Specification of ESL15-SC

SL Series Electric Pallet Truck(Scale)

Note: Please read this manual before using!

Note: Please do not use it before completing the installation!

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Catalogue
1、The Introduction ..................................... 3
1.1 Model overview ................................................................................................ 3
1.2 Model parameters ............................................................................................. 3

2、Basic structure and principle ......................... 5

2.1 Basic structure ...................................................................................................... 5
2.2 Operating principle ............................................................................................... 6
2.3 Electrical principle ................................................................................................ 8
2.4 Hydraulic principle.............................................................................................. 10

3、Safety operation and matters needing attention ....... 11

3.1 General rule ........................................................................................................ 11
3.2 Storage and transportation ................................................................................ 11
3.3 Check before using ............................................................................................. 12
3.4 Start, run and parking......................................................................................... 13
3.5 Safe Operation Rules .......................................................................................... 16

4、Maintenance ......................................... 19
4.1 Maintenance procedures ................................................................................... 19
4.2 Daily Maintenance.............................................................................................. 20
4.3 Professional Maintenance Manual..................................................................... 21
4.4 Maintenance, Recharging and Replacement of the accumulator ...................... 23

5、Repair Manual ....................................... 29

5.1Malfunction analysis ........................................................................................... 29
5.2 Preparation before repair ................................................................................... 30
5.3Check hydraulic oil level ...................................................................................... 30
5.4 Use Preparation after maintenance or repairing ............................................... 30

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1、The Introduction

1.1 Model overview

This manual is for SL series 1.5T Electric scale pallet truck（Hereinafter referred to as
"truck"）。
The truck model“SL15D—15 load capacity is 1.5T”meet the requirement of
JB/T8452-1996《Battery forklift model establishment method》

1.2 Model parameters

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Model ESL15-SC
Power unit Electric
Operation Pedestrian
Load capacity Q (t) 1.5
Load center c (mm) 600
Axle centre to fork face x (mm) 860
Wheel base y (mm) 1216
Service weight（with battery） kg 170/210
Wheel type PU
Driving wheel size Φ× Φ210×70
Bearing wheel size w(mm)
Φ× Φ80×60
Wheel number，Front/Rear（x=drive wheel） w(mm) 4/1x
Wheelbase b11 (mm) 410/535
Lifting height h3 (mm) 200
The height of handle on the driving position
h14 (mm) 790/1210
min/min
Lowered mast height h13 (mm) 85
Overall length l1 (mm) 1656
Body length l2 (mm) 506
Overall width b 1/ b 2 590/735
Fork size (mm)
s/e/l (mm) 50/160/1150
Outside distance of fork b5 (mm) 570/695
Ground clearance,center of wheelbase m2 (mm) 35
Aisle width with pallet ：1000x1200 across forks Ast (mm) 1840

Aisle width with pallet ：1000x1200 along forks Ast (mm) 1890
Turning radius Wa (mm) 1434
Driving speed，laden/unladen (km/h) 4.2/4.5
Lifting speed, laden/unladen (mm/s) 27/33
Lowering speed, laden/unladen (mm/s) 33/23
Max gradient performance laden/unladen (%) 6/10
Brake type electromagnetic
Drive motor (kW) braking
0.75
Lift motor (kW) 0.8
Battery，according DIN 43531/35/36 A,B,C,no no
Batter voltage/rated capacity (V/Ah) 2×12/75
Battery weight（±5%） (kg) 40
Type of the drive motor DC Motor speed control
Noise level at operator sear (dB(A)) 67
Type of steering Mechanical
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2、Basic structure and principle

2.1 Basic structure

With battery as power producer and controlled by electrical and hydraulic,

trucks can do some actions like walking, turning, pallet fork lift, ect.

1.Handle 2.Weight indicator 3.Emergency stop switch 4.Bode cover

5.Cylinder 6.The button cover 7.Driving wheel 8.Balance frame
9.Body

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2.2 Operating principle

2.2.1 Running system

It is battery provides energy storage and the frequency conversion system

converts direct current to alternating current that make the truck walk. Ac

motor transforms high speed low torque into low speed high torque through

the gear reducer，and finally by the driving wheel to perform actions. Walking

speed is achieved by variable frequency control of motor speed and controlled

by the accelerator.

Gear box in the factory has been posited enough gear lubricating oil. And

please change the gear lubricating oil every 1000 hours under normal

circumstances.

