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Control System CS 20

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203 views

Control System CS 20

Uploaded by

franklin.gerardo.loma

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

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Control System CS 20

for Bulk Melters BM 20 / BM 200

Manual P/N 458 374 C

– English –

NORDSON ENGINEERING GMBH LÜNEBURG GERMANY

Note
This manual applies to the entire Bulk Melters BM 20 / BM 200 with CS 20 series.

Order number
P/N = Order number for Nordson products

Notice
This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2000.
No part of this document may be photocopied, reproduced, or translated to another language without the prior
written consent of Nordson Corporation. The information contained in this publication is subject to change without
notice.

Trademarks
AccuJet, AquaGuard, Asymtek, Automove, Autotech, Blue Box, CF, CanWorks, Century, Clean Coat, CleanSleeve, CleanSpray, Compumelt, Control Coat,
Cross-Cut, Cyclo-Kinetic, Dispensejet, DispenseMate, Durafiber, Durasystem, Easy Coat, Easymove Plus, Econo-Coat, EPREG, ETI, Excel 2000, Flex-O-Coat,
FlexiCoat, Flexi-Spray, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Helix, Horizon, Hose Mole, Hot Shot, Hot Stitch, Isocoil, Isocore, Iso-Flo, JR, KB30, Little Squirt,
Magnastatic, MEG, Meltex, MicroSet, Millenium, Mini Squirt, Moist-Cure, Mountaingate, MultiScan, Nordson, OmniScan, Opticoat, Package of Values, Pattern View,
PluraFoam, Porous Coat, PowderGrid, Powderware, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, PRX, RBX, Rhino, S. design stylized, Saturn, SC5, Select Charge,
Select Coat, Select Cure, Slautterback, Smart-Coat, Spray Squirt, Spraymelt, Super Squirt, Sure Coat, System Sentry, Tela-Therm, Trends, Tribomatic, UniScan,
UpTime, Veritec, Versa-Coat, Versa-Screen, Versa-Spray, Watermark, When you expect more. are registered trademarks – – of Nordson Corporation.

ATS, Aerocharge, Auto-Flo, AutoScan, BetterBook, Chameleon, CanNeck, Check Mate, COLORMAX, Control Weave, Controlled Fiberization, CPX, E-Nordson,
EasyClean, Eclipse, Equi=Bead, Fillmaster, Gluie, Ink-Dot, Iso-Flex, Kinetix, Maxima, MicroFin, Minimeter, Multifil, OptiMix, PluraMix, Primarc, Prism, Process Sentry,
PurTech, Pulse Spray, Seal Sentry, Select Series, Sensomatic, Shaftshield, Spectral, Spectrum, Sure Brand, Swirl Coat, Vista, Walcom, 2 Rings (Design) are
trademarks – T – of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes,
could lead to violation of the owners’ rights.

COV_EN_458374C CS04 E 2001 Nordson Corporation

Table of Contents

Overview 1. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Unintended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Residual Risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. Manual References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4. PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Transmission Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Definition of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Host . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Stand Alone Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Remote Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5. Pressure Control (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
6. Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Melt Platen Position Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Drum almost empty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Drum empty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Interface XS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Speed Control with Two Applications . . . . . . . . . . . . . . . . . . . . . . . . 5
7. Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
8. Indication Lamps and Indicator Beacon (Accessory) . . . . . . . . . . . . . 7
9. Overview of Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Temperature Part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Motor Part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

E 2001 Nordson Corporation CS04 P/N 458374C

Operating the Temperature 1. Operation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Part 2. Display Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Overview of Parameters Set by Channel . . . . . . . . . . . . . . . . . . . . 14
3. Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Startup Control with Leading Channel . . . . . . . . . . . . . . . . . . . . . . 15
Temperature Display, Selecting Celsius or Fahrenheit . . . . . . . . 15
Switching Scan Mode On/Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Selecting Control or Measuring Mode . . . . . . . . . . . . . . . . . . . . . . . 16
Switching Channel On/Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4. Switching Immediate Temperature Setback On/Off . . . . . . . . . . . . . 17
5. Setting Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Recommended values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6. Setting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Setting Parameters by Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Example of selecting parameter set . . . . . . . . . . . . . . . . . . . . . . 19
Return Parameter to Factory Setting . . . . . . . . . . . . . . . . . . . . . . . 19
Parameter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SPL = Setback temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
h SPL = Setback period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Lo = Undertemperature value / interlock . . . . . . . . . . . . . . . . . . 20
Hi = Overtemperature-value . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
OFF = Overtemperature shutdown . . . . . . . . . . . . . . . . . . . . . . . 20
Pid = Predefined control parameters . . . . . . . . . . . . . . . . . . . . . 20
On = Regulation ratio (display) . . . . . . . . . . . . . . . . . . . . . . . . . . 21
SE = Service display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7. Automatic Fault Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

P/N 458374C CS04 E 2001 Nordson Corporation

Operating the Motor Part 1. Operation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

2. Display Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3. Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Select Manual or Automatic Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4. Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5. Switching ON Motor(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Motor Startup Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6. Switching OFF Motor(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Switching Off One Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Switching Off All Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7. Setting Speed (Manual Mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8. Setting Speed (Automatic Mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Speed Parameters in Automatic Mode . . . . . . . . . . . . . . . . . . . . . . 29
9. Switching Automatic Temperature Setback On/OFF . . . . . . . . . . . . . 30
10. Setting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Returning Parameters to Factory Setting . . . . . . . . . . . . . . . . . . . . 31
Parameter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
ruP = Increase speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
rLo = Motor speed at 0 % pilot voltage . . . . . . . . . . . . . . . . . . . 32
rhi = Motor speed at pilot voltage Uhi . . . . . . . . . . . . . . . . . . . . . 32
Uhi = Pilot voltage
at which the motor rotates constantly at rhi . . . . . . . . . . . . . . . . 32
rLo, rhi and Uhi, graphic illustration . . . . . . . . . . . . . . . . . . . . . . 32
SPL = Temperature setback after motor standstill . . . . . . . . . . 33
rPU = Adapting speed to special gearbox . . . . . . . . . . . . . . . . . 33
Adr = Field bus address of system . . . . . . . . . . . . . . . . . . . . . . . 33
11. Service Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Service Displays di and do . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Code of DIP Switch S 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Service Display Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

E 2001 Nordson Corporation CS04 P/N 458374C

Technical Appendix of the 1. Diagnosis Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Temperature Part Activating the Diagnosis Program . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Test phase 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Test Phases 1 to n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Ending the Diagnosis Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2. Correcting Temperature Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3. Temperature Control Panel Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
DIP Switch S 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
DIP Switch S 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
DIP Switch S 8, Switch 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4. Temperature Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Ni 120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Selector Switch S 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
DIP Switch S 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
DIP Switch S 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Potentiometer P 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Switch S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5. Voltage Control of Temperature Control Module . . . . . . . . . . . . . . . . 54
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6. Temperature Comparison Measuring Point . . . . . . . . . . . . . . . . . . . . 55

P/N 458374C CS04 E 2001 Nordson Corporation

Technical Appendix of the 1. Central Module with Digital Input/Output . . . . . . . . . . . . . . . . . . . . . . . 57

Motor Part Fuses (Central Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Fuses (Digital Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
LEDs (Central Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
LEDs (Digital Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Aligning Pilot Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Aligning pilot voltage input 0 to 10 VDC . . . . . . . . . . . . . . . . . . . 59
Aligning pilot voltage input 0 to 160 VDC . . . . . . . . . . . . . . . . . 59
Switch S 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Potentiometer R 18, R 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
DIP Switch S 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
DIP Switch S 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
DIP Switch S 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Button S 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Switch S 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Selector Switch S 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Plug Connectors (Voltage Supply) . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Plug Connectors (Pilot Voltage Input) . . . . . . . . . . . . . . . . . . . . . . . 61
Plug Connectors (Inputs/Outputs) . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Function of Input Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Function of Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
2. Field Bus Communication Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
PROFIBUS Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3. Motor Control Panel Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
DIP Switch S 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
DIP Switch S 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

E 2001 Nordson Corporation CS04 P/N 458374C

Technical Appendix of the 4. Analog Module (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Motor Part (contd.) Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Potentiometer R 48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
DIP Switch S 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Selector Switch S 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Jumper S 3 to S 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
5. Motor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
DIP Switch S 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Selector Switch S 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Switch S 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Potentiometer R 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Potentiometer R 36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Aligning the Motor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

P/N 458374C CS04 E 2001 Nordson Corporation

Overview

1. Safety WARNING: Allow only qualified personnel to perform the

following tasks. Observe and follow the safety instructions in
this document and all other related documentation.

2. Intended Use The control system may only be used to regulate and control Nordson
bulk melters. The bulk melter is hereafter also referred to as system or
unit. The values stated under Specifications in the manual for the bulk
melter (temperatures, speeds, etc.) must be complied with. Nordson will
grant no warranty and assume no liability for damage resulting from
incorrect settings.

Any other use is considered to be unintended. Nordson will not be liable

for personal injury or property damage resulting from unintended use.

Intended use includes compliance with Nordson safety regulations.

Unintended Use The control system may not be used under the following conditions:
S In defective condition
S In a potentially explosive atmosphere
S When changes or modifications have been made by the customer
S By an electrostatically charged person.

Residual Risks Nordson knows of no residual risks.

3. Manual References This manual applies to

S The control system CS 20

S The control system CS 20 with PROFIBUS DP.

E 2001 Nordson Corporation CS04 P/N 458374C

4. PROFIBUS DP When a control system CS 20 without PROFIBUS interface is used, this

chapter can be ignored.

For the control system CS 20 with PROFIBUS DP, also refer to separate
documents Communication Data List and Field Bus Interface PROFIBUS
DP.

General Information PROFIBUS DP uses the master-slave access method (Refer to EN

50170). Nordson units on the PROFIBUS are always slaves.

Each unit on the PROFIBUS needs a field bus address for communi-
cation purposes. Each address may be assigned only once in the field
bus. The address of the Nordson unit is set on the motor control panel
with the parameter ADR.

Plug Connectors Also refer to Technical Appendix of Motor Part, Field Bus Communication
Module, PROFIBUS Plug Connectors.

The PROFIBUS interface plug connectors are located on the clear cover
of the central module.

With the control system CS 20, the cable screen is linked to protective
grounding / functional grounding with the plug connector X 22.

Installation Two-wire connection according to EIA-RS 485.

Line A (usually green) and line B (usually red) must be the same on the
entire bus.

To ensure smooth operation, the field bus must end with an active bus
terminator (terminating resistors) at the beginning and the end of a
PROFIBUS segment.

We recommend attaching both sides of the bus cable screen to

protective grounding / functional grounding. When the potential is not the
same at both ends, an equipotential bonding conductor should be laid.

P/N 458374C CS04 E 2001 Nordson Corporation

Transmission Speed To minimize electromagnetic compatibility disruptions, the lowest possible

Baud rate should be selected. Recommendation: 1500 kBaud.

Guidelines For additional information, also refer to PROFIBUS Guideline, Setup

Guidelines PROFIBUS DP/FMS, published by the PROFIBUS
Nutzerorganisation e. V. (user organization).

Definition of Terms
Host
Customer’s higher-order control unit, also called master.

In conjunction with the option PROFIBUS DP, the modes stand alone and
remote are available. For information on changing the mode using the
mode switch, also refer to separate manual/supplement for the unit and
to the wiring diagram.

NOTE: When the mode is changed, activation of the startup protection

causes all of the drives to stop.

Stand Alone Mode

Stand alone mode is used mainly to visualize data for maintenance and
repair purposes. The unit is operated just like a unit without PROFIBUS:

S Control access only from control panel and from external control
signals via an interface
S Parameter input only via control panel
S On the host, all parameters can be displayed but not changed. The
host can always read actual values.

Remote Mode
In remote mode, the host controls the unit:

S Control access only from host

S Parameter input only via host
S On the control panel, all parameters can be displayed but not
changed. Actual values are always shown on the control panel.

5. Pressure Control The optional pressure control is described in the separate manual
Pressure Control for Bulk Melters Series BM 20 / BM 200.
(Option)

E 2001 Nordson Corporation CS04 P/N 458374C

6. Functions

Melt Platen Position Also refer to the technical appendix of the motor part Service Displays
Recognition and Central Module with Digital Input/Output, Plug Connector X4.

State of Bulk melter Position Release motor Bulk melter - ready - Bulk melter - error - Yellow lamp on
Service display POS indicator beacon
(accessory)
Platen is up 1 Off Off Normal Off
Normal mode 2 Normal Normal Normal Off
Drum almost empty 3 Normal Normal Normal On (blinking)
Drum empty 4 Off Off On** On
Platen moves up 5+6 Off Off Normal Off
Unknown platen 225 Normal Normal On* Off
position

* Refer to Service Display Error, Error number 70

** Refer to Service Display Error, Error number 72

NOTE: Normal mode begins as soon as the sealing ring of the melt
platen enters the drum. Also refer to manual Bulk Melters BM 20 /
BM 200.
Drum almost empty
The output (Refer to Central Module with Digital Input/Output, Plug
Connector X 14) is switched on when Drum almost empty or Drum empty
has occurred.

Drum empty
The output (Refer to Central Module with Digital Input/Output, Plug
Connector X 15) is switched on when Drum empty has occurred.

Interface XS 2 The standard assignment of interface XS 2 is described in the separate

manual Bulk Melters.

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Speed Control with Two NOTE: Does not apply to systems with piston pumps.
Applications
Also refer to Central Module with Digital Input/Output, Selector Switch
S11 and Plug connector X11.

The set speed can be changed with the parameter ruP (refer to table) on
bulk melters where two applications are supplied.

NOTE: To prevent excessive wear, the motor/pump speed should not

continuously fall below 5 min-1 (rpm) or continuously exceed 80 min-1
(rpm).

