999816102 - 08/2020

en-GB

The Formwork Experts.

Framed formwork DokaXlight

User Information
Instructions for assembly and use (Method statement)
© by Doka GmbH, A-3300 Amstetten

98161-209-01

© by Doka GmbH, A-3300 Amstetten

 User Information Framed formwork DokaXlight

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User Information Framed formwork DokaXlight

Contents
4 Introduction
4 Elementary safety warnings
7 Services
8 Framed formwork DokaXlight

9 Wall formwork
9 Instructions for assembly and use (Method
statement)
12 DokaXlight panel in detail
14 Permissible fresh-concrete pressure
15 System grid
16 Inter-panel connections
20 Tie rod system
22 Length adjustment using closures
24 90 degree corners
27 Acute & obtuse-angled corners
29 Stop-end formwork
32 Inter-panel connections for increased tensile
loads
33 Window and door openings
34 Wall junctions
36 Vertical stacking of panels
38 Plumbing accessories
41 Pouring platforms with single brackets
44 Lifting by crane
46 Transporting, stacking and storing

53 Foundation formwork
54 DokaXlight panels on their side, on
compacted surface
55 DokaXlight panels on their side, on
uncompacted surface
56 DokaXlight panels longside vertical
58 DokaXlight universal panels on their side
59 Slab stop-end with Supporting construction

60 General
60 Cleaning and care of your equipment
62 Fall-arrest systems on the structure

63 Component overview

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Introduction User Information Framed formwork DokaXlight

Introduction
Elementary safety warnings
User target groups Remarks on this booklet
▪ This booklet is aimed at all persons who will be work- ▪ This document can be used as general Instructions
ing with the Doka product or system that it describes. for Assembly and Use (Method Statement) or be
It contains information on the standard design for incorporated into site-specific Instructions for
setting up this system, and on correct, compliant uti- Assembly and Use (Method Statement).
lisation of the system. ▪ The graphics, animations and videos in this doc-
▪ All persons working with the product described ument or app sometimes depict partially assem-
herein must be familiar with the contents of this bled assemblies and may require additional
booklet and with all the safety instructions it contains. safety equipment and/or measures to comply
▪ Persons who are incapable of reading and under- with safety regulations.
standing this booklet, or who can do so only with dif- The customer must ensure all applicable regulations
ficulty, must be instructed and trained by the cus- are complied with, even if they are not shown or
tomer. implied in the graphics, animations and videos pro-
▪ The customer is to ensure that the information mate- vided.
rials provided by Doka (e.g. User Information book- ▪ Individual sections contain further safety
lets, Instructions for Assembly and Use, Operating instructions and/or special warnings as applica-
Instruction manuals, plans etc.) are up to date and ble.
available to all users, and that they have been made
aware of them and have easy access to them at the
usage location. Planning
▪ In the relevant technical documentation and form-
work utilisation plans, Doka shows the workplace ▪ Provide safe workplaces for those using the form-
safety precautions that are necessary in order to use work (e.g. for when it is being erected/dismantled,
the Doka products safely in the usage situations modified or repositioned etc). It must be possible to
shown. get to and from these workplaces via safe access
In all cases, users are obliged to ensure compliance routes!
with national laws, standards and regulations ▪ If you are considering any deviation from the
throughout the entire project and to take appropriate details and instructions given in this booklet, or
additional or alternative workplace safety precau- any application which goes beyond those
tions where necessary. described in the booklet, then revised static cal-
culations must be produced for checking, as well
as supplementary assembly instructions.
Hazard assessment
▪ The customer is responsible for drawing up, docu- Regulations; industrial safety
menting, implementing and continually updating a
hazard assessment at every job-site. ▪ All laws, Standards, industrial safety regulations and
This booklet serves as the basis for the site-specific other safety rules applying to the utilisation of our
hazard assessment, and for the instructions given to products in the country and/or region in which you
users on how to prepare and utilise the system. It are operating must be observed at all times.
does not substitute for these, however.
▪ If a person or object falls against, or into, the side-
guard component and/or any of its accessories, the
component affected may only continue in use after it
has been inspected and passed by an expert.

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User Information Framed formwork DokaXlight Introduction

Rules applying during all phases of Assembly

the assignment
▪ The equipment/system must be inspected by the
customer before use, to ensure that it is in an accept-
▪ The customer must ensure that this product is able condition. Steps must be taken to exclude com-
erected and dismantled, reset and generally used for ponents that are damaged, deformed, or weakened
its intended purpose in accordance with the applica- due to wear, corrosion or rot (e.g. fungal decay).
ble laws, standards and rules, under the direction
and supervision of suitably skilled persons.
▪ Using our safety and formwork systems together
with those of other manufacturers can create risks
These persons' mental and physical capacity must
that may lead to injury and damage to property. This
not in any way be impaired by alcohol, medicines or
requires separate verification.
drugs.
▪ Doka products are technical working appliances ▪ The equipment/system must be assembled and
erected in accordance with the applicable laws,
which are intended for industrial / commercial use
standards and rules by trained customer personnel
only, always in accordance with the respective Doka
whilst maintaining any applicable safety inspections
User Information booklets or other technical docu-
that may be required.
mentation authored by Doka.
▪ The stability and load-bearing capacity of all compo- ▪ It is not permitted to modify Doka products; such
modifications constitute a safety risk.
nents and units must be ensured during all phases of
the construction work!
▪ Do not step on or apply strain to cantilevers, clo- Closing the formwork
sures, etc. until suitable measures to ensure their
stability have been correctly implemented (e.g. by
tie-backs). ▪ Doka products and systems must be set up so that
▪ Strict attention to and compliance with the functional all loads acting upon them are safely transferred!
instructions, safety instructions and load specifica-
tions are required. Non-compliance can cause acci-
dents and severe injury (risk of fatality) and consid-
Pouring
erable damage to property.
▪ Sources of fire in the vicinity of the formwork are pro- ▪ Do not exceed the permitted fresh-concrete pres-
hibited. Heaters are permissible only when used cor- sures. Over-high pouring rates overload the form-
rectly and situated a correspondingly safe distance work, cause greater deflection and risk breakage.
from the formwork.
▪ Customer must give due consideration to any and all
Stripping the formwork
effects of the weather on the equipment and regards
both its use and storage (e.g. slippery surfaces, risk
of slipping, effects of the wind, etc.) and implement ▪ Do not strip out the formwork until the concrete has
appropriate precautionary measures to secure the reached sufficient strength and the person in charge
equipment and surrounding areas and to protect has given the order for the formwork to be stripped
workers. out!
▪ All connections must be checked at regular intervals ▪ When stripping out the formwork, never use the
to ensure that they are secure and in full working crane to break concrete cohesion. Use suitable tools
order. such as timber wedges, special pry-bars or system
In particular threaded connections and wedged con- features such as Framax stripping corners.
nections have to be checked and retightened as nec- ▪ When stripping out the formwork, do not endanger
essary in accordance with activity on the jobsite and the stability of any part of the structure, or of any
especially after out-of-the-ordinary occurrences (e.g. scaffolding, platforms or formwork that is still in
after a storm). place!
▪ It is strictly forbidden to weld Doka products – in par-
ticular anchoring/tying components, suspension
components, connector components and castings
etc. – or otherwise subject them to heating.
Welding causes serious change in the microstruc-
ture of the materials from which these components
are made. This leads to a dramatic drop in the failure
load, representing a very great risk to safety.
It is permissible to cut individual tie rods to length
with metal cutting discs (introduction of heat at the
end of the rod only), but it is important to ensure that
flying sparks do not heat and thus damage other tie
rods.
The only articles which are allowed to be welded are
those for which the Doka literature expressly points
out that welding is permitted.

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Introduction User Information Framed formwork DokaXlight

Transporting, stacking and storing Symbols used

▪ Observe all country-specific regulations applying to The following symbols are used in this document:
the handling of formwork and scaffolding. For system
formwork the Doka slinging means stated in this DANGER
booklet must be used – this is a mandatory require- This is a notifier drawing attention to an
ment. extremely dangerous situation in which non-
If the type of sling is not specified in this document, compliance with this notifier will lead to death
the customer must use slinging means that are suit- or severe, irreversible injury.
able for the application envisaged and that comply
with the regulations.
▪ When lifting, always make sure that the unit to be WARNING
lifted and its individual parts can absorb the forces This is a notifier drawing attention to a dan-
that occur. gerous situation in which non-compliance
▪ Remove loose parts or secure them so that they can- with this notifier can lead to death or severe,
not slip out of position and drop. irreversible injury.
▪ All components must be stored safely, following all
the special Doka instructions given in the relevant
sections of this document! CAUTION
This is a notifier drawing attention to a dan-
Maintenance gerous situation in which non-compliance
with this notifier can lead to slight, reversible
injury.
▪ Only original Doka components may be used as
spare parts. Repairs may only be carried out by the
manufacturer or authorised facilities.
NOTICE
This is a notifier drawing attention to a situa-
Miscellaneous tion in which non-compliance with this noti-
fier can lead to malfunctions or damage to
property.
The weights as stated are averages for new material;
actual weights can differ, depending on material toler-
ances. Dirt accretions, moisture saturation, etc. can
also affect weight. Instruction
We reserve the right to make alterations in the interests Indicates that actions have to be performed
of technical progress. by the user.

Eurocodes at Doka Sight-check

Indicates that you need to do a sight-check
The permissible values stated in Doka documents to make sure that necessary actions have
(e.g. Fperm = 70 kN) are not design values (e.g. FRd = been carried out.
105 kN)!
▪ It is essential to avoid confusing permissible values
with design values! Tip
▪ Doka documents will continue to state the permissi- Points out useful practical tips.
ble values.
Allowance has been made for the following partial fac-
tors:
▪ γF = 1.5 Reference
▪ γM, timber = 1.3 Cross-references other documents.
▪ γM, steel = 1.1
▪ kmod = 0.9
Consequently, all the design values for an EC design
calculation can be determined from the permissible val-
ues.

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User Information Framed formwork DokaXlight Introduction

Services
Support in every stage of the project High performance, in all stages of the project

▪ Project success assured by products and services

from a single source.
▪ Competent support from planning through to assem-
bly directly on site. Operations Construction Project close-
Tender
scheduling work out
Project assistance from start to finish
Every single project is unique and calls for individual- Engineering
ised solutions. When it comes to the forming opera- ▪ Execution planning
tions, the Doka team can help you with its consulting, ▪ Cycle planning
planning and ancillary services in the field, enabling ▪ Structure modelling/3D-planning
you to carry out your project effectively, safely and reli- ▪ Assembly drawings
ably. Doka assists you with individual consulting ser- ▪ Statics calculation
vices and customised training courses. ▪ Concremote

Efficient planning for a safe project sequence Consulting and training

Efficient formwork solutions can only be developed

▪ Project processing on-site

economically if there is an understanding of project

▪ Formwork instructor

requirements and construction processes. This under-

▪ Training & consulting

standing is the basis of Doka engineering services.

