Intermittent Suction

Unit (ISU)
Service Manual

ANSI ISO

6700-0082-000 (Rev.4) 10/2012 1

User Responsibility
This Product will perform as described in this operating service advice be made to the nearest Ohio Medical
manual and accompanying labels and/or inserts, Service Office. This Product or any of its parts should
when assembled, operated, maintained and repaired not be repaired other than in accordance with written
in accordance with the instructions provided. This instructions provided by Ohio Medical, or altered
Product must be checked periodically. A malfunctioning without the prior written approval of Ohio Medical’s
Product should not be used. Parts that are broken, Safety Department. The user of this Product shall have
missing, plainly worn, destroyed or contaminated, the sole responsibility for any malfunction which results
should be replaced immediately. Should such repair from improper use, faulty maintenance, improper
or replacement become necessary, Ohio Medical repair, damage, or alterations by anyone other than
recommends that a telephonic or written request for Ohio Medical.

Technical Competence
The procedures described in this service manual should Genuine replacement parts manufactured or sold by
be performed by trained and authorized personnel only. Ohio Medical must be used for all repairs.
Maintenance should only be undertaken by competent
individuals who have a general knowledge of and Read completely through each step in every procedure
experience with devices of this nature. No repairs before starting the procedure; any exceptions may
should ever be undertaken or attempted by anyone not result in a failure to properly and safely complete the
having such qualifications. attempted procedure.

Abbreviations used in this manual

inHg Inches of mercury
in Inch
ISU Intermittent Suction Unit
kPa Kilo pascals (kPa x 7.50 = mmHg)
LPM Liters per minute
mmHg Millimeters of mercury (mmHg x .133 = kPa)
mm Millimeters
mL Milliliters
oz Ounces
| (CONT) Continuous (On)
|O|O| (INTER) Intermittent
O (OFF) Off
°C Degrees Celsius
°F Degrees Fahrenheit
N-m Newton-Meter (N-m x .737 = ft-lb)
ft-lb Foot-Pound Force (ft-lb x 1.356 = N-m)
DISS Diameter Index Safety System
OES Oxequip Suction
NCG National Compressed Gases (Chemetron)
BOC British Oxygen Corporation
NPT National Pipe Thread (USA)
NPTF National Pipe Thread Female (USA)
MPTS Multi-Purpose Therapy Stand
I.D. Inner Diameter
gal. gallon
PTFE Polytetrafluoroethylene
NG Nasogastric
PED Pediatric
NFPA National Fire Protection Association
ISO International Organization for Standardization

2 6700-0082-000 (Rev.4) 10/2012

 Table of Contents
1/Precautions........................................................... 4 8.4 Gauge Test..................................................... 21
1.1 Definitions........................................................ 4 8.5 Regulation Test.............................................. 21
1.2 Warnings.......................................................... 4 8.6 Timing Cycle Adjustment................................ 21
1.3 Cautions........................................................... 5 8.7 Vacuum Build-up/Bleed-down
1.4 Intended Use.................................................... 5 Test - Intermittent Mode................................. 22
8.8 Bleed Test...................................................... 22
2/Scope .................................................................. 6 8.9 Leak Test - Patient Side................................. 22
2.1 North American Vacuum Regulators................ 6 8.10 Vacuum Limit Adjustment -
2.2 English Vacuum Regulators............................. 6 Pediatric ISU ONLY........................................ 22

3/Description and Specifications........................... 7 9/Maintenance........................................................ 23

3.1 Description....................................................... 7 9.1 General Maintenance of Suction
3.2 Specifications................................................... 8 Equipment...................................................... 23
9.2 Recommended Maintenance Schedule......... 23
4/Operation.............................................................. 9 9.2.1 Maintenance Schedule.......................... 23
4.1 Equipment Set-up............................................ 9 9.3 Repair Policy.................................................. 24
4.1.1 Attaching the Overflow Safety Trap....... 10 9.4 Technical Assistance...................................... 24
4.2 Mode Selection.............................................. 10 9.5 Return Instructions......................................... 24
4.3 Setting the Suction Level............................... 10
4.4 Pre-use Checkout Procedure......................... 10 10/Ordering Information........................................ 25
4.5 Patient Set-up................................................ 11 10.1 Illustrated Parts.............................................. 25
10.2 Service Kits.................................................... 26
5/Cleaning and Sterilization.................................. 11
5.1 Cleaning......................................................... 11 Appendix A-1
5.1.1 Routine Exterior Cleaning..................... 11 Installation procedure for Adapters/Probes
5.1.2 Internal Component Cleaning............... 11 and Fittings.............................................................A-1
5.1.3 Cold Flush Procedure........................... 11
5.2 Sterilization..................................................... 12

6/Troubleshooting................................................. 13

7/Service - Disassembly and Assembly.............. 15

7.1 Service Tools and Equipment......................... 15
7.2 ISU and PED ISU........................................... 15
7.2.1 Disassembly.......................................... 15
7.2.2 Assembly............................................... 16
7.3 Regulator Module........................................... 17
7.3.1 Disassembly.......................................... 17
7.3.2 Assembly............................................... 18
7.4 Timing Valves................................................. 18
7.4.1 Disassembly.......................................... 18
7.4.2 Assembly............................................... 18
7.5 Vacuum Limit - Pediatric ISU Only................. 18

8/Service Checkout Procedure............................ 19

8.1 Set-up............................................................. 19
8.2 Leak Test - Supply Side................................. 19
8.3 Flow Test........................................................ 20
8.3.1 Continuous Mode Flow Test.................. 20
8.3.2 Intermittent Mode Flow Test.................. 20

6700-0082-000 (Rev.4) 10/2012 3

1/Precautions
1.1 Definitions If the vacuum regulator is repaired or disassembled in
any manner, the service checkout procedure (Section
Note: A Note provides additional information to clarify 8 Service Checkout Procedure) must be performed
a point in the text. before using the equipment on the patient.
Important: An Important statement is similar to a note If the flow control valve is rotated fully clockwise, the
but of greater emphasis. ISU will not cycle in the intermittent mode. Drainage
w CAUTION: A CAUTION statement is used when will cease.
the possibility of damage to the equipment exists. For the Pediatric ISU, it may be possible to set the
w WARNING: A WARNING statement is used vacuum limit to zero. If there is no suction present,
when the possibility of injury to the patient or the rotate the set screw counter-clockwise and/or check
operator exists. Section 6 Troubleshooting.
If the screws on the timing valves are turned all the way
1.2 Warnings clockwise, the ISU will not cycle.
The pre-use checkout procedure (Section 4.4 Pre-use
Checkout Procedure) must be performed before using
this equipment on each patient. If the regulator fails
any part of the pre-use checkout procedure, it must be
removed from service and repaired by qualified service
personnel.
Connect the vacuum regulator to the vacuum source
only. Connection to positive pressure sources such as
oxygen and medical air, even momentarily, could injure
the patient or operator.
Always connect the regulator to the vacuum source
and check its operation before attaching the patient
connection.
The fitting port of the regulator must be occluded when
setting the prescribed suction level. This prevents the
patient from receiving higher than required suction
levels.
Do not use this device in the presence of flammable
anesthetics. Static charges may not dissipate and
possible explosion hazard exists in the presence of
these agents.
After patient use, regulators may be contaminated.
Handle in accordance with your hospital’s infection
control policy.
Clean and sterilize all multiple use suction equipment
before shipment to ensure transportation personnel
and/or service personnel are not exposed to any
hazardous contamination.
Clean and sterilize all multiple use suction equipment
if contaminated before disassembly, to ensure service
personnel are not exposed to hazardous contamination.
Following sterilization with ethylene oxide, parts
should be quarantined in a well ventilated area to allow
dissipation of residual ethylene oxide gas absorbed by
the material. Aerate parts for 8 hours at 130oF (54oC).

