MVP Series

Moving Cross Rail Bridge Type 5-Face Machining Center

AWEA MECHANTRONIC CO., LTD.

HEADQUARTERS CENTRAL TAIWAN SCIENCE PARK BRANCH
30512 No.629, Suezhetou Section, Kwanpu Rd., 40771 No.15, Keyuan 2nd Rd., Central Taiwan
Wenshan Li, Xinpu, Hsinchu, Taiwan Science Park, Taichung, Taiwan
TEL : +886-3-588-5191 TEL : +886-4-2462-9698 ISO 9001 ISO 14001
FAX : +886-3-588-5194 FAX : +886-4-2462-8002
Website : www.awea.com E-mail : sales@awea.com

AWEA MECHANTRONIC ( SUZHOU ) LTD.

215200 No.4888, East Lake Taihu Avenue, Wujiang Economic
and Technological Development Zone, Jiangsu, China
TEL : +86-512-8286-8200
FAX : +86-512-8286-8210
Copyright 2015 by AWEA Mechantronic Co., Ltd. All right reserved
A-MVP-EN-201502
Moving Cross Rail
Bridge Type 5-Face Machining Center
B a s e d o n AW E A' s m a t u re m a n u f a c t u re a b i l i t y a n d i n n o v a t i ve
t e c h n o l o g y, M V P s e r i e s m o v i n g c r o s s r a i l b r i d g e t y p e 5 - f a c e
machining center provides long W-axis travel 1,250 mm,
automatic ver tical / horizontal tool changing system, complete
milling heads and automatic head changing system to promote
MVP ser ies as an integration of heav y cutting, high efficienc y
and high reliability advanced bridge type 5-face machining
center, which can easily achieve your various machining needs
today and the future.

Max. Travel Range

Z+W

Model MVP-4032 MVP-5032 MVP-6032 MVP-7032 MVP-4040 MVP-5040 MVP-6040 MVP-7040

X-axis mm 4,000 5,000 6,000 7,000 4,000 5,000 6,000 7,000
Y-axis mm 3,200 4,000
Z-axis mm 1,000 ( 1,200 / 1,400)

W-axis mm 1,250

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M P Series
4032 / 5032 / 6032 / 7032
4040 / 5040 / 6040 / 7040

Moving Cross Rail Bridge Type 5-Face Machining Center

Moving cross rail design on W-axis increased work ing

range to ensure enough cutting rigidity in any kinds of
machining conditions. The AWEA most advanced 5-face
machining center MVP series is specialized on aerospace,
engery and large precision dies & molds industries.

W-axis travel 1,250 mm with Z-axis travel 1,000 mm provides much more flexible
machining modes and larger working range.

MVP series equips with 4,000 rpm high torque 2-step gear drive spindle as
standard, or selects optional available direct drive spindle or built-in spindle if
required, as well as coolant through vertical / horizontal spindle.

60T vertical / horizontal tool changing system and modular automatic head
changer provide high efficiency and fulfill various 5-face machining capacity.

Twin screw type chip augers on both sides featuring side-exit chip conveyor with
1,200 L coolant tank to ensure the best cooling result and chips removal efficiency.

The standard Five Sided Coordinate

Conversion System saves a great deal
of programming time.

3 4
M P Series
4032 / 5032 / 6032 / 7032
4040 / 5040 / 6040 / 7040

Moving Cross Rail Bridge Type 5-Face Machining Center

High rigidity structure

Columns and cross rail adopt scpecially enforced ribs casting box structure,
and go through long-term annealing procedures to ensure the foundation of
heavy-duty cutting.

X, Y axes adopt roller type linear guide ways design, which combine the
characteristics of heavy cutting from box ways and high accuracy, fast
movement from linear guide ways.

Z-axis adopts Japan THK NR75 linear guide ways, which provide capabilities of
high speed, heavy load and long-lasting service life.

Center driven with compound 4

linear guide ways bed supports
table in full travel, which eliminates
overhang problem of table to
ensure the best support rigidity.

X- a x i s c a n b e e q u i p p e d r a c k a n d
pinion design with high resolution
linear scale, and driven by electronic
X-axis adopts ball screw anti-vibration All contact surface, cross rail and backlash reduction dual servo motors
mechanism ( 5 m or longer models ), columns are precisely hand scraped which can eliminate backlash to
which effectively prevent deformation to achieve the best assemble provide excellent dynamic accuracy
of long ball screw to ensure machining accuracy and structure rigidity. for large machines. ( Opt. )
accuracy of full travel.

