Dewatering and Piling
Dewatering and Piling
www.wphyper.com
E-mail: mail@wphyper.com
INDIA OMAN
Tel: +91 22 253 30352 Tel: +968 244 99065
Fax:+91 22 289 76263 Fax: +968 244 92759
INTRODUCTION
Our directors and managers have vast experience in handling many prestigious projects. For
• Diaphragm Wall
• Secant Pile Wall
• Contiguous Pile Wall
• H beam /DUC beam wall
• Sheet Pile Wall
• Soil Improvement
• Soil Stabilization
3) Ahmed Mansour
B.E & Master (Civil Engg.)
Technical Manager
Experience : 10 Years
4) EZHIL PANDIYAN
DIP, Civil Engineering
OPERATIONS MANAGER
Experience - 24 Years
5) MISHAL THOMAS
B. & Master (Business administration)
GENERAL MANAGER
Experience - 5 Years
6) Sajan Thomas
B Tech (Civil)
Sr. PROJECTS MANAGER
Experience - 20 Years
7) Varghese A.John
M.B.A. (General)
Business development manager
Experience - 8 Years
8) PETER FLOOD
B Tech (Civil)
ENGINEERING DIRECTOR
Experience : 20 Years
9) ROJIT ZACHARIAH
B Tech (Civil)
Sr. PROJECTS MANAGER
Experience - 10 Years
10) ANTHONY S
B Tech (Civil)
Sr. PROJECTS MANAGER
Experience - 11 Years
33) VARGHESE E V
M.COM, PGDCA
ACCOUNTS MANAGER
Experience - 9 Years
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MANPOWER
STRENGTH
Project Managers : 6 Nos.
Engineers : 10 Nos.
Supervisors : 14 Nos.
Foreman : 18 Nos.
Mechanics : 8 Nos.
Operators : 8 Nos.
Riggers : 10 Nos.
Electricians : 16 Nos.
Drivers : 9 Nos.
Laborer : 15 Nos.
Welders : 13 Nos.
Helpers : 73 Nos.
ORGANIZATION
CHART
GENERAL MANAGER
Technical Manager
Sr. Projects Manager
SITE ENGINEERS
BENTONITE
PUMP PUMP MECHANICE STATION EXCAVATOR
OPERATORS OPERATORS OPERATOR OPERATORS
P
HELPERS WELDERS PILE TESTERS
EQUIPMENTS
AND
MACHINERIES
1 – Bentonite System
Sr. TOTAL
Description Brand Model
No. NOS
PILING MACHINE BG 15 BAUER 2007/2008 2
1.
3 – C F A System
Sr. No. Description Brand Model
1 CM 48 Soilmec 1998
2 NCB HD 312 Soilmec 2003
3 Mait 150 HD Mait 1990
3 nos. Concrete Pump (pm)
4 P.M 1997
70 m3/hr
Concrete Pump (mecbo) 60
5 Soilmec 2001
m3/hr
4 nos. of Vibro Hummer for
6 Soilmec 2000
Steel Cages
4 – Shoring Beams
Sr. No. Description Model TOTAL
NOS
1 Hydraulic Vibro Hummer ICE 815 2007/2008 4
5 – Anchor Machines
Sr. No. Description Model TOTAL
NOS
1 HUTTE HBR-605 2007/2008 3
2 Graute Mixer 2007/2008 3
3 Graute Pump 2007/2008 3
4 Bentonite Pump 2007/2008 3
6 – Bentonite Accessories
Sr. No. Description Model TOTAL
NOS
1 DESANDER LINATEX 100-150m3/h 2007/2008 20
2 DESANDER LINATEX 250m3/h 2007/2008 6
3 DESANDER LINATEX 500m3/h 2007/2008 1
4 Bentonite Mixers 1 m3 capacity 2007/2008 10
7 – Test Equipments
Sr. No. Description
1 Complete set up to 600 tons (Beams)
2 Complete set up to 1500 tons (Beams)
3 3 Nos. of Hydraulic Jacks (each 500 tons)
4 Dial Gauges
5 Complete Set up to 4,000 tons (Crown System)
6 3 Nos. of Hydraulic Jacks (each 1,500 tons)
8 – Dewatering Equipments
Sr. No. Description Description TOTAL
NOS
1 Manufacturing And Marketing Diesel Dewatering Pump 2000
Capabilities (Yearly, As On
Date)
2 Electric Dewatering + Submersible 15000
Pumps
3 Accessories Including Header 200000
Systems, Discharge Hoses
4 Hire Fleet (As On Date) Diesel Dewatering + Booster Pumps 290
(84000 M³ / Hour)
Electric Dewatering + Booster 1625
Submersible Pumps (146000 M³ /
Hour)
Drill Machines 11
Trucks 4
L.C. Vs 16
Accessories 108000 RM
GENERATOR Total 12300 KVA
LIST OF PROJECTS
EXECUTED/ IN PROGRESS
FORTUNE BAY TOWER, PLOT BB-A06-007, BUSINESS BAY (411 NOS.
900MM DIA PILE MAXIMUM DEPTH 17M, 240 LM 600MM THICK
PROJECT NAME DIAPHRAGM WALL DEPTH 23M, 75000 CUM)
CONSULTANT M/S DIMENSIONS ENGINEERING
MAIN CONTRACTOR M/S. FORTUNE GROUP
PROPOSED B+G+10 FLOORS FOR SAIF ABD-ALLAH ALSHAFAR ON
PLOT NO. 602020016 AT AL JAZEERA, RAS AL KHAIMAH FOR SAIF
PROJECT NAME ABD-ALLAH ALSHAFAR (PILING AND H-BEAMS SHORING WORK)
CONSULTANT DESERT CONSULT
MAIN CONTRACTOR AL AWAEL CONTRACTING CO
PROPOSED G+3 SCHOOL ON PLOT NO.423-2673 AT WARQA,DUBAI
PROJECT NAME FOR GEMS EDUCATION (SHORING CONT. PILES WORK)
CONSULTANT NATIONAL ENGINEERING BUREAU
MAIN CONTRACTOR CHICAGO MAINTENANCE & CONSTRUCTION CO
PROPOSED B+G+1 VILLA ON POLT NO.263-964 AT AL MIZHAR SEC,
PROJECT NAME DUBAI FOR MR. OMAR MOHAMMAD ALI AL QAIZI (SHORING H-
CONSULTANT BEAMS)
MAIN CONTRACTOR ARCHITECTURAL ENGINEERING CONSULTANCY
AL FAISLIYAH CONTRATING L.L.C
PROPOSED FOR B+M+7T+R ON ME-9, PLOT NO. C-17 AT MOHAMED
PROJECT NAME BIN ZAYED CITY, ABU DHABI FOR SAEED OMEIR BIN YOSEF (PILING
WORK)
CONSULTANT AL SUWEIDI ENGINEERING CONSULTANTS
MAIN CONTRACTOR AL FIRAS GENERAL CONTRATING & MAINT. EST
PROJECT NAME PROPOSED 4 VILLA ON PLOT NO. 170-171-W16 AT ABU DHAB FOR
MRS.FATIMA OBAID THANI AL MEHAIRI (SHORING H-BEAM WORK)
CONSULTANT HANNOVER
MAIN CONTRACTOR AL BUTEEN COAST
ROPOSED BUILDING (G+M+6) FOR M/S. UMM AL QUWAIN SOCIETY
PROJECT NAME ON PLOT # 14, SECTOR 1, BLOCK 0 AT AL RAYADIYA, UMM AL
QUWAIN FOR CHARITY ASSOCIATION OF UAQ (PILING WORK)
CONSULTANT AL NAKHEEL ENGINEERING CONSULTANTS
MAIN CONTRACTOR AL NEEFA CONTRACTING EST
PROPOSED (B+G+1+STARCASE+KITCHEN BLOCK+MAJLIS BLOCK
+COVERED PARKING VILLA, ON PLOT NO. 6720556 AT AL BARSHA
PROJECT NAME SOUTH SECOND,DUBAI FOR MAHER ABDULQADER AHMAD
(SHORING H-BEAM WORK)
CONSULTANT PARDISE HOME ENGINEERING CONSULTANCY
MAIN CONTRACTOR AL MILAD ENGINEERING CONSULTANTION CO.LLC
PROPOSED (2B+G+13+ROOF) OFFICE & RESIDENTAL BUILDING ON
PLOT NO. 373- 9344 AT BARSHA DUBAI FOR MR.YOUSUF MOHD HADI
PROJECT NAME BADRI & MOHAMMED MOHAMMED HARI BADRI (ENABLING WORK
– SHORING WORK – EXCAVATION WORK)
CONSULTANT DESIGN CONCEPTS
MAIN CONTRACTOR BADRI REAL ESTATE CO
PROJECT NAME PROPOSED PRIVETE VILLA ON PLOT NO.RR6-05 NAJMAT AT
ALREEM ISLAND ABUDHABI (SHORING H-BEAM WORK)
CONSULTANT AL BURJ.
MAIN CONTRACTOR PLUS PALACE CONTRACTING CO.