4 6700-0082-000 (Rev.4) 10/2012

 1/Precautions
1.3 Cautions 1.4 Intended Use
Connect the vacuum regulator to the vacuum source The vacuum regulator is intended to be used in the
only. Connection to positive pressure sources such medical facility as a means to evacuate media (i.e.
as oxygen and medical air, even momentarily, could fluids) from the body.
damage the equipment.
Cleaning the gauge may result in damage.
Do not lubricate any internal components of the
regulator module.
Do not over-tighten the timing valve stem; the needle
portion of the valve may be damaged.
Do not steam autoclave the ISU. Severe impairment
to the operation of the regulator will result. The only
acceptable method of sterilization is with gas (ethylene
oxide).
Do not use any Loctite® products to seal the fitting and
adapter/probe port threads (or products which contain
methacrylate ester as an active ingredient).
Only competent individuals trained in the repair of this
equipment should attempt to service it.
Sterilization with ethylene oxide mixtures may cause
crazing (minute superficial cracking) of some plastic
parts. Crazing will be more pronounced when mixtures
containing Freon® are used.
The cap screws can strip the regulator module housing
threads if they are screwed in too tight.
The gauge assembly must be handled with utmost
care to retain its precision. If the lens is removed, do
not rest the gauge on its face.
To help prevent aspirate from entering the regulator,
wall outlet and pipeline equipment, an overflow safety
trap and/or a high flow suction filter should be attached
prior to its use. Aspirate in the regulator, wall outlet and
pipeline system will impair the operation. The use of
the overflow safety trap and/or a high flow suction filter
will help prevent this and extend the life of the suction
equipment.
To prevent stripping the plastic threads, place the screw
in the hole and turn counter-clockwise until it drops into
the original threads, then tighten the screw.
Use of lubricants other than recommended, may
degrade plastic or rubber components.
Not for field or transport use**

**The categories of Field and Transport Use are specifically defined in

ISO 10079-3, “Field” means use at accidents or emergencies outside
a hospital. “Transport” means use in ambulances, cares and airplanes.
These situations may expose the equipment to uneven support, water,
dirt, mechanical shock and temperature extremes. Ohio Medical suction
equipment has not been tested to comply with the specific requirements
of these categories.

6700-0082-000 (Rev.4) 10/2012 5

2/Scope
This service manual contains service, maintenance
and parts information on four models of the ISU.

North American - ANSI® (2)

International - ISO® (2)

2.1 North American(ANSI) Vacuum Regulators

Note: Part numbers given are for vacuum regulators without fittings or adapters/probes.

MED

100
80 120
-mm Hg

HI G
60 140

H
L OW
40
160
20
0

0
(INTER)
0

0
(OFF)

(CONT)

ISU Pediatric ISU

6700-1251-900 6700-1257-900

2.2 International (ISO) Vacuum Regulators

Note: Part numbers given are for vacuum regulators without fittings or adapters/probes.

100
80
120
60
14 12
140 16 10
18 8
40
20 6
160 4

24 2 20
180 26
Pa

-k
F
Hg
m

-m

0
(INTER)
0

0
(OFF)

(CONT)

ISU Pediatric ISU

6700-1253-900 6700-1273-900

6 6700-0082-000 (Rev.4) 10/2012

 3/Description and Specifications
3.1 Description 1. Suction Control Knob - Allows easy adjustment of
suction to the patient.
w WARNING: Do not use this device in the
presence of flammable anesthetics. Static 2. Mode Selector Knob - Allows quick and easy mode
charges may not dissipate and possible changes.
explosion hazard exists in the presence of Note: In the text of this manual, the international
these agents. graphic symbol for the intermittent mode normally
The ISU is a dual purpose vacuum regulator which written as:
provides either intermittent or continuous suction. It can |
be used for NG (intermittent) or pharyngeal/tracheal O
(continuous) suctioning throughout the hospital. |
On the Pediatric ISU, the maximum vacuum limit is O
factory present to 135 mmHg (18.0 kPa) and the limit |
may be adjusted between 80 and 150 mmHg (10.7 and
will be written as |O|O|.
20.0 kPa). The low gauge and the baby icon on the
cover distinguish it from the standard ISU. a. |O|O| (INTER) - Suction is intermittent (cycles
on and off) and the suction level can be adjusted
Each unit contains a regulator module to regulate and
with the suction control knob.
adjust suction, a vacuum gauge which indicates suction
supplied, a patented Unilogic Module to silently switch When used as an Intermittent Suction Unit,
suction on and off, and timing valves which select and both the “On” and “Off” timing cycles are
adjust the length of the on and off cycles. independently adjustable within a range of 3
to 30 seconds. These are pre-set at the factory
In use, the vacuum source is connected through the
at a supply vacuum of 500 mmHg (66.7 kPa)
regulator module which functions as an automatic valve.
to provide approximately 15 seconds “On”
Rotating the suction control knob adjusts the position
and 8 seconds “Off” for the ISU. If the supply
of the regulator module and selects a predetermined
vacuum is different, the timing cycles will vary.
level of suction.
Adjustment procedures are outlined in the
During use, as the flow requirement increases, the Operations section of this manual (Section 8.6
valve automatically opens to maintain suction at the Timing Cycle Adjustment).
preset level. Conversely, when the flow requirement
b. O (OFF) - No suction is supplied to the patient.
decreases, the valve automatically closes to maintain
suction at the pre-set level. The same mechanism c. | (CONT) - Suction is continuous and can be
compensates for changes in supply vacuum to adjusted with the suction control knob.
automatically maintain the pre-set suction level.
3. Vacuum Gauge - The suction level to the patient is
displayed during use.

Vacuum
Gauge

Mode Suction Adapter

Selector Control Port
Knob Knob

Fitting Port

6700-0082-000 (Rev.4) 10/2012 7

3/Description and Specifications
3.2 Specifications

Gauge: Accuracy: ±5% of full scale deflection

Flow Rates: | (CONT) Mode: 0-80 LPM without fittings at full

increase setting depending on supply vacuum and open
air flow

|O|O| (INTER): 8 LPM with the suction control knob set to

120 mmHg (16.0 kPa)

Regulated Suction Range: Adult: 0 to 200 mmHg (0 to 26.7 kPa) and up to full wall vacuum
Pediatric: 0 to 135 mmHg (0 to 18.0 kPa)

Pre-Set Timing Cycles: On time cycle: 15 seconds ± 3 seconds

Note: The Pre-set timing cycles Off time cycle: 8 seconds ± 3 seconds
are set at a supply vacuum of
500 mmHg (66.7 kPa).

Weight: (Less Fittings) 28 oz (794 grams)

Dimensions: (Less Fittings) Height: 6.6 in (168 mm)

Width: 3.5 in (89 mm)
Depth: 4.8 in (121 mm)

Environmental Specifications
Operating Temperature Range: 40 to 120°F (4 to 49°C)
Storage Temperature Range: 0 to 160°F (-18 to 71°C)
Operating and Storage Relative Humidity: 5 to 95%

8 6700-0082-000 (Rev.4) 10/2012

 4/Operation
4.1 Equipment Set-up Hospital supplied suction tubing must be used between
the catheter and the collection canister or liner. The
w WARNING: Always connect the regulator to recommended minimum inside diameter is 0.25 in (6
the vacuum source and check its operation mm). Select tubing that is collapse and kink resistant.
before attaching the patient connection.
An Ohio Medical high flow filter and overflow safety trap
w WARNING: Connection to positive pressure should be used between the collection canister or liner
sources such as oxygen and medical air, and the vacuum regulator to prevent contamination of
even momentarily could injure the patient or the regulator, wall outlet and pipeline system.
operator.
ISO 10079-3 (section 5.1.2) states that “the usable
w CAUTION: Connection to positive pressure volume of the collection container shall be not less
sources such as oxygen and medical air, even than 500 mL.
momentarily could damage the equipment.
High Flow Suction Filters
If the regulator is equipped with an adapter/probe for wall
outlets, insert the adapter/probe into the vacuum wall Hydrophilic
outlet. If the regulator is mounted elsewhere, connect a Pkg of 20 6730-0350-800
vacuum supply hose between the regulator’s adapter/ Pkg of 200 6730-0351-800
probe port and the wall outlet. Connect the collection Hydrophobic Filter
canister or liner’s vacuum port to the regulator’s fitting
or overflow safety trap with the appropriate vacuum Tubing x 1/8” NPT x
tubing. tubing nipple tubing nipple
Pkg of 3 6730-0570-800 6730-0580-800
Note: For proper installation of adapters/probes and Pkg of 10 6730-0571-800 6730-0581-800
fittings see appendix (Appendix A-1). Pkg of 100 6730-0572-800 6730-0582-800
For standard ISU operation, mount the collection
canister or liner above the patient.
Connect the collection canister or liner’s vacuum port
to the regulator’s fitting port or overflow safety trap with
the appropriate suction filter and vacuum tubing.

