Inplant Training Course Code: 22076 ProgramName: Diploma in Mechatronies Program Code : ME/PS/MK Semester : Fifth Course Title :Inplant Tra Course Code 222076 1. RATIONALE ‘The Inplant Training for students is introduced in this curriculum to know the structure of manufacturing industries, observe safety and discipline practices in industries, This course has been designed for the students to know how to communicate with higher ups, peers and subordinates. They should be able to identify raw materials and manufacturing process and testing methods. The Inplant Training also provides an opportunity to get accustomed to the industrial work atmosphere. 2. COMPETENCY The aim of this course is to help the student to attain the following industry identified competency through various teaching learning experiences: © Solve simple industrial problems through Inplant Training. 3. COURSE OUTCOMES (COs) The theory, practical experiences and relevant soft skills associated with this course, so that the student demonstrates the following industry-oriented COs associated with the above- mentioned competency: a, Collect information about industry. b. Observe manufacturing process. c. Use relevant testing instruments/gauges, d. Follow ethical industrial practices e. Analyze simple industrial problems and possible solutions. 4, TEACHING AND EXAMINATION SCHEME 1) eens _ Examination Scheme - ‘Theory Practical / ult ESE PA [Tota ESE PA Total | [Max_[ Min [Max | Min | Max | Min | Max | Min | Max [Min | Max Legends: L-Lecture; T ~ Tutorial/leacher Guided Theory Practice; P - Practical; C~ Credit, ESE - End Semester Examination; PA - Progressive Assessment; #t - External Assessment. ** Assessed by industry Mentor and Instt. Mentor as per format no. 5. 5. GENERAL GUIDELINES FOR INPLANT RAINING: © Follow safety and discipline practices in industries. Final Copy Dt. 30.08.2021 Page 1 of 14Inplant Training Course Code: 22076 * Testing of raw materials as per IS (Indian Standards) specification. + Testing of raw materials as per company’s specification. © Reading and interpret product data sheet. © Handling of instruments/gauges. * Understand the significance of tests results, * Recommend solution for the identified problem through project work. 6. EXPECTATION FROM INDUSTRY: * Industry shall expose students to industrial environment. © Demonstrate standard practices followed by industry. :xplain various raw materials, test and manufacturing methods. ‘© Support students for developing hands on skills. ‘© Mentor the students for evaluating their internship work as per prescribed formats, * Develop different soft skills. * Assign task to student as a project work for a solution to simple problems in the industry. 7. ROLE AND RESPONSIBILITIES OF THE STUDENTS: a) If students have any contact in industry /organization not listed in group of industries available with parent institute, may try at their level for placement for Inplant Training (Through their parents/relative or friends), The same may be utilized for securing placements for themselves and their peers. b) Students have to complete the joining formalities along with internship letter and submit it to HR in the industry on the first day of internship. Students should carry with them, the identity card issued by the institute during internship period. ©) Students will collect all the necessary information from the HR regarding schedule of the internship, rules and regulations of the Industry/ Organization and safety procedures to be followed, Student is expected to observe these rules, regulations, procedures. 4) If students do not follow any rule or discipline of industry, then industry can terminate the internship. ©) Maintain confidentiality of data and processes of industry. £) Students will i. List out the various raw materials used in deputed industry. Write testing methods for raw materials. Test raw materials wherever possible, . Observe manufacturing activities, machines/equipment’s v. Observe manufacturing techniques and methodologies Observe major material handling equipments and procedur Observe fi Identify simple problem as a project work and give the solution. 