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Inspection Report 1500 KVA DG-1

DG Inspection Report
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0% found this document useful (0 votes)
84 views2 pages

Inspection Report 1500 KVA DG-1

DG Inspection Report
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Plot No.

114, Pace City1, Sector- 37


Gurgaon-122001. Haryana, India
Ph. : +91 124 4036614/4019215
Email: powerparts@powerparts.in
SERVICE REPORT (1500 KVA DG-1)
Customer Details: BENGAL AEROTROPOLIS PROJECTS LTD. (Andal Airport) S.R. No: 10732
Contact Person: MR. SURJA PRAMANIK Mobile : 9647377468 Date: 06/08/2024
Designation: Manager Sl. No: DGLM8121U15220V Work Order No:
Service Engineer: Arpan Dhara, Arnab Model No: 4012-46TAG0A AMC/WAR/PAID
Biswas
Date of Commissioning: Total Running Hrs : 323.38 hours. Panel Details,
Application: Genset Alternator Details: LEROY SOMER Manual/AMF/Sync
Customer Complaint:- Inspection of the engine for submerge into the water due to flood.
Observations
Engine Cleanliness Ok Fan Belt Condition Ok
Radiator Cleanliness Ok Radiator Hoses Condition Ok
Lube Oil Level Ok Battery Electrolyte Ok
Lube oil details 15w40 Coolant Level Ok
Leakages-Air, oil, fuel, Coolant ok Fuel Visual Condition Contaminate.

After receiving complain from customer, attend the site and get information from customer
that the engine was submerged into the water due to flood.
Inspection:-
1. Due to water accumulation in the DG room moisture absorption may have happened in DG main
alternator winding.
2. Water ingress in the fuel & engine system has been noticed. After that drain out the
contaminated oil and contaminated fuel from the engine.
3. Self-starter, batteries and engine starting relay are found in wet condition.
4. Water ingress in the DG room due to flood situation, during the same the battery connection of
the DG set was not disconnected. Hence there is a possibility of short-circuiting in the engine
control system & wiring harness (like pandaros governor, actuator, start and stop relay, all
engine sensor).
Some photos attached:-

Alternator inside and DG room


found wet condition.
Plot No. 114, Pace City1, Sector- 37
Gurgaon-122001. Haryana, India
Ph. : +91 124 4036614/4019215
Email: powerparts@powerparts.in

Drain out contaminate oil and


fuel from engine.

Engineers’ recommendation:
1. Alternator need to be sent to the workshop for further inspection. After dismantling the alternator at
workshop, need to be checked the main rotor winding, exciter rotor, excitor stator winding, bearing and
rectifier assembly. If any abnormality is found, then the components need to be replaced. Also alternator
heat varnishing is required.
2. Need to be carried out servicing of the engine due to water ingress.
3. Injector calibration is required due to the fuel system being contaminated.
4. Self-starter servicing required due to water ingress.
5. Batteries need to be replaced.
6. Pandaros governor, actuator, start & stop relay, all sensors need to be replaced.
7. Fan belts need to be replaced.
8. At this situation we could not check the engine performance. After completing all the jobs, we
could check the engine performance after starting the engine. If further anything is required can
be confirmed accordingly after the completion of the said jobs.

Customer Comments :-

Engine Parameters
Rated RPM -
Work Start Time: 02/08/2024 Work Completion Time: 06/08/2024 Oil Pressure -
Coolant Temp -
Battery Voltage -
Frequency -
Load (Amp/ KW) -
Engineer Name & Signature Customer Name & Signature Voltage -

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