Vacuum Port
Vacuum Connective
Regulator Tubing

Patient
Port
Disposable
Suction
Filter

Overflow Collection
Safety Bottle
Trap

Equipment Set-Up

6700-0082-000 (Rev.4) 10/2012 9

4/Operation
4.1.1 Attaching the Overflow Safety 4.2 Mode Selection
Trap (OST) |O|O| (INTER) - Suction is intermittent (cycles on and
w CAUTION: To help prevent aspirate from entering off) and the suction level can be adjusted with the
the regulator, wall outlet and pipeline system, an suction control knob.
overflow safety trap should be attached prior to
its use. Aspirate in the regulator, wall outlet and
pipeline system may impair their operation. The
use of the overflow safety trap and suction filter
will help prevent this and extend the life of suction
equipment. O (OFF) - No suction is supplied to the patient.

Standard fitting
1. Raise the sleeve and insert the trap into the
regulator fitting.
2. Turn the trap clockwise about one and a half turns | (CONT) - Suction is continuous and can be adjusted
to engage the threads. The trap with the suction control knob.
does not need to be screwed
tight; an O-ring in the regulator
fitting provides a vacuum seal.
The trap should rotate freely Sleeve
to allow the desired tubing
positioning.
4.3 Setting the Suction Level
w WARNING: The fitting port of the regulator
must be occluded when setting the prescribed
suction level. This prevents the patient from
receiving higher than required suction levels.
3. Lower sleeve to lock trap in 1. Clamp the connective tubing to occlude the fitting
position. port.
2. Turn the mode selector knob to | (CONT).
3. Rotate the suction control knob until the vacuum
gauge indicates the required setting.
DISS fitting
1. Insert trap into the regulator fitting. Situate the 4.4 Pre-use Checkout
tubing in the desired position. Procedure
2. Turn the DISS wing nut w WARNING: The Pre-use Checkout Procedure
clockwise to engage threads must be performed before using this
and tighten (there is no O-ring, equipment on each patient. If the regulator
so the vacuum seal depends fails any part of the Pre-use Checkout
on a tight connection). Procedure, it must be removed from service
and repaired by qualified service personnel.
w WARNING: Always connect the regulator to
Wing Nut
the vacuum source and check its operation
before attaching the patient connection.
Before the vacuum regulator is used, it must be tested
for correct operation as outlined below. All tests must
be performed with the regulator in its normal (vertical)
operating position and with a minimum supply vacuum
of 500 mmHg (66.7 kPa).

10 6700-0082-000 (Rev.4) 10/2012

4/Operation 5/Cleaning
1. Turn the mode selector knob to O (OFF). 5.1 Cleaning
2. Rotate the suction control knob one full turn w WARNING: After patient use, regulators may
clockwise (increase). be contaminated. Handle in accordance with
3. Clamp the connective tubing to occlude the fitting your hospital’s infection control policy.
port. The gauge needle should not move.
5.1.1 Routine Exterior Cleaning
4. Unclamp the connective tubing.
Routine cleaning of the regulator is recommended as a
5. Turn the mode selector knob to | (CONT). standard procedure after each use.
6. Rotate the suction control knob fully counter- Wipe all exterior surfaces with a solution of water and
clockwise (decrease). mild detergent.
7. Clamp the connective tubing. The gauge needle
should not move. 5.1.2 Internal Component Cleaning
8. With the connective tubing clamped, increase the w CAUTION: Cleaning the gauge may result in
suction to 90 mmHg (12.0 kPa). damage.

9. Slowly open and close the clamped tubing to 1. Refer to Section 7 Service - Disassembly and
create various flow rates through the regulator. Assembly for instructions.
Check that the suction level is maintained when 2. All internal components, with the exception of the
the tubing is clamped. gauge, may be cleaned with a solution of warm
10. Turn the mode selector knob to |O|O| (INTER). water and mild detergent.

11. Clamp the connective tubing. 3. Dry all components with a lint free cloth before
assembly.
12. Ensure that the timing cycles are 15 seconds “On”
and 8 seconds “Off” both with a tolerance of ± 3 5.1.3 Cold Flush Procedure
seconds by observing the gauge needle.
If desired, the vacuum regulator can be cold-flushed
Note: The ISU starts in the “Off” cycle. as part of a cleaning or disinfecting procedure. Set
up a collection canister or liner between the vacuum
13. Reduce the suction level to zero and turn the mode
source and the adapter/probe port to receive the flush
selector knob to O (OFF).
solution. Suction through the vacuum regulator an
adequate amount of cold disinfectant to satisfy the
4.5 Patient Set-up infection control requirements of the hospital. Use only
1. Make sure the pre-use checkout procedure approved cleaning/flushing solutions. Make sure those
(Section 4.4 Pre-use Checkout Procedure) has made from concentrates are newly mixed to ensure
been performed. effectiveness.
2. Clamp the connective tubing and turn the mode Flush both the continuous and intermittent vacuum
selector knob to | (CONT). circuits thoroughly. Adequately aerate both the
continuous and intermittent circuits with vacuum flow
3. Set the prescribed suction level.
or compressed air until all internal channels, switches,
w WARNING: The regulator must be occluded gauge ports and regulating mechanisms are dry.
when setting the prescribed suction level Disassemble to check O-rings for adequate lubricant
so that the patient does not receive higher and filters for proper function following any cold flush
procedure.
than required suction.
w CAUTION: Failure to adequately dry the product
4. Turn the mode selector knob to O (OFF).
following a cold flush may damage the working
5. Attach the patient tubing to the collection canister parts which are designed for pneumatic air flow
or liner’s patient port. only. Ohio Medical is not responsible for unit
failure due to cold flushing. Failure to disassemble
6. Turn the mode selector knob to | (CONT) or |O|O|
to check O-ring and filter status may render
(INTER).
the unit inoperative. Suction fluids drawn into a
vacuum regulator do not stop in the regulator.
They proceed through it into the wall outlet and

6700-0082-000 (Rev.4) 10/2012 11

5/Cleaning and Sterilization
pipeline system. Failure to clean and disinfect 2. The only acceptable method of sterilization is with
the wall outlet and pipeline system may result in ethylene oxide. Ethylene oxide mixtures can be
damage to this equipment. used at temperatures of 125 to 135°F (52-57°C).
If this temperature cannot be obtained, room
w WARNING: Perform the service checkout
temperature sterilization with 100% ethylene oxide
procedure (Section 8 Service Checkout
can also be used. Sterilization is not recommended
Procedure) following cold flushing. Validate
as a standard procedure after each use.
the selected cleaning/disinfection procedure.
Failure to do so may result in patient use 3. After each sterilization check the condition of the
of a product which is assumed to be clean/ internal filters. Replace any shrunken filters before
disinfected and is not. Body fluids suctioned returning the regulator to service.
into a vacuum regulator do not stop in the
Place the regulator in the vertical position and connect
regulator. They proceed through it into the
to a supply vacuum of 500 mmHg (66.7 kPa).
wall outlet and pipeline system. Failure
to clean and disinfect the wall outlet and
pipeline system may result in contamination
that contributes to nosocomial infection.

