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Sabp Z 002C

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206 views46 pages

Sabp Z 002C

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SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT OPRNS
SAUDI ARABIAN OIL COMPANY
ENGG CERT
DESCRIPTION

FUNCTIONAL SPECIFICATION
FOR
JO/EWO

DISTRIBUTED CONTROL SYSTEM

DATE

(DCS)
NO.
REV

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATIONS

[PROJECT NAME]
DATE:
[BI-10-XXXXX]
CONTROL NUMBER
VERIFICATION
EDSD

DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO. _____________________

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 1

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

TABLE OF CONTENTS
ENGG CERT

1.0 INTRODUCTION ............................................................................... 4

1.1 PURPOSE ............................................................................................................4
1.2 FACILITIES DESCRIPTION ..................................................................................4
1.3 ACRONYMS & DEFINITIONS ...............................................................................4
1.4 REFERENCE DOCUMENTS ................................................................................5
1.5 CONFLICTS AND DEVIATIONS ...........................................................................5
DESCRIPTION

2.0 SCOPE ............................................................................................. 6

2.1 GENERAL .............................................................................................................6
2.2 VENDOR RESPONSIBILITY ................................................................................6
3.0 FUNCTIONAL SPECIFICATION....................................................... 7
3.1 GENERAL .............................................................................................................7
3.2 ENVIRONMENTAL CONDITIONS ........................................................................7
3.3 OPERATING AREAS ............................................................................................7
JO/EWO

3.4 SEGREGATION ....................................................................................................8

3.5 REDUNDANCY .....................................................................................................8
3.6 AVAILABILITY.......................................................................................................8
DATE

3.7 SPARE AND EXPANSION ....................................................................................8

3.8 CONTROL & I/O REQUIREMENTS ......................................................................9
NO.
REV

3.9 DATA HANDLING AND STORAGE.....................................................................13

DISCIPLINE
ENGINEER 3.10 SYSTEM ACCESS, USER ACCOUNTS AND PASSWORDS .............................13
3.11 SYSTEM MANAGEMENT FUNCTIONS .............................................................14
DATE:
PROJECT
3.12 TIME SYNCHRONIZATION ................................................................................16
ENGINEER
3.13 DCS CONTROL NETWORK (DCN) ....................................................................16
3.14 AUXILIARY SYSTEMS INTERFACE ..................................................................17
DATE:
CERTIFIED 3.15 INTERFACE TO THIRD PARTY SUB-SYSTEMS ...............................................20
3.16 GAS DETECTION SYSTEM (H2S / LEL) ............................................................24
DATE: 3.17 CONSOLES ........................................................................................................25
CONSTRUCTION
AGENCY 3.18 DCS WORKSTATIONS .......................................................................................26
3.19 PRINTERS ..........................................................................................................27
DATE: 3.20 OPERATOR INTERFACE ...................................................................................28
OPERATIONS
3.21 DCS DATA COLLECTION, HISTORIZATION AND TRENDING .........................33
3.22 DATA ACQUISITION AND HISTORIZATION SYSTEM (DAHS) .........................36
DATE:
3.23 TAGGING ...........................................................................................................36
CONTROL NUMBER
VERIFICATION

3.24 POWER SUPPLY AND DISTRIBUTION .............................................................37

EDSD

4.0 CABINET REQUIREMENTS........................................................... 38

DATE:
BY:

4.1 GENERAL ...........................................................................................................38

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

5.0 STAGING, INSPECTION AND TESTING ....................................... 39

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO. _____________________

5.1 GENERAL ...........................................................................................................39

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 2

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

6.0 SPARE PARTS AND CONSUMABLES ......................................... 40

ENGG CERT

7.0 VENDOR SERVICES ...................................................................... 41

7.1 GENERAL ...........................................................................................................41
7.2 COMMISSIONING AND STARTUP ASSISTANCE .............................................41
APPENDIX A: ACRONYMS AND DEFINITIONS .................................... 42
APPENDIX B: APPLICABLE DOCUMENTS ........................................... 46
NO. DESCRIPTION
JO/EWO
DATE
REV

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATIONS

DATE:
CONTROL NUMBER
VERIFICATION
EDSD

DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO. _____________________

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 3

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

1.0 INTRODUCTION
1.1 PURPOSE
1.1.1 The purpose of this specification is to define the minimum functional and
technical requirements for the Distributed Control System (DCS) required for
[…] <INSERT PROJECT TITLE>.
1.1.2 This document together with the project specification for Scope of Work and
DESCRIPTION

the referenced Saudi Aramco standards, material specifications and project

specifications shall be used to define the specific requirements of the DCS
required for […] <INSERT PROJECT TITLE>.

1.2 FACILITIES DESCRIPTION

1.2.1 The Facilities description, process description, plant overview, plant operating
philosophy and risk area definition shall be as specified in the project
specification for Scope of Work and the project specification for Process
Control Systems.
JO/EWO

1.3 ACRONYMS & DEFINITIONS

DATE

1.3.1 When used in this or referenced documents the following words are used in
the manner described below:
NO.
REV

DISCIPLINE  ‘Shall’ and ‘must’ are used in the imperative sense.


ENGINEER
‘Will’ is used in the preferred sense.
DATE:  ‘May’ is used in a permissive sense to state authority or permission to do
PROJECT
ENGINEER the act prescribed or provide the function being defined in the prescribed
manner, and the words ‘no person may….’ Or ‘a person may not….’ mean
DATE: that no person is required, authorized, permitted to do the act prescribed,
CERTIFIED
and the words ‘a… may not ….’ mean that the item being described is not
DATE:
required, authorized, or permitted in the prescribed manner.
CONSTRUCTION  ‘Includes’ means ‘includes but not limited to’.
AGENCY
 ‘COMPANY’ means a SAUDI ARAMCO organization (ARAMCO Services
DATE: COMPANY, ARAMCO Overseas COMPANY, SAUDI ARAMCO)
OPERATIONS
 ‘CONTRACTOR’ means LSTK contractor or EPC contractor depending on
the procurement method selected for the project. There may be more
DATE: than one CONTRACTOR involved in the project. In this case, the term
CONTROL NUMBER

CONTRACTOR refers to all applicable contractors.

VERIFICATION

 ‘DCS VENDOR’ means the company providing the system to which this
EDSD

specification is applicable.
DATE:

 ‘PCS VENDOR’ means the company with the overall responsibility for the
BY:

PCS order.
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

1.3.2 See Appendix A of this document for acronyms and definition of terms used in
(DCC) NO. _____________________

this document.

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 4

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

1.4 REFERENCE DOCUMENTS

ENGG CERT

Project Specifications:

Project specification for Scope of Work: [Document #]

Project specification for Process Control System (PCS) […]
Project specification for PCS Vendor Services: […]
Project specification for System Design Document […]
(SDD):
DESCRIPTION

Reference Documents:
See Appendix B of this document for a list of applicable reference documents.

1.5 CONFLICTS AND DEVIATIONS

If any inconsistency or conflict exists between this specification, and other
project or Saudi Aramco documents, industry standards or drawings, the
JO/EWO

inconsistency shall be brought to the attention of the COMPANY /

CONTRACTOR(s) for resolution at the time of submitting quotation.
NO. DATE
REV

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATIONS

DATE:
CONTROL NUMBER
VERIFICATION
EDSD

DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO. _____________________

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 5

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

2.0 SCOPE
ENGG CERT

2.1 GENERAL
2.1.1 DCS VENDOR shall supply all hardware and software to build a complete
functioning control system as per the referenced project specifications and
Saudi Aramco Standards.
2.1.2 All hardware, firmware, software and system components necessary for the
proper functionality of the DCS, whether explicitly specified or not herein, shall
DESCRIPTION

be identified and provided by DCS VENDOR as part of his scope.

2.1.3 DCS VENDOR shall provide configuration details to CONTRACTOR(s) for the
update of P&IDs based on the final configuration of the DCS after startup.
2.1.4 DCS VENDOR shall provide an FF Consultant to assist CONTRACTOR(s) in
developing the FF design philosophy.
2.1.5 DCS VENDOR shall provide the required interfaces, including hardware,
software, configuration and displays necessary to integrate the applicable
JO/EWO

auxiliary systems into the DCS. The applicable auxiliary systems are defined
in the Project Specification for Process Control Systems (PCS) and Project
Specification for Scope of Work. Auxiliary systems shall be provided by PCS
DATE

VENDOR or by others as specified. Third party sub-systems shall be provided

by CONTRACTOR(s).
NO.
REV

DISCIPLINE
ENGINEER
2.1.6 Additional requirements for Integration of the DCS into the overall PCS for the
project are included in the Project Specification for PCS.
DATE:
PROJECT 2.1.7 Additional requirements regarding the scope of work for DCS VENDOR are
ENGINEER
included in the Project Specification for PCS VENDOR Services.
DATE: 2.1.8 Details of DCS Project Scope of Work are included in the Project Specification
CERTIFIED
for Scope of Work Document.
DATE:
CONSTRUCTION 2.2 VENDOR RESPONSIBILITY
AGENCY
2.2.1 DCS VENDOR shall be responsible for the supply of all aspects of the DCS
DATE: including design, engineering, fabrication, procurement, configuration,
OPERATIONS
programming, integration, inspection, testing, and documentation.
DATE:
2.2.2 DCS VENDOR shall be responsible for the supply and configuration of all
database(s) necessary for the proper operation of the DCS.
CONTROL NUMBER
VERIFICATION

2.2.3 Refer to the project specification for Scope of Work for further details on DCS
EDSD

VENDOR responsibility.
DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO. _____________________

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 6

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

3.0 FUNCTIONAL SPECIFICATION

3.1 GENERAL
3.1.1 The entire DCS, including hardware and software, shall be from the
manufacturer’s standard project line. System components and sub
assemblies not previously provided successfully or field proven to other
purchasers/ COMPANY shall not be considered for this project.
DESCRIPTION

3.1.2 The system shall meet the requirements defined in 23-SAMSS-010 item #6.2
for use of standard products.
3.1.3 DCS hardware and software revision level shall meet the requirements defined
in SAES-Z-001 section 5.
3.1.4 DCS VENDOR shall obtain an approval of software version of DCS from
CONTRACTOR(s) / COMPANY prior to implementation.

3.2 ENVIRONMENTAL CONDITIONS

JO/EWO

3.2.1 Environmental conditions are defined in the Project Specification for Scope of
Work Document.
DATE

3.3 OPERATING AREAS

NO.
REV

3.3.1 The DCS shall be divided into Operating Areas for the purpose of segregation
DISCIPLINE
ENGINEER of operational requirements.

