 ⋅ − 0.4272 ⋅ 1.053 ⋅ 256.84 = − 296.9 kgf

−−−−−−−− −−−−−−−−−−−−
tr = √ =√
6 ⋅ M max 100 ⋅ 6 ⋅ 296.87
= 11.26 mm
Sp 1,406.139

The base plate thickness is satisfactory.


Base plate bolt load (Jawad & Farr eq. 12.13, operating, corroded + Wind)

Bolt load = Ab ⋅ f s = 3.5548 ⋅ 40.086 = 142.5 kgf

−−−−−−−−−−−− −−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−


tr =  =
3.91 ⋅ F 3.91 ⋅ 100 ⋅ 142.5
  = 2.76 mm
⎷ Sy ⋅ ( w + 2⋅l − db ⋅ ( w + 2⋅l )) ⎷ 2,531.05 ⋅ ( 150 + 2⋅193.34 − 57.4 ⋅ ( 150 ))
2⋅b w 2 1 2⋅256.84 150 2 1
+ 2⋅193.34

The base plate thickness is satisfactory.

Check skirt for gusset reaction (Jawad & Farr eq. 12.14)

1.5 ⋅ F ⋅ b 1.5 ⋅ 100 ⋅ 142.5 ⋅ 256.84 2


Sr = = = 40.39 kg f /cm
gussets ⋅ π ⋅ t2sk ⋅ h 2 ⋅ π ⋅ 10.4 2 ⋅ 200

As Sr <= 2,110.813 kgf /cm2 the skirt thickness is adequate to resist the gusset reaction.

Anchor bolt load (operating, new + Wind)

−0.6 ⋅ W 4⋅M −0.6 ⋅ 2,240.09 4 ⋅ 720.8


P = + = + = 267.65 kg f
N N ⋅ BC 4 4 ⋅ 1.194

P
Required area per bolt = = 0.1903 cm2
Sb

The area provided (3.5548 cm2) by the specified anchor bolt is adequate.

Support calculations (Jawad & Farr chapter 12, operating, new + Wind)

Base plate width, tc : 398 mm


Average base plate diameter, d: 923 mm
Base plate elastic modulus, Es : 2,038,901.782 kgf /cm2

Base plate yield stress, Sy : 2,531.05 kgf /cm2

−−−−−− 2
E c = 57,000 ⋅ 0.265154 ⋅ √210.921 = 219,499.629 kg f /cm

Es 2,038,901.782
n= = = 9.2889
Ec 219,499.629

N ⋅ Ab 4 ⋅ 355.4832
ts = = = 0.49 mm
π ⋅d π ⋅ 923

From table 12.4 for k = 0.212526:

K1 = 2.6329, K2 = 1.2577
L1 = 10.4435, L2 = 22.0712, L3 = 6.1395

Total tensile force on bolting

M − 0.6 ⋅ W ⋅ (L 1 + L3 ) 720.8−0.6 ⋅ 2,240.09 ⋅ (0.2653 + 0.1559)


T = = = 215.82 kg f
L2 + L3 0.5606+0.1559

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Tensile stress in bolts use the larger of fs or bolt preload = 0 kgf /cm2

T 100 ⋅ 215.82 2
fs = = = 36.22 kg f /cm
ts ⋅ ( ) ⋅( 2 )
d 923
2
⋅ K1 0.49 ⋅ 2.6329

Total compressive load on foundation

C c = T + W + Bolt Preload = 215.82 + 2,240.09 + 0 = 2,455.91 kg f

Foundation bearing stress

Cc 100 ⋅ 2,455.91 2
fc = = = 1.052 kg f /cm
((tc − ts ) + n ⋅ ts ) ⋅ ( ) ((398 − 0.49) + 9.2889 ⋅ 0.49) ⋅ ( )
d 923
2
⋅ K2 2
⋅ 1.2577

As fc <= 116.569 kgf /cm2 the base plate width is satisfactory.

1 1
k= = 36.22
= 0.212526
fs
1+ 1 + 9.2889⋅1.052
n⋅fc

Base plate required thickness (operating, new + Wind)

l
From Brownell & Young, Table 10.3:, = 0.3345
b

2
Mx = 0.01 ⋅ 0.008 ⋅ 1.052 ⋅ 767.77 = 49.3 kgf

2
My = 0.01 ⋅ − 0.4272 ⋅ 1.052 ⋅ 256.84 = − 296.6 kgf

−−−−−−−− −−−−−−−−−−−−
tr = √ =√
6 ⋅ M max 100 ⋅ 6 ⋅ 296.58
= 11.25 mm
Sp 1,406.139

The base plate thickness is satisfactory.

Base plate bolt load (Jawad & Farr eq. 12.13, operating, new + Wind)

Bolt load = Ab ⋅ f s = 3.5548 ⋅ 36.22 = 128.76 kgf

−−−−−−−−−−−− −−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−


tr =  =
3.91 ⋅ F 3.91 ⋅ 100 ⋅ 128.76
  = 2.62 mm
⎷ Sy ⋅ ( w + 2⋅l − db ⋅ ( w + 2⋅l )) ⎷ 2,531.05 ⋅ ( 150 + 2⋅193.34 − 57.4 ⋅ ( 150 ))
2⋅b w 2 1 2⋅256.84 150 2 1
+ 2⋅193.34

The base plate thickness is satisfactory.

Check skirt for gusset reaction (Jawad & Farr eq. 12.14)

1.5 ⋅ F ⋅ b 1.5 ⋅ 100 ⋅ 128.76 ⋅ 256.84 2


Sr = = = 36.5 kg f /cm
gussets ⋅ π ⋅ t2sk ⋅h 2 ⋅ π ⋅ 10.4 2 ⋅ 200

As Sr <= 2,110.813 kgf /cm2 the skirt thickness is adequate to resist the gusset reaction.

Anchor bolt load (empty, corroded + Wind)

−0.6 ⋅ W 4⋅M −0.6 ⋅ 2,115.21 4 ⋅ 711.9


P = + = + = 278.91 kg f
N N ⋅ BC 4 4 ⋅ 1.194

P
Required area per bolt = = 0.1984 cm2
Sb

The area provided (3.5548 cm2) by the specified anchor bolt is adequate.

387/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Support calculations (Jawad & Farr chapter 12, empty, corroded + Wind)

Base plate width, tc : 398 mm


Average base plate diameter, d: 923 mm
Base plate elastic modulus, Es : 2,038,901.782 kgf /cm2

Base plate yield stress, Sy : 2,531.05 kgf /cm2

−−−−−− 2
E c = 57,000 ⋅ 0.265154 ⋅ √210.921 = 219,499.629 kg f /cm

Es 2,038,901.782
n= = = 9.2889
Ec 219,499.629

N ⋅ Ab 4 ⋅ 355.4832
ts = = = 0.49 mm
π ⋅d π ⋅ 923

From table 12.4 for k = 0.196205:

K1 = 2.6691, K2 = 1.206
L1 = 11.0389, L2 = 22.4992, L3 = 5.6695

Total tensile force on bolting

M − 0.6 ⋅ W ⋅ (L 1 + L3 ) 711.9−0.6 ⋅ 2,115.21 ⋅ (0.2804 + 0.144)


T = = = 242.13 kg f
L2 + L3 0.5715+0.144

Tensile stress in bolts use the larger of fs or bolt preload = 0 kgf /cm2

T 100 ⋅ 242.13 2
fs = = = 40.086 kg f /cm
ts ⋅ ( ) ⋅( 2 )
d 923
2
⋅ K1 0.49 ⋅ 2.6691

Total compressive load on foundation

C c = T + W + Bolt Preload = 242.13 + 2,115.21 + 0 = 2,357.34 kg f

Foundation bearing stress

Cc 100 ⋅ 2,357.34 2
fc = = = 1.053 kg f /cm
((tc − ts ) + n ⋅ ts ) ⋅ ( ) ⋅( 2 )
d 923
2
⋅ K2 ((398 − 0.49) + 9.2889 ⋅ 0.49) ⋅ 1.206

As fc <= 116.569 kgf /cm2 the base plate width is satisfactory.

1 1
k= = = 0.196205
fs 40.086
1+ 1+ 9.2889⋅1.053
n⋅fc

Base plate required thickness (empty, corroded + Wind)

l
From Brownell & Young, Table 10.3:, = 0.3345
b

2
Mx = 0.01 ⋅ 0.008 ⋅ 1.053 ⋅ 767.77 = 49.4 kgf

2
My = 0.01 ⋅ − 0.4272 ⋅ 1.053 ⋅ 256.84 = − 296.9 kgf

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−−−−−−−− −−−−−−−−−−−−
tr = √ =√
6 ⋅ M max 100 ⋅ 6 ⋅ 296.87
= 11.26 mm
Sp 1,406.139

The base plate thickness is satisfactory.

Base plate bolt load (Jawad & Farr eq. 12.13, empty, corroded + Wind)

Bolt load = Ab ⋅ f s = 3.5548 ⋅ 40.086 = 142.5 kgf

−−−−−−−−−−−− −−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−


tr =  =
3.91 ⋅ F 3.91 ⋅ 100 ⋅ 142.5
  = 2.76 mm
⎷ Sy ⋅ ( w + 2⋅l − db ⋅ ( w + 2⋅l )) ⎷ 2,531.05 ⋅ ( 150 + 2⋅193.34 − 57.4 ⋅ ( 150 ))
2⋅b w 2 1 2⋅256.84 150 2 1
+ 2⋅193.34

The base plate thickness is satisfactory.

Check skirt for gusset reaction (Jawad & Farr eq. 12.14)

1.5 ⋅ F ⋅ b 1.5 ⋅ 100 ⋅ 142.5 ⋅ 256.84 2


Sr = = = 40.39 kg f /cm
gussets ⋅ π ⋅ t2sk ⋅h 2 ⋅ π ⋅ 10.4 2 ⋅ 200

As Sr <= 2,110.813 kgf /cm2 the skirt thickness is adequate to resist the gusset reaction.

Anchor bolt load (empty, new + Wind)

−0.6 ⋅ W 4⋅M −0.6 ⋅ 2,240.09 4 ⋅ 720.8


P = + = + = 267.65 kg f
N N ⋅ BC 4 4 ⋅ 1.194

P
Required area per bolt = = 0.1903 cm2
Sb

The area provided (3.5548 cm2) by the specified anchor bolt is adequate.

Support calculations (Jawad & Farr chapter 12, empty, new + Wind)

Base plate width, tc : 398 mm


Average base plate diameter, d: 923 mm
Base plate elastic modulus, Es : 2,038,901.782 kgf /cm2

Base plate yield stress, Sy : 2,531.05 kgf /cm2

−−−−−− 2
E c = 57,000 ⋅ 0.265154 ⋅ √210.921 = 219,499.629 kg f /cm

Es 2,038,901.782
n= = = 9.2889
Ec 219,499.629

N ⋅ Ab 4 ⋅ 355.4832
ts = = = 0.49 mm
π ⋅d π ⋅ 923

From table 12.4 for k = 0.212526:

K1 = 2.6329, K2 = 1.2577
L1 = 10.4435, L2 = 22.0712, L3 = 6.1395

Total tensile force on bolting

M − 0.6 ⋅ W ⋅ (L 1 + L3 ) 720.8−0.6 ⋅ 2,240.09 ⋅ (0.2653 + 0.1559)


T = = = 215.82 kg f
L2 + L3 0.5606+0.1559

Tensile stress in bolts use the larger of fs or bolt preload = 0 kgf /cm2

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T 100 ⋅ 215.82 2
fs = = = 36.22 kg f /cm
ts ⋅ ( ) 0.49 ⋅ ( )
d 923
2
⋅ K1 2
⋅ 2.6329

Total compressive load on foundation

C c = T + W + Bolt Preload = 215.82 + 2,240.09 + 0 = 2,455.91 kg f

Foundation bearing stress

Cc 100 ⋅ 2,455.91 2
fc = = = 1.052 kg f /cm
((tc − ts ) + n ⋅ ts ) ⋅ ( ) ⋅( 2 )
d 923
2
⋅ K2 ((398 − 0.49) + 9.2889 ⋅ 0.49) ⋅ 1.2577

As fc <= 116.569 kgf /cm2 the base plate width is satisfactory.

1 1
k= = 36.22
= 0.212526
fs
1+ 1 + 9.2889⋅1.052
n⋅fc

Base plate required thickness (empty, new + Wind)

l
From Brownell & Young, Table 10.3:, = 0.3345
b

2
Mx = 0.01 ⋅ 0.008 ⋅ 1.052 ⋅ 767.77 = 49.3 kgf

2
My = 0.01 ⋅ − 0.4272 ⋅ 1.052 ⋅ 256.84 = − 296.6 kgf

−−−−−−−− −−−−−−−−−−−−
tr = √ =√
6 ⋅ M max 100 ⋅ 6 ⋅ 296.58
= 11.25 mm
Sp 1,406.139

The base plate thickness is satisfactory.


Base plate bolt load (Jawad & Farr eq. 12.13, empty, new + Wind)

Bolt load = Ab ⋅ f s = 3.5548 ⋅ 36.22 = 128.76 kgf

−−−−−−−−−−−− −−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−


tr =  =
3.91 ⋅ F 3.91 ⋅ 100 ⋅ 128.76
  = 2.62 mm
⎷ Sy ⋅ ( w + 2⋅l − db ⋅ ( w + 2⋅l )) ⎷ 2,531.05 ⋅ ( 150 + 2⋅193.34 − 57.4 ⋅ ( 150 ))
2⋅b w 2 1 2⋅256.84 150 2 1
+ 2⋅193.34

The base plate thickness is satisfactory.

Check skirt for gusset reaction (Jawad & Farr eq. 12.14)

1.5 ⋅ F ⋅ b 1.5 ⋅ 100 ⋅ 128.76 ⋅ 256.84 2


Sr = = = 36.5 kg f /cm
gussets ⋅ π ⋅ t2sk ⋅ h 2 ⋅ π ⋅ 10.4 2 ⋅ 200

As Sr <= 2,110.813 kgf /cm2 the skirt thickness is adequate to resist the gusset reaction.

Anchor bolt load (test, new + Wind)

−0.6 ⋅ W 4⋅M −0.6 ⋅ 3,562.86 4 ⋅ 306.4


P = + = + = − 277.81 kg f
N N ⋅ BC 4 4 ⋅ 1.194

The anchor bolts are satisfactory (no net uplift on anchor bolt)
Foundation bearing stress (test, new + Wind)

π ⋅ (D2o − D2i ) N ⋅ π ⋅ db2 π ⋅ (132.1 2 − 52.5 2 ) 4 ⋅ π ⋅ 5.74 2


Ac = − = − = 11,437.26 cm 2
4 4 4 4

390/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
π ⋅ (D4o − D4i ) π ⋅ (132.1 4 − 52.5 4 )
Ic = = = 1.4575E+07 cm 4
64 64

N ⋅ Ab ⋅ Preload W
M
2
⋅ Do 4 ⋅ 3.5548 ⋅ 0 3,562.86 10 ⋅ 306.4
2
⋅ 1,321 2
fc = + + = + + = 0.45 kg f /cm
Ac Ac Ic 11,437.26 11,437.26 1.4575E+07

As fc <= 116.569 kgf /cm2 the base plate width is satisfactory.

Base plate required thickness (test, new + Wind)

l
From Brownell & Young, Table 10.3:, = 0.3345
b

2
Mx = 0.01 ⋅ 0.008 ⋅ 0.45 ⋅ 767.77 = 21.1 kgf

2
My = 0.01 ⋅ − 0.4272 ⋅ 0.45 ⋅ 256.84 = − 126.9 kgf

−−−−−−−− −−−−−−−−−−−−
tr = √ =√
6 ⋅ M max 100 ⋅ 6 ⋅ 126.92
= 7.36 mm
Sp 1,406.139

The base plate thickness is satisfactory.

Base plate bolt load (Jawad & Farr eq. 12.13, test, new + Wind)

Bolt load = Ab ⋅ f s = 3.5548 ⋅ 0 = 0 kgf

−−−−−−−−−−−− −−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−


tr =  =
3.91 ⋅ F 3.91 ⋅ 100 ⋅ 0
  = 0 mm
⎷ Sy ⋅ ( w + 2⋅l − db ⋅ ( w + 2⋅l )) ⎷ 2,531.05 ⋅ ( 150 + 2⋅193.34 − 57.4 ⋅ ( 150 ))
2⋅b w 2 1 2⋅256.84 150 2 1
+ 2⋅193.34

The base plate thickness is satisfactory.


Check skirt for gusset reaction (Jawad & Farr eq. 12.14)

1.5 ⋅ F ⋅ b 1.5 ⋅ 100 ⋅ 0 ⋅ 256.84 2


Sr = = = 0 kg f /cm
gussets ⋅ π ⋅ t2sk ⋅h 2 ⋅ π ⋅ 10.4 2 ⋅ 200

As Sr <= 2,110.813 kgf /cm2 the skirt thickness is adequate to resist the gusset reaction.

Anchor bolt load (vacuum, corroded + Wind)

−0.6 ⋅ W 4⋅M −0.6 ⋅ 2,115.21 4 ⋅ 711.9


P = + = + = 278.91 kg f
N N ⋅ BC 4 4 ⋅ 1.194

P
Required area per bolt = = 0.1984 cm2
Sb

The area provided (3.5548 cm2) by the specified anchor bolt is adequate.

Support calculations (Jawad & Farr chapter 12, vacuum, corroded + Wind)

Base plate width, tc : 398 mm


Average base plate diameter, d: 923 mm
Base plate elastic modulus, Es : 2,038,901.782 kgf /cm2

Base plate yield stress, Sy : 2,531.05 kgf /cm2

−−−−−− 2
E c = 57,000 ⋅ 0.265154 ⋅ √210.921 = 219,499.629 kg f /cm

391/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Es 2,038,901.782
n= = = 9.2889
Ec 219,499.629

N ⋅ Ab 4 ⋅ 355.4832
ts = = = 0.49 mm
π ⋅d π ⋅ 923

From table 12.4 for k = 0.196205:

K1 = 2.6691, K2 = 1.206
L1 = 11.0389, L2 = 22.4992, L3 = 5.6695

Total tensile force on bolting

M − 0.6 ⋅ W ⋅ (L 1 + L3 ) 711.9−0.6 ⋅ 2,115.21 ⋅ (0.2804 + 0.144)


T = = = 242.13 kg f
L2 + L3 0.5715+0.144

Tensile stress in bolts use the larger of fs or bolt preload = 0 kgf /cm2

T 100 ⋅ 242.13 2
fs = = = 40.086 kg f /cm
ts ⋅ ( ) 0.49 ⋅ ( )
d 923
2
⋅ K1 2
⋅ 2.6691

Total compressive load on foundation

C c = T + W + Bolt Preload = 242.13 + 2,115.21 + 0 = 2,357.34 kg f

Foundation bearing stress

Cc 100 ⋅ 2,357.34 2
fc = = = 1.053 kg f /cm
((tc − ts ) + n ⋅ ts ) ⋅ ( ) ⋅( 2 )
d 923
2
⋅ K2 ((398 − 0.49) + 9.2889 ⋅ 0.49) ⋅ 1.206

As fc <= 116.569 kgf /cm2 the base plate width is satisfactory.

1 1
k= = = 0.196205
fs 40.086
1+ 1+ 9.2889⋅1.053
n⋅fc

Base plate required thickness (vacuum, corroded + Wind)

l
From Brownell & Young, Table 10.3:, = 0.3345
b

2
Mx = 0.01 ⋅ 0.008 ⋅ 1.053 ⋅ 767.77 = 49.4 kgf

2
My = 0.01 ⋅ − 0.4272 ⋅ 1.053 ⋅ 256.84 = − 296.9 kgf

−−−−−−−− −−−−−−−−−−−−
tr = √ =√
6 ⋅ M max 100 ⋅ 6 ⋅ 296.87
= 11.26 mm
Sp 1,406.139

The base plate thickness is satisfactory.


Base plate bolt load (Jawad & Farr eq. 12.13, vacuum, corroded + Wind)

Bolt load = Ab ⋅ f s = 3.5548 ⋅ 40.086 = 142.5 kgf

−−−−−−−−−−−− −−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−


tr =  =
3.91 ⋅ F 3.91 ⋅ 100 ⋅ 142.5
  = 2.76 mm
⎷ Sy ⋅ ( w + 2⋅l − db ⋅ ( w + 2⋅l )) ⎷ 2,531.05 ⋅ ( 150 + 2⋅193.34 − 57.4 ⋅ ( 150 ))
2⋅b w 2 1 2⋅256.84 150 2 1
+ 2⋅193.34

The base plate thickness is satisfactory.

392/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Check skirt for gusset reaction (Jawad & Farr eq. 12.14)

1.5 ⋅ F ⋅ b 1.5 ⋅ 100 ⋅ 142.5 ⋅ 256.84 2


Sr = = = 40.39 kg f /cm
gussets ⋅ π ⋅ t2sk ⋅ h 2 ⋅ π ⋅ 10.4 2 ⋅ 200

As Sr <= 2,110.813 kgf /cm2 the skirt thickness is adequate to resist the gusset reaction.

Anchor bolt load (operating, corroded + Seismic)

−(0.6 − 0.14 ⋅ SDS ) ⋅ W 4⋅M −(0.6 − 0.14 ⋅ 0.816) ⋅ 2,115.21 4 ⋅ 1,945.5


P = + = + = 1,372.54 kg f
N N ⋅ BC 4 4 ⋅ 1.194

P
Required area per bolt = = 0.9761 cm2
Sb

The area provided (3.5548 cm2) by the specified anchor bolt is adequate.

Support calculations (Jawad & Farr chapter 12, operating, corroded + Seismic)

Base plate width, tc : 398 mm


Average base plate diameter, d: 923 mm
Base plate elastic modulus, Es : 2,038,901.782 kgf /cm2

Base plate yield stress, Sy : 2,531.05 kgf /cm2

−−−−−− 2
E c = 57,000 ⋅ 0.265154 ⋅ √210.921 = 219,499.629 kg f /cm

Es 2,038,901.782
n= = = 9.2889
Ec 219,499.629

N ⋅ Ab 4 ⋅ 355.4832
ts = = = 0.49 mm
π ⋅d π ⋅ 923

From table 12.4 for k = 0.083054:

K1 = 2.9271, K2 = 0.7754
L1 = 15.1489, L2 = 25.3615, L3 = 2.4104

Total tensile force on bolting

M − (0.6 − 0.14 ⋅ SDS ) ⋅ W ⋅ (L1 + L3 ) 1,945.5−(0.6 − 0.14 ⋅ 0.816) ⋅ 2,115.21 ⋅ (0.3848 + 0.0612)
T = = = 2,108.36 kg f
L2 + L3 0.6442+0.0612

Tensile stress in bolts use the larger of fs or bolt preload = 0 kgf /cm2

T 100 ⋅ 2,108.36 2
fs = = = 318.28 kg f /cm
ts ⋅ ( ) ⋅( 2 )
d 923
2
⋅ K1 0.49 ⋅ 2.9271

Total compressive load on foundation

C c = T + (1 + 0.14 ⋅ SDS ) ⋅ W + Bolt Preload = 2,108.36 + (1 + 0.14 ⋅ 0.816) ⋅ 2,115.21 + 0 = 4,465.21 kg f

Foundation bearing stress

Cc 100 ⋅ 4,465.21 2
fc = = = 3.104 kg f /cm
((tc − ts ) + n ⋅ ts ) ⋅ ( ) ⋅( 2 )
d 923
2
⋅ K2 ((398 − 0.49) + 9.2889 ⋅ 0.49) ⋅ 0.7754

393/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
As fc <= 116.569 kgf /cm2 the base plate width is satisfactory.

1 1
k= = 318.28
= 0.083054
fs
1+ 1+ 9.2889⋅3.104
n⋅fc

Base plate required thickness (operating, corroded + Seismic)

l
From Brownell & Young, Table 10.3:, = 0.3345
b

2
Mx = 0.01 ⋅ 0.008 ⋅ 3.104 ⋅ 767.77 = 145.4 kgf

2
My = 0.01 ⋅ − 0.4272 ⋅ 3.104 ⋅ 256.84 = − 874.7 kgf

−−−−−−−− −−−−−−−−−−−−
tr = √ =√
6 ⋅ M max 100 ⋅ 6 ⋅ 874.66
= 19.32 mm
Sp 1,406.139

The base plate thickness is satisfactory.


Base plate bolt load (Jawad & Farr eq. 12.13, operating, corroded + Seismic)

Bolt load = Ab ⋅ f s = 3.5548 ⋅ 318.28 = 1,131.43 kgf

−−−−−−−−−−−− −−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−


tr =  =
3.91 ⋅ F 3.91 ⋅ 100 ⋅ 1,131.43
  = 7.77 mm
⎷ Sy ⋅ ( w + 2⋅l − db ⋅ ( w2 + 2⋅l
2⋅b w 1
)) ⎷ 2,531.05 ⋅ ( 150 + 2⋅193.34
2⋅256.84 150
− 57.4 ⋅ ( 150
2 1
+ 2⋅193.34 ))

The base plate thickness is satisfactory.

Check skirt for gusset reaction (Jawad & Farr eq. 12.14)

1.5 ⋅ F ⋅ b 1.5 ⋅ 100 ⋅ 1,131.43 ⋅ 256.84 2


Sr = = = 320.71 kg f /cm
gussets ⋅ π ⋅ t2sk ⋅h 2 ⋅ π ⋅ 10.4 2 ⋅ 200

As Sr <= 2,110.813 kgf /cm2 the skirt thickness is adequate to resist the gusset reaction.

Anchor bolt load (operating, new + Seismic)

−(0.6 − 0.14 ⋅ SDS ) ⋅ W 4⋅M −(0.6 − 0.14 ⋅ 0.816) ⋅ 2,240.09 4 ⋅ 2,052.7


P = + = + = 1,447.14 kg f
N N ⋅ BC 4 4 ⋅ 1.194

P
Required area per bolt = = 1.0292 cm2
Sb

The area provided (3.5548 cm2) by the specified anchor bolt is adequate.

Support calculations (Jawad & Farr chapter 12, operating, new + Seismic)

Base plate width, tc : 398 mm


Average base plate diameter, d: 923 mm
Base plate elastic modulus, Es : 2,038,901.782 kgf /cm2

Base plate yield stress, Sy : 2,531.05 kgf /cm2

−−−−−− 2
E c = 57,000 ⋅ 0.265154 ⋅ √210.921 = 219,499.629 kg f /cm

Es 2,038,901.782
n= = = 9.2889
Ec 219,499.629

394/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
N ⋅ Ab 4 ⋅ 355.4832
ts = = = 0.49 mm
π ⋅d π ⋅ 923

From table 12.4 for k = 0.083182:

K1 = 2.9268, K2 = 0.776
L1 = 15.1442, L2 = 25.3584, L3 = 2.4141

Total tensile force on bolting

M − (0.6 − 0.14 ⋅ SDS ) ⋅ W ⋅ (L1 + L3 ) 2,052.7−(0.6 − 0.14 ⋅ 0.816) ⋅ 2,240.09 ⋅ (0.3847 + 0.0613)
T = = = 2,221.95 kg f
L2 + L3 0.6441+0.0613

Tensile stress in bolts use the larger of fs or bolt preload = 0 kgf /cm2

T 100 ⋅ 2,221.95 2
fs = = = 335.463 kg f /cm
ts ⋅ ( ) 0.49 ⋅ ( )
d 923
2
⋅ K1 2
⋅ 2.9268

Total compressive load on foundation

C c = T + (1 + 0.14 ⋅ SDS ) ⋅ W + Bolt Preload = 2,221.95 + (1 + 0.14 ⋅ 0.816) ⋅ 2,240.09 + 0 = 4,717.94 kg f

Foundation bearing stress

Cc 100 ⋅ 4,717.94 2
fc = = = 3.277 kg f /cm
((tc − ts ) + n ⋅ ts ) ⋅ ( ) ⋅( 2 )
d 923
2
⋅ K2 ((398 − 0.49) + 9.2889 ⋅ 0.49) ⋅ 0.776

As fc <= 116.569 kgf /cm2 the base plate width is satisfactory.

1 1
k= = = 0.083182
fs 335.463
1+ 1+ 9.2889⋅3.277
n⋅fc

Base plate required thickness (operating, new + Seismic)

l
From Brownell & Young, Table 10.3:, = 0.3345
b

2
Mx = 0.01 ⋅ 0.008 ⋅ 3.277 ⋅ 767.77 = 153.6 kgf

2
My = 0.01 ⋅ − 0.4272 ⋅ 3.277 ⋅ 256.84 = − 923.4 kgf

−−−−−−−− −−−−−−−−−−−−
tr = √ =√
6 ⋅ M max 100 ⋅ 6 ⋅ 923.44
= 19.85 mm
Sp 1,406.139

The base plate thickness is satisfactory.

Base plate bolt load (Jawad & Farr eq. 12.13, operating, new + Seismic)

Bolt load = Ab ⋅ f s = 3.5548 ⋅ 335.463 = 1,192.51 kgf

−−−−−−−−−−−− −−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−


tr =  =
3.91 ⋅ F 3.91 ⋅ 100 ⋅ 1,192.51
  = 7.97 mm
⎷ Sy ⋅ ( w + 2⋅l − db ⋅ ( w2 + 2⋅l
2⋅b w 1
)) ⎷ 2,531.05 ⋅ ( 150 + 2⋅193.34
2⋅256.84 150
− 57.4 ⋅ ( 150
2 1
+ 2⋅193.34 ))

The base plate thickness is satisfactory.

