Substructure
Substructure
Related Unit of Competency in Occupational Standard: This unit addresses the unit of
competency: perform substructure works
The trainee is expected to interpret building drawing as per the working drawing, take ground
measurement as per the working drawing, mark position of walls and columns as per the
foundation plan, erect and mark profile boards as per the plan and determine accuracy of
setting out as per the architectural and structural details.
11
about the site and assess if there are peculiar problems to the proposed contract. It is
this initial understanding of these problems that the engineer will use to design the
building to suite the site. Similarly, the contractor could plan and organize his
activities, sufficiently to achieve success and minimize time. This is done by producing
a site layout plan and placing equipment and materials in specific positions for easy
reach, handling and utilization.
Factors to be considered by the contractor during reconnaissance and layout prior to
constructional works are:
i. Availability and means of access to the site whether by road, rail or waterway.
ii. Availability of suitable materials/equipment and spare available for erecting
plant and or storing materials around the site.
iii. Availability of space to erect temporary site offices and welfare facilities.
iv. The effect of vibration on adjacent structure when the construction involves
using heavy/massive equipment (e.g. in piling) should be considered.
v. The availability of water and power supply should be ascertained and the rate
of payment investigated.
vi. Knowledge of the nature and type of soil, and the level of water table are
important as the way necessitate subsoil drainage and cause flooding.
vii. The local planning authorities should be approached to ascertain whether there
is any special or significant restriction which could adversely affect the
development of site (e.g. underground cables).
viii. Valuable information can be obtained by talking with the local inhabitants of
the area.
ix. Any special condition that may limit work in anyway should be noted and
taken care of e.g. weather or climatic condition.
Subsoil Exploration (Trial boreholes) –
This is the process of determining the layers of natural soil deposits that will underlie a
proposed structure and their physical properties. It is an important part of an early site
investigation. The building design and structural loading can be related to the detailed
and thorough examination of the subsoil bearing potential (ability to withstand load).
Preliminary examination may be with trial pits excavated by spade or a hand anger.
When more detailed information is required, a powered anger is more effective.
The depth of boreholes can be several meters deep for high rise buildings, and boring
can be at random or regular intervals. Samples of subsoil can be extracted loose or
distorted, or undisturbed in steel tubes. They are recorded on a borehole log, and
samples are then taken for laboratory analysis to establish the moisture content,
bearing capacity and chemical composition.
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water closets is also required). Provision for first aid is also very important, and every
contractor must provide first-aid accommodation to include a couch, stretchers,
bandages, blankets, equipment, etc. a trained person in first-aid treatment is to be
available on site during working hours.
Storage and Protection of Materials –
Materials such as cement, timbers, bricks and blocks should be protected from
weather by storing in a shed or well stacked in a suitable position on the site, where
they will not be liable to damage and are adequately protected. Electrical and plumbing
(sanitary) fittings should be kept in a locked shed to avoid theft or breakage. Proper
storage is necessary because saturated cement with time sets and becomes hardened
resulting to wastage. Saturation also affects the mortar or concrete strength. Water is
readily absorbed by timber causing deformation and rot, this should be avoided. A
saturated brisk or block will be very difficult to handle. They should be well protected.
Site Fencing and Hoardings –
A permanent fence or temporary hoardings will be required around the site. This is a
barrier made of block wall, wooden or mental stalk or rail or wire in some cases used
old zinc to provide security and protect equipment and materials, and to keep out
intruders. It also protections the ugly sight of construction and preserves the beauty till
completion. The hoardings are removed after the completion of the project. The
hoardings should be well erected and in sage order so as not to cause injury to workers
or passé.
Site Clearance excavation to soil –
The site should be cleared of the bushes, shrubs, trees, etc. which are on the building
position and around the storage and temporary facilities area. The roads should be
grubbed up and completely removed. Before any building is erected, it is essential that
the area to be occupied by the building has the vegetable top soil removed from site
completely or placed on one side, and spread level over areas after completion of the
project to provide gardens. The organic content of the vegetable soil may be injurious
to concrete, and so it should never be used for backfilling, or making up levels under
the building. The path of excavation of topsoil is normally 150mm. leveling; land
clearance and stripping of the topsoil are all easily achieved with a bulldozer.
Ground Water Control –
Excavation and sample boreholes frequently reveal and locate a level of saturation
within a few meters below the surface. This is known as the water table and it varies
with season. Excavation below the water table will be difficult and the strength of any
concrete placed in water will be seriously affected. A pre-knowledge of this fact helps
the contractor to be equipped and prepare with his diesel-powered water pump for the
temporary removal of water during excavation and concreting.
13
Fig. 1- Site Layout Plan Sscle 1:500 ( for Proposed Flats for Prime Homes )
Ref. https://www.designingbuildings.co.uk/wiki/Site_plan
Floor Plans :-
14
Floor plans are 2D-scale drawings that show the relationship between rooms, spaces and physical
features viewed from above. They are used to identify and set out parts of the building
such as rooms, corridors, doors, windows, etc., Suitable scale not less than 1: 100
Elevations –
An elevation drawing is an orthographic projection drawing that shows one side of
the house. The purpose of an elevation drawing is to show the finished appearance of a
given side of the house and furnish vertical height dimensions. Four elevations are
customarily drawn, one for each side of the house.
It is used to identify doors and windows. Suitable scale not less than 1: 100
15
Fig. 3 . Architectural Elevations
Ref. https://cdn.jhmrad.com/wp-content/uploads/drawing-house-planssports-picks-
pro_143083.jpg
Sections –
A ‘section drawing,’ ‘section,’ or ‘sectional drawing’ is a 2-D scale drawing which
shows a view of a structure as though it had been sliced in half or cut along another
imaginary plane. It is used to provide vertical views through the building to show
method of construction. Suitable scale not less than 1: 50
16
Fig. 4. Typical wall section
Ref . https://www.pinterest.com/pin/788059634780510433/
Component Drawings –
Component drawings are 2-D drawings which provide detailed information about the
individual units. They may be drawn at large scales such as; 1:10, 1:5, 1:2, 1:1, and so
on. They might describe units such as; beams, windows, doors, sills, coping stones, and so on.
