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DVF 5000 2nd Gen 1

The DVF 5000 2nd Generation is a high-speed, simultaneous 5-axis machining center that offers improved accuracy and productivity, featuring a stable bed structure and advanced cooling systems. It supports various applications, including high-precision medical parts and challenging materials like titanium and inconel, with enhanced automation capabilities for increased ROI. Key specifications include a high-speed spindle, rapid tool change times, and integrated thermal compensation for consistent performance during long machining runs.

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100% found this document useful (1 vote)
447 views24 pages

DVF 5000 2nd Gen 1

The DVF 5000 2nd Generation is a high-speed, simultaneous 5-axis machining center that offers improved accuracy and productivity, featuring a stable bed structure and advanced cooling systems. It supports various applications, including high-precision medical parts and challenging materials like titanium and inconel, with enhanced automation capabilities for increased ROI. Key specifications include a high-speed spindle, rapid tool change times, and integrated thermal compensation for consistent performance during long machining runs.

Uploaded by

jjdg55
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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DVF

 OMPACT, SIMULTANEOUS 5-AXIS MACHINING CENTER


C
FOR HIGH-SPEED MACHINING

5000
2th Generation
DVF 5000 2 th
Generation

DVF 5000 2nd generation provides significantly improved accuracy and higher productivity for
simultaneous 5 axis machining compared to the previous model. The machine has stable bed
structure/units and the top level cooling system for long-term base high accuracy condition. Its
integrated automation, AWC(Auto Workpiece Changer) and Round Magazine provide "easy to make"
automation solutions and enable to accelerate customer return on investment.

From small high precision medical


parts to medium-sized automobile,
aerospace and semiconductor parts, it
is possible to cover various applications
for both AL die-cast high-speed light
cutting and titanium, inconel, Co-Cr
difficult-to-cut machining with DVF's
high rigidity, high speed spindle and
2
rigid column/table structure.
FAST & PRECISE 5-AXIS FURTHER INCREASED EASY ACCESS,
EXCEEDS EXPECTATIONS MACHINING CAPACITY EASIER OPERATION

• 15000, 20000 r/min high speed spindle •Ø630mm dia. 2-axis tilting table, 26% • Easy setup of workpieces with
•B-axis/C-axis 0.0001 degree control as increased compared to previous model 580mm distance between operator
standard and table center
•M
 ax. Ø600 x H500mm machining area,
• Tool change time(C-T-C) 3.8s, 28% faster • Easy tool exchange by placing the tool
32% increased compared to previous
than previous model. magazine door on the front and applying a
model tool removal device (Auto Kicking Device)
• Increased X/Y/Z-axis rapid traverse speed
& acc./dec. •Max. 400kg table load capacity with • Improved chip disposal capability with
• Cooling functions as std. on spindle, stable table support structure enhanced coolant flood & flushing
motor/LM guide/ball screw(X/Y/Z), C-axis •X/Y/Z axis travel distance functions
table motor 650/520/480mm, up to 20% increased • Grease lubrication system
• Integrated thermal compensation compared to previous model • Compact integrated automation 3
systems for spindle and structure system(AWC)
BASIC STRUCTURE
Roller LM guideways on X/Y/Z axes and 0.0001 deg. High accuracy B/C axis get higher accuracy and structural stability.

Table size

Ø630 x 450 mm
ø24.8 inch x 17.7 inch

)
ch
in
Maximum workpiece size

.6
23
Ø600 x 500 mm


m
m
ø23.6 inch x 19.7 inch

0
60
Ø
Maximum workpiece weight

H 9.7
400 kg

50 i
(1

0 nc
m h)
881.8 lbs

Description Unit DVF 50002th

mm
X-axis 650 (25.6)
(inch)
Y-axis

mm
Y-axis 520 (20.5)
(inch)

Travel
distance mm X-axis
Z-axis 480 (18.9)
(inch)

B-axis deg 140(-30~+110)

C-axis deg 360

Z-axis
m/min
X-axis 42 (1653.5)
(ipm)

Y-axis
m/min
42 (1653.5) C-axis
(ipm)
Rapid
traverse
rate m/min
Z-axis 42 (1653.5)
(ipm)

B-axis r/min 25

C-axis r/min 25

B-axis
4
SPINDLE SPECIFICATIONS
Providing stable machining performance with a high-speed, direct-coupled or a built-in spindle.