Check skirt for gusset reaction (Jawad & Farr eq. 12.14)

395/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
1.5 ⋅ F ⋅ b 1.5 ⋅ 100 ⋅ 1,192.51 ⋅ 256.84 2
Sr = = = 338.02 kg f /cm
gussets ⋅ π ⋅ t2sk ⋅h 2 ⋅ π ⋅ 10.4 2 ⋅ 200

As Sr <= 2,110.813 kgf /cm2 the skirt thickness is adequate to resist the gusset reaction.

Anchor bolt load (empty, corroded + Seismic)

−(0.6 − 0.14 ⋅ SDS ) ⋅ W 4⋅M −(0.6 − 0.14 ⋅ 0.816) ⋅ 2,115.21 4 ⋅ 1,945.5


P = + = + = 1,372.54 kg f
N N ⋅ BC 4 4 ⋅ 1.194

P
Required area per bolt = = 0.9761 cm2
Sb

The area provided (3.5548 cm2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, empty, corroded + Seismic)

Base plate width, tc : 398 mm


Average base plate diameter, d: 923 mm
Base plate elastic modulus, Es : 2,038,901.782 kgf /cm2

Base plate yield stress, Sy : 2,531.05 kgf /cm2

−−−−−− 2
E c = 57,000 ⋅ 0.265154 ⋅ √210.921 = 219,499.629 kg f /cm

Es 2,038,901.782
n= = = 9.2889
Ec 219,499.629

N ⋅ Ab 4 ⋅ 355.4832
ts = = = 0.49 mm
π ⋅d π ⋅ 923

From table 12.4 for k = 0.083054:

K1 = 2.9271, K2 = 0.7754
L1 = 15.1489, L2 = 25.3615, L3 = 2.4104

Total tensile force on bolting

M − (0.6 − 0.14 ⋅ SDS ) ⋅ W ⋅ (L1 + L3 ) 1,945.5−(0.6 − 0.14 ⋅ 0.816) ⋅ 2,115.21 ⋅ (0.3848 + 0.0612)
T = = = 2,108.36 kg f
L2 + L3 0.6442+0.0612

Tensile stress in bolts use the larger of fs or bolt preload = 0 kgf /cm2

T 100 ⋅ 2,108.36 2
fs = = = 318.28 kg f /cm
ts ⋅ ( ) ⋅( 2 )
d 923
2
⋅ K1 0.49 ⋅ 2.9271

Total compressive load on foundation

C c = T + (1 + 0.14 ⋅ SDS ) ⋅ W + Bolt Preload = 2,108.36 + (1 + 0.14 ⋅ 0.816) ⋅ 2,115.21 + 0 = 4,465.21 kg f

Foundation bearing stress

Cc 100 ⋅ 4,465.21 2
fc = = = 3.104 kg f /cm
((tc − ts ) + n ⋅ ts ) ⋅ ( ) ((398 − 0.49) + 9.2889 ⋅ 0.49) ⋅ ( )
d 923
2
⋅ K2 2
⋅ 0.7754

As fc <= 116.569 kgf /cm2 the base plate width is satisfactory.

396/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
1 1
k= = 318.28
= 0.083054
fs
1+ 1+ 9.2889⋅3.104
n⋅fc

Base plate required thickness (empty, corroded + Seismic)

l
From Brownell & Young, Table 10.3:, = 0.3345
b

2
Mx = 0.01 ⋅ 0.008 ⋅ 3.104 ⋅ 767.77 = 145.4 kgf

2
My = 0.01 ⋅ − 0.4272 ⋅ 3.104 ⋅ 256.84 = − 874.7 kgf

−−−−−−−− −−−−−−−−−−−−
tr = √ =√
6 ⋅ M max 100 ⋅ 6 ⋅ 874.66
= 19.32 mm
Sp 1,406.139

The base plate thickness is satisfactory.


Base plate bolt load (Jawad & Farr eq. 12.13, empty, corroded + Seismic)

Bolt load = Ab ⋅ f s = 3.5548 ⋅ 318.28 = 1,131.43 kgf

−−−−−−−−−−−− −−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−


tr =  =
3.91 ⋅ F 3.91 ⋅ 100 ⋅ 1,131.43
  = 7.77 mm
⎷ Sy ⋅ ( w + 2⋅l − db ⋅ ( w + 2⋅l ))
2⋅b w 2 1
⎷ 2,531.05 ⋅ ( 150 + 2⋅193.34
2⋅256.84 150
− 57.4 ⋅ ( 150
2 1
+ 2⋅193.34 ))

The base plate thickness is satisfactory.


Check skirt for gusset reaction (Jawad & Farr eq. 12.14)

1.5 ⋅ F ⋅ b 1.5 ⋅ 100 ⋅ 1,131.43 ⋅ 256.84 2


Sr = = = 320.71 kg f /cm
gussets ⋅ π ⋅ t2sk ⋅ h 2 ⋅ π ⋅ 10.4 2 ⋅ 200

As Sr <= 2,110.813 kgf /cm2 the skirt thickness is adequate to resist the gusset reaction.

Anchor bolt load (empty, new + Seismic)

−(0.6 − 0.14 ⋅ SDS ) ⋅ W 4⋅M −(0.6 − 0.14 ⋅ 0.816) ⋅ 2,240.09 4 ⋅ 2,052.7


P = + = + = 1,447.14 kg f
N N ⋅ BC 4 4 ⋅ 1.194

P
Required area per bolt = = 1.0292 cm2
Sb

The area provided (3.5548 cm2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, empty, new + Seismic)

Base plate width, tc : 398 mm


Average base plate diameter, d: 923 mm
Base plate elastic modulus, Es : 2,038,901.782 kgf /cm2

Base plate yield stress, Sy : 2,531.05 kgf /cm2

−−−−−− 2
E c = 57,000 ⋅ 0.265154 ⋅ √210.921 = 219,499.629 kg f /cm

Es 2,038,901.782
n= = = 9.2889
Ec 219,499.629

N ⋅ Ab 4 ⋅ 355.4832
ts = = = 0.49 mm
π ⋅d π ⋅ 923

397/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

From table 12.4 for k = 0.083182:

K1 = 2.9268, K2 = 0.776
L1 = 15.1442, L2 = 25.3584, L3 = 2.4141

Total tensile force on bolting

M − (0.6 − 0.14 ⋅ SDS ) ⋅ W ⋅ (L1 + L3 ) 2,052.7−(0.6 − 0.14 ⋅ 0.816) ⋅ 2,240.09 ⋅ (0.3847 + 0.0613)
T = = = 2,221.95 kg f
L2 + L3 0.6441+0.0613

Tensile stress in bolts use the larger of fs or bolt preload = 0 kgf /cm2

T 100 ⋅ 2,221.95 2
fs = = = 335.463 kg f /cm
ts ⋅ ( ) 0.49 ⋅ ( )
d 923
2
⋅ K1 2
⋅ 2.9268

Total compressive load on foundation

C c = T + (1 + 0.14 ⋅ SDS ) ⋅ W + Bolt Preload = 2,221.95 + (1 + 0.14 ⋅ 0.816) ⋅ 2,240.09 + 0 = 4,717.94 kg f

Foundation bearing stress

Cc 100 ⋅ 4,717.94 2
fc = = = 3.277 kg f /cm
((tc − ts ) + n ⋅ ts ) ⋅ ( ) ⋅( 2 )
d 923
2
⋅ K2 ((398 − 0.49) + 9.2889 ⋅ 0.49) ⋅ 0.776

As fc <= 116.569 kgf /cm2 the base plate width is satisfactory.

1 1
k= = = 0.083182
fs 335.463
1+ 1+ 9.2889⋅3.277
n⋅fc

Base plate required thickness (empty, new + Seismic)

l
From Brownell & Young, Table 10.3:, = 0.3345
b

2
Mx = 0.01 ⋅ 0.008 ⋅ 3.277 ⋅ 767.77 = 153.6 kgf

2
My = 0.01 ⋅ − 0.4272 ⋅ 3.277 ⋅ 256.84 = − 923.4 kgf

−−−−−−−− −−−−−−−−−−−−
tr = √ =√
6 ⋅ M max 100 ⋅ 6 ⋅ 923.44
= 19.85 mm
Sp 1,406.139

The base plate thickness is satisfactory.


Base plate bolt load (Jawad & Farr eq. 12.13, empty, new + Seismic)

Bolt load = Ab ⋅ f s = 3.5548 ⋅ 335.463 = 1,192.51 kgf

−−−−−−−−−−−− −−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−


tr =  =
3.91 ⋅ F 3.91 ⋅ 100 ⋅ 1,192.51
  = 7.97 mm
⎷ Sy ⋅ ( w + 2⋅l − db ⋅ ( w + 2⋅l ))
2⋅b w 2 1
⎷ 2,531.05 ⋅ ( 150 + 2⋅193.34
2⋅256.84 150
− 57.4 ⋅ ( 150
2 1
+ 2⋅193.34 ))

The base plate thickness is satisfactory.

Check skirt for gusset reaction (Jawad & Farr eq. 12.14)

1.5 ⋅ F ⋅ b 1.5 ⋅ 100 ⋅ 1,192.51 ⋅ 256.84 2


Sr = = = 338.02 kg f /cm
gussets ⋅ π ⋅ t2sk ⋅ h 2 ⋅ π ⋅ 10.4 2 ⋅ 200

398/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
As Sr <= 2,110.813 kgf /cm2 the skirt thickness is adequate to resist the gusset reaction.

Anchor bolt load (vacuum, corroded + Seismic)

−(0.6 − 0.14 ⋅ SDS ) ⋅ W 4⋅M −(0.6 − 0.14 ⋅ 0.816) ⋅ 2,115.21 4 ⋅ 1,945.5


P = + = + = 1,372.54 kg f
N N ⋅ BC 4 4 ⋅ 1.194

P
Required area per bolt = = 0.9761 cm2
Sb

The area provided (3.5548 cm2) by the specified anchor bolt is adequate.

Support calculations (Jawad & Farr chapter 12, vacuum, corroded + Seismic)

Base plate width, tc : 398 mm


Average base plate diameter, d: 923 mm
Base plate elastic modulus, Es : 2,038,901.782 kgf /cm2

Base plate yield stress, Sy : 2,531.05 kgf /cm2

−−−−−− 2
E c = 57,000 ⋅ 0.265154 ⋅ √210.921 = 219,499.629 kg f /cm

Es 2,038,901.782
n= = = 9.2889
Ec 219,499.629

N ⋅ Ab 4 ⋅ 355.4832
ts = = = 0.49 mm
π ⋅d π ⋅ 923

From table 12.4 for k = 0.083054:

K1 = 2.9271, K2 = 0.7754
L1 = 15.1489, L2 = 25.3615, L3 = 2.4104

Total tensile force on bolting

M − (0.6 − 0.14 ⋅ SDS ) ⋅ W ⋅ (L1 + L3 ) 1,945.5−(0.6 − 0.14 ⋅ 0.816) ⋅ 2,115.21 ⋅ (0.3848 + 0.0612)
T = = = 2,108.36 kg f
L2 + L3 0.6442+0.0612

Tensile stress in bolts use the larger of fs or bolt preload = 0 kgf /cm2

T 100 ⋅ 2,108.36 2
fs = = = 318.28 kg f /cm
ts ⋅ ( ) ⋅( 2 )
d 923
2
⋅ K1 0.49 ⋅ 2.9271

Total compressive load on foundation

C c = T + (1 + 0.14 ⋅ SDS ) ⋅ W + Bolt Preload = 2,108.36 + (1 + 0.14 ⋅ 0.816) ⋅ 2,115.21 + 0 = 4,465.21 kg f

Foundation bearing stress

Cc 100 ⋅ 4,465.21 2
fc = = = 3.104 kg f /cm
((tc − ts ) + n ⋅ ts ) ⋅ ( ) ((398 − 0.49) + 9.2889 ⋅ 0.49) ⋅ ( )
d 923
2
⋅ K2 2
⋅ 0.7754

As fc <= 116.569 kgf /cm2 the base plate width is satisfactory.

1 1
k= = 318.28
= 0.083054
fs
1+ 1 + 9.2889⋅3.104
n⋅fc

399/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Base plate required thickness (vacuum, corroded + Seismic)

l
From Brownell & Young, Table 10.3:, = 0.3345
b

2
Mx = 0.01 ⋅ 0.008 ⋅ 3.104 ⋅ 767.77 = 145.4 kgf

2
My = 0.01 ⋅ − 0.4272 ⋅ 3.104 ⋅ 256.84 = − 874.7 kgf

−−−−−−−− −−−−−−−−−−−−
tr = √ =√
6 ⋅ M max 100 ⋅ 6 ⋅ 874.66
= 19.32 mm
Sp 1,406.139

The base plate thickness is satisfactory.

Base plate bolt load (Jawad & Farr eq. 12.13, vacuum, corroded + Seismic)

Bolt load = Ab ⋅ f s = 3.5548 ⋅ 318.28 = 1,131.43 kgf

−−−−−−−−−−−− −−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−


tr =  =
3.91 ⋅ F 3.91 ⋅ 100 ⋅ 1,131.43
  = 7.77 mm
⎷ Sy ⋅ ( w + 2⋅l − db ⋅ ( w2 + 2⋅l
2⋅b w 1
)) ⎷ 2,531.05 ⋅ ( 150 + 2⋅193.34
2⋅256.84 150
− 57.4 ⋅ ( 150
2 1
+ 2⋅193.34 ))

The base plate thickness is satisfactory.

Check skirt for gusset reaction (Jawad & Farr eq. 12.14)

1.5 ⋅ F ⋅ b 1.5 ⋅ 100 ⋅ 1,131.43 ⋅ 256.84 2


Sr = = = 320.71 kg f /cm
gussets ⋅ π ⋅ t2sk ⋅h 2 ⋅ π ⋅ 10.4 2 ⋅ 200

As Sr <= 2,110.813 kgf /cm2 the skirt thickness is adequate to resist the gusset reaction.

400/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Skirt Opening #1 (Port)


ASME Section VIII Division 1, 2019 Edition Metric
Component Skirt Opening
Description Skirt Opening #1
Drawing Mark Port
Opening for Nozzle Nozzle Drane (N6)
Sleeve Material SA-106 B Smls Pipe (II-D Metric p. 16, ln. 10)
Location and Orientation
Attached to Support Skirt #1
Orientation perpendicular
Offset, L 147.1 mm
Angle, q 0°
Distance, r 428 mm
Through a Category B Joint No
Dimensions
Pipe NPS and Schedule NPS 6 Sch 40 (Std) DN 150
Inside Diameter 154.06 mm
Nominal Wall Thickness 7.11 mm
Skirt Thickness 12 mm
Leg41 6.35 mm
Leg43 0 mm
External Projection Available, Lpr1 27.67 mm
Internal Projection, Lpr2 32 mm
Corrosion Inner 1.6 mm
Outer 1.6 mm

401/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Skirt Opening Reinforcement Summary
Required
Thickness AT Ar
tr Ratio Status
(cm2) (cm2)
(mm)
Tensile 0.0658 16.5426 0.1042 158.8189 OK
Wind
Compressive 0.19 11.158 0.2925 38.1414 OK
Operating Hot & Corroded
Tensile 0.24 16.3087 0.3805 42.8568 OK
Seismic
Compressive 0.4 10.9569 0.6277 17.4546 OK
Tensile 0.0653 23.7812 0.102 233.1528 OK
Wind
Compressive 0.19 15.0408 0.2913 51.6305 OK
Operating Hot & New
Tensile 0.25 23.5002 0.397 59.1924 OK
Seismic
Compressive 0.42 14.8132 0.6408 23.1176 OK
Tensile 0.0658 16.5426 0.1042 158.8189 OK
Wind
Compressive 0.19 11.158 0.2925 38.1414 OK
Empty Cold & Corroded
Tensile 0.24 16.3087 0.3805 42.8568 OK
Seismic
Compressive 0.4 10.9569 0.6277 17.4546 OK
Tensile 0.0653 23.7812 0.102 233.1528 OK
Wind
Compressive 0.19 15.0408 0.2913 51.6305 OK
Empty Cold & New
Tensile 0.25 23.5002 0.397 59.1924 OK
Seismic
Compressive 0.42 14.8132 0.6408 23.1176 OK
Tensile 0 15.2306 0 N/A OK
Shop Test New Wind
Compressive 0.17 15.0618 0.2592 58.1115 OK
Tensile 0.0658 16.5426 0.1042 158.8189 OK
Wind
Compressive 0.19 11.158 0.2925 38.1414 OK
External Pressure Hot & Corroded
Tensile 0.24 16.3087 0.3805 42.8568 OK
Seismic
Compressive 0.4 10.9569 0.6277 17.4546 OK
Note: Skirt required thickness of zero on tensile side indicates load is compressive.

Openings Subject to Axial Tension


−−−−−
LR = min [√R eff t,2Rn ] (4.5.4)

−−−−
LH1 = min [1.5t,te ] + √ Rn tn (4.5.11)

LH2 = Lpr1 (4.5.12)

LH3 = 8(t + te ) (4.5.13)

LH = min [LH1 ,LH2 ,L H3 ] + t (4.5.14)


−−−−
LI1 = √ Rn tn (4.5.16)

LI2 = L pr2 (4.5.17)

LI3 = 8(t + te ) (4.5.18)

LI = min [LI1 ,LI2 ,LI3 ] (4.5.19)

f r1 = min [
Sn
,1]
S

f r2 = min [
Sn
,1]
S

A1 = 2LR (E 1 t − tr )

402/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
A2 = 2(LH − tr )tn f r2

A3 = 2LI ti f r2

A4 1 = L24 1 fr2

A4 3 = L24 3 fr2

AT = A1 + A2 + A3 + A4 1 + A4 3

Ar = dtr + 2tn tr (1 − fr1 )

New
−−−−−−−−−
LR = min [√388.33 ⋅ 12 ,2 ⋅ 77.03] = 68.26 mm
−−−−−−−−−
LH1 = min [1.5 ⋅ 12,0] + √ 77.03⋅7.11 = 23.4 mm

LH2 = 27.67 = 27.67 mm

LH3 = 8 ⋅ (12 + 0) = 96 mm

LH = min [23.4,27.67,96] + 12 = 35.4 mm


−−−−−−−−−
LI1 = √ 77.03⋅7.11 = 23.4 mm

LI2 = L pr2 = 32 mm

LI3 = 8 ⋅ (12 + 0) = 96 mm

LI = min [23.4,32,96] = 23.4 mm

Corroded
−−−−−−−−−−
LR = min [√ 389.93⋅10.4 ,2 ⋅ 78.63] = 63.68 mm
−−−−−−−−−
LH1 = min [1.5 ⋅ 10.4,0] + √ 78.63⋅3.91 = 17.53 mm

LH2 = 27.67 = 27.67 mm

LH3 = 8 ⋅ (10.4 + 0) = 83.2 mm

LH = min [17.53,27.67,83.2] + 10.4 = 27.93 mm


−−−−−−−−−
LI1 = √ 78.63⋅3.91 = 17.53 mm

LI2 = L pr2 = 30.4 mm

LI3 = 8 ⋅ (10.4 + 0) = 83.2 mm

LI = min [17.53,30.4,83.2] = 17.53 mm

Operating Hot & Corroded Wind Tensile


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 63.68 ⋅ (1 ⋅ 10.4 − 0.0658)


A1 = = 13.1619 cm2
100

0.8551
A2 = 2 ⋅ (27.93 − 0.0658) ⋅ 3.91 ⋅ = 1.8635 cm2
100

403/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
0.8551
A3 = 2 ⋅ 17.53 ⋅ 3.91 ⋅ = 1.1724 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 13.1619 + 1.8635 + 1.1724 + 0.3448 + 0 = 16.5426 cm2

157.26 ⋅ 0.0658 + 2 ⋅ 3.91 ⋅ 0.0658 ⋅ (1 − 0.8551)


Ar = = 0.1042 cm2
100

AT = 16.5426cm2 ≥ Ar = 0.1042cm 2

Operating Hot & New Wind Tensile


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 68.26 ⋅ (1 ⋅ 12 − 0.0653)
A1 = = 16.2942 cm2
100

0.8551
A2 = 2 ⋅ (35.4 − 0.0653) ⋅ 7.11 ⋅ = 4.2967 cm2
100

0.8551
A3 = 2 ⋅ 23.4 ⋅ 7.11 ⋅ = 2.8456 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 16.2942 + 4.2967 + 2.8456 + 0.3448 + 0 = 23.7812 cm2

154.06 ⋅ 0.0653 + 2 ⋅ 7.11 ⋅ 0.0653 ⋅ (1 − 0.8551)


Ar = = 0.102 cm2
100

AT = 23.7812cm2 ≥ Ar = 0.102cm 2

Empty Cold & Corroded Wind Tensile


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 63.68 ⋅ (1 ⋅ 10.4 − 0.0658)


A1 = = 13.1619 cm2
100

0.8551
A2 = 2 ⋅ (27.93 − 0.0658) ⋅ 3.91 ⋅ = 1.8635 cm2
100

0.8551
A3 = 2 ⋅ 17.53 ⋅ 3.91 ⋅ = 1.1724 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

404/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 13.1619 + 1.8635 + 1.1724 + 0.3448 + 0 = 16.5426 cm2

157.26 ⋅ 0.0658 + 2 ⋅ 3.91 ⋅ 0.0658 ⋅ (1 − 0.8551)


Ar = = 0.1042 cm2
100

AT = 16.5426cm2 ≥ Ar = 0.1042cm 2

Empty Cold & New Wind Tensile


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 68.26 ⋅ (1 ⋅ 12 − 0.0653)
A1 = = 16.2942 cm2
100

0.8551
A2 = 2 ⋅ (35.4 − 0.0653) ⋅ 7.11 ⋅ = 4.2967 cm2
100

0.8551
A3 = 2 ⋅ 23.4 ⋅ 7.11 ⋅ = 2.8456 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 16.2942 + 4.2967 + 2.8456 + 0.3448 + 0 = 23.7812 cm2

154.06 ⋅ 0.0653 + 2 ⋅ 7.11 ⋅ 0.0653 ⋅ (1 − 0.8551)


Ar = = 0.102 cm2
100

AT = 23.7812cm2 ≥ Ar = 0.102cm 2

External Pressure Hot & Corroded Wind Tensile


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 63.68 ⋅ (1 ⋅ 10.4 − 0.0658)


A1 = = 13.1619 cm2
100

0.8551
A2 = 2 ⋅ (27.93 − 0.0658) ⋅ 3.91 ⋅ = 1.8635 cm2
100

0.8551
A3 = 2 ⋅ 17.53 ⋅ 3.91 ⋅ = 1.1724 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 13.1619 + 1.8635 + 1.1724 + 0.3448 + 0 = 16.5426 cm2

405/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
157.26 ⋅ 0.0658 + 2 ⋅ 3.91 ⋅ 0.0658 ⋅ (1 − 0.8551)
Ar = = 0.1042 cm2
100

AT = 16.5426cm2 ≥ Ar = 0.1042cm 2

Operating Hot & Corroded Seismic Tensile


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 63.68 ⋅ (1 ⋅ 10.4 − 0.24)


A1 = = 12.9397 cm2
100

0.8551
A2 = 2 ⋅ (27.93 − 0.24) ⋅ 3.91 ⋅ = 1.8518 cm2
100

0.8551
A3 = 2 ⋅ 17.53 ⋅ 3.91 ⋅ = 1.1724 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 12.9397 + 1.8518 + 1.1724 + 0.3448 + 0 = 16.3087 cm2

157.26 ⋅ 0.24 + 2 ⋅ 3.91 ⋅ 0.24 ⋅ (1 − 0.8551)


Ar = = 0.3805 cm2
100

AT = 16.3087cm2 ≥ Ar = 0.3805cm 2

Operating Hot & New Seismic Tensile


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 68.26 ⋅ (1 ⋅ 12 − 0.25)
A1 = = 16.0362 cm2
100

0.8551
A2 = 2 ⋅ (35.4 − 0.25) ⋅ 7.11 ⋅ = 4.2737 cm2
100

0.8551
A3 = 2 ⋅ 23.4 ⋅ 7.11 ⋅ = 2.8456 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 16.0362 + 4.2737 + 2.8456 + 0.3448 + 0 = 23.5002 cm2

154.06 ⋅ 0.25 + 2 ⋅ 7.11 ⋅ 0.25 ⋅ (1 − 0.8551)


Ar = = 0.397 cm2
100

AT = 23.5002cm2 ≥ Ar = 0.397cm 2

Empty Cold & Corroded Seismic Tensile

406/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 63.68 ⋅ (1 ⋅ 10.4 − 0.24)


A1 = = 12.9397 cm2
100

0.8551
A2 = 2 ⋅ (27.93 − 0.24) ⋅ 3.91 ⋅ = 1.8518 cm2
100

0.8551
A3 = 2 ⋅ 17.53 ⋅ 3.91 ⋅ = 1.1724 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 12.9397 + 1.8518 + 1.1724 + 0.3448 + 0 = 16.3087 cm2

157.26 ⋅ 0.24 + 2 ⋅ 3.91 ⋅ 0.24 ⋅ (1 − 0.8551)


Ar = = 0.3805 cm2
100

AT = 16.3087cm2 ≥ Ar = 0.3805cm 2

Empty Cold & New Seismic Tensile


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 68.26 ⋅ (1 ⋅ 12 − 0.25)
A1 = = 16.0362 cm2
100

0.8551
A2 = 2 ⋅ (35.4 − 0.25) ⋅ 7.11 ⋅ = 4.2737 cm2
100

0.8551
A3 = 2 ⋅ 23.4 ⋅ 7.11 ⋅ = 2.8456 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 16.0362 + 4.2737 + 2.8456 + 0.3448 + 0 = 23.5002 cm2

154.06 ⋅ 0.25 + 2 ⋅ 7.11 ⋅ 0.25 ⋅ (1 − 0.8551)


Ar = = 0.397 cm2
100

AT = 23.5002cm2 ≥ Ar = 0.397cm 2

External Pressure Hot & Corroded Seismic Tensile


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

407/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
2 ⋅ 63.68 ⋅ (1 ⋅ 10.4 − 0.24)
A1 = = 12.9397 cm2
100

0.8551
A2 = 2 ⋅ (27.93 − 0.24) ⋅ 3.91 ⋅ = 1.8518 cm2
100

0.8551
A3 = 2 ⋅ 17.53 ⋅ 3.91 ⋅ = 1.1724 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 12.9397 + 1.8518 + 1.1724 + 0.3448 + 0 = 16.3087 cm2

157.26 ⋅ 0.24 + 2 ⋅ 3.91 ⋅ 0.24 ⋅ (1 − 0.8551)


Ar = = 0.3805 cm2
100

AT = 16.3087cm2 ≥ Ar = 0.3805cm 2

Division 2 4.5.17.3 Openings Subject to Axial Compression


d
γn = −− (4.5.212)
2√Rt

2
R / t
γn > ( + 0.22)
291

tn,eff = min [tn ,t]

ti,eff = min [ti ,t]


−−
LR = 0.75√Rt
−−−−
LH = min [0.5√ tn , 2.5tn , Lpr1 ]
d
2
−−−
LI = min [0.5√ ti , 2.5ti , Lpr2 ]
d
2

f r1 = min [
Sn
,1]
S

f r2 = min [
Sn
,1]
S

A1 = 2LR (t − tr ) − 2tn,eff (t − tr )(1 − f r1 )

A2 = 2LH tn,eff fr2

A3 = 2LI ti,eff fr2

A4 1 = L24 1 fr2

A4 3 = L24 3 fr2

AT = A1 + A2 + A3 + A4 1 + A4 3

Ar = dtr (4.5.211)

New

408/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

154.06
γn = −−−−−−−−− = 1.1284
2 ⋅ √388.33 ⋅ 12
2
388.33 / 12
γn > ( + 0.22) = 0.1097
291

Area required factor for compressive side = 1


−−−−−−−−−
LR = 0.75 ⋅ √388.33 ⋅ 12 = 51.2 mm
−−−−−−−−−−−
154.06
LH = min [0.5 ⋅ √ ⋅ 7.11 , 2.5 ⋅ 7.11 , 27.67] = 11.7 mm
2
−−−−−−−−−−−
154.06
LI = min [0.5 ⋅ √ ⋅ 7.11 , 2.5 ⋅ 7.11 , 32] = 11.7 mm
2

tn,eff = min [7.11,12] = 7.11 mm

ti,eff = min [7.11,12] = 7.11 mm

Corroded
157.26
γn = −−−−−−−−−− = 1.2347
2 ⋅ √ 389.93⋅10.4

2
389.93 / 10.4
γn > ( + 0.22) = 0.1217
291

Area required factor for compressive side = 1


−−−−−−−−−−
LR = 0.75 ⋅ √ 389.93⋅10.4 = 47.76 mm
−−−−−−−−−−−
157.26
LH = min [0.5 ⋅ √ ⋅ 3.91 , 2.5 ⋅ 3.91 , 27.67] = 8.77 mm
2
−−−−−−−−−−−
157.26
LI = min [0.5 ⋅ √ ⋅ 3.91 , 2.5 ⋅ 3.91 , 30.4] = 8.77 mm
2

tn,eff = min [3.91,10.4] = 3.91 mm

ti,eff = min [3.91,10.4] = 3.91 mm

Operating Hot & Corroded Wind Compressive


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 47.76 ⋅ (10.4 − 0.19) − 2 ⋅ 3.91 ⋅ (10.4 − 0.19) ⋅ (1 − 0.8551)