8) During the intemship period students have to keep record of collected information in log book. h) Maintain weekly internship diary as pro shed goods evaluation and packaging techniques, MSBTE ~ Final Copy Dt. 30.08.2021 Page 2 of 14Inplant Training, Course Code: 22076 i) If students face any problem in industry such as an accident or any disciplinary issue then they should immediately report to industry personnel and same to the institute. j) Student should prepare final report (40-50 pages) about the internship, get it signed from industry mentor, submit it to department at the time of presentation and viva-voce. 8. FORMAT FOR INPLANT TRAINING REPORT Following format may be used for internship report. Actual format may differ slightly depending upon the nature of Industry/ Organization. + Title Page © Certificate © Abstract * Acknowledgement © Content Page Chapter No. Content i Organization structure of Industry and general layout. > Introduction to Industry / Organization (history, type of products and services, turn over and number of employees etc.) 5 Types of raw materials, test methods, instruments/gauges, Quality Assurance / Quality control activities. iF 4 Manufacturing activities, machines/equipment’s 5 Manufacturing techniques and methodologies é Major material handling product (lifts, cranes, slings, pulleys, jacks, conveyor belts ete.) and material handling procedures. | 7 Safety procedures followed by industry. 7 Practical Experiences in Industry/Organization if any in Production/Testing 9 Project work report during the Inplant Training. 10 "| Special/challenging experiences encountered during internship if any (may inelude students liking & disliking of work places). I References / sources of information 9, PROJECT WORK REPORT WRITING GUIDELINES ‘Afier the completion of project work in internship industry, the student will prepare a “Project work Report’, Suggested Contents of the Project work Report Title Page (with name of student, industry mentor and guide teacher) Certificate as per MSBTE’s Guideline Sponsorship certificate / letterhead provided by Internship Industry Abstract (in one paragraph not more than 150 words) Content Page vvvvy “MSBTE — Final Copy Dt. 30.08.2021 Page 3 of 14Inplant Training Course Code: 22076 apters Chapter ~ 1 : Introduction (Background of industry based problem/task) 1 2. Chapter— 2 : Literature Survey (to finalize and define the Problem Statement) 3. Chapter ~3 : Scope of the Project work. 4. Chapter ~4 : Methodology 3. Chapter —5 : Details of designs, working and pro 6. 7. 8, 9. ses Chapter — 6 : Validation report and Applications Chapter ~7 : Internship Industry Remarks on Project work. Chapter — 8 : Conclusion Chapter — 9 : Project Competition Participation certificates if any ‘The report should contain as many diagrams, figures and charts etc. as relevant for the project. ii, Originality of the report (written in own word) would be given more importance rather than quality of printing and use of glossy papers or multi-color printi 10. | ROLE OF PARENT DEPARTMENT OF THE INSTITUTE: Sr.No. Activities Schedule Collecting information about industries available for | At the end of S® internship along with capacity (Format-1) semester | Communication with industries!) Organization | 2 | available for internship along with capacity and its During ESE (Theory) of 5" semester confirmation | Students and mentor allocation as per seats available | : ae ba At the end of S 3 _| for Inplant Training semester (Desirable mentor-students ratio is 1:15) 7 Student’s enrollment for Inplant Training, (Theory) (Format-3) of 5" semester Issue deputation letter to the industries/ Organization | 1 week before for the internship along with details of students and | _ commencement of mentor (Format-4) Inplant Training. 7 6 | OBlaining consent letter from parents/guardian | Before commencement (Format-2) of Inplant Training, Institute Mentor & Industry Mentor to carry out . During the Inplant 7 | progressive assessment of the students during the ‘Training Inplant Training. (Rormat-5) i End semester assessment of Inplant Training is to | g | Cay out by institute mentor & Industry mentor/Any | At the end of Inplant other expert from same industry as an external examiner (Format-6) ining MSBTE - Final Copy Dt. 30.08.2021 Page dof 14Inplant Training Course Code: 22076 Suggestions: ‘a) Department can take help of alumni or preset students (if they or their parents or relatives have some contacts in different industries) for securing placement. b) Students” preference may be considered for placement in Industry. In case more demand for particular industry/organization arises, students would be allocated Iplaced on basis of their merit, However, if some students have arranged internship and placement in some companies with the help of their parents/relatives etc, then they may be given preference for placement in those companies. ©) Principal/HOD/faculties should address students about industrial safety norms, rules and discipline to be maintained in the industry/organization during the internship before relieving students for internship. d) The faculty member during visit to the industry/organization will check the progress of the student in the internship, students’ attendance, discipline and project report preparation. 