15000 r/min, Direct-coupled

18.5 kW / 118 N·m (FANUC)  • Oil cooling spindle thermal compensation


24.8 Hp / 87.1 ft-lbs as standard
17 kW / 108 N·m (HEIDENHAIN)  • Tool clamp confirmation sensor
22.8 Hp / 79.7 ft-lbs • FANUC, HEIDENHAIN, SIEMENS controls
16.5 kW / 79 N·m (SIEMENS)
22.1 Hp / 58.3 ft-lbs
15000 r/min High Torque Built-in

30 kW / 230 N·m (FANUC/HEIDENHAIN/SIEMENS)


40.2 Hp / 169.7 ft-lbs
20000 r/min, High Speed Built-in

37 kW / 221 N·m (FANUC) 


49.6 Hp / 163.1 ft-lbs
30 kW / 155 N·m (HEIDENHAIN/SIEMENS)
40.2 Hp / 114.4 ft-lbs 5
MAGAZINE SPECIFICATIONS
Servo tool magazine delivers high productivity and reliability.

Tool type

ISO #40

Tool capacity

DRUM TYPE 30 {40 }


CHAIN TYPE {60 / 120 }

Maximum tool diameter

CONTINUOUS 75 mm
W/O ADJACENT TOOLS 125 mm
40 tools
Maximum tool length

300 mm
11.8 inch

Maximum tool weight

8 kg
17.6 lb

Tool-to-tool

120 tools
T-T-T 1.3 sec
C-T-C 3.8 sec
Tool magazine door
at front side helps
easy tooling setup
and operation.

6
COOLING & THERMAL COMPENSATION CONCEPT TO
ACHIEVE HIGH ACCURACIES OVER LONG MACHINING RUN

X/Y/Z-axis Cooling (Guideways, Ball screw, Motor) & Cooled motor plate in C axis

6
5

4
3
❶ Cooled motor plate in X axis & ball screw shaft

❷ Cooled X axis linear guideways

❸ Cooled motor plate in Y axis & ball screw shaft

❹ Cooled Y axis linear guideways


7 1
2 ❺ Cooled motor plate in Z axis & ball screw shaft

❻ Cooled Z axis linear guideways

❼ Cooled Spindle bearing & Motor plate

❽ Cooled motor plate in C axis

Thermal compensation
function for Spindle and
Structure as standard
• Real-time thermal displacement
measuring and compensation
through active thermal sensors

• 8 sensors are located : 2ea on


spindle heads, 2ea on column units,
4ea on bed units

7
STANDARD | OPTIONAL SPECIFICATIONS
A range of options is available to suit individual requirements.

Description DVF 5000 2nd


15000r/min, Direct-coupled ●
Spindle 15000r/min, Built-in ○
20000r/min, Built-in ○
30ea, Drum type ●
40ea, Drum type ○
Tool Magazine
60ea, Chain type ○
120ea, Chain type ○
BIG PLUS BT40 ●
Tool type(shank)
CAT40/DIN40/HSK-A63 ○
Flood & Flushing 1.8kW, 0.2MPa ●
4.0kW, 2.0MPa, Cyclone filter ○
4.0kW, 2.0MPa, Paper filter ○
2.9kW, 3.0MPa, Cyclone filter ○
TSC
2.9kW, 3.0MPa, Paper filter ○
Coolant
7.5kW, 7.0MPa, Cyclone filter ○
7.5kW, 7.0MPa, Paper filter ○
Chiller ○
OIL SKIMMER BELT TYPE ○
Coolant level switch High/Low ○
Chip pan ●
Chip conveyor Left side, Hinged belt type ○
Left side, Drum type ○
Folklift type, 300L ○
Chip bucket
Rotation type, 300L ○
Chip disposal
Air blower ○
Air gun ○
Coolant gun ○
Mist collector Preparation(including internal hose) ○
0.75kW(water soluble, none water soluble) ○
Rotary joint Hyd. Fixture line thru table center(Max. 6 port) ○
Chip disposal Air clamping B-axis/C-axis ●
Fixture interface 2AB+GAP SENSING(5 PORTS) ○
Spindle Smart Thermal Control ●
Structure Smart Thermal Control ●
Accuracy Linear scale X/Y/Z axis ○
Pulse encoder X/Y/Z axis ●
Rotary encoder B/C axis ●
S/W ○
S/W + Receiver(RMI-Q) ○
IKC(Intelligent Kinematic Compensation)
Datum ball ○
Master tool ○
RTS(Renishaw, Touch type) ○
TT460(Heidenhain, Touch type) ○
Measurment
Auto tool length measurement ZX SPEED(Blum, Touch type) ○
NC4F(Renishaw, Laser type) ○
SINGLE NT(Blum, Laser type) ○
OMP400(Renishaw) ○
Auto workpiece measurement TS460(Heidenhain) ○
TC-60(Blum) ○
AWC(Automatic Workpiece Changer) 4/6/8/12 pallets ○
Multi-AWC 24/28/32/40 pallets ○
Automation Front door, with safety edge ○
AUTO DOOR Side door, with safety edge ○
Roof door ○
LED work light ●
3 color signal tower ●
Fan cooler ●(Fanuc)
Electric cabinet cooling
Others A/C(Air Conditioner) ○(Fanuc) / ●(Heidenhain, Siemens)
EZ Work ●
EZ Guide i ○
Automatic power off ●
✽ Please contact DN Solutions for detailed specification information.
*When using a semi-synthetic type or synthetic type, contact our sales representative or service center in advance.
Fire Safety There is a high risk of fire when using non-water-soluble cutting fluids, processing flammable materials, neglecting the controlled and careful use of
8 Precautions coolants and modifying the machine without the consent of the manufacturer. Always check the SAFETY GUIDELINES carefully before using the machine.
PERIPHERAL EQUIPMENT