If you hear abnormal sound from gear box when using, please stop and check

immediately. If there are bearing failure or some problem in gear, please

replace and repair them.

2.2.2 Steering system

The operating handle drives the rotation direction sensor which can send out

the turn signals that makes the truck turn around.

2.2.3 Operating system

1. Hoisting and falling button

2. Driving switch

3. Belly switch

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4. Horn button

2.2.4 Braking system

Braking performance depends on road conditions and vehicle load conditions.

The brake function can be activated by the following ways：

⚫ Turn the travel switch (2) to "0" position or release the switch to make
truck brake until it stops.
⚫ Move driving switch (2) directly from a driving directions to the opposite
direction, truck regenerative braking until it began in the opposite
direction.

⚫ Move the handle up and down to the braking area（‘B’），truck braking.

If the handle is released, it will automatically move to the braking area

(" B ") ,and the truck brakes until it stops.
⚫ Belly switch (3) is set for preventing the operator squeezed. When the
truck is driven towards (' Fw) and encounters an obstacle, and driver's

body touches belly switch ,the truck will slow down or drive to （‘Bw’）

for a distance and then stop. If the handle is in operation area but the
truck is not driving, please consider if it still work.

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2.2.5 Operating System
The truck's main work part are pallet forks which are used to carry tray or
goods.
The operating handle controls stretch of oil cylinder, and the pump station
provides pressure oil.
There is a lowering speed control valve set in the loop of lifting oil cylinder to
make the fork landing speed reach to safety level.

2.3 Electrical principle

2.3.1 Electric System

Truck electrical system includes walking and job control, etc. Truck uses
American CURTIS1232E electronic assembly.
Instruments can display electric power, working time and have low voltage
protection function. When the battery power is too low, electricity meter will
cut off the oil pump motor start control circuit, and truck can only walk and
cannot lift forks, and at that time it will remind you to charge immediately.
The oil pump motor is a continuous current dynamo with 5 minutes working
system, so it is not suitable for continuous operation for a long time. There
should be some time intervals between lifting actions, otherwise it will make
motor fever, even destroyed.
Special tips：When the truck are used for a long time, the oil pump motor
starter likely to fail, embodied in can't absorb close or close after
disconnection. After being used for a long time, the oil pump motor
startermay arise some problems which perform as not combining or not
breaking. If the control handle is not pulled, the oil pump motor is kept in the
rotation. At that time, please stop and cut off power supply and replace the
starter in time.

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Electrical schematic diagram

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2.4 Hydraulic principle

The oil pump motor driving gear pump,it provide hydraulic power，two lifting
cylinder are responsible for lifting the fork.Lifting oil way is controlled by
handle.Lifting action is controlled by single-acting oil way which on the valve
block.This model of the hydraulic system pressure are tested before they go
out,not my company after-sales personnel or professional maintenance
personnel are strictly forbidden to adjust themselves, so as to avoid safety
accident.

Hydraulic scheme

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3、 Safety operation and matters needing
attention

3.1 General rule

3.1.1 The operator must have a forklift operation qualification which proved

by the relevant departments of the training before driving forklift truck.

3.1.2 The operator must read the instructions before use all of the content,

after fully understand operation method can drive forklift.

3.1.3 Forklift trucks must not carry passengers.

3.1.4 Operators should pay special attention to when homework operating

environment, including other people nearby and fixed object.

3.1.5 Without the manufacturer's approval, shall not modify, add or remove

the forklift parts, lest affect performance of forklift.

3.2 Storage and transportation

3.2.1 Use container or car should pay attention to at the time of shipment:

○,1Front and rear wheels with wedge, begin to pull up the parking system,
prevent sliding in the process of transportation;

○,2 Using the lasso, not placed in the weak structure of the forklift truck;

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○,3 When the forklift is used, keep the forklift truck's center of gravity in the

intermediate position of the two goods forks.

○,4In transportation，Use a professional bundle for truck as below:

3.2.2 When forklift doesn't work, should be parked in a dry ventilated

cleaning warehouse, prevent weathered. And:

○,1 Close electric lock, make the safety switch power, unplug the power plug;

○,2 Begin to pull up the parking system, front and rear wheels with block

mat;

○,3 Such as discontinued for a long time, battery should be added once

every 15 days electricity.

