Parts Catalog

15 KVA

Genset
DXP 15 KVA Genset

Bulletin No. 3249582-02 (May-2006)

Cummins India Limited

Registered Office: Kothrud, Pune 411 038 (India)
Cummins Confidential. Print Date: 9/2/06
Version : 3.0.0.0 Applicable Date : May-2006

TABLE OF CONTENTS
GROUPS.

S NO. DESCRIPTION
1 Air Cleaner Assembly
2 Air Induction and Exhaust System
3 Alternator Charging
4 AMF Panel - 15 KVA - For IDEA Cellular
5 Camshaft and Timing Gears
6 Connecting Rod
7 Crankshaft
8 Cylinder Block
9 Cylinder Head
10 Cylinder Head Cover
11 Engine Maintenance Parts List
12 Engine 'Minor Repairings' - Parts List
13 Flywheel & Housing
14 Fuel Filter Assly.

15 Fuel Injection Pump / Injector

16 Gaskets and Joints
17 Instrument Panel, Genset Control 15 KVA - 1 Phase
18 Instrument Panel, Genset Control 15 KVA -3 Phase
19 Instrumentation

20 Lubricating Oil Filter

21 Lubricating Oil Sump and Pump
22 Mounting Brackets
23 Piston Assembly
24 Radiator Assembly
25 Starter Motor
26 Subbase and Generator (Main) Assembly Details
27 Water Pump Assembly
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

1
Air Cleaner Assembly

4
1

6 7

3
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

1
Air Cleaner Assembly

Ref No Part No Description Qty Remarks

1 4911954 Air Cleaner Assembly 1
2 4071693 Element Air Cleaner (Serviceable Part) 1
3 4912721 Bracket Air Cleaner 1
4 4105872 Vaccum Indicator - 25" H2O 1
5 4911969 Hose, Air Cleaner to Intake Manifold 1 Moulded Hose
6 43828-F Clamp 1
7 43828-D Clamp 1
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

2
Air Induction and Exhaust System

17
1 8
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

2
Air Induction and Exhaust System

Ref No Part No Description Qty Remarks

1 AX1004811 Manifold Induction 1
2 AX1004797 Joint Induction Manifold 1
3 AX1004825 Setscrew Induction Manifold to Cylinder Head 2
4 AX1004824 Setscrew Induction Manifold to Cylinder Head 4
5 AX1004570 Washer Spring 6
6 AX1004656 Plug Induction Manifold 1
7 02411161 Washer Induction Manifold plug 1
8 AX1004812 Mainfold Exhaust 1
9 AX1004795 Gasket Exhaust Mainfold 2
10 AX1004664 Stud Exhaust Mainfold 4
11 AX1004640 Gasket Exhaust Mainfold 1
12 S4007413 Setscrew 3
13 AX1004569 Washer Spring 3
14 S4005704 Nut 3
15 AX1004567 Washer Spring 4
16 AX1004572 Nut 4
17 4104601 Muffler 1
18 4085331 Gasket 1
19 Capscrew 3
20 3235458 Washer Lock 3
21 S-602 Washer Plain 3
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

3
Alternator Charging

7
10
9
8

2
17
6
5
14

5
4
6
7 3
9
8
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

3
Alternator Charging

Ref No Part No Description Qty Remarks

1 AX1004968 Alternator - Lucas Make - A-115 model, 36 A 1
2 AX1004915 Pulley Alternator 1
3 AX1004893 Bracket, Alternator 1
4 AX1004574 Bolt, Alternator to Bracket 1
5 AX1004591 Nut, Alternator Bracket Bolt 2
6 AX1004567 Washer Spring 2
7 AX1004593 Stud, Alternator Bracket 4
8 AX1004568 Nut, Alternator Bracket Retaining 4
9 AX1004570 Washer Spring 4
10 AX1004910 Lever, Alternator Adjusting 1
14 AX1004697 Bolt, Alternator to Adjusting Lever Stud 1
17 AX1004843 Washer Plain, Alternator to Adjusting Lever Bolt 1
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