Automatic Tool Measurement

Renishaw(RTS) Heidenhain(TT460)

Blum(ZX Speed) Renishaw(NC4F)

Intelligent kinematic compensation for 5-axis machining Touch type

RENISHAW
For high-accuracy 5-axis machining, the Intelligent Kinematic Compensation function is
recommended. This function minimizes errors in complex 5-axis machining applications by
maintaining the tool point in the correct position relative to the workpiece.

In order to use this function, the following optional items are required: RTS

HEIDENHAIN
SOFTWARE RECEIVER Recommended Option

TT460

BLUM
ZX SPEED
FANUC NC : IKC HEIDENHAIN NC ; IKC

TOUCH PROBE DATUM BALL AUTO TOOL MEASUREMENT MASTER TOOL Laser type

RENISHAW
Recommended Option Recommended Option Recommended Option Recommended Option

NC4F

BLUM
MICRO SINGLE NT

9
AWC

AWC, Multi-AWC
A compact loading/unloading automation capable of mounting up to 40 workpieces.

AWC
A compact automation system providing fast, reliable
and high productivity workpiece change capabilities.

Multi-AWC
Automation solution capable of mounting up to 40 workpieces.

Max. workpiece Max. workpiece


Description Pallet size No. of pallets
dia. x height weight
250x250 mm ∅300x350 mm 130 kg
12ea
(9.8x9.8 inch) (11.8x13.8 inch) (286.6 lb)
350x350 mm ∅400x350 mm 250 kg
8ea
(13.8x13.8 inch) (15.7x13.8 inch) (551.1 lb)
AWC
400x400mm ∅450x350 mm 250 kg
6ea
(15.7x15.7 inch) (17.7x13.8 inch) (551.1 lb)
500x500mm ∅550x350 mm 250 kg
4ea
(19.7x19.7 inch) (21.7x13.8 inch) (551.1 lb)
65kg, 130kg
250x250mm ∅300x350 mm
40ea (143.3, 286.6 lb)
(9.8x9.8 inch) (11.8x13.8 inch)

350x350mm ∅400x350 mm 250 kg


Multi- 32ea
(13.8x13.8 inch) (15.7x13.8 inch) (551.1 lb)
AWC
400x400mm ∅450x350 mm 250 kg
28ea
(15.7x15.7 inch) (17.7x13.8 inch) (551.1 lb)
500x500mm ∅550x350 mm 250 kg
24ea
(19.7x19.7 inch) (21.7x13.8 inch) (551.1 lb)

Pallet storage–table configuration


unit : mm (inch)
W
H

W X H = 1,900 X 1,700 250X250 350 X 350 400 X 400 500X500 250X250 350 X 350 400X400 28EA
(74.8 X 66.9) (9.8 X 9.8) (13.8 X 13.8) (15.7 X 15.7) (19.7 X 19.7) (9.8 X 9.8) (13.8 X 13.8) (15.7 X 15.7)
12EA 8EA 6EA 4EA 40EA 32EA 500X500 24EA
(19.7 X 19.7)

10
AWC DIMENSIONS

Units : mm (inch)

TOP

��� (��.�)

���� (���.�) (���T)


���� (���.�) (��,��,��T)
���� (��.�)

���� (���.�)
���� (��.�)
��� (��.�)
��(�.�)
Table center

���(��.�)
Area for tank
maintenance

���� (��.�) ��� (��.�)


���� (��.�) ��� (��.�) ���� (��.�) �� (�.�) ���� (��.�)

��� (��.�) ���� (���.�)


The area for
���� (���.�) maintenance

FRONT
���� (���.�)

���� (���.�)
���� (���.�)

���� (��.�)
���� (��.�)

���� (��.�)

Foundation line

11
*Some peripheral equipment can be placed in other areas
CUSTOMIZED USER-FRIENDLY FLEXIBLE 
OPERATION SOLUTIONS
CUFOS is a PC based control system created by DN Solutions. Equipped with intuitive
user-friendly functions such as a smart phone screen and easy customization, CUFOS helps to improve
operational efficiency and performance for the user.