3.3 Check before using

3.3.1 New car if there is any damage in transit, please don't be put into use,

and promptly get in touch with the supplier, do proper processing.

3.3.2 New cars in the factory run parts has been filling lubricating oil, hydraulic

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oil tank has been listed.

3.3.3 Forklift truck equipped with battery.The battery is charged before leaving

factory.If leaving the factory for a long time, may the battery is low.Before use

should pay attention to electricity meter shows that when the electricity

meter display to the last two warning, must charge at once.Every day before

using, or before charging, should open the battery blocks, check the liquid

level height, such as liquid level is too low to add distilled water in charge.

3.4 Start, run and parking

3.4.1 Start, run and parking:

1).Insert the key into the key switch, turn to the right,pull the emergency

power safety switch up, open the control circuit.

2).Forks rise above ground about 10 cm

3).Open the travel switch slowly,till the requested speed

4).Any fault of the truck happening during operation, need to cut off the

power immediately, and press the red emergency power switch down.

5).Avoid take a sudden turn during driving the truck.

6).Using truck Full load climbing a slope, need to know the condition of the

slope, and press the travel switch as much as possible to get a maximum

grade ability.

7).When stop driving,put the fork in the bottom,press the emergency

switch down, and pull out the key.

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3.4.2 The usage of emergency safety switch

Press the emergency safety switch down,then the the truck’s power off.

Method to open it:pull the red button up.

Emergency safety switch is made of plastic, too much pressure may damage

it.

3.4.3 The usage of horn button.

Press the horn button in the center of handle to notify people around.

3.4.4 Battery capacity indicator

The stacker battery capacity indicator has electricity capacity display

function.
3.4.5 Weight indicator
Keypad:
Keypad symbol Keypad name Keypad function

When the instrument is

turned off，Press on about 3

ON/OFF ON-OFF KEY seconds to turn on；When the

instrument is turning on，Press

on about 3 seconds to turn off.

1、Enter holding function

HOLD HOLD KEY
2、Exit holding function

In gross weight it show the

weight of tare;In net

TARE TARE KEY
weight ,Remove tare weight

and show gross weight.

Clear the instrument at zero

ZERO ZERO KEY
range

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 Enter calibration with key
SET FUNCTION KEY
combination

3.4.6 Handling stacking operation

1). How to transport the goods pile on weight

Will forklift drive to the front of the items which need to carry slowly , make

fork parallel to the ground, lifting the fork to height, it can be inserted into the

freight insert goods fork and move forward slowly, when the goods completely

inserted into the goods after parking and stepping on the brakes, manipulating

ascend handle, the heavy lifting to a certain height, make the door frame lean

back, slowly astern, don't touch the adjacent goods, when weight completely

left the heap of goods, reduce the goods to the right position, then walking for

handling.

2). The weight on the heap of goods

Will weight low, lean back door frame, to storage goods moving close to the

pile of deceleration, when determining forklift with pile goods into a linear

state, stepping on the brakes slowly adjust the door frame Angle to the vertical

state, increase the weight will be slightly more than goods pile height, and

then slowly driving forklift driving forward to pile top stop. Heap controls

control lever slowly, once handling stacked drags the weight, the goods fork to

the hollow position, from the weight of the goods fork, make sure barrier-free

backward position, can retreat. After goods fork out weight reduce goods fork,

door frame round of the reentry after handling operation.

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3.4.7 Operation of weight

○,1 Press on about 3 seconds to turn on to show,if not zero,please press

on ZERO KEY to clear.;○,2 Use the truck to lift goods;

○,3 the indicator show the weight of goods;

○,4 If need add goods at improve goods,to press on TARE KEY;

3.5 Safe Operation Rules

3.5.1 Requirements for drivers: The forklift must be operated by a trained

staff. He can demonstrate the operation of the goods to the users, and can
clearly guide the user how to operate the forklift.
3.5.2 Drivers’ rights, obligations and responsibilities: Has been trained by the
operation of the vehicle, the driver must be clear of his rights and obligations;
and he is familiar with the contents of the relevant operating instructions. If
the vehicle is pedestrian, the driver must also wear safety boots.
3.5.3 Prohibit unauthorized personnel to operate: the driver is responsible for
the vehicle at work. He must prevent unauthorized persons from driving or
operating this vehicle. It is forbidden to use the vehicle to transport or lift
personnel.
3.5.4 Malfunctions and defects: There is any malfunction or defect for the
vehicle, must immediately inform management. If the vehicle cannot be safely
operated (e.g.: wheel wear or brake failure), then it must stop using until it is
fully repaired.
3.5.5 Safe operation and environmental protection: inspection and
maintenance must be performed in accordance with the time intervals on the
maintenance list.
Parts of the vehicle cannot be changed without any permission, especially
safety devices. The operating speed of the vehicle is not allowed to change.
All original spare parts have been verified by quality assurance
department. To ensure the safety and reliability of the operation of the vehicle
must use only the manufacturer's spare parts. The old parts, such as oils and