They are used to identify and supply data for components to be supplied by a
manufacturer or for components not completely covered by assembly drawings. Suitable
scale range 1: 100 to 1: 1.
17
Fig. 5 sash Window component
Ref. https://www.pinterest.com/pin/231302130836447163/
Assembly Drawings –
These are drawings which shows how the components fit together to form an Item or
Element. These Drawings may include, orthogonal plans, sections and elevations,
or three-dimensional views, showing the assembled components, or an exploded
view showing the relationship between the components and how they fit together.
Suitable scale range 1: 20 to 1: 5
All drawings should be fully annotated, fully dimensioned and cross referenced.
Sketch - this can be defined as a draft or rough outline of an idea, it can be a means of
depicting a three-dimensional form in a two-dimensional guise. Sketches can be
produced free-hand or using rules and set squares to give basic guide lines.
18
Fig. 6 wooden chair Assembly drawing
Ref. https://www.pinterest.com/pin/855261785465493885/
Detail drawings:-
Detail drawings provide a detailed description of the geometric form of a part of an
object such as a building, bridge, tunnel, machine, plant, and so on. They tend to be
19
large-scale drawings that show in detail parts that may be included in less detail on
general arrangement drawings.
Detail drawings usually at a scale of around 1:20, 1:10 depending on the project and
information. These will demonstrate junctions, complex parts of the build, typical details
and anything else that will assist the contractor in executing the build effectively. ( see
fig. 2 below).
20
This is based on the mathematical principle that any triangle with the sides in the
ration of 3-4-5 is a right angle. The method is as follows: first you determine the
building line and established one corner of the building by driving a peg at that point.
A tape is used to measure a distance of 3m along the building lien and a second peg
is established with a nail on top. The ring of the tape is held over the second peg with
the 12m mark of the tape. With an assistant and with the 3m mark of the tape around
the corner peg, the tap is then stretched out to give the position of the third peg at 7m
mark. Now a line can then be extended through third peg to give the width of the
building. The line extended should be perpendicular or 900 to the building line. The
above procedure is also carried out for the rest corners and any possible intersection
within the building. To check the accuracy of the four-sided figure formed, the
diagonals should be measured to be equal in length.
21
Fig .9 an illustration -02 of setting out using 3-4-5 method.
Ref. https://engineeringbasic.com/steps-in-setting-out-a-building-plan/
Figure 10: a picture of illustration of setting out using Right angle method Adopted
from: hpdconsult.com
22
Figure11: a picture of an illustration of setting out using builder’s square adopted from:
hpdconsult.com
23
Figure12: A picture of an illustration if setting out using builders square adopted from:
metreumerificateur.wordspress.com
Theodolite Method-
This is the most accurate method of setting out of buildings. It involves using a
surveying instrument called the Theodolite. The theodolite is equipped with a
telescope and cross hair for sighting and ranging, with internal graduated readings in
degrees for establishing bearings (horizontal and vertical angles). The method is as
follows
i. Mount and set the instrument at point A, sight the telescope, range and peg
out E and B to establish the building line.
ii. Turn the theodolite screws and adjust the degree readings to 0.00. Turn the
telescope of the instrument on the tripod stand towards the right axis until
you can sight 900 00” wide. The instrument clamp sight the telescope and
range to established and peg out points F and C.
iii. Transfer the instrument to point C, and follow the same procedure at A,
range A and F, set the angle 0.00”, turn towards the right axis to sight and
obtain 900 and to establish points G and D.
iv. Point H could be established by using a measuring tape.
24
Figure13: an illustration of setting out using theodolite method.
Strip Foundation
This type of foundation is a continuous level support for load bearing walls. It is usually
made of a continuous strip of concrete of 1-3-6 mix, and may be reinforced (1-2-6) mix
for poor subsoil or high loading. The continuous strip serves as a level base on which the
wall in built and should be of such width as to spread the load on the foundation to an
area of subsoil capable of supporting the load without stress. The width of a concrete
strip foundation depends on the bearing capacity of the subsoil, the less the width of the
foundation for the same load. The minimum width of a strip foundation is 450mm and
least thickness is 150mm. they are suitable for low-rise construction.
25
Figure 14: A picture of concrete strip foundation details.
Ref. building construction Hand book by chudley page 248
26
WIDE STRIP FOUNDATION
27
Figure16: a picture of an illustration of deep strip foundation
Ref, Construction Technology By Chudley 4 th ed. Page 78
Pad Foundation –
These are isolated pairs or column of brick, masonry or reinforced concrete often in the
form of a square or rectangle pad of concrete for supporting ground beans, and in turn
supporting walls. It is very economical to use pad foundation where the subsoil has poor
bearing capacity for some depth below the surface, rather than excavating deep trenches
and raising wall in strip foundations. It is also used where isolated columns are specified,
especially in framed buildings. The spread of area of this type of foundation depends on
the load on the soil and the bearing capacity of the subsoil.
28
Fig .17 (a) Reinforced concrete strip and pad foundations.
Ref. Construction Technology 4tyh. Ed. By chudley. Page 80
29
Figure17 (b) : a picture of a Section through pad foundation adopted from:
slideplayer.com
Raft Foundation
In soft compressible subsoil, such as soft clay or peat subsoil. It is necessary to form a
raft foundation to spread over the whole base of the building. Raft foundation consists of
a raft of reinforce concrete under the whole of the building design to transmit the load of
the building to the subsoil below the raft. Relative settlement between the foundations of
columns is avoided by the use of a raft foundation.
30
Figure18: a picture of a section of raft foundation adopted from: architectural
guidance.com
Pile Foundation-
Pile foundations are used where the subsoil has poor and uncertain bearing capacity and
in poor drained area where the water table is high and there is appreciable ground
movement. Piles are usually employed because in these types of subsoil, it might be
necessary to excavate beyond 2m to meet a stable stratum. And it is uneconomical to
consider normal excavation beyond about 2m below the ground level. The pile column of
concrete either cast in-situ or precast driven into the ground to transfer the loads through
the poor bearing soil to a more stable stratum. Boring is undertaken by a powered auger.
The pile foundations are normally employed in the construction of bridges and oil
platforms on seas.