Process optimisation

Optimise construction workflows with Doka

▪ Concremote
▪ myDoka
Doka offers special tools that help you in designing ▪ Planning software
transparent processes. This is the way to speed up ▪ Yard management
pouring processes, optimise inventories and create
more efficient formwork planning processes. Pre-assembly and assembly
▪ Pre-assembly service
Custom formwork and on-site assembly ▪ Pre-assembly on site service
To complement its system formwork range, Doka
offers customised formwork units. And specially Logistics
trained personnel assemble load-bearing towers and ▪ Organisation of transport & freight
formwork on site.
Rental and reconditioning service
Just-in-time availability ▪ Rental service
Formwork availability is a crucial factor in realising ▪ Formwork returns
your project on time and on budget. The worldwide ▪ Reconditioning & service fixed rates
logistics network puts the necessary formwork quanti-
ties on site at the agreed time.
upbeat construction
digital services for higher productivity
Rental and reconditioning service
From planning through to completion - with
The formwork material needed for any particular pro-
upbeat construction we’ll be moving construc-
ject can be rented from Doka’s high-performing rental
tion forward and upping the beat for more pro-
park. Doka Reconditioning cleans and overhauls both
ductive building with all our digital services.
client-owned equipment and Doka rental equipment.
Our digital portfolio covers the entire construc-
tion process and is being extended all the time.
To find out more about our specially developed
solutions go to doka.com/upbeatconstruction.

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Introduction User Information Framed formwork DokaXlight

Framed formwork DokaXlight

This very light and robust hand-set formwork is Durable
easy to use without a crane on any type or size of
construction site.
robust design
▪ robust aluminium frame providing all-round protec-
Ergonomic tion for the formwork sheet
▪ the durable Xlife sheet gives a high cycle re-use
very lightweight ▪ Xlife sheet is easy to replace and the aluminium
▪ effortless forming because of low weights frame is easy to recondition
▪ integrated grips for easy handling ▪ powder-coated aluminium frame for easy cleaning

Cost and time-saving

due to fast assembly without a crane
▪ lightweight panels and accessories ensure fast pro-
gress during the build
▪ craneless operations or reduced crane time
▪ stepless arrangement of the panels at formwork off-
sets

98161-209-01

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User Information Framed formwork DokaXlight Wall formwork

Wall formwork
Instructions for assembly and use (Method statement)
DokaXlight as a hand-set formwork Closing the formwork

The sequence shown here is based on a straight wall. ➤ Pre-assemble gang-forms 'flat on their backs' on an
However, you should always start to form from the cor- assembly bench (see 'Inter-panel connections').
ner outwards.

Transporting / handling the panels

➤ Unload panel stacks and multi-trip boxes and pallets
from the truck (see the section headed 'Transporting, 98161-224-05

stacking and storing').

➤ Spray the formwork sheet with release agent (see
the section headed 'Cleaning and care of your equip-
ment').

WARNING
➤ DokaXlight panels must be securely braced
in every phase of the construction work!
➤ Fix panels to the ground with plumbing struts or
panel struts (see the section headed 'Plumbing
accessories').
This stabilises the panels so that they cannot fall
98161-215-04
over.

NOTICE
Never use a sledge-hammer to plumb and
align the panels!
This would damage the profiles of the gangs.
➤ Use only proper plumbing tools (e.g. a spe-
cial pry-bar) that cannot cause any damage.
➤ Continue lining up panels in this way, clamp them
together (see the section headed 'Inter-panel con-
nections') and fix them to the ground with plumbing
struts or panel struts.
The panel assembly can now be exactly plumbed
and aligned.

98161-224-04

999816102 - 08/2020 9
Wall formwork User Information Framed formwork DokaXlight

Erecting the opposing formwork: Mounting the pouring platform

Once the reinforcement has been placed, the form- ➤ Install the pouring platforms and erect end-of-plat-
work can be closed. form sideguards (see the section headed 'Pouring
➤ Spray the formwork sheet of the opposing formwork platforms with single brackets').
with release agent.
➤ Set up the first panel of the opposing formwork.
➤ Fit the form ties (see the section headed 'Tie rod sys-
tem').

98161-224-01
98161-224-03

NOTICE
Now the opposing formwork is also secured against
tipping over. Multi-panel gangs without an opposing form-
➤ In the same way, carry on lining up panels, clamping work and with pouring platforms and Plumbing
them together and fitting form ties. struts 260 must be fixed on the ground so that
they cannot be dislodged.

98161-224-02

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Pouring DokaXlight as a crane-handled

formwork
Permitted pressure of the fresh concrete:
See the section headed 'Permissible fresh-concrete Large gang-forms can be pre-assembled face-down
pressure'. on a prepared flat area. For detailed instructions on
installing the connectors, see the section headed 'Ver-
Observe the following guidelines: tical stacking of panels'.
▪ The section headed 'Pressure of fresh concrete on These gangs can be lifted and reset with lifting chains
vertical formwork – DIN 18218' in the Calculation and Frami lifting hooks. For detailed instructions on
Guide 'Doka formwork engineering' this, see the section headed 'Lifting by crane'.
▪ DIN 4235 Part 2 - 'Compacting of concrete by vibrat-
ing'

NOTICE
➤ Do not exceed the maximum permissible
rate of placing.
➤ Pour the concrete.
➤ Make only moderate use of vibrators, carefully co-
ordinating the times and locations of vibrator use.

Stripping the formwork

NOTICE
➤ Comply with the stipulated stripping times.
➤ Beginning with the opposing formwork, dismount the
panels one by one - take out the pouring platform,
remove the ties and remove the connectors to the
neighbouring panel.
➤ Lift the panel away and clean concrete residue off
the formwork sheet (see the section headed 'Clean-
ing and care of your equipment').

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Wall formwork User Information Framed formwork DokaXlight

DokaXlight panel in detail

Dimensionally stable aluminium
frame
A

D A

C B

98161-200-05
C

a ... 100 mm
A Frame profile
B Continuous hardware slot for inter-panel connectors
C Xlife sheet
E D Silicone sealing strip

▪ Dimensionally stable, powder-coated aluminium pro-

files
D ▪ Long lifespan
▪ Edges are easy to clean - panels always butt tightly
▪ All-round hardware slot for fastening the inter-panel
connectors at any point
A Frame profile ▪ Xlife sheet is edge-protected by the frame profile
B Function profile ▪ Cross boreholes for corner configurations and stop-
C Cross profile ends
D Stiffening profile
E Xlife sheet WARNING
➤ As a general rule, it is not permissible to use
the cross profiles and function profiles as
climbing rungs. They are not a substitute for
a ladder.
Exception:
In some countries and states, occupational
health and safety regulations permit climbing
on the profiles if suitable personal protective
equipment is used. Ensure the stability of the
formwork!

Function profile for securing

accessories

A C B

98132-208-04

A Function profile
B Universal clamp 5-10cm
C Frami universal waling

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Form-tie sleeves Anchorage points for personal fall

arrest systems (PFAS)
The following attachment points on the DokaXlight
panel can be used for personal protective equipment:
▪ cross holes in the frame profile
a

b
▪ on the installed DokaXlight S tie-off set

98161-200-03
a ... ⌀ 24 mm
b ... ⌀ 33 mm
▪ Tie rods are very easy to insert through the large,
conical form-tie sleeves
WARNING
➤ The anchorage point must be at or above the
Clean concrete surfaces with the minimum height required for the fall arrest to
work.
innovative Xlife sheet
A B
The Xlife sheet consists of a combination of a tradi-
tional plywood core and a plastic coating.
D
This combination of materials ensures high numbers of F F
repeat uses, with superb concrete results every time, C
and reduces the proneness to damage.
▪ High quality concrete finish E
▪ Less touching-up needed E

▪ Less cleaning work - the Xlife sheet can also be

cleaned using a high-pressure spray cleaner
98161-200-01

Handles
A DokaXlight panel
B DokaXlight universal panel
C Drill-hole in the function profile (Doka Xlight panel)
D Drill-hole in the anchoring profile (Doka Xlight panel)
E DokaXlight S tie-off set type A
F Slotted hole in the frame profile

A
98161-200-02

A Integral handle in the cross profile

CAUTION
Do not use cross holes in the frame profiles as
handles!
➤ Use the handles in the cross profiles.

WARNING
Do not use these integrated handles as slinging
points for crane-handling!
Danger of formwork dropping from crane!
➤ Use only suitable lifting accessories and
slinging points. See the sections 'Lifting by
crane' and 'Transporting, stacking and stor-
ing'.

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Wall formwork User Information Framed formwork DokaXlight

Permissible fresh-concrete pressure

Permitted fresh-concrete pressure as defined by

DIN 18218, and subject to compliance with the sur-
face planeness tolerances specified in DIN 18202
Table 3 Line 6:

σhk, max = 50 kN/m2

100
100

σ
100
150

σ
150
300

150

98161-201-02 98161-201-01
σ

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System grid
DokaXlight panels DokaXlight universal panels

Panel widths The special hole pattern makes these panels particu-
larly suitable for efficient forming of:
▪ corners
75 ▪ wall junctions
▪ stop-ends
▪ columns
60
Panel width
55
50 65
98161-202-03

45 Panel heights

30

24.5
24.5
98161-202-01

44

47
Additional panel widths are available on request.

44.5
100
51

Panel heights

56
24.5

56.5

103
38.5
65

100

300
49
24.5

47
32

111.5

56.5

56.5

103
56.5

150
300

44.5

44.5
32

47
47
24.5

24.5
111.5

98161-202-04
150
86

Dimensions in cm
98161-202-02

38.5
32

Dimensions in cm

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Wall formwork User Information Framed formwork DokaXlight

Inter-panel connections
Simple inter-panel connections

with the Frami clamp

The slot all round the frame profile allows the inter-
panel connection to be made anywhere. Any height off-
set between adjacent panels is possible.

Frami clamp:
Permitted tensile force: 10.0 kN
Permitted shear force: 5.0 kN
Permitted moment: 0.2 kNm

Attributes of the panel connectors:

▪ provide self-aligning, crane-handleable connections
between the panels
▪ have no loose parts which might get lost
▪ dirt-resistant and hard-wearing for site use
▪ easy to fix, with a formwork hammer
NOTICE
▪ Use a formwork hammer weighing max.
800 g.
▪ Do not oil or grease wedged connections.
Required number of clamps (longitudinal joins): 98161-203-02

Panel height
Number of clamps
(upright panels)
1.00 m 2
1.50 m 2
3.00 m 3

Panel width
Number of clamps
(panel on its side)
0.30 m 1
0.45 m 1
0.50 m 1
0.55 m 2
0.60 m 2
0.75 m 2

Note:
▪ For details regarding extra inter-panel connections
on outside corners and stop-ends (for increased ten-
sile loads) see the section headed 'Inter-panel con-
nections for increased tensile loads'.
▪ For details on the position of the connector compo-
nents needed in vertical stacking, see the section
headed 'Vertical stacking of panels'.

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Inter-panel connection with closure A B

possibility

with the Frami adjustable clamp

Closures can be bridged easily and economically with
fitting timbers. With the Frami adjustable clamp, the C
panels are joined giving resistance to tensile forces.

Frami adjustable clamp:

Permitted tensile force: 7.5 kN
A Frami Xlife panel
B DokaXlight panel
a C DokaXlight adapter Frami

NOTICE
At the inter-panel joint the form tie has to be
positioned in the DokaXlight panel.