DATE:
3.3.2 Each operating area shall have a dedicated Operator Console. All operator
PROJECT
ENGINEER
functions relating to normal, abnormal, emergency or any other operations
shall be available from the operator console.
DATE:
CERTIFIED
3.3.3 DCS workstations shall be incorporated into operator console(s) to provide full
monitoring and control of any process unit located within the operating area to
DATE:
which the console(s) is dedicated.
CONSTRUCTION
AGENCY 3.3.4 All DCS workstations shall have the ability to view and monitor any and all
process areas / process units connected to the DCS.
DATE:
OPERATIONS 3.3.5 DCS workstations shall be configured to have access to perform control
functions to only those process areas and process units to which the operator
DATE: console has been assigned.
CONTROL NUMBER
VERIFICATION

3.3.6 The assignment of control functions for each DCS workstation shall be
EDSD

capable of being changed to a different operating area during abnormal

conditions by appropriate password authentication.
DATE:
BY:

3.3.7 Refer to the Project Specification for Process Control Systems for further
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

details on operating area requirements.

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO. _____________________

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 7

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

3.3.8 Refer to the Project specific Scope of Work document for a description of the
ENGG CERT

Operating Areas required for the project.

3.4 SEGREGATION
3.4.1 DCS VENDOR shall segregate the design and configuration of the DCS
hardware and software in order to meet the project segregation requirements.
3.4.2 The DCS shall meet the requirements for segregation defined in Saudi
Aramco Engineering Standard, SAES-Z-001 section 8, “Segregation”.
DESCRIPTION

3.4.3 Further details on the segregation requirements applicable to the DCS are
contained in the Project Specification for Process Control System (PCS).
3.4.4 Refer to the Project specific Scope of Work document for a description of the
risk areas required for the project.

3.5 REDUNDANCY
3.5.1 The system shall meet the requirements for redundant or fault-tolerant
configuration defined in Saudi Aramco Engineering Standard, SAES-Z-001
JO/EWO

section 6, “Redundancy” and 23-SAMSS-010 section 6.3

3.6 AVAILABILITY
DATE

3.6.1 The real time operating system shall, without fail, provide a response to a
NO.
REV

process event within a specified time window. The response time shall be
DISCIPLINE
ENGINEER
within the scan time for control loops and display update time per COMPANY
standards. The response must be predictable and independent of other
DATE: activities undertaken by the operating system
PROJECT
ENGINEER
3.6.2 The system shall meet the availability requirements defined in Saudi Aramco
DATE:
Material Specification, 23-SAMSS-010 section 6.4, “Availability” and the
CERTIFIED reliability requirements of section 6.5.
3.6.3 Any failure in an Operator Console located in the CCR, or in the
DATE:
CONSTRUCTION communication network, shall not compromise or degrade in any way the
AGENCY
control and / or monitoring functions available at the Maintenance Console in
DATE:
the PIB.
OPERATIONS
3.7 SPARE AND EXPANSION
DATE: 3.7.1 The DCS shall meet the minimum requirements for installed spare and
CONTROL NUMBER
VERIFICATION

expansion requirements detailed in Saudi Aramco Engineering Standard,

SAES-Z-001 section 9, “Spare and Expansion Capabilities”.
EDSD

3.7.2 The DCS shall be expandable to meet future growth, without requiring
DATE:
BY:

changes to equipment provided under this specification.

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

3.7.3 The DCS shall be designed such that future expansions and additions of
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

future Operating Areas shall not require any replacement / upgrade of

(DCC) NO. _____________________

equipment, and shall not in any way impact Plant Operations.

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 8

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

3.7.4 DCS VENDOR shall provide capacity, loading and performance calculations
ENGG CERT

for both the individual and Integrated DCS components during CDR. These
calculations shall take account of limitations due to gateways, routers, bridges
and system internal firewalls.
3.7.5 DCS VENDOR shall state the constraints to potential expansion of the
proposed system. Potential expansion features addressed shall include the
following:

 Addition of application engineering functions

DESCRIPTION

 Addition of controller functions

 I/O and controller expansion
 Addition of operator Workstations
 Expansion capacity of the database
 Maximum communications throughput
 Addition of third-party systems
 Addition of process control computers
 Addition of future Operating Areas
JO/EWO

 Addition of future additional risk areas

3.7.6 Refer to the Project specific Scope of Work document for details on installed
DATE

spare and expansion requirements for the project.

NO.
REV

DISCIPLINE
3.8 CONTROL & I/O REQUIREMENTS
ENGINEER

3.8.1 GENERAL
DATE:
PROJECT
ENGINEER 3.8.1.1 VENDOR shall provide any applications in the DCS that are required to
enable and/or allow the DCS database to import and export data to
DATE:
CERTIFIED
INtools ™.

DATE:
3.8.2 I/O REQUIREMENTS
CONSTRUCTION
AGENCY
3.8.2.1 Refer to the project specification for Scope of Work for details on the IO
DATE:
count required for the project.
OPERATIONS
3.8.2.2 VENDOR shall provide 20% of the specified “AI”, “AO”, and “DI” which are
DATE: non-FF signals using redundant IO modules.
CONTROL NUMBER
VERIFICATION

3.8.2.3 All I/O, excluding FF, shall be 24VDC.

EDSD

3.8.2.4 I/O assignments and configuration for parallel equipment shall be similar
DATE:
BY:

in design / layout.
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

3.8.2.5 Sound Engineering judgment shall be used in the layout of the I/O.
(DCC) NO. _____________________

3.8.2.6 I/O layout shall be submitted to CONTRACTOR(s)/ COMPANY for review

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 9

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

and approval.
ENGG CERT

3.8.2.7 The single failure of a field or system cable, I/O card, Foundation Fieldbus
segment, connector, etc. shall not affect more than one piece of parallel
process equipment.

3.8.2.8 The field wiring harness shall permit either primary or redundant modules
to be removed from service while still retaining full loop integrity.

3.8.2.9 Grounding the I/O shall not cause a failure of the I/O card.
DESCRIPTION

3.8.2.10 Digital I/O cards shall be protected from connection of incorrect voltage
levels.

3.8.2.11 I/O cards shall be grouped in standard chassis.

3.8.2.12 Where one-to-one redundancy is used, the redundant I/O cards shall be
mounted in the same slot in the vertically adjacent mounting structure.
JO/EWO

3.8.2.13 I/O cards shall be segregated by voltage levels.

DATE

3.8.2.14 The DCS shall be able to support smart gas sensor inputs, which may be
2 or 3-wire DCS powered.
NO.
REV

DISCIPLINE
3.8.2.15 DCS VENDOR shall provide the 24-Vdc power supply, integral with the
ENGINEER
I/O interface board of the associated controllers, to power field
DATE:
transmitters and transducers.
PROJECT
ENGINEER
3.8.2.16 24-Vdc for analog loop power shall be standard throughout the system.
DATE:
CERTIFIED 3.8.2.17 I/O Cards and individual channels shall be selectable as either field
powered or internally powered.
DATE:
CONSTRUCTION
AGENCY
3.8.2.18 Signal isolation for externally powered signals shall be provided.

DATE: 3.8.2.19 The use of interposing relays shall be minimized.

OPERATIONS

3.8.2.20 The maximum number of I/O points allowed per I/O Card is 32.
DATE:
CONTROL NUMBER

3.8.2.21 The maxDCS shall meet the mandatory requirements defined in 23-
VERIFICATION

SAMSS-010 section 9.
EDSD

FOUNDATION ™ FIELDBUS IO
DATE:

3.8.3
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,

3.8.3.1 The DCS shall support FOUNDATION Fieldbus (FF) interface. Host
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

systems shall meet all requirements specified in SAES-Z-001 “Process

(DCC) NO. _____________________

Control Systems’, 23-SAMSS-010 “Distributed Control Systems”, and

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 10

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

SAES-J-904 “Foundation Fieldbus Systems”.

ENGG CERT

3.8.3.2 VENDOR shall provide all required FF Power supplies (FFPS). FFPS
shall be installed by VENDOR in either in the System or Marshalling
Cabinets.

3.8.3.3 VENDOR shall participate in the design, review and approval of the FF
Segment design generated by CONTRACTOR(s).

3.8.3.4 Refer to the project specification for FOUNDATION Fieldbus systems for
DESCRIPTION

further requirements for FF Systems.

3.8.4 CONTROLLER REQUIREMENTS

3.8.4.1 Controllers shall be redundant, self-contained, modular, multi-loop,

multifunction, microprocessor based devices and the changeover from
primary to secondary shall be a bumpless transfer.

3.8.4.2 Controller spare memory and average processing loading (CPU) during
JO/EWO

normal operating conditions shall not exceed 65% overall or 75% of the
manufacturers recommended maximum loading specification, whichever
DATE

is lower. The spare capacity is required to accommodate peak loads

during upset conditions and to provide additional capacity required for
NO.
REV

configuration of spare IO points and associated control algorithms and to

DISCIPLINE
ENGINEER
enable the utilization of the spare IO slots.

DATE: 3.8.4.3 Controller spare memory and processor loading shall be verified after all
PROJECT
ENGINEER configuration is complete taking spare capacity and expansion
requirements into consideration. Function block allocation shall be
DATE: readjusted if necessary in order to meet the project requirements.
CERTIFIED

3.8.4.4 The ability to control the process shall not be affected by the loss of
DATE:
CONSTRUCTION
communications between the controller and any other component of the
AGENCY
PCS.
DATE:
OPERATIONS 3.8.5 CONTROL STRATEGY CONFIGURATION REQUIREMENTS

3.8.5.1 Control loops shall be configured using Control Strategy Diagrams and
DATE:
shall be based on Control Strategy Loop Typicals or Control Strategy
CONTROL NUMBER
VERIFICATION

Templates (hereafter referred to as CSTs).

EDSD

3.8.5.2 DCS VENDOR shall develop CSTs for any control strategy which is used
DATE:
BY:

more than once in the system. Configuration details for typical control
loops shall be based on the details contained in the CST.
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

3.8.5.3 The DCS shall provide the functionality defined in Saudi Aramco Material
(DCC) NO. _____________________

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 11

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

Specification, 23-SAMSS-010 section 14.1 for database configuration.

ENGG CERT

3.8.5.4 Scan rates for the execution of each of the blocks associated with a
specific application shall be in accordance with the following table.

Table 1: Scan Rates

Application Scan Rate
Flow control 0.5 seconds
Pressure control 0.5 seconds
DESCRIPTION

Temperature control 2 second

Level control 2 second
Miscellaneous control (e.g. analyzers) 5 seconds
Analog Indication 2 seconds
Supervising and Cascade 2 seconds
Discrete control / indication 1 second

3.8.5.5 Scan rates for FF devices and FF segment macrocycles shall be in

JO/EWO

accordance with SAES-J-904, section 5.5.

