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Mil STD 129R - CHG 2 1

MILSTD129

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0% found this document useful (0 votes)
24 views175 pages

Mil STD 129R - CHG 2 1

MILSTD129

Uploaded by

daniel.blodgett
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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INCH-POUND

MIL-STD-129R
w/CHANGE 2
27 September 2019
SUPERSEDING
MIL-STD-129R
w/CHANGE 1
24 May 2018

DEPARTMENT OF DEFENSE
STANDARD PRACTICE

MILITARY MARKING
FOR SHIPMENT AND STORAGE

AMSC N/A AREA PACK


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MIL-STD-129R
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FOREWORD

1. This standard is approved for use by all Departments and Agencies of the Department of
Defense.

2. This standard is to be cited only for military marking for shipment and storage.

3. This standard incorporates MIL-HDBK-129.

4. This revision has resulted in numerous changes to MIL-STD-129 Revision P, Change 4, but the
most significant ones are:

a. If a single two-dimension (PDF417) bar code cannot accommodate all the information
for the included item information, a set of Macro PDF417 bar codes can be used to encode the
identification information and the UII information. See Appendix A.

b. A marking exception is provided for DoD originated shipments overpacked for


convenience of handling.

c. Palletized unit loads are specifically called out for identification and bar code marking.

d. The military shipping label (MSL) format includes a transportation tracking number
(TTN) as a conditional data element that is only included if the system can generate and encode
it.

e. The 2D (PDF417) bar code is recommended for use in all packaging identification
marking and some figures are modified to remove the linear (Code 39) bar codes.

f. Packing list requirements are defined to be one of two types: 1) a content packing list
for package contents not marked on the packaging, to include sets, kits, and assemblies; 2) a
shipment packing list for a single-piece or multi-piece shipment units to include applicable
shipping information.

g. The 2D (PDF417) bar code content for unit pack and container marking was modified
to include data qualifiers for the part number (DI ‘1P’) and for the quantity and unit of issue (DI
‘7Q’).

h. The ammunition and explosives section (see 5.14) is completely rewritten to include a
new ammunition/explosive packaging label. Most of the existing paragraphs are revised;
however, a large portion of the text is moved to different paragraphs and not changed.

i. The shipment term “customer direct” replaces “direct vendor delivery (DVD)” to align
with DoD distribution definitions.

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j. Many of the changes were required to align with DoD transitioning to life cycle
management of serialized items through programs for item unique identification (IUID) and
serialized item management (see Table III for term definitions). To further enable the IUID
requirement, the unique identification marking in this standard is changed to include the
following:
(1) The end-item/product serialized numbers marked on each unit pack,
container, or palletized unit load include all of the unique item identifiers
(UII) and assigned serial numbers. Exceptions apply for more than five serial
numbers and for assorted-item packs.

(2) ISO/IEC 15434 Format 06 envelopes are used to associate line item specific
data (e.g., document number, NSN, quantity, serial number, UII, etc.). The
Format 06 envelopes may be used for military shipping label data
associations and the Format 06 envelopes are used for serialized item number
associations.

(3) For other than assorted item packs, serial number lists and UII number lists
are required for the end-item/product NSN if more than five serialized items
are included in the package.

5. Change Notice 1 to MIL-STD-129R adds new language to accommodate the new


Procurement Instrument Identifier (PIID). Subpart 4.16 – Unique Procurement Instrument
Identifiers of the Federal Acquisition Regulation (FAR) and Subpart 204.16 – Uniform
Procurement Instrument Identifiers, of the Defense Federal Acquisition Regulation (DFAR)
defines a change to the way “Contract Numbers” are constructed. The proponent of this change
was the Office of the Under Secretary of Defense for Acquisition, Technology, and Logistics,
Defense Procurement and Acquisition Policy Program Development and Implementation (OUSD
AT&L/DPAP/PDI), now the OUSD (Acquisition and Sustainment (A&S) Office. PIIDs are all
unique and consist of a combination of thirteen to seventeen alpha and/or numeric characters
sequenced to convey certain information.

6. Change Notice 2 to MIL-STD-129R aligns information provided in the text addressing the
Ammunition and Explosives Palletization/Packaging Label (AEPPL) to correspond exactly to the
detailed data furnished in Table A-V, Ammunition and Explosives Palletization/Packaging
Label.

7. Comments, suggestions, or questions on this document should be addressed to Chief, U.S.


Army Materiel Command, Army Sustainment Command, Packaging, Storage, and
Containerization Center, ATTN: AMAS-SPS-PP, 11 Hap Arnold Boulevard, Tobyhanna, PA
18466-5097, Standardization Code Army-SM, or emailed to
usarmy.tyad.usamc.mbx.pt@mail.mil. Since contact information can change, you may want to
verify the currency of this address information using the ASSIST Online database at
https://assist.dla.mil.

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CONTENTS
PARAGRAPH PAGE

FOREWORD ......................................................................................................................... ii
1 SCOPE ................................................................................................................... 1
1.1 Purpose ............................................................................................................1
1.2 Applicability ...................................................................................................1
2 APPLICABLE DOCUMENTS ........................................................................... 1
2.1 General ............................................................................................................1
2.2 Government documents .................................................................................1
2.2.1 Specifications, standards, and handbooks ........................................................ 1
2.2.2 Other Government documents and publications .............................................. 2
2.3 Non-Government publications ......................................................................4
2.4 Order of precedence .......................................................................................7
3 DEFINITIONS...................................................................................................... 7
3.1 Abbreviations and acronyms ........................................................................7
3.2 Term definitions ...........................................................................................12
4 GENERAL REQUIREMENTS ........................................................................ 22
4.1 Marking unit packs, intermediate and exterior containers, unit
loads, palletized unit loads, and loose or unpacked items...............22
4.2 Marking, marking materials, and methods ...............................................22
4.2.1 Marking materials .......................................................................................... 22
4.2.1.1 Waterproofing materials used as protective coatings ..................................... 22
4.2.1.2 Stencil-marking material ................................................................................ 22
4.2.1.3 Obliterating lacquer, enamel, or paint ............................................................22
4.2.1.4 Lithographing, embossing, roller coating, stamping, and inkjet
marking .................................................................................................. 23
4.2.2 Labels, pressure-sensitive, water-resistant ..................................................... 23
4.2.2.1 Use of labels ................................................................................................... 23
4.2.2.2 Protective coating of labels ............................................................................ 23
4.2.2.3 Affixing and securing labels (except for labels on vehicles and related
equipment) .............................................................................................23
4.2.3 Shipping tags ..................................................................................................23
4.2.4 Water-resistant envelopes .............................................................................. 24
4.2.5 Conditions of surfaces to be marked .............................................................. 24
4.2.6 Marking legibility, durability, and color ........................................................24
4.2.7 Marking board or marking panel ...................................................................24
4.2.8 Size of marking ..............................................................................................24
5 DETAILED REQUIREMENTS ....................................................................... 24
5.1 Identification text marking (for ammo/explosives – see 5.14) ..................24

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5.1.1 Identification text marking on unit packs and intermediate containers ......... 26
5.1.2 Identification text marking on exterior containers, palletized unit
loads, and unpacked items ..................................................................... 27
5.1.2.1 Package marking for assorted-items pack ......................................................29
5.2 Address marking (shipping labels) .............................................................30
5.2.1 Military (DoD) and contractor- or vendor-originated address marking ........30
5.2.2 Military shipping label (MSL) .......................................................................30
5.2.2.1 MSL size......................................................................................................... 32
5.2.2.2 MSL label stock quality .................................................................................32
5.2.2.3 MSL format .................................................................................................... 32
5.2.2.4 Completing the MSL for address marking ..................................................... 32
5.2.2.5 Data content of the MSL ................................................................................33
5.2.2.6 MSL 2D (PDF417) bar code requirements ....................................................36
5.2.2.7 MSL bar code printing standards ................................................................... 38
5.2.2.8 Human-readable interpretation ....................................................................... 38
5.2.3 DoD shipments sent through the U.S. Postal Service and commercial
parcel services ....................................................................................... 39
5.3 Placement of identification text (for ammo/explosives – see 5.14)
and address marking. .........................................................................39
5.3.1 Placement of identification text marking on unit packs and
intermediate containers .......................................................................... 39
5.3.2 Placement of identification text and address marking on exterior
shipping containers, palletized unit loads, and unpacked items ............ 39
5.3.2.1 Boxes and crates. ............................................................................................ 40
5.3.2.2 Bales and cloth-covered bundles .................................................................... 40
5.3.2.3 Paper shipping sacks, bags, and textile/laminated textile bags ...................... 41
5.3.2.4 Barrels, drums, and other cylindrical containers (including empty
containers) ............................................................................................. 42
5.3.2.5 Miscellaneous articles and unpacked items such as spools, reels, rods,
coils of wire and cable, and paper- and cloth-wrapped rolls ................. 43
5.3.2.6 Unpacked major equipment (except unpacked vehicles) ............................... 44
5.3.2.7 Palletized unit load ......................................................................................... 45
5.3.2.8 Wood products ............................................................................................... 47
5.3.2.8.1 Bundled wood products ..................................................................................47
5.3.2.8.2 Unstrapped (loose) wood products (piles, poles, etc.) ................................... 48
5.3.2.8.3 Miscellaneous wood products in containers (doors, windows, and
moldings) ...............................................................................................48
5.3.2.9 Unpacked vehicles .......................................................................................... 48

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5.3.2.10 Commercial-owned or Government-owned (or leased) shipping


containers (SEAVAN) ........................................................................... 49
5.3.2.11 Full rail carload and full truckload shipments ................................................ 50
5.3.2.12 Less than rail carload and less than truckload (LTL) shipments .................... 50
5.3.2.13 Tires (loose) .................................................................................................... 50
5.3.2.14 Tubular products (loose) ................................................................................ 50
5.3.2.15 Tubular products (bundles and lifts) .............................................................. 50
5.4 Identification bar code marking .................................................................51
5.4.1 Bar code data content specifications (non-ammunition)................................ 51
5.4.1.1 Identification bar code content for unit packs and intermediate
containers............................................................................................... 51
5.4.1.1.1 Identification 2D (PDF417) and linear (Code 39) bar code encoded
serial numbers on unit packs and intermediate containers .................... 52
5.4.1.1.2 Identification 2D (PDF417) bar code encoded unique item identifiers
(UII) on unit packs and intermediate containers ................................... 52
5.4.1.2 Identification bar code content for exterior containers, palletized unit
loads, and unpacked items ..................................................................... 53
5.4.1.2.1 Identification 2D (PDF417) and linear (Code 39) bar code encoded
serial numbers on unpacked items, exterior shipping containers,
and palletized unit loads ........................................................................ 54
5.4.1.2.2 Identification 2D (PDF417) bar code encoded unique item identifiers
(UII) on unpacked items, exterior shipping containers, and
palletized unit loads. .............................................................................. 55
5.4.1.3 Assorted-items pack ....................................................................................... 55
5.4.1.4 Sets, kits, and outfits (SKO) ...........................................................................56
5.4.1.5 Materiel destined for resale ............................................................................56
5.4.1.6 Protected cargo (controlled, sensitive, classified, and pilferable items) ........ 56
5.4.2 Identification bar code labels / printing ......................................................... 56
5.4.2.1 Label stock requirements................................................................................ 56
5.4.2.2 Linear (Code 39) bar code printing specifications ......................................... 57
5.4.2.3 Two-dimensional (2D) (PDF417) bar code printing specifications ............... 57
5.4.2.4 Identification linear (Code 39)) marking basic configurations ......................57
5.4.2.5 Identification linear (Code 39) bar code complex configurations .................. 57
5.4.2.6 Identification linear (Code 39) bar code configuration information .............. 57
5.4.3 General application requirements for identification bar codes and
labels ...................................................................................................... 59
5.4.3.1 Applying identification bar codes on containers/surfaces (other than
wood) ..................................................................................................... 59
5.4.3.2 Applying identification bar code labels on wood containers/surfaces. .......... 59

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5.4.3.3 Identification 2D (PDF417) and linear (Code 39) bar code marking on
transparent containers ............................................................................ 59
5.4.4 Placement of identification 2D (PDF417) and linear (Code 39) bar
code marking on unit packs and intermediate containers ...................... 59
5.4.5 Placement of identification 2D (PDF417) and linear (Code 39) bar
code marking on exterior shipping containers, palletized unit
loads, and unpacked items ..................................................................... 61
5.4.5.2 Tag marking configurations for linear (Code 39) identification bar
codes to be used with exterior shipping containers, palletized
unit loads, and unpacked items.............................................................. 62
5.4.5.3 2D (PDF417) bar code configuration. ............................................................ 62
5.4.5.4 Label protection for exterior shipping containers, palletized unit loads,
or unpacked items. .................................................................................63
5.4.5.5 Boxes and crates under 10 cubic feet and those 10 cubic feet and over ........ 63
5.4.5.6 Bales, cloth-covered bundles, paper shipping sacks, bags and
textile/laminated textile bags, rods, shafts, pipes, and coils of
wire ........................................................................................................ 65
5.4.5.7 Barrels, drums, and other cylindrical containers ............................................ 66
5.4.5.8 Reels or spools of cable, wire, and rope ......................................................... 67
5.4.5.9 Paper- and cloth-wrapped rolls.......................................................................67
5.4.5.10 Palletized unit loads........................................................................................ 67
5.4.5.11 Unpacked major equipment (skidded or unskidded) ...................................... 68
5.4.5.12 Bundled wood products ..................................................................................68
5.4.5.13 Small arms weapons container and palletized unit load labels ...................... 68
5.5 Customer direct (formerly direct vendor delivery (DVD)) ......................68
5.6 Foreign Military Sales (FMS) marking requirements ..............................69
5.6.1 Minimum package size ..................................................................................69
5.6.2 FMS assorted-items pack ............................................................................... 69
5.6.3 Contractor-originated FMS shipments ........................................................... 70
5.6.4 DoD originated FMS shipments ....................................................................70
5.7 Shipments to NATO countries or shipments using NATO carriers ........71
5.8 Marking for specific commodities ..............................................................71
5.8.1 Household goods ............................................................................................ 71
5.8.2 Medical material............................................................................................. 71
5.8.3 Subsistence .....................................................................................................71
5.8.4 Bulk cargo ...................................................................................................... 71
5.8.5 Petroleum products......................................................................................... 71
5.9 Passive radio frequency identification (RFID) ..........................................71
5.9.1 Passive RFID tag technical requirements ...................................................... 71
5.9.1.1 Passive RFID tag data specifications ............................................................. 72

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5.9.1.2 Passive RFID tag frequency ........................................................................... 72


5.9.2 Passive RFID tag placement .......................................................................... 72
5.9.2.1 Individual shipping container or palletized unit load ..................................... 72
5.9.2.2 Exterior containers within a palletized unit load ............................................ 73
5.9.3 Tagging munitions/explosives with passive RFID ........................................ 73
5.9.4 Electronic data interchange (EDI) transactions.............................................. 74
5.10 Special marks and labels .............................................................................74
5.10.1 Shelf-life marking .......................................................................................... 74
5.10.2 Project code marking...................................................................................... 75
5.10.3 Transportation special handling/protective services ...................................... 77
5.10.4 Structural marking.......................................................................................... 77
5.10.5 Valuable and security items ........................................................................... 77
5.10.6 Special handling, including arrows and FRAGILE or DELICATE
marking .................................................................................................. 77
5.10.6.1 Legend “USE NO HOOKS” .......................................................................... 77
5.10.6.2 Arrows ............................................................................................................ 77
5.10.7 Warranty marking .......................................................................................... 78
5.10.8 Pictorial symbols for marking ........................................................................ 78
5.10.9 Lag bolt caution marking ............................................................................... 79
5.10.10 Method 50 ...................................................................................................... 79
5.10.11 Magnetized material ....................................................................................... 80
5.10.12 Engineering or technical order changes or modifications .............................. 80
5.10.13 Lot, batch, or identification control numbers .................................................80
5.10.14 Set or assembly marking ................................................................................ 81
5.10.14.1 Set or assembly marking for component parts of disassembled end-
items/products ....................................................................................... 81
5.10.14.2 Single stock-numbered and part-numbered sets ............................................. 82
5.10.14.3 Single stock-numbered and part-numbered sets with different stock-
numbered parts ......................................................................................82
5.10.15 Consolidation containers ................................................................................83
5.10.16 Expedited handling - not mission capable supply (NMCS) and 999 ............. 83
5.10.17 Center of balance and lifting and tiedown points........................................... 84
5.10.18 Load bearing areas and forklift entry points ..................................................85
5.10.19 Axle weight marking ...................................................................................... 85
5.10.20.1 ESD unit packs ............................................................................................... 85
5.10.20.2 ESD intermediate and exterior containers ...................................................... 86
5.10.21 Materiel condition marking ............................................................................ 86
5.10.22 Hardness critical item (HCI) ..........................................................................87
5.11 Packing lists and documentation ................................................................87
5.11.1 Content lists.................................................................................................... 87

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5.11.2 Shipment packing list and DD Form 1384 (TCMD) ..................................... 88


5.11.2.1 Shipment units containing a single DD Form 1348-1A .................................89
5.11.2.2 Shipment unit containing multiple DD Forms 1348-1A ................................ 90
5.11.2.3 Alternate method of attaching DD Forms 1348-1A to fiberboard boxes ....... 90
5.11.2.4 Method of attaching accompanying documentation for shipments of
vehicles .................................................................................................. 90
5.11.3 Exceptions to the use of exterior container documentation ........................... 91
5.12 DD Form 1348-1A bar code data requirements ........................................91
5.12.1 DD Form 1348-1A linear (Code 39) bar codes ..............................................91
5.12.2 DD Form 1348-1A 2D (PDF417) bar code.................................................... 93
5.13 Hazardous materials (HAZMAT) ..............................................................93
5.13.1 HAZMAT marking and labeling requirements .............................................. 93
5.13.2 Proper shipping name and identification number .......................................... 94
5.13.3 Marking and labeling of an assorted-items pack containing HAZMAT........ 95
5.13.4 Marking and labeling of air and water shipments .......................................... 95
5.13.5 Identifying containers and packagings ........................................................... 96
5.13.5.1 DOT specification and UN Performance-Oriented Packaging
certification marking ............................................................................. 96
5.13.5.2 Specialized containers ....................................................................................96
5.13.5.3 DOT special permits (SPs) ............................................................................. 97
5.13.5.4 Certification of equivalency (COE) ............................................................... 97
5.13.5.5 Competent authority approval (CAA) ............................................................ 98
5.13.5.6 Overpacked and assorted-items pack containers of HAZMAT ..................... 98
5.13.6 Documentation for HAZMAT ....................................................................... 98
5.13.6.1 Existing palletized unit loads of HAZMAT ...................................................98
5.13.7 Flash point marking ....................................................................................... 98
5.13.8 Specific hazards ............................................................................................. 99
5.13.8.1 Asbestos.......................................................................................................... 99
5.13.8.2 Polychlorinated biphenyls (PCB) ................................................................... 99
5.13.9 Hazardous chemical warning label ................................................................ 99
5.13.10 Kits containing HAZMAT ........................................................................... 100
5.13.11 Radioactive material marking and labeling requirements............................ 100
5.13.11.1 Nuclear Regulatory Commission (NRC) interior/storage container
label ..................................................................................................... 100
5.13.11.2 Radioactive materials requiring an NRC label ............................................. 101
5.13.11.3 Transportation of radioactive materials ........................................................ 101
5.13.11.4 Exceptions to the use of radioactive material labels .................................... 101
5.14 Ammunition and explosives ......................................................................102

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5.14.1 Identification marking on unit packs, intermediate containers, and


unpacked items .................................................................................... 102
5.14.2 Identification marking on unpacked items (not in a unit load) and
exterior containers ............................................................................... 103
5.14.3 Identification marking on empty containers ................................................ 106
5.14.4 Identification marking on unit loads, to include palletized unit loads ......... 107
5.14.4.1 Content of unit load identification marking. ................................................ 107
5.14.4.2 Application of unit load identification marking. .......................................... 108
5.14.5 Ammunition and Explosives Palletization/Packaging Label marking
requirements ........................................................................................ 111
5.14.5.1 Label specifications ...................................................................................... 111
5.14.6 Ammunition and Explosives Palletization/Packaging Label 2D bar
code data set ........................................................................................ 113
5.14.6.1 Ammunition and Explosives Palletization/Packaging Label bar code
data structure ....................................................................................... 114
5.14.6.2 Identification bar code human-readable information ................................... 117
5.14.6.3 Use of multiple Ammunition and Explosives Palletization/Packaging
Labels for large data requirements ...................................................... 117
5.14.6.4 Location and application of the Ammunition and Explosives
Palletization/Packaging Label ............................................................. 118
5.14.7 Address marking .......................................................................................... 119
5.14.8 Order of precedence ..................................................................................... 119
6 NOTES .............................................................................................................. 119
6.1 Intended use ................................................................................................119
6.2 Subject term (key word) listing.................................................................119
6.3 International standardization agreement implementation ....................120
6.4 Sizes of forms used .....................................................................................120
6.5 Unit pack desiccant label ...........................................................................120
6.6 Chemical agent resistant coatings (CARC) .............................................120
6.7 Change notations ........................................................................................120

APPENDIX A TECHNICAL DETAILS FOR 2D (PDF417) BAR CODE

A.1 SCOPE ............................................................................................................... 122


A.1.1 Scope ............................................................................................................122
A.2 PROCEDURE ................................................................................................... 122
A.2.1 Printing instructions ..................................................................................122
A.2.2 Table A-I information ................................................................................124
A.2.3 Tables A-II through A-V information ......................................................125

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A.2.4 Data syntax graphic ...................................................................................126


A.2.5 Encoding serial numbers ...........................................................................127
A.2.5.1 Syntax business rules for encoding linked serial numbers and UIIs ............ 127
A.2.5.2 Data syntax example .................................................................................... 128
A.2.6 Table A-V Ammunition and Explosives Palletization/Packaging
Label specifications ..........................................................................128

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1. Example of unit pack, intermediate and exterior container identification


text marking and 2D (PDF417) bar codes...................................................25
2A. Generic MSL. .................................................................................................31
2B. Unit move MSL. .............................................................................................31
3. Placement of identification and address marking on boxes and crates. .........40
4. Placement of identification and address marking on bales and cloth-
covered bundles. ..........................................................................................41
5. Placement of identification and address marking on sacks and bags. ............42
6. Placement of identification and address marking on barrels, drums, and
other cylindrical containers. ........................................................................43
7. Placement of identification and address marking on miscellaneous
articles and unpacked items. .......................................................................44
8. Placement of identification and address marking on unpacked major
equipment. ...................................................................................................44
9. Placement of identification and address marking on palletized unit
loads. ...........................................................................................................46
10. Placement of identification and address marking on bundled wood
products. ......................................................................................................47
11. Placement of identification and address marking on unstrapped (loose)
wood products. ............................................................................................48
12. Placement of identification and address marking on miscellaneous
wood products in containers. ......................................................................48
13. Placement of identification and address marking on a marking board
for an unpacked vehicle. .............................................................................49
14. Placement of address marking (MSL on a SEAVAN). ..................................50
15. Examples of typical linear (Code 39) bar code fields. ...................................53
16A. Linear (Code 39) bar code configurations. .....................................................58
16B. Complex linear (Code 39) bar code configurations. ......................................58
17. Bar code marking on unit packs. ....................................................................60
18. Bar code marking on unit and intermediate containers. .................................60
19. Typical linear (Code 39) bar code configurations for use on exterior
containers and on tags. ................................................................................61
20. Macro PDF417 bar codes on exterior container label. ...................................63
21. Exterior container bar code marking on boxes and crates under 10 cubic
feet. ..............................................................................................................64
22. Exterior container bar code marking on boxes and crates 10 cubic feet
and over. ......................................................................................................65
23. Bar code tagged materiel. ...............................................................................66

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24. Bar code marking on cylindrical containers. ..................................................66


25. Bar code marking on miscellaneous materiel.................................................68
26. Distribution of the DD Form 1348-1A for FMS shipments. ..........................70
27. DD Form 2477-1, Extended Shelf Life. .........................................................75
28. Examples of special marking (shelf life, project code, and
transportation special handling/protective services marking). ....................76
29. Examples of special marking (FRAGILE, UP, arrows, USE NO
HOOKS and warranty marking). ................................................................78
30. Examples of pictorial symbols. ......................................................................79
31. Method 50 marking. .......................................................................................80
32. Examples of special marking (modification work order (MWO)) and lot
number marking on unit packs and intermediate and exterior
containers). ..................................................................................................81
33. Examples of special marking (set or assembly marking, with
component parts of disassembled items and single stock-numbered
set marking). ................................................................................................82
34. Single stock numbered item consisting of other stock numbered items
in a single container. ...................................................................................83
35. Examples of expedited handling labels. .........................................................83
36. Center of balance, load bearing area, and lifting and tiedown points. ...........84
37. ESD sensitive devices attention symbols and labels. .....................................85
38. Packing list application. .................................................................................88
39. Sample of a DD Form 1348-1A, Issue Release/Receipt Document
(IRRD). .......................................................................................................90
40. Sample of a DD Form 1348-1A, Issue Release/Receipt Document
(IRRD), Continuation Page (page 1 of 3 and not actual size). ....................93
41. Example of exterior container HAZMAT marking and labeling
requirements. ...............................................................................................95
42. Example of UN Performance-Oriented Packaging certification marking
for a fiberboard box.....................................................................................97
43. Flash point marking. .......................................................................................99
44. Asbestos and PCB HAZMAT labels. ...........................................................100
45. NRC interior/storage container label. ...........................................................101
46. Identification marking and the placement of ammo/explosives
identification bar code labels on exterior rectangular containers..............104
47. Identification marking and the placement of ammo/explosives
identification bar code labels for exterior cylindrical containers. .............105

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CONTENTS
FIGURES PAGE

48. Examples of ammo/explosives unit load identification and


identification bar code marking. ...............................................................107
49. Ammunition and Explosives Palletization/Packaging Label. ......................112
49A. Ammunition and Explosives Palletization/Packaging Label. ......................113
50. Data nesting structure. ..................................................................................114
51. Examples of multiple Ammunition and Explosives
Palletization/Packaging Labels. ................................................................118
A-1. 2D (PDF417) data columns. .........................................................................122
A-2. 2D bar code data syntax. ..............................................................................127

TABLES PAGE

I. UI/UM terms and abbreviations. ...................................................................... 8


II. Other abbreviations and acronyms. .................................................................. 8
III Term definitions. ............................................................................................ 12
III-1 Identification label passive RFID data elements. ........................................... 72
IV. Shelf-life codes............................................................................................. 121
A-I. 2D (PDF417 or Data Matrix) bar code data element identifier descriptions
(Format 06). ............................................................................................... 142
A-I. 2D (PDF417 or Data Matrix) bar code data element identifier descriptions
(Format 07). ............................................................................................... 144
A-II. MSL (generic) 2D (PDF417) bar code format. ............................................ 148
A-III. MSL (unit move) 2D (PDF417) bar code format......................................... 152
A-IV. Unit pack and container identification 2D (PDF417) bar code format. ....... 155
A-V. Ammunition and Explosives Palletization/Packaging Label. ...................... 157

CONCLUDING MATERIAL ........................................................................................... 160

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1. SCOPE

1.1 Purpose. This standard provides the minimum requirements for uniform military
marking for shipment and storage. Additional marking may be required by the contract or the
cognizant activity.

1.2 Applicability. Shipment planning for supplies, equipment, and ammunition will be
as specified in this standard. A marking is the numbers, letters, bar codes, labels, tags, symbols,
or colors applied to provide identification and to expedite handling during shipment and storage.

2. APPLICABLE DOCUMENTS

2.1 General. The documents listed in this section are specified in sections 3, 4, and 5
of this standard. This section does not include documents cited in other sections of this
standard or recommended for additional information or as examples. While every effort has
been made to ensure the completeness of this list, document users are cautioned that they
meet all specified requirements documents cited in sections 3, 4, and 5 of this standard,
whether or not they are listed.

2.2 Government documents.

2.2.1 Specifications, standards, and handbooks. The following specifications,


standards, and handbooks form a part of this document to the extent specified herein. Unless
otherwise specified, the issues of these documents are those cited in the solicitation or
contract.

INTERNATIONAL STANDARDIZATION AGREEMENTS

STANAG 4281 - NATO Standard Marking for Shipment and Storage


STANAG 4329 - NATO Standard Bar Code Symbologies

(Copies of Standardization Agreements (STANAGs) are available at http://nso.nato.int/nso/ or


from the NATO Standardization Agency (NSA), North Atlantic Treaty Organization HQ,
Boulevard Leopold III B-1110, Brussels, Belgium.)

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DEPARTMENT OF DEFENSE SPECIFICATIONS

MIL-DTL-4 - Tires and Inner Tubes (Non-Aircraft); Packaging of


MIL-DTL-53039 - Coating, Aliphatic Polyurethane, Single Component,
Chemical Agent Resistant
MIL-PRF-61002 - Pressure-Sensitive Adhesive Labels for Bar Coding
MIL-DTL-64159 - Camouflage Coating, Water Dispersible Aliphatic
Polyurethane, Chemical Agent Resistant

DEPARTMENT OF DEFENSE STANDARDS

MIL-STD-130 - Standard Practice for Identification Marking of U.S.


Military Property
MIL-STD-290 - Standard Practice, Packaging and Marking of Petroleum
and Related Products
MIL-STD-2073-1 - Standard Practice for Military Packaging

(Copies of these documents are available online at https://assist.dla.mil or


https://quicksearch.dla.mil/ .)

2.2.2 Other Government documents, and publications. The following other Government
documents and publications form a part of this document to the extent specified herein. Unless
otherwise specified, the issues of these documents are those cited in the solicitation or contract.

CODE OF FEDERAL REGULATIONS (CFR)

Title 10 CFR - Energy


Title 29 CFR - Labor
Title 40 CFR - Protection of Environment
Title 49 CFR - Transportation

FEDERAL ACQUISITION REGULATION (FAR)

DEFENSE FEDERAL ACQUISITION REGULATION SUPPLEMENT (DFARS)

(The CFR titles are available for download from http://www.ecfr.gov/. The FAR and DFARS
are available for download at http://farsite.hill.af.mil/. The U.S. Government Printing Office
web site is also available at http://www.gpo.gov/ for access to the documents.)

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JOINT MILITARY

AFMAN 24-204/ - Preparing Hazardous Materials


TM 38-250/ for Military Air Shipments
NAVSUP PUB 505/
DLAI 4145.3

DLAR 4145.41/ - Packaging of Hazardous Material


AR 700-143/
NAVSUPINST 4030.55D/
AFMAN 24-210_IP/
MCO 4030.40C

TM 38-400/ - Storage and Materials Handling


NAVSUP PUB 572/
AFJMAN 23-210/
MCO 4450.14/
DLAM 4145.12

DTR 4500.9-R - Defense Transportation Regulation (DTR)

(Copies of AFMAN 24-204/TM 38-250/NAVSUP PUB 505/DLAI 4145.3 is available at


http://static.e-publishing.af.mil/production/1/af_a4/publication/afman24-204/afman24-204.pdf .)

(Copies of DLAR 4145.41/AR 700-143/NAVSUPINST 4030.55D/AFMAN 24-210_IP/MCO


4030.40C is available from
https://www.dla.mil/Portals/104/Documents/J5StrategicPlansPolicy/PublicIssuances/r4145.41.pdf .)

(Copies of TM 38-400/NAVSUP PUB 572/AFJMAN 23-210/MCO 4450.14/DLAM 4145.12 is


https://www.dla.mil/Portals/104/Documents/J5StrategicPlansPolicy/PublicIssuances/m4145.12.pdf .)

(DTR 4500.9-R is available through https://www.ustranscom.mil/dtr/ .)

DEPARTMENT OF DEFENSE MANUALS

DoDM 4100.39 - Federal Logistics Information System (FLIS)


Procedures
DoDM 4140.27 - DoD Shelf-Life Management Program:
Volume 1 Program Administration
DoDM 4140.27 - DoD Shelf-Life Management Program:
Volume 2 Materiel Quality Control Storage Standards
DoDM 4140.65 - Issue, Use, and Disposal of Wood Packaging
Material (WPM)

(Copies are available from http://www.esd.whs.mil/Directives/issuances/dodm/ .)

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DEFENSE LOGISTICS MANUALS (DLM)

DLM 4000.25 - Defense Logistics Management Standards (DLMS)


DLM 4000.25-1 - Military Standard Requisitioning and Issue
Procedures (MILSTRIP)
DLM 4000.25-2 - Military Standard Transaction Reporting and
Accountability Procedures (MILSTRAP)

(Copies of these documents are available at


http://www.dla.mil/HQ/InformationOperations/DLMS/eLibrary/Manuals/publications/dlm/dlm
pubs/ .)

DATA IDENTIFICATION, RADIO FREQUENCY IDENTIFICATION (RFID) AND


UNIQUE ITEM IDENTIFIER (UII) DOCUMENTS

DoD Passive RFID Information Guide


DoD Guide to Uniquely Identifying Items
DoD Guide for the Application of Automatic Data Capture Data Qualifiers

(Copies of the RFID Information and Data Qualifiers Guides are available at
https://www.acq.osd.mil/log/sci/ait.html . The DoD Guide to Uniquely Identifying Items is
available at https://www.acq.osd.mil/dpap/pdi/uid/guides.html .)

OTHER

Medical Marking Standard No. 1


DLA Troop Support Form 3556-Marking Instructions for Boxes, Sacks, and Unit
Loads of Perishable and Semiperishable Subsistence

(Copies of Medical Marking Standard No. 1 (MMS No. 1) may be obtained by contacting DLA
Troop Support via email at dscp.packaging@dla.mil or online at
http://www.dla.mil/LandandMaritime/Offers/Services/TechnicalSupport/Logistics/Packaging.a
spx . Copies of DLA Troop Support Form 3556 are available online at
http://www.dla.mil/Portals/104/Documents/TroopSupport/Subsistence/Rations/forms/3556.pdf
or from the Specification POC by calling 215-737-7772.)