A1 = = 9.6408 cm2
100

0.8551
A2 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A3 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

409/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 9.6408 + 0.5862 + 0.5862 + 0.3448 + 0 = 11.158 cm2

157.26⋅0.19
Ar = = 0.2925 cm2
100

AT = 11.158cm2 ≥ Ar = 0.2925cm 2

Operating Hot & New Wind Compressive


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 51.2 ⋅ (12 − 0.19) − 2 ⋅ 7.11 ⋅ (12 − 0.19) ⋅ (1 − 0.8551)


A1 = = 11.8505 cm2
100

0.8551
A2 = 2 ⋅ 11.7 ⋅ 7.11 ⋅ = 1.4228 cm2
100

0.8551
A3 = 2 ⋅ 11.7 ⋅ 7.11 ⋅ = 1.4228 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 11.8505 + 1.4228 + 1.4228 + 0.3448 + 0 = 15.0408 cm2

154.06⋅0.19
Ar = = 0.2913 cm2
100

AT = 15.0408cm2 ≥ Ar = 0.2913cm 2

Empty Cold & Corroded Wind Compressive


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 47.76 ⋅ (10.4 − 0.19) − 2 ⋅ 3.91 ⋅ (10.4 − 0.19) ⋅ (1 − 0.8551)


A1 = = 9.6408 cm2
100

0.8551
A2 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A3 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 9.6408 + 0.5862 + 0.5862 + 0.3448 + 0 = 11.158 cm2

410/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
157.26⋅0.19
Ar = = 0.2925 cm2
100

AT = 11.158cm2 ≥ Ar = 0.2925cm 2

Empty Cold & New Wind Compressive


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 51.2 ⋅ (12 − 0.19) − 2 ⋅ 7.11 ⋅ (12 − 0.19) ⋅ (1 − 0.8551)


A1 = = 11.8505 cm2
100

0.8551
A2 = 2 ⋅ 11.7 ⋅ 7.11 ⋅ = 1.4228 cm2
100

0.8551
A3 = 2 ⋅ 11.7 ⋅ 7.11 ⋅ = 1.4228 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 11.8505 + 1.4228 + 1.4228 + 0.3448 + 0 = 15.0408 cm2

154.06⋅0.19
Ar = = 0.2913 cm2
100

AT = 15.0408cm2 ≥ Ar = 0.2913cm 2

Shop Test New Wind Compressive


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 51.2 ⋅ (12 − 0.17) − 2 ⋅ 7.11 ⋅ (12 − 0.17) ⋅ (1 − 0.8551)


A1 = = 11.8714 cm2
100

0.8551
A2 = 2 ⋅ 11.7 ⋅ 7.11 ⋅ = 1.4228 cm2
100

0.8551
A3 = 2 ⋅ 11.7 ⋅ 7.11 ⋅ = 1.4228 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 11.8714 + 1.4228 + 1.4228 + 0.3448 + 0 = 15.0618 cm2

154.06⋅0.17
Ar = = 0.2592 cm2
100

AT = 15.0618cm2 ≥ Ar = 0.2592cm 2

External Pressure Hot & Corroded Wind Compressive

411/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 47.76 ⋅ (10.4 − 0.19) − 2 ⋅ 3.91 ⋅ (10.4 − 0.19) ⋅ (1 − 0.8551)


A1 = = 9.6408 cm2
100

0.8551
A2 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A3 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 9.6408 + 0.5862 + 0.5862 + 0.3448 + 0 = 11.158 cm2

157.26⋅0.19
Ar = = 0.2925 cm2
100

AT = 11.158cm2 ≥ Ar = 0.2925cm 2

Operating Hot & Corroded Seismic Compressive


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 47.76 ⋅ (10.4 − 0.4) − 2 ⋅ 3.91 ⋅ (10.4 − 0.4) ⋅ (1 − 0.8551)


A1 = = 9.4396 cm2
100

0.8551
A2 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A3 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 9.4396 + 0.5862 + 0.5862 + 0.3448 + 0 = 10.9569 cm2

157.26⋅0.4
Ar = = 0.6277 cm2
100

AT = 10.9569cm2 ≥ Ar = 0.6277cm 2

Operating Hot & New Seismic Compressive


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

412/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
2 ⋅ 51.2 ⋅ (12 − 0.42) − 2 ⋅ 7.11 ⋅ (12 − 0.42) ⋅ (1 − 0.8551)
A1 = = 11.6229 cm2
100

0.8551
A2 = 2 ⋅ 11.7 ⋅ 7.11 ⋅ = 1.4228 cm2
100

0.8551
A3 = 2 ⋅ 11.7 ⋅ 7.11 ⋅ = 1.4228 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 11.6229 + 1.4228 + 1.4228 + 0.3448 + 0 = 14.8132 cm2

154.06⋅0.42
Ar = = 0.6408 cm2
100

AT = 14.8132cm2 ≥ Ar = 0.6408cm 2

Empty Cold & Corroded Seismic Compressive


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 47.76 ⋅ (10.4 − 0.4) − 2 ⋅ 3.91 ⋅ (10.4 − 0.4) ⋅ (1 − 0.8551)


A1 = = 9.4396 cm2
100

0.8551
A2 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A3 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 9.4396 + 0.5862 + 0.5862 + 0.3448 + 0 = 10.9569 cm2

157.26⋅0.4
Ar = = 0.6277 cm2
100

AT = 10.9569cm2 ≥ Ar = 0.6277cm 2

Empty Cold & New Seismic Compressive


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 51.2 ⋅ (12 − 0.42) − 2 ⋅ 7.11 ⋅ (12 − 0.42) ⋅ (1 − 0.8551)


A1 = = 11.6229 cm2
100

0.8551
A2 = 2 ⋅ 11.7 ⋅ 7.11 ⋅ = 1.4228 cm2
100

413/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
0.8551
A3 = 2 ⋅ 11.7 ⋅ 7.11 ⋅ = 1.4228 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 11.6229 + 1.4228 + 1.4228 + 0.3448 + 0 = 14.8132 cm2

154.06⋅0.42
Ar = = 0.6408 cm2
100

AT = 14.8132cm2 ≥ Ar = 0.6408cm 2

External Pressure Hot & Corroded Seismic Compressive


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 47.76 ⋅ (10.4 − 0.4) − 2 ⋅ 3.91 ⋅ (10.4 − 0.4) ⋅ (1 − 0.8551)


A1 = = 9.4396 cm2
100

0.8551
A2 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A3 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 9.4396 + 0.5862 + 0.5862 + 0.3448 + 0 = 10.9569 cm2

157.26⋅0.4
Ar = = 0.6277 cm2
100

AT = 10.9569cm2 ≥ Ar = 0.6277cm 2

414/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Skirt Opening #2 (SO -2)


ASME Section VIII Division 1, 2019 Edition Metric
Component Skirt Opening
Description Skirt Opening #2
Drawing Mark SO -2
Sleeve Material SA-106 B Smls Pipe (II-D Metric p. 16, ln. 10)
Location and Orientation
Attached to Support Skirt #1
Orientation perpendicular
Offset, L 202.5 mm
Angle, q 180°
Distance, r 428 mm
Through a Category B Joint No
Dimensions
Pipe NPS and Schedule NPS 6 Sch 40 (Std) DN 150
Inside Diameter 154.06 mm
Nominal Wall Thickness 7.11 mm
Skirt Thickness 12 mm
Leg41 6.35 mm
Leg43 0 mm
External Projection Available, Lpr1 28.92 mm
Internal Projection, Lpr2 32 mm
Corrosion Inner 1.6 mm
Outer 1.6 mm

415/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Skirt Opening Reinforcement Summary
Required
Thickness AT Ar
tr Ratio Status
(cm2) (cm2)
(mm)
Tensile 0.0646 16.523 0.1023 161.4418 OK
Wind
Compressive 0.18 11.144 0.2898 38.4538 OK
Operating Hot & Corroded
Tensile 0.24 16.2933 0.3741 43.5526 OK
Seismic
Compressive 0.39 10.9465 0.6194 17.673 OK
Tensile 0.0642 23.7566 0.1003 236.9191 OK
Wind
Compressive 0.19 15.0231 0.2886 52.0593 OK
Operating Hot & New
Tensile 0.25 23.4807 0.3903 60.1597 OK
Seismic
Compressive 0.41 14.7997 0.6321 23.4123 OK
Tensile 0.0646 16.523 0.1023 161.4418 OK
Wind
Compressive 0.18 11.144 0.2898 38.4538 OK
Empty Cold & Corroded
Tensile 0.24 16.2933 0.3741 43.5526 OK
Seismic
Compressive 0.39 10.9465 0.6194 17.673 OK
Tensile 0.0642 23.7566 0.1003 236.9191 OK
Wind
Compressive 0.19 15.0231 0.2886 52.0593 OK
Empty Cold & New
Tensile 0.25 23.4807 0.3903 60.1597 OK
Seismic
Compressive 0.41 14.7997 0.6321 23.4123 OK
Tensile 0 15.2107 0 N/A OK
Shop Test New Wind
Compressive 0.17 15.042 0.2595 57.9649 OK
Tensile 0.0646 16.523 0.1023 161.4418 OK
Wind
Compressive 0.18 11.144 0.2898 38.4538 OK
External Pressure Hot & Corroded
Tensile 0.24 16.2933 0.3741 43.5526 OK
Seismic
Compressive 0.39 10.9465 0.6194 17.673 OK
Note: Skirt required thickness of zero on tensile side indicates load is compressive.

Openings Subject to Axial Tension


−−−−−
LR = min [√R eff t,2Rn ] (4.5.4)

−−−−
LH1 = min [1.5t,te ] + √ Rn tn (4.5.11)

LH2 = Lpr1 (4.5.12)

LH3 = 8(t + te ) (4.5.13)

LH = min [LH1 ,LH2 ,L H3 ] + t (4.5.14)


−−−−
LI1 = √ Rn tn (4.5.16)

LI2 = L pr2 (4.5.17)

LI3 = 8(t + te ) (4.5.18)

LI = min [LI1 ,LI2 ,LI3 ] (4.5.19)

f r1 = min [
Sn
,1]
S

f r2 = min [
Sn
,1]
S

A1 = 2LR (E 1 t − tr )

416/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
A2 = 2(LH − tr )tn f r2

A3 = 2LI ti f r2

A4 1 = L24 1 fr2

A4 3 = L24 3 fr2

AT = A1 + A2 + A3 + A4 1 + A4 3

Ar = dtr + 2tn tr (1 − fr1 )

New
−−−−−−−−−
LR = min [√387.08 ⋅ 12 ,2 ⋅ 77.03] = 68.15 mm

−−−−−−−−−
LH1 = min [1.5 ⋅ 12,0] + √ 77.03⋅7.11 = 23.4 mm

LH2 = 28.92 = 28.92 mm

LH3 = 8 ⋅ (12 + 0) = 96 mm

LH = min [23.4,28.92,96] + 12 = 35.4 mm


−−−−−−−−−
LI1 = √ 77.03⋅7.11 = 23.4 mm

LI2 = L pr2 = 32 mm

LI3 = 8 ⋅ (12 + 0) = 96 mm

LI = min [23.4,32,96] = 23.4 mm

Corroded
−−−−−−−−−−
LR = min [√ 388.68⋅10.4 ,2 ⋅ 78.63] = 63.58 mm
−−−−−−−−−
LH1 = min [1.5 ⋅ 10.4,0] + √ 78.63⋅3.91 = 17.53 mm

LH2 = 28.92 = 28.92 mm

LH3 = 8 ⋅ (10.4 + 0) = 83.2 mm

LH = min [17.53,28.92,83.2] + 10.4 = 27.93 mm


−−−−−−−−−
LI1 = √ 78.63⋅3.91 = 17.53 mm

LI2 = L pr2 = 30.4 mm

LI3 = 8 ⋅ (10.4 + 0) = 83.2 mm

LI = min [17.53,30.4,83.2] = 17.53 mm

Operating Hot & Corroded Wind Tensile


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 63.58 ⋅ (1 ⋅ 10.4 − 0.0646)


A1 = = 13.1422 cm2
100

0.8551
A2 = 2 ⋅ (27.93 − 0.0646) ⋅ 3.91 ⋅ = 1.8635 cm2
100

417/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
0.8551
A3 = 2 ⋅ 17.53 ⋅ 3.91 ⋅ = 1.1724 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 13.1422 + 1.8635 + 1.1724 + 0.3448 + 0 = 16.523 cm2

157.26 ⋅ 0.0646 + 2 ⋅ 3.91 ⋅ 0.0646 ⋅ (1 − 0.8551)


Ar = = 0.1023 cm2
100

AT = 16.523cm2 ≥ Ar = 0.1023cm 2

Operating Hot & New Wind Tensile


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 68.15 ⋅ (1 ⋅ 12 − 0.0642)
A1 = = 16.2694 cm2
100

0.8551
A2 = 2 ⋅ (35.4 − 0.0642) ⋅ 7.11 ⋅ = 4.2968 cm2
100

0.8551
A3 = 2 ⋅ 23.4 ⋅ 7.11 ⋅ = 2.8456 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 16.2694 + 4.2968 + 2.8456 + 0.3448 + 0 = 23.7566 cm2

154.06 ⋅ 0.0642 + 2 ⋅ 7.11 ⋅ 0.0642 ⋅ (1 − 0.8551)


Ar = = 0.1003 cm2
100

AT = 23.7566cm2 ≥ Ar = 0.1003cm 2

Empty Cold & Corroded Wind Tensile


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 63.58 ⋅ (1 ⋅ 10.4 − 0.0646)


A1 = = 13.1422 cm2
100

0.8551
A2 = 2 ⋅ (27.93 − 0.0646) ⋅ 3.91 ⋅ = 1.8635 cm2
100

0.8551
A3 = 2 ⋅ 17.53 ⋅ 3.91 ⋅ = 1.1724 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

418/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 13.1422 + 1.8635 + 1.1724 + 0.3448 + 0 = 16.523 cm2

157.26 ⋅ 0.0646 + 2 ⋅ 3.91 ⋅ 0.0646 ⋅ (1 − 0.8551)


Ar = = 0.1023 cm2
100

AT = 16.523cm2 ≥ Ar = 0.1023cm 2

Empty Cold & New Wind Tensile


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 68.15 ⋅ (1 ⋅ 12 − 0.0642)
A1 = = 16.2694 cm2
100

0.8551
A2 = 2 ⋅ (35.4 − 0.0642) ⋅ 7.11 ⋅ = 4.2968 cm2
100

0.8551
A3 = 2 ⋅ 23.4 ⋅ 7.11 ⋅ = 2.8456 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 16.2694 + 4.2968 + 2.8456 + 0.3448 + 0 = 23.7566 cm2

154.06 ⋅ 0.0642 + 2 ⋅ 7.11 ⋅ 0.0642 ⋅ (1 − 0.8551)


Ar = = 0.1003 cm2
100

AT = 23.7566cm2 ≥ Ar = 0.1003cm 2

External Pressure Hot & Corroded Wind Tensile


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 63.58 ⋅ (1 ⋅ 10.4 − 0.0646)


A1 = = 13.1422 cm2
100

0.8551
A2 = 2 ⋅ (27.93 − 0.0646) ⋅ 3.91 ⋅ = 1.8635 cm2
100

0.8551
A3 = 2 ⋅ 17.53 ⋅ 3.91 ⋅ = 1.1724 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 13.1422 + 1.8635 + 1.1724 + 0.3448 + 0 = 16.523 cm2

419/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
157.26 ⋅ 0.0646 + 2 ⋅ 3.91 ⋅ 0.0646 ⋅ (1 − 0.8551)
Ar = = 0.1023 cm2
100

AT = 16.523cm2 ≥ Ar = 0.1023cm 2

Operating Hot & Corroded Seismic Tensile


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 63.58 ⋅ (1 ⋅ 10.4 − 0.24)


A1 = = 12.9241 cm2
100

0.8551
A2 = 2 ⋅ (27.93 − 0.24) ⋅ 3.91 ⋅ = 1.8521 cm2
100

0.8551
A3 = 2 ⋅ 17.53 ⋅ 3.91 ⋅ = 1.1724 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 12.9241 + 1.8521 + 1.1724 + 0.3448 + 0 = 16.2933 cm2

157.26 ⋅ 0.24 + 2 ⋅ 3.91 ⋅ 0.24 ⋅ (1 − 0.8551)


Ar = = 0.3741 cm2
100

AT = 16.2933cm2 ≥ Ar = 0.3741cm 2

Operating Hot & New Seismic Tensile


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 68.15 ⋅ (1 ⋅ 12 − 0.25)
A1 = = 16.0161 cm2
100

0.8551
A2 = 2 ⋅ (35.4 − 0.25) ⋅ 7.11 ⋅ = 4.2743 cm2
100

0.8551
A3 = 2 ⋅ 23.4 ⋅ 7.11 ⋅ = 2.8456 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 16.0161 + 4.2743 + 2.8456 + 0.3448 + 0 = 23.4807 cm2

154.06 ⋅ 0.25 + 2 ⋅ 7.11 ⋅ 0.25 ⋅ (1 − 0.8551)


Ar = = 0.3903 cm2
100

AT = 23.4807cm2 ≥ Ar = 0.3903cm 2

Empty Cold & Corroded Seismic Tensile

420/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 63.58 ⋅ (1 ⋅ 10.4 − 0.24)


A1 = = 12.9241 cm2
100

0.8551
A2 = 2 ⋅ (27.93 − 0.24) ⋅ 3.91 ⋅ = 1.8521 cm2
100

0.8551
A3 = 2 ⋅ 17.53 ⋅ 3.91 ⋅ = 1.1724 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 12.9241 + 1.8521 + 1.1724 + 0.3448 + 0 = 16.2933 cm2

157.26 ⋅ 0.24 + 2 ⋅ 3.91 ⋅ 0.24 ⋅ (1 − 0.8551)


Ar = = 0.3741 cm2
100

AT = 16.2933cm2 ≥ Ar = 0.3741cm 2

Empty Cold & New Seismic Tensile


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 68.15 ⋅ (1 ⋅ 12 − 0.25)
A1 = = 16.0161 cm2
100

0.8551
A2 = 2 ⋅ (35.4 − 0.25) ⋅ 7.11 ⋅ = 4.2743 cm2
100

0.8551
A3 = 2 ⋅ 23.4 ⋅ 7.11 ⋅ = 2.8456 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 16.0161 + 4.2743 + 2.8456 + 0.3448 + 0 = 23.4807 cm2

154.06 ⋅ 0.25 + 2 ⋅ 7.11 ⋅ 0.25 ⋅ (1 − 0.8551)


Ar = = 0.3903 cm2
100

AT = 23.4807cm2 ≥ Ar = 0.3903cm 2

External Pressure Hot & Corroded Seismic Tensile


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

421/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
2 ⋅ 63.58 ⋅ (1 ⋅ 10.4 − 0.24)
A1 = = 12.9241 cm2
100

0.8551
A2 = 2 ⋅ (27.93 − 0.24) ⋅ 3.91 ⋅ = 1.8521 cm2
100

0.8551
A3 = 2 ⋅ 17.53 ⋅ 3.91 ⋅ = 1.1724 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 12.9241 + 1.8521 + 1.1724 + 0.3448 + 0 = 16.2933 cm2

157.26 ⋅ 0.24 + 2 ⋅ 3.91 ⋅ 0.24 ⋅ (1 − 0.8551)


Ar = = 0.3741 cm2
100

AT = 16.2933cm2 ≥ Ar = 0.3741cm 2

Division 2 4.5.17.3 Openings Subject to Axial Compression


d
γn = −− (4.5.212)
2√Rt

2
R / t
γn > ( + 0.22)
291

tn,eff = min [tn ,t]

ti,eff = min [ti ,t]


−−
LR = 0.75√Rt
−−−−
LH = min [0.5√ tn , 2.5tn , Lpr1 ]
d
2
−−−
LI = min [0.5√ ti , 2.5ti , Lpr2 ]
d
2

f r1 = min [
Sn
,1]
S

f r2 = min [
Sn
,1]
S

A1 = 2LR (t − tr ) − 2tn,eff (t − tr )(1 − f r1 )

A2 = 2LH tn,eff fr2

A3 = 2LI ti,eff fr2

A4 1 = L24 1 fr2

A4 3 = L24 3 fr2

AT = A1 + A2 + A3 + A4 1 + A4 3

Ar = dtr (4.5.211)

New

422/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

154.06
γn = −−−−−−−−− = 1.1302
2 ⋅ √387.08 ⋅ 12
2
387.08 / 12
γn > ( + 0.22) = 0.1095
291

Area required factor for compressive side = 1


−−−−−−−−−
LR = 0.75 ⋅ √387.08 ⋅ 12 = 51.12 mm
−−−−−−−−−−−
154.06
LH = min [0.5 ⋅ √ ⋅ 7.11 , 2.5 ⋅ 7.11 , 28.92] = 11.7 mm
2
−−−−−−−−−−−
154.06
LI = min [0.5 ⋅ √ ⋅ 7.11 , 2.5 ⋅ 7.11 , 32] = 11.7 mm
2

tn,eff = min [7.11,12] = 7.11 mm

ti,eff = min [7.11,12] = 7.11 mm

Corroded
157.26
γn = −−−−−−−−−− = 1.2367
2 ⋅ √ 388.68⋅10.4

2
388.68 / 10.4
γn > ( + 0.22) = 0.1214
291

Area required factor for compressive side = 1


−−−−−−−−−−
LR = 0.75 ⋅ √ 388.68⋅10.4 = 47.68 mm
−−−−−−−−−−−
157.26
LH = min [0.5 ⋅ √ ⋅ 3.91 , 2.5 ⋅ 3.91 , 28.92] = 8.77 mm
2
−−−−−−−−−−−
157.26
LI = min [0.5 ⋅ √ ⋅ 3.91 , 2.5 ⋅ 3.91 , 30.4] = 8.77 mm
2

tn,eff = min [3.91,10.4] = 3.91 mm

ti,eff = min [3.91,10.4] = 3.91 mm

Operating Hot & Corroded Wind Compressive


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 47.68 ⋅ (10.4 − 0.18) − 2 ⋅ 3.91 ⋅ (10.4 − 0.18) ⋅ (1 − 0.8551)


A1 = = 9.6268 cm2
100

0.8551
A2 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A3 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

423/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 9.6268 + 0.5862 + 0.5862 + 0.3448 + 0 = 11.144 cm2

157.26⋅0.18
Ar = = 0.2898 cm2
100

AT = 11.144cm2 ≥ Ar = 0.2898cm 2

Operating Hot & New Wind Compressive


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 51.12 ⋅ (12 − 0.19) − 2 ⋅ 7.11 ⋅ (12 − 0.19) ⋅ (1 − 0.8551)


A1 = = 11.8327 cm2
100

0.8551
A2 = 2 ⋅ 11.7 ⋅ 7.11 ⋅ = 1.4228 cm2
100

0.8551
A3 = 2 ⋅ 11.7 ⋅ 7.11 ⋅ = 1.4228 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 11.8327 + 1.4228 + 1.4228 + 0.3448 + 0 = 15.0231 cm2

154.06⋅0.19
Ar = = 0.2886 cm2
100

AT = 15.0231cm2 ≥ Ar = 0.2886cm 2

Empty Cold & Corroded Wind Compressive


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 47.68 ⋅ (10.4 − 0.18) − 2 ⋅ 3.91 ⋅ (10.4 − 0.18) ⋅ (1 − 0.8551)


A1 = = 9.6268 cm2
100

0.8551
A2 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A3 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 9.6268 + 0.5862 + 0.5862 + 0.3448 + 0 = 11.144 cm2

424/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
157.26⋅0.18
Ar = = 0.2898 cm2
100

AT = 11.144cm2 ≥ Ar = 0.2898cm 2

Empty Cold & New Wind Compressive


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 51.12 ⋅ (12 − 0.19) − 2 ⋅ 7.11 ⋅ (12 − 0.19) ⋅ (1 − 0.8551)


A1 = = 11.8327 cm2
100

0.8551
A2 = 2 ⋅ 11.7 ⋅ 7.11 ⋅ = 1.4228 cm2
100

0.8551
A3 = 2 ⋅ 11.7 ⋅ 7.11 ⋅ = 1.4228 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 11.8327 + 1.4228 + 1.4228 + 0.3448 + 0 = 15.0231 cm2

154.06⋅0.19
Ar = = 0.2886 cm2
100

AT = 15.0231cm2 ≥ Ar = 0.2886cm 2

Shop Test New Wind Compressive


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 51.12 ⋅ (12 − 0.17) − 2 ⋅ 7.11 ⋅ (12 − 0.17) ⋅ (1 − 0.8551)


A1 = = 11.8517 cm2
100

0.8551
A2 = 2 ⋅ 11.7 ⋅ 7.11 ⋅ = 1.4228 cm2
100

0.8551
A3 = 2 ⋅ 11.7 ⋅ 7.11 ⋅ = 1.4228 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 11.8517 + 1.4228 + 1.4228 + 0.3448 + 0 = 15.042 cm2

154.06⋅0.17
Ar = = 0.2595 cm2
100

AT = 15.042cm2 ≥ Ar = 0.2595cm 2

External Pressure Hot & Corroded Wind Compressive

425/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 47.68 ⋅ (10.4 − 0.18) − 2 ⋅ 3.91 ⋅ (10.4 − 0.18) ⋅ (1 − 0.8551)


A1 = = 9.6268 cm2
100

0.8551
A2 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A3 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 9.6268 + 0.5862 + 0.5862 + 0.3448 + 0 = 11.144 cm2

157.26⋅0.18
Ar = = 0.2898 cm2
100

AT = 11.144cm2 ≥ Ar = 0.2898cm 2

Operating Hot & Corroded Seismic Compressive


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 47.68 ⋅ (10.4 − 0.39) − 2 ⋅ 3.91 ⋅ (10.4 − 0.39) ⋅ (1 − 0.8551)


A1 = = 9.4293 cm2
100

0.8551
A2 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A3 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 9.4293 + 0.5862 + 0.5862 + 0.3448 + 0 = 10.9465 cm2

157.26⋅0.39
Ar = = 0.6194 cm2
100

AT = 10.9465cm2 ≥ Ar = 0.6194cm 2

Operating Hot & New Seismic Compressive


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

426/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
2 ⋅ 51.12 ⋅ (12 − 0.41) − 2 ⋅ 7.11 ⋅ (12 − 0.41) ⋅ (1 − 0.8551)
A1 = = 11.6094 cm2
100

0.8551
A2 = 2 ⋅ 11.7 ⋅ 7.11 ⋅ = 1.4228 cm2
100

0.8551
A3 = 2 ⋅ 11.7 ⋅ 7.11 ⋅ = 1.4228 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 11.6094 + 1.4228 + 1.4228 + 0.3448 + 0 = 14.7997 cm2

154.06⋅0.41
Ar = = 0.6321 cm2
100

AT = 14.7997cm2 ≥ Ar = 0.6321cm 2

Empty Cold & Corroded Seismic Compressive


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 47.68 ⋅ (10.4 − 0.39) − 2 ⋅ 3.91 ⋅ (10.4 − 0.39) ⋅ (1 − 0.8551)


A1 = = 9.4293 cm2
100

0.8551
A2 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A3 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 9.4293 + 0.5862 + 0.5862 + 0.3448 + 0 = 10.9465 cm2

157.26⋅0.39
Ar = = 0.6194 cm2
100

AT = 10.9465cm2 ≥ Ar = 0.6194cm 2

Empty Cold & New Seismic Compressive


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 51.12 ⋅ (12 − 0.41) − 2 ⋅ 7.11 ⋅ (12 − 0.41) ⋅ (1 − 0.8551)


A1 = = 11.6094 cm2
100

0.8551
A2 = 2 ⋅ 11.7 ⋅ 7.11 ⋅ = 1.4228 cm2
100

427/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
0.8551
A3 = 2 ⋅ 11.7 ⋅ 7.11 ⋅ = 1.4228 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 11.6094 + 1.4228 + 1.4228 + 0.3448 + 0 = 14.7997 cm2

154.06⋅0.41
Ar = = 0.6321 cm2
100

AT = 14.7997cm2 ≥ Ar = 0.6321cm 2

External Pressure Hot & Corroded Seismic Compressive


1,203.27
f r1 = min [ ,1] = 0.8551
1,407.21

1,203.27
f r2 = min [ ,1] = 0.8551
1,407.21

2 ⋅ 47.68 ⋅ (10.4 − 0.39) − 2 ⋅ 3.91 ⋅ (10.4 − 0.39) ⋅ (1 − 0.8551)


A1 = = 9.4293 cm2
100

0.8551
A2 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A3 = 2 ⋅ 8.77 ⋅ 3.91 ⋅ = 0.5862 cm2
100

0.8551
A4 1 = 6.35 2 ⋅ = 0.3448 cm2
100

0.8551
A4 3 = 0 2 ⋅ = 0 cm2
100

AT = 9.4293 + 0.5862 + 0.5862 + 0.3448 + 0 = 10.9465 cm2

157.26⋅0.39
Ar = = 0.6194 cm2
100

AT = 10.9465cm2 ≥ Ar = 0.6194cm 2

428/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Support Skirt #1
ASME Section VIII Division 1, 2019 Edition Metric
Component Support Skirt
Skirt is Attached To Ellipsoidal Head #2
Skirt Attachment Offset 50.25 mm down from the top seam
SA-516 70 (II-D Metric p. 20, ln. 33)
Impact
Material Normalized Fine Grain
Tested1 Practice
No No No
Design Temperature
Internal 60°C
External 40.5°C
Dimensions
Top 765 mm
Inner Diameter
Botttom 783.31 mm
Length (includes base ring thickness) 405 mm
Nominal Thickness 12 mm
Inner 1.6 mm
Corrosion
Outer 0 mm
Weight
New 89.35 kg
Corroded 77.59 kg
Joint Efficiency
Top 0.55
Bottom 0.7
1
Impact testing requirements are not checked for supports

Skirt design thickness, largest of the following + corrosion = 2.01 mm

The governing condition is due to seismic, compressive stress at the base, operating & corroded.