Input Speed for motor/pump 1 Output*

Release Release Release Release

Motor for Motor for Application head Application head
Application 1 Application 2 for Application 1 for Application 2

No No 0 min-1 (rpm) No release No release

No Yes Set speed No release Release

Yes No Release No release

Yes Yes Set speed + Release Release

Set speed x ruP / 100

* The output is active when all requirements have been met (Refer to
Switching ON Motor(s)).

Example

Set speed: 45 min-1 (rpm)

ruP (factory setting): 100 %

When both applications are active, the pump speed is calculated as

follows: 45 min-1 + 45 min-1 x 100 % / 100 = 90 min-1 (rpm)

If the calculated speed is higher than 100 min-1 (rpm), error number 71 is
displayed as long as both applications are active (Refer to Service
Display Error). The pump is running at 100 min-1 (max. speed).

NOTE: The alarm and ready indications are not influenced.

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7. Control Panel The control panel is divided into motor and temperature parts. The
elements found in the dotted line box are also referred to as the motor
panel in the following description (up to 2 motor panels per control
system are possible – second motor is optional). The motor/pump speed
is indicated with the SI-unit min -1 (equivalent to rpm).

Motor part Temperature part

31
30 2
29
1 2 3 4 5 6 7 8 9 10 11 12
28 3
27 4
n
min

bar
5
min –1
C
Motor panel M1 x10 psi F

6
26 7
8
9
10

25 24 23 22 21 20 19 18 17 16 15 14 13 12 11
002446

Fig. 1
1 – 12 Key Decrease values 23 Key Decrease motor/pump speed
2 Channel allocation 13 Key Channel up 24 LED Motor(s) On
3 Display Temperature channels 14 Key Channel down 25 Key Motor(s) On/Off
4 Display Temperature setpoint 15 LED Enter key 26 Illuminated symbol Manual mode
5 Display Actual temperature 16 Enter key 27 Key Motor pre-selection
6 Illuminated symbol 17 Indication lamp Collective fault (red) 28 LED Motor pre-selected
Degrees Celsius (C) 18 Indication lamp Switched On (white) 29 Illuminated symbol Motor On
7 Illuminated symbol 19 Indication lamp Ready (green) 30 Display Motor/Pump speed
Degrees Fahrenheit (F)
20 Key Test 31 Display Pressure (Option)
8 Decimal point Heating on
21 Key Manual/Automatic mode
9 LED Temperature setback on
22 Key Increase motor/pump speed
10 Key Temperature setback On/Off
11 Key Increase values

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8. Indication Lamps and The indication lamps and the indicator beacon available as an accessory
show the operating modes Collective fault, Switched on and Ready. In
Indicator Beacon addition, there is a yellow light on the indicator beacon that indicates the
(Accessory) states Drum almost empty and Drum empty.

17 Red

18 White

19 Green

DGCO217L067A0299

Fig. 2 (Also refer to Fig. 1 for position numbers)

Indication lamp Message(s) Notes

Red (17) Overtemperature message from control system Display 5: Hi blinking
Collective fault Overtemperature shutdown by control system, e.g. channel 2 Displays 3, 4 and 5: 2 ––– ––– blinking
Undertemperature during operation Display 5: Lo blinking
Ambient temperature too high Displays 3, 4 and 5: AM bIE nT blinking
Temperature sensor short circuit Display 5: – S – blinking
Temperature sensor interruption Display 5: – E – blinking
Memory error Displays 4 and 5: Error blinking
Other error messages Display 30: Err indicated
(Refer to service display Error) Display 31: Error number indicated

E 2001 Nordson Corporation CS04 P/N 458374C

Indication lamp Message(s) Notes

White (18) After switching on the unit and during the initial heating If, after the initial heating phase (1 hour and longer), the
Turned on phase, only the white indication lamp is lit green indication lamp is not lit: Refer to manual Bulk Melters,
section Troubleshooting.

Green (19) The green indication lamp does not light until all channels
Ready for have reached their temperature setpoints and when the
operation
ope a o following conditions have been met:
Release Unit must be bridged or activated Refer to manual Bulk Melters, section Installation, XS 2
Interface
Temperature setback may not be switched on Refer to section Temperature Setback in this manual and to
section Installation, Interface XS 2 in the manual Bulk
Melters.
The melt platen has reached the upper switch. –
Drum is not empty –

Indicator beacon Message(s) Notes

(accessory)
Yellow (blinking) Indication Drum almost empty The customer can utilize the signals Drum almost empty and
Yellow (remains Indication Drum empty Drum empty via the interface XS 2.
lit)

P/N 458374C CS04 E 2001 Nordson Corporation

9. Overview of Settings The possible settings and parameters described here are not available
for every bulk melter (Refer to column Notes).

NOTE: The indexes in the column Notes indicate the corresponding

position in the separate communication data list. These references can
be ignored when a control system CS 20 without PROFIBUS is used.

Temperature Part NOTE: – – – means that the function is switched off. Do this by setting
the value to > 9.99.

Parameter Function / possible setting Setting range Factory Notes

setting
Temperature setpoint for each channel Refer to manual Bulk Melters, Dependent on Index 154
Section Specifications system
SPL Temperature setback (setback value) 5 to 100 °C (9 to 180 °F) 50 °C Index 166
h SPL Temperature setback (setback period) 0.05 to 9.99 hours – – – (off) –
Lo Undertemperature value 5 to 30 °C (9 to 54 °F) 10 °C Index 163
Hi Overtemperature value 5 to 30 °C (9 to 54 °F) 10 °C Index 164
OFF Overtemperature shutdown 70 to 260 °C (158 to 500 °F); – Only display
70 to 280 °C (158 to 536 °F)
with high temperature units
Pid Predefined control parameters SLO, nor, FA1, FA2 nor SLO: Slow controlled system
nor: Normal controlled
system
FA1: Fast controlled system
FA2: Fast controlled system
SE Service display (sensor type) Pt, FEC, ni – Only display
C Select temperature display in °C or °F °C / °F °C –
CLr Return parameters to factory setting no / yes no –

E 2001 Nordson Corporation CS04 P/N 458374C

Motor Part The parameters marked with an asterisk (*) are not available for system
models with piston pumps.

NOTE: OFF means that the function is switched off. Do this by setting
value to 0 (zero).

Parameter Function / possible setting Setting range Factory setting Notes

rSP* Speed setpoint for each motor panel 1.0 to 100 min-1 (rpm) 5.0 min-1 (rpm) Index 75
(manual mode)
rLo* Speed at 0% pilot voltage 1.0 to 100 min-1 (rpm) 1.0 min-1 (rpm) Index 80
Special function may be activated
rhi* Speed at pilot voltage Uhi 1.0 to 100 min-1 80 min-1 (rpm) Index 79
ruP* Speed increase in one pump, two OFF or 1.0 to 250 % 100 % –
guns/applications
Uhi* Pilot voltage in % at which the motor 0 to 100 % pilot voltage 100 % Index 78
rotates at speed rhi. If the pilot voltage Special function may be activated
exceeds Uhi, the speed remains
constant at rhi.
SPL Period after motor standstill at which 15 to 240 minutes OFF –
the temperature setback is
automatically switched on
rPU* Adapting speed to special gearbox 1.0 to 250 min-1 (rpm) 100 min-1 (rpm) Index 83
Special function may be activated
CLr Return values to factory setting no / yes no –
Adr Filed bus address of system 2 to 126 10 Index 9
Only with option PROFIBUS DP

NOTE: When the optional pressure control is used, other settings and
parameters are possible. These are described in the manual Pressure
Control for Bulk Melters of the Series BM 20 / BM 200.

P/N 458374C CS04 E 2001 Nordson Corporation

Operating the Temperature Part

WARNING: Allow only qualified personnel to perform the

following tasks. Observe and follow the safety instructions in
this document and all other related documentation.

NOTE: Operation by electrostatically-charged persons can lead to

improper functioning of the control system.

E 2001 Nordson Corporation CS04 P/N 458374C

1. Operation Overview

Displays C / F status display

Refer to Overview of Displays and Diagnosis
Program in technical appendix.

3 4 5
C
F

Decimal point
Lit when the displayed
channel is heating.

16 14 13 12 11 10

Switching on/off immediate temperature setback

Switching ON: Press key 10; SPL blinks in display 4 and the LED
in the key lights.
Switching OFF: Press key 10 or wait until the setback period has
expired (if the setback period is longer than 9.99 hours, the
temperature setback is not automatically ended).

Note: The temperature setback can also be switched on via the

XS 2 interface. When the temperature setback is switched on, SPL
blinks in displays 4 and 30 (Fig. 1). A setback period is ineffective
in this case.
Note: The Automatic Temperature Setback After Motor Standstill
is ended by pressing key 25 (Fig. 1) on the motor part. Press key
25 for approx. 2 seconds.

Switching channels / selecting parameters Setting temperature setpoint and parameters

Press key 13 or 14 until the desired channel appears in Hold down key 16 and increase value with key 11 or decrease with
display 3. key 12. Pressing once changes the value by 1, holding the key
changes the value faster.
When the highest channel that is switched on is exceeded, The LED in key 16 is lit when adjustable parameters are shown in
the following displays/parameters can be called up: displays 3, 4 and 5. The following parameters can be adjusted:

SPL Temperature setback value

h SPL Temperature setback period Temperature setpoint
Lo Undertemperature value SPL Temperature setback value
Hi Overtemperature value h SPL Temperature setback period
OFF Overtemperature shutdown Lo Undertemperature value
SE Service display (sensor type) Hi Overtemperature value
° C / °F Temperature unit °C / °F Temperature unit
CLr Return parameter to factory setting CLr Return parameter to factory setting

If no other key is pressed within 120 sec., these displays

return to the reference channel or the channel with the
lowest number.
DGCO231L218A0399

Fig. 3

P/N 458374C CS04 E 2001 Nordson Corporation

2. Display Overview NOTE: Some parameters can be set individually for each channel. Refer
to Setting Parameters by Channel.

Lo / untertemperature (during initial heating phase) SE / service display (sensor type)

Initial display when unit is switched on. The type of temperature sensor used
can be determined via the service display.

Channel Temperature setpoint Undertemperature

B Fe-CuNi
Normal display
Appears when the channel is heated up.

Channel Temperature setpoint Actual temperature Temperature unit (°C / °F)

B
SPL / temperature setback

When the highest active channel is exceeded, these displays can be called up in this order.
Return parameters to factory setting
Setback value
Values can be adjusted in these displays

Operating mode displays

Appear automatically.

Setback period Temperature setback on

Also refer to Switching immediate temperature setback on/off.

9.99 hours exceeded

Unit release not switched

Lo / undertemperature value Heaters and motors are switched off

Startup control with reference channel is active.

Hi / overtemperature value

OFF / overtemperature shutdown

The overtemperature shutdown value is set automatically 30 °C
(54 °F) higher than the highest temperature setpoint value.

002447

Fig. 4

E 2001 Nordson Corporation CS04 P/N 458374C

Automatic fault displays

Overtemperature shutdown Undertemperature during operation

Ambient temperature too high Overtemperature

Temperature sensor interruption Memory error

Diagnosis displays
Not shown here. Refer to Technical Appendix for
Temperature sensor short circuit Temperature Part, Diagnosis Program.
002448

Fig. 5

Overview of Parameters Set by Also refer to Setting Parameters, Setting Parameters by Channel and
Channel DIP switch S 8 on the temperature control panel board.

Normal display

Display by channel

PID parameter set

Regulation ratio (only display)

Service display (sensor type) 002449

Fig. 6

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3. Basic Settings

Startup Control with Leading The startup control with leading channel is only active if a leading
Channel channel has been selected. It prevents hot melt material from charring in
hoses / application heads and the build-up of material expansion
pressure during the initial heating phase. It also helps to save energy.

Factory setting: The factory setting depends on the system

model. The channel with the longest initial
heating phase should be chosen as leading
channel.
Setting range: Refer to Technical Appendix of the
Temperature Part, Temperature Control
Panel Board, DIP-Switch S 8.

Depending on the display selected, either C (Celsius) or F (Fahrenheit) of

status display 8 is lit. When display is in Fahrenheit, the control system
continues to use Celsius internally. This may result in up to one degree
Fahrenheit being skipped.
Changing: Use key 13 to select display temperature unit. Press key 16
3 4 5
C
F
until –P– blinks in display 5. Change to the other temperature unit using
8 key 11 or key 12. Status display 8 changes accordingly.
15 9
Factory setting: Degrees Celsius (°C)
16 14 13 12 11 10

MXCO010S025A0295

Fig. 7 Details from Fig. 1

Switching Scan Mode On/Off In Scan Mode, all activated channels are displayed consecutively at
3 second intervals.
Switching ON: Press keys 13 and 14 simultaneously.
Switching OFF: Press key 13 or 14.

Factory setting: Scan Mode switched off

E 2001 Nordson Corporation CS04 P/N 458374C

Selecting Control or Measuring Control mode is the normal function of a channel. The actual temperature
Mode is adapted to the setpoint temperature and kept stable.

In measuring mode, temperature control and monitoring for faults do not

take place. Display 4 is switched off. The measured temperature appears
in display 5. The leading channel cannot be switched into measuring
mode.

Factory setting: Control mode

Selecting measuring mode: Set temperature setpoint of the channel to

3 4 5
C
F
be measured to 40 C (104 F). Press and hold key 16 and press key 12
8 twice.
15 9
Switching back to control mode: Press and hold key 16 and press key
16 14 13 12 11 10 11 twice.
MXCO010S025A0295

Fig. 8 Details from Fig. 1

Switching Channel On/Off Unused channels are switched off. Switched-off channels are no longer
displayed. The leading channel can not be switched off. Switching on
unconnected channels causes error message 34.