3.8.5.6 Control loops shall be configured for ‘Fault Handling’ as defined in Saudi
DATE

Aramco Material Specification, 23-SAMSS-010 section 13.3, “Fault

Handling”.
NO.
REV

DISCIPLINE
ENGINEER 3.8.5.7 Control loops shall be configured for ‘Initialization’ as defined in Saudi
Aramco Material Specification, 23-SAMSS-010 section 13.4,
DATE:
PROJECT
“Initialization”.
ENGINEER

3.8.5.8 Control loops shall be configured for ‘Bumpless Transfer’ as defined in

DATE:
CERTIFIED
Saudi Aramco Material Specification, 23-SAMSS-010 section 13.5,
“Bumpless Transfer”.
DATE:
CONSTRUCTION
AGENCY
3.8.5.9 Advanced Regulatory Control (ARC) schemes shall be implemented using
internal DCS soft data connections except where interconnections are
DATE: required across Level 1 Risk Areas. Where an ARC loop manipulates PID
OPERATIONS controllers in more than one Level 1 risk area, control strategies must be
designed to shed to local control in the event of a network failure.
DATE:
CONTROL NUMBER

3.8.5.10 The ability to develop forced inputs in a control loop shall be provided.
VERIFICATION

The implementation of this feature shall be automatically logged and

EDSD

reported.
DATE:
BY:

3.8.5.11 Initial controller tuning parameters shall be derived from existing tuning
APPROVAL/CERTIFICATION REQUIREMENTS,

parameter configuration where applicable. In the absence of existing

THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

tuning information, initial parameters shall be configured as shown in

(DCC) NO. _____________________

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 12

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

Table 2.
ENGG CERT

Table 2: Default Tuning Parameters

Application Gain Reset Derivative
(k) (min./repeat) (minutes)

Flow 0.25 0.4 0

Pressure (Liquid) 0.25 0.4 0
Pressure (Gas) 1.0 1.0
DESCRIPTION

Level 1.0 5.0 0

Temperature (Columns) 2.0 10.0 0
Temperature (Other) 1.0 5.0 0

3.9 DATA HANDLING AND STORAGE

3.9.1 Servers and/or Engineering Workstations shall be configured with additional
spare capacity of 50% minimum for hard-drive space, memory, and CPU. CPU
and memory spare requirements shall be verified on the running system
JO/EWO

during steady-state conditions with all applicable software running on the

system.
DATE

3.9.2 Servers and/or Engineering Workstations shall have sufficient computing and
data storage capacity (including 50% spare requirement) to perform database
NO.
REV

DISCIPLINE
related functions including but not limited to the following:
ENGINEER

DATE:
 Manage the plant process control and utility database.
PROJECT
ENGINEER
 Alarm and Event (including Sequence-of-Events) data management
 Manage the data communicated from the integrated third-party
DATE: systems’ databases
CERTIFIED
 Data Historization
DATE:
CONSTRUCTION
3.9.3 Additional requirements for Data Historization are located in the project
AGENCY specification for Data Acquisition and Historization (DAHS).
DATE: 3.9.4 Each DCS shall be sized to include display, graphics, alarm reports and
OPERATIONS diagnostics capabilities for all virtual points communicated from the associate
auxiliary equipment systems and third party subsystems.
DATE:

3.10 SYSTEM ACCESS, USER ACCOUNTS AND PASSWORDS

CONTROL NUMBER
VERIFICATION
EDSD

3.10.1 GENERAL
DATE:
BY:

3.10.1.1 The DCS shall provide a comprehensive system to restrict system access,
APPROVAL/CERTIFICATION REQUIREMENTS,

administration of system policies, administration of user accounts and

THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

passwords and system security.

(DCC) NO. _____________________

3.10.1.2 Access to the DCS shall be configured as per the requirements defined in
PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 13

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

Saudi Aramco Engineering Standard, SAES-Z-001 section 14, “System

ENGG CERT

Access and Security”.

3.10.1.3 DCS Workstation shall be configured automatically Boot-up in view only

access environment. No password shall be required for the boot-up
environment.

3.10.1.4 User Accounts and Passwords shall be configured as per the

requirements defined in Saudi Aramco Engineering Standard, SAES-Z-
001 section 14, “System Access and Security”.
DESCRIPTION

3.10.1.5 Connection of the DCS to the Process Automation Network (PAN) shall
meet the requirements defined in SAES-Z-010.

3.11 SYSTEM MANAGEMENT FUNCTIONS

3.11.1 GENERAL

3.11.1.1 Current operating parameters shall be continuously updated on back-up

JO/EWO

equipment to minimize process upsets during switchovers.

DATE

3.11.1.2 The system shall be simple and flexible regarding reconfiguration of loop
connection and display formats, including graphics, to suit changes in
operational requirements.
NO.
REV

DISCIPLINE
ENGINEER
3.11.1.3 Redundant devices shall maintain identical duplicate databases at all
DATE:
times.
PROJECT
ENGINEER
3.11.1.4 Tools shall be provided to enable a complete Hard Disk backup image to
DATE:
be created for all workstations connected to the DCS as defined in SAES-
CERTIFIED Z-001 section 14.10. Provision shall be provided to store the images for
all stations on a central storage having RAID hard disks.
DATE:
CONSTRUCTION
AGENCY 3.11.1.5 Removable type mass storage device shall provide storage backup,
system restoration, and inter-console transport capabilities.
DATE:
OPERATIONS
3.11.2 HARDWARE MANAGEMENT
DATE:
3.11.2.1 Authorized system administrator with sufficient access level shall be able
CONTROL NUMBER
VERIFICATION

to manage the system through a system configuration utility.

EDSD

3.11.2.2 Use of the following hardware functions shall not result in DCS
DATE:

functionality or performance degradation:

BY:
APPROVAL/CERTIFICATION REQUIREMENTS,


THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

Switch communication paths

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

 Switch any redundant device from primary to back-up

(DCC) NO. _____________________

 Enable / disable any device from the network

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 14

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

 Reset error counters

ENGG CERT

 Add or delete network devices

 Shutdown and re-start any network device.
 View system Status Displays
 Initialise control blocks
 Addition of EWS, OWS, controllers, cards, Foundation Fieldbus
segments, or field devices.

3.11.3 STATUS INFORMATION

DESCRIPTION

3.11.3.1 The following status indications shall be supported:

 Overall Control Network loading status

 Data traffic loading status
 Communication path status
 Operating status for each device on the network
 Memory error counters status
 Control and I/O device status
JO/EWO

 Third party device status (up to the I/O card level)

 Power supply status
DATE

 Auto recognition of decommissioned or new FF field devices.

 Status of Foundation Fieldbus devices.
NO.
REV

 Foundation Fieldbus device parameters integral to displays,

DISCIPLINE
ENGINEER maintenance displays, and control strategies.
 Other auxiliary device status whose data is suitably mapped
DATE:
PROJECT
ENGINEER
3.11.3.2 The operational status shall be displayed in plain English. Use of error
codes is not acceptable.
DATE:
CERTIFIED
3.11.4 DIAGNOSTIC FUNCTIONS
DATE:
CONSTRUCTION
AGENCY
3.11.4.1 The system shall require minimum maintenance and routine calibration.

DATE:
3.11.4.2 There shall be comprehensive self-checking, calibration and self-
OPERATIONS diagnostic fault capabilities, including self-test failure alarms.

DATE: 3.11.4.3 DCS VENDOR shall incorporate and provide maintenance and diagnostic
displays of all integrated third party subsystem diagnostics, which shall be
CONTROL NUMBER
VERIFICATION

available through the implemented interfaces.

EDSD

3.11.4.4 All components shall be monitored and a failure shall initiate a diagnostic
DATE:
BY:

alarm. This includes power supplies, fan failures, etc. Diagnostics shall
APPROVAL/CERTIFICATION REQUIREMENTS,

clearly identify FAULT and LOCATION.

THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO. _____________________

3.11.4.5 Foundation Fieldbus alerts and events shall be presented as integral data

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 15

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

in system event database.

ENGG CERT

3.11.4.6 Additional details regarding requirements for FF / HART device

diagnostics are located in the project specification for Instrument Asset
Management System (IAMS).

3.12 TIME SYNCHRONIZATION

3.12.1 The DCS and auxiliary equipment system clocks shall be synchronized within
a minimum resolution or 100 msec. to ensure consistency of data time stamps
DESCRIPTION

between the DCS and Auxiliary Systems.

3.12.2 The DCS shall meet the requirements defined in SAES-Z-001 seciton 15.2 for
time syncronization.
3.12.3 Refer to the project specification for Process Control Systems for additional
details regarding the time synchronization.

3.13 DCS CONTROL NETWORK (DCN)

3.13.1 A redundant DCN shall be supplied by VENDOR to integrate all the Operating
JO/EWO

Area DCS’, including all required hardware and software to meet the
requirements.
DATE

3.13.2 The DCN shall have a fully redundant or fault tolerant architecture, with
automatic switchover. The DCN shall allow communication between any and
NO.
REV

DISCIPLINE
all network-connected devices, regardless of their location.
ENGINEER
3.13.3 Where the project specification requires control equipment to be located in
DATE: Process Interface Buildings (PIBs), the DCN shall extend from the CCR to the
PROJECT
ENGINEER PIBs. Segregation of DCN between operating areas and their respective PIBs
shall be provided.
DATE:
CERTIFIED 3.13.4 Where the project specification requires DCS workstations located in the
Administration building DCC room or in the Supervisor’s offices, the DCN shall
DATE: extend to these locations in order to provide the required network connectivity.
CONSTRUCTION
AGENCY
3.13.5 The DCN shall interconnect all the operator consoles, engineering consoles,
DATE:
Supervisors’ workstations, Disaster Control Centre (DCC) console, and the
OPERATIONS PIB maintenance consoles.
3.13.6 The DCN shall meet the distance requirements between, the various buildings
DATE:
(PIBs, CCR, etc.) without degradation
CONTROL NUMBER
VERIFICATION

3.13.7 Redundant fiber optic cables shall be used for interconnecting networks
EDSD

located in different buildings.

DATE:

3.13.8 CONTRACTOR(s) shall be responsible for installation of Fiber Optic cables

BY:

between buildings.
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO. _____________________

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 16

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

3.13.9 CONTRACTOR(s) shall comply with the requirements defined in SAES-Z-020,

ENGG CERT

“Design and Installation of Fiber Optic Cable Systems for Process Control
Networks”.
3.13.10 DCS VENDOR shall provide calculations and past references of
communication network loading for review by the CONTRACTOR(s) /
COMPANY.
3.13.11 DCS VENDOR shall provide technical requirements for the fiber optic cables
to the CONTRACTOR(s). The CONTRACTOR(s) shall provide, install and
DESCRIPTION

terminate all fiber optic cables.

3.13.12 A load and signal loss study assuming worst case conditions for the network
shall be performed to ensure the communication load is within the system’s
recommended limits. This shall be demonstrated and documented for review
and comments by the CONTRACTOR(s) / COMPANY.

