Merck - Liquid Crystals For Active Matrix Displays
Merck - Liquid Crystals For Active Matrix Displays
Introduction
The liquid crystal phase was discovered by the "Deformation of aligned phases”, "Ferroelectrics”,
botanist Friedrich Reinitzer in 1888. The extra- "Guest-Host” and "PDLC (Polymer Dispersed
ordinary optical, elastic and viscous properties Liquid Crystals)” is only a short list of technolo-
of liquid crystals paved the way to a huge gies which finally turned out to be not successful
research program in the physics and chemistry for commercial display applications.
of liquid crystals. We give a brief overview about
Currently, almost all liquid crystal displays use
liquid crystals in appendix 1. The unique phase
nematic liquid crystal mixtures. It is necessary to
properties, already reflected in the term "Liquid
use mixtures of liquid crystals, since, so far,
Crystal”, led to a stormy development in the
there is no single liquid crystal material, which
research of these materials.
would fulfil the specifications of even the
In parallel to this basic scientific interest, the past simplest display. The material properties required
40 years have seen a lot of research and develop- for display applications, for example a large
ment of liquid crystals for display applications. operating temperature range, can only be
The driving forces for this development, achieved by solving a complex optimization
particularly during the past years, have been the problem and typically mixing 10 to 20 liquid
following key advantages of liquid crystal crystal singles together.
displays compared to the standard cathode ray
Basically, two types of commercially available
tube: the flatness and compactness leading to
liquid crystal displays exist: In active matrix
lighter weight and significant reduction in
displays each matrix point (pixel) is driven by a
power consumption. From the beginning phase
one to one related electronic switching device.
of this development of liquid crystal displays,
Additionally, there is the possibility, to drive all
Merck has played a major role in the material
pixels only column- and row- wise, not using This article was
development which has led to a profitable liquid
electronic switching devices associated directly published already
crystal business.
to one pixel. This so called passive matrix slightly modified in
In the time frame mentioned, several possibilities driving exhibits cost advantages for smallsize German in Bunsen-
for the application of liquid crystals in displays displays. However, with regard to their optical Magazin, 4. Jahrgang,
have been discussed. "Dynamic scattering”, performance and picture quality, particularly for 5/2002, p. 106-116
3
Introduction
larger size displays, passive matrix liquid crystal
displays cannot compete with active matrix
liquid crystal displays. Therefore, research and
development for liquid crystal materials for
active matrix displays is most important. We
only refer to Merck’s research activities for
passive matrix display applications [1]. In this
paper we will not cover these activities for
passive matrix display applications.
TN–Cell
The transmissive type TN-cell (Twisted Nematic) [2]
currently is mostly used for active matrix LCDs. A
typical setup is shown in figure 1.
Figure 1:
Setup and function of an LCD- pixel (TN- cell).
Typical liquid crystal layer thickness is between 4µm and 5µm. The glass thickness is around 0.7mm.
5
The outer surfaces of the glass substrates are laminated
with polarizers with their transmission direction parallel
to the respective rubbing direction of the polyimide film
on the same glass substrate (normally white mode). The
case of two polarizers with parallel orientation is called
normally black mode.
6
Basics
Figure 2 shows the Gooch-Tarry-curve. The curve exhibits given by the following equation and is independent
a series of minima and maxima and converges for large of the cell gap of the liquid crystal cell.
values of the parameter u to the Mauguin limit. For display
applications T=0 is required (normally black mode), which
provides for a typical optical wavelength (ca. 550 nm,
where human’s eye is most sensitive) an optimum value of
Equation 2
d ·∆n.
The contrast ratio is defined as the ratio of maximum and
minimum light transmission of the cell. In the TN- case,
this contrast ratio strongly depends on the observation
viewing angle and has its maximum value for perpendicu-
lar viewing angle. Generally, a picture is perceived at a
contrast ratio of 2:1 and for a contrast ratio of 5:1 or
higher, the human perception assigns clear contrast to a
picture. Commercially available active matrix liquid crystal
displays typically provide contrast ratios in the range of
250:1 or higher (assuming perpendicular observation). A
common mean to visualize the viewing angle dependency
of the contrast is the iso-contrast curve, using the polar
angle (angle between observation direction and the normal
of the cell) and the azimuth angle (angle between the
Figure 2: Gooch–Tarry–curve: Transmission of a TN–cell as a function of projection of the observation direction onto the cell and the
the optical retardation u=2d∆n/λ. transmission axis of the first polarizer), cp. figure 4.
