J.S. Corrugating Machinery Co.,Ltd.

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Project Proposal

1
 For JS Folder924 FFG Project

QUOTATION

Product JS Folder924-6S FFG Quotation No.

Client TORKUT AMBALAJ Date 20210106

Attn MR.METE Fax number

E-mail Telephone

Valid as of Date: 20210206

2
Contact:

Technical Expert: SERAFETTIN YILMAZ

Regional Manager: HANS WANG

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1． Commodity Name, Quantity, Unit price, Amount

In USD

No. Name Qty Unit price Total Price

Feeding unit (Servo lead edge feeder, multi-row brush, dust,

electrostatic, sticky roll four dust removal, three-stage tiered
1 back baffle, front baffle high hard wear resistant material, side 1 256,000 256,000
baffle automatic patting 150mm stroke, 15 "touch screen
control, size and gap motorized/ automatic adjustment)

Printing unit (Printing roll, anilox roll, ceramic-sprayed roll,

vacuum transfers system, servo independent drive. Ceramic
anilox roll, chamber doctor blade metering system, automatic
2 6 139,100 834,600
damper partition, automatic lubrication system, quick change
applicator roll,Teflon cavity, black ink cleaning in 5 minutes,
other colors in 4 minutes. )

Conveying unit (Ceramic-sprayed roll, vacuum transfers

1 654,000 654,000
3 system, servo independent drive, automatic damper partition.)

Drying device (Water-based varnish drying（IR+Hot air）) 1 225,000 225,000

Creasing unit (No fork type knife holder structure, pre-

creasing → shallow creasing → final creasing → conveying,
creasing three times, pre- creasing wheel same diameter as final
4 1 114,500 114,500
creasing wheel, mid-line movement, ball screw automatic
adjusting the knife and line gap, gap centralized operation and
orders automatic adjustment.)

Slotting unit (No fork type knife holder dual-slotting structure,

serve+helical gear drive, servo phase adjustment, mid-line
5 movement, synchronous gear mechanism, ball screw automatic 1 133,000 133,000
adjusting the knife holder gap, gap centralized operation and
orders automatic adjustment.)

Die-cutting unit (Double rolls are independently frequency

conversion + servo drive, international brand anvil cover, steel 1 88,000 88,000
6 sand grinding, servo 7-segment speed difference compensation)

Spanish Serrapid Quick-Mount-Die System 1 21,600 21,600

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 Oscillating stripping unit (Intensive rollers structure,
7 1 27,400 27,400
Longitudinal waste conveyor)

Folder Gluer (ZXE350A folder gluer, imported glue extrusion

system, tab cleaning device, extended folded beam, falling
8 stacking mode, up to 25 bundle/sec counting and ejecting, sheet 1 284,400 284,400
within 1700mm in width direction counting and ejecting
without folding)

Supporting material
9 (DCS Lubrication & embedded parts, cable bridge, control 1 37,500 37,500
cabinet, tools etc.)

TOTAL. AMOUNT EXW RPICE 2,676,000

10 Seaworthy packaging and inland freight charge 7 2,300 16,100

International round-trip air tickets and charges for erection,

11 commissioning.and training (Customer provide the local 3 7,000 21,000
transportation, board and lodging for 3 persons, 30 days.)

TOTAL AMOUNT FOB Wuhan 2,713,100

2． Shipping Time

150 days after receipt of down payment.

3． Terms Of Payment

--30% of total contract value by T/T as down payment.

--70% of total contract value by T/T before shipment or an irrevocable Letter of Credit at sight against
shipping documents.

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4． Technical Specification

JSFolder 924 Flexo Folder Gluer

 Main Technical Data

1 Model JS-Folder 924 Flexo Folder Gluer

900mm×2400mm
2 Max. sheet size
Skip feeding: 1300×2400mm

3 Min. sheet size 280mm×650mm

4 Sheet caliper (mm) 1.5~10

5 Max. printing area 900mm×2400mm

6 Max. die-cutting area 900mm×2400mm

Min. slotting distance

7 Carton length:190, carton width: 80
(mm)

8 Carton height (mm) Without limit

Standard:7.2mm (plate thickness 3.94mm + cushion

9 Printing plate thickness 3.05mm + tape 0.23mm)

It is also can be tailored.