PROPOSED B+G+1 PRIVATE VILLA NO. 30, BLOCK – 14 AT AL
PROJECT NAME RIFFAAH - RAK, UAE. FOR MR. MOHAMMED HASSAN OMRAN AL
SHAMSI (SHORING H-BEAM WORK)
CONSULTANT M/S. ABRA AL EMARAT ENGINEERING CONSULTANTS
MAIN CONTRACTOR AL AWAEL CONTRACTING CO
KINGDOM OF SHEBA, PLOT NO. C15,C16, C17, PALM JUMEIRAH -
PHASE 1 (3150 NOS OF PILES OF DIA 500MM, 750MM, 1000MM
DIAMETER, MAXIMUM DEPTH OF
PROJECT NAME 23M EXCAVATION, SHEET PILE SHORING )
CONSULTANT M/S MLC INTERNATIONAL
MAIN CONTRACTOR M/S. IFA HOTELS & RESORTS
M/S G+7 FLOORS COMMERCIAL BUILDING ON PLOT NO 50 ZONE B –
PROJECT NAME (74 NOS OF PILE DIA 600MM, MAXIMUM DEPTH 27M.
CONSULTANT M/S. AMCON ARCHITECTURAL & ENGINEERING CONSULTANTS
MAIN CONTRACTOR M/S. RASHID OBAID ALI AL KHAL
THE SANCTUARY TOWER,(3B+G+22F+ROOF) PLOT NO.BB.B001.017,
270 LM 750MM DIA SECANT PILE WALL DEPTH 22M, 55000 CUM
EXCAVATION,DEWATERING, 900MM DIA PILE MAXIMUMDEPTH
PROJECT NAME 17M.
CONSULTANT M/S DIMENSIONS ENGINEERING
MAIN CONTRACTOR M/S. DHEERAJ &EAST COAST
CORPORATE BAY (6B+G+1P+29 OFFICE TOWER) ON PLOT BB.A02.008
206 LM 800 THICK D-WALL, 96 LM 900MM DIA SECANT PILE WALL,
PROJECT NAME EXCAVATION AND 420 NOS. OF700 DIA PILES.
CONSULTANT M/S AEIB
37 PROJECT NAME 132/22Kv S/S PMDR,DN-02 & DN-03 SUBSTATION AT PALM DEIRA,DUBAI
CONSULTANT M/S. MOTT. MAC DONALD.
MAIN CONTRACTOR M/S. ESSA ENGINEERING AND MARINE SERVICES
38 PROJECT NAME 132/11Kv SUBSTATIONS WORKS AT KHALEEJ TEJARI, DUBAI,
CONSULTANT M/S. MOTT. MAC DONALD.
MAIN CONTRACTOR M/S. ESSA ENGINEERING AND MARINE SERVICES
PROJECT NAME 132/11Kv SUBSTATIONS & ASSOCIATED WORKS AT UMMSUQEEM
39
HOSPITAL , DUBAI,
CONSULTANT M/S. MOTT. MAC DONALD.
MAIN CONTRACTOR M/S. ESSA ENGINEERING AND MARINE SERVICES
PROJECT NAME CELESTIAL HEIGTS MIXED USED PROJECT DEVELOPMENT AT DOWN
40
TOWN JEBEL ALI.
CONSULTANT M/S. DEWAN AL FMARA
MAIN CONTRACTOR M/S. A P C C
41 PROJECT NAME FORBIDDEN CITY- JAP015/03 INTERNATIONAL CITY
CONSULTANT M/S. DR. YAGHMOUR CONSULTING ARCHITECTS AND ENGINEERS
MAIN CONTRACTOR M/S. DHABI CONTRACTING
PROJECT NAME 2B+G+3P+15 TYPICAL OFFICES BUILDING ON PLOT NO. BB-A05.041 AT
42
BUSINESS BAY.
CONSULTANT M/s. ABDUL RAHIM ARCHITECTURAL CONSULTANTS.
MAIN CONTRACTOR M/s. GINCO CONTRACTING.
43 PROJECT NAME 132/11Kv SUBSTATION ZONE 1&2 DOWN TOWN, JEBEL ALI
CONSULTANT M/S. P B CONSULTANT
MAIN CONTRACTOR M/S. ESSA ENGINEERING AND MARINE SERVICES
44 PROJECT NAME 132/22 Kv SUBSTATION DUBAI WATER FRONT- J3
CONSULTANT M/S. MOTT. MAC DONALD
MAIN CONTRACTOR M/S. ESSA ENGINEERING AND MARINE SERVICES
PROJECT NAME CONSTRUCTION OF SLAUGHTER HOUSE COMPLEX AT AL WATHBA
45
WITH RELATED CAMEL, SHEEP AND PRODUCTS MARKET.
MAIN CONTRACTOR
AL BASTHI&MUKTHA
100 PROJECT NAME 11 KV SWITCHING STATION AT SHEIKH KHALIFA PALACE
CONSULTANT M\S OLP
MAIN CONTRACTOR SCAN CONSTRUCTION.ABUDHABI
101 PROJECT NAME BUILDING ON PLOT NO C-235, SECTOR ME-12, ABU DHABI
CONSULTANT ADNAN SAFFARINI
MAIN CONTRACTOR AL FADH CONSTRUCTION & CONSTRUCTION & GENERAL MAINT
102 PROJECT NAME BUILDING ON PLOT NO C-123.SECTOR. ME 9 .ABUDHBI.
CONSULTANT M\S MEEDAN
MAIN CONTRACTOR AL FADA CONSTRUCTION.
103 PROJECT NAME COMMERCIAL BUILDING ON C-129, SECTOR ME -12, ABUDHABI
CONSULTANT M\S NATIONAL CONSULTANT
MAIN CONTRACTOR AL FADA CONSTRUCTION.
104 PROJECT NAME BUS STATION FOR RTA AT SATWA
CONSULTANT M\S .CRHI(CAMPBELL REITH HILL INT LTD.
MAIN CONTRACTOR DHABI CONTRACTING, DUBAI
COMMERCIAL BUILDING ON PLOT NO.BB.A03-050, BUSINESS
105 PROJECT NAME
BAY, DUBAI
CONSULTANT M/S. DUBAI ARCH.
MAIN CONTRACTOR OMINIYANT PROPERTIES
106 PROJECT NAME FOUR VILLAS TYPE- B. ABUDHABI
CONSULTANT AL SUWEIDI ENG CONSULTATANTS
MAIN CONTRACTOR ROYAL GUPCO JV. ABUDHABI
107 PROJECT NAME COMMERCIAL BUILDING ON PLOT NO. C-68, SEC. ME-09, ABUDHABI
MAIN CONTRACTOR HASHIM CONTRACTING
BUILDING ON PLOT NO C-24 /SEC W-5901 AT ADNEC,
109 PROJECT NAME
ABUDHABI.
CONSULTANT MR.DEWAN ARCH. ENG.
MAIN CONTRACTOR AL MAZOUEI BOWER BUILDING CONTRACTING
110 PROJECT NAME 53 VILLAS AT ABUDHABI
MAINCONTRACTOR CATIC- THE CHINESE CO.ABUDHABI.
111 PROJECT NAME BUS STATION FOR RTA AT KARAMA
CONSULTANT CRHI CAMPBELL REITH HILL
MAIN CONTRACTOR DHABI CONTRACTING
112 PROJECT NAME HOTEL BUILDING ON PLOT NO.P 517-01, PORT RASHID, DUBAI
CONSULTANT BEL YOAHAH
MAIN CONTRACTOR DUTCH FOUNDATION
192 PROJECT NAME DEWATERING WORKS FOR SEA VIEW CLUB HOTEL ON PLOT
NO.C-03, AT JUMEIRAH PALM, DUBAI.U.A.E.
CONSULTANT AL WASL AL JADD CONSULTANTS.
INTERMASS ENGINEERING CONTRACTING
MAIN CONTRACTOR
193 PROJECT NAME DEWATERING FOR 36 VILLAS IN MOHAMMED BINZAYED CITY
PLOT NO.245, SECTOR Z-22, ABUDHBI
CONSULTANT M/S. ARENCO
CATIC THE CHINSE CO.
MAIN CONTRACTOR
DEWATERING WORKS ADISC RESIDENTIAL LEISURE AND
194 PROJECT NAME
COMMERCIAL COMPOUND, ABUDHABI.
CONSULTANT ECG ABUDHABI
MAIN CONTRACTOR DRAKE & SKULL
195 PROJECT NAME RLCC – DISTRICT COOLING PLANT KHALIFA CITY IN ABUDHABI.
202 PROJECT NAME DEWATERING WORKS FOR MR. SULTAN KHALFAN MATAR
SAEED AL ROMAITHI ON PLOT NO.E19/2, C182B, ABUDHABI
MAIN CONTRACTOR AL AHD GENERAL CONTRACTING
203 PROJECT NAME DEWATERING WORKS OF SLUDGE TANK FOR SIEMENS CAMP
AT RUWAIS AT ABUDHABI
CONSULTANT SIEMENS
AL MASAOOD BERGUM CONTRACTING
MAIN CONTRACTOR
204 PROJECT NAME DEWATERING OF VILLA FOR MR.SEIF SULTAN SEIF AL AWANI
PLOT NO 112, SECTOR E-23 AT ABUDHABI
MAIN CONTRACTOR AL AWANI GENERAL CONTRACTING.