4
AMF Panel - 15 KVA - For IDEA Cellular

6
4
12
5
6
19
11
3

10

1
2
13
16

14
8
15 7

18
20

17
9
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

4
AMF Panel - 15 KVA - For IDEA Cellular

Ref No Part No Description Qty Remarks

1 AX1005044 PT PCB for sensing AC voltages 1
2 AX1005045 RELAY PCB card 1
3 AX1005048 Mode Selector Switch 4-pole 2-way 1
4 AX1005050 Engine Start Switch 1
5 AX1005051 Control Switch to power-up AMFpanel 1
6 AX1005052 ON / OFF switch for contactors 2
7 AX1005062 Single pole mcb 1 amps 6
8 AX1005063 Single pole mcb 6 amps 2
9 AX1005065 Insulating Terminal for 3 ph ac 9
10 AX1005067 C.T. for current measurements 3
11 AX1005072 Hourmeter 1
12 AX1005522 AMF Controller 1
13 AX1005523 SMPS Based Engine Battery Charger 1
14 AX1005530 4 Pole Contactor 2 Type - LC1 - DT25
15 AX1005531 Aux Contact 2
16 AX1005532 Mechanical Interlock 1 Type - LAD9 - R1
17 AX1005533 Change over (bypass ) switch Elecon make 1
18 AX1005534 Electronic KWH meter ( 3 phase 4 wire, 10-40Amps) 1 Not suitable for BTA Cellcom in M.P.
19 Ammeter DC - Battery Charging (0-10 Amp) 1 72 mm X 72 mm
20 TPN MCB - (40 Amps) 1 Make - Moller
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

5
Camshaft and Timing Gears

15 13
16 14 7
55 4 11 8 1
18 4 5
6
2

43 26
44 27
46 4
47 18
4
53 4 61
10
62 30
4 18 3 4
63 4 59 38
33
36

4
54 32
52 37
51 4918 9
4 31
56 40
48
4
57
20
39 4
41 34 18
45 42 35 19
32
23
4 37
24
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

5
Camshaft and Timing Gears

Ref No Part No Description Qty Remarks

1 AX1004728 Camshaft 1
2 AX1004903 Gear Camshaft 1
3 AX1004571 Setscrew Cam / Gear 3
4 AX1004567 Washer Spring 52
5 AX1004929 Washer Thrust 1
6 AX1004913 Pin Locating 1
7 AX1004907 Case Timing 1
8 AX1004937 Joint Timing Case to Cylinder Block 1
9 AX1004583 Dowel Timing Case to Cylinder Block 2
10 AX1004573 Setscrew Cylinder Block to Water Inlet Body Short 10
11 S4007420 Setscrew Timing Case to Block 4
11 AX1004574 Bolt, Alternator to Bracket 4
11 AX1004696 Setscrew Timing Case to Block 4
13 AX1004906 Cover Timing Case PTO 1
14 AX1004909 Joint PTO Cover 1
15 S4003501 Dowel PTO Cover to Timing Case 2
16 AX1004925 Stud PTO Cover Retaining 4
18 AX1004568 Nut, Alternator Bracket Retaining 10
19 AX1004781 Cover Timing Case Bottom 1
20 AX1004594 Stud 2
23 AX1005024 Stud Timing Case Cover Timing Case Bottom 3
24 AX1004648 Nut Timing Case Cover Timing Case Bottom Stud 3
26 AX1004705 Stud Fuel Pump Retaining 3
27 AX1004575 Washer Fuel Pump Retaining 3
30 AX1004789 Hub Idler Upper 1
31 AX1004908 Hub Idler Lower 1
32 AX1004922 Stud Idler Gear Hub 5
33 AX1005034 Plate Idler Gear Retaining Upper 1
34 AX1004930 Plate Idler Gear Retaining Lower 1
35 AX1004928 Washer Tab Idler Gear Hub Lower 1
36 AX1004849 Washer Tab Idler Gear Hub Upper 1
37 AX1004572 Nut 5
38 AX1004901 Gear Idler Upper 1
39 AX1004905 Gear Idler Lower 1
40 AX1004933 Pipe Lub Oil Idler Gear Assembly 1
41 AX1004892 Bolt Banjo Lub Oil Pipe 1
42 AX1004588 Washer Banjo Bolt(MICO No. 2916 710 603) 2
43 AX1004898 Cover Timing Case 1
44 AX1004692 Joint Front Cover to Timing Case 1
45 02415343 Seal Timing Case Front Cover 1
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

5
Camshaft and Timing Gears

15 13
16 14 7
55 4 11 8 1
18 4 5
6
2

43 26
44 27
46 4
47 18
4
53 4 61
10
62 30
4 18 3 4
63 4 59 38
33
36

4
54 32
52 37
51 4918 9
4 31
56 40
48
4
57
20
39 4
41 34 18
45 42 35 19
32
23
4 37
24
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