10 Slotting blade depth 7mm

11 Max. working speed Single wall: 350 sheets/min (slotting box), 320 sheets/min

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 (die cutting box)

Double wall: 300 sheets/min (slotting box), 270 sheets/min

(die cutting box)

Single wall: 320 sheets/min (slotting box), 270 sheets/min

(die cutting box)
12 Working speed
Double wall: 280 sheets/min (slotting box), 230 sheets/min
(die cutting box)

13 Feeding accuracy ±1mm

14 Printing registration ±0.3mm

15 Slotting accuracy ±1mm

16 Die-cutting accuracy ±1mm

Registration reset
17 ±0.1mm
accuracy

Glue gap tolerance: ±1.5mm(single wall), ±2mm(double

18 Folding accuracy wall)

Fishtail≦1.5mm

19 Max. batching speed 25bundles/min

20 Glue application Extrusion type

21 Order change time ～3min

Facing the paper flow direction, the operating side is at the

22 Equipment direction
left hand

Operating environmental
22 Temperature: -10℃~45℃ relative humidity: 95%RH
conditions

Power supply: Installed power

23 Working power: ~130KW
3~380V∕50Hz capacity: ~350Kw

Compressed air
24 ~35Nm³/hr. Working pressure: 0.6-0.8Mpa
consumption

25 Ink loss for single color cleaning:~400cc

26 Noise: ≤85db (when running at 300 sheets/min)

27 Equipment length: around 35m

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 28 Occupation space: ~33.5m×7.6m×3.6m

29 Gross weight: ~100T

 Panel Size

Model
JSFolder 924 FFG
Item

Max 2400
B
Min 720

Max 900
A
Min 280

A (Skip feeding) Max 1300

Max 1180
D+E=C
Min 345

Max 960
E
Min 125

D Max 1055

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 Min 220

F Max 45

G Min ——

T 7

Printing area Max 900×2400

Max 900×2400
Die-cutting area
Min 280×650

Max 590
Square carton
Min 220

10 sheets/bundle, 250sheets/min
Maximum Speed Max
15 sheets/bundle, 350sheets/min

Max. 10
Sheet thickness
Min 1.5

Attention:

1. Above data can be achieved under standard configuration; if the configuration is different, taking
the actual value as standard.

2. If customer ask special requirement which may influence the data in the sheet, J.S. Machine
reserves the right and of final interpretation.

Overall Introduction

 Design, quality, safety in accordance with: ISO9001: 2000 quality management system, EU CE
certification, Germany TUV audit issued ISO9000 certification, ASME certification, America UL
certification.

 Adaptable for high graphic printing and ordinary printing (LPI: 250~750)

 Max. running speed: 350 sheets/min, printing plate change without machine shutdown, accurate and
rapid order change

 Top-printing for easy inspection for the printing surface.

 Servo driven: independent servo drive for the vacuum transfer at feeding unit and printing units.
Independent servo driven for printing cylinder, slotting unit and die-cutting unit.

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 Non-stop printing plate change, can realize 1+4, 2+3 colors switch over with 5 printing units.

 Open type machine:

 Motorized open up and close up of stationary type units, twisting force protector prevents
overload.

 Surface heat treatment for the rails.

 Dust scraper removes dust on rails.

 Automatic and reliable pneumatic locking/unlocking.

 Alloy steel drive gear hardened and ground (HRC58~62˚) , level- IT6 precision, and it connects to
shaft through expansion sleeve

 Centralized automatic lubrication and semi-central lubrication (separation management).

 Lubrication of the whole machine adopts centralized and independent lubrication, lubrication
method of copper pipes, centralized management of fuel filler nozzles and obvious location,
avoiding the omission of equipment maintenance personnel.

 Fuel points are differentiated by color (day, week, month, year) for management.