Short Bored Piles - These are used for small buildings on shrinkage clays where adjacent
trees could appreciate volume change in the subsoil. Short bored (short length) piles are
cast in holes by hand or machine auger. The piles support reinforced concrete ground
beams on which wall are raised.
31
Figure19: a picture of a Section through pile foundation adopted from:
buildersengineers.com
32
measurements, columns, erection of As per architectural and
making walls profile boards and structural details.
and columns determination of accuracy As per the plans.
positions, of setting out.
erecting and
making of
profile boards
and
determining
accuracy of
setting out.
1.2.1.5 Self-Assessment
1. What are the considerations that a contractor put in mind during pre- site visit?
2. Where do we consider using pile foundation?
3. Why do we remove topsoil to a depth 150mm before setting out is done?
4. Why do we fence a construction site?
5. Why do site investigation before establishment of a construction site?
6. Why do we do soil testing before establishment of a construction site
7. What are the requirements of a building foundation?
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Table 1.4: Tools, equipment, supplies and materials for- Foundation taking off,
measuring and making off wall positions, erection and making of profile boards
and determination of accuracy of setting out.
1.2.1.7 References
Rangwala, S.(Ed)(2009)Building construction.
Method.
34
Pile foundations are used where the subsoil has poor and uncertain
bearing capacity and in poor drained area where the water table is high
and there is appreciable ground movement
3. Why do we remove top soil to a depth of 150mm before setting out is done?
The organic content of the vegetable soil may be injurious to concrete,
and so it should never be used for backfilling, or making up levels under
the building. The path of excavation of topsoil is normally 150mm.
4. Why do we fence a construction site?
To control theft
To prevent accident
To control pass by
For easy supervision
5. Why do site investigation before establishment of a construction site?
Geotechnical site investigation performed in order to characterize soil,
rock and groundwater condition of the proposed site. A geotechnical site
investigation is the process of collecting information and evaluating the
conditions of the site for the purpose of designing and constructing the
foundation for a structure, such as a building, plant, road, parking lot or
bridge.
6. Why do we soil testing before establishment of a construction site?
Soil testing is a vital important task that needs to be done before the site is
purchased. The composition of the soil must be known so as to examine
the ability to withstand structure and to test the ability to absorb water.
The site Engineer will insist that you do all necessary soil testing before
commencing any structural task on the soil. If the soil at the site is not
suitable for the future project, then there may be no choice but to look for
another site which has soil suitable for the project
7. What are the requirements of a building foundation?
To safety its objectives, foundation must be designed to satisfy certain
requirements as to provide suitable support and stability for the structure.
To safety sustain and transmit to the combined deal, imposed and wind
loads in such a manner as not to cause any settlement or other movement
which would impair (weaken) the stability or cause damage which or any
part of the building or any adjourning building.
It must be taken down to such a depth as to safeguard the building against
the swelling shrinkage and or freezing of the subsoil (especially on clay
soil).
It must be constructed to be capable of resisting any sulphates attack and
any deteriorate (harmful) matter present in the subsoil.
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2.2 Learning Outcome 2: Excavate building
foundation
2.2.1 Introduction to the learning outcome
The trainee is expected to excavate foundation as per the working drawings, do
foundation timbering as per soil analysis report and carry out dewatering as per the
dewatering method.
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reinforced concrete foundation at the top, 300mm of the length of
reinforcement of the pile is exposed, to which the reinforcements of
the foundation is connected. ( se fig 21 below)
2.2.3.2 Excavation-
Excavation in building construction is simply the act of removing or digging out
earth (soil) from the ground for the purpose of laying foundation, construction of
floor, basements, etc. The earth is originally dug up to specified depth, width and
length.
The technique of excavation is largely determined by sensitivity of the site to
vibration, intensity of work, availability of plant and the subsoil composition. The
technique of excavation is largely determined by sensitivity of the site to
vibration, intensity of work, availability of plant and the subsoil composition.
There are basically two methods of excavation, the manual method and the
mechanical method
Manual method-
This involves the use of hand tools such as spades diggers, hand augers,
pickers (rakes) and other manual implements for the purpose of
excavation. The manual method is regarded as a cheap means of
excavation, it is virtually obsolete and time consuming. The method can
be used only in very small buildings, e.g. garages or house extension,
where the site is inaccessible to excavating plant, and where archeological
remains are discovered and particular care is necessary. The method is
also used for trimming excavations by mechanically means where outward
projections and deviations are specified.
The mechanical method-
38
This is a process of using mechanical plant and equipment for excavation.
This use of mechanical plant and equipment saves considerable man-
hours, and are standard features on all sites. The type of plant varies with
the nature of work and the different construction stages. Plant can
commonly be used for:
a. Striping clearance and light demolition
b. Striping of top soil
c. Trench excavation
d. Basement excavation
2.2.3.3 Types of plant machine used for excavation
a) Bulldozer
Bulldozers are track or wheel-mounted with a forward-facing mould blade
controlled by hydraulic rams. The blade is capable of tilting about a central
swivel point, allowing for a dipping depth of 300 mm. This means they are
commonly used for stripping sites, reduced level digging and pushing earth from
one point to another.
Bulldozers are also used for clearing vegetation and small trees, acting as a
towing tractor and can be adapted as an angledozer which pushes and casts spoil
to one side of the mould blade, avoiding side spillage when
pushing material forward.
39
b) Motor grader
Motor grader is one of the most important machines used in construction and
maintenance of roads and for making smoother surfaces, fine grade, levelling soil
and shifting small amounts of dirt.
c) Loader/Backhoe (Backacter) –
The backachter/loader has on one end a toothed bucket and hydraulic boom
which extend out and excavate towards the cab. This end is used mainly for
excavation of trenches, basement and ditches. The other is equipped with a face
shovel loader for loading excavated loose earth into a dumper, a tipper or lorry.
d) Scrapper –
40
The scrapper contains a larger bowl with covered cutting edge for stripping soil.
It is used in very large sties, airfield of highway.
e) Dragline/Grab Crane –
Where the volume of excavation is large, the crane- mounted dragline is
preferred. The bucket is swinging forward to penetrate the subsoil and dragged
back towards the cab. Deep excavation into granular soils is more effective with a
grab or „clamshell‟.