5 6
High Rigidity W-Axis Structure With W-axis
v.s Without W-axis
Ample W-axis travel 1,250 mm provides the best 5-face machining capacity.

W = 0 mm, provide more working range than general machines.

Without W-axis
W = 1,250 mm, reduce overhang of Z-axis to ensure the best cutting rigidity.

W-axis adopts "simultaneous-

controlled technology"
effectively reduces following
error on both sides of cross rail
on W-axis movement to ensure
the optimal dynamic accuracy. Rigidity of head is decreasing while
stretching out more on Z-axis.

With W-axis

Using W-axis can reduce overhang on

Z-axis to remain the rigidity of head
and is suitable for heavy cutting

40 %
Cutting Rigidity

Enlarged columns and

30 %
Structure Rigidity
box ways struc ture with
twin hydraulic counter
balance design provides
solid structure rigidity for
movement of cross rail or
heavy cutting.

7 8
 Z-axis ball screw
Linear guide ways
Z-axis ball screw
Centro-Symmetric Spindle System Powerful Cutting Capability
Linear guide ways

Unique head design allows the spindle, spindle Inner-rail embraced structure provides high rigidity and good
motor, ball screw and dual hydraulic counter stress flow which minimizes over
Twin hang and vibration issues.
hydraulic
cylinders for counter-balance
Twin hydraulic Z-axis linear guide way
weight cylinders to be symmetrically placed. cylinders for counter-balance Center line of spindle

Center line of spindle

Z-axis linear guide way The Y-axis roller type linear guide ways offset from each other,
H e re b y p re ve n t i n g t h e r m a l d i s t o r t i o n a n d Center line of spindle motor
increases structural rigidity and reduces distance between the
minimizing deflection. Assuring accuracy and Center line of spindle motor MIN.
spindle to cross beam which enhances overall cutting performance.
heavy-duty cutting capability. MIN.
Centro-symmetric Main Spindle System Y-axis sectional roller type guide
ways design

Optimum Spindle System High Speed,

High Torque Gear Drive Spindle High Torque Built-in Spindle

977 N-m 600 N-m 4,000 rpm Gear Drive Spindle

Maximum Torque Maximum Torque
Torque Output
2-step super heavy-duty gear box [ N-mThe
] FANUC built-in motor reduces centrifugal [ kW ]
1,000 28
26 kW ( 30 min )
977force effect and restrains spindle vibration, which 26
Floating type hydraulic tool release device 827 22 kW ( cont. )
increases the spindle life span and improves long-
750 21
eliminates pressure on the spindle bearing
term machining accuracy.
when releasing a tool.
500 14
Floating type hydraulic tool release device
4,000 rpm high torque spindle is equipped
eliminates pressure on the spindle bearing when
250 7
w i t h p o w e r f u l 2 6 k W m o t o r, d e l i v e r i n g
releasing a tool.
maximum torque output of 977 N-m at 254 254 1,016 1,017
0 10 1,000 2,000 3,000 4,000 rpm
rpm which can meet with various heavy-duty 6,000 rpm and 8,000 rpm are available, which
cutting conditions. provides maximum 600 N-m torque output at 350
rpm, to meet with various processing conditions.
5,000 / 6,000 rpm gear spindle ( Opt. )

4,000 rpm Gear Drive Spindle 6,000 rpm Built-in Spindle

Torque Output Torque Low speed Output Torque High speed Output
[ N-m ] [ kW ] [ N-m ] [ kW ] [ N-m ] [ kW ]
1,000 28 800 40 200 40
26 kW ( 30 min ) 26 184
977
827 22 kW ( cont. ) 162
750 21 600 30 150 30
25 kW ( 30 min )
504
22 kW ( 30 min ) 22 kW ( cont. )
500 14 400 18.5 kW ( cont. ) 20 100 20
Torque ( 30 min ) Torque ( 30 min )

250 7 200 10 50 10
Torque ( cont. ) Torque ( cont. )
254 1,016 1,017 350 1,300
0 10 1,000 2,000 3,000 4,000 rpm 0 300 600 900 1,200 1,500 rpm 0 1,000 2,000 3,000 4,000 5,000 6,000 rpm
Constant Torque Constant Output Constant Torque Constant Output

9 10
 Reference only

Highly Reliable ATC System

Vertical / Horizontal ATC
Optional 32 / 40 / 90 / 120T vertical / horizontal ATC system provides quick tool change
with sensors and sequence scanning to ensure safety and reliability.

