ES 16 D6 / ES 20 D6

Parts Ordering
Guidelines :
Genuine Cummins Parts and service facilities are available all number of the engine on which the part is to be used.
over. Each distribution outlet is thoroughly equipped with Part numbers are usually located in various places on the
technical data, factory trained mechanics, modern equipments part itself.
and a full adequate stock of Genuine Cummins Parts.
3. When possible, arrange your purchase order in part
For quicker and better service, your parts requirements should number numerical sequence.
be ordered from your nearest Cummins Distributer or Dealer.
At any of the locations prompt, intelligent, courteous service 4. Please specify shipping instructions, if any, preferable to
is a basic trade-mark. Each is ready and eager to help in every you.
possible way through personal contact or through the mail-at
your convenience. 5. State your company name and shipping address clearly.

The satisfactory ordering and receiving of parts by the You can be sure a Genuine Cummins Part will fit better-do
purchase is greatly dependent upon the proper use of the job better-lessen the chances of costly breakdown. When
available information. In order that all avoidable errors may be you buy replacement parts, buy quality. Buy Genuine Cummins
eliminated, the following instructions are offered as the Parts.
purchaser's guide:
YOU OWN BEST... REPAIR WITH THE BEST
1. Write your order clearly.

2. Be sure to list the correct part number. If in doubt as

to the correct part number, state the model and serial

1
 ES 16 D6 / ES 20 D6

CUSTOMER SERVICE INFORMATION

This parts catalog contains parts information.

Genset Model Genset Serial No.

Fuel Pump Assembly No. Injector No.

Belt, Fan, Drive

Element, Fuel Filter Full Flow Lub. Filter

Air Cleaner

Since improvements are made from time to time, contents

in the parts catalog are subject to change without notice

PB4200000 00

2
 ES 16 D6 / ES 20 D6

Table of Contents
Description Ref. Page Number

A
Air Cleaner Assembly 5
Air Induction 6
Alternator Charging 7

C
Camshaft And Timing Gears 8-9
Connecting Rod 10
Crankshaft 11
Cylinder Block 12-13
Cylinder Head 14-15
Cylinder Head Cover 16-17

E
Engine Maintenance Parts List 34

F
Flywheel And Housing 18
Fuel Filter Assly. 19
Fuel Injection Pump 20-21

G
Gaskets And Joints 22
Genset Control Panel and Connecting Parts 23

L
Lubricating Oil Filter 25
Lubricating Oil Sump And Pump 26-27

P
Piston Assembly 28

R
Radiator Assembly 29

S
Starter Motor 30
Subbase And Generator (Main) - Assembly Parts 31

V
Various Options - Parts List 33

W
Water Pump Assembly 32

Parts Catalog pages are arranged in alphabetical order

PB2800046 00

3
ES 16 D6 / ES 20 D6

NOTES

4
 ES 16 D6 / ES 20 D6
Air Cleaner Assembly

8 9 10

No. Part Number Description Qty. Remark

1 4911954 Air Cleaner Assembly (Consisting of Sr. No.2) 1

2 4912721 Bracket Air Cleaner 1
3 4105872 Vacuum Indicator - 25" H2O 1
4 0530-2914 Hose, Air Cleaner to Intake Manifold Moulded Hose 1 4911969
5 0503-2922 Clamp, Hose 1 43828-F
6 0503-2923 Clamp, Hose 1 43828-D
7 4056106 Capscrew, Bracket Mfg. 4
8 3235458 Washer, Lock 4
9 S-602 Washer, Plain 4

Service Part List

1 4071693 Element Air Cleaner 1

5
 ES 16 D6 / ES 20 D6
Air Induction

No. Part Number Description Qty. Remark

1 AX1004813 Manifold Air Induction 1

2 AX1004780 Joint, Manifold Air Induction 1
3 AX1004916 Setscrew, Induction Manifold to Cyl. Head 7
4 AX1004570 Washer Spring 7
5 AX1004656 Plug, Induction Manifold 1
6 2411165 Washer, Plug Induction Manifold 1

7 AX1004814 Manifold, Exhaust 1

8 AX1004779 Gasket, Exhaust Manifold 2
9 AX1004664 Stud, Exhaust Manifold to Cyl. Head 4
10 AX1004568 Nut 4
11 AX1004569 Washer, Spring 4

12 0155-4740 Muffler with Heatshield 1 4913076

13 AX1004640 Gasket, Muffler mounting 1
14 500615 Capscrew, Muffler mounting 3
15 3235458 Washer, Spring 3
16 S-602 Washer, Plain 3
17 3235451 Nut 3

