Stress Gradient Calculations at Notches: Mauro Filippini
Stress Gradient Calculations at Notches: Mauro Filippini
www.elsevier.com/locate/ijfatigue
Received 2 July 1999; received in revised form 24 November 1999; accepted 11 January 2000
Abstract
Calculations of the relative stress gradient ahead of notches are presented. Attention has been focused on finite width plates
under tension weakened either by a central hole or by two semicircular lateral notches. In this paper stress field solutions given
by Neuber as well as analytical solutions in the form of power series expansions, given by Howland (central hole) and Ling (semi-
circular notches), have been employed in the derivation of the stress gradient. Comparisons have been made with gradient calcu-
lations derived from approximate stress field formulas developed by Xu et al. (Practical stress expressions for stress concentration
regions. Fatigue Fract Eng Mater Struct 1995;18(7/8)885–95) and by Glinka and Newport (Universal features of elastic notch-tip
stress fields. Int J Fatigue 1987;9(3):143–50). It is shown that the effect of the finite dimensions of the specimen on the stress
gradient is correctly captured only if exact analytical solutions are employed. The results presented in this paper are useful for
calculating the stress intensity factors for cracks growing in notches and to assess the fatigue strength of notched components.
2000 Elsevier Science Ltd. All rights reserved.
1 ∂sy
1. Introduction
0142-1123/00/$ - see front matter 2000 Elsevier Science Ltd. All rights reserved.
PII: S 0 1 4 2 - 1 1 2 3 ( 0 0 ) 0 0 0 1 0 - 4
398 M. Filippini / International Journal of Fatigue 22 (2000) 397–409
Table 1
Relative stress gradients as given by Siebel [1]
2 2 2 —
+
r0 r0 b
2 2 2 1 2
+ +
r0 r0 d r0 d
2 2 4 1 4
+ +
r0 r0 D+d r0 D+d
— — 1 2
+
r0 d
— — 6
d
M. Filippini / International Journal of Fatigue 22 (2000) 397–409 399
冋 冉 冊 册
sy⫽f(x,d,r,t,…)
1
and taking into account that maximum stress is achieved eu0(e2u0−3) 1+ coth u e−2u+cosh u0 coth u
2
at notch root, i.e. smax=sy|x=x0, the relative stress gradient
may be calculated as a function of absolute geometri- where the curvilinear (elliptical) coordinates are given
cal dimensions by
f⬘
c⫽G(d,r,t,…) being G⫽
f| x=x0
冪r
t 2.2.2. Sharp notches
Kt⫽1⫹2 (6)
According to the sharp notch theory developed by
Eq. (5) may be rewritten in the following compact form: Neuber [17], based on the first terms of a series expan-
冉 冊
sion of Airy’s biharmonic potential functions, the longi-
1 1 tudinal stress may be expressed as
c⫽ 2⫹ (7)
冋 册
Kt r
s+q s (s/q)−1 1−q (s+q−1)/q (1−2q)/q
For the simple case of semicircular notches (Kt=3); Eq. sy⫽C x ⫺ x x (13)
q q q 0
(7) gives the value cr=7/3.
in the coordinate system of Fig. 5.
2.2. External notches
(su)u=0⫽
A
cos v
1⫹ 2冉
cos2 v0
cos v 冊 (8)
Fig. 4. Hyperbolic notch in a plate under tension. Fig. 5. Sharp notch in a plate under tension.