5.2 Sterilization
Should misuse occur, resulting in accidental flooding
of the regulator, the regulator may be sterilized using
ethylene oxide (ETO). After sterilization, follow the
service checkout procedures in Section 8.
w WARNING: Following sterilization with
ethylene oxide, parts should be quarantined
in a well ventilated area to allow dissipation
of residual ethylene oxide gas absorbed by
the material. Aerate parts for 8 hours at 130oF
(54oC). Follow your hospital sterilization
procedure.
w CAUTION: Do not steam autoclave or liquid
sterilize the ISU. Severe impairment to the
operation of the regulator will result. The only
acceptable method of sterilization is with gas
(ethylene oxide).
w CAUTION: Sterilization with ethylene oxide
mixtures may cause crazing (minute superficial
cracking) of some plastic parts. Crazing will be
more pronounced when mixtures containing
Freon® are used.
Note: ISU should only be sterilized if it is contaminated
or maintenance is to be performed.
1. The regulator should be sterilized with the mode
selector knob in the |O|O| (INTER) position.

12 6700-0082-000 (Rev.4) 10/2012

6/Troubleshooting
Problem Possible Causes Remedy
A. No gauge indication and 1. No supply vacuum 1. Correct supply problems
no suction in any setting 2. Kinked tube 2. Straighten tube
3. Poor connection 3. Check all connections and
seals
4. Blocked wall outlet 4. Unblock outlet
5. Blocked adapter port 5. Unblock port
6. Blocked backplate 6. Clean with soap and water and
a pipe cleaner
7. Loose mounting plate 7. Tighten the 4 mounting screws
8. Bad or missing mounting plate 8. Replace/Install gasket
gasket
9. Regulator module malfunction 9. See “Regulator module
malfunction” under Problem
column in this section of the
manual
10. Pediatric ISU – Incorrect vacuum 10. Reset vacuum limit. (See
limit adjustment Section 7.5 Vacuum Limit -
Pediatric ISU Only)
11. Pediatric ISU – Bad or missing 11. Replace/Install positive
positive pressure relief valves pressure relief valves
B. Regulator module 1. O-ring failure or diaphragm 1. Replace rubber components
malfunction rupture with regulator module
replacement kit
2. Stem screw loose 2. Tighten stem screw
C. No gauge indication but 1. Blocked gauge pressure sensing 1. Unblock orifice
suction is being delivered orifice
2. Gauge mechanism locked by 2. Remove debris
debris
3. Gauge mechanism damaged 3. Replace gauge
D. Gauge indication but no 1. Blocked fitting port 1. Unblock port
suction is being delivered 2. Overflow safety trap shut off 2. Reset float/empty overflow
safety trap
3. Blocked external filter 3. Replace external filter
4. Blocked fitting 4. Replace fitting
E. Suction level cannot be 1. Regulator module malfunction 1. See “Regulator module
adjusted malfunction” under Problem
column in this section of the
manual
F. Insufficient flow through 1. Partial blockage in wall supply 1. Confirm wall supply open air
regulator flow meets minimum hospital
requirements. Unblock if
necessary
2. Partial blockage in regulator 2. Perform the Flow Test in
Section 8 Service Checkout
Procedure of this manual.
Clear blockage if necessary
G. Inaccurate gauge 1. Damaged gauge 2. Replace gauge
reading Note: All gauge
needles should return
to the stop pin when no
suction is being supplied

6700-0082-000 (Rev.4) 10/2012 13

6/Troubleshooting
Problem Possible Causes Remedy
H. With the fitting port 1. Blocked filter and/or orifice 1. Clear orifice and replace filter
occluded, unable to 2. Damaged gauge 2. Replace gauge
decrease the suction 3. Blocked unilogic module filter 3. Replace filter
level and gauge needle 4. Regulator module malfunction 4. See “Regulator module
does not return to Zero malfunction” under Problem
when switched to O column in this section of the
(OFF) manual
I. Limited suction in any 1. Selector switch loose or bad 1. Tighten selector switch and/or
setting and whistling selector switch O-rings replace O-ring
noise from inside the 2. Missing internal components 2. Disassemble regulator and
regulator inspect
J. Suction is delivered in 1. Flow control valve blocked or 1. Turn valve counter-clockwise
the | (CONT) mode but turned full in until unit cycles and/or inspect
the |O|O| (INTER) will valve seat area
not cycle 2. Timing valves turned fully in and/ 2. Turn valve counter-clockwise
or clogged until unit cycles and/or inspect
3. Unilogic module malfunction/ 3. Replace filters and/or module
missing
4. Missing O-ring in selector switch 4. Install O-ring
5. Blocked backplate 5. Inspect backplate flow paths
and unblock if necessary
K. Pediatric ISU - Maximum 1. Incorrect vacuum limit adjustment 1. Reset vacuum limit. See
vacuum not limited Section 7.5 Vacuum Limit -
Pediatric ISU Only
L. Pediatric ISU - Limited 1. Bad or missing positive pressure 1. Replace/Install positive
suction in any setting relief valves pressure relief valves
and whistling noise from
back of regulator

M. Pediatric ISU - Vacuum 1. Loctite on set screw is breaking 1. Replace 2.42 Loctite on
limit does not remain down set screw. See Section 7.5
constant Vacuum Limit - Pediatric ISU
Only

14 6700-0082-000 (Rev.4) 10/2012

 7/Service - Disassembly and Assembly
7.1 Service Tools and Equipment w WARNING: Clean and sterilize all multiple use
suction equipment if contaminated before
w CAUTION: Use of lubricants other than disassembly, to ensure service personnel are
recommended, may degrade plastic or rubber not exposed to hazardous contamination.
components.
w CAUTION: The gauge assembly must be handled
The following items should be on hand during any with utmost care to retain its precision. If the lens
service procedure: is removed, do not rest the gauge on its face.
• Supply vacuum: 500 mmHg (66.7 kPa) minimum Note: See Section 10.1 Illustrated Parts
& 50 LPM open air flow minimum
1. Remove all fittings from the regulator and ensure
• Supply vacuum regulator with gauge, that the mode selector knob is in the O (OFF)
760 mmHg (101.3 kPa) full scale position.
• Low vacuum calibration gauge, 2. Remove the three cover screws from the back of
225 mmHg (30.0 kPa) full scale the unit.
(Ohio Medical P/N 6700-0353-800)
3. Rotate the suction control knob counter-clockwise
• 50 LPM flowmeter (decrease) until it is free from the regulator module.
(Ohio Medical P/N 6700-0355-800) Carefully pull the cover and knob assembly off of
• 10 LPM flowmeter the backplate.
(Ohio Medical P/N 6700-0354-800) 4. To remove the gauge assembly, grasp the dial
• Phillips head screwdriver, No. 2 mounting bracket and pull straight out. The snap-fit
lens cover can also be removed (if applicable) for
• Flat head screwdriver, 1/4 inch replacement. Replace gauge O-rings if required.
• Open end adjustable wrench 5. To remove the regulator module, grasp and pull it
• Ball hex key wrench, 3/16 inch from the backplate.