205 PROJECT NAME DEWATERING FOR FARM HOUSE PR 566 AT ALWATHBA, ABUDHABI.
207 PROJECT NAME PIPE LINE WORK AT KHALIFA CITY PROJECT ABUDHABI.
PROJECT NAME VILLA FOR MR. AHMED ALI MATAR KHAMIS AL RUMAITHI,
211 ABUDHABI
CONSULTANT HANOVER CONSULTING
PROJECT NAME VILLA FOR MOHAMAD SAEED MOHAMAD ALSWIDE ON PLOT NO 79,
212
SECTOR E-48, ABUDHABI.
PROJECT NAME DEWATERING FOR UNDER GROUND WATER TANK FOR TARIF
220 TRAFIC & PATROL STATION, ABUDHABI
Guide Wall
(a) Prior to the construction of the Diaphragm Wall itself, two guide walls are
installed. These guide walls are shallow reinforced concrete walls, built-in an
open trench which is backfilled prior to the Diaphragm Wall construction.
350 CL 350
Slurry Level Ground Level
+0.00
D16
1200
Y12 @300c/c
(b) Excavation of the Diaphragm Wall is performed between these guide walls
which will assist to:
Site Installation
- offices – workshops,
- bentonite mixing plant,
- storage area,
- steel cages yard (fabrication and storage).
BENTONITE
(a) The proposed bentonite for use on site is OCMA Grade powder of Indian
origin, or other bentonite with similar characteristics.
(b) Bentonite will be stored on site on shrink-wrapped pallets. Each bag will be
50 kg multi-ply paper bag with one polythene liner.
(c) Dust nuisance will be controlled by opening the bags immediately over the
mixer.
(d) The bentonite will be mixed in high shear mixers and pumped into storage
silo tanks or pools built on site.
(e) Bentonite slurry will be pumped through 4" diameter steel / plastic pipes
from and to the excavation. Used bentonite will be passed through
desanding sieves and cyclones and stored for re-use Unsuitable bentonite
slurry will be stored separately and transported off site in slurry tankers
and dumped in an approved area.
(f) A bentonite testing laboratory will be provided on site and will contain
the following apparatus:
(g) The frequency of the tests and the range of acceptable results are given in
the above table. Laboratory reports will be issued throughout the
construction period.
A full list of equipment necessary to carry out the works is given below:
- Excavation crane
- Excavation diaphragm wall grab
- Bentonite mixing unit
- Bentonite re-cycling unit
- Bentonite storage tanks/silos
- Service crane
- Various pumps and tremie pipes for re-cycling bentonite and pouring
concrete
- “RSS” form in sufficient quantity
- Office, workshops and storage containers
DIAPHRAGM WALL EXCAVATION
(b) The clamshell grab is self-guided by its own weight (about 10 tons) and its
long skirt.
(c) The grab is operated from a heavy duty crawler crane of suitable power
and weight to support the grab.
(d) The excavation proceeds bite after bite, with continuous replacement of
the soil by the bentonite slurry, keeping the level of the slurry in the
trench between the guide walls.
(e) The height of the guide walls will be such that the level of slurry will
always be at a level above water table so as not to compromise trench
stability.
(f) The spoil removed by the grab will be checked and an excavation report
will be maintained.
REMOVAL OF SOIL
Excavated material will be loaded directly into tipper trucks and later
transported to an approved dumping area.
METHOD USED TO OVERCOME OBSTRUCTIONS
(a) Several methods can be used depending on the nature and size of
obstructions and the site conditions such as:
(i) by grabbing if the size of the obstruction is compatible with the size
of the grab and the guide walls;
(b) Various chisel forms will be used including a cross chisel and circular chisel
for breaking up hard material and the box chisel for reaming the
excavation out to the required dimensions.
(b) During excavation, constant monitoring will be carried out using sounding
chains. By this method, a collapse is quickly identified. These sounding
chains are graduated every meter.
RE-CYCLING OF BENTONITE
(a) Upon completion of the excavation, the bottom of the trench will be
thoroughly cleaned with the clamshell prior to recycling of the bentonite.
(d) The process will continue until the bentonite arriving from the trench base
satisfies the specification in table column no. 3.
(a) Joints between adjacent panels will be formed using the RSS method and
will incorporate one water stop bar.
(c) This form will be removed laterally during the excavation of the adjacent
panel after a minimum of 24 hours following the pour. No vertical load is
applied at ground level.
PLACING OF REINFORCEMENT
(b) The cage will be equipped with concrete "spacers" to ensure that the
specified cover to reinforcement is maintained.
(c) When the cage is at the prescribed level, it will be suspended from the
guide wall by suspension bars.
(d) Bend out starters bars or couplers can be attached to the prefabricated
steel cages, before lowering in the trench.
(e) The same applies for recesses to form box outs between the steel cages
and the near face of the Diaphragm Wall.
LI NK
MAIN FRAME
S UB FR AM E
V E R T IC A L B A R
P R IM A R Y P A N E L
4 70 4 70 POSITIONING LIFTING RING
RING
STIFFENERS
150 15 0 1 50
4 70 470
S U C C E S S IV E P A N E L
15 0 15 0 150
470 4 70
C L O S IN G P A N E L
15 0 150 15 0
CA G E L E N G TH CA G E L E N G TH
P A N EL L E NG TH
N.T.S
TYPICAL ARRANGEMENT OF REINFORCEMENT CAGES
PLACING OF CONCRETE
(a) The concrete will be a tremie mix with 175mm slump test result +/- 20mm
and will be placed by tremie pipe. It will be ready mixed off site and
delivered by truck mixer. The tremie will be made up of sections 1, 2 and
3m long with wire connectors. As concreting progresses, the pipe will be
shortened whilst ensuring that at least 2m remains embedded in the
concrete.
(b) The mix will be retarded so as to give flexibility in arrival times for truck
mixers. There will be a radio or telephone link with the batching plant and
arrangements will be made for a back-up plant to be available in case of
breakdown.
(c) During concreting, a log will be kept of delivery and concrete levels.
Concrete tubes will be taken to assess the concrete strength.
(d) If an empty bore is left above the concrete cut-off, it will be backfilled
with suitable material after the concrete has set.
(e) Should the sides of the trench start to collapse, the trench maybe
backfilled with lean concrete to ensure the stability of the neighboring
structures and services, dependent upon site conditions.
(g) The overall time from start of excavation to completion of panels will
depend on the extent of obstructions to be overcome. It is considered that
there will be no difficulty in maintaining trench stability during the
excavation or during subsequent re-cycling, installation of reinforcement
and concreting. After re- cycling of the slurry, panels will be concreted in
a single operation as soon as possible after cage installation.
(h) The cast concrete profile shall be a minimum of 300mm above the
effective trimmed final wall level. Trimming can be done at minimum 3
days after the concrete pouring.
(i) The extraction of RSS form is carried out in such a manner as to avoid
causing damage to concrete placed against it.
PILING WORKS
METHOD STATEMENT
Completion of drilling, boring and final cleaning operations and the final
depth shall be verified using a depth meter erected on the filling Rig or a measuring
tape with a weight tied at its end. The tape shall then be slowly lowered down to
the pile toe level and the elevation shall be read and recorded.
8 – Concreting
Prior to concrete pouring operation, suitable length tremie pipes assembled
together in section be lowered down to the bottom of the pile and lifted up a bit by
500 to 1000 mm. Ready-mix concrete of slump 180 to 220 mm. for tremie condition
shall be used to ensure a smooth flow down the tremie pipes. The top
pipe is fitted with flask to discharge the concrete down to the pile toe. The toe of
the pipes should be immersed in the concrete during casting, to prevent the
intrusion of drilling slurry. Concrete placing shall proceed continuously until the
designed head of pile level is achieved and sufficiently above thereafter to allow
for subsequent cutting back to sound concrete cut-off level. To prevent clogging of
tremie pipe while casting, a constant shaking of tremie pipe will be done by the use
of the crane.
Concrete cubes must be taken daily and that is by the rate of 6 cubes per
working day and that to determine the strength of the pile concrete after 7 and 28
days to make sure that the pile reached its required strength and a record for each
pile is presented having all pile information (dates and times – weather conditions
soil conditions – concrete conditions- etc.). A piling daily record form is attached.
10 - Documentation
As the bored piling works progresses, along with daily reports, bored pile
records for each pile are simultaneously prepared to record the implemented
Parameters during each stage of the bored pile activity, that is, from the drilling to
the concrete pouring operations.
11 - Load Tests:
Load tests are carried out to determine the settlement of the piles in the
bearing strata, as well as to determine the allowable working capacity of the pile
as related to the ultimate pile capacity, to judge the performance of the piles.
The test is performed by a certain mechanism, which can be summarized as follows:
1) Excavation around the pile head is done with a depth of 1.0 m.
2) The pile head is chipped off.
3) A wooden form is built around the pile head with a box section mainly its dimension
is decided according to diameter of pile, and reinforced with a steel cage.
4) The main girder is placed in a longitudinal position, and then secondary girders, on
top which plates are placed.
