E510

NEMA 4/ 12 AC Drive*

1-20 HP (230V) Pair this drive with our

1-25 HP (460V) Washdown Duty motors
*Indoor Duty Only
 Control Mode Application & Selection Guide
The E510 NEMA 4/ 12 Variable Speed Drive is a versatile and compact AC Drive that can control
today’s demanding motor driven applications in a cost effective manner. Further, the E510 provides
an ideal solution for fans, pumps, mixing, and conveyors installed in non-ideal environments.
• Areas in contact with corrosive solutions
• Processing areas that require periodic washdown:
- Food - Beverage - Pharmaceuticals
• Corrosive, dusty, humid, or other dirty environments

FEATURES & HIGHLIGHTS SPECIFICATIONS

• Power Range:
Control Mode V/Hz , Sensorless Vector (SLV)
230V, 1Ø (0.5 to 3 HP)
230V, 3Ø (1 to 15 HP) Frequency
0-599Hz
460V, 3Ø (1 to 25 HP) Range
• Parameters grouped by function Frequency Digital Input .01Hz
Accuracy Analog input: 0.1%
• Built-in PLC Functionality
Speed Control 50:1
• PID Process Control Loop
- Sleep Mode Starting
150%/1Hz (SLV)
- 0-10VDC or 4-20mA Feedback Torque
- Loss of feedback or tracking detection Overload
• Built-in Modbus Protocol Tolerance
150%/1minute
(RJ45 Interface) Rated Output
Current
• 5 Digit operator’s keypad ^
- Scalable Display • Frequency setting with ^, keys
- Programming parameters • Potentiometer on front cover
- Diagnostics monitoring • External input terminals
Frequency - AI1 (0-10VDC)
• Built-in Disconnect and Speed Pot on Settings - AI2 (0/4-20mA)
selected models • Multi-function Input
- 230V, 1Ø (0.5 to 3 HP) • (Up/Down)
- 460V, 3Ø (1 to 15 HP) • Pulse input
• Digital and Analog Inputs and outputs • Two sets of acceleration and
have extremely fast (~4 msec) update time deceleration times
Acceleration
• Auto Run Mode (cyclic operation) • Jog acceleration and
Settings
deceleration settings
• Power loss ride through (0-3600 sec)
• Automatic Voltage Regulation (AVR) • Qty 18 preset V/Hz patterns
- Stabilizes output voltage against Voltage/
plus user settable V/F pattern
fluctuating input voltage Frequency
• Adjustable voltage (torque)
Characteristics
boost
I/O FEATURES
• 1-16kHz Carrier frequency
• Qty 6 configurable (adjustable)
• Over 25 available selections • Acceleration/Deceleration
Digital • Assign each as normally Control
ramps with S curves
Inputs open or normally closed Features
• Sensorless Vector mode with
• 24V power supply auto tuning
• Pulse input • DC Injection braking
• Qty 2 relay outputs Input Voltage 200-240VAC +10%, -15%
Digital • Over 20 available selections Range 380-480VAC +10%, -15%
Outputs • Assign each as normally
open or normally closed
• Qty 2 analog input channels PROTECTION FEATURES ENVIRONMENTAL FEATURES
- 1 at 0-10VDC Up to 150%, 1 minute Operating
Analog -10~+50°C
- 1 at 4-20mA Overload on acceleration, Temperature
Inputs
• Adjustable gain and bias on Stall Prevention deceleration and
each channel constant speed Storage
-20~+70°C
Temperature
• 0-10VDC Overcurrent Instantaneous above 200%
• 5 available configurations 95% RH or less
DC BUS 230V input: >410VDC Humidity
- Output Frequency (non-condensing)
Overvoltage 460V input: >810VDC
Analog - Set Frequency
Outputs - Output Current DC BUS 230V input: <190 VDC • 20 HP or less; 1g
- Output Voltage Undervoltage 460V input: <380 VDC (32.2 ft/sec2)
Vibration/ Shock
- DC Bus Voltage • 20-25 HP; 0.6g
Ground Fault, Phase Loss,
• Adjustable gain and bias (19.3 ft/sec2)
Overtemperature, Loss
Other protection
Dedicated safety input of PID Feedback External Complies with IEC 60018-2-78,
Safety Input Certification
(factory jumpered) Fault Setting, Fire Mode UL, cUL, CE, & RoHS
Convenient Mounting & Design
Heat Sink
Mounting Hole