5
Camshaft and Timing Gears

Ref No Part No Description Qty Remarks

46 AX1004775 Spring Camshaft Thrust 1
47 AX1004743 Rivet Camshaft Thrust 1
48 AX1004772 Dowel Timing case to Cover 2
49 AX1004628 Cover Timing case Inspection 1
51 AX1004576 Setscrew Inspection Cover 6
52 AX1004570 Washer Spring 6
53 AX1005025 Setscrew Timing Case Cover 10
54 AX1004592 Setscrew Cylinder Block to Water Inlet Body Long 5
55 AX1004931 Timing Pointer 1
56 AX1004574 Bolt, Alternator to Bracket 1
57 AX1004696 Setscrew Timing Case to Block 1
59 AX1004593 Stud, Alternator Bracket 1
61 AX1004590 Nut Fuel Injection Pump Retaining 1
62 AX1004584 Clip Breather Pipe 1
63 AX1004578 Setscrew Tachometer plate to Block 1
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

6
Connecting Rod

1 5

4
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

6
Connecting Rod

Ref No Part No Description Qty Remarks

1 AX1004714 Con Rod Assay Less Bearing 2
2 AX1004754 Bush Connecting Rod Small End 2
3 AX1004682 Bolt Connecting Rod Cap 4
4 AX1004577 Nut Cylinder Head Retaining 4
5 AX1004753 Bearing Connecting Rod Big End Std. 4
- AX1004608 Bearing Connecting Rod Big End 010" Undersize 4
- AX1004609 Bearing Connecting Rod Big End 020" Undersize 4
- AX1004582 Bearing Connecting Rod Big End 030" Undersize 4
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

7
Crankshaft

28

29
30

2
3 27
6

12
4
5

8 11
7

13
11
10
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

7
Crankshaft

Ref No Part No Description Qty Remarks

1 AX1004751 Crankshaft (Less Balance Weight) 1
2 AX1004900 Gear Crankshat 1
3 AX1004899 Distance Piece 1
4 AX1004622 Spacer Crankshaft Pulley 1
5 AX1004818 Pulley Crankshaft 1
6 AX1004629 Key Crankshaft 1
7 AX1004699 Setscrew Crankshaft Pulley Retaining 1
8 AX1004619 Washer Crankshaft Pulley Retaining 1
- AX1004866 Bearing Set Crankshaft Main Stud (Std) 1
9 31122421 Main Bearing Front Top 1
10 31122411 Main Bearing Front Bottom 1
11 31123331 Main Bearing MlD and REAR Top & BTM 4
12 AX1004755 Washer Main Bearing Thrust Top Std 2
13 31137221 Washer Main Bearing Thrust Bottom Std. 2
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

8
Cylinder Block

6
13
12
14
14

15

30 29 31
35 21
36
34

36 1
8

35 7
36 22
23 24
17
33 18 25
27
21
37 19 28 26
38
20 11
39 10
38

9 3
2

4
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

8
Cylinder Block

Ref No Part No Description Qty Remarks

Cylinder Block (Assembly) with capCrankshaft Main Front,
1 99S20710 Middle and RearCrankshaft Main Front, Middle and Rear 1 Not Serviced separately
(Including Items 2 To 10)
2 AX1004667 Thimble Crankshaft main Bearing Cap to Block 6
3 AX1004605 O Ring Thimble to Block Sealing (Rear Cap) 2
4 AX1004700 Setscrew Main Bearing Cap to Cylinder Block 4
5 AX1004701 Setscrew Main Bearing Cap to Cylinder Block 2
6 AX1004646 Liner Cylinder Block 2
7 00650563 Plug Cylinder Block Water Jacket 6
- AX1004654 Plug Cylinder Block Water Jacket 2
8 AX1004652 Plug Cylinder Block Pressure Rail Front & Rear 2
9 AX1004695 Plug Cylinder Block Drain 1
10 AX1004710 Washer Drain Plug (Cylinder Block) 1
11 AX1004617 Stud Cylinder Block to Cylinder Head 3
12 AX1004577 Nut Cylinder Head Retaining 3
13 32181446 Nut Cylinder Head Retaining (Long) 7
14 32181447 Setscrew Cylinder Head Retaining (Short) 4
15 AX1004798 Gasket Cylinder Head 1
16 AX1004897 Connection Cylinder Block Water Inlet 1
17 AX1004691 Joint Cylinder Block Water Inlet Connection 1
18 AX1004592 Setscrew Cylinder Block to Water Inlet Body Long 1
19 AX1004573 Setscrew Cylinder Block to Water Inlet Body Short 1
20 AX1004670 Washer Plain Water Inlet Connection Setscrew 2
21 AX1004567 Washer Spring 5
22 AX1004715 Crankshaft Rear End oil Seal & Housing Assy. 1
23 AX1004630 Housing Rear End Oil Seal 1
24 AX1004606 Seal Crankshaft Rear End 1
25 AX1004625 Joint Rear End HSG to Cylinder Block 1
26 AX1004626 Dowel Cylinder Block to oil Seal Housing 2
27 S4007423 Setscrew Oil Seal Housing to Cylinder Block 9
28 AX1004671 Washer Oil Seal Housing to Cylinder Block Setscrew 9
29 AX1004678 Plate to Tachometer Drive Blanking 1
30 AX1004585 Joint Tachometer Housing 1
31 AX1004578 Setscrew Tachometer plate to Block 3
33 AX1004861 Pipe Assy, Idler Gear and Cam Shaft Oil Feed 1
34 AX1004860 Pipe Cam Chamber to Cylinder Head 1
35 AX1004579 Bolt Banjo(MICO No. 2911 232 700) 3
36 AX1004588 Washer Banjo Bolt(MICO No. 2916 710 603) 6
37 AX1004581 Bolt Banjo(MICO No. 2911 291 701) 2
38 AX1004675 Washer Banjo Bolt(MICO No. 2916 710 605) 4
39 AX1005496 Adaptor Lub Oil Pressure Assembly 1
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