3.14 AUXILIARY SYSTEMS INTERFACE

3.14.1 GENERAL
JO/EWO

3.14.1.1 Interfaces between the DCS and auxiliary equipment systems shall use
standard products that are compliant with industry standard protocols.
DATE

Where practical the communication interfaces shall be via high-speed

peer-to-peer links.
NO.
REV

DISCIPLINE
ENGINEER 3.14.1.2 Use of modem or Protocol converter equipment to convert from one
DATE:
standard to another shall be minimized and if required shall be reviewed
PROJECT by CONTRACTOR(s) / COMPANY.
ENGINEER

DATE:
3.14.1.3 Where redundant communication links are required and modems or
CERTIFIED protocol converters are necessary then the modems shall also be
redundant. Redundant modems shall be provided with a means to
DATE: automatically or manually switch from the active to standby modem.
CONSTRUCTION
AGENCY

3.14.1.4 DCS VENDOR shall place emphasis upon optimum communication

DATE: integration between the DCS and all auxiliary equipment systems and
OPERATIONS
shall minimize the use of customized interface programming.
DATE: 3.14.1.5 DCS VENDOR shall supply all the necessary interconnecting system
CONTROL NUMBER
VERIFICATION

connector and system cables to required to interface the DCS with

auxiliary systems and third party systems.
EDSD

DATE:

3.14.1.6 The DCS shall receive confirmation from the associated device logic
BY:

(through the data link) whenever an input is bypassed or returned to

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

service. All the input bypass confirmations from the auxiliary equipment
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

system logic shall be alarmed at the DCS.

(DCC) NO. _____________________

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 17

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

3.14.1.7 The DCS shall log all the reset confirmations from the auxiliary equipment
ENGG CERT

system logic in the event log. An alarm shall be initiated in the DCS if a
confirmation message is not received within a pre-set time.

3.14.1.8 If an RS-232 link is implemented, it shall be electrically isolated to

eliminate common mode interference.

3.14.1.9 Device time-out shall be set to 10 seconds as default.

3.14.1.10 Standard DCS faceplates shall be used for displaying the analog,
DESCRIPTION

controller, alarm and other data from the auxiliary equipment systems.

3.14.2 ESD INTERFACE

3.14.2.1 ESD to DCS communications shall meet the requirements defined in

SAES-Z-001 section 15.3 “Interface to ESD systems” and SAES-J-601,
“Emergency Isolation and Shutdown Systems”.

3.14.2.2 Data transferred between the ESD and DCS systems shall include:
JO/EWO

process data for ESD input signals, ESD internal logic status, Operator
Commands for equipment shutdown or isolation, bypass and reset
DATE

commands, ESD alarms, status, diagnostics and time-stamped Sequence

of Events data (SOE).
NO.
REV

DISCIPLINE 3.14.2.3 ESD Panel mounted switches located on the DCS Operator Consoles
ENGINEER
shall provide operator shutdown of specific plant sections, process unit,
DATE: train, or major equipment associated with that operator console.
PROJECT
ENGINEER
3.14.2.4 DCS displays shall be provided such that ESD data may be displayed on
DATE: appropriate configured operator screens, logs, reports, and graphic
CERTIFIED
displays.
DATE:
CONSTRUCTION
3.14.2.5 Details of the ESD Systems are provided in the project specification for
AGENCY Emergency Shutdown Systems.
DATE:
OPERATIONS
3.14.3 CCS INTERFACE

3.14.3.1 Communications between DCS and CCS for the transfer of real-time
DATE:
process data and operator commands shall be over dedicated, redundant
CONTROL NUMBER
VERIFICATION

communications links.
EDSD

3.14.3.2 DCS displays shall be provided such that CCS data may be displayed on
DATE:
BY:

appropriate configured operator graphic displays, trends, logs, and

reports.
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

3.14.3.3 All data, including compressor operating point relative to its surge control
(DCC) NO. _____________________

line and diagnostic data and CCS system status alarms shall be

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 18

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PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

communication to the DCS.

ENGG CERT

3.14.3.4 Refer to the Project Specification for Compressor Control Systems for
further requirements on the interface to CCS.

3.14.4 VMS INTERFACE

3.14.4.1 Communications between DCS and VMS for the transfer of process data
and operator commands shall be over redundant communications links.
DESCRIPTION

3.14.4.2 The system shall meet the requirements of SAES-Z-001 section 15 for
interface to VMS.

3.14.4.3 The DCS shall be the operator interface for vibration monitoring. The
vibration data shall be collected by the DCS for operator displays,
trending, alarming, logs and reports.

3.14.4.4 DCS displays shall be provided such that VMS data may be displayed on
appropriate configured operator screens, logs, reports and graphic
JO/EWO

displays.
DATE

3.14.4.5 Additional details of the Vibration Monitoring System are provided in the
Project Specification for VMS.
NO.
REV

DISCIPLINE 3.14.5 MDVMS INTERFACE

ENGINEER

DATE:
3.14.5.1 The DCS shall be the operator interface for the Multi-Drop Vibration
PROJECT
ENGINEER
Monitoring System (MDVMS). The vibration data shall be collected by the
DCS for operator displays, alarming functions, logs and reports.
DATE:
CERTIFIED 3.14.5.2 All MDVMS monitoring data shall be made available to the DCS via
simplex communication links.
DATE:
CONSTRUCTION
AGENCY 3.14.5.3 DCS displays shall be provided such that MDVMS data may be displayed
on appropriate configured operator screens showing logs, reports and
DATE: graphic displays.
OPERATIONS

3.14.5.4 Details of the Multi-Drop Vibration Monitoring System are provided in the
DATE:
Project Specification for Vibration Monitoring Systems.
CONTROL NUMBER
VERIFICATION

3.14.6 INSTRUMENT ASSET MANAGEMENT SYSTEM

EDSD

DATE:

3.14.6.1 DCS VENDOR shall be responsible for integrating smart instruments

BY:

connected to the DCS and to Auxilliary systems connected to the DCS to

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

the Instrument Asset Management Systems (IAMS).

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO. _____________________

3.14.6.2 IAMS functionality and diagnostic information shall be accessible and

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 19

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PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

available on every DCS workstation.

ENGG CERT

3.14.6.3 Additional details regarding the interface between the DCS and the IAMS
are included in the Project Specification for Instrument Asset Management
System.

3.14.7 LARGE SCREEN PROJECTOR (LSPTV)

3.14.7.1 DCS to Large Screen Television communication shall be via a single video
output from the DCS.
DESCRIPTION

3.14.7.2 Refer to the Project Specification for Process Control Systems for further
details regarding the LSPTV.

3.14.8 ALARM MANAGEMENT SYSTEM

3.14.8.1 All DCS alarms shall be interfaced to the Alarm Management System
(ALMS).
JO/EWO

3.14.8.2 The ALMS may be either integrated into the DCS or an external system. If
the ALMS is integrated into the DCS, all auxiliary systems alarms must be
DATE

integrated into the DCS for ALMS data capture and analysis.

3.14.8.3 The ALMS shall be designed in accordance with the procedures defined in
NO.
REV

DISCIPLINE SAEP-368, Alarm Management System.

ENGINEER

DATE:
3.14.8.4 Further details of the Alarm Management System can be found in the
PROJECT
ENGINEER
Project Specification for Alarm Management System.

DATE:
3.15 INTERFACE TO THIRD PARTY SUB-SYSTEMS
CERTIFIED
3.15.1 GENERAL
DATE:
CONSTRUCTION
AGENCY
3.15.1.1 The actual quantities and system types for third party sub-systems which
are required to be interfaced to the PCS are defined in the project
DATE: specification for Scope of Work.
OPERATIONS

3.15.1.2 DCS vendor shall supply necessary DCS hardware, software and
DATE: configuration to integrate and install the communication links between the
CONTROL NUMBER

DCS and all Third Party Package Systems.

VERIFICATION
EDSD

3.15.1.3 CONTRACTOR(s) shall ensure that all Third Party Package vendors shall
DATE:

supply the package system hardware, software and configuration to

BY:

integrate and install the communication links between their package

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

equipment and the DCS.

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO. _____________________

3.15.1.4 CONTRACTOR(s) shall co-ordinate the transfer of engineering and

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 20

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

configuration information between the package vendors and VENDOR.

ENGG CERT

3.15.1.5 DCS VENDOR shall co-ordinate with CONTRACTOR(s) for obtaining /

providing all information necessary for successful interface to all third
party systems communicating with the DCS.

3.15.1.6 DCS VENDOR shall have the responsibility for the integrity of the overall
control system design, including supply and co-ordination of
communications interfaces at the PIBs, CCR, and other locations where
PCS equipments are installed.
DESCRIPTION

3.15.1.7 CONTRACTOR(s) shall be responsible for the co-ordination between the

DCS VENDOR and Third Party Vendor Sub-Systems including but not
limited to the following:

 Instrument air Compressor control & Protection System.

 Electrical subsystems (MPP, MCC, PMS, UPS, etc.)
 Gas Chromatographs / Analyzers
JO/EWO

 Turbine Control System (TCS)

 Fire and Smoke Detection System
 Corrosion Monitoring System (CRMS)
DATE

 Process Automation Network (PAN)

 HVAC
NO.
REV

DISCIPLINE  Instrument Air Compressor control & protection System.

ENGINEER

DATE:
3.15.1.8 CONTRACTOR(s) shall liaise betweenDCS VENDOR and the Third Party
PROJECT
ENGINEER
Sub-Systems Vendors to ensure that all communication information,
including tag lists, I/O lists, configuration information and communication
DATE: addresses necessary for proper configuration of these interfaces are
CERTIFIED supplied to VENDOR in a timely manner.
DATE: 3.15.1.9 All equipment supplied by DCS VENDOR shall be subject to the Saudi
CONSTRUCTION
AGENCY Aramco Restricted and Regulated Vendors List.
DATE:
3.15.1.10 The DCS shall interface to the external equipment listed in the following
OPERATIONS
sections, which shall be supplied and installed by the CONTRACTOR(s).
DATE:
3.15.2 ELECTRICAL SUBSYSTEMS
CONTROL NUMBER
VERIFICATION

3.15.2.1 Control and shutdown signals between individual Motor Control Centers
EDSD

(MCC) and the DCS or the ESD Systems shall be via hardwired
DATE:

connections. The I/O for these connections will be shown in the

BY:

respective I/O lists developed by CONTRACTOR(s).

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

3.15.2.2 Motor Status and motor starter winding temperatures shall be

(DCC) NO. _____________________

communicated via redundant multi drop communication links between the

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 21

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

electrical systems and DCS. This shall be limited to low voltage drives
ENGG CERT

only and shall include motor running, motor not available, motor tripped
and motor current. The use of communication links for stopping and
starting motors as described in SAES-Z-001 section 15.8.3 is not
permitted.

3.15.2.3 A Power Monitoring System – PMS (supplied by others) shall interface the
electrical systems at the sub-stations. The PMS (located in the Electrical
Control Room) will communicate directly via MODBUS TCP/IP to the
DESCRIPTION

DCS.

3.15.3 ANALYZERS & GC’s

3.15.3.1 Gas Chromatographs (GC’s) and Analyzers shall be interfaced with the
DCS. Critical monitoring and alarm parameters shall be hardwired to the
DCS.