Switching off: Set temperature setpoint to 40 C (104 F). Press and

hold key 16 and press key 12 once.
Switching ON:
1. Use key 13 or 14 to select the last switched-on channel.
2. Press and hold key 16 and use key 13 or 14 to select the switched-off
channel.
3. Press and hold key 16 and use key 11 to set the temperature setpoint
to 40 C (104 F) or higher.

Display examples

P/N 458374C CS04 E 2001 Nordson Corporation

4. Switching Immediate The temperature setback serves to protect the hot melt material and to
save energy during breaks in production. The setback temperature and
Temperature Setback setback period can be set (refer to Parameter Overview, Parameters SPL
On/Off and h SPL).

The temperature setback is switched on and off by the operator. (Refer to

Switching On/Off Automatic Temperature Setback in the motor part)

Switching ON: Press key 10; SPL blinks in display 4 and the LED in the
key lights.

Switching OFF: Press key 10 or wait until the setback period has
expired (if the setback period is longer than 9.99 hours, the temperature
setback is not automatically ended).

NOTE: The temperature setback can also be switched on via the XS 2

interface. When the temperature setback is switched on, SPL blinks in
displays 4 and 30 (Fig. 1). A setback period is ineffective in this case.

E 2001 Nordson Corporation CS04 P/N 458374C

5. Setting Temperature WARNING: When setting the temperature, the temperature

prescribed by the material manufacturer is decisive. The
maximum operating temperatures of the system and of heated
system components may not be exceeded.

Nordson will grant no warranty and assume no liability for damage

resulting from incorrect temperature settings.

NOTE: When processing polyurethane hot melt adhesives (PUR),

ensure that the processing temperature is not set higher than the
thermostat used permits; otherwise overtemperature shutdown will occur.
If necessary, adapt the overtemperature thermostat of the melt platen to
the maximum processing temperature of the adhesive (It must be
replaced). For information on thermostats, refer to manual Bulk Melters,
section Specifications.

1. Selecting channel: Press key 13 or 14.

3 4 5
C

8
F
2. Press and hold key 16 (in display 4, –P– blinks) and use key 11 to
increase value or key 12 to decrease value.
15 9

Pressing once changes the value by 1, holding the key changes the
16 14 13 12 11 10
value faster.
MXCO010S025A0295

Fig. 9 Details from Fig. 1

Factory setting: Dependent on system

Setting range: For maximum operating temperature, refer to
manual Bulk Melters, section Specifications.

Recommended values
The values stated in the tables are general values determined by
experience; deviation may prove necessary.

Heating zone / temperature / time Setting

Melt platen 10 C below prescribed processing temperature
Undertemperature value 10 C below set processing temperature
Overtemperature value 10 to 30 C above set processing temperature
Temperature setback value (Standby) As needed
Setback period As needed
Application head (accessory) Prescribed processing temperature(s)
Heated hose (accessory) Prescribed processing temperature

P/N 458374C CS04 E 2001 Nordson Corporation

6. Setting Parameters 1. Press key 13 or 14 until the desired parameters appear in displays 3
and/or 4.
2. Press and hold key 16 (in display 5, –P– blinks) and use key 11 to
increase value or key 12 to decrease value.
Pressing once changes the value by 1, holding the key changes the
value faster.

NOTE: With the parameters SPL, Hi and Lo, all of which can be set
individually for each channel, three lines appear in the display when at
Setback least one channel has a setting that differs from the others. A setting that
value applies to all channels is usually sufficient.

Setting Parameters by Channel Refer to DIP switch S 8 on the temperature control panel board.

Example of selecting parameter set

1. Press and hold keys 11 and 12, then press key 16 until the display
blinks.

2. Press key 13 or 14 until the desired channel is displayed.

NOTE: Channels that are switched off are automatically skipped.

3. Press key 11 or 12 until Pid is displayed.

4. Select parameter set (Refer to previous section, Setting Parameters)

5. Press and hold keys 11 and 12, then press key 16 at the same time to
leave the menu.

NOTE: If no keys are pressed for approx. 2 minutes, the program

automatically returns to the normal display.

Return Parameter to Factory 1. Press key 13 or 14 until parameter CLr appears in display 4.
Setting
2. Press and hold key 16 (in display 5, –P– blinks) and set displayed
value from no to yes, using key 11 or 12.

3. Release all keys. The temperature parameters (with the exception of

temperature setpoint values) will be reset to factory settings.

NOTE: The value will be no again after resetting.

E 2001 Nordson Corporation CS04 P/N 458374C

Parameter Overview
SPL = Setback temperature
h SPL = Setback period
The temperature setback serves to protect the hot melt material and to save energy during breaks in production. After the setback period has
expired, the heating is automatically switched back on, but not automatically if the setback period has been set to higher than 9.99 hours. After
9.99 hours, three dashes appear in display 5 (Fig. 1).
SPL Factory setting: 50 C Note: The temperature setback period affects all channels. The
setback temperature
tem erature can also be entered by channel (Also refer to
Setting range: 5 °C to 100 °C (9 to180 °F) Display Overview, Setting Parameters by Channel).
h SPL Factory setting: – – – (off) The temperature can not be lowered below the lowest temperature
setpoint
set oint. The setting range for the parameter
arameter SPL is then
Setting range: 0.05 to 9.99 hours automatically limited.

Lo = Undertemperature value / interlock

The undertemperature locking device prevents the unit or system from being started up when the application material is too cold until the
temperature setpoint minus undertemperature value has been exceeded. On every initial heating, however, the locking device is not released
until the actual temperature is 3 C (5.4 °F) below the temperature setpoint .
The undertemperature locking device blocks the motors, and possibly other components of the application system. Refer to the Wiring Diagram
for an indication of which components are blocked.
Lo Factory setting: 10 C Note: The undertemperature value can also be entered by channel
Setting range: 5 °C to 30 °C (9 to 54 °F) (Also refer to Display Overview, Setting Parameters by Channel).
)

Hi = Overtemperature value
When the temperature setpoint plus overtemperature value has been reached, the relay output Collective fault is switched and the red indication
lamp Collective fault lights. The unit remains ready for operation.
Hi Factory setting: 10 °C Note: The overtemperature value can also be entered by channel
Setting range: 5 °C to 30 °C (9 to 54 °F) (Also refer to Display Overview, Setting Parameters by Channel).
)

OFF = Overtemperature shutdown

When the overtemperature shutdown reacts (refer to Automatic fault
displays), there is a unit fault. Switch off the unit and have the fault
eliminated by qualified personnel.

Pid = Predefined control parameters

WARNING: The PID controller may be adjusted only by

personnel trained especially in control technology.

The control parameters (parameter sets SLO, nor, FA1, FA2) can only be set by channel. Refer to DIP switch S 8 on the temperature control
panel board.
Pid Factory setting: nor SLO: Slow controlled system
nor: Normal controlled system
Setting range: SLO, nor, FA1, FA2 FA1: Fast controlled system
FA2: Fast controlled system

P/N 458374C CS04 E 2001 Nordson Corporation

On = Regulation ratio (display)

The regulation ratio determines the percentage of an interval during
which the heater output is switched on.

Range of values: 0 to 100 %

100 % means that the heater output is always on.

SE = Service display
The user can find out the type of temperature sensor used for
temperature module 1 via the service display SE; for each channel under
Setting by Channel:

S FEC = Fe-CuNi
S Pt = Pt 100
S ni = Ni 120.

NOTE: With bulk melters only temperature sensors Ni 120 are used.

7. Automatic Fault Displays If multiple faults are present, the channel with the lowest channel number
and the fault with the highest priority are displayed.

The number of a faulty channel appears in the left display; the fault
indication is shown in the middle and right displays.

Overtemperature shutdown
NOTE: The shutdown depends on the setting of the DIP switch S 8.8 on
the temperature control panel board (Refer to Technical Appendix for
Temperature Part).

Activation When the overtemperature shutdown value is

reached
or
Shutdown temperature was exceeded for more
than 120 seconds / temperature increased
Deactivation Switch on/off unit

E 2001 Nordson Corporation CS04 P/N 458374C

Ambient temperature too high

Activation Electrical cabinet internal temperature is higher
than 60 °C (140 °F) for more than 120 seconds
Deactivation Switch on/off unit

Temperature sensor interruption

Activation Interruption for more than 5 seconds
Deactivation Eliminate fault

Temperature sensor short-circuit (not for Fe-CuNi sensors)

Activation Short-circuit for more than 5 seconds
Deactivation Eliminate fault

Undertemperature during operation

Activation Actual temperature goes below temperature
setpoint minus undertemperature value for more
than 10 seconds
Automatic deac- Actual temperature exceeds temperature
tivation setpoint minus 3 °C (5.4 °F) for more than
5 seconds

Overtemperature
Activation Actual temperature exceeds temperature
setpoint plus overtemperature value for more
than 10 seconds
Automatic deac- Actual temperature goes below temperature
tivation setpoint plus 3 °C (5.4 °F) for more than
5 seconds

Memory error
Activation The memory of the displayed temperature
channel is probably defective. Replace
corresponding module if this occurs again.
Deactivation Switch on/off unit

P/N 458374C CS04 E 2001 Nordson Corporation

Operating the Motor Part

WARNING: Allow only qualified personnel to perform the

following tasks. Observe and follow the safety instructions in
this document and all other related documentation.

NOTE: Operation by electrostatically-charged persons can lead to

improper functioning of the control system.

NOTE: Alteration of values and parameters can be blocked (see

Technical Appendix of the Motor Part, Central Module, DIP Switch S 6).

NOTE: To prevent excessive wear, the motor/pump speed should not

continuously fall below 5 min-1 (rpm) or continuously exceed 80 min -1
(rpm).

NOTE: Not all parameters are available in the motor part for system
models with air motor / piston pump (Refer to Overview, Overview of
Settings, Motor Part).

E 2001 Nordson Corporation CS04 P/N 458374C

1. Operation Overview

Switch on motor
First press key 27 on the appropriate motor panel (motor is pre-selected, LED in key 27 is lit). Then press key 25 (motor is
switched on, LED in key 25 and illuminated symbol 29 are lit).
Switch off one motor
Press only key 27 on the corresponding motor panel.

Switch off all motors

Press only key 25.

Switch off automatic temperature setback

Press only key 25 for approx. 2 seconds.
Displays
Refer to Display Overview and Service Display.

27 30 31
29
min –1 bar
psi
26

25 23 22 21 20

Setting speed (manual mode) Test

Press key 27 for approx. 2 seconds (until in Press and hold key 27 until –P– blinks in
display 30, –P– blinks). Then increase value with display 30. Then press 20 for the duration of
key 22 or decrease with key 23. the test
WARNING: Risk of burns. Hot melt material
Pressing once changes the value by 1, holding can flow out of the application head.
the key changes the value faster.
In test mode, the motor runs (in manual
Setting speed (automatic mode) mode at the set speed, in automatic mode at
In automatic mode the motor/pump speed is speed rhi ). Other components may also be
triggered. Refer to the wiring diagram to see
regulated synchronously to the speed of the
which components are controlled.
parent machine. Adjustment directly affects
the parameter rhi (Refer to Display Overview
and Parameter Overview ).

Set values and parameters Test displays and indicator beacon

Refer to Display Overview and the detailed description. (option)
Press key 20.
1. Press and hold keys 22 and 23 and press key 27 for approx. 2 seconds.
Displays 30 and 31 blink.
Select manual or automatic mode
2. Press key 22 or 23 until the desired parameter appears in display 30. Press key 27 for approx. 2 seconds (until in display 30,
3. Press and hold key 27 (in display 31, –P– blinks) and use key 22 to –P– blinks). Then use key 21 to select manual or
increase value or key 23 to decrease value. automatic mode. In manual mode, symbol 26 lights.
Complete:
Press and hold keys 22 and 23 and press key 27 for approx. 2 seconds.

DGCO232L214A0399

Fig. 10

P/N 458374C CS04 E 2001 Nordson Corporation

2. Display Overview

Normal display Normal display Piston pump

" *
Speed min-1 (rpm) Pressure (option) Speed adapted to special gear Pump OFF
NOTE: When the pressure display shows box (additional function that can
psi, multiply the value by 10. be activated)

Parameters and values

Options and special functions are dis- Pump ON
played only when they are available in the
system. Also refer to Parameter Overview.
Return values to factory setting

*
Speed setpoint (manual mode)
Field bus address of system
(only for PROFIBUS-DP)
*
Motor speed at 0 % pilot voltage Operating mode displays
Works only in automatic mode, additional Appear automatically.
function that can be activated

* Temperature setback active

Continuation of parameters and values

Also refer to Parameter Overview.

Motor speed at pilot voltageUhi
Functions only in automatic mode

* Unit release not switched

Speed increase with two

applications Automatic Fault Displays

*
Error display
The error number appears in the right
Pilot voltage in % at which the display. Refer to service display Error
motor rotates at speed rhi. for details on the error numbers.

Works only in automatic mode, additional

function that can be activated
Service displays
Refer to Service Display.

"
Period after motor standstill at
which the temperature setback
is automatically switched on.

* Not on systems with piston pump

002450

Fig. 11

E 2001 Nordson Corporation CS04 P/N 458374C

3. Basic Settings

Select Manual or Automatic Manual mode: The setpoint is equal to the set value and remains stable.
Mode
Automatic mode: The speed is controlled by pilot voltage. The
parameters rLo, rHi and Uhi can be set.

NOTE: Automatic mode is only possible if pilot voltage is available.

NOTE: The parameters rLo, rHi and Uhi have no effect on systems with
a piston pump.

1. Press key 27 for approx. 2 seconds (until 30, –P– blinks in display).
2. Press key 21 until the desired operating mode appears. In manual
mode, symbol 26 lights

Special function: Manual mode supersedes automatic mode; this

means:
If manual mode was activated on the control panel, the digital module
can not be used to switch to automatic mode.
If the digital module was used to switch to manual mode, automatic mode
can not be activated on the control panel.

