PAC/PAP800 Datasheet & Manual

PAC/PAP800 Datasheet & Manual

Features:
Switched mode power supply/charger
Wide output range 0…144 VDC 0…50 A
Analog control by an external 0…5 VDC
Power failure alarm output
Master-slave connection

Micropower PAP/PAC series is a high power, lightweight, advanced power supply series using modern switching
technology. All units can be used as a power supply or constant voltage battery charger. The output voltage and output
current can be adjusted from 0 to maximum value by a trimmer on the front panel, or by an optional 0-5V analog
control.
Technical data
Variable Unit
INPUT DATA
Input phase - 1 Phase
Input voltage supply VAC 55…250 (55…200 reduced power)
Input current A 4,5
Recommended input fuse A 10
BATTERY CONNECTION
Output connection mm² 6, terminal connector
Battery cable mm² 2x6
Battery cable length (standard) m 2
ELECTRIC DATA
Power factor - > 0,98
Efficiency (240Vac, 10%...100% load) % 85…90 typical
Inrush current (Limited by an NTC resistor) A < 30
Line regulation % ±0,1
Load regulation % ±0,5
Output setting accuracy % ±0,1
Output ripple (1 MHz bandwith) %rms < 1 from maximum output voltage (< 1 MHz
bandwidth). Resolution is defined by an 8-bit or
10-bit A/D converter of a microcontroller.
Measured using nominal output voltage.
PROPERTIES
Short circuit protection - Electrical current limiter
Wrong polarity protection - Electrical protection circuit
Isolation input-chassis VAC 1500
input-output VAC 3750
output-chassis VAC 500
Standards safety - IEC60335-2-29:2002 (Ed 4) + A1:2004 + A2:2009
IEC60335-1:2001 (Ed 4) + A1:2004 + A2:2006
EMC - EN 55032
Protection class mechanical IP IP20 metal enclosure
electrical - Class 1
Mounting - DIN-rail, wall, bench
Cooling - Temperature controlled fan
Operating temperature range °C 0…+45
Certifications - CE
HMI - LED
CHARGER DIMENSIONS
Charger weight excl. cables kg 1,55
Outer dimensions WxHxD mm 220 x 112 x 73
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 PAC/PAP800 Data Sheet & Manual

Power Supply Models

Trimmer adjustable power supplies
Model Input voltage range **) Nominal Voltage Nominal Current Maximum Installation/dimensions
output setting output setting output (width x height x depth)
voltage range current range power
800/12 55-250Vac 12Vdc 0-18Vdc 50A 0-50A 700W Wall /bench 220x112x73
800/24 55-250Vac 24Vdc 0-36Vdc 30A 0-30A 800W Wall /bench 220x112x73
800/36 55-250Vac 36Vdc 0-54Vdc 20A 0-20A 800W Wall /bench 220x112x73
800/48 55-250Vac 48Vdc 0-72Vdc 15A 0-15A 800W Wall /bench 220x112x73
800/72 55-250Vac 72Vdc 0-108Vdc 10A 0-10A 800W Wall /bench 220x112x73
800/96 55-250Vac 96Vdc 0-144Vdc 7,5A 0-7,5A 800W Wall /bench 220x112x73

0-5 V external control signal adjustable power supplies

Model *) Input voltage range **) Nominal Voltage Nominal Current Maximum Installation/dimensions
output setting output setting output (width x height x depth)
voltage range current range power
800/12AI 55-250Vac 12Vdc 0-18Vdc 50A 0-50A 700W Wall /bench 220x112x73
800/24AI 55-250Vac 24Vdc 0-36Vdc 30A 0-30A 800W Wall /bench 220x112x73
800/36AI 55-250Vac 36Vdc 0-54Vdc 20A 0-20A 800W Wall /bench 220x112x73
800/48AI 55-250Vac 48Vdc 0-72Vdc 15A 0-15A 800W Wall /bench 220x112x73
800/72AI 55-250Vac 72Vdc 0-108Vdc 10A 0-10A 800W Wall /bench 220x112x73
800/96AI 55-250Vac 96Vdc 0-144Vdc 7,5A 0-7,5A 800W Wall /bench 220x112x73
*) Cable sets with modular connectors are included: 1,5 m cable for analog control
**) Reduced power 55…200Vac, see curves; max 600W when used with DC input