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fuels must be handled in accordance with the relevant environmental
protection rules.
3.5.6 Hazardous area: Hazardous area usually refers to the following range:
vehicle or its load lifting devices (e.g. fork or accessories) is dangerous for
personnel when running or lifting movements, or the ongoing regional
transport loads. Typically, this range extends to the load or vehicle accessories
landing area.
Unauthorized personnel must be asked to leave the dangerous zone. As long
as the situation might cause some kind of damage, the driver must give a
warning, if the driver asked the person to leave but did not leave the danger
zone, the driver must immediately stop the vehicle
3.5.7 Risk environment: When working in high-risk environment, you must
have a special design to be protected
The vehicle was not specially designed for the high-risk environment.
3.5.8 Safety devices and warning signs: Safety devices, warning signs and
warning notes described in the previous operating instructions must be taken
seriously enough.
3.5.9 Driving in public places: the vehicle is forbidden to drive in public places
other than special areas.
3.5.10 distance between vehicles: Keep in mind that the vehicle in front could
suddenly stop at any time, so please keep an appropriate distance.
3.5.11 headroom: When the headroom is below the cargo or mast, it is
prohibit using the vehicle.
3.5.12 the use in the elevator and loading platform maneuvering: if there is
sufficient loading capacity, does not affect the operation of the vehicle, and
agreed by the user of the vehicle, lift and loading platform that can be used for
vehicle transport. Before entering the elevator or loading station, driver must
personally identify. The goods must be placed in front and occupy an
appropriate place, when the vehicle enters the elevator, so as not to contact
with the walls of the elevator. When personnel and vehicles take the elevator
together, personnel must enter after the vehicle safety entered, and personnel
must leave before the vehicle.
3.5.13 with access and working area: The vehicle must be operated on the
specified channel, all the non-related personnel must leave the work area, and
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cargo should be stacked in designated places.
3.5.14 Operations Management: traveling speed must be adapted to local
conditions. When through the corners, narrow passage, swing doors and
closed place, the vehicle must slow down. Drivers must be able to visually an
adequate braking distance between the vehicle and the vehicle in front, and
he must remain in control of his vehicle. Sudden stop (unless urgent needs),
rapid U-turn, chased each other in the channel is not allowed in not smooth
places. It is forbidden to operate while the body is lean outside.
3.5.15 Visibility: The driver must look in the direction of travel, to ensure that
the front situation is clearly visible. When the vehicle is backing up with the
carriage of goods blocked the line of sight, there is must be a second person
walk in front of the vehicle to give appropriate guidance and warnings.
3.5.16 via the ramp: Only known ramp was allowed to go through. While the
ramp should be clean, non-slip, and the vehicle technical specification includes
the ramp. The goods on the forks must face uphill. It is forbidden to turn back,
move diagonally or park on the ramp. The driver must slow down when going
through the ramp, and prepare to brake at any time.
3.5.17 ground load: Remember to check the load pressure of the body weight
or wheels on the ground does not exceed the capacity of the ground, when
the vehicle is in operation.
3.5.18 Vehicle Change: any possible changes or modifications for rated load,
stability or safe operation of the vehicle, must obtain prior written approval
from origin manufacturers or its successor. After vehicle manufacturer check
and approve the changes, nameplates, labels and markings of Operation and
Maintenance Manual must be modified as well.

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4、Maintenance

4.1 Maintenance procedures

Maintenance technician: The maintenance and service should only be

performed by special personnel trained by the manufacturer. After the

technician sent by after-sales department of the manufacturer completed

maintenance and servicing work, they should sign on the service log.

Cleaning Operation: Flammable liquid can not be used for cleaning the stacker.

Before cleaning, take safety precautions to prevent electric sparks (e.g. sparks

caused by short circuit). When operating the accumulator, connectors on it

must be disconnected. Use soft air suction or compressed air, non-conductive

and anti-static brushes to clean electric and electronic components.