M. Filippini / International Journal of Fatigue 22 (2000) 397–409 401
冕
⬁
Also in this case, the value cr0=2 has been obtained: this us
Is = du
is due to the fact that in the Neuber stress field sinh 2u+2u
0
expression, only the first terms of a power series expan- (17)
冕
⬁
sion of the Airy’s stress function have been retained. The s −2u
ue
decrease of stress with respect to its maximum value, Js= du
i.e. the relative stress gradient, takes into account only sinh 2u+2u
0
the contribution of these first terms: if the notch radius
is small in comparison to the plate width, this term is These integrals must be numerically evaluated in the
sufficient to describe the stress field around the notch sense of the Cauchy principal value.
and the contribution given by higher order terms can be For instance, the normal stress sq, along the ligament
neglected. In all other cases, when this geometrical con- AB, Fig. 6, is written as:
冘再
dition is not verified, expressions of this kind given in ⬁
sq d0 n(2n+1)d2n
tables and manuals for fatigue calculations have to be ⫽1⫹2m0⫹ 2⫹2
considered only as first approximation solutions. s0 r n⫽1
r2n+2
(n−1)(2n−1)e2n
⫹ ⫹n(2n⫺1)l2nr2n−2
r2n
3. Analytical solutions of a strip under tension,
with a central hole or semicircular external notches
⫹(n⫹1)(2n⫹1)m2nr2n 冎 (18)
3.1. Stress gradient in a strip under tension with a
circular hole—Howland’s solution where s0 represents applied tension far from the notch.
Once coefficients d2n, e2n, l2n, m2n appearing in Eq.
(18) are evaluated (see Section A.1), for each value of
The solution of the stress field in the neighborhood of
the hole diameter to width ratio l, it is easy to evaluate
a circular hole in a strip under tension has been studied
the maximum stress at the notch root and by differen-
by Howland [18], adopting the successive approximation
tiating Eq. (18) to calculate the relative stress gradient
method (biharmonic solution).
A polar system of coordinates is adopted 1 l ∂sq
再x=r sin q
(15)
c⫽
smax r0 ∂r | r=l
(19)
b b
2n(n−1)(2n−1)e2n
where b is the halfwidth of the strip and r0 is the notch ⫺ ⫹n(2n⫺1)(2n⫺2)l2nr2n−3
r2n+1
册冎
radius, as shown in Fig. 6.
The solution derived by Howland is given in the form ⫹2n(n⫹1)(2n⫹1)m2nr2n−1 (20)
of a power (trigonometric) series expansion, whose coef-
402 M. Filippini / International Journal of Fatigue 22 (2000) 397–409
冎
in Fig. 7(b) it is plotted as a function of the net stress
concentration factor, Kt. ⫺2n(2n⫺1)L2nr2n−1⫺(2n⫹2)(2n⫹3)L2n+3r2n+1 (21)
In Fig. 7, it may be easily recognized that the relative
stress gradient assumes relevantly different values from where coefficients An, Bn, and Ln depend on Howland
the case of a hole in an infinite plate (Neuber solution) integrals (Eq. (17)). The procedure for calculating the
when actual finite dimensions are taken into account. aforementioned coefficients is reported in Section A.2.
When the notch radius increases (so that Kt decreases) By evaluating Eq. (21) for r=l, the maximum normal
the relative stress gradient is also increasing, as shown in stress is given by
Fig. 8. In Fig. 8 the normalized normal stress distribution
ahead of the notch for l values ranging from 0 to 0.5
冘 冘
M⫺1 M
smax
are plotted as a function of a normalized coordinate in ⫽1⫺4 兵A⬘2n⫹L⬘2n+2其⫺4 兵B⬘2n⫹L⬘2n+1其 (22)
s0
the ligament, x/r0. Comparison between the different n⫽0 n⫽0
冘再 L⬘2n−1⫹4n(n⫹1)L⬘2n+1其⫹ 兵⫺(2n⫹3)2A⬘2n
⬁
sq (2n−2)(2n+1)B2n−2 2n(2n+1)B2n
⫽1⫹2L1⫹ ⫹ n⫽0
s0 n⫽1
r2n r2n+2
Fig. 8. Distribution of normalized normal stress ahead of the notch-tip in a strip with a hole.