3.15.4 GAS DETECTION (H2S / LEL)

JO/EWO

3.15.4.1 Gas detection functionality shall be implemented in the DCS. The I/O for
these connections shall be shown in the respective I/O lists developed by
DATE

CONTRACTOR(s).
NO.
REV

3.15.4.2 The presence of gas alarms shall cause visible (beacons and lamps) and
DISCIPLINE
ENGINEER
audible (warning horns or buzzers) alarms to actuate in the CCR and in
the field.
DATE:
PROJECT
ENGINEER 3.15.4.3 DCS VENDOR shall configure a soft “silence” control switch in the DCS to
silence the audible alarms in the CCR.
DATE:
CERTIFIED
3.15.4.4 Gas Alarm signals shall be “re-set” by a DCS soft “Re-set” switch upon the
return of the alarm signal to normal limits.
DATE:
CONSTRUCTION
AGENCY 3.15.4.5 The Gas Monitoring Sensors including H2S and Combustible Gas
detectors, beacons and horns shall normally be hardwired directly to the
DATE:
OPERATIONS I/O cards in each Risk Area DCS. The alarm conditions shall be displayed
in DCS Plant Safety Displays (PSD) showing the plot plan and the location
DATE:
of any active alarms as described in SAES-Z-001, section 11.6.
CONTROL NUMBER
VERIFICATION

3.15.4.6 The DCS shall monitor the gas detectors for diagnostic information, e.g.
EDSD

calibration mode.
DATE:
BY:

3.15.4.7 The DCS shall monitor the gas detection signals and activate alarms when
the concentration reaches the DCS configured alarm point, and provide
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

output signals to drive external alarm devices. The DCS shall be

(DCC) NO. _____________________

configured with soft output overrides to enable gas detector testing without

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 22

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

actuating external alarm devices.

ENGG CERT

3.15.4.8 CONTRACTOR(S) shall supply the Gas Detection Sensors and field
mounted beacons and horns. See section 3.17 for additional
requirements.

3.15.5 FIRE MONITORING

3.15.5.1 Fire alarm panels will be located in all buildings, in accordance with
applicable safety standards. The Fire detection and monitoring system is
DESCRIPTION

outside the scope of DCS VENDOR.

3.15.5.2 Fire Alarm signals shall be “re-set” by a DCS soft “Re-set” switch upon the
return of the alarm signal to normal limits.

3.15.5.3 Zone fire alarms and system faults will be hardwired to the DCS I/O in
every PIB from the Fire Panels. The alarm conditions shall be displayed
in DCS Plant Safety Displays (PSD) showing the plot plan and the location
of any active alarms as described in SAES-Z-001, section 11.6 The I/O for
JO/EWO

these connections shall be shown in the respective I/O lists developed by

CONTRACTOR(s). The I/O for these connections will be shown in the
DATE

respective I/O lists developed by CONTRACTOR(s).

NO.
REV

3.15.6 TURBINE CONTROL SYSTEM

DISCIPLINE
ENGINEER
3.15.6.1 Connection between each Turbine Control System and the DCS shall be
DATE: made via redundant communication links.
PROJECT
ENGINEER
3.15.6.2 Each Turbine Control System shall have a dedicated redundant
DATE: communications link to the DCS. The same communications link,
CERTIFIED
including both hardware and software, shall not be used to communicate
to more than one Turbine Control System.
DATE:
CONSTRUCTION
AGENCY 3.15.6.3 DCS VENDOR shall supply the necessary hardware, software, database
configuration, and co-ordination to integrate and install communication
DATE:
OPERATIONS links between the DCS and each Turbine Control System.

3.15.6.4 DCS VENDOR shall configure process graphic(s) for each Turbine Control
DATE:
System. The graphic will provide a schematic of the Turbine control
CONTROL NUMBER
VERIFICATION

system with dynamic elements to display actual process data for all data
EDSD

transmitted between the Turbine Control System and the DCS.

DATE:
BY:

3.15.7 CORROSION MONITORING SYSTEM (CRMS)

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

3.15.7.1 DCS VENDOR shall provide a simplex MODBUS interface between the
Corrosion Monitoring System and DCS.
(DCC) NO. _____________________

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 23

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

3.15.7.2 DCS VENDOR shall supply the necessary hardware, software, database
ENGG CERT

configuration, and co-ordination to integrate and install communication

links between the DCS and the CRMS.

3.15.7.3 DCS VENDOR shall build and configure the applicable CRMS displays in
the DCS and ensure proper integration of the systems.

3.15.8 PLANT AUTOMATION NETWORK

3.15.8.1 DCS VENDOR shall interface the DCS to the Plant Automation Network.
DESCRIPTION

3.15.8.2 DCS VENDOR shall supply the necessary hardware, software,

configuration and co-ordination to establish this communication link.

3.15.8.3 CONTRACTOR(s) and DCS VENDOR shall work with the Saudi Aramco
network administrator and the Communication Contractor to ensure the
successful completion of this task.

3.15.8.4 Refer to the Project Specification for Process Control Systems (PCS and
JO/EWO

Integration for additional requirements regarding the interface to the Plant

Automation Network.
DATE

3.15.9 INSTRUMENT AIR COMPRESSOR PLC

NO.
REV

DISCIPLINE 3.15.9.1 DCS VENDOR shall provide redundant communication interface between
ENGINEER
the Instrument Air compressor PLC(s) and the DCS system.
DATE:
PROJECT
ENGINEER
3.15.9.2 DCS VENDOR shall supply the necessary hardware, software, database
configuration, and co-ordination to integrate and install communication
DATE:
links between the DCS and the Instrument Air Compressor PLC(s).
CERTIFIED

3.15.9.3 DCS VENDOR shall build and configure the applicable displays in the
DATE: DCS and ensure proper integration of the systems.
CONSTRUCTION
AGENCY

3.15.10 OTHER THIRD PARTY SYSTEMS

DATE:
OPERATIONS
3.15.10.1 Connection between the DCS and other Third Party Systems, shall be via
simplex communication unless otherwise stated.
DATE:
CONTROL NUMBER

3.16 GAS DETECTION SYSTEM (H2S / LEL)

VERIFICATION
EDSD

3.16.1 GENERAL
DATE:
BY:

3.16.1.1 The requirements of this section shall apply to those system where H2S /
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

LEL Gas Detection is implemented in the DCS. Refer to the project

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

specification for Process Control Systems for further details on whether

(DCC) NO. _____________________

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 24

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

H2S / LEL logic is implemented in the DCS.

ENGG CERT

3.16.2 FAIL SAFE DESIGN

3.16.2.1 Redundant Ouputs cards shall be used to activate all Gas Detection Horns
and Beacons.

3.16.2.2 120VAC Relay FTA cards shall be used to activate the Beacons and
Horns.
DESCRIPTION

3.16.2.3 The Relay FTA cards shall use Normally closed contacts to ensure fail
safe design. During normal operations, the interposing relay on FTA card
shall be energized and the contact to the Beacons / Horns shall be open.

3.16.2.4 Line monitoring shall be provided for each output circuit within the DCS to
ensure that the actual state of the output circuit matches the commanded
state from the system. All descrepencies between the actual state and
commanded state shall be alarmed.
JO/EWO

3.16.2.5 One of the FTA channels shall be used as a diagnostic signal which
monitors the 120VAC Beacon / Horn power distribution as well as the FTA
DATE

card.

3.16.2.6 Beacons and Horns in an area shall be distributed to different FTA cards.
NO.
REV

DISCIPLINE This will ensure that if a single FTA card fails, the other ones are still
ENGINEER
functional and shall activate the beacons and horns.
DATE:
PROJECT
ENGINEER
3.16.3 LOGIC DESIGN

DATE:
3.16.3.1 Any H2S or LEL transmitter that detects a critical alarm shall activate all
CERTIFIED Beacons and Horns in the area.
DATE: 3.16.3.2 DCS logic shall be developed to test the functionality of the system. Logic
CONSTRUCTION
AGENCY shall be designed to test each field component which will be utilized by
regular Maintenance activities in the field.
DATE:
OPERATIONS
3.17 CONSOLES
DATE:
3.17.1 GENERAL
CONTROL NUMBER
VERIFICATION

3.17.1.1 DCS Workstations shall be located in Consoles provided by PCS

EDSD

VENDOR.
DATE:
BY:

3.17.1.2 Additional details on Console design and installation are included in the
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

Project Specification for Process Control Systems.

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO. _____________________

3.17.1.3 Refer to project specific Scope of Work document for console

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 25

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

assignments.
ENGG CERT

3.18 DCS WORKSTATIONS

3.18.1 GENERAL

3.18.1.1 All workstation processors shall be of the latest available technology at the
time of Critical Design Review (CDR).

3.18.1.2 Workstations shall meet the requirements defined in 23-SAMSS-010

DESCRIPTION

section 10.1.

3.18.1.3 All hard disks shall be partitioned into at least three partitions. The first for
the Operating System, the second partition is used for the PCS
applications and the third partition is used for user discretion.

3.18.1.4 All workstations shall be capable of displaying at least two (2) windows
simultaneously.
JO/EWO

3.18.1.5 All workstations shall be equipped with software and hardware necessary
to make a complete hard drive image backup. The backup and restore
DATE

files shall be stored to a network server and to removable storage media.

3.18.2 OPERATOR WORKSTATIONS (OWS)

NO.
REV

DISCIPLINE
ENGINEER
3.18.2.1 Operator Workstations shall meet the requirements defined in 23-SAMSS-
DATE:
010 section 10.2, “Operator Workstations”.
PROJECT
ENGINEER
3.18.2.2 A programmable Operator Keyboard shall be provided for each Operator
DATE:
Workstation.
CERTIFIED
3.18.2.3 Sound card and speakers shall be provided for each OWS. Speakers shall
DATE: be either integrated with the monitors or mounted inside the consoles.
CONSTRUCTION
AGENCY
3.18.2.4 OWS shall be configured to update graphic displays within two (2)
DATE: seconds or less.
OPERATIONS

3.18.2.5 For consoles with “view-only” facility, the horn and alarm
DATE: acknowledgement facilities shall be disabled when in view mode.
CONTROL NUMBER
VERIFICATION

3.18.3 ENGINEERING WORKSTATIONS (EWS)

EDSD

DATE:

3.18.3.1 Engineering Workstations shall meet the requirements defined in 23-

BY:

SAMSS-010 section 10.3, “Engineering Workstations”.

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

3.18.3.2 Each EWS shall have sufficient memory capacity and computing power to
(DCC) NO. _____________________

perform the required functions.

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 26

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

3.18.3.3 Each EWS shall perform all OWS functions also.

ENGG CERT

3.18.3.4 Each EWS shall have the capability to display and configure any and all
DCS tags.

3.18.3.5 System, Application and configuration documentation for all DCS

equipment shall be accessible from the EWS.

3.18.3.6 Each EWS shall have the capability to view, monitor and configure all
DCS equipment.
DESCRIPTION

3.18.3.7 Where FF Transmitters interface to the DCS, transmitter configuration and

uploading / downloading of the configuration data to / from the transmitter
shall be performed from the engineering work station. Data reconciliation
functionality shall be fully supported.