FEATURES

19 INCH TOUCH SCREEN


 Program memory : 40GB
App-based Interface like smart phone,
 

tablet PC

EASY PROGRAMMING
 Conversational Programming
 SSD Data Server : Program file sharing/
managing (CF card/USB/External PC)

EASY SET-UP/OPERATION
 CPS(Collision Protection System)
 Manual Viewer
 File Manager

EASY MAINTENANCE
 Status Monitor
 Alarm Guidance
 Maintenance Manager
 Easy connection with external S/W
(creating additional App.)

12
CUFOS INTERFACE
User-friendly screen controls
CUFOS, the PC-based control created by DN Solutions, is an integrated system solution using an intuitive 19-inch
touchscreen. The system provides a convenient operator interface, a high level of customization and many useful
high technology apps.

Intuitive Supports various apps


operation via in three fields—setup,
touch screen machining and utility
Simple customization It provides easy configuration by
is available for specific allowing users to add and edit
work environments. functions on the home screen
according to job requirements.

CUFOS Open CNC


CUFOS operation for enhanced programming

productivity
set up
The CUFOS operating system is based upon the
integration of all aspects of the manufacturing PC software
tool data
process, including setting, machining and
maintenance. It consolidates up-to-date software machining

technology created by DN Solutions, to improve


overall efficiency and productivity. Using the system’s maintenance

modular construction, each function can be easy


integrated with external PC software systems and Applications
applications, such as CAM and Tool Data systems.

Use the Setup Manager with the CPS app to build up the machine model,
and add tool, workpiece and workholding equipment details.

CPS
(Collision Protection System)
A function to prevent real-time collision
in Auto/Manual mode between the tool
and equipment / machine elements
inside the working area.

13
CONVENIENT OPERATION
HEIDENHAIN TNC640/TNC7

Visualized, intuitive task support, TNC7


customized UI • 19 inch touch screen

The TNC7 makes machining even easier, for •1


 89GB Program
memory
everything from programming to program
•L
 ook-ahead 5000
validation and from machine setup to blocks
actual machining. You intuitively operate •T
 ouch Probe Cycles
highly complex applications directly on Graphical Programming
the touchscreen with various integrated
solutions for standard tasks.

Conversational convenient function

Data are controlled in the folder KinematicOpt & KinematicComp


structure; convenient (Touch probe cycle for automatic
<TNC640>
communication via USB devices measurement)

Collision protection system Adaptive feed control Various built-in pattern cycles Graphic simulation
for a wider scope of application
(Software standard)

NUMERIC CONTROL SPECIFICATIONS


Item Specifications TNC640 TNC7
Controlled axis 5 axes (X,Y,Z,C,B)
Controlled axis
Simultaneously controlled axis 5 axes

Embedded ethernet ●
Interface function
USB interface (USB 2.0) ●

Feed function Look-ahead 5000 blocks ●

Automatic measurement and


Axis compensation KinematicsOpt
optimization of machine kinematics

Collision monitoring Dynamic collision monitoring (DCM) ●

Network MT Connect ✪

Display unit touch panel 15" 19"


Others
Program memory for NC programs 21GB 189GB

14
CONVENIENT OPERATION
SIEMENS SINUMERIK ONE

Even Faster & Easier processing + • 21.5 inch touch screen

21.5" screen •5
 0% improvement in
processing speed
All programming, set-up, actual machining (compared to S840D)
and verification process are getting • Graphic programming
easier and faster. Especially, intuitive •P
 LC-based flexible
conversational programming guidance with automation/peripheral
device expandability
3D UI(user interface) on 21.5" large touch
screen is helpful for unskilled engineers.