4. Test WARNING: Risk of burns. Hot melt material can flow out of the
application head (accessory).

28 29 30 31 In test mode, the motor runs (in manual mode at the set speed, in
27 M1 min –1 bar
psi
automatic mode at speed rhi ). Other components of the application
26 system may also be controlled. Refer to the wiring diagram to see which
24 components are controlled.

25 23 22 21 20 1. Press and hold key 27 until –P– blinks in display 30. Then press 20
MXCO009S0270295
for the duration of the test
Fig. 12 Details from Fig. 1

P/N 458374C CS04 E 2001 Nordson Corporation

5. Switching ON Motor(s) NOTE: Motors can not be switched on until the green indication lamp
Ready (19, Fig. 1 and 2) is lit.

NOTE: In automatic mode, the operating characteristic of the motor is

determined by parameters rLo, rhi and Uhi.

NOTE: The motor can also be switched on/off externally through an

interface.

1. Pre-select the motor(s): Press key 27 (pre-selected motor is indicated

by LED 28 ).
2. Switch on motor(s): Press key 25 (switched-on motors are indicated
by LED 24 and illuminated symbol 29 ).

Motor Startup Protection The motor startup protection prevents the motors from starting up after
the initial heating phase or after a system error. When the startup
protection is activated, LED 24 in key 25 blinks.

To switch the motors back on: Press key 25 or, with external control via
interface, activate the input Release all motors once.

E 2001 Nordson Corporation CS04 P/N 458374C

6. Switching OFF Motor(s)

Switching Off One Motor Press key 27 of the corresponding motor panel. The LED Motor
preselected turns off.

Switching Off All Motors Press key 25. The LED Motor(s) on turns off.

7. Setting Speed (Manual NOTE: To prevent excessive wear, the motor/pump speed should not
continuously fall below 5 min-1 (rpm) or continuously exceed 80 min-1
Mode) (rpm).

NOTE: The speed setpoint can be adjusted in steps of 0.1. The actual
speed display is shown in steps of 1.0.

Changing speed directly:

28 29 30 31 1. Press key 27 for approx. 2 seconds (until in display 30, –P– blinks).
min –1 bar
27 M1 psi

26 2. Increase value with key 22 or decrease with key 23.

24
The speed setpoint can also be changed in the menu (parameter rSP);
25 23 22 21 20 proceed as described under Setting parameters.
MXCO009S0270295

Fig. 13 Details from Fig. 1

Factory setting: 5.0 min-1

Setting range: 1.0 to 100 minĆ1

P/N 458374C CS04 E 2001 Nordson Corporation

8. Setting Speed (Automatic NOTE: To prevent excessive wear, the motor/pump speed should not
continuously fall below 5 min-1 (rpm) or continuously exceed 80 min-1
Mode) (rpm).

Changing speed directly (rhi):

28 29 30 31 1. Press key 27 for approx. 2 seconds (until –P– blinks in display 30

27 M1 min –1 bar
psi
and rhi blinks in display 31).
26

24 2. Increase value with key 22 or decrease with key 23.

25 23 22 21 20 rhi increases (decreases) as soon as the motor speed is increased

MXCO009S0270295 (decreased). The motor speed can be increased until rhi=100 minĆ1
(rpm).
Fig. 14 Details from Fig. 1
rhi can also be changed in the menu; then proceed as described under
Setting Parameters.

Factory setting (rhi): 80 min-1

Setting range (rhi): 1.0 to 100 minĆ1

Speed Parameters in Automatic Via interface XS 5 without Profibus (option)

Mode
The parameters rLo, rhi and Uhi function in automatic mode (Refer to
Parameter Overview).

1. Select automatic mode (Refer to Selecting Manual or Automatic

Mode).
2. Set parameters:
rhi Refer to Setting Speed (Automatic Mode) - direct change or
refer to Setting Parameters
rLo Refer to Setting Parameters
Uhi Refer to Setting Parameters
3. Determine pilot voltage via interface XS 5.

Via interface XS 5 with Profibus (option)

1. Select automatic mode (index 72, bit 1=1)

2. Select pilot voltage via interface XS (analog signal)
(index 60, bit 10=1)
3. Set parameters:
Set Limit maximum pump speed (index 79)
Set Limit minimum pump speed (index 80)
Set Limit pilot voltage/machine speed
(Index 78)
4. Determine pilot voltage via interface XS 5.

E 2001 Nordson Corporation CS04 P/N 458374C

Speed Parameters in Via PROFIBUS (option)

Automatic Mode (contd.)
1. Select automatic mode (index 72, bit 1=1)
2. Select machine speed via field bus (digital signal)
(index 60, bit 10=0)
3. Set parameters:
Set Limit maximum pump speed (index 79)
Set Limit minimum pump speed (index 80)
Set Limit pilot voltage/machine speed
(Index 78)
4. Determine Pilot voltage/machine speed (automatic mode) (Index 82).

9. Switching Automatic The purpose of the temperature setback is to protect the material and to
save energy during breaks (Refer to Parameter Overview, parameter
Temperature Setback SPL ).
On/OFF
SPL is the motor standstill time after which the temperature setback is
automatically switched back on. (Refer to Immediate Temperature
Setback in the temperature part.)

Switching ON: SPL must be set to a value equal to or greater than

15 minutes (factory setting is OFF).

Switching OFF: The Automatic temperature setback after motor

standstill is ended by pressing key 25 (Fig. 1). Press key 25 for approx.
2 seconds.

P/N 458374C CS04 E 2001 Nordson Corporation

10. Setting Parameters 1. Press and hold keys 22 and 23 and press key 27 for approx.
2 seconds. Displays 30 and 31 blink.
2. Press key 22 or 23 until the desired parameter appears in display 30.
3. Press and hold key 27 (in display 31, –P– blinks) and use key 22 to
increase value or key 23 to decrease value.
Pressing once changes the value by 1, holding the key changes the
value faster.
4. End Setting parameters: Press and hold keys 22 and 23 and press
key 27 for approx. 2 seconds.

Returning Parameters to 1. Press and hold keys 22 and 23 and press key 27 for approx.
Factory Setting 2 seconds. Displays 30 and 31 blink.
2. Press key 22 or 23 until display 30 shows CLr and display 31 shows
no.
3. Press and hold key 27 (in display 31, –P– and no blink).
4. Press key 22 or 23 until display 31 shows YES.
5. Release key 27 (after approx. 2 seconds display 31 shows no). All
settings have now been returned to factory settings.
6. End Returning parameters to factory settings: Press and hold keys 22
and 23 and press key 27 for approx. 2 seconds.

Parameter Overview Also refer to Setting Parameters.

ruP = Increase speed

Speed increase with two applications
ruP Factory setting: 100 % Note: The parameter appears after the parameter rhi.
Setting range: OFF, 1.0 to 250 %
Setting increments: 0.1-steps
Above 100 %: 1.0-steps

E 2001 Nordson Corporation CS04 P/N 458374C

Parameter Overview (contd.) Also refer to Setting Parameters.

rLo = Motor speed at 0 % pilot voltage

See rLo, rhi and Uhi, graphic illustration
rLo Factory setting: 1.0 min-1 (rpm) Note: Functions only in automatic mode
Setting range: 1.0 to 100 min-1 (rpm) Note: Special function may be activated; DIP switch S 6 on the
central module
Setting increments: 0.1-steps

rhi = Motor speed at pilot voltage Uhi

See rLo, rhi and Uhi, graphic illustration
rhi Factory setting: 80 min-1 (rpm) Note: Functions only in automatic mode
Setting range: 1.0 to 100 min-1 (rpm)
Setting increments: 0.1-steps

Uhi = Pilot voltage at which the motor rotates constantly at rhi

Pilot voltage at which the motor rotates at speed rhi. If the pilot voltage exceeds Uhi, the speed remains constant at rhi. See rLo, rhi and Uhi,
graphic illustration
Uhi Factory setting: 100 % pilot voltage Note: Functions only in automatic mode
Setting range: 0 to 100 % pilot voltage Note: Special function may be activated. DIP switch S 6 on the
central module
Setting increments: 0.1-steps

rLo, rhi and Uhi, graphic illustration

rLo = 1 min-1 / rhi = 75 min-1 / Uhi = 100 % rLo = 25 min-1 / rhi = 100 min-1 / Uhi = 100 % rLo = 20 min-1 / rhi = 70 min-1 / Uhi = 100 % rLo = 1 min-1 / rhi = 90 min-1 / Uhi = 60 %
100 100 100 100
Motor speed in min-1

80 80 80 80
Motor speed in min-1

Motor speed in min-1

60 60 60 60

40 40 40 40

20 20 20 20

0 0 0 0
0 20 40 60 80 100 0 20 40 60 80 100 0 20 40 60 80 100 0 20 40 60 80 100
Pilot voltage in % Pilot voltage in % Pilot voltage in % Pilot voltage in %

Fig. 15 Motor speed to pilot voltage – Examples –

P/N 458374C CS04 E 2001 Nordson Corporation

SPL = Temperature setback after motor standstill

SPL is the time after which the automatic temperature setback after motor standstill begins. The temperature is then decreased to the value of
parameter SPL (setback temperature) set in the temperature part.
SPL Factory setting: OFF Note: The function Temperature setback is only switched on if the value of
Setting range: 15 to 240 minutes SPL is within the setting range
range.

Setting increments: Steps of 1 N t End

Note: E d ttemperature
t setback:
tb k P Press kkey 25 for
f approx. 2 seconds.
d

rPU = Adapting speed to special gearbox

The parameter rPU serves to adjust the speed display to the max. gearbox output speed of a special gearbox (all other parameters remain
unchanged). For example, if the max. gearbox output speed is 60 min-1, the parameter is set so that the speed display shows also 60 min-1.
rPU Factory setting: 100 min-1 (rpm) Note: Special function may be activated. Refer to Technical Appendix of the
Setting range: 1.0 to 250 min-1 (rpm) Motor Part
Part, Motor Panel Board
Board, DIP Switch S 2
Setting increments: 0.1-steps

Adr = Field bus address of system

NOTE: Only with option PROFIBUS DP

Adr Factory setting: 10 Note: Every unit on the PROFIBUS needs a field bus address for
Setting range: 2 to 126 communication Each address may be assigned only once in the field bus
communication. bus.

Setting increments: Steps of 1

E 2001 Nordson Corporation CS04 P/N 458374C

11. Service Displays General service displays appear only in the display for motor 1;
motor-related displays appear in the display for the motor in question.
The service displays can be activated as follows:

28 29 30 31 1. DIP switch S 6 on the central module must be at or switched to the

27 M1 min –1 bar
psi
factory setting (switches 1 and 2 in position OFF).
26
2. Press and hold keys 22 and 23 and press key 27 for approx.
24
2 seconds. Displays 30 and 31 blink.
25 23 22 21 20 3. Press key 22 or 23 until the desired service display appears in display
MXCO009S0270295
31.
Fig. 16 Details from Fig. 1
4. End Service Display: Press and hold keys 22 and 23 and press key
27 for approx. 2 seconds.

Display / meaning Value range

Total operating hours 0 to 99999

Hours.minutes since last switching on 0 to 999.59

Hours the corresponding motor was released 0 to 99999

Inputs of digital module 1 hexadecimally coded 00 to FF

(refer to Service display di and do and Digital
Module )
Other digital modules possible (display then di 2,
di 3 etc., according to selector switch position /
module number)

Outputs of digital module 1 hexadecimally coded 00 to FF

(refer to Service display di and do and Digital
Module )
Other digital modules possible (display then di 2,
di 3 etc., according to selector switch position /
module number)

Pilot voltage input 0 to 10 VDC or 0 to 160 VDC 0 to 100

(display in percent)

Field bus type Profibus DP available –

P/N 458374C CS04 E 2001 Nordson Corporation

Display / meaning Value range

Memory of the last 10 unit faults (refer to Table 001 to 255

Service Display Error)

Software version 0.00 to 999

Setting of DIP switch S 6 on the central module 00 to FF

(refer to Code of DIP Switch S 6 )

POS Current state of system 1 to 6 and 255

1 Platen is up
2 Normal mode
3 Drum almost empty
4 Drum empty
5+6 Platen moves up
255 Unknown platen position

E 2001 Nordson Corporation CS04 P/N 458374C

Service Displays di and do Display di shows the levels of the inputs, and display do shows the
switching state of the outputs of the digital module hexadecimally coded
(Also refer to Service Displays).

NOTE: The ”b” can be mistaken for a ”6”.

The digital module has 8 inputs and 8 outputs. This means that there are
256 possible combinations of inputs/outputs. The following binary table
can be used to assist in translation of the signals (an example has been
shaded).

Code Inputs/outputs 5 to 8 Code Inputs/outputs 1 to 4
8 7 6 5 4 3 2 1
0 OFF OFF OFF OFF 0 OFF OFF OFF OFF
1 OFF OFF OFF ON 1 OFF OFF OFF ON
2 OFF OFF ON OFF 2 OFF OFF ON OFF
3 OFF OFF ON ON 3 OFF OFF ON ON
4 OFF ON OFF OFF 4 OFF ON OFF OFF
5 OFF ON OFF ON 5 OFF ON OFF ON
6 OFF ON ON OFF 6 OFF ON ON OFF
7 OFF ON ON ON 7 OFF ON ON ON
8 ON OFF OFF OFF 8 ON OFF OFF OFF
9 ON OFF OFF ON 9 ON OFF OFF ON
A ON OFF ON OFF A ON OFF ON OFF
b ON OFF ON ON b ON OFF ON ON
C ON ON OFF OFF C ON ON OFF OFF
d ON ON OFF ON d ON ON OFF ON
E ON ON ON OFF E ON ON ON OFF
F ON ON ON ON F ON ON ON ON

OFF = input/output open; ON = input/output closed

Code of DIP Switch S 6 The codification for 00 to FF can be found in the above chart.