5) The hydraulic jack and the pump are placed to obtain the loading and unloading
effects. (certificate of calibration of jack is submitted)
6) Dial gauges are used to obtain the readings which indicate the settlement of the
pile. (Certificates of calibration of gauges are submitted).
7) The reaction load is obtained by placing concrete blocks 2.40 ton each that placed
on the top of secondary by a crane.
8) The readings are taken as per standard procedure and the analysis of these reading
is done to obtain the curves and relations which determine the pile characteristics.
Two types of load tests works done on piles, which are:
a) Working Pile Load Test: test load = 1.5 times the working capacity of the
pile.
b) Non Working Pile Load Test: test load = 2 times the working capacity of the
pile.
12 - Pile Execution with Bentonite Slurry
After the installation of the temporary casing, the drilling operation will
continuously proceed together with the mixing of bentonite slurry. This will be
mixed by shifting carefully onto a stream of water directly or indirectly into the
drilling
hole. Directly, after the Bentonite is applied, the auger or bucket is then
reciprocated gently to distribute and homogenize the bentonite. Indirectly, the
bentonite is shifted into a stream of water into an agitated mix tank. The water
stream is then fanned over a sloping pan.
Auger blade or bucket use to facilitate lump-free mixing. Controls shall also
be carried out in the same situation intervals. The recommended viscosity is from
30 to 40 seconds and the PH value is from 9 to 12.
Bentonite mixture:
Bentonite content : 50 kg for 1.0 m3 of sweet water (5 %)
Mixture density : 1.05 to1.1 t /m3
Recycling of Bentonite:
The bentonite mixture is recycled, to maintain acceptable site conditions for
maneuvering and other activities.
13 – Pilling Program
Daily rate of pile execution is decided according to pile length and diameter
after 3 to 5 working days for mobilization.
14 - Pile Head Chipping and Integrity Tests:
Integrity tests should be carried out for all piles. Before testing, the pile
heads must be chipped off till the cut-off level. The level of chipping is below the
pile C.O.L base by 10 cm.
CFA Piles
2 - Pile Excavation
The boring operation will be carried out by means of self-erecting hydraulic
drilling rig. In case of any hard materials encountered during drilling, the use of
auger will be adopted to break the hard strata. The verticality of the holes will be
monitored by the use of the spirit level while drilling the pile by checking the
verticality of the Kelly bar from time to time. After the completion of drilling, the
final depth shall be verified using a measuring scale mounted on the mast of the
piling rig.
3 - Concreting
The central shaft of the auger represents a full length tremie pipe assembled
together down to the bottom of the pile. Ready-mix concrete of slump 175 to 220
mm. for pipe condition shall be used to ensure a smooth flow down the tremie
pipes. The top of the pipe is connected to a concrete pump that receives delivered
ready mixed concrete. The toe of the pipes should be immersed in the concrete
during casting, to prevent pile necking. Concrete placing shall proceed continuously
until the designed head of pile level is achieved and sufficiently above thereafter
to allow for subsequent cutting back to sound concrete cut-off level.
Concrete cubes must be taken daily and that is by the rate of 6 cubes per
working day and that to determine the strength of the pile concrete after 7 and 28
days to make sure that the pile reached its required strength, and a record for each
pile is presented having all pile information (dates and times – weather conditions –
soil conditions – concrete conditions- etc.). A piling daily record form is attached.
5 - Concreting
The central shaft of the auger represents a full length tremie pipe assembled
together down to the bottom of the pile. Ready-mix concrete of slump 175 to 220
mm. for tremie condition shall be used to ensure a smooth flow down the tremie
pipes. The top of the tremie pipe is connected to a concrete pump that receives
delivered ready mixed concrete.
The toe of the tremie pipes should be immersed in the concrete during
casting, to prevent pile necking. Concrete placing shall proceed continuously until
the designed head of pile level is achieved and sufficiently above thereafter to
allow for subsequent cutting back to sound concrete cut-off level.
Concrete cubes must be taken daily with 6 cubes per working day in order to
determine the strength of the pile concrete after 7 and 28 days to make sure that
the pile reached its required strength, and a record for each pile is presented
having all pile information (dates and times – weather conditions – soil conditions –
concrete conditions- etc.). A piling daily record form is attached.
6 - Piling Program
The piling program requires that each primary pile (reinforced pile) is drilled
at least one day after both adjacent secondary piles are done. Secondary piles are
drilled to a depth that is longer than the maximum excavation depth by at least
one meter. Primary piles are drilled to the designed depth as per approved shop
drawings. For two consecutive secondary piles to be executed on the same day, the
clear distance between piles should not be less than 1.20 m.
1- Introduction
Temporary shoring system has to be constructed to retain adjacent roads,
lands, structures, etc during the period of excavation period below existing ground
level, in order to construct project elements of the basement.
Shoring system consists of main steel beams to be driven into the sub soil
strata to the designed toe level. Secondary concrete panels (or wooden planks) are
placed between steel beams. Steel beams may be extracted upon completion of all
structural works below ground level.
2- Trial Holes
Before driving steel beams, trial holes should be made along site
circumference. In case of existence of any services in the shoring course,
arrangements should be made to avoid any damage to utility lines. Shifting of the
service lines or shifting of the shoring course is the alternatives.
3- Surveying
Beam locations should be set in position at site as per approved design.
Guide beams, if needed, are placed to locate the flange edges of the driven beams.
4- Pre Boring
In case of hard subsoil strata, drilling of soil takes place before driving of
beams. Center of drilled holes is the same center of the driven beams.
5- Beam Driving
Crane is used to lift the steel beam in a vertical position. Center line of the
steel section should coincide with the central position on ground. Leveling of beams
take place prior to (and during) beam driving to ensure verticality of each driven
beam.
Vibratory Hummer is used to drive each beam down into ground until reaching
the designed toe level.
6- Panel Placement
Excavation takes place gradually with flexible rates, depending on retained
soil conditions. Concrete panels or wooden planks are placed between steel
beams. With excavation works progressing, panels go down to the new excavation
level and new panels are supplied at the top. Any vacancies behind panels should
be backfilled before commencement of further excavations.
Panel placement and excavation simultaneously continue until reaching the
required bottom of excavation as per approved drawings.
7- Beam Extracting
Main steel beams are withdrawn out of the ground after all structural works
below ground level are done. Crane and Vibratory Hummer are used to get the
beams out of the ground. All panels are left in position.
CLIENT :
CONSULTANTS :
PROJECT MANAGER :
CONTRACTOR :
:
:
OLIVER D CRIDGE
PROJECT MANAGER
SAFETY & QUALITY
LIST OF CONTENTS
2.0 OBJECTIVE
4.0 RESPONSIBILITIES
Oliver David Cridge will be the Safety MANAGER at site. CV is attached in Appendix 5.
2.0 OBJECTIVE
The objective of the safety plan is to prevent accidents and injuries to all personnel, both
management and supervisory. Also to reduce the damage to our equipment and plants and
elimination of wastage, observing all regulations governing building operations and civil
engineering constructions in UAE.
3.1 Introduction
The Health and Safety Policy of W& P Dewatering and Piling co believes that the most
valuable asset is the employees. They are, therefore, committed to ensure that the highest
possible standards of health and safety that is reasonably practicable to obtain are achieved in
their operations.
3.2 Aim
It is the aim of W& P Dewatering and Piling co to prevent accidents, as far as is reasonably
practicable, and to maintain the health and safety of all personnel and members of the public
that may be affected by its operations.
3.3 Legal Obligations
W& P Dewatering and Piling co will ensure the observance of the requirements of the
UAE Federal Law No. (8) of 1980 on regulating labour relations with up-to-date
Amendments, in particular as set out in Chapter Five, Safety and Protection of
Employees, Article 91 through 101.
This statement of company policy is applicable to all contracts and places of work in
the UAE.
3.4 Policy
All employees have a legal obligation under the Health and Safety Law to co-
operate with Management in the implementation of this Statement of this Company
Policy.
3.5 Training
Safety training will form part of the Group’s general training program. This training
will include the requirements of the Law No. 8 and other relevant Statutory
Regulations, approved Codes of Practice, Guidance Notes, British Standards and
Company Procedure.
Management and all other employees did and will receive, as soon as is reasonably
practicable, such training in health and safety matters as is deemed necessary to enable
them to operate in safe and efficient matter.
W& P Dewatering and Piling co will ensure that all operations carried out on site will
be executed with the MAXIMUM regard for safety of the operations, other ancillary
staff and visitors. All operations will be monitored continuously and amended, if
necessary to insure their safe practice.
3.8 Subcontractors
Subcontractors (if required) will be requested before starting work, to provide a copy of
their Company Safety Policy, Method Statement and the name of their Company Safety
Advisor. The subcontractors will be issued with W& P Dewatering and Piling co's
Policy, which will be strictly adhered to if their own policy is of lower standard, or
absent. Copy of Insurance Policy for subcontractors should be submitted to W& P
Dewatering and Piling co's office. . All delivery drivers will be expected to comply
with PPE rules.
The manufacturer, importer, designer, supplier, erector or installer of any article used in
W& P Dewatering and Piling co's operations must provide adequate information to
ensure the safety of the article. W& P Dewatering and Piling co's will ensure that the
information is communicated to the user.