 Each nozzle must be differentiated by color.

 All gearbox oils are pumped/oil-immersed.

 The stainless-steel cover on the operating side is easy to clean ink stains.

 Order and control management system: touch screen computer + touch screen + PLC + servo network
intelligent control, order management, equipment maintenance and management and remote diagnosis.

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Feeding unit

 Feeding system:

 No pulling servo feeding, vacuum lead edge, taking sheet's leading edge as positioning
benchmark, in line with printing, slotting and die-cutting positioning benchmark.

 Equipped with servo main drive motor.

 Back suction conveying to improve the feeding precision.

 Extend feeding function helps feeding low quality sheets (automatic adjustment of extension
stroke).

 Air volume controlled by frequency converter (stepless adjustment) ensures accuracy and easy
adjustment.

 Suction range adjusts to sheet width (attached is suction force tested by negative pressure meter).

 Return to zero detection.

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 Dust removal system:

 Brush dust removal system, mechanically remove dust on printing surface.

 Electrostatic removal system, remove dust and reduce its adsorption capacity.

 Suction dust removal system to absorb dust through negative pressure cavity.

 Sticky roll dust removal system, transplant offset printing technology, cohesive rubber roll to get
rid of remained dust after previous three dust-removal processes.

 Baffle:

 Order automatic adjustment and value input on integrated touch screen adjustment of front
damper gap, manual adjustment in transverse position, manual adjustment of front damper height
difference at both ends.

 Order automatic adjustment and value input on integrated touch screen adjustment of side guides
position, dual protection of maximum and minimum limit position through program and limit
switch. Side guides can be adjusted individually. Side guides jogging device at drive side with
150mm stroke.

 Order automatic adjustment and value input on integrated touch screen adjustment of backstop
(sheet width) position, dual protection of maximum and minimum limit position through program
and limit switch, sheet separating device effectively share accumulated weight from upper sheets
to ensure feeding accuracy of sheets with variable speed and specification. In addition, auxiliary
roller support bar prevents large size sheets from sagging.

 Sticky roll:

 Order automatic adjustment and value input on integrated touch screen adjustment of gap;
maximum and minimum limit position protected by program.

 Sheet-counting device (5 digits adjustable).

 Sheet width 1000mm and warped by 20mm can also be fed smoothly.

 Fault location display device is integrated with diagnosis function.

 Function of single sheet feeding and emergency stop device.

 Skip feeding device.

 Touch screen to display running speed and quantity.

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Printing unit

 Order automatic adjustment and value input on integrated touch screen adjustment of printing size
and gap, fine tuning accuracy to 0.1mm.

 Vacuum transfer with ceramic wheel.

 Printing roll:

 Memorize and return to initial position function for easy cleaning and mounting of printing
plate, program can save relative position of each printing unit before machine stop and
automatically reset with accuracy +/-0.1mm.

 Non-stop printing plate change: Printing plate and color can be changed when current unit is
stop while machine is running; equipped with safety division plate.

 Order automatic adjustment and value input on integrated touch screen adjustment of transverse
position with 10mm stroke for left and right direction respectively.

 Surface ground and chrome-coated (single side thickness of coating: 0.06mm), marked center
line for plate mounting.

 Dynamic balance accuracy G1.0.

 Automatic variable speed adjustment of registration, accurate positioning and time saving, three

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 operating modes, i.e. value setting, button quantified, inching continuous operation.

 Plate-mounting device: fixed single slot type, button control, motorized locking plate.

 Inking system:

 60°angle cellular ceramic anilox roll, dynamic balancing calibration ( Dynamic balance
accuracy G1.0), easy assembling and disassembling structure (roll change time≤15min./unit). 5
sets of ceramic anilox roller 250 ~ 750LPI (LPI is customized)

 Order automatic adjustment and value input on integrated touch screen adjustment of gap
between anilox roll and printing cylinder (plate), with fine tuning accuracy to 0.03mm.

 Increased anilox roll quick-change device for various colors to improve equipment adaptability.