• Open end wrench, 11/16 inch

• Pipe cleaner
• Wooden toothpick (O-ring remover)
• Tweezers (filter remover)
• Dow Corning® 111 grease
Ohio Medical P/N 6700-0074-200)
• Tubing clamp
• 1/2 gallon reservoir
• Bubble leak tester
Pull down plastic tab with right
• Stop watch index finger while holding
gauge frame with left hand
• Hex key wrench, 1/16 inch (Pediatric ISU only)
• 242 Loctite (Pediatric ISU only)
Snap-fit Lens Removal
7.2 ISU and Pediatric ISU
Note: To disassemble the regulator module, refer
7.2.1 Disassembly to Section 7.3 Regulator Module.
w WARNING: If the vacuum regulator is repaired 6. Remove the unilogic module by carefully pulling
or disassembled in any manner, the service the module away from the backplate. This releases
checkout procedure (Section 8 Service the tubing connections. Replace beige and green
Checkout Procedure) must be performed filters and silastic tubes if required.
before using the equipment on the patient.

6700-0082-000 (Rev.4) 10/2012 15

7/Service - Disassembly and Assembly
7. Remove the timing valves by pulling the valve stem valve is installed, clip the tail. Place the lubricated
out of the backplate. Replace the filters if required. mounting plate gasket onto the backplate. Ensure
the protruding posts on the mounting plate align
Note: To disassemble the timing valves, refer to
into the backplate properly.
Section 7.4 Timing Valves.
4. Install the flow control valve into its proper location.
8. If the mode selector switch needs service, carefully
Use the proper tool to rotate the valve clockwise
unscrew the center retaining screw while holding
approximately 3 full turns, taking extra care to
the main valve body. Remove the washers, detent
ensure that the threads are engaged properly.
plate, ball bearings, and valve body. Replace
O-rings if required. 5. Place the gauge bleed hole filter into its proper
location. Push until it bottoms on the backplate.
9. Remove the gauge bleed hole filter from the
backplate. Replace if required. 6. Mode Selector Switch Assembly
10. Remove the flow control valve by turning counter- a. Place the four selector switch O-rings into
clockwise until it is out of the backplate. their proper location on the backplate.
11. For the Adult ISU - Remove the ISU mounting plate b. Install the main valve body on the backplate
by removing the four screws and pulling the plate post with the protruding ear at the 3 o’clock
and gasket from the backplate. Replace gasket if position. Ensure the valve body seats on the
required. four O-rings.
12. For the Pediatric ISU c. Place the four ball bearings on top of the valve
body. Place the detent plate on top of the
a. Remove the Pediatric ISU mounting plate by
four ball bearings (smooth side down). Place
removing the four screws and pulling the plate
the spiral spring washer on top of the detent
and gasket from the backplate.
plate. Place the flat washer on top of the spiral
b. Replace gasket if required. Use Pediatric ISU spring washer.
gasket ONLY (6700-0221-500)
d. Install the screw through the washer and into
c. To remove valves, grasp top of valve and the backplate post. Tighten the screw.
pull. Replace positive pressure relief valves if
7. Grasp the main valve body and rotate the switch in
required.
all three positions. Ensure that the protruding ear is
d. Under the suction control knob there is a brass near the 3 o’clock position after testing the switch.
stud and a retaining ring. DO NOT remove
8. Install the timing valves into their proper locations
these parts from the cover assembly.
and push fully in so that the O-rings seats in the
7.2.2 Assembly backplate.

w CAUTION: To prevent stripping the plastic 9. Install the Unilogic Module by aligning the silastic
threads, place the screw in the hole and turn tubes with the ports on the backplate and push
counter-clockwise until it drops into the original fully in.
threads, then tighten the screw. 10. Install the regulator module into its proper location.
1. Lubricate all O-rings and the gasket with a small Rotate the module so that the protruding ears are
amount of Dow Corning® 111 grease before at the 5 o’clock and 11 o’clock positions.
assembly. 11. Install the snap-fit lens by placing one of the
2. For the Adult ISU - Place the lubricated mounting retaining tabs over the edge of the gauge face, and
plate gasket onto the holes and install the then pressing lightly until the other tab snaps onto
mounting plate onto the backplate. Ensure the the gauge face. Rotate the lens to confirm proper
protruding posts on the mounting plate align in to installation. If the lens is not the snap-fit type,
the backplate properly. simply place the lens onto the gauge ensuring it
rotates easily and is resting properly.
3. For the Pediatric ISU - Install new positive pressure
relief valves by pulling tail of valve through the 12. Install the gauge assembly into its proper location
small hole on the mounting plate. When installed, so that the O-rings seat fully. Ensure the gauge is
the three other vent holes should be covered. After properly aligned. For the Pediatric ISU ONLY -
The suction control knob is NOT lockable.

16 6700-0082-000 (Rev.4) 10/2012

 7/Service - Disassembly and Assembly
13. Place and align the cover and knob assembly onto 7.3.1 Disassembly
the backplate with the mode selector knob in the
O (OFF) position. Rotate the suction control knob 1. Remove the cap screws (2) and remove the cap.
clockwise (increase) until the cover is flush with the 2. Remove the O-rings (2).
backplate.
3. Observe the position of the diaphragm convolution
14. Install the three cover screws. to aid in assembly.
15. Install all fittings. 4. Withdraw the diaphragm/stem assembly from the
Note: For proper installation of adapters/probes housing.
and fittings see Appendix A-1. 5. Remove the spring.

7.3 Regulator Module 6. Grasp the stem with your fingers and unscrew the
stem screw.
w CAUTION: Do not lubricate any internal
components of the regulator module. 7. Remove the retainer, diaphragm and piston from
the stem.
w CAUTION: The cap screws can strip the
regulator module housing threads if they are
screwed in too tight.

11
10

8 9 11

5
Pediatric ISU Regulator Module

1 CAP
Description
1. O-ring, Stem
2. O-ring NOTE: The pediatric regulator
3. Housing cap is different from that of the
4. Stem standards ISU - shape and
5. Spring material (aluminum). Only use
6. Piston the cap pictured above on the
7. Diaphragm Pediatric ISU
8. Retainer
9. Stem Screw
10. Cap
11. Cap Screw
Parts and Descriptions

6700-0082-000 (Rev.4) 10/2012 17

7/Service - Disassembly and Assembly
7.3.2 Assembly and rotate clockwise approximately 5 full turns.
The final valve stem position will be set in Section
1. Return the diaphragm to its original position 8 Service Checkout Procedure. 1
(convoluted), with the molded number facing the
retainer.
2
2. Assemble the diaphragm onto the retainer by lining
3
up the center holes as shown in the diagram.
3. Insert the piston into the diaphragm and ensure Description
that the retainer mates with the recess in the piston. 4 1. Valve Stem
5 2. O-Ring
4. Insert the stem through the piston. 3. Valve Base
6 4. O-ring
5. Holding the retainer/diaphragm/piston/stem as an
assembly with your fingers, insert the stem screw 5. Filter
and tighten. 6. O-ring

6. Place the spring in the housing. Timing Valve Assembly

7. Insert retainer/diaphragm/piston/stem assembly
through the spring and into the cavity in the
housing. Fit the diaphragm bead into the groove 7.5 Vacuum Limit - Pediatric ISU
in the housing. Only
8. Install the cap and the two cap screws. This step is only necessary if the vacuum limit is not
9. Apply a small amount of Dow Corning 111 grease
® holding steady over time.
to the O-rings only. 1. Remove the cover by removing the three cover
10. Install O-rings onto the stem and housing. screws from the back of the unit.
2. Remove the screw, washer, and black plastic cam
Retainer form the suction control knob.
Stem
3. Place 1/16” hex key wrench through hole in stud to
engage wit the internal adjusting set screw.
Stem
Piston Screw 4. Hold suction control knob in place and turn the
Diaphragm set screw clockwise to remove it out the back.
NOTE: Set screw can not be removed by turning
it counter-clockwise.
7.4 Timing Valves 5. Place a small drop of 242 Loctite® on the threads
w CAUTION: Do not over-tighten the timing near the head end of the set screw.
valve stem. Needle portion of the valve may be
6. Assemble set screw back into the stud. Insert
damaged.
the hex key wrench through knob and stud and
7.4.1 Disassembly engage head end of set screw. From knob site,
turn hex key wrench counter-clockwise to start
1. Remove the O-rings from the valve base and threads. Continue to assemble by turning counter-
replace if required. clockwise until the end of the set screw is only
2. Rotate the valve stem counter-clockwise until it is protruding a small amount.
removed from the valve base.
3. Inspect the needle and O-ring. Replace O-ring if
required.
o e e e