18 0155-4659 Expansion Bellow – Exhaust 1 4911595

19 4912107 Flange, Expansion Bellow 2

6
 ES 16 D6 / ES 20 D6
Alternator Charging

No. Part Number Description Qty. Remark

1 0191-2459 Alternator – Lucas Make – A-115 model, 36A 1 AX1004968

2 AX1004816 Pulley Alternator 1
3 AX1004727 Bracket Alternator 1
4 AX1005026 Setscrew 2
5 AX1004569 Washer Spring 2
6 AX1005032 Setscrew 1
7 AX1004911 Nut 1
8 AX1004569 Washer Spring 1
9 AX1004810 Lever Alternator 1
10 AX1005032 Setscrew 1
11 AX1004567 Washer Spring 1

7
 ES 16 D6 / ES 20 D6
Camshaft and Timing Gears

8
 ES 16 D6 / ES 20 D6
Camshaft and Timing Gears

No. Part Number Description Qty. Remark

1 AX1004729 Camshaft 1
2 AX1004787 Gear Camshaft Driving 1
3 AX1004571 Setscrew Driving Gear To Camshaft 3
4 AX1004567 Washer Spring Driving Gear To C/Shaft Setscrew 3
5 AX1004758 Gear Idler 1
6 AX1004853 Hub Idler Gear 1
7 AX1004771 Dowel Idler Gear Hub Locating 1
8 AX1004851 Plate Idler Gear Retaining 1
9 AX1004827 Setscrew Idler Gear Hub To Cylinder Block 1
10 AX1004847 Tab Washer Idler Gear Hub Setscrew 1
11 AX1004788 Case Timing 1
12 AX1004804 Joint Timing Case To Cylinder Block 1
13 AX1004661 Setscrew Timing Case To Cylinder Block 3 [Thin Head]
14 AX1004671 Washer Shakeproof Timing Case To Cylinder Block 14
15 AX1004764 Washer Shim Timing Case To Cylinder Block 14
16 AX1004571 Setscrew Timing Case to Cyl. Blk. (Long) 9
17 AX1004749 Cover Timing Case Bottom 1
18 AX1004679 Setscrew Bottom cover To Timing Case 2
19 AX1004567 Washer Spring Bottom Cover To 1
Timing Case Setscrew
20 AX1005029 Cover Timing Case Front 1
21 AX1004837 Spring Camshaft 1
22 AX1004821 Rivet camshaft Thrust Spring To 1
Timing Case Front Cover
23 0509-0482 Seal Timing Case Front Cover Oil 1 AX1004604
24 AX1004665 Stud Timing Case Front Cover To Adj. Lever 1
25. AX1004628 Cover Timing Case Inspection 1
26 AX1004586 Joint Timing Care Inspection Cover 1
27 AX1004576 Setscrew Front Cover to Front Cover 6
28 AX1004570 Washer Front Cover To Front Cover Setscrew 6
29 AX1004799 Joint Front Cover To Timing Case 1
30 S4007423 Setscrew Front Cover To Timing Case 2
31 AX1004567 Washer Spring Front Cover To Timing Case Setscrew 2
32 AX1004935 Timing Pointer 1
33 S4007417 Setscrew Front Cover To Timing Case 9
34 AX1004570 Washer Spring Front Cover To Timing Case 9
35 AX1004574 Bolt Timing Case Front Cover To Timing Case 3
36 AX1004591 Nut Timing Case Front Cover To 3
Timing Case Setscrew
37 AX1004567 Washer Spring Timing Case Front Cover To 3
Timing Case Nut
38 AX1004697 Setscrew Front Cover To Bottom Cover 2
39 AX1004567 Washer Spring 2
40 00827519 Stud Bottom Cover To Front Cover Lower Hole 1
41 AX1004648 Nut Timing Case Front Cover Retaining 1
42 AX1004570 Washer Spring Front Cover To 1
Bottom Cover Setscrew-Lower Hole

9
 ES 16 D6 / ES 20 D6
Connecting Rod

No. Part Number Description Qty. Remark

1 AX1004714 Connecting Rod Assembly Less Bearing 3

2 AX1004754 Bush Connecting Rod Small End 3
3 AX1004682 Bolt Connecting Rod Cap 6
4 AX1004577 Nut Connecting Rod To Cap Bolt 6
5 0114-0426 Bearing Connecting Rod Big End 6 AX1004753
.. AX1004608 .010" Undersize 6
.. AX1004609 .020" Undersize 6
.. AX1004582 .030" Undersize 6

10
 ES 16 D6 / ES 20 D6
Crankshaft

No. Part Number Description Qty. Remark

1 AX1004752 Crankshaft 1
2 AX1004629 Key Crankshaft 1
3 AX1004786 Gear Crankshaft 1
4 AX1004622 Spacer Crankshaft Oil Thrower 1
5 AX1005031 Pulley Crankshaft 1
6 AX1004699 Setscrew Crankshaft Pulley Retaining 1
7 AX1004619 Washer Crankshaft Pulley Retaining 1
8 AX1004820 Bearing Crankshaft Main Complete Set - Std 1
.. AX1004717 0.010" Under Size 1
.. AX1004718 0.020" Under Size 1
.. AX1004719 0.030" Under Size 1
9 AX1004720 Thrust Washer Assembly Std 1 set of 4 Nos.
.. AX1004721 Thrust Washer Assembly -0.007" O/S 1 set of 4 Nos.