 Three-position knob for automatic, manual and stop of inking.

 Equipped with automatic sequential inking function: linked with feeding button, sequential
inking for printing units, delay time can be set individually.

 Light is on while inking.

 Ink supply system:

 Chamber doctor blade system for printing units, cohere resistant filming coated on chamber.
Equipped with high-pressure water cleaning, the blade gap can be adjusted to control the
amount of ink

 Ink pump: option: diaphragm pump or peristaltic pump

 Peristaltic pump accurately controls the amount of ink, and the dual pump heads supply ink
smoothly without bubbling

 Deep ink-saving technology: The ink channel surface is ink free treatment (Teflon coating) plus
program ink saving, single-color single-wash ink loss ~ 400cc.

 Doctor blade is made of polymer plastics.

 Low ink alarm.

 Ink supply pipe can be pneumatically lifted and dropped for convenient to be placed.

 Automatic ink recycling and cleaning, cleaning can be finished within 3 minutes.

 Impressing system:

 Knurled steel impressing roll with dynamic balancing calibration, surface spray tungsten.

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  Order automatic adjustment and value input on integrated touch screen adjustment of gap, dual
protection for top and bottom limit position through program and limit switch.

 Printing cylinder can move upward and downward by 130mm in total. Impressing roll will not
go up and down.

 Each unit are equipped with return device.

 Printing precision: ±0.3mm.

Conveying system

 Vacuum transfer with ceramic rollers, servo drive.

 Equipped with pass-way.

 IR + hot air drying or UV drying. (Option)

 Visual detection device.(Option)

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Creasing unit

 Independent creasing unit, flexible and convenient adjustment

 Equal-diameter large pre-creasing and creasing wheel, the creasing wheel and the printing cylinder at
the same speed, to ensure the straightness of the creasing, but also avoid ink drag phenomenon at full
size printing.

 Order automatic adjustment and value input on integrated touch screen adjustment of gap and
creasing relative parameters with accuracy to 0.1mm.

 Eight-axis structure: pre-creasing---shallow-creasing—final creasing—conveying, adopts quick

change creasing adhesive tape structure; motorized adjustment and value input on touch screen
adjustment .

 Top and bottom pre-creasing axis, creasing axis, feeding axis and feeding roll are ground and hard
chrome coated steel rolls.

 Gap between pre-creasing wheel and creasing wheel is driven by high precision gear box, together

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 with motorized adjustment and value input on touch screen adjustment, engaged in order change, anti-
collision design for mechanical part and limit switch, equipped with calibrated scale.

 No fork knife base structure, maintain upper and lower line knife alignment accuracy.

Slotting unit

 Dual slotting structure, no case-height limit.

 Independent servo drive, die-cutting register automatic positioning

 Order automatic adjustment and value input on integrated touch screen adjustment of slotting
relative dimension and gap, with fine tuning accuracy to 0.1mm.

 Eight-axis structure: slotting--conveying--slotting--conveying, dual slotting structure; Order

automatic adjustment and value input on integrated touch screen adjustment of four groups of gaps.

 Top and bottom slotting axis, creasing axis, feeding axis and feeding roll are ground and hard chrome
coated steel rolls (coating thickness: 0.06mm).

 Gap between slotting blades is driven by high precision gear box, together with motorized adjustment

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 and value input on touch screen adjustment, engaged in order change, anti-collision design for
mechanical part and limit switch, equipped with calibrated scale.

 Saw-tooth slotting blades, main slotting blade groove is 250 mm deep, which can be customized.

 Slotting blade holder equipped with wear-resisting plate, which is made of refining tool steel, can
reduce wearing of toggle block and maintain alignment accuracy between top and bottom slotting
blade, thus to prolong slotting blades lifespan.

 Order automatic adjustment and value input on integrated touch screen adjustment of registration and
case height, engaged in order change.

 Fixed middle slotting carriage.

 Top corner-cutting blade with flexible structure, equipped with rigid sliding corner-cutting anvil.