where
a⫽0.425⫹0.005Kt (26)
⫺(2n⫺1)(2n⫹1)A⬘2n−2⫹(2n⫺1)2L⬘2n
1 if x/r0⬍b⫽0.26(Ktn−1)
⫹(2n⫹1)(2n⫹3)L⬘2n+2其
In Fig. 10(a) and (b), respectively, the relative stress
gradient is plotted against the geometrical parameter l
(24)
g⫽
冦 1⫹tan
p x/r0−b
2Kt g
if x/r0ⱖb⫽0.26(Ktn−1)
(27)
the plate (l=0). In this case, the contribution of higher and Kt is the elastic stress concentration factor, while fw
order terms in the power series expansion is also taken represents the finite width correction factor.
into account. Compared with the previous solution for Applying Eq. (1) and setting g=1 for x=0, the relative
the strip with a centered hole, if the notch radius to strip stress gradient can be calculated:
width ratio increases, the stress distribution becomes 1 ∂sy 1 ∂sy
more and more uniform and thus the stress gradient
decreases, Fig. 11.
c⫽
smax ∂x |x=0
⫽
Ktsn ∂x | x=0
(29)
404 M. Filippini / International Journal of Fatigue 22 (2000) 397–409
from which the final expression is derived concentration handbooks [16], it is easy to evaluate the rela-
冋 冉冊 冉 冊册2
tive stress gradient for notched geometries like those shown
1 1 d d
c= − − 0.5561−0.1123 +0.005863 in Fig. 12. In Eq. (30) the first term represents the relative
ar0 d t t stress gradient for an infinite plate, obtained setting fw=1 in
1 Eq. (25), while the following term represents the contri-
=− bution due to the finite width effect. Additionally, it may
(0.425+0.005Kt)r0
be observed that the first term appearing in Eq. (30) corre-
− 冋0.5561 0.1123
d
−
r0
d
+0.005863 2
r0 册 (30)
sponds to the commonly employed relative stress gradient
expression only when Kt=1. On the other hand, in the case
of a circular notch in an infinite plate, according to Eq. (30),
By utilizing approximate expressions of Kt given in stress the relative stress gradient assumes values given by
M. Filippini / International Journal of Fatigue 22 (2000) 397–409 405
sy⫽ 冋
⫹
冑冉 冊
Kts0 1 1 x 1
⫹
2 3 2 2 r0 2冑冉 冊
−1/2
⫹
1 x 1
⫹
4 2 0 2
r
−3/2
(32)
is not taken into account. Even if for some geometries
analytical solutions of the stress field ahead of the notch
already exist, only the stress concentration factor related
冉 冊 冉 冊册 −2 −2
information is extensively reported in the literature.
1 x 1 x Even the analytical solution derived by making use of
⫹ ⫹1 ⫹ ⫹1
6 r0 2 r0 Muskhelishvili’s method [32], successfully employed in
many Fracture Mechanics problems, is not suitable for
which is derived by taking the mean between the equ-
deriving expressions that permit the calculation of the
ation proposed by Usami [27] for elliptical notches and
relative stress gradient in notched components of finite
the one given by Creager and Paris [28] for sharp,
dimensions. In fact, solutions derived by making use of
deep notches.
Muskhelishvili’s method are valid in the case of a
By applying Eq. (1), the relative stress gradient is
component with infinite dimensions, i.e. components for
given by
which the absolute dimensions of the notch are small
1 ∂sy 2.1667 compared with all other dimensions. In this case, the
c⫽ ⫽ (33) distribution of stresses around the notch is not affected
Kts0 ∂x r0
by other boundary conditions: this gives the possibility
It may be noticed that the relative gradient given by Eq. of deriving solutions in an analytical form as has been
(33) is a mean between the value derived for the case shown by, among others, Lazzarin and Tovo [25].