2.3 Non-Government publications. The following documents form a part of this


document to the extent specified herein. Unless otherwise specified, the issues of documents
are those cited in the solicitation or contract.

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ASTM INTERNATIONAL

ASTM D882 - Standard Test Method for Tensile Properties of Thin


Plastic Sheeting
ASTM D996 - Standard Terminology of Packaging and Distribution
Environments
ASTM D2582 - Standard Test Method for Puncture-Propagation Tear
Resistance of Plastic Film and Thin Sheeting
ASTM D3953 - Standard Specification for Strapping, Flat Steel and
Seals
ASTM D4675 - Standard Guide for Selection and Use of Flat Strapping
Materials
ASTM D5445 - Standard Practice for Pictorial Markings for Handling
of Goods
ASTM D5486/ - Standard Specification for Pressure Sensitive Tape for
D5486M Packaging, Box Closure, and Sealing

(Copies are available online at http://www.astm.org/Standard/ or from ASTM International, 100


Barr Harbor Drive, West Conshohocken, PA 19428-2959.)

ACCREDITED STANDARDS COMMITTEE (ASC)


AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)
INTERNATIONAL ORGANIZATION STANDARDS (ISO)
INTERNATIONAL ELECTROTECHNICAL COMMISSION (IEC)
SAE INTERNATIONAL (SAE)

ANSI ASC X12.3 - Data Element Dictionary


ANSI MH10.8.2 - Data Identifier and Application Identifier Standard
ANSI MH10.8.6 - Bar Codes and Two-Dimensional Symbols for
Packaging
ISO 15394 - Packaging – Bar code and Two-dimensional symbols
for shipping, transport and receiving labels
ISO/IEC 15415 - Information technology – Automatic identification and
data capture techniques – Bar code symbol print quality
test specification – Two-dimensional symbols
ISO/IEC 15416 - Information technology – Automatic identification and
data capture techniques – Bar code print quality test
specification – Linear symbols
ISO/IEC 15434 - Information technology – Automatic identification and
data capture techniques – Syntax for high-capacity
ADC media

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ISO/IEC 15438 - Information technology – Automatic identification and


data capture techniques – PDF417 bar code symbology
specification
ISO/IEC 16022 - Information technology – Automatic identification and
data capture techniques – Data Matrix bar code
symbology specification
ISO/IEC 16388 - Information technology – Automatic identification and
data capture techniques – Code 39 bar code symbology
specification
SAE-AMS-STD-595 - Colors Used in Government Procurement
SAE AS5502 - Standard Requirements for Aerospace Sealants and
Adhesion Promoters

(Copies of ASC, ANSI, or ISO/IEC documents are available at http://www.iso.org or


http://www.ansi.org or from the American National Standards Institute, 25 West 43rd Street, 4th
Floor, New York, NY 10036, and at http://www.mhi.org/ or from the Material Handling
Industry, 8720 Red Oak Boulevard, Suite 201, Charlotte, NC 28217-3992.) (Copies of SAE
documents are available at https://www.sae.org or SAE International Customer Service,
400 Commonwealth Drive, Warrendale, PA 15096.)

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INTERNATIONAL CIVIL AVIATION ORGANIZATION (ICAO)

Technical Instructions for the Safe Transportation of Dangerous Goods by Air

(Copies may be obtained from https://www.icao.int/ or email sales@icao.int or


addressed to International Civil Aviation Organization, 999 Robert-Bourassa
Boulevard, Montreal, Quebec H3C 5H7, Canada.)

INTERNATIONAL MARITIME ORGANIZATION (IMO)

International Maritime Dangerous Goods (IMDG) Code

(Copies may be obtained from https://www.imo.org/ or addressed to International Maritime


Organization, 4 Albert Embankment, London SE1 7SR, England.)

2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the
event of a conflict between the text of this document and the references cited herein, the text
of this document takes precedence. Nothing in this document, however, supersedes
applicable laws and regulations unless a specific exemption has been obtained.

3. DEFINITIONS

General packaging definitions may be found in ASTM D996 and other referenced documents.
Hazardous materials definitions are listed in Title 49 CFR, Parts 171 and 173, and in other
related publications.

3.1 Abbreviations and acronyms. The following abbreviations and acronyms are used
in this standard or are commonly associated with marking. Bar code abbreviations will be in
accordance with the standards or documents cited for use.

a. Unit of issue (UI) or unit of measure (UM) abbreviations. Table I contains the
recommended abbreviations for the human-readable translations of three different code sets
used to describe the “quantity or basis for measurement” characteristic for an item. The three
code sets (DLMS UI, DLMS UM, or ANSI ASC X12.3 Unit or Basis for Measurement) do not
always use the same code for the same measured characteristic; therefore, the code must first be
translated to the human-readable term which may then be printed using a Table I abbreviation.
An abbreviation for package marking identified in a contract or purchase order takes precedence
over the Table I list. Some of the abbreviations in Table I are for terms in addition to those
listed in DoDM 4100.39, Volume 10, Table 53 (UI) and Table 81 (UM) and in ANSI ASC
X12.3 Data Element 355 (Unit or Basis for Measurement). In this standard, also see the Table
III UI and UM definitions for DLMS conversion guide information.

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TABLE I. UI/UM terms and abbreviations.

Terms Abbr Terms Abbr Terms Abbr


Ampoule AM Cylinder CY Pair PR
Assembly AY Dozen DZ Piece PC
Bag BG Drum DR Pint PT
Bale BE Each EA Plate PM
Ball BA Envelopes EV Pound LB
Bar BR Foot FT Quart QT
Barrel BL Gallon GL Ration RA
Board foot BF Gross GR Ream RM
Bolt BO Group GP Reel RL
Book BK Hank HK Roll RO
Bottle BT Hundred HD Set SE
Box BX Inch IN Sheet SH
Bundle BD Jar JR Shot SO
Bushel BU Jug JG Skein SK
Cake CK Keg KE Skid SD
Can CN Kilogram KG Spool SL
Carboy CB Kit KT Square foot SF
Carton CT Length LG Square yard SY
Cartridge CA Liter LI Stick SX
Case CS Meal ME Strip SP
Centimeter CM Meter MR Thousand MX
Coil CL Millimeter MM Ton TN
Cone CE Ounce OZ Troy ounce TO
Container CO Outfit OT Tube TU
Cubic centimeter CC Package PG Unit UN
Cubic foot CF Packet PZ Vial VI
Cubic inch CI Pad PD Yard YD
Cubic yard CD Pail PL

b. Other abbreviations and acronyms. See Table II.

TABLE II. Other abbreviations and acronyms.

2D - Two-dimensional
ADC - Automatic Data Capture
ADC - Approved DLMS Change
AEPPL - Ammunition and Explosives Palletization/Packaging Label
AFJI - Air Force Joint Instruction
AFMAN - Air Force Manual
AIT - Automatic Identification Technology
AR - Army Regulation
ARS - Agricultural Research Service
ANSI - American National Standards Institute
ASC - Accredited Standards Committee
ASCII - American Standard Code for Information Interchange
ASTM - ASTM International

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TABLE II. Other abbreviations and acronyms – Continued.

Bq - Becquerel
C - Celsius
C&T - Clothing and Textiles
CAA - Competent Authority Approval
CAGE - Commercial and Government Entity
Cal - Caliber
CARC - Chemical Agent Resistant Coating
CASKO - Component, Assembly, Set, Kit, or Outfit
CCP - Consolidation and Containerization Point
CDIST - Consignee Distribution Code
CD-ROM - Compact Disk-Read Only Memory
CFR - Code of Federal Regulations
CLIN - Contract Line Item Number
COC - Certificate of Conformance
COE - Certification of Equivalency
COND - Condition Code
CONUS - Continental United States
CPI - Characters per Inch
CU - Cube
DCMA - Defense Contract Management Agency
DD - Department of Defense
DEI - Data Element Identifier
DFARS - Defense Federal Acquisition Regulation Supplement
DI - Data Identifier
DIC - Document Identifier Code
DIST - Distribution Code
DLA - Defense Logistics Agency
DLAI - Defense Logistics Agency Instruction
DLAM - Defense Logistics Agency Manual
DLM - Defense Logistics Manual
DLMS - Defense Logistics Management Standards
DoD - Department of Defense
DODAAC - Department of Defense Activity Address Code
DODIC - Department of Defense Identification Code
DODISS - Department of Defense Index of Specifications and Standards
DOT - Department of Transportation
DOT-E - Department of Transportation-Exemption
DOT-SP - Department of Transportation Special Permit
DTR - Defense Transportation Regulation, DTR 4500.9-R
DTS - Defense Transportation System
DVD - Direct Vendor Delivery
E3 - Electromagnetic Effects on the Environment
EDI - Electronic Data Interchange
ESD - Electrostatic Discharge

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TABLE II. Other abbreviations and acronyms – Continued.

EXP - Expiration
F - Fahrenheit
FAR - Federal Acquisition Regulation
FDA - Food and Drug Administration
FMS - Foreign Military Sales
FSC - Federal Supply Class
FSG - Federal Supply Group
GBL - Government Bill of Lading
GSA - General Services Administration
HAZMAT - Hazardous Materials
HCI - Hardness Critical Item
HERO - Hazards of Electromagnetic Radiation to Ordnance
HHG - Household Goods
HMIRS - Hazardous Materials Information Resource System
IATA - International Air Transport Association
IAW - In Accordance With
ICAO - International Civil Aviation Organization
IEC - International Electrotechnical Committee
IMDG - International Maritime Dangerous Goods
IMO - International Maritime Organization
INSP - Inspection
IRRD - Issue Release/Receipt Document
ISO - International Organization for Standardization
IUID - Item Unique Identification
JHCS - Joint Hazard Classification System
kPa - Kilopascal
LTL - Less Than Truckload
MAPAC - Military Assistance Program Address Code
MAPAD - Military Assistance Program Address Directory
MCN - Management Control Number
MCO - Marine Corps Order
MFD - Manufactured
MFR - Manufacturer
MHI - Material Handling Industry
MHz - Megahertz
MIL-DTL - Military Detail Specification
MIL-PRF - Military Performance Specification
MIL-STD - Military Standard
MILSTRAP - Military Standard Transaction Reporting and Accountability
Procedures
MILSTRIP - Military Standard Requisitioning and Issue Procedures
MSL - Military Shipping Label
MWO - Modification Work Order
NA - North American

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TABLE II. Other abbreviations and acronyms – Continued.

NALC - Navy Ammunition Logistics Code


NATO - North Atlantic Treaty Organization
NAVSUP PUB - Navy Supply Systems Command Publication
NEW - Net Explosive Weight
NIIN - National Item Identification Number
NMCS - Not Mission Capable Supply
NOA - Notice of Availability
n.o.s. - Not Otherwise Specified
NRC - Nuclear Regulatory Commission
NSN - National/NATO Stock Number
OCONUS - Outside Continental United States
OSHA - Occupational Safety and Health Administration
PCB - Polychlorinated Biphenyl
PDF417 - Portable Data File 417
PIID - Procurement Instrument Identifier
PIIN - Procurement Instrument Identification Number
PN or P/N - Part Number
P/O - Part Of
POD - Port of Debarkation
POE - Port of Embarkation
PSN - Proper Shipping Name
QA - Quality Assurance
QTY - Quantity
QUP - Quantity per Unit Pack
RDD - Required Delivery Date
RIC - Routing Identifier Code
RF - Radio Frequency
RFID - Radio Frequency Identification
RORO - Roll On – Roll Off
SAE - SAE International
SEAVAN - Commercial- or Government-owned (or –leased) Shipping Container
SECNAVINST - Secretary of the Navy Instruction
SER NO - Serial Number
SKO - Sets, Kits, and Outfits
SLC - Shelf-life Code
SLEP - Shelf Life Extension Program
SLES - Shelf Life Extension System
STANAG - Standardization Agreement
TAC - Transportation Account Code
TCMD - Transportation Control and Movement Document
TCN - Transportation Control Number
TGBL - Through Government Bill of Lading
TM - Technical Manual (Army)
TP - Transportation Priority

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TABLE II. Other abbreviations and acronyms – Continued.

TTN - Transportation Tracking Number


UB - Unaccompanied Baggage
UI - Unit of Issue
UIC - Unit Identification Code
UID - Unique Identification
UII - Unique Item Identifier
UIT - Unique Item Tracking
ULN - Unit Line Number
UM - Unit of Measure
UN - United Nations
UP - Unit Price
UPC - Universal Product Code
USD - United States Dollar
USTRANSCOM - United States Transportation Command
WP - White Phosphorus
WT - Weight

3.2 Term definitions. See Table III.

TABLE III. Term definitions.

463L System. Aircraft pallets, nets, tie down and coupling devices, facilities, handling
equipment, procedures, and other components designed to interface with military and civilian
aircraft cargo restraint systems. Though designed for airlift, system components may have to
move intermodally via surface to support geographic combatant commander objectives. A
loaded 463L System pallet is not considered to be a palletized unit load for marking of
identification information in accordance with this standard.
Ammo package. For ordnance or materiel treated as ordnance, the term describes a unit
load/palletized unit load, an exterior container within a unit load/palletized unit load, or it is an
individual shipping container.

Ammunition and Explosives Palletization/Packaging Label (AEPPL). The AEPPL is used to


identify storage, and accountability information associated with containerized, unitized or
palletized ammunition and explosives. The AEPPL is affixed to the specific configuration,
container, unitized or palletized load as applicable. The label includes both mandatory and
optional data elements. The label includes both Human Readable Information (HRI) and
Machine Readable Information (MRI). The MRI is displayed as PDF417 or Data Matrix Two
Dimensional Bar Codes.
Assembled date. See Shelf life.
Assembly. An item of supply, composed of two or more related parts that is capable of
disassembly (for example, carburetor, powerpack, and intermediate frequency circuit amplifier).

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TABLE III. Term definitions – Continued.

Bar code. An array of rectangular bars and spaces in a predetermined pattern representing coded
elements of data that can be automatically read and interpreted by automatic bar code reading
devices.
Case. It is either an exterior container within a palletized unit load or it is an individual shipping
container.
Classified items. See Protected cargo.
Cognizant activity. The activity having responsibility for a contract or jurisdiction over it. At a
contractor’s facility, the cognizant activity is the administrative contracting officer or the
procuring contracting officer. Contractor personnel do not qualify as the cognizant activity. At
DoD installations, this is the head of the agency, bureau, command, or Service that is responsible
for storage and shipment.
Commercial and Government Entity (CAGE) code. A five-position alpha-numeric code
applicable to all activities that have produced or are producing items used by the Federal
Government and to Government activities which control design or are responsible for
development of certain specifications, drawings, or standards. This is the US version of the
NATO CAGE code (NCAGE).
Common-user transportation. Transportation and transportation services provided on a common
basis for two or more Department of Defense (DoD) agencies, and authorized non-DoD
agencies. Common-user assets are under the combatant command (command authority) of the
Commander, U.S. Transportation Command (TRANSCOM), excluding Service-unique or
theater-assigned assets.

Consignee (receiver). Party to whom materiel is shipped and whose name and address appear in
the “ULTIMATE CONSIGNEE OR MARK FOR” block of the shipping label.
Consignor (shipper). Party who ships materiel and whose name and address appear in the
“FROM” block of the shipping label.
Consolidated shipment unit. A shipment unit with multiple line items, or a shipment unit
containing other shipment units, or a shipment unit with a mix of line items and other shipment
units.
Consolidation container. A container used to consolidate more than one line item into a single
shipping container to be shipped to one destination, but not necessarily to one addressee.
Content Level Detail. Content level detail includes those data elements that describe the asset or
item being shipped plus the data elements necessary to minimally identify each level of a
complete shipment entity. The most basic entity is a single box or unpacked item governed by a
shipment unit identifier. The data elements are specifically described in DTR 4500.9-R, Defense
Transportation Regulation.
Contract Line Item Number (CLIN). A four character number (six for Sub-CLIN) used to
identify specific items being procured (quantity of product A, quantity of product B, labor hours
for services, etc.) within a contract and provide for traceable accounting classification.

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TABLE III. Term definitions – Continued.

Contract number, or purchase order number, or procurement instrument identifier (PIID). The
acquisition instrument identification number appearing on the acquisition document. For current
DFARS compliant DoD contracts, this is a 13 character PIID. Use the 13 character PIID
delivery or call order number (identified by F or M in the 9th position) without reference to the
base contract when an order is issued under a base contract (since the call order PIID is treated as
an independent contractual document). Ordering instruments are identified by a “A”, “D”, or
“G” in the 9th position and should not be cited. For legacy DoD contracts refer to the contract or
purchase order number and include the 4-digit delivery order/call order number when applicable.
(Also see PIID.)
Controlled items. See Protected cargo.
Consolidated shipment unit. See Shipment unit.
Cured date. See Shelf life.
Customer direct. Customer direct (formerly direct vendor delivery (DVD)) is a streamlined
distribution method that requires vendor delivery directly to a customer or Defense
Transportation System (DTS) transshipment point. Many customer direct efforts include a
customer-transparent interface with military standard requisitioning and issue procedures
(MILSTRIP).
Data area/field title. See Human-readable information.
Defense Transportation System (DTS). That portion of the nation’s transportation infrastructure
that supports DoD transportation common-user transportation needs across the range of military
operations. It consists of those common-user military and commercial assets, services, and
systems organic to, contracted for, or controlled by the DoD.
Department of Defense Activity Address Code (DODAAC). A distinct six-position
alphanumeric code assigned to identify specific units, activities, or organizations as found in the
Department of Defense Activity Address Directory.
Definitive UI. See Unit of issue (UI).
Electrostatic discharge (ESD) sensitive devices. Electrical and electronic devices that are
susceptible to damage from electrostatic discharge (static electricity). These devices include, but
are not limited to, integrated circuits and discrete devices (e.g., resistors, transistors, and other
semiconductor devices).
Expiration date. See Shelf life.
Exterior container. A container, bundle, or assembly that is sufficient by reason of material,
design, and construction to protect unit packs and intermediate containers and their contents
during shipment and storage. It can be a unit pack or a container with a combination of unit
packs or intermediate containers. An exterior container may or may not be used as a shipping
container.
Field titles. See Human-readable information.
Free text. See Human-readable information.

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TABLE III. Term definitions – Continued.

Generic military shipping label (MSL). A term used to identify the MSL used for cargo other
than unit move cargo documented in accordance with DTR 4500.9-R Part III, or other than
personal property cargo documented in accordance with DTR, Part IV. Generic MSL use
procedures are in DTR, Part II.
Government Bill of Lading (GBL). A Government document used to procure transportation and
related services from commercial carriers.
Hardness critical item (HCI). Items at any assembly level which are mission critical and could
be designed, repaired, manufactured, installed, or maintained for normal operation and yet
degrade a system’s survivability in a nuclear environment if hardness were not considered. HCIs
will only be replaced with other HCI-approved items.
Hazardous materials. An item of supply consisting of materiel that because of its quantity,
concentration, or physical, chemical, or infectious characteristics, may either cause or
significantly contribute to an increase in mortality or an increase in serious, irreversible, or
incapacitating reversible illness; or pose a substantial present or potential hazard to human health
or the environment when improperly treated, stored, transported, disposed of, or otherwise
managed. This includes all items listed as hazardous in Titles 29, 40, 49 CFR and other
applicable modal regulations effective at the time of shipment.
Human-readable information. Information intended to be conveyed to a person. Human-
readable information in lieu of machine-readable information is commonly referred to as text.
Human-readable information applications in association with bar code or two-dimensional
symbol are identified as:
a. Human-readable interpretation. An exact, literal interpretation of the encoded bar
code data presented in a human-readable font.
b. Human translation. Human-readable information provided within proximity of the
machine-readable bar codes/symbols representing portions of the encoded information with the
respective data field titles not encoded in the bar code/symbols.
c. Free text. Human-readable information other than what is encoded in the machine-
readable bar codes/symbols.
d. Data area/field titles. The titles identify areas/fields comprised of information in
machine-readable or human-readable form.
Inner packaging. Inner packaging means a packaging for which an outer packaging is required
for transport. It does not include the inner receptacle of a composite packaging. (Title 49 CFR).
Inspect/test date. See Shelf life.
Interior container. A container that is inside another container. It may be a unit pack or an
intermediate container that is placed inside an exterior container or shipping container.
Intermediate container. A wrap, box, or bundle containing two or more unit packs of identical
items. Normally one or more intermediate containers will be bundled to make a shipping
container.

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TABLE III. Term definitions – Continued.

Item. A single hardware article or single unit formed by a grouping of subassemblies,


components, or constituent parts (as specified in MIL-STD-130).
Item description (nomenclature). The name and description of an item as it appears in the
contract, purchase order, requisition, or Issue Release/Receipt Document (DD Form 1348-1A).
Item unique identification (IUID). See Unique identification (UID).
IUID equivalent. See Unique identification (UID).
Light (lite) box. For ammunition and explosive applications, a light (lite) box is a standard box
or container, specified by item packaging drawing, containing less than the standard NSN unit
pack quantity for the item.
Loose or unpacked item. An identifiable item that is unencumbered by a tie, wrap, or container.
Lot, batch, or identification control number. That series of numbers or letters, or both, that are
established to record the production and control of the product.
Manufactured date. See Shelf life.
Military Standard Requisitioning and Issue Procedures (MILSTRIP). A uniform procedure
established by the DoD for use within the DoD to govern requisition and issue of materiel within
standardized priorities.
Modification work order (MWO). Official publication providing authentic and uniform
instructions for the alteration and modification of existing materiel, including joint Service
publications published as retrofit orders.
Multipack. An exterior container or palletized unit load packed with assorted line items and
marked as a “MULTIPACK” (see 5.1.2.1b).
National/NATO stock number (NSN). A 13-digit number that is divided into two parts, the
Federal supply class (FSC) number and the national item identification number (NIIN). The
FSC is the first four digits of the NSN that establishes its relationship to other items within the
same FSC. The NIIN is the last nine digits of the NSN. The first two digits of the NIIN identify
the country assigning the two numbers referred to as the National Codification Bureau codes.
The remaining seven are serially assigned numbers. When shown in the contract/requisition, the
NSN includes any prefixes and suffixes.
Nomenclature. See Item description (nomenclature).
Nondefinitive UI. See Unit of issue (UI).
Ordnance. Explosives, chemicals, pyrotechnics, and similar stores, e.g., bombs, guns and
ammunition, flares, smoke, or napalm. Source: Joint Publication 3-15.
Pack/Package. An instance of packing. For ammunition, explosives, or materiel treated as
ordnance, the term describes a unit load/palletized unit load, an exterior container within a unit
load/palletized unit load, or it is an individual shipping container.
Packaging. A means of specifying the preservation and packing that a given item requires to
ensure that it is not degraded during shipment and storage.

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TABLE III. Term definitions – Continued.

a. Preservation. Application of materials and/or methods designed to protect an item


during shipment, handling, indeterminate storage, and distribution to consignees worldwide.
Military methods of preservation are defined in MIL-STD-2073-1. The date of preservation is
the date the item was placed in the unit pack.
b. Packing. Application of any exterior protective methods, materials, or devices to
assure the integrity of the item. The assembly of items into a unit pack, an intermediate or
exterior container, or a palletized unit load.
c. Packed date. See Shelf life.
Packing. See Packaging.
Palletized unit load. A quantity of items, packed or unpacked, arranged on a pallet in a specified
manner and secured, strapped, or fastened on the pallet so that the whole palletized load is
handled as a single unit. A palletized or skidded load is not considered to be a shipping
container. A loaded 463L System pallet is not considered to be a palletized unit load for marking
of identification information in accordance with this standard. Also see Unit load.
Parcel post. Any packed materiel placed in United States Postal Service channels.
Passive radio frequency identification (RFID) tag. An RFID device which modulates and
reflects a carrier signal from an interrogator. Passive RFID tags operate without a separate
external power source and obtain operating power generated from the reader.
Pilferable items. See Protected cargo.
Polychlorinated biphenyl (PCB). An organic chemical, synthetically manufactured and used
primarily in electrical equipment. It is harmful to human health and the environment.
Port of debarkation (POD). An authorized point where shipments enter a country, either into the
continental United States (CONUS) or into a foreign country.
Port of embarkation (POE). An authorized point where shipments leave a country, either from
CONUS or from a foreign country.
Preservation. See Packaging.
Project code. A three-position alphanumeric code which identifies plans, programs, and
exercises.
Proper shipping name (PSN). The name of a hazardous material shown in Roman print (not
italics) in Title 49 CFR, Part 172 and in other hazardous materials related publications.
Procurement Instrument Identifier (PIID). A standard unique identifier for a solicitation,
contract, agreement, or order and related procurement instruments. See FAR Subpart 4.16 or
DFARS Subpart 204.16. (Also see contract number.)
Protected cargo. Items that are required to be secured, identified, segregated, handled, or
accounted for in such a manner as to ensure their safeguard or integrity. Protected cargo is
subdivided into classified, controlled, pilferable, and sensitive items.

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TABLE III. Term definitions – Continued.

a. Classified items. Items that are of a classified nature and have a security
classification.
b. Controlled items. Items that require additional control and security as prescribed in
various regulations and statutes. Controlled items include money, negotiable instruments,
narcotics, registered mail, precious metal alloys, ethyl alcohol, and objects that could be utilized
in the illegal use of drugs (i.e. hypodermic needles).
c. Pilferable items. Items that are vulnerable to theft because of their ready resale
potential, such as cigarettes, alcoholic beverages, cameras, electronic equipment, and clothing
and textiles.
d. Sensitive items. Items such as small arms, ammunition, and explosives with the
potential for use during civil disturbances, domestic unrest, or if used by criminal elements. In
the hands of militant or revolutionary organizations, these items present a definite threat to
public safety.
Quantitative expression. See Unit of issue (non-definitive UI).
Quantity per unit pack (QUP). The quantity of items in a unit pack given in the terminology of
the definitive unit of issue. When a non-definitive unit of issue is assigned to the stock item, it
may be further quantified by a unit of measure and measurement quantity. Also see Unit of issue
(UI).
Radio Frequency Identification (RFID). An automatic identification and data capture technology
comprised of one or more reader/interrogators and one or more RF transponders in which data
transfer is achieved by means of suitably modulated inductive or radiating electromagnetic
carriers.
Radioactive material. Any material, or combination of materials, which spontaneously emit
ionizing radiation, including materials that possess artificial, induced, and natural radioactivity.
Materials in which the estimated specific activity is not greater than 70 Bq grams (0.002
microcuries/gram) of material, and in which the radioactivity is essentially uniformly distributed,
are not considered to be radioactive materials.
Required delivery date (RDD). The day of the year (e.g., 087, 198, etc.) specified on the
requisition when materiel is required by the requisitioner or the consignee.
Security assistance. A group of programs authorized by the Foreign Assistance Act of 1961, as
amended, and the Arms Export Control Act, as amended, or other related statutes by which the
United States provides defense articles, military training, and other defense-related services by
grant, credit, cash sale, lease, or loan in furtherance of national policies and objectives. Foreign
Military Sales (FMS) is one of the security assistance programs.
Sensitive items. See Protected cargo.
Serial number. An assigned designation that provides a means of identifying a specific
individual item.
Serialized item management. Programs and techniques that track the performance of uniquely
identified items throughout their life cycle. The overarching goal of these programs and

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TABLE III. Term definitions – Continued.

techniques is to enable managers achieve optimum weapon system materiel availability at the
best total ownership cost through the use of effective and efficient life-cycle management
practices.
Shelf life. The total period of time beginning with the date of manufacture, cure, assembly, pack
or date of ship for items preserved in specific storage conditions after manufacture e.g., frozen,
and terminated by the date by which the item must be placed into service (expiration date) or
subjected to inspection, test, and/or restoration (inspect/test date). As authorized per DoDM
4140.27, Volume 1 and 2 and approved Interim Policy changes. Shelf life should not be
confused with service life.

a. Assembled date. The date items or parts are assembled into components, assemblies,
sets, kits, or outfits (CASKO), or the date various CASKOs are assembled into a larger unit.
b. Cured date. The date the item or materiel was altered industrially, as to vulcanize
(rubber) or to treat (synthetic elastomers) with heat or chemicals to make them infusible.
c. Expiration date. The date by which nonextendible shelf-life items (Type I) will be
discarded as no longer suitable for issue/use.
d. Inspect/test date. The date by which extendible shelf-life items (Type II) will be
subjected to visual inspection, certified laboratory tests, or restoration.
e. Manufactured date. The date the item, materiel, or commodity was fabricated,
processed, produced, or formed for use. For drugs, chemicals, and biologicals, the date of
manufacture for products submitted to the Food and Drug Administration (FDA) for certification
prior to release is the date of the official certification notice. For products manufactured under
the license of the Agricultural Research Service (ARS), the date manufactured conforms to the
definition established by the ARS. The date of manufacture will not be shown for medical items
having expiration dates.
f. Packed date. For subsistence items only, the packed date will be the date on which the
item was packaged in the unit pack, regardless of the date of packing, shipping, or additional
processing.
g. Date of shipment. For select Federal Supply Group (FSG) 80 items the start of shelf
life will be date of shipment regardless of date manufactured, industry practice is to batch
produce and freeze to prevent material degradation. Manufacturers and authorized distributors
who use this technique to preserve consistency of the material must guarantee required shelf life
starts from date of shipment.
Shelf-life code (SLC). A code assigned to a shelf-life item to identify the number of months of
original shelf life and also whether the original shelf life is nonextendible (Type I) or extendible
(Type II).
Shelf-life item. An item of supply that possesses deteriorative or unstable characteristics to the
degree that a storage time period is assigned to ensure that the item will perform satisfactorily in
service.

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TABLE III. Term definitions – Continued.

a. Type I shelf-life item. An individual item of supply which is determined through an


evaluation of technical test data and/or actual experience, to be an item with a definite non-
extendible period of shelf life. One exception is Type I medical shelf-life items that may be
extended if they have been accepted into and passed testing for extension in the DoD/FDA Shelf-
Life Extension Program (SLEP).
b. Type II shelf-life item. An individual item of supply having an assigned shelf-life
time period that may be extended after completion of visual inspection/certified laboratory test,
and/or restorative action.
Shipment unit. A shipment unit has a unique transportation control number (TCN) assigned to it
for accounting, control, and visibility throughout its life cycle in the Defense Transportation
System. It may be divided into partial or split increments for movement on different
conveyances; and it is one of the following:
a. Single shipment unit (one item). A single line item of supply destined to one
consignee; or,
b. Single shipment unit (multiple items). Two or more compatible line items having the
same consignee/destination, commodity code, and transportation account code; shipped together
in the same container, or the same conveyance, or the same SEAVAN (without regard to
commodity code), or as loose packages banded together into a single piece, or as a set or
assembly; or,
c. Consolidated shipment unit. Two or more compatible shipment units aggregated into
a consolidated shipment unit.
Shipping container. An exterior container which meets carrier regulations and is of sufficient
strength, by reason of material, design, and construction, to be shipped safely without further
packing (e.g., wooden boxes or crates, fiber and metal drums, and corrugated and solid
fiberboard boxes).
Single shipment unit (one item or multiple items). See Shipment unit.
Supply condition codes for shelf-life items. Specific codes that provide standard criteria at the
wholesale/retail level and designate the remaining shelf life of an item from dates of
manufacture, cure, assembly, packing (subsistence only), inspect, test, or restoration action. The
codes indicate the classification of materiel that reflects its readiness for issue and use or to
identify the action underway to change the status of materiel. DLM 4000.25-1 provides a
complete listing of these codes and their definitions as related to shelf-life items/materiel.
Transportation control number (TCN). The single standard shipment identification number for
all DoD-sponsored movements (i.e., materiel and equipment and all vendor-shipping transactions
involving DoD materiel). The TCN is a 17-position alphanumeric data element assigned to
control a shipment unit through the transportation system (to include CONUS shipments,
shipments entering the DTS, and commercial systems).
Transportation tracking number (TTN). The TTN is a unique, serialized 17-digit number
generated by a shipping application for specific unit move shipments. The TTN is derived from

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TABLE III. Term definitions – Continued.

the unique 13-digit transportation tracking account number generated for each unit line number
(ULN) created in an operations plan during execution. The TTN generation process is scheduled
for implementation subject to application system funding.
Unique identification (UID). See following subtopics, the DoD Guide to Uniquely Identifying
Items, and MIL-STD-130.
a. Item unique identification (IUID). A system of establishing unique item identifiers
within the DoD by assigning a machine-readable character string or number to a discrete item,
which serves to distinguish it from other like and unlike items.
b. Unique item identifier (UII). A globally unique and unambiguous identifier that
distinguishes an item from all other like and unlike items. The UII is derived from a UII data set
of one or more data elements. The term includes an IUID equivalent.
c. IUID equivalent. Item unique identification methods in commercial use that have
been recognized by DoD for use as unique item identifiers (UIIs).
Unique item tracking (UIT). A program within DoD for tracking selected items to maintain
visibility of each uniquely identified asset for the primary purpose of inventory control and/or
engineering analysis. (DLM 4000.25-1)
Unit load. For ammunition, explosives, ordnance, or materiel treated as ordnance, an assemblage
of two or more items (in or out of ammo packages) designed to permit handling these items as a
single entity during transportation and storage. Also see Palletized unit load.
Unit move cargo. A descriptive term used to identify cargo documented in accordance with
DTR 4500.9-R, Part III, procedures.
Unit of issue (UI) – see 3.1a. The UI is a standard or basic quantity that is expressed as a unit
and indicated in a requisition, contract, or order as the minimum quantity issued (bottle, can,
dozen, each, foot, gallon, gross, pair, pound, yard, etc.) and to which a unit price is ascribed. The
UI codes are specified in DoDM 4100.39, Volume 10, Table 53. A Defense Logistics
Management Standards updated list of UI code definitions and their respective ANSI ASC X12.3
Data Element 355 (Unit or Basis for Measurement) codes are specified in the Unit of Issue and
Purchase Unit Conversion Guide (Unit or Basis for Measurement) (DoD Code Sequence) at
http://www.dla.mil/HQ/InformationOperations/DLMS/eApplications/dlmsansiconverguides/ .
a. Definitive UI. A definitive UI is a type of UI designation that indicates an exact
quantity of volume, linear measurement, weight, or count (e.g., assembly, each, kit, set, foot,
pound, gallon, etc.).
b. Non-definitive UI. A non-definitive UI is a type of UI designation that does not
indicate an exact quantity of volume, linear measurement, weight, or count (e.g., drum, can, box,
or roll). When a non-definitive UI is specified, it is usually accompanied by a UI quantitative
expression (e.g., 1 RO (150 ft) or 1 RL (50 ft)). The quantitative expression specifies the content
(decimal locator, quantity, and unit of measurement) of the non-definitive unit of issue assigned
to an item of supply. (DoDM 4100.39).