 Equipped with motorized belt waste removal device.

 Pneumatic locking with creasing unit, and it can be separated apart by 1000mm, easy for maintenance
and blade change.

 Slotting accuracy: ±1.0mm

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Die-cutting unit

 Equipped with Spanish Serrapid Quick -Die -Mount -System, die change within 1 minute.

 Order automatic adjustment and value input on integrated touch screen adjustment of die-cutting
relative dimension and gap, with fine tuning accuracy to 0.1mm.

 Independent variable frequency+servo drive of upper and lower roll isolates impact to printing from
die-cutting.

 Spanish Serrapid Quick -Die- Mount -System(optional)

 Tungsten-plated spiral roller screed device guarantees that each blade is evenly cut through which
prolongs the life of the anvil cover.

 Steel die-cutting cylinder coated with hard chrome, equipped with anvil cover from USA; automatic
transverse in axial direction (±45mm), automatic speed tracking of die-board in circumferential
direction, thus prolongs anvil cover lifespan and improves die-cutting accuracy.

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  Hard chrome coated and surface ground steel die-cutting cylinder, equipped with swivel nut and
automatic positioning for die mounting.

 Equipped with motorized belt waste removal device.

 Die-cutting accuracy: ±1.0mm

Oscillating Stripping unit

 Intensive rollers structure, realized function of vibrating, conveying in wave shape when there is tiny
warp, and accurate sheet transfer.

 Pneumatic opening of conveying pass-way, convenient for maintenance and cleaning.

Equipped with waste removal fan.

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22
Folder Gluer

 Glue extrusion system

 International famous brand extrusion system.

 Automatic adjustment of glue quantity based on sheet speed.

 Automatic adjustment of glue line length based on sheet specification.

 Automatic adjustment of extrusion position based on sheet specification.

 Three-nozzle gun is standard. Two-nozzle gun is recommended in case of the glue overlap is less
than 30mm and four-nozzle gun is recommended in case of the glue overlap is more than 40mm.

 Folding unit:

 Motorized brush wheel and high-pressure blower to remove corner-cutting scraps.

 Vacuum belt transfer with less wear and high feeding accuracy.

 Automatic air cylinder adjustment for belt tension control, automatic belt loosening when power off
prolongs belt lifespan.

 Synchronous transfer of top and bottom high friction needle belt in front section ensures square
feeding.

 Auxiliary folding wheel for 2nd time creasing, ensures better formation for 5 ply carton.

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 Folding wheels in rear section effectively control sheet folding process and avoid fishtail.

 Accurate speed differential adjustment for top and bottom folding belts reduces scissors error when
the carton is formed.

 Motorized folding beam movement for different carton sizes demand

 Drive unit

 Variable frequency motor driven, synchronizing with printer

 USA Gates timing belt ensures accurate transfer and low noise.

 Out-feeding roller for folded carton pressing, ensuring well bonding. The top out-feeding rollers
are rubberized and steel is for the bottom rollers. Conveying gap between top and bottom rollers is
motorized with digital readout.

 High-speed jogging system for final carton correction and squaring.

 Counting and ejecting unit

 This part realizes high-speed counting and ejecting, and mainly consists of collecting unit, auxiliary
collecting unit, collecting table and pushing mechanism.

 Accurate sheets counting with photocell

 Servo motor controls collecting bracket and batching table for accurate sheet batching. Closed-
loop control for servo system, ensuring accuracy and lower impact force

 10~25 sheets per bundle .(Speed/sheets per bundle curve for reference)

 Auxiliary collecting unit ensures enough buffering time for batching at high speed

 Servo driven for conveying rollers and synchronizing with sheet pressing device, brings neat sheets
stacking at exit.

 Strong force blower avoids the sheets up-warp, flow direction can be adjusted and flow rate is
controlled via variable frequency.

 Rubber cushion is assembled to the backstop, reducing the impact to the carton edge and avoiding
damage.