41
Fig. 27 Typical dragline Details
Ref. http://www.buildersengineer.info/2014/05/draglines-construction-
machinery.html
42
collapse, timber and steel are normally used for trench. The process of supporting
trenches is generally termed “Timbering and strutting”. The amount of support, side
and system of arrangement of the various timers depends on:
f) The type and nature of subsoil to be supported.
g) The depth of excavation.
h) The length of time the trench is to remain open.
i) The time of year or climatic conditions prevailing when the trench is
excavated.
Timber is often the most convenient material for shallow trenches. Steel interlocking
polings are often used for deep water-logged subsoil. Adjustable steel struts are also
more convenient and have considerable re- use value for all depths of excavation.
The purpose of supporting the sides of trenches(excavation).
To uphold the sides of excavation to avoid collapse of the sides
To protect the operations while in the excavations.
To avoid the wasteful labour of constantly clearing falling earth from the
excavation bottoms.
The timbering members used in trench support are as follows:
i. Poling board –
There are of 1.0 to 1.5m in length to suit the trench depth, and they vary in
cross-section from 175 by 35mm to 225 by 50mm. They are placed
vertically and against the soil of all the sides of excavation.
ii. Wallings –
These are longitudinal members running the length of the trench and
supporting the poling boards. They vary in sizes from 175 by 50mm to
225 by 75mm.
iii. Struts –
These are usually squared timbers, either 100 by 100mm or 150 by
150mm in sizes. They are used to support the waling’s, which in turn
holds the poling boards in position. Adjustable steel struts are also in great
use.
iv. Sheeting –
These consist of horizontal boards abutting one another to provide
continuous barrier when excavating in loose soils and common size for the
sheeting is 175 x 75mm and there is overlap of about 150mm at the point
of connection between two stages. Alternatively, steel interlocking poling
with adjustable steep struts are used.
2.2.3.5 Timbering to Trenches
2.2.3.5.1 Timbering in loose subsoil-
Box sheeting method
This method is adopted in loose soils, when the depth of excavation does not
exceed 4 metres. {vertical sheeting Fig. 28 (a)} shows the box like structure,
consisting of vertical sheets placed very near to each other (sorne times
touching each other) and keeping them in position by longitudinal rows
(usually two) of wales. Struts are then provided across the wales.
Another system of box sheeting, shown in{horizontal sheeting Fig. 28(b)}, is
adopted for very loose soils. In this system, the sheeting is provided
longitudinally, and they are supported by vertical wales and
horizontal struts [Fig. 28(b)(i)]. If the height is more, braces are also provided
along with struts. Fig. 28(b)(ii)].
43
Fig. 28 Box Sheeting
Ref. http://www.abuildersengineer.com/2012/10/timbering-of-
trenches-soils.html
44
mm and thickness of 44 to 50 mm. The struts may have size 1OO x 100 mm
for trench upto 2 m wídth and 200 x 200 mm for trench upto 4 m width.
45
Fig 30 Vertical Sheeting
Ref. http://www.abuildersengineer.com/2012/10/timbering-of-trenches-
soils.html
46
Fig. 31 Running system
Ref. http://www.abuildersengineer.com/2012/10/timbering-of-trenches-
soils.html
Sump pumping
47
Sump pumping is the process of evacuating that liquid using pumps.
it is one of the simplest dewatering techniques: groundwater seeps into
the excavation and is allowed to collect in sumps – which can either be the
lowest point of the excavation or may be an area specially created into
which water may seep naturally e.g a well or sump. Each sump will typically
have one or more robust electric-powered pumps with the capacity to handle the
solids that will inevitably be present. The collected liquid is then pumped away
for disposal, either with pumps running continuously or activated automatically
as the water level rises.
For prolonged pumping the sump should be prepared by first driving sheeting
around the sump area and installing a cage inside the sump made of wire mesh
with internal strutting or a perforating pipe filling the filter material in the space
outside the cage and at the bottom of the cage and withdrawing the sheeting.
(Fig. 32 (a)
Limited to a maximum depth of 7.5m because of the limitations of the suction
lift of the pump.
Well-point System
A well point is 5.0-7.5 cm diameter metal or plastic pipe 60 cm – 120 cm long
which is perforated and covered with a screen. The lower end of the pipe has a
driving head with water holes for jetting. Well points are connected to 5.0-7.5 cm
diameter pipes known as riser pipes and are inserted into the ground by driving or
jetting. The upper ends of the riser pipes lead to a header pipe which, in turn,
connected to a pump. The ground water is drawn by the pump into the well points
through the header pipe and then discharged.This type of dewatering system is
effective in soils constituted primarily of sand fraction.
The well points can lower a water level to a maximum of 5.5 m below the
centerline of the header pipe. In silty fine sands this limit is 3-4 m. Multiple stage
system of well points are used for lowering water level to a greater depth. A
single well point handles between 4 and 0.6 m3/hr depending on soil type.
48
In Well Point Dewatering System an excavated area dry continously kept dry
by intercepting the flow of groundwater with pipe wells driven into the ground.
The main components of the well-point system are:
i. The Well Points
ii. The Riser Pipe
iii. The Swinger Arm
iv. The Header Pipe
v. The Pumps
49
(Fig. 34 Well point system
Ref. https://civiconcepts.com/blog/dewatering
50
(Fig. 35 Deep well pumping
Ref.https://www.engineersdaily.com/2013/11/methods-of-dewatering-of-
foundations.html
51
Fig. 36: a picture of a deep well method of dewatering Adopted from: Engineersdaily.com
Shallow well system
In a shallow well system, a hole of 30cm in diameter, or more is bored into the
ground to a depth not exceeding 10 m below the axis of the pump.
A strainer tube of 15cm, the diameter is lowered in the bore-hole having a casing
tube. A gravel filter is formed around the strainer tube by gradually removing the
casing tube and simultaneously pouring the filter material, such as gravel, etc. in the
annular space.
A suction pile is lowered into the filter well so formed. The suction pipes from a
number of such wells may be connected to one common header connected to the
pumping unit.
