A510 Brochure
A510 Brochure
1-100 HP (230V) n
1-400 HP (460V)
1-10 HP (575V) n
15-250 HP (690V)
Control Mode Application and Selection Guide
The A510 Heavy Duty AC Drive is an easily configured versatile drive product that will control all
general applications such as fans, pumps, conveyors, and mixers. It comes standard with a simple to
select preset application parameters for many commonly used applications.
A preset application menu designed to simplify start-up is provided for the following applications:
• Pump • Conveyor
• Exhaust • HVAC
• Compressor • Hoist
• Crane
Despite its simple and easy approach, the A510 is loaded with features to solve tough and demanding
applications such as reciprocating pumps, compressors and high torque/ high inertia loads.
Advanced algorithms allow the A510 to perform tight and precise speed control when coupled with
encoder feedback on the motor being controlled.
PMSV* Closed-
V/F Mode SV* Closed-
V/F Mode SLV Sensorless Loop Vector Mode
Application Type with PG Loop Vector
(Open-Loop) Vector Mode w/ Permanent
Feedback Mode
Magnet Motor
Fans and Blowers x
Centrifugal Pumps x
Mixers x
Conveyors x x x
Compressors x x x
Hoist/ Elevator x x
Stamping/ Punch Press x
Dynamometers x x
Extruders x x
Injection Molding x
Web/ Roll Processes x x
Torque Trim x x
Torque Control x x
Indexing Operations x x
Positioning x x
Servo Functions x
Winder/ Unwinder x
* Requires optional PG encoder feedback.
Intelligent LCD Keypad
A complete keypad that will control, configure, and closely monitor the A510 unit as it controls operations.
LCD Operators Keypad can save the configuration file for easy upload/ download.
External
Fault Status Reference
Indicator Indicator
Real Time
8 Button Clock Battery
Membrane On/ Off
Keypad
RJ45
Run Status Connector
Indicator
Stop Status
Indicator
Display Description
LCD Display Monitors over 50 inverter signals, view/ edit parameters, fault/ alarm display
LED Indicators
FAULT LED ON when a fault or alarm is active
FWD LED ON when inverter is running in forward direction, flashing when stopping
REV LED ON when inverter is running in reverse direction, flashing when stopping
LED ON when RUN command is from the external control terminals or from
SEQ
serial communication
LED ON when Frequency reference command is from the external control
REF
terminals or from serial communication
KEYS (8)
RUN RUN inverter in local mode
STOP STOP inverter
Parameter navigation up, increase parameter or reference value
Parameter navigation down, decrease parameter or reference value
LOC / REM Used to switch between Local (Keypad) Operation and Remote Operation
Used to scroll to next screen
DSP / FUN
Frequency screen Function selection Monitor parameter
Selects active seven segment digit for editing with the keys
/ RESET
Used to reset fault condition
READ / ENTER Used to read and save the value of the active parameter
Auto-Repeat Keys
Holding the UP or DOWN key for a longer period of time will initiate the auto-scroll function resulting in the value
of the selected digit to automatically increase or decrease. The LCD keypad can save the configuration file for easy
upload/ download.
Applications
The A510 is loaded with features to solve demanding applications and control more
common ones such as fans, pumps, conveyors, and mixers. Demanding application
examples are listed below.