98161-203-03

a ... max. 15 cm

98161-203-04

Inter-panel connection to Framed

formwork Frami Xlife

with DokaXlight adapter Frami

The DokaXlight adapter Frami enables DokaXlight to
be combined with Frami Xlife.

DokaXlight adapter Frami:

Permitted tensile force: 7.0 kN

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Wall formwork User Information Framed formwork DokaXlight

Inter-panel connection to Framed

formwork Framax Xlife

with DokaXlight adapter Framax

With the DokaXlight adapter Framax and the Framax
quick acting clamp RU, DokaXlight can be combined
for example with Framax Xlife or Alu-Framax Xlife.

Framax quick acting clamp RU:

When used with DokaXlight:
Permitted tensile force: 10.0 kN

B
A

A Framax Xlife panel or Alu Framx Xlife panel

B DokaXlight panel
C DokaXlight adapter Framax
D Framax quick acting clamp RU

CAUTION
Accidental dropping of the connectors!
➤ When opening this inter-panel connection,
always hold each adapter and quick acting
clamp firmly by hand.

NOTICE
At the inter-panel joint the form tie has to be
positioned in the DokaXlight panel.

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Wall formwork User Information Framed formwork DokaXlight

Tie rod system

Tying the DokaXlight panels
WARNING
Sensitive rod steel!
➤ Never weld or heat tie rods.
➤ Tie rods that are damaged or have been
weakened by corrosion or wear must be
withdrawn from use.

Note:
Seal off un-used anchoring sleeves with Universal
plugs R20/25.

98132-201-05

Shown here with DokaXlight panels 1.50m.

98132-206-06

Shown here with DokaXlight panel 3.00m.

Basic rule:
▪ fit one form tie in each form-tie sleeve.
▪ Form-tie sleeves directly beside each other at the
inter-panel joint need only one anchor (see illustra-
tion).
▪ Always tie in the bigger (wider) of the two panels.
For exceptions, see the sections headed 'Length
adjustment using closures' and/or 'Vertical stacking
of panels'.

98161-201-08 98161-201-07

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The Doka tie rod system 15.0 Distance piece

As an alternative to the plastic tube with universal cone,
Doka also offers a distance piece designed as an all-
B A C D
in-one form-tie distance tube.

B A C

98161-201-03

A Super plate 15.0

B Tie rod 15.0mm 98161-201-04

C Plastic tube 22mm

A Super plate 15.0
D Universal cone 22mm
B Tie rod 15.0 mm
C Distance piece (ready-to-use for certain wall thicknesses)
Tie-rod wrench 15.0/20.0
For turning and holding the tie rods. The plugs for sealing the ends of each distance piece
are supplied with it.
The friction-type ratchet SW27 or Box spanner
27 0.65m can be used for low-noise releas- Inclined and height-mismatched
ing and tightening of the following anchoring
components: positioning
▪ Super plate 15.0
▪ Wing nut 15.0 Due to the shape of the super plate, the panels can be
▪ Star grip nut 15.0 inclined on one or both sides, and/or height-mis-
matched.
Note:
The Plastic tubes 22mm are left in the concrete and are
sealed off with Plugs 22mm.

Note:
Doka also offers economical solutions for creating 98161-200-04

watertight wall-ties.
Limit-values when super plates are used
For more information, see the User Informa- Conical on one Conical on both
tion booklet 'Doka form ties for special require- Height mismatch
side sides
ments'.
max. 0.5 cm
max. 4.5° max. 2 x 4.5° per 10 cm of wall thick-
ness
Tie rod 15.0mm:
Permitted capacity, allowing a 1.6 : 1 factor of safety
against failure: 120 kN
Permitted capacity to DIN 18216: 90 kN

98161-210-01 98161-210-02 98161-210-03

Note:
Secure inclined panels against uplift.

999816102 - 08/2020 21
Wall formwork User Information Framed formwork DokaXlight

Length adjustment using closures

Closures: 0 - 15 cm A D C

By combining fitting timbers with thicknesses of 2, 3, 5

and 10 cm, closures can be made in a 1 cm increment-
grid.
B

Frami universal waling:

Permitted moment: 1.3 kNm

98161-207-03

A Frami adjustable clamp

B DokaXlight fitting timber
C Frami universal waling (for supporting form-ties)
D Form tie

up to 5 cm closure: up to 7.5 cm closure:

form tie in fitting timber without form tie in the panel with univer-
universal waling sal waling

98161-207-01

98161-207-04

98161-207-05
Shown here with DokaXlight panel 1.50m.

up to 15 cm closure:
form tie in fitting timber with uni-
versal waling
98161-207-06

98132-207-02

Shown here with DokaXlight panel 3.00m.

22 999816102 - 08/2020
User Information Framed formwork DokaXlight Wall formwork

Closures: 0 - 50 cm NOTICE
Where tensile loads occur (e.g. at corners and
stop-ends), suitable tension anchoring must
be provided by site.

Securing universal walings

Clamp-on parts with an overall height of 5 to 10 cm can
be clamped to DokaXlight panels with universal
clamps. They can be clamped to the function profile or
the frame profile.

Clamping to the function profile:

98132-208-01 A B A
B
Shown here with DokaXlight panel 1.50m.

98161-208-06
98161-208-04

Clamping to the frame profile:

A
B
B
98161-209-08
98161-209-07

A Frami universal waling (overall height 5 cm)

or
Framax universal waling (overall height 10 cm)
B Universal clamp 5-10cm
98132-208-02

Shown here with DokaXlight panel 3.00m. In the illustrations in this document, universal
clamps are shown only where they are stati-
cally required.
D
C E Additional universal clamps can be used to
assist in installation and removal of clamp-
on parts.
For example closures: Securing the universal
B A F waling to the panel.

98132-208-03

A Formwork sheet
B Squared timber
C Frami universal waling 1.25 m
D Universal clamp 5-10cm
E Frami universal waling 0.70m
F Form tie

999816102 - 08/2020 23
Wall formwork User Information Framed formwork DokaXlight

90 degree corners
General Outside corner with universal panel
The corner solutions are based on the strong, torsion- When this panel is used, a wall-thickness grid with 5 cm
proof DokaXlight inside corner. increments is available.
There are 2 ways of forming right-angled outside cor-
ners:
▪ DokaXlight universal panel
▪ DokaXlight outside corner
Note:
For details regarding extra inter-panel connections on
outside corners (for increased tensile loads) see 'Inter-
panel connections for increased tensile loads'.

Inside corners

98161-222-01

5
10 B A X
98161-216-01
15
X = 20
Shown here with DokaXlight panel 1.50m. 25
The corner solutions are based on the strong, torsion- 30 D C
98161-222-02

proof DokaXlight inside corner.

X ... Achievable wall thicknesses in 5 cm grid

a A DokaXlight inside corner

B DokaXlight universal panel
C DokaXlight panel
D Framax universal fixing bolt 10-16cm + Super plate 15.0
E Frami clamp
F Form tie
a

Note:
98161-216-04 Close off unneeded grid holes in the form-facing of the
DokaXlight universal panels with DokaXlight plugs.
a ... 25 cm
The holes in the inside corner enable a vertical stacking Number of connectors:
connection to be made using bolts and nuts. Universal fixing bolts + Super plates
Threaded-fastener material required: Panel height
15.0
▪ 2 hexagon bolts ISO 4017 M16x40 1.00m 2
▪ 2 washers ISO 7089 16 1.50m 3
▪ 2 hexagon nuts ISO 4032 M16 3.00m 6

24 999816102 - 08/2020
User Information Framed formwork DokaXlight Wall formwork

Outside corner with DokaXlight Practical examples

outside corner
with closure

G
F
A

E
C
J

Shown here with DokaXlight panel 1.50m.

A DokaXlight inside corner
The DokaXlight outside corner permits corners to be B DokaXlight outside corner
formed even when space in the excavation is limited.
C DokaXlight panel
Required numbers of Frami clamps: D Frami clamp
Up to wall thick- Up to wall thick- E Fitting timber on the inside (max. 15.0 cm)
ness 40 cm ness 57.5 cm F Fitting timber on the outside (max. 7.5 cm)
Outside corner 1.00m 4 4 G Frami adjustable clamp
Outside corner 1.50m 4 6 H Frami universal waling
J Form tie

without closure

D
b

B E 98161-223-01

a ... 25 cm
b ... 30 cm
A DokaXlight inside corner
B DokaXlight outside corner
C DokaXlight panel 0.50m
D DokaXlight panel 0.55m
E Frami clamp
J Form tie

999816102 - 08/2020 25
Wall formwork User Information Framed formwork DokaXlight

Example: T-junction Edges

with the Framax triangular ledge

D E

98161-209-02

A DokaXlight outside corner

B Frami clamp
C DokaXlight panel
D Framax triangular ledge
98161-211-01
E Wire nail 22x40
Shown here with DokaXlight panel 1.50m.

98161-211-02

a ... 25 cm
A DokaXlight inside corner
B Frami clamp
C DokaXlight panel 0.75m

26 999816102 - 08/2020
User Information Framed formwork DokaXlight Wall formwork

Acute & obtuse-angled corners

DokaXlight also has the perfect solution for acute and
obtuse-angled corners - the hinged corners.
Panel height of the hinged corners:
▪ 1.50m
The holes in the inside corner enable a vertical stacking
connection to be made using bolts and nuts.
Threaded-fastener material required:
▪ 2 hexagon bolts ISO 4017 M16x40
▪ 2 washers ISO 7089 16
▪ 2 hexagon nuts ISO 4032 M16
Hinged inside corner I Hinged outside corner A
a b

a
a

a
b
a ... 0.85 cm

a ... 0.7 cm
b ... 24.3 cm

NOTICE
Whenever geometrically possible, tying
through the Hinged corner I is preferable.

Number of universal walings in outside and inside

corners:
Panel height of the hinged
Shown here with DokaXlight panel 1.50m. Number of universal walings
corner
1.50 m 4
Position of the universal walings:
In every support level of the Hinged inside corner I.

Note:
For angles of less than 120°, no universal walings are
needed in inside corners.

NOTICE
With closures, provide additional universal
walings in accordance with the section headed
'Length adjustment using closures'.

Number of Frami clamps in the hinged outside cor-

ner:
Panel height of the Width of panel next to hinged outside corner
hinged corner up to 60 cm up to 75 cm
1.50 m 4 6

NOTICE
For details regarding extra inter-panel connec-
tions on outside corners (for increased tensile
loads) see 'Inter-panel connections for
increased tensile loads'.

Shown here with DokaXlight panel 3.00m.

999816102 - 08/2020 27
Wall formwork User Information Framed formwork DokaXlight

60° - 135° angles, with hinged corners 90° - 180° angles, with hinged inside
I+A corner I only

E F D D C

A A

B C 60° B
90° E

G A

A DokaXlight hinged outside corner A

A DokaXlight hinged inside corner I
B DokaXlight hinged inside corner I
B DokaXlight panel
C DokaXlight panel
C Frami clamp
D Frami clamp
D Frami universal waling
E Frami universal waling 1.25m
E Universal clamp 5-10cm
F Universal clamp 5-10cm
F Form tie
G Form tie

D
E F A D

13 B A 180°
C B 5°
E
G D

C
E

A DokaXlight hinged inside corner I

A DokaXlight hinged outside corner A
B DokaXlight panel
B DokaXlight hinged inside corner I
C Frami clamp
C DokaXlight panel
D Frami universal waling
D Frami clamp
E Form tie
E Frami universal waling
F Universal clamp 5-10cm
G Form tie

28 999816102 - 08/2020
User Information Framed formwork DokaXlight Wall formwork

Stop-end formwork

Instead of the Frami universal waling, the

foundation clamp can also be used for the
stop-end formwork.
Framax foundation clamp 0.90m:
Permitted moment: 1.3 kNm

Number and position of universal walings:

Panel height 1.00m

Up to wall thickness 50 cm

98161-209-03

Shown here with DokaXlight panel 1.50m.