Removable
Front Cover

Integral Keypad
(See Below) Speed Pot*

Model Label

Padlockable
Input Power
Switch*
Waterproof
Cable Glands
(Underneath)

* Available on models with suffix “FN4S-U”

Integral Intelligent LED Keypad

5-Digit LED View Parameters, Run

Display Speed, and Diagnostics

Status
Direction Indicator
Indicator

8 Button
Keypad
Connection Diagram

Notes:
*1: Use L1 (L) and L3 (N) for single-phase input
*2: Use jumper JP1 to select between Sink (NPN, with 24VG common) or Source (PNP, with +24V
common) for multi-function digital input terminals S1~S6.
*3: Use jumper JP2 to switch between voltage and current input for Multi-function analog input 1 (AI1).
*4: Use jumper JP3 to switch between voltage and current input for Multi-function analog input 1 (AI2).
*5: Run Permissive input SF and SG is a normally open input. This input should be closed to enable the
inverter output. To activate this input place a jumper wire between SF and SG.

Control Circuit Terminal

Control Circuit Terminal Description
TYPE TERMINAL TERMINAL FUNCTION SIGNAL LEVEL
S1 Forward–Stop (Preset), Multi-function input terminal
S2 Reverse–Stop (Preset), Multi-function input terminal
24 VDC, 8mA, optical
Digital S3 Preset Speed1 (5-02), Multi-function input terminal coupling isolation (Max
Input
S4 Preset Speed2 (5-03), Multi-function input terminal voltage 30VDC, input
Signals
impedance 3.3kΩ)
S5 Preset Speed3 (5-04), Multi-function input terminal
S6 Fault reset input (5-05), Multi-function input terminal
NO (Normally Settings for: Run, Fault, Set Frequency,
R1A
Open) Frequency Reached, Auto Restart,
NC (Normally Momentary AC Power Loss, Rapid
Relay R1B Stop, Base Block Stop Mode, Motor
Closed) 250VAC/1A(30VDC/1A)
Outputs Overload Protection, Drive Overload
R1C COMMON
Protection, Over-Torque, Preset
R2A NO (Normally Current Level Reached, PID Feedback
R2B Open) Signal Loss, plus more
Power COM Digital Signal Common Terminal (JP1 NPN position) ±15%, Max output current
Supply 24V Digital Signal Common Terminal (JP1 PNP position) 60mA
Analog 10V Built-in power for external speed potentiometer 10V (Max current: 20mA)
Input Multi-functional analog input: JP2 selects voltage or
Signals current input 0~10VDC, 0/4~20mA
AI1
Voltage: JP2 in AV1 position (Input impedance: 153KΩ)
Current: JP2 in AI1 position
Multi-functional analog input: JP3 selects voltage or
current input 0~10VDC, 0/4~20mA
AI2
Voltage: JP3 in AV1 position (Input impedance: 153KΩ)
Current: JP3 in AI1 position
AGND Analog common terminal —
Shielding wire connecting terminal (The earth) —
Analog AO Multi-functional analog output terminal 0~10V, (Max current: 2mA)
Output
Signal AGND Analog common terminal —
Safety SF
Switch Terminal SF is for output disable —
SG
Models & Ratings
Models with Keypad, Padlockable Disconnect Switch, and Potentiometer on Front Cover
230V 1-Phase Input/ 3-Phase Output
HP DRIVE AMPS DIMENSIONS (Inches)
APPROX.
MODEL NO. CONSTANT CONSTANT
HEIGHT WIDTH DEPTH WT. (lbs.)
TORQUE TORQUE
†E510-2P5-H1FN4S-U 0.5 2.6 9.79 5.94 7.87 6.3
†E510-201-H1FN4S-U 1 4.3 9.79 5.94 7.87 6.3
†E510-202-H1FN4S-U 2 7.5 13.19 7.80 9.26 13.2
†E510-203-H1FN4S-U 3 10.5 13.19 7.80 9.26 13.2