3.18.4 MAINTENANCE WORKSTATIONS (MWS)

3.18.4.1 The MWS shall be specified such that it can be used as an OWS or EWS
JO/EWO

as defined above.

SUPERVISOR’S OFFICE WORKSTATIONS

DATE

3.18.5

3.18.5.1 If required by the project Scope of Work document, workstations located in

NO.
REV

DISCIPLINE the Supervisor’s office shall meet the requirements defined above for
ENGINEER
OWS, they shall be configured for view only, and they shall have a single
DATE:
monitor.
PROJECT
ENGINEER
3.19 PRINTERS
DATE:
CERTIFIED 3.19.1 GENERAL

DATE: 3.19.1.1 All printers provided shall be the latest commercially available models at
CONSTRUCTION
AGENCY the time of FAT.

DATE: 3.19.1.2 Black and White and Color printeres shall be provided as specified in the
OPERATIONS
Project specification for PCS Scope of Work.

DATE: 3.19.1.3 Printers shall support the following as a minimum:

CONTROL NUMBER
VERIFICATION

 250 sheet paper tray

EDSD

 Print speed of 10 pages per minute

DATE:

 LED indication panel for diagnostics

BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

3.19.1.4 Every Workstation shall have access to printers, both the black and white
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

and color, for printing of reports, process graphics and other information.
(DCC) NO. _____________________

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 27

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

3.19.1.5 PCS VENDOR shall network the DCS console printers such that in the
ENGG CERT

event of a console assigned printer’s malfunction, the respective console

operator can direct the DCS print requests, on an interim basis, to any of
the other Operator or Engineering console printers.

3.19.1.6 Printers located in Operator Consoles in the CCR shall be installed on

printer console bays at the console.

3.19.1.7 The printer console bays shall provide storage space for paper and toner /
ink cartridges.
DESCRIPTION

3.19.2 BLACK & WHITE LASER PRINTERS

3.19.2.1 The printers shall be high-speed laser capable of printing 81/2 X 11 and
11 X 17 papers.

3.19.2.2 The printer shall be provided with adequate memory to print large reports
without hindering the workstation operation.
JO/EWO

3.19.2.3 The laser printers shall be used for the following reports and logs:


DATE

System Event logging

 Miscellaneous reports
NO.
REV

DISCIPLINE 3.19.3 COLOR PRINTERS

ENGINEER

DATE:
3.19.3.1 The color printers shall be commercially available high quality laser-type
PROJECT
ENGINEER
printers.

DATE:
3.19.3.2 The Printers shall have a minimum memory of 128 Megabytes.
CERTIFIED

3.19.3.3 The minimum resolution of the printer shall be 600 x 600 dpi.
DATE:
CONSTRUCTION
AGENCY 3.19.3.4 The color printers shall be used for printing the DCS and the DAHS screen
displays.
DATE:
OPERATIONS
3.20 OPERATOR INTERFACE

DATE: 3.20.1 GENERAL

CONTROL NUMBER
VERIFICATION

3.20.1.1 Dedicated function keys shall be designed and provided to call up the
EDSD

following Displays covering the entire plant.

DATE:
BY:

 Plant Menu
APPROVAL/CERTIFICATION REQUIREMENTS,


THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

Plant / Area Overviews

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

 Tag Call up
(DCC) NO. _____________________

 Plant Safety Displays

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 28

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

 Gas Detection (H2S/LEL)

ENGG CERT

 Fire Alarm Displays

 System Alarms (Enabled/Disabled)
 Reports menu
 Trends menu
 Devices on Bypass
 First Out displays
 OSPAS and other Aramco data list(s)
 System Alarms and Diagnostics
DESCRIPTION

 Fire Alarm Displays

3.20.2 DCS DISPLAYS & CONFIGURATION

3.20.2.1 PCS Vendor shall develop DCS Graphic guidelines as part of the SDD to
be used as the basis for the development of all DCS graphics. DCS
Graphics Guidelines shall be reviewed and approved by
CONTRACTOR(s)/COMPANY.
JO/EWO

3.20.2.2 Refer to the Project specification for Scope of Work for details on the
estimated quantities of graphic displays to be provided with the system.
DATE

3.20.2.3 Diagnostic and health displays shall be provided for the DCS and all
Auxiliary Systems. These displays are not included in the total display
NO.
REV

DISCIPLINE count specified in the Scope of Work Specifications.

ENGINEER

DATE:
3.20.2.4 Navigation from the overall plant level display to the unit level displays and
PROJECT
ENGINEER
from the unit level displays to the equipment / point level shall be by touch
targets in the displays. Refer to SAES-Z-001 section 11.3 for additional
DATE: details.
CERTIFIED

3.20.2.5 VENDOR shall build and configure, as a minimum, the following types of
DATE:
CONSTRUCTION
displays
AGENCY

a. Plant Overviews
DATE:
OPERATIONS
b. Area / Unit Menu
c. Operating Area / Unit Overviews
d. Sub Area Overviews
DATE:
e. Special Function Overviews
CONTROL NUMBER
VERIFICATION

f. Equipment Summary
EDSD

g. Process Operating Displays

h. Equipment Detail Displays
DATE:
BY:

i. Advanced Regulatory Control Displays

j. Sequential Control Flow Charts
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

k. Equipment Shutdown Displays

(DCC) NO. _____________________

l. ESD Valve Status Displays

m. First out displays for all major equipment
PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 29

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

n. ESD and VMS Bypass Displays

ENGG CERT

o. Gas Detection (H2S / LEL) displays

p. Fire Alarm & Smoke Detection Displays
q. Aux. Equipment (ESD, VMS, MDVMS, CCS, etc.) Diagnostic and
Health Displays
r. Equipment health Displays
s. Compressor Control System Displays
t. Electrical System Displays
u. Annunciator Displays
DESCRIPTION

v. Analyzer Displays
w. System Architecture Displays
x. Material balances
y. Steam Balances

3.20.3 REPORTS

3.20.3.1 PCS VENDOR shall prepare all reports to be generated by the DCS /
DAHS. Refer to the Project specific Scope of Work document for the
JO/EWO

estimated number of reports to be provided with the system.

3.20.3.2 Report formats developed by VENDOR shall have easy access and
DATE

retrieving methods.
NO.
REV

3.20.3.3 Sample report formats shall be submitted to COMPANY for review and
DISCIPLINE
ENGINEER comment prior to CDR.
DATE: 3.20.3.4 Reports (including free format reports) shall display plant menu allowing
PROJECT
ENGINEER selection of plants’ reports. A touch target shall be provided to print the
selected reports.
DATE:
CERTIFIED
3.20.3.5 The reporting function shall be configured to be executed in the
DATE:
background and shall not stop or delay other logging operations.
CONSTRUCTION
AGENCY
3.20.3.6 The following types of reports shall be generated:
DATE:
OPERATIONS a. System Log Reports
b. Trip Reports
DATE:
c. Scheduled Reports
d. Process Log Reports
CONTROL NUMBER
VERIFICATION
EDSD

3.20.4 SYSTEM LOG REPORTS

DATE:
BY:

3.20.4.1 The system logs shall include, but not be limited to the following:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

 System Alarm Logs


(DCC) NO. _____________________

DCS Equipment status reports

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 30

GEN J PP-XXXX
PROJECT NAME OF A
SAUDI ARABIA JO / EWO: BI-10-XXXXX 46
Copyright© Saudi Aramco 2014. All rights reserved.
SABP-Z-002C [Issue Date: 14 October 2014, Revision # 1]

 DCS Equipment Change-of-State logs

ENGG CERT

3.20.4.2 System reports shall be provided to indicate current status of DCS

function blocks. The current status of the following parameters shall be
included as a minimum:

 Points in alarm
 Points in emergency alarm
 Points with alarms disabled/inhibited
 Points off scan
DESCRIPTION

 Points in manual

3.20.5 TRIP REPORTS

3.20.5.1 PCS shall be configured to generate the trip reports to collate alarms,
messages, and historical data into a single report. The report shall be
configured for initiation by a predefined event.
JO/EWO

3.20.5.2 Trip reports shall include SOE, Alarm, History, Operator Actions, and
analog data over a configurable time span around a trip. For each
process unit, one or more triggers may be defined.
DATE

3.20.5.3 In addition, the following parameters shall be configured:

NO.
REV

DISCIPLINE
ENGINEER
a. Start and end time in minutes before the trigger.
b. Analog data points.
DATE:
PROJECT
ENGINEER
c. Analog data point time constants.
d. Time intervals in seconds – slow, medium, and fast data collection rates.
DATE:
CERTIFIED e. Time spans for each of the intervals both before and after the trip.
DATE: 3.20.5.4 Reports shall be organized by month, unit ID, and date/time: 20 reports
CONSTRUCTION
AGENCY per month per unit shall be retained.
DATE: 3.20.5.5 It shall be possible to view the trip reports from any console.
OPERATIONS

3.20.6 SCHEDULED REPORTS

DATE:
CONTROL NUMBER

3.20.6.1 PCS shall be configured to generate a scheduled report. All fixed content,
VERIFICATION

fixed format reports shall be configured as scheduled reports. These

EDSD

reports are typically scheduled to run at predetermined time intervals, but

DATE:

may be run on demand.

BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

3.20.6.2 Scheduled reports shall be built and configured to be printed on standard

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

8½ x 11” laser jet paper.

(DCC) NO. _____________________

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 31

3.20.6.3 Configuration is divided into two parts:

ENGG CERT

a. Configuring overall parameters relating to the report.

b. Configuring individual data fields on the report.

3.20.6.4 The following parameters for the reports shall be configured:

a. Report Name – Report name shall reflect the plant name and the report type.
b. Report Type – The report type determines the basic time frame covered by the
DESCRIPTION

report. It shall be assigned as part of the detail design to match the report
requirements. Reports scheduled to run once each day shall be a type
“daily”. Reports normally run on demand shall be type “hourly”. The
combination of report type and data field type, matched with the history
module’s time stamp on the data, determines the time stamp associated with
each data field appearing in the report.
c. Start Hour – The start hour of the report shall be configured to determine the
time stamp associated with each data field.
JO/EWO

d. Start Day-of-Week – The start day-of-week shall be set to Saturday.

e. Shifts/day – The number of shifts/day shall be set to three (3).
DATE

f. Page Width and Length – These shall be set to “85” columns by “66” rows.
g. Data Source.
NO.
REV

DISCIPLINE
ENGINEER h. Comment Field – Each page shall contain three (3) blank lines at the bottom
for operator’s manual comments on upset conditions (primarily used in shift
DATE: report).
PROJECT
ENGINEER
3.20.6.5 For the data field configuration the following parameters shall be
DATE: configured:
CERTIFIED

a. Tag Number.
DATE:
CONSTRUCTION
AGENCY
b. Function – A list of math operations to be performed on the data - e.g.
average, total, minimum, maximum, etc., or else selected as a simple
DATE: listing of the data value(s).
OPERATIONS
c. Engineering Units.
DATE: d. Format – The numerical formatting is assigned as part of the detailed
design.
CONTROL NUMBER
VERIFICATION

e. Daily reports shall be scheduled to be run after 0.1:00:00 for the previous
EDSD

day’s data.
DATE:
BY:

3.20.7 PROCESS LOG REPORTS

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

3.20.7.1 Process log reports shall present a record of data with the following four
(DCC) NO. _____________________

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 32

(4) values for each point:

ENGG CERT

a. Current value.
b. Hour average.
c. Shift average.
d. Day average.