98161-209-13
There are 3 ways of forming stop ends:
▪ with Frami universal walings
▪ with a DokaXlight universal panel
2 universal walings
▪ with Frami stop-end waler ties
Panel height 1.50m
NOTICE
Up to wall thickness 40 cm Up to wall thickness 50 cm
See 'Inter-panel connections for increased
tensile loads' for extra inter panel connections
on stop ends.

with universal walings

The universal waling makes it possible to precision-
98161-209-05

98161-209-06
form continuously adjusted stop-ends across any wall
thickness. Universal clamps 5-10cm are used for
assembly.
2 universal walings 3 universal walings
B C
Panel height 3.00m
Up to wall thickness 40 cm Up to wall thickness 50 cm

A D

98161-209-04

A Frami universal waling

B Universal clamp 5-10cm
C DokaXlight panel
D Form tie

Frami universal waling:

Permitted moment: 1.3 kNm
98161-201-09

98161-201-10

Universal clamp 5-10cm:

Permitted tensile load: 4 universal walings 6 universal walings
10.5 kN (when used in DokaXlight panels)
For wall thicknesses over 50 cm, use the Fra-
max universal waling instead of Frami. Stat-
ics analysis is required!

999816102 - 08/2020 29
Wall formwork User Information Framed formwork DokaXlight

with a DokaXlight universal panel with stop-end waler ties

The 5 cm hole-grid of the DokaXlight universal panels The Frami stop-end waler tie lets you form stop-ends
can be used to form stop-ends for wall thicknesses of steplessly, from wall thicknesses of 15 cm to 45 cm.
up to 45 cm.
Make the connection to the DokaXlight panel with Fra-
max universal fixing bolts 10-16cm and Super plates B
15.0.

a
D
A

98161-209-12
98161-212-01

A DokaXlight universal panel a ... 15 to 45 cm

B Framax universal fixing bolt 10-16cm A Frami stop-end waler tie 15-45cm
C Super plate 15.0 B DokaXlight panel
D DokaXlight panel
Installation:
Note: ➤ Fix the required wall thickness with a spar-pin.
Close off unneeded grid holes in the form-facing of the ➤ Position the stop-end waler tie on the formwork.
DokaXlight universal panels with DokaXlight plugs. ➤ Fine-adjust the screwjack clamp with the star grip
nut, and tighten it.
Number of connectors:
Universal fixing bolts + Super plates
Panel height E
15.0
D
1.00m 4
1.50m 6
3.00m 12

[cm]
15
20
25
30
C
35
40
98161-212-02

45

C Spar-pin
D Screwjack clamp
E Star grip nut

30 999816102 - 08/2020
User Information Framed formwork DokaXlight Wall formwork

Number and position of stop-end waler ties:

Required number of stop-end waler ties:

Panel height
Frami stop-end waler tie
(upright panels)
1.00m 2
1.50m 2
3.00m 3

Panel width
Frami stop-end waler tie
(panel on its side)
0.30 to 0.75m 1*)
*)On single panels not forming part of a gang (e.g. used as foundation
formwork), at least 2 stop-end waler ties must be used.

Positions of the stop-end waler ties:

Panel height 1.00 m Panel height 3.00 m
98161-212-07

Panel height 1.50 m

98161-212-03

98161-212-04

up to a panel width of 0.75 m

Panel on its side in foundation Panel on its side in vertical stack-
formwork (single panel) ing configuration
98161-212-06
98161-212-05

999816102 - 08/2020 31
Wall formwork User Information Framed formwork DokaXlight

Inter-panel connections for increased tensile loads

As a rule, the number of clamps needed to link the pan- Near outside corners
els is pre-defined (see the following table from the sec-
tion headed 'Inter-panel connections').
for panel widths up to 60 cm
Required number of clamps (longitudinal joins):
Panel height
Number of clamps
(upright panels) X1
1.00 m 2 e
1.50 m 2
3.00 m 3

NOTICE

e
Where increased tensile loads need to be
sustained near outside corners and stop-ends,
extra inter-panel connectors are needed.

X1
Near stop-ends

for wall thicknesses of up to 40 cm 98161-209-10

e ... up to 60 cm (panel width)

For wall thicknesses of up to 40 cm, no extra clamps
are required. Number of clamps
in zone 'X1'
(inter-panel joints
for wall thicknesses from 40 cm to 50 cm Panel height
up to 1.8 m
from an outside corner)
1.00 m 2
X1
1.50 m 2
3.00 m 3+1

for panel widths from 60 cm to 75 cm

a

X1 X2
X1
e
a ... 40 cm to 50 cm

Number of clamps
in zone 'X1'
(inter-panel joints
e

Panel height
up to 1.8 m
from a stop-end)
X1

1.00 m 2
1.50 m 2
3.00 m 3+1
X2

98161-209-11

e ... > 60 cm to 75 cm (panel width)

Number of clamps
in zone 'X2'
in zone 'X1'
(inter-panel joints
(inter-panel joints
Panel height between 1.8 m and
up to 1.8 m
3.0 m
from an outside corner)
from an outside corner)
1.00 m 2 2
1.50 m 2+1 2
3.00 m 3+2 3+1

32 999816102 - 08/2020
User Information Framed formwork DokaXlight Wall formwork

Window and door openings

Window and door box-outs can be formed quickly and
stripped out non-destructively with box-out clamps.
Planks are fixed in the box-out clamps by using inte-
grated star grip nuts.

A
E

E A
D F

l
a

98161-204-01

Close-up A:
E
D

E
F

A
98112-319-02

a ... clear width of opening

l ... length of plank= 'a' minus 12 cm
s ... plank width = wall thickness
A Box-out clamp
B DokaXlight panel
C Doka floor prop
D Plank (wall thickness/2-5 cm)
E Board (10/3 cm)
F Double-headed nail

Installation:
➤ Place the box-out clamps on the ground, fit planks
into them and tighten the star grip nuts.
➤ Fasten the box-outs to the wall formwork with boards
10/3 cm and nails.
➤ Brace vertically and horizontally with suitable floor
props (as statically required).

999816102 - 08/2020 33
Wall formwork User Information Framed formwork DokaXlight

Wall junctions
Right-angled connections with squared timber

with a DokaXlight universal panel C

a E
A
B D A

A DokaXlight panel
B Squared timber (min. 3.0 cm up to max. 10 cm)
C Frami universal waling (not necessary with squared timbers up
a ... max. 20 cm
to 5 cm wide)
A DokaXlight universal panel
D Form tie
B Form tie
E Timber brace
C Timber brace

Number of form ties in universal panel:

Panel height Number of ties
1.00 m 2
1.50 m 3
3.00 m 6

with Frami pressure plate 8/9

A
E

D
98161-205-01

B
C

A DokaXlight panel
B Frami pressure plate 8/9
C Hexagon nut 15.0
D Doka tie rod system 15.0mm
E Timber brace

34 999816102 - 08/2020
User Information Framed formwork DokaXlight Wall formwork

In-line connections Corner connections

with a DokaXlight universal panel without closure

a
C
A B A

B E
98161-205-04
F

D
G
a ... max. 15 cm
A DokaXlight panel
A DokaXlight universal panel
B Frami pressure plate 8/9
B Form tie
C Hexagon nut 15.0
Number of form ties in universal panel: D Super plate 15.0
Panel height Number of ties E Doka tie rod system 15.0mm
1.00 m 2 F Squared timber
1.50 m 3 G Frami adjustable clamp
3.00 m 6 H Timber brace

with squared timber with closure

C
B

F
D A
E A
98161-205-05
B
C

a
D
a ... max. 5 cm
A DokaXlight panel
A DokaXlight panel
B Squared timber (min. 3 cm up to max. 5 cm)
B Squared timber
C Squared timber
C Frami adjustable clamp
D Frami adjustable clamp
D Form tie
E Form tie
F Timber brace

B D F

G A

A DokaXlight panel
B Squared timber (min. 3 cm up to max. 10 cm)
C DokaXlight panel 0.30m
D Frami universal walings (not necessary with squared timbers up
to 5 cm wide)
F Frami clamp
G Form tie
H Timber brace

999816102 - 08/2020 35
Wall formwork User Information Framed formwork DokaXlight

Vertical stacking of panels

Positions of the interconnecting and form-tie Examples of combinations

components and accessories needed for:
▪ Lifting and setting down Formwork height: 100 cm
▪ Lifting by crane
▪ Pouring platform
▪ Pouring

100
▪ Wind loads

Frami clamp:
Permitted tensile force: 10.0 kN Formwork height: 130 and 145 cm *)
Permitted shear force: 5.0 kN

30 - 45
Permitted moment: 0.2 kNm

Frami universal waling:

Permitted moment: 1.3 kNm

100
*) Universal waling needed only when pouring platforms are used and

panel bracing is secured to the bottom panel.

A B C D
Formwork height: 150 cm

150
98161-206-07
98161-206-06

A Tie rod 15.0mm + Super plate 15.0

B Frami clamp
C Frami universal waling 1.25m
D Universal clamp 5-10cm
Formwork height: 150, 155, 160 and 175 cm*)
NOTICE
Do not oil or grease wedged connections.
50 - 75
100

*) Universal waling needed only when pouring platforms are used and

panel bracing is secured to the bottom panel.

36 999816102 - 08/2020
User Information Framed formwork DokaXlight Wall formwork

Formwork height: 180 and 195 cm *) Formwork height: 300 cm

30 - 45

150
150
98161-206-03

*) Universal waling needed only when pouring platforms are used and

150
panel bracing is secured to the bottom panel.

Formwork height: 200 cm

98161-206-02
100

Formwork height: 300 cm

100

300
Formwork height: 200, 205, 210 and 225 cm*)
50 - 75

98161-206-05
150
98161-206-04

*) Universal waling needed only when pouring platforms are used and

panel bracing is secured to the bottom panel.