The skirt thickness of 12 mm is adequate.

429/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Results Summary
Tensile or Governing Allowable Calculated Required
Temperature Stress Stress/E thickness
Loading Condition Compressive Skirt
(°C)
Side Location (kgf /cm2) (kgf /cm2) (mm)

Tensile top 1,407.21 14.8 0.11


operating, corroded 60
Compressive bottom 1,152.01 21.1 0.19

Tensile top 1,407.21 12.77 0.11


operating, new 60
Compressive bottom 1,172.29 18.91 0.19

Tensile top 1,407.21 14.8 0.11


empty, corroded 21.1
Compressive bottom 1,152.01 21.1 0.19
Wind
Tensile top 1,407.21 12.77 0.11
empty, new 21.1
Compressive bottom 1,172.29 18.91 0.19

Tensile bottom -1.6 0.02


test, new 21.1 1,172.29
Compressive top 16.56 0.17

Tensile top 1,407.21 14.8 0.11


vacuum, corroded 40.5
Compressive bottom 1,152.01 21.1 0.19

Tensile top 1,407.21 54.31 0.4


operating, corroded 60
Compressive bottom 1,152.01 45.73 0.41

Tensile top 1,407.21 49.81 0.42


operating, new 60
Compressive bottom 1,172.29 42.04 0.43

Tensile top 1,407.21 54.31 0.4


Seismic empty, corroded 21.1
Compressive bottom 1,152.01 45.73 0.41

Tensile top 1,407.21 49.81 0.42


empty, new 21.1
Compressive bottom 1,172.29 42.04 0.43

Tensile top 1,407.21 54.31 0.4


vacuum, corroded 40.5
Compressive bottom 1,152.01 45.73 0.41

Loading due to wind, operating & corroded

Windward side (tensile)

Required thickness, tensile stress at base:

0.6 ⋅ W 4⋅M 0.6⋅1,919.71 4 ⋅ 1e3 ⋅ 711.9


t= − + = − +
π ⋅ D ⋅ S t ⋅ E ⋅ cos(α) π ⋅ D2 ⋅ S t ⋅ E ⋅ cos(α) π ⋅ 796.91 ⋅
1,407.208
⋅ 0.7 ⋅ cos(1.295) π ⋅ 796.91 ⋅ 2 1,407.208
⋅ 0.7 ⋅ cos(1.295)
100 100
= 0.0982 mm

Required thickness, tensile stress at the top:

0.6 ⋅ W t 4 ⋅ Mt 0.6⋅1,839.32 4 ⋅ 1e3 ⋅ 617.8


t= − + = − +
St St 1,407.208 2 1,407.208
π ⋅ Dt ⋅ 100
⋅ E ⋅ cos(α) π ⋅ D2t ⋅ 100
⋅ E ⋅ cos(α) π ⋅ 778.6 ⋅ 100
⋅ 0.55 ⋅ cos(1.295) π ⋅ 778.6 ⋅ 100
⋅ 0.55 ⋅ cos(1.295)
0.11 mm

Leeward side (compressive)

Required thickness, compressive stress at base:

W 4⋅M 1,919.71 4 ⋅ 1e3 ⋅ 711.9


t= + = + =
π ⋅ D ⋅ S c ⋅ Ec ⋅ cos(α) π ⋅ D2 ⋅ Sc ⋅ E c ⋅ cos(α) π ⋅ 796.91 ⋅
1,152.007
⋅ 1 ⋅ cos(1.295) π ⋅ 796.91 ⋅2 1,152.007
⋅ 1 ⋅ cos(1.295)
100 100
0.19 mm

Required thickness, compressive stress at the top:

430/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Wt 4 ⋅ Mt 1,839.32 4 ⋅ 1e3 ⋅ 617.8
t= + = + = 0.18 mm
Sc Sc 1,152.007 2 1,152.007
π ⋅ Dt ⋅ 100
⋅ Ec ⋅ cos(α) π ⋅ D2t ⋅ 100
⋅ E c ⋅ cos(α) π ⋅ 778.6 ⋅ 100
⋅ 1 ⋅ cos(1.295) π ⋅ 778.6 ⋅ 100
⋅ 1 ⋅ cos(1.295)

Loading due to wind, operating & new

Windward side (tensile)

Required thickness, tensile stress at base:

0.6 ⋅ W 4⋅M 0.6⋅2,044.59 4 ⋅ 1e3 ⋅ 720.8


t= − + = − +
π ⋅ D ⋅ S t ⋅ E ⋅ cos(α) π ⋅ D2 ⋅ S t ⋅ E ⋅ cos(α) π ⋅ 795.31 ⋅
1,407.208
⋅ 0.7 ⋅ cos(1.295) π ⋅ 795.31 ⋅ 2 1,407.208
⋅ 0.7 ⋅ cos(1.295)
100 100
= 0.0975 mm

Required thickness, tensile stress at the top:

0.6 ⋅ W t 4 ⋅ Mt 0.6⋅1,950.17 4 ⋅ 1e3 ⋅ 626.7


t= − + = − 1,407.208
+ 1,407.208
=
St St 2
π ⋅ Dt ⋅ 100
⋅ E ⋅ cos(α) π ⋅ D2t ⋅ 100
⋅ E ⋅ cos(α) π ⋅ 777 ⋅ 100
⋅ 0.55 ⋅ cos(1.295) π ⋅ 777 ⋅ 100
⋅ 0.55 ⋅ cos(1.295)
0.11 mm

Leeward side (compressive)

Required thickness, compressive stress at base:

W 4⋅M 2,044.59 4 ⋅ 1e3 ⋅ 720.8


t= + = + =
π ⋅ D ⋅ S c ⋅ Ec ⋅ cos(α) π ⋅ D2 ⋅ Sc ⋅ E c ⋅ cos(α) π ⋅ 795.31 ⋅
1,172.292
⋅ 1 ⋅ cos(1.295) π ⋅ 795.31 ⋅ 2 1,172.292
⋅ 1 ⋅ cos(1.295)
100 100
0.19 mm

Required thickness, compressive stress at the top:

Wt 4 ⋅ Mt 1,950.17 4 ⋅ 1e3 ⋅ 626.7


t= + = + = 0.18 mm
Sc Sc 1,172.292 1,172.292
π ⋅ Dt ⋅ 100
⋅ Ec ⋅ cos(α) π ⋅ D2t ⋅ 100
⋅ E c ⋅ cos(α) π ⋅ 777 ⋅ 100
⋅ 1 ⋅ cos(1.295) π ⋅ 777 2 ⋅ 100
⋅ 1 ⋅ cos(1.295)

Loading due to wind, empty & corroded

Windward side (tensile)

Required thickness, tensile stress at base:

0.6 ⋅ W 4⋅M 0.6⋅1,919.71 4 ⋅ 1e3 ⋅ 711.9


t= − + = − +
π ⋅ D ⋅ S t ⋅ E ⋅ cos(α) π ⋅ D2 ⋅ S t ⋅ E ⋅ cos(α) π ⋅ 796.91 ⋅
1,407.208
⋅ 0.7 ⋅ cos(1.295) π ⋅ 796.91 ⋅ 2 1,407.208
⋅ 0.7 ⋅ cos(1.295)
100 100
= 0.0982 mm

Required thickness, tensile stress at the top:

0.6 ⋅ W t 4 ⋅ Mt 0.6⋅1,839.32 4 ⋅ 1e3 ⋅ 617.8


t= − + = − +
St St 1,407.208 2 1,407.208
π ⋅ Dt ⋅ 100
⋅ E ⋅ cos(α) π ⋅ D2t ⋅ 100
⋅ E ⋅ cos(α) π ⋅ 778.6 ⋅ 100
⋅ 0.55 ⋅ cos(1.295) π ⋅ 778.6 ⋅ 100
⋅ 0.55 ⋅ cos(1.295)
0.11 mm

Leeward side (compressive)

Required thickness, compressive stress at base:

W 4⋅M 1,919.71 4 ⋅ 1e3 ⋅ 711.9


t= + = + =
π ⋅ D ⋅ S c ⋅ Ec ⋅ cos(α) π ⋅ D2 ⋅ Sc ⋅ E c ⋅ cos(α) π ⋅ 796.91 ⋅
1,152.007
⋅ 1 ⋅ cos(1.295) π ⋅ 796.91 ⋅ 2 1,152.007
⋅ 1 ⋅ cos(1.295)
100 100
0.19 mm

Required thickness, compressive stress at the top:

431/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Wt 4 ⋅ Mt 1,839.32 4 ⋅ 1e3 ⋅ 617.8
t= + = + = 0.18 mm
Sc Sc 1,152.007 2 1,152.007
π ⋅ Dt ⋅ 100
⋅ Ec ⋅ cos(α) π ⋅ D2t ⋅ 100
⋅ E c ⋅ cos(α) π ⋅ 778.6 ⋅ 100
⋅ 1 ⋅ cos(1.295) π ⋅ 778.6 ⋅ 100
⋅ 1 ⋅ cos(1.295)

Loading due to wind, empty & new

Windward side (tensile)

Required thickness, tensile stress at base:

0.6 ⋅ W 4⋅M 0.6⋅2,044.59 4 ⋅ 1e3 ⋅ 720.8


t= − + = − +
π ⋅ D ⋅ S t ⋅ E ⋅ cos(α) π ⋅ D2 ⋅ S t ⋅ E ⋅ cos(α) π ⋅ 795.31 ⋅
1,407.208
⋅ 0.7 ⋅ cos(1.295) π ⋅ 795.31 ⋅ 2 1,407.208
⋅ 0.7 ⋅ cos(1.295)
100 100
= 0.0975 mm

Required thickness, tensile stress at the top:

0.6 ⋅ W t 4 ⋅ Mt 0.6⋅1,950.17 4 ⋅ 1e3 ⋅ 626.7


t= − + = − 1,407.208
+ 1,407.208
=
St St
π ⋅ Dt ⋅ 100
⋅ E ⋅ cos(α) π ⋅ D2t ⋅ 100
⋅ E ⋅ cos(α) π ⋅ 777 ⋅ 100
⋅ 0.55 ⋅ cos(1.295) π ⋅ 777 2 ⋅ 100
⋅ 0.55 ⋅ cos(1.295)
0.11 mm

Leeward side (compressive)

Required thickness, compressive stress at base:

W 4⋅M 2,044.59 4 ⋅ 1e3 ⋅ 720.8


t= + = + =
π ⋅ D ⋅ S c ⋅ Ec ⋅ cos(α) π ⋅ D2 ⋅ Sc ⋅ E c ⋅ cos(α) π ⋅ 795.31 ⋅
1,172.292
⋅ 1 ⋅ cos(1.295) π ⋅ 795.31 ⋅ 2 1,172.292
⋅ 1 ⋅ cos(1.295)
100 100
0.19 mm

Required thickness, compressive stress at the top:

Wt 4 ⋅ Mt 1,950.17 4 ⋅ 1e3 ⋅ 626.7


t= + = 1,172.292
+ 1,172.292
= 0.18 mm
Sc Sc 2
π ⋅ Dt ⋅ 100
⋅ Ec ⋅ cos(α) π ⋅ D2t ⋅ 100
⋅ E c ⋅ cos(α) π ⋅ 777 ⋅ 100
⋅ 1 ⋅ cos(1.295) π ⋅ 777 ⋅ 100
⋅ 1 ⋅ cos(1.295)

Loading due to wind, test & new

Windward side (tensile)

Required thickness, tensile stress at base:

0.6 ⋅ W 4⋅M 0.6⋅3,367.36 4 ⋅ 1e3 ⋅ 306.4


t= − + = − + =
π ⋅ D ⋅ S t ⋅ E ⋅ cos(α) π ⋅ D2 ⋅ S t ⋅ E ⋅ cos(α) π ⋅ 795.31 ⋅
1,172.292
⋅ 1 ⋅ cos(1.295) π ⋅ 795.31 ⋅ 2 1,172.292
⋅ 1 ⋅ cos(1.295)
100 100
0.0164 mm

Required thickness, tensile stress at the top:

0.6 ⋅ W t 4 ⋅ Mt 0.6⋅3,272.93 4 ⋅ 1e3 ⋅ 306.4


t= − + = − + = 0.0135
St St 1,172.292 2 1,172.292
π ⋅ Dt ⋅ 100
⋅ E ⋅ cos(α) π ⋅ D2t ⋅ 100
⋅ E ⋅ cos(α) π ⋅ 777 ⋅ 100
⋅ 1 ⋅ cos(1.295) π ⋅ 777 ⋅ 100
⋅ 1 ⋅ cos(1.295)

Leeward side (compressive)

Required thickness, compressive stress at base:

W 4⋅M 3,367.36 4 ⋅ 1e3 ⋅ 306.4


t= + = + = 0.17 mm
π ⋅ D ⋅ S c ⋅ Ec ⋅ cos(α) π ⋅ D2 ⋅ Sc ⋅ E c ⋅ cos(α) π ⋅ 795.31 ⋅
1,172.292
⋅ 1 ⋅ cos(1.295) π ⋅ 795.31 ⋅ 2 1,172.292
⋅ 1 ⋅ cos(1.295)
100 100

Required thickness, compressive stress at the top:

432/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Wt 4 ⋅ Mt 3,272.93 4 ⋅ 1e3 ⋅ 306.4
t= + = + = 0.17
Sc Sc 1,172.292 2 1,172.292
π ⋅ Dt ⋅ 100
⋅ Ec ⋅ cos(α) π ⋅ D2t ⋅ 100
⋅ E c ⋅ cos(α) π ⋅ 777 ⋅ 100
⋅ 1 ⋅ cos(1.295) π ⋅ 777 ⋅ 100
⋅ 1 ⋅ cos(1.295)
mm

Loading due to wind, vacuum & corroded

Windward side (tensile)

Required thickness, tensile stress at base:

0.6 ⋅ W 4⋅M 0.6⋅1,919.71 4 ⋅ 1e3 ⋅ 711.9


t= − + = − +
π ⋅ D ⋅ S t ⋅ E ⋅ cos(α) π ⋅ D2 ⋅ S t ⋅ E ⋅ cos(α) π ⋅ 796.91 ⋅
1,407.208
⋅ 0.7 ⋅ cos(1.295) π ⋅ 796.91 ⋅ 2 1,407.208
⋅ 0.7 ⋅ cos(1.295)
100 100
= 0.0982 mm

Required thickness, tensile stress at the top:

0.6 ⋅ W t 4 ⋅ Mt 0.6⋅1,839.32 4 ⋅ 1e3 ⋅ 617.8


t= − St
+ St
= − 1,407.208
+ 1,407.208
2
π ⋅ Dt ⋅ 100
⋅ E ⋅ cos(α) π ⋅ D2t ⋅ 100
⋅ E ⋅ cos(α) π ⋅ 778.6 ⋅ 100
⋅ 0.55 ⋅ cos(1.295) π ⋅ 778.6 ⋅ 100
⋅ 0.55 ⋅ cos(1.295)
0.11 mm

Leeward side (compressive)

Required thickness, compressive stress at base:

W 4⋅M 1,919.71 4 ⋅ 1e3 ⋅ 711.9


t= + = + =
π ⋅ D ⋅ S c ⋅ Ec ⋅ cos(α) π ⋅ D2 ⋅ Sc ⋅ E c ⋅ cos(α) π ⋅ 796.91 ⋅
1,152.007
⋅ 1 ⋅ cos(1.295) π ⋅ 796.91 ⋅ 2 1,152.007
⋅ 1 ⋅ cos(1.295)
100 100
0.19 mm

Required thickness, compressive stress at the top:

Wt 4 ⋅ Mt 1,839.32 4 ⋅ 1e3 ⋅ 617.8


t= + = 1,152.007
+ 1,152.007
= 0.18 mm
Sc Sc 2
π ⋅ Dt ⋅ 100
⋅ Ec ⋅ cos(α) π ⋅ D2t ⋅ 100
⋅ E c ⋅ cos(α) π ⋅ 778.6 ⋅ 100
⋅ 1 ⋅ cos(1.295) π ⋅ 778.6 ⋅ 100
⋅ 1 ⋅ cos(1.295)

Loading due to seismic, operating & corroded

Tensile side

Required thickness, tensile stress at base:

(0.6 − 0.14 ⋅ S DS ) ⋅ W 4⋅M (0.6 − 0.14 ⋅ 0.816) ⋅ 1,919.71 4 ⋅ 1e3 ⋅ 1,945.5


t= − + = − +
π ⋅ D ⋅ St ⋅ E ⋅ cos(α) π ⋅ D2 ⋅ St ⋅ E ⋅ cos(α) π ⋅ 796.91 ⋅
1,407.208
⋅ 0.7 ⋅ cos(1.295) π ⋅ 796.91 ⋅ 2 1,407.208
⋅ 0.7 ⋅ cos(1.295)
100 100
= 0.36 mm

Required thickness, tensile stress at the top:

(0.6 − 0.14 ⋅ S DS ) ⋅ W t 4 ⋅ Mt (0.6 − 0.14 ⋅ 0.816) ⋅ 1,839.32 4 ⋅ 1e3 ⋅ 1,652.6


t= − + = − +
St St 1,407.208 2 1,407.208
π ⋅ Dt ⋅ 100
⋅ E ⋅ cos(α) π ⋅ D2t ⋅ 100
⋅ E ⋅ cos(α) π ⋅ 778.6 ⋅ 100
⋅ 0.55 ⋅ cos(1.295) π ⋅ 778.6 ⋅ 100
⋅ 0.55 ⋅ cos(1.295)
0.4 mm

Compressive side

Required thickness, compressive stress at base:

(1 + 0.14 ⋅ S DS ) ⋅ W 4⋅M (1 + 0.14 ⋅ 0.816) ⋅ 1,919.71 4 ⋅ 1e3 ⋅ 1,945.5


t= + = + =
π ⋅ D ⋅ S c ⋅ Ec ⋅ cos(α) π ⋅ D2 ⋅ Sc ⋅ E c ⋅ cos(α) π ⋅ 796.91 ⋅
1,152.007
⋅ 1 ⋅ cos(1.295) π ⋅ 796.91 ⋅ 2 1,152.007
⋅ 1 ⋅ cos(1.295)
100 100
0.41 mm

433/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Required thickness, compressive stress at the top:

(1 + 0.14 ⋅ SDS ) ⋅ Wt 4 ⋅ Mt (1 + 0.14 ⋅ 0.816) ⋅ 1,839.32 4 ⋅ 1e3 ⋅ 1,652.6


t= + = + = 0.37 mm
Sc Sc 1,152.007 2 1,152.007
π ⋅ Dt ⋅ 100
⋅ Ec ⋅ cos(α) π ⋅ D2t ⋅ 100
⋅ E c ⋅ cos(α) π ⋅ 778.6 ⋅ 100
⋅ 1 ⋅ cos(1.295) π ⋅ 778.6 ⋅ 100
⋅ 1 ⋅ cos(1.295)

Loading due to seismic, operating & new

Tensile side

Required thickness, tensile stress at base:

(0.6 − 0.14 ⋅ S DS ) ⋅ W 4⋅M (0.6 − 0.14 ⋅ 0.816) ⋅ 2,044.59 4 ⋅ 1e3 ⋅ 2,052.7


t= − + = − +
π ⋅ D ⋅ St ⋅ E ⋅ cos(α) π ⋅ D2 ⋅ St ⋅ E ⋅ cos(α) π ⋅ 795.31 ⋅
1,407.208
⋅ 0.7 ⋅ cos(1.295) π ⋅ 795.31 ⋅ 2 1,407.208
⋅ 0.7 ⋅ cos(1.295)
100 100
= 0.38 mm

Required thickness, tensile stress at the top:

(0.6 − 0.14 ⋅ S DS ) ⋅ W t 4 ⋅ Mt (0.6 − 0.14 ⋅ 0.816) ⋅ 1,950.17 4 ⋅ 1e3 ⋅ 1,742.6


t= − + = − + =
St St 1,407.208 1,407.208
π ⋅ Dt ⋅ 100
⋅ E ⋅ cos(α) π ⋅ D2t ⋅ 100
⋅ E ⋅ cos(α) π ⋅ 777 ⋅ 100
⋅ 0.55 ⋅ cos(1.295) π ⋅ 777 2 ⋅ 100
⋅ 0.55 ⋅ cos(1.295)
0.42 mm

Compressive side

Required thickness, compressive stress at base:

(1 + 0.14 ⋅ S DS ) ⋅ W 4⋅M (1 + 0.14 ⋅ 0.816) ⋅ 2,044.59 4 ⋅ 1e3 ⋅ 2,052.7


t= + = + =
π ⋅ D ⋅ S c ⋅ Ec ⋅ cos(α) π ⋅ D2 ⋅ Sc ⋅ E c ⋅ cos(α) π ⋅ 795.31 ⋅
1,172.292
⋅ 1 ⋅ cos(1.295) π ⋅ 795.31 ⋅ 2 1,172.292
⋅ 1 ⋅ cos(1.295)
100 100
0.43 mm

Required thickness, compressive stress at the top:

(1 + 0.14 ⋅ SDS ) ⋅ Wt 4 ⋅ Mt (1 + 0.14 ⋅ 0.816) ⋅ 1,950.17 4 ⋅ 1e3 ⋅ 1,742.6


t= + = 1,172.292
+ 1,172.292
= 0.39 mm
Sc Sc 2
π ⋅ Dt ⋅ 100
⋅ Ec ⋅ cos(α) π ⋅ D2t ⋅ 100
⋅ E c ⋅ cos(α) π ⋅ 777 ⋅ 100
⋅ 1 ⋅ cos(1.295) π ⋅ 777 ⋅ 100
⋅ 1 ⋅ cos(1.295)

Loading due to seismic, empty & corroded

Tensile side

Required thickness, tensile stress at base:

(0.6 − 0.14 ⋅ S DS ) ⋅ W 4⋅M (0.6 − 0.14 ⋅ 0.816) ⋅ 1,919.71 4 ⋅ 1e3 ⋅ 1,945.5


t= − + = − +
π ⋅ D ⋅ St ⋅ E ⋅ cos(α) π ⋅ D2 ⋅ St ⋅ E ⋅ cos(α) π ⋅ 796.91 ⋅
1,407.208
⋅ 0.7 ⋅ cos(1.295) π ⋅ 796.91 ⋅ 2 1,407.208
⋅ 0.7 ⋅ cos(1.295)
100 100
= 0.36 mm

Required thickness, tensile stress at the top:

(0.6 − 0.14 ⋅ S DS ) ⋅ W t 4 ⋅ Mt (0.6 − 0.14 ⋅ 0.816) ⋅ 1,839.32 4 ⋅ 1e3 ⋅ 1,652.6


t= − + = − +
St St 1,407.208 2 1,407.208
π ⋅ Dt ⋅ 100
⋅ E ⋅ cos(α) π ⋅ D2t ⋅ 100
⋅ E ⋅ cos(α) π ⋅ 778.6 ⋅ 100
⋅ 0.55 ⋅ cos(1.295) π ⋅ 778.6 ⋅ 100
⋅ 0.55 ⋅ cos(1.295)
0.4 mm

Compressive side

Required thickness, compressive stress at base:

(1 + 0.14 ⋅ S DS ) ⋅ W 4⋅M (1 + 0.14 ⋅ 0.816) ⋅ 1,919.71 4 ⋅ 1e3 ⋅ 1,945.5


t= + = + =
π ⋅ D ⋅ S c ⋅ Ec ⋅ cos(α) π ⋅ D2 ⋅ Sc ⋅ E c ⋅ cos(α) π ⋅ 796.91 ⋅
1,152.007
⋅ 1 ⋅ cos(1.295) π ⋅ 796.91 ⋅ 2 1,152.007
⋅ 1 ⋅ cos(1.295)
100 100
0.41 mm

434/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Required thickness, compressive stress at the top:

(1 + 0.14 ⋅ SDS ) ⋅ Wt 4 ⋅ Mt (1 + 0.14 ⋅ 0.816) ⋅ 1,839.32 4 ⋅ 1e3 ⋅ 1,652.6


t= + = + = 0.37 mm
Sc Sc 1,152.007 2 1,152.007
π ⋅ Dt ⋅ 100
⋅ Ec ⋅ cos(α) π ⋅ D2t ⋅ 100
⋅ E c ⋅ cos(α) π ⋅ 778.6 ⋅ 100
⋅ 1 ⋅ cos(1.295) π ⋅ 778.6 ⋅ 100
⋅ 1 ⋅ cos(1.295)

Loading due to seismic, empty & new

Tensile side

Required thickness, tensile stress at base:

(0.6 − 0.14 ⋅ S DS ) ⋅ W 4⋅M (0.6 − 0.14 ⋅ 0.816) ⋅ 2,044.59 4 ⋅ 1e3 ⋅ 2,052.7


t= − + = − +
π ⋅ D ⋅ St ⋅ E ⋅ cos(α) π ⋅ D2 ⋅ St ⋅ E ⋅ cos(α) π ⋅ 795.31 ⋅
1,407.208
⋅ 0.7 ⋅ cos(1.295) π ⋅ 795.31 ⋅ 2 1,407.208
⋅ 0.7 ⋅ cos(1.295)
100 100
= 0.38 mm

Required thickness, tensile stress at the top:

(0.6 − 0.14 ⋅ S DS ) ⋅ W t 4 ⋅ Mt (0.6 − 0.14 ⋅ 0.816) ⋅ 1,950.17 4 ⋅ 1e3 ⋅ 1,742.6


t= − + = − + =
St St 1,407.208 2 1,407.208
π ⋅ Dt ⋅ 100
⋅ E ⋅ cos(α) π ⋅ D2t ⋅ 100
⋅ E ⋅ cos(α) π ⋅ 777 ⋅ 100
⋅ 0.55 ⋅ cos(1.295) π ⋅ 777 ⋅ 100
⋅ 0.55 ⋅ cos(1.295)
0.42 mm

Compressive side

Required thickness, compressive stress at base:

(1 + 0.14 ⋅ S DS ) ⋅ W 4⋅M (1 + 0.14 ⋅ 0.816) ⋅ 2,044.59 4 ⋅ 1e3 ⋅ 2,052.7


t= + = + =
π ⋅ D ⋅ S c ⋅ Ec ⋅ cos(α) π ⋅ D2 ⋅ Sc ⋅ E c ⋅ cos(α) π ⋅ 795.31 ⋅
1,172.292
⋅ 1 ⋅ cos(1.295) π ⋅ 795.31 ⋅ 2 1,172.292
⋅ 1 ⋅ cos(1.295)
100 100
0.43 mm

Required thickness, compressive stress at the top:

(1 + 0.14 ⋅ SDS ) ⋅ Wt 4 ⋅ Mt (1 + 0.14 ⋅ 0.816) ⋅ 1,950.17 4 ⋅ 1e3 ⋅ 1,742.6


t= + = 1,172.292
+ 1,172.292
= 0.39 mm
Sc Sc
π ⋅ Dt ⋅ 100
⋅ Ec ⋅ cos(α) π ⋅ D2t ⋅ 100
⋅ E c ⋅ cos(α) π ⋅ 777 ⋅ 100
⋅ 1 ⋅ cos(1.295) π ⋅ 777 ⋅2
100
⋅ 1 ⋅ cos(1.295)

Loading due to seismic, vacuum & corroded

Tensile side

Required thickness, tensile stress at base:

(0.6 − 0.14 ⋅ S DS ) ⋅ W 4⋅M (0.6 − 0.14 ⋅ 0.816) ⋅ 1,919.71 4 ⋅ 1e3 ⋅ 1,945.5


t= − + = − +
π ⋅ D ⋅ St ⋅ E ⋅ cos(α) π ⋅ D2 ⋅ St ⋅ E ⋅ cos(α) π ⋅ 796.91 ⋅
1,407.208
⋅ 0.7 ⋅ cos(1.295) π ⋅ 796.91 ⋅ 2 1,407.208
⋅ 0.7 ⋅ cos(1.295)
100 100
= 0.36 mm

Required thickness, tensile stress at the top:

(0.6 − 0.14 ⋅ S DS ) ⋅ W t 4 ⋅ Mt (0.6 − 0.14 ⋅ 0.816) ⋅ 1,839.32 4 ⋅ 1e3 ⋅ 1,652.6


t= − + = − +
St St 1,407.208 2 1,407.208
π ⋅ Dt ⋅ 100
⋅ E ⋅ cos(α) π ⋅ D2t ⋅ 100
⋅ E ⋅ cos(α) π ⋅ 778.6 ⋅ 100
⋅ 0.55 ⋅ cos(1.295) π ⋅ 778.6 ⋅ 100
⋅ 0.55 ⋅ cos(1.295)
0.4 mm