Operation of Electric System: Operation on the electric system should only be

performed by specially trained personnel. Before performing any operation on

the electric system, precautions must be made to prevent electric shock.

When operating the accumulator, connectors on it must be disconnected.

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Installation: When repairing or replacing hydraulic components, electric and

electronic components, make sure to install them back to their original

positions.

Wheels:Quality of the wheels has significant effect on stability and driving

performance of the stacker. Modification on wheels can be performed only

with the approval from the manufacturer. When replacing wheels, ensure that

the stacker is levelled as delivery state(wheels must be replaced in pairs, i.e.

replace right wheel together with left one).

Lifting chain and rollers: Chain and rollers will be worn quickly without good

lubrication.Perform periodic lubrication according to following maintenance

table. Shorten the lubrication period under adverse operation conditions (such

as in dusty and hot environment).

Hydraulic oil pipe: The oil pipe must be changed every 6 years. When change

the hydraulic assembled parts, the oil pipe should be also changed.

4.2 Daily Maintenance

4.2.1 Check every pole, every cable and their covers.

4.2.2 Check if the accumulator box is secured.

4.2.3 Check the stacker for oil leakage.

4.2.4 Check the chain, rollers, fork, oil pipes and horn.

4.2.5 Check the brake.

4.2.6 Check the wear and tear of drive wheels and loading wheels.

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4.3 Professional Maintenance Manual

It is very important for safe operation of the stacker to perform overall

professional maintenance. Failure in performing maintenance according to

specified interval may cause malfunction of the stacker, and potential risk to

human and equipment.

Maintenance periods listed in this manual apply to single shift a day under

normal operation conditions. If using in dusty environment, the ambient

temperature varies remarkably or in multi-shift situation, the maintenance

period has to be shortened.

Maintain the stacker according to following maintenance list. Maintenance

periods are as follows:

W= Every 50 work hours, but at least once a week.

A= Every 500 work hours, but at least once every three months

B= Every 1000 work hours, but at least once every six months

C= Every 2000 work hours, but at least once every 12 months

Additional operations should be performed in trial run period:

(In initial 50 – 100 working hours or after two months)

— Check the nuts on the wheels, and tighten them if necessary.

— Check the hydraulic components for leakage, and tighten them if

necessary.

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 —Replace the hydraulic filter.

List of maintenance
Time interval of maintenanceTime interval of
maintenanceRoutine Maintenance W A (Before
B every
C
Braking 1.1 Check the air gap of electromagnetic brake shift) ●
4.2.1Check the liquid level of electrolyte in the
2.1 Check switch operation, display the function of the equipment and ●
accumulator.
components The liquid level will be higher when being
2.2 Check the alarm system and safety device recharged. ●
Electric
2.3 Check whether there is any damage on the cable
4.2.2 and terminal
Check is rigid
every pole, ● covers.
every cable and their
System
2.4 Check the function of the micro switch Settings
4.2.3 Check if the accumulator ● box is secured.
2.5 Check the controller and EPS controller 4.2.4 Check the stacker for oil leakage. ●
2.6 Fixed cable and motor 4.2.5 Check the chain, rollers, fork, oil ● pipes and
horn.
3.1 By observing the battery 4.2.6 Check the brake. ●
3.2 Visual inspection battery charging plugs ●
4.2.7 Check the wear and tear of drive wheels and
Energy Supply
3.3 Check whether the battery cable connection fastening, if
loading wheels. necessary, ●
with oil daub electrode

4.1 Check if have gearbox abnormal sound 4.3 Professional Maintenance Manual ●
4.2 Check the travel agency, and the oil, check the reset function of ●
Traveling It is very important for safe operation of the stacker
operating handles
System to perform overall professional maintenance.
4.3 Check the drive wheels and bearing wheel for wear and
Failure damage
in performing ●
maintenance according to
4.4 Check the wheel bearing and fixed ●
specified interval may cause malfunction of the
stacker, and potential risk to human and equipment.
5.1 Check whether the framework has damaged ●
Massive Maintenance periods listed in this manual apply to
5.2 Check whether the sign is complete ●
Structure single shift a day under normal operation
5.3 Check the door frame fixed situation ●
conditions. If using in dusty environment, the
ambient temperature varies remarkably or in
6.1 Check the function of the hydraulic system ●
multi-shift situation, the maintenance period has to
The hydraulic 6.2 Check the hoses, pipes and interface whether fastening, sealing and ●
be shortened.
system 6.3 Check whether
presence the damaged piston and cylinder，sealed and fixed
of damage ●
Maintain the stacker according to following
6.4 Check the load chain Settings， ●
maintenance list. Maintenance periods are as
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follows:
W1 = Every 50 work hours, but at least once a
week.
M3 = Every 500 work hours, but at least once
 6.5 Visual inspection door frame and check on the surface of the roller of ●
roller wear
6.6 Check the goods fork teeth and load parts for wear and damage ●
6.7 Check the tank oil level ●
6.8 Update the hydraulic oil ●