11
ES 16 D6 / ES 20 D6
Cylinder Block

12
 ES 16 D6 / ES 20 D6
Cylinder Block

No. Part Number Description Qty. Remark

1 AX1009006 Cylinder Block (Assembly) 1

(Including items 2 to 8)
Cap Crankshaft Main Bearing — Front 1
Cap Crankshaft Main Bearing — Inter 2
Cap Crankshaft Main bearing — Rear 1
2 AX1004646 Liner Cylinder Block 3
3 AX1004655 Plug Cylinder Block Front Face 5
4 AX1004654 Plug Cylinder Block Water Rail 1
5 AX1004667 Thimble Crankshaft Bearing Cap Locating 8
6 AX1004701 Setscrew Main Bearing Cap To 2
Cylinder Block - Rear Cap
7 AX1004700 Setscrew Bearing Cap To Cylinder Block 6
8 AX1004605 ‘O’ Ring Rear bearing Cap Thimble 2
9 AX1004652 Plug Cylinder Block Pressure Rail Front & Rear 2
10 AX1004695 Drain Plug Cylinder Block 1
11 AX1004710 Washer Drain Plug Cylinder Block 1
12 AX1004805 Gasket Cylinder Head 1
13 AX1004715 Crankshaft Rear End Oil Seal & Housing Assembly 1
Comprising Items 14 & 15
14 AX1004630 Housing Rear End Oil Seal 1
15 0509-0483 Seal Crankshaft Rear End 1 AX1004606
16 AX1004800 Join Rear End Housing To Cylinder Block 1
17 AX1004626 Dowel Cylinder Block To Oil Seal Housing 2
18 Ax1004571 Setscrew Oil Seal Housing To Cylinder Block 9
19 AX1004567 Washer Spring Oil Seal Housing To Cylinder Block 9
20 AX1004678 Plate Tachometer Drive 1
21 AX1004585 Joint Tachometer Housing To Cylinder Block 1
22 AX1004571 Setscrew Cylinder Block to Tachometer Mounting 3
23 AX1004567 Washer Spring Tachometer Mounting Plate 3
24 AX1004784 Connection Cylinder Block Water Inlet 1
25 AX1004793 Joint Cylinder Block Water Inlet Body 1
26 AX1004704 Stud Cylinder Block To Water Inlet Body 2
27 AX1004568 Nut Water Inlet Body Retaining 2
28 AX1004670 Washer Water Inlet Connection Screw 2
29 AX1004883 Pipe Pressure Rail To Cam Chamber Assembly 1
30 AX1004581 Bolt Banjo Connection Cylinder Head End 4
(BOSCH No.2 911 201 701)
31 AX1004675 Washer Banjo Bolt 8
(BOSCH No. 2 916 710 605)
32 AX1004884 Pipe Cam Chamber To Cylinder Head Assembly 1
33 AX1005496 Adaptor Lub. Oil Pressure Assembly 1
34 AX1004583 Dowel Cylinder Block To Adapter Plate 2