Compressive side

Required thickness, compressive stress at base:

(1 + 0.14 ⋅ S DS ) ⋅ W 4⋅M (1 + 0.14 ⋅ 0.816) ⋅ 1,919.71 4 ⋅ 1e3 ⋅ 1,945.5


t= + = + =
π ⋅ D ⋅ S c ⋅ Ec ⋅ cos(α) π ⋅ D2 ⋅ Sc ⋅ E c ⋅ cos(α) π ⋅ 796.91 ⋅
1,152.007
⋅ 1 ⋅ cos(1.295) π ⋅ 796.91 ⋅ 2 1,152.007
⋅ 1 ⋅ cos(1.295)
100 100

435/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
0.41 mm

Required thickness, compressive stress at the top:

(1 + 0.14 ⋅ SDS ) ⋅ Wt 4 ⋅ Mt (1 + 0.14 ⋅ 0.816) ⋅ 1,839.32 4 ⋅ 1e3 ⋅ 1,652.6


t= + = + = 0.37 mm
Sc Sc 1,152.007 2 1,152.007
π ⋅ Dt ⋅ 100
⋅ Ec ⋅ cos(α) π ⋅ D2t ⋅ 100
⋅ E c ⋅ cos(α) π ⋅ 778.6 ⋅ 100
⋅ 1 ⋅ cos(1.295) π ⋅ 778.6 ⋅ 100
⋅ 1 ⋅ cos(1.295)

436/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Skirt Buckling Check per ASCE 15.7.10.5

4.4.12.2.b Allowable Axial Compressive Membrane Stress


L
Mx = −−
− (4.4.103)
√Ro t

c̄ = 2.64 for M x ≤ 1.5 (4.4.55)

3.13
c̄ = for 1.5 < M x < 15 (4.4.56)
M x0.42

c̄ = 1 for M x ≥ 15 (4.4.57)

⎡ 409c̄ ⎤ Do
⎣ 389 + ⎦
C x = min ,0.9 for < 1247 (4.4.53)
Do t
t

Do
C x = 0.25c̄ for 1247 ≤ ≤ 2000 (4.4.54)
t

Cx Ey t
F xe = (4.4.52)
Do

Fxe
Ae = (4.4.4)
E

F ic
= Ae (4.4.5)
Et

F ic
F xa = (4.4.58)
FS

K u Lu F xa F S 0.5
λc = ( ) (4.4.104)
πrg Ey

Corroded
Do 789.21
= = 75.8854
t 10.4

405.1
Mx = −−−−−−−−− = 6.3237
√ 394.6⋅10.4
Top 3.13
c̄ = = 1.4426
Mx0.42

⎡ 409 ⋅ 1.4426 ⎤
⎣ 389 + ⎦
C x = min ,0.9 = 0.9
789.21
10.4

Do 807.53
= = 77.6467
t 10.4

405.1
Mx = −−−−−−−−−− = 6.2515
√ 403.76⋅10.4
Bottom 3.13
c̄ = = 1.4495
Mx0.42

⎡ 409 ⋅ 1.4495 ⎤
⎣ 389 + ⎦
C x = min ,0.9 = 0.9
807.53
10.4

437/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
New
Do 789.21
= = 65.7673
t 12

405.1
Mx = −−−−−−−− = 5.887
√394.6 ⋅ 12
Top
3.13
c̄ = = 1.4866
Mx0.42

C x = min [
409 ⋅ 1.4866
,0.9] = 0.9
789.21
389 + 12

Do 807.53
= = 67.2938
t 12

405.1
Mx = −−−−−−−−− = 5.8199
√403.76 ⋅ 12
Bottom
3.13
c̄ = = 1.4938
Mx0.42

C x = min [
409 ⋅ 1.4938
,0.9] = 0.9
807.53
389 + 12

Operating Hot & Corroded


0.9 ⋅ 20.41E+05 ⋅ 10.4
F xe = = 24,203.784 kgf /cm
789.21

24,203.784
Ae = = 0.0119
20.41E+05

−1
1
Et = ( + 1.9862E-06 + 1.8821E-06 + 6.546E-06 + − 5.9887E-06) = 20.34E+04 kgf /cm
2,040,792.149
Top
F ic 2,412.69
= = 0.0119
Et 20.34E+04

2,412.69
F xa = = 2,412.69 kgf /cm2
1
0.5
2.1⋅3,403 2,412.69 ⋅ 1
λc = ⋅( ) = 0.2841
π ⋅ 275.3 20.41E+05

0.9 ⋅ 20.41E+05 ⋅ 10.4


F xe = = 23,654.743 kgf /cm
807.53

23,654.743
Ae = = 0.0116
20.41E+05

−1
1
Et = ( + 1.9481E-06 + 1.8497E-06 + 6.494E-06 + − 5.9619E-06) = 20.75E+04 kgf /cm
2,040,792.149
Bottom
F ic 2,404.809
= = 0.0116
Et 20.75E+04

2,404.809
F xa = = 2,404.809 kgf /cm
1

438/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
0.5
2.1⋅3,403 2,404.809 ⋅ 1
λc = ⋅( ) = 0.2771
π ⋅ 281.78 20.41E+05

Operating Hot & New


0.9 ⋅ 20.41E+05 ⋅ 12
F xe = = 27,927.443 kgf /cm
789.21

27,927.443
Ae = = 0.0137
20.41E+05

−1
1
Et = ( + 2.2375E-06 + 2.089E-06 + 6.875E-06 + − 6.1324E-06) = 17.99E+04 kgf /cm
2,040,792.149
Top
F ic 2,461.655
= = 0.0137
Et 17.99E+04

2,461.655
F xa = = 2,461.655 kgf /cm
1
0.5
2.1⋅3,403 2,461.655 ⋅ 1
λc = ⋅( ) = 0.2876
π ⋅ 274.74 20.41E+05

0.9 ⋅ 20.41E+05 ⋅ 12
F xe = = 27,293.934 kgf /cm
807.53

27,293.934
Ae = = 0.0134
20.41E+05

−1
1
Et = ( + 2.1956E-06 + 2.0553E-06 + 6.8217E-06 + − 6.1123E-06) = 18.35E+04 kgf /cm
2,040,792.149
Bottom
F ic 2,453.826
= = 0.0134
Et 18.35E+04

2,453.826
F xa = = 2,453.826 kgf /cm
1
0.5
2.1⋅3,403 2,453.826 ⋅ 1
λc = ⋅( ) = 0.2805
π ⋅ 281.22 20.41E+05

Empty Cold & Corroded


0.9 ⋅ 20.63E+05 ⋅ 10.4
F xe = = 24,462.552 kgf /cm
789.21

24,462.552
Ae = = 0.0119
20.63E+05

−1
1
Et = ( + 1.9075E-06 + 1.8189E-06 + 6.3801E-06 + − 5.8916E-06) = 21.28E+04 kgf /cm
2,062,610.645
Top
F ic 2,523.568
= = 0.0119
Et 21.28E+04

2,523.568
F xa = = 2,523.568 kgf /cm
1
0.5
2.1⋅3,403 2,523.568 ⋅ 1
λc = ⋅( ) = 0.289
π ⋅ 275.3 20.63E+05

0.9 ⋅ 20.63E+05 ⋅ 10.4


F xe = = 23,907.64 kgf /cm
807.53

439/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
23,907.64
Ae = = 0.0116
20.63E+05

−1
1
Et = ( + 1.8698E-06 + 1.7863E-06 + 6.3286E-06 + − 5.8624E-06) = 21.71E+04 kgf /cm
2,062,610.645
Bottom
F ic 2,515.846
= = 0.0116
Et 21.71E+04

2,515.846
F xa = = 2,515.846 kgf /cm
1
0.5
2.1⋅3,403 2,515.846 ⋅ 1
λc = ⋅( ) = 0.2819
π ⋅ 281.78 20.63E+05

Empty Cold & New


0.9 ⋅ 20.63E+05 ⋅ 12
F xe = = 28,226.021 kgf /cm
789.21

28,226.021
Ae = = 0.0137
20.63E+05

−1
1
Et = ( + 2.1559E-06 + 2.0292E-06 + 6.7056E-06 + − 6.054E-06) = 18.79E+04 kgf /cm
2,062,610.645
Top
F ic 2,571.533
= = 0.0137
Et 18.79E+04

2,571.533
F xa = = 2,571.533 kgf /cm
1
0.5
2.1⋅3,403 2,571.533 ⋅ 1
λc = ⋅( ) = 0.2923
π ⋅ 274.74 20.63E+05

0.9 ⋅ 20.63E+05 ⋅ 12
F xe = = 27,585.739 kgf /cm
807.53

27,585.739
Ae = = 0.0134
20.63E+05

−1
1
Et = ( + 2.1144E-06 + 1.9948E-06 + 6.6528E-06 + − 6.0305E-06) = 19.17E+04 kgf /cm
2,062,610.645
Bottom
F ic 2,563.864
= = 0.0134
Et 19.17E+04

2,563.864
F xa = = 2,563.864 kgf /cm
1
0.5
2.1⋅3,403 2,563.864 ⋅ 1
λc = ⋅( ) = 0.2852
π ⋅ 281.22 20.63E+05

External Pressure Hot & Corroded


0.9 ⋅ 20.51E+05 ⋅ 10.4
F xe = = 24,329.56 kgf /cm
789.21

24,329.56
Ae = = 0.0119
20.51E+05
−1
1
Et = ( + 1.9065E-06 + 1.8181E-06 + 6.3788E-06 + − 5.8909E-06) = 21.28E+04 kgf /cm
2,051,397.18
Top

440/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
F ic 2,523.378
= = 0.0119
Et 21.28E+04

2,523.378
F xa = = 2,523.378 kgf /cm
1
0.5
2.1⋅3,403 2,523.378 ⋅ 1
λc = ⋅( ) = 0.2898
π ⋅ 275.3 20.51E+05

0.9 ⋅ 20.51E+05 ⋅ 10.4


F xe = = 23,777.666 kgf /cm
807.53

23,777.666
Ae = = 0.0116
20.51E+05

−1
1
Et = ( + 1.8689E-06 + 1.7855E-06 + 6.3273E-06 + − 5.8617E-06) = 21.7E+04 kgf /cm2
2,051,397.18
Bottom
F ic 2,515.653
= = 0.0116
Et 21.7E+04

2,515.653
F xa = = 2,515.653 kgf /cm
1
0.5
2.1⋅3,403 2,515.653 ⋅ 1
λc = ⋅( ) = 0.2827
π ⋅ 281.78 20.51E+05

4.4.12.2.c Compressive Bending Stress


F ba = Fxa

Operating Hot & Corroded


Top F ba = Fxa = 2,412.69 kgf /cm2

Bottom F ba = Fxa = 2,404.809 kgf /cm2

Operating Hot & New


Top F ba = Fxa = 2,461.655 kgf /cm2

Bottom F ba = Fxa = 2,453.826 kgf /cm2

Empty Cold & Corroded


Top F ba = Fxa = 2,523.568 kgf /cm2

Bottom F ba = Fxa = 2,515.846 kgf /cm2

Empty Cold & New


Top F ba = Fxa = 2,571.533 kgf /cm2

Bottom F ba = Fxa = 2,563.864 kgf /cm2

External Pressure Hot & Corroded


Top F ba = Fxa = 2,523.378 kgf /cm2

Bottom F ba = Fxa = 2,515.653 kgf /cm2

4.4.12.2.d Allowable Shear Stress


C v = 4.454 for Mx ≤ 1.5 (4.4.62)

441/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
9.64
Cv = ( ) (1 + 0.0239Mx3 )
0.5
for 1.5 < Mx < 26 (4.4.63)
Mx2

1.492
)
Do
Cv = for 26 ≤ M x < 4.347( (4.4.64)
M x0.5 t

0.5
)
Do
C v = 0.716( )
t
for Mx ≥ 4.347( (4.4.65)
Do t

Do
α v = 0.8 for ≤ 500 (4.4.66)
t

α v = 1.389 − 0.218 log 1 0( )


Do Do
for > 500 (4.4.67)
t t

F ve = α v Cv Ey ( )
t
(4.4.61)
Do

F ic
F va = (4.4.68)
FS
Operating Hot & Corroded
Do 789.21
= = 75.8854
t 10.4

405.1
Mx = −−−−−−−−− = 6.3237
√ 394.6⋅10.4

9.64
Cv = ( ) ⋅ (1 + 0.0239 ⋅ 6.3237 3 )
0.5
= 0.6398
2
6.3237

α v = 0.8 = 0.8

10.4
F ve = 0.8 ⋅ 0.6398 ⋅ 20.41E+05 ⋅ ( )= 13,764.845 kg
Top 789.21

13,764.845
Ae = = 0.0067
20.41E+05
−1
1
Et = ( + 1.202E-06 + 1.1776E-06 + 5.3235E-06 + − 5.1503E-06) = 32.87E+04 kg
2,040,792.149

F ic 2,216.7
= = 0.0067
Et 32.87E+04

2,216.7
F va = = 2,216.7 kgf
1

Do 807.53
= = 77.6467
t 10.4

405.1
Mx = −−−−−−−−−− = 6.2515
√ 403.76⋅10.4

9.64
Cv = ( ) ⋅ (1 + 0.0239 ⋅ 6.2515 3 )
0.5
= 0.6451
2
6.2515

α v = 0.8 = 0.8

10.4
F ve = 0.8 ⋅ 0.6451 ⋅ 20.41E+05 ⋅ ( )= 13,563.582 kg
Bottom 807.53

442/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
13,563.582
Ae = = 0.0066
20.41E+05
−1
1
Et = ( + 1.1854E-06 + 1.162E-06 + 5.2932E-06 + − 5.1254E-06) = 33.27E+04 kg
2,040,792.149

F ic 2,211.525
= = 0.0066
Et 33.27E+04

2,211.525
F va = = 2,211.525 kg
1
Operating Hot & New
Do 789.21
= = 65.7673
t 12

405.1
Mx = −−−−−−−− = 5.887
√394.6 ⋅ 12

9.64
Cv = ( ) ⋅ (1 + 0.0239 ⋅ 5.887 3 )
0.5
= 0.6743
2
5.887

α v = 0.8 = 0.8

12
F ve = 0.8 ⋅ 0.6743 ⋅ 20.41E+05 ⋅ ( )= 16,738.432 kg
Top 789.21

16,738.432
Ae = = 0.0082
20.41E+05
−1
1
Et = ( + 1.4393E-06 + 1.3986E-06 + 5.7333E-06 + − 5.472E-06) = 27.86E+04 kg
2,040,792.149

F ic 2,285.117
= = 0.0082
Et 27.86E+04

2,285.117
F va = = 2,285.117 kg
1

Do 807.53
= = 67.2938
t 12

405.1
Mx = −−−−−−−−− = 5.8199
√403.76 ⋅ 12

9.64
Cv = ( ) ⋅ (1 + 0.0239 ⋅ 5.8199 3 )
0.5
= 0.6802
2
5.8199

α v = 0.8 = 0.8

12
F ve = 0.8 ⋅ 0.6802 ⋅ 20.41E+05 ⋅ ( )= 16,501.795 kg
Bottom 807.53

16,501.795
Ae = = 0.0081
20.41E+05
−1
1
Et = ( + 1.4209E-06 + 1.3817E-06 + 5.703E-06 + − 5.4494E-06) = 28.2E+04 kg
2,040,792.149

F ic 2,280.154
= = 0.0081
Et 28.2E+04

443/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
2,280.154
F va = = 2,280.154 kg
1
Empty Cold & Corroded
Do 789.21
= = 75.8854
t 10.4

405.1
Mx = −−−−−−−−− = 6.3237
√ 394.6⋅10.4

9.64
Cv = ( ) ⋅ (1 + 0.0239 ⋅ 6.3237 3 )
0.5
= 0.6398
2
6.3237

α v = 0.8 = 0.8

10.4
F ve = 0.8 ⋅ 0.6398 ⋅ 20.63E+05 ⋅ ( )= 13,912.007 kg
Top 789.21

13,912.007
Ae = = 0.0067
20.63E+05
−1
1
Et = ( + 1.139E-06 + 1.1186E-06 + 5.174E-06 + − 5.0231E-06) = 34.56E+04 kg
2,062,610.645

F ic 2,331.193
= = 0.0067
Et 34.56E+04

2,331.193
F va = = 2,331.193 kg
1

Do 807.53
= = 77.6467
t 10.4

405.1
Mx = −−−−−−−−−− = 6.2515
√ 403.76⋅10.4

9.64
Cv = ( ) ⋅ (1 + 0.0239 ⋅ 6.2515 3 )
0.5
= 0.6451
2
6.2515

α v = 0.8 = 0.8

10.4
F ve = 0.8 ⋅ 0.6451 ⋅ 20.63E+05 ⋅ ( )= 13,708.593 kg
Bottom 807.53

13,708.593
Ae = = 0.0066
20.63E+05
−1
1
Et = ( + 1.1229E-06 + 1.1033E-06 + 5.1442E-06 + − 4.998E-06) = 35E+04 kgf
2,062,610.645

F ic 2,326.099
= = 0.0066
Et 35E+04

2,326.099
F va = = 2,326.099 kg
1
Empty Cold & New
Do 789.21
= = 65.7673
t 12

405.1
Mx = −−−−−−−− = 5.887
√394.6 ⋅ 12

444/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
9.64
Cv = ( ) ⋅ (1 + 0.0239 ⋅ 5.887 3 )
0.5
= 0.6743
2
5.887

α v = 0.8 = 0.8

12
F ve = 0.8 ⋅ 0.6743 ⋅ 20.63E+05 ⋅ ( )= 16,917.386 kg
Top 789.21

16,917.386
Ae = = 0.0082
20.63E+05
−1
1
Et = ( + 1.3704E-06 + 1.3362E-06 + 5.5779E-06 + − 5.3496E-06) = 29.24E+04 kg
2,062,610.645

F ic 2,398.456
= = 0.0082
Et 29.24E+04

2,398.456
F va = = 2,398.456 kg
1

Do 807.53
= = 67.2938
t 12

405.1
Mx = −−−−−−−−− = 5.8199
√403.76 ⋅ 12

9.64
Cv = ( ) ⋅ (1 + 0.0239 ⋅ 5.8199 3 )
0.5
= 0.6802
2
5.8199

α v = 0.8 = 0.8

12
F ve = 0.8 ⋅ 0.6802 ⋅ 20.63E+05 ⋅ ( )= 16,678.218 kg
Bottom 807.53

16,678.218
Ae = = 0.0081
20.63E+05
−1
1
Et = ( + 1.3524E-06 + 1.3194E-06 + 5.548E-06 + − 5.3265E-06) = 29.6E+04 kg
2,062,610.645

F ic 2,393.582
= = 0.0081
Et 29.6E+04

2,393.582
F va = = 2,393.582 kg
1
External Pressure Hot & Corroded
Do 789.21
= = 75.8854
t 10.4

405.1
Mx = −−−−−−−−− = 6.3237
√ 394.6⋅10.4

9.64
Cv = ( ) ⋅ (1 + 0.0239 ⋅ 6.3237 3 )
0.5
= 0.6398
2
6.3237

α v = 0.8 = 0.8

10.4
F ve = 0.8 ⋅ 0.6398 ⋅ 20.51E+05 ⋅ ( )= 13,836.374 kg
Top 789.21

13,836.374
Ae = = 0.0067
20.51E+05

445/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

−1
1
Et = ( + 1.138E-06 + 1.1177E-06 + 5.1721E-06 + − 5.0216E-06) = 34.56E+04 kg
2,051,397.18

F ic 2,330.876
= = 0.0067
Et 34.56E+04

2,330.876
F va = = 2,330.876 kg
1

Do 807.53
= = 77.6467
t 10.4

405.1
Mx = −−−−−−−−−− = 6.2515
√ 403.76⋅10.4

9.64
Cv = ( ) ⋅ (1 + 0.0239 ⋅ 6.2515 3 )
0.5
= 0.6451
2
6.2515

α v = 0.8 = 0.8

10.4
F ve = 0.8 ⋅ 0.6451 ⋅ 20.51E+05 ⋅ ( )= 13,634.065 kg
Bottom 807.53

13,634.065
Ae = = 0.0066
20.51E+05
−1
1
Et = ( + 1.1219E-06 + 1.1024E-06 + 5.1423E-06 + − 4.9964E-06) = 34.99E+04 kg
2,051,397.18

F ic 2,325.778
= = 0.0066
Et 34.99E+04

2,325.778
F va = = 2,325.778 kg
1

4.4.12.2.i Axial Compression, Bending Moment, and Shear


M
fb = (4.4.98)
S cos[α]

F
fa = (4.4.99)
A cos[α]

V sin[ϕ]
fv = (4.4.101)
A cos[α]

fv 2
Ks = 1 − ( ) (4.4.84)
F va

π 2Ey
Fe =
2 (4.4.89)
( )
K u Lu
rg

Cm
Δ= (4.4.88)
fa FS
1− Fe

0.3
F ca = Fxa [1 − 0.74(λ c − 0.15)] for 0.15 < λ c < 1.2 (4.4.59)

8 Δf b
( ) +( ) ≤1
fa fa
for ≥ 0.2 (4.4.91)
K s F ca 9 Ks Fba Ks Fca

446/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Δf b
( ) +( ) ≤1
fa fa
for < 0.2 (4.4.92)
2K s F ca Ks Fba Ks Fca

Corroded
−−−−−−−−−−−−−
rg = 0.25 ⋅ √ 789.01 2 + 768.2 2 = 275.3 mm

2
π ⋅ (789.01 − 768.2 2 )
Top A = /100 = 254.45 cm2
4
4
π ⋅ (789.01 − 768.2 4 )
S= = 4,888,553 mm3
32 ⋅ 789.01
−−−−−−−−−−−−−−
rg = 0.25 ⋅ √ 807.32 2 + 786.51 2 = 281.78 mm

2
π ⋅ (807.32 − 786.51 2 )
Bottom A = /100 = 260.44 cm2
4
4
π ⋅ (807.32 − 786.51 4 )
S= = 5,122,733 mm3
32 ⋅ 807.32
New
−−−−−−−−−−−−
rg = 0.25 ⋅ √ 789.01 2 + 765 2 = 274.74 mm

2
π ⋅ (789.01 − 765 2 )
Top A = /100 = 293 cm2
4
4
π ⋅ (789.01 − 765 4 )
S= = 5,606,264 mm3
32 ⋅ 789.01
−−−−−−−−−−−−−−
rg = 0.25 ⋅ √ 807.32 2 + 783.31 2 = 281.22 mm

2
π ⋅ (807.32 − 783.31 2 )
Bottom A = /100 = 299.9 cm2
4
4
π ⋅ (807.32 − 783.31 4 )
S= = 5,875,643 mm3
32 ⋅ 807.32
Operating Hot & Corroded
4,169.1
fb = ⋅ 1000 = 85.306 kgf /cm2
4,888,553 ⋅ cos[1.2952]

1,839.32
fa = = 7.23 kgf /cm2
254.45 ⋅ cos[1.2952]

2,061.69 ⋅ sin[90]
fv = = 8.104 kgf /cm2
254.45 ⋅ cos[1.2952]

2
8.104
Ks = 1 − ( ) = 1
2,216.7

π 2 ⋅ 20.41E+05
Fe = =
2.1⋅3,403 2 29,892.017 kgf /cm2
Top ( 275.3
)

1
Δ= = 1.0002
7.23⋅1
1− 29,892.017

447/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
0.3
F ca = 2,412.69 ⋅ [1 − 0.74 ⋅ (0.2841 − 0.15)] = 2,338.218 kgf /cm2

fa 7.23
= = 0.0031
K s ⋅ F ca 1 ⋅ 2,338.218

7.23 1.0002⋅85.306
( ) +( )= 0.0369
2 ⋅ 1 ⋅ 2,338.218 1 ⋅ 2,412.69

Combined load check passes.


Seismic ASCE 15.7.10.5
5,006.1
fb = ⋅ 1000 = 97.749 kgf /cm2
5,122,733 ⋅ cos[1.2952]

1,919.71
fa = = 7.373 kgf /cm2
260.44 ⋅ cos[1.2952]

2,071.21 ⋅ sin[90]
fv = = 7.955 kgf /cm2
260.44 ⋅ cos[1.2952]

2
7.955
Ks = 1 − ( ) = 1
2,211.525

π 2 ⋅ 20.41E+05
Fe = =
2.1⋅3,403 2 31,314.464 kgf /cm2
Bottom ( 281.78
)

1
Δ= = 1.0002
7.373⋅1
1− 31,314.464

0.3
F ca = 2,404.809 ⋅ [1 − 0.74 ⋅ (0.2771 − 0.15)] = 2,334.582 kgf /cm2

fa 7.373
= = 0.0032
K s ⋅ F ca 1 ⋅ 2,334.582

7.373 1.0002⋅97.749
( ) +( )= 0.0422
2 ⋅ 1 ⋅ 2,334.582 1 ⋅ 2,404.809

Combined load check passes.

Operating Hot & New


4,409.7
fb = ⋅ 1000 = 78.677 kgf /cm2
5,606,264 ⋅ cos[1.2952]

1,950.17
fa = = 6.658 kgf /cm2
293 ⋅ cos[1.2952]

2,182.32 ⋅ sin[90]
fv = = 7.45 kgf /cm2
293 ⋅ cos[1.2952]

2
7.45
Ks = 1 − ( ) = 1
2,285.117

π 2 ⋅ 20.41E+05
Fe = =
2.1⋅3,403 2 29,771.048 kgf /cm2
Top ( 274.74
)

1
Δ= = 1.0002
6.658⋅1
1− 29,771.048

448/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
0.3
F ca = 2,461.655 ⋅ [1 − 0.74 ⋅ (0.2876 − 0.15)] = 2,383.641 kgf /cm2

fa 6.658
= = 0.0028
K s ⋅ F ca 1 ⋅ 2,383.641

6.658 1.0002⋅78.677
( ) +( )= 0.0334
2 ⋅ 1 ⋅ 2,383.641 1 ⋅ 2,461.655

Combined load check passes.


Seismic ASCE 15.7.10.5
5,295.8
fb = ⋅ 1000 = 90.155 kgf /cm2
5,875,643 ⋅ cos[1.2952]

2,044.59
fa = = 6.819 kgf /cm2
299.9 ⋅ cos[1.2952]

2,193.5 ⋅ sin[90]
fv = = 7.316 kgf /cm2
299.9 ⋅ cos[1.2952]

2
7.316
Ks = 1 − ( ) = 1
2,280.154

π 2 ⋅ 20.41E+05
Fe = =
2.1⋅3,403 2 31,190.605 kgf /cm2
Bottom ( 281.22
)

1
Δ= = 1.0002
6.819⋅1
1− 31,190.605

0.3
F ca = 2,453.826 ⋅ [1 − 0.74 ⋅ (0.2805 − 0.15)] = 2,380.201 kgf /cm2

fa 6.819
= = 0.0029
K s ⋅ F ca 1 ⋅ 2,380.201

6.819 1.0002⋅90.155
( ) +( )= 0.0382
2 ⋅ 1 ⋅ 2,380.201 1 ⋅ 2,453.826

Combined load check passes.

Empty Cold & Corroded


4,169.1
fb = ⋅ 1000 = 85.306 kgf /cm2
4,888,553 ⋅ cos[1.2952]

1,839.32
fa = = 7.23 kgf /cm2
254.45 ⋅ cos[1.2952]

2,061.69 ⋅ sin[90]
fv = = 8.104 kgf /cm2
254.45 ⋅ cos[1.2952]

2
8.104
Ks = 1 − ( ) = 1
2,331.193

π 2 ⋅ 20.63E+05
Fe = =
2.1⋅3,403 2 30,211.598 kgf /cm2
Top ( 275.3
)

1
Δ= = 1.0002
7.23⋅1
1− 30,211.598

449/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
0.3
F ca = 2,523.568 ⋅ [1 − 0.74 ⋅ (0.289 − 0.15)] = 2,442.707 kgf /cm2

fa 7.23
= = 0.003
K s ⋅ F ca 1 ⋅ 2,442.707

7.23 1.0002⋅85.306
( ) +( )= 0.0353
2 ⋅ 1 ⋅ 2,442.707 1 ⋅ 2,523.568

Combined load check passes.


Seismic ASCE 15.7.10.5
5,006.1
fb = ⋅ 1000 = 97.749 kgf /cm2
5,122,733 ⋅ cos[1.2952]

1,919.71
fa = = 7.373 kgf /cm2
260.44 ⋅ cos[1.2952]

2,071.21 ⋅ sin[90]
fv = = 7.955 kgf /cm2
260.44 ⋅ cos[1.2952]

2
7.955
Ks = 1 − ( ) = 1
2,326.099

π 2 ⋅ 20.63E+05
Fe = =
2.1⋅3,403 2 31,649.253 kgf /cm2
Bottom ( 281.78
)

1
Δ= = 1.0002
7.373⋅1
1− 31,649.253

0.3
F ca = 2,515.846 ⋅ [1 − 0.74 ⋅ (0.2819 − 0.15)] = 2,439.487 kgf /cm2

fa 7.373
= = 0.003
K s ⋅ F ca 1 ⋅ 2,439.487

7.373 1.0002⋅97.749
( ) +( )= 0.0404
2 ⋅ 1 ⋅ 2,439.487 1 ⋅ 2,515.846

Combined load check passes.