z Compressors
l High starting torque with sensorless vector mode
l Hardware design handles the high in-rush currents that are produced
l Hardware design handles the high in-rush currents that are produced
460VAC
HP Amps Height Width Depth Est. Weight
Model No. Diagram
CT VT CT VT In/mm In/mm In/mm Lbs/Kg
†A510-4001-C3-UE 1 2 3.4 4.1 9.61/244 5.12/130 5.91/150 5.5/2.5 A
†A510-4002-C3-UE 2 3 4.2 5.4 9.61/244 5.12/130 5.91/150 5.5/2.5 A
†A510-4003-C3-UE 3 3 5.5 6.9 9.61/244 5.12/130 5.91/150 5.5/2.5 A
†A510-4005-C3-UE 5 5-7.5 9.2 12.1 12.40/315 5.51/140 6.97/177 8.8/4.0 A
†A510-4008-C3-UE 7.5 10 14.8 17.5 12.40/315 5.51/140 6.97/177 8.8/4.0 A
†A510-4010-C3-UE 10 15 18.0 23.0 11.81/300 8.27/210 8.46/215 13.6/6.2 B
†A510-4015-C3-UE 15 20 24.0 31.0 11.81/300 8.27/210 8.46/215 13.6/6.2 B
†A510-4020-C3-UE 20 25 31.0 38.0 11.81/300 8.27/210 8.46/215 13.6/6.2 B
†A510-4025-C3-UE 25 30 39.0 44.0 14.17/360 10.43/265 8.86/225 22.0/10.0 B
†A510-4030-C3-UE 30 40 45.0 58.0 14.17/360 10.43/265 8.86/225 22.0/10.0 B
A510-4040-C3-UE 40 50 60.0 73.0 20.67/525 11.18/284 9.92/252 66.1/30.0 C
A510-4050-C3-UE 50 60 75.0 88.0 20.67/525 11.18/284 9.92/252 66.1/30.0 C
A510-4060-C3-UE 60 75 91.0 103.0 20.67/525 11.18/284 9.92/252 66.1/30.0 C
‡A510-4075-C3-UE 75 100 118.0 145.0 20.67/525 11.18/284 9.92/252 77.1/35.0 C
**‡A510-4100-C3-UE 100 125 150.0 168.0 22.83/580 13.7/344 11.81/300 102.9/46.7 D
**‡A510-4125-C3-UE 125 150 180.0 208.0 22.83/580 13.7/344 11.81/300 102.9/46.7 D
**‡A510-4150-C3-UE 150 200 216.0 250.0 31.10/790 18.08/459 12.78/324.5 194.0/88.0 D
**‡A510-4215-C3-UE 200 250 295.0 328.0 31.10/790 18.08/459 12.78/324.5 194.0/88.0 D
**A510-4270-C3-UE 250 250 380.0 435.0 39.37/1000 27.16/690 16.14/410 405/184 E
**A510-4300-C3-UE 300 300 450.0 515.0 39.37/1000 27.16/690 16.14/410 405/184 E
**A510-4375-C3-UE 350 400 523.0 585.0 39.37/1000 27.16/690 16.14/410 405/184 E
**A510-4425-C3-UE 400 400 585.0 585.0 39.37/1000 27.16/690 16.14/410 405/184 E
575/ 690VAC
HP Amps Height Width Depth Est. Weight
Model No. Diagram
CT VT CT VT In/mm In/mm In/mm Lbs/Kg
***†A510-5001-C3-UE 1 2 1.7 3.0 12.40/315 5.51/140 6.97/177 8.8/4.0 A
***†A510-5002-C3-UE 2 3 3.0 4.2 12.40/315 5.51/140 6.97/177 8.8/4.0 A
***†A510-5003-C3-UE 3 4 4.2 5.8 12.40/315 5.51/140 6.97/177 8.8/4.0 A
***†A510-5005-C3-UE 5 5 6.6 8.8 11.81/300 8.27/210 8.46/215 13.6/6.2 B
***†A510-5008-C3-UE 7.5 10 9.9 12.2 11.81/300 8.27/210 8.46/215 13.6/6.2 B
***†A510-5010-C3-UE 10 10 11.4 14.5 11.81/300 8.27/210 8.46/215 13.6/6.2 B
†A510-6015-C3-UE 15 20 15.0 19.0 14.17/360 10.43/265 8.86/225 22.0/10.0 B
†A510-6020-C3-UE 20 25 19.0 22.0 14.17/360 10.43/265 8.86/225 22.0/10.0 B
†A510-6025-C3-UE 25 30 22.0 27.0 14.17/360 10.43/265 8.86/225 22.0/10.0 B
†A510-6030-C3-UE 30 40 27.0 34.0 14.17/360 10.43/265 8.86/225 22.0/10.0 B
†A510-6040-C3-UE 40 50 34.0 42.0 14.17/360 10.43/265 8.86/225 22.0/10.0 B
A510-6050-C3-UE 50 60 42.0 52.0 20.67/525 11.29/286.5 9.92/252 66.1/30.0 C