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TABLE III. Term definitions – Continued.

Unit of measure (UM) – see 3.1.a. The narrative indicating the recognizable physical
measurements used in the application of DoDM 4100.39 conversion criteria. The UM codes are
specified in DoDM 4100.39, Volume 10, Table 81.
Unit pack. The first tie, wrap, or container applied to a single item, or a quantity thereof, or to a
group of items of a single stock number, preserved or unpreserved, which constitutes a complete
or identifiable package.
Unpacked item. An identifiable item that is unencumbered by a tie, wrap, container.
Warranty marking. Marking that applies when a shipment contains items with a service life
defined in a specific amount of hours, a specific end date, or a specific operating time.

4. GENERAL REQUIREMENTS

4.1 Marking unit packs, intermediate and exterior containers, unit loads, palletized unit
loads, and loose or unpacked items. Marking shall be accomplished by any means that provides
the required degree of legibility and durability. Marking may be applied by tagging, stenciling,
stamping, machine printing, or labeling (using preprinted labels). Although machine printing is
preferred, hand printing may be used for marking packs and containers if permitted by the
cognizant activity. Hand printing is not authorized for ammunition containers.

4.2 Marking, marking materials, and methods.

4.2.1 Marking materials. Marking materials used shall be those materials specified in
this standard or alternate choices approved by the cognizant activity. Contractors may obtain the
DoD-unique labels (e.g., DD Form 250, Materiel Inspection and Receiving Report) discussed
herein from commercial sources after obtaining samples from either the procuring activity or the
local Defense Contract Management Agency (DCMA) office. Also see
http://www.esd.whs.mil/DD/.

4.2.1.1 Waterproofing materials used as protective coatings. Waterproofing materials


such as spar varnish, acrylic coating compound, sealing compound, label adhesive, polyurethane
coatings, and pressure-sensitive tape that does not restrict or preclude legibility or readability of
the package marking, shall be used as protective coatings on container marking.

4.2.1.2 Stencil-marking material. Any opaque, nonfading, fast drying, weather resistant
stencil ink, lacquer, paint, or enamel shall be used for stencil marking. MIL-DTL-64159 or
MIL-DTL-53039 paint shall be used for stenciling containers that have a chemical agent resistant
coating (CARC) applied to them.

4.2.1.3 Obliterating lacquer, enamel, or paint. Any quick-drying, opaque lacquer, ink,
enamel, or paint that approximates the color of the container shall be used for the obliteration of
marking. When obliterating CARC painted marking on metal reusable containers, paint

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conforming to MIL-DTL-64159 or MIL-DTL-53039, Green 383, paint chip color 34094 or Tan
686A, paint chip color 33446 of SAE-AMS-STD-595, shall be used. Green shall be used on
green or green camouflage and tan shall be used on tan or desert sand camouflage colored
containers.

4.2.1.4 Lithographing, embossing, roller coating, stamping, and inkjet marking. When
lithographing, embossing, or roller coating of marking is authorized, commercial enamels,
lacquers, or inks in the color specified shall be used. When stamping or inkjet marking is
specified, commercial waterproof and petroleum-resistant inks, in the color specified, shall
maintain sufficient durability during exposure to field service.

4.2.2 Labels, pressure-sensitive, water-resistant. Labels shall be of a water-resistant


grade of paper, film, or plastic, coated on one side with water-insoluble, permanent type
adhesive. The adhesive shall adhere to metal, plastic, aluminum or fiberboard surfaces under
high and low temperatures. Labels shall have a finish suitable for printing and writing on with
ink without feathering or spreading, be capable of withstanding normal handling and storage
conditions, and remain securely in position. Application specific performance criteria and
durability requirements to ensure functionality in various climatic environments should be
tailored, if required, using MIL-PRF-61002. MIL-PRF-61002 can be used as an acquisition tool
when labels presently being used are not performing satisfactorily or when new conditions or
applications require special label stock for those particular situations. Identification bar code
labels on exterior containers, palletized unit loads, and unpacked items shall meet the
requirements of 5.4.2.1.

4.2.2.1 Use of labels. Pressure-sensitive labels that meet the requirements of 4.2.2 may
be used on containers/surfaces other than wood without prior surface preparation. When
pressure-sensitive labels are used on wood containers/surfaces, the labeling area shall be suitably
prepared to ensure adhesion.

4.2.2.2 Protective coating of labels. If labels for exterior containers, palletized unit
loads, and unpacked items, except vehicles and related items, are not inherently waterproof, they
shall be waterproofed by coating the entire outer surface of the label with a transparent,
waterproofing material (see 4.2.1.1). Exterior identification bar code labels shall be protected in
accordance with 5.4.5.4.

4.2.2.3 Affixing and securing labels (except for labels on vehicles and related
equipment). Labels that are other than pressure-sensitive shall be securely affixed with a water-
resistant label adhesive or a transparent, waterproof, pressure-sensitive tape.

4.2.3 Shipping tags. Shipping tags are recommended for use when it is impractical to
stencil mark or apply a label on the container or unpacked item. Shipping tags of metal, cloth,
plastic, paper, or other durable material shall be used to provide the required marking when
specified herein or when it is impractical to stencil mark or apply a label on a container or
unpacked item. Separate tags shall be used for identification and address marking.

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4.2.4 Water-resistant envelopes. Water-resistant envelopes shall be used for packing


lists, serial number lists, and materiel release/receipt documents, etc. Securely affix or fasten the
envelope to the package or container, palletized unit load, or unpacked item.

4.2.5 Conditions of surfaces to be marked. All surfaces to be marked shall be in a


condition so that the marking remains permanent, legible, and nonfading. All marks not
applicable to the shipment shall be obliterated. When shipping containers are consolidated into
container vans for shipment to an ultimate consignee, obliteration of current address marking is
not required.

4.2.6 Marking legibility, durability, and color. Marking shall be clear, legible, durable,
non-fading, and sufficient to withstand normal exposure to environmental and handling
conditions to which the package/container might be subjected. Bar code print quality shall
conform to 5.4.2. Unless instructed otherwise in the contract, purchase order, or drawing,
packages constructed of wood or lightly colored materials shall be marked using a black color
and packages constructed from green or black materials shall be marked using a white or yellow
color.

4.2.7 Marking board or marking panel. Marking shall be applied to marking boards and
marking panels as specified herein or in the contract or purchase order.

4.2.8 Size of marking. Unless otherwise specified herein or by the cognizant activity,
the lettering/marking shall be in capital letters of equal height, clearly visible, and the largest size
practical for the package size within the acceptable range. When marking space permits,
stenciled or pre-printed marking shall be not less than 0.09 inch (2.3 mm).

5. DETAILED REQUIREMENTS

NOTES:
1. Ammunition and explosives identification marking exclusions to the general requirements of
this section are as noted.
2. A loaded RORO trailer/vehicle, loaded SEAVAN, loaded 463L System pallet, or other
unitized load documented as a shipment unit consolidation in accordance with DTR 4500.9-R,
Part II, Appendix M, or unit move cargo documented in accordance with DTR 4500.9-R, Part III,
are exempt from the identification marking requirements in this standard.

5.1 Identification text marking (for ammo/explosives – see 5.14). Identification marking
consists of text marking and bar code marking. Identification marking is intended to provide
receipt process information for vendor sourced material and storage process information for
accurate stock accounting. Figure 1 shows an example of the content and approximate
placement of the identification text marking and the identification bar code marking on unit
packs, intermediate containers, and exterior containers. Unless specifically exempted in the
contract or solicitation, or this standard, the marking shall be applied to all DoD and contractor-
originated or vendor-originated shipments.

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5.1.1 Identification text marking on unit packs and intermediate containers. Unless
specifically exempted in the contract or solicitation, the following identification text information
shall be marked on all unit packs and intermediate containers, in the order listed. This
requirement applies to all unit packs and intermediate containers repacked for shipment by
military installations. Additional identification marking may be required by the contract and
shall be placed either below the identification text marking or in a conspicuous location on the
identification-marked side of the container. Unit packs used as exterior containers at the time of
packaging shall be marked in accordance with 5.1.2.

a. NSN/NATO stock number. The in-the-clear NSN text, if applicable, shall include
spaces or dashes and any prefix or suffix specified in the contract or solicitation. If no NSN is
assigned, the blank line may be omitted.

NOTE: The encoded NSN in the linear (Code 39) or 2D (PDF417 or Data Matrix) bar codes and
human-readable interpretation below the linear (Code 39) bar code, as applicable, shall not
include spaces or dashes, unless otherwise specified in the contract or solicitation.

b. CAGE code. The CAGE code of the company awarded the contract for the item
being shipped. The CAGE code shall be preceded by the abbreviation “CAGE”. Items entering
the supply system after repair by DoD maintenance facilities are exempt from this requirement,
the blank line may be omitted.

c. Part number. If a PN is specified in the contract or order, then only that PN shall be
shown. The PN specified in the contract may be the PN assigned by the Government procuring
activity, or it may be the PN of the actual manufacturer or the PN assigned to the item by the
company awarded the contract. For shipments sent directly from a subcontractor to a DoD
addressee, the PN of the company awarded the contract shall be shown. The part number shall
be preceded by the abbreviation “PN” or “P/N”. If the item has no PN assigned to it or if no PN
is cited, the blank line may be omitted.

d. Item description or nomenclature. The exact name and description of an item as it


appears in the contract, purchase order or requisition shall be shown. Item description may be
marked on more than one line if required due to space limitations. Standard abbreviations,
although not desired, may be used if marking length is excessive.

e. Quantity and UI. A non-definitive UI shall be accompanied by a quantitative


expression such as “1 RO (100 FT)”.

f. Procurement instrument identifier (PIID) (e.g., contract number or purchase order


number). For current DFARS compliant DoD contracts, cite the 13 character PIID. When
applicable, use the 13 character PIID call order number (identified by F or M in the 9th
position) alone (since the call order PIID is treated as an independent contractual document).
For legacy contracts, cite the PIIN (contract number or purchase order number) including four-
digit delivery order or call number if applicable. Additional information such as lot number
(see 5.10.13) may be required by the contract or purchase order. Items entering the supply

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system after repair by DoD maintenance facilities are exempt from this requirement, the blank
line may be omitted.

g. Military preservation method and date of unit preservation (e.g., “M41-4/02” –


Method 41, from MIL-STD-2073-1, was provided in April 2002). Use of the letter M in the
first position indicates the pack is a military preservation method; “41” is the method number;
“4/02” indicates the date of preservation. For specialized preservation codes, use the code from
MIL-STD-2073-1, Table J-Ia. (e.g., “MBC-4/02” – method BC was provided in April 2002).
Method of preservation code “ZZ” shall be shown as ‘ZZ’. If a military preservation method
does not apply, the method space shall be left blank. If a preservation date does not apply, the
pack date shall be shown (e.g., “6/15”).

h. Shelf life. Shelf-life marking, if applicable, shall be applied as specified in 5.10.1.


The shelf life dates shall be preceded with text or abbreviations to identify the nature of the
dated event. See examples following 5.10.1b and also see 5.1.2.1c(1).

i. Serial number(s). When an item is assigned a serial number, that number shall be
applied and preceded by the abbreviation “SER NO” (see 5.4.1.1.1). Serial numbers assigned
by the manufacturer solely for the purpose of indicating the quantity produced should not be
shown.

j. Hazardous materials. Hazardous materials (HAZMAT), ammunition, and explosives


marking (see 5.13 and 5.14).

NOTE: Identification bar code marking requirements, encoding of the UII(s), bar code
configurations, and bar code formats for unit packs and intermediate containers are
specified in 5.4.1.1.

5.1.2 Identification text marking on exterior containers, palletized unit loads, and
unpacked items (see multiple figures in 5.3. Unless specifically exempted in the contract or
solicitation or this standard, the following minimum identification text information shall be
marked on all exterior containers, palletized unit loads, and unpacked (loose) items in the order
listed. When a palletized unit load of containers or items is formed, the individual containers or
unpacked items shall be marked with exterior container identification text marks or unpacked
item identification text marks, subject to exceptions noted in 5.3.2.7. A DoD originated
shipment packaged in an overpack enclosure (protective outer packaging or palletized unit load)
for convenience of handling during transportation is exempt from identification marking under
the following conditions: the overpack enclosure is not an assorted-items pack (see 5.1.2.1), the
cargo is non-hazardous, the unpacked items or containers within the overpack enclosure are
marked/tagged with identification information in accordance with this standard, and the overpack
enclosure is not intended for storage at destination. The minimum text information is:

a. NSN/NATO stock number (see 5.1.1a).

b. CAGE code (see 5.1.1b).

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c. Part number (see 5.1.1c).

d. Item description or nomenclature. Unless otherwise specified, shall be blank.


Required for hazardous items as specified herein (see 5.1.1d). For protected cargo see 5.4.1.6.

e. Quantity and UI (see 5.1.1e).

f. Procurement Instrument Identifier (PIID) (e.g., contract number or purchase order


number). The PIID shall be shown. When applicable, use the 13-digit PIID call order number
(identified by F or M in the 9th position) alone (since the call order is treated as an independent
contractual document). For legacy contracts, cite the PIIN including delivery order or call
number if applicable shall be shown (see 5.1.1f).

(1) When more than one contract is applicable to an assorted-items pack, the
contract number is not required on the exterior container or palletized unit
load, but shall be applied to each unit pack and container in the exterior
container or palletized unit load.

(2) Unless specifically required by a Military Service or Agency directive,


contract identification marking (specifically 5.1.2f) is not required on
exterior containers, palletized unit loads, or unpacked items when items are
repacked for shipment by military installations.

(3) For DLA Troop Support clothing and textile (C&T) items, the following
additional marking is required: shipment number and container number.
The container number shall be consecutively numbered from each shipping
point for the duration of the contract. For multiple container shipments of
C&T items, the packing list shall be placed inside the last container to be
loaded for each shipment. The words “PACKING LIST HERE” shall be
marked on the container.

g. Military preservation method, date of unit preservation, or pack date (see 5.1.1g).

h. Gross weight. The gross weight shall be expressed in pounds rounded up to the
nearest pound. The gross weight shall be preceded by the abbreviation “WT”.

i. Proper shipping name (PSN) and North American (NA) or United Nations (UN)
HAZMAT identification number, where assigned (see 5.13.2).

j. Shelf life. Shelf-life marking, if applicable (see 5.1.1h).

k. Serial number(s). When an item is assigned a serial number, that number shall be
applied and preceded by the abbreviation “SER NO” (see 5.4.1.2.1). Serial numbers assigned
by the manufacturer solely for the purpose of indicating the quantity produced should not be
shown.

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l. Hazardous materials. Hazardous materials (HAZMAT), ammunition, and explosives


marking (see 5.13 and 5.14).

NOTE: Identification bar code marking requirements, encoding of the UII(s), bar code
configurations, and bar code formats for exterior containers, palletized unit loads, and
unpacked items are specified in 5.4.1.2.

5.1.2.1 Package marking for assorted-items pack.

a. Related assorted-items pack. When an assortment of related items (comprised of


mixed stock numbers that support an end item but the assortment cannot be identified under one
stock number) is packed in a shipping container or palletized unit load, the following shall be
applied in lieu of the standard identification text information: a brief description of the contents
(e.g., spare parts to NSN XXXX), the PIID (contract number or purchase order number) or PIID
call order (if applicable to all items), the date of pack (the date the shipment was packed), the
gross weight, special marking (as required by 5.10), and additional marks as noted in following
sub-paragraphs. Kit or set components shall be segregated and identified by PN or NSN.

b. Unrelated assorted-items pack. When an assortment of unrelated items (comprised of


mixed stock numbers that do not support a specific weapon system or end item) is packed into a
shipping container or palletized unit load, it shall be marked in lieu of the identification text
marking required by 5.1.2 with the following information, in the order listed: the word
“MULTIPACK” (line 1), the gross weight (line 2), and additional marks as noted in the
following sub-paragraphs. Hand printing on multipacks is permitted. For DLA Troop Support
C&T item palletized unit load multipacks, see 5.3.2.7b.

Example: MULTIPACK
WT 100

c. Additional marks for an assorted-items pack (related or unrelated items).

(1) In addition to shelf-life marking on interior packages or unpacked items, the


words “CONTAINS SHELF-LIFE ITEMS” shall be placed below the
identification text marking on the exterior container or palletized unit load of
an assorted-items pack containing shelf-life materiel.

(2) The words “WARRANTED ITEMS INSIDE” shall be placed immediately


below the identification text marking on the exterior container or palletized
unit load of an assorted-items pack that contains items covered by a
warranty.

(3) The words “MULTIPLE DODAACs” shall be applied to the outside of the
exterior container or palletized unit load of an assorted-items pack of
individual shipments/containers shipped to a single destination for multiple
consignees.

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(4) For an assorted-items pack of hazardous materials, see 5.13.3 and 5.13.5.6
for the required container and palletized unit load identification marking and
for additional marking of “OVERPACK”, as applicable.

(5) Caution marking shall be applied to the outside of the exterior container or
palletized unit load of an assorted-items pack as required by this standard
(e.g., FRAGILE, arrows, hazardous warning labels, etc.).

(6) For Foreign Military Sales (FMS) shipments, all containers or palletized unit
loads containing assorted items (whether related or unrelated) shall be
marked as a “MULTIPACK” in accordance with 5.1.2.1b.

5.2 Address marking (shipping labels). Military (DoD) and contractor- or vendor-
originated address marking, to include the military shipping label (MSL) and respective bar
codes, shall be as specified in DTR 4500.9-R, Part II, Chapter 208, and as summarized herein.
The preferred location for applying address marking to shipping containers, palletized unit loads,
and unpacked items are shown in the figures in section 5.3.2. Exact placement of MSLs may
vary slightly from those shown.

5.2.1 Military (DoD) and contractor- or vendor-originated address marking (see Figures
2A and 2B). Unless specifically exempted in the contract or DTR, DoD and contractor or vendor
shipping activities shall apply address marking using an MSL with bar codes. This includes
shipments moving within CONUS or OCONUS, from CONUS to OCONUS, or conversely from
OCONUS to CONUS.

NOTE: Attach a DD Form 1387 (Military Shipment Label) in lieu of a bar coded MSL for DoD
contingency operations where manual entry is the only means available to document DTS
shipments (see Figure 13).

5.2.2 Military shipping label (MSL) (see Figures 2A and 2B). The MSL shall be
completed in accordance with 5.2.2.5 and attached in accordance with 5.3.2. Each shipment unit
in a consolidated shipment unit shall be marked with an MSL. For contractor or vendor
shipments, the MSL information shall be coordinated between the contractor or vendor and the
contracting office or administrative contracting office, per the FAR 47.305-10, FAR 52.247-52,
DFARS 247.305-10 and DFARS 247.371.

a. The MSL shall include in-the-clear text entries applicable to the shipment as provided
for in 5.2.2.5. When the MSL is generated from DTR 4500.9-R, Part II, Appendix M,
Transportation Control Movement Document (TCMD) related information, the coded data shall
be converted to in-the-clear text for printing on the MSL, for example, delete leading zeros from
numeric values and convert TCMD alphanumeric code values for pieces, weight, and cube to
numeric digits.

b. The MSL shall include linear (Code 39) bar codes formatted in accordance with this
standard in reference to ISO/IEC 16388. Three linear (Code 39) bar codes are required

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including the transportation control number (TCN), piece number without leading zeros, and
ultimate consignee/mark for DODAAC.

c. The MSL shall include a 2D (PDF417) bar code in accordance with ISO 15394 and
ISO/IEC 15438, formatted in accordance with 5.2.2.6 and Appendix A of this standard, with
reference to DTR 4500.9-R, Part II, Chapter 208, ISO/IEC 15434 for bar code syntax, and the
DoD Guide for the Application of Automatic Data Capture Data Qualifiers for bar code
semantics.

NOTE: Not actual size. Recommended label size is 4 by 6 inches (10.2 by 15.2 cm).
FIGURE 2A. Generic MSL.
B FIGURE 2B. Unit move MSL.
B

(1) The 2D (PDF417) bar code shall contain the in-the-clear text information on
the MSL as provided for in 5.2.2.6. For contractor or vendor shipments, the
TCMD information in the 2D (PDF417) bar code, when required, shall be
coordinated between the contractor or vendor and the contracting office or
administrative contracting office, per the FAR 47.305-10 and the DFARS
247.305-10 and 247.371.

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(2) The 2D (PDF417) bar code line item supply data for MILSTRIP
transactions is sourced from DD Form 1348-1A, Issue Release/Receipt
Document (IRDD), information as noted in DLM 4000.25-1, Appendix
1.35, or as carried forward from the contract/order. The MSL 2D (PDF417)
bar code on each piece of a shipment unit shall have the same line item
information. For contractor or vendor shipments, this information, as
available, and the DFARS 247.305-10 minimum requirements, shall be
coordinated between the contractor or vendor and the contracting office or
administrative contracting office. For non-MILSTRIP transactions, the
available information will be limited. Ammunition shipments may also
include DoD identification code (DODIC) or Navy ammunition logistics
code (NALC) and lot number information. For factors that determine the
amount of available data to be recorded in the 2D (PDF417) bar code, see
5.2.2.6c.

d. The MSL may also contain a passive RFID tag. See 5.9 for further information and
details.

5.2.2.1 MSL size. The recommended size for the MSL is 4 by 6 inches (10.2 by
15.2 cm). The labels and bar codes in the figures have been reduced in size for ease of
publication.

5.2.2.2 MSL label stock quality. The quality of the MSL label stock shall be such that
labels are suitable for ink printing without feathering or spreading. The MSL shall withstand
normal handling and shipping conditions and remain securely in position. For general label
requirements see 4.2. HAZMAT label requirements are specified in Title 49 CFR.

5.2.2.3 MSL format. The in-the-clear text and bar code entries shall meet required
ANSI/ISO standards listed in section 2 and shall comply with 5.2.2.4 through 5.2.2.8, Appendix
A detailed formats, and DTR 4500.9-R, Part II, Chapter 208, requirements. The in-the-clear text
and linear (Code 39) bar code human-readable interpretation shall be easily human readable.
The linear (Code 39) bar code and the 2D (PDF417) bar code shall be easily machine readable.
Figures 2A and 2B show examples of acceptable MSL formats that may be used as guidelines in
producing a label.

5.2.2.4 Completing the MSL for address marking. The MSL shall be completed as
follows to include in-the-clear text or descriptive information, linear (Code 39) bar codes with
human-readable interpretation, and a 2D (PDF417) bar code.

a. Linear (Code 39) and 2D (PDF417) bar code labels may be affixed to the MSL as an
alternative to direct printing on the MSL, providing the labels do not impact the effectiveness o
the MSL.

b. Data identifier (DI) codes shall not be used in conjunction with the linear (Code 39)
bar codes.

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c. The MSL unique transport unit identifier shall be the TCN and it shall be encoded
and printed as the uppermost bar code on the top of the label. Information on TCN construction
for the various types of shipments is detailed in DTR 4500.9-R, Part II, Cargo Movement,
Appendix L.

d. Linear (Code 39) or 2D (PDF417) bar codes should not be positioned in the same
horizontal plane and the label layout should provide as much vertical spacing as available
between the bar codes to reduce the possibility of scanning interference.

e. The text for all entries, except as noted below shall be no smaller than 10 lines per 1
inch (25.4 mm) (approximately a 7 point font). The preferred font size is 10 to 14 points.

(1) The “Ship To” address character height shall be no smaller than the “From”
address character height and should be distinctive in appearance, for
example, larger, bolder, different color, etc. The “Ship To” address shall be
located below or to the right of the “From” address.

(2) The transportation priority numeral shall be bold text and shall be 0.75 inch
(19.1 mm) high (approximately a 72-point font).

5.2.2.5 Data content of the MSL (see Figures 2A and 2B). The data content of the MSL
and the instructions for completion are summarized below.

a. The MSL shall contain the following information:

(1) TCN. Enter the 17-character (alphanumeric) TCN using a 0.5 inch (12.7
mm) high linear (Code 39) bar code with human-readable interpretation as
the uppermost bar code on the top of the label. For consolidated shipments,
place a lead TCN in this block. The lead TCN shall not duplicate any
internally packed TCNs.

(2) Transportation Account Code (TAC)/Postage. Enter the TAC or the postage
data. For other than mail shipments, enter the TAC applicable to shipments
moving from POE to POD, otherwise leave blank. For mail shipments, use
one of the following:

(a) For metered mail, attach the stick-on metered postage values to or
near this block. Do not apply over text or bar codes.

(b) For permit imprint mail, enter the appropriate Service/agency mail
authorization.

Example: First Class Mail


Postage and Fees Paid
Defense Logistics Agency
Permit No. G-53

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(3) From. Enter the Consignor DODAAC/CAGE and in-the-clear address (up
to 3 lines of 35 characters) of the shipping activity. For mail include the
ZIP code.

(4) Type Service. In-the-clear text (for example, Frt LTL, Air Expss, Expss
Mail, TGBL UB, DPM HHG) for the type of transportation service to the
“Ship To” address. The in-the-clear text may be derived from the TCMD
mode/method code for the generic MSL. Should be blank for unit move
shipments.

(5) Ship to/POE. Enter an in-the-clear ship to address (three characters and five
lines of up to 35 characters) or, if applicable, enter the three-digit air/water
port of embarkation (POE) code (from DTR 4500.9-R, Part II, Appendix
CC or MM) and its ship to address. A POE code is not required for
shipments to a DLA Container Consolidation Point (CCP).

(6) Priority. Enter the applicable transportation priority (TP). TP 1, 2, 3, or 4


(deferred air freight) should be clearly identified in the priority block of the
MSL using bold text that is 0.75 inch (19.1 mm) high. Should be blank for
unit move shipments.

(7) POD. Enter three-digit air/water port of debarkation (POD) designator


(from DTR 4500.9-R, Part II, Appendix CC or MM), if applicable. In-the-
clear location name may be included. Blank for classified unit move
shipments. Blank for mail shipments.

(8) Project Code. Enter project code, if applicable.

(9) Ultimate Consignee/Mark For Consignee. Enter the in-the-clear complete


address(s) (up to five lines of 35 characters) and the 0.5 inch (12.7 mm)
high linear (Code 39) bar code for the applicable DODAAC or MAPAC,
with human-readable interpretation. Blank for classified unit move.

(10) Weight (lbs). Enter actual gross weight (numeric value of this piece).
Round to next whole digit and do not zero fill.

(11) RDD. Enter the required delivery date (RDD) code specified by the
requisitioner, if appropriate. Blank for classified unit move.

(12) Cube (ft). Enter the actual cube (numeric value of this piece). Round to
next whole digit and do not zero fill.

(13) Charges. No known requirement. Leave Blank.

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(14) Date Shipped. Enter an in-the-clear date (for example YDDD,


YYYYDDD, or DD-MMM-YYYY). Blank for unit move. Do not use the
date shipped code from DTR 4500.9-R, Part II, Appendix RR.

(15) FMS Case Number. Enter FMS case identifier as appropriate. Blank for
unit move.

(16) Piece Number. Enter the piece number (numeric value assigned to this
piece) of the cargo documented by the TCN for this shipment unit and a
0.5 inch (12.7 mm) high linear (Code 39) bar code. Do not zero fill. Piece
number may be expressed as “Piece Number of Total Pieces” to save space
on the label – only the piece number has a linear (Code 39) bar code; the
word “of” and the total number of pieces are not shown in the linear (Code
39) bar code.

(17) Total Pieces. Total number (numeric value) of pieces documented by the
TCN for this shipment unit. Total pieces may be expressed as “Piece
Number of Total Pieces” to save space on the label – the total pieces value
is not shown in the piece number linear (Code 39) bar code. Do not zero
fill.

(18) 2D (PDF417) bar code. Includes MSL in-the-clear text data, selected
TCMD data, and selected supply/unit information per 5.2.2.6. For unit
moves only, when the item has been assigned a UII, the UII shall be
included in the 2D (PDF417) bar code.

b. For unit moves, in addition to the requirements in 5.2.2.6, data for the following
elements, as applicable, shall be shown on the MSL:

(1) Unit line number (ULN).

(2) Length, width, height (this piece).

(3) Unit identification code (UIC).

(4) Commodity/special handling code (air or water).

(5) Vehicle serial number.

(6) Equipment description.

(7) Bumper number (Army/Navy only).

(8) Model number (Army/Navy only).

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(9) Unique item identifier (UII) – do not show in human readable format, only
encode the UII in the 2D (PDF417) bar code.

(10) Transportation tracking number (TTN) – only encode in the 2D (PDF417)


bar code when the TTN is available for system entry – typed entry of TTN
data by a user is not permitted.

c. Additional information. Optional marking includes equipment serial number, NSN,


and commercial tracking number and/or bar code.

d. Local Processing Data. Shippers may add local internal processing information to
the label, such as DLA distribution information, as long as it is clearly marked and does not
interfere with the orientation and placement of MSL data. Additional data may be required by
the contract or added based on trade agreements.

5.2.2.6 MSL 2D (PDF417) bar code requirements. Each MSL 2D (PDF417) bar code
shall contain the data elements from the applicable table in Appendix A for encoding MSL text,
TCMD data, and supply line item information.

a. The data elements include MSL information, TCMD data, and the respective TCMD
trailer data (T_5 through T_9) for the labeled shipment unit, and the line item contents of the
single shipment unit for a generic MSL (i.e., for other than unit move documented cargo (DTR
4500.9-R, Part III) or personal property documented cargo (DTR 4500.9-R, Part IV)). Table A-
I, with reference to the DoD Guide for the Application of Automatic Data Capture Data
Qualifiers, provides data descriptions, format, and data sources for the DIs used in the 2D
(PDF417) bar code and for the data element identifiers (DEIs) that identify DoD unique data
elements from DTR 4500.9-R and DLM 4000.25-1. Tables A-II and A-III in this standard
provide the content of the data streams for generic MSLs and unit move MSLs.

b. All shipment unit data and line item data in the MSL 2D (PDF417) bar code
replicates data from the three sources noted below. If the data is available and a corresponding
DI or DEI is shown in the applicable Table A-II or A-III, the data shall be entered into the 2D
(PDF417) bar code. Blank data fields are not to be encoded except as noted in Appendix A,
A.2.3h(1). When multiple sources for a data element are identified, the sources are prioritized
as follows (TCMD source has priority if it exists):

(1) Source 1: Header TCMD data. Format 07 DEI ‘34’ (Table A-I) shall be
used to identify the document identifier code of header TCMD data being
documented in the 2D (PDF417) bar code. The unit move transportation
tracking number (TTN) is included with this source category.

(2) Source 2: Supply documentation (DD Form 1348-1A) bar code data or
contract data to include IUID information, as applicable, for each supply
line item packaged within the shipment unit.

(3) Source 3: Shipment information entered in-the-clear on the MSL.

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c. The MSL 2D (PDF417) bar code can only contain limited amounts of data (about
1,000 characters). The following factors shall be considered when determining the amount of
available data to record in the 2D (PDF417) bar code.

(1) A consolidated shipment unit containing multiple internal shipment units


shall be documented by encoding only the header TCMD data and its
respective trailer TCMD information. The MSL 2D (PDF417) bar code
shall not be populated with TCMD information from the internal shipment
units. Each shipment unit in a unitized shipment shall be marked with an
MSL. The MSL 2D (PDF417) bar code does not contain enough capability
to consistently record the internal shipment unit prime TCMD data and the
respective trailer data.

(2) The 2D (PDF417) bar code for a consolidated shipment unit of multiple
shipment units, or a mix of line items and multiple shipment units, shall not
contain any line item information and shall be marked with an in-the-clear
text message that shall be entered at the bottom of the 2D (PDF417) bar
code stating “NO LINE ITEM DATA” and it shall be entered into the
Format 07 DEI ‘35’ (text comment) area of the MSL 2D (PDF417) bar code
for reprinting purposes. If line item data is still desired for a shipment, it
should be included on an alternate form of high capacity AIT media.

(3) It may not be possible to document the supply line items of an entire
multipack or consolidated shipment. If the AIT media cannot store all of
the line item data required to document the shipment unit, the line item
information shall be eliminated from the 2D (PDF417) bar code. An in-the-
clear text message shall be entered at the bottom of the 2D (PDF417) bar
code stating “NO LINE ITEM DATA” and it shall be entered into the
Format 07 DEI ‘35’ (text comment) area of the MSL 2D (PDF417) bar code
for reprinting purposes.