7.4.2 Assembly re

1. Install all O-rings and apply a small amount of Dow e

re
re
e
Corning® 111 grease to the O-rings. o Co ro
o

2. Carefully insert the valve stem into the valve base e

e e e Cover

re e

18 6700-0082-000 (Rev.4) 10/2012

 8/Service Checkout Procedure
7. Assemble screw, washer, and black plastic cam on
suction control knob.
8.2 Leak Test - Supply Side
1. Connect the supply vacuum tubing to port “A” of
8. Assemble cover onto unit. See Section 7.2.2 the bubble leak tester.
Assembly, Step 13.
2. Connect port “B” of the bubble leak tester to the
9. Reset vacuum limit. See Section 8.10 Vacuum regulator adapter/probe port.
Limit Adjustment - Pediatric ISU ONLY.
3. Set the supply vacuum to 500 mmHg ± 10 mmHg
w WARNING: If the vacuum regulator is (66.7 kPa ± 1.3 kPa) on the supply vacuum gauge.
repaired or disassembled in any manner,
the service checkout procedure (Section 4. Turn the mode selector knob to O (OFF). Allow the
8 Service Checkout Procedure) must be fitting port to be open to air.
performed before using the equipment on 5. Wait 5 seconds.
the patient.
6. No more than 5 bubbles should appear in the
Important: This entire procedure must be performed bubble leak tester for the next 10 seconds.
in numerical order.
Important: Prior to venting Port “A” of the bubble
8.1 Set-up leak tester to atmosphere (i.e., turning the supply
regulator off) ensure the tubing from Port “B” has
1. Verify that a minimum of 500 mmHg (66.7 kPa) been disconnected from the adapter/probe port of the
vacuum exists at the supply vacuum gauge. vacuum regulator.
2. The supply open flow must be 50 LPM minimum.

Vacuum Regulator

Supply Vacuum Gauge

0-760 mmHg (0-101.1 kPa)

Adapter
Port
Supply Regulator Supply
Set to 500 mmHg (66.7 kPa) Vacuum

Port B Port A

Sealed
Fitting
Port

1/4 in I.D. Clear Tubing

with Knife Edge

Water
Bubble Leak Tester

Bubble Leak Test - Supply Side

6700-0082-000 (Rev.4) 10/2012 19

7/Service - Disassembly and Assembly
8.3 Flow Test 8.3.2 Intermittent Mode Flow Test
1. Remove the bubble leak tester from the supply 1. Pull the nameplate wrench from the front of the
vacuum connection and connect the supply regulator to access the flow control valve.
vacuum directly to the regulator adapter port. 2. Occlude the regulator fitting port.
2. Set the supply vacuum to 500 mmHg ± 10 mmHg 3. Turn the mode selector knob to | (CONT).
(66.7 kPa ± 1.3 kPa) on the supply vacuum gauge.
4. Set 120 mmHg (16.0 kPa) on the regulator gauge.
8.3.1 Continuous Mode Flow Test 5. Turn the mode selector knob to O (OFF).
1. Connect the regulator fitting port to the 50 LPM
6. Connect the regulator fitting port to the 10 LPM
flowmeter.
flowmeter.
2. Turn the mode selector knob to | (CONT).
7. Turn the mode selector knob to |O|O| (INTER).
3. Rotate the suction control knob fully clockwise
8. Locate the flow control valve in the regulator.
(increase).
9. The flow rate must be adjusted during the “On”
4. Verify that the flow rate exceeds :
cycle of the intermittent mode. Using the proper
Adult ISU: 40 LPM tool, either a Phillips head screwdriver or a ball
hex key wrench, adjust the flow control valve to
Pediatric ISU: 25 LPM
produce a flow rate of 8 LPM. To increase the flow
rate turn the valve counter-clockwise. To decrease
the flow rate turn the valve clockwise.
“ON” Timing
Valve
Vacuum Regulator

Supply Vacuum Gauge

“OFF” Timing Flow 0-760 mmHg (0-101.3 kPa)
Valve Control
Valve
Supply Regulator
Set to 500 mmHg (66.7 kPa)

Mode
Selector Suction
Knob Control
Knob Supply Vacuum
500 mmHg (66.7 kPa)
Minimum and Open flow
of 50 LPM Minimum

“ON” Timing
Valve

Occluded

Low Vacuum
Flowmeter 1/2 Gallon
Flowmeter Calibration Gauge
50 LPM Reservoir
10 LPM 225 mmHg (30.0 kPa)

Service Checkout Tests

20 6700-0082-000 (Rev.4) 10/2012

 8/Service Checkout Procedure
8.4 Gauge Test 8.6 Timing Cycle Adjustment
Note: All Ohio Medical gauges are supplied with an w WARNING: If the screws on the timing valves
accuracy of ±5% of full scale deflection throughout their are turned all the way clockwise, the ISU and
range. The ISU vacuum gauges have an accuracy of: the Pediatric ISU will not cycle.
Gauge Range Accuracy Factory Settings:
0-200 mmHg (0-26.7 kPa) ± 10 mmHg (± 1.3 kPa)
“On” Cycle: 15 seconds ± 3 seconds
0-760 mmHg (0-101.3 kPa) ± 38 mmHg (± 5.1 kPa)
0-160 mmHg (0-21.3 kPa) ± 8 mmHg (± 1.1 kPa) “Off” Cycle: 8 seconds ± 3 seconds

Note: All gauge needles should return to the stop pin To set the timing cycles, perform the following
when no suction is being supplied. Gauges which do procedure.
not comply may be out of calibration. 1. Occlude the fitting port.
When checking gauge accuracy, be sure that the 2. Turn the selector mode knob to | (CONT).
calibration gauge has an accuracy of 1% of full scale
deflection or better. 3. Set 120 mmHg (16.0 kPa) on the regulator gauge.

1. Connect the regulator fitting port to the low vacuum 4. Turn the mode selector knob to |O|O| (INTER) with
calibration gauge with tubing. the fitting port still occluded.

2. Turn the mode selector knob to | (CONT). 5. Wait 20 seconds.

3. Ensure that the regulator gauge is in agreement 6. If the regulator does not cycle “On,” use a flat-head
with the low vacuum calibration gauge within the screwdriver to rotate the “Off” timing valve stem
tolerances listed above. Recommended test points counter-clockwise until the regulator cycles “On.”
are: 7. Wait 20 seconds.
Adult ISU: 40, 80, 140 and 200 mmHg (5.3, 8. If the regulator does not cycle “Off,” use a flat-head
10.7, 18.7 and 26.7 kPa) screwdriver to rotate the “On” timing valve stem
Pediatric ISU: 40, 80 and 120 mmHg (5.3, counter-clockwise until the regulator cycles “Off.”
10.7, and 16.0 kPa) 9. Once the regulator has completed an “On” and
4. Adult ISU ONLY - Rotate the suction control knob “Off” cycle, fine tune each cycle to the desired time
fully clockwise (increase) and verify the gauge’s by adjusting the corresponding valve. To increase
reading is in the FULL VAC range. the time, turn the timing valve stem clockwise.
To decrease the time, turn the timing valve stem
5. Rotate the suction control knob fully counter- counter-clockwise.
clockwise (decrease) and verify the gauge’s
reading decreases to zero. 10. Use Ohio Medical VACUTIMER (P/N 6700-0428-
800) to digitally adjust timing cycles.
8.5 Regulation Test
1. Disconnect the low vacuum calibration gauge from
the regulator fitting port. Timing
valve Flow Control
2. Occlude the fitting port. stem valve access
3. Set 90 mmHg (12.0 kPa) on the regulator
gauge.
4. Open and close the fitting port several times.
5. Check that the regulator gauge reads between:
Adult ISU: 80 mmHg (10.7 kPa) and 100 mmHg
(13.3 kPa) when the regulator fitting port is
occluded.
Nameplate
Pediatric ISU: 82 mmHg (10.9 kPa) and 98 wrench
mmHg (13.1 kPa) when the regulator fitting port is
occluded. Setting the Timing Cycles and Intermittent Mode Flow Rate