A510-6060-C3-UE 60 75 54.0 62.0 20.67/525 11.29/286.5 9.92/252 66.1/30.0 C
A510-6075-C3-UE 75 100 62.0 80.0 20.67/525 11.29/286.5 9.92/252 66.1/30.0 C
**‡A510-6100-C3-UE 100 125 86.0 99.0 22.83/580 13.54/344 11.81/300 102.9/46.7 D
**‡A510-6125-C3-UE 125 150 95.0 125.0 22.83/580 13.54/344 11.81/300 102.9/46.7 D
**‡A510-6150-C3-UE 150 175 131.0 147.0 22.83/580 13.54/344 11.81/300 102.9/46.7 D
**‡A510-6215-C3-UE 200 250 163.0 212.0 31.10/790 18.07/459 12.78/324.5 194.0/88.0 D
**‡A510-6250-C3-UE 250 270 193.0 216.0 31.10/790 18.07/459 12.78/324.5 194.0/88.0 D
† Models include built-in Braking Transistor.
‡ Models include built-in DC Link Reactor.
* Models accept single or 3-phase 230V input.
** Models are chassis-rated (IP00). NEMA 1 kits are available as options.
*** 575VAC input only
Constant Torque: 150% for 1 minute
Variable Torque: 120% for 1 minute
Diagrams referenced are on next page
Dimensional Diagrams
Diagrams refer to the chart on the previous page.
A 1-7.5 HP, 230V/ 1-7.5 HP, 460V (IP20/ NEMA 1) B 10-25 HP, 230V/ 10-30 HP, 460V (IP20/ NEMA 1)
1-3 HP, 575V (IP20/ NEMA 1) 5-10 HP, 575V/ 15-40 HP, 690V (IP20/ NEMA 1)
C 30-40 HP, 230V/ 40-75 HP, 460V (IP20/ NEMA 1) D 50-100 HP, 230V/ 100-200 HP, 460V (IP00)
50-75 HP, 690V (IP20/ NEMA 1) 100-250 HP, 690V (IP00)
W D
H
Connection Diagram
Braking resistor
*8
P1 P2/B1 B2 *1
E
Grounding resistance
should lower than 100Ω
Forward rotation/stop S1
Analog output 1
AO1
Reverse rotation/stop S2 AO2 Analog signal output 1, 2
Analog output 2 DC 0~10V/4-20mA
Factory setting
*1 Models IP20 200V 1~30HP, 400V 1~40HP have a built-in braking transistor so that the braking resistor can be connected
between terminal B1 and B2.
*2: The multi-function digital input terminals S1~S6 can be set to Source (PNP) or Sink (NPN) mode via SW6.
*3: Use SW3/SW4 to switch between voltage (0~10V) and current (4~20mA) input for Multi-function analog input 2 (AI2).
Besides please also check parameter 04-00 for proper setting.
*4: Run permissive input SF1 & SF2 is a normally closed input. This input should be closed to enable the
inverter output. To activate this input, open the link between SF1/ SF2 and SG.
*5: When using the open collector for pulse input, it doesn’t need resistance because of built-in pull-up resistance.
*6: AO1 / AO2 default setting is 0~+10V.
*7: It need turn on the switch for the terminal resistor RS485 in the last inverter when many inverters in parallel connection.
When the main circuit DC voltage exceeds 410V (230V units)/ 820V
Over Voltage (OV)
(460V units), 1,050V (575V units)/ 1,230V (690V units), the drive faults
protection
out regardless of whether it is in run mode or stopped.
When the main circuit DC voltage is under 190V (230V units)/ 380V
(460V units), 546V (575V units)/ 575V (690V units), the drive faults out
Under Voltage (UV)
regardless of whether it is in run mode or stopped. The DC voltage
trigger level can be adjusted.