7
Figure 4: Iso contrast plot of a TN- cell for crossed polarizers in the 1. Gooch–Tarry–Minimum.
On the upper glass substrate (upper means close to the pixel contains another capacitor (Storage Capacitance,
backlight, cp. figure 1), the TFTs are controlling the Cst) in order to minimize the voltage decrease during the
voltage applied to each pixel; the lower glass substrate is non- select time TF–TS≈TF. The voltage decay is
coated with an ITO-layer, acting as a counter electrode. governed by leakage currents through the liquid crystal,
Usually, the colour filter layer is also placed onto this caused by mobile ions in the liquid crystal and inside the
lower glass substrate, consisting of a two dimensional, polyimide layer [4].
periodic array of colour absorbing surfaces of the basic
colours red, green and blue. Sometimes, this is called
sub-pixel for each basic colour, which is addressed
independently by a TFT.
resistance Rlc and its capacitance Clc . Additionally, each Figure 5: Equivalent circuit of a TFT–LCD.
9
Stability of a liquid crystal mixture and
picture quality of the display
The liquid crystals used in a display must be stable to ultra violet
light due to the display manufacturing process (which uses UV
sealant), the backlight system and use in sunlight. The liquid
crystal mixture must also be thermally stable. This is necessary
due to the operational temperature and environmental temperature
at which the display works.
1.) Notebook–PCs
2.) Organizer, PDA (Personal Digital Assistant)
and mobile phones
3.) Desktop monitors and TV–sets
4.) Multimedia–LCD–front projectors,
LCD–rear projection–TVs, View Finder for
digital cameras /Camcorders and portable
mini computers (headset/head mounted
displays).
11
Chemical structure of some mesogenic materials being used in LCDs.
Figure 6 a: Figure 6 b:
Molecule (Ester linked Molecule with small optical
three ring structure anisotropy (∆n=0.059,
with polar, OCF3– extrapolated) and medium
endgroup) for low dielectric anisotropy
Vth–applications (∆ε=6.8, extrapolated).
(∆ε=15.4, ∆n=0.127,
extrapolated).
Drivers with 3.3 V are currently used as standard, and corresponding liquid crystal mixtures have
threshold voltages in the range of 1.3 V and a dielectric anisotropy ∆ε≈10. Some display applications
with 2.5 V drivers are already commercialized. This is also important for low Vth–mixture develop-
ment, targeting mixtures with Vth of about 1.0 V and good reliability properties.
Equation 2 contains two possibilities for influencing Vth, either by changing elastic constants or by
changing dielectric anisotropy. The reduction of the threshold voltage via the elastic constant K11 is not
playing a major role. Nevertheless such effects of elastic constants can be used to optimize the threshold
voltage of liquid crystal mixtures.
12
Figure 6 c: Figure 6 d:
Molecule with ∆ε<0 Molecule with ∆n<0 for reflective type
for VALCDs; applications. The lateral triple bond causes
(∆ε=–5.5, ∆n=0.086, large polarizability perpendicular to the
extrapolated). molecule’s long axis and induces the negative
value of the birefringence
(∆ε≈0, ∆n=–0.005, extrapolated).
A systematic material development stakes on the relationship between the threshold voltage and the
dielectric anisotropy ∆ε.
The dielectric anisotropy of a liquid crystal mixture is obtained in good approximation by linearly
averaging the dielectric anisotropies of the single components in the mixture, weighted with their mass
percentage. Association effects, which induce a preferred parallel or anti-parallel alignment of
molecules, can be described by the Kirkwood factor. In liquid crystal mixtures for display applications,
association effects lead to deviations of ∆ε from the described linear behavior by about <10%. In the
following we will not consider further such non- linearities and assume, that an increase of ∆ε of a
liquid crystal mixture can be achieved by an increase of ∆ε of the liquid crystal singles in the mixture.
This directly implies the search for liquid crystal materials with high ∆ε.