4.4 Maintenance, Recharging and Replacement of the

accumulator

The stacker must be parked in a safe location before any operation on the

accumulator.

4.4.1 Maintenance Technician

Only qualified technician can perform operations on the accumulator such as

recharging,maintenance and replacing. Before operation carefully read

instruction manuals including operation manual, replenishment preparation

and recharging requirements.

4.4.2 Fire Prevention Measures

Never smoke or use open fire when perform operations on the accumulator.

The accumulator should be away from flammable material at least two meters

when storage or recharging. The location for accumulator storage should be

well ventilated and equipped with fire fighting devices.

4.4.3Maintenance of the Accumulator

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1) Keep the nuts on every battery cell dry and clean. Tighten every terminal

and cable end,and brush them with grease to prevent corrosion. Naked cable

ends and terminal posts should be covered with a skid-proof insulating cover.

2) Every two cells should be well-connected. Check the nuts on each pole, if

loose, tighten the nuts.

3) Keep the surfaces of accumulator clean and dry. After the completion of

recharging,clean spilled acid with cotton yarns or brush. And clean with wet

towel if necessary.

4) Over recharging and over discharging should be avoided, and fast charging

and insufficient recharging are also not allowed. Otherwise life span of the

accumulator may be affected.

5) Do not put conductive objects including metal tools on the accumulator, or

short circuit or even explosion may be caused.

6) Never spill any hazardous liquid or solid material on surfaces of the

accumulator. When using a densimeter or a thermometer, make sure the

surface is clean and clear.

7) Recharge the discharged accumulator in time. Delayed recharging may

damage the accumulator. Do not delay recharging more than 24

hours.Recharging of the accumulator may not work outdoors in cold weather.

In this case, move it indoors to perform recharging.

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8) If the accumulator will not be in use for a long time, it should be recharged

and discharged once every month and it should be fully recharged every time.

9) During recharging or using, the liquid level of electrolyte lowers because of

water evaporation, so pure water should be added. It is not allowed to add

electrolyte with a specific weight of 1.280.

10) If individual cell fails, identify the cause and repair the cell immediately.

Replace the cell when it cannot be repaired.

11) The site for recharging should be well ventilated. It is prohibited to smoke

or use open fire, avoiding the risk of hydrogen explosion.

12) The electrolyte in accumulator is toxic and corrosive. For this reason,

always wear working suit and protection glasses to protect your body from

contacting the electrolyte in accumulator.

13) If your clothes, skin or eyes are spilled with acid liquid in accumulator,

flush with large amount of clean water. For skin and eyes, flush with large

amount of clean water and also seek doctor’s treatment immediately. Acid

spillage must be neutralized and treated immediately.

14) The weight and dimensions of the accumulator have remarkable effect on

stability of the stacker. Therefore do not modify the type of accumulator

without approval from the manufacturer.

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15) Never discharge in large current, for example, performs travelling and

lifting simultaneously.

4.4.4 Disposition of worn-out accumulators

Worn-out accumulators should be recycled according to local regulations, and

stored in specified zone or cast-off treatment zone. These works should be

done by qualified specialized companies.

4.4.5 Specification of the accumulator

Battery Charger

Rated capacity： Input：AC100-264V Output：

Rated power：24V
65Ah 50/60Hz DC24V10A

Uninsulated terminal poles on the accumulator should be protected with an

insulated cover. When connecting the accumulator and socket, make sure to

stop the Truck and put the switch at position “0”.When replace or install the

accumulator, make sure the accumulator is fixed securely in battery box.