Automatic restart after
Power fault exceeds 15 ms. This is programmable to 2 seconds.
instantaneous power fault
Overheat protection (OH) By direct temperature detection in the unit
Ground Fault
Uses current feedback for protection
protection (GF)
Protection in charge state When main circuit DC voltage exceeds 50V, the “CHARGE” LED is on.
Output Phase Loss
Automatically stops motor rotation and faults
Protection (OPL)
Location Indoor (protected from corrosive gases and dust)
Environmental
Specifications
z ASIC designed to protect transistor modules from impact of sudden or rapidly changing current
z EMC filters are available to all 460VAC rated models. Please consult factory.
z Regenerative energy control and over-voltage prevention
Conformal coating
for all models protects
against severe
environments
Vibration-resistant
structure reinforces
the connected part
by tenon
Programmable Logic Control (PLC) Capabilities
I01 D Q01
I02 d Q02
I01 Q01
Q01 T01 1
1 003.2
010.0 T01
I02 Q02
Options and Accessories
PG Encoder cards provide highly accurate speed feedback. The Encoder cards mount inside
the cover of the drive for installing and wiring convenience. The following type of encoder
cards are available.
JN5-PG-L Encoder feedback card for a line driver type encoder
JN5-PG-O Encoder feedback card for open collector or complementary type encoder
The A510 product has a standard RS485 port with RTU Modbus protocol. An optional card for
Profibus Communications is available.
JN5-CM-PDP Profibus DP Communication External Module
JN5-CMHI-PDP Profibus DP Communication Card Plug-In
JN5-CMHI-CAN CANopen Communication Card Plug-In
JN5-CMHI-ECAT EtherCAT Communication Card Plug-In
JN5-IO-2DO1AI Digital and Analog IO Expansion Card Plug-In
JN5-PS-DC24V DC24V Power Card Plug-In
Extension cables for remote mounting of the operator’s keypad. Select cables below
according to the desired distance from the Drive.
JN5-CB-01M 1 Meter
JN5-CB-02M 2 Meters
JN5-CB-03M 3 Meters
JN5-CB-05M 5 Meters
The A510 product has a standard LCD operators keypad. An optional LED type keypad
is also available.
JN5-OP-AO1 LED Keypad
JN5-CU Copy module for fast uploading/ downloading of parameters to multiple drives
NEMA 1 adaptor kits are available for the larger size drives that are built as IP00 units
JN5-NK-A06 Adaptor kit for 230V 50-60 HP and 460V 100-125 HP and 690V 100-150 HP
JN5-NK-A07 Adaptor kit for 230V 75-100 HP and 460V 150-200 HP and 690V 200-250 HP
JN5-NK-A08 Adaptor kit for 460 V 250-400 HP
Configured Packages
HVAC Packages
TECO-Westinghouse offers a complete line of packaged drives, including bypass packages
for fan and pump applications.
Features
z Packages up to 1000 HP available
z Available in multiple disconnect options
z Two or three contactor and soft start bypass
z Custom design packages
z Wide range of harmonic filters available to meet IEEE 519-1992
z NEMA 1, NEMA 12, NEMA 3R standard
z NEMA 4 & 4X available indoor or outdoor (custom order)
z Duplex - multiplex packages available
z Packages designed to customer specifications
Applications
z Fans
z Chillers
z Refrigeration
z Compressors
z Air handlers
z Pumps
Industrial Packages
TECO-Westinghouse additionally offers packaged drives to suit even robust
industrial applications.
Features
z NEMA 1, NEMA 12, NEMA 3R standard
z Packages up to 1000 HP
z Available in multiple disconnect options
z NEMA 4, 4X indoor or outdoor available (custom order)
z Special designs to meet tight spacing requirements
Applications
z Conveyors
z Compressors
z Mixers
z Stamping/ punch press
TECO-Westinghouse Motor Company offers an extensive line of
Variable Speed Drives and Soft Starters for your motor control
applications.
5100 N. IH-35
Round Rock, Texas 78681
1-800-279-4007
www.tecowestinghouse.com
D-A510 1-20