Figure 6a shows a typical liquid crystal material being used in low Vth–mixtures. The material exhibits
liquid crystalline properties with the following phases: K 65 SmA 105 N 154 I. Based on the trifluoro
endgroup, the molecule has a large dipole moment resulting in high value of ∆ε=15. Generally,
molecules with polar endgroups have a big impact in low Vth–mixture development.
13
Using liquid crystals with endgroups of increasing polarity seems to be an appropriate mean for the
development of low Vth–liquid crystal mixtures. The limits of this approach are illustrated in figures 7a
and 7b. So called reliability parameters (e.g. Voltage Holding Ratio ; VHR, cp. appendix 2) are affected
negatively by strongly polar materials, conversely an increase in the dielectric anisotropy of a mixture
tends to increase the rotational viscosity (cp. appendix 1) and hence the resulting switching time. The
value of the Voltage Holding Ratio decreases with increasing ∆ε. Additionally, for TFT- mixtures, only
liquid crystals with fluorinated endgroups can be used. Stronger polar materials, like cyano- endgroups
decrease VHR significantly and must not be used in TFT.
Figure 7b is showing the empirical correlation between the rotational viscosity γ1 and the dielectric
anisotropy ∆ε of a liquid crystal mixture. Strong polar endgroups, like (–O–CF3, –O–CF2, –CF3)
extend the molecule’s long axis, which directly results in an increase of γ1. The corresponding increase
in switching times is acceptable only in a very limited amount.
Basic challenge of the low Vth–mixture development is the development of polar liquid crystal mixtures
with good reliability parameters and small rotational viscosities. For this purpose, Merck uses quantum-
mechanical calculations to predict the interaction of liquid crystals with freely moving ions and
performs experiments, elucidating the interaction of liquid crystals with peripheral materials like
orientation layers.
Figure7 a: Figure 7 b:
Voltage Holding Ratio as a function of the dielectric anisotropy of liquid Rotational viscosity as a function of the dielectric anisotropy of liquid
crystal mixtures. crystal mixtures.
14
2. 2. Liquid crystal mixtures
with small birefringence for reflective
and transflective displays
Reflective and
transflective
The described liquid crystal mixtures for low is parallel to the direction of orientation of the
displays
Vth–applications are almost exclusively used in molecules close to the upper substrate. The
displays based on the TN- principle. The use of a combination of a polarizer and a λ/4–foil
backlight system is typical for TN- cells, converts the entering non-polarized light into
accounting for most of the power consumption circularly polarized light. In the on-state, the
of a liquid crystal display. light is not influenced by the liquid crystal layer
(effective retardation d⋅∆n=0, if the molecules
For mobile and stand- alone applications, the
power consumption has to be reduced. This can
be achieved by using reflective type displays
which use the environmental light and therefore
require no backlight system. Various techniques
for reflective displays have been proposed based
on one of the following principles: Phase-
retardation, rotation of the plane of polarization,
absorption, scattering or Bragg- reflection. So
far, the only commercial success, is the so called
r-TN type, using a polarizer in combination with
a optical retardation film (λ/4–foil). This has
become the dominant technology due to colour
and video- capability in combination with
acceptable contrast ratio.
15
are aligned parallel to the electric field), is polarized, and is not blocked by the combina-
reflected by the mirror which changes the tion of the polarizer and the λ/4–foil:
handedness of the circularity, and is blocked by This leads to a bright state.
the combination of polarizer and λ/4–foil:
From a display manufacturing point of view, it is
This leads to a dark state.
very difficult to reduce the cell gap of a display
In the off-state, the circularly polarized light is in order to match the lower value of
converted into elliptically polarized light by the d⋅∆n≈0.20–0.35µm, being required for reflective
liquid crystal layer. After being reflected by the applications. Typically, liquid crystal mixtures
mirror, the light is still elliptically polarized with with lower ∆n–values between 0.060 and 0.080
altered handedness. After penetrating the liquid are used to cope with reflective display optical
crystal layer again, the light is still elliptically requirements. The challenge for the liquid crystal
mixture development are materials with
extremely low ∆n and sufficiently high values of
the dielectric anisotropy in order to ensure, that
Bright (Off) Dark (On) the liquid crystal mixtures can be driven with
realistic driving voltages. Figure 6b is showing a
representative liquid crystal molecule, being
used in current liquid crystal mixtures and
providing only a small contribution to the
Polarizer birefringence of the liquid crystal mixture [5].