Example Example

Code Switch positions 5 to 8 Code Switch positions 1 to 4
8 7 6 5 4 3 2 1
6 OFF ON ON OFF b ON OFF ON ON
OFF = switch open OFF = switch open
ON = switch closed ON = switch closed

P/N 458374C CS04 E 2001 Nordson Corporation

Service Display Error The error displays can be shown in the service display of the motor part
(Refer to Service Displays). Errors which do not appear in display 30
(e.g. r_d) are displayed as error numbers in display 31 of motor panel1.
30 31
min –1 bar
M1 psi
NOTE: When faults are caused by situations not described here,
Nordson’s customer service can help.

Error Cause / Troubleshooting

Error number

0 The software has not recognized an error. The If an error still occurs, check the following:
system is ready for operation. - LED’s on the boards/modules
- Voltage supply of the boards/modules
- DIP switch positions on the boards/modules
- Inputs/outputs of the boards/modules
- Wiring between motor and temperature parts
- External components
1 Motor overtemperature Check the following:
- Motor defective, pump defective or too sluggish
- Check wiring and output voltage of frequency converter
12 Overtemperature of one or more temperature Defective channels are displayed in the temperature controller display.
channels Check the following:
- Overtemperature value setting (Parameter Hi )
- Wiring of the heating zones
- Wiring of the temperature sensors (Sensor connected to correct channel?)
- Is the correct temperature sensor type being used (also for external components)?
- Is the temperature control system functioning properly?
14 Overtemperature shutdown of one or more Defective channels are displayed in the temperature controller display.
temperature channels Check the following:
Main contactor has dropped. The load circuit is - Solid-State-Relay (short-circuit)
de-energized
- Wiring of the heating zones
- Wiring of the temperature sensors (Sensor connected to correct channel?)
- Is the correct temperature sensor type being used (also for external components)?
- Is the temperature control system functioning properly?

E 2001 Nordson Corporation CS04 P/N 458374C

Service Display Error (contd.)

Error Cause / Troubleshooting

Error number

16 No error, the system is in initial heating phase Initial heating phase does not end:
OR the Temperature setback function has been Defective channels are displayed in the temperature controller display.
activated
Check the following:
- Temperature setback active? (Refer to Switching immediate temperature setback
ON/OFF in the temperature part and Switching automatic temperature setback
ON/OFF in the motor part.)
- Are the temperature setpoints set too high?
- Is the temperature controller functioning properly?
- Is the right decimal point in display 5 (Fig. 4) lit?
- Has the correct leading channel been selected?
- Are the solid-state-relays controlled?
- Are the solid-state-relays switching line voltage through?
- Is line voltage too low?
- Is the heating defective?
- Wiring of the heating zones (Channel connected to correct heating zone?)
- Wiring of the temperature sensors (Sensor connected to correct channel?)
- Is the correct temperature sensor type being used (also for external components)?
- Is the temperature control system functioning properly?
20 Undertemperature of one or more channels Defective channels are displayed in the temperature controller display.
Check the following:
- Are the temperature setpoints set too high?
- Is the temperature controller functioning properly?
- Is the right decimal point in display 5 (Fig. 4) lit?
- Has the correct leading channel been selected?
- Are the solid-state-relays controlled?
- Are the solid-state-relays switching line voltage through?
- Is line voltage too low?
- Is the heating defective?
- Wiring of the heating zones (Channel connected to correct heating zone?)
- Wiring of the temperature sensors (Sensor connected to correct channel?)
- Is the correct temperature sensor type being used (also for external components)?
- Is the temperature control system functioning properly?

P/N 458374C CS04 E 2001 Nordson Corporation

Error number Error Cause / Troubleshooting

28 One or more channels have undertemperature Defective channels are displayed in the temperature controller display.
AND one or more channels have Check the following:
overtemperature.
- Are the temperature setpoints set too high?
- Is the temperature controller functioning properly?
- Is the right decimal point in display 5 (Fig. 4) lit?
- Has the correct leading channel been selected?
- Are the solid-state-relays controlled?
- Are the solid-state-relays switching line voltage through?
- Is line voltage too low?
- Is the heating defective?
- Wiring of the heating zones (Channel connected to correct heating zone?)
- Wiring of the temperature sensors (Sensor connected to correct channel?)
- Is the correct temperature sensor type being used (also for external components)?
- Is the temperature control system functioning properly?
32 Temperature comparison measuring point Replace measuring point
defective
33 Ambient temperature too high Lower ambient temperature of comparison measuring point
34 Temperature sensor error Temperature sensor short circuit, breakage or heated hose / application head not
connected
35 Memory error of temperature control module Clear error message by switching unit on/off. Then check all temperature parameters.
Replace defective temperature control module. Refer to Automatic fault displays,
Memory error
65 No motor module release (motor does not Possible causes:
rotate) - Frequency converter fault (Refer to separate manual Frequency Converter, Series
8200 Vector).
- Module defective

E 2001 Nordson Corporation CS04 P/N 458374C

Service Display Error (contd.)

Error Cause / Troubleshooting

Error number

70 Warning: Undefined state of drum melter Check switch on hydraulic cylinder; platen recognition faulty
Collective fault; has no effect on Ready and Switch drum melter off then on again; the error is not reset automatically.
main contactor
71 Pump speed can not be achieved Corrective action:
No effect on Collective fault, Ready and main
Set speed lower
contactor
Install larger pump
Do not activate applications at the same time

The error is reset when the cause is not longer present.

72 Error: Drum empty Corrective action:
Not Ready, but no effect on main contactor
Replace drum
75 Heating zone(s) not ready When large quantity of material is used: Re-position switch Drum almost empty
Collective fault and not Ready, but no effect on (recognition of melt platen position)
main contactor Check heating zone hardware
79 Configuration error Check DIP switch on temperature panel board
Collective fault, and not Ready, main contactor Check DIP switch on temperature control module
has dropped

P/N 458374C CS04 E 2001 Nordson Corporation

Error number Error Cause / Troubleshooting

200 Short operating voltage failure Corrective action: check operating voltage / network power supply
(< 1 second)
Reset error message:
Switch off the unit for at least 10 seconds.
201 Error: Failure of field bus communication Possible causes:
All drives stop in Remote mode because startup - Defect in bus cable
protection is activated. Refer to communication
- Bus terminating resistor missing or defective
data list for information on remote mode.
- Failure of host/master
217 Failure of field bus communication module Failure of a module: In most cases, the module is defective. But the following faults are
also possible:
ossible:
218 Reset of field bus communication module
- Contact fault in voltage supply
225 Failure of temperature bar graph - Fuse(s) on the module defective
- Incorrect or fluctuating operating voltage
226 Reset of temperature bar graph
- A selector switch on a module was moved while the unit was o erating.
operating.
227 Failure of temperature control panel

228 Reset of temperature control panel d l fail

All modules f il within
ithi a few
f d Possible
seconds. P ibl cause:
There may be a problem
roblem with the CAN bus system. The yellow LED’s
LED s on the modules
229 Failure of temperature control module will then be lit. In such cases it is recommended to replace all modules and boards
(including the control panel
anel board) as well as all CAN bus cables as the
230 Reset of temperature control module communication in the CAN bus system is most likely disrupted.
231 Reset of central module
Reset of a module: A reset usuallyy occurs as a result of external disturbances.
232 Failure of control panel board Possible causes:
233 Reset of control panel board - External, inductive loads (e.g. solenoid valves) without recovery diodes or varistors
- Level of interference to the power
ower cables (e
(e.g.
g plug
lug connector XS 2) too high
234 Failure of analog module
- The unit was operated byy an electrostaticallyy charged
g person
235 Reset of analog module - Incorrect or fluctuating operating voltage
236 Failure of motor module - Short interruption in operating voltage supply.
Corrective action: Use shielded power
ower cables
cables, change cable path
ath, switch inductive
237 Reset of motor module loads with recovery diodes or varistors.
238 Failure of digital module
Resetting g Failure and Reset:
g error messages
239 Reset of digital module Switch off the unit for at least 10 seconds.

E 2001 Nordson Corporation CS04 P/N 458374C

Service Display Error (contd.)

Error Cause / Troubleshooting

Error number

248 Spare –

249 Spare –

250 Motor module with incorrect software version on Check the software version of the module (can be found on the module).
the bus system Valid version numbers: R 3.01 to R 3.99
251 Control panel board with incorrect software Check the software version of the board (can be found on the board).
version on the bus system Valid version numbers: R 3.00 to R 3.99
252 Analog module with incorrect software version Check the software version of the module (can be found on the module).
on the bus system Valid version numbers: R 3.01 to R 3.99
253 Digital module with incorrect software version on Switch unit off/on. Error still present? If yes, check the software version of the module
the bus system (can be found on the module).
Valid version numbers: R 3.03 to R 3.99
254 When the unit was switched off, all parameter Delete fault indication by switching the unit off then on again, then check all parameter
settings may not have been saved settings.
Hardware fault on the central module Replace central module if the fault occurs repeatedly
255 Main contactor does not switch properly, or Check the following:
overtemperature thermostat on the tank has - Wiring of the main contactor
been triggered
- Acknowledgement contact and wiring of the contact on the central module
- Main contactor

P/N 458374C CS04 E 2001 Nordson Corporation

Technical Appendix of the Temperature Part

The Technical Appendix is meant for personnel who are trained and
equipped for tasks which go beyond the normal operation of the unit.

WARNING: Allow only qualified personnel to perform the

following tasks. Observe and follow the safety instructions in
this document and all other related documentation.

WARNING: Observe all safety instructions concerning handling

of energized components (active parts). Failure to observe may
result in an electric shock.

1. Diagnosis Program The diagnosis program serves to indicate defects in temperature

sensors, heaters and Solid-State-Relays. When an error is detected, the
diagnosis program does not continue; the error must first be eliminated.
The error codes are shown in the digital displays of the temperature part.

Canceling diagnosis program:

1. Confirm error with key 13 or 14.

2. Press key 13 or 14 to end.

E 2001 Nordson Corporation CS04 P/N 458374C

Activating the Diagnosis NOTE: The unit, application heads and heated hoses (and air heaters, if
Program present) must be cold; the diagnosis program expects an increase in
temperature of 10 °C (18 °F) in every channel within 10 minutes.

NOTE: Unused channels must be switched off (set the temperature

setpoint to less than 40 °C (104 °F).

3 4 5
6
Activate:
C
F

7
1. Switch off the unit.
15 9
2. Press keys 13 and 14 simultaneously and switch the unit back on.
16 14 13 12 11 10 MXCO019S024A0295

Fig. 17 Details from Fig. 1

All segments of the digital displays now light up for approx. 2 seconds.
A decimal point running through all displays indicates that the diagnosis
program is active. Test phase 0 begins.

Test phase 0 Tests the Solid-State-Relays and the temperature sensors.

Testing the Solid-State-Relays: A Solid-State-Relay which is not

controlled is checked to find out whether the temperature still increases.
If in one channel the temperature increases by 10 °C (18 °F) within
10 minutes, the illustrated error code appears.

Display 3: Test phase 0

Display 4: Error code P (heating zone heats although not controlled).
Display 5: Number of the channel / heating zone
Fig. 18

Testing the temperature sensors: Temperature sensors are tested for

interruptions and short-circuits (no short-circuit for Fe-CuNi-sensor).

Display 3: Test phase 0

Display 4: Error code E (interruption)
Display 5: Number of the channel / heating zone
Fig. 19

Display 3: Test phase 0

Display 4: Error code S (short-circuit)
Display 5: Number of the channel / heating zone
Fig. 20

When execution of test phase 0 is error-free, the diagnosis program

automatically goes to test phases 1 to n.

P/N 458374C CS04 E 2001 Nordson Corporation

Test Phases 1 to n Checks whether heating zones 1 to n (n= number of highest channel that
is switched on) are being heated. The heaters are controlled for 10
minutes. The temperature must increase by 10 °C (18 °F) within this
period; if this does not happen, an error code is displayed.

If the temperature increases within 10 minutes, the program switches

automatically to the next channel.

Display during the test phase:

Display 3: Test phase 1 (Channel / Heating zone 1 is tested)
Display 4: Channel / Heating zone 1 has been tested for 40 seconds.
Display 5: Actual temperature is 30 °C (86 °F).
Fig. 21

Error: Heating zone does not heat

Display 3: Test phase 1 (Channel / Heating zone 1 is tested)
Display 4: Error code E (Heating zone does not heat)
Display 5: Number of the channel / heating zone
Fig. 22
Possible faults: Fuse(s) defective
Solid-State-Relay defective
Temperature sensor defective
Damaged cable
Polarity of Fe-CuNi-sensor interchanged
Heating defective

Error: Wrong heating zone heats

Display 3: Test phase 1 (Channel / Heating zone 1 is tested)
Display 4: Error code H (wrong heating zone heats)
Display 5: Number of the heating zone which is heated (wrong heating
zone)
Fig. 23
Possible faults: Temperature sensors interchanged
Heating connections interchanged

E 2001 Nordson Corporation CS04 P/N 458374C

Ending the Diagnosis Program

1. Wait until End is displayed (is only displayed when the diagnosis
program has ended without any error messages).
Fig. 24
2. Press key 13 or 14 to end.

2. Correcting Temperature The offset is used to correct

Sensors
S Known temperature sensor measurement faults
S Known and constant temperature deviations
S Known measurement faults that result e.g. from temperature sensor
cable that is too long.

Example

Actual temperature: 180 C

Actual temperature transmitted (displayed): 175 C

An actual temperature value of 180 C (356 F) is transmitted

(displayed) with a temperature channel offset of 5 C (9 F).