Formwork height: 250 cm

100
150

999816102 - 08/2020 37
Wall formwork User Information Framed formwork DokaXlight

Plumbing accessories
Panel strut 340

a
A

98161-217-07
a

a ... min. 191 cm, max. 341 cm

b ... min. 120 cm - max. 164 cm
98161-217-09 α ... approx. 60°

Plumbing accessories brace the formwork against wind A Panel strut 340 IB
loads and make it easier to plumb and align. B DokaXlight prop head EB

Product features:
▪ can be extended in 8 cm increments Plumbing strut 260
▪ Fine adjustment by screw-thread
▪ All parts are captive, including the telescopic tube B
which has a safety stop to prevent dropout
a
NOTICE
Formwork panels must be held stable in every A
phase of construction work!
Observe all applicable safety regulations! 98161-219-01

CAUTION
There is a risk of the formwork tipping over in
high winds.
➤ If high wind speeds are likely, or when work
finishes for the day or before prolonged B
work-breaks, always take extra precautions
to fix the formwork in place.
Suitable precautions:
- set up the opposing formwork
- place the formwork against a wall
- anchor the formwork to the ground
a

A
98161-217-08

a ... min. 147 cm, max. 256 cm

α ... approx. 60°
A Plumbing strut 260 IB
B DokaXlight prop head EB

38 999816102 - 08/2020
User Information Framed formwork DokaXlight Wall formwork

Structural design Plumbing strut 340 + DokaXlight prop head:

Connection height Permissible spac-
Formwork height [m]
[m] ing [m]
The values apply where the wind pressure we = 2.10 1.85 2.80
0.65 kN/m2. This results in an impact pressure qp = 2.25 1.85 2.50
0.5 kN/m2 (102 km/h) where cp, net = 1.3. The greater 2.50 1.85 2.00
wind loads encountered at exposed formwork-ends 3.00
must be restrained by additional plumbing accessories 1.85 1.50
(1.50+1.50m panel)
(e.g. struts or pipe-braces). In cases where higher wind 3,00
2.15 1.80
pressure is encountered, the number of struts must be (3.00m panel)
determined by statical calculation! Max. anchoring load:
Fexist = 6.5 kN (actual load)
For more information, see the Calculation Fd = 9.8 kN (design value incl. safety factors)
Guide 'Wind loads to the Eurocodes', or con-
sult your Doka technician!
Example: Where the formwork height is 3.00 m
(1.50+1.50m panel), the following are needed for every
Note: 3.75 m wide gang-form:
Every gang-form must be supported by at least 2 ▪ 3 plumbing struts or panel struts + Doka Xlight prop
plumbing accessories. head
▪ Connection height: 1.85m
a
b

Plumbing strut 260 IB + DokaXlight prop head:

Connection height Permissible spac-
Formwork height 'a'
'b' ing 'c'
[m]
[m] [m]
1.80 1.20 2.10
1.95 1.60
2.00 1.75
2.05 1.75 2.50
2.10 1.85
2.25 1.85
2.50
1.85 2.00
(1.50+1.00m panel)
3.00
1.85 1.50
(1.50+1.50m panel)
3,00
2.15 1.80
(3.00m panel)
Max. anchoring load:
Fexist = 6.5 kN (actual load)
Fd = 9.8 kN (design value incl. safety factors)

999816102 - 08/2020 39
Wall formwork User Information Framed formwork DokaXlight

Fixing the struts to the formwork Fixing to the ground

➤ Anchor the plumbing accessories in such a way as to
with DokaXlight prop head EB resist tensile and compressive forces!
➤ Fit prop heads to the panel strut or plumbing strut. Drilled holes in footplate
Plumbing strut 260 Panel struts

B
b a
b

9723-288-01
9727-343-01

a ... ⌀ 26 mm
A b ... ⌀ 18 mm (suitable for Doka express anchors)

Anchoring the footplate

The Doka express anchor can be re-used many times
98161-217-05
over.
➤ Install the prop head on the function profile.

B A
B

TR632-201-01

A A Doka express anchor 16x125mm

B Doka coil 16mm
98161-217-06

A Panel strut 340 IB or Plumbing strut 260 IB

Characteristic cube compressive strength of the con-
B DokaXlight prop head EB
crete (fck,cube):
min. 15 N/mm2 (C12/15 grade concrete)
The Prop head EB can be used instead of the
DokaXlight prop head EB. Follow Fitting Instructions!

Required safe working load of alternative anchors

for foot-plates:
Max. anchoring load must be in accordance with the
tables in the section headed 'Structural design'.
Follow the manufacturers' applicable fitting instruc-
tions.

40 999816102 - 08/2020
User Information Framed formwork DokaXlight Wall formwork

Pouring platforms with single brackets

Note:
The plank and board thicknesses stated comply with
the EN 338 C24 timber.
Observe all national regulations applying to deck and
guardrail boards.

98161-217-01

Precondition for use

Only fit pouring platforms to formwork structures of
adequate stability ensuring that the expected loads
can be taken.
Brace the formwork in a windproof manner when
erecting it or when it is temporarily placed in the
standing position.
Ensure that the formwork gang is sufficiently rigid.
Observe all applicable safety regulations.

WARNING
Risk of the formwork tipping over!
➤ Multi-panel gang forms with pouring plat-
forms and Plumbing struts 260, when with-
out the opposing formwork, must be secured
to the ground
Suitable possibilities:
- with Frami floor fixing plates and Doka
express anchors 16x125mm

999816102 - 08/2020 41
Wall formwork User Information Framed formwork DokaXlight

with DokaXlight bracket 60 Installation on the DokaXlight panel

DokaXlight brackets 60 are easy to assemble by hand 1

and provide a 60 cm wide pouring platform.
2

98132-230-07

1, 2 ... holes for pinning to the DokaXlight profile

h
Possible ways of fixing: Pinning position:

98161-218-02

2
A

98161-218-01
98161-217-02 at a panel joint
b ... 60 cm
h ... 110 cm

Permitted service load: 1.5 kN/m2 (150 kg/m2) 98161-218-04

Load Class 2 to EN 12811-1:2003

B
Max. influence width: 1.50 m
1
Deck-boards and guardrail boards: Per 1 metre A
length of platform, 0.6 m2 of deck-board and 0.45 m2 of
guardrail board are needed (site-provided).
Board thicknesses for centre-to-centre spans up to
2.50 m: 98161-218-03

▪ Deck-boards min. 20/5 cm at the panel edge

▪ Guardrail boards min. 15/3 cm
Threaded-fastener material required for securing A DokaXlight bracket 60
the deck-boards (fasteners per bracket): B Spring cotter
▪ 3 square bolts M6x90
▪ 3 spring washers A6
▪ 3 hexagon nuts M6
Fixing the guardrail board: use nails

Using scaffold tubes

D
B
A

9764-233-01

Tools required: use Fork wrench 22 for mounting the couplers and
scaffold tubes.
A Scaffold tube connection
B Scaffold tube 48.3mm
C Screw-on coupler 48mm 50
D Hexagon bolt M14x40 + hexagon nut M14
(threaded-fastener material required)

42 999816102 - 08/2020
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Sideguards on exposed platform- Handrail clamp S

ends On pouring platforms that do not completely encircle
the structure, suitable sideguards must be placed
On pouring platforms that do not completely encircle across exposed end-of-platform zones.
the structure, suitable sideguards must be placed
across exposed end-of-platform zones.
A

Edge protection system XP

B B

98161-217-04

D A Guardrail board min. 15/3 cm (site-provided)

C B Handrail clamp S
C Pouring platform
E

Installation:
98161-217-03
➤ To adjust the Handrail clamp S, remove the wedge
A Guardrail board min. 15x3 cm (site-provided)
from the wedge slot.
B Handrail post XP 1.20m ➤ Stand the Handrail clamp S in the chosen position
C Railing clamp XP 40cm
and wedge it in place firmly.
D Toeboard holder XP 1.20m ➤ Fix guardrail boards to the Handrail-post plates with
E Pouring platform
nails (diam. 5 mm).
Follow the directions in the 'Handrail clamp S'
Installation: User Information booklet.
➤ Fasten Railing clamps XP onto the decking of the
pouring platform, by tightening the wedge (clamping
range 2 to 43 cm).
➤ Working from below, push a Toeboard
holder XP 1.20m onto the Handrail post XP 1.20m.
➤ Push the Handrail post XP 1.20m into the post-hold-
ing fixture on the Railing clamps XP until the locking
mechanism engages.
➤ Fix guardrail boards to the Handrail-post plates with
nails (diam. 5 mm).
Animation: https://player.vimeo.com/video/276197020

999816102 - 08/2020 43
Wall formwork User Information Framed formwork DokaXlight

Lifting by crane
Safe crane-handling of DokaXlight is possible using the Frami lifting hook
Frami lifting hook and the Doka 4-part chain 3.20m.
The lifting hook locks automatically after being hung
into place.

Doka 4-part chain 3.20m

Max. load-bearing capacity:

▪ Spread angle β up to 30°:
500 kg (1100 lbs) / Frami lifting hook
▪ Spread angle β up to 7.5°:
750 kg (1650 lbs) / Frami lifting hook
Practical formwork area with 2 lifting hooks:
➤ Attach the Doka 4-part chain 3.20m to the Frami lift- approx. 15 m2
ing hooks.
Frami lifting hooks with load-bearing capacity of
➤ Hang the remaining chain-lengths back in place. 500 kg (1100 lbs) max. also meet the requirements for
a load-bearing capacity of 750 kg (1650 lbs) max.
Max. load (as 2-part chain):
using a spread angle β ≤ 7.5°.
Up to spread-angle of 30° β 2400 kg.

Follow the Operating Instructions!

Follow the directions in the Operating Instruc-
tions!

Securing the lifting hooks against sliding from

side to side

NOTICE
Position the lifting hooks so that they are
secured against sideways slippage.
▪ over inter-panel joints
▪ over stiffening profiles
▪ over function profiles (single panels
installed on their side)
For other suitable positions see the section
headed 'Position of the lifting hooks'.

44 999816102 - 08/2020
User Information Framed formwork DokaXlight Wall formwork

Position of the lifting hooks Gang-form - panel on its side (vertically stacked):
b
Note:
The positions of the lifting hooks shown here also apply
for vertically stacked gang-forms.
C C

Single panel:
Panels up to 0.50m wide Panels more than 0.50m wide

C Function profile

A Stiffening profile

Gang-form - two panels upright:

b

A A

A Stiffening profile

Gang-form - three (or more) panels upright:

b

B B

B Panel joint

999816102 - 08/2020 45
Wall formwork User Information Framed formwork DokaXlight

Transporting, stacking and storing

Utilise the benefits of Doka multi-trip packaging Transporting the panels

on your site.
Multi-trip packaging such as containers, stacking pal- Dokamatic lifting strap 13.00m
lets and skeleton transport boxes keep everything in
place on the site, minimise time wasted searching for
The Lifting strap 13.00m is a practical tool for offload-
parts, and streamline the storage and transport of sys-
ing and loading trucks, and for lifting and setting
tem components, small items and accessories.
down stacks of panels.

Bundling the panels

1) Position sleepers measuring approx. 8.0 x 10.0
(W x H) underneath the function profile.
2) Strap the sleepers (hardwood blocking) and the
bottom panel together with metal banding.

WARNING
The smooth surface of the powder-coated pan-
els reduces the sticking friction.
➤ It is strictly forbidden to lift stacks of panels
without inserting Framax stacking cones
(2 cones per layer) first! D
98161-214-02
3) Insert Framax stacking cones.
With closely stacked panel bundles:
➤ lever-up a panel bundle (e.g. with a squared
98161-214-03

A
timber (D) ), to make a space for threading
in the slings.
Caution!
Always make sure that the panel bundle
remains stable!
A Framax stacking cone

WARNING
The stacking cones stop the panels slipping.
➤ The Lifting straps 13.00 m may only be used
CAUTION as shown if there is no risk of the straps slid-
ing towards one another, or of the load being
➤ Max stack - 10 panels (height including displaced.
sleepers approx 110 cm)
4) Strap the whole stack together tightly with strapping Max. load-bearing capacity: 2000 kg
tape.
Follow the Operating Instructions!