Empty Cold & New


4,409.7
fb = ⋅ 1000 = 78.677 kgf /cm2
5,606,264 ⋅ cos[1.2952]

1,950.17
fa = = 6.658 kgf /cm2
293 ⋅ cos[1.2952]

2,182.32 ⋅ sin[90]
fv = = 7.45 kgf /cm2
293 ⋅ cos[1.2952]

2
7.45
Ks = 1 − ( ) = 1
2,398.456

π 2 ⋅ 20.63E+05
Fe = =
2.1⋅3,403 2 30,089.336 kgf /cm2
Top ( 274.74
)

1
Δ= = 1.0002
6.658⋅1
1− 30,089.336

450/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
0.3
F ca = 2,571.533 ⋅ [1 − 0.74 ⋅ (0.2923 − 0.15)] = 2,487.085 kgf /cm2

fa 6.658
= = 0.0027
K s ⋅ F ca 1 ⋅ 2,487.085

6.658 1.0002⋅78.677
( ) +( )= 0.0319
2 ⋅ 1 ⋅ 2,487.085 1 ⋅ 2,571.533

Combined load check passes.


Seismic ASCE 15.7.10.5
5,295.8
fb = ⋅ 1000 = 90.155 kgf /cm2
5,875,643 ⋅ cos[1.2952]

2,044.59
fa = = 6.819 kgf /cm2
299.9 ⋅ cos[1.2952]

2,193.5 ⋅ sin[90]
fv = = 7.316 kgf /cm2
299.9 ⋅ cos[1.2952]

2
7.316
Ks = 1 − ( ) = 1
2,393.582

π 2 ⋅ 20.63E+05
Fe = =
2.1⋅3,403 2 31,524.069 kgf /cm2
Bottom ( 281.22
)

1
Δ= = 1.0002
6.819⋅1
1− 31,524.069

0.3
F ca = 2,563.864 ⋅ [1 − 0.74 ⋅ (0.2852 − 0.15)] = 2,484.062 kgf /cm2

fa 6.819
= = 0.0027
K s ⋅ F ca 1 ⋅ 2,484.062

6.819 1.0002⋅90.155
( ) +( )= 0.0365
2 ⋅ 1 ⋅ 2,484.062 1 ⋅ 2,563.864

Combined load check passes.

External Pressure Hot & Corroded


4,169.1
fb = ⋅ 1000 = 85.306 kgf /cm2
4,888,553 ⋅ cos[1.2952]

1,839.32
fa = = 7.23 kgf /cm2
254.45 ⋅ cos[1.2952]

2,061.69 ⋅ sin[90]
fv = = 8.104 kgf /cm2
254.45 ⋅ cos[1.2952]

2
8.104
Ks = 1 − ( ) = 1
2,330.876

π 2 ⋅ 20.51E+05
Fe = =
2.1⋅3,403 2 30,047.352 kgf /cm2
Top ( 275.3
)

1
Δ= = 1.0002
7.23⋅1
1− 30,047.352

451/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
0.3
F ca = 2,523.378 ⋅ [1 − 0.74 ⋅ (0.2898 − 0.15)] = 2,442.053 kgf /cm2

fa 7.23
= = 0.003
K s ⋅ F ca 1 ⋅ 2,442.053

7.23 1.0002⋅85.306
( ) +( )= 0.0353
2 ⋅ 1 ⋅ 2,442.053 1 ⋅ 2,523.378

Combined load check passes.


Seismic ASCE 15.7.10.5
5,006.1
fb = ⋅ 1000 = 97.749 kgf /cm2
5,122,733 ⋅ cos[1.2952]

1,919.71
fa = = 7.373 kgf /cm2
260.44 ⋅ cos[1.2952]

2,071.21 ⋅ sin[90]
fv = = 7.955 kgf /cm2
260.44 ⋅ cos[1.2952]

2
7.955
Ks = 1 − ( ) = 1
2,325.778

π 2 ⋅ 20.51E+05
Fe = =
2.1⋅3,403 2 31,477.19 kgf /cm2
Bottom ( 281.78
)

1
Δ= = 1.0002
7.373⋅1
1− 31,477.19

0.3
F ca = 2,515.653 ⋅ [1 − 0.74 ⋅ (0.2827 − 0.15)] = 2,438.844 kgf /cm2

fa 7.373
= = 0.003
K s ⋅ F ca 1 ⋅ 2,438.844

7.373 1.0002⋅97.749
( ) +( )= 0.0404
2 ⋅ 1 ⋅ 2,438.844 1 ⋅ 2,515.653

Combined load check passes.

452/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Seismic Code
Building Code: IBC 2015 building mounted
(Seismic loads determined in accordance with ASCE 7-10)
Site Class D
Spectral Response Acceleration at short period (% g), Ss 120.00%
Spectral Response Acceleration at period of 1 sec (% g), S1 45.00%
Response Modification Factor from Table 13.6-1, Rp 3.0000
Importance Factor, Ip 1.5000
Amplification factor from Table 13.6-1, ap 1.0000
z/h Ratio 1.0000
Acceleration-based Site Coefficient, Fa 1.0200
Velocity-based Site Coefficient, Fv 1.5500
Redundancy factor, r 1.0000
Risk Category (IBC Table 1604.5) III
User Defined Vertical Accelerations Considered No
Hazardous, toxic, or explosive contents No
Vessel Characteristics
Height 11.1647 ft (3.40 m)
Operating, Corroded 4,663 lb (2,115 kg)
Weight Empty, Corroded 4,663 lb (2,115 kg)
Vacuum, Corroded 4,663 lb (2,115 kg)
Period of Vibration Calculation
Operating, Corroded 0.023 sec (f = 44.1 Hz)
Fundamental Period, T Empty, Corroded 0.023 sec (f = 44.3 Hz)
Vacuum, Corroded 0.023 sec (f = 44.2 Hz)

The fundamental period of vibration T (above) is calculated using the Rayleigh method of approximation
−−−−−−−−−− −−
∑(W i ⋅ yi2 )
T =2⋅π ⋅√ ,where
g ⋅ ∑(W i ⋅ y i )

W i is the weight of the ith lumped mass, and


y i is its deflection when the system is treated as a cantilever beam.

12.4.2.3 Basic Load Combinations for Allowable Stress Design


Load combinations considered in accordance with ASCE section 2.4.1:
5. D + P + Ps + 0.7E = (1.0 + 0.14SDS)D + P + Ps + 0.7r QE

8. 0.6D + P + Ps + 0.7E = (0.6 - 0.14SDS)D + P + Ps + 0.7r QE


Parameter description
D = Dead load
P = Internal or external pressure load
Ps = Static head load

E = Seismic load = Eh +/- Ev = r QE +/- 0.2SDSD

Seismic Shear Reports:

453/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Operating, Corroded
Empty, Corroded
Vacuum, Corroded

Base Shear Calculations

Seismic Shear Report: Operating, Corroded


Elevation of Bottom Elastic Modulus E Inertia I Seismic Shear at Bending Moment at
Component
above Base (mm) (kg/cm²) (m4) Bottom (kgf ) Bottom (kgf -m)

Ellipsoidal Head #1 3,155.25 2,040,793.4 * 71.4 9.4

Cylinder #1 2,455.25 2,040,793.4 0.0030 382.3 417.1

Cylinder #2 455.25 2,040,793.4 0.0030 711.9 1,617.6

Ellipsoidal Head #2 (top) 405 2,040,793.4 * 713.5 1,653.5

Support Skirt #1 0 2,040,793.4 * 724.9 1,945.5

*Moment of Inertia I varies over the length of the component

Seismic Shear Report: Empty, Corroded


Elevation of Bottom Elastic Modulus E Inertia I Seismic Shear at Bending Moment at
Component
above Base (mm) (kg/cm²) (m4) Bottom (kgf ) Bottom (kgf -m)

Ellipsoidal Head #1 3,155.25 2,062,603.9 * 71.4 9.4

Cylinder #1 2,455.25 2,062,603.9 0.0030 382.3 417.1

Cylinder #2 455.25 2,062,603.9 0.0030 711.9 1,617.6

Ellipsoidal Head #2 (top) 405 2,062,603.9 * 713.5 1,653.5

Support Skirt #1 0 2,062,603.9 * 724.9 1,945.5

*Moment of Inertia I varies over the length of the component

Seismic Shear Report: Vacuum, Corroded


Elevation of Bottom Elastic Modulus E Inertia I Seismic Shear at Bending Moment at
Component
above Base (mm) (kg/cm²) (m4) Bottom (kgf ) Bottom (kgf -m)

Ellipsoidal Head #1 3,155.25 2,051,398.4 * 71.4 9.4

Cylinder #1 2,455.25 2,051,398.4 0.0030 382.3 417.1

Cylinder #2 455.25 2,051,398.4 0.0030 711.9 1,617.6

Ellipsoidal Head #2 (top) 405 2,051,398.4 * 713.5 1,653.5

Support Skirt #1 0 2,051,398.4 * 724.9 1,945.5

*Moment of Inertia I varies over the length of the component

11.4.3: Maximum considered earthquake spectral response acceleration


The maximum considered earthquake spectral response acceleration at short period, SMS

SMS = F a ⋅ Ss = 1.0200 ⋅ 120.00/100 = 1.2240


The maximum considered earthquake spectral response acceleration at 1 s period, SM1
SM1 = Fv ⋅ S1 = 1.5500 ⋅ 45.00/100 = 0.6975

11.4.4: Design spectral response acceleration parameters

Design earthquake spectral response acceleration at short period, SDS


2 2
SDS = ⋅ S MS = ⋅ 1.2240 = 0.8160
3 3
Design earthquake spectral response acceleration at 1 s period, SD1
2 2
SD1 = ⋅ SM1 = ⋅ 0.6975 = 0.4650
3 3

454/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
11.6 Seismic Design Category
The Risk Category is III.
From Table 11.6-1, the Seismic Design Category based on SDS = 0.8160 is D.
From Table 11.6-2, the Seismic Design Category based on SD1 = 0.4650 is D.
This vessel is assigned to Seismic Design Category D.

12.4.2.3: Seismic Load Combinations: Vertical Term

Factor is applied to dead load.

Compressive Side: = 1.0 + 0.14 ⋅ SDS = 1.0 + 0.14 ⋅ 0.8160 = 1.1142

Tensile Side: = 0.6 − 0.14 ⋅ SDS = 0.6 − 0.14 ⋅ 0.8160 = 0.4858

Base Shear Calculations

Operating, Corroded
Empty, Corroded
Vacuum, Corroded

Base Shear Calculations: Operating, Corroded

The base shear Fp is as per Equation 13.3-1 below, provided its value is between FpMin and FpMax

Wp z
Fp = 0.40 ⋅ ap ⋅ SDS ⋅ ⋅ (1 + 2 ⋅ )
Rp h
Ip

4,663.2344
= 0.40 ⋅ 1.0000 ⋅ 0.8160 ⋅ ⋅ (1 + 2 ⋅ 1.0000)
3.0000
1.5000

= 2,283.1194 lb(1,035.61 kg)

F pMin = 0.30 ⋅ SD S ⋅ Ip ⋅ Wp

= 0.30 ⋅ 0.8160 ⋅ 1.5000 ⋅ 4,663.2344

= 1,712.34 lb(776.70 kg)

F pMax = 1.60 ⋅ SDS ⋅ Ip ⋅ W p

= 1.60 ⋅ 0.8160 ⋅ 1.5000 ⋅ 4,663.2344

= 9,132.48 lb(4,142.42 kg)

F p = 2,283.12 lb(1,035.61 kg)

12.4.2.1 Seismic Load Combinations: Horizontal Seismic Load Effect, Eh


QE = Fp

Eh = 0.7 ⋅ ρ ⋅ Q E (Only 70% of seismic load considered as per Section 2.4.1)

= 0.7 ⋅ 1.0000 ⋅ 2,283.12

= 1,598.18 lb(724.92 kg)

Base Shear Calculations: Empty, Corroded

455/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
The base shear Fp is as per Equation 13.3-1 below, provided its value is between FpMin and FpMax
Wp z
Fp = 0.40 ⋅ ap ⋅ SDS ⋅ ⋅ (1 + 2 ⋅ )
Rp h
Ip

4,663.2344
= 0.40 ⋅ 1.0000 ⋅ 0.8160 ⋅ ⋅ (1 + 2 ⋅ 1.0000)
3.0000
1.5000

= 2,283.1194 lb(1,035.61 kg)

F pMin = 0.30 ⋅ SD S ⋅ Ip ⋅ Wp

= 0.30 ⋅ 0.8160 ⋅ 1.5000 ⋅ 4,663.2344

= 1,712.34 lb(776.70 kg)

F pMax = 1.60 ⋅ SDS ⋅ Ip ⋅ W p

= 1.60 ⋅ 0.8160 ⋅ 1.5000 ⋅ 4,663.2344

= 9,132.48 lb(4,142.42 kg)

F p = 2,283.12 lb(1,035.61 kg)

12.4.2.1 Seismic Load Combinations: Horizontal Seismic Load Effect, Eh


QE = Fp

Eh = 0.7 ⋅ ρ ⋅ Q E (Only 70% of seismic load considered as per Section 2.4.1)

= 0.7 ⋅ 1.0000 ⋅ 2,283.12

= 1,598.18 lb(724.92 kg)

Base Shear Calculations: Vacuum, Corroded

The base shear Fp is as per Equation 13.3-1 below, provided its value is between FpMin and FpMax
Wp z
Fp = 0.40 ⋅ ap ⋅ SDS ⋅ ⋅ (1 + 2 ⋅ )
Rp h
Ip

4,663.2344
= 0.40 ⋅ 1.0000 ⋅ 0.8160 ⋅ ⋅ (1 + 2 ⋅ 1.0000)
3.0000
1.5000

= 2,283.1194 lb(1,035.61 kg)

F pMin = 0.30 ⋅ SD S ⋅ Ip ⋅ Wp

= 0.30 ⋅ 0.8160 ⋅ 1.5000 ⋅ 4,663.2344

= 1,712.34 lb(776.70 kg)

456/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

F pMax = 1.60 ⋅ SDS ⋅ Ip ⋅ W p

= 1.60 ⋅ 0.8160 ⋅ 1.5000 ⋅ 4,663.2344

= 9,132.4775 lb(4,142.42 kg)

F p = 2,283.12 lb(1,035.61 kg)

12.4.2.1 Seismic Load Combinations: Horizontal Seismic Load Effect, Eh


QE = Fp

Eh = 0.7 ⋅ ρ ⋅ Q E (Only 70% of seismic load considered as per Section 2.4.1)

= 0.7 ⋅ 1.0000 ⋅ 2,283.12

= 1,598.18 lb(724.92 kg)

457/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Seismic Code for Buckling Check


Building Code: IBC 2015 building mounted
(Seismic loads determined in accordance with ASCE 7-10)
Site Class D
Spectral Response Acceleration at short period (% g), Ss 120.00%
Spectral Response Acceleration at period of 1 sec (% g), S1 45.00%
Response Modification Factor from Table 13.6-1, Rp 3.0000
Importance Factor, Ip 1.5000
Amplification factor from Table 13.6-1, ap 1.0000
z/h Ratio 1.0000
Acceleration-based Site Coefficient, Fa 1.0200
Velocity-based Site Coefficient, Fv 1.5500
Redundancy factor, r 1.0000
Risk Category (IBC Table 1604.5) III
User Defined Vertical Accelerations Considered No
Hazardous, toxic, or explosive contents No
Vessel Characteristics
Height 11.1647 ft (3.40 m)
Operating, Corroded 4,663 lb (2,115 kg)
Weight Empty, Corroded 4,663 lb (2,115 kg)
Vacuum, Corroded 4,663 lb (2,115 kg)
Period of Vibration Calculation
Operating, Corroded 0.023 sec (f = 44.1 Hz)
Fundamental Period, T Empty, Corroded 0.023 sec (f = 44.3 Hz)
Vacuum, Corroded 0.023 sec (f = 44.2 Hz)

The fundamental period of vibration T (above) is calculated using the Rayleigh method of approximation
−−−−−−−−−− −−
∑(W i ⋅ yi2 )
T =2⋅π ⋅√ ,where
g ⋅ ∑(W i ⋅ y i )

W i is the weight of the ith lumped mass, and


y i is its deflection when the system is treated as a cantilever beam.

12.4.2.3 Basic Load Combinations for Allowable Stress Design


Load combinations considered in accordance with ASCE section 2.4.1:
5. D + P + Ps + 0.7E = (1.0 + 0.14SDS)D + P + Ps + 0.7r QE

8. 0.6D + P + Ps + 0.7E = (0.6 - 0.14SDS)D + P + Ps + 0.7r QE


Parameter description
D = Dead load
P = Internal or external pressure load
Ps = Static head load

E = Seismic load = Eh +/- Ev = r QE +/- 0.2SDSD

Seismic Shear Reports:

458/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Operating, Corroded
Empty, Corroded
Vacuum, Corroded

Base Shear Calculations

Seismic Shear Report: Operating, Corroded


Elevation of Bottom Elastic Modulus E Inertia I Seismic Shear at Bending Moment at
Component Bottom (kgf ) Bottom (kgf -m)
above Base (mm) (kg/cm²) (m4)

Ellipsoidal Head #1 3,155.25 2,040,793.4 * 204 26.6

Cylinder #1 2,455.25 2,040,793.4 0.0030 1,092.3 728.3

Cylinder #2 455.25 2,040,793.4 0.0030 2,033.9 4,069.4

Ellipsoidal Head #2 (top) 405 2,040,793.4 * 2,038.6 4,171.7

Support Skirt #1 0 2,040,793.4 * 2,071.2 5,006.1

*Moment of Inertia I varies over the length of the component

Seismic Shear Report: Empty, Corroded


Elevation of Bottom Elastic Modulus E Inertia I Seismic Shear at Bending Moment at
Component
above Base (mm) (kg/cm²) (m4) Bottom (kgf ) Bottom (kgf -m)

Ellipsoidal Head #1 3,155.25 2,062,603.9 * 204 26.6

Cylinder #1 2,455.25 2,062,603.9 0.0030 1,092.3 728.3

Cylinder #2 455.25 2,062,603.9 0.0030 2,033.9 4,069.4

Ellipsoidal Head #2 (top) 405 2,062,603.9 * 2,038.6 4,171.7

Support Skirt #1 0 2,062,603.9 * 2,071.2 5,006.1

*Moment of Inertia I varies over the length of the component

Seismic Shear Report: Vacuum, Corroded


Elevation of Bottom Elastic Modulus E Inertia I Seismic Shear at Bending Moment at
Component
above Base (mm) (kg/cm²) (m4) Bottom (kgf ) Bottom (kgf -m)

Ellipsoidal Head #1 3,155.25 2,051,398.4 * 204 26.6

Cylinder #1 2,455.25 2,051,398.4 0.0030 1,092.3 728.3

Cylinder #2 455.25 2,051,398.4 0.0030 2,033.9 4,069.4

Ellipsoidal Head #2 (top) 405 2,051,398.4 * 2,038.6 4,171.7

Support Skirt #1 0 2,051,398.4 * 2,071.2 5,006.1

*Moment of Inertia I varies over the length of the component

11.4.3: Maximum considered earthquake spectral response acceleration

The maximum considered earthquake spectral response acceleration at short period, SMS
SMS = F a ⋅ Ss = 1.0200 ⋅ 120.00/100 = 1.2240
The maximum considered earthquake spectral response acceleration at 1 s period, SM1
SM1 = Fv ⋅ S1 = 1.5500 ⋅ 45.00/100 = 0.6975

11.4.4: Design spectral response acceleration parameters


Design earthquake spectral response acceleration at short period, SDS
2 2
SDS = ⋅ S MS = ⋅ 1.2240 = 0.8160
3 3
Design earthquake spectral response acceleration at 1 s period, SD1
2 2
SD1 = ⋅ SM1 = ⋅ 0.6975 = 0.4650
3 3

459/507
Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
11.6 Seismic Design Category

The Risk Category is III.


From Table 11.6-1, the Seismic Design Category based on SDS = 0.8160 is D.
From Table 11.6-2, the Seismic Design Category based on SD1 = 0.4650 is D.
This vessel is assigned to Seismic Design Category D.

12.4.2.3: Seismic Load Combinations: Vertical Term


Factor is applied to dead load.

Compressive Side: = 1.0 + 0.14 ⋅ SDS = 1.0 + 0.14 ⋅ 0.8160 = 1.1142

Tensile Side: = 0.6 − 0.14 ⋅ SDS = 0.6 − 0.14 ⋅ 0.8160 = 0.4858

Base Shear Calculations

Operating, Corroded
Empty, Corroded
Vacuum, Corroded

Base Shear Calculations: Operating, Corroded

This report includes calculations for the buckling case as described in ASCE Paragraph 15.7.10.5. The value Rp / Ip is set equal to 1.0.
The Load Combinations factor of 0.7 is also set to 1.0.
The base shear Fp is as per Equation 13.3-1 below, provided its value is between FpMin and FpMax
Wp z
Fp = 0.40 ⋅ ap ⋅ SDS ⋅ ⋅ (1 + 2 ⋅ )
Rp h
Ip

4,663.2344
= 0.40 ⋅ 1.0000 ⋅ 0.8160 ⋅ ⋅ (1 + 2 ⋅ 1.0000)
1.0

= 4,566.2388 lb(2,071.21 kg)

F pMin = 0.30 ⋅ SD S ⋅ Ip ⋅ Wp

= 0.30 ⋅ 0.8160 ⋅ 1.5000 ⋅ 4,663.2344

= 1,712.34 lb(776.70 kg)

F pMax = 1.60 ⋅ SDS ⋅ Ip ⋅ W p

= 1.60 ⋅ 0.8160 ⋅ 1.5000 ⋅ 4,663.2344

= 9,132.48 lb(4,142.42 kg)

F p = 4,566.24 lb(2,071.21 kg)

12.4.2.1 Seismic Load Combinations: Horizontal Seismic Load Effect, Eh


QE = Fp

Eh = 1.0 ⋅ ρ ⋅ Q E

= 1.0 ⋅ 1.0000 ⋅ 4,566.24

= 4,566.24 lb(2,071.21 kg)

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Base Shear Calculations: Empty, Corroded

This report includes calculations for the buckling case as described in ASCE Paragraph 15.7.10.5. The value Rp / Ip is set equal to 1.0.
The Load Combinations factor of 0.7 is also set to 1.0.

The base shear Fp is as per Equation 13.3-1 below, provided its value is between FpMin and FpMax
Wp z
Fp = 0.40 ⋅ ap ⋅ SDS ⋅ ⋅ (1 + 2 ⋅ )
Rp h
Ip

4,663.2344
= 0.40 ⋅ 1.0000 ⋅ 0.8160 ⋅ ⋅ (1 + 2 ⋅ 1.0000)
1.0

= 4,566.2388 lb(2,071.21 kg)

F pMin = 0.30 ⋅ SD S ⋅ Ip ⋅ Wp

= 0.30 ⋅ 0.8160 ⋅ 1.5000 ⋅ 4,663.2344

= 1,712.34 lb(776.70 kg)

F pMax = 1.60 ⋅ SDS ⋅ Ip ⋅ W p

= 1.60 ⋅ 0.8160 ⋅ 1.5000 ⋅ 4,663.2344

= 9,132.48 lb(4,142.42 kg)

F p = 4,566.24 lb(2,071.21 kg)

12.4.2.1 Seismic Load Combinations: Horizontal Seismic Load Effect, Eh


QE = Fp

Eh = 1.0 ⋅ ρ ⋅ Q E

= 1.0 ⋅ 1.0000 ⋅ 4,566.24

= 4,566.24 lb(2,071.21 kg)

Base Shear Calculations: Vacuum, Corroded

This report includes calculations for the buckling case as described in ASCE Paragraph 15.7.10.5. The value Rp / Ip is set equal to 1.0.
The Load Combinations factor of 0.7 is also set to 1.0.
The base shear Fp is as per Equation 13.3-1 below, provided its value is between FpMin and FpMax

Wp z
Fp = 0.40 ⋅ ap ⋅ SDS ⋅ ⋅ (1 + 2 ⋅ )
Rp h
Ip

4,663.2344
= 0.40 ⋅ 1.0000 ⋅ 0.8160 ⋅ ⋅ (1 + 2 ⋅ 1.0000)
1.0

= 4,566.2388 lb(2,071.21 kg)

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F pMin = 0.30 ⋅ SD S ⋅ Ip ⋅ Wp

= 0.30 ⋅ 0.8160 ⋅ 1.5000 ⋅ 4,663.2344

= 1,712.34 lb(776.70 kg)

F pMax = 1.60 ⋅ SDS ⋅ Ip ⋅ W p

= 1.60 ⋅ 0.8160 ⋅ 1.5000 ⋅ 4,663.2344

= 9,132.4775 lb(4,142.42 kg)

F p = 4,566.24 lb(2,071.21 kg)

12.4.2.1 Seismic Load Combinations: Horizontal Seismic Load Effect, Eh


QE = Fp

Eh = 1.0 ⋅ ρ ⋅ Q E

= 1.0 ⋅ 1.0000 ⋅ 4,566.24

= 4,566.24 lb(2,071.21 kg)

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Wind Code
Building Code: IBC 2015
(Wind loads determined in accordance with ASCE 7-10)
Elevation of base above grade 0.00 ft (0.00 m)
Increase effective outer diameter by 0.00 ft (0.00 m)
Wind Force Coefficient, Cf 0.5600
Risk Category (IBC Table 1604.5) III
Basic Wind Speed, V 176.72 mph (79.0000 m/s)
Exposure Category C
Wind Directionality Factor, Kd 0.9500
Topographic Factor, Kzt 1.0000
Enforce min. loading of 0.77 kPa Yes
Hazardous, toxic, or explosive contents No
Vessel Characteristics
Height, h 11.1647 ft (3.4030 m)
Operating, Corroded 2.4501 ft (0.7468 m)
Effective Width, b
Empty, Corroded 2.4501 ft (0.7468 m)
Operating, Corroded 44.0800 Hz
Fundamental Frequency, n1 Empty, Corroded 44.3149 Hz
Vacuum, Corroded 44.1944 Hz
Operating, Corroded 0.0200
Damping coefficient, b Empty, Corroded 0.0200
Vacuum, Corroded 0.0200

Table Lookup Values

2.4.1 Basic Load Combinations for Allowable Stress Design


Load combinations considered in accordance with ASCE section 2.4.1:
5. D + P + Ps + 0.6W

7. 0.6D + P + Ps + 0.6W
Parameter Description
D = Dead load
P = Internal or external pressure load
Ps = Static head load
W = Wind load

Wind Deflection Reports:

Operating, Corroded
Empty, Corroded
Vacuum, Corroded

Wind Pressure Calculations

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Wind Deflection Report: Operating, Corroded
Elevation of Platform Total Wind Bending
Effective OD Elastic Modulus Inertia Deflection
Component Bottom above Wind Shear at Shear at Moment at
(m) E (kg/cm²) 4 at Top (mm)
Base (mm) I (m ) Bottom (kgf ) Bottom (kgf ) Bottom (kgf -m)

Ellipsoidal Head #1 3,155.25 0.76 2,040,793.4 * 0 15 1.7 0.05

Cylinder #1 2,455.25 0.77 2,040,793.4 0.003009 0 66.3 279.7 0.05

Cylinder #2 455.25 0.77 2,040,793.4 0.003009 0 213.1 607 0.03

Ellipsoidal Head #2 (top) 405 0.76 2,040,793.4 * 0 216.8 617.8 0

Support Skirt #1 0 * 2,040,793.4 * 0 247.8 711.9 0

*Moment of Inertia I varies over the length of the component

Wind Deflection Report: Empty, Corroded


Elevation of Platform Total Wind Bending
Effective OD Elastic Modulus Inertia Deflection
Component Bottom above Wind Shear at Shear at Moment at
(m) E (kg/cm²) I (m4) Bottom (kgf ) Bottom (kgf ) Bottom (kgf -m)
at Top (mm)
Base (mm)

Ellipsoidal Head #1 3,155.25 0.76 2,062,603.9 * 0 15 1.7 0.05

Cylinder #1 2,455.25 0.77 2,062,603.9 0.003009 0 66.3 279.7 0.05

Cylinder #2 455.25 0.77 2,062,603.9 0.003009 0 213.1 607 0.03

Ellipsoidal Head #2 (top) 405 0.76 2,062,603.9 * 0 216.8 617.8 0

Support Skirt #1 0 * 2,062,603.9 * 0 247.8 711.9 0

*Moment of Inertia I varies over the length of the component

Wind Deflection Report: Vacuum, Corroded


Elevation of Platform Total Wind Bending
Effective OD Elastic Modulus Inertia Deflection
Component Bottom above Wind Shear at Shear at Moment at
(m) E (kg/cm²) 4 at Top (mm)
I (m ) Bottom (kgf ) Bottom (kgf ) Bottom (kgf -m)
Base (mm)

Ellipsoidal Head #1 3,155.25 0.76 2,051,398.4 * 0 15 1.7 0.05

Cylinder #1 2,455.25 0.77 2,051,398.4 0.003009 0 66.3 279.7 0.05

Cylinder #2 455.25 0.77 2,051,398.4 0.003009 0 213.1 607 0.03

Ellipsoidal Head #2 (top) 405 0.76 2,051,398.4 * 0 216.8 617.8 0

Support Skirt #1 0 * 2,051,398.4 * 0 247.8 711.9 0

*Moment of Inertia I varies over the length of the component

Wind Pressure (WP) Calculations

Gust Factor (G) Calculations

= 2.01 ⋅ ( )
Z α
Kz
Zg

0.2105
= 2.01 ⋅ ( )
Z
274.32

qz = 0.613 ⋅ K z ⋅ Kzt ⋅ K d ⋅ V 2
2
= 0.613 ⋅ K z ⋅ 1.0000 ⋅ 0.9500 ⋅ 79.0000

= 3,634.4463 ⋅ K z

WP = 0.6 ⋅ max[qz ⋅ G ⋅ C f ,0.0077 bar]

= 0.6 ⋅ max[qz ⋅ G ⋅ 0.5600,0.0077 bar]

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Design Wind Pressures
Height Z qz WP (bar)
Kz
(m) (bar) Operating Empty Hydrotest New Hydrotest Corroded Vacuum
4.6 0.8489 0.0309 0.0094 0.0094 N.A. N.A. 0.0094
Design Wind Force determined from: F = Pressure * Af , where Af is the projected area.