Shallow wells comprise surface pumps which draw water through suction pipes
installed in bored wells drilled by the most appropriate well drilling and or bored
piling equipment. Its limit is 8 m because these are pre bored. These wells are used in
very permeable soils when well pointing would be expensive and often at
inconveniently close centers. These can extract large quantities of water. (Fig. 37)
52
Fig. 37 shallow well
Ref. https://www.engineersdaily.com/2013/11/methods-of-dewatering-of-
foundations.html
Horizontal drainage
Consists of installing into the ground a 100mm diameter PVC perforated suction
pipe covered with a nylon filter sleeve to prevent the infiltration of fine particles
The pipe is installed using a special machine that excavates a narrow trench, lays
a pipe, and backfills the excavation in one operation
The drain length is determined by the drain diameter, soil-conditions and the
water table.
After installation of the drainpipe a pump is connected to the drain and water can
be pumped out. Installation depths:- up to 6 meters
53
Fig. 38 : a picture of horizontal drainage method of dewatering a doted from:
koopdewatering.com
54
Fig. 40 Ground freezing
Ref. https://civiconcepts.com/blog/dewatering
The principle of ground freezing is to change the water in the soil into a solid
wall of ice by inserting freezing tubes into the ground and circulating a
freezing solution around the tubes to form ice in the voids.
This wall of ice is completely impermeable and gives the soil extra mechanical
strength
The circulation solution can be:
a) Brine of magnesium chloride or calcium chloride at a temperature of between -
16 and -25o C. (takes 10 to 17 days to form the ice wall)
b) Liquid nitrogen- quick freezing but more expensive
Application:
1. Groundwater cutoff
2. Earth support
3. Temporary underpinning
4. Stabilization of earth for tunnel excavation
5. Arresting landslides
6. Stabilizing abandoned mineshafts.
Procedure:
i. A row of freeze pipes are placed vertically in the soil and heat energy is
removed
ii. through these pipes
iii. Isotherms (a line connecting locations with equal temperature) move out
from the
iv. Freeze pipes with time
v. Once the earth temperature reaches 0 °C, water in the soil pores turns to ice.
Then
vi. Further cooling proceeds.
vii. Rock and coarse-grained soils freeze faster than clays and silts
55
viii. If the heat extraction is continued at a high rate, the thickness of the frozen
wall will expand with time.
ix. The frozen earth first forms in the shape of a vertical cylinder surrounding
the
x. Freeze pipes.
xi. Once the wall has achieved its design thickness, the freeze plant is operated
at a
xii. reduced rate
Electro-osmosis.
o Works on the principle that soil particles carry a negative charge, which attracts
the positively charged ends of the water molecules, creating a balanced state
o If this balance is disturbed, the water will flow
o The disturbance of this natural balance is created by inserting into the ground
two
o electrodes and passing an electric charge between them
o The positive electrode can be of steel rods or sheet piling, which will act as the
anode, and a well point is installed to act as the cathode
o When an electric current is passed between the anode and the cathode it causes
the positively charged water molecules to flow into the well point (cathode)
where it is collected and pumped away to a discharge point.
Fig. 41 Electro-osmosis.
Ref. https://civiconcepts.com/blog/dewatering
56
2.2.4.2 Field/visit to a working construction site
Visit In Sp
obje di eci
ctive ca al
/Aim to ins
rs tr
uc
tio
n
To Pr As
establish oc Pe
excavati ed r
on, ur wo
timberin e rki
g and fol ng
dewateri lo dra
ng of we wi
foundati d ng
on. du As
rin soi
g l
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57
io
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58
Edward, A. (Ed) (1985) Fundamentals of Building Construction Materials
and Method.
59
3.2.2 Performance Standard
1.1 Foundations levels are taken according to type of foundation and structural
specifications
1.2 Foundation blinding is laid according to building specifications
1.3 Foundation formwork is erected as per specifications
1.4 Foundation reinforcement is positioned as per the structural
details
1.5 Concreting is carried out according to design requirements
Procedures for using a boring rod the check the level of foundation.
i. Step1: calculate the depth from top of profile to the desired level of the
excavation using working drawings and measurement on site
ii. Step2: make a measurement of staff called a boring rod which is the same length
as the distance between the top of the profiles and the bottom of the trench
iii. Step3: place the boring rod in the trench
iv. Step4: Rig down until the top of the “T” on the boring rod lines up with the top
the profiles
60
II. Pegging To maintain an even thickness throughout the foundation, pegs are
driven into the bed of the trench leaving them projecting to a depth equal to
the desired thickness of the concrete. During the laying of the concrete is
tamped down to the level of the peg.
III. Wetting During hot dry weather foundation trench must be thoroughly
wetted before the mixed concrete is poured in, if this is not done the water in
the concrete will be quickly absorbed by the dry soils of the trench with the
result the concrete will develop false settings producing a weak foundation.
IV. Pouring concrete. Concrete must not be poured from a height that will allow
segregation of the constituent aggregates. If the trench is deep and laying is
being done manually, the concrete should be lowered in buckets and not
poured directly from the wheelbarrow at the ground level. After pouring, the
concrete is spread with a shovel and roughly tampered down to the required
level. The foundation is then allowed to cure and gain strength for at least
seven days. Before foundation wall is done.
61
Figure 44 : A picture of foundation formwork read to receive concrete
adopted from: shutterstock.com
Fig. 45
2. Put up formwork and readjust setting out to ensure the pad footing is in the
correct position.
62
Fig. 46
3. Fill in with a weak concrete blinding(lean) of 1:4:8 . and put up spacer blocks.
Leave the blinding to set and hardened.
Fig. 47
4. Lay the reinforcements for the pads which consist of the main rebar and
transverse rebarin positions as per the drawing specifications.
Fig.48
5. Erect the starter bars for the columns after placing the pad reinforcement grid
.and position starter bars by bending and tying to pad reinforcement.. Place the
bars such that the resulting column is centrally placed on the pad base
63
Fig. 49
6. Cast grade 30 concrete inside the formwork.
Fig. 50
7. After the concrete has set, the formwork is removed and formwork of column
stump is installed.
Fig. 51
8. Place a formwork of 75mm high on the pad and fill it with grade 30 concrete to
form the column kicker. Dismantle the formwork after 3 days ,and then backfill
the earth.