460V 3-Phase Input/ 3-Phase Output

HP DRIVE AMPS DIMENSIONS (Inches)
APPROX.
MODEL NO. CONSTANT CONSTANT
HEIGHT WIDTH DEPTH WT. (lbs.)
TORQUE TORQUE
E510-401-H3FN4S-U 1 2.3 9.79 5.94 7.87 6.3
E510-402-H3FN4S-U 2 3.8 9.79 5.94 7.87 6.3
E510-403-H3FN4S-U 3 5.2 13.19 7.80 9.26 13.2
E510-405-H3FN4S-U 5 8.8 13.19 7.80 9.26 13.2
E510-408-H3FN4S-U 7.5 13 18.11 8.77 10.37 28.0
E510-410-H3FN4S-U 10 17.5 18.11 8.77 10.37 28.0
E510-415-H3FN4S-U 15 25 18.11 8.77 10.37 28.0

Models with Keypad Only on Front Cover

230V 3-Phase Input/ 3-Phase Output
HP DRIVE AMPS DIMENSIONS (Inches)
APPROX.
MODEL NO. CONSTANT CONSTANT
HEIGHT WIDTH DEPTH WT. (lbs.)
TORQUE TORQUE
*E510-2P5-HN4R-U 0.5 2.6 9.79 5.94 7.87 6.3
*E510-201-HN4R-U 1 4.5 9.79 5.94 7.87 6.3
*E510-202-HN4R-U 2 7.5 13.19 7.80 9.26 13.2
*E510-203-HN4R-U 3 10.5 13.19 7.80 9.26 13.2
E510-205-H3N4-U 5 17.5 13.19 7.80 8.60 13.2
E510-208-H3N4-U 8 26.0 18.11 8.77 9.71 28.0
E510-210-H3N4-U 10 35.0 18.11 8.77 9.71 28.0
E510-215-H3N4-U 15 48.0 18.11 8.77 9.71 28.0
E510-220-H3N4-U 20 64.0 18.11 8.77 9.71 28.0

460V 3-Phase Input/ 3-Phase Output

HP DRIVE AMPS DIMENSIONS (Inches)
APPROX.
MODEL NO. CONSTANT CONSTANT
HEIGHT WIDTH DEPTH WT. (lbs.)
TORQUE TORQUE
E510-401-H3N4-U 1 2.3 9.79 5.94 7.20 6.3
E510-402-H3N4-U 2 3.8 9.79 5.94 7.20 6.3
E510-403-H3N4-U 3 5.2 13.19 7.80 8.60 13.2
E510-405-H3N4-U 5 8.8 13.19 7.80 8.60 13.2
E510-408-H3N4-U 7.5 13.0 18.11 8.77 9.71 28.0
E510-410-H3N4-U 10 17.5 18.11 8.77 9.71 28.0
E510-415-H3N4-U 15 25.0 18.11 8.77 9.71 28.0
E510-420-H3N4-U 20 32.0 18.11 8.77 9.71 28.0
E510-425-H3N4-U 25 40.0 18.11 8.77 9.71 28.0

E510 Options
OPTION PART NO. DESCRIPTION
JN5-CM-PDP PROFIBUS communication interface module
JN5-CM-USB USB cable to connect PC
JN5-CU Copy unit