11. SUGGESTED LEARNING STRATEGIES- Student should visit the website of the industry where they are undergoing internship; a) Collect information about products, processes, capacity, number of employees, tumover ete. b) Refer handbooks/eatalogues of the major machines and operation, testing, quality control used in the industry. ©) Visit website related to other industries wherein similar products being manufactured as their learning resource. 12. TENTATIVE WEEK-WISE SCHEDULE OF INPLANT TRAINING - ‘The Inplant ‘Training is designed for sixth semester students of Diploma in Mechatronics. ‘The internship activity may vary according to nature and size of industry / Organization. The following table gives suggestive schedule for Inplant Training. ‘Table -2: detailed weekly schedule and mark distribution Marks distribution ils of activities to be completed during Inplant Training «Induction to industry and its departments Slot] © Study of layout and specifications of major (Week 1-3) machines, instruments and raw materials used Study safety policy and procedures. Study of manufacturing aspects. Slot2 __|¢ Testing of raw materials (Week 4-6) | Study of integrated technical systems. Identify simple problem as a project work. ‘© Testing of finished product as under { Sr. Slot 10 Y Mechanical, Slot . (week 79) ¥- Chemical, Y Aesthetic, ¥_ Functional. MSBTE - Final Copy Dt. 30.08.2021 Page 5 of 14Inplant Training Course Code: 22076 _ Planning of the Project work. Slot-4 | Execution and validation of project/specifie aD (Week 10-13) |__task assigned by industry mentor. * Storage and disposal practices, Slot- 5 eats 16) |* Report writing of Inplant Training & project 10 19 | work, | PA marks to be given by Industry Mentor 100 PA marks to be given by institute Mentor based on report Total PA marks for Inplant Training Assessment scheme for Inplant Training Progressive assessment Internship | (Weekly report of all | ESE assessment duration ‘ 16 weeks and (Seminar and oral) ‘Total marks - | _ attendance — Max Max | iin Marks | _Max Min 16 weeks Marks Marks | On USES | Marks | Marks _ 200 ** 200# | 80 400 | 160 ** Assessed by industry Mentor and Instt. Mentor as per format no. 5 # Assessed by external examiner based on report (100 marks), Oral/Viva voce (100 marks) Table 4: Distribution of End Semester Examination (ESE) marks of Inplant Training — or ‘Marks for Total ESE | Marks for Report veneer ea oral/viva voce marks Inplant Training 50 | | P me ~ 100 200 Project work 30 MSBTE — Final Copy Dt. 30.08.2021 Page 6 of 14Jnplant Training Course Code: 22076 Format 1 Collecting Information about Industry/Organization available for Internship along with capacity 1) Name of industry/organization: 2) Address/communication details with email: 3) Contact person details: a) Name: b) Designation: ©) Email: 4) Contact number/s: 4) Type: Govt / PSU/ Pvt. Large scale / Medium scale / Small scale .... 5) Products/services offered by industry: 6) _ a) Whether willing to offer Inplant Training facility from December/January to May/June for Diploma in Mechatronies students: Yes /No b) If yes, whether you offer 16 weeks internship: Yes/No ©) Internship capacity possible: Diploma in ‘Mechatronics Total Male Female Total 7) Whether accommodation available for interns Yes / No. If yes capacity: 8) Tentative stipend offered by industry: Signature of responsible person ‘al Copy Dt. 30.08.2021 Page 7 of 14Inptant Trainin Course Code: 22076 io a iy Format 2 Consent Letter from parents/guardians (Undertaking from Parents) To, ‘The Principal, Subject: Consent for Inplant Training. Sir/Madam, Jam fully aware that - i) My ward studying in Sixth semester at (Name of i has to undergo 16 weeks of Inplant Training for partial fulfillment towards completion of Diploma in Mechatronics ii) For this fulfillment he/she = shas-_——Ssbeen~—deputed at (name of indusiry) __ industry, located at _ (city) _____ for intemship of 16 weeks