 Ejecting unit

 Upper ejecting unit can be adjusted front and back with the backstop

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  Motorized adjustment of height direction position of upper ejecting unit through lifting device.
Upper ejecting unit height adjustment ranges from 100mm to 340mm according to the sheets per
bundle.

 Whole ejecting unit can be adjusted left and right to keep the bundle located in the middle of
machine.

Control system

1) Multi-system Operating Mode

 Control System (1) operation panel electric button operation mode.

 Control system (2) CNC human-machine automatic Simplified Chinese and multi-language
operating mode.

2) Control System.

 Panel Size A, C, E and other various panel size graphics can be numerical input directly.

 For the new order (new printing plate), system will automatically adjust mechanical dimensions
by entering the order size according to the panel pattern in the computer.

 Original orders already stored in the database can be re-sized automatically as long as the number
is entered.

 The thickness storage function for various types of corrugated paperboard (AB/F, A/F, B/F, E/F,

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 EB/F, EA/F, BB/F, etc.) is available, only need to select corrugating types when entering orders,
each machinery automatic adjust the gap of paperboard.

 The optimized memory function can memorize all kinds of fine-tuned ideal operating conditions
as the basis for adjusting the order for the next manufacturing, ensuring the quality uniformity.
(Including the feed roller gap, the side baffle position, the creasing gap, the phase of each unit, the
pre-creasing gap, the pressure gap and the slot depth, etc.)

 Order store database (stored orders quantity is depending on computer store space), store all the
data related to operation adjustment, and select the number to execute when producing.

 Enter the minimum value for phase difference, gap, position, etc. to the first decimal place
(0.1mm).

 The production process data management function can be connected with the office MIS
(including packaging machine, robotic stacking, and printing warehousing entry).

3) Phase setting adjustment:

 CNC numerical setting automatic mode.

 The value of each HMI is set to automatic mode. (Control table)

 Each operation panel electric button jog mode. (On the machine)

 Electric button quantitative mode. (1.0mm/time)

 The screen displays the phase value.

 Automatically detect the relative position when ordering order, do not need adjusting, return to
zero directly to improve accuracy and save time.

4) Parameter Setting and Display (Human-Machine Interface):

 Each unit eccentric adjustment, clearance value setting function.

 Host jog speed setting. (frequency Hz)

 The host starts the constant speed/ON/OFF setting.

 Paper jam function ON/OFF setting.

 Accumulated total production display.

 Lead edge feed device cumulative operation count display.

 The cumulative number of die-cutting operations is displayed.

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  The printing unit suction transfer manual/automatic, ON/OFF settings.

 Inking delay time setting for each printing unit. (anilox roll drop)

 Feeding frequency setting.

 When the paper feed section is misaligned, it has the function of detecting, warning, and
ON/OFF switch installed at feeding unit.

 Machine status, overload and fault display (self-diagnostic function).

 If the printing unit loses oil, it should be displayed by an alarm device or a CNC computer.

5) Servo Electric Control Cabinet with Air Conditioner

 Electronic control box is equipped with dust protection devices.

 Independent grounding system (position specified by the manufacturer).

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  Main Outsourcing Parts Brand

No. Item Origin Remark

1 Reducer Taiwan（TPG）

Italy Phase/Germany LENZE/Germany

2 Reducers motor
SIEMENS Optional
3 Servo controller Emerson, USA CT

4 Main drive bearing Japan NSK

5 Pneumatic components Japan SMC

6 Solenoid valve Japan SMC

7 Die-cutting pad CUE/Rodicut Optional

8 AC collector, thermo relay Schneider

Proximity switch,
9 Turck、BANNER
photoelectric switch

10 PLC SIEMENS

11 Rotary encoder POSITAL

12 Main motor transducer Schneider

13 Phase adjustment transducer Schneider

14 Blower transducer Schneider

15 Touch screen SIEMENS

 Buyer’s Supply

 Clean water source and piping system.

 Air freezing dryer.

 Foundation.

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 Power supply, electrical switch, distributor, wiring to motor and control box.

 Sheets, ink, grease, gear oil and necessary materials for test run.

~ The End ~

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