13
ES 16 D6 / ES 20 D6
Cylinder Head

14
 ES 16 D6 / ES 20 D6
Cylinder Head

No. Part Number Description Qty. Remark

1 AX1004875 Cylinder Head Assembly (Minor) 1

(Including Items 02 to 07)
2 AX1004747 Plug Cylinder Head 2
3 AX1004677 Plate Cylinder Head Rear End Cover 1
4 AX1004792 Joint Cylinder Head Rear End 1
5 AX1004571 Setscirew Cylinder Head Rear End Cover Plate 6
6 AX1004567 Washer Spring 6
7 AX1004767 Guide Exhaust & Inlet Valve 6
8 0110-3989 Valve Inlet 3 AX1004611
9 0110-3988 Valve Exhaust 3 AX1004610
10 0110-3992 Spring Exhaust & Inlet Valve 6 AX1004662
11 AX1004765 Washer Inlet & Exhaust Valve Spring Locating 6
12 AX1004595 Cap Valve Spring 6
13 AX1004603 Cotter Valve Spring 6
14 AX1004617 Stud Cylinder Block To Cylinder Head RHS Hole 3
15 AX1004577 Nut Cylinder Head Retaining 3
16 AX1004822 Seal Valve Stem 6
17 AX1004936 Plate Engine Lifting Front 1
18 AX1004681 Plate Engine Lifting Rear 1
19 AX1004702 Stud Lifting Plate Front & Rear 4
20 AX1004572 Nut Lifting Plate Retaining 4
21 AX1004569 Washer Spring 4
22 AX1004723 Body Cylinder Water Outlet 1
23 AX1004806 Joint Cylinder Head Water Outlet Connection 1
24 AX1004704 Stud Water Outlet Connection 3
25 AX1004568 Nut 3
26 AX1004567 Washer Spring 3
27 AX1004828 Setscrew Water Outlet Body 1
28 AX1004569 Washer Spring 2
29 AX1004830 Setscrew 1
30 AX1006000 Thermostat 1
31 AX1004735 Connection Cylinder Head Water Outlet 1
32 0130-7616 Joint Water Outlet Connection Top 1 AX1004637
33 AX1004594 Stud 1
34 S4008223 Stud 1
35 AX1004569 Washer Spring 2
36 AX1004615 Bolt Cylinder Head Long 9
37 AX1004614 Bolt Cylinder Head Short 6

15
ES 16 D6 / ES 20 D6
Cylinder Head Cover

16
 ES 16 D6 / ES 20 D6
Cylinder Head Cover

No. Part Number Description Qty. Remark

1 AX1004750 Cylinder Head Cover Assembly 1

2 AX1004808 Joint Cylinder Head Cover 1
3 AX1004693 Nut Cylinder Head Cover Top Retaining 2
4 AX1004624 Rubber Seal Cylinder Head Cover Retaining Nut 2
5 AX1004620 Washer Cylinder Head Cover Retaining Nut 2
6 AX1004775 Pipe Breather Extension 1
7 AX1004613 Coil Spring Breather Pipe Extension Insert 2
8 AX1004598 Clip Cylinder Head Extension Pipe Hose 1
9 AX1004584 Clip Breather Pipe Support 4
10 AX1004665 Stud 1
11 AX1004568 Nut 1
12 AX1004567 Washer Spring 1
.. AX1004889 Rocker Shaft Assembly 1
(Comprising Items Nos. 13 to 29)
13 AX1004831 Shaft Rocker 1
14 AX1004650 Plug Rocker Shaft End 2
15 AX1004597 Circlip Rocker Shaft 2
16 AX1004634 Lever Rocker R.H. [Assembly with Bush] 3
17 AX1004635 Lever Rocker L.H. [Assembly with Bush] 3
18 AX1004763 Distance Piece Rocker Lever 4
19 AX1004644 Bush Rocker Lever 6
20 AX1004834 Spring Rocker Shaft Front & Rear 2
21 AX1004838 Spring Rocker Shaft Center 1
22 AX1004773 Pipe Rocker Shaft Oil Feed Assembly 1
23 AX1004726 Bracket Rocker Shaft 4
24 AX1004572 Nut Rocker Shaft Bracket Retaining 4
25 AX1004668 Washer Rocker Shaft Bracket Retaining 4
26 AX1004737 Connection Rocker Shaft Oil Feed Pipe 1
27 AX1004708 Stud Cylinder Head To Rocker Shaft Bracket 4
28 AX1004707 Stud Cylinder Head To Rocker Shaft Bracket 2
29 0115-0530 Tappet 6 AX1004666
… AX1004684 Assembly Tappet Adjusting 1 Set
Comprising Item No. 30 & 31
30 AX1004658 Screw Tappet Adjusting 6
31 AX1004649 Locknut Tappet Adjusting Screw 6

17
 ES 16 D6 / ES 20 D6
Flywheel and Housing

No. Part Number Description Qty. Remark

1 AX1005023 Flywheel Housing 1 SAE 3

2 AX1004703 Stud Flywheel Housing to Cylinder Block 6
3 AX1004572 Nut Flywheel Housing to Cylinder Block 6
4 AX1004569 Spring Washer 6
5 AX1005501 Flywheel and Ring Gear Assly 1
6 AX1004633 Ring Gear - 122 Teeth 1
7 AX1004919 Setscrew Flywheel to Crankshaft 6
8 AX1004674 Tab Washer 6