9
Cylinder Head

19
13
39
42
38
43
13 37

41
36
11
5
6 12
40 13
4
27

2
8 9 7
24 3

15
1
14
6
22
31 32
33
16 35
18
6 17 10
19
34
28 30
13 29

20
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

9
Cylinder Head

Ref No Part No Description Qty Remarks

1 AX1004865 Cylinder Head Assembly Minor 1 CPCB
2 AX1004677 Plate Cylinder Head Rear End Cover 1
3 AX1004792 Joint Cylinder Head Rear End Cover Plate 1
4 AX1004894 Bracket Engine Lifting Plate Rear 1
5 S4007417 Setscrew Cylinder Head Rear End Cover Plate Long 6
6 AX1004570 Washer Spring 10
7 AX1004766 Guide Inlet and Exhaust valve 4
8 AX1004707 Stud Rocker Shaft Retaining Long 2
9 AX1004708 Stud Rocker Shaft Retaining Bracket 1
10 AX1004681 Plate Engine Front Lifting 1
11 AX1005036 Plate Engine Lifting Rear 1
12 AX1004920 Setscrew Engine Lifting Plate 2
13 AX1004569 Washer Spring 8
14 AX1004722 Body Water Outlet 1
15 AX1004790 Joint Cylinder Head Water Outlet Body 1
16 AX1004926 Stud Cylinder Head to Water Outlet Body 1
17 AX1004702 Stud Cylinder Head to Water Outlet Body 1
18 S4005701 Nut Cylinder Head to Water Outlet Body 1
19 AX1004572 Nut 3
20 AX1005022 Setscrew Water Outlet Body 1
22 AX1004917 Setscrew Water Outlet Body 3
24 AX1004637 Joint Water Outlet Body to Outlet Connection 1
27 AX1004557 Thermostat 1
28 AX1004601 Hose water outlet by pass 1
29 AX1004599 Clip water outlet by pass 2
30 AX1004666 Tappet 4
31 AX1004684 AssemblyTappet Adjusting 4
32 72S30010 Screw Tappet Adjusting 4
33 57S30052 Nut Tappet Adjusting 4
34 AX1004611 Valve Inlet 2
35 31431761 Valve Exhaust 2
36 AX1004662 Valve Spring outer 4
37 AX1004835 Valve spring Inner 4
38 AX1004595 Cap Valve Spring 4
39 AX1004603 Cotter 4 Pair
40 AX1004846 Valve Spring Locating 4
41 AX1004735 Connection Water Outlet Top 1
42 AX1004594 Stud 1
43 AX1004927 Stud 1
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