3.20.7.2 The start time for the averages shall be the beginning of the present hour,
DESCRIPTION

shift and day, and the end time shall be the current time. For example, if
the report request time is 11:45, then the hour average shall be based on
the last 45 minutes; the shift average shall be based on the last 5 hours 15
minutes, and the day average shall be based on the last 11 hours 45
minutes.

3.20.7.3 Additional data reported shall include:

a. Tag name.
JO/EWO

b. Tag description.
c. Engineering units.
DATE

d. Report title.
NO.
REV

e. Report request time and date.

DISCIPLINE
ENGINEER
3.20.7.4 It shall be possible to enter up to 48 tags per page.
DATE:
PROJECT
ENGINEER 3.20.7.5 When entered the list of points shall be saved for future use and
modification.
DATE:
CERTIFIED
3.20.7.6 Maintenance reports on a daily basis shall be configured for transmitters
and shall include the following information:
DATE:
CONSTRUCTION
AGENCY a. Tag number of transmitter.
DATE: b. Parameter changed.
OPERATIONS
c. Old value.
DATE: d. New value.
CONTROL NUMBER
VERIFICATION

3.20.7.7 Time, date and location of the maintenance (field, or DCS console, or
EDSD

handheld configurator) was performed shall be included in the

DATE:

maintenance report.
BY:

3.21 DCS DATA COLLECTION, HISTORIZATION AND TRENDING

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

3.21.1 DATA COLLECTION / HISTORIZATION

(DCC) NO. _____________________

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 33

3.21.1.1 On-line historical data shall be stored in the DCS for access via trend
ENGG CERT

displays and reports.

3.21.1.2 Historical data collection, averaging, compacting for each console shall be
provided.

3.21.1.3 DCS 0n-line history minimum requirements are:

Events Collection Rate Longevity

Controller Parameters 1 second 1 month
DESCRIPTION

(PV, SP, OP)

Analog Inputs 5 seconds 1 month
Analog Outputs 5 seconds 1 month
Discrete Inputs / Outputs 5 seconds 1 month
Soft Tags from Auxilliary 5 seconds 1 month
Systems interfaces
Process alarms 3 months
System alarms 3 months
JO/EWO

Process messages 3 months

System messages 3 months
DATE

Operator actions 3 months

Engineer actions 3 months
Manual Data Entry 3 months
NO.
REV

DISCIPLINE
ENGINEER
3.21.1.4 All controller input, output and set points and controller mode shall be
DATE: historized at 1 second intervals.
PROJECT
ENGINEER
3.21.1.5 All analog inputs, controller setpoints, analog/controller outputs and
DATE: calculated values shall be logged to the history module.
CERTIFIED

3.21.1.6 All equipment run statuses and valve statues shall be logged to the history
DATE: module. Additional discrete points required for reports shall be added as
CONSTRUCTION
AGENCY part of detailed design.
DATE:
3.21.1.7 All data transferred between the DCS and Auxilliary Systems interfaces
OPERATIONS
shall be logged to the history module.
DATE:
3.21.1.8 Manual entry data shall be logged as sample collection data. The data
CONTROL NUMBER
VERIFICATION

shall carry the time/date stamp corresponding to the time that the data
EDSD

was entered at the DCS.

DATE:

3.21.1.9 Each sample data point shall be configured with sampling rate, and
BY:

minimum retention time. The sampling rate, and the minimum retention
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

time determines the amount of space reserved on the hard drive of each
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

DCS for the point’s data records.

(DCC) NO. _____________________

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 34

3.21.1.10 The data shall be further classified based on calculations required such as
ENGG CERT

averaging, totalizing, minimum, maximum, etc.

3.21.1.11 Averaging operations shall be configured for all analog data points. Run
time averages shall be configured for all rotating equipment.

3.21.1.12 Bad quality data flag shall be configured to automatically inhibit the data
sampling.

3.21.1.13 Each historized record shall include:

DESCRIPTION

 Point identifier (e.g. tag name, block name, parameter name).

 Time and date stamp.
 Point and engineering unit descriptor.
 Value.
 Status tag - e.g. “BAD” signal.
JO/EWO

3.21.1.14 The DCS shall meet the requirements defined in SAES_Z-001 section
12.5 for Alarm and Event data collection and storage.
DATE

3.21.1.15 For Long Term data acquisition and storage, refer to the project
specification for Data Acquisition and Historization.
NO.
REV

DISCIPLINE
ENGINEER 3.21.2 DATA RETRIEVAL

DATE: 3.21.2.1 Data shall be configured to be retrieved in trend displays, reports, or

PROJECT
ENGINEER tabular listings.

DATE: 3.21.2.2 DCS trend displays shall be provided and shall meet the requirements
CERTIFIED
defined in 23-SAMSS-010 section 20.
DATE:
CONSTRUCTION 3.21.2.3 Utilities shall be available to peform database functions such as sort, filter,
AGENCY
archive, and extract to text file.
DATE:
OPERATIONS 3.21.2.4 Configuration shall provide capability for the operator to retrieve data by
setting up filters as below:
DATE:
a. Start time and date.
CONTROL NUMBER
VERIFICATION

b. End time and date.

EDSD

c. Block name.
DATE:
BY:

d. Tag name.
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

e. Controller name or address.

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO. _____________________

f. Alarm priority.

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 35

g. Alarm/event or message type.

ENGG CERT

3.21.2.5 Utilities shall be implemented to facilitate off-line history functions. This

implemented capability shall allow the recall of this data to enable the use
of all of the historical data analysis functions (i.e. those functions provided
for on-line historical data).

3.22 DATA ACQUISITION AND HISTORIZATION SYSTEM (DAHS)

3.22.1 DCS VENDOR shall supply all necessary hardware, software, configuration
DESCRIPTION

and programming necessary to interface the DCS with the Data Acquisition
and Historization System (DAHS).
3.22.2 All communication link failures between the DCS and DAHS shall be logged
and alarmed in the DCS.
3.22.3 Further details of the DAHS are provided in the Project Specification for Data
Acquisition and Historization System.

3.23 TAGGING
JO/EWO

3.23.1 The DCS Shall comply with all requirements defined in the Project
Specification for Process Control Systems.
DATE

3.23.2 The DCS shall be tag based such that the database and data manipulation,
i.e. data entry, storage, recall, etc., shall be accomplished utilizing tag
NO.
REV

DISCIPLINE
numbers as the primary variable.
ENGINEER
3.23.3 Tag names shall be consistent with regard to alpha / numeric character
DATE: assignment, format and structure throughout the DCS, including all soft tags
PROJECT
ENGINEER from auxiliary equipment systems.
3.23.4 Each tag number in the entire DCS shall be unique.
DATE:
CERTIFIED
3.23.5 The number of characters for the tag number and the descriptors shall be as
per SAES-J-004 standard and clarified in the project documents.
DATE:
CONSTRUCTION
AGENCY
3.23.6 The service descriptors shall identify the process and use consistent
abbreviations. DCS VENDOR shall advise any restrictions to the length of the
DATE: service descriptor, which is displayed by the system.
OPERATIONS
3.23.7 Consistent suffix identification shall be used for the same type of software
DATE:
block
CONTROL NUMBER

3.23.8 All the tags of a loop shall generally use the same service descriptor. Complex
VERIFICATION

loop descriptors shall have descriptors that aid identification of functionality.

EDSD

3.23.9 The calculated values, and other loop parameters such as measured value,
DATE:
BY:

bad value, setpoint, output etc., shall all be tagged using the same loop
APPROVAL/CERTIFICATION REQUIREMENTS,

number and appropriate suffixes to identify the parameter.

THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

3.23.10 Tagging conversions, if required, between the DCS and auxiliary equipment
(DCC) NO. _____________________

system interfaces, shall be transparent to the operator.

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 36

3.23.11 DCS VENDOR shall document all such conversions and submit for review and
ENGG CERT

comment by the CONTRACTOR(s) / COMPANY.

3.23.12 System device tagging for the diagnostic purposes shall be per VENDOR
standard.
3.23.13 Each Node shall be separately labelled on the chassis and on network cables.
3.23.14 A Tag name / number search and display search utility shall be provided.

3.24 POWER SUPPLY AND DISTRIBUTION

DESCRIPTION

3.24.1 Power Supply and Distribution to all DCS components shall comply with the
requirements of SAES-Z-001 section 17, “Wiring and Power Supply”.
3.24.2 There shall be no single point of failure in the power supply to DCS
components.
3.24.3 All Bulk power supplies shall be of the same type and model. DCS VENDOR
shall propose a bulk power supply for COMPANY approval.
3.24.4 Bulk power supply outputs shall be provided with diodes such that diode
JO/EWO

“OR’ing” is not required and is monitored by the power supply diagnostics.

NO. DATE
REV

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATIONS

DATE:
CONTROL NUMBER
VERIFICATION
EDSD

DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO. _____________________

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 37

4.0 CABINET REQUIREMENTS

4.1 GENERAL
4.1.1 DCS System and Marshalling cabinets shall comply with the requirements in
23-SAMSS-010 and SAES-Z-001.
4.1.2 DCS System and Marshalling cabinets shall comply with the additional
requirements detailed in the ‘Cabinet Requirements’ section of the project
DESCRIPTION

specification for Process Control Systems.

NO. JO/EWO
DATE
REV

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATIONS

DATE:
CONTROL NUMBER
VERIFICATION
EDSD

DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO. _____________________

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 38

5.0 STAGING, INSPECTION AND TESTING

5.1 GENERAL
5.1.1 DCS VENDOR shall be responsible for the inspection and quality assurance of
all materials, equipment and for the standard of the workmanship.
5.1.2 DCS VENDOR shall be required to execute and document a comprehensive
system test including functional, environmental, process simulation, and
DESCRIPTION

reliability tests to verify proper operation of the System hardware and software
at the factory prior to shipment. Complete test data shall be recorded and
delivered as part of this documentation.
5.1.3 PCS VENDOR shall comply with additional requirements for Staging,
Inspection and Testing of the system detailed in the ‘Staging, Inspection and
Testing’ section in the project specification for PCS Vendor Services.
NO. JO/EWO
DATE
REV

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATIONS

DATE:
CONTROL NUMBER
VERIFICATION
EDSD

DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO. _____________________

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 39

6.0 SPARE PARTS AND CONSUMABLES

6.1.1 The requirements defined in the Project Specification for PCS for spare parts
and consumable are applicable to DCS systems. Refer to the project
specification for PCS for further details.
NO. DESCRIPTION
JO/EWO
DATE
REV

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATIONS

DATE:
CONTROL NUMBER
VERIFICATION
EDSD

DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO. _____________________

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 40

7.0 VENDOR SERVICES

ENGG CERT

7.1 GENERAL
7.1.1 VENDOR shall provide services such as administration, inspection, QA/QC,
testing, delivery, site installation, documents and NMR as defined in the
Project Specification for Process Control System VENDOR Services.