18
 ES 16 D6 / ES 20 D6
Mounting, Single Bowl Fuel Filter

No. Part Number Description Qty. Remark

1 0149-2832 Filter, Fuel Filter 1

2 4968005 Support, Fuel Filter 1
3 4971560 Tube, Fuel Supply 1
4 4971561 Tube, Fule Supply 1
5 3900677 Screw, Hexagon Head Cap 2
6 3235450 Nut, Regular Hexagon 2
7 3235458 Washer, Lock 2
8 3033043 Screw, Hexagon Head Cap 3
9 3235459 Washer, Lock 3
10 0503-2927 Hose Fuel Suction (From Bottom Tank to Feed Pump) 1 4105645
11 0503-2928 Hose Fuel return (From FIP over tube to Fuel Tank) 1 4105559

19
 ES 16 D6 / ES 20 D6
Fuel Injection Pump / Injector

20
 ES 16 D6 / ES 20 D6
Fuel Injection Pump / Injector

No. Part Number Description Qty. Remark

1 Assly. Fuel Pump DE005882 1

(BOSCH No. E040165600)
2 AX1004679 Adapter Fuel Injection Pump Gear 1
5 AX1004602 Dowel Drive Gear Locating 1
6 AX1004802 Joint Fuel Pump To Timing Case 1
7 AX1004759 Gear Fuel Pump Drive 1
8 AX1004571 Setscrew Fuel Pump Adapter To Pump 3
9 AX1004567 Washer Spring 3
10 - 99531073 Pipe Fuel Injection Assembly No.1 Cylinder 1
11 - 99531074 Pipe Fuel Injection Assembly No.2 Cylinder 1
12 - 99531075 Pipe Fuel Injection Assembly No.3 Cylinder 1
13 AX1004777 Damper Fuel Injection Pump Vibration 4
14 AX1004774 Plate Fuel Injection Pipe Vibration Damper Retaining 4
15 02182008 Screw Fuel Injection Pipe Damper 2
16 AX1005030 Nut Fuel Injection Pipe Damper Screw 2
17 AX1004886 Pipe Fuel Oil Main Leak Off Assembly 1
18 Assembly - Injector 'P' Type 3
(BOSCH No. DE005637)
(BOSCH No. 2 439 999 032)
23 AX1004568 Nut Atomiser Retaining Stud 3
.. AX1004567 Washer Spring Atomiser Retaining Stud 3
25 AX1004580 Banjo Bolt Leak Off Pipe 3
(BOSCH No. 9 411 033 404)
26 AX1004588 Washer Banjo Bolt 3
(BOSCH No. 2 916 710 603)
27 AX1004878 Pipe Fuel Pump Overflow Assembly 1 Illustration not shown
28 AX1004594 Stud Timing Case To Fuel Injection Pump 3
29 AX1004568 Nut Fuel Injection Pump Retaining 3
30 AX1004575 Washer Plain Fuel Injection Pump Nut 3
31 AX1004567 Washer Spring Fuel Injection Pump Nut 3
.. AX1004965 Pre Filter Feed Pump 1
(BOSCH No. 1 457 434 002)
.. - 99DE1392 Pipe Assly. Prefilter 1
.. AX1004739 Connection Banjo 1
(BOSCH No. 2 443 385 025)
33 AX1004686 Pipe Assembly Fuel Pump Return 1
.. AX1005041 Feed Pump (BOSCH No. 9440 030 030) 1
34 - 99DE1361 Metal Pipe Assly. Leak off to Return Pipe 1
- Governor (BOSCH No. E042141600)
- Relief Valve (BOSCH No. 9451037430)
10DE0546 Bracket Nozzle Holder
35 0150-2917 Trottle control 1 3814528

21
 ES 16 D6 / ES 20 D6
Gaskets and Joints

Qty. per
No. Part Number Description Remark
Engine

AX1005037 Joints Kit Major 1

(Including Item Nos. 1 To 21)
AX1005038 Joints - Top Overhaul Kit 1
(Including Item Nos. 1 To 10)
AX1005039 Joints Lub. Oil Sump Kit 1
(Including Item Nos. 1 To 3)
1 AX1004642 Joint Lub. Oil Sump Front 1
2 AX1004643 Joint Lub. Oil Sump Rear 1
3 AX1004885 Joint Lub. Oil Sump To Cylinder Block 1 Pair
4 AX1004637 Joint Water Outlet Connection Top 1
5 AX1004806 Joint Cylinder Head Water Outlet Connection 1
6 AX1004801 Joint Cylinder Head Rear End 1
7 AX1004808 Joint Cylinder Head Cover 1
8 AX1004805 Gasket Cylinder Head 1
9 AX1004779 Gasket Exhaust Manifold To Cylinder Head 2
10 AX1004780 Joint Induction Manifold To Cylinder Head 1
11 AX1004636 Joint Lub Oil Suction Pipe Flange to Pump 1
12 AX1004587 Joint Water Pump Back Plate 1
13 AX1004793 Joint Cylinder Block Water Inlet Connection 1
14 AX1004803 Joint Cylinder Block to Lub. Oil Filter 1
15 AX1004802 Joint Fuel Injection Pump To Timing Case 1
16 49S30113 Joint Rear End Housing To Cylinder Block 1
17 AX1004776 Joint Front Cover To Timing Case 1
18 AX1004804 Joint Timing Case To Cylinder Block 1
19 AX1004778 Joint Cylinder Block Feed Pump Blanking 1
20 AX1004585 Joint Tachometer Housing To Cylinder Block 1
21 AX1004586 Joint Inspection Cover To Timing Case Cover 1