10
Cylinder Head Cover

3
5
4
8
7
1

24
22
6
2

9
13
11
10
12

13

20

23

16
19
14 17
18
15
21
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

10
Cylinder Head Cover

Ref No Part No Description Qty Remarks

1 AX1004748 Cover Cylinder Head 1
2 AX1004796 Joint Cylinder Head Cover 1
3 AX1004693 Nut Cylinder Head Cover Retaining 2
4 AX1004624 Washer Rubber Cylinder Head Cover Retaining Nut 2
5 AX1004620 Washer Metal Cylinder Head Cover Retaining Nut 2
6 AX1004742 Pipe Breather Extension 1
7 AX1004613 Coil Spring Breather Extension 1
8 AX1004598 Clip Breather Pipe 1
9 AX1004584 Clip Breather Pipe 2
10 AX1004578 Setscrew Tachometer plate to Block 1
11 AX1004567 Washer Spring 1
12 AX1004832 Rocker Shaft 1
13 AX1004650 Plug Rocker Shaft 2
As
14 AX1004833 Shim Rocker Shaft
Reqd.
15 AX1004597 Circlip Rocker Shaft 2
16 AX1004634 Rocker Lever R.H. 2
17 AX1004635 Rocker Lever L.H. 2
18 AX1004768 Distance Piece Rocker Lever with Bush 1
19 AX1004836 Spring Rocker Shaft 2
20 AX1004862 Pipe Rocker Shaft Oil Feed Assembly 1
21 AX1004895 Union Rocker Shaft Oil Feed Pipe 1
22 AX1004668 Washer Plain 3
23 AX1004725 Bracket Rocker Shaft 3
24 AX1004572 Nut 3
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

11
Engine Maintenance Parts List
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

11
Engine Maintenance Parts List

Ref No Part No Description Qty Remarks

1 AX1004554 Filter Lub. Oil 1
2 AX1004559 Filter Primarily(MICO No. F 002 H20 308) 1
3 AX1004558 Filter Secondary(MICO No.F 002 H20 306) 1
4 AX1004556 Belt Fan Drive - Cogged type 1
5 4071693 Element Air Cleaner (Serviceable Part) 1
6 4071687 Coolant, Valvoline - 5 Lt.Can 1
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

12
Engine 'Minor Repairings' - Parts List
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

12
Engine 'Minor Repairings' - Parts List

Ref No Part No Description Qty Remarks

1 3815045 Switch Temp. 1
2 3815046 Switch Pressure 1 Kit Items
3 3874267 Sensor, Water Temperature 1
4 3814118 Transducer Pressure 1
5 4911834 Shut off Coil (Solenoid) 1
6 AX1004966 Feed Pump 1
7 AX1006000 Thermostat 1
8 4911595 Expansion Bellow 1
9 4911589 Valve, Oil Drain (on oil samp) 1
10 3815006 Cap, Oil Filler-Metallic AR
11 4056038 Reservior 1
12 AX1004715 Crankshaft Rear End oil Seal & Housing Assy. 1
13 3814141 Magnetic Pickup 1 Optional
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

13
Flywheel & Housing

6
5
7
3
2
4

8
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

13
Flywheel & Housing

Ref No Part No Description Qty Remarks

1 AX1004953 Flywheel Housing SAE 3 1
2 AX1004703 Stud Flywheel Housing to Cylinder Block 6
3 AX1004572 Nut 6
4 AX1004569 Washer Spring 6
5 AX1004858 Flywheel and Ring Gear Assembly 1
6 40DE0255 Flywheel 1
7 AX1004633 Ring Gear 1
8 AX1004921 Setscrew Flywheel to Crankshaft 6
9 AX1004674 Tab Washer 3
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

14
Fuel Filter Assly.

6 4
5
5
1

6 5
5

2
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

14
Fuel Filter Assly.

Ref No Part No Description Qty Remarks

1 AX1004947 Head - Spinon Type(MICO No. F002 H20 116) 1
2 AX1004558 Filter Secondary(MICO No.F 002 H20 306) 1
3 AX1004559 Filter Primarily(MICO No. F 002 H20 308) 1
4 Bolt Banjo(MICO No. 9 411 033 404) 2
5 AX1004589 Washer(MICO No. 2 916 710 609) 4
6 99S31359 Pipe assy FIP (Feed Pump) to Primary Fuel Filter Inlet 1
7 AX1004687 Pipe Assembly 2
- 9951360 Pipe Assy Secondary Fuel Filter to FIP Inlet 1
8 4105645 Hose Fuel Suction (From Bottom Tank to F.P.) 1
9 4105559 Hose Fuel Return (From F.P. to Tank) 1
10 AX1005731 Bracket Fuel Filter (For Mfg. F.F. on Hsg. Flywheel) 1
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

