DVF 5000 2nd Gen 1
DVF 5000 2nd Gen 1
5000
2th Generation
DVF 5000 2 th
Generation
DVF 5000 2nd generation provides significantly improved accuracy and higher productivity for
simultaneous 5 axis machining compared to the previous model. The machine has stable bed
structure/units and the top level cooling system for long-term base high accuracy condition. Its
integrated automation, AWC(Auto Workpiece Changer) and Round Magazine provide "easy to make"
automation solutions and enable to accelerate customer return on investment.
• 15000, 20000 r/min high speed spindle •Ø630mm dia. 2-axis tilting table, 26% • Easy setup of workpieces with
•B-axis/C-axis 0.0001 degree control as increased compared to previous model 580mm distance between operator
standard and table center
•M
ax. Ø600 x H500mm machining area,
• Tool change time(C-T-C) 3.8s, 28% faster • Easy tool exchange by placing the tool
32% increased compared to previous
than previous model. magazine door on the front and applying a
model tool removal device (Auto Kicking Device)
• Increased X/Y/Z-axis rapid traverse speed
& acc./dec. •Max. 400kg table load capacity with • Improved chip disposal capability with
• Cooling functions as std. on spindle, stable table support structure enhanced coolant flood & flushing
motor/LM guide/ball screw(X/Y/Z), C-axis •X/Y/Z axis travel distance functions
table motor 650/520/480mm, up to 20% increased • Grease lubrication system
• Integrated thermal compensation compared to previous model • Compact integrated automation 3
systems for spindle and structure system(AWC)
BASIC STRUCTURE
Roller LM guideways on X/Y/Z axes and 0.0001 deg. High accuracy B/C axis get higher accuracy and structural stability.
Table size
Ø630 x 450 mm
ø24.8 inch x 17.7 inch
)
ch
in
Maximum workpiece size
.6
23
Ø600 x 500 mm
(Ø
m
m
ø23.6 inch x 19.7 inch
0
60
Ø
Maximum workpiece weight
H 9.7
400 kg
50 i
(1
0 nc
m h)
881.8 lbs
mm
X-axis 650 (25.6)
(inch)
Y-axis
mm
Y-axis 520 (20.5)
(inch)
Travel
distance mm X-axis
Z-axis 480 (18.9)
(inch)
Z-axis
m/min
X-axis 42 (1653.5)
(ipm)
Y-axis
m/min
42 (1653.5) C-axis
(ipm)
Rapid
traverse
rate m/min
Z-axis 42 (1653.5)
(ipm)
B-axis r/min 25
C-axis r/min 25
B-axis
4
SPINDLE SPECIFICATIONS
Providing stable machining performance with a high-speed, direct-coupled or a built-in spindle.
Tool type
ISO #40
Tool capacity
CONTINUOUS 75 mm
W/O ADJACENT TOOLS 125 mm
40 tools
Maximum tool length
300 mm
11.8 inch
8 kg
17.6 lb
Tool-to-tool
120 tools
T-T-T 1.3 sec
C-T-C 3.8 sec
Tool magazine door
at front side helps
easy tooling setup
and operation.
6
COOLING & THERMAL COMPENSATION CONCEPT TO
ACHIEVE HIGH ACCURACIES OVER LONG MACHINING RUN
X/Y/Z-axis Cooling (Guideways, Ball screw, Motor) & Cooled motor plate in C axis
6
5
4
3
❶ Cooled motor plate in X axis & ball screw shaft
Thermal compensation
function for Spindle and
Structure as standard
• Real-time thermal displacement
measuring and compensation
through active thermal sensors
7
STANDARD | OPTIONAL SPECIFICATIONS
A range of options is available to suit individual requirements.
Renishaw(RTS) Heidenhain(TT460)
RENISHAW
For high-accuracy 5-axis machining, the Intelligent Kinematic Compensation function is
recommended. This function minimizes errors in complex 5-axis machining applications by
maintaining the tool point in the correct position relative to the workpiece.