Gust Factor Calculations

Operating, Corroded
Empty, Corroded
Vacuum, Corroded

Gust Factor Calculations: Operating, Corroded

Vessel is considered a rigid structure as n1 = 44.0800 Hz ≥ 1 Hz.

z− = max[0.60 ⋅ h,zmin ]

= max[0.60 ⋅ 11.1647,15.0000]

=15.0000
1
33 6
Iz − =c ⋅( )
z−

1
33
= 0.2000 ⋅ ( )
6

15.0000

=0.2281

z − ep
Lz − =l ⋅( )
33

15.0000 0.2000
= 500.0000 ⋅ ( )
33

=427.0566

−−−−−−−−− −−−−−−−
=

1
Q  0.63
⎷ 1 + 0.63 ⋅ ( L )
b+h
z−

−−−−−−−−−−−− −−−−−−−−−−−
=
1

⎷ 1 + 0.63 ⋅ ( 2.4501+11.1647)
0.63
427.0566

=0.9659

1 + 1.7 ⋅ g Q ⋅ Iz − ⋅ Q
G = 0.925 ⋅
1 + 1.7 ⋅ gv ⋅ Iz −

1 + 1.7 ⋅ 3.40 ⋅ 0.2281 ⋅ 0.9659


= 0.925 ⋅
1 + 1.7 ⋅ 3.40 ⋅ 0.2281

=0.9071

Gust Factor Calculations: Empty, Corroded

Vessel is considered a rigid structure as n1 = 44.3149 Hz ≥ 1 Hz.

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z− = max[0.60 ⋅ h,zmin ]

= max[0.60 ⋅ 11.1647,15.0000]

=15.0000
1
33 6
Iz − =c ⋅( )
z−

1
33
= 0.2000 ⋅ ( )
6

15.0000

=0.2281
ep
z−
Lz − =l ⋅( )
33

0.2000
15.0000
= 500.0000 ⋅ ( )
33

=427.0566

−−−−−−−−− −−−−−−−

=
1
 0.63
⎷ 1 + 0.63 ⋅ ( L )
Q b+h
z−

−−−−−−−−−−−− −−−−−−−−−−−
=
1

⎷ 1 + 0.63 ⋅ ( 2.4501+11.1647)
0.63

427.0566

=0.9659

1 + 1.7 ⋅ g Q ⋅ Iz − ⋅ Q
G = 0.925 ⋅
1 + 1.7 ⋅ gv ⋅ Iz −

1 + 1.7 ⋅ 3.40 ⋅ 0.2281 ⋅ 0.9659


= 0.925 ⋅
1 + 1.7 ⋅ 3.40 ⋅ 0.2281

=0.9071

Gust Factor Calculations: Vacuum, Corroded

Vessel is considered a rigid structure as n1 = 44.1944 Hz ≥ 1 Hz.

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z− = max[0.60 ⋅ h,zmin ]

= max[0.60 ⋅ 11.1647,15.0000]

=15.0000
1
33 6
Iz − =c ⋅( )
z−
1
33
= 0.2000 ⋅ ( )
6

15.0000

=0.2281
ep
z−
Lz − =l ⋅( )
33

0.2000
15.0000
= 500.0000 ⋅ ( )
33

=427.0566

−−−−−−−−− −−−−−−−

=
1
Q  0.63
⎷ 1 + 0.63 ⋅ ( L )
b+h
z−

−−−−−−−−−−−− −−−−−−−−−−−
=
1

⎷ 1 + 0.63 ⋅ ( 2.4501+11.1647)
0.63
427.0566

=0.9659

1 + 1.7 ⋅ g Q ⋅ Iz − ⋅ Q
G = 0.925 ⋅
1 + 1.7 ⋅ gv ⋅ Iz −

1 + 1.7 ⋅ 3.40 ⋅ 0.2281 ⋅ 0.9659


= 0.925 ⋅
1 + 1.7 ⋅ 3.40 ⋅ 0.2281

=0.9071

Table Lookup Values


a = 9.5000, zg = 274.32 m [Table 26.9-1, page 256]
c = 0.2000, l = 500.0000, ep = 0.2000 [Table 26.9-1, page 256]
a¯ = 0.1538, b¯ = 0.6500 [Table 26.9-1, page 256]
z min = 15.0000 ft [Table 26.9-1, page 256]
gQ = 3.40 [26.9.4 page 254]
gv = 3.40 [26.9.4 page 254]

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B16.9 Elbow #1 (N6)


ASME Section VIII Division 1, 2019 Edition Metric
Component ASME B16.9 Elbow
Type Long Radius 90-deg
Material SA-403 316L (II-D Metric p. 72, ln. 16)
Pipe NPS and Schedule NPS 1 Sch 160 DN 25
Attached To Nozzle Drane (N6)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No Yes No No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 50 60
-29
External 1.01 40.5
Static Liquid Head
Condition Ps (bar) Hs (mm) SG
Test vertical 0.33 3,372.06 1
Dimensions
Outer Diameter 33.4 mm
Nominal Thickness 6.35 mm
Minimum Thickness1 5.56 mm
Center-to-End, A 38 mm
Inner 1.6 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 0.26 0.02
Corroded 0.21 0.03
Radiography
Longitudinal seam Seamless No RT
Left Circumferential seam Spot UW-11(a)(5)(b) only Type 1
Right Circumferential seam Spot UW-11(a)(5)(b) only Type 1
1
minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

Results Summary
Governing condition UG-16
Minimum thickness per UG-16 2.5 mm + 1.6 mm = 4.1 mm
Design thickness due to internal pressure (t) 2.31 mm
Design thickness due to external pressure (te) 1.89 mm
Maximum allowable working pressure (MAWP) 300.93 bar
Maximum allowable pressure (MAP) 465.19 bar
Maximum allowable external pressure (MAEP) 176.95 bar
Rated MDMT -196 °C

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UHA-51 Material Toughness Requirements
54.08⋅16.7
tr = = 0.77 mm
1,150 ⋅ 1 + 0.4 ⋅ 54.08

tr ⋅ E * 0.77 ⋅ 1
Stress ratio = = = 0.1948
tn − c 5.56−1.6

Impact test exempt per UHA-51(g) (coincident ratio = 0.1948)


Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of -29°C.

Design thickness, (at 60 °C) Appendix 1-1

P ⋅ Ro 50 ⋅ 16.7
t= + Corrosion = + 1.6 = 2.31 mm
S ⋅ E + 0.40 ⋅ P 1,150 ⋅ 1.00 + 0.40 ⋅ 50

Maximum allowable working pressure, (at 60 °C) Appendix 1-1

S ⋅E ⋅t 1,150 ⋅ 1.00 ⋅ (6.35 ⋅ 0.875 − 1.6)


P = − Ps = − 0 = 300.93 bar
Ro − 0.40 ⋅ t 16.7−0.40 ⋅ (6.35 ⋅ 0.875 − 1.6)

Maximum allowable pressure, (at 21.1 °C) Appendix 1-2

16.7
) = 1,150 ⋅ 1.00 ⋅ ln( ) = 465.19 bar
Ro
P = S ⋅ E ⋅ ln(
Ro − t 16.7−(6.35 ⋅ 0.875)

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 668.67
= = 20.0195
Do 33.4

Do 33.4
= = 113.7445
t 0.29

From table G: A = 0.000089


2
From table HA-4 Metric: B = 87.953 kg/cm (86.25 bar)

4⋅B 4 ⋅ 86.25
Pa = = = 1.01 bar
3 ⋅ (Do /t) 3 ⋅ (33.4/0.29)

Design thickness for external pressure Pa = 1.01 bar

ta = t + Corrosion = 0.29 + 1.6 = 1.89 mm

Maximum Allowable External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 668.67
= = 20.0195
Do 33.4

Do 33.4
= = 8.4430
t 6.35 ⋅ 0.875 − 1.6

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From table G: A = 0.016004

From table HA-4 Metric: B = 1,040.8177 kg/cm 2 (1,020.6916 bar)

2
Sy = 2 ⋅ Bsy = 2 ⋅ 1,140.7657 = 2,281.5 kg/cm
2
S1 = 2 ⋅ Se = 2 ⋅ 1,172.7 = 2,345.3 kg/cm
2
S2 = 0.90 ⋅ Sy = 0.90 ⋅ 2,281.5 = 2,053.4 kg/cm
2
S = min (S 1 ,S2 ) = min (2,345.3,2,053.4) = 2,053.4 kg/cm

2.167 2.167
P a1 = [ − 0.08333] ⋅ B = [ − 0.08333] ⋅ 1,040.8 = 176.95 bar
Do /t 8.4430

2⋅S 1 2,053.4 1
P a2 = ( ) ⋅ [1 − ] = (2 ⋅ ) ⋅ [1 − ] = 420.51 bar
Do /t Do /t 8.443 8.443

Maximum Allowable External Pressure = min(Pa1, Pa2) = 176.95 bar

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Lift Lug#1
Geometry Inputs

Attached To Ellipsoidal Head #1


Material SA 283C
Orientation Longitudinal
Distance of Lift Point From Datum 2,903.91 mm
Angular Position 90 deg
Length, L 135 mm
Height, H 140 mm
Thickness, t 15 mm
Hole Diameter, d 28 mm
Pin Diameter, Dp 25 mm
Load Eccentricity, a1 0 mm
Distance from Load to Shell or Pad, a2 105 mm
Load Angle Normal to Vessel, b 50 deg
Load Angle from Vertical, f -1.43 deg
Welds
Size, tw 6.35 mm
Reinforcement Pad
Width, Bp 75 mm
Length, Lp 200 mm
Thickness, tp 20 mm
Weld Size, tw p 10 mm

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Intermediate Values
Load Factor 1.5000
Vessel Weight (new, incl. Load Factor), W 3,360.1 kg
Lug Weight (new), Wlug 4.8 kg
Distance from Center of Gravity to Top Lug, l1 1,697.01 mm
Distance from Center of Gravity to Tail Lug, l2 791.9 mm
Distance from Vessel Center Line to Tail Lug, l3 477.5 mm
Allowable Stress, Tensile, st 1,404.7 kg/cm2
Allowable Stress, Shear, ss 936.5 kg/cm2
Allowable Stress, Bearing, sp 2,107.1 kg/cm2
Allowable Stress, Bending, sb 1,560.9 kg/cm2
Allowable Stress, Weld Shear, tallowable 936.5 kg/cm2
Allowable Stress set to 1/3 Sy per ASME B30.20 No

Summary Values
Required Lift Pin Diameter, dreqd 10.69 mm
Required Lug Thickness, treqd 3.54 mm
Lug Stress Ratio, sratio 0.23
Weld Shear Stress Ratio, tratio 0.49
Lug Design Acceptable
Local Stresses Acceptable

Lift Forces

Lift force on lugs during rotational lift (0 deg≤ a ≤ 90 deg):


l2 ⋅ cos(α) + l3 ⋅ sin(α)
2 ⋅ F⊤ = W ⋅
l1 ⋅ cos(α) + l2 ⋅ cos(α) + l3 ⋅ sin(α)

F tail = W − (2 ⋅ F )

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a [ deg] Ftop[kgf] Ftail[kgf]


0 534.5 2,291
15 590.6 2,179
30 648.8 2,062.6
45 718.9 1,922.3
60 820.3 1,719.6
75 1,012.5 1,335.1
90 1,680.1 0
901 1,680.1 0

902 1,680.1 0

903 1,680.1 0
1Lift angle at maximum lug stress.

2Lift angle at maximum weld stress.

3Lift angle at maximum pad weld stress.

Shell angle at lift lug 218.57 deg

Lug loading at a = 90 deg


Total lift force
F top
F =
cos(ϕ)

1,680.1
F = = 1,680.6 kg f
cos( − 1.4)

Tensile force (parallel to lug normal)


F t = F ⋅ cos(β)

F t = 1,680.6 ⋅ cos(50.0) = 1,080.3 kg f

Shear force (parallel to lug weld)


F s = F ⋅ sin(β)

F s = 1,680.6 ⋅ sin(50.0) = 1,287.4 kg f

Lug Pin Diameter - Shear stress

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
−−−−−

2 ⋅ Fv
dreqd =
π ⋅ σs

−−−−−−−−−
2 ⋅ 1,680.6
= √ = 10.69 mm
π ⋅ 936.5

dreqd 10.69
= = 0.43 Acceptable
Dp 25

σ Fv
=
A
Fv
=
2 ⋅ (0.25 ⋅ π ⋅ D2p )

1,680.6 2
= = 171.2 kg/cm
2 ⋅ (0.25 ⋅ π ⋅ 25 2 )

σ 171.2
= = 0.18 Acceptable
σs 936.5

Lug Thickness - Tensile stress

Fv
treqd =
(L − d) ⋅ σ t

1,680.6
= = 1.12 mm
(135 − 28) ⋅ 1,404.7

treqd 1.12
= = 0.07
t 15

σ Fv
=
A
Fv
=
(L − d) ⋅ t

1,680.6 2
= = 104.7 kg/cm
(135 − 28) ⋅ 15

σ 104.7
= = 0.07 Acceptable
σt 1,404.7

Lug Thickness - Bearing stress

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Fv
treqd =
Dp ⋅ σ p

1,680.6
= = 3.19 mm
25 ⋅ 2,107.1

treqd 3.19
= = 0.21 Acceptable
t 15

Fv
s =
Abearing

Fv
=
Dp ⋅ (t)

1,680.6 2
= = 448.2 kg/cm
25 ⋅ (15)

σ 448.2
σp = = 0.21 Acceptable
2,107.1

Lug Thickness - Shear stress

Fv
treqd σs
=
2 ⋅ Lshear
1,680.6
= 936.5 = 3.54 mm
2 ⋅ 25.32

treqd 3.54
= = 0.24 Acceptable
t 15

Fv
τ =
Ashear

Fv
=
2 ⋅ t ⋅ Lshear

1,680.6 2
= = 221.3 kg/cm
2 ⋅ 15 ⋅ 25.32

τ 221.3
σs = = 0.24 Acceptable
936.5

Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)

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Dp
ϕ = 55 ⋅
d
25
= 55 ⋅
28

= 49.1071deg

Lshear = (H − a2 − 0.5 ⋅ d) + 0.5 ⋅ Dp ⋅ (1 − cos(ϕ))

= (140 − 105 − 0.5 ⋅ 28) + 0.5 ⋅ 25 ⋅ (1 − cos(49.1071))


= 25.32 mm

Lug Plate Stress

Lug stress tensile + bending during lift:

[ ] +[ ] ≤1
Ften M bend
σ ratio =
Aten ⋅ σ t Zbend ⋅ σb

F r ⋅ cos(β) 6 ⋅ |Fr ⋅ sin(β) ⋅ Hght − Fr ⋅ cos(β) ⋅ a1 |


= [ ] +[ ] ≤1
t ⋅ L ⋅ σt t ⋅ L 2 ⋅ σb

cos(50.0) |1,680.6 ⋅ sin(50.0) ⋅ 105 − 1,680.6 ⋅ cos(50.0) ⋅ 0|


= 1,680.6 ⋅ +6 ⋅
15 ⋅ 135 ⋅ 1,404.7 15 ⋅ 135 2 ⋅ 1,560.9
= 0.23 Acceptable

Weld Stress

Weld stress, tensile, bending and shear during lift:

Direct shear:

Shear stress at vertical orientation. Angle between lift force and vessel normal b = 50 deg. Angle between lift force and vertical f = -1.4
deg.

Vertical lift force Ftop = 1,680.1 kgf .

F top
F lug =
cos(ϕ)

1,680.1
= = 1,680.6 kg f
cos( − 1.4)

Aweld = 2 ⋅ (0.707) ⋅ tw ⋅ (L + t)

= 2 ⋅ (0.707) ⋅ 6.35 ⋅ (135 + 15) = 1,346.84 mm 2

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cos(β)
τt = F lug ⋅
Aweld

cos(50.0) 2
= 1,680.6 ⋅ = 80.2 kg/cm
1,346.84

sin(β)
τs = F lug ⋅
Aweld

sin(50.0) 2
= 1,680.6 ⋅ = 95.6 kg/cm
1,346.84

c
τb = M ⋅
I

F lug ⋅ sin(β) ⋅ H ght − F lug ⋅ cos(β) ⋅ a1


= 3⋅
0.707 ⋅ h ⋅ L ⋅ (3 ⋅ t + L)

|1,680.6 ⋅ sin(50.0) ⋅ 105 − 1,680.6 ⋅ cos(50.0) ⋅ (0)|


= 3⋅
109093.6350
2
= 371.7 kg/cm

−−−−−−−−−−−−
√ (τt + τb ) 2 + τs2
τratio =
≤1
τallowable
−−−−−−−−−−−−−−−−−−−−
√ (80.2 + 371.7) 2 + (95.6) 2
=
936.5
= 0.49 Acceptable

Pad Weld Stress, tensile, bending and shear during lift:

Direct shear:

Shear stress at vertical orientation. Angle between lift force and vessel normal b = 50 deg. Angle between lift force and vertical f = -1.4
deg.

Vertical lift force Ftop = 1,680.1 kgf .

F top
F lug =
cos(ϕ)

1,680.1
= = 1,680.6 kg f
cos( − 1.4)

Aweld = 2 ⋅ (0.707) ⋅ tw _ p ⋅ (L p + Bp )

= 2 ⋅ (0.707) ⋅ 10 ⋅ (200 + 75) = 3,888.5 mm 2

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cos(β)
τt = F lug ⋅
Aweld

cos(50.0) 2
= 1,680.6 ⋅ = 27.8 kg/cm
3,888.5

sin(β)
τs = F lug ⋅
Aweld

sin(50.0) 2
= 1,680.6 ⋅ = 33.1 kg/cm
3,888.5

c
τb = M ⋅
I

F lug ⋅ sin(β) ⋅ H ght − F lug ⋅ cos(β) ⋅ a1


= 3⋅
0.707 ⋅ h p ⋅ Lp ⋅ (3 ⋅ W p + Lp )

|1,680.6 ⋅ sin(50.0) ⋅ 125 − 1,680.6 ⋅ cos(50.0) ⋅ (0)|


= 3⋅
600950.0000
2
= 80.3 kg/cm

−−−−−−−−−−−−
√ (τt + τb ) 2 + τs2
τratio =
≤1
τallowable
−−−−−−−−−−−−−−−−−−−
√ (27.8 + 80.3) 2 + (33.1) 2
=
936.5
= 0.12 Acceptable

EN 13445 Lift Lug Procedure

Geometry Inputs - EN 13445


Nominal Vessel Thickness, en 16.5 mm
Length of Lug, b1 135 mm
Reinforcement Pad
Thickness, e2 20 mm
Width, b2 75 mm
Length, b3 200 mm

Intermediate Values - EN 13445


Equivalent Diameter of Vessel at Lug, IDeq 397.87 mm

Shell Allowable Stress, f 1,407.2 kg/cm2


Pad Allowable Stress, f2 1,404.7 kg/cm2
Design Factor, K2 1.2500

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Summary Values - EN 13445
Force on Vessel, Fr 1,680.6 kgf
Maximum Allowable Load, FRmax 11,148.9 kgf
Load Acceptance Ratio, FR / FRmax 0.1507
Lug Design Acceptable

Equivalent Inner Diameter

−−−−−−−−−−−2−
Di ⋅ √ 1 − 3 ⋅ ( )
x
ID eq =
Di
−−−−−−−−−−−−−−2−
725 ⋅ √1 − 3 ⋅ (
349.92
ID eq = )
725

ID eq = 397.87 mm
where 'x' is the distance between the axis of semi-ellipsoidal head and the center of the lug

Applied Force

F r = force on vessel at lug

3,360.1 356.99
Fr = [ ] ⋅ (1 − )= ⋅ (1 − ) = 1,680.6 kgf
W x1
cos(ϕ1 ) x1 + x 2 cos( − 1.43) 356.99+537.04

where 'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of gravity

Lug factors

λ = line load factor

b
λ = −−−−−−−
√ ID eq ⋅ en

200
= −−−−−−−−−−
√ 397.87⋅16.5

= 2.468

ν1 = ratio between local membrane stress and local bending stress


ν1 = min(0.08 ⋅ λ,0.2)

= 0.197

σm = global membrane stress


ID eq
σm = P⋅
2 ⋅ en

397.87
= 0⋅
2 ⋅ 16.5
2
= 0.0000 kg/cm

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ν2 = ratio between global membrane stress and allowable stress
σm
ν2 =
K2 ⋅ f

0
=
1.25⋅1,407.2

= 0

1
K1 3 = −−−−−−−−− −
1.2 ⋅ √ 1 + 0.06 ⋅ λ2

1
= −−−−−−−−−−−−−−
1.2 ⋅ √ 1 + 0.06 ⋅ 2.4684 2

= 0.7131

1
K1 4 = −−−−−−−−−−
0.6 ⋅ √ 1 + 0.03 ⋅ λ2

1
= −−−−−−−−−−−−−−
0.6 ⋅ √ 1 + 0.03 ⋅ 2.4684 2

= 1.5325

0.30
ID eq
min(1 + 2.60 ⋅ ( )
b2
K1 5 = ⋅ ,2.0)
en ID eq

0.30
397.87 75
= min(1 + 2.6 ⋅ ( ) ⋅ 2.0)
16.5 397.87,

K1 5 = 2

Bending Limit Stress

1 − ν22
K1 = −−−−−−−−−−−− −−−−−−−−−−−−
( 13 + ν1 ⋅ ν 2 ) + √ ( 13 + ν 1 ⋅ ν 2 ) + (1 − ν22 ) ⋅ ν 12
2

1 − 02
= −−−−−−−−−−−−−−− −−−−−−−−−−−−−−−
( 13 + 0.1975 ⋅ 0) + √( 13 + 0.1975 ⋅ 0) + (1 − 0 2 ) ⋅ 0.1975 2
2

= 1.3874

σb = K1 ⋅ K2 ⋅ f

= 1.3874 ⋅ 1.25 ⋅ 1,407.2


2
= 2,440.5 kg/cm

Maximum Allowable Load

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e2n
F Rmax K1 5 ⋅ σb ⋅
= ∣∣ (a2+ e2⋅ SRpad )⋅sin(β)−a1 ⋅cos(β) ∣∣
K1 3 ⋅ |cos(β)| + K 1 4 ⋅ b3

2
(16.5)
= 2 ⋅ 2,440.5 ⋅
|(105+2 0⋅0.9982)⋅sin(5 0)−0⋅cos(5 0)|
0.7131 ⋅ |cos(50)| + 1.5325 ⋅ 200

= 11,148.9 kgf

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Lifting Lug #2
Geometry Inputs

Attached To Ellipsoidal Head #1


Material SA 283C
Orientation Longitudinal
Distance of Lift Point From Datum 2,903.87 mm
Angular Position 270 deg
Length, L 135 mm
Height, H 140 mm
Thickness, t 15 mm
Hole Diameter, d 28 mm
Pin Diameter, Dp 25 mm
Load Eccentricity, a1 0 mm
Distance from Load to Shell or Pad, a2 104 mm
Load Angle Normal to Vessel, b 50 deg
Load Angle from Vertical, f -1.28 deg
Welds
Size, tw 6.35 mm
Reinforcement Pad
Width, Bp 75 mm
Length, Lp 200 mm
Thickness, tp 20 mm
Weld Size, tw p 12 mm

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Intermediate Values
Load Factor 1.5000
Vessel Weight (new, incl. Load Factor), W 3,360.1 kg
Lug Weight (new), Wlug 4.9 kg
Distance from Center of Gravity to Top Lug, l1 1,697.01 mm
Distance from Center of Gravity to Tail Lug, l2 791.9 mm
Distance from Vessel Center Line to Tail Lug, l3 477.5 mm
Allowable Stress, Tensile, st 1,404.7 kg/cm2
Allowable Stress, Shear, ss 936.5 kg/cm2
Allowable Stress, Bearing, sp 2,107.1 kg/cm2
Allowable Stress, Bending, sb 1,560.9 kg/cm2
Allowable Stress, Weld Shear, tallowable 936.5 kg/cm2
Allowable Stress set to 1/3 Sy per ASME B30.20 No

Summary Values
Required Lift Pin Diameter, dreqd 10.69 mm
Required Lug Thickness, treqd 3.41 mm
Lug Stress Ratio, sratio 0.23
Weld Shear Stress Ratio, tratio 0.49
Lug Design Acceptable
Local Stresses Acceptable

Lift Forces

Lift force on lugs during rotational lift (0 deg≤ a ≤ 90 deg):


l2 ⋅ cos(α) + l3 ⋅ sin(α)
2 ⋅ F⊤ = W ⋅
l1 ⋅ cos(α) + l2 ⋅ cos(α) + l3 ⋅ sin(α)

F tail = W − (2 ⋅ F )

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a [ deg] Ftop[kgf] Ftail[kgf]


0 534.5 2,291
15 590.6 2,179
30 648.8 2,062.6
45 718.9 1,922.3
60 820.3 1,719.6
75 1,012.5 1,335.1
90 1,680.1 0
901 1,680.1 0

902 1,680.1 0

903 1,680.1 0
1Lift angle at maximum lug stress.

2Lift angle at maximum weld stress.

3Lift angle at maximum pad weld stress.

Shell angle at lift lug 218.72 deg

Lug loading at a = 90 deg


Total lift force
F top
F =
cos(ϕ)

1,680.1
F = = 1,680.5 kg f
cos( − 1.3)

Tensile force (parallel to lug normal)


F t = F ⋅ cos(β)

F t = 1,680.5 ⋅ cos(50.0) = 1,080.2 kg f

Shear force (parallel to lug weld)


F s = F ⋅ sin(β)

F s = 1,680.5 ⋅ sin(50.0) = 1,287.3 kg f

Lug Pin Diameter - Shear stress

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−−−−−

2 ⋅ Fv
dreqd =
π ⋅ σs

−−−−−−−−−
2 ⋅ 1,680.5
= √ = 10.69 mm
π ⋅ 936.5

dreqd 10.69
= = 0.43 Acceptable
Dp 25

σ Fv
=
A
Fv
=
2 ⋅ (0.25 ⋅ π ⋅ D2p )

1,680.5 2
= = 171.2 kg/cm
2 ⋅ (0.25 ⋅ π ⋅ 25 2 )

σ 171.2
= = 0.18 Acceptable
σs 936.5

Lug Thickness - Tensile stress

Fv
treqd =
(L − d) ⋅ σ t

1,680.5
= = 1.12 mm
(135 − 28) ⋅ 1,404.7

treqd 1.12
= = 0.07
t 15

σ Fv
=
A
Fv
=
(L − d) ⋅ t

1,680.5 2
= = 104.7 kg/cm
(135 − 28) ⋅ 15

σ 104.7
= = 0.07 Acceptable
σt 1,404.7

Lug Thickness - Bearing stress

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Fv
treqd =
Dp ⋅ σ p

1,680.5
= = 3.19 mm
25 ⋅ 2,107.1

treqd 3.19
= = 0.21 Acceptable
t 15

Fv
s =
Abearing

Fv
=
Dp ⋅ (t)

1,680.5 2
= = 448.1 kg/cm
25 ⋅ (15)

σ 448.1
σp = = 0.21 Acceptable
2,107.1

Lug Thickness - Shear stress

Fv
treqd σs
=
2 ⋅ Lshear
1,680.5
= 936.5 = 3.41 mm
2 ⋅ 26.32

treqd 3.41
= = 0.23 Acceptable
t 15

Fv
τ =
Ashear

Fv
=
2 ⋅ t ⋅ Lshear

1,680.5 2
= = 212.9 kg/cm
2 ⋅ 15 ⋅ 26.32

τ 212.9
σs = = 0.23 Acceptable
936.5

Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)

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Dp
ϕ = 55 ⋅
d
25
= 55 ⋅
28

= 49.1071deg

Lshear = (H − a2 − 0.5 ⋅ d) + 0.5 ⋅ Dp ⋅ (1 − cos(ϕ))

= (140 − 104 − 0.5 ⋅ 28) + 0.5 ⋅ 25 ⋅ (1 − cos(49.1071))

= 26.32 mm

Lug Plate Stress

Lug stress tensile + bending during lift:

[ ] +[ ] ≤1
Ften M bend
σ ratio =
Aten ⋅ σ t Zbend ⋅ σb

F r ⋅ cos(β) 6 ⋅ |Fr ⋅ sin(β) ⋅ Hght − Fr ⋅ cos(β) ⋅ a1 |


= [ ] +[ ] ≤1
t ⋅ L ⋅ σt t ⋅ L 2 ⋅ σb

cos(50.0) |1,680.5 ⋅ sin(50.0) ⋅ 104 − 1,680.5 ⋅ cos(50.0) ⋅ 0|


= 1,680.5 ⋅ +6 ⋅
15 ⋅ 135 ⋅ 1,404.7 15 ⋅ 135 2 ⋅ 1,560.9
= 0.23 Acceptable

Weld Stress

Weld stress, tensile, bending and shear during lift:

Direct shear:

Shear stress at vertical orientation. Angle between lift force and vessel normal b = 50 deg. Angle between lift force and vertical f = -1.3
deg.