16
3. New LCD- technologies
for monitor and TV- applications: IPS and VA
For the discussed mobile display applications, power consumption and reduction of weight are most
important. The focus of the LCD- development for monitor- and TV- applications is on the picture
quality (contrast and brightness), the viewing angle dependency and the switching times. Due to the Monitor
increasing number of moving picture internet applications, and the resulting overlap of monitor-, and TV-
video- and TV- technology, the reduction of switching times is the key issue of the liquid crystal applications
material development.
Presently, there are three commercially successful LCD- technologies, matching the difficult requirements
for monitor applications. Apart from TN- displays, already described, which for monitor applications
are equipped with a special optical compensation film (wide view film) for improving their viewing
angle dependency, the so called IPS (In Plane Switching) technology and the VA (Vertically Aligned)
technology are of major importance. These technologies are suitable for monitor- and TV- applications.
Because of their different optical switching behavior they induce various possibilities for the liquid
crystal mixture development.
IPS Cell
Figure 9:
Liquid Numerical simulation of the
Crystal director distribution and of
Molecules
equi–potential lines in an IPS
cell with applied voltage. Two
outer electrodes (black) and
Equipotential
Lines one inner electrode (red) are
shown on one substrate
(green). The liquid crystal
molecules (lightblue) orient
perpendicularly to the equi-
potential lines (yellow),
darkened parts of the
molecules indicate an
orientation out of the paper
Electrode Electrode Electrode
plane.
17
TN
IPS
Another particularity of the IPS- cell results of the unique arrangement of electrodes and
orientation layer. While in the TN- case, the equivalent electric circuit of orientation layer
and liquid crystal is a series connection, the IPS- structure provides coupling in parallel of
the orientation layer and the liquid crystal (cp. figure 10). According to Ohm’s law, the
relevant total resistance of an IPS- cell is less dependent of the resistance of the liquid
crystal than in the TN- case. The specific resistance of the liquid crystal mixture in IPS can
be smaller than in TN, still providing sufficient VHR of the pixel. This enables the use of
highly polar cyano- materials in IPS, which cannot be used for TFT-TN liquid crystal
mixtures.
These enhanced possibilities of using liquid crystal materials for the development of liquid
crystal mixtures for IPS pave the way to materials with improved viscous and electro-
optical properties. For example, a typical liquid crystal mixture concept for IPS provides a
rotational viscosity of about 80 mPas, while the value of the rotational viscosity is around
100 mPas for comparable low Vth– mixtures for 3.3 V driving. The slower switching times
in IPS, based on the elastic constant K22, governing the in plane switching effect, are
compensated by the superior material properties of IPS- mixtures and hence the switching
times of IPS and TN are in a similar range. IPS- displays are especially well suited for
displaying optical gray levels and therefore are determined for video- type applications.
TN IPS
Orientation Orientation
layer LC layer
Orientation
layer
LC
Orientation
layer
Orientation
layer
19
4. 4. Liquid crystal mixtures
with large birefringence for microdisplays
Recently the so called ‘microdisplays' were switching times for moving picture applica-
invented. These are small displays (typically tions. The fast switching times additionally are
smaller than 5 cm) with high resolution, being supported by the high operating temperature
always combined with some kind of optical which is in the range of about 50°C caused by
system. The optical system enables the strong light sources enabling sufficient light
visibility of an image, generated by the display. density for projection.
A common distinction is made between
Special liquid crystal mixture properties can be
personal viewer systems, generating a virtual
deduced directly from the described LCoS-
image on the observer’s retina (e.g. head set
display features: The mixtures need a high
systems) and projection systems, providing an
clearing point (typically ≥90°C) and a large
enlarged picture on a screen which can be
birefringence (typ. ∆n=0.20) due to the low cell
viewed by several people simultaneously (e.g.
gap of LCoS- displays. Since the liquid crystal
rear projection TV- sets with image sizes up to
is exposed to high light intensities, it has to
60 inches). There is an additional distinction
guarantee sufficient stability against visible
between transmissive, reflective and emissive
and UV- light.
systems. The advantage of microdisplays is
their small size and corresponding low costs. In
the following we only briefly introduce liquid
crystal microdisplays, accounting for the major
part of this technology segment.