64
Figure 52 : A picture showing position of column kicker in pad foudation
(i) The ground to receive the raft is prepared by excavating the whole area under
the raft to a minimum depth of 300mm.
Figure 53
https://www.slideshare.net/sumit57/report-150720083151lva1app6892
65
(ii) The bottom of the excavation is the leveled and hard core laid and compacted in
layers of 150mm
Figure 54
https://www.slideshare.net/sumit57/report-
150720083151lva1app6892
(iii) A compacted hardcore layer (Used as solid working base) and a blinding layer
(Used to prevent wet concrete from running down the hardcore) is added inside.
The edge of the hard core is stepped to allow for the thickened edge of raft.
Finally this is blinded by using ashes, quarry dust or weak concrete mixed in
ration of 1:4:8.
A 75mm blinding layer is laid on hard core to provide a level bed for the raft
foundation.
Figure 55
https://www.slideshare.net/sumit57/report-150720083151lva1app6892
(iv ) The reinforcement mesh or Reinforcements are added are laid with spacer blocks
to ensure a concrete cover to give more strength to the foundation.
Top reinforcement bars are kept in position by Z shaped metal stools of shot
length head to the bottom reinforcement and link to top reinforcement.
66
Figure 56
https://www.slideshare.net/sumit57/report-150720083151lva1app6892
Figure 57
https://www.slideshare.net/sumit57/report-150720083151lva1app6892
Figure 58
https://www.slideshare.net/sumit57/report-150720083151lva1app6892
67
(vi) Concrete for the slab and the thickened edges is poured to floor level,
compacted and leveled to receive the walls, then left to dry.
Figure 59
https://www.slideshare.net/sumit57/report-150720083151lva1app6892
Figure 60
https://www.slideshare.net/sumit57/report-150720083151lva1app6892
(vii) Care should be taken to ensure that a uniform compacted concrete over the
entire floor area is achieved. Curing of the finished concrete should be done for
at least 14 days.
68
Fig. 61
Figure 62
http://www.builderbill-diy-help.com/raft-slab.html
(viii) Then the soil is added to fil the gap between the foundation and the
soil
Figure 63
Ref. https://www.slideshare.net/sumit57/report-
150720083151lva1app6892
69
3.2.4 Learning Activities
Table 1.6: Field visits objectives, indicators and special instructions for- laying
of foundation blinding, erection of formwork, positioning of foundation
reinforcement and concreting of foundation.
3.2.5 Self-Assessment
i. Why do we do bottoming of foundation base?
ii. What is the importance of pegging during setting out of foundation base?
iii. Why do we do wetting to foundation bottom before pouring of concrete?
iv. Why do we prevent segregation of concrete during pouring into foundation trench?
70
3.2.6 Tools, Equipment, Supplies and Materials
Resource A functioning
construction site.
Building Code
(BS 8110 & BS
449)
Table 1.7: Tools, equipment, supplies and materials for- laying of foundation
blinding, erection of formwork, positioning of foundation reinforcement and
concreting of foundation.
3.2.7 References
Rangwala, S.(Ed)(2009)Building construction.
Method.
71
https://www.slideshare.net/sumit57/report-
150720083151lva1app6892
http://www.builderbill-diy-help.com/raft-slab.html
72
frame thin panels of some material are then fixed to the frames to fulfill the functional
requirements of the particular wall.
4.2.3.3 Bricks-
are small blocks manufactured from burnt clay that can be handled with one hand,
and its length is twice the width plus one mortar joint. Blocks made from sand and
lime and blocks made of concrete manufactured in clay brick size are also called
bricks. The standard size is 215mm x 102.5mm x 65mm which with 10mm mortar
joint becomes 225mm x 112.5mm x 75mm.
There are various types of bricks of the same standard format are classified with
respect to the material used, composition, extent of mixing and curing, duration and
amount of forming applied. Some of these of bricks are: commons, facings,
engineering bricks, semi-engineering bricks, and composition of clay, flattons, stocks,
marts, Gautts, clay shale bricks, calcium silicate bricks, flint-lime bricks, and hollow,
perforated and special bricks.
The main purpose of bonding is provide maximum strength, lateral stability and
resistance to side thrust, and it distributes vertical and horizontal loads over a large
area of the wall. A secondary purpose of bonding is to provide appearance
(decoration)
73
Bats: - Pieces of bricks usually known according to their fraction of a whole brick,
e.g. ½ or ¾ bats.
Queen closers: - These are bricks made with the same length and thickness as
ordinary brick, but half the width placed usually next to the quoin leader to obtain the
required lap.
Pointing and Jointing: - Pointing is the application of a special mortar to the
horizontal and vertical mortar joint of a brick wall externally in order to ensure that
the brick joints are solidly filled with mortar to make them water tight and secondly to
give some amount of decoration to the external face of the wall. Jointing is the method
of filling brick joints in a brick wall during the laying operations.
4.2.3.6 Types of brick bonds
The choice of any brick bond is influence by the following factors:
Prevailing environmental or site conditions
Thickness of the wall
The purpose for the wall construction, i.e. either strength or decoration.
2. Stretcher Bond: -
This type of bond is where bricks are laid with every brick showing a stretcher face or
long face on each side of the wall, hence the thickness of the wall is to be 102.5mm.
74
Figure 65: an illustration of Flemish bond
4. English Bond: -
This arrangement shows the bricks in one course or layer with their header faces and
in the course below and above show their stretcher faces.
5. Flemish Bond: -
The arrangement here involves bricks in every course or layer showing alternating
header and stretcher faces. This bond is more attractive than the English bond,
because the header face of many bricks is dark, and they are separated in this bond as
against the English where they are continuous.
75
Figure 67: an illustration of Flemish bond
4.2.3.7 Blocks
for building are wall units larger in size than a brick. They are made of concrete or
clay.
a. Concrete Blocks: -
Are manufactured from Portland cement and aggregates, as solid and hollow or
cellular blocks. They are used both internally and externally for non-load-bearing and
load bearing walls respectively. Concrete blocks suffer moisture movement which
cause cracking of plaster finish, vertical joints are provides in long block walls of
intervals of up to twice the height of the wall to resist the cracking. There are three
types of concrete blocks:
b. Dense aggregate concrete blocks: -
Are made from a mix of 1 part of Portland cement to 6 or 8 part of aggregate by
volume. They are very heavy but have less unshing strength than most bricks. They
are used for general building including below the ground, and for internal and external
load-bearing walls.
c. Lightweight aggregate concrete blocks: -
Are made of Portland cement and any of the following lightweight aggregates.