(4) In order to provide space for multiple line item supply data in the 2D
(PDF417) bar code of the generic MSL, the in-the-clear address data shall
only be printed in the 2D (PDF417) bar code of a generic MSL for single
line item shipments or when no line item data is printed in the bar code.
Most multi-piece shipments derive from a single line item document;
therefore, the addressing data will usually be available in the 2D (PDF417)
bar code for reprinting MSLs when a transshipper needs to split a multi-
piece shipment. The in-the-clear address data should be printed in the 2D
(PDF417) bar code of the MSL after giving encode priority to the TCMD
and TTN information in the 2D (PDF417) bar code.

d. Metric units of measure may be used in the 2D (PDF417) bar code for selected
DIs/DEIs as noted in Table A-I. Metric units of measure shall not be used for in-the-clear text
entries.

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5.2.2.7 MSL bar code printing standards (see Figures 2A and 2B). The three linear
(Code 39) bar codes and 2D (PDF417) bar code shall be printed in accordance with this standard
with reference to ISO 15394, ISO/IEC 16388, and ISO/IEC 15438 for further explanation.
ISO/IEC 15416 defines print quality for linear bar codes. ISO/IEC 15415 defines print quality
for two-dimensional bar codes. Printed bar codes shall conform to no less than a “B” quality
standards as defined in the appropriate standard. The requirements are summarized as follows:

a. Linear (Code 39) bar codes.

(1) The minimum bar height shall be 0.5 inch (12.7 mm).

(2) The minimum narrow element dimension (X-dimension) shall not be less
than 0.01 inch (0.25 mm).

(3) The wide to narrow ratio of the elements should be 3:1. The measured ratio
shall be between 2.4:1 and 3.2:1.

(4) The leading and trailing quiet zones shall be not less than 0.25 inch
(6.35 mm).

(5) The linear (Code 39) bar codes should be presented on shipment units with
the bar codes horizontal (picket fence orientation). See 5.3.2.4 for cylinder
applications.

(6) The label should be designed so that two bar codes are not next to each other
unless the label is wide enough to reduce the possibility of interference with
successful bar code scanning.

(7) The quality of the printed bar code shall meet a grade requirement of 2.5 (B)
at the point of production when measured in accordance with ISO/IEC
15416 with a measurement aperture of 0.010 inch (10 mils or 0.25 mm) and
an inspection wavelength of 660 ± 10 nm.

(8) To encode the information, only an American Standard Code for


Information Interchange (ASCII) basic alphanumeric character set of capital
letters “A” to “Z” and numbers “0” to “9”; special character “$”; and the
start/stop character “*” shall be used (in reference to ISO/IEC 16388).

b. 2D (PDF417) bar code. For technical details, see Appendix A.

5.2.2.8 Human-readable interpretation. The human-readable interpretation for each of


the linear (Code 39) bar codes should appear above, below, or in line with the linear bar code.
When in line, a 0.25 inch (6.35 mm) bar code quiet zone shall be provided.

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5.2.3 DoD shipments sent through the U.S. Postal Service and commercial parcel
services. Shipments originated by DoD activities and sent through the U.S. Postal Service or a
commercial parcel service shall comply with the U.S. Postal Service domestic mail and
commercial carrier requirements in addition to the requirements of this standard.

5.3 Placement of identification text (for ammo/explosives – see 5.14) and address
marking.

5.3.1 Placement of identification text marking on unit packs and intermediate containers
(see Figure 1). Identification text marking on unit packs and intermediate containers shall be so
located as to allow the marking to be easily read and to ensure that the marking will not be
destroyed when the pack or container is opened for inspection or until its contents have been
used. The marking surface of a unit pack shall be the outermost wrap, bag, or container of the
unit pack. When a barrier bag is used within another unit container, both the bag and the
outermost container shall be marked. Bundled items should be marked with a tag or by affixing
a label under one of the bundled ties. The required marking should be placed so that it is not
obscured by any strapping or closure tape.

5.3.2 Placement of identification text and address marking on exterior shipping


containers, palletized unit loads, and unpacked items (see Figures 3 thru 14).

a. The exact location of the identification text marking may vary slightly. The marking
shall be applied to the upper left two-thirds of the side of the container or palletized unit load
having the greatest overall, usable marking surface. Specific requirements for the placement of
the identification text marking on various containers, palletized unit loads, and unpacked items
are discussed in the following paragraphs. The required marking shall not be obscured by
cleats, strapping, or closure tape. Unless otherwise specified in the contract or solicitation or
when required by the carrier, such as parcel post, one end and the top and bottom of every
exterior container or palletized unit load shall be free of identification marking. Marking
materials used shall meet the requirements specified in section 5. Unless otherwise specified by
the cognizant activity, the size of the identification text marking lettering shall be as specified in
4.2.8.

b. Address labels should be affixed at a suitable location where there is minimum risk of
damage and in accordance with the provisions of 5.3.2. For RFID-enabled address labels, see
Passive RFID tag placement. If a label location is not specifically identified in this standard,
shippers are referred to ISO 15394 for additional guidance.

(1) Required address marking shall be placed on the identification-marked side


of exterior shipping containers. If a container is too small to accommodate
the address marking on the identification-marked side, the address
marking/label shall be applied on the opposite side or attached to a shipping
tag (see 4.2.3) or marking board/panel (see 4.2.7). When the surface of the
shipping container or material such as pipe, steel, or wood does not lend
itself to direct application of the MSL, or the MSL obscures other required
marking on a shipping container, the label shall be attached to a shipping

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tag, marking board or marking panel. The tag shall be large enough to
accommodate the label without folding. Separate tags shall be used for
identification and address marking.

(2) Stencil marking alone is not an appropriate alternative for address marking
of shipments because stenciling cannot accommodate the bar code
requirements.

5.3.2.1 Boxes and crates. See Figure 3.

a. Boxes and crates 10 cubic feet and over shall have additional identification marking
placed on the end of the container to the left of the identification-marked side. Placement of
identification marking on the end of boxes and crates under 10 cubic feet is optional.
Regardless of size, identification text marking may be stenciled or printed directly on the
container or applied by use of a stenciled or preprinted label. If no other adequate marking
surface is available, cleats may be used as part of the marking surface. If the exterior surface is
not suitable for direct marking application, a marking board/panel may be used.

NOTE: For identification bar code specific marking locations,


see Figures 21 and 22.
FIGURE 3. Placement of identification and address marking on boxes and crates.

b. The address label shall be placed on the identification-marked side and right of center
on a vertical face, allowing a minimum of 2 inches (5 cm) from all edges of the box or crate.
An additional address label may be placed on the identification-marked end for styles which,
because of their configuration, allow access by materials handling equipment only to the end of
the container.

5.3.2.2 Bales and cloth-covered bundles (see Figure 4). The identification text marking
on bales shall be stenciled on the upper two-thirds of the side of the bale having the largest
marking surface area. Bales with a pre-sewn end and a wire-tied ear on the opposite end shall

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have the NSN, quantity, and UI applied on the pre-sewn end. When both ends have wire-tied
ears, no identification marking shall be applied on the ends. On cloth-covered bundles,
identification text marking shall be stenciled on the upper two-thirds of the side of the bundle as
close to the left side as possible. When direct stenciling is used, there is no need to coat the
cloth, provided the marking does not become smeared or illegible because of any absorption into
the cloth. To ensure that the marking is both permanent and readable, the cloth bundle may be
given a smooth coat of sand-colored lacquer, enamel, or paint over the area to be marked before
the marking is applied. When stenciling is not appropriate for bales or cloth-covered bundles,
preprinted labels or tags may be used. Address labels for bales and bundles shall be applied to
the lower two-thirds of the identification-marked side or to the wire-tied ear with a tag.

NOTE: For identification bar code specific marking locations, see Figure 23.
FIGURE 4. Placement of identification and address marking on
bales and cloth-covered bundles.

5.3.2.3 Paper shipping sacks, bags, and textile/laminated textile bags (see Figure 5).
Identification text marking shall be printed or stenciled on the side of the sack or bag that does
not bear the certificate of compliance of the sack manufacturer. Commercially packed
commodities shall have the required marking stenciled and centered on one face of the sack or
bag. When the printing area is too small, spacing of the printing may be altered proportionately
and lines may be consolidated. If the stenciled marking is not legible, it shall be machine printed
on a tag or label. If a bag is closed by stitching, an identification tag (not an address label) may
be fastened to the bag by stitching at the time of closure. If the top of a bag has ears, the
appropriate tag shall be affixed to one of the ears. Address marking shall be placed on a label or
tag. When a label is used, it shall be applied below the identification marking. If the bag is
closed by stitching, a tag may be fastened to the bag by stitching when closure is made. If the
top of the bag has ears, the tag shall be affixed to one of the ears.

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NOTE: For identification bar code specific


marking locations, see Figure 23.
FIGURE 5. Placement of identification and address marking on sacks and bags.

5.3.2.4 Barrels, drums, and other cylindrical containers (including empty containers)
(see Figure 6). Identification text marking shall be stenciled or preprinted on the upper one-third
of filled barrels, pails, kegs, drums, and reusable metal containers. In addition to the required
marking on 50- and 55-gallon drums or barrels with non-removable heads, identification data
(less weight) and shelf-life marking shall also be shown on the head. Forest-green containers
shall be marked with yellow or white lettering. Although the preferred methods of application
are stenciling and preprinting, labels or tags may be used when a container is too small for either
method. However, unless otherwise approved by the cognizant activity, labels or tags shall not
be used for identification text marking on metal containers, unless the containers are too small to
accommodate the stenciled or preprinted marking. Also, if labels are used for marking, only
pressure-sensitive labels shall be used on cylindrical containers and metal drums. Marking shall
be avoided in the space 6 inches (15.2 cm) above or below the centerline of the body sidewall for
barrels not swaged with rolling hoops. On empty barrels, drums, and cylindrical containers,
identification marking shall be applied on the top and on the upper one-third of the side by
attaching labels or tags. The preferred location for the address label is on the middle one-third of
the identification marked side of the container, except for barrels not swaged with rolling hoops.
However, if space is not available in this location, the address label shall be placed in a
conspicuous location in close proximity to the identification marking. A flat surface of the
container is preferred to accommodate scanning of the 2D (PDF417) and linear (Code 39) bar
codes. If space is not available on the surface of the container for the address label, the label
shall be placed on a shipping tag.

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NOTE: For identification bar code specific marking locations, see Figures 23 and 25.
FIGURE 7. Placement of identification and address marking on
miscellaneous articles and unpacked items.

5.3.2.6 Unpacked major equipment (except unpacked vehicles) (see Figure 8).
Identification text marking shall be either stenciled on a marking board/panel applied to the most
suitable location on the item, or they shall be printed on a label attached directly on the
equipment’s surface. Address marking shall be applied by using labels applied to the marking
board or attached to the equipment’s surface. Labels (identification or address) shall be attached
to the equipment’s surface with ASTM D5486/D5486M, type I, class 2 tape. The tape shall be
placed over the label and shall extend 0.05 inch (1.27 mm) or more from its edges. For
unpacked vehicle marking requirements, see 5.3.2.9.

FIGURE 8. Placement of identification and address marking on unpacked major equipment.

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5.3.2.7 Palletized unit load (see Figure 9). When a palletized unit load of containers or
items is formed, the individual containers/items comprising the unitized load shall be marked
with exterior container identification marks or unpacked item marks. Unless otherwise specified,
unit loads of box-packed items shall have one or more boxes turned to present a blank surface for
marking. The palletized unit load shall have the identification and address marking applied as
specified herein and as shown in Figure 9. For palletized unit loads 10 cubic feet and over,
additional identification marking shall be placed on the end of the load adjacent to the
identification-marked side. When a fiberboard container such as a triple-wall fiberboard box is
used for unitizing a load in lieu of palletization, all required marking, including the address label,
may be placed directly on the flat fiberboard surface. Unitized tires shall be stacked on pallets,
sidewall to sidewall, to prevent the marking on individual tires from being seen around the
circumference of the load. The gross weight for palletized/containerized unit loads shall include
the weight of the pallet or container base. Because palletized loads are often stacked two or three
high when shipped or stored, the marking shall be large enough to be read from a distance. The
size of the lettering (see 4.2.8) shall be proportionate to the overall size of the unitized load but
shall be not less than 0.75 inch (19.1 mm) in height. A loaded 463L System pallet is not
considered to be a palletized unit load for marking of identification information in accordance
with this standard. A loaded 463L System pallet is documented for movement as specified in
Defense Transportation Regulation, DTR 4500.9-R, Part II, Chapter 203.

a. Identification marking (see 5.1.2) shall be placed on a marking board or panel,


securely attached to two adjacent sides of the palletized load, by using a label or by direct
stenciling. Palletized loads with smooth, flat surfaces may have identification text marking
stenciled directly on two surfaces, with the marking extending from one container to another.

b. Except for DLA Troop Support C&T items, a palletized load of containers of items
having different NSNs shall be marked as a “MULTIPACK” (see 5.1.2.1b). Palletized loads of
DLA Troop Support C&T items having different NSNs shall be marked as specified in the
contract or order.

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NOTE: For identification bar code specific marking locations, see Figure 25.
FIGURE 9. Placement of identification and address marking on palletized unit loads.

c. When a palletized load is covered with stretch-wrap film, pressure-sensitive labels


containing the identification and address marking may be placed on the outermost layer of
wrap, on either side of the load in addition to other marking requirements. Variations are
authorized based on local operations and capabilities (for example, a marking board/panel
positioned on the pallet before the last layer of wrap is applied).

d. The address label(s) attached directly to a container on the pallet or to a marking


board or panel shall be positioned as follows:

(1) The address label shall be placed right of center on a vertical face, allowing
a minimum of 2 inches (5 cm) from all edges of the unit load.

(2) The bottom edge of the address label containing the unit load information
should be within the range of 32 to 48 inches (81 to 122 cm) from the
bottom of the pallet. If the loaded pallet is less than 40 inches (102 cm) in
height, the label should be placed as high as possible on the pallet, but not
closer than 2 inches (5 cm) to the natural top of the unit load.

e. A DoD shipment packaged in an overpack enclosure (palletized unit load) for


convenience of handling during transportation is exempt from identification marking under the
following conditions: the overpack enclosure is not an assorted-items pack (see 5.1.2.1), the

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military department involved as required by DTR 4500.9-R. For other than unit moves, the
address marking for CONUS shipments and the identification and address labels for OCONUS
vehicle shipments shall be applied to a marking board/panel or applied by attaching a preprinted
label on the vehicle’s surface with ASTM D5486/D5486M, type I, class 2 tape. When the
address label is attached directly to the surface of the vehicle, the label shall be placed either on
the rear of the vehicle or on the right side (passenger side) near the rear of the vehicle. When
marking boards/panels are used, they shall be secured on the front of the vehicle. When
possible, the marking shall be positioned on the vehicle at a height of not more than 6 feet or less
than 4 feet. When the use of these locations is not practicable, the best alternate location shall be
selected.

NOTE: The figure shows a DD Form 1387 (Military Shipment Label) used in lieu of a
bar coded MSL for DoD contingency operations where manual entry is the only means
available to document DTS shipments.
FIGURE 13. Placement of identification and address marking on a
marking board for an unpacked vehicle.

5.3.2.10 Commercial-owned or Government-owned (or leased) shipping containers


(SEAVAN) (see Figure 14). Exterior container identification marking shall not be placed on the
outside of a SEAVAN. A completed MSL shall be attached to the seal on the SEAVAN or shall
be attached at the rear of each SEAVAN. As per DTR direction, all individual shipment units
documented with a TCN, including multiple shipment units inside a consolidation container,
shall be marked with an MSL to facilitate DTS movement, in-transit visibility, and in-
check/receipt processing. Unit packs, containers, palletized unit loads, and unpacked items do
not require individual address marking or address bar code marks if they are all unitized by the
shipper of origin into one single shipment unit and loaded into a SEAVAN for delivery as a
complete container load to the ultimate consignee of the single shipment unit – however, the
TCMD TCN for the single shipment unit inside the van will be different from the TCN for the
SEAVAN. CCP activities which receive shipments for consolidation are not required to
obliterate address labels applied by the shipper of origin or to re-label the consolidated shipment
units.

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FIGURE 14. Placement of address marking (MSL on a SEAVAN).

5.3.2.11 Full rail carload and full truckload shipments. Full rail carload and full
truckload shipments moving as a single shipment unit from a single consignor to a single
consignee require at least one completed MSL be attached to the container, palletized unit load,
or unpacked item located closest to the door. Additional MSLs may be placed on other
containers, palletized unit loads, or unpacked items in the shipment.

5.3.2.12 Less than rail carload and less than truckload (LTL) shipments. An MSL is
required on shipping containers, palletized unit loads, and unpacked items for less than rail
carload and LTL lots. Exterior container marking is not required on the train car or truck.

5.3.2.13 Tires (loose). Identification or address marking on tires shall be placed on tags
affixed to the tires with twine or by labels affixed to the outside sidewall or on the tire tread.
Labels with rubber based adhesives such as those conforming to MIL-PRF-61002, Type
Optional, Grade A, Style 3-Rubber, Composition (b) (laminated) shall be used. In addition to the
required identification marking, tires shall be marked with the cure date and the expiration or
inspect/test date (choose one). Tires requiring Department of Transportation (DOT) marking
molded into the sidewall do not require the cure date to be marked since the last three digits of
the DOT marking indicate the week and year of the manufacture of the tire (cure date). Only the
expiration or inspect/test date (choose one) is required. Bar code marking required for exterior
containers (see 5.4.1.2) shall be applied to all tires or a label. An MSL shall be affixed to a
shipping tag or it shall be affixed directly to the tire. Additional guidance on the marking of tires
is contained in MIL-DTL-4.

5.3.2.14 Tubular products (loose). Identification marking shall be applied by labels or


weather-resistant tags. Plastic or metal tags may be used when authorized by the procuring
activity. The address label shall be affixed to a flat surface on the side of the load or to a tag.

5.3.2.15 Tubular products (bundles and lifts). Two weather-resistant tags containing the
identification marking shall be applied to 10 percent of the load. Plastic or metal tags may be
used when authorized by the procuring activity. Identification text marking may also be
stenciled or labeled on a marking board/panel, which shall be attached to the load by

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ASTM D5486/D5486M, type I, class 2 tape or metal bands as specified in ASTM D3953 (used
with ASTM D4675). The address label shall be affixed to a flat surface on the side of the load or
on the marking board/panel.

5.4 Identification bar code marking (for ammo/explosives – see 5.14) (see Figure 1 and
25). For single line item packaging and marking (for example one NSN with a quantity of one or
more), identification bar codes (2D (PDF417) and/or linear (Code 39) with human-readable
interpretation), as applicable, are required for DoD and contractor- or vendor-originated
shipments, unless specifically exempted in the contract. See 5.4.1.3 for assorted-item packaging
requirements.

NOTE: A loaded RORO trailer/vehicle, loaded SEAVAN, loaded 463L pallet, or other unitized
load documented as a shipment unit consolidation in accordance with DTR 4500.9-R, Part II
Appendix M, or unit move cargo documented in accordance with DTR 4500.9-R, Part III, are
exempt from the identification marking requirements in this standard.

a. For identification marking of other than UII information, a 2D (PDF417) bar code(s)
and/or linear (Code 39) bar codes shall be used on unpacked items, unit packs, intermediate and
exterior containers, and palletized unit loads. Use of the 2D (PDF417) bar code is preferred.

b. For identification marking of UII information, the 2D (PDF417) bar code(s) shall be
used for listing UIIs (DI ‘25S’) and the data normally included in the linear (Code 39)
identification bar codes (see 5.4.1.1.2 and 5.4.1.2.2). For UII identified items, ISO/IEC 15434
Format 06 envelopes (see Appendix A) shall be used in the 2D (PDF417) bar code to associate
item-specific data (e.g., UII, a serial number, and other data such as manufacturer, lot number,
etc.) for uniquely identified items.

c. Identification text marking and 2D (PDF417 and Data Matrix) identification bar code
marking requirements for ammunition containers are specified in 5.14.

d. Information and illustrations on the content of identification bar code marking on


containers, palletized unit loads, and unpacked items of non-ammunition commodities are in
5.4.1.1 thru 5.4.5.13.

5.4.1 Bar code data content specifications (non-ammunition).

NOTE: Bar code requirements for container UII/serial number list requirements are in 5.4.1.2.1.
Bar code marking requirements for the MSL are in 5.2.2.6 and 5.2.2.7. Bar code marking
requirements for the DD Form 1348-1A are in 5.12. Bar code requirements for customer direct
shipments are in 5.5.

5.4.1.1 Identification bar code content for unit packs and intermediate containers (see
Figures 1, 18 and 19). The following shall be identified with machine-readable bar codes on unit
packs and intermediate containers. For information on the placement of bar code marking on
unit packs and intermediate containers, see 5.4.4.

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a. The NSN/NATO stock number. When NSN/NATO stock number has been assigned,
it shall be encoded in a bar code consisting of the basic 13 data characters. Unless otherwise
specified in the contract or purchase order, prefixes and suffixes to the stock number, as well as
spaces and dashes, shall not be encoded.

b. The UII(s) and assigned serial number(s). UII and serial number bar code marking
and content requirements are subject to complex conditional situations based on the choice of
bar code used, whether or not UIIs are involved, the number of UIIs or serial numbers, and if
the container is a consolidation of assorted items. Each situation is addressed in following
paragraphs.

5.4.1.1.1 Identification 2D (PDF417) and linear (Code 39) bar code encoded serial
numbers on unit packs and intermediate containers (see Figures 1, 17 and 18). When an item is
assigned a serial number, that number shall be encoded and applied using machine-readable bar
codes (2D (PDF417) and/or linear (Code 39)). The in-the-clear serial number shall be preceded
by the abbreviation "SER NO". The letters “SER NO” are not encoded in the bar code. A 2D
(PDF417) bar code, if used in lieu of the linear (Code 39) bar codes for package marking and
serial number lists, shall include the serial number(s) and other identification information (see
5.4.1.1) and be preceded by a data area title for the encoded information, for example “ID
DATA”. When more than five serial-numbered items are in an intermediate container, the
requirements for encoded serial numbers on an exterior shipping container apply, as specified in
5.4.1.2.1.

5.4.1.1.2 Identification 2D (PDF417) bar code encoded unique item identifiers (UII) on
unit packs and intermediate containers (see Figures 1, 17, and 18). When an item is assigned a
UII, the UII shall be developed as specified in the DoD Guide to Uniquely Identifying Items.
The UII(s) and the applicable identification information (see 5.4.1.1), to include a serial number
(if assigned), shall be encoded in a 2D (PDF417) bar code and applied subject to the following
provisions.

a. The bar code(s) shall be preceded by a data area title for the encoded information, for
example “ID DATA INCLUDES UII(s)”.

b. Human-readable interpretation text for the UII(s) in a 2D (PDF417) bar code is


optional.

c. See Appendix A for 2D (PDF417) bar code requirements and data semantics technical
information. Data identifier ‘25S’ shall be used to identify each item’s UII. The 2D (PDF417)
bar code(s) shall be placed in close proximity to the identification marking.

d. When more than five UII marked items are in an intermediate container, the
requirements for encoded UIIs on an exterior shipping container apply, as specified in 5.4.1.2.2.

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FIGURE 15. Examples of typical linear (Code 39) bar code fields.

5.4.1.2 Identification bar code content for exterior containers, palletized unit loads, and
unpacked items (see Figures 1, 15, 22, and 25). Exterior shipping containers, palletized unit
loads, and unpacked items shall be marked using machine-readable bar codes with the following
information:

a. The NSN/NATO stock number. The NSN shall be encoded as specified in 5.4.1.1.

b. The PIID (contract number, purchase order number), or PIID call order. For legacy
contracts, cite the PIIN (contract number or purchase order number) including four-digit call
number.

c. The CAGE code of the company awarded the contract.

d. The CLIN (when used) shall be encoded with six characters, including zero fillers
placed to the left of the number, for example, 0001AB. For multiple CLIN(s), only the first
number shall be encoded.

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e. The contractor shipment number, when assigned, shall be encoded using seven
characters and eight if it includes a suffix, (see DFARS Appendix F, Part 3). The first three
positions shall always be alpha, the last three always numeric, and the fourth either alpha or
numeric, for example, BETH001 or BET0001.

f. The UII(s) and assigned serial number(s). UII and serial number bar code marking
and content requirements are subject to complex conditional situations based on the choice of
bar code used, whether or not UIIs are involved, the number of UIIs or serial numbers, and if
the container is a consolidation of assorted items. Each situation is addressed in following
paragraphs.

NOTE: For linear (Code 39) bar code configurations, see 5.4.2.4 thru 5.4.2.6. For information
on the placement of bar code marking see 5.4.5.

5.4.1.2.1 Identification 2D (PDF417) and linear (Code 39) bar code encoded serial
numbers on unpacked items, exterior shipping containers, and palletized unit loads. When an
item is assigned a serial number, that number shall be encoded and applied using machine-
readable bar codes (2D (PDF417) and/or linear (Code 39)) subject to the exemptions in 5.4.1.3,
5.4.5, 5.4.5.10, and the following provisions.

a. Serial numbers shall be shown as part of the identification marking except when the
item is packed and marked in accordance with 5.10.14.1. Linear (Code 39) bar codes, if used,
shall be arranged in a stacked, in-line, or combination configuration.

b. The in-the-clear serial number shall be preceded by the abbreviation "SER NO". The
letters “SER NO” are not encoded in the bar code.

c. If more than five serial numbers are identified for an exterior container or palletized
unit load, a serial number list shall be provided in lieu of marking the packaging.

(1) For each exterior container, the list shall contain a human-readable NSN and
the serial number(s) accompanied by a bar code (2D (PDF417) and/or linear
(Code 39)) identifying each serialized item in the container. Copies of the
list(s) shall be placed inside and outside a container. The words “SERIAL
NUMBER LIST INSIDE” shall be marked on the identification-marked side
of the container. The list(s), of included serial numbers, attached to the
outside of each container shall be enclosed in a water resistant envelope for
possible use during receipt, inventory, and pick processes (to preclude
opening the packed item). For a multi-piece shipment unit of exterior
containers (i.e. multiple containers have same TCN), the list(s) of serial
numbers for each piece shall also be included in the packing list envelope
with the shipment packing list as applicable (see 5.11).

(2) For a palletized unit load, the list shall contain a human-readable NSN and
serial number accompanied by a bar code (2D (PDF417) and/or linear (Code
39)) identifying each serialized item in the palletized unit load. The list(s)

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shall be in a water resistant envelope near the identification mark on the


palletized unit load and the envelope should be labeled “SERIAL NUMBER
LIST INSIDE”. For a multi-piece shipment unit of palletized unit loads (i.e.
multiple palletized unit loads have same TCN), the list(s) of serial numbers
shall also be included in the packing list envelope with the shipment
packing list as applicable (see 5.11).

d. A single 2D (PDF417) bar code or multiple 2D (Macro PDF417) bar codes (see
Appendix A) may be used in lieu of linear (Code 39) bar codes for package marking and serial
number lists; however, the human-readable serial numbers shall be listed. The 2D (PDF417 or
Macro PDF417) bar codes shall include the serial number(s) and other identification
information (see 5.4.1.2) and be preceded by a data area title for the encoded information, for
example “ID DATA”.

5.4.1.2.2 Identification 2D (PDF417) bar code encoded unique item identifiers (UII) on
unpacked items, exterior shipping containers, and palletized unit loads. When an item is
assigned a UII, the UII shall be constructed as specified in the DoD Guide to Uniquely
Identifying Items. The UII(s) and the applicable identification information (see 5.4.1.2) shall be
encoded in a single 2D (PDF417) bar code or multiple 2D (Macro PDF417) bar codes subject to
the exemptions in 5.4.5, 5.4.5.10, and the following provisions.

a. The bar code(s) shall be preceded by a data area title for the encoded information, for
example “ID DATA INCLUDES UII(s)”.

b. Human-readable interpretation text for the UII(s) in a 2D (PDF417 or Macro PDF417)


bar code is optional for packaging marks and accompanying packing list documents.

c. All of the UIIs shall be encoded and applied in a single 2D (PDF417) bar code or
multiple 2D (Macro PDF417) bar codes. Also, if more than five UIIs are contained within an
exterior container or palletized unit load, the encoded data in the bar codes(s) on the
items/containers/loads shall be on applicable serial number lists and/or UII list(s) similar to the
serial number lists described in 5.4.1.2.1c(1) and (2).

5.4.1.3 Assorted-items pack (see 5.1.2.1). The exterior shipping containers and
palletized unit load of an assorted-items pack shall have identification bar code marks applied as
follows:

a. NSN/NATO stock number. None. However, unit packs and intermediate containers
that comprise the assorted-items pack shall have identification bar code marking applied as
described in 5.4.4.

b. Contract number. The contract number shall be marked with a bar code if the
number applies to all items of the assorted-items pack. If the assorted-items pack content is
sourced from multiple contracts, then the contract number shall not be marked.

c. CAGE and CLIN – None.

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d. Contractor shipment number – None.

e. UII(s) and serial number(s) – None.

5.4.1.4 Sets, kits, and outfits (SKO). Identification bar code marking shall be applied to
all SKOs, whether the SKOs were obtained through procurement or were assembled at a DoD
activity. When a multiple container SKO is comprised of other SKOs, all containers shall be
marked with identification bar codes that identify only the final (end item/product) SKO. When
the SKO is obtained through procurement, the end-item/product NSN, CAGE, contract number,
CLIN (when used), contractor shipment number, and UII/serial number of the complete SKO
shall be encoded for exterior shipping containers and palletized unit loads. When an SKO is
assembled at a DoD activity, only the NSN and UII/serial number shall be encoded. All
containers of a multiple container shipment shall be marked as specified in 5.10.14.

5.4.1.5 Materiel destined for resale. Unit packs and intermediate containers of materiel
destined for resale that normally have a Universal Product Code (UPC) bar code need not be
remarked with linear (Code 39) and 2D (PDF417) bar codes.

5.4.1.6 Protected cargo (controlled, sensitive, classified, and pilferable items). Unless
otherwise specified in the contract or solicitation, purchase order, or shipping document, the item
description (nomenclature) shall be omitted from all shipping containers of protected cargo.
Identification bar code marking is required. If the NSN is included as part of the identification
marking, the linear (Code 39) bar code human-readable interpretation shall be shown. However,
if the NSN is omitted, the human-readable interpretation shall also be omitted. For shipments of
DLA Troop Support C&T items, the human-readable interpretation shall remain. For shipments
of DLA Troop Support medical items, the item description (nomenclature) and the NSN,
including the human-readable interpretation, shall be omitted; in lieu of the marking, the term
“MEDICAL SUPPLIES” shall be used. The only exception is for medical material classified as
both protected cargo and hazardous material; for these items, hazardous marking requirements
shall take precedence.

5.4.2 Identification bar code labels / printing. Identification linear (Code 39) bar code
marking shall be printed on a label or, upon authorization by the cognizant activity, by direct
printing on the packaging material. Linear (Code 39) identification bar codes can be applied
directly with the identification text marking or printed onto a separate label. Stenciling of linear
bar codes is not permitted. The 2D (PDF417 or Data Matrix) bar code(s) shall be printed onto
label stock. Bar code labels may be accepted for use without a quality verification if they are
accompanied by a certificate of conformance (COC), from the printing activity, for review by the
applying/marking activity. However, the COC does not supersede the need to scan the marking
after any process that may affect the readability of the bar codes, such as the application of tape.

5.4.2.1 Label stock requirements. For label stock general requirements, see 4.2.2.

a. Labels shall be constructed of a computer-imprintable media with a 1-mil acrylic


permanent adhesive or equivalent.

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b. When specified in the contract or purchase order, identification bar code labels
generated on direct-thermal printers may be used on unit packs, intermediate and exterior
containers, palletized unit loads, and unpacked items. The direct-thermal labels shall be
durable, buff-colored stock, or its equivalent.

5.4.2.2 Linear (Code 39) bar code printing specifications. Linear (Code 39) bar codes
shall be prepared in accordance with ISO/IEC 16388. Print quality, element width, and wide to
narrow ratios shall comply with ISO 15394 and ISO/IEC 15416. The standard linear (Code 39)
bar code density range should be from 3.0 to 9.4 characters per inch (CPI). When a direct-
marking process is used to bar code exterior shipping containers or palletized unit loads, a bar
code character density range of 1.7 to 3.0 CPI may be used. Higher bar code densities in the
range of 9.4 to 15.5 CPI may be used, when specified, for unique applications.

5.4.2.3 Two-dimensional (2D) (PDF417) bar code printing specifications. 2D (PDF417)


bar codes shall be prepared in accordance with ISO/IEC 15434, and ISO/IEC 15438, with
reference to the DoD Guide for the Application of Automatic Data Capture Data Qualifiers, and
to ANSI MH10.8.6 for industry considerations. Print quality shall comply with ISO 15394 and
ISO/IEC 15415. The bar code shall have a quiet zone of .04 inch (1.0 mm) above, below, to the
left, and to the right. The quiet zone is included within the calculation of the size of the bar code
(see Appendix A for additional specification requirements).

5.4.2.4 Identification linear (Code 39)) marking basic configurations (see Figure 16A).
Linear (Code 39) bar codes may be arranged either vertically (ladder bars) or horizontally (picket
fence bars) in a stacked or in-line configuration. Unless otherwise specified in the contract or
order, all linear (Code 39) bar codes shall be in a horizontal configuration. When two or three
linear (Code 39) bar codes are encoded, a stacked configuration is preferred. When three or
more bar codes are configured in-line, the spacing between bar codes shall be increased so that
false reads will not occur when using a non-contact reader.

5.4.2.5 Identification linear (Code 39) bar code complex configurations (see Figure
16B). There may be cases requiring the use of configurations more complex than the single
stack or single in-line configuration. A combination configuration contains two or more columns
of stacked bar codes and two or more rows of in-line bar codes. A staggered configuration is
similar to a combination configuration, but each stack of bar codes is staggered, or offset, from
the adjacent stack of bar codes. The staggered configuration satisfies the requirement for a
distance of at least 2.25 inches (57.15 mm) between the bar codes when there are three or more
in-line bar codes.