Conversational convenient function

Simulation and machining Smart function


contour monitoring

Side screen widget 5-axis kinematic measuring 3D collision avoidance and Shop mill part programming
cycles collision avoidance ECO

NUMERIC CONTROL SPECIFICATIONS


Item Specifications S-ONE
Controlled axes ( 제어축수 ) 5 axes (X,Y,Z,C,B)
Controlled axis
Simultaneously controlled axes ( 동시 제어축수 ) 5 axes
Memory card input/output (Local drive)
Data input/output

USB memory input/output ●
Interface function Ethernet (X130) ●
On network drive (without EES option, Extcall)
Operation

On USB storage medium, e.g. memory stick (without EES option, Extcall) ●
Workpiece coordinate system G54 - G57
Program input

Addition of workpiece coordinate system G505 - G599 ●
Interpolation & Feed Top surface ●
function Look ahead number of block 1000
3D simulation, finished part ●
Programming & Simultaneous recording ●
Editing function Measure kinematics ●
DXF Reader for PC integrated in SINUMERIK Operate ●
Operation Guidance ShopMill ●
Function EZ Work ●
Setting and display Operation via a VNC viewer ●
MTConnect
Network

OPCUA ●
18.5" color display with touch screen ●
21.5" color display with touch screen ●
CNC user memory 10 MB
Others

Max. CNC user memory 28 MB ●
Collision avoidance (machine, working area) ●
Collision avoidance ECO (machine, working area) ●

15
POWER | TORQUE

FANUC
15000r/min Direct 15000r/min Built�in 20000r/min Built�in
Power 18.5/11 kW (24.8/14.8 Hp) Power 30/15 kW (40.2/20.1 Hp) Power 37/15 kW (49.6/20.1 Hp)
Torque 118 N·m (87.1 ft-lbs) Torque 230 N·m (169.7 ft-lbs) Torque 221 N·m (163.1 ft-lbs)
S� ��% ED S� ��% ED
S� ��% ED S� ��% ED
���(���.�) S� ��% ED ���(���.�) S� ��% ED
���(���.�) S� ��% ED S� ��% ED ���(���.�) S� ��% ED S� ��% ED ��(��.�)
���(��.�) S� ��% ED ��(��.�)
��(��.�) ���(���.�)S� ��% ED S� ��% ED ��(��.�)
��(��.�) S� ��% ED
���(��.�) S� Cont. S� Cont. ��.�(��.�) S� ��% ED ��(��.�)
S� ��% ED ��.�(��.�) S� Cont. ��.�(��.�)
�� (��.�) ��(��.�) S� Cont.
S� ��% ED �� (��.�) S� Cont. ��(��.�)
��(��.�) S� Cont.
Torque: N.m (ft-lbs)

Torque: N.m (ft-lbs)

Torque: N.m (ft-lbs)


Power: kW (Hp)

Power: kW (Hp)

Power: kW (Hp)
S� Cont. �� (��.�)

���� ���� ���� ���� ���� ���� ��� ���� ���� �����
���� ���� ����� ���� ���� ����� ���� ���� ���� ���� ����� �����
Spindle speed: r/min Spindle speed: r/min Spindle speed: r/min

HEIDENHAIN
15000r/min Direct 15000r/min Built�in 20000r/min Built�in
Power 17/10 kW (22.8/13.4 Hp) Power 30/15 kW (40.2/20.1 Hp) Power 30/24 kW (42.9/32.2 Hp)
Torque 108 N·m (79.7 ft-lbs) Torque 230 N·m (169.7 ft-lbs) Torque 155 N·m (114.4 ft-lbs)
S� ��% ED
���(��.�) S� ��% ED S� ��% ED
���(���.�) S� ��% ED
���(���.�) S� ��% ED S� ��% ED ���(���.�) S� ��% ED
��(��.�) S� Cont. ��(��.�)
��(��.�) ���(��.�) S� Cont.
���(��.�) S� Cont. S� ��% ED ��(��.�)
S� Cont. ��.�(��.�) S� Cont.
S� ��% ED ��(��.�) ��(��.�)
��(��.�)
Torque: N.m (ft-lbs)

Torque: N.m (ft-lbs)


Torque: N.m (ft-lbs)
Power: kW (Hp)

Power: kW (Hp)
S� Cont.
Power: kW (Hp)

��(��.�)

���� ���� ����� ����� ���� ���� ���� ���� ����


���� ���� ����� ���� ����� �����
Spindle speed: r/min Spindle speed: r/min Spindle speed: r/min

SIEMENS
15000r/min Direct 15000r/min Built�in 20000r/min Built�in
Power 16.5/11 kW (22.1/14.8 Hp) Power 30/15 kW (40.2/20.1 Hp) Power 30/24 kW (42.9/32.2 Hp)
Torque 79 N·m (58.3 ft-lbs) Torque 230 N·m (169.7 ft-lbs) Torque 155 N·m (114.4 ft-lbs)
S� ��% ED
S� ��% ED
��(��.�) S� ��% ED ���(���.�) S� ��% ED
���(���.�) S� ��% ED S� ��% ED ���(���.�) S� ��% ED
��(��.�)
��(��.�) S� Cont. ��(��.�) ���(��.�) S� Cont.
���(��.�) S