* Can supply either single or 3-phase 230V input; also includes speed pot mounted on front cover.
† Single phase input only
Stainless Steel Washdown Motors
The stainless steel washdown motor is a complementary product for the E510 Drive and the perfect
solution for any application where the motor will be subjected to high pressure spray down.
Features:
z 1/2 - 10 HP
z 3600, 1800 RPM
z Speed Ranges: 10:1 VT, 4:1 CT
z Grounding terminal inside main box
z Steel frame, end brackets, and hardware
z Designed for 3300 ft. elevation
z Designed for 40°C ambient temperature
z Class B Temperature Rise
z Etched nameplate on the stainless steel frame
z NEMA Design B Torques
z 9 leads, with solderless lug terminals
z EISA compliant with the NEMA Premium efficiencies
z Department of energy efficiency certificate #CC002A
z Designed for 40˚C Ambient Temperature
z 60 Hz - 2300/460V (Usable on 208V), 50 Hz - 190/380V data is also provided (1.0 service factor)
z 36 month warranty from date of manufacture (36 months from date of sale when ordering
an E510 at the same time)
z Totally enclosed fan cooled (IP56)
z Foot mounted C-Flange and round body (footless) C-Face available
z Inverter duty magnet wire capable of withstanding voltage spikes of up to 2200V
z Stainless steel oversized main conduit box mounted at F-3 location
z SUS304 stainless steel shaft with keyway and key
z Class F insulation with phenolic alkyd resin varnish - 2 dips and bakes
z Contact lip type seal on both drive end and opposite drive end
z 2 drain holes on bottom of frame and on one in C-Flange
z Aluminum die cast squirrel cage rotor construction
z Double sealed bearings pre-packed with MULTEMP SRL grease

Models and Ratings

CATALOG NO. FL EFF FL PF FL AMPS
HP RPM FRAME
FOOTED C-FACE ROUND BODY C-FACE (%) (%) (460V)
WP0/52C WPV0/52C 1/2 3600 A56C 72.0 82.0 1.6
WP0/54C WPV0/54C 1/2 1800 A56C 74.0 72.5 1.8
WP0/72C WPV0/72C 3/4 3600 A56C 75.5 82.0 2.3
WP0/74C WPV0/74C 3/4 1800 A56C 75.5 74.0 2.5
WFP0012C ~ 1 3600 A56C 77.0 90.0 2.8
WP0012C WPV0012C 1 3600 143TC 77.0 90.0 2.8
WFP0014C WVV0014C 1 1800 B56C 85.5 70.0 3.2
WP0014C WPV0014C 1 1800 143TC 85.5 70.0 3.2
WFP1/52C ~ 1.5 3600 B56C 84.0 90.0 4.0
WP1/52C WPV1/52C 1.5 3600 143TC 84.0 90.0 4.0
WFP1/54C ~ 1.5 1800 C56C 86.5 73.0 4.4
WP1/54C WPV1/54C 1.5 1800 145TC 86.5 73.0 4.4
WFP0022C ~ 2 3600 C56C 85.5 91.0 4.8
WP0022C WPV0022C 2 3600 145TC 85.5 91.0 4.8
WFP0024C ~ 2 1800 C56C 86.5 75.0 6.0
WP0024C WPV0024C 2 1800 145TC 86.5 75.0 6.0
WP0032C WPV0032C 3 3600 182TC 86.5 88.0 7.4
WP0034C WPV0034C 3 1800 182TC 89.5 78.0 8.0
WP0052C WPV0052C 5 3600 184TC 88.5 91.0 12.2
WP0054C WPV0054C 5 1800 184TC 89.5 85.0 12.5
WP7/52C WPV7/52C 7.5 3600 213TC 89.5 85.0 19.0
WP7/54C WPV7/54C 7.5 1800 213TC 91.7 82.0 18.6
WP0102C WPV0102C 10 3600 215TC 90.2 87.0 24.4
WP0104C WPV0104C 10 1800 215TC 91.7 84.0 24.4

Precautions should be taken to eliminate or reduce shaft currents that may be imposed on the motor by
the VFD as stated per NEMA MG1 Part 30.
TECO-Westinghouse Motor Company offers an extensive line
of Variable Speed Drives and Soft Starters for your motor
control applications.

We also offer a wide variety of motors that are matched with

the Drives and Soft Starters including Vertical Hollow Shaft,
Rolled Steel, and NEMA Premium Efficient motors.

From “in stock” controls to engineered systems, we

can provide you the right control solution including an
extensive line of TECO-Westinghouse AC Motors.

D-A510 8-15