5.4.2.6 Identification linear (Code 39) bar code configuration information. The
following configuration information is listed in the order of preference.

a. Two linear (Code 39) bar codes:

(1) Stacked.
(2) In-line.

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b. Three or four linear (Code 39) bar codes:

(1) Single stack.


(2) Combination (e.g., two stacks of in-line linear (Code 39) bar codes).
(3) Staggered (e.g., two staggered stacks of two).

c. Five to ten linear (Code 39) bar codes:

(1) Single stack.


(2) Combination (e.g., two stacks of in-line linear (Code 39) bar codes).
(3) Staggered (e.g., two to four stacks of staggered linear (Code 39) bar codes).

d. Eleven or more linear (Code 39) bar codes:

(1) Single stack (if space permits).


(2) Combination (if three or more stacks are required, the spacing between
stacks is increased from 0.5 to 2.25 inches (12.7 to 57.15 mm)).
(3) Staggered (several possible arrangements).

FIGURE 16A. Linear (Code 39) bar FIGURE 16B. Complex linear (Code 39)
code configurations. bar code configurations.

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5.4.3 General application requirements for identification bar codes and labels. The bar
codes shall be located in close proximity to the identification text marking (see 5.1.2).
Identification bar code marking shall not be obscured by application of strapping or tape.

5.4.3.1 Applying identification bar codes on containers/surfaces (other than wood). On


containers or marking surfaces other than wood, labels are required for identification 2D
(PDF417) bar codes, and identification linear (Code 39) bar code marking shall be applied by
labeling or by direct printing. When an untinted/transparent laminate or equivalent or a
stretch/shrink wrap is placed over the label, the bar code(s) shall meet the print quality
requirements of ISO/IEC 15438 for 2D (PDF417) and ISO/IEC 16388 for linear (Code 39) bar
codes.

5.4.3.2 Applying identification bar code labels on wood containers/surfaces. On wood


containers or marking surfaces, identification bar codes shall be applied only by labels. The
labeling area of the container shall be given a smooth coat of spar varnish or a transparent
acrylic, polyurethane, or epoxy coating. A clear/transparent laminate or equivalent shall be
placed over the bar code label. In addition to a laminate or adhesive, it may also be necessary to
affix the label by stapling. Any commercial-type staple may be used as long as it is placed a
minimum of 0.25 inch (6.35 mm) away from any edge of the bar code symbol (i.e., beyond the
symbol quiet zone). For example, the label could be affixed to a piece of card stock that is
slightly larger than the label. The card stock would then be stapled to the container with heavy-
duty staples. For those applications requiring special label requirements, see 4.2.2.

5.4.3.3 Identification 2D (PDF417) and linear (Code 39) bar code marking on
transparent containers. A bar code marking placed inside a transparent container shall be
machine readable from the outside of the container. Similarly, an identification bar code
marking on containers that are shrink/stretch wrapped into a load shall be machine readable from
the outside of the load in at least one location and shall meet the readability requirements of
ISO/IEC 15438 for 2D (PDF417) and ISO/IEC 16388 for linear (Code 39) bar codes.

5.4.4 Placement of identification 2D (PDF417) and linear (Code 39) bar code marking
on unit packs and intermediate containers (see Figures 17 and 18 respectively). For linear (Code
39) identification bar codes, the NSN/NATO stock number shall be bar coded and applied above
the in-the-clear text identification mark. When space does not permit placement of all the
required identification bar code marking on one surface of the container, the identification bar
code labels or marking can be placed on the opposite side of the container, the adjacent end, or
on a tag attached to the container. When the unit pack and exterior shipping container are one
and the same, only exterior container bar code marking shall be applied.

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5.4.5 Placement of identification 2D (PDF417) and linear (Code 39) bar code marking
on exterior shipping containers, palletized unit loads, and unpacked items.

a. Bar code placement shall be adjacent to identification marking as specified in the


5.1.2 subparagraphs.

b. A DoD shipment packaged in an overpack enclosure (protective outer packaging or


palletized unit load) for convenience of handling during transportation is exempt from
identification marking under the following conditions: the overpack enclosure is not an
assorted-items pack (see 5.1.2.1), the cargo is non-hazardous, the unpacked items or containers
within the overpack enclosure are marked/tagged with identification information in accordance
with this standard, and the overpack enclosure is not intended for storage at destination. This
exemption does not include the documentation requirements identified in 5.11.

5.4.5.1 Printing layout configurations for identification linear (Code 39) bar code data
on exterior shipping containers, palletized unit loads, and unpacked items (see Figure 19). If
linear (Code 39) bar codes are marked on exterior shipping containers, palletized unit loads, or
unpacked items, they shall be applied as illustrated in one of the following configurations, listed
in order of preference.

FIGURE 19. Typical linear (Code 39) bar code configurations for use
on exterior containers and on tags.

a. A one-stack configuration with data fields stacked from top to bottom to include:
NSN, contract number, CAGE code of the company awarded the contract, CLIN (if used),
contractor shipment number, and serial number(s) (if assigned). When a stacked configuration

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is used, bar codes shall be left justified (left-hand (start) characters vertically aligned). For an
example of the one-stack configuration see Figure 19.

b. A two-stack combination or staggered configuration arranged so that the NSN is


above the contract number in the first stack and the CAGE code is in the second stack (see
Figure 19).

c. A three-stack horizontal combination or staggered configuration (see Figure 16B).

5.4.5.2 Tag marking configurations for linear (Code 39) identification bar codes to be
used with exterior shipping containers, palletized unit loads, and unpacked items (see Figure 19).
Any linear (Code 39) bar code configuration discussed herein may be applied to a tag attached to
a shipping container, palletized unit load, or unpacked item. Tags shall be marked by either
direct marking or by applying pressure-sensitive labels. If space is available on the identification
tag, the identification linear (Code 39) bar code label/marking may be applied to the right or
below the identification marking. If space is not available, the linear (Code 39) bar code
label/marking may be applied on the reverse side of the tag.

5.4.5.3 2D (PDF417) bar code configuration. See Appendix A for 2D (PDF417 and
Macro PDF417) bar code requirements and data semantics technical information. If the encoded
data volume exceeds the capacity of a single 2D (PDF417) bar code, Macro PDF417 bar codes
(i.e. multiple linked bar codes– see Figure 20) shall be used. The 2D (PDF417) bar code(s) shall
be placed in close proximity to the identification marking.

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NOTE: Example is actual size and can be used for scanner testing.
FIGURE 20. Macro PDF417 bar codes on exterior container label.

5.4.5.4 Label protection for exterior shipping containers, palletized unit loads, or
unpacked items. A waterproof, untinted/transparent, plastic, protective laminate such as ASTM
D5486/D5486M, type I, class 2 tape, or equivalent protection, shall be applied to or shall be
inherent to the label.

5.4.5.5 Boxes and crates under 10 cubic feet and those 10 cubic feet and over (see
Figures 21 and 22). Regardless of size, the NSN/NATO stock number, contract or order number
(if appropriate), CAGE code, CLIN (when used), contractor shipment number, UII(s), and
assigned serial number(s) shall be encoded in machine-readable bar codes using the required data
carrier(s) and applied to the identification-marked side of all boxes and crates used as exterior
shipping containers. If used, the linear (Code 39) bar codes shall be located above, to the right of
or below the identification marking and shall be in a horizontal (picket fence) configuration. The
2D (PDF417) bar code shall be located in close proximity to the identification marking.

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FIGURE 21. Exterior container bar code marking on boxes and crates
under 10 cubic feet.

a. For boxes and crates 10 cubic feet and over, the identification bar code marking
should also be placed on one end of the container.

b. The identification bar code marking shall be applied at least 2 inches (50.8 mm) from
the top and bottom edges and at least 1 inch (25.4 mm) from the side edges of the box or crate.
A quiet zone of at least 0.25 inch (6.35 mm) from the ends of the bar code to the nearest
identification marking shall be maintained. When identification bar codes are located above or
below identification marking, a separation of at least 0.125 inch (3.18 mm) shall be maintained
between the marking and the bar code. If cleats, strapping, or other required marking may
interfere with the placement of identification bar code marking, the identification bar code
marking shall be placed as near as practicable to the prescribed data.

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FIGURE 22. Exterior container bar code marking on boxes and crates
10 cubic feet and over.

5.4.5.6 Bales, cloth-covered bundles, paper shipping sacks, bags and textile/laminated
textile bags, rods, shafts, pipes, and coils of wire (see Figure 23). Identification bar code
marking shall be placed either on the container surface or on identification tags, using the
required data carrier(s). When tags are used for these items, the tags shall be secured as shown.
If used, linear (Code 39) bar code formats shall be as described in 5.1.2 and 5.4.5.2.
Identification bar code marking on coils of wire shall be applied to either side of both
identification tags.

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FIGURE 23. Bar code tagged materiel.

5.4.5.7 Barrels, drums, and other cylindrical containers (see Figure 24). The 2D
(PDF417) bar code shall be applied in close proximity to the identification marking.
Identification bar code marking shall not be placed on the tear strip or container seam.

FIGURE 24. Bar code marking on cylindrical containers.

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a. Greater than five gallons. If used, linear (Code 39) bar code marking shall be applied
adjacent to the identification marking on the upper one-third of containers that are greater than
five gallons.

b. Five gallons or less. If used, identification linear (Code 39) bar code marking shall
be applied immediately to the right of or below identification marking on containers five
gallons or less and shall be at least 1 inch (25.4 mm) from the bottom and top edges of the
container. Stacked bar code configurations shall be left justified.

c. Cylindrical containers. If applied on cylindrical containers less than 5 inches


(12.7 cm) in diameter, identification linear (Code 39) bar code labels or marking shall be
vertical or in a ladder configuration. When the bar code is placed in this configuration, the bars
are placed 0.25 to 0.5 inch (6.35 to 12.70 mm) from the left edge of the identification marking.

d. Marking on the tops of barrels, drums, and other cylindrical containers (see Figure
24). When identification marking is applied to the tops of empty or filled shipping containers
such as barrels and drums, the identification bar code marking shall be applied beneath the
identification marking. This is in addition to the bar code marking using the required data
carrier(s), in 5.4.5.7a and b. When marking reusable containers, all identification bar code
marking that was applied for previous shipments or for storage shall be obliterated prior to
application of current identification bar code marking.

5.4.5.8 Reels or spools of cable, wire, and rope (see Figure 25). The 2D (PDF417) bar
code shall be placed in close proximity to the identification marking. If used, linear (Code 39)
bar code marking shall be applied adjacent to or beneath the identification marking. On other
than wood reels or spools, the surface shall be prepared and the labels applied in accordance with
5.4.3.1. For wood reels or spools see 5.4.3.2.

5.4.5.9 Paper- and cloth-wrapped rolls (see Figure 25). The 2D (PDF417) bar code shall
be placed in close proximity to the identification marking. If used, linear (Code 39) bar code
marking shall be applied to the right or below the identification marking.

5.4.5.10 Palletized unit loads (see Figure 25). The 2D (PDF417) bar code shall be
placed in close proximity to the identification marking. If used, linear (Code 39) bar code
marking shall be applied to the outside of the load immediately to the right of or below the
identification marking on a marking board/panel or on the identification-marked side(s) of the
load, as appropriate (see 5.3.2.7). If the individual containers that comprise the load are marked
with bar codes and are scannable, no additional bar code marking is required.

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FIGURE 25. Bar code marking on miscellaneous materiel.

5.4.5.11 Unpacked major equipment (skidded or unskidded) (see Figure 8). The 2D
(PDF417) bar code shall be placed in close proximity to the identification marking. If used,
linear (Code 39) bar code marking shall be applied immediately to the right of the identification
marking. If a marking board/panel is used, the bar codes shall be applied as specified in 5.4.5.5.

5.4.5.12 Bundled wood products. Identification bar code marking for bundled wood
products shall be applied on a marking board or panel as specified in 5.4.5.5.

5.4.5.13 Small arms weapons container and palletized unit load labels (see Figure 15).
Bar code label requirements shall be as follows:

a. Identification bar code labels used on other than wood and wood containers/surfaces
shall comply with the requirements specified in 5.4.3.1 and 5.4.3.2 respectively.

b. Identification bar code labels on unit, intermediate and exterior containers, and
palletized unit loads shall comply with requirements specified in section 5.4. The style shall be
specified in the contract or purchase order.

5.5 Customer direct (formerly direct vendor delivery (DVD)). Unless otherwise
specified in the contract or solicitation, contractor- or vendor-originated customer direct
shipments require identification and address marking with 2D (PDF417) and linear (Code 39)
bar codes in accordance with this standard. The issue/receipt bar code marking shall either be

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placed on or printed on labels affixed to either the DD Form 250/250c or the commercial packing
list (CPL). If placed on the DD Form 250/250c, they should be in blocks 15, 16, 17, etc. In
either case, these documents shall be furnished in a packing list envelope as specified in 5.11.2a.
The issue/receipt bar code marking shall be provided in three bar codes (see below) containing
data as described in DLM 4000.25-1, Appendices 1.35 and 2; and DLM 4000.25-2, Appendix 2.
The human-readable interpretation is printed directly below each linear (Code 39) bar code.

a. First bar code: The document number and suffix (if applicable) for a maximum 15
characters. It may be referred to in a contract/order as the requisition number.

b. Second bar code: The 13 digit national stock number (NSN) and 2 additional (Add)
codes as applicable. In the absence of the NSN and Add code, the CAGE and part number shall
be used for a maximum of 32 characters.

c. Third bar code: The 3 character inventory control point routing identifier code (RIC),
2 character unit of issue (UI) code, 5 digit zero filled quantity (QTY), 1 character condition
code (COND), blank or last 2 characters of the distribution code (DIST), and a 7 digit or 11
digit zero filled unit price (UP) showing dollars and cents with no decimal. The bar code shall
have a fixed length of 20 or 24 characters to include leading zeros and blanks depending on the
implemented version of the unit price annotation noted in DLM 4000.25-1, Appendix 3.48.

NOTE: For GSA contracts, in addition to either the DD Form 250/250c or the CPL, contractors
shall include a copy of the GSA purchase order (PO) with the shipment. The CPL shall include
any of the following data that were included on the purchase order provided by GSA: GSA
Purchase Order Number; Requisition Number and Suffix; National Stock Number;
Nomenclature; Unit of Issue Quantity; Supplementary DODAAC; Signal Code; Project Code;
Priority Code; Mark for Data; Hazardous Material Data; Unit Issue Cube and Total Cube; Unit
Issue Weight and Total Weight; and any other information normally provided as a part of the
Vendor’s packing lists.

5.6 Foreign Military Sales (FMS) marking requirements. Identification and address
marking for unit packs, intermediate and exterior containers, palletized unit loads, and for
unpacked items shall be applied as specified in 5.1.1, 5.1.2, 5.2, and 5.4.5. Identification bar
code container marking for FMS shipments is required unless otherwise specified in the contract
or purchase order. Bar coding of the MSL for FMS materiel shipments is required. In addition,
the following special requirements shall apply to FMS shipments.

5.6.1 Minimum package size. The minimum size box used for FMS shipments shall
have enough surface area on the top and two sides to affix all required labels, packing lists, DD
Forms 250, DD Forms 1348-1A, and any other required marking without overstamping or
overlapping. Identification bar codes shall be legible and readable. Nothing shall be placed or
appear on the ends or bottom of the box, package, or container. A packing list is required.

5.6.2 FMS assorted-items pack. All FMS shipment packs containing assorted items
(related or unrelated) shall be marked as a “MULTIPACK” as specified in 5.1.2.1.

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5.6.3 Contractor-originated FMS shipments. The DD Form 250 shall be used as a


packing list for contractor-originated FMS shipments in lieu of the DD Form 1348-1A, which
may be used for FMS shipments originated by DoD activities. The DD Form 250 shall be
prepared as specified in the DFARS, Appendix F, Part 4, F301, Preparation Instructions.
Distribution of the DD Form 250 shall be made in accordance with the DFARS, Appendix F,
Part 5, and any other specific information contained in the contract or purchase order. For
additional information on the DD Form 250, see 5.11.2.

5.6.4 DoD originated FMS shipments. FMS shipments shall be accomplished as shown
in Figure 26 as authorized by chapters 5 and 6 of DLM 4000.25-1, which also authorizes
reprinting of additional copies of the DD Form 1348-1A.

FIGURE 26. Distribution of the DD Form 1348-1A for FMS shipments.

a. One copy of the DD Form 1348-1A shall be retained by the shipper.

b. One copy of the DD Form 1348-1A shall be placed inside the container and one copy
of the same form shall be affixed to the exterior of the container for each item that is inside the
container. One of these copies shall be the original. Except for sensitive and/or classified
items, there are no exceptions to this requirement. Palletized unit loads shall also require a DD
Form 1348-1A packing list copy, as applicable (see 5.11).

c. One copy of the DD Form 1348-1A shall be forwarded (annotated with either the
Government bill of lading or the commercial bill of lading number) to the address of the
appropriate freight forwarder indicated by the Type of Address Code obtained from the Military
Assistance Program Address Directory (MAPAD).

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d. Additional copies of the DD Form 1348-1A may be needed for the notice of
availability (NOA).

5.7 Shipments to NATO countries or shipments using NATO carriers. Shipments to


NATO country installations/forces (other than US managed/operated) shall be marked as
specified herein and in NATO Standardization Agreement (STANAG) 4281 for the marking and
STANAG 4329 for the bar coding of military cargo.

5.8 Marking for specific commodities.

5.8.1 Household goods. Household goods shall be marked in accordance with DTR
4500.9-R, Part IV.

5.8.2 Medical material. Medical material shall be marked for shipment and storage as
specified in the latest edition of Medical Marking Standard No. 1.

5.8.3 Subsistence. DLA designated subsistence materials shall be marked in accordance


with DLA Troop Support Form 3556 (Subsistence).

5.8.4 Bulk cargo. Where the transportation conveyance is the only exterior container,
such as for liquids, ore, or grains, the shipment shall be documented in accordance with the
contract.

5.8.5 Petroleum products. Petroleum products shall be marked for shipment and storage
as specified in MIL-STD-290.

5.9 Passive radio frequency identification (RFID). Passive RFID technology is used for
multiple purposes within the DoD (e.g., item identification, shipment, storage and inventory).
Passive RFID shall be used within the DoD and by contractors/vendors (unless otherwise
specified in the contract or solicitation) in accordance with DLM 4000.25, Volume 3, Chapter 3
(https://www.dla.mil/HQ/InformationOperations/DLMS/eLibrary/Manuals/publications/dlm/dlm
_pubs/ ); the DTR Part II, Chapter 208 (https://www.ustranscom.mil/dtr ); and the DoD Passive
RFID Information Guide (https://www.acq.osd.mil/log/sci/ait.html ). Passive RFID tags may be
used, for item identification and storage purposes, as an optional addition to other labeling
requirements of this standard and MIL-STD-130.

5.9.1 Passive RFID tag technical requirements. Unless otherwise specified in the
contract or solicitation, DoD and contractors/vendors shipping or delivering to the DoD shall use
passive RFID tags that comply with the EPCglobal Class 1, Generation 2 RFID tag
specifications.

a. Passive RFID tags shall be applied to case shipments and palletized unit load
shipments.

b. Bulk commodities shall not be tagged in accordance with passive RFID tagging
requirements. Bulk commodities are products carried or shipped in rail tank cars; tanker trucks;

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other bulk, wheeled conveyances; or pipelines. Examples of bulk commodities are: sand,
gravel, bulk liquids (water, chemicals, or petroleum), ready-mix concrete or similar construction
materials, coal, or combustibles such as firewood, and agricultural products (seeds, grains,
animal feeds and the like).

5.9.1.1 Passive RFID tag data specifications. DoD tag data specifications and passive
RFID tag formats for data constructs are located in the DoD Passive RFID Information Guide.
For identification labeling purposes, identification passive RFID tags will contain, at a minimum,
these data elements in the tag user memory bank:

TABLE III-1. Identification label passive RFID data elements.

Identification Data Element Requirement Data


Category Identifier
IUID Program Items NSN Mandatory N
Serial Number Mandatory S
UII Conditional 25S
Non-IUID Program NSN Mandatory N
Items
Manufacturer’s Mandatory 17V
CAGE/NCAGE
Part Number Mandatory 1P
Serial Number Mandatory S
Item Identifier Mandatory 6P
Non-serialized Items NSN Mandatory N

5.9.1.2 Passive RFID tag frequency. The DoD approved frequency range for passive
RFID tags is 860-960 MHz.

5.9.2 Passive RFID tag placement. A passive RFID tag may be integrated with the
military or commercial shipping label (RFID-enabled address label), or an identification label, or
it may be placed, as a stand alone label in a separate location on the shipment. This standard
identifies recommended locations for the RFID-enabled address label and passive RFID tag
placement. See 5.9.3 for ammunition/explosives applications.

5.9.2.1 Individual shipping container or palletized unit load. RFID-enabled address


labels and/or passive RFID tags should be affixed at a suitable location where there is a
minimum risk of damage, easy access to the respective bar codes, and the highest potential for
successful passive RFID tag interrogation.

a. RFID-enabled address labels shall be applied to shipping containers or palletized unit


loads per 5.3.2, including applicable sub-paragraphs.

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(1) The RFID-enabled label should not be placed over a seam nor should
sealing tape or bands be placed over the label in a manner that interferes
with the scanning of the label bar codes or reading the transponder data.

(2) The RFID-enabled label should not be placed in a manner that overlaps any
other existing RF transponder. There should be at least a 4 inch (10.2 cm)
separation.

(3) To preclude inventory and receipt issues associated with pallet-level data,
the RFID-enabled tag attached to a palletized unit load should not be
applied to an exterior container within the load.

b. If RFID-enabled address labels are not used, then attach a separate passive RFID tag
and a separate address label(s).

(1) Address labels should be affixed in accordance with the provisions of 5.3.2,
including applicable sub-paragraphs.

(2) Parcel carriers may require the placement of commercial address label
carrier information on the top of a shipping container in addition to
customer and supplier information that would continue to be placed on
address labels in accordance with the provisions of 5.3.2. Shippers are
referred to ISO 15394 for guidance concerning address label formats and
locations for carrier, customer, and supplier information.

(3) The passive RFID tag should be placed on the identification marked side
within the same boundary locations as noted for the address labels on
shipping containers or palletized unit loads as per 5.3.2, including applicable
sub-paragraphs.

(4) A passive RFID tag should not be placed in a manner that overlaps any other
existing radio frequency (RF) transponder. There should be at least a 4 inch
(10.2 cm) separation.

(5) To preclude inventory and receipt issues associated with pallet-level data,
the RFID tag attached to a palletized unit load should not be applied to an
exterior container within the load.

5.9.2.2 Exterior containers within a palletized unit load. These containers will not
usually be marked with an address label and therefore require only that the passive RFID tag be
affixed at a suitable location where there is a minimum risk of damage and the highest potential
for successful passive RFID tag interrogation (see 5.9.2.1b).

5.9.3 Tagging munitions/explosives with passive RFID. Munitions and explosives


shall not be tagged until the certification requirements for hazards of electromagnetic radiation
to ordnance (HERO) are met for the passive RFID tag, tag reader, and antenna configuration.

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For additional information, refer to the Automated Movement and Identification Solutions
website at http://www.usarmyamis.army.mil/Contracts/prfidii/prfidii.html and contact the
Contracting Officer's Representative at the phone number listed.

5.9.4 Electronic data interchange (EDI) transactions. Advance Shipment Notice (ASN)
transactions (EDI 856), Shipment Status transactions (EDI IC 856S), or Consolidated Shipment
Notice transactions (EDI IC 856A) shall be used to link the passive RFID tag to the content level
detail information associated with each of the container types in accordance with DFARS
252.211-7006 guidance. Consignors shall transmit these EDI transactions to consignees in
advance of shipment. Transportation Control and Movement Document (TCMD) transactions
(EDI IC 858B) shall be used to link the shipping label passive RFID tag to the shipment and
transport information associated with each of the container or shipment unit types. For
additional information, refer to http://www.dla.mil/HQ/Information Operations/DLMS/ and
https://www.ustranscom.mil/cmd/associated/dteb.

5.10 Special marks and labels. The special marking discussed in this standard are
examples of the types of special marking that may be specified in a contract or purchase order.
Every contract or solicitation shall include all special marking requirements applicable to the
contract. Unless otherwise specified, the special marking shall be placed in a conspicuous
location on the identification-marked side of the applicable container, palletized unit load, or
unpacked item.

5.10.1 Shelf-life marking (see Figure 28). Shelf-life marking shall be shown as part of
the item identification data on unit packs, intermediate containers, exterior containers, and
unpacked items. Shelf-life marking can be specified in solicitations or contracts, purchase
orders, purchase descriptions, specifications and material standards. All shelf-life marking shall
be based on shelf-life codes (SLC) (see Table IV). In accordance with DoDM 4140.27, Volume
1 and 2, there are two types of shelf-life items. Type I shelf-life items have a definite non-
extendible period of shelf life. They are assigned alpha shelf-life codes (SLCs) (excluding “X”).
Type II shelf-life items have an assigned shelf-life time period that may be extended after
completion of visual inspection, certified laboratory test, or restorative action. Type II items are
assigned numeric SLCs and “X”. Items that are assigned a SLC of zero (non-deteriorative) do
not require shelf-life marking. For definitions of the assembled date, cured date, expiration date,
inspect/test date, manufactured date, and packed date, see Table III.

a. Type I and Type II shelf-life items. Apply one as appropriate: date manufactured,
date assembled, date cured (for elastomeric and rubber products only), date packed (for
subsistence), date of packaging (for SAE AS5502 items only), and date of shipment or date of
manufacture (as applicable for selected FSC 8040 items). Apply the expiration date for Type I
and inspect/test date for Type II. Visit the DoD Shelf Life Extension System (SLES) for more
information on the SAE AS5502 and FSG 80 items.

b. Deleted.

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EXAMPLE 1 (TYPE I) EXAMPLE 2 (TYPE II) EXAMPLE 3 (TYPE II)


MFD DATE 10/13 ASSEMBLED DATE 10/13 CURED DATE 4Q13
EXP DATE 10/14 INSP/TEST DATE 10/16 INSP/TEST DATE 4Q18

NOTE: The words “TYPE I” or “TYPE II” shall not be applied as part of the shelf-life marking.
For other than cure dated items (see examples 1 and 2), the manufactured date, assembled date,
packed date, expiration date, and the inspect/test date shall be expressed by the numeric month
followed by the last two digits of the calendar year, with the day of the month being the last day.
For cure dated items, the cured date, expiration date, and the inspect/test date (see example 3)
shall be expressed by the calendar quarter followed by the last two digits of the calendar year,
with the day of the quarter being the last day. When two or more unit packs of the same item are
consolidated within any intermediate or exterior containers and have different shelf-life dates,
the earliest dates shall be shown on those containers.

c. Prior to issue or shipment, Type II shelf-life materiel that has been extended to a new
inspect/test date, shall have a DD Form 2477, Shelf-Life Extension Notice (see Figure 27 - size
1, 2 or 3) applied as specified in DoDM 4140.27, Volume 1 and 2.

FIGURE 27. DD Form 2477-1, Shelf Life Extension Notice.

5.10.2 Project code marking (see Figure 28). When a project code has been assigned or
is specified in a solicitation or contract, project code labels shall be applied to exterior
containers, palletized unit loads, or unpacked items. The project code shown in the solicitation,
contract or purchase order (e.g., ARI, ABC, etc.), shall appear in the address and also on a white
label having a disc of a highly contrasting color superimposed on it. If more than one project is
required, all project codes may be put on one label. Label sizes shall be 3 by 3 inches (76.2 by
76.2 mm) with a 2 inch (50.8 mm) diameter disc or 9 by 9 inches (22.9 by 22.9 cm) with a 6 inch
(15.2 cm) diameter disc, with both having proportionate contrasting lettering. The project code
may also be applied directly on a container. When marking is applied by tags, the project code

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5.10.3 Transportation special handling/protective services (see Figure 28). Non-


hazardous shipments moving by military controlled aircraft (including military contract airlift)
requiring special handling/protective services shall have a DD Form 1387-2 (Special Handling
Data/Certification) label affixed to the exterior container, palletized unit load, or unpacked item.
The form shall be prepared as specified in DTR 4500.9-R, Part II, for non-hazardous,
classified/protected materiel. It shall be placed on the same side of the container, palletized unit
load, or unpacked item as the address marking. Non-hazardous materiel moving by military
controlled aircraft such as items subject to damage by heat or freezing and life or death
shipments also require a completed DD Form 1387-2.

5.10.4 Structural marking. When required, structural marking such as “REMOVE TOP
FIRST” or “TO OPEN TOP: REMOVE SCREWS” shall be placed on shipping containers on or
near the structure described. Containers designated as “reusable” shall include sufficient
structural marking to provide instructions for opening and unpacking without causing damage to
the container, packing materials, and the container's contents.

5.10.5 Valuable and security items. When items such as certain drugs, narcotics,
precious metals, currency, jewelry, cameras, and similar type valuables are shipped, marking
shall be as specified by the cognizant activity or as required by regulation or statute. When no
marking requirements are specified, marking shall be as prescribed in 5.1.1. Alcohol or
alcoholic beverages shall be documented and marked in accordance with U.S. Treasury
Department regulations.

5.10.6 Special handling, including arrows and FRAGILE or DELICATE marking (see
Figure 29). All containers shall have appropriate caution marking applied. Special handling
marking such as “TOP”, “UP”, “THIS SIDE UP”, “GLASS”, “KEEP DRY”, “PERISHABLE”,
“KEEP FROZEN”, “FRAGILE” or “DELICATE” shall be placed on shipping containers, as
applicable. The marking shall not interfere with or obscure other marking. Containers of fragile
or delicate items shall be marked with a fragile label or by stenciling or stamping the word
“FRAGILE” or “DELICATE” on the container. When space permits, “FRAGILE” or
“DELICATE” marking shall be placed on the identification-marked side and one end of a
rectangular container, and on two equally spaced areas on the circumference of a cylindrical
container. Special handling illustrations are contained in ASTM D5445.

5.10.6.1 Legend “USE NO HOOKS” (see Figure 29). The legend “USE NO HOOKS”
in letters not less than 1.5 inches (38.1 mm) in height shall be stenciled on both sides of shipping
containers in which the contents are susceptible to damage by the use of hooks. In addition, a
hook symbol with a superimposed “X” sufficiently heavy to convey the intended prohibitory use
of the hooks shall be placed directly above the legend.

5.10.6.2 Arrows (see Figure 29). When containers are required to be stacked or the top
surface shall remain up, two sides of a rectangular container and two equidistant points on the
circumference of a cylindrical container shall be marked or labeled “UP” with an arrow pointing
toward the top of the container. The arrow shall be not less than 1 inch (25.4 mm) in length and

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its overall size shall be proportionate to the available space. Arrows are to be used only to
indicate the words “UP” or “TOP”.

FIGURE 29. Examples of special marking (FRAGILE, UP, arrows,


USE NO HOOKS and warranty marking).

5.10.7 Warranty marking (see Figure 29). When an item is procured with a warranty
agreement, warranty marking shall be applied to all containers. Applicable warranty marking
shall be placed on containers of serviceable/unserviceable materiel shipped from field units.
Warranty marking shall indicate the time period or condition of the warranty (e.g., days/months,
hours of operation, etc.). Warranty marking shall be applied by labeling, tagging, or printing and
shall be prefaced by the words “WARRANTED ITEM”. All warranty information, including
“WARRANTED ITEM”, shall be in upper case letters of the same style font. The marking shall
be located adjacent to or below the identification marking. For an assorted-items pack that
contains items covered by a warranty, the words “WARRANTED ITEMS INSIDE” shall be
placed immediately below the identification marking.

Examples of warranty marking are:

WARRANTED ITEM WARRANTED ITEM WARRANTED ITEM


WARRANTY EXPIRES WARRANTY EXPIRES WARRANTY GOOD FOR
AFTER 1000 HOURS 1 JANUARY 2003 180 DAYS FROM DATE
OF OPERATION ITEM IS PUT INTO USE

5.10.8 Pictorial symbols for marking (see Figure 30). Containers shall be marked with
pictorial symbols to indicate special handling and storage needs, such as Temperature Limits, Do
Not Stack, Do Not Drop, Do Not Roll, Clamp Here, Fragile Handle With Care, Keep Away
From Heat, and Keep Away From Cold. They may appear on a label or be printed directly on
the package. Affirmative symbols need not be framed by borderlines, but all negative symbols,
that is, “Do Not …....” shall have borders with a slash mark across. Additional pictorial marking
symbols and their application are illustrated in ASTM D5445.

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FIGURE 30. Examples of pictorial symbols.

5.10.9 Lag bolt caution marking. Demountable crates shall be conspicuously marked
with the words “REMOVE LAG BOLTS BEFORE OPENING”.

5.10.10 Method 50 (see Figure 31). Packs with desiccant shall bear a cautionary
marking on the identification-marked side to alert personnel that the item is preserved with
desiccant and shall not be opened prior to use. Items packaged with desiccant shall be
completely reprocessed with new desiccant after opening. On unit packs and intermediate
containers, cautionary marking may be applied by any means that provides a high degree of
visibility and permanence. On exterior containers, the marking may be applied by any means
that provides the required degree of legibility and durability. When a cautionary marking is
applied directly on the container, red marking ink that is waterproof, bleed-resistant, and resistant
to ultraviolet ray degradation shall be used (see 6.5). When space is not available to permit the
use of a label, the words “PACKAGED WITH DESICCANT - DO NOT OPEN UNTIL READY

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FOR USE OR INSPECTION” shall be placed on the container adjacent to the identification
marking.