of sharp notches (cr0=2) and for the case of circular Moreover, it can be observed that for semicircular
notches in a wide plate (cr0=7/3). However, in the case sharp notches (zero opening angle), the number of eigen-
of Eq. (33), the effect of finite dimensions cannot be values (and thus the coefficients) needed to describe the
taken into account. stress field ahead of the notch is theoretically infinite. In
406 M. Filippini / International Journal of Fatigue 22 (2000) 397–409
this case, solutions obtained in the form of power series In the case of a strip with symmetrical semicircular
give improved accuracy, provided that an adequate num- notches, approximate solutions, such as Eq. (30), do not
ber of terms is considered. agree with the calculation derived in the present paper
Thus, the relative stress gradient expressions derived by making use of complete analytical solutions. In Fig.
from the Neuber analytical solution [17] must be con- 14 a comparison of the (normalized) relative stress gradi-
sidered as approximate expressions, because they cannot ent given by differentiating the Ling solution and the
take into account the effect of finite dimensions. They Xu–Thomson–Topper [24] expression shows an opposite
should be regarded only as a limiting case for the relative trend: the Xu–Thomson–Topper formula, Eq. (25), pre-
stress gradient applicable for sharp notches or notched dicts an increase of the relative stress gradient while the
plates having infinite dimensions. solution presented in this paper correctly represents the
A comparison between the calculation presented in the decrease of the gradient with increasing notch depth.
present paper and those made by Schijve [7] by interpol-
ating values given in the original Howland paper [18] is
shown in Fig. 13: it must be emphasized that in the 6. Conclusion
present paper the solution is achieved on the whole inter-
val, while Schijve’s calculation is limited to the discrete Calculations presented in this paper show that even in
number of values given by Howland. Good agreement the simple case of circular notches in finite width plates,
substantiates the calculation method adopted in the the relative stress gradient evaluated by making use of
present paper. Also the relative stress gradient derived known expressions in the literature are not suitable to
from the Xu–Thomson–Topper formula [24] is shown to determine with a high degree of accuracy the stress state
be in agreement with Schijve data and with the present condition at the notch root. On the contrary, expressions
author’s calculations. In addition, the stress gradient in derived from exact analytical solutions provide the right
the elliptical hole given by Eq. (7) is plotted for purpose tool to exactly determine the stress distribution at
of comparison: it must be taken into account, however, notch root.
that in this case the SCF Kt is varied by changing the The knowledge of the exact local stress field at a notch
ratio between major and minor ellipse axes and not by allows the correct application of gradient dependent
taking into account finite dimension of the plate. stress based fatigue models. Furthermore, the solution
Fig. 13. Comparison between Schijve [7] data and calculation obtained from complete analytical solution.
M. Filippini / International Journal of Fatigue 22 (2000) 397–409 407
Fig. 14. Comparison between relative stress gradient as given by Xu et al. [24] and calculation derived from complete analytical solution.
provided in this paper improves the evaluation of the may be used instead.
stress intensity factors of cracks emanating from notches. Adopting the method of successive approximations
described in the original paper of Howland [18], the
coefficients d2n, e2n, l2n, m2n appearing in Eq. (18) can
Acknowledgements be evaluated by means of the following procedure:
A.1. Calculation of coefficients for the Howland 2. By denoting the successive approximation coef-
solution ficients with an additional index r, calculate the coef-
ficients
Numerical values of Howland integrals may be calcu-
冘
⬁
lated by evaluating Eq. (17). For values of index s⬎20, (r)
l2n =an0d (r)
0 + 兵anpd 2p
(r)
2p 其
+bnpe(r)
the asymptotic value given by
p⫽1
冘
s! ⬁
Isⱱ s (r)
m2n =gn0d 0(r)+ 兵gnpd 2p
(r)
+dnpe2p
(r)
其
2
p⫽1
s!
Jsⱱ 2s+1
2 where anp, bnp, gnp, dnp depend on the Howland integrals
408 M. Filippini / International Journal of Fatigue 22 (2000) 397–409
an0=
1
(2n)!