15
Fuel Injection Pump / Injector

10
26
27 19
27 20
12 11
13 21
22
23
29
30
24
25 3
31 28

6
1

11
18
17
14
9 13
5

8
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

15
Fuel Injection Pump / Injector

Ref No Part No Description Qty Remarks

Fuel Injection Pump - C Clamp Arrangement(MICO No.
1 AX1006394 1
F002 AOZ 384)
2 AX1004966 Feed Pump 1
3 DE005143 Over Flow Valve(MICO No. 9 451 037 430) 1
4 AX1004679 Adaptor Fuel Injection Pump Gear 1
5 AX1004602 Dowel Drive Gear Locating 1
6 AX1004639 Joint Fuel Pump to Timing Case 1
7 AX1004902 Gear Fuel Pump Drive 1
8 AX1004571 Setscrew Cam / Gear 3
9 92DE0016 Spring Washer Fuel Injection Pump Adaptor to Pump 3
10 AX1004706 Stud Cylinder Head to Atomiser 4
11 AX1004568 Nut, Alternator Bracket Retaining 4
12 AX1004590 Nut Fuel Injection Pump Retaining 3
13 AX1004575 Washer Fuel Pump Retaining 7
14 AX1004705 Stud Fuel Pump Retaining 3
17 AX1004567 Washer Spring 3
18 56DE0009 Olive(MICO No. 1 460 326 012) 2
19 57DE0019 Nut(MICO No. 1 463 312 001) 4
20 AX1004863 Pipe Fuel Injection 1
21 AX1004864 Assembly No. 1 Cylinder 1
22 AX1004874 Pipe Fuel Injection Assembly No. 2 Cylinder 1
- AX1006396 Injector Assembly(MICO E080 098 300) 2
23 AX1004848 Washer Nozzle Seat(MIC0 2 439 999 032) 2
24 AX1004579 Bolt Banjo(MICO No. 2911 232 700) 2
25 AX1004724 Washer(MICO 2 916 710 603) 4
26 AX1004623 Shield Atomiser Dust 2
27 99S20557 Clip assembly Fuel Injection Pipes 1
- AX1004826 Screw Fuel Injection Pipes 1
- AX1004570 Washer Spring 1
28 AX1004686 Pipe Assembly Fuel Injection Pump to Tank 1
29 99DE1268 Pipe Flexible Fuel Assembly Leak off to overflow 1
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

16
Gaskets and Joints
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

16
Gaskets and Joints

Ref No Part No Description Qty Remarks

- AX1004890 Joints and Gaskets Major Kit 1
- AX1004891 Joints and Gaskets - Top overhaul Kit 1
1 AX1004798 Gasket Cylinder Head 1
2 AX1004796 Joint Cylinder Head Cover 1
3 AX1004797 Joint Induction Manifold 1
4 AX1004795 Gasket Exhaust Mainfold 1
5 S4004909 Joint Water Outlet Body 1
6 AX1004637 Joint Water Outlet Body to Outlet Connection 1
7 49DE0070 Joint Cylinder Head rear cover plate 1
8 AX1004937 Joint Timing Case to Cylinder Block 1
9 AX1004909 Joint PTO Cover 1
10 AX1004692 Joint Front Cover to Timing Case 1
11 AX1004691 Joint Cylinder Block Water Inlet Connection 1
12 AX1004587 Joint Water Pump to Timing Cover 1
13 AX1004586 Joint Timing Case Inspection Cover 1
14 AX1004585 Joint Tachometer Housing 1
15 AX1004625 Joint Rear End HSG to Cylinder Block 1
16 AX1004794 Joint Sump to Cylinder Block 1 Pair
17 AX1004642 Joint Sump to Cylinder Block Front 1
18 36884112 Joint Sump to Cylinder Block Rear 1
19 AX1004639 Joint Fuel Pump to Timing Case 1
20 AX1004638 Joint Lub Oil Filter to Block 1
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

17
Instrument Panel, Genset Control 15 KVA - 1 Phase
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

17
Instrument Panel, Genset Control 15 KVA - 1 Phase

Ref No Part No Description Qty Remarks

1 Fuse 1 Siemens / 2 Amp
2 Fuse Holder 1 Siemens / 20 Amp
3 Ammeter (72 x 72mm) 1 Rishab / 0-75 Amp
4 CT 1 Unitech / 75/5 Amp
5 Voltmeter (72 x 72 mm) 1 Rishab / 0-300 Volts
6 Frequency Meter (72 x 72 mm) 1 Rishab / 45-55 Hz, 230 Volts
7 Cu Cable 4 Polycab / 25 mm2
8 MCB 1 Siemens / 63 Amp 2 Pole
9 Neutral Link 1 Essen / NA
10 Charging Failure lamp 1 Unitech / 12 V DC
11 Terminals 25 Phonix / 2.5 mm2 & 4 mm2
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