FIGURE 31. Method 50 marking.

5.10.11 Magnetized material. Containers and/or bare items that contain magnetized
material, as defined in AFMAN 24-204/TM 38-250/NAVSUP PUB 505/DLAI 4145.3, being
shipped by military aircraft, shall be marked and labeled per said publication. Magnetized
material, as defined by ICAO, shipped by commercial air, shall be marked and labeled in
accordance with the ICAO Technical Instructions.

5.10.12 Engineering or technical order changes or modifications (see Figure 32).


Containers of materiel that are furnished for a modification work order (MWO) shall be marked
with the MWO number preceded by the letters “MWO”. The marking shall be located in the
lower right-hand corner of the identification-marked side of the container.

5.10.13 Lot, batch, or identification control numbers (see Figure 32). Lot, batch, or
identification control numbers shall be shown on unit packs, and intermediate and exterior
containers. They shall be preceded by the proper designation, e.g., LOT NO 5, and shall be
shown adjacent to the contract number.

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FIGURE 32. Examples of special marking (modification work order (MWO)) and lot
number marking on unit packs and intermediate and exterior containers).

5.10.14 Set or assembly marking (see Figure 33). When a set or assembly is placed in
two or more containers, each container shall be marked with its own number within the set and
the total number of containers making up the set (i.e., 1 of 2, 2 of 2), and the number of the set
within each shipment (i.e., Set 1). Set or assembly marking shall be placed in the lower right-
hand corner of the identification-marked side of the container as shown. A 2 inch (50.8 mm)
disc of a high contrast color shall be placed above the numbers on each container.

5.10.14.1 Set or assembly marking for component parts of disassembled end-


items/products (see Figure 33). All component parts of disassembled items/products shall have
the assigned end-item/product serial number shown in the clear and bar coded on each shipping
container comprising the applicable set. When an end-item/product is assigned a UII or Item
Identifier, the UII or Item Identifier shall be applied to each shipping container comprising the
end-item/product applicable set using the 2D (PDF417 or Data Matrix) bar code and, optionally,
a passive RFID tag, which is annotated with a data area title for the encoded information, for
example “ID DATA INCLUDES UII(s)”. The data area title text is not encoded. Human-
readable interpretation text for the 2D (PDF417 or Data Matrix) bar code is optional. The
required serial number (if any) shall be shown immediately below the fractional number that
identifies the individual container and the total number of containers comprising the set. When
an end-item/product that does not have a serial number is disassembled for shipment, a date
(month, day, and year) followed by a capital letter to identify a set or assembly shall be shown on
the shipping container in lieu of a serial number. Each set shall bear a different letter. Double
letters may be used, when appropriate.

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5.10.17 Center of balance and lifting and tiedown points (see Figure 36). Handling
information shall be marked as follows:

FIGURE 36. Center of balance, load bearing area, and lifting and tiedown points.

a. When the weight of an item is not evenly distributed, a 1 inch (25.4 mm) wide vertical
line not less than 3 inches (76.2 mm) long locating the center of balance shall be extended up
from the bottom edge of both sides of the item or its container, regardless of its length. The
words “CENTER OF BALANCE” shall be clearly marked by any means that provides the
required degree of legibility and durability in 1 inch (25.4 mm) letters above or alongside the
line. The center of balance marking is not required on items such as SEAVANs which are not
handled by forklifts.

b. Unit move cargo shipments have center of balance marking requirements that are in
addition to the requirements of this standard. For example, all items/cargo 10 feet or longer shall
be marked with a center of balance; the center of balance shall be marked with a “T” shape; the
horizontal portion of the “T” shall contain the gross weight information; the vertical portion of
the “T” shall contain the letters “CB” and the number of inches from the reference data line of
the center of balance location shall also be indicated. Additional differences are applicable as
specified in DTR 4500.9-R, Part III, Appendix P.

c. On unboxed equipment and vehicles, the identification of lifting or tiedown provisions


used for transport shall be stenciled in locations on the exterior of the equipment in letters not
less than 1 inch (25.4 mm) in height. Accessories resembling provisions for lifting or tiedown
shall be located or designed to avoid mistaken use as unacceptable for lifting or tiedown. On

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vehicles that are painted white, yellow, or another light color, the sling or lift points marking
shall be black, and the words “LIFT HERE” with an arrow pointing to the lifting eyes, placed
above or alongside the lifting eyes. When space does not permit, the size of the arrow and
lettering may be reduced accordingly.

d. CARC paint or ink shall be used, when appropriate.

5.10.18 Load bearing areas and forklift entry points (see Figure 36). When exterior
shipping containers and their contents are subject to damage caused by uneven container stresses
or strains, load bearing areas and lift points shall be marked on the exterior of the container. The
words “LOAD BEARING AREA” shall be marked on opposite panels of the container directly
over the load bearing area. The words “FORKLIFT AREA” shall be placed directly over the
forklift entry points.

5.10.19 Axle weight marking. When axle weight marking is required, it shall be marked
above each axle by stenciling or printing in 1 inch (25.4 mm) letters the words “AXLE WT”
followed by the weight in pounds. The size of the lettering may be reduced, when necessary.
When marking directly on the equipment, paint shall be soluble in paint thinner or mineral
spirits. CARC paint or ink shall be used when appropriate.

5.10.20 Electrostatic discharge (ESD) sensitive devices (see Figure 37). All unit packs
and intermediate and exterior containers of ESD sensitive devices that are susceptible to damage
from ESD shall be marked as follows:

Unit pack symbol/label Exterior and intermediate


container label
FIGURE 37. ESD sensitive devices attention symbols and labels.

5.10.20.1 ESD unit packs. The unit packs shall be marked with the ESD sensitive
devices attention label prescribed by ASTM D5445. The label shall include the ESD sensitive
device symbol (triangle and reaching hand), the words “ATTENTION STATIC SENSITIVE

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DEVICES”, and the statement “HANDLE ONLY AT STATIC SAFE WORK STATIONS”.
The symbol and lettering on the label shall be marked in black on a yellow background.

5.10.20.2 ESD intermediate and exterior containers. The containers shall be marked
with the ESD sensitive devices attention label. The label used shall be sized proportionate to the
size of the container. The ESD sensitive devices symbol and the words “ATTENTION
OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES”
shall be marked in black on a yellow background. One label shall be placed on the
identification-marked side of an intermediate container. Two labels shall be placed on an
exterior container. One label shall be placed on the identification-marked side (or surface), and
one label shall be placed on the opposite side (or surface). If the label is temporarily unavailable,
intermediate and exterior containers shall be marked with the ESD sensitive devices symbol and
the words “ATTENTION OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC
SENSITIVE DEVICES”. The minimum size of the symbol shall be 0.625 inch (15.9 mm)
measured vertically at the base of the triangle. When preprinted labels are not used, the symbol
shall be printed in black or the same color as the identification marking, if other than black.

5.10.21 Materiel condition marking. As prescribed in TM 38-400/NAVSUP


PUB572/AFJMAN 23-210/MCO 4450.14/DLAM 4145.12, materiel condition tags or labels
shall be used whenever materiel may become mixed during storage or shipment within or
between installations, or where physical evidence is necessary for materiel control to prevent
duplicate inspections, or both. Implementation of this requirement by the respective departments
and agencies will afford specific guidance concerning use and application. If tags or labels are
used, they shall conform to the color, design, and material (to include the strength of the
paperboard) of the Government produced item. Computer-generated, adhesive-backed labels
may be used in place of the condition tags, if one is required. The following forms are
authorized for use to indicate the condition(s) of the materiel and to identify the individual article
or contents of the package, bundle, or container to which they are securely attached. These
forms are not for indiscriminate use on serviceable materiel that presents no problem in storage
and transfer. One tag or label shall be applied to the item and one shall be applied to the
identification side of the shipping container. This application is in addition to the marking
requirements in this standard. If multiple items or unit packs are placed in a single shipping
container, then each item or unit pack shall be labeled or tagged.

a. DD Form 1574 (Serviceable Tag - Materiel) and DD Form 1574-1 (Serviceable Label
- Materiel). Use for materiel that is serviceable (e.g., issuable without qualification, issuable
with qualification, or priority issue). The tag and label shall have yellow borders and letters.
When preprinted letters are not legible, black lettering may be used. To assist in identification,
a 1 by 5 inch (2.54 by 12.7 cm) yellow stripe may also be printed on the back of each tag.

b. DD Form 1577-2 (Unserviceable (Reparable) Tag - Materiel) and DD Form 1577-3


(Unserviceable (Reparable) Label - Materiel). Use for materiel that is unserviceable (e.g.,
limited restoration, reclamation, reparable, or incomplete). The tag and label shall have green
borders and letters. To assist in identification, a 1 by 5 inch green stripe may also be printed on
the back of each tag.

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c. DD Form 1577 (Unserviceable (Condemned) Tag - Materiel) and DD Form 1577-1


(Unserviceable (Condemned) Label – Materiel). Use for materiel that is unserviceable (e.g.,
condemned or scrap). The tag and label shall have red borders and letters. To assist in
identification, a 1 by 5 inch red stripe may also be printed on the back of each tag.

d. DD Form 1575 (Suspended Tag - Materiel) and DD Form 1575-1 (Suspended Label
– Materiel). Use for materiel that is suspended (e.g., stocks awaiting classification, returns
awaiting classification, ammunition suitable for emergency combat use only, reclaimed items
awaiting condition determination, quality deficiency exhibits, or stocks that are being held
pending negotiation or litigation). The tag and label shall have brown borders and letters. To
assist in identification, a 1 by 5 inch brown stripe may also be printed on the back of each tag.

e. DD Form 1576 (Test/Modification Tag - Materiel) and DD Form 1576-1


(Test/Modification Label - Materiel). Use for serviceable materiel that requires technical data
marking, testing, alteration, modification, conversion, disassembly, etc., prior to issue. The tag
and label shall have blue borders and letters. To assist in identification, a 1 by 5 inch blue stripe
may also be printed on the back of each tag.

5.10.22 Hardness critical item (HCI). Unit packs, intermediate and exterior containers
housing items identified on the parts list as “HCI” shall be stamped, stenciled, or labeled with the
symbol “HCI” or the words “HARDNESS CRITICAL ITEM”. The HCI symbol or wording
shall be placed on the identification-marked side and the end of the container to the left of the
identification-marked side of rectangular containers, and on two equally spaced areas on the
circumference of cylindrical containers. The HCI lettering shall be black in color, and the size of
the lettering shall conform to the requirements of 4.2.8. On forest-green containers, the HCI
lettering shall be either yellow or white in color.

5.11 Packing lists and documentation. There are essentially two kinds of packing list
documentation required by this standard: 1) a content list for package contents not marked on the
packaging, to include sets, kits, and assemblies; 2) a shipment packing list for a single-piece or
multi-piece shipment unit to include applicable shipping information.

a. Deleted.

b. Deleted.

5.11.1 Content lists. Content lists are applicable at the unit pack level for sets, kits, and
assemblies and are placed inside the container. If the unit container is the shipping container a
content list is still required inside the container to identify the individual components of the set,
kit, or assembly. The list identifies the content-related information not marked on the containers
and should include the NSN (if applicable), nomenclature, part number, quantity, and unit of
issue.

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FIGURE 38. Packing list application.

a. The contents of packages containing installation or assembly hardware such as


brackets, connectors, nuts, bolts, and washers shall be listed in detail on the content list with the
information specified above.

b. Sets with two or more exterior shipping containers of different stock numbered or
part-numbered items require a master content list. One copy of the master content list shall be
attached to container No. 1 and one copy placed inside container No. 1.

c. Deleted.

d. Deleted.

e. Deleted.

f. Deleted.

5.11.2 Shipment packing list and DD Form 1384 (TCMD) (see Figure 38). A shipment
packing list and TCMD as identified below shall be attached to the No. 1 piece or lowest
numbered exterior container or palletized unit load of each shipment unit. For shipment units
partialed or split into shipment increments in accordance with DTR 4500.9-R, Part II, Appendix
L, the shipment packing list and TCMD (as applicable) shall be attached to the lowest numbered
piece of each shipment unit increment. A packing list envelope may contain a master content list
(see 5.11.1), a shipment packing list, serial number lists, and a DD Form 1384 (TCMD).

a. Packing lists shall be sealed in water resistant envelopes and secured to the exterior of
the container, palletized unit load, or unpacked item in the most protected location (see Figure
38).

b. When specified in the contract or purchase order or when requested by the procuring
activity, contractors shall place a packing list inside each container and to the outside of each

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container or palletized unit load. NOTE: For GSA contracts, placing a packing list inside is
recommended (not mandatory).

c. Packing lists may include lists of the serial numbers and UIIs prepared in accordance
with 5.4.1.2.1 and 5.4.1.2.2.

d. No exterior packing list documentation (see Figure 38) is required for containers or
palletized unit loads of like items or single-item packs when content information, to include all
included serial numbers and/or UIIs, are marked on a label attached to the boxes/load,
lithographed on the boxes, or printed on the boxes (see Figure 34). For FMS shipments (see
5.6), exterior documentation is always required except for controlled, sensitive, or classified
items.

e. DoD contractor shipments require two hard copies of the Receiving Report (or DD
Form 250 when used) per DFARS Appendix F standard distribution. When a Receiving Report
(or DD Form 250) is prepared for a customer direct shipment, it shall include issue/receipt bar
code marks (see 5.5).

f. DD Form 1155 (Order for Supplies or Services/Request for Quotation). A DD Form


1155, when used to order supplies, shall be attached to a vendor's commercial packing list and
applied to applicable exterior containers identified in 5.11.2.

g. DD Form 1149 (Requisition and Invoice Shipping Document). A DD Form 1149


may be used as a single item or multiple item packing list for non-MILSTRIP DoD shipments
and shall be applied, when applicable, in the same manner as described for the forms in 5.11.2.1
through 5.11.3.

h. DD Form 1348-1A. The DD Form 1348-1A shall be used by DoD shippers and as
specified in the contract. It shall be prepared in accordance with 5.12 and DLM 4000.25-1,
Chapter 5 and attached in accordance with 5.11.2 subparagraphs a and b.

i. DD Form 1384 (Transportation Control and Movement Document (TCMD)). A


TCMD shall be completed when required by and in accordance with DTR 4500.9-R, Part II,
Cargo Movement, Appendix M, with all entries except for DTS carrier information. It shall be
inserted in the packing list envelope on the No. 1 container for those shipment units forwarded
to a CONUS CCP.

5.11.2.1 Shipment units containing a single DD Form 1348-1A (see Figure 39). For
single line-item shipments, attach a copy of the DD Form 1348-1A to the materiel in shipping
container No. 1 or palletized unit load No. 1. In addition, enclose at least one copy of the form in
a water-resistant envelope attached to the outside of the exterior container or palletized unit load
as noted in 5.11.2. When a storage container is used as a shipping container, the copy attached to
the material in container No. 1 shall be enclosed with the copy attached to the outside of
container No. 1.

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5.11.2.2 Shipment unit containing multiple DD Forms 1348-1A. For multiple line item
shipments, place a copy of each DD Form 1348-1A in a water-resistant envelope so the NSN
identification and requisition information are visible and attach the envelope to the materiel for
each respective requisition. When a polyethylene bag is used to group single line items for
packing, the same bag shall contain the DD Form 1348-1A. At least one copy of the form,
applicable to each requisition, shall also be placed in a water-resistant envelope attached to the
outside of the exterior container or palletized unit load as noted in 5.11.2.

FIGURE 39. Sample of a DD Form 1348-1A, Issue Release/Receipt


Document (IRRD).

5.11.2.3 Alternate method of attaching DD Forms 1348-1A to fiberboard boxes. When


shrink or stretch film is used to consolidate multiple item items, one copy of the DD Form 1348-
1A shall be attached to the materiel for each line item. For single items, two copies of the
applicable form shall be placed under the shrink film in such a manner as to be read. This
method is not authorized for FMS shipments.

5.11.2.4 Method of attaching accompanying documentation for shipments of vehicles.


A minimum of two copies of the DD Form 1348-1A or DD Form 250 shipping document and
DA Form 3256, preservation/depreservation guide (if required) shall be provided and shall be
securely attached in or on the vehicle as follows:

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a. Interior. Place one copy of the shipping document and one copy of the preservation/
depreservation guide inside a sealed bag or water-resistant envelope. Attach the bag or
envelope to a conspicuous location inside the vehicle.

b. Exterior. Place the remaining copy of the shipping document and


preservation/depreservation guide, unit packed as specified above, on the vehicle adjacent to the
shipping address and securely attach the bag or envelope.

5.11.3 Exceptions to the use of exterior container documentation. With the following
exceptions, exterior container documentation is required on all contractor, DoD, and FMS
shipments.

a. For controlled, sensitive, classified, and pilferable items (except for contractor
originated FMS shipments, for DoD originated FMS shipments see 5.6.4), the shipping
documentation shall be placed inside all containers rather than on the outside. For classified
shipments, marking that indicates the classified nature of the materiel and its security
classification shall not appear on the exterior of each container if it will identify the classified
nature of the shipment.

b. For DLA Troop Support multiple container shipments of clothing and textile (C&T)
items, the packing list shall be placed inside the last container to be loaded for each shipment.
The words “PACKING LIST HERE” shall be marked on the container (see 5.1.2f(3)).

5.12 DD Form 1348-1A bar code data requirements (see Figure 39). The following
encoded data are required on the DD Form 1348-1A.

5.12.1 DD Form 1348-1A linear (Code 39) bar codes.

a. Linear (Code 39) bar coded data with human-readable interpretation for issue to
Services/agencies.

(1) Document number and suffix assigned to the requisition for a maximum of
14 characters should be bar coded in block 24.

(2) The 13 digit national stock number (NSN) and 2 additional (Add) codes, as
applicable, per DLM 4000.25-1, Appendix 2.5.2, should be bar coded in
block 25. In the absence of the NSN, the CAGE and Part Number shall be
used for a maximum of 15 characters.

(3) The 3 character “from” routing identifier code (RIC), 2 character unit of
issue (UI) code, 5 digit zero filled quantity (QTY), 1 character condition
code (COND), blank or last 2 characters of the distribution code (DIST),
and a 7 digit or 11 digit zero-filled unit price (UP) showing dollars and cents
with no decimal bar coded in block 26. The bar code shall have a fixed
length of 20 or 24 characters to include leading zeros and spaces depending

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on the implemented version of the unit price annotation noted in DLM


4000.25-1, Appendix 3.48.

b. Linear (Code 39) bar coded data, with human-readable interpretation requirements,
for issue to FMS/Grant Aid customers.

(1) Block 24. The document number and suffix assigned to the requisition for a
maximum of 15 characters should be bar coded.

(2) Block 25. The 13 digit national stock number (NSN) and 2 additional (Add)
codes, as applicable, per DLM 4000.25-1, Appendix 2.5.2, should be bar
coded. In the absence of the NSN, the CAGE and part number shall be used
for a maximum of 15 characters.

(3) Block 26. The 2 character unit of issue (UI) code, 5 digit zero filled
quantity (QTY), 1 character condition code (COND), a 7 digit or 11 digit
zero-filled unit price (UP) showing dollars and cents with no decimal, and
the first position and last 3 positions of supplementary address DODAAC
should be bar coded. The bar code shall have a fixed length of 19 or 23
characters to include leading zeros and spaces depending on the
implemented version of the unit price annotation noted in DLM 4000.25-1,
Appendix 3.48. For transfers to DLA Disposition Services, Block 26 shall
not contain bar code data in accordance with DLM 4000.25-1, Appendix
3.49.

c. The application of linear bar codes on the DD Form 1348-1A and its Continuation
Page shall be in accordance with and 5.4.2.2 and 5.4.2.6. A data check character is not used.
The following requirements and exceptions apply:

(1) The height of the bar code should be at least 0.5 inch (12.7 mm) and shall be
no less than 0.25 inch (6.35 mm), regardless of the density (characters per
inch).

(2) Blocks 24 and 25. The length of the bar code shall not be greater than 4
inches (10.2 cm). Each bar code shall have 15 characters. When there is an
absence of any character(s) (less than 15) within these 2 bar codes, encoded
spaces shall be used as fillers.

(3) Block 26. The length of the bar code shall not be greater than 4.5 inches
(11.4 cm). Encoded spaces shall be used as fillers for any unknown, or
unencoded, data characters.

(4) Block 27. The length of the bar codes shall not be greater than 4 inches
(10.2 cm) for serial numbers that may have up to 30 characters. The narrow
element X-dimension should be at least 0.010 inch (10 mils or 0.254 mm)
but shall not be less than 0.007 inch (7 mils or 0.178 mm) for these high-

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density bar codes. The wide to narrow ratio should be 3 to 1 but shall not be
less than 2 to 1.

(5) The information encoded in the linear bar codes shall consist of the ASCII
basic alphanumeric character set of capital letters of “A” to “Z” and
numbers “0” to “9”; special characters of space, percent (“%”), plus (“+”),
dash or hyphen (“-“), period (“.”), and forward slash (“/”); and the start/stop
character (“*”), as identified in ISO/IEC 16388.

5.12.2 DD Form 1348-1A 2D (PDF417) bar code. The 2D (PDF417) bar code shall be
used in block 27 of the DD Form 1348-1A or a DD Form 1348-1A Continuation Page to enter
additional data for internal use by the shipping/receiving activity in accordance with DLM
4000.25-1, Chapter 5 and Appendix 1.35 and 1.36. The bar code shall encompass all the data
elements in blocks 24 through 27, including UIIs, and shall be used in addition to the Code 39
bar codes. See Figures 39 and 40.

FIGURE 40. Sample of a DD Form 1348-1A, Issue Release/Receipt Document


(IRRD), Continuation Page (page 1 of 3 and not actual size).

5.13 Hazardous materials (HAZMAT). The marking and labeling requirements for
shipment and storage of HAZMAT, including ammunition and hazardous wastes, shall be
accomplished as stated in this standard and in the applicable regulatory documents.

5.13.1 HAZMAT marking and labeling requirements. Depending on the mode of


transportation, HAZMAT shall be marked and labeled in accordance with Title 49 CFR, ICAO

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Technical Instructions for the Safe Transportation of Dangerous Goods by Air, the IMO IMDG
Code for water shipments, and AFMAN 24-204/TM 38-250/NAVSUP PUB 505/DLAI 4145.3
for military air shipments, as applicable. Proper shipping names (PSNs), United Nations (UN) or
North American (NA) HAZMAT identification numbers, ICAO temporary identification (ID)
numbers, DOT assigned EX (explosives) numbers (for ammunition items with no assigned
NSN/DODIC), HAZMAT classification warning labels, and UN Performance-Oriented
Packaging certification marking shall be placed on the exterior container, as required.
Government-owned Class 1 (explosives) that were packaged, marked and labeled prior to 1
January 1990 and destined for surface shipment or military air shipment need not be remarked.

5.13.2 Proper shipping name and identification number (see Figure 41). The PSN and
NA or UN HAZMAT identification number shall be marked on the exterior shipping container.
PSNs for n.o.s. items shall be followed by a technical name in parentheses. The PSNs and
identification numbers are listed in Title 49 CFR, Part 172.101, latest revision, and in AFMAN
24-204/TM 38-250/NAVSUP PUB 505/DLAI 4145.3, Attachment 4. North American numbers
are not authorized for shipments outside the United States and Canada. The applicable
international modal document shall be used to determine the UN PSN and UN HAZMAT
identification number for international shipments.

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49 CFR and in the IMO IMDG Code. The IMO IMDG Code is used for overseas shipments by
vessel.

5.13.5 Identifying containers and packagings (see Figure 41). Containers or


configurations (packagings) shall be identified as complying with requirements identified in the
UN Performance-Oriented Packaging standards or Federal or military specifications. When a
container that is manufactured to a Government approved drawing, or specification has
successfully passed all applicable UN Performance-Oriented Packaging certification tests, both
the UN Performance-Oriented Packaging certification marking (see 5.13.5.1) and applicable
Government approved drawing or container specification marking shall be applied.

5.13.5.1 DOT specification and UN Performance-Oriented Packaging certification


marking (see Figures 41 and 42). When a container complies with a UN Performance-Oriented
Packaging standard, the container shall be marked as required by the applicable specification
conforming to Title 49 CFR, Part 178. This is normally the responsibility of the container
manufacturer. The symbol indicated in Figure 41 shall be the registered symbol of the
contractor, packaging manufacturer or DoD/DOT-approved testing facility, or combination
thereof, who certified the package as successfully passing all of the required tests. For packages
with a gross mass over 66 pounds, the markings or a duplicate thereof must appear on the top or
on a side of the packaging. The UN symbol and the size of the lettering shall also conform to the
requirements of Title 49 CFR, Part 178.

5.13.5.2 Specialized containers. When a container is manufactured to a Government-


approved drawing or specification, it shall be identified as such. When the complete package,
including cushioning and blocking materials, inner container(s), and the shipping container, is
covered by a detailed procedure in a specification or Government-approved drawing, the
applicable specification or packaging drawing shall be marked on the container in an
inconspicuous location, such as the bottom of the container. This additional marking need not be
applied to containers with nameplates when the contents are specific to the container (e.g., an
MK 46 Torpedo in an MK 535 container) or to packages when the entire packaged configuration
is described by the NSN which is also part of the identification marking. These type containers
may be used to ship HAZMAT domestically and internationally when covered by a competent
authority approval (CAA) or the packaging has successfully passed all applicable UN
Performance-Oriented Packaging certification tests and is so marked. When the authorized
packaging configuration has successfully passed the UN Performance-Oriented Packaging
certification test and the packaging is marked with the applicable certification marking, and
when military requirements such as detailed drawings specify over-packing of this configuration,
then the testing and subsequent marking of the outer container are unnecessary.

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NOTE: Additional certification information can be found in Title 49 CFR,


Parts 178.500 through 178.503.

FIGURE 42. Example of UN Performance-Oriented Packaging


certification marking for a fiberboard box.

5.13.5.3 DOT special permits (SPs). When a DOT-SP is applicable, the DOT-SP
number (e.g., DOT-SP 7605) shall be placed near the PSN and any other required cautionary
marking, if required by the text of the DOT-SP. DOT-SP usage shall be in accordance with Title
49 CFR and Joint Regulation DLAR 4145.41/AR 700-143/NAVSUPINST 4030.55D/AFMAN
24-210_IP/MCO 4030.40C.

5.13.5.4 Certification of equivalency (COE). When a COE has been issued, the
container certification number shall be applied near the PSN and any other cautionary marking.
COEs usage shall be in accordance with Title 49 CFR and Joint Regulation DLAR 4145.41/AR
700-143/NAVSUPINST 4030.55D/AFMAN 24-210_IP/MCO 4030.40C.

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5.13.5.5 Competent authority approval (CAA). The competent authority, which is


DOT, may grant permission to use a package without the UN Performance-Oriented Packaging
certification tests. If required by the CAA, the approval number shall appear on the package in
association with the PSN and ID number. All requests for CAAs shall be documented as
specified in Title 49 CFR and Joint Regulation DLAR 4145.41/AR 700-143/NAVSUPINST
4030.55D/AFMAN 24-210_IP/MCO 4030.40C.

5.13.5.6 Overpacked and assorted-items pack containers of HAZMAT. When the


authorized packaging configuration has successfully passed the UN Performance-Oriented
Packaging certification tests and the packaging is marked with the applicable UN Performance-
Oriented Packaging certification marking, and when military requirements specify overpacking
of the packaging configuration in an outer container (placing a fiberboard box in a wood box),
then the testing and subsequent marking of the outer container is unnecessary. In addition to the
required marking, conformance with UN Performance-Oriented Packaging recommendations
shall be shown by marking the outer container with the word: “OVERPACK”. An assorted-
items pack container comprised of performance-tested packagings shall also be marked with this
information to certify conformance with UN Performance-Oriented Packaging
recommendations. When two or more packages of compatible HAZMAT are placed within the
same outside container or overpack, the outside container or overpack shall be labeled as
required for each class of HAZMAT contained therein.

5.13.6 Documentation for HAZMAT. The shipper is responsible for the completion of
a Shipper’s Declaration for Dangerous Goods form for each and every military air shipment
containing dangerous goods as specified in inter-Service manual AFMAN 24-204/TM 38-
250/NAVSUP PUB 505/DLAI 4145.3, which provides instructions on how to properly complete
the form.

5.13.6.1 Existing palletized unit loads of HAZMAT. Existing palletized unit loads of
HAZMAT in the DoD stockpile identified as having passed the UN Performance-Oriented
Packaging certification testing requirements shall have the UN Performance-Oriented Packaging
certification marking applied to placards placed on two opposite sides of the pallet load in lieu of
marking each container. This rule also applies to material having different DOT and UN PSNs.

5.13.7 Flash point marking (see Figure 43). All unit packs and intermediate and
exterior shipping containers packed with flammable liquids (flash point of not more than 60
degrees Celsius (C) or 140 degrees Fahrenheit (F)) shall be marked with the flash point of the
material. The flash point shall be preceded by the words “FLASH POINT” and shall be
followed by the letter “C” or “F” as appropriate. The flash point marking may be shown in
degrees C, F, or both and shall be applied in a conspicuous location on the identification-marked
side of the container. If space is not available on the identification-marked side, the required
HAZMAT marking, labeling, and the flash point marking may be placed on the opposite side.
The size of the lettering shall be proportionate to the available marking space. The flash point
shall be determined by using the testing methods prescribed in Title 49 CFR.

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FIGURE 43. Flash point marking.

5.13.8 Specific hazards.

5.13.8.1 Asbestos (see Figure 44). Containers of asbestos and products containing
asbestos which may be expected to produce dust in excess of the Occupational Safety and Health
Administration's (OSHA) exposure limits during handling, processing, storage, disposal, or
transportation shall be marked with a warning label, as specified in OSHA's Title 29 CFR.

5.13.8.2 Polychlorinated biphenyls (PCB) (see Figure 44). As required by the


Environmental Protection Agency (see Title 40 CFR), unit packs and intermediate containers,
including containers that serve as shipping containers of waste PCB, shall have a PCB label
affixed to them.

5.13.9 Hazardous chemical warning label. Hazardous materials shall require a chemical
warning label as specified in Title 29 CFR, Part 1910.1200, Hazard Communication Standard.
When the manufacturer's warning label has been removed or obliterated, or if the product is
poured from one container into another, the DoD Hazardous Chemical Warning Label (DD Form
2521 or DD Form 2522 (smaller version)) shall be applied to the unit container. The warning
labels are available in the on-line version of the Hazardous Materials Information Resource
System (HMIRS). If an intermediate container includes more than one unit pack, such as a
container of six aerosol cans that have a unit issue of “one each”, then the warning label shall be
applied either to the individual unit packs (each aerosol can) or to the intermediate/exterior
container. Warning labels shall also be duplicated on the individual unit packs when they are
removed from the intermediate/exterior container.

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FIGURE 44. Asbestos and PCB HAZMAT labels.

5.13.10 Kits containing HAZMAT. Kits that contain hazardous components in small
quantities such as adhesives, solvents, inks, paints, and other flammable liquids, or chemical kits
as defined by Title 49 CFR, shall be marked and labeled in accordance with the requirements of
Title 49 CFR and the applicable international document (e.g., ICAO, IMO, etc.). When one or
more components in a kit are classified as a HAZMAT, the container shall be marked and
labeled as specified in 5.13.2. The UN Performance-Oriented Packaging certification marking is
not required when the individual kits meet the requirements of Title 49 CFR, Part 173.4, and the
applicable modal requirements.

5.13.11 Radioactive material marking and labeling requirements. Containers of


radioactive materials prepared for shipment shall be marked and labeled in accordance with
applicable sections of Title 49 CFR and the applicable international document (e.g., ICAO
Technical Instructions, IMDG Code, etc.). The applicable radioactive HAZMAT classification
warning labels shall be applied on two opposite sides of the shipping container for domestic and
international shipments. The applied radioactive label shall have the following information
entered in the blank spaces in accordance with Title 49 CFR:

a. Contents. The name of the radionuclides.

b. Number of becquerels expressed in appropriate becquerel units.

c. Transport index. A dimensionless number (rounded up to the first decimal place)


which designates a degree of control to be exercised by the carrier during transportation. It
applies to radioactive materials requiring radioactive II or III labels only.

5.13.11.1 Nuclear Regulatory Commission (NRC) interior/storage container label (see


Figure 45). Containers of radioactive materials in storage shall be labeled in accordance with

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Title 10 CFR (see 5.13.11.4 for exceptions). When a container of radioactive material has been
labeled as specified in Title 49 CFR, the NRC label shall be removed prior to shipment to
preclude any confusion for personnel transporting or receiving the container. Once the container
is received, the proper NRC label shall again be affixed to the container. Exceptions to the use
of the NRC interior/storage container label are contained in 5.13.11.4. These interior/storage
container labels may be either locally produced or procured. However, they shall contain all the
information required for each radioactive material. The NRC labels shall be applied to the
identification-marked side of the unit pack or intermediate container and shall bear the radiation
caution symbol and the words “CAUTION: RADIOACTIVE MATERIAL” or the words
“DANGER: RADIOACTIVE MATERIAL”, as appropriate. They shall also include relevant
information such as radiation levels, kinds of material, estimate of activity, estimated activity
date, and mass enrichment. The label size shall be at least 2 by 2 inches (50.8 by 50.8 mm) but
may be larger to accommodate larger packages.

FIGURE 45. NRC interior/storage container label.

5.13.11.2 Radioactive materials requiring an NRC label. Any commodity or item


containing radioactive material in excess of the amounts shown in Title 10 CFR, Part 20,
Appendix C, require an NRC label. Radionuclides other than those listed in Title 10 CFR or
mixtures of beta emitters of unknown composition also require an NRC label.