6700-0082-000 (Rev.4) 10/2012 21

8/Service Checkout Procedure
8.7 Vacuum Build-up/Bleed- 6. No bubbles should appear in the bubble leak tester
for the next 10 seconds.
down Test - Intermittent
Mode 8.10 Vacuum Limit Adjustment
1. Connect the regulator fitting port to the 1/2 gallon - Pediatric ISU ONLY
reservoir. w WARNING: It may be possible to set the
2. During the “On” cycle, check that the suction vacuum limit to zero. If there is no suction
increases to the preset 120 mmHg (16.0 kPa) on present, rotate set screw counter-clockwise
the regulator gauge in 5 seconds or less. and/or check Section 6 Troubleshooting.

3. During the “Off” cycle, check that the suction To set the vacuum limit, perform the following
decreases to zero on the regulator gauge (zero procedure.
stop pin) in 5 seconds or less. 1. Occlude the regulator fitting port.
4. If the regulator fails either of the build-up or bleed- 2. Remove the screw, washer and black plastic cam
down tests, replace the regulator module. from the suction control knob.

8.8 Bleed Test 3. Turn the mode selector knob to | (CONT).

4. Turn suction control knob until desired vacuum
1. Turn the mode selector knob to | (CONT).
limit is reached. Factory set to 135 mmHg ± 10
2. Occlude the regulator fitting port and set the mmHg (18.0 kPa ± 1.3 kPa).
vacuum level to 120 mmHg (16.0 kPa).
Note: Internal adjusting set screw may need to
3. Turn the mode selector knob to O (OFF) and be rotated counter-clockwise to reach desired
observe the gauge needle. It must return to zero vacuum limit; See Step 6.
within 10 seconds.
5. Place 1/16” hex key wrench through hole in stud to
engage with set screw.
8.9 Leak Test - Patient Side
6. Hold suction control knob in place and tighten set
1. Turn the mode selector knob to O (OFF).
screw (clockwise) until the end of it bottoms out on
2. Connect the regulator fitting port tubing to port “A” the inside of the cap bore.
of the bubble leak tester.
7. Turn suction control knob counter-clockwise and
3. Rotate the suction control knob fully counter- then back to the vacuum limit to test the limit
clockwise (decrease). setting.
4. Turn the mode selector knob to | (CONT). 8. Assemble screw, washer and black plastic cam on
suction control knob.
5. Wait 5 seconds.

Port B

Port A

Sealed
1/4” I.D. Clear
Tubing with
Knife Edge
Mode Suction
Selector Control
Knob Knob
Water

Bubble Leak Tester

Bubble Leak Test - Patient Side

22 6700-0082-000 (Rev.4) 10/2012

 9/Maintenance
9.1 General Maintenance of 1. Perform a thorough cleaning by washing all bottles,
tubing, metal connectors, etc, and removing all
Suction Equipment residue.
w WARNING: The pre-use checkout procedure 2. Wipe all exterior surfaces with a solution of water
(Section 4.4 Pre-use Checkout Procedure) and mild detergent.
must be performed before using this
3. Perform a careful visual inspection.
equipment on each patient. If the regulator
fails any part of the Pre-use Checkout 4. Check that the high flow disposable suction filter is
Procedure, it must be removed from service clean and in good condition.
and repaired by qualified service personnel.
5. Check that all tubing is in good condition and
w WARNING: Clean and sterilize all suction connected securely to the correct ports.
equipment if contaminated before
6. Check the floats in the overflow safety trap and
disassembly, to ensure service personnel are
collection canister for correct operation.
not exposed to hazardous contamination.
7. Perform the pre-use checkout procedure (Section
ISUs and Pediatric ISUs should be kept in use or used
8 Service Checkout Procedure).
on a rotating basis. Internal parts of unused equipment
may tend to deteriorate.
9.2 Recommended
Maintenance of the vacuum piping system is as
important as maintenance of the suction equipment. Maintenance Schedule
The use of collection canister with reliable shut-off We recommend the following to determine the
valves, overflow safety trap assemblies and disposable maintenance schedule appropriate for each facility:
suction filters will protect the regulator, wall outlet,
and piping system. The flow rate at the wall outlet 1. Periodically (as required, but no less than annually)
should be checked on a yearly basis and suitable inspect the overall condition of the vacuum
cleaning of the outlets should be performed. The flow regulator. Test gauge accuracy (Section 8.4 Gauge
rate measurement should meet NFPA® and/or ISO® Test) and perform the pre-use checkout procedure
standards. (Section 4.4 Pre-use Checkout Procedure). If the
regulator does not pass, refer to troubleshooting
Routine maintenance and inspection are important to (Section 6 Troubleshooting).
the performance of suction equipment. The following is
a recommended list for care of suction equipment after 2. Determine a maintenance schedule based on
each patient use. data from your periodic inspections. Following the
guidelines below.

9.2.1 Maintenance Schedule

Item Minimum Frequency Comments
Service Checkout Procedure Every 12 months If the regulator does not pass,
refer to troubleshooting (Section 6
Troubleshooting). Repair as needed.
Elastomeric parts, O-rings, gaskets, As required Cleaning, lubrication and replacement
diaphragms, positive pressure safety interval depends on hours of usage and
relief valves (Pediatric ISU ONLY), environmental conditions. Replace and
internal filters. repair as needed.

6700-0082-000 (Rev.4) 10/2012 23

8/Service Checkout Procedure
9.3 Repair Policy 9.5 Return Instructions
w WARNING: Clean and sterilize all multiple use 1. Clean and sterilize the vacuum regulator.
suction equipment before shipment to ensure
2. Package the vacuum regulator securely for
transportation personnel and /or service
protection, preferably in the original container.
personnel are not exposed to any hazardous
contamination. 3. Include a letter describing in detail any difficulties
experienced with the vacuum regulator. Include
w CAUTION: Do not steam autoclave or liquid
the person, title, and telephone number to contact
sterilize the ISU. Severe impairment to the
for functional questions.
operation of the regulator will result. The only
acceptable method of sterilization is with gas 4. Include a purchase order to cover repair of a
(ethylene oxide). regulator not under warranty.
w CAUTION: Only competent individuals trained 5. Ship the vacuum regulator prepaid. Write your
in the repair of this equipment should attempt to return address and billing address information on
service it. the package or letter that comes with the package.
Do not use malfunctioning equipment. Make all For warranty and non-warranty repairs, mail the
necessary repairs. Have the equipment repaired package to:
by qualified service personnel or by Ohio Medical.
Ohio Medical Corporation
Parts listed in this service manual may be repaired
1111 Lakeside Drive
or replaced by a competent, trained person who
Gurnee, IL 60031
has experience in repairing devices of this nature.
After repair, perform the service checkout procedure In other locations contact your nearest Ohio Medical
(Section 8 Service Checkout Procedure) to ensure office or authorized Ohio Medical distributor.
that it is functioning properly and complies with the
manufacturer’s published specifications.

9.4 Technical Assistance

If technical assistance is required, contact Ohio Medical
technical support or field operations listed on the back
cover.