3.10 Organization and Responsibilities for the Safety, Health & Environment
OLIVER D CRIDGE is the Operations Manger for over all W& P Dewatering and
Piling co Organization with special responsibility for Safety, Health and Environment.
Oliver David Cridge is the Safety Manager for this project.
Management at all levels will be responsible for ensuring that the aims of the policy are
fulfilled.
W& P Dewatering and Piling co's Safety, Health & Environment Department will be
responsible for providing an advisory service throughout the W& P Dewatering and
Piling co Organization and monitoring the cogency of the policy.
3.11 Insurance And Amendment
The Group Policy for Safety, Heath at work will be available and we will cover only
our workmen’s compensation and all other insurances to main contractors account.
This policy will be reviewed and amended as necessary. Any revisions will be notified
to those affected by the changes.
This policy will be achieved through the actions of all the employees of the company
and in accordance with the special responsibilities as follows:
4.0 RESPONSIBILITES
The Site Project Manager will be acting also as a Safety Manager at site to carry out the
safety policies of the company and to achieve the objective.
4.2.1 Safety Officer will report the Safety Manager on all matters of safety, health and
environment.
4.2.2 Ensure that safety, health and environment provisions at site are adequate.
4.2.3 Give advice and guidance to all employees at site on health and safety as and
when required.
4.2.4 Conduct monthly safety personnel and subcontractors, inspect project daily,
record visible safety hazards, identify violations, follow through on timely
correction of safety hazards; Monitor on site safety meetings and report the same
on his daily report.
4.2.5 Follow up all relevant safety reports for insurance purpose; submit job hazard
analysis as necessary.
4.2.6 Check and ensure housekeeping and clean up; post safety signs, where required.
4.3.1 Be familiar with their obligations under the construction regulations and insist
that those regulations are observed.
4.3.2 Incorporate safety instructions and monitor the safety performance of their crew.
Ensure that the staffs are aware of the particular hazards and the necessity for
taking action, the wearing of protective equipment etc.
4.3.3 Ensure that all new and old employees learn to take safety precautions and
discipline those who violate the safety regulations.
4.4 Operators
4.4.3 Never carry out maintenance tasks with the engine running
4.4.4 Always use safety bars when working under extended hydraulic rams.
4.4.5 Check safe working load indicator daily – never tamper with it or isolate it.
4.4.6 Any defects affecting the safety of the machine must be reported immediately to
supervisors.
4.4.7 Switch off engine of moving machines when you leave the machine.
4.4.8 The generators are keep in a safe place and the cables shall be armoured.
4.4.9 Always ensure the deep wells are protected and above 50 cm above the ground
level. The wells are surrounded by warning tapes.
4.4.10 Satisfy yourself that working conditions are safe. Ensure that power lines,
underground or overhead, and any mains services will not obstruct the safe
working of the machine. If in doubt – ask. When traveling on site use only
approved routs and crossing points. If your vision is restricted, ask for a
Banksman – do not go if you cannot see.
4.4.11 Remember equipment must only perform the task for which it is designed.
Under no circumstances should a hydraulic excavator be used for lifting unless
you are in possession of an ‘exemption certificate’ issued by the competent
person.
4.5 Workmen
4.5.4 Develop personal concern for safety. Read and comply with safety regulations.
Ensure that equipments are not misused.
4.5.5 Feel confident of doing the job assigned without taking risk. If not inform the
supervisor.
5.1 All accidents causing damage should be reported immediately to the MAIN
CONTRACTOR
In case of an injury, get first aid at once and the details of the accident recorded in the
accident registers.
For any period of absence from duty on medical grounds the fitness certificate from the
doctor should be obtained and submitted to office without delay.
Eye wash, instant ice compress, triangular bandages, insect sting relief swabs,
Ammonia inhalants, Poison IVY treatment, Cotton Bandages, Effective Antacid & Pain
Relievers, Alcohol Prep, Hydrogen Peroxide, First Aid Cram, Gauze Pad, adhesive
tapes, Aspirin tables, Chloride prep pad, Firs Aid spray, Scissors, Microbicidal swap
pad, Gloves, Applicators, Rubbing alcigikm Eye pad, Lamino padding, adhesive
bandage, sheer bandage, triple antibiotic ointment, absorbent balls, stretcher.
Stretcher & First Aid Kits are located in storekeeper’s office at site.
First Aid will be provided by a trained person. (Safety steward). Total site personnel
with be 10 to 15 nos. We will have one First aider. Nurses and doctors shall be from the
Project main contractor.
6.1 “Non Smoking” areas will be identified and signs displayed to that effect where
necessary.
Rubbish or debris will not be burnt at site.
The fuel storage tank along with signs, extinguishers, drip trays, gas cylinders etc. will
be kept and maintained at safe locations with the required fire protection precautions
and sign boards like “No Smoking”, telephone no. of the fire department will be
displayed near the fuel tanks, any source of ignition will be kept away from this area.
All gas cylinders at site will be stored upright, tied off and capped in separate storage
area designated as “No Smoking” area.
7.2.2 All drilling machines, rigs, cranes hoists and lifting equipment like sling, chains,
wire ropes, D’Shackles, etc. are tested and certified for its safety. Copies of the
test certificates will be made available prior to the commencement of execution
of works.
7.3.1 All personnel and operatives at all times when in site should wear hard hats,
safety shoes and high visibility vests.
7.3.2 Protective eye or nose covering should be worn during special operations like,
welding, cutting concrete or grinding, cutting metals etc.
7.3.4 Temporary electrical wiring (110 v / 220 v as per approval from Main
Contractor) will all be in very good condition and protected. Extension leads
must be fitted with proper plugs, and not by inserting base wire in to sockets.
Earthing rods to be installed as per specifications properly.
7.3.6 Radios, cassette players, CD players, music systems, walkmans, TV’s etc. will
not be used at site.
7.3.8 Vehicles
All vehicles on site or in public highways are to be driven with care and
considerations to workmates and the public. The condition of the vehicle under
your control should be reported if you feel there is something mechanically
wrong. Vehicle on site must be in good condition. It should be used in proper
manner and never overloaded to the extent of interfering with safe driving
operation of these vehicles. Only persons authorized by their superiors and
having valid UAE driving license should operate company vehicles.
No person is allowed to ride on running boards and bed or in any other insecure
position in the company vehicles.
No person must remain in the cab of a vehicle when it is being loaded by a lifting
appliance.
When vehicles are used to trip concrete or other materials, adequate precaution
must be taken to prevent over running in the excavation pits, quarries, large
diameter boreholes etc. Vehicles used to transit men should have fixed seats.
When reversing the vehicle obtain assistance of an attendant for the direction.
Shovel loader should have reversing, alarms installed - Never leave a vehicle
unattended with engine running.
8.1 Prior to starting any site operations locate and render safer all underground services and
ensure that there is no ground condition, which could create a hazard. Permit to
excavate is to be obtained from the main contractor prior to any drilling works. All site
staff to have induction regarding the above.
Before any rig or equipment start operations on a site the site must be provided with a
clean hard level surface capable of supporting the rig allowing its full mobility. All
lifting equipment shall be proof load tested and approved by authorized testing
company.
8.2 In the event of fire, which could not be contained immediately, fire alarm will be
alerted. Utmost care will be exercised not to endanger personnel in fighting the fire.
8.3 The telephone numbers for fire force and medical services will be displayed at the
telephone locations.
8.4 Fire extinguishers are placed at all salient locations, at site office, stores and main
site office.
These should be provided to identify locations of probable dangers, like storage areas
for gas cylinders, highly inflammable liquids, radioactive substances, chemicals, etc.
All personnel at site of work at all times obey the warning sign and barriers. Barriers
should be rigid and exclusion zone and signs for ear protection will be provided.
Banking of machines is a very important function in safely maneuvering mobile equipment around a
site.
1. Machines cover Cranes, Rigs, Drilling machine, Dumpers, Forklifts, Concrete Lorries and any
other site traffic.
2. The Banksmen and any assistants should be at least 18 years old, trained and competent to
undertake banking duties.
3. Try to avoid traveling over uneven or broken ground and across slopes.
4. Check the route before commencing movement. This should include for slopes, overhead and
underground services, gates, arches and any other fixed or temporary objects.
5. Try and avoid traveling with suspended loads, particularly those close to the capacity of the
machine.
6. When traveling with a suspended load "creep speed" must be used, and the load kept as close
to the ground as possible.
8. Use only clear recognized signals. Stand where you can be clearly seen and where you can
properly observe the operation.
Dumpers
Dumpers are widely used on most construction sites, used properly they can greatly increase
efficiency and save effort. Abused, they can be lethal.
1. You should not drive a dumper unless you have been trained and authorized to do so, are
over 18 and have a current driving license.
2. Always check before operating that the machine is in good working order. Check tire
pressure is correct and that break is efficient.
5. Ensure that all loads are secure and evenly distributed. Do not overload the machine.
6. While the skip is being loaded, engage the handbrake and turn off the engine. Dismount
the vehicle and stand well clear.
7. Make sure the skip safety catch is engaged before moving off and when the machine is left
unattended.