18
Instrument Panel, Genset Control 15 KVA -3 Phase
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

18
Instrument Panel, Genset Control 15 KVA -3 Phase

Ref No Part No Description Qty Remarks

1 AX1005631 Fuse 3 Siemens / 2 Amp
2 AX1005632 Fuse Holder 3 Siemens / 20 Amp
3 AX1005633 Ammeter (72 x 72mm) 1 Rishab / 0-50 Amp
4 AX1005634 CT 3 Unitech / 50/5 Amp
5 AX1005635 Voltmeter (72 x 72 mm) 1 Rishab / 0-500 Volts
6 AX1005636 Frequency Meter (72 x 72 mm) 1 Rishab / 45-55 Hz, 415 Volts
7 AX1005637 Cu Cable 4 Polycab / 6 mm2
8 AX1005638 MCB 1 Siemens / 32 Amp 4 Pole
9 AX1005639 Neutral Link 1 Essen / NA
10 AX1005642 ASS (Ammeter Selector Switch) 1 Selzer / 6 Amp
11 AX1005643 VSS (Voltmeter Selector Switch) 1 Salzer / 6 Amp
12 AX1005640 Charging Failure Lamp 1 Unitech / 12 V DC
13 AX1005641 Terminals 25 Phonix / 2.5 mm2 & 4 mm2
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

19
Instrumentation

1
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

19
Instrumentation

Ref No Part No Description Qty Remarks

1 4105846 Instrument Panel, Box 1
2 4104158 Water Temp. Gauge 1
3 4104160 Oil Pressure Gauge 1
4 4056043 Hour Counter 1
5 4104881 Wiring Hareness 1
6 69911-A Clamp 2
7 4911683 Isolation Vibra 6
8 70704 Washer Plain 6
9 S-600 Washer Lock 6
10 3235449 Nut 6
11 4911834 Shut off Coil (Solenoid) 1
12 3814528 Throttle 1
13 3900626 Cap Screw 1
14 3900627 Cap Screw 3
15 3814118 Transducer Pressure 1
16 3874267 Sensor, Water Temperature 1
17 3815045 Switch Temp. 1
18 3815046 Switch Pressure 1 Kit Items
19 4105070 Battery Cable 1
20 4105355 Battery Cable 1
21 107460 Clamp 2
22 4912012 Terminal Box 25KVA (idea Cellular) 1
23 4912029 Wiring Harness (Idea Cellular) 1
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

20
Lubricating Oil Filter

5
4

1
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

20
Lubricating Oil Filter

Ref No Part No Description Qty Remarks

- AX1004689 Lub. Oil Filter Assembly - Canister Type 1
1 AX1004554 Filter Lub. Oil 1
2 AX1004632 Head Lub. Oil Filter Assembly 1
3 AX1004698 Setscrew Lub. Oil Filter 2
4 AX1004569 Washer Spring 2
5 AX1004676 Washer Lub. Oil Filter Head Retaining 2
6 AX1004803 Joint Cylinder Block To L. O. Filter 1
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

21
Lubricating Oil Sump and Pump

20
24
8
35
21
12
8

34 27
32 28 26
31
33 29 22
30
23
4

6
15 12 18
8 4
8 13
13
1
41
42
19 38
8

5 39

2
3
8
8

10
7
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

21
Lubricating Oil Sump and Pump

Ref No Part No Description Qty Remarks

1 AX1004840 Sump Lub. Oil 1
2 AX1005688 Plug Sump Drain 1
3 AX1004710 Washer Drain Plug (Cylinder Block) 1
4 AX1004794 Joint Sump to Cylinder Block 1 Pair
5 AX1004642 Joint Sump to Cylinder Block Front 1
6 AX1004643 Joint Lub Oil Sump Rear 1
7 AX1004573 Setscrew Cylinder Block to Water Inlet Body Short 6
8 AX1004567 Washer Spring 18
9 AX1004660 Setscrew Lub. Oil Sump to Block 2
10 AX1004592 Setscrew Cylinder Block to Water Inlet Body Long 2
12 AX1004924 Stud Lub Oil Sump to Timing Case 3
13 AX1004568 Nut, Alternator Bracket Retaining 3
15 AX1004663 Stud Lub Oil Sump to Timing Case 2
18 32S30026 Dipstick Lub. Oil Sump 1
19 99DE1286 Tube Dipstick Lub. Oil Sump 1
20 99S20512 Suction Pipe Lub Oil Assembly 1
21 AX1004636 Joint Lub Oil Suction Pipe 1
22 57S30046 Gland Nut Lub Oil Suction 1
23 56S30010 Olive Lub Oil Suction Pipe 1
24 AX1004578 Setscrew Tachometer plate to Block 3
26 99S20511 Lub Oil Pump Assembly 1
27 AX1004618 Plunger 1
28 AX1004612 Spring 1
29 AX1004621 Cap Spring Retaining 1
30 00610011 Pin 1
31 AX1004932 Lub Oil Pump Idler Gear Assembly 1
32 AX1004904 Gear Lub Oil Pump 1
33 AX1004645 Bush Oil Pump 1
34 AX1004600 Circlip Pump Idler Gear 1
35 62S20127 Pipe Lub. Oil Pump Delivery 1
38 AX1004685 Filler Lub Oil Assembly 1
39 AX1004574 Bolt, Alternator to Bracket 4
41 AX1004641 Joint Lub Oil Filter 1
42 3815006 Cap, Oil Filler-Metallic 1
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

