EKDM Jobsite Assembly

Instruction
 Note
1.This manual is only used to instruct service personnel of EK and its
subsidiaries to assemble EK CKD air cabinets, and is not intended
to be used by external parties.
2.This manual is written to help onsite service personnel to correct
assemble the CKD air cabinet based on illustrations and this manual,
3.This manual helps to ensure that all parts are correctly installed and
used,
the directions of the air/water inlet/outlet pipes are correct, and that
no part is missing or damaged.
4.This manual helps to ensure that the unit performance is reliable, the
unit is neat and tidy and orderly assembled, and that the customer is
satisfied.
•

• Confirming the Unit to Be Installed

Before Installation

1. Before installing a unit, obtain the drawing from the project management
department and confirm that the air water flow and air rate are within the
rated range of the unit.
2. Confirm that the number of packages is correct, and then open the plate
metal box to take out the installation drawing. Note: The plate metal box
contains key components which must be well protected onsite. Pin up the
wood boxes if necessary.
3. The number of units is marked on the plate metal box. The types of
components in a wood box are marked on each section. During the
installation, obtain the components in the wood boxes according to the
drawing.
4. The bumper under the fan rack must be installed based on the motor class.
The list is at the end of the manual.
 Unit Base Assembly
Find the base panel and V-iron base for a unit based on the figure. Drill through using an M6 drill.
Connect the M6*45 bolt with a self-locking nut, as shown in the figures. Note that when
connecting the based panel and the V-iron, leave a 10 mm space when installing the 30 mm panel.
The panel is fixed on the V-iron, and the bolts are fixed to the based panel.

Leave a 10 mm
space between the
base panel and the Fix using 5*45 bolts
V-iron edge. with self-locking
Drill through to nuts.
the plate panel
from the V-iron
hole.

Stick PE table at the floor edges.

 Fix the square pipe.
Fix the base panel and ensure the connection line does not leak air. Install
a bumper under the V-iron to ensure smooth operation.

Fix the square pipe and the PE

downwards. Fix the PE using
Apply glass sealant 5*25 tapping screws.
to the base panel
connection line.

Cushion
 Fix the drain pan.
Fix the drain pan according to the figure. Note the left and right orientation
and the water pipe connector of the unit.

Fix the drain pan

using bolts.

Fix using 5*25

tapping screws.

Apply glass sealant to

the welding line of the drain pan.

This drain pan is left oriented.

The right-oriented drain pan is
the opposite.
 Fixing Coils

Connect the second-

layer coil using 10 mm
bolts.

Fix the first coil. The

water inlet is near to
the drain pan outlet.
 Installing Racks of Fan and Motor
Measure the space using a tape according to the figure and determine the air outlet direction.
Fix the bumper rack first, and then fix the bumper. Note that the bumpers vary in weight.
Install the heaviest under the motor.

The bumpers must be placed according to the motor class.

Measure the dimensions

according to the figure. Fix the
Fix the rack of the bumper.
bumper.

Apply PE tape to the panel

fixed by bolts and the panel
connection surface.
 Fixing the Fan Motor Rack

Fix the motor

Fix the fan rack using bolts rack.
according to the figure.
Fixing the Motor and Fan

Fix using canvas and fixing bars.

Note the
direction of the
outlet air.

Fix the fan motor by

using bolts.
Fixing Fan, Motor, Canvas at Air Outlet, and Motor Supporting Bolts

Fix the canvas

supporting panel.

Fix the motor supporting rack.

Install two diagonally.
Adjusting Belt and Ensuring It is Level

Adjust the belt using a

spirit level.

Bolts used to support

and fix the motor
Adjusting Belt Pulley

Fixing the belt

pulley.

Bolts used to support and

fix the motor
Installing Sealing Door

Then install the sealing

door.

Install the frame first.

 Apply glass sealant to four sides of the sealing door to tighten the door
and prevent air leakage.

Apply glass
sealant.
Apply glass sealant to four sides.
 Fix the air flow plate at the air outlet. Note: Not every unit is
equipped with a flow plate. Install by referring to the drawing.

Fix by using top-bottom

bars.

Fix the air flow plate at the air

 Apply glass sealant to the flap connection line.

Apply glass sealant to the lower

Apply glass sealant to the drain connection
pan and then connect the pan. line of the drain pan and the
flap connection line.
 Apply glass sealant to the connection lines of the drain pan to avoid
water leakage.

Apply glass sealant to the

Apply glass sealant to both internal and welding
external connections of the drain pan. line of the drain pan.
Apply glass sealant to the sealing
surface.

Apply glass sealant to the upper connection lines

of the heat exchanger.
 Fixing the Flap
Measure the space according to the figure and fix upper coil
and the flap using bolts.

Flap

Note: For a large flap, the larger

hole must face outwards;
otherwise the sheath cannot be
installed.
Fix the drain pan using bolts.
Note: For the drain pan Wide side of the V-groove facing
near the coil, an L-shaped outside
flap must be installed.
Flap

Apply glass sealant to both sides of the drain pan.

Fix the left and right sides of the coil using fixing blocks.

Fixing blocks at left and

right sides of the coil

Apply PE tape to the

top.
 Panel Assembly

Apply PE tape to the

top.
Panel Assembly

Apply PE tape to the

bottom panel.
Apply a lap of PE tape at Assemble the filter
the bottom of the panel. frame.
 Wiring Methods

Fix the
rubber
cover.

Apply PE tape to the roof panel and side

Drill a hole using a panel connection lines.
25-mm driller.

Apply PE tapes to the

connection lines
of the side panels at the air
outlet section.
 Connect the anti-fog light to the control cabinet.

Connect the wire of the

motor to the junction box.

External motor Control cabinet

terminal box contacts
After the panels are assembled, fix the bottom using wrap angles (note
the left and right orientation). Screws and wrap angles must not be
fixed to the panel.

Fix the Fix the

rubber wrap
cover. angles.
Fix the
wrap
angles.
Fix the top using wrap angles (note the left and right orientation).
Screws and wrap angles must not be fixed to the panel.

Wrap angles have left and

right orientations. In the figures, one wrap
Wrap angles can only be fix to angle is left oriented,
the aluminum structure, and the other is right
and must not be fixed to the oriented.
panel.
Fixing White rubber Covers to Screw Holes

Screw
holes
Fix the
rubber
cover.
Install the fixing blocks at the water inlet/outlet of the coil and apply
labels correctly.

External pipe
connection diagram
and considerations

The exhaust valve is

installed at the water
outlet.

Water
inlet

Condensate
water outlet
 Labels and Notices

Fix block at the

outlet and
install the exhaust
valve.

Apply the main label on

the motor door.
Brand Wire inlet hole:
Unit nameplate 25 mm.
Fix block at the inlet and
Considerations install the drain plug to the
Unit number coil.
Quality and safety labels
QC label
Fix the top using wrap angles. Screws and wrap angles must not be
fixed to the panel.

Wrap angle for the

top
 Installing the Air Valve
Install air valves with correct sizes according to the
drawing.
Fix them securely to prevent loosening.
Manual and electric switches are installed at the door
side of the unit.

Fix the bottom using bolts.

Fix using 5*45 bolts with self-locking nuts.
Fix the air outlet flange according to the drawing. The larger hole faces
upwards. Fix using 5*25 bolts.
Fix the air outlet canvas and square pipes.

Fix the strengthening board

and canvas at the air outlet.

Fix square pipes.