1. Press and hold key 16 and press key 13 until the correction for
3 4 5
C
F
channel 1 is displayed (the correction begins after the display ).
8
2. Use key 11 to increase the offset value or key 12 to decrease the
15 9 offset value (middle display).
16 14 13 12 11 10

MXCO010S025A0295
NOTE: The offset can also be entered by channel (Also refer to Display
Overview, Setting Parameters by Channel).
Fig. 25 Details from Fig. 1

Factory setting 0.0 °C (32.0 °F)

Setting range - 9.5 C to + 9,5 C in 0.1 C steps
-17 F to + 17 F

P/N 458374C CS04 E 2001 Nordson Corporation

3. Temperature Control
Panel Board

ON DIP ON DIP
X1
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

S7 S8
F1
X2
D3

D8
D9
D10

DGCO225L088A0399

Fig. 26 Plug side (only parts described are shown)

Fuses

Fuse Value Order Number

F 1 Operating voltage of control panel board electronics 1 AT P/N 285 957

LED’s

Number Color State Meaning

D3 Green Lit Fuse F 1 Operating voltage of electronics is correct.
D8 Red Lit A software reset has occurred. It can be caused by a brief loss of voltage supply or e.g. by strong,
external interfering impulses or glitches (EMC). See also reset of various modules (error number
217 to 239, Service Display Error)
Blinking Problems with CAN bus hardware. Check and, if necessary replace CAN bus and modules/boards.
D9 Yellow Lit A CAN bus command could not be sent. Check or replace: CAN bus cable, central module and
control panel board.
D 10 Green Flickering Valid data are being transmitted or received via CAN bus.

E 2001 Nordson Corporation CS04 P/N 458374C

3. Temperature Control
Panel Board (contd.)

DIP Switch S 7

Switch Function
1 2 3 4 5 6 7 8
ON OFF OFF ON ON ON ON OFF Channel number of temperature control panel board (other channel numbers not
permitted)

DIP Switch S 8 WARNING: The DIP switches S 8.1 and S 8.2 must be set to
OFF (no leading channel) in changeover systems.

Switch Function
1 2 3 4 5 6 7 8
OFF OFF No leading channel
ON OFF Channel 1 is leading channel (refer to table DIP switch S 8, switch 6)
OFF ON Channel 2 is leading channel (refer to table DIP switch S 8, switch 6)
ON ON Channel 3 is leading channel (refer to table DIP switch S 8, switch 6)
OFF Setting by channel deactivated (only SE and offset displayed)
-Factory setting-
ON Setting by channel activated
OFF Predefined control parameter (parameter sets) accessible, if Setting by Channel is
activated with DIP switch S 8, switch 3. - Factory setting -
ON Predefined control parameter (parameter sets) blocked
OFF -Factory setting-
Note: Do not adjust!
OFF Refer to table DIP switch S 8, switch 6
ON Refer to table DIP switch S 8, switch 6
X No function
OFF Immediate shutdown when overtemperature shutdown value OFF is reached.
NOTE: If the highest temperature setpoint is reduced by 30 °C (54 °F) or more,
shutdown may occur.
ON Shutdown when the shutdown temperature has been exceeded for more than
120 seconds and the temperature continues to rise.
-Factory setting-

P/N 458374C CS04 E 2001 Nordson Corporation

DIP Switch S 8, Switch 6 The leading channel is determined by switches 1 and 2 of the DIP switch
S 8 (Refer to DIP Switch S 8). The initial heating behavior of the channels
is determined by switch 6 of the DIP switch S 8.

Leading channel Switch 6 Initial heating behavior

No leading channel OFF / ON All channels heat independently of one another (no start up control)
Channel 1 OFF The leading channel heats up first. The other channels do not begin to heat until the leading
channel has reached a temperature of 50 °C (90 °F) below its temperature setpoint. The other
channels can not exceed the actual temperature of the leading channel during the initial
heating phase until the leading channel has reached a temperature of 10 °C (18 °F) below its
temperature setpoint.
ON All channels heat up simultaneously with the leading channel, but they can not exceed the
actual temperature of the leading channel until the leading channel has reached a temperature
of 10 °C (18 °F) below its temperature setpoint.
Channel 2 OFF Channel 1 heats simultaneously with the leading channel, but it can not heat to a higher
temperature than that of the leading channel. The other channels do not begin to heat until the
leading channel has reached a temperature of 50 °C (90 °F) below its temperature setpoint.
The other channels can not exceed the actual temperature of the leading channel during the
initial heating phase until the leading channel has reached a temperature of 10 °C (18 °F)
below its temperature setpoint.
ON All channels heat up simultaneously with the leading channel, but they can not exceed the
actual temperature of the leading channel until the leading channel has reached a temperature
of 10 °C (18 °F) below its temperature setpoint.
Channel 3 OFF Channels 1 and 2 heat at the same time as the leading channel. However, channels 1 and 2
can not heat higher than the leading channel. The other channels do not begin to heat until the
leading channel has reached a temperature of 50 °C (90 °F) below its temperature setpoint.
The other channels can not exceed the actual temperature of the leading channel during the
initial heating phase until the leading channel has reached a temperature of 10 °C (18 °F)
below its temperature setpoint.
ON All channels heat up simultaneously with the leading channel, but they can not exceed the
actual temperature of the leading channel until the leading channel has reached a temperature
of 10 °C (18 °F) below its temperature setpoint.

Plug Connectors

X1, X2 CAN bus (Refer to central module)

E 2001 Nordson Corporation CS04 P/N 458374C

4. Temperature Control One unit may have several temperature control modules. Refer to
Selector Switch S 1.
Module

Ni 120 For temperature sensor Ni 120.

X1 S3 S1 S2 X2

Board Voltage control 4

of temperature control 3
C
2 1
module 6 5 4 3 2 1
0-F

D23

D24

D25

D10 D11 D12 D13 D14 D15

1 2 3 4 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 11 12

X3 X4 X5

DGCO227L134A0399

Fig. 27

P/N 458374C CS04 E 2001 Nordson Corporation

LED’s

Number Color State Meaning

D 10 Green Lit Heater output of the first channel (plug connector X4) of this temperature control module is switched
on. Depending on how switch S 1 is set on the control module, the first channel of this temperature
control module is 1, 7, 13, 19, 25, 31, 37 or 43.
D 11 Green Lit Heater output of the second channel (plug connector X4) of this temperature control module is
switched on. Depending on how switch S 1 is set on the control module, the second channel of this
temperature control module is 2, 8, 14, 20, 26, 32, 38 or 44.
D 12 Green Lit Heater output of the third channel (plug connector X4) of this temperature control module is
switched on. Depending on how switch S 1 is set on the control module, the third channel of this
temperature control module is 3, 9, 15, 21, 27, 33, 39 or 45.
D 13 Green Lit Heater output of the fourth channel (plug connector X4) of this temperature control module is
switched on. Depending on how switch S 1 is set on the control module, the fourth channel of this
temperature control module is 4, 10, 16, 22, 28, 34, 40 or 46.
D 14 Green Lit Heater output of the fifth channel (plug connector X4) of this temperature control module is switched
on. Depending on how switch S 1 is set on the control module, the fifth channel of this temperature
control module is 5, 11, 17, 23, 29, 35, 41 or 47.
D 15 Green Lit Heater output of the sixth channel (plug connector X4) of this temperature control module is
switched on. Depending on how switch S 1 is set on the control module, the sixth channel of this
temperature control module is 6, 12, 18, 24, 30, 36, 42 or 48.
D 23 Red Lit A software reset has occurred. It can be caused by a brief loss of voltage supply or e.g. by strong,
external interfering impulses or glitches (EMC). See also reset of various modules (error number
217 to 239, Service Display Error)
Blinking Problems with CAN bus hardware. Check and, if necessary replace CAN bus and modules/boards.
D 24 Yellow Lit A CAN bus command could not be sent. Check or replace: CAN bus cable and temperature control
module.
D 25 Green Flickering Valid data is being transmitted or received via CAN bus.

E 2001 Nordson Corporation CS04 P/N 458374C

Plug Connectors

X1 Connection temperature comparison measuring point

Pin Function Level Notes
1 Voltage supply for temperature comparison measuring point +6 VDC –
2 Signal approx. 1 VDC at 20 °C –
3 Reference potential 0 VDC –

X2 No function

X3 Voltage supply
Pin Level Function
1 +24 VDC Pins 1/2 and 3/4 can be bridged. External components that are connected to the temperature control module are
2 +24 VDC then supplied via the Bus cable with 24 VDC for external components (Refer to X 1 of central module)
module).

3 Reference poten- Otherwise,

Oth i Pi
Pin 2 and
d Pi
Pin 4 can be
b connected
t d to
t an external
t l 24 VDC voltage
lt supply.
l ThThe external
t l components
t off
tial the temperature control module can thereby be electrically separated from the rest of the control system.
4 Reference poten- Pi 2 (24 VDC tto external
Pin t l components)
t ) iis ffuse-protected
t t d with
ith a 1 A ffuse.
tial

X4 Heater outputs 1 to 6
Pin Function Level Pin Function Level
1 Voltage supply +24 VDC 5 Heater channel 4 + Output open collector
2 Heater channel 1 + Output open collector 6 Heater channel 5 + Output open collector
3 Heater channel 2 + Output open collector 7 Heater channel 6 + Output open collector
4 Heater channel 3 + Output open collector

X5 Temperature sensors 1 to 6
Pin Function Pin
1 Temperature sensor channel 1 + 7 Temperature sensor channel 4 +
2 Temperature sensor channel 1 – 8 Temperature sensor channel 4 –
3 Temperature sensor channel 2 + 9 Temperature sensor channel 5 +
4 Temperature sensor channel 2 – 10 Temperature sensor channel 5 –
5 Temperature sensor channel 3 + 11 Temperature sensor channel 6 +
6 Temperature sensor channel 3 – 12 Temperature sensor channel 6 –

CAN bus (Refer to central module)

P/N 458374C CS04 E 2001 Nordson Corporation

Selector Switch S 1

Position Temperature channel Position Temperature channel

1 (= Temperature control module 1) 1 to 6 6 (= Temperature control module 6) 31 to 36
2 (= Temperature control module 2) 7 to 12 7 (= Temperature control module 7) 37 to 42
3 (= Temperature control module 3) 13 to 18 8 (= Temperature control module 8) 43 to 48
4 (= Temperature control module 4) 19 to 24 9 to F No function
5 (= Temperature control module 5) 25 to 30

DIP Switch S 2

Switch Function
1 2 3 4 5 6
OFF OFF OFF ON ON ON Channel number of temperature control module (No other channel numbers permitted).

DIP Switch S 3
Switch Function
1 2 3 4 5 6 7 8
ON The temperature control module has its own comparison measuring point. It must be
connected to the plug connector X1. *)
OFF The comparison measuring point must be connected to a different temperature
control module.
OFF OFF - Factory setting -
NOTE: Do not adjust!
– – – – – Switches 4 to 8 have no function.

*) NOTE: The comparison measuring point is connected either to the first temperature control module (selector
switch S 1 in position 1) or all modules get a comparison measuring point (Refer to wiring diagram).

Potentiometer P 1 NOTE: The potentiometer may not be adjusted.

P1 Factory set

Switch S

S Switches S must be closed.

E 2001 Nordson Corporation CS04 P/N 458374C

5. Voltage Control of
Temperature Control
Module

D3 F2 X1 F1 D6

DGCO228L096A0399

Fig. 28 Board Voltage control

Fuses

Fuse Value Order Number

F 1 Operating voltage of Voltage control board of temperature control module 1 AT P/N 285 957
F 2 Operating voltage for external components

LED’s

Number Color State Meaning

D3 Green Lit Fuse F 2 Operating voltage of external components is correct
D6 Green Lit Fuse F 1 Operating voltage of voltage control board is correct

Plug Connectors

X1 CAN bus (Refer to central module)

P/N 458374C CS04 E 2001 Nordson Corporation

6. Temperature Comparison
Measuring Point

2 2

3
1
1 3
XXPN064L096A1198

Fig. 29

The temperature comparison measuring point is attached to a top hat rail

in the electrical cabinet and is connected to the plug connector X1 of the
temperature control module.

The connections are labeled with numbers: cable terminal 1 of

temperature comparison measuring point to cable clamp 1 of plug
connector, etc.

E 2001 Nordson Corporation CS04 P/N 458374C

Technical Appendix of the Motor Part

The Technical Appendix is meant for personnel who are trained and
equipped for tasks which go beyond the normal operation of the unit.

WARNING: Allow only qualified personnel to perform the

following tasks. Observe and follow the safety instructions in
this document and all other related documentation.

WARNING: Observe all safety instructions concerning handling

of energized components (active parts). Failure to observe may
result in an electric shock.

P/N 458374C CS04 E 2001 Nordson Corporation

1. Central Module with The central module with digital input/output is a combination of central
module, digital module and possibly field bus communication module.
Digital Input/Output The field bus communication module is present only in control systems
with PROFIBUS DP (option).

The analog input on the central module must be aligned (Refer to

Aligning Pilot Voltage ).