22
 ES 16 D6 / ES 20 D6
Genset Control Panel and Connecting Parts

No. Part Number Description Qty. Remark

1 4958051 Panel, Control Box ( With PCC 0301 ) 1 Alternator mounted

2 0300-5978 Controller – PCC 0300 1
3 0308-1197 Emergency Stop 1
4 0315-1726 Current Transformer (Set of 3 CTs) 1 4957800
5 0302-2093 Multifunction Meter 1 4957802

6 0338-5046 Wiring Harness – Engine 1 4957809

7 0306-5255 Shut Off Coil – 12 Volts 1 4911834
8 0193-0609 Sensor, Temperature 1 4957801
9 0193-0610 Transducer, Pressure 1 3814118
10 0309-0714 Switch, High Water Temp. 1 3815045
11 0309-0715 Switch, Low Lube Oil Pressure 1 3815046

12 4105069 Battery – 12 Volts ( 88 AH ) 1 Optional

13 4959027 Cable, Battery 1
14 4959028 Cable, Battery 1
15 0330-0201 Box Junction with MCB 3 Phase Genset 1 4958939
16 0300-2290-02 MCB 3 Phase (40 A/ 4 Pole) 1
16 0330-0202 Box Junction with MCB 1 Phase Genset 1 4959030
17 Isloator Vibration (AVM) Under Control Box 6 4958800

1 0327-1531-01 PCC 1301 Controller 1 Optional

2 0300-6014 Panel Display 1
3 0193-0529-01 Swnsor water Temp 1
4 0193-0430-01 Sensor lube oil pressure 1
5 0338-4713 Wiring Harness-Engine 1
6 0315-1658 Relay Module (2 1/2 Channel)

23
ES 16 D6 / ES 20 D6
NOTES

24
 ES 16 D6 / ES 20 D6
Lubricating Oil Filter

No. Part Number Description Qty. Remark

AX1004689 Lub. Oil Filter Assembly - Canister Type 1

(Comprising Items 1 to 5)
1 AX1004554 Filter Lub. Oil 1
2 AX1004632 Head Lub. Oil Filter Assembly 1
3 AX1004698 Setscrew Lub. Oil Filter 2
4 AX1004569 Washer Spring 2
5 AX1004676 Washer Lub. Oil Filter Head Retaining 2
6 0012-0911 Joint Cylinder Block To L. O. Filter 1 AX1004803

25
 ES 16 D6 / ES 20 D6
Lubricating Oil Sump and Pump

39

26
 ES 16 D6 / ES 20 D6
Lubricating Oil Sump and Pump

No. Part Number Description Qty. Remark

1 AX1004841 Sump Lub. Oil 1

2 AX1005688 Plug Sump Drain (Magnetic) 1
3 75S30025 O-Ring Sump Drain Plug 1
4 AX1004885 Joint Lub. Oil Sump To Block Assembly 1
5 0102-1536 Joint Sump To Cylinder Block-Front 1 AX1004642
6 0102-1535 Joint Sump To Cylinder Block-Rear 1 AX1004643
7 AX1004573 Setscrew Lub. Oil Sump To Cylinder Block 11
8 AX1004567 Washer Spring Lub Oil Sump 15
To Cylinder Block. Rear Hole
9 AX1004660 Setscrew Lub. Oil Sump 2
To Cylinder Block. Rear Hole
10 AX1005033 Stud Cylinder Block To Sump (For RHS Hole) 1
11 AX1004568 Nut Cylinder Blk. To Sump Stud (For RHS Hole) 1
12 AX1004568 Stud Timing Case To Lub. Oil Sump 2
13 AX1004568 Nut Timing Case To Lub. Oil Sump 2
14 AX1004567 Washer Spring Timing Case To Lub Oil Sump Nut 2
15 32S30026 Dipstick Lub. Oil Sump 1
16 99DE1286 Tube, Dipstick 1
17 AX1004888 Pipe Lub. Oil Suction Assembly 1 [Flanged Type]
18 AX1004636 Joint Lub. Oil Suction Pipe Flange to Pump 1
19 AX1004573 Setscrew 2
20 AX1004673 Washer Tab 2
21 99S30964 Pump Lub. Oil Assembly 1
22 AX1004618 Plunger 1
23 AX1004612 Spring 1
24 AX1004621 Cap Spring Retaining 1
25 00610011 Split Pin 1
26 AX1004661 Setscrew Lub. Oil Assembly To Front Bearing Cap 3
27 AX1004671 Washer Shakeproof To Front Bearing Cap Setscrew 3
28 AX1004876 Lub. Oil Pump Idler Gear Assembly 1
Including Item Nos. 29 & 30
29 AX1004757 Gear Lub. Oil Pump Idler 1
30 AX1004645 Bush Pump Idler Gear 1
31 AX1004600 Circlip 1
32 AX1004769 Pipe Lub. Oil Delivery Pump To Cyl. Block 1
33 AX1004694 Gland Nut Lub. Oil Sump & Delivery Pipe 2
34 AX1004647 Olive Lub. Oil Delivery Pipe 2
35 AX1004647 Joint Lub Oil Filler 1
36 AX1004685 Tube, Oil Filler 1
37 S4007432 Setscrew 4
38 AX1004567 Washer Spring 4
39 0159-1741 Cap Oil Filler 1 3815006