9. Do not take the vehicle on public roads unless it is licensed and fully equipped.
10. Do not travel across the steep slopes. On down gradients engage low gear.
11. Always park the vehicle on level ground with the handbrake on.
12. Stack all loads so that forward vision is not impaired.
13. Before tipping make sure that the area is completely clear and use a “stop block” when
tipping over edges of excavations.
14. Steer dumpers with center pivot or with rear wheel steering with caution.
16. Special care is required when transporting and tipping concrete with a dumper, particularly
on gradients.
Machines of various types are employed in spoil clearance during piling operations using continuous
flight auger, rotary bored and tripod piling rigs.
1. You must only operate machines of the type on which you have been trained and authorized to
use.
2. Do not use the machine as a crane without authority, and if suitable, make sure you know the
maximum load and ensure it is not exceeded.
3. Make sure that the machine is serviceable and correctly maintained at all times.
4. Check ground conditions - check for underground services and overhead cables.
6. Keep a look out for other persons and machines working nearby. Use a banksman when
necessary and don't operate if you can't see.
7. When traveling on site use only approved routes and crossing points.
8. Switch off engine when you leave the machines and never leave a suspended load unattended.
9. When tipping take adequate measures to prevent over-running into excavations etc.
Hand Tools
Hand tools in good condition mean faster, more efficient and safer working.
5. Keep the edges of all cutting tolls sharp and in good condition.
6. Always keep your hands behind the cutting edge when working. Protect sharp edges when
not in use.
9. Always use screwdrivers correctly and not for work held in hand.
10. All electric hand tools must be in good condition and working on 110V.
11. Before using an electrical tool make sure that all cables, plugs and sockets are sound and
properly wired up.
12. Disconnect power tools and store securely when not in use.
13. Scrap all tools damaged beyond repair.
14. Always wear the correct personnel protective equipment for the job.
Statistics show that in the piling industry the majority of accidents involve hand hands and feet.
Hands
1. The first line for defence for fingers and hands is to wear protective gloves.
3. If wearing a ring be aware of the dangers of catching it on the edge of objects or moving parts.
4. Always keep fingers and hands well clear when lowering loads and behind the cutting edge of
any tool
5. Take great care when lifting, handling or lowering objects, particularly in restricted spaces.
6. Use purpose made tongs when pins, bolts etc. have to be held to be driven.
Feet
1. The best defence against toe and foot injuries is to always wear protective footwear on site.
5. Check ground conditions for slippery surfaces, unseen holes and protruding objects, which
may cause tripping and falling hazards.
Good housekeeping means more than neatness; it includes keeping everything you need for your job
close at hand and in good condition.
1. Do not ignore housekeeping on the basis you don't have the time, it is an important part of the
job.
2. Good housekeeping calls for constant care - something that everyone can and should practice.
3. Take pride in your work area; keep safe and unrestricted access to and from all work areas.
4. Make sure you have a place for everything and that everything has a place.
5. Do not allow rubbish to accumulate. Place it in tidy bins or skips for removal.
6. Replace or repair damaged tools. Do not leave lying around to cause a hazard.
7. Make sure piles and any excavations are backfilled properly and clean up as you go.
8. Keep cabins clean and tidy, this will reduce the risk of fire and keeps vermin away.
9. Take time to analyze your job, tools, materials and safety practices.
10. Work is less tiring and more efficient when you have everything you need at hand and ready
to use.
11. Good housekeeping is too important to leave to someone else, you must do it.
These are used frequently on most sites often without a second thought. All ladders used at work
must be suitable for their intended purpose. Ladders generally are one of two types, fixed or
portable, any may be constructed in a variety of materials principally wood or metal.
1. Never use an unsound ladder. They should be checked regularly for any signs of defects.
7. Always face the ladder and use both hands for climbing and descending.
8. Do not lean either outwards or sideways from the ladder - move it.
9. Do not carry loads on ladders - use a hoist rope.
10. When using steps make sure they are fully extended before you go up.
11. Fixed ladders must also be checked regularly. If you are working above 2 metres you must use
fall protection; usually on a ladder this would be a harness and line.
Lifting Equipment
This topic covers all plant certified for lifting and includes cranes, rigs, excavators, fork lifts and
telescopic handlers.
3. It is illegal to carry passengers on any plant, or in the cab unless there is a proper seat
provided.
5. Always stand well clear of plant unless you have a particular task to do and remember the
operator cannot see immediately to the rear.
6. Operators must be aware of other plant and personnel working in close proximity.
7. Watch out for overhead power lines - do not pass unless within the confines of the 'goalposts'
and with a banksman in attendance.
10. Remember, equipment should only be used to perform the task for which it is designed.
11. Under no circumstances should hydraulic excavators be used for lifting unless an 'exemption
certificate' has been issued by a competent person.
12. All lifting plant must have an up-to-date certificate and the correct documentation before
starting work.
Lifting Tackle
Tackle for lifting is in daily use on most construction sites, it is vital that all equipment used is
appropriate for the job.
This topic applies to all items of lifting tackle whether specifically mentioned here or not.
Chains
1. You must select the right chain for the job and check for deformity, cracked or cut links.
2. Make sure it is marked with the safe working load which must not be exceeded.
Shackles
1. Use the right type for the job and make sure it is marked with its safe working load which
must not be exceeded.
3. Always screw the pin right in and check that it does not come loose in use.
Slings
1. Select the right sling for the job. Ensure it is marked with the safe working load and suitable
for the load to be lifted.
3. Protect slings with suitable packing from the sharp edges or corners of the load.
NO BULLDOG GRIPS
Hooks
2. If the hook has opened more than 1/5th of its original dimensions it should be destroyed.
Eyebolts
1. When using an eye-bolt make sure it is the right type for the lift you propose.
4. Use a shackle if the hook does not fit into the eyebolt.
Manual Handling
Manual handling means moving, adjusting, lifting any object principally by human effort large
number of the accidents that occur in the construction industry happen during manual handling
operations.
1. Never attempt to lift anything that is too heavy, too large or too awkward.
2. Correct manual handling is a skill that has to be learnt to protect you and others from
injury.
3. Plan the route of a difficult lift and make sure that the path is kept clear.
4. When possible, wear gloves and always wear safety boots or shoes.
5. Always seek help if for any reason you cannot easily manage the load by yourself.
6. Take up a position feet apart one-foot slightly advanced in the direction you intend to
move.
7. Take a good grip and do not change it without supporting the load. If others are assisting
make sure all are ready.
9. Keep the load as close as possible to your body, this makes the best use of your arms and
legs.
10. Use your arm and leg muscles as much as possible especially when lifting and lowering.
11. Make sure you can see where you are going.
1. Discuss and obtain details of the persons relevant past experience. Checks should be
carried out where possible and the information recorded.
2. Explain the nature of the job, the objectives and the employee’s duties and how these
related to others on the site.
5. Explain the need for maintaining a good standard of personnel hygiene particularly when
eating and using the toilets.
7. Explain the need for protective clothing and equipment, when and where to use it, how to
obtain it.
8. Discuss the common causes of accidents and how they may be prevented.
9. Explain the need to report all accidents and the correct reporting procedure.
10. Explain the need to follow the warning signs, notices and the instructions of supervisors.
11. Discuss the need to report all damage and defects immediately.
12. The following report is typical detailed employee Induction Training to be concluded.
13. In case of noncompliance the followings to be established:
a. Working under the influence of drugs or alcohol of any kind is strictly forbidden and
will result in immediate termination.
b. The correct tools and the right equipment (safety hooks, ropes, shackles,
hammers, wrenches e.g.) have to be used in all working areas.
c. Horseplay, creating unsafe acts, is strictly prohibited and shall result in immediate
termination.
f. Wear the overalls, safety shoes and safety helmet as a minimum standard. Use
eye protection while welding, cutting and grinding. Use ear protection on noisy job
sites (pile driving e.g.).
g. Do not move or stay in the swinging area of rigs, excavators or cranes. Do not stay
under lifted loads.
SPECIAL SAFETY RULES
a. At shoring sites, ensure that all platforms are secured properly with handrails and closely
planked to prevent tripping and objects falling down.
c. For climbing use safe ladders only. Ensure ladders to be fixed at top and bottom properly.
d. Don’t place equipment and material on or near the edges of excavated pits.
e. Always fence or bund excavations and indicate their existence with appropriate signs.
g. Only persons having direct view contact with the operator and the load shall give
instructions to the operator.
h. Movement of heavy equipment has to be guided by the rigger, who has to negotiate
obstacles carefully.
i. Never use or try to repair electrical machines or cables in defect condition without
specialist. Do not let cables trail across the floor. Do not fit, causing blown fuses.
j. When working close to high voltage overhead lines with crane or drilling rig, distance
from electrical cable to boom shall be minimum 4, -m, measured vertical or horizontal.