7.2 COMMISSIONING AND STARTUP ASSISTANCE

DESCRIPTION

7.2.1 CONTRACTOR(s) shall provide experienced engineers from the VENDOR

during commissioning, startup and performance testing to provide the
following on-site services:
NO. JO/EWO
DATE
REV

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATIONS

DATE:
CONTROL NUMBER
VERIFICATION
EDSD

DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO. _____________________

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 41

APPENDIX A: ACRONYMS AND DEFINITIONS

ACRONYMS

AC Alternating current
AI Analog Input
AO Analog Output
CCR Central Control Room
DESCRIPTION

CCS Compressor Control System

CCTV Closed Circuit Television (Flare & Burn Pits)
CDR Critical Design Review
CD-ROM Compact Disk – Read Only Memory
CPU Central Processing Unit
CRT Cathode Ray Tube
DAHS Data Acquisition and Historisation System
DCS Distributed Control System
JO/EWO

DI Digital Input
DO Digital Output
EPC Engineering, Procurement and Construction
DATE

ESD Emergency Shutdown System

EWS Engineering Workstation
NO.
REV

DISCIPLINE FAT Factory Acceptance Test

ENGINEER
FF FOUNDATION Fieldbus
DATE: FO Fiber Optic
PROJECT
ENGINEER GB Giga-Byte
HART Highway Addressable Remote Transducer
DATE: I/O Input/Output
CERTIFIED
IAMS Instrument Asset Management System
DATE:
ISA Instrumentation, Systems & Automation Society
CONSTRUCTION
AGENCY
LCD Liquid Crystal Display
LED Light Emitting Diode
DATE: MB Mega Byte
OPERATIONS
MTBF Mean Time Between Failures
MTS Maintenance Training System
DATE:
NMR Non Material Requirement
CONTROL NUMBER
VERIFICATION

OTS Operator Training System

EDSD

OWS Operator Workstation

P&ID Piping and instrument diagram
DATE:
BY:

PAN Process Automation Network

APPROVAL/CERTIFICATION REQUIREMENTS,

PC Personal Computer
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

PCS Process Control System

(DCC) NO. _____________________

PDR Preliminary Design Review

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 42

PIB Process Interface Building

ENGG CERT

PLC Programmable logic controller

RAM Random Access Memory
SAEP SAUDI ARAMCO Engineering Procedure
SAES SAUDI ARAMCO Engineering Standard
SAMSS SAUDI ARAMCO Materials System Specification
SAT Site Acceptance Test
SOE Sequence of Event
UPS Uninterruptible power supply
DESCRIPTION

VAC Voltage, Alternating Current

VDC Voltage, Direct Current
VMS Vibration Monitoring System
WAN Wide Area Network
WS Work Station
ZV Power – Operated Emergency Isolation Valve (EIV)

DEFINITIONS
JO/EWO

Advanced Control A control strategy which links multiple process signals and
manipulated variables. The integrated control strategy is
DATE

implemented to provide improved performance.

Application Software written specifically to perform functional
NO.
REV

DISCIPLINE
Program/Software requirements for an individual plant when standard software
ENGINEER packages cannot be configured to meet the requirements.
Application software works with the standard operating
DATE:
PROJECT
software, it does not modify any standard software.
ENGINEER

Auxiliary System A system which performs a specific function and has a

DATE:
CERTIFIED
communications interface to the DCS used to transfer data
from the system to the DCS for operational monitoring. i.e.
DATE:
ESD, VMS, and CCS are considered auxiliary systems.
CONSTRUCTION
AGENCY Availability The probability that a system will perform its designated
function when required to do so. It is expressed as the
DATE:
fraction (or percentage) of time a system or individual module
OPERATIONS
remains on line and performs as specified during an
observation period. It is calculated as follows:
DATE: A = MTTF/MTBF or A = MTTF/(MTTF + MTTR)
CONTROL NUMBER
VERIFICATION

Buffer A temporary software storage area where data resides

between time of transfer from an external media and time of
EDSD

program initiated I/O operations.

DATE:
BY:

COMPANY Refers to a SAUDI ARAMCO organization (ARAMCO

Services COMPANY, ARAMCO Overseas COMPANY,
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

SAUDI ARAMCO)
Compressor Subsystem which performs anti-surge and performance
(DCC) NO. _____________________

Control System control for each gas compressor.

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 43

CONTRACTOR An organization under contract to SAUDI ARAMCO.

ENGG CERT

Control Algorithm A mathematical representation of the control action to be

performed.

Dead-band In process instrumentation, the range through which an input

signal may be varied upon reversal of direction

Diagnostic The percent of failures of modules, units, external wiring,

DESCRIPTION

Coverage Factor Internal wiring, cables, interconnections, and functions that

are detected by built-in test functions or by a suitable test
program.
Discrete I/O A signal having only 2 states. Examples are status signals
(OK/failed, running/stopped) and control signals (start/stop).
These are represented in external wiring as occurrences of
current flow (or none) and in control systems as one bit being
a “1” or a “0”.
EPC Engineering, Procurement & Construction EPC
JO/EWO

CONTRACTOR CONTRACTOR
Fail-Safe Design features incorporated for automatically counteracting
the unsafe effects of an anticipated possible source of failure.
DATE

A system is fail-safe if failure of a component, signal, or utility

initiates action that returns the system to a safe condition.
NO.
REV

Failure The state of a module, which is not capable of performing its

DISCIPLINE
ENGINEER specified function.
Fault-Tolerance The property of a system which permits it to carry out its
DATE:
PROJECT assigned function even in the presence of one or more faults
ENGINEER
in its hardware or software components.
LSTK Lump Sum Turn Key CONTRACTOR
DATE:
CERTIFIED
CONTRACTOR

DATE: Noise Any component of a transducer output that does not

CONSTRUCTION
AGENCY
represent the variable intended to be measured.
PCS VENDOR The manufacturer/supplier of the Process Control System
DATE:
OPERATIONS
(PCS)
Performance Control actions taken in order to maintain a primary process
DATE:
Control variable at a given set-point, to maintain process limiting
variables within safe or acceptable ranges (while not violating
CONTROL NUMBER
VERIFICATION

specified constraints) and, where applicable, to distribute the

EDSD

total flow or pressure demand using more than one

compressor train.
DATE:
BY:

PID A type of closed loop control algorithm, which has

proportional, integral and derivative functions. Separate
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

output responses may be coupled with PID control to achieve

optimum control
(DCC) NO. _____________________

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 44

Plant Automation A network used for communications on the PCS which is not
ENGG CERT

Network the DCS Process Control Network. These networks are

typically used for communications between auxilliary systems
workstations and their controllers; non-control related
communications between the CCR and the PIBs; client-
server communications between the CCR and the PIBs for
access to engineering configurators; and transfer of PCS
data to the PI systems for long term data storage.
Process Control The entire plant control system including all DCS Groups,
System auxiliary equipment, interfaces to external equipment, and
DESCRIPTION

networks.
Rack Cabinet used for mounting enclosure for the monitoring
system. The racks to be used for these systems shall be 19”
wide.
Regulatory Control The functions of process input scanning, control, algorithm
execution and transmission of output values to field devices
which provide individual, closed loop control of plant
processes.
JO/EWO

Reliability The probability that when operating under stated

environmental conditions, the system will perform
continuously, as specified, over a specific time interval.
DATE

Third-Party Any control and/or instrumentation equipment which is

System manufactured/supplied by other than the PCS VENDOR, and
NO.
REV

DISCIPLINE
which requires integration or digital communication with the
ENGINEER PCS.
VENDOR The manufacturer of specified equipment.
DATE:
PROJECT
ENGINEER
Vibration Subsystem which monitors Vibration and temperature for
DATE: Monitoring System each major piece of rotating equipment, - e.g. pumps,
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATIONS

DATE:
CONTROL NUMBER
VERIFICATION
EDSD

DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO. _____________________

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 45

APPENDIX B: APPLICABLE DOCUMENTS

THE DESIGN, MATERIALS AND CONSTRUCTION OF THE EQUIPMENT DESCRIBED HEREIN
SHALL COMPLY WITH THE LATEST EDITION of the following:

Saudi Aramco Materials System Specifications

23 SAMSS 010 Distributed Control System (DCS)
34 SAMSS 623 Programmable Controller Based ESD Systems
DESCRIPTION

34 SAMSS 820 Instrument Control Panel Indoors

SAUDI ARAMCO ENGINEERING STANDARDS

SAES-J-902 Electrical Systems for Instruments
SAES-J-904 FOUNDATION Fieldbus (FF) Systems
SAES-Z-001 Process Control Systems
SAES-Z-010 Process Automation Networks Connectivity

Saudi Aramco Engineering Procedure

SAEP-302 Instructions for Obtaining a Waiver of a Mandatory Saudi Aramco
JO/EWO

Engineering Requirement
SAEP-1624 Preparation of System Design Document
DATE

SAEP-1626 Configuration and Graphics Guidelines

SAEP-1630 Preparation of Integration Test Procedure
SAEP-1634 Factory Acceptance Test
NO.
REV

DISCIPLINE
SAEP-1636 Installation and Checkout Plan
ENGINEER SAEP-1638 Site Acceptance Test
SAEP-3101 Equipment & Spare Parts Data Requirement for Contractor
DATE:
PROJECT
Produced Equipment
ENGINEER

SAUDI ARAMCO INSPECTION REQUIREMENT

DATE: Form 175-230100 Distributed Control Systems
CERTIFIED

AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI) / NATIONAL ELECTRICAL

DATE:
CONSTRUCTION MANUFACTURERS ASSOCIATION (NEMA)
AGENCY
ANSI / NEMA ICS 2 Industrial Control Devices
ANSI / NEMA ICS 6 Enclosures or Industrials Controls and Systems
DATE:
OPERATIONS
AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI) / NATIONAL FIRE PROTECTION
ASSOCIATION (NFPA)
DATE:
ANSI / NFPA 70 National Electric Code
CONTROL NUMBER
VERIFICATION
EDSD

INSTRUMENT, SYSTEMS AND AUTOMATION SOCIETY (ISA)

ISA S5.1 Instrumentation Symbols and Identification
DATE:

ISA 50.02 Part 2 Fieldbus Standard for use in Industrial Control Systems
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE

INTERNATIONAL ORGANIZATION FOR STANDARDIZATION

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

ISO 9000 Quality systems – Model for quality assurance in

(DCC) NO. _____________________

design/development, production, installation and servicing.

PROJECT SPECIFICATION FOR DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.

DISTRIBUTED CONTROL SYSTEM (DCS) DOC 46

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