27
 ES 16 D6 / ES 20 D6
Piston Assembly

No. Part Number Description Qty. Remark

1 0112-0314 Piston Assembly 3 AX1005499

2 0541-1441 Ring Set 3 AX1005500

28
 ES 16 D6 / ES 20 D6
Radiator Assembly Parts
Hodr Water Outlet

No. Part Number Description Qty. Remark

1 4958927 Radiator Bare (Core Only) 1 For Service

2 4085346 Cap, Radiator 1 7 PSI
3 4958928 Guard, Radiator - Front 1
4 4958930 Guard, Fan 1
5 4958931 Guard, Alternator 1
6 4958929 Shroud, Fan 1

7 0130-7779 Reservior, Coolant 1 4056038

8 S-112 Cap Screw, Reservior Mounting 1
9 S-602 Washer, Plain 1
10 S-604 Washer, Lock 1
11 S-223 Nut 1

12 0503-2924 Hose, Water Outlet from Radiator 1 4105155

13 4104599 Hose, Water Inlet to Radiator 1
14 0503-2926 Clamp, Hose Water Outlet / Inlet 4 43828-B

15 0130-7778 Radiator Assembly (With all Guards) 1 4958926

16 500615 Cap Screw, Radiator Mounting 2
17 S-670 Washer, Plain 2
18 3235458 Washer, Lock 2
19 3235451 Nut 2

29
 ES 16 D6 / ES 20 D6
Starter Motor

No. Part Number Description Qty. Remark

1 0191-2460 Starter Motor 1 AX1004969

2 AX1004659 Setscrew 3
3 00920055 Washer Spring 3
4 AX1004683 Cable Starter Motor to Earth Cable 1 Not illustrated

30
 ES 16 D6 / ES 20 D6
Subbase & Generator (Main) Assembly Parts

Support Radiator Generator

Mounting

Subbase AVM Fuel Tank

No. Part Number Description Qty. Remark

1 4950113 Subbase 1 1 Phase / 3 Phase ES 20

3 Phase – ES 16
2 4968044 Subbase 1 3 Phase – ES 16
3 4950113 Subbase 1 1 Phase – ES 22
4 4106403 Genarator – Main 1 3 Phase – ES 16
5 4959179 Geneartor – Main 1 1 Phase – ES 16
6 4959182 Generator – Main 1 3 Phase – ES 20
7 4959180 Generator – Main 1 1 Phase – ES 20
8 4911632 Cable, Earthing 1
9 0402-0923 Isolator Vibration ( AVM ) For Engine & Generator 4 4958799
10 500617 Cap Screw 8 For AVM Mounting
11 S-626 Washer Plain 8 For AVM Mounting
12 S-605 Washer Lock 8 For AVM Mounting
13 0159-1756 Tank, Fuel – 55 Litre Capacity (Plastic Material ) 1 4926744
14 4957794 Tube, Fuel Supply / Return 2
15 0159-1737 Cap, Fuel Filler - on Tank, Fuel 1 4958733
16 154298 Breather, Fuel Tank 1
17 4957797 Indicator, Fuel Level – Mechanical 1
18 0309-0716 Switch, Fuel Level - Electrical 1 4958442
19 4958440 Switch, Fuel Level – Electrical 1 Optional – with PCC 1301
20 4958871 Tank, Fuel - 500 Litre Capacity 1 Optional – Sheet Metal
21 4950110 Support, Radiator Mounting 1
22 4950116 Support, Front engine – LH 1
23 4950117 Support, Front Engine – RH 1

