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PRODUCT CATALOGUE

ANILOX CLEANING
FW 992-, FW 2000-2500M- & FW 2000-4500-series

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DAILY DEEP CLEANING OF YOUR ANILOXES

The fully automatic anilox roll cleaners are designed to deep clean/restore anilox rolls
or sleeves of all sizes. In other words, it is also a very good tool for the daily washing and BEFORE WASH AFTER WASH
maintenance of aniloxes.
Completely clogged cells Full cell volume recovery
QUICK & GENTLE CLEANING PROCESS
The Flexo Wash system is based on liquid and high-pressure water. Therefore, the
system is effective even for high-line aniloxes. The quick and gentle cleaning process
leaves the aniloxes totally clean and ready for immediate use after just 10-20 minutes
cleaning without causing any wear or tear to the anilox.

ENSURES HIGH & CONSISTENT PRINT QUALITY

This makes it possible to keep your aniloxes totally clean at all times ensuring a high and
consistent print quality and a long lifetime of the aniloxes.

Before Wash - Completely

Before Clogged Clogged
Wash - Completely Cells After Wash,
Cells FullWash,
After Cell Volume
Full CellRecovered
Volume Recovered

TAKE CARE OF YOUR ANILOXES

• Clean the anilox after each job
• Keep a regular maintenance schedule on the aniloxes
• Clean the anilox immediately after removal from the press and
before storage
• Keep new aniloxes clean from day one

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HOW DOES IT WORK?

ANILOXES
ECO-FRIENDLY CLEANING OPTIONS AND ACCESSORIES
The FW Anilox Cleaners work with environmentally friendly cleaning liquid, which is • Double tank system for 2nd cleaning liquid.
specially made for deep cleaning of aniloxes used with all types of ink.
• Drain tank for re-use of rinse water.
The water from the high-pressure rinse is automatically led directly to the drain, to a • Automatic liquid filling system.
tank for re-use or to one of our water treatment units.
• Extra traction system for cleaning extra anilox
• Servo driven traction system
• Stationary sleeve holders
• Adaptor for sleeves.
• Gear Covers

WASHING DRAINING RINSING DRYING

The anilox rotates while heated liquid After the washing cycle the liquid is High pressure adjustable water nozzles High pressure adjustable water nozzles
is sprayed onto the surface and enables drained back to the wash tank. complete the cleaning process and complete the cleaning process and
easy removal of the ink from the anilox removes any remaining ink particles removes any remaining ink particles
Drain time is 2-3 minutes.
cells. and cleaning liquid. and cleaning liquid.
Average washing time is 5-20 minutes. Rinse cycle is approx. 2-3 minutes. Duration is 1-3 minutes, depending on
roll length.

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 GENERATION

NEW GENERATION OF ANILOX CLEANERS FOCUS ON EASY HANDLING & SUSTAINABILITY

Flexo Wash presents a new generation of anilox cleaning machines. All units are produced The .NXT units takes Flexo Wash innovations into the 2020’s, where we increasingly will
with the .NXT features which all means easier handling, improved technology & focus on be focusing on easy handling and sustainability.
less liquid consumption and sustainable solutions.

FW 992 XL FW 2000M FW 2500M

• 2 aniloxes per wash • 1 anilox per wash • 1 anilox per wash
• Microprocessor control system • Microprocessor control system • Microprocessor control system
• Max diameter: • Max diameter: • Max diameter:
210 mm (8.2”) 230 mm (9”) 230 mm (9”)
• Max cleaning length: • Max cleaning length: • Max cleaning length:
1600 mm (63”) 1700 mm (67”) 2200 mm (86.6”)
• Max weight per anilox: • Max weight per anilox: • Max weight per anilox:
25 kg (55.1lbs) 200 kg (440lbs) 200 kg (440lbs)

Use together with

Recirculation Unit

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 FEATURES

ANILOXES
ENRICHED WITH NEW FEATURES
The machines has inherited all the qualities of the original FW 992 XL, FW 2000M & FW
2500M, but has been enriched with the .NXT features.

Easy and improved pull-out tank Improved lid design Better and faster draining Liquid filling & emptying system

Inclination of tub for less liquid carry-

Liquid level indicator Automatic lid opening Easy adjustment
over

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ANILOX CLEANERS FOR ALL NEEDS

WIDE RANGE OF MODELS

The Flexo Wash Anilox Cleaners comes in many different
models which each can be modified by combining the
standard unit with one or more of the various models. FW 3000-4500
We have been leading experts in anilox cleaning for 25 • 1 anilox per wash*
years and our large portfolio of units and options reflects • PLC controlled
the flexibility needed to meet all needs of the flexographic • Max diameter:
industry.
300 mm (11.8”)
PLC CONTROLLED MACHINES • Max cleaning length:
All larger FW Anilox Cleaners are equipped with a PLC FW 3000: 2400 mm (94.5”)
control, which enables easy change of the various program FW 3500: 2900 mm (114.2”)
settings e.g. washing time, rotation speed and temperature. FW 4000: 3400 mm (133.9”)
It is also possible to enter an alarm log. FW 4500: 3900 mm (153.5”)
FW 3000-4000 • Max weight per anilox:
The FW 3000-4500 Anilox Cleaners are designed to clean 600 kg (1 323 lbs)/800 kg (1763.7lbs)***
larger and heavier rolls and sleeves. They can all be adapted
to fit your specific needs by for example adding an extra
traction system to clean more aniloxes per wash, an adaptor
to clean sleeves safely or reinforcing the machine to clean
even heavier rolls.