X8 X3 R42 S15 S1 S6 X5 X13 S11 S12 X11

5 1 2 1 4 3 2 1 4

C
9 6

V70 V69 V68 V67 V66 V65 V64 V63 V62

R18
F13
S2
Digital module
S3

1 2 UL
V41
F1 ERR
X9 Central Module Field Bus Communication RUN
V42
F2 Module RDY
15 16
V51
V55 V56
V50
V45 V44
+ V49
F3 F4 V48 V43 V47 V54 V53 V71 V72 V73 V74 V75 V76 V77 V78

5 1

1 2 3 4 9 6 1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

X1 X7 X4 X6 X14 X15

002879

Fig. 30 Plug side (only parts described are shown)

Fuses (Central Module)

Fuse Value Order Number

F1 Operating voltage of central module electronics 1 AT P/N 285 957
F2 Operating voltage of external components
F3 Incoming supply voltage for electronics 6.3 AT P/N 289 630
F4 Incoming supply voltage for external components

Fuses (Digital Module)

Fuse Value Order Number

F 13 Incoming supply voltage for digital inputs of external components 1 AT P/N 285 957

E 2001 Nordson Corporation CS04 P/N 458374C

LEDs (Central Module)

Number Color State Meaning

V 41 Green Lit Fuse F 1 Operating voltage of electronics is correct
V 42 Green Lit Fuse F 2 Operating voltage of external components is correct
V 43 Green Lit Input X 4 / Pin 4 is active
V 44 Green Lit Input X 4 / Pin 5 is active
V 45 Green Lit Input X 4 / Pin 3 is active
V 47 Green Lit Relay for output X 4 / Pin 6, X 4 / Pin 7, X 4 / Pin 8 has picked up
V 48 Green Lit Input X 4 / Pin 2 is active
V 49 Green Flickering Valid data are being transmitted or received via CAN bus.
V 50 Yellow Lit A CAN bus command could not be sent. Check or replace: CAN bus cable and central module.
V 51 Red Lit A software reset has occurred. It can be caused by a brief loss of voltage supply or e.g. by strong,
external interfering impulses or glitches (EMC). See also reset of various modules (error number
217 to 239, Service Display Error)
Blinking Problems with CAN bus hardware. Check and, if necessary replace CAN bus and modules/boards.
V 53 Green Lit Relay for output X 6 / Pin 4, X 6 / Pin 5, X 6 / Pin 6 has picked up
V 54 Green Lit Relay for output X 6 / Pin 1, X 6 / Pin 2, X 6 / Pin 3 has picked up
V 55 Green Lit Fuse F 3 Supply voltage for electronics is correct
V 56 Green Lit Fuse F 4 Supply voltage for external components is correct

LEDs (Digital Module)

Number Color State Meaning

V 62 Green Lit Input 1 (X 11 / Pin 2) is active
V 63 Green Lit Input 2 (X 11 / Pin 3) is active
V 64 Green Lit Input 3 (X 11 / Pin 4) is active
V 65 Green Lit Input 4 (X 11 / Pin 5) is active
V 66 Green Lit Input 5 (X 11 / Pin 6) is active
V 67 Green Lit Input 6 (X 11 / Pin 8) is active
V 68 Green Lit Input 7 (X 11 / Pin 9) is active
V 69 Green Lit Input 8 (X 11 / Pin 10) is active
V 70 Green Lit Fuse F 13 Supply voltage for digital inputs of external components is correct
V 71 Green Lit Output 1 (X 14 / Pin 1 and 2) is active
V 72 Green Lit Output 2 (X 14 / Pin 3 and 4) is active
V 73 Green Lit Output 3 (X 14 / Pin 5 and 6) is active
V 74 Green Lit Output 4 (X 14 / Pin 7 and 8) is active
V 75 Green Lit Output 5 (X 15 / Pin 1 and 2) is active
V 76 Green Lit Output 6 (X 15 / Pin 3 and 4) is active
V 77 Green Lit Output 7 (X 15 / Pin 5 and 6) is active
V 78 Green Lit Output 8 (X 15 / Pin 7 and 8) is active

P/N 458374C CS04 E 2001 Nordson Corporation

Aligning Pilot Voltage Before aligning the pilot voltage input, it must be determined whether pilot
voltage is 0 to 10 VDC or 0 to 160 VDC.

Aligning pilot voltage input 0 to 10 VDC

1. Ensure that switch S 15 is set to ON (factory setting).
2. Operate parent machine at max. speed.
3. Display Uin for Motor 1 (see Service Displays).
4. Set Uin with potentiometer R 18 to 100 (100% pilot voltage).

Aligning pilot voltage input 0 to 160 VDC

1. Set switch S 15 to OFF.
2. Operate parent machine at max. speed.
3. Display Uin for Motor 1 (see Service Displays).
4. Set Uin with potentiometer R 42 to 100 (100% pilot voltage).

E 2001 Nordson Corporation CS04 P/N 458374C

Switch S 15

OFF Input voltage 0 to 160 VDC pilot voltage

ON Input voltage 0 to 10 VDC pilot voltage (factory setting)

Potentiometer R 18, R 42

R 18 Align pilot voltage input 0 to 10 VDC (Refer to Aligning Pilot Voltage )

R 42 Align pilot voltage input 0 to 160 VDC (Refer to Aligning Pilot Voltage)

DIP Switch S 1

Switch Function
1 2 3 4
ON ON OFF ON Channel and module number of the central module (other switch positions not permitted)

DIP Switch S 6

Switch Function
1 2 3 4 5 6 7 8
OFF OFF – – – Factory setting, values and parameters are displayed and can be altered. Service
display can also be activated.
ON OFF – – – Values and parameters are displayed and can be altered. Service display cannot be
activated.
OFF ON – – – Values and parameters can only be displayed; they cannot be altered.
ON ON – – – Only the software version number and the DIP switch positions on the central
module can be displayed.
OFF – – – No function
ON – – – No function
OFF – – – Automatic mode: If the speed setpoint is below 1.0 min-1 or below rLo, the motor
runs at 1 min-1 or at speed rLo.
Manual mode: No function
ON – – – Automatic mode: If the speed setpoint is below 1.0 min-1 or below rLo, the motor
does not run.
Manual mode: No function
(Factory setting)
OFF – – – Parameters rLo and Uhi are activated
ON – – – Parameters rLo and Uhi are factory set and cannot be changed
(rLo = 1.0 min-1, Uhi = 100 % pilot voltage)

DIP Switch S 12

Switch Function
1 2 3 4 5 6
OFF ON OFF ON ON ON Channel number of the digital module (other channel numbers not permitted)

P/N 458374C CS04 E 2001 Nordson Corporation

Button S 3 Pressing the button activates a software reset.

Switch S 2 The switch position first takes effect following a software reset.

Switch position outward (factory setting) Normal operation

Switch position inward Switch position permitted only for Nordson personnel

Selector Switch S 11

Series BM Notes
Position Function Description of functions/special functions
1 Single mode refer to Plug connectors.

The remaining switch positions have no function

Plug Connectors
(Voltage Supply)
X1 Voltage supply (central module)
Pin Function Level Notes
1 Input for operating voltage of +24 VDC Both voltages are electrically isolated from one another and are led through the
electronics CAN bus cable. Pin 1 / 3 are fuse protected internally with 6.3 A (F3 and F4) and
rotected against reversing of polarity
protected olarity behind the fuses with a protective
rotective diode.
2 Reference potential for Pin 1 0 VDC
The operatingg voltage
g for the electronics may only be used for the boards/modules
3 Input for operating voltage of +24 VDC of the control system.
external components The inputs/outputs of all boards/modules of the control system are operated with
the operating voltage of external components
components. All external components have the
4 Reference potential for Pin 3 0 VDC same reference potential (Pin 4).

X 13 Voltage supply (digital module)

Pin Level Function
1 +24 VDC Pins 1/2 and 3/4 can be bridged. External components connected to the central module with digital input/output are
2 +24 VDC then supplied internally with 24 VDC for external components (Refer to X 1)
1).

3 Reference Oth i
Otherwise, t l 24 VDC voltage
an external lt l can b
supply t d to
be connected t Pin
Pi 2 andd Pin
Pi 4.4 The
Th external
t l componentst off
potential the central module with digital input/output can thereby be electrically separated from the rest of the control
system.
system
4 Reference
potential Pin 2 (24 VDC to external components) is fuse-protected with a 1 A fuse (F 13).

Plug Connectors
(Pilot Voltage Input)
X3 Pilot voltage input
Pin Function Level Notes
1 Pilot voltage input 0 to 10 VDC or Also refer to Aligning pilot voltage
0 to 160 VDC Potential-free
Potential free in relation to 24 VDC su
supply.
ly.
2 Reference potential for pilot 0 VDC
voltage input

E 2001 Nordson Corporation CS04 P/N 458374C

Plug Connectors The inputs must be connected to 24 VDC switching voltage in order to
(Inputs/Outputs) activate each function.

The outputs switch when the function is active or the operating mode has
been reached.

X4 Inputs
Pin Desig. Function Level Notes
1 - Must be switched to the +24 VDC Reference potential is the reference voltage of the external components of
optocoupler inputs to the control system
activate them
2 E1 Input for mode switch Input optocoupler With the mode switch on the Nordson unit, one of the two modes can be
selected: Stand alone mode or Remote mode.
Note: Only with the option PROFIBUS. Also refer to separate manual
Communication Data List.
3 E2 Input Upper edge of drum Input optocoupler Switch Upper edge of drum reached
4 E3 Input Drum almost empty Input optocoupler Switch Drum almost empty reached
5 E4 Input Drum empty Input optocoupler Switch Drum empty reached
6 A1 – Relay change –
over contact
7 – Relay break –
contact
8 – Relay make –
contact

X5 Interface to main contactor

Pin Desig. Function Level Notes
1 A2 Relay picks up when main Relay make Capacity: 250 VAC / 2 A
2 contactor should pick up contact

3 E5 Input must be active when Input optocoupler Serves to monitor the main contactor and the function Overtemperature
main contactor has picked shutdown by the thermostat.
up
4 - Must be switched to the +24 VDC
optocoupler to activate it

X6 Outputs indicator beacon (indicator beacon is an accessory)

Pin Desig. Function Level Notes
1 A3 Indication Ready Relay change Capacity: 250 VAC / 2 A
Relay picks up when the
icks u over contact
2 system is ready for opera- Relay break
tion (green indication lamp contact
3 i lit)
is Relay make
contact
4 A4 Indication Collective fault Relay change Capacity: 250 VAC / 2 A
Relay picks up when the
icks u over contact
5 system has recognized an Relay break
error (red indication lamp is contact
6 lit) Relay make
contact

P/N 458374C CS04 E 2001 Nordson Corporation

X 11 Inputs
Pin Desig. Level Selector Switch S 11
Position 1
1 - +24 VDC Switching voltage
2 E7 Optocoupler Release Unit
3 E8 Optocoupler Release Motors
4 E9 Optocoupler Temperature setback
5 E10 Optocoupler Release Motor application 1
6 E11 Optocoupler Heating zone 1 – 6 off (Refer to manual for control unit Changeover)
7 - + 24 VDC Switching voltage
8 E12 Optocoupler Release Motor application 2
9 E13 Optocoupler Heating zone 1 – 6 on (Refer to manual for control unit Changeover)
10 E14 Optocoupler -

X 14 Outputs
Pin Desig. Switching state Selector Switch S 11
Position 1
1/2 A5 Relay output 1 Unit ready for operation
3/4 A6 Relay output 2 Collective fault
5/6 A7 Relay output 3 Drum almost empty
7/8 A8 Relay output 4 Yellow indicator beacon

X 15 Outputs
Pin Desig. Switching state Selector Switch S 11
Position 1
1/2 A9 Relay output 5 Release application head application 1 and, when appropriate, release piston pump
3/4 A10 Relay output 6 Release application head application 2 and, when appropriate, release piston pump
5/6 A11 Relay output 7 Heating zone 7 – n ready (Refer to manual for control unit Changeover)
7/8 A12 Relay output 8 Drum empty

E 2001 Nordson Corporation CS04 P/N 458374C

Plug Connectors

X7 RS 232-Interface (use only permitted by Nordson Corresponds to PC-Interface

personnel)
Pin Function Notes 9-pin 25-pin
1 – – – –
2 TXD Transmittal data Pin 2 (RXD) Pin 3 (RXD)
3 RXD Received data Pin 3 (TXD) Pin 2 (TXD)
4 DTR Always active Not needed Not needed
5 Reference potential – Pin 5 (Ground) Pin 5 (Ground)
6 – – – –
7 – – – –
8 RTS Always active Not needed Not needed
9 – – _ –

X8 Not in use

X9 Internal plug

CAN bus
Pin Function Level Notes
1 Data CAN High The CAN bus is electrically connected to the processor potential
9 Data reference potential CAN 0 VDC (see central module, X 1 / Pin 2)
2 Data CAN Low
10 – +24 VDC Voltage supply of processors on the boards and modules.
3 electronics The input of the central module (X1 / Pin 1, +24 VDC) is connected to these pins
11 th h a 6.3
through 6 3 A fuse.
f
4 – 0 VDC electronics Voltage supply of processors on the boards and modules.
12 The input of the central module (X1 / Pin 2, Ground) is connected with these pins.
5
13 – +24 VDC external Voltage supply of external components and the inputs/outputs of the
components
com onents boards/modules
boards/modules.
6
The input
in ut of the central module (X1 / Pin 3, +24 VDC) is connected to these pins
ins
14 through a 6.3 A fuse.
7 – 0 VDC external Voltage supply of external components and the inputs/outputs of the
15 components boards/modules
boards/modules.

8 Th iinputt off th
The t l module
the central d l (X1 / Pi
Pin 4
4, G d) iis connected
Ground) t d with
ith th i
these pins.

P/N 458374C CS04 E 2001 Nordson Corporation

Function of Input Signals

Release Unit
Level Function Notes
0 VDC Main contactor is not switched on; heaters and motors are The electronics are supplied with voltage. The load current circuit
switched off. In display 30 (Fig. 1), OFF appears. for heaters and motors is switched off.
24 VDC After approx. 2 seconds the relay for X5, Pin 1 / 2 on the central –
module closes and the main contactor (load current circuit for
heaters and motors) is switched on.

Release Motors
Level Function Notes
0 VDC All motors are blocked even when the unit/system is ready for The input must be switched from 0 VDC to 24 VDC in order to
operation. deactivate the motor startup protection.
24 VDC All pre-selected motors are released when the unit/system is See also Operating the motor part, motor startup protection.
ready for operation.