20
Outlook Outlook
Acting as interface between humans
and technology, flat displays are key
compounds in our information
society. In our natural environment,
the importance of toxicological and
ecotoxicological effects is continuous-
ly increasing [14].
The world market for flat panel application. However, in this segment,
displays is booming. Leading market there is also room for optimizing the
research institutes forecast annual existing TFT- technology. For
growth rates of about 20 %. The share example, the main part of TFT-
of LCDs in the flat panel display world displays is based on amorphous
market is currently almost 90 %. silicon technology. The transition to
Presently, the turnover of actively poly crystalline silicon, (p-Si), leads to
driven LCDs is about twice as large as higher charge carrier mobility and to
the turnover of passively driven LCDs. improvement in picture quality
The dominance of high resolution conducted by finer micro structuring
active matrix LCDs will continuously of the pixels.
increase, driven by the following These technology developments are
important trends: The increasing flanked by the permanent develop-
importance of LCDs for desktop ment of new liquid crystal mixtures
monitors, the possibilities of using for display manufacturers by Merck.
LCDs as flat TV- sets, the increase of
Merck is the only non-Asian liquid
sub note-PC and handheld applica-
crystal manufacturer. Merck will
tions (e.g. PDAs, mobile phones,
continuously expand its position as
digital cameras etc.) and a steady
world market leader and will also
development of note- PC applications.
intensively support the liquid crystal
Based on the transfer of voice- display market in the future.
orientation to data- orientation
(Internet, mobile commerce), display
requirements for mobile phones We thank CapCom AG, Darmstadt, and
become more and more severe. In this "Fraunhofer Anwendungszentrum
segment of relative small displays Computergrafik in Chemie und
with high resolution, displays based Pharmazie, Frankfurt” for making
on organic light emitting diodes figure 1.
(OLEDs) show a certain potential for We also thank Dr. Farrand,
Merck NB-C, UK for proof reading.
Appendix 1
“Liquid Crystals“
Liquid crystals combine flow properties of liquids with optical properties of crystals.
They consist of molecules of anisotropic shape (mostly rod-, filament- or disc- like),
interacting with each other and exhibiting self- organizing effects. Between the
crystalline (K) and the isotropic (I) phase, one or several additional phases exist. These
phases are called liquid crystalline phases or mesophases and if a material exhibits
such phases, this is called the mesogenic property of the material.
The transition from the liquid crystalline to the isotropic phase takes place at the
clearing point (the name is based on the drastic reduction of light scattering at this
temperature), a typical phase sequence is named as K 31 N 55 I, which means that the
liquid crystalline phase (in this case: the nematic phase), is located between 31°C and
55°C. The nematic phase is most important for AMLCDs. This phase is characterized by
molecules, that exhibit a statistically preferred angular orientation but do not show
positional long range order.
Nematic phases can be approximately described by two parameters: The director n(r)
describes the macroscopic preferred direction of molecules in a volume, which is small
compared to the total liquid crystal system, but which is large compared to one liquid
crystal molecule. The order parameter
S=<3cos2 θ–1>/2, which describes the
distribution of molecules around the director
direction (θ polar angle) within the volume. The
brackets <..> indicate an ensemble average.
The majority of liquid crystals used in LCD-
applications have an elongated molecular
structure, consisting of two, three or four ring-
type core molecules (e.g. aromatic rings,
cyclohexyl rings etc.), which are either attached
directly or via linking groups. In the terminal
para- position of the core structure further
groups like alkyl-, alkoxy-, fluoro- or carboxyl
may be added. Representative examples of
liquid crystal molecules which are used in
current Merck liquid crystal mixtures are shown
in figures 6a-d.
The anisotropic shape of liquid crystal
molecules leads to anisotropic physical
properties on a macroscopic scale. Describing
an ordered, cylinder- symmetric, nematic liquid
crystal by use of a macroscopic coordinate
system (e.g z- axis in parallel to n), the tensor of
dielectric anisotropy becomes an ellipsoid.