Granulated or foamed blast furnace slag, expanded clay or shale, or wall-burned
furnace clinker. The blocks are used in building including below ground, in internals
walls and inner leaf of cavity-walls. The furnace clinker blocks which are the cheapest
are used extensively for walls of houses. The foamed blast-furnace slag blocks (good
thermal insulators) are used for walls of large framed buildings because of their
lightness in weight
4.2.3.8 Bonding
Concrete blocks are normally laid in stretcher bond, the various thickness of blocks are
made to suit most wall thickness requirement. Bonding is done with mortar with
roughly the density, strength and drying shrinkage as the
76
suffer less moisture movement, are resistant to fire, and are mainly used for non-
load bearing partitions. Sizes are 290 long x 215 heights x 62.5, 75, 100 and 150
thick.
4.2.3.10 Stone Masonry:
Choice of stone for wall construction is generally limited to its availability in the
construction area. Great amount of natural stone deposits in some parts of the
country is obvious from its abundant use as external cladding in these areas.
Classes of building stone include: -
Igneous rock, formed from volcanic deposits, e.g. granite, basalt.
Sedimentary rock disintegrated and reformed by centuries of rock wreathes e.g.
sandstone, limestone.
Metamorphic rock disintegrated and reformed by pressurization or heat, e.g.
marble, slate.
4.2.3.11 Bonding –
Stonework maybe coursed by dressing the stone to an agreeable size of about
200mm or 300mm square. Alternatively, walls may be constructed from stones as
they arrive from the quarry. Awkward covers are removed and the result is an
uncoursed wall known as random rubble. Snacked rubbed walling is a
compromise, and is composed of squared stone of irregular size with long vertical
joints interrupted by small square stones called ‘snacks’ of 50mm minimum
dimension. Stone cladding are also use as non-load bearing columns.
4.2.3.12 Back filling of foundation trench.
It may be defined as the process of reusing or replacing the soil that is removed
during construction of the structure to strengthen the foundation or other
structural members.
Purpose of backfilling
i. To increase the strength of the foundation to resist all the load coming from
superstructure.
ii. To provide support to the foundation to the structure.
iii. To increase the overall stability performance of the building.
77
4.2.3.13 Types of backfill material
Coarse-Grained soil-are one of the commonly used backfill materials include
mixed gravel soil and sand soil
Fine grained-soil- with low medium plasticity can be used as backfill they
include silty or clayey, fine sand, lean clays and graveled clay
Commercial by product-also available in the market can be used as a backfill
materials, includes ash and furnace slag
Controlled low strength-materials is a cementitious material primarily used
for process of backfilling
4.2.3.14 Procedure of backfilling a foundation
i. Initially the foundation has to be used for a period of at least five to several
days before commencing the backfill to prevent the cracking.
ii. The ground over which the backfill process to be carried out must be
thoroughly cleaned; if water is present it must be pumped out or bailed out.
iii. Depending upon the engineering properties and site condition the suitable
backfill material must be selected; a mixture of the backfill material can also
be used.
iv. If possible the refilling materials can be used from the excavated earth can also
be useful in the reduction of the overall. But it must be taken care that
excavated material is well clean free from rubbish.
v. The backfill is then from corners the fill material must be spread evenly.
vi. An excavator can be used to fill material up to 12 inches on the side of the
area. The fill dually compacted employing a compaction roll or suitable
compaction equipment.
vii. The filling must be done in subsequent layers with a thickness of 150mm-
200mm each. Then each layer is watered and further compacted using wooden
logs rammers or steel rammers.
78
Figure 68: A picture showing backfill of foundation wall adopted from:
constructionmenter.com
79
Figure 69: a picture of an illustration of foundation wall details adopted
from: slideshare.com
Table 1.8: Field visit objectives, indicators and special instruction for Setting out
and construction of foundation walling.
4.2.4 Self-Assessment
1. What factors that will guide you when choosing the types of brick bond to use during
construction of foundation wall?
2. What are the reasons of backfilling a foundation wall?
3. What are the procedures of backfilling a foundation?
4. What are the classes of building stones used for wall construction?
80
Masonry equipment
Supplies and Personal protective equipment
materials (PPEs)
Working drawing
Printer/plotting device
Calculator
Internet
Timber/steel boards and nails
Resource A functioning construction
site.
Building Code (BS 8110 & BS
449)
Table 1.9: Tools, equipment, supplies and materials for -Setting out and construction
of foundation walling.
4.2.6 References
Rangwala, S.(Ed)(2009)Building construction.
and Method.
81
i. Initially the foundation has to be used for a period of at least five to several days
before commencing the backfill to prevent the cracking.
ii. The ground over which the backfill process to be carried out must be thoroughly
cleaned; if water is present it must be pumped out or bailed out.
iii. Depending upon the engineering properties and site condition the suitable
backfill material must be selected; a mixture of the backfill material can also be
used.
iv. If possible the refilling materials can be used from the excavated earth can also
be useful in the reduction of the overall. But it must be taken care that excavated
material is well clean free from rubbish.
v. The backfill is then from corners the fill material must be spread evenly.
vi. An excavator can be used to fill material up to 12 inches on the side of the area.
The fill dually compacted employing a compaction roll or suitable compaction
equipment.
vii. The filling must be done in subsequent layers with a thickness of 150mm-200mm
each. Then each layer is watered and further compacted using wooden logs
rammers or steel rammers.
4. What are the classes of building stones used for wall construction?
Igneous rock, formed from volcanic deposits, e.g. granite, basalt.
Sedimentary rock disintegrated and reformed by centuries of rock wreathes e.g.
sandstone, limestone.
Metamorphic rock disintegrated and reformed by pressurization or heat, e.g.
marble, slate.
82
5.6 BRC is laid as per building code
5.7 Spacer blocks are positioned as per specifications
5.8 Formwork to edges of slab is erected
5.9 Concrete is placed according to building code
83
Alternatively bitumen sheet may be used as a DPC in this position.