98161-214-01

A Framax stacking cone

B Strapping tape
C Sleeper

46 999816102 - 08/2020
User Information Framed formwork DokaXlight Wall formwork

Transporting multi-trip boxes and

pallets by crane
The Doka 4-part chain 3.20m is a lifting accessory with
load compensation. It is suitable for hoisting formwork,
platforms and multi-trip packaging items.

The Doka 4-part chain 3.20m can be adjusted to the

centre-of-gravity position by shortening the length of
individual chains.

Max. load-bearing capacity Pmax:

spread angle β
0° 0°-30° 30°-45° 45°-60°
Using one chain 1400 kg - - -
Using two chains - 2400 kg 2000 kg 1400 kg
Using all four chains - 3600 kg 3000 kg 2120 kg

Follow the Operating Instructions!

999816102 - 08/2020 47
Wall formwork User Information Framed formwork DokaXlight

Frami pallet 1.50m Using Frami pallets as storage units

For holding DokaXlight articles with system height of Max. n° of units on top of one another
1.50m: Outdoors (on the site) Indoors
Floor gradients up to 3% Floor gradients up to 1%
Do not stack Frami pallets on top
6
of each other outdoors!

NOTICE
Stacked multi-trip boxes or pallets must have
the heaviest boxes at the bottom and the light-
est at the top.

Max. n° of panels that can be

Width of DokaXlight panels
loaded
0.75m 10
0.65m 11
0.60m 12
Other features: 0.55m 12
▪ panels can be stored either upright or face-down 0.50m 13
0.45m 18
▪ also suitable for inside, outside and hinged corners,
0.30m 27
fitting-timbers (firmly strapped together)
Panels Panels Mixed
Max. load-bearing capacity: 800 kg
laid flat stood upright orientation
Permitted imposed load: 3500 kg

Loading the pallets (from the side)

1) Lift the left and right side hinges.
2) Turn the side hinges to one side.

98161-215-01 98161-215-02 98161-215-03

1

2 Using Frami pallets as transport devices

98030-384-01

Lifting by crane

➤ Before attaching the lifting chain, check that:

3) Load the pallets. Both side hinges must be locked in place

4) Lift the left and right side hinges and close them.
NOTICE
Both side hinges must be locked in place
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Use a suitable lifting chain
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Spread-angle β max. 30°!

98030-383-01

Repositioning by forklift truck or pallet stacking

truck

The forks can be inserted under the broadside of the

containers.

48 999816102 - 08/2020
User Information Framed formwork DokaXlight Wall formwork

Doka skeleton transport box Using Doka skeleton transport boxes

1.70x0.80m 1.70x0.80m as storage units

Storage and transport device for small items Max. n° of units on top of one another
Outdoors (on the site) Indoors
Floor gradients up to 3% Floor gradients up to 1%
2 5
It is not allowed to stack empty
pallets
on top of one another!

NOTICE
Stacked multi-trip boxes or pallets must have
the heaviest boxes at the bottom and the light-
est at the top.

Using Doka skeleton transport boxes

1.70x0.80m as transport devices

Lifting by crane

NOTICE
Max. load-bearing capacity: 700 kg (1540 lbs) ▪ Multi-trip packaging items may only be lifted
Permitted imposed load: 3150 kg (6950 lbs) one at a time.
▪ Only lift the boxes when their sidewalls are
To make the Doka skeleton transport box easier to load closed!
and unload, one of its sidewalls can be opened. ▪ Use a suitable crane suspension tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Spread angle β max. 30°!

9234-203-01

Repositioning by forklift truck or pallet stacking

truck

The forks can be inserted under either the broadside or

the narrowside of the containers.

999816102 - 08/2020 49
Wall formwork User Information Framed formwork DokaXlight

Doka multi-trip transport box Doka multi-trip transport box

1.20x0.80mx0.41m
Storage and transport device for small items

Doka multi-trip transport box 1.20x0.80m

Max. carrying capacity: 750 kg (1650 lbs)

Permitted imposed load: 7200 kg (15870 lbs)

Using Doka multi-trip transport boxes as

storage units
Max. carrying capacity: 1500 kg (3300 lbs)
Permitted imposed load: 7850 kg (17300 lbs) Max. n° of units on top of one another
Outdoors (on the site) Indoors
Different items in the Doka multi-trip transport box can Floor gradients up to 3% Floor gradients up to 1%
be kept separate with the Multi-trip transport box par- Doka multi-trip transport box Doka multi-trip transport box
titions 1.20m or 0.80m. 1.20x0.80m 1.20x0.80x0.41m 1.20x0.80m 1.20x0.80x0.41m
3 5 6 10
It is not allowed to stack empty
pallets on top of one another!

A NOTICE
9206-204-01

Stacked multi-trip boxes or pallets must have

the heaviest boxes at the bottom and the light-
est at the top.

Using Doka multi-trip transport boxes as

A Slide-bolt for fixing the partition transport devices
Possible ways of dividing the box
Multi-trip transport in the longitudinal in the transverse Lifting by crane
box partition direction direction
1.20m max. 3 partitions - NOTICE
0.80m - max. 3 partitions
▪ Multi-trip packaging items must be lifted
individually.
▪ Use a suitable crane lifting tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
9206-204-02 9206-204-03 capacity.
▪ Spread angle β max. 30°!

9206-202-01

Repositioning by forklift truck or pallet stacking

truck

The forks can be inserted under either the broadside or

the narrowside of the containers.

50 999816102 - 08/2020
User Information Framed formwork DokaXlight Wall formwork

Doka stacking pallet 1.55x0.85m and Using Doka stacking pallets as transport
1.20x0.80m devices

Lifting by crane
Storage and transport devices for long items.

NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Use a suitable crane suspension tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Load the items centrically.
▪ Fasten the load to the stacking pallet so that
it cannot slide or tip out.
▪ Spread angle β max. 30°!
Max. carrying capacity: 1100 kg (2420 lbs)
Permitted imposed load: 5900 kg (12980 lbs)

Using Doka stacking pallets as storage units

Max. n° of units on top of one another

Outdoors (on the site) Indoors
= =
Floor gradients up to 3% Floor gradients up to 1%
a
2 6
92815-224-01
It is not allowed to stack empty
pallets on top of one another!
a
NOTICE Doka stacking pallet 1.55x0.85m max. 4.5 m
▪ Stacked multi-trip boxes or pallets must Doka stacking pallet 1.20x0.80m max. 3.0 m
have the heaviest boxes at the bottom and
the lightest at the top. Repositioning by forklift truck or pallet stacking
▪ How to use with Bolt-on castor set B: truck
- Always apply the fixing brake when the
container is 'parked'. NOTICE
- When Doka stacking pallets are ▪ Load the items centrically.
stacked, the bottom pallet must NOT be
one with a bolt-on caster set mounted to ▪ Fasten the load to the stacking pallet so that
it. it cannot slide or tip out.

999816102 - 08/2020 51
Wall formwork User Information Framed formwork DokaXlight

Doka accessory box Doka accessory box as transport devices

Storage and transport device for small items Lifting by crane

NOTICE
▪ Multi-trip packaging items must be lifted
individually.
▪ Use a suitable crane lifting tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Spread angle β max. 30°!

Max. carrying capacity: 1000 kg (2200 lbs)

Permitted imposed load: 5530 kg (12191 lbs)

Doka accessory boxes as storage units

92816-206-01

Max. n° of units on top of one another

Repositioning by forklift truck or pallet stacking
Outdoors (on the site) Indoors
truck
Floor gradients up to 3% Floor gradients up to 1%
3 6
The forks can be inserted under either the broadside or
It is not allowed to stack empty
pallets on top of one another!
the narrowside of the containers.

NOTICE
▪ Stacked multi-trip boxes or pallets must
Bolt-on castor set B
have the heaviest boxes at the bottom and
the lightest at the top. The Bolt-on caster set B turns the stacking pallet into a
▪ How to use with Bolt-on castor set B: fast and manoeuvrable transport device.
- Always apply the fixing brake when the Suitable for drive-through access openings > 90 cm.
container is 'parked'.
- When Doka stacking pallets are
stacked, the bottom pallet must NOT be
one with a bolt-on caster set mounted to
it.

The Bolt-on caster set B can be mounted to the follow-

ing multi-trip packaging items:
▪ Doka accessory box
▪ Doka stacking pallets
Follow the directions in the 'Bolt-on castor set
B' Operating Instructions!

52 999816102 - 08/2020
User Information Framed formwork DokaXlight Foundation formwork

Foundation formwork
The DokaXlight panels can also be used for founda- panels, either upright or horizontal. Inter-panel connec-
tions. tion, length closures and corners are just as easy to
This is particularly advantageous where it is intended to solve here as they are on "normal" walls. A range of
continue using the same panels for the walls. Founda- practical accessories makes this work easier.
tions can quickly be formed with any of the DokaXlight

98161-220-01

999816102 - 08/2020 53
Foundation formwork User Information Framed formwork DokaXlight

DokaXlight panels on their side, on compacted surface

Top tie Structural design

with Frami anchoring brackets and Tie-rod Number and position of tie-holder brackets and
system 15.0 floor fixing plates:
Frami tie-holder bracket
DokaXlight panel
and
▪ Tie rod is held above panel (not in the concrete) (on its side)
Frami floor fixing plate
1.00m over every inter-panel joint 1)
B C A D 1.50m over every inter-panel joint 1)
over every inter-panel joint 2)
and
3.00m
over or close beside function profile in the
middle of the panel
1) at end of formwork: 15 cm from end of panel
2) at end of formwork: 30 cm from end of panel

98161-220-03

A Frami tie-holder bracket

Practical example
B Tie rod 15.0mm
C Super plate 15.0
DokaXlight panel 0.75x1.50m
D Wooden spacer

Bottom tie

with Frami floor fixing plates and Doka 98161-220-02

Express anchors 16x125mm DokaXlight panel 0.75x3.00m

▪ The form tie is not in the concrete
NOTICE
Only use Frami floor fixing plates on founda-
tion slabs and concrete floor-slabs. 98161-221-01

E F

98161-220-04

E Frami floor fixing plate

F Doka express anchor 16x125mm + Doka coil 16mm

Frami floor fixing plate with express anchor:

Permitted capacity in B10 concrete: 9.2 kN
Permitted capacity in B20 concrete: 12.9 kN
Required concrete thickness: min. 20 cm
Required distance from edge : min. 15 cm

54 999816102 - 08/2020
User Information Framed formwork DokaXlight Foundation formwork

DokaXlight panels on their side, on uncompacted surface

With formwork up to 0.90 m in height, the foundation
clamp allows you to tie the panels above the concrete.
▪ Wall thicknesses in 5cm increments
▪ Narrow excavation
▪ No ties in the concrete

B C A

A E
D D

9727-207-01

A Framax universal waling 0.90m

B Tie rod 15.0mm
C Super plate 15.0
D Doka perforated tape 50x2.0mm 25m
E Wooden spacer

Number of foundation clamps:

Foundation clamp
Panel length Pour height
and perforated tape
1.50m up to 0.90 m 1 1) / 2 2)
3.00m up to 0.90 m 3 3)
1)panels in the middle of the formwork. Position: over the anchoring
sleeve
2)panels at the end of the formwork. Position: over each anchoring

sleeve
3)Position: over each anchoring sleeve

DokaXlight panel 1.50m

DokaXlight panel 3.00m

Permissible load for a form-tie point with the Framax

foundation clamp and Doka perforated tape is 12 kN.