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 ES 16 D6 / ES 20 D6
Water Pump Assembly

No. Part Number Description Qty. Remark

1 AX1004880 Water Pump Assly 1

2 AX1004688 Kit, Water Pump 1
3 AX1004587 Joint, Water Pump Back Plate 1
4 AX1004852 Back Plate, Water Pump Body 1
5 AX1004770 Hose, 1 BY Pass Connection
6 AX1004731 Clip Hose 2
7 AX1004736 Hose Water Pump Outlet to Cylinder Block Inlet 1
8 AX1004730 Clip Hose 2
- AX1004556 Belt W.P. and Fan Drive 1 Cogged Type

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 ES 16 D6 / ES 20 D6
Various OPTIONS - Parts List

No. Part Number Description Qty. Remark

PCC 1301 CONTROLLER

1 0327-1513-01 Module Engine Control 1

2 0300-6014 Panel Display 1
3 0193-0529-01 Sensor, Water Temp 1
4 0193-0430-01 Sensor, Lube Oil Pressure 1
5 0338-4713 Wiring Harness – Engine 1
6 4958850 Switch, Fuel Level – Electric (High-Low) 1 For 55 Lts Plastic Tank

ELECTRONIC GOVERNOR

7 4958714 Kit, Electronic Governor 1

- 4958720 Actuator 1
- 4958715 Linkage, Governor Control 1
- 3974704 Control, Governor 1
- 4084838 Pickup, Magnetic 1

HEATER, LUBE OIL

8 4958708 Kit, Lube Oil Heater 1 For 230 Volts AC

- 3815762 Heater, Lube Oil 1 ( 230 V – 300 W )
- 3815763 Switch, Temperature 1
- 3815764 Sensor, Lube Oil Temperature 1

9 4958726 Kit. Lube Oil Heater 1 For 110 Volts AC

- 4958715 Heater. Lube Oil 1 ( 110 V – 300 W )
- 3815763 Switch, Temperature 1
- 3815764 Sensor, Lube Oil Temperature 1

HEATER, WATER

10 4958709 Kit, Water Heater 1 For 230 Volts AC

- 4958728 Heater, Water 1 ( 230 V – 3000 W )
- 4958710 Connector, Male 1
- 4958711 Connector, Male 2
- 4958712 Hose, Plain 1
- 4958713 Hose, Plain 1

11 4958727 Kit, Water Heater 1 For 110 Volts AC

- Heater, Water 1 ( 110 V – 3000 W )
- 4958710 Connector, Male 1
- 4958711 Connector, Male 2
- 4958712 Hose, Plain 1
- 4958713 Hose, Plain 1

BATTERY & CHARGER

12 4105069 Battery 1 12 Volts – 88 AH

13 4957663 Battery Charger 1 12 Volts – 6 Amp

CE GUARDING

14 4913045 CE Guarding - For Exhaust Manifold 1

15 4926743 CE Guarding - For Pulley, Crank 1

ENCLOSURE – GENSET

16 4958494 Enclosure, Genset – With Insulation 1 80 dBA @ 1 Meter Distance

33
 ES 16 D6 / ES 20 D6
Engine Maintenance Parts List

No. Part Number Description Qty. Remark

1 0122-0910 Lub Oil Filter 1 AX1004554

2 0149-3832 Fuel Filter 1
3 0140-4088 Element Air Cleaner 1 4071693
4 AX100455 6 Belt - Fan Drive 1
5 4962836 Coolant - Valvoline - 5 Lt. can 1

Engine 'Minor Repairings' - Parts List

No. Part Number Description Qty. Remark

1 0309-0714 Switch, Temp (HWT Safety) 1 3815045

2 0309-0715 Switch, Pressure (LLOP Safety) 1 3815046
3 0193-0609 Sensor, Water Temp 1 4957801
4 0193-0610 Sensor, Oil Pressure 1 3814118
5 0306-5255 Shut off Coil (Solenoid) 1 4911834
6 AX1005041 Feed Pump (BOSCH) 1
7 AX1006000 Thermostat 1
8 0155-4659 Expansion Bellow - Exhaust 1 4911595
9 4971690 Valve, Oil Drain (On Oil Sump) 1
10 0159-1741 Cap, Oil Filling 1 3815006
11 4958733 Cap. Fuel Filling 1
12 0150-2917 Throttle Control 1 3814528
13 4958442 Switch, Fuel Level - Electrical 1 On Fuel Tank
14 0130-7779 Reservior - Coolant 1 4056038
15 0509-0483 Seal, Crankshaft - Rear 1 AX1004715

34