Max. tool length 400 mm, max. tool weight 25 kg. Tool releasing adopts solenoid valve
design, which makes heavy tools can operate smoothly.

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Multi-Purpose
Milling Head Combination High Efficiency Head Changer
All milling heads include 35˚, 90˚ head, extension head and MVP series can integrate automatic head changer and
universal milling head are self-developed and assembled. vertical / horizontal ATC system to provide high efficiency,
35o head Universal head Extension head 90o head
and multi-function 5-face machining capability.

Standard equipped 90 o head, automatic head storage, and

the more heads with larger head storages are optional to
fulfill machining needs.

( Unit : mm )
Ø 410

35° Head
35°
G.L Automatic head lock / manual tool lock
Cs-axis automatic 5° index
573
331

Max. speed : 2,000 rpm

Max. output : 22 kW ( 30 HP )
52

Ø1
8 0
43

37 204

Ø 410 90° Head

Automatic head lock / automatic tool lock
G.L
Cs-axis automatic 5° index
435
190

Max. speed : 2,000 rpm ( 3,000 rpm opt. )

Ø 196

Hand scraped on contact surface of

Ø 185
Ø 196

Max. output : 22 kW ( 30 HP )
98

12 200 250
spindle
462

Ø 410 Extension Head

Automatic head lock / hydraulic tool release
G.L
No index function
Max. speed : 3,000 rpm
516

Ø 212
350

Max. output : 22 kW ( 30 HP )

Ø 180

Ø 410
Universal Head
Ø 180
Automatic head lock / manual tool lock Precisely positioned milling head
G.L

Cs-axis automatic 5° index ( A-axis manual ) through curvic coupling

190
185
549

Max. speed : 2,000 rpm

Max. output : 22 kW ( 30 HP )
200

( Fully automatic A / C universal head opt. )

Ø180
104 260 140
569

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 Dimensions

Table Dimensions T-slot Dimensions Machine Dimensions

60T ATC 4,122
2 heads storage 1,760
3 heads storage 2,260
A 4 heads storage 2,760
230

2,950
590
28H9+0.052

A/2
A
28

0.5
D
B

B/2
26

20+1

B
46+2

606
914
Model A B C D 2,690
MVP-4032 4,020
MVP-5032 5,020
2,400 100 11x@200=2,200
MVP-6032 5,020
Model A B A C B
MVP-7032 7,020 MVP-XX32 4,500 2,850
MVP-4040 4,020 MVP-XX40 5,300 3,650
MVP-5040 5,020
3,010 205 13x@200=2,600
MVP-6040 5,020
MVP-7040 7,020
( Unit : mm )

Z + W axes Travel

1,250
1,250 A B
1,250
146 1,220 300
2,250 2,450 2,650

Model A B A B
MVP-40xx 6,260 3,075
200 200 200 MVP-50xx 7,260 4,075
MVP-60xx 8,260 5,075
Z-axis travel : 1,000 Full travel : 2,250 Z-axis travel : 1,200 Full travel : 2,450 Z-axis travel : 1,400 Full travel : 2,650 MVP-70xx 9,260 6,075

Tool Shank and Pull Stud Dimensions 500

MAS403 P50T ( 45˚ ) BT50

BT50
I

W-axis travel : 1,250

Z-axis travel : 1,000

101.8 35 35.4 35.4
60°
Ø 25

M24 × P3 A

BT50
45°

B
Ø 17

Ø6

BT50

BT50
BT50
Ø 23

Ø 38

Ø 85
Ø 100
69.85

25.7

E
M24 × P3 D
35 G F
Taper : 7/24
H
45 3
23.2
85
( 15 ) Model A B C D E F G H I
MVP-xx32 3,200 2,700 2,800 2,400 2,100 4,400 2,170 7,815 6,260
MVP-xx40 4,000 3,500 3,600 3,010 27,00 5,200 2,170 8,615 6,260
( Unit : mm ) ( Unit : mm )