for the period from to tute) institute With respect to above, | give my full consent for my ward to travel to and from the mentioned industry. Further 1 undertake that — a) My ward will undergo the internship at his/her own cost and risk during intemship and/or stay. b) My ward will be entirely under the discipline of the organization where he/she will be placed and will abide by the rules and regulations in face of the said organization. ©) My ward will maintain a regular prescribed weekly diary and get countersigned by the industry mentor of the organization and submit it to mentor faculty of institute at the end of internship. I have explained the contents of the letter to my ward who has also promised to adhere strictly to above requirements. I assure that my ward will be able to take his own care to avoid any accidents/injuries in the industry during his internship tenure. In case of any accident neither industry nor the institute will be held responsible, Signature: Name: Address: Contact Number: spite MSBTE ~ Final Copy Dt. 30.08.2021 Page 8 of 14——ao—— Inplant Training (Semester- Sixth Format 3 Students Enrollment for Inplant Training AY: ) Course Code: 22076 Sr No Enrollment Number ‘Name of Student Name of Industry Name of Mentor MSBTE ~ Final Copy Dt. 30.08.2021 Page 9 of 14Inplant Training Course Code: 22076 Format 4: Letter to the Industry/Organization for the internship along with details of students and mentors To, ‘The HR Manager, Subject: Placement for Inplant Training of 16 weeks in your organization... Reference: Your consent letter no: Sir, With reference to the above we are honored to place the following students from this institute for Inplant Training in your esteemed organization as per the arrangement arrived at, Diploma in Mechatronics. Na Enrolment no. | Name of Student | Mentor with Contact number Kindly do the needful and oblige, ‘Thanking you in anticipation Yours sincerely, (Principal) ‘Name of the Institute: with Seal MSBTE ~ Final Copy Dt. 30.08.2021 Page 10 of 14Inplant Training Course Code: 22076 Format 5 PA of Inplant Training Academic year: 20. - 20 ‘Name of the industry: PA Marks | PA based Marks by | omReport | pyea) sr. | oroiment | Nae Industry | byinste | out or No} Number | igen | So! [Slor2 | Slots | stor | Slots Out of, Oetot 200 (Week | (Week | (Week | (Week | (Week 7 7 (A+B) 13) | #6 | 79) | toss) | 419 | 100 100 an_| em | e | e | ao | B) Marks for PA are to be awarded for each slot (As per Table 2) considering the level of completeness of Inplant Training and project work activities, from the daily diary maintained and feedback from industry Mentor Signature- Name and designation of Industry Name and designation of Instt. Mentor Mentor MSBTE — Final Copy Dt. 30.08.2021 Page 11 of 14Inplant Training Course Code: 22076 Format 6 End Semester assessment for Inplant Training by Instt. Mentor and In mentor/Expert (as an external examiner) ustry, Name of Student: Enrollment No... Name of Programme: Diploma in Mechatronics, Semester: Sixth Course Title: Inplant Training Code: Activities performed during Inplant Training: 1 2. Course Outeomes Achieved: Evaluation as per Suggested Rubric for Assessment of Inplant Training Poor Good Excellent Characteristic to be assessed [ (Marks 1-3) | (Marks 4-6) (Marks 7-10) 1 | Relevance to the course 2 | Completion of the Target sen Bs Evaluation by Institute Mentor out of 50 Marks 4 | Skills acquired at Industry S| Performance apprai: Evaluation By industry Mentor out of 50 Marks Inplant Training Evaluation Sheet (a) a) Evaluation by Instt. Mentor Evaluation By industry Total Marks (100 marks) Mentor/Expert 200 Comments/Suggestions about team workileadership/inter-personal communication any) Signature- MSBTE ~ Final Copy Dt. 30.08.2021 Page 12 of 14a Inplant Training Course Code: 22076 ‘Name and designation of Industry Name and designation of Instt. Mentor Mentor Annexure- I Sample Inplant Training & Project Work Diary (WEEKLY) Week: Project Work Title: Name of Industry Mentor: ‘Name of Institute Mentor: ‘Name of the Student: Details of Activities Performed 1 Sign of the Student Sign of the Institute Mentor Sign of the Industry Mentor MSBTE ‘inal Copy Dt. 30.08.2021 Page 13 of 14Jplant Training Course Code: 22076 Annexuré- I PROJECT WORK METHEDOLOGY | Project Development Stage Date Industry Mentor Remark Sign of the Student Sign of the Institute Mentor Sign of the Industry Mentor MSBTE ~ Final Copy Dt. 30.08.2021 Page 14 of 14 MK6l