4.4.6 Storage, transportation and installation of the accumulator

The stacker must be parked on the level ground steadily. To prevent short

circuit,naked cable ends and the terminal posts should be covered with

insulated covers. When pulling out the accumulator, properly arrange removed

accumulator's connectors and cables without blocking access of the

accumulator.

4.4.7 Battery power indicator

Battery power display table:ten article showing represent 100% of the

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battery.With the consumption of battery capacity, the glowing article shows

will be from top to down.

The color of LED show the different states ：

Name LED Color

Green 70-100%
The standard battery remaining
Orange 30-60%
power
Red blinking 0-20%

Battery discharge on 70%，red lamp will blinking“Energy storage”;

Battery discharge on80%,two lamp will blinking“run out of battery”,Must to

the accumulator.
4.4.8 Charging
The Electric stacker is supplied with a special charger for recharging.

Read the instruction manual carefully before recharging.

The batteries should be recharged in well-ventilated areas. Make sure no

metal objects placed on the accumulator. Check all cables connection and

connectors for obvious defects. Observe strictly all safety instructions, e.g.

replenishment of the accumulator and preparation for recharging.

For safety working, the stacker should be added protective cover before using.

4.4.9 Maintenance of instrument

1) avoid direct sunlight;

2) Stay away from electric fields and magnetic fields;

3) Avoid humid, dust - heavy environment。

4) Using cotton with detergent to Scrub the instrument;

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5) If not used for a long time please take out the dry battery

4.4.9 Removal and installation of battery

Before removal and install the battery,according to the regulation, the truck will
be parked and the power of the moving car will be closed.
The step of removal and install the battery:
A：Screw 2 pieces of fixed screw and remove the instrument（1）。
B：Screw out the top 2 screws and side 6 screws, remove two cover（2）.

C: Screw out 2 fixed bolts and remove two battery cables（3）.

D：Screw down 4 screws that on connect electrical plate。（4）.

E：Rotate the handle to the extreme position of the diagram, then rotate the
electrical panel as shown in the diagram until it is completely free of occlusion of the
battery.
F：Place or replace the battery.

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 Install the battery in the reverse order to see if the battery is loaded and the
wiring is correct. Put the battery cable in place to ensure that no shear occurs when
placed in the battery.

5、 Repair Manual

5.1Malfunction analysis

Fault cause Processing method

The battery connector is not Check the battery connector ，
connected connected if necessary
Electric lock switch on “0” Electric lock switch turn right
The vehicle can't Emergency Stop Switch not open Open the Emergency stop switch
move Check the battery charge，If it is
Battery power runs out
necessary to recharge
The stacker being charge Interrupt charging process
The fuse is damaged Check the fuse
According to the "vehicle can not
The truck no running move" listed in the fault processing
method of operation
The goods cannot Less hydraulic oil Check the hydraulic oil
ascend The fuse is damaged Check the fuse
Over weight Note the load capacity
the micro switch of lifting contact
Check the fuse
is not good or damaged
Check the hydraulic oil and cleaning
The dirty oil blocking control valve control valve, and if necessary
The goods can't drop change, the hydraulic oil.
Lowering solenoid valve no open Check the lowering solenoid valve
or damaged or change
Cut the power，change lifting micro
Can't stop rising Lifting micro switch damaged
switch
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 Check the micro switch and
Micro switch and cable jumper
A direction moving connect jumper witch on the
contact is not good
control handle
Battery power shortage or
The truck move Check the battery power led and
homologous cable jumper contact
slowing homologous cable jumper contact.
is not good
Controller is damaged. Change the controller
The car suddenly
started The handle which control the
Repair or change
forward or back is no reset.

If above steps still can not solve problems, please contact after-sales service

department of the manufacturer and have the problems solved by specially

trained technicians.

5.2 Preparation before repair

To prevent possible accidents during maintenance and repair work, following

preparations must be done:
— Park the stacker safely.
— Press the emergency stop switch and disconnect the connectors on accumulator.

5.3Check hydraulic oil level

— Get the stacker ready for maintenance or repairing.

— Open the cover of electric unit.
— Check hydraulic oil level in oil tank.
Check the hydraulic oil level only after the fork and main frame are lowered to their
lowest position.

5.4 Use Preparation after maintenance or repairing

Use the stacker only after following operations have been completed.
— Clean the stacker.
— Check the brake.
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— Check the emergency stop switch.
— Check the horn.

This manual final interpretation retained by manufacturers.

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