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 MVP-4032 MVP-5032 MVP-6032 MVP-7032 MVP-4040 MVP-5040 MVP-6040 MVP-7040
Specifications
X-axis ( right-left ) mm 4,000 5,000 6,000 7,000 4,000 5,000 6,000 7,000
Y-axis ( front-back ) mm 3,200 4,000
Z-axis ( up-down ) mm 1,000 ( 1,200 / 1,400 Opt. ) 1,000 ( 1,200 / 1,400 Opt. )
W-axis mm 1,250 1,250
Dist. between columns mm 2,700 3,500
Dist. from spindle nose to table top mm 200 ~ 2,450 200 ~2,450
Working table
Table size ( X direction ) mm 4,020 5,020 6,020 7,020 4,020 5,020 6,020 7,020
Table size ( Y direction ) mm 2,400 3,010
Table load capacity kg 15,000 18,000 20,000 15,000 18,000 20,000
Spindle
Spindle motor ( cont. / 30 min ) kW 22 / 26 22 / 26
Spindle speed rpm 10 ~ 4,000 rpm ( vertical ) / 20 ~ 2,000 rpm ( horizontal ) 10 ~ 4,000 rpm ( vertical ) / 20 ~ 2,000 rpm ( horizontal )
Spindle taper BT 50 BT 50
Feed rate
X-axis rapid feed rate m/min 15 10 10 7.5 15 10 10 7.5
Y-axis rapid feed rate m/min 12 10
Z-axis rapid feed rate m/min 10 10
W-axis rapid feed rate m/min 3 3
Cutting rapid feed rate m/min 5 5
Tool Magazine
Tool magazine capacity T 60 60
Max. tool diameter / adj. pocket empty mm Ø 127 / Ø 215 Ø 127 / Ø 215
Max. tool length mm 400 400
Max. tool weight kg 20 20
Accuracy
Positiong accuracy ( JIS B 6338 ) mm ± 0.015 / Full Travel ± 0.010 / Full Travel ± 0.015 / Full Travel ± 0.010 / Full Travel
Positiong accuracy ( VDI 3441 ) mm P = 0.030 / Full Travel P = 0.040 / Full Travel P = 0.035 / Full Travel P = 0.040 / Full Travel P = 0.030 / Full Travel P = 0.040 / Full Travel P = 0.035 / Full Travel P = 0.040 / Full Travel
Repeatability ( JIS B 6338 ) mm ± 0.003 ± 0.003
Repeatability ( VDI 3441 ) mm Ps = 0.025 Ps = 0.030 Ps = 0.026 Ps = 0.030 Ps = 0.025 Ps = 0.030 Ps = 0.026 Ps = 0.030
General
Power requirement kVA AC 220 + 10% 3 phase / 80 kVA AC 220 + 10% 3 phase / 80 kVA
Pneumatic pressure requirement kg/cm 2
5~8 5~8
Hydraulic unit tank capacity liter 290 290
Lubrication oil tank capacity liter 6 6
Coolant tank capacity liter 750 1,200
Machine weight kg 70,000 75,000 80,000 85,000 78,500 83,500 88,500 93,500

Specifications are subject to change without notice.

Standard Accessories Optional Accessories

■ Spindle 2-step gear box ■ X,Y,Z axes anti-crash mechanism ■ Caterpillar type chip conveyor and bucket ■ Tool box ■ 5,000 / 6,000 rpm gear drive spindle ■ X-axis gear / racks driven system
■ Spindle cooling system ■ W-axis optical linear scale ( HEIDENHAIN ) ■ Foundation bolt kit ■ Alarm light ■ 6,000 / 8,000 rpm built-in spindle ■ Coolant through the spindle ( Form A )
■ Centralized automatic lubricating system ■ X,Y,Z axes external codec semiclosed feedback ■ Footswitch for tool clamping ■ Air gun ■ Z-axis extention travel : 1,200 / 1,400 mm ■ Spindle thermal compensation
■ 4 pcs splash guard ■ Coolant system with pump and tank ■ Movable manual pulse wave generator ■ Automatic power off system ■ Milling head automatic 5o index : ■ Automatic tool length measurement
■ Twin hydraulic counter weight cylinders ■ Twin screw type chip augers ■ RS232 interface ■ 90˚ Head automatic 5˚ index 35o / universal / extension head ■ Automatic work-piece measurement
■ 60T ATC ■ Recycling lubricating oil collector ■ Rigid tapping

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