In order to use this function, the following optional items are required: RTS
HEIDENHAIN
SOFTWARE RECEIVER Recommended Option
TT460
BLUM
ZX SPEED
FANUC NC : IKC HEIDENHAIN NC ; IKC
TOUCH PROBE DATUM BALL AUTO TOOL MEASUREMENT MASTER TOOL Laser type
RENISHAW
Recommended Option Recommended Option Recommended Option Recommended Option
NC4F
BLUM
MICRO SINGLE NT
9
AWC
AWC, Multi-AWC
A compact loading/unloading automation capable of mounting up to 40 workpieces.
AWC
A compact automation system providing fast, reliable
and high productivity workpiece change capabilities.
Multi-AWC
Automation solution capable of mounting up to 40 workpieces.
W X H = 1,900 X 1,700 250X250 350 X 350 400 X 400 500X500 250X250 350 X 350 400X400 28EA
(74.8 X 66.9) (9.8 X 9.8) (13.8 X 13.8) (15.7 X 15.7) (19.7 X 19.7) (9.8 X 9.8) (13.8 X 13.8) (15.7 X 15.7)
12EA 8EA 6EA 4EA 40EA 32EA 500X500 24EA
(19.7 X 19.7)
10
AWC DIMENSIONS
Units : mm (inch)
TOP
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��(�.�)
Table center
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Area for tank
maintenance
FRONT
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Foundation line
11
*Some peripheral equipment can be placed in other areas
CUSTOMIZED USER-FRIENDLY FLEXIBLE
OPERATION SOLUTIONS
CUFOS is a PC based control system created by DN Solutions. Equipped with intuitive
user-friendly functions such as a smart phone screen and easy customization, CUFOS helps to improve
operational efficiency and performance for the user.
FEATURES
tablet PC
EASY PROGRAMMING
Conversational Programming
SSD Data Server : Program file sharing/
managing (CF card/USB/External PC)
EASY SET-UP/OPERATION
CPS(Collision Protection System)
Manual Viewer
File Manager
EASY MAINTENANCE
Status Monitor
Alarm Guidance
Maintenance Manager
Easy connection with external S/W
(creating additional App.)
12
CUFOS INTERFACE
User-friendly screen controls
CUFOS, the PC-based control created by DN Solutions, is an integrated system solution using an intuitive 19-inch
touchscreen. The system provides a convenient operator interface, a high level of customization and many useful
high technology apps.
productivity
set up
The CUFOS operating system is based upon the
integration of all aspects of the manufacturing PC software
tool data
process, including setting, machining and
maintenance. It consolidates up-to-date software machining
Use the Setup Manager with the CPS app to build up the machine model,
and add tool, workpiece and workholding equipment details.
CPS
(Collision Protection System)
A function to prevent real-time collision
in Auto/Manual mode between the tool
and equipment / machine elements
inside the working area.
13
CONVENIENT OPERATION
HEIDENHAIN TNC640/TNC7
Collision protection system Adaptive feed control Various built-in pattern cycles Graphic simulation
for a wider scope of application
(Software standard)
Embedded ethernet ●
Interface function
USB interface (USB 2.0) ●
Network MT Connect ✪
14
CONVENIENT OPERATION
SIEMENS SINUMERIK ONE
21.5" screen •5
0% improvement in
processing speed
All programming, set-up, actual machining (compared to S840D)
and verification process are getting • Graphic programming
easier and faster. Especially, intuitive •P
LC-based flexible
conversational programming guidance with automation/peripheral
device expandability
3D UI(user interface) on 21.5" large touch
screen is helpful for unskilled engineers.
Side screen widget 5-axis kinematic measuring 3D collision avoidance and Shop mill part programming
cycles collision avoidance ECO
15
POWER | TORQUE
FANUC
15000r/min Direct 15000r/min Built�in 20000r/min Built�in
Power 18.5/11 kW (24.8/14.8 Hp) Power 30/15 kW (40.2/20.1 Hp) Power 37/15 kW (49.6/20.1 Hp)
Torque 118 N·m (87.1 ft-lbs) Torque 230 N·m (169.7 ft-lbs) Torque 221 N·m (163.1 ft-lbs)
S� ��% ED S� ��% ED
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Torque: N.m (ft-lbs)
Power: kW (Hp)
Power: kW (Hp)
S� Cont. �� (��.�)
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���� ���� ����� ���� ���� ����� ���� ���� ���� ���� ����� �����
Spindle speed: r/min Spindle speed: r/min Spindle speed: r/min
HEIDENHAIN
15000r/min Direct 15000r/min Built�in 20000r/min Built�in
Power 17/10 kW (22.8/13.4 Hp) Power 30/15 kW (40.2/20.1 Hp) Power 30/24 kW (42.9/32.2 Hp)
Torque 108 N·m (79.7 ft-lbs) Torque 230 N·m (169.7 ft-lbs) Torque 155 N·m (114.4 ft-lbs)
S� ��% ED
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S� Cont. ��.�(��.�) S� Cont.