22
Mounting Brackets

4
5

1
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

22
Mounting Brackets

Ref No Part No Description Qty Remarks

1 AX1009000 Bracket Front Mounting RH 1
2 AX1009001 Bracket Front Mounting LH 1
3 AX1005040 Stud 8
4 AX1009003 Nut 8
5 AX1004669 Washer Spring 8
6 AX1009002 Bracket, Rear Mounting 2
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

23
Piston Assembly

1 2
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

23
Piston Assembly

Ref No Part No Description Qty Remarks

1 AX1005499 Piston Assembly 2 CPCB
2 AX1005500 Ring Set 2 CPCB
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

24
Radiator Assembly

6 1
14 4
13 3

19
12
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

24
Radiator Assembly

Ref No Part No Description Qty Remarks

1 4085324 Radiator - Bare 1 For Service
2 4104677 Mounting Frame 1
3 4085325 Shroud 1
4 4104920 Fan Guard 1
5 4104678 Stone Guard 1
6 4104922 Brace 1
7 3900627 Cap Screw 2
8 3235464 Cap Screw 2
9 S-602 Washer Plain 7
10 3235458 Washer Lock 6
11 3235451 Nut 2
12 4105155 Hose Water Outlet from Radiator 1
13 43828-B Clamp 4
14 4105643 Hose Water Inlet to Radiator 1
16 500615 Cap Screw 4
19 4056038 Reservior 1
20 101476 Support 1
21 S-112 Cap Screw 1
23 S-604 Lock washer 1
24 S-223 Nut 1
- 4105330 Radiator Assembly 1
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

25
Starter Motor

1
3
2
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

25
Starter Motor

Ref No Part No Description Qty Remarks

1 AX1004969 Starter Motor 1
2 AX1004659 Setscrew 3
3 00920055 Washer Spring 3
4 AX1004683 Cable Starter Motor to Earth Cable 1 Not illustrated
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

26
Subbase and Generator (Main) Assembly Details

21

19 2
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

26
Subbase and Generator (Main) Assembly Details

Ref No Part No Description Qty Remarks

1 4104924 Vibration Isolators (AVM) Front 2
2 4084645 Vibration Isolators (AVM) Rear 2
3 500617 Capscrew For mounting of AVMs 8
4 S-626 Washer Plain For mounting of AVMs 16
5 S-605 Washer Lock For mounting of AVMs 8
6 3235450 Nut 8
7 4104602 Valve Oil Drain 1
8 4105502 Bracket Fuel Filter 1
9 3235444 Capscrew For mtg. of Fuel Filter Bracket 2
10 3235459 Washer Lock For mtg. of Fuel Filter Bracket 2
11 3235453 Nut For mtg. of Fuel Filter Bracket 2
12 4056106 Capscrew For rntg. at Flexible Plate on flywheel 4
13 3235458 Washer Lock 4
14 S-602 Washer Plain 4
15 4104928 Subbase Open 1
16 4105526 Subbase (Tank) 1
17 4104224 Switch Fluid Level 1
18 4104966 Main Generator (I5 KVA, 1 phase) 1
19 4104853 Subbase Open 1
20 4105318 Subbase Tank 1
21 4104603 Main Generator (15 KVA 3 phase) 1
22 9000005 Rear Engine Support 2
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

27
Water Pump Assembly

8
7 3 4
6
5

2 1
Cummins Confidential. Print Date: 9/2/06

Version : 3.0.0.0 Applicable Date : May-2006

27
Water Pump Assembly

Ref No Part No Description Qty Remarks

1 AX1004881 Water Pump Assly 1
2 AX1004688 Kit, Water Pump 1
3 AX1004587 Joint Water Pump to Timing Cover 1
4 AX1004958 Back Plate, Water Pump Body 1
5 AX1004601 Hose water outlet by pass 1
6 AX1004599 Clip water outlet by pass 2
7 AX1004896 Hose, Water Pump Outlet to Cylinder Block Inlet 1
8 AX1004732 Clip Hose 2
- AX1004555 Belt, Cogged Type 1
 Parts Catalog

15 KVA

Genset
DXP 15 KVA Genset

Bulletin No. 3249582-02 (May-2006)

Cummins India Limited

Registered Office: Kothrud, Pune 411 038 (India)