22
Applying an electric field in z- direction provides a
measurement of εz = εll (parallel to the director),
applying the field in x- or y- direction provides a
Physics
measure of ε. This provides the dielectric anisotropy
∆ε = εll – ε⊥. The Maier–Meier theory [10] gives a
Liquid Crystals
simplified relation between ∆ε and the displacement
polarization, orientation polarization (existence of
permanent dipole moments), absolute temperature and
degree of order.
23
Appendix 2
“Reliability–Parameter"
Voltage Holding Ratio (VHR)
AMLCDs use the so called frame memory technique, storing charges for pixel driving
until the pixel is addressed in the next driving frame. If the capability of keeping the
charge at a pixel is not sufficient, contrast decrease, non- uniformity of the brightness
or even image flickering can occur.
The capability of keeping charges is called Voltage Holding Ratio (VHR) and is defined
as the ratio of the RMS- voltage at a pixel within one frame- period and the initial
voltage value:
VHR = 1 1
1/2
Vo Tf O Equation 4
V0 is the voltage applied of the addressing and RC is the time constant of the pixel.
VHR depends on the chemical structure and polarity of the liquid crystal mixture, the
orientation layer, preparation of the test cell and further factors (water content,
impurities, glass etc.). Therefore, VHR comparisons are only helpful if exactly the
same production and experimental conditions of the prepared test cell are used.
Consequently, VHR must be considered as a system parameter (test cell and liquid
crystal) and not as a liquid crystal parameter alone. Empirically, it is found that
increasing ∆ε leads to decreasing VHR (cp. figure 7a).
In all AMLCs, there is a small dc- part of the driving voltage, which leads to the adsorption of
ions at the polyimide orientation layer surface. The underlying physical process is a space
charging polarization process [12].
The surface of the orientation layer cannot leak away adsorbed ions. This forms a constant
electric field and a polarization of the liquid crystal layer. The magnitude of this effect depends
on the number of ions, the ion mobility and the characteristic time constants of the involved
adsorption- and desorption processes [13]. To reduce the image sticking effect, the liquid crystal
Physics
must contain the lowest possible concentration of residual ions.
Liquid Crystals
Appendix 3
“Orientation of liquid crystal molecules –
generating mono- domains"
The generation of a uniformly oriented liquid crystal within the electrode configuration is
crucial for the operation of a display. The molecules have to form a mono- domain.
Some years after the discovery of liquid crystals, their unique orientation behaviour was
realised. A systematic development of surface treatments for the orientation of liquid crystals
was made in the 1970s. One decade later, experimental methods such as AFM (Atomic Force
Microscopy), STM (Scanning Tunneling Microscopy), SHG (Second Harmonics Generation) and
NEXAFS (Near Edge X–Ray Absorption Fine Spectroscopy) were used to investigate the
orientation of liquid crystals on surfaces. This orientation is based on processes like hydrogen
bonding, van der Waals interactions and dipole-dipole interactions between the surface and the
molecules. The orientation is further dependent on interactions induced by the surface topology
and the anisotropic elasticity of the liquid crystal.
Without an external field, two basic types of orientation of the director with regard to the
surface exist: homeotropic (perpendicular) and homogeneous (parallel) orientation. These
two extreme cases are not required for LCDs, since without a certain angle between the
molecules and the substrate surface, orientation defects (so called reveres tilt domains) occur
under an applied electric field. The generation of the required orientation on the surface is
made by special surface treatment methods. The method, mostly used by the LCD- industry,
is the coating of the surface with a some 10 nm thick polyimide film and the rubbing of this
film with a velvet roller.
The rubbing orients the polymer chains, which then can orient the liquid crystal. With this
rubbing technique, pre- tilt angles between 0° and 20° can be adjusted. The combination of the
polyimide, the rubbing parameters and the chemical structure of the liquid crystal determines
the magnitude of the tilt- angle. For AMLCDs pre- imidized polyimides are used, releasing less
water during the tempering process (which increases the pixel resistance) and requiring lower
temperature (only the solvent has to be vapourized). This hampers a diffusion of contaminating
ions from the glass substrate into the inner parts of the display.
25
Appendix 4
“Toxicological and Ecotoxicological
Investigations of Liquid Crystals"
26
Bibliography
[1] H. Hirschmann u. V. Reiffenrath in "Hand-
book of Liquid Crystals", Vol. 2A, D. Demus et.
al. Editors, Wiley–VCH, 1998.