This operation shall be carefully guided by the foreman in charge.
k. When touching high voltage lines, never walk out of the equipment. Jump with two feet
and move away hopping with two feet joined.
l. When loading or unloading casings on or of trailer, take maximum care not to squeeze
body parts by keeping distance after hooking or unhooking is done.
m. Don’t leave temporary casing on top of permanent casing after cutting, unless having left 5
cm of uncut connection.
n. Do not leave casings standing in vertical position unless driving them into the ground with
no less than ¼ of its total length.
o. When driving in or out a casing, sheet-pile or H-beam with a vibrator, it has to be secured
by a separate sling connected to the lifting hook, until finishing of the driving process or
safely laid down to ground.
p. Never unhook beam or crown when erecting or dismantling a load-test, until safely secured
by the anchor bars.
q. Don’t move under beams or crown after a strand or an anchor failure before securing them
via support from bottom in a manner, that unintended movement be definitely excluded.
r. Check bars, rods and welding seams for cracks or other defaults, before utilizing them.
1. Lifting Application
6. Lifting Equipment
1.1 Any damaged chain, sling, hook, shackle or rope must be sent away for repair or
replacement.
1.2 Ropes at drilling rig and crane are regularly to be checked and if faulty or worn, to be
exchanged.
2.2 Safety footwear must have steel toe-caps, provide ankle support, mid-sole
protection and have non slip soles.
2.3 Appropriate type of gloves will be worn when there is a potential risk to ones hands
(e.g. when handling harmful substances, welding, cutting, grinding).
2.4 Appropriate eye protection will be worn where the operation is potentially risky (e.g.
abrasive wheel, burning gear, etc.).
2.5 Dust masks have to be worn when working with cement or bentonite.
2.6 Safety belts have to be used, when working on heights. Exercise with the safety
belts as to understand its function.
2.7 Appropriate ear protection must be worn when necessary, e.g on driven
pile sites. These are of two types : ear defenders clipped to hard hats or ear
plugs.
3.1 Machines are Cranes, Drillings, Rigs, Dumpers, Forklifts, Concrete Trucks, Trailer,
Low bed and any other site traffic.
3.2 Try to avoid traveling over uneven or broken ground and across slopes and check
the route before commencing movement. This should include for slopes, overhead
and underground services, gates, arches and any other fixed or temporary objects.
3.3 When working near heavy equipment, assure to have direct view contact to the
operator or being seen by the rigger or banks man, who shall be carefully watched
by the operator.
Machines of various types are employed in spoil clearance during piling or shoring
operations, like shovel loaders, excavators.
4.1 Do not use the machine as a crane without authority, and if suitable, make sure
you know the maximum load and ensure it is not exceeded.
4.2 Check ground conditions, check for underground services and overhead cables.
4.3 Never use shovels of loaders for personnel transport.
These are used frequently on most sites often without a second thought. All ladders used at
work must be suitable for their intended purpose. Ladders generally are one of two types,
fixed or portable, and may be constructed in a variety of materials principally wood or metal.
12. Always stake or bury the foot of the ladder and tie it at the top.
13. Portable ladders must be long enough; they should project at least 1200 mm above
the landing platform.
14. Always face the ladder and use both hands for climbing and descending.
15. Do not lean either outwards or sideways from the ladder; if necessary, replace.
This topic covers all plant certified for lifting and includes cranes, rigs, excavators, fork lifts
and telescopic handlers.
6.1 A trained and competent person should only operate lifting plant.
6.2 It is illegal to carry passengers on any plant, or in the cab unless there is a proper
seat provided.
6.3 A competent banks man must be in attendance during all lifting operations.
6.4 Operators and banks men must be aware of other plant and personnel working in
close proximity.
6.5 Watch out for overhead power lines; do not pass unless within the confines of the
‘goalposts’ and with banks man in attendance.
6.6 Under no circumstances should hydraulic excavators be used for lifting unless an
“exemption” has been issued by at least the site engineer.
All excavations should be protected to prevent people accidentally falling in. This includes
empty, partially filled or piles, with deep cut off level.
7.1 Temporary casing should be inserted into any open borehole for support as soon
as possible.
7.2 Where possible try and keep all the casing 50cm to 1 m about ground level.
7.3 Entry into a cased borehole less than 750mm in diameter is prohibited.
7.6 Protect open boreholes by the use of barriers and warning signs, or leave the
auger in the mouth of the bore.
7.7 After pulling the casing the well bore must be backfilled or protected.
7.8 Do not leave exposed re-bar, starter bars but spray them with bright colored paint,
or tie flutter tape (red-white) to bars.
There are many dangers associated with the use, fabrication, placement and presence of steel
reinforcement as used in the piling industry and most of the dewatering works are associated
with piling.
8.1 One bundle of reinforcement as arrived on site, weighs 2 ton. So use appropriate
lifting gear and crane (no rope sling).
8.2 When offloading and stacking steel reinforcement make sure it is in a stable
condition and you are wearing hand and foot protection. Store on timber and place
timber in between for second layer of bundles to be stored.
8.5 Do not sling cages with rope sling from the ties; only lift at designated lifting points.
8.6 For large and heavy cages use only purpose built lifting table (one crane) and with
second crane lift cage away with lifting beam when table in upright position.
8.7 Ropes for lifting, connected to lifting beam shall have all equal lengths and of same
capacity.
8.8 For long cages use two cranes, one lifting at top of cage, one lifting at middle
portion of cage applying a rolling sheave and wire rope.
8.9 When handling cages, lifting or transporting use at one location only one type of
shakle, safety hook and wire rope clamp (same dimension & capacity). Compare
with total load to be lifted with capacity of shakle, clamp. Keep them tidy, clean
and in workable condition.
8.10 When operating one lift with two cranes, the most senior on site shall direct the two
crane operators.
This topic covers all bored piles using Kelly-Bar type rigs.
8.1 Always ensure rig is working on a firm and stable leveled working platform.
8.2 Do not climb up the auger when plumbing the Kelly Bar.
8.4 Always use safety pins in the turn table when inserting the casing.
8.7 When travelling on slope, up or down, < 45°, then keep boom lowered in
direction of upward slope.
8.8 Same as 10.7 for loading and off loading on low bed.
10.0 NIGHT SHIFT
10.1 Have sufficient site lighting on site. Use projectors from different angles /sides as to avoid
dark cast shadows. Have spare bulbs on site.
10.2 Test the site lighting system 2 hours prior to sunset. If not functioning, repair.
10.3 Do not run the cables across working area but keep outside at designated strip.
10.4 Test the lighting system from crane and drilling rig and keep at all times in working
condition.
TOOLBOX MEETING NO. 12
Personal protective equipment is used by an individual to provide protection against a risk. It must
be used correctly to be effective and it must be suitable for the purpose for which it is being used.
1. All personal protective equipment must be stored and transported correctly so that it maintains
its effectiveness.
2. Overalls should be laundered regularly. Dirty clothing should not be worn next to the skin;
long term exposure to some oils can cause skin cancer.
3. Safety helmets should be worn at all times on site. Damaged or faulty helmets must be
replaced immediately.
4. There are several different types of gloves; make sure you are using the right ones for the job.
5. Safety footwear should be worn at all times; it should provide ankle support, midsole
protection and have non-slip soles.
6. Appropriate ear protection must be worn when necessary. There are generally two types
available: ear defenders and ear plugs.
8. Wet weather clothing will only maintain its effectiveness if it’s treated and kept properly.
9. Some work at height legally requires the use of harness and line. This equipment requires
special care before and after use, it is essential you know how and when to use it.
All excavations should be protected to prevent people accidentally falling in. This includes empty,
partially filled or unset piles.
1. Temporary casing should be inserted into any open borehole for support as soon as possible.
2. Where possible try and keep all the casing 50 cm to 1m about ground level.
7. The well bore must be protected to prevent anybody falling down in it, by keeping the
temporary casing above the working level by min. 50 cm.
8. Protect open boreholes by the use of barriers and warning signs, purpose made covers or leave
the auger in the mouth of the bore.
11. Do not leave exposed re-bar, spray with bright colored paint, or use some other form of
warning or protection.
Property Protection
In addition to protecting the works, care must be taken to ensure that property adjacent to, or joined
to the site is not put at risk.
1. Special care must be taken when large pieces of plant are maneuvered in close proximity to
buildings, vehicles and other items of plant etc.
2. When pumping substances ensure that all pipe joints are good and that the material cannot
spray out over the adjacent property.
3. Materials mixing areas should be situated well away from residential and built up areas to
avoid splashing and dust pollution.
4. Care and consideration should be given to near by structures when using all plants,
particularly noisy or vibrating machinery.
5. During dry weather water dowsers should be available to dampen down dust. Site traffic
should drive slowly to avoid creating dust.
6. Care and protection where appropriate should be taken when spinning off or extracting
augers to avoid splashing to adjoining property.
7. Plant and Lorries leaving a site where conditions are wet should clean the mud from their
wheels prior to driving on main roads.
8. Check for obstacles such as manholes, culverts, backfills and overhead lines/cables on
access routes to and from site.
9. Care should be taken when swinging equipment or slewing machines are used.
10. When maneuvering in restricted spaces, care must be exercised to avoid hitting walls and
doorways.
11. Avoid machinery such as crane jibs and suspended loads overhanging site boundaries.
12. Should it be necessary to work from a scaffold ensure toe boards and guard rails are used.
13. When using welding or cutting equipment ensure screens are in place and that sparks and
cuttings are not allowed to spray outwards.