Temperature setback
Level Function Notes
0 VDC No temperature setback Also refer to Switching temperature setback on/off.
24 VDC After approx. 2 seconds, the temperature setback is switched on. See also Operating the temperature part, parameter overview.
All channels are set back by the set value. The motors are
stopped and the motor startup protection is activated. In display 4
and 30 (Fig. 1), SPL appears.

Release motor application 1 or application 2

Level Function Notes
0 VDC No release Also refer to Speed Control with Two Applications
24 VDC Release

E 2001 Nordson Corporation CS04 P/N 458374C

Function of Output Signals

Unit ready for operation

Switching state Function Notes
Open Unit not ready for operation –
Closed Unit ready for operation

Collective fault
Switching state Function Notes
Open No fault If the output Ready for operation is also active, the unit is ready
for ooperation
eration in certain cases (e
(e.g.
g when overtemperature
overtem erature oc-
Closed Fault (Unit is not ready for operation) curs).

Drum almost empty

Switching state Function Notes
Open No Drum almost empty signal The output is activated when the drum melter state Drum almost
Closed Drum almost empty signal empty (POS:3)
(POS 3) or Drum empty (POS:4)
(POS 4) is reached
reached.

Drum empty
Switching state Function Notes
Open No Drum empty signal The output is activated when the drum melter state Drum empty
Closed Drum empty signal (POS:4) is reached
reached.

Release application head application 1 or application 2 (Systems with piston pump: plus release piston pump)
Switching state Function Notes
Open No release The relay picks up as soon as the motor rotates. This signal
serves to release the application
a lication heads and is normally required
Closed Release in the electrical cabinet.

P/N 458374C CS04 E 2001 Nordson Corporation

2. Field Bus The communication module is available only on control systems with
PROFIBUS (option).
Communication Module

LED’s

Number Color State Meaning

UL Green Lit Operating voltage of communication module is correct
ERR Red Lit Error on field bus interface
RUN Green Lit Communication operating
Blinking regu- Ready for communication
larly
Blinking irreg- Communication module parameterization error
ularly
Not lit No communication possible
RDY Orange Lit Communication module functions properly
Not lit or blink- Hardware or firmware of communication module is defective
ing

PROFIBUS Plug Connectors The PROFIBUS interface plug connectors are located on the clear cover
of the central module.

X 20 / PROFIBUS interface
X21
Pin Function Level Notes
1 Shield Protective grounding PE Bus cable shield
2 - Not connected -
3 RxD/TxD-P RS-485 Receipt/transmission line of data-P,
B-line
4 - Not connected -
5 DGND Ground to VP Data transmission potential
6 VP +5 VDC Supply voltage to terminating resistors P
7 - Not connected -
8 RxD/TxD-N RS-485 Receipt/transmission line of data-N,
A-line
9 - Not connected -

X 22 PROFIBUS shield
Pin Function Level Notes
1 Shield Protective grounding PE / functional Bus cable shield
grounding
2 Shield Protective grounding PE / functional Bus cable shield
grounding

E 2001 Nordson Corporation CS04 P/N 458374C

3. Motor Control Panel

Board

ON ON

X5
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

1 S1 S2
2

V5
25

F1
V27

002202

Fig. 31 Plug side (only parts described are shown)

Fuses

Fuse Value Order Number

F 1 Operating voltage of control panel board electronics 1 AT P/N 285 957

LED’s

Number Color State Meaning

V3 Green Flickering Valid data are being transmitted or received via CAN bus.
V4 Yellow Lit A CAN bus command could not be sent. Check or replace: CAN bus cable, central module and
control panel board.
V5 Red Lit A software reset has occurred. It can be caused by a brief loss of voltage supply or e.g. by strong,
external interfering impulses or glitches (EMC). See also reset of various modules (error number
217 to 239, Service Display Error)
Blinking Problems with CAN bus hardware. Check and, if necessary replace CAN bus and modules/boards.
V 27 Green Lit Fuse F 1 is OK

P/N 458374C CS04 E 2001 Nordson Corporation

DIP Switch S 1

Switch Function
1 2 3 4 5 6 7 8
ON OFF ON ON ON ON ON ON Channel number of motor control panel board (other channel numbers not permitted)

DIP Switch S 2 The DIP switch S 2.3 on the motor control panel board can be used to
select pressure display resolution of either 1 or 0.1 bar. If the measuring
range of the pressure sensor is always greater than 100 bar, the pressure
is always shown as a whole number. If the pressure display is set to psi,
switch 2.3 has no function.

Switch Function
1 2 3 4 5 6 7 8
OFF – – – – – – – Parameter rPU not activated (factory setting)
ON – – – – – – – Parameter rPU activated (refer to Parameter overview)
– OFF – – – – – – Motor present
– ON – – – – – – Piston pump present
– – ON – – – – – Resolution of all pressure displays is 0.1 bar
– – OFF – – – – – Resolution of all pressure displays is 1.0 bar (factory setting)

Plug Connectors

X5 Internal plug

CAN bus (Refer to central module)

E 2001 Nordson Corporation CS04 P/N 458374C

4. Analog Module (Option) The analog module is present only when the drum melter is equipped
with the option pressure control.

X2 S1 S2 X3
4 1
3 2
4

V28 V27 V26

2
V2

R48
F1

F2
V3
16
15

X1 S4

S6 S8 S10

S5 S7 S9

1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6

X4 X5 X6 MXCO025L089A0595

Fig. 32 Plug side (only parts described are shown)

Fuses

Fuse Value Order Number

F 1 Operating voltage of analog module electronics 1 AT P/N 285 957
F 2 Voltage supply of analog module inputs
F 3 Voltage supply of analog module inputs

LED’s

Number Color State Meaning

V2 Green Lit Fuse F 1 Operating voltage of electronics is correct
V3 Green Lit Fuse F 2 Operating voltage of external components is correct
V9 Green Lit Fuse F 3 Operating voltage of external components is correct
V 26 Green Flickering Valid data are being transmitted or received via CAN bus.
V 27 Yellow Lit A CAN bus command could not be sent. Check or replace: CAN bus cable, central module and
analog module.
V 28 Red Lit A software reset has occurred. It can be caused by a brief loss of voltage supply or e.g. by strong,
external interfering impulses or glitches (EMC). See also reset of various modules (error number
217 to 239, Service Display Error)
Blinking Problems with CAN bus hardware. Check and, if necessary replace CAN bus and modules/boards.

P/N 458374C CS04 E 2001 Nordson Corporation

Potentiometer R 48 NOTE: The potentiometer has been factory-set. Do not adjust!

It was aligned to 80 % of the measuring range. For example:

S Measuring range 100 bar (1450 psi):
Input voltage 80 % = 8 VDC = 80 bar (1160 psi)
S Measuring range 400 bar (5800 psi):
Input voltage 80 % = 8 VDC = 320 bar (4640 psi).

DIP Switch S 2

Switch Function
1 2 3 4 5 6
ON ON OFF ON ON ON Channel number of the analog module (other channel number not permitted)

Selector Switch S 1

Position Function
1 Measuring range 10 bar (145 psi) (special function)
10 VDC at input = 10 bar in the display
2 Measuring range 35 bar (507,5 psi) (special function)
10 VDC at input = 35 bar in the display
3 Measuring range 100 bar (1450 psi) (factory setting)
10 VDC at input = 100 bar in the display
4 Measuring range 400 bar (5800 psi) (special function)
10 VDC at input = 400 bar in the display
5 Measuring range variable 1 to 680 bar (14.5 to 9860 psi) (special function) 10 VDC at input = 1 to 680 bar in the display
6 No function
7 No function
8 No function
9 No function
A to F No function

Jumper S 3 to S 10

Jumper position A: Input 0 to 20 mA (special function)

Jumper position B: Input 0 to 10 VDC (factory setting)

Notes
Jumper S3 Input 1 See plug connector X3
Jumper S4 Input 2
Jumper S5 Input 3 See plug connector X4
Jumper S6 Input 4
Jumper S7 Input 5 See plug connector X5
Jumper S8 Input 6
Jumper S9 Input 7 See plug connector X6
Jumper S10 Input 8

E 2001 Nordson Corporation CS04 P/N 458374C

Plug Connectors

CAN Bus (Refer to Central Module with Digital Input/Output)

X1 Internal plug

X2 Voltage supply
Pin Level Function
1 + 24 VDC Pins 1/2 and 3/4 can be bridged. External components connected to the analog module are then supplied via the
2 + 24 VDC bus cable with 24 VDC for external components (see X 1 of the central module)
module).

3 Reference Otherwise,
Oth i an external
t l 24 VDC voltage
lt supplyl can b
be connected
t d to
t Pin
Pi 2 and d Pin
Pi 4.
4 The
Th external
t l components
t off
potential the analog module can thereby be electrically separated from the rest of the control system.
4 Reference Pi 2 (24 VDC tto external
Pin t l components)
t ) iis ffuse-protected
t t d with
ith a 1 A ffuse.
potential

X3 Analog inputs 1 and 2

Input Pin Function Level Notes
4 Analog input 1 0 to 10 VDC Pressure sensor for motor 1. The input
voltage is converted to bar or psi
si and
1 5 Reference potential 0 VDC displayed in the pressure display of the
motor.
6 Supply voltage for external components + 24 VDC

2 Not in use - -

X4 Not in use

X5 Not in use

X6 Not in use

P/N 458374C CS04 E 2001 Nordson Corporation

5. Motor Module The motor module is used to trigger a frequency converter or a motor
controller.

NOTE: When the system contains a piston pump, the motor module is
omitted.

X5 X4 S1 S2
4 6 5 4 3 2 1

C ON

V26

R36
S3

V27

2
F1

V31
F2 R8
V30

V29

16
15
V28

V14

V19

V24
V9
1 2 3 X2 1 2 X3 1 2 3 4
X1

MXCO027L075A0595

Fig. 33

Fuses

Fuse Value Order Number

F 1 Operating voltage for motor module electronics 1 AT P/N 285 957
F 2 Operating voltage for external components

LED’s

Number Color State Meaning

V9 Green Lit Input Motor overtemperature (X 2 / Pin 2) is active (active = no overtemperature)
V 14 Green Lit Input of initiator Actual speed display (X 1 / Pin 3) is active
V 19 Green Lit Input Release Motor (X 3 / Pin 2) is active (active = released)
V 24 – – –
V 26 Green Lit Output Release Motor (X 4 / Pin 3 and Pin 4) has switched
V 27 Green Lit Fuse F 1 Operating voltage of electronics is correct
V 28 Green Lit Fuse F 2 Operating voltage of external components is correct
V 29 Yellow Lit A CAN bus command could not be sent. Check or replace: CAN bus cable, central module and
motor module.
V 30 Red Lit A software reset has occurred. It can be caused by a brief loss of voltage supply or e.g. by strong,
external interfering impulses or glitches (EMC). See also reset of various modules (error number
217 to 239, Service Display Error)
Blinking Problems with CAN bus hardware. Check and, if necessary replace CAN bus and modules/boards.
V 31 Green Flickering Valid data are being transmitted or received via CAN bus.

E 2001 Nordson Corporation CS04 P/N 458374C

DIP Switch S 2

Switch Function
1 2 3 4 5 6
OFF OFF ON ON ON ON Channel number of the motor module (other channel numbers not permitted)

Selector Switch S 1

Drum melter without actual speed compiling Notes

Position Motor Do not set a higher number.
1 1 The remaining positions have no function

Switch S 3

Open Analog output 0 to 20 mA (special function)

Closed Analog output 0 to 10 VDC (factory setting)

Potentiometer R 8 Used to align the motor speed (see Aligning the Motor Module).

Potentiometer R 36 No function.

Plug Connectors

X2 Motor overtemperature
Pin Function Level Notes
1 Switching voltage for motor overtemperature +24 VDC for external –
components
2 Input for motor overtemperature Optocoupler If the input is not connected to the + 24 VDC for
external components, no motor overtemperature
will be recognized.

X3 Module release
Pin Function Level Notes
1 Switching voltage for release input +24 VDC for external If the input is not connected to the + 24 VDC for
components external components, the fault frequency
converter is recognized (Refer to separate
manual Frequency Converter of Series 8200
2 Input fault frequency converter Optocoupler vector).

3 No function Relay output –

P/N 458374C CS04 E 2001 Nordson Corporation

X4 Converter control
Pin Function Level Notes
1 Motor speed setpoint 0 VDC The analog output is potential-free.
0 V = 0 min-1 / 10 VDC = 100 min-1
2 0 to 10 V or (S 3 closed)
0 to 20 mA 0 mA = 0 min-1 / 20 mA = 100 min-1
(S 3 open)
3 Release motor Relay output The relay switches when the motor is to rotate.
Release is only activated if the system has not
4 recognized any faults.

X5 Analog input
Pin Function Level Notes
1 Not in use 0 to 10 V
2 0 VDC

CAN Bus (Refer to Central Module with Digital Input/Output)

E 2001 Nordson Corporation CS04 P/N 458374C

Aligning the Motor Module The motor speed is aligned on the motor module.

NOTE: Alignment was carried out at the factory. Setting or alignment is

only necessary after replacement of modules/boards or if alignment
elements have been mistakenly adjusted.

NOTE: If the speed at which the motor is normally operated during

production (production speed) is known, the speed should not be aligned
at 80 min-1 but at the production speed.

1. Set operating mode of the motor to manual mode (illuminated symbol

manual mode must be lit).
2. Note the set motor speed (manual mode).
3. Set motor speed to 80 min-1 or the production speed.
4. Switch on the motor.
5. Set the motor speed to 80 min-1 or to the production speed with the
potentiometer R8.
6. Set the motor speed back to the original value (step 2).

P/N 458374C CS04 E 2001 Nordson Corporation

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