5.13.11.3 Transportation of radioactive materials. Shipping containers of radioactive


material shall be marked and labeled as specified in Title 49 CFR for domestic shipments,
applicable international documents such as the ICAO or IMO for international shipments, or the
AFMAN 24-204/TM 38-250/NAVSUP PUB 505/DLAI 4145.3 for military air shipments.

5.13.11.4 Exceptions to the use of radioactive material labels. When determining the
appropriate radioactive material labels to be applied to containers in storage and to those being
prepared for shipment, the following exception data shall be considered. The NRC
interior/storage container label is not required when limited quantities of radioactive materials,
devices, and low specific activity radioactive devices specified in Title 49 CFR, Part 173; when
materials are processed in accordance with the general license provision of Title 10 CFR, Parts

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31 and 40; when materials are exempted by the provisions of Title 10 CFR; when alternate
marking is authorized by the NRC in a specific license; or when materials are otherwise
exempted by Federal regulations. Any outer package that contains radioactive material need not
be labeled in accordance with the provisions in Title 10 CFR, Part 20, if the package is in
transport or is ready for transport, and the packaging/labeling/marking is in accordance with the
DOT regulations (i.e., Title 49 CFR, Part 173). Radioactive hazardous warning labels are not
required for manufacturing or processing equipment such as nuclear reactors, their components,
piping, and tanks or when packages are exempt from DOT labeling under Title 49 CFR, Parts
173.421, 173.422, 173.424, or 173.425; when specific exemptions are granted by DOT; and as
specified in AFMAN 24-204/TM 38-250/NAVSUP PUB 505/DLAI 4145.3.

5.14 Ammunition and explosives. Ammunition and explosives marking is specified


herein or is specified by the item packaging drawings or Special Packaging Instructions as
approved by the cognizant activity (see 5.14.8). General requirements for marking, marking
materials, and methods are in 4.2.

NOTE: For Army and Marine Corps ammunition and explosive assets: Marking shall be applied
by stamping, stenciling, or roller coating. Hand lettering of exterior container is not authorized.
Wholesale and retail sites including research, development, test and evaluation (RDT&E)
facilities and interplant CONUS (continental United States) shipments of ammunition and
explosives components between production facilities may mark packaging containers with a
water-resistant, pressure-sensitive label in accordance with 4.2.2. Labels are not authorized for
new, reworked and refurbished productions or when shipment is to an OCONUS (outside
continental United States) location. Labels are not authorized for shipments from OCONUS to
CONUS. Affix pressure-sensitive labels to wood containers by stapling both ends to the wood to
prevent loss. To secure the label on a wood or wire-bound box, any commercial-type staple may
be used as long as it does not cover or interfere with the marking on the label and does not
penetrate through the package. On wire-bound boxes, the label shall be affixed so that it is at
least 0.25 inch (6.35 mm) from all wires and staples that hold the wire to the box. On other than
wood surfaces, the label shall be affixed after the surface is cleaned and dried.

For DD Form 250 and DD Form 1348-1A requirements see 5.5, 5.11.2, and 5.12.

5.14.1 Identification marking on unit packs, intermediate containers, and unpacked


items. The following physical identification marking shall be applied in accordance with 4.2.1.2,
4.2.1.4, and 4.2.2 on unit packs and intermediate containers (defined as inner packaging in Title
49 CFR) and unpacked items:

a. NSN/NATO stock number. The NSN/NATO stock number shall be marked only
when applicable, for example when specified in contract drawings.

b. DODIC/NALC. The DODIC/NALC shall be marked if applicable. If an


NSN/NATO stock number is marked, the DODIC/NALC shall follow on the same line if
possible.

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c. Quantity/unit of issue (UI). The quantity always precedes the item description
(nomenclature) on the same line. The UI is only marked when it is other than each;
abbreviations (e.g., FT, LB, etc.) may be used (see Table I).

NOTE: The quantity printed on the Ammunition and Explosives Palletization/Packaging Label
(AEPPL) (see 5.14.5) may be identified with an ANSI ASC X12.3 Data Element 355 (Unit or
Basis for Measurement) code, which could be different from the UI abbreviation.

d. Item description (nomenclature). The item description (nomenclature) may be


marked on more than one line if required due to space limitations.

e. Management control number (MCN) or part/manufacturer (PN/MFR). If a


DODIC/NALC is not marked and an NSN/NATO stock number is not marked, a locally
assigned MCN or PN/MFR shall be marked below the item description (nomenclature).

f. Lot number and serial number (when serial number is assigned). The word “LOT”
shall precede the lot number and “SER” shall precede the serial number.

NOTE: Words such as “NSN/NATO Stock Number”, “Item Description”, and “Quantity” shall
not be included as part of the identification marking. As applicable, the NSN/NATO stock
number and DODIC/NALC marking shall be located on one long side of the pack/container/item
occupying the first line. The quantity, unit of issue (as applicable), and item description
(nomenclature) shall be marked on the next line. The MCN or part number/manufacturer
(PN/MFR), as applicable, is then marked on the next line below the item description
(nomenclature). Marking a transparent bag is not required if all marking on the unit pack(s) or
intermediate container(s) are legible through the bag. For unpacked separate-loading projectiles
or unpacked bombs in a unit load, see (5.14.4.1) for the unit load identification marking
requirements.

5.14.2 Identification marking on unpacked items (not in a unit load) and exterior
containers (see Figures 46 and 47). The identification marking shall include all the information
marked on the inner containers or unpacked items and the following additional marking:

a. Weight. The capital letters “WT” shall precede the numerical gross weight in
pounds. Fractional weights shall be rounded up to the next whole pound. The numerical
weight shall be followed with the abbreviation for pounds “LBS” in capital letters.

b. Proper shipping name (PSN) and United Nations (UN) HAZMAT identification
number (or North American (NA) numbers) shall be marked on the package in a clear area
away from any other box marking. For cylindrical containers, the PSN/UN number shall be
marked lengthwise on the container and separated from all other marking. The PSN/UN
number shall be as shown in the Joint Hazard Classification System (JHCS) for the specific
NSN being packaged or as assigned by a proper classification authority. It shall be noted that
NA numbers are not authorized for international shipments. For both domestic and
international shipments, PSNs for n.o.s. items shall be followed by a technical name in

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parentheses. The PSN is required even though it may be identical to the item description
(nomenclature).

c. Special precautionary marking. Special precautionary marking and required


HAZMAT labels for the commodity described by the PSN shall be applied in accordance with
Title 49 CFR.

d. Lot number and serial number (marked on side of container). The lower-most
marking on the package side containing the item description (nomenclature) shall be the
ammunition lot number. The lot number shall be preceded by the word “LOT”. The word
“LOT” and the lot number shall be underlined with a solid line approximately 0.13 inch (3.18
mm) thick. If a serial number is required for the item(s), the word “SER” and the specific
number(s) shall be marked above the lot number.

NOTE: If there is insufficient space on the exterior container to accommodate the marking of
all serial numbered items in the container, the AEPPL or 1500 series Materiel Condition
Tag/Label shall be used to record the serial numbers. RDT&E facilities may use a serial
number list placed in a water-resistant envelope secured to the exterior of the container in lieu
of the AEPPL or 1500 series Materiel Condition Tag/Label. The serial number list may be used
during storage and within the facility but shall not be used when making a shipment. In either
case, the annotation “MULTIPLE” shall be applied following the “SER” marking on the
container itself.

FIGURE 46. Identification marking and the placement of Ammunition and


Explosives Palletization/Packaging Labels on exterior
rectangular containers.

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h. DOT special permit (SP) numbers. If a DOT-SP number is assigned to a packaged


item, it shall be plainly and durably marked “DOT-SP” followed by the specific exemption
number assigned. Unless otherwise specified, rectangular containers shall have the “DOT-SP”
marking on a separate line from the PSN/ID number marking.

i. Special marking. Other special marking that is required to be marked on the package
shall be provided for in the contract or by detailed drawings. Examples include special
orientation, temperature limit, NATO standardization, net explosive weight (NEW) for air
shipments, and center of balance marking. Unless otherwise specified, the marking shall be
placed in a conspicuous location on the identification marked side of the package where they
shall not interfere with other marking.

j. Class 1 (explosives) materials owned by DoD and packaged prior to January 1, 1990
shall be declared “government-owned goods packaged prior to January 1, 1990” on the shipping
papers and need not be re-marked.

5.14.3 Identification marking on empty containers. Containers inspected and certified


as empty that are shipped to contractors or depots shall be marked with the word “EMPTY”.
The old munitions item identification and DOT marking shall be completely obliterated, unless
the containers are being retained for reuse. Care should be taken not to obliterate the container
marking; i.e., container NSN, part number, UN Certification (POP) marking, or nomenclature.
The word “EMPTY” shall be stenciled or printed on the upper half of the container on the same
side that had the old identification of contents listed. A decal (EMPTY) may be used if space is
available but not on reusable containers since the adhesive is difficult to remove. The container
NSN and nomenclature shall be applied, if not already present. Each container shall contain a
certificate of clearance. The condition code shall be annotated on turn-in/shipping documents
and the appropriate DD Form 1500 series tags/labels (see 5.10.21) shall be attached to the
outside of containers that are in other than condition code A. Due to sheer volume and cost
effectiveness, empty containers destined for a DLA Disposition Services Office, specifically
designated and designed for containment of small arms ammunition (50 Cal and below), are not
subject to the obliteration requirement, but are subject to written certification on the disposal
turn-in document that they are empty and free of explosive/energetic material.

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(2) Total quantity (if one lot).

e. Item description.

f. Gross weight.

g. PSN and UN HAZMAT identification number.

h. UN Performance-Oriented Packaging certification marking.

5.14.4.2 Application of unit load identification marking.

a. Unit loads.

(1) Unit loads require all identification marking as specified in 5.14.4.1. Unit
pack identification markings that are visible on the exposed face of one or
more boxes or data located on the AEPPL (see Figures 46/47) is acceptable
for unit load identification markings. Waterproof identification marking
boards may be used when it is impossible to obtain a blank surface for
marking. Approval shall be obtained by the procuring command prior to
using marking boards.

(2) When a unit load is configured in such a way that the PSN and UN
HAZMAT identification number are not visible, the top layer shall be
turned to expose the PSN and identification number. When it is not
practical to turn the entire top layer, two diagonal corner boxes on the top
layer shall be turned to expose the PSN and identification number.

(3) Boxes which shall have all nose ends pointed in the same direction such as
rockets and white phosphorus (WP) rounds shall not be turned.

(4) UN Performance-Oriented Packaging certification marking shall also be


exposed on at least one place on the unit load as in (2) above.

(5) Unit loads require additional identification marking that may not be visible
on exposed boxes. This additional marking is normally limited to quantity
and partial nomenclature such as 100 grenades or 30 cartridges, gross
weight of the unit load, applicable mixed lot identification, and any empty /
light (lite) box data (quantity per box or number of empty boxes). Unless
otherwise specified, unit loads may have one or more boxes turned to
present a blank surface for marking additional information. Marking shall
be applied as prescribed in section 5 herein and shall be on the largest
practical lettering. For unit loads 10 cubic feet and over, additional
identification marking shall be placed on the end of the load adjacent to the
identification marked side.

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(6) Unitized or palletized break bulk shipments by cargo ship under charter to
DoD shall be shipped with at least one required hazard label per unit load.
For all other shipments, general hazard labeling requirements shall be met.

(7) All OCONUS shipments (except those in intermodal containers) require that
at least one hazard warning label be affixed to each unit load of palletized
cargo or to each exterior package of loose cargo in accordance with Title 49
CFR and the applicable international modal document requirements.

(8) The marking and labeling requirements imposed by foreign governments


shall be observed as prescribed by the Service directing the shipment.

b. Unit loads of unpackaged ammunition.

(1) Unit loads of otherwise unpackaged ammunition, such as separate loading


projectiles, require the addition of only the identification marking that is not
visible on the projectiles. Any additional marking is normally limited to
quantity, nomenclature, gross weight, and mixed lot identification, including
quantity per lot. Marking may be applied directly to the load by stenciling,
embossing, stamping, or machine printing. Tags may be used when the
marking cannot be applied directly to the pallet load.

(2) The location and content of identification marking shall be specified on the
ammunition packaging and marking drawings for separate loading
projectiles.

c. Unit loads of cylindrical containers.

(1) Unit loads of cylindrical metal containers with identification marking such
as propelling charges, complete rounds, etc., shall have additional marking
applied diagonally at opposite ends of the upper layer of the load by
waterproof tag (see 4.2.3), label (see 4.2.2) or stamping in a contrasting
color (see 4.2.1.4).

(2) Unit load identification marking shall include gross weight, quantity, mixed
lot, and empty/light container identification.

(3) Containers shall be positioned so that the PSN and UN HAZMAT


identification number are visible on at least one container on one side of the
unit load. The orientation of the containers specified in the unitized drawing
shall be followed.

d. Unit loads comprised of multiple lots.

(1) Unit loads of ammunition and explosives comprised of more than one lot
shall be marked with the appropriate lot numbers.

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(2) The lot number and quantity of each lot in unit loads of mixed lots shall be
listed on a plain white label or tag, as applicable, and shall be placed
adjacent to other identification marking. The minimum size of the label or
tag shall be 4 by 4 inches (10.2 by 10.2 cm) and the lettering shall be not
less than 0.25 inch (6.35 mm) in height.

e. Full carload or full truckload shipments. Packages of military ammunition and


explosives shipped by or on behalf of DoD in freight container loads, carloads, or truckloads
(including exclusive use) which are loaded and unloaded by the shipper or by DoD, are exempt
from labeling requirements.

f. Empty / light (lite) box / light (lite) load marking. When a package contains less
ammunition or explosives than the package is designed to contain or when an empty package is
used to square a unit load, the box shall be specifically marked as follows:

(1) An empty / light (lite) box / light (lite) load, if applicable, shall be identified
as such by marking or stenciling the words “EMPTY” or “LIGHT BOX”
(“LITE BOX”) in a contrasting orange paint scheme, on the identification
side, space permitting, and on one other outward facing surface, in the
largest practical size letters. If placing the EMPTY” or “LIGHT BOX”
(“LITE BOX”) marking on the identification side is impractical, stencil the
words “EMPTY” or “LIGHT BOX” (“LITE BOX”) on one outward facing
surface of the “lite box” and a second “LIGHT BOX” (“LITE BOX”)
marking on any other outward facing surface of the “lite box”, in the largest
practical size letters. A contrasting orange colored water-resistant label with
the words empty or light (lite) box can be used in lieu of marking or
stenciling. Affix empty or light box labels in accordance with paragraph
5.14.

(2) Unitized loads. When the bottom, sides or end surfaces of an empty or light
(lite) box is visible within a unit load, then these surfaces shall also be
marked or stenciled with the words “EMPTY” or “LIGHT BOX” (“LITE
BOX”) in a contrasting orange paint scheme, in the largest practical size
letters. In addition, a unit load containing empty or light (lite) boxes shall
be identified by quantity per box and/or number of empty boxes, on the
pallet identification marking side.

(3) Cylindrical containers. An empty / light (lite) box / light (lite) load of
cylinders shall be identified as such by marking or stenciling the words
“EMPTY” or “LIGHT BOX” (“LITE BOX”) in a contrasting orange paint
scheme on the bottom, opposite sides, and the cover or cover latch of the
cylinder.

(4) In a general shipping situation, there is only one light (lite) box per lot, per
condition code, per structure. However, additional light (lite) boxes may be

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required for items issued to custody accounts. Light (lite) box marking is
not required for ammunition disposition request (ADR) munitions or
munitions in ready explosive facilities. Nonstandard munitions boxes do
not require light (lite) box marking.

(5) Marking applied to containers need not be re-accomplished to correct


deficiencies in size, location, or space unless required for shipment.

NOTE: At the Services' discretion, an empty / light (lite) box / light (lite) load box may be
identified as such by painting the entire box in a contrasting orange paint scheme. Moreover,
regardless of container size (cube) and the Services' preferred method, the contrasting orange
paint scheme is readily identifiable to an empty / light (lite) box / light (lite) load.

5.14.5 Ammunition and Explosives Palletization/Packaging Label marking


requirements. The application of an Ammunition and Explosives Palletization/Packaging Label
with either a PDF417 or Data Matrix 2D bar code and human-readable text is required for
identification marking on ammunition and explosives containers and unit loads. The DoD
standard Data Matrix format is ECC 200 (reference ISO/IEC 16022). Use of the 2D (PDF417 or
Data Matrix) bar code with human-readable information is mandatory. In addition to all other
marking, every exterior container and unit load shall have Ammunition and Explosives
Palletization/Packaging Labels or marking applied (see Figures 46, 47 and 48).

a. The Ammunition and Explosives Palletization/Packaging Label is designed to support


standard DoD munitions business processes while providing support to implement data
automation across all Services. This is accomplished by marking the mandatory identification
data elements, while allowing for additional optional data elements to support unique Service
requirements. Data elements to be encoded in the 2D (PDF417 or Data Matrix) bar code will
follow the procedures and data elements syntax in Table A-V Ammunition and Explosives
Palletization/Packaging Label, the DoD Guide for the Application of Automatic Data Capture
Data Qualifiers (with reference to ANSI MH10.8.2), ISO/IEC 15434, (for the PDF417 bar code)
and specifications in ISO/IEC 16022 (for the ECC200 Data Matrix bar code). All mandatory
data elements if available are encoded and printed on the label in a human-readable form to
reduce additional marking requirements (see Figures 46, 47, and 48).

b. The use of the Ammunition and Explosives Palletization/Packaging Label is


mandatory for all new procurement of ammunition and explosives stocks.

c. Re-marking of all legacy stocks is not mandatory; however, they should be marked as
the need to re-mark the stock occurs. Until all legacy stocks are marked, legacy assets that enter
the transportation system shall be marked once the Service has the capability to generate the
Ammunition and Explosives Palletization/Packaging Label.

5.14.5.1 Label specifications. Labels shall meet the requirements for grade A, style 2,
composition (b) labels as specified in MIL-PRF-61002. The performance requirements for
solvent and detergent resistance are not required. The label should be the pressure sensitive
adhesive type. Additional performance requirements that shall be met are as follows:

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a. The label material shall provide a minimum of 42 lbs/1 inch width tensile strength at
break when tested in accordance with ASTM D882. Material shall provide a minimum of 6600
grams (66 Newtons) of puncture – propagation tear resistance when tested in accordance with
ASTM D2582.

b. Each label shall be no greater than 4 by 4 inches (10.2 by 10.2 cm) square (see
Figures 49 and 49A). The size of the labels may be commensurate with the quantity of encoded
data and the human-readable information. Format is mandated and grouped by NSN or part
number and then by serial number for each lot number, if applicable. Figure 51 shows an
example of a label set.

NOTE: The encoded data in the 2D (PDF417) bar code is as


follows with the non-printable ASCII characters represented
by RS, GS, and EOT (also see Appendix A):

[)>RS06GS20SPL100921052308905611GS2Q2000GS3QLBGS18Q10CFGSN1325012147311GS4RG119GS7Q8EA
GS
6WFUZE SET, BOMB FMU-139A/BGS10PDUN0409GS1TMGG87G001Y010GS7Q6EAGS1TMGG88
D003Y002GS7Q2EAGSN1325014445122GS4REA69GS7Q4EAGS6WKMU-556/B (JDAM)GS10PDUN0000GS
1TMDS99K105-001GS7Q4EAGSS158741GSS158941GSS158985GSS158990RSEOT
FIGURE 49. Ammunition and Explosives Palletization/Packaging Label.

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NOTE: DoD standard format requirement for the 2D (Data


Matrix) bar code is ECC200 as referenced in ISO/IEC
16022. The displayed Data Matrix barcode in Figure 49A is
an example and does not reflect the human readable
information on the label or displayed below as the encoded
data. The encoded data in the 2D (Data Matrix) bar code is
as follows with the non-printable ASCII control characters
represented by RS, GS, and EOT (also see Appendix A):

[)>RS06GS20SPL100921052308905611GSN1315012454950GS4RC995GS7Q4EAGS6WLAUNCHER AND
CARTRIDGE, 84MM, M136GS10PDUN0181GS1T ATJ91F903-003 GSS669475GS1T ATJ91F903-003
GS
S669476GS1TATJ91F903-003GSS669478GS1TATJ91F903-003GSS669479RSEOT

FIGURE 49A. Ammunition and Explosives Palletization/Packaging Label.

5.14.6 Ammunition and Explosives Palletization/Packaging Label 2D bar code data


sets. Repeating data sets are used in order to minimize the amount of data contained in the bar
code, and an implicit nesting structure is established within the bar code data (see Figure 50). It
contains three levels of information: generic data that is relevant to the entire package level
entity, a set of data for each stock numbered or part numbered asset, and lot number and/or serial
number level information. Each level provides further classification of the ammunition and

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explosives contained in the packaging level. See hierarchy level description below for proper
use.

Package level data – for material managed by lot number


Stock item data
Lot level data
Package level data – for material managed by lot number and serial number
Stock item data
Lot level data
Serial number data
Package level data – for material managed by serial number only
Stock item data
Serial number data

FIGURE 50. Data nesting structure.

5.14.6.1 Ammunition and Explosives Palletization/Packaging Label bar code data


structure. The identification bar code and the accompanying human-readable information shall
be formatted and printed as noted in the following paragraphs and Appendix A of this standard,
with reference to the DoD Guide for the Application of Automatic Data Capture Data Qualifiers,
ISO/IEC 15434, ISO/IEC 16022, and ISO/IEC 15415. Data structure requirements are noted in
Table A-V.

a. Package level data. Package level generic information is encoded in the


identification bar code.

(1) Label traceability code. The label traceability code is a 20-character unique
element for each package label and is identified with the DI of ‘20S’. The
label traceability code is alphanumeric characters with no special characters
allowed. The label traceability code is used to identify a specific package to
prevent duplicate scanning of the same package during receipt, inventory,
internal location change, and shipping operations. While the label
traceability code may be unique within a Service’s automated information
system (AIS), the label serial number is not considered unique within a Joint
environment, as the Service AISs are not dynamically linked.

(2) Package weight. The package weight is a data element used to document
the total gross weight of the assets and all inner and outer packing for a
given package level and is identified with the DI of ‘2Q’. Package weight is
expressed as a number of one to nine characters, allows the use of a
decimal point, and is assumed to be pounds unless qualified by a different
unit of measure (see Table A-V Notes 1 and 3). If the weight is documented
with a unit for measurement other than pounds, then a “package weight

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units” data element is used to identify the unit for measurement, which is
identified with the DI of ‘3Q’.

(3) Package cube. The package cube is the total cube (volume) of the package
and is identified with the DI of ‘18Q’.

(4) Optional data elements. Enter the applicable data elements that pertain to
the entire package. See Table A-V for the listing of optional elements.

b. Stock item level data. The stock item level data provides information that classifies
the ammunition or explosives by characteristics for the purpose of supply chain management.
The primary method of classification is by the assigned NSN or PN if an NSN is not assigned.
The stock item level data set may be repeated within the packaging level data set. See
Appendix A and Table A-V for an explanation of data identifiers and 2D (PDF417/Data Matrix)
bar code encoding requirements. The following elements are included within this data level.

(1) National stock number. The national stock number identifies the material in
the package if an NSN has been assigned. It is identified with the DI of ‘N’.
If an NSN is not assigned, the material is tracked by PN. The following
business rules apply:

(2) Part number. The PN assigned by the manufacture identifies the material
and is identified with the DI of ‘1P’. The PN shall only be encoded when
the NSN is not assigned.

(3) Department of Defense identification code (DODIC). The DoD


identification code is a four-digit code that identifies ammunition and
explosives items within a supply system and is identified with the DI of
‘4R’.

(4) Hazardous material code. The hazardous material code is used to identify
the specific type of hazardous material being transported and handled. It is
identified with the DI of ‘10P’.

(5) Nomenclature. The nomenclature assigned by the Federal Logistics


Information System provides the proper noun description of the assets and is
identified with the DI of ‘6W’. When the security classification of an item
prevents the marking of the nomenclature during transportation, that
guidance takes precedence over this standard.

(6) Quantity (unit of measure). The quantity (unit of measure) identifies the
units/amounts of materiel or number of items in a package and is identified
with the DI of ‘7Q’. The DoD 4100.39, Vol 10, Table 81, Unit of Measure
Designation code or ANSI ASC X12.3 Data Element 355 (Unit or Basis for
Measurement) code shall be printed as human-readable information on the

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labels. Each Service’s AIS shall provide for quantity conversions, if


required, for unit of issue codes, unit of measure codes, and X12.3 Data
Element 355 codes.

(7) Optional data elements. Enter the applicable data elements that pertain to
the stock item level. See Table A-V for the listing of optional elements.

c. Lot number and/or serial number level data. The lot number and serial number level
provides information that identifies product life cycle information associated with the
ammunition or explosives NSN or PN. The lot number and serial number level data set may be
repeated within the stock level data set. See Appendix A and Table A-V for an explanation of
data identifiers and 2D (PDF417) bar code encoding requirements. The following elements are
included within this data set.

(1) Lot number. The lot number identifies the production batch of the materiel
in a package and is identified with the DI of ‘1T’. Material tracked by lot
numbers may also have serial numbers assigned; in this case the serial
numbers would be shown within the lot number data set. See Figure 51
example.

(a) Quantity (unit of measure). The quantity identifies the units/amounts


of materiel or number of lot numbered items in a package and is
identified with the DI of ‘7Q’. The DoD 4100.39, Vol 10, Table 81,
Unit of Measure Designation code or ANSI ASC X12.3 Data
Element 355 (Unit or Basis for Measurement) code shall be printed
as human-readable information on the labels. Each Service’s AIS
shall provide for quantity conversions, if required, for unit of issue
codes, unit of measure codes, and X12.3 Data Element 355 codes.

(b) Serial number(s). The serial number and/or UII, as applicable,


uniquely identifies ammunition or explosives within a lot number and
is identified with the DI of ‘S’ and/or ‘25S’ respectively. See Figure
51 example.

(c) Optional data elements. Enter the applicable data elements following
the respective lot number or a serial numbered item. See Table A-V
for the listing of optional elements.

(2) Serial number(s). When material is not tracked by lot number(s), but is
tracked by serial number and/or UII, as applicable, this data set shall be
used. See Figure 51 example.

(a) The serial number uniquely identifies ammunition or explosives


within an NSN or PN and is identified with the DI of ‘S’.

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(b) Optional data elements (to include the UII). See Table A-V for the
listing of optional elements.

5.14.6.2 Identification bar code human-readable information. Human-readable


information shall be printed in close proximity to the 2D (PDF417/Data Matrix) bar code.
Mandatory data elements shall be encoded in the 2D (PDF417 or Data Matrix) bar code and
printed on the label as human translations of the encoded data if the element is applicable to the
item or package mark. The DoD 4100.39, Vol 10, Table 81, Unit of Measure Designation code
or ANSI ASC X12.3 Data Element 355 (Unit or Basis for Measurement) code shall be printed as
human-readable information on the labels. Each Service’s AIS shall provide for quantity
conversions, if required, for unit of issue codes, unit of measure codes, and X12.3 Data Element
355 codes.

a. All encoded data elements shall be printed as human-readable information.

(1) The printed human-readable information data shall be a translation of the


data encoded in the 2D (PDF417 or Data Matrix) bar code and shall not
include encoded data identifiers or element separators. The 2D (PDF417 or
Data Matrix) bar code human-readable information for each data element,
except for the label traceability code, shall be preceded by a representative
data field title. The encoded ANSI ASC X12.3 Data Element 355 (Unit or
Basis for Measurement) code suffix for quantity, cube, and weight should be
translated for clarity.

(2) The last two characters of the label traceability code shall be translated and
printed on each label to show the relationship, e.g., 1 of 2, 2 of 2 within a
series of labels for a package. A label series may consist of nine labels used
to identify the contents of the labeled package.

b. The human-readable information shall be printed outside the quiet zone of the 2D
(PDF417 or Data Matrix) bar code. The human-readable information text shall be no smaller
than 10 lines per 1 inch (25.4 mm) (approximately a 7-point font).

5.14.6.3 Use of multiple Ammunition and Explosives Palletization/Packaging Labels


for large data requirements (see Figure 51). If a 2D (PDF417 or Data Matrix) bar code and its
printed human-readable information contain more information than can be printed on one label,
additional 2D (PDF417 or Data Matrix) bar code labels shall be affixed next to each other to
show the additional information. Each label in the set shall have a unique label serial number
and shall be marked consecutively as “1 of X”, “2 of X”, “3 of X”, etc., where X is the total
number of labels in the set. The first 18 characters and the 20th character of the traceability code
may also be identical. The information for an NSN, PN, or lot number data set may span across
multiple labels. Barcode specifications detailed in Appendix A must be adhered to.

NOTE: Legacy ammo/explosives labels also allowed NSN, PN, or lot number data to span
across multiple labels; however, each label in the label series was required to show the common
data and to also show the item total for each label in the series. The revised Ammunition and

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Explosives Palletization/Packaging Label does not require spanned common elements on each
label, except for the traceability code, and does not require an item total for each label in the set.
Applications shall be able to handle either situation.

5.14.6.4 Location and application of the Ammunition and Explosives


Palletization/Packaging Label.

a. The Ammunition and Explosives Palletization/Packaging Label shall be placed in the


upper left quadrant of the side having the greatest overall, usable marking surface, as applicable,
containing the identification marking as shown in Figure 46. If there is insufficient space on the
upper left quadrant, the label shall be placed in the most convenient place on the marked side of
the container. A pressure sensitive label shall be affixed to wood containers by stapling both
ends of the label to the wood, if required to prevent loss. Any commercial-type staple may be
used as long as it is not placed within the 2D (PDF417 or Data Matrix) bar code or within the
quiet zone of the 2D (PDF417 or Data Matrix) bar code. On other than wood surfaces, the label
shall be affixed only after the surface to be labeled is clean and dry. On wire-bound boxes, the
label shall be affixed so that it is at least 0.25 inch (6.35 mm) from all wires and staples.

NOTE: Actual size is 4 by 4 inches (10.2 by 10.2 cm).


FIGURE 51. Examples of multiple Ammunition and Explosives Palletization/Packaging Labels.

b. The cylindrical container Ammunition and Explosives Palletization/Packaging Label


shall be applied immediately to the left of the identification marking and shall always be placed
on a relatively flat surface along the container length as shown in Figure 47. Surfaces to be
labeled shall be clean and dry before the label is affixed.

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c. For shipping containers over 10 cubic feet and all unit loads, to include palletized
unit loads, the Ammunition and Explosives Palletization/Packaging Label shall be applied on
the upper left quadrant of the side having the greatest overall usable marking surface and on the
upper right quadrant end surface to the left of the identification marked side, unless otherwise
directed in specific technical drawings. (See Figure 48).

5.14.7 Address marking (see Figure 2A). Address marking shall be accomplished and
applied as specified in 5.2.

5.14.8 Order of precedence. In the event of a conflict between the ammunition and
explosives marking requirements of this standard and the requirements of product specifications,
item technical publications, or drawings, the order of precedence shall be:

a. The requirements of the drawings.

b. The requirements of item technical publications.

c. The requirements of product specifications.

d. The requirements of this standard.

6. NOTES

(This section contains information of a general or explanatory nature that may be helpful, but is
not mandatory).

6.1 Intended use. This standard practice is intended for use when guidance is required
for the application of military marking as prescribed herein or in contractual documents. The
marking shown herein may be applied either by vendors or by Government activities.

6.2 Subject term (key word) listing.

Address Labels
Bags National stock number
Bar code PDF417
Boxes Sacks
Code 39 SEAVAN
Crates Shipping
Data Matrix Tags
Drums Unit pack
Exterior container
Federal Supply Class
Identification
Intermediate container

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6.3 International standardization agreement implementation. This standard implements


STANAG 4281 and STANAG 4329. When changes to, revision, or cancellation of this standard
are proposed, the preparing activity must coordinate the action with the U.S. National Point of
Contact for the international standardization agreement, as identified in the ASSIST database at
https://assist.dla.mil.

6.4 Sizes of forms used. Descriptions of certain forms cited for use by this standard
contain specific size requirements. These forms are generally intended to be imprinted with data
by computers or generated entirely by computers. The sizes listed are those that are compatible
with the majority of printers associated with computer systems commonly used.

6.5 Unit pack desiccant label. The Method 50 label or package marking described in
5.10.10 is used to identify packages containing desiccant, a drying agent. The label is intended
to alert personnel that the package will remain unopened to prevent the degradation of
preservation of the item. The color red is used to make this marking stand out from other
marking, which is usually black.

6.6 Chemical agent resistant coatings (CARC). Certain military equipment is required to
be painted with material that resists contamination by certain chemical agents that may be used
by the enemy in wartime situations. Since no commercial equivalents are available for these
compounds, and since there is no commercial need for such protection, use of specific military
materials is required.

6.7 Change notations. The margins of this standard are marked with vertical lines to
indicate modifications generated by this change. This was done as a convenience only and the
Government assumes no liability whatsoever for any inaccuracies in these notations. Bidders
and contractors are cautioned to evaluate the requirements of this document based on the entire
content irrespective of the marginal notations.

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TABLE IV. Shelf-life codes.