Doka perforated tape 50x2.0mm 25m

a b
b

9731-224-01 Z
a ... 18 mm
b ... 50 mm
Z ... Length of tape cut: Wall thickness + 35 cm

999816102 - 08/2020 55
Foundation formwork User Information Framed formwork DokaXlight

DokaXlight panels longside vertical

Top tie Bottom tie

with Frami anchoring brackets and Tie-rod with Tie-rod system 15.0
system 15.0

▪ Tie rod is held above panel (not in the concrete)

B C A D

98161-220-03

A Frami tie-holder bracket

B Tie rod 15.0mm
C Super plate 15.0
D Wooden spacer

98161-225-01

D C

98161-225-02

98161-225-01
A Super plate 15.0
B Tie rod 15.0mm
Required numbers of Frami tie-holder brackets: C Plastic tube 22mm
DokaXlight panel Number and position of D Universal cone 22mm
(upright) Frami tie-holder brackets
1.50m Over every panel joint Required number of form ties:
DokaXlight panel Number and position of
(upright) anchors
1.50m At every panel joint

56 999816102 - 08/2020
User Information Framed formwork DokaXlight Foundation formwork

with Frami floor fixing plates and Doka

Express anchors 16x125mm

98161-225-03

NOTICE
Only use Frami floor fixing plates on founda-
tion slabs and concrete floor-slabs.

Max. pour-heights:
Concrete grade of the
foundation slab

Panel width

max. pour height

with panel height 1.50m

0.75 m 1.05 m
B10 0.60 m 1.20 m
0.45 m 1.45 m
0.75 m 1.30 m
B20 0.60 m 1.40 m
0.45 m 1.50 m

Required numbers of Frami floor fixing plates:

DokaXlight panel Number and position of
(upright) Frami floor fixing plates
1.50m Over every panel joint
For more information, see the section headed 'Tying
horizontal DokaXlight panels'.

999816102 - 08/2020 57
Foundation formwork User Information Framed formwork DokaXlight

DokaXlight universal panels on their side

DokaXlight universal panels can be tied above a joint- Practical example
sealing tape.

Note: B
Note the tying height of 25 cm!

A C

A Form tie 15.0

B Wooden spacer
C DokaXlight universal panel
D Joint-sealing tape

DokaXlight universal panel 0.65x1.50m

DokaXlight panels instead of universal
panels.

b
DokaXlight panels can be used as well, if form-

a
tie holes are drilled in the formwork sheet.
▪ Diameter of the holes: 24 mm
▪ Position of the holes: DokaXlight universal panel 0.65x3.00m
- Tying height: at the 1/3 point 1) of the
panel width (e.g. 25 cm for panel 0.75 m

b
wide)
1) Adapt the position to the hole grid of

a
the function profile.
- Number: in each function profile with a ... Tying height = 25 cm
integral anchor sleeve (e.g. 3 holes in b ... 65 cm
panel 3.00m)
▪ Sealing the hole: with DokaXlight plug.

Tying inside the panel:

with Tie-rod system 15.0

D
C
A
B

A Super plate 15.0

B Tie rod 15.0mm
C Plastic tube 22mm
D Universal cone 22mm

Required number of form ties:

DokaXlight universal panel 0,65m (longside
Number of ties
horizontal)
1.00m 2
1.50m 2
3.00m 3

58 999816102 - 08/2020
User Information Framed formwork DokaXlight Foundation formwork

Slab stop-end with Supporting construction

The Supporting construction is used for erecting non-
tied, single-sided formwork up to 1.20 m high (e.g. stop
ends of floor slabs).

A Supporting construction
B Universal clamp 5-10cm

NOTICE
Transfer the vertical and horizontal forces by
suitable means!
e.g.:
▪ 2 ground nails per Supporting construction.
▪ Anchoring with dowel in the blinding layer.
h

H
V 9739-257-01

Pour height Influence width Vertical force Horizontal force

h [m] [m] V [kN] H [kN]
0.30 3.00 0.00 3.40
0.45 3.00 0.20 7.60
0.60 1.80 1.00 8.10
0.75 1.15 1.80 8.10
0.90 0.80 2.60 8.10
1.05 0.60 3.40 8.10
1.20 0.45 4.10 8.10

999816102 - 08/2020 59
General User Information Framed formwork DokaXlight

General
Cleaning and care of your equipment
Release agents Cleaning high formwork:
Provide a service tower at a suitable cleaning
Doka-Trenn or Doka-OptiX is applied using the Doka location.
release-agent sprayer. ▪ Wheel-around scaffold DF
(up to a formwork height of 3.90 m)
▪ Working scaffold Modul
(up to a formwork height of 6.70 m)

Cleaning equipment

High-pressure spray cleaner

Follow the directions in the 'Doka release-
agent sprayer' Operating Instructions and on
the containers of release agent.

NOTICE
▪ Before every pour:
- Apply release agent to the formwork
sheet and the end faces extremely
thinly, evenly and in a continuous
layer.
▪ Make sure there are no drips of release- NOTICE
agent running down the formwork sheet. ▪ Appliance pressure rating: 200 to max.
▪ Applying too much release agent will spoil 300 bar
the concrete finish. ▪ Keep the water-jet the correct distance from
the formwork, and move it at the right
To determine the right dosage and to make speed:
sure that you are using the agent correctly, test
- The higher the pressure, the further
it on less important parts of the structure first.
away from the formwork you must keep
the jet and the faster you must move it
across the surface.
Cleaning
▪ Do not aim the jet at one place for too long.
▪ Make only moderate use of the jet around
NOTICE the silicone sealing strip:
▪ Immediately after pouring: - If the pressure is too high, this will dam-
- Remove any blobs of concrete from the age the silicone sealing strip.
back-face of the formwork, using water - Do not aim the jet at one place for too
(without any added sand). long.
▪ Immediately after stripping the formwork
- Clean the formwork with a high-pres-
sure washer and a concrete scraper.
▪ Do not use any chemical cleaning agents!

60 999816102 - 08/2020
User Information Framed formwork DokaXlight General

Concrete scraper Care

For removing any concrete remnants, we recommend
using a Double scraper Xlife and a spatula. ▪ No hammer-blows to the frame profiles

9727-013

▪ Do not use nails on the formwork that are longer than

60 mm
9727-015

Functional description:
A

9727-012

A max. l=60 mm

Tr741-200-02
▪ Never push over panels or allow them to fall

A B

Tr741-200-01

A Blade for dealing with heavy soiling

98030-335-01
B Blade for dealing with slight soiling
▪ Always insert suitable, correctly aligned timber bat-
tens (A) as spacers when stacking gang-forms one
NOTICE
on top of another.
Do not use pointed or sharp objects, wire
brushes, abrasive disks or cup brushes.
A

98161-203-05
9727-009

This prevents the formwork sheets from being dam-

aged by the connector components.

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General User Information Framed formwork DokaXlight

Fall-arrest systems on the structure

Handrail post XP 1.20m Handrail clamp T
▪ Attached with Screw-on shoe XP, railing clamp, ▪ Fixed in embedded anchoring components or
Handrail-post shoe or Step bracket XP reinforcement hoops
▪ Protective grating XP, guard-rail boards or scaffold ▪ Guard-rail boards or scaffold tubes can be used as
tubes can be used as the safety barrier the safety barrier

a
a
98031-200-01

9755-205-01
a ... > 1.00 m a ... > 1.00 m
Follow the directions in the 'Edge protection Follow the directions in the 'Handrail clamp T'
system XP' User Information booklet! User Information!

Handrail clamp S Handrail post 1.10m

▪ Attached with integral clamp ▪ Fixed in a Screw sleeve 20.0 or Attachable sleeve
▪ Guard-rail boards or scaffold tubes can be used as 24mm
the safety barrier ▪ Guard-rail boards or scaffold tubes can be used as
the safety barrier
a

a
9771-200-01
9756-206-01

a ... > 1.00 m a ... > 1.00 m

Follow the directions in the “Handrail clamp S” Follow the directions in the 'Handrail
User information! post 1.10m' User Information!

62 999816102 - 08/2020
User Information Framed formwork DokaXlight Component overview

[kg] Article N° [kg] Article N°

Component
Article
[kg] N° overview

DokaXlight panel 0.75x1.00m 17.0 589155000 DokaXlight inside corner 1.00m 25cm 11.6 589168000
DokaXlight panel 0.60x1.00m 14.5 589156000 DokaXlight inside corner 1.50m 25cm 16.5 589179000
DokaXlight panel 0.55x1.00m 13.4 589159000 DokaXlight inside corner 3.00m 25cm 33.5 589180000
DokaXlight panel 0.50x1.00m 12.6 589160000 DokaXlight-Innenecke
DokaXlight panel 0.45x1.00m 11.5 589157000 Aluminium
DokaXlight panel 0.30x1.00m 9.0 589158000 Powder-coated grey
DokaXlight panel 0.75x1.50m 22.6 589171000
DokaXlight panel 0.60x1.50m 20.0 589172000
DokaXlight panel 0.55x1.50m 17.7 589187000
DokaXlight panel 0.50x1.50m 16.0 589188000
DokaXlight panel 0.45x1.50m 15.5 589173000
DokaXlight panel 0.30x1.50m 12.0 589174000
DokaXlight panel 0.75x3.00m 44.0 589175000
DokaXlight panel 0.60x3.00m 38.5 589176000 DokaXlight outside corner 1.00m 9.0 589169000
DokaXlight panel 0.55x3.00m 34.8 589191000 DokaXlight outside corner 1.50m 13.5 589185000
DokaXlight panel 0.50x3.00m 32.7 589192000 DokaXlight-Außenecke
DokaXlight panel 0.45x3.00m 30.5 589177000 Galvanised
DokaXlight panel 0.30x3.00m 24.0 589178000
DokaXlight-Element
Aluminium
Powder-coated grey

DokaXlight hinged inside corner I 1.50m 34.5 589165000

DokaXlight-Scharnierecke I 1,50m
Galvanised

DokaXlight panel 0.25x1.50m 10.0 589189000

DokaXlight panel 0.20x1.50m 8.9 589190000
DokaXlight panel 0.25x3.00m 21.3 589193000
DokaXlight panel 0.20x3.00m 19.2 589194000
DokaXlight-Element
Aluminium
Powder-coated grey DokaXlight hinged outside corner A 1.50m 14.5 589166000
DokaXlight-Scharnierecke A 1,50m
On enquiry! Galvanised