FW 2000-2 & 3000-2

With a deeper width the FW 2000-2 & 3000-2 Anilox
Cleaners are designed to clean two larger aniloxes per wash.
FW 2000-2 & 3000-2
By adding an extra traction system these units can wash as • 2 aniloxes per wash**
many as four aniloxes per wash. • PLC controlled
• Max diameter:
300 mm (11.8”)
• Max cleaning length:
FW 2000-2: 1400 mm (55.1”)
FW 3000-2: 2400 mm (94.5”)
• Max weight per anilox:
600 kg (1 323 lbs)/800 kg (1763.7lbs)***

* Clean up to two aniloxes per wash with option.

** Clean up to four aniloxes per wash with option.
***Requires option.

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...AND ALL ANILOX SIZES

ANILOXES
NEED MORE? GO XL!
The FW 3000-4500 XL models are designed to hold an even
larger diameter than the FW 3000-4000 standard units. FW 3000 XL-4500 XL
Same options for extra traction systems, sleeve adaptors and • 1 anilox per wash
heavier rolls among various other options.
• PLC controlled
DESIGNED FOR ANILOXES SLEEVES • Max diameter:
The FW 3500 SideLoad Anilox Cleaner is a unit especially 450 mm (17.7”)
designed for easy handling and cleaning of large anilox • Max cleaning length:
sleeves. FW 3000 XL: 2400 mm (94.5”)
NO EXTRA HANDLING FW 3500 XL: 2900 mm (114.2”)
The easy loading system from the side of the unit instead of FW 4000 XL: 3400 mm (133.9”)
the top like the other FW anilox cleaners make it possible FW 4500 XL: 3900 mm (153.5”)
to take the sleeve directly from the press to the washing • Max weight per anilox:
machine without extra handling/lifting of the sleeve. 800 kg (1763.7lbs)/1500 kg (3307lbs)*
MINIMIZING THE RISK OF DAMAGE
The mandrel inside the washing machine is levelled with
the sleeve trolley and secure the sleeve to easily be slid into
place, thus minimizing handling and the risk of damage.

FW 3500 SIDELOAD
• 1 anilox sleeve per wash
• PLC controlled
• Max diameter:
300 mm (11.8”)
• Max cleaning length:
3040 mm (119.7”)
• Max weight per anilox:
180 kg (397lbs)

* Requires option. Heavier Roll can be cleaned on request.

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MACHINE DETAILS

MICROPROCESSOR CONTROL (only FW 992- & FW 2000-2500M-series)

Enables easy change various settings as e.g. washing time, rotation speed and temperature. The washing programs have been pre-programmed according to the folllowing standard setting:

• Program 1: Washing time 5 minutes, drain 3 minutes, rinse 1 cycle and drying 1 cycle
• Program 2: Washing time 10 minutes, drain 3 minutes, rinse 1 cycle and drying 1 cycle
• Program 3: Washing time 15 minutes,drain 3 minutes, rinse 1 cycle and drying 1 cycle

The settings are password protected - but can be changed.

PLC CONTROL (only FW 2000-4500-series)

Enables easy change the various program settings e.g. washing time, rotation speed and temperature. It is also possible to enter an alarm log.

PUMPS
One diaphragm pump for spraying of cleaning liquid and another high-pressure pump for high-pressure rinse water.

FILTER
The 50 microns-filter for collection of the ink particles gives a longer lifetime of the cleaning liquid. It is accessible from the front and can easily be changed or cleaned. Should normally be changed
once a month or after approx. 100 wash cycles.

NOZZLES
Two types of nozzles are installed: air nozzles made of PWDF and high pressure nozzles made of stainless steel.

TANK
One tank for cleaning liquid (optional two tanks) is located under the washing unit and it has a built-in heating element.
Cleaning liquid can easily be filled into the tank through the filling funnel and furthermore the tank has a valve in the bottom, which makes it easier to empty it.

LIQUID LEVEL
The tank has a transparent tube to visualise the liquid level and a high level switch. // .NXT-units: The liquid level can be read directly from the control panel (display).

SENSORS
Three sensors determine the route of the slide in proportion to the length of the roll.

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MACHINE DETAILS

RINSE WATER
Disposal of liquid waste and rinse water must be in accordance with local rules and authorities. It is the customers responsibility to ensure that any disposals are approved by all the required local
authorities.