兵(2n−1)I2n−1−2I2n+J2n−1其 2k ⫽
a2n 冉 冊
2n+2k+1 (2n+2k+2)I⬘2n+2k+2+I⬘2n+2k+1−J⬘2n+2k+1
2k+1 22n+2k+1
冉 冊
1
anp= 兵(2n−1)I2n+2p−1−2I2n+2p+J2n+2p−1其 2n+2k (2n+2k+1)I⬘2n+2k+1
(2n)!(2p−1)! 2n−1
a2k ⫽
2k+1 22n+2k
冉 冊
2
bnp= 兵2(n+p−1)I2(n+p−1) 2n+2k (2n+2k+1)I⬘2n+2k+1
(2n)!(2p−2)!
2k ⫽
b2n
−(2np−n−p+1) 2k 22n+2k+1
I2n+2p−3−2I2n+2p−1−(n+p−1)J2n+2p−3其
gn0=
I2n+1
2n−1
b2k ⫽ 冉 冊 2n+2k−1 (2n+2k)I⬘2n+2k−I⬘2n+2k−1−J⬘2n+2k−1
2k 22n+2k−1
(2n+1)!
I2n+2p+1 2. For a given notch radius to strip half-width ratio l,
gnp= compute the primed coefficients
(2n+1)!(2p−1)!
1 n n n+2k+2
dnp=− 兵(2p−1)I2n+2p−1−2I2n+2p+J2n+2p−1其 2k⫽
a⬘n a l
(2n+1)!(2p−2)! 2k+2 2k
n n n+2k+1
2k⫽
b⬘n
3. Calculate the coefficients for the successive approxi- b l
mation (r+1) 2k+2 2k
d (r+1)
0 =2m0(r)l2
3. As a first approximation, let for nⱖ1
2n =l 兵(2n−1)l2n +2nl m2n 其
d (r+1) 4n (r) 2 (r)
n ⫽0
L⬘(0)
2n =l
e(r+1) 兵2nl2n 其
4n−2 (r)
+(2n+1)l2m2n
(r)
冘 冘 冘
⬁
⬁ ⬁ 1
d2n= (r)
d 2n e2n= (r)
e2n 2s =−
f02sA⬘(0) for n=0
s⫽0
2
r⫽0 r⫽0
冘 冘 冘
⬁
⬁ ⬁ 1
l2n= l(r)
m2n= m (r)
⬘(0)
yn2sA2s =− d1,n for nⱖ1
2n 2n
s⫽0
4
r⫽0 r⫽0
For deriving the Ling solution [19], a similar pro- 5. For nⱖ1, compute B⬘(0)
2n−2, from
cedure must be adopted. Again, the basic functions
冘
⬁
needed for the calculation are related to Howland inte- 1
grals Is, Js, Eq. (17): B ⬘(0)
2n−2⫽⫺ d1,n⫺(2n⫺1) fn2sA⬘(0)
2s
2 s⫽0
2s
I⬘s= Is
s! 6. Calculate subsequent approximations (additional
2s index pⱖ1)
J⬘s= Js
冘
s! ⬁
In order to derive coefficients An, Bn and Ln the following Ln⬘(p)⫽ (a⬘n ⬘(p−1)
2kA2k ⫹b⬘n ⬘(p−1)
2kB2k )
k⫽0
procedure has to be implemented:
⬘(p)
1. Set the following coefficients 7. Solve A2s from the linear set
M. Filippini / International Journal of Fatigue 22 (2000) 397–409 409
冘 冘
⬁ ⬁ [10] Radaj D. Ermüdungsfestigkeit. Berlin: Springer-Verlag, 1995.
2s =−2L1 +
f02sA⬘(0) ⬘(p) ⬘(p) [11] Smith RA, Miller KJ. Fatigue cracks at notches. Int J Mech Sci
m02sL2s for n=0
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冘 冘
⬁ ⬁ Fatigue Eng Mater Struct 1982;5(1):77–90.
n
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⬘(0) ⬘(p)
2n−1 −2L ⬘(p)
2n+1 −L
⬘(p)
2n+3+ ⬘(p)
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