DokaXlight S panel 0.75x1.50m 23.1 589195000

DokaXlight S panel 0.60x1.50m 19.8 589196000
DokaXlight S panel 0.75x3.00m 44.4 589197000
DokaXlight S panel 0.60x3.00m 38.0 589198000
DokaXlight S-Element
Aluminium
Powder-coated grey DokaXlight fitting timber 2x10cm 1.50m 1.5 176404000
DokaXlight fitting timber 3x10cm 1.50m 2.3 176403000
DokaXlight fitting timber 5x10cm 1.50m 3.8 176402000
DokaXlight fitting timber 10x10cm 1.50m 7.5 176401000
DokaXlight fitting timber 2x10cm 3.00m 3.0 176408000
DokaXlight fitting timber 3x10cm 3.00m 4.6 176407000
DokaXlight fitting timber 5x10cm 3.00m 7.5 176406000
DokaXlight fitting timber 10x10cm 3.00m 15.0 176405000
DokaXlight S tie-off set type A 0.44 589199000 DokaXlight-Passholz
DokaXlight S-Anhängeset Typ A Varnished yellow
Galvanised

DokaXlight universal panel 0.65x1.00m 20.6 589163000

DokaXlight universal panel 0.65x1.50m 25.0 589181000
DokaXlight universal panel 0.65x3.00m 48.0 589182000 Frami clamp 1.2 588433000
DokaXlight-Uni-Element Frami-Spanner
Aluminium Galvanised
Powder-coated grey Length: 11 cm

DokaXlight adapter Frami 2.0 589153000

DokaXlight-Adapter Frami
Galvanised
DokaXlight plug 0.002 589152000 Height: 35 cm
DokaXlight-Abdeckstopfen
Yellow
Diameter: 2 cm

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Component overview User Information Framed formwork DokaXlight

[kg] Article N° [kg] Article N°

DokaXlight adapter Framax 1.4 589154000 Frami stop-end waler tie 15-45cm 8.8 588498000
DokaXlight-Adapter Framax Frami-Stirnabschalzwinge 15-45cm
Galvanised Galvanised
Height: 25 cm Length: 85 cm

Frami lifting hook 7.5 588438000

Frami-Umsetzbügel
Framax quick acting clamp RU 3.3 588153400 Galvanised
Framax-Schnellspanner RU Width: 15 cm
Galvanised Height: 21 cm
Length: 20 cm Follow the directions in the "Opera-
ting Instructions"!

Frami adjustable clamp 3.6 588436000 Plumbing strut 260 IB 12.8 588437500
Justierstütze 260 IB
Frami-Ausgleichsspanner
Galvanised
Galvanised
Length: 146.8 - 256.7 cm
Length: 40 cm

Frami universal waling 0.70m 3.7 588439000

Frami universal waling 1.25m 6.4 588440000
Frami-Klemmschiene
Painted blue

Panel strut 340 IB 24.3 580365000

Elementstütze 340 IB
consisting of:
Framax universal waling 0.90m 10.6 588150000 (A) Plumbing strut 340 IB 16.7 588696000
Framax-Klemmschiene 0,90m Galvanised
Painted blue Length: 190.8 - 341.8 cm
(B) Adjusting strut 120 IB 7.6 588248500
Galvanised
Length: 81.5 - 130.6 cm
Galvanised
Delivery condition: folded closed

Universal clamp 5-10cm 1.9 589184000

Universalklemme 5-10cm
Galvanised
Length: 28 cm
A

B
Framax universal fixing bolt 10-16cm 0.60 588158000
Framax-Universalverbinder 10-16cm
Galvanised
Length: 26 cm
DokaXlight prop head EB 2.2 589151000
DokaXlight-Stützenkopf EB
Galvanised
Box-out clamp type 1 .....cm 17.4 580066000 Width: 21 cm
Aussparungsklemme Typ 1 .....cm Height: 18 cm
Painted blue
Leg length: 10 cm

Prop head EB 3.1 588244500

Stützenkopf EB
Galvanised
Box-out clamp type 2 .....cm 17.4 580067000 Length: 40.8 cm
Aussparungsklemme Typ 2 .....cm Width: 11.8 cm
Painted blue Height: 17.6 cm
Leg length: 10 cm
Doka express anchor 16x125mm 0.31 588631000
Doka-Expressanker 16x125mm
Galvanised
Length: 18 cm
Follow the directions in the "Fitting
instructions"!

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User Information Framed formwork DokaXlight Component overview

[kg] Article N° [kg] Article N°

Doka coil 16mm 0.009 588633000 Doka 4-part chain 3.20m 15.0 588620000
Doka-Coil 16mm Doka-Vierstrangkette 3,20m
Galvanised Follow the directions in the "Opera-
Diameter: 1.6 cm ting Instructions"!

Framax stacking cone 0.01 588234000

Framax-Stapelkonus
Blue
Diameter: 2.3 cm

Universal plug R20/25 0.003 588180000 Dokamatic lifting strap 13.00m 10.5 586231000
Kombi-Ankerstopfen R20/25 Dokamatic-Umsetzgurt 13,00m
Blue Green
Diameter: 3 cm Follow the directions in the "Opera-
ting Instructions"!

Framax triangular ledge 2.70m 0.38 588170000

Framax-Dreikantleiste 2,70m

Double scraper Xlife 100/150mm 1.40m 2.8 588674000

Doppelschaber Xlife 100/150mm 1,40m

Frami tie-holder bracket 0.58 588453000

Frami-Ankerhaltewinkel
Galvanised

DokaXlight bracket 60 8.0 589186000

Frami floor fixing plate 0.53 588495000 DokaXlight-Konsole 60
Frami-Bodenhalter Galvanised
Galvanised
Length: 12.7 cm
Width: 6.7 cm

Framax foundation clamp 0.90m 4.9 588141000

Framax-Fundamentspanner 0,90m
Galvanised

Tie rod system 15.0

Tie rod 15.0mm galvanised 0.50m 0.72 581821000
Tie rod 15.0mm galvanised 0.75m 1.1 581822000
Tie rod 15.0mm galvanised 1.00m 1.4 581823000
Tie rod 15.0mm galvanised 1.25m 1.8 581826000
Tie rod 15.0mm galvanised 1.50m 2.2 581827000
Doka perforated tape 50x2.0mm 25m 17.0 588206000 Tie rod 15.0mm galvanised 1.75m 2.5 581828000
Doka-Lochband 50x2,0mm 25m Tie rod 15.0mm galvanised 2.00m 2.9 581829000
Tie rod 15.0mm galvanised 2.50m 3.6 581852000
Tie rod 15.0mm galvanised .....m 1.4 581824000
Tie rod 15.0mm non-treated 0.50m 0.73 581870000
Tie rod 15.0mm non-treated 0.75m 1.1 581871000
Tie rod 15.0mm non-treated 1.00m 1.4 581874000
Tie rod 15.0mm non-treated 1.25m 1.8 581886000
Tie rod 15.0mm non-treated 1.50m 2.1 581876000
Tie rod 15.0mm non-treated 1.75m 2.5 581887000
Tie rod 15.0mm non-treated 2.00m 2.9 581875000
Supporting construction 10.7 588477000 Tie rod 15.0mm non-treated 2.50m 3.6 581877000
Abstützwinkel Tie rod 15.0mm non-treated 3.00m 4.3 581878000
Galvanised Tie rod 15.0mm non-treated 3.50m 5.0 581888000
Length: 66 cm Tie rod 15.0mm non-treated 4.00m 5.7 581879000
Width: 37 cm Tie rod 15.0mm non-treated 5.00m 7.2 581880000
Height: 91 cm Tie rod 15.0mm non-treated 6.00m 8.6 581881000
Tie rod 15.0mm non-treated 7.50m 10.7 581882000
Tie rod 15.0mm non-treated .....m 1.4 581873000
Ankerstab 15,0mm

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Component overview User Information Framed formwork DokaXlight

[kg] Article N° [kg] Article N°

Super plate 15.0 1.1 581966000 Tie-rod wrench 15.0/20.0 1.9 580594000
Superplatte 15,0 Ankerstabschlüssel 15,0/20,0
Galvanised Galvanised
Height: 6 cm Length: 37 cm
Diameter: 12 cm Diameter: 8 cm
Width-across: 27 mm

Wing nut 15.0 0.31 581961000

Flügelmutter 15,0
Galvanised Friction type ratchet SW27 0.49 581855000
Length: 10 cm Freilaufknarre SW27
Height: 5 cm Manganese-phosphated
Width-across: 27 mm Length: 30 cm

Angle anchor plate 12/18 1.5 581934000

Winkelplatte 12/18
Galvanised

Box spanner 27 0.65m 1.9 581854000

Steckschlüssel 27 0,65m
Galvanised

Hexagon nut 15.0 0.23 581964000

Sechskantmutter 15,0
Galvanised
Length: 5 cm
Width-across: 30 mm

Frami pressure plate 8/9 0.55 588466000

Frami-Druckplatte 8/9
Galvanised Multi-trip packaging
Frami pallet 1.50m 69.0 588476000
Frami-Palette 1,50m
Galvanised
Length: 168 cm
Width: 100 cm
Distance piece 20cm 0.04 581907000 Height: 114 cm
Distance piece 25cm 0.05 581908000
Distance piece 30cm 0.06 581909000
Distanzhalter
PE
Grey
Blue

Doka multi-trip transport box 1.20x0.80m 70.0 583011000

Plastic tube 22mm 2.50m 0.45 581951000 Doka-Mehrwegcontainer 1,20x0,80m
Kunststoffrohr 22mm 2,50m Galvanised
PVC Height: 78 cm
Grey
Diameter: 2.6 cm

Universal cone 22mm 0.005 581995000

Universal-Konus 22mm
Grey
Diameter: 4 cm

Multi-trip transport box partition 0.80m 3.7 583018000

Plug 22mm 0.003 581953000 Multi-trip transport box partition 1.20m 5.5 583017000
Verschlussstopfen 22mm Mehrwegcontainer Unterteilung
PE Steel parts galvanised
Grey Timber parts varnished yellow

Protective cap 15.0/20.0 0.03 581858000

Schutzkappe 15,0/20,0
Yellow
Length: 6 cm
Diameter: 6.7 cm

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User Information Framed formwork DokaXlight Component overview

[kg] Article N° [kg] Article N°

Doka multi-trip transport box 1.20x0.80x0.41m 42.5 583009000

Doka-Mehrwegcontainer 1,20x0,80x0,41m
Galvanised

Doka accessory box 106.4 583010000

Doka-Kleinteilebox
Timber parts varnished yellow
Steel parts galvanised
Length: 154 cm
Width: 83 cm
Height: 77 cm

Bolt-on castor set B 33.6 586168000

Anklemm-Radsatz B
Painted blue

Doka skeleton transport box 1.70x0.80m 87.0 583012000

Doka-Gitterbox 1,70x0,80m
Galvanised
Height: 113 cm

Doka stacking pallet 1.55x0.85m 41.0 586151000

Doka-Stapelpalette 1,55x0,85m
Galvanised
Height: 77 cm

Doka stacking pallet 1.20x0.80m 38.0 583016000

Doka-Stapelpalette 1,20x0,80m
Galvanised
Height: 77 cm

999816102 - 08/2020 67
Near to you, worldwide

Doka is one of the world leaders in developing, manu- technical support are provided swiftly and profession-
facturing and distributing formwork technology for use in ally.
all fields of the construction sector. An enterprise forming part of the Umdasch Group, the
With more than 160 sales and logistics facilities in over Doka Group employs a worldwide workforce of more
70 countries, the Doka Group has a highly efficient dis- than 6000.
tribution network which ensures that equipment and

www.doka.com/dokaxlight

Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | info@doka.com | www.doka.com 999816102 - 08/2020