ALARMS
Filter alarm, service alarms, level alarms and other relevant proces dependent alarms.

TRACTION STATIONS
The anilox is placed on the electrically driven traction stations in the machine, which are adjustable according to the length of the roll.
.NXT-units:
The special handle placed on the traction stations makes this an easy part of the handling with no tools needed.

EXHAUST
When the unit is connected to your ventilation system, the exhaust can be connected to the Microprocessor or PLC control system - thus opening and closing automatically.

CLEANING LIQUID
For all ink types, Flexo Wash recommends one of the following cleaning liquids:
• FW Anilox + Cleaner. (Mixing rate 1:1 with water)
• FW Anilox + Deep Cleaner 3S

These liquids are non-polluting, alkaline cleaning liquid, which makes the ink in the cells crack for subsequent removal by high-pressure water. This is a very gentle method and completely safe for
all cell types. The liquid is filtered and reused.
The cleaning liquid is heated by a heating element. The temperature is visible on the display.

CONSUMPTION DATA MICROPROCESSOR MACHINES (per wash)*

Electricity: Approx. 1-1,5 kWh.
Water: Approx. 10-15 l/min during rinsing
Liquid (when mixed 1:1 with water): Approx. 0,05-0,3 l. pr. wash
CONSUMPTION DATA PLC MACHINES (per wash)*
Electricity: Approx. 1-1,5 kWh.
Water: Approx. 20 l/min
Liquid (when mixed 1:1 with water): Approx. 0,1-0,35 l. per wash

*For consumption data for the specific unit, please view the floorplan.

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CUSTOMER FEEDBACK
Coveris Flexibles Germany (previously Kobusch-Sengewald, Warburg) Invests in Second
Anilox Roll Cleaner from Flexo Wash
Company
Company Coveris
CoverisFlexibles
FlexiblesGermany,
Germany, Warburg
Warburginstalled in in
installed
2013
2013one further
one 10 colour
further flexo flexo
10 colour press. press.
Because of this they
Because of this
they also decided to invest in a second Anilox Roll
also decided to invest in a second Anilox Roll Cleaner from Cleaner
from Flexo Wash.
Flexo Wash.
of the Anilox Roll Cleaner, the condition of our
“Because QUALITY
CONSISTENT
aniloxes
“Because is always
of the Anilox consistent.
Roll Cleaner, the condition of It
ouris important
aniloxes to always
is always consistent. It is
have clean aniloxes to keep the same printing quality. And
important to always have clean aniloxes to keep the same printing quality. And that we have!”,
says Ulrich Wiemers positively about the Flexo Wash FW 2000M.
that we have!”, says Ulrich Wiemers positively about the
Flexo
When Wash
Coveris FWtheir
purchased 2000M.
first Flexo Wash Cleaning unit 10 years ago it was due to a
good relationship with and confidence in the Flexo Wash sales representatives, Dortschy

”
GmbH & CO KG.

The present Coveris Flexibles Germany in Warburg was

founded 41 years ago by Hans-Dieter Kobusch as “Kobusch
Folien”. This name has for many years been established in
We areindustry
the packaging very satisfied with the
and stands for fully automatic
quality in packaging

”
washing
solutions. principle from Flexo Wash
Since the beginning of 2014 the plant has belonged to the
American Coveris Group who worldwide has 60 factories
and 8,500 employees.
FULLY AUTOMATIC CLEANING PROCESS
Because
When Coveris of the Anilox
purchased Roll Cleaner
their the condition
first Flexo of our
Wash Cleaning “We areAs an international
very satisfied manufacturer,
with the fully automatic washing priciple from FlexoCoveris Flexibles
Wash” says Ulrich
unit 10 years ago it was due to a good relationship
aniloxes is always consistent. It is important to alwayswith Germany offers their clients multiple customized
Wiemers.
and confidence in aniloxes
have clean the Flexo Wash
to keep thesales
same representatives,
printing quality. packaging solutions for various applications. With
Dortschy GmbH & CO KG. For him there was no doubt about which system to prefer when buying a second cleaning
ultramodern production methods can rigid, semi-rigid and
And that we have! unit.In the Flexo Wash unit the aniloxes are at first cleaned with Eco-friendly cleaning
flexible packaging systems be produced for protein,
“We are very satisfied with the fully automatic washing liquid, second rinsed with high pressure water and last dried by means of air.
convenience food, dry food, cleaning agents, care
priciple from Flexo Wash” says Ulrich Wiemers. For him products and special technical products as well as for
there was no doubt about which system to prefer when medical and pharmaceutical use.
buying a second cleaning unit.
In the Flexo Wash unit the aniloxes are at first cleaned The company Flexo Wash was founded by Henning
with Eco-friendly cleaning liquid, second rinsed with high Kongstad and is placed in the Danish city Skodstrup, near
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pressure water and last dried by means of air. Aarhus.