Required Number of
Months/Quarters Remaining
Upon Receipt by the first
Government activity

Shelf-Life Period Type I Type II Months Quarters


Non-Deteriorative 0 0
N/A N/A
No Shelf Life Applies zero zero
01 Month A N/A 25 days N/A
02 Months B N/A 50 days N/A
03 Months C 1 75 days N/A
04 Months D N/A 3 1
05 Months E N/A 4 1
06 Months F 2 5 2
09 Months G 3 8 3
12 Months (1.00-Year) H 4 10 3
15 Months (1.25-Years) J N/A 13 4
18 Months (1.50-Years) K 5 15 5
21 Months (1.75-Years) L N/A 18 6
24 Months (2.00-Years) M 6 21 7
27 Months (2.25-Years) N N/A 23 8
30 Months (2.50-Years) P N/A 26 9
36 Months (3.00-Years) Q 7 31 10
48 Months (4.00-Years) R 8 41 14
60 Months (5.00-Years) S 9 51 17
72 Months (6.00-Years) I N/A 61 20
84 Months (7.00-Years) T N/A 71 24
96 Months (8.00-Years) U N/A 82 27
Variable such as:
90, 132, 216, 228, etc.
Months or any other 77, 113, 184, 26, 38, 61,
V N/A
number of months not 194, etc. 65, etc.
specifically assigned.
120 Months (10-Years) W N/A 102 34
180 Months (15-Years) Y N/A 153 51
240 Months (20-Years) Z N/A 204 68
Shelf-Life Period Greater 85 percent of 85 percent of
than 60 Months for Type II N/A X number of number of
Extendible Items. months months

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e. The 2D (PDF417) bar code shall have a minimum row height of three times the width
of the narrow element (X-dimension).

f. The 2D (PDF417) bar code shall use security (error correction) level 5.

g. The start and stop pattern bars of the 2D (PDF417) bar code shall be perpendicular to
the natural bottom of the label.

h. Deleted.

i. Data fields that contain no information should not be encoded in the bar code.

j. The quality of the printed bar code shall meet a minimum grade requirement of 2.5 (B)
at the point of production when measured in accordance with ISO/IEC 15415 with a
measurement aperture of 0.010 inch (10 mils or 0.25 mm) and an inspection wavelength of 660 ±
10 nm.

k. Macro PDF417 bar codes shall be used when the encoded data message file exceeds
the capacity of a single PDF417 bar code on a label. A full size (18 data column) PDF417 or
Macro PDF417 bar code can encode approximately 1100 characters at security level 5. The
character capacity of the bar code is based on a limit of 925 codewords, the compaction
algorithm used to encode the data in a codeword, and the bar code’s security level.

NOTE: The Ammunition and Explosives Palletization/Packaging Label(s) shall not use Macro
PDF417 bar codes.

(1) Macro PDF417 bar codes shall be encoded and printed in accordance with
ISO/IEC 15438, which also provides a technical explanation for the bar
code control block information that facilitates reassembly of an encoded
message after all the applicable bar codes have been scanned at least once in
any sequence.

(2) Each Macro PDF417 bar code represents a segment of the whole data file
that is identified within the bar code control block with a file ID assigned by
the user or system. To reconstruct the whole file, the file segment encoded
in each bar code is placed in the correct order based on an encoded segment
number (n of x). There is no requirement for the file ID to be globally
unique. However, if multiple bar code sets could be present for a scanning
event, the file ID shall be unique within the context of the event.

(3) Each receiving system used to scan Macro PDF417 bar codes will need to
determine if the system scanner will operate in a buffered or unbuffered
mode. As the Macro PDF417 bar codes are scanned, the de-packetizing
function reconstructs the original message from segments with the same file
ID. If operating in buffered mode, the bar code codeword de-packetizing

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function is in the scanner’s decoder; if operating in unbuffered mode, the
de-packetizing function is in the receiving system decoder.

(4) To accommodate potentially unbuffered operations by some receiving


systems, a segment count field in the control block shall be encoded in each
Macro PDF417 bar code to facilitate checking that all segments in a set of
Macro PDF417 bar codes are received. The segment count field identifies
the total number of Macro PDF417 bar codes in the distributed file.

(5) Decoders should provide a decoder-specific means whereby the processing


of a file ID segment set may be aborted, thus allowing the decoder to begin
processing a different set of Macro PDF417 bar codes. This is necessary to
prevent a deadlock condition should one or more bar codes of a given file
ID be missing or undecodable.

(6) The following is provided to describe the Macro PDF417 control block used
for the bar code in Figure 20. The codewords are encoded by software
suites using different schemes; thus, the example only shows the numeric
value of each codeword and not the actual syntax of how it is encoded by
the software.
(a) Figure 20 control block codewords within the first (top) bar code’s
segment data structure are:
(928) (111)(100) (129) (923)(001) (111)(002)
(b) Figure 20 second (bottom) bar code control block codewords are:
(928) (111)(101) (129) (923)(001) (111)(002) (922)
(c) The codewords represent the following controls:
(928) = tag identifier for the start of a macro control block
(111)(100) = modular math base 900 for the 1st segment (00000)
(111)(101) = modular base 900 for the 2nd segment (00001)
(129) = file ID assigned by the user for the set of macro bar codes
(923)(001) = tag and field designator for the segment count field
(111)(002) = modular base 900 for the segment count (00002)
(922) = the tag identifier for the end of the last macro control block

A.2.2 Table A-I information. Table A-I, with reference to the DoD Guide for the
Application of Automatic Data Capture Data Qualifiers, provides data descriptions, format, and
data sources for the data identifiers (DIs) and for the data element identifiers (DEIs) that identify
DoD unique data elements from the DTR, DLM manuals and Ammunition and Explosives
requirements used, or modified for use, in the 2D (PDF417 or Data Matrix) bar code.

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a. Format 06 DIs (Column 1) and the Format 07 DEIs (Column 1), as defined by DoD
in Table A-1, contain specified characters that define the general category and intended use of
the data that follows. For a list of Format 06 DIs and Format 07 DEIs selected for use by the
DoD, refer to the Office of the Assistant Secretary of Defense for Sustainment web site,
https://www.acq.osd.mil/log/sci/ait.html .

b. DoD usage (Column 2) displays the titles and usage adopted by DoD for the
respective DIs/DEIs.

c. Data sources (Column 3) shows the most common source for the 2D (PDF417) bar
code data. If a DI or DEI is used to encode data for multiple applications, multiple data sources
may be described.

A.2.3 Tables A-II through A-V information. Tables A-II through A-V provide the
content of the data streams for generic military shipping labels (MSL), unit move MSLs, unit
pack ID and container ID 2D (PDF417 or Data Matrix) bar codes, and ammunition and/or
explosives identification marking 2D (PDF417 and Data Matrix) bar codes, respectively.

a. Compliance indicator (Column 1) shows the special formatting characters associated


with the ISO/IEC 15434 data format. The compliance indicator shall be the first three
characters in the message header. The compliance indicator shall be [)> (left bracket, right
parenthesis, and greater than).

b. Element separators (Column 2) show the separator or terminal code that is for that
particular part of the data stream. The format trailer character (RS) shall be used at the end of
the message header (before a format series) and at the end of each format series of data (before
the next series of data). The data element separator (GS) separates data elements within each
format series of the data table. The message trailer (EOT) identifies the end of the message
within the data stream. See ISO/IEC 15434. These are non-printable, single, ASCII control
characters that cannot be typed as simple text into the bar code – the control characters must be
entered as per the encoding software’s specifications.

Hexadecimal and Decimal Values


ASCII / ISO 646 HEX DEC
RS 1E 30
GS 1D 29
EOT 04 04

c. Format header (Column 3) is a two-digit numeric identifier “06” or “07” which


identifies the rules governing the message format. It is followed by Format 06/07 data
qualifiers (DIs or DEIs in Columns 4 and 5, respectively), which define data content within the
message.

d. Data field (Column 6) contains an abbreviated description of the data field. See
Table A-I for a full description.

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e. Data format type/length (Column 7) contains indicators of whether the data is alpha
and/or numeric and the length of the actual data represented by this field (e.g., an5). A
convention of “an..25” means a variable length data string of up to 25 alphanumeric characters,
whereas “an25” means a fixed length of precisely 25 alphanumeric characters. A convention of
“an13..15” means a minimum of 13 characters and a maximum of 15 characters. The plus
symbol (+) is used to annotate how data formats are constructed in the data field; the plus sign
is not part of the encoded data string. However, when referenced to a note in the data format
column, the plus symbol (+) becomes part of the data sub-string to separate different types of
data that are encoded within a single field (i.e., DIs 2L, 3L, and 5L). Variable length fields are
not zero-filled unless the information is extracted from an external data source that requires
leading zeros. If a DI or DEI is used to encode data for multiple applications, multiple data
formats may be described.

f. Sample data (Column 8) contains sample encode value for the ASCII element
indicated.

g. Deleted.

h. The generic MSL 2D (PDF417) bar code and the Ammunition and Explosives
Palletization/Packaging Label 2D (PDF417 or Data Matrix ECC 200) bar code store a repeating
set of selected data at the end of the bar code format.

(1) The repeating data set for the MSL reflects what is normally marked in the
linear (Code 39) bar codes or the 2D (PDF417) bar code on a DD Form
1348-1A. The data capacity restrictions of the MSL 2D (PDF417) bar code
will normally limit its content to ten line items depending on the amount of
MSL and transportation control movement document (TCMD) data
recorded. Each supply document series begins with a DI ‘12S’ and
terminates with a DI ‘12Q’ code – if either of these two fields is blank, the
blank field shall be encoded with the applicable DI.

(2) The repeating data set for the Ammunition and Explosives
Palletization/Packaging Label 2D (PDF417 or Data Matrix ECC 200) bar
code reflects the quantities of stock numbered assets or part numbered assets
within each package or unit load. Each repeating data set series begins with
a DI ‘N’ or DI ‘1P’ code.

A.2.4 Data syntax graphic. Figure A-2 is an example of how DIs (Format 06) and DEIs
(Format 07) are used in a 2D (PDF417 or Data Matrix) bar code to depict a single shipment unit
TCMD with multiple supply line items within the shipment unit.

a. The transportation control number (TCN) and related TCMD data are contained in
the first Format 06 block that terminates with an RS code followed by a Format 07 block that
terminates with an RS code.

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b. The supply line item data for specific document numbers are contained in a Format
06 block that follows the TCMD data. Data looping is required to document a multipack
shipment when multiple line items exist within a single shipment unit. In this data looping
structure, the order in which the line items are encoded in the 2D bar code is critical to the
meaning of the data. Additional Format 06 envelopes may also be used to denote the data
looping relationship. The number of supply line item documents is limited by the storage
capacity of the AIT device.

FIGURE A-2. 2D bar code data syntax.

A.2.5 Encoding serial numbers. The following procedures accommodate two different
encoding schemes: 1) A legacy requirement to encode serial numbers separate from the item’s
UII, and 2) a revised requirement that links an item’s UII to its serial number. The linked serial
number and UII allow the transfer of associated data for serialized items within the supply chain
when multiple like items (e.g., same NSN) are packaged and shipped together.

A.2.5.1 Syntax business rules for encoding linked serial numbers and UIIs. ISO/IEC
15434 Format 06/07 envelopes shall be used to link serial numbers with corresponding UIIs.

a. For a single item (quantity = 1), common data for the item shall be encoded in the
ISO/IEC 15434 Format 06 and Format 07 envelopes, as applicable. The Format 06 envelope
may also be used to associate item-specific data (e.g., serial number, UII, etc.) for the uniquely

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identified item. A single data qualifier or paired data qualifiers (‘S’, or ‘25S’, or ‘S’ and ‘25S’)
may be used within the Format 06 envelope to identify and associate the serialized data for an
item. This procedure can link one or more serial numbers and a UII to the same single item.

b. For multiple items (quantity greater than 1), common data for the items shall be
encoded in the ISO/IEC 15434 Format 06 and Format 07 envelopes, as applicable. An additional
Format 06 envelope (one per item) shall be used for each item to encode item-specific data (e.g.
serial number (DI ‘S’), UII (DI ‘25S’), lot/batch (DI ‘1T’), etc.) for the uniquely identified item.
Additional information may be associated to each serialized item such as condition code,
manufacturer CAGE, etc. A serial number and/or UII may or may not be encoded for each item.

NOTE: For multiple item entries (quantity greater than 1), if the 2D bar code reader decodes
multiple serial numbers and/or UIIs (DI ‘S’ and/or DI ‘25S’) in the first Format 06 envelope, the
system must assume there is no associated relationship between the serialization numbers.
Previous versions of MIL-STD-129 used the first Format 06 envelope to encode separate lists of
serial numbers (DI ‘S’) and UIIs (DI ‘25S’) – the serialized numbers (serial or UII) were not
linked together for any one item. A serial number and/or UII may or may not be encoded for
each item. Updated distribution systems must be able to decode the data in the legacy 2D
symbol but should not generate any 2D symbols using the legacy business rule.

A.2.5.2 Data syntax example. The below example shows an extract of the data string
syntax for encoding individual serial numbers, encoding UIIs, and linking an item’s serial
number with a UII. The first Format 06 and 07 envelopes (06GS…RS07GS…RS) contain the
common data for the item. The data string example is marked to show the data content within
each Format 06 serial number and/or UII envelope.

[)>RS06GS…RS07GS…RS 06GSS674A3604RS 06GSS674A3605RS 06GS25S06141411A0B9C3D5RS


06GS25S06141411A0B9C3D6RS 06GS25SUN077991289674B36ABRS 06GSS674B36ABRS
06GS25SUN077991289674B36ACGSS674B36ACRS 06GS25S06141411A0B9C3D7GSS674A3608
RS
EOT

A.2.6 Table A-V Ammunition and Explosives Palletization/Packaging Label


specifications. The following business rules apply to the data elements of the Ammunition and
Explosives Palletization/Packaging Label 2D (PDF417 or Data Matrix ECC 200) bar code.
Mandatory data elements shall be encoded in the 2D bar code and printed on the label as a
human translation of information in the 2D bar code if the element is applicable to the item or
package mark. The DoD 4100.39, Vol 10, Table 81, Unit of Measure Designation code or ANSI
ASC X12.3 Data Element 355 (Unit or Basis for Measurement) code shall be printed as human-
readable information on the labels. Each Service’s AIS shall provide for quantity conversions, if
required, for unit of issue codes, unit of measure codes, and X12.3 Data Element 355 codes.

a. Label traceability code. The label traceability code is a mandatory data element
identified by the DI ‘20S’.
(1) The label traceability code shall always be 20 characters long.

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(2) Each label in a label series shall contain a traceability code, which shall be
identical to all the other label serial numbers in the series, except for the last
two characters (label “N” of “X”) if multiple labels are required. The label or
label series represents the materiel contained in an ammo package. As many
as nine labels may be contained in a label series.
(3) Format is UMYYMMDDhhmmssssRRNX.
(4) UM = ANSI ASC X12.3 Data Element 355 (Unit or Basis for Measurement)
code for the package type. The package type is not generally the same as the
materiel unit of issue, and shall be chosen from the permissible package
types agreed to by the Services.

Label Traceability Code Package Types (UM)


Valid
X12.3 Code Definition
BX Box
CH Container
CN Can
DR Drum
KT Kit
PC Piece
PL Pallet/Unit Load
RL Roll
ST Set
EA Each

(5) Construction of the traceability code shall consist of the following sub
elements: YY=year, MM=month, DD=date, hh=hour, mm=minute,
ssss=seconds and hundredths of a second, RR=random number, NX=label N
of X labels. No more than one label should be generated during each
hundredth of a second for this traceability code format.
(6) An alternate for “ssss” in the traceability code is: ssss = a second (00 to 59)
and the label number generated during that second (00 to 99) (i.e. “ssss”
could equal 0000 to 5999). No more than 100 labels may be generated per
second using this format.
(7) When multiple labels are required to mark a single entity, the first 18
characters of the traceability code shall be common to each label series and
the final two characters identify each label, e.g., 1 of 3, 2 of 3, 3 of 3. If only
a single label, use 1 of 1 (see Figure 49).

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Type use Examples
Single label for a pallet PL090310142235587211
Series of labels for a pallet
where data requires two labels.
PL090310142235587212
First (1 of 2) label
Second (2 of 2) label PL090310142235587222

Single label for a box BX090310142235587211

b. Package weight (WT). Optional data element identified by the DI ‘2Q’.


(1) Shall be a positive, non-zero quantity.
(2) Shall in the range of ‘.00000001’ to ‘999999999’.
(3) May be a decimal quantity.
(4) If a decimal quantity is used, the decimal character shall be a ‘.’ period.
(5) When encoded as ASCII characters, the total maximum length of the package
weight is nine characters.
(6) Insignificant leading and trailing zeros shall be suppressed, except for a
single leading zero for decimal quantities which have only a fractional part.
For example, ‘.01’ and ‘0.01’ are permitted, but ‘00.01’, ‘123.00’, and ‘0123’
are not.
(7) Thousand separators or other digit group separators are not allowed.
(8) Only one DI ‘2Q’ may appear on a label or label series.

Type use Examples


Minimum weight .00000001
Maximum weight 999999999
Weight with a single leading
zero for its whole number 0.025

c. Package weight unit. Optional data element if the package weight is in pounds;
mandatory if other than pounds. Identified by the DI ‘3Q’.
(1) Only one DI ‘3Q’ shall be used on the lead label.
(2) Valid entries are ‘LB’ or ‘KG’ only.

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Type use Examples
Weight is measured in pounds LG
Weight is measured in
kilograms KG

d. Package cube (CU). Optional data element used to document the total cube (volume)
of the package and is identified by the DI ‘18Q’.
(1) Shall be a positive, non-zero quantity.
(2) Shall in the range of ‘.00000001’ to ‘999999999’.
(3) May be a decimal quantity.
(4) If a decimal quantity is used, the decimal character shall be a ‘.’ period.
(5) When encoded as ASCII characters, the total maximum length of the package
weight is nine characters.
(6) Insignificant leading and trailing zeros shall be suppressed, except for a
single leading zero for decimal quantities, which have only a fractional part.
For example, ‘.01’ and ‘0.01’ are permitted, but ‘00.01’, ‘123.00’, and ‘0123’
are not.
(7) Thousand separators or other digit group separators are not allowed.
(8) Only one DI ‘18Q’ may appear on a label or label series.
(9) Only valid entries are ‘CF’ cubic feet or ‘CR’ cubic meters.

Type use Examples


Minimum cube .00000001CF
.00000001CR
Maximum cube 999999999CF
999999999CR
Cube with a single leading zero 0.025CF
for its whole number 0.025CR

e. National stock number(s) (NSN). Mandatory data element if assigned that is used for
identification in all logistic processes and is identified by the DI ‘N’.
(1) If the materiel has an NSN assigned, it shall be used. If no NSN has been
assigned, then the part number shall be used to identify the materiel.
(2) One or more NSNs may occur on the same label or label series.
(3) The NSN shall be either 13 characters long or 15 characters long if it
includes the material management code (MMC).

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(4) Dash characters which are sometimes used to visually identify logical
constituents of the NSN (as in “1315-01-245-4950”) shall not be contained in
the NSN encoded in the bar code.

Type use Examples


Nominal case 1315012450124
NSN with material
management code (MMC) 1315012450124CM

f. Part number(s) (PN). Mandatory data element if the materiel does not have an NSN
assigned and is identified by the DI ‘1P’.
(1) Used only if the materiel does not have an NSN assigned.
(2) One or more part numbers may occur on the same label or label series.
(3) The part number is 1 to 32 characters long.

Type use Example


Nominal case C995

g. Department of Defense identification code (DODIC). Mandatory data element for


materiel that has been assigned one. It provides a means for materiel handlers to easily identify
the type of ammunition and is identified by the DI ‘4R’.
(1) If a DODIC has not been assigned, it shall not be used or encoded.
(2) A DODIC always applies to the NSN or PN which preceded the DODIC in
the bar code.
(3) The DODIC is exactly four characters long.

Type use Example


Nominal case C995

h. Hazardous material code. Optional data element for material that has been assigned a
United Nations (UN) or North American (NA) HAZMAT identification number and is identified
by the DI ‘10P’.
(1) If a hazardous material code has not been assigned, it shall not be used or
encoded.
(2) A hazardous material code always applies to the NSN or PN which preceded
the hazardous material code in the bar code.

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(3) At most, one hazardous material code may be encoded in the bar code for
each NSN or PN.
(4) Systems shall ensure that they maintain the ability to read the legacy MIL-
STD-129 Ammunition and Explosives Palletization/Packaging Label UN
HAZMAT identification number format of an1+an..4; for example U1234.

Type use Example Data Human Readable


UN Number DUN1234 UN1234
NA Number DNA3456 NA3456

i. Nomenclature. Optional data element that provides a description of the materiel


contained in the package and is identified by the DI ‘6W’.
(1) Authoritative source for the nomenclature is the Federal Logistic Information
System.
(2) If the materiel does not have an assigned nomenclature, the nomenclature
field shall contain a user defined accurate description of the asset.
(3) If the nomenclature length is more than 44 characters (includes spaces), the
nomenclature shall be truncated so that the left-most 44 characters are
retained.
(4) The nomenclature always applies to the NSN or PN which preceded the
nomenclature in the bar code.
(5) At most, one nomenclature shall be encoded for each NSN or PN.
(6) Leading or trailing spaces in the nomenclature shall not be encoded.
(7) Embedded spaces separating words in the nomenclature shall be encoded.

Type use Examples


Nominal case BOMB GP 2000 LB MK84-2
TRITONAL LDD
Truncated representation PROJ5/38VTNF MK31,35,49NSD ADF
GRAY BRST STA
Note that this is a (hypothetical) 44
character truncated representation. The
non-truncated representation is
“PROJ5/38VTNF MK31,35,49NSD
ADF GRAY BRST STANDARD
ISSUE”

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APPENDIX A
j. Lot number(s) (Lot). Mandatory data element if assigned that identifies a
manufacture’s batch of production and is identified by the DI ‘1T’.
(1) Lot number is in the range 1 to 17 characters in length.
(2) The dash ‘-’ is the only special character allowed.
(3) Not all ammunition and explosives are assigned a lot number for
management.
(4) More than one lot number may be encoded under a given NSN or PN.
(5) Lot number may also have serialized items within the lot.
(6) The lot number always applies to the NSN or PN which preceded the lot
number in the bar code.

Type use Example


Nominal case LC-05A603L362A

k. Serial number(s). Mandatory data element if assigned and is identified by the DI ‘S’.
(1) Serial number is in the range ‘1’ to ‘30’ characters in length: ‘0’ through ‘9’
and ‘A’ through ‘Z’.
(2) The dash ‘-’ is the only special character allowed.
(3) If materiel does not have an assigned serial number, the serial number field
shall not be encoded.
(4) More than one serial number may be encoded in the bar code for each NSN
or PN if no lot number is assigned.
(5) When materiel has a lot number assigned, the serial number(s) are repeated
under the lot number level.
(6) Where materiel has a lot number and serial numbers assigned, the number of
serial numbers listed for each lot should equal the lot number quantity. For
example, Lot 09TL001-001 has serialized assets and four items are in the
package (LOT: 09TL001-001, QTY/UI 4 EA, SN: THL1111, THL2222,
THL3333, and THL4444).
(7) A serial number with the same lot number and stock number shall not appear
more than once on the same label.

Type use Examples


Nominal case 517883
L1234-123

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APPENDIX A
l. Quantity (unit of measure). Mandatory data element which consists of two sub data
elements. The first nine digits identify the item count. Unit of measure information for the last
two characters is sourced from the system of record and encoded using an ANSI ASC X12.3
Data Element 355 (Unit or Basis for Measurement) code for the respective unit of measure.
Identified by the DI ‘7Q’.
(1) Digits shall be a positive, non-zero quantity.
(2) Digits shall in the range of ‘.00000001’ to ‘999999999’.
(3) Count may be a decimal quantity.
(4) If a decimal quantity is used, the decimal character shall be a ‘.’ period
(5) When encoded as ASCII characters to accommodate decimal values, the total
maximum length of the quantity is nine characters.
(6) For the item count, insignificant leading and trailing zeros shall be
suppressed, except for a single leading zero for decimal quantities which
have only a fractional part. For example, ‘.01’ and ‘0.01’ are permitted, but
‘00.01’, ‘123.00’, and ‘0123’ are not.
(7) Thousand separators or other digit group separators are not allowed.
(8) The quantity field is included in the stock level detail and if there is more
than one lot number, it is repeated for each lot number as well. Thus, the
label shows the total count of the NSN and count for each lot number.
(9) Valid codes to encode the information are extracted from the ANSI ASC
X12.3 Data Element 355 (Unit or Basis for Measurement) codes and they are
shown in Table A-V of this standard.
(10) Printed human-readable information. The DoD 4100.39, Vol 10, Table 81,
Unit of Measure Designation code or ANSI ASC X12.3 Data Element 355
(Unit or Basis for Measurement) code shall be printed as human-readable
information on the labels. Each Service’s AIS shall provide for quantity
conversions, if required, for unit of issue codes, unit of measure codes, and
X12.3 Data Element 355 codes.

Type use Example


Nominal case 2EA

m. Condition code. Optional data element that is used to identify the condition of
materiel in the package and is identified by the DI ‘2R’.
(1) Always a single alphabetic character.
(2) Valid characters are ‘A’ through ‘H’, ‘J’ through ‘N’, ‘P’ through ‘S’, or ‘V’.
(3) Empty condition code DI shall not be encoded.
(4) Condition code always consists of a single alphabetic character.

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APPENDIX A

(5) A condition code always applies to the level of the data hierarchy (lot
number, or serial number) which preceded it in the bar code. If the condition
code follows a lot number, it shall apply to all the items that follow for that
lot number. If the condition code follows a serial number, it applies to only
that serial number.

Type use Example


Nominal case B

n. Container ID. Optional data element that is used to identify a package. Identified by
the DI ‘1B’.
(1) Container ID is a 2 to 11 character alphanumeric identifier.
(2) The dash ‘-’ is the only special character allowed.
(3) If materiel does not have an assigned container ID, the container ID field
shall not be encoded in the bar code.
(4) Only one DI ‘1B’ may appear on a label or label series.

Type use Examples


Nominal case TGHU2962459
85AF032

o. Document number. Optional data element that indicates the materiel release order
document number (requisition number) for the package contents. Identified by the DI ‘12S’.
(1) Document number is 14 to 15 alphanumeric characters: ‘0’ through ‘9’ and
‘A’ through ‘Z’.
(2) No special characters are allowed.
(3) An empty document number DI shall not be encoded.
(4) A document number always applies to the level of the data hierarchy (lot
number, or serial number) which preceded it in the bar code. If the document
number follows a lot number, it shall apply to all the items that follow for
that lot number. If the document number follows a serial number, it applies
to only that serial number.

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APPENDIX A

Type use Examples


Nominal case W81YWB63250111
FV336572345000

p. Expiration date. Optional data element that indicates maintenance, expiration, next
inspection (M.E.N.) in which the materiel shall be recertified before utilization. Identified by the
DI ‘7D’.

(1) Expiration date always consists of a 4-character numeric date (MMYY)


identifier.
(2) An empty expiration date DI shall not be encoded.
(3) Month and day parts shall be left-padded with zeros, if needed, to ensure that
both the month and day parts are each two characters long.
(4) The month part shall be in the range ‘01’ through ‘12’.
(5) Deleted.
(6) An expiration date always applies to the level of the data hierarchy (lot
number, or serial number) which preceded it in the bar code. If the
expiration date follows a lot number, it shall apply to all the items that follow
for that lot number. If the expiration date follows a serial number, it applies
to only that serial number.
(7) A line item (lot quantity or serialized item) may have only one expiration
date.

Type use Example


Nominal case (Jan 2018) 0118

q. Facility/building. Optional data element used to record the intended or actual


building, facility, vessel, or other storage location in which a package is stored. Identified by the
DI ‘L’.
(1) Facility/building is a 2 to 14 character alphanumeric identifier.
(2) If the materiel does not have a facility or building assigned, then it shall not
be encoded.
(3) Only one DI may appear on a unit load label or label series.
(4) Empty facility/building DIs with no element data shall not be encoded.

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APPENDIX A

Type use Example


Nominal case 4047A
0101C0

r. Location/grid. Optional data element used to record the intended or actual storage
location within a facility/building in which a package is stored. Identified by the DI ‘20L’.
(1) Location/grid is a 2 to 14 character alphanumeric identifier.
(2) If the materiel does not have location assigned, then it shall not be encoded
(3) Only one DI ‘20L’ may appear on a unit load label or label series.
(4) Empty location/grids shall not be encoded.

Type use Example


Nominal case 4047A002C001A
ABAB

s. Owner code. Optional data element used to indicate the owner of the materiel. The
owner code is used as a key field for identifying an ammunition line item and is used in all
logistics processes of some Services. Identified by the DI ‘11V’.
(1) Owner code is a single alphanumeric character.
(2) No special characters are allowed.
(3) Empty owner code DI shall not be encoded.
(4) An owner code always applies to the level of the data hierarchy (NSN/PN, lot
number, or serial number) which preceded it in the bar code. If the owner
code appears after an NSN/PN, it shall apply to all the items that follow for
that NSN/PN. If the owner code follows a lot number, it shall apply to all the
items that follow for that lot number. If the owner code follows a serial
number, it applies to only that serial number.

Type use Example


Nominal case 5

t. Purpose code / activity classification code (ACC). Optional data element used to
indicate the reason for which the materiel is being held in inventory. Identified by the DI ‘86Y’.

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APPENDIX A
(1) Purpose code and ACC share the same DI but are programmatically
identified by the first alphabetic character ‘P’ for “purpose” or ‘A’ for
“activity”.
(2) The purpose code valid characters are: ‘A’ through ‘H’, ‘J’ through ‘N’, ‘P’,
‘Q’, ‘S’, ‘T’, ‘V’, ‘W’, ‘Y’, and ‘Z’.
(3) The activity classification code valid characters are: ‘A’ through ‘H’, ‘J’
through ‘N’, ‘Q’, ‘R’, ‘T’, ’V’, ‘W’, and ‘Z’.
(4) Empty purpose code / ACC DI shall not be encoded.
(5) A purpose code always applies to the level of the data hierarchy (NSN/PN,
lot number, or serial number) which preceded it in the bar code. If the
purpose code appears after an NSN/PN, it shall apply to all the items that
follow for that NSN/PN. If the purpose code follows a lot number, it shall
apply to all the items that follow for that lot number. If the purpose code
follows a serial number, it applies to only that serial number.

Type use Example


Nominal case (purpose code ‘A’) PA
Nominal case (ACC ‘B’) AB

u. QA certification date. Optional data element used to document the date that a quality
assurance inspector certified the package integrity and item condition located within the package.
Identified by the DI ‘20D’.
(1) QA certification date consists of nine characters (DDMMMYYYY).
(2) Empty QA certification dates shall not be encoded.
(3) The DD (day of month) part of the QA certification date shall be consistent
with the month selected. For example 31 MAR would be acceptable,
whereas 31 APR would not.
(4) The DD (day of month) part shall be left-padded with a zero, if needed to
ensure that it is two characters long. For example, 02MAR2009 would be
correct; 2MAR2009 would not be correct.
(5) The MMM (month) part shall be one of the following: ‘JAN’, ‘FEB’,
‘MAR’, ‘APR’, ‘MAY’, ‘JUN’, ‘JUL’, ‘AUG’, ‘SEP’, ‘OCT’, ‘NOV’,
‘DEC’.
(6) A QA certification date always applies to the level of the data hierarchy (lot
number, or serial number) which preceded it in the bar code. If the QA
certification date follows a lot number, it shall apply to all the items that
follow for that lot number. If the QA certification date follows a serial
number, it applies to only that serial number.

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APPENDIX A

Type use Example


Nominal case 04JUL2018

v. QA defect code. Optional data element used to identify defects known to exist for the
materiel in or on the package. Identified by the DI ‘37Y’.
(1) The QA defect code shall always consist of six alphanumeric characters ‘0’
through ‘9’ and ‘A’ through ‘Z’.
(2) No special characters are allowed.
(3) Empty QA defect code DI shall not be encoded.
(4) A line item (lot quantity or serialized item) may contain up to two QA defect
codes.
(5) A QA defect code always applies to the level of the data hierarchy (lot
number, or serial number) which preceded it in the bar code. If the QA
defect code follows a lot number, it shall apply to all the items that follow for
that lot number. If the QA defect code follows a serial number, it applies to
only that serial number.

Type use Examples


Nominal case 1551AW
HAN25D

w. QA stamp. Optional data element used to identify the individual and activity
performing the most recent inspection on the asset. Identified by the DI ‘1H’.
(1) QA stamp consists of 9 to 10 alphanumeric characters ‘0’ through ‘9’ and
‘A’ through ‘Z’.
(2) Empty QA stamp DI shall not be encoded.
(3) QA stamp is always accompanied with a QA certification date.
(4) A QA stamp always applies to the level of the data hierarchy (lot number, or
serial number) which preceded it in the bar code. If the QA stamp follows a
lot number, it shall apply to all the items that follow for that lot number. If
the QA stamp follows a serial number, it applies to only that serial number.

Type use Examples


Nominal case FV5872001
1234567890

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APPENDIX A

x. Weapon stock number (WSN). Optional data element used to associate a set of
individual components that make up a single round. Identified by the DI ‘30T’.
(1) WSN is a 1 to 14 character alphanumeric identifier.
(2) If the materiel does not have a WSN assigned, then it shall not be encoded.
(3) Only one DI ‘30T’ may appear on a unit load label or label series.
Type use Examples
Nominal case BC27A462500564
BJ97B522800238

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MIL-STD-129R
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CONCLUDING MATERIAL

Custodians: Preparing activity:


Army - SM Army - SM
Navy - SA (Project PACK-2019-008)
Air Force - 69
DLA - DH

Reviewing activities:
Army - AR, AT, AV, CR, GL, MI, MT, PT, TE
Navy - AS, MC, SH
Air Force – 10, 11, 70, 84
DLA - CC, CQ, CT, DA, DM, GS, GS4, IS, PS, SS

Miscellaneous:
USTRANSCOM – USTC

Civil agencies:
GSA - FAS

NOTE: The activities listed above were interested in this document as of the date of this
document. Since organizations and responsibilities can change, you should verify the currency
of the information above using the ASSIST Online database at https://assist.dla.mil.

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