24 6700-0082-000 (Rev.4) 10/2012

 10/Ordering Information
10.1 Illustrated Parts
Parts Multi-Paks Kits*

Diaphragm Rpl Kit

Filter & O-Ring Kit

0221-5884-870

6700-0030-700
0211-5887-300

0211-0474-870
O-Ring Kit

Filter Kit
Qty/Pak
Description Part Number Part Number
1. Gauge Assy. (Includes O-rings
and Lens)
North American Std, 0-200 mmHg 6700-0050-200 0205-8689-870 4
North American Low, 0-160 mmHg 6700-0050-202 6700-0098-200 4
International Std, ccw, 0-200 mmHg 6700-0090-200
International Low, ccw, 0-160 mmHg 6700-0050-205
2. Gauge Lens 6700-0087-500
3. O-ring, 2-012 Buna-N 6700-0130-500 2 2
4. Screw 6700-0150-400
5. Retaining Washer 0402-0748-300
6. Spiral Spring Washer 6700-0168-400
7. Detent Plate 0214-3213-300
8. Ball 0409-1684-300
9. Switch Main Valve Body 0221-5891-300
10. O-ring, 2-010 Buna-N 6700-0131-500 4 4
11. Regulator Module
Standard Model 6700-1225-800 6700-0026-700 6
Pediatric Model 6700-0685-850 6700-0686-850 6
12. Screw, 4-20, Ph. Hd 2
13. Screw, 4-40, Ph. Hd 1
14. Diaphragm 1
15. O-ring, 2-016 Buna-N 6700-0136-500 2 2 1
16. O-ring, 2-004 Buna-N 0210-0527-300 1 1 1
17. Gauge Filter 0210-6540-300 2 1
18. Flow Control Valve 0207-0132-300
19. O-ring, 2-011 Buna-N 6700-0133-500 1 1
20. Timing Valve 0207-8295-300 0207-8298-870 6
21. O-ring, 2-006 Buna-N 0210-0593-300 4 4
22. O-ring, 2-014 Buna-N 6700-0135-500 2 2
23. Filter 0221-5883-300 2 2
24. Unilogic Module 6700-0093-200 6700-0024-700 4
25. Filter, Green 0221-5879-300 1 1
26. Filter, Beige 0221-5880-300 1 1
27. Tube 6700-0095-400
28. Backplate Assy.
North American 6700-0426-850
International 6700-0427-850
28A. Backplate Assy. with Mount
Plate 6700-0002-700 6700-0090-700 4
North American Standard 6700-0680-850 6700-0681-850 4
North American Low 6700-0003-700
International Standard CE 6700-0682-850
International Low CE 6700-0152-400
29. Cover Screw 6700-0043-400
30. Nameplate Wrench
31. Cover & Knob Assy. 6700-0009-700 6700-0091-700 4
Standard Model 6700-0683-850 6700-0684-850 4
Pediatric Model 0221-5897-300 0221-5852-870 6
32. Mode Selector Knob
33. Suction Control Knob 0221-5898-300 0221-5853-870 6
Standard Model
Pediatric Model (order item 31)
34. Mounting Plate, Std ISU 6700-0053-400
Standard Model 6700-0252-400
Pediatric Model (order item 38)
35. Gasket 6700-0030-500
Standard Model 6700-0221-500
Pediatric Model (order item 38) 6700-0151-400
36. Screw
37. Positive Pressure Relief Valves 6700-0687-850 2
(Pediatric ISU Only)
38. Pediatric Mounting Plate 6700-0689-850
Assembly Only 6700-0199-700
39. Service Manual

*Kits contain the noted quantities of items in the

corresponding rows

6700-0082-000 (Rev.4) 10/2012 25

10/Ordering Information

Description Part Number

1. Mounting Plate, ISU.................. 6700-0053-400
2. Gasket...................................... 6700-0030-500
3. Serial Number Label
4. Screw (4 or 5)........................... 6700-0151-400
10. Backplate Assembly................. 6700-0043-500

(*)These parts are available as service kits. See section 10.2. 10 4

10.2 Service Kits

1. Regulator Module Replacement 6. Suction Control Knob Replacement
Kit................................................6700-0030-700 Kit.................................................0221-5898-300
Includes the following parts: Includes the following parts:
O-ring, Stem Suction Control Knob
O-ring Threaded Stud
Diaphragm Hardware
Stem Screw
7a. ISU Backplate Replacement Kit,
Cap Screw (2)
North American............................6700-0002-700
These parts are available only in kit form. If
Includes the following parts:
other parts are needed for replacement, the
Backplate Assembly
entire Module must be ordered. (6700-1225-
Gasket
800)
ISU Mounting Plate
2. Complete Filter and O-ring Screw (4)
Replacement Kit...........................0221-5887-300
Includes all O-rings (16) and Filters (5) for 7b. ISU Backplate Replacement Kit,
servicing the regulator International.................................6700-0003-700
Includes the following parts:
3. Complete O-ring Replacement
Backplate Assembly
Kit.................................................0210-0474-870
Gasket
Includes all O-rings (16) for servicing the regulator
ISU Mounting Plate
4. Complete Filter Replacement Screw (4)
Kit.................................................0221-5884-870
Includes all Filters (5) for servicing the regulator
5. Mode Selector Knob Replacement
Kit.................................................0221-5897-300
Includes the following parts:
Mode Selector Knob
Extension
Hardware

26 6700-0082-000 (Rev.4) 10/2012

Appendix
Installation procedure for Adapters/
w CAUTION: Do not use any Loctite® products
Probes and Fittings.
to seal the threads (or products which contain
methacrylate ester as an active ingredient).
All adapters/probes and fittings should be sealed and
installed properly to prevent leaks and to support the
The torque range for installing adapters/probes and
equipment when mounted. Both vacuum regulator
fittings is 4.0 ft-lb (5.4 N-m) minimum to 10.0 ft-lb (13.6
ports are 1/8-27 NPTF tapered pipe threads. It is
N-m) maximum.
important to note that adapters/probes and fittings seal
on the thread and may have threads exposed after
Adapters/probes and fittings which are not keyed for
they have been tightened properly.
specific orientation, should be torqued to approximately
6.0 ft-lb (8.1 N-m).
Prior to installing the adapter/probe or fitting, seal the
thread with Teflon® (PTFE) tape or one of the following
Adapters/probes and fittings that are keyed to specific
lubricants:
orientation, must be torqued initially to 4.0 ft-lbs.
Additional torque is applied only until orientation is
Dow Corning® 111 (Ohio Medical P/N 6700-0074-200)
correct.
Ball Vac Kote® (27951M) (Ohio Medical P/N 0220-
0091-300)

6700-0082-000 (Rev.4) 10/2012 A-1

27
 North America
United States

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Technical Support, Sales and Service
Equipment Service Center

Ohio Medical Corporation

1111 Lakeside Drive
Gurnee, IL 60031 USA
P: +1 866 549 6446
P: +1 847 855 0800
F: +1 847 855 6218

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Representative

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Fax: +353 1 2764970

© 2012 Ohio Medical Corporation.

This document contains information that is proprietary and confidential to Ohio Medical Corporation. Use of this information is under license
from Ohio Medical Corporation. Any use other than that authorized by Ohio Medical Corporation is prohibited.

Ohio Medical, Ohio Medical Corporation, and the Ohio Medical Corporation Logo are registered trademarks of Ohio Medical Corporation.
ISO is a registered trademark of International Organization for Standardization.
Loctite is a registered trademark of Loctite Corporation.
Teflon is a registered trademark of E.I. duPont de Demurs and Company
NFPA is a registered trademark of National Fire Protection Association, Inc.
Freon is a registered trademark of E.I. du Pont de Nemours and Company
Dow Corning is a registered trademark of Dow Corning Corporation
Vac Kote is a registered trademark of Ball Aerospace & Technology Corporation
ANSI is a registered trademark of American National Standards Institute

28 6700-0082-000 (Rev.4) 10/2012