Figure 70: a picture of details of solid ground floor adopted from: pintrest.com
84
final finishing materials to concrete floors. A damp proofing material
must be incorporated in concrete floors.
5.2.3.4 Processes of Damp Proofing
The DPC should be impenetrable and continuous for the whole length and
thickness of the wall and be at least 150mm above finished ground level. This
is to prevent or avoid the possibility of a build-up of materials against the wall
acting as a bridge for moisture seeping through the wall
85
Figure 71: a picture of damp proofing details adopted
from: contructor.org
86
Figure 72: A picture of damp proofing in ground floor
adopted from: pinters.com
5.2.3.7 Blinding-
Is a process of providing a layer of dry concrete, coarse clinker or ash over the
hardcore before placing the over site concrete. Before the concrete is laid it is
usual to blind the top surface of the hardcore. The purpose is to prevent the wet
concrete running down between the lumps of broken brick or stone, as it would
make easier for water to seep through the hardcore and could be wasteful of
concrete. To blind or seal, the top surface of the hardcore a thin layer of very
dry coarse concrete can be spread over it, or a thin layer of coarse clinker or
ash can be used. The blinding layer, or coat, will be about 50mm thick, and on
it the site concrete is spread and finished with a true level top surface.
87
5.2.3.8 Use of Anti-Termite Treatment in Foundation Works-
A problem in tropical climates is the possibility that timber maybe attacked by
termites. The common termite or white ant forms colonies in the ground where
a nest housing the queen is found. The termites can enter a building through
the ground looking for timber to consume. The junction of the wall and floor is
a particularly vulnerable point. There are some precautions which can be taken
to reduce the risk of termite attack:
i. The area around the building should be inspected for termite nests, which
should be dug out and treated with insecticide.
ii. During excavation work for the foundation and hardcore bed, the
exposed soil should be treated with insecticide, in an anticipation of
termite attack.
iii. The ground floor concrete should be raised above the adjourning ground
level and should project beyond the outer wall face.
5.2.3.9 Methods of Termite Treatments
Pre-construction treatment:
Site preparation: All the waste wood, grass, stumps, roots etc. lying buried or
on the surface are to be removed.
a. Treatment of excavated foundation trenches
The bottom and sides of trenches up to a height of about 300 mm should be
treated by applying insecticide solution (i.e. 4 litres of water with .25% to .5%
of aldrin by weight or 0.25% to .5% of Heptachlor by weight) at the rate 5
litres/m2 of the surface area.
b. Treatment of back-fill soil:
The back-fill used to fill the trenches after the masonry walls are constructed,
should be treated with .5% of aldrin or .5% of Heptachlor by might. Solution
should be applied on the vertical surface of the foundation masonry at the rate
of 7.5% lit/m2. If the foundation is made of R.C.C., the treatment should be
started at a depth about 0.5 m below ground level and the solution in the back
fill at the rate of 7.5% lit/m2 of vertical surface to be given.
c. Treatment of filling at plinth level:
Prior to laying of sub-grade for ground floor, the top surface often
consolidated earth filling should be sprinkled with .5% of Aldrin/ Heptachlor
at the rate of 5 lit/m2.
d. Treatment of soil along the external periphery:
The solution of .5% Aldring/Heptachlor can be injected @ 2.25 lit per metre
by 12 mm diameter of 300 mm deep holes at 150 mm c/c distances. If there is
apron all along the external wall, then the chemical solution laid on
consolidated earth under the apron @ 5 lit/m2.
Post construction Treatment:
e. Soil treatment of foundation: : For this dig a trench about .5 m deep all along
the wall drives 15 mm diameter holes in the trench at 150 mm c/c. The holes
88
are to be filled with chemical solution. (.5% of aldrin/.5% of Heptachlor) at the
rate 7.5 lit/m2 of vertical surface of the wall.
f. Soil treatment under floor: All the joints/cracks of floor with walls, can be
treated by drilling 12 mm dia. Holes @ 300 mm c/c all along joints and filled
with the chemical solution and then the face of the holes to be sealed.
g. Treatment of voids in masonry: Drill 12 mm f holes at 300 mm c/c and fill
with the solution.
89
Figure 75: A picture showing positioning of form work of solid ground
floor adopted from: www.nzdi.org
Table 1.10: Field visit objectives, indicators and special instructions for-
laying and compaction of hard core and blinding layer, spraying of anti-
termite laying of DPM and BRC, positioning of spacer block, erection of
formwork to slab edges and concreting of solid ground floor.
5.2.5 Self-Assessment
1. Why it is that floor is constructed on a bed of well-compacted hard core?
90
2. What are some precautions which can be taken to reduce the risk of termite
attack in a building during ground floor construction?
3. Why do we use hardcore during construction of solid ground floor?
4. What is the importance of dam proofing a solid ground floor?
5.2.7 References
Rangwala, S.(Ed)(2009)Building construction.
Method.
91
It provides additional support to the floor above should the ground beneath
suffer settlement or subsidence.
2. What are some precautions which can be taken to reduce the risk of termite
attack in a building during ground floor construction
The area around the building should be inspected for termite nests, which
should be dug out and treated with insecticide.
During excavation work for the foundation and hardcore bed, the exposed
soil should be treated with insecticide, in an anticipation of termite attack.
The ground floor concrete should be raised above the adjourning ground
level and should project beyond the outer wall face.
3. Why do we use hardcore during construction of solid ground floor?
It is be used to provide a firm working surface and to prevent
contamination of the lower part of the wet concrete during compaction.
The hard core materials are hard and durable, not subject to decay or
breakdown by weather or chemical attack.
4. What is the importance of dam proofing a solid ground floor?
Damp roofing is the principle of preventing moisture entering buildings
and causing dampness which might be as a result of water/moisture rising
up the wall and floor from the ground forced through the structure, or
seeping through the forces of walls.
Damp proofing helps the prevention of moisture rising up the floor or
seeping through walls, causing efflorescence and damage to the walls and
floor finishes.
Generally, damp proofing helps to maintain the quality, strength, stability,
durability and resistance to moisture/water of structures.
92