Models with power failure output relay (24V models as type designation example)
Model Option description Cable set, sold separately
800/24H Trimmer adjustable model with power failure alarm relay 1,5 m, modular connector
800/24AIH Analog controllable model with power failure alarm relay Analog + relay cables
800/24TH Temperature compensated model with power failure alarm relay Temp. comp + relay cables

Master-slave connection (24V models as type designation example)

Master units ***) Slave units
PAP800/24, PAP800/24AI or PAP800/24T PAP800/24S RS232 control bus in/out
Control to slave via RS232 bus PAP800/24SH slave unit with relay, RS-232 bus in only
Cable set for master slave connection included in slave unit type number, 0,6 m modular connectors at both ends
***) Master unit or slave with RS232 bus output cannot include the alarm relay

Customized versions on request

• Cyclic battery chargers or customized charging curves for all kind of batteries
• Sense models

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 PAC/PAP800 Data Sheet & Manual

Characteristics

Typical output current/voltage characteristics

Pout

(see power limitation and start-up at DC-input).

Installation
1. The location must be dry, dust-free and indoor. The acceptable full power temperature range is 0°C…+45°C. Higher
ambient temperature will limit the power. The power supply is not waterproof. Keep it dry and away from areas with
high humidity to avoid the risk for electrical shock and damages to the charger.
2. Equipment must be connected to an earthed input socket-outlet.
3. The power supply can be installed horizontally or vertically. In case the power supply is mounted vertically with the cable
plate downwards then installation area needs to be in a RESTRICTED ACCESS LOCATION and unit to be mounted on a
concrete floor or other non-combustible surface. Vertical mounting is prohibited in case this condition cannot be met.
4. Leave at least 10 cm free space at both ends of the power supply to ensure sufficient ventilation.
5. When used as a charger, the charging process generates explosive hydrogen gas. Keep the area well ventilated Never
use an open flame or equipment that produce sparks close to the power
supply and battery.
Wall mounting
Screw the assembly board to the wall using the mounting holes in the back of
the board. Next, place the power supply to the assembly board and fasten it
by using the small screws on the sides of the board.

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 PAC/PAP800 Data Sheet & Manual

Charging operation
1. Ensure that the power supply is switched off and that the environment meets the conditions as described in the previous
section.
2. Connect the output cables to the load / battery terminals: + cable to the + terminal and – cable to the – terminal
3. Turn the power on by turning the switch to position 1.
4. During normal power supply operation / charging process, the STATUS LED will light continuous orange.
5. To avoid sparking, turn off the power supply before disconnecting the cables.

DC Input connection
The power supply input cable is connected as follows:

L negative or positive DC supply input

N positive or negative DC supply input
PE protective earth (required)
The socket outlet shall be installed near the equipment and shall be easily accessible. Maximum 10 A maximum rating of
protective device required in building installation. When having unearthed DC input, 2 fuses or 2 pole circuit breakers
required in building installation.
Output voltage and current limit adjustment
Trimmer or analog control adjustable modules, type example PAP800/24 or PAP800/24AI:

The output voltage and output current limit of the power supply can be adjusted as follows:

• Trimmer adjustable models: with the multi-turn potentiometers accessible from the front panel.
• Analog controllable models by an external 0-5 VDC voltage. See detailed description on page 7
Both voltage and current can be adjusted from zero to the maximum value. Maximum 800W output power is
available within the adjustment range.

Temperature compensated models, type example PAP800/24T:

The power supply includes 16 pre-programmed output voltages that are set by the code switch. See the setting
table for this unit. Any of these 16 different voltage settings can be taken in use and additionally be adjusted
within ±5% using the trimmer on the front panel. See the instructions for choosing the programmed voltage
and the fine-tune adjustment.