S� ��% ED ��(��.�) ��(��.�)
��(��.�)
Torque: N.m (ft-lbs)
Power: kW (Hp)
S� Cont.
Power: kW (Hp)
��(��.�)
SIEMENS
15000r/min Direct 15000r/min Built�in 20000r/min Built�in
Power 16.5/11 kW (22.1/14.8 Hp) Power 30/15 kW (40.2/20.1 Hp) Power 30/24 kW (42.9/32.2 Hp)
Torque 79 N·m (58.3 ft-lbs) Torque 230 N·m (169.7 ft-lbs) Torque 155 N·m (114.4 ft-lbs)
S� ��% ED
S� ��% ED
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��(��.�)
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S� Cont. ��.�(��.�) S� Cont.
S� ��% ED ��.�(��.�) ��(��.�) ��(��.�)
Torque: N.m (ft-lbs)
Power: kW (Hp)
Power: kW (Hp)
S� Cont. ��(��.�)
Units : mm (inch)
TOP
��� (��.�)
���� (���.�)
Table center ��� (��.�)
���(��.�)
Area for tank
maintenance
FRONT
���� (���.�)
���� (���.�)
���� (���.�)
���� (��.�)
���� (��.�)
Foundation line
17
*Some peripheral equipment can be placed in other areas
INTERFERENCE
Units : mm (inch)
��� (�.�)
�
��
�� (�.�)
��� (��.�)
� (�.�) ��� (��.�) ��� (�.�)
��� (��.�)
( Table diameter)
��� (�.�)
��� (��.�)
��� (��.�)
(Max. workpiece diameter)
���
��� (�.�)
�� (�.�)
(Ma
x. w
�� kpiece
��
��� (��.�)
or
(Table width)
��
) )
eter
� (Ø diam
��.�
� � � (Ø ce diam
��.�
Ø ie
orkp
x. w �) eight)
) eter)
(Ma (��.
��� piece h
ork
x. w
(Ma
18
*Some peripheral equipment can be placed in other areas
MACHINE SPECIFICATIONS
Travel
Z axis mm (inch) 480 (18.9)
distance
Rapid
Z axis m/min (ipm) 42 (1653.5)
traverse rate
B axis r/min 25
C axis r/min 25
Machine
Length x Width mm (inch) 2795 x 2347 (110.0 x 92.4)
dimensions
*{ } : Option
19
WHY 5-AXIS MACHINING?
“Compared with similar machines from Japan or “Our DN Solutions 5-axis is making complex, high
Europe, DN Solutions has the same level of precision precision parts for aerospace and defense. Cycle
and quality at a better value for money.” times have been reduced dramatically.”
Here’s why…
• Programming, machine setup and operation • Supports machining methods and technology
•E
lectrical and mechanical maintenance • Responds to technical queries
22 • Applications engineering • Provides technical consultancy
RESPONDING TO CUSTOMERS
ANYTIME, ANYWHERE
DN Solutions Global Network
DN Solutions provides systems-based professional support services, before and after the machine tool
sale, by responding quickly and efficiently to customers. By supplying spare parts, product training,
field service and technical support, we provide the expert care, attention and assistance our customers
expect from a market leader.
Changwon Factory
Europe
Head Office
United States
China Yantai Factory
China
Mexico
India Vietnam
6 Corporations
51 Technical centers
Technical Center, Sales Support,
Service Support, Parts Support
3 Factories
23
dn-solutions.com
* Specifications and information contained within this catalogue may be changed without prior notice.
ver. EN 240418 SU