Vertical lift force Ftop = 1,680.1 kgf .

F top
F lug =
cos(ϕ)

1,680.1
= = 1,680.5 kg f
cos( − 1.3)

Aweld = 2 ⋅ (0.707) ⋅ tw ⋅ (L + t)

= 2 ⋅ (0.707) ⋅ 6.35 ⋅ (135 + 15) = 1,346.84 mm 2

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cos(β)
τt = F lug ⋅
Aweld

cos(50.0) 2
= 1,680.5 ⋅ = 80.2 kg/cm
1,346.84

sin(β)
τs = F lug ⋅
Aweld

sin(50.0) 2
= 1,680.5 ⋅ = 95.6 kg/cm
1,346.84

c
τb = M ⋅
I

F lug ⋅ sin(β) ⋅ H ght − F lug ⋅ cos(β) ⋅ a1


= 3⋅
0.707 ⋅ h ⋅ L ⋅ (3 ⋅ t + L)

|1,680.5 ⋅ sin(50.0) ⋅ 104 − 1,680.5 ⋅ cos(50.0) ⋅ (0)|


= 3⋅
109093.6350
2
= 368.2 kg/cm

−−−−−−−−−−−−
√ (τt + τb ) 2 + τs2
τratio =
≤1
τallowable
−−−−−−−−−−−−−−−−−−−−
√ (80.2 + 368.2) 2 + (95.6) 2
=
936.5
= 0.49 Acceptable

Pad Weld Stress, tensile, bending and shear during lift:

Direct shear:

Shear stress at vertical orientation. Angle between lift force and vessel normal b = 50 deg. Angle between lift force and vertical f = -1.3
deg.

Vertical lift force Ftop = 1,680.1 kgf .

F top
F lug =
cos(ϕ)

1,680.1
= = 1,680.5 kg f
cos( − 1.3)

Aweld = 2 ⋅ (0.707) ⋅ tw _ p ⋅ (L p + Bp )

= 2 ⋅ (0.707) ⋅ 12 ⋅ (200 + 75) = 4,666.2 mm 2

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cos(β)
τt = F lug ⋅
Aweld

cos(50.0) 2
= 1,680.5 ⋅ = 23.1 kg/cm
4,666.2

sin(β)
τs = F lug ⋅
Aweld

sin(50.0) 2
= 1,680.5 ⋅ = 27.6 kg/cm
4,666.2

c
τb = M ⋅
I

F lug ⋅ sin(β) ⋅ H ght − F lug ⋅ cos(β) ⋅ a1


= 3⋅
0.707 ⋅ h p ⋅ Lp ⋅ (3 ⋅ W p + Lp )

|1,680.5 ⋅ sin(50.0) ⋅ 124 − 1,680.5 ⋅ cos(50.0) ⋅ (0)|


= 3⋅
721140.0000
2
= 66.4 kg/cm

−−−−−−−−−−−−
√ (τt + τb ) 2 + τs2
τratio =
≤1
τallowable
−−−−−−−−−−−−−−−−−−−
√ (23.1 + 66.4) 2 + (27.6) 2
=
936.5
= 0.10 Acceptable

EN 13445 Lift Lug Procedure

Geometry Inputs - EN 13445


Nominal Vessel Thickness, en 16.5 mm
Length of Lug, b1 135 mm
Reinforcement Pad
Thickness, e2 20 mm
Width, b2 75 mm
Length, b3 200 mm

Intermediate Values - EN 13445


Equivalent Diameter of Vessel at Lug, IDeq 398.6 mm

Shell Allowable Stress, f 1,407.2 kg/cm2


Pad Allowable Stress, f2 1,404.7 kg/cm2
Design Factor, K2 1.2500

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Summary Values - EN 13445
Force on Vessel, Fr 1,680.5 kgf
Maximum Allowable Load, FRmax 11,203.5 kgf
Load Acceptance Ratio, FR / FRmax 0.1500
Lug Design Acceptable

Equivalent Inner Diameter

−−−−−−−−−−−2−
Di ⋅ √ 1 − 3 ⋅ ( )
x
ID eq =
Di
−−−−−−−−−−−−−−2−
725 ⋅ √1 − 3 ⋅ (
349.64
ID eq = )
725

ID eq = 398.6 mm
where 'x' is the distance between the axis of semi-ellipsoidal head and the center of the lug

Applied Force

F r = force on vessel at lug

3,360.1 355.73
Fr = [ ] ⋅ (1 − )= ⋅ (1 − ) = 1,680.5 kgf
W x1
cos(ϕ1 ) x1 + x 2 cos( − 1.28) 355.73+538.3

where 'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of gravity

Lug factors

λ = line load factor

b
λ = −−−−−−−
√ ID eq ⋅ en

200
= −−−−−−−−−
√ 398.6⋅16.5

= 2.466

ν1 = ratio between local membrane stress and local bending stress


ν1 = min(0.08 ⋅ λ,0.2)

= 0.197

σm = global membrane stress


ID eq
σm = P⋅
2 ⋅ en

398.6
= 0⋅
2 ⋅ 16.5
2
= 0.0000 kg/cm

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ν2 = ratio between global membrane stress and allowable stress
σm
ν2 =
K2 ⋅ f

0
=
1.25⋅1,407.2

= 0

1
K1 3 = −−−−−−−−− −
1.2 ⋅ √ 1 + 0.06 ⋅ λ2

1
= −−−−−−−−−−−−−−
1.2 ⋅ √ 1 + 0.06 ⋅ 2.4662 2

= 0.7133

1
K1 4 = −−−−−−−−−−
0.6 ⋅ √ 1 + 0.03 ⋅ λ2

1
= −−−−−−−−−−−−−−
0.6 ⋅ √ 1 + 0.03 ⋅ 2.4662 2

= 1.5327

0.30
ID eq
min(1 + 2.60 ⋅ ( )
b2
K1 5 = ⋅ ,2.0)
en ID eq

0.30
398.6 75
= min(1 + 2.6 ⋅ ( ) ⋅ 2.0)
16.5 398.6,

K1 5 = 2

Bending Limit Stress

1 − ν22
K1 = −−−−−−−−−−−− −−−−−−−−−−−−
( 13 + ν1 ⋅ ν 2 ) + √ ( 13 + ν 1 ⋅ ν 2 ) + (1 − ν22 ) ⋅ ν 12
2

1 − 02
= −−−−−−−−−−−−−−− −−−−−−−−−−−−−−−
( 13 + 0.1973 ⋅ 0) + √( 13 + 0.1973 ⋅ 0) + (1 − 0 2 ) ⋅ 0.1973 2
2

= 1.3876

σb = K1 ⋅ K2 ⋅ f

= 1.3876 ⋅ 1.25 ⋅ 1,407.2


2
= 2,440.8 kg/cm

Maximum Allowable Load

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e2n
F Rmax K1 5 ⋅ σb ⋅
= ∣∣ (a2+ e2⋅ SRpad )⋅sin(β)−a1 ⋅cos(β) ∣∣
K1 3 ⋅ |cos(β)| + K 1 4 ⋅ b3

2
(16.5)
= 2 ⋅ 2,440.8 ⋅
|(104+2 0⋅0.9982)⋅sin(5 0)−0⋅cos(5 0)|
0.7133 ⋅ |cos(50)| + 1.5327 ⋅ 200

= 11,203.5 kgf

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N6
ASME Section VIII Division 1, 2019 Edition Metric
Component Nozzle Pipe
Material SA-312 TP316L Wld pipe (II-D Metric p. 72, ln. 13)
Pipe NPS and Schedule NPS 1 Sch 160 DN 25
Attached To B16.9 Elbow #1 (N6)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No Yes No No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 50 60
-29
External 1.01 40.5
Static Liquid Head
Condition Ps (bar) Hs (mm) SG
Test vertical 0.33 3,372.06 1
Dimensions
Outer Diameter 33.4 mm
Length 518 mm
Pipe Nominal Thickness 6.35 mm
Pipe Minimum Thickness1 5.56 mm
Inner 1.6 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 2.24 0.17
Corroded 1.78 0.23
Radiography
Longitudinal seam Welded pipe
Left Circumferential seam Spot UW-11(a)(5)(b) only Type 1
Right Circumferential seam Spot UW-11(a)(5)(b) only Type 1
1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

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ASME B16.5-2013 Flange
Description NPS 1 Class 600 WN A182 F316L
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0 bar
MAWP rating 77.92 bar @ 60°C
MAP rating 82.7 bar @ 21.1°C
Hydrotest rating 125 bar @ 21.1°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Spot UW-11(a)(5)(b) only Type 1
Bore diameter, B (specified by purchaser) 20.7 mm
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

Results Summary
Governing condition UG-16
Minimum thickness per UG-16 2.5 mm + 1.6 mm = 4.1 mm
Design thickness due to internal pressure (t) 2.44 mm
Design thickness due to external pressure (te) 1.89 mm
Maximum allowable working pressure (MAWP) 256.18 bar
Maximum allowable pressure (MAP) 396.02 bar
Maximum allowable external pressure (MAEP) 176.95 bar
Rated MDMT -196 °C

UHA-51 Material Toughness Requirements


54.08⋅16.7
tr = = 0.9 mm
979 ⋅ 1 + 0.4 ⋅ 54.08

tr ⋅ E * 0.9 ⋅ 1
Stress ratio = = = 0.2281
tn − c 5.56−1.6
Impact test exempt per UHA-51(g) (coincident ratio = 0.2281)
Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of -29°C.

Design thickness, (at 60 °C) Appendix 1-1

P ⋅ Ro 50 ⋅ 16.7
t= + Corrosion = + 1.6 = 2.44 mm
S ⋅ E + 0.40 ⋅ P 979 ⋅ 1.00 + 0.40 ⋅ 50

Maximum allowable working pressure, (at 60 °C) Appendix 1-1

S ⋅E ⋅t 979 ⋅ 1.00 ⋅ (6.35 ⋅ 0.875 − 1.6)


P = − Ps = − 0 = 256.18 bar
Ro − 0.40 ⋅ t 16.7−0.40 ⋅ (6.35 ⋅ 0.875 − 1.6)

Maximum allowable pressure, (at 21.1 °C) Appendix 1-2

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Ro 16.7
P = S ⋅ E ⋅ ln( ) = 979 ⋅ 1.00 ⋅ ln( ) = 396.02 bar
Ro − t 16.7−(6.35 ⋅ 0.875)

External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 668.67
= = 20.0195
Do 33.4

Do 33.4
= = 113.7445
t 0.29

From table G: A = 0.000089

From table HA-4 Metric: B = 87.953 kg/cm 2 (86.25 bar)

4⋅B 4 ⋅ 86.25
Pa = = = 1.01 bar
3 ⋅ (Do /t) 3 ⋅ (33.4/0.29)

Design thickness for external pressure Pa = 1.01 bar

ta = t + Corrosion = 0.29 + 1.6 = 1.89 mm

Maximum Allowable External Pressure, (Corroded & at 40.5 °C) UG-28(c)

L 668.67
= = 20.0195
Do 33.4

Do 33.4
= = 8.4430
t 6.35 ⋅ 0.875 − 1.6

From table G: A = 0.016004


2
From table HA-4 Metric: B = 1,040.8177 kg/cm (1,020.6916 bar)

2
Sy = 2 ⋅ Bsy = 2 ⋅ 1,140.7657 = 2,281.5 kg/cm
2
S1 = 2 ⋅ Se = 2 ⋅ 998.3 = 1,996.6 kg/cm
2
S2 = 0.90 ⋅ Sy = 0.90 ⋅ 2,281.5 = 2,053.4 kg/cm
2
S = min (S 1 ,S2 ) = min (1,996.6,2,053.4) = 1,996.6 kg/cm

2.167 2.167
P a1 = [ − 0.08333] ⋅ B = [ − 0.08333] ⋅ 1,040.8 = 176.95 bar
Do /t 8.4430

2⋅S 1 1,996.6 1
P a2 = ( ) ⋅ [1 − ] = (2 ⋅ ) ⋅ [1 − ] = 408.88 bar
Do /t Do /t 8.443 8.443

Maximum Allowable External Pressure = min(Pa1, Pa2) = 176.95 bar

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Tailling Lug #1
Geometry Inputs

Attached To Cylinder #2
Material SA 283C
Orientation Longitudinal
Distance of Lift Point From Datum 415 mm
Angular Position 90 deg
Length, L 125 mm
Height, H 115 mm
Thickness, t 15 mm
Hole Diameter, d 28 mm
Pin Diameter, Dp 22 mm
Load Eccentricity, a1 0 mm
Distance from Load to Shell or Pad, a2 75 mm
Load Angle Normal to Vessel, b 0 deg
Load Angle from Vertical, f 0 deg
Welds
Size, tw 6.35 mm
Reinforcement Pad
Width, Bp 75 mm
Length, Lp 185 mm
Thickness, tp 20 mm
Weld Size, tw p 10 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Intermediate Values
Load Factor 1.5000
Vessel Weight (new, incl. Load Factor), W 3,360.1 kg
Lug Weight (new), Wlug 4 kg
Distance from Center of Gravity to Top Lug, l1 1,697.01 mm
Distance from Center of Gravity to Tail Lug, l2 791.9 mm
Distance from Vessel Center Line to Tail Lug, l3 477.5 mm
Allowable Stress, Tensile, st 1,404.7 kg/cm2
Allowable Stress, Shear, ss 936.5 kg/cm2
Allowable Stress, Bearing, sp 2,107.1 kg/cm2
Allowable Stress, Bending, sb 1,560.9 kg/cm2
Allowable Stress, Weld Shear, tallowable 936.5 kg/cm2
Allowable Stress set to 1/3 Sy per ASME B30.20 No

Summary Values
Required Lift Pin Diameter, dreqd 12.48 mm
Required Lug Thickness, treqd 4.94 mm
Lug Stress Ratio, sratio 0.22
Weld Shear Stress Ratio, tratio 0.48
Lug Design Acceptable
Local Stresses WRC 537 Acceptable

Lift Forces

Lift force on lugs during rotational lift (0 deg≤ a ≤ 90 deg):


l2 ⋅ cos(α) + l3 ⋅ sin(α)
2 ⋅ F⊤ = W ⋅
l1 ⋅ cos(α) + l2 ⋅ cos(α) + l3 ⋅ sin(α)

F tail = W − (2 ⋅ F )

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

a [ deg] Ftop[kgf] Ftail[kgf]


0 534.5 2,291
15 590.6 2,179
30 648.8 2,062.6
45 718.9 1,922.3
60 820.3 1,719.6
75 1,012.5 1,335.1
90 1,680.1 0
511 754 1,852.2

512 754 1,852.2

473 730 1,900.1


1Lift angle at maximum lug stress.

2Lift angle at maximum weld stress.

3Lift angle at maximum pad weld stress.

Lug loading at a = 0 deg


Total lift force
F top
F =
cos(ϕ)

2,291
F = = 2,291 kg f
cos(0.0)

Tensile force (parallel to lug normal)


F t = F ⋅ cos(β)

F t = 2,291 ⋅ cos(0.0) = 2,291 kg f

Shear force (parallel to lug weld)


F s = F ⋅ sin(β)

F s = 2,291 ⋅ sin(0.0) = 0 kg f

Lug Pin Diameter - Shear stress

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
−−−−−

2 ⋅ Fv
dreqd =
π ⋅ σs

−−−−−−−−
2 ⋅ 2,291
= √ = 12.48 mm
π ⋅ 936.5

dreqd 12.48
= = 0.57 Acceptable
Dp 22

σ Fv
=
A
Fv
=
2 ⋅ (0.25 ⋅ π ⋅ D2p )

2,291 2
= = 301.3 kg/cm
2 ⋅ (0.25 ⋅ π ⋅ 22 2 )

σ 301.3
= = 0.32 Acceptable
σs 936.5

Lug Thickness - Tensile stress

Fv
treqd =
(L − d) ⋅ σ t

2,291
= = 1.68 mm
(125 − 28) ⋅ 1,404.7

treqd 1.68
= = 0.11
t 15

σ Fv
=
A
Fv
=
(L − d) ⋅ t

2,291 2
= = 157.5 kg/cm
(125 − 28) ⋅ 15

σ 157.5
= = 0.11 Acceptable
σt 1,404.7

Lug Thickness - Bearing stress

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Fv
treqd =
Dp ⋅ σ p

2,291
= = 4.94 mm
22 ⋅ 2,107.1

treqd 4.94
= = 0.33 Acceptable
t 15

Fv
s =
Abearing

Fv
=
Dp ⋅ (t)

2,291 2
= = 694.3 kg/cm
22 ⋅ (15)

σ 694.3
σp = = 0.33 Acceptable
2,107.1

Lug Thickness - Shear stress

Fv
treqd σs
=
2 ⋅ Lshear
2,291
= 936.5 = 4.22 mm
2 ⋅ 28.98

treqd 4.22
= = 0.28 Acceptable
t 15

Fv
τ =
Ashear

Fv
=
2 ⋅ t ⋅ Lshear

2,291 2
= = 263.5 kg/cm
2 ⋅ 15 ⋅ 28.98

τ 263.5
σs = = 0.28 Acceptable
936.5

Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4

Dp
ϕ = 55 ⋅
d
22
= 55 ⋅
28

= 43.2143deg

Lshear = (H − a2 − 0.5 ⋅ d) + 0.5 ⋅ Dp ⋅ (1 − cos(ϕ))

= (115 − 75 − 0.5 ⋅ 28) + 0.5 ⋅ 22 ⋅ (1 − cos(43.2143))


= 28.98 mm

Lug Plate Stress

Lug stress tensile + bending during lift:

[ ] +[ ] ≤1
Ften M bend
σ ratio =
Aten ⋅ σ t Zbend ⋅ σb

F tail(α) ⋅ cos(α) 6 ⋅ |Ftail(α) ⋅ sin(α) ⋅ Hght − Ftail(α) ⋅ cos(α) ⋅ a1 |


= [ ] +[ ] ≤1
t ⋅ L ⋅ σt t ⋅ L2 ⋅ σ b

cos(51.0) |1,852.2 ⋅ sin(51.0) ⋅ 75 − 1,852.2 ⋅ cos(51.0) ⋅ 0|


= 1,852.2 ⋅ +6 ⋅
15 ⋅ 125 ⋅ 1,404.7 15 ⋅ 125 2 ⋅ 1,560.9
= 0.22 Acceptable

Weld Stress

Weld stress, tensile, bending and shear during lift:

Direct shear:

Maximum shear stress occurs at lift angle 51.00 deg; lift force = 1,852.2 kgf

F top
F lug =
cos(ϕ)

1,852.2
= = 1,852.2 kg f
cos(0.0)

Aweld = 2 ⋅ (0.707) ⋅ tw ⋅ (L + t)

= 2 ⋅ (0.707) ⋅ 6.35 ⋅ (125 + 15) = 1,257.05 mm 2

cos(α)
τt = F tail ⋅
Aweld

cos(51.0) 2
= 1,852.2 ⋅ = 92.7 kg/cm
1,257.05

sin(α)
τs = F tail ⋅
Aweld

sin(51.0) 2
= 1,852.2 ⋅ = 114.5 kg/cm
1,257.05

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
c
τb = M ⋅
I

F lug ⋅ sin(β) ⋅ H ght − F lug ⋅ cos(β) ⋅ a1


= 3⋅
0.707 ⋅ h ⋅ L ⋅ (3 ⋅ t + L)

|1,852.2 ⋅ sin(51.0) ⋅ 75 − 1,852.2 ⋅ cos(51.0) ⋅ (0)|


= 3⋅
95400.8125
2
= 339.5 kg/cm

−−−−−−−−−−−−
√ (τt + τb ) 2 + τs2
τratio =
≤1
τallowable
−−−−−−−−−−−−−−−−−−−−−
√ (92.7 + 339.5) 2 + (114.5) 2
=
936.5
= 0.48 Acceptable

Pad Weld Stress, tensile, bending and shear during lift:

Direct shear:

Maximum shear stress occurs at lift angle 47.00 deg; lift force = 1,900.1 kgf

F top
F lug =
cos(ϕ)

1,900.1
= = 1,900.1 kg f
cos(0.0)

Aweld = 2 ⋅ (0.707) ⋅ tw _ p ⋅ (L p + Bp )

= 2 ⋅ (0.707) ⋅ 10 ⋅ (185 + 75) = 3,676.4 mm 2

cos(α)
τt = F tail ⋅
Aweld

cos(47.0) 2
= 1,900.1 ⋅ = 35.2 kg/cm
3,676.4

sin(α)
τs = F tail ⋅
Aweld

sin(47.0) 2
= 1,900.1 ⋅ = 37.8 kg/cm
3,676.4

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c
τb = M ⋅
I

F lug ⋅ sin(β) ⋅ H ght − F lug ⋅ cos(β) ⋅ a1


= 3⋅
0.707 ⋅ h p ⋅ Lp ⋅ (3 ⋅ W p + Lp )

|1,900.1 ⋅ sin(47.0) ⋅ 95 − 1,900.1 ⋅ cos(47.0) ⋅ (0)|


= 3⋅
536259.5000
2
= 73.9 kg/cm

−−−−−−−−−−−−
√ (τt + τb ) 2 + τs2
τratio =
≤1
τallowable
−−−−−−−−−−−−−−−−−−−
√ (35.2 + 73.9) 2 + (37.8) 2
=
936.5
= 0.12 Acceptable

WRC 537 Analysis

Maximum stress ratio occurs at lift angle = 0.00 deg with lift force = 2,291 kgf
Geometry
Height (radial) 115 mm
Width (circumferential) 15 mm
Length 125 mm
Fillet Weld Size: 6.35 mm
Located On Cylinder #2 (352.5 mm from bottom end)
Location Angle 90.00 deg
Reinforcement Pad
Thickness 20 mm
Width 75 mm
Length 185 mm
Weld Size 10 mm

Applied Loads
Radial load, Pr -2,291.04 kgf
Circumferential moment, Mc 0 kgf -m
Circumferential shear, Vc 0 kgf
Longitudinal moment, ML 0 kgf -m
Longitudinal shear, VL 0 kgf
Torsion moment, Mt 0 kgf -m
Internal pressure, P 0 bar
Mean shell radius, Rm 372.5 mm
Design factor 3

Maximum stresses due to the applied loads at the lug edge

Rm 372.5
γ= = = 9.3125
T 40

C 1 = 13.85,C 2 = 55.4 mm

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
C1 1 C1 1
Note: Actual lug < = used as this is the minimum ratio covered by WRC 537.
C2 4, C2 4

P ⋅ Ri
Local circumferential pressure stress = = 0 kg f /cm 2
T

P ⋅ Ri
Local longitudinal pressure stress = = 0 kg f /cm 2
2⋅T

Maximum combined stress (P L + Pb + Q) = 217.46 kg f /cm 2

Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 4,221.63 kg f /cm 2

The maximum combined stress (P L + Pb + Q) is within allowable limits.

Maximum local primary membrane stress (P L ) = 29.46 kg f /cm 2

Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 2,110.81 kg f /cm 2

The maximum local primary membrane stress (PL) is within allowable limits.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Stresses at the lug edge per WRC Bulletin 537
Figure Y b Au Al Bu Bl Cu Cl Du Dl
3C* 1.4771 0.1101 0 0 0 0 22.709 22.709 22.709 22.709

4C* 1.9162 0.0892 29.459 29.459 29.459 29.459 0 0 0 0

1C 0.2267 0.0654 0 0 0 0 194.75 -194.75 194.75 -194.75

2C-1 0.2015 0.0654 173.096 -173.096 173.096 -173.096 0 0 0 0

3A* 0.065 0.059 0 0 0 0 0 0 0 0

1A 0.1074 0.0773 0 0 0 0 0 0 0 0

3B* 0.4158 0.0937 0 0 0 0 0 0 0 0

1B-1 0.063 0.0843 0 0 0 0 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total circumferential stress 202.554 -143.637 202.554 -143.637 217.459 -172.041 217.459 -172.041

Primary membrane circumferential stress* 29.459 29.459 29.459 29.459 22.709 22.709 22.709 22.709

3C* 1.5104 0.0892 23.201 23.201 23.201 23.201 0 0 0 0

4C* 1.8848 0.1101 0 0 0 0 28.966 28.966 28.966 28.966

1C-1 0.1927 0.093 165.573 -165.573 165.573 -165.573 0 0 0 0

2C 0.1611 0.093 0 0 0 0 138.434 -138.434 138.434 -138.434

4A* 0.09 0.059 0 0 0 0 0 0 0 0

2A 0.0617 0.1086 0 0 0 0 0 0 0 0

4B* 0.1313 0.0937 0 0 0 0 0 0 0 0

2B-1 0.0959 0.1162 0 0 0 0 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total longitudinal stress 188.774 -142.372 188.774 -142.372 167.401 -109.468 167.401 -109.468

Primary membrane longitudinal stress* 23.201 23.201 23.201 23.201 28.966 28.966 28.966 28.966

Shear from Mt 0 0 0 0 0 0 0 0

Circ shear from Vc 0 0 0 0 0 0 0 0

Long shear from VL 0 0 0 0 0 0 0 0

Total Shear stress 0 0 0 0 0 0 0 0

Combined stress (PL+Pb+Q) 202.554 -143.637 202.554 -143.637 217.459 -172.041 217.459 -172.041

* denotes primary stress.

Maximum stresses due to the applied loads at the pad edge

Rm 372.5
γ= = = 18.625
T 20

C 1 = 47.5,C 2 = 102.5 mm

P ⋅ Ri
Local circumferential pressure stress = = 0 kg f /cm 2
T

P ⋅ Ri
Local longitudinal pressure stress = = 0 kg f /cm 2
2⋅T

Maximum combined stress (P L + Pb + Q) = 392.66 kg f /cm 2

Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 4,221.63 kg f /cm 2

The maximum combined stress (P L + Pb + Q) is within allowable limits.

Maximum local primary membrane stress (P L ) = 83.1 kg f /cm 2

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 2,110.81 kg f /cm 2

The maximum local primary membrane stress (PL) is within allowable limits.

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Doc No: TET-GS-1-Rev.0 Drawing No:139T2746 S/N : TET-U4
Stresses at the pad edge per WRC Bulletin 537
Figure Y b Au Al Bu Bl Cu Cl Du Dl
3C* 1.8767 0.2516 0 0 0 0 57.722 57.722 57.722 57.722

4C* 2.7031 0.2141 83.103 83.103 83.103 83.103 0 0 0 0

1C 0.0975 0.1712 0 0 0 0 334.942 -334.942 334.942 -334.942

2C-1 0.0784 0.1712 269.557 -269.557 269.557 -269.557 0 0 0 0

3A* 0.5067 0.1648 0 0 0 0 0 0 0 0

1A 0.0905 0.1846 0 0 0 0 0 0 0 0

3B* 2.0896 0.2129 0 0 0 0 0 0 0 0

1B-1 0.0383 0.199 0 0 0 0 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total circumferential stress 352.66 -186.454 352.66 -186.454 392.664 -277.22 392.664 -277.22

Primary membrane circumferential stress* 83.103 83.103 83.103 83.103 57.722 57.722 57.722 57.722

3C* 2.0977 0.2141 64.542 64.542 64.542 64.542 0 0 0 0

4C* 2.6634 0.2516 0 0 0 0 81.908 81.908 81.908 81.908

1C-1 0.0826 0.2208 283.97 -283.97 283.97 -283.97 0 0 0 0

2C 0.0574 0.2208 0 0 0 0 197.422 -197.422 197.422 -197.422

4A* 0.8411 0.1648 0 0 0 0 0 0 0 0

2A 0.0423 0.2344 0 0 0 0 0 0 0 0

4B* 0.8323 0.2129 0 0 0 0 0 0 0 0

2B-1 0.0481 0.24 0 0 0 0 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total longitudinal stress 348.512 -219.428 348.512 -219.428 279.33 -115.514 279.33 -115.514

Primary membrane longitudinal stress* 64.542 64.542 64.542 64.542 81.908 81.908 81.908 81.908

Shear from Mt 0 0 0 0 0 0 0 0

Circ shear from Vc 0 0 0 0 0 0 0 0

Long shear from VL 0 0 0 0 0 0 0 0

Total Shear stress 0 0 0 0 0 0 0 0

Combined stress (PL+Pb+Q) 352.66 -219.428 352.66 -219.428 392.664 -277.22 392.664 -277.22

* denotes primary stress.

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