14. Heavy vehicles and plant should not be driven over delicate surfaces such as light tarmac,
paving stones or kerbs without suitable protection being provided.
There are many dangers associated with the use, fabrication, placement and presence of steel
reinforcement as used in the piling industry.
1. When offloading and stacking steel reinforcement make sure it is in a stable condition.
2. Always ensure that it is stacked on supports to allow re-slinging. Allow enough room around
your working area.
4. Before handling bars or cages ensure you are wearing hand and foot protection.
5. When manually lifting bars, adopt the proper lifting positions and procedures. Do not attempt
to lift heavy bars on your own.
6. After tying, bend any protruding wire back into the cage.
7. When using cutting or burning gear ensure the correct goggles are worn.
11. Do not sling cages from the ties only lift at designated lifting points.
12. For large cages use only purpose built lifting beam.
13. Keep fingers and feet well clear when lowering cages.
14. Minor cuts, grazes and puncture wounds are common injuries when handling reinforcement
cages and tying wire, protect yourself and report all injuries.
BE ALERT TO DANGER
TOOLBOX MEETING NO. 16
It is common in the piling industry to have to work in restricted areas. Even on large sites the spaces
available may be limited. Extra care is required in such circumstances.
2. Work to a plan so everyone knows what is happening and what comes next.
5. Adequate lifting must be provided both for the working area and its surrounds.
7. Keep site clean and tidy at all times paying particular attention to spoil removal.
8. After using tools replace them and all other equipment in their proper places.
10. Keep people not involved away from immediate area to maximize space.
This topic covers all bored piling using kelly bar type rigs.
3. Always stand well clear of the auger when drilling and discharging spoil.
7. Always use safety pins in the twister bar when inserting the casing.
8. Keep people away from open boreholes, always protect if left unattended.
9. Always ensure cages are slung correctly when being inserted in the borehole.
10. Keep fingers and feet well clear when inserting cages.
Services
Different types of underground or above ground services present different levels of risk but all
should be treated with caution.
Electricity
Underground Cables
2. Treat with extreme caution – at slightest hint of gas escape, leave area and no smoking –
call gas board emergency services.
1. Water mains do not carry the same danger as electricity and gas but cause great
inconvenience if fractured.
Sewers
2. There is danger to health if a foul sewer is fractured – leave excavation and report to sewer
authority.
Site Electricity
Never tamper with any electrical cables or electrical appliances. Electrical repairs are an
electrician’s job – leave all works to those trained to do it.
1. Water and electricity do not mix – keep cables and equipment dry.
2. Ensure cables are long enough and protected from damage. If you have to run a cable
make sure it is in a location where it will not be easily damaged.
3. If you must join electric cables, this must be done with a proper connection, never use
insulating tape alone.
5. Never overload equipment – do not use lighting circuits to run portable tools.
7. Know where the “Off” switch is situated and how to use it.
8. Make sure that the electrical equipment that requires is properly earthed.
9. Disconnect appliances when not in use, withdraw plug, and do not pull on cable.
10. In the event of collapse from electrical shock, isolate victim from power source and
immediately commence artificial resuscitation.
TOOLBOX MEETING NO. 20
Slinging
Slinging is carried out regularly during piling operations, you must never become complacent.
1. All slingers should be at least 18 years old and be trained and authorised.
2. Check lifting gear daily and examine all wire ropes at frequent intervals for kinks, frays and
projecting needles.
3. No lifting gear should be used unless its safe working load is marked clearly on it.
4. The combined weight of the load and lifting gear must not exceed the safe working load of the
crane.
5. Use only slings and lifting gear which is supplied by your employer.
7. Loads should be lifted and landed in a manner that avoids damage to the lifting equipment.
8. Never tie knots in chains or shorten them by using nuts and bolts.
10. Ensure that all hooks used are either of the "C" type or fitted with an effective and working
safety catch.
12. Always place the lifting hook centrally over the load.
13. Always remove your hands from chains and slings before the weight is taken up.
14. When giving signals stand where you can clearly see the load and clearly be seen by the crane
operator.
15. Use only recommended signals; make sure they are clear and precise.
16. Lift the load only a few inches from the ground to check the slinging before hoisting.
17. Keep all persons not involved in the lifting operation away from the immediate vicinity.
19. When not in use, store your lifting gear tidily off the ground.
TOOLBOX MEETING NO. 21
Third Party Protection
It is extremely important that all third parties are protected against possible accidents and injuries on
sites. Curiosity attracts the public to construction sites, particularly children. It must be
remembered that we have to protect not only the young and fit, but also the old, the infirm and blind.
1. Where possible a perimeter fence or hoarding should be erected around the construction
site.
2. Sometimes it may be appropriate to employ the services of a security organization or
watchman.
3. Notice should be displayed warning the public of the dangers on construction sites.
4. If no fence or hoarding is erected, a compound for the storage of materials, tools and plant
items should provided.
6. All mechanical plant should be immobilized and where possible securely locked.
9. Electricity supplies to all equipment, which is not required to be energized when the site is
unoccupied, should be locked off.
10. Care must be taken with stacked materials to ensure that they are stable and not too high.
11. Care must be taken not to obstruct footpaths and other public access routes.
Welding
There are two principle types of welding, gas and electric arc, both require considerable care in their
use.
1. Welding is a skilled job it should only be carried out by those who have received the
necessary training.
2. Electric arc welding can cause eye damage; protect your eyes and those of others.
4. Check the welding machine is earthed and that cables and electrode are in good condition.
7. Take care to ensure hoses are not punctured and clear them away when not in use.
8. Never weld inside enclosed vessels or to vessels that have contained flammable liquids.
10. Keep oil based products away from oxygen bottles and fittings; this is an explosive
combination.
11. Keep a fire extinguisher available and seek proper first aid attention for any burns.
Working Platform
A working platform is a position from which someone is required to work above normal or
artificially crated ground level.
1. The most essential requirement for any working platform is that it must be safe for the
people working on it and everyone around it.
3. It must be strong enough to take all weight that may be put on it.
4. It has to be big enough to work from allowing for all the tolls and equipment necessary to
do the job.
5. There are special regulations for scaffolds of all types. Never alter a scaffold unless you
are trained to do so.
6. Good housekeeping and site tidiness are essential to avoid tripping hazards.
7. Where it is possible to fall 2 meter or more, toe boards and handrails must be fitted
together with an intermediate rail.
9. If the platform cannot be fully enclosed harnesses and lines must be used.
10. Mobile platforms are covered by the same rules plus some of their own. Where they are
controlled from platform, there must be emergency controls at ground level.
11. When working on the platform you should have an emergency – signaling device such as a
whistle.
It is often necessary to carry out piling work close to roads still carrying normal traffic.
1. Always wear high visibility vests when working on or near motorways and public
highways.
3. Ensure that the work area is coned off allowing sufficient working place.
5. Where possible try and have rigs and cranes facing away from or running parallel to
motorways and highways.
6. Ensure all plant and equipment carry flashing warming beacons, if equipment is working
near airport where landing and takeoff is often taking place.
7. Never cross over motorway carriageway on foot or on a machine unless special provision
has been made.
8. During night works position floodlights so that they do not interfere with the passing
traffic.
9. Ensure that all cages are slung in a correct manner and controlled with a tag rope where
necessary.
10. Ensure that all movement of plant and equipment is controlled by a banksman.
Pile load testing involves the use of high forces and should be considered as potentially an
extremely hazardous activity. Testing should not be conducted by untrained personnel in any
circumstances.
Hard-hats, protective clothing and boots with steel toe-caps must be worn by all persons
involved in erecting a test frame and setting up test equipment.
Hydraulic hoses and any mains leads (where used) must not be routed where vehicles can run
over them, except where protected by ducting buried in the ground. Hydraulic equipment
used pressures up to 10,000 psi and should be treated with extreme care. Equipment is
regularly checked and tested, but if any signs of damage are noticed on site the item should
not be used until assessed by a competent person.
The reaction frame should be erected to high standard, having especial regard to centrality of
beam axis over test pile. All components should be positioned using a spirit level and heights
should be adjusted to give an air gap for jack which is not excessive.
Threaded tendon bars must never be subjected to heat such as welding or burning and should
never be straightened when bent. Great care should be taken that adequate threads are
engaged when using tendon couplers. Nuts should always be used with substantial washers
and must sit squarely, having been pulled down hard using a spanner.
Pile cap must be normal to pile axis and concentric with shaft. It should be flat and smooth
and constructed of material of a suitable strength.
Testing location should be located at least 10 meters away from the test frame. When extreme
loads are to be applied, station should be positioned 15 – 20 meters away. Protection for
testing personnel should be incorporated in the station.
Hydraulic loading equipment must only be used within its rated capacity. Only experienced
operators should be allowed to control of high-pressure hydraulic equipment. Hydraulic rams
must only be extended up to their rated stroke. For this case stroke is 150 mm.
Personnel must be kept well away from a loaded test pile, with access limited to authorized
persons for a specific purpose only when it is judged safe to do so.
APPENDIX - 2
APPENDIX - 3
SAFETY CHECKLISTS
APPENDIX - 4
CV-SAFETY CERTIFICATE