LED
An orange LED indicates a healthy power supply output voltage.

Overcurrent protection
The output of the power supply is protected against overcurrent and short circuit by an automatic, self-resetting electronic
current limiter.

Series/parallel connection
Parallel operation: No restrictions, passive load sharing
Series operation: Up to 500 V total voltage

Warning
Dangerous voltages, capable of causing death are present in the power supply. Do not remove the cover. There are no
operator serviceable parts inside the unit. Refer servicing to qualified service personnel only.

Charge lithium batteries only with appropriate BMS (Battery Management System).

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 PAC/PAP800 Data Sheet & Manual

Option selection table

Devices have output connectors J8, J5 and J6 for option purposes. Some of the options are alternative and cannot be
assembled at the same time. Columns in following table show which options can be assembled same time.

controlled relay
measurement
Temperature
Code switch

presettable

Processor
Bus OUT
Analog

Sense

Relay
Field

LED

Bus IN
Code switch • • • • • • • •
Field Presettable • • • • • •
Analog control • • • • • •
Temperature measurement • • • • • • •
Sense • • • • • • • • • •
External LED • • • • • • • • • •
Bus OUT • • • • • • •
Bus IN • • • • •
Relay • • • • • • •
Processor controlled relay • • • • • • •

Modular connectors

Front panel Rear panel

J1 Analog input 0…5 VDC. Option: M J8 Options: O, R, D, 6
J5 Options: T, S, I
J6 Options: L

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 PAC/PAP800 Data Sheet & Manual

Alarm relay models

On models with an alarm relay, the alarm relay output indicates whether the output voltage is healthy or not. The alarm
signal is activated in case of an AC failure or charger failure. Both normally closed signals and normally open contacts are
available.

Pin configuration, modular connector J8 with alarm relay option

1 2 3 4 Jack pin 3
NC
Cable
Black = common
Red = NO
Jack pin 1
Common Green = NC
Relay
Isolation: Technical data:
NO
Output to case: 500 V 1 A@24 VDC
Jack pin 2
Output to GND: 120 V 0,5 A@120 VDC

Common is connected to NC when the power is switched off.

Common is connected to NO when the power is switched on.

Analog control and master–slave connection

The optional analog control allows full control of the output current and voltages and it provides the measured values of
both. A +5 V supply power is available for the supply of the control logic. The analog input has an isolation value of 500 V
towards the input and output of the power supply.

The master–slave bus cables are connected from the master unit to the slave units as shown in the picture.

Master–slave connections. The first unit must be used as master Pin configuration of the modular connector J1. The analog control
unit. The number of slaves is unlimited. card is connected via an AMP Modular 6 connector.

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 PAC/PAP800 Data Sheet & Manual

Controlling the analog card

All control voltages must be between 0 and +5 V, Higher voltages are not allowed. The control logic is positive, so that a +5 V
control voltage gives a maximum value from the power supply, while 0V means minimum output. As soon the control
connector is unplugged from the modular connector, the power supply is reset to the minimum output values.

The measured values can be read from the measurement signals. The measured values are scaled equal to the target values.
If the power supply is set to the voltage reference, the measured value must be equal to the target. The same counts for the
current control and its measured value. Measured signals (both together) can be loaded with max 20mA; otherwise proper
operation cannot be guaranteed.

The modular connector is isolated from the input, output and enclosure of the power supply. This enables the possibility to
parallel or series connect several power supplies maintaining equal voltages. The number of connected devices is not limited.
The 500 V insulation voltage may, however, not be exceeded. This manual cannot be applied in case the connector of the
analog card differs from a modular connector (9-pin D-connector). In that case it is an incompatible analog controlled power
supply.

Connecting example using the internal +5 VDC supply and external potentiometers.
The +5 V can be used as a supply for external circuits. The circuit given to the left, lets the
power supply operate as a potentiometer-controlled device. It is important to keep in mind
that the +5 V output may not be loaded more than 20 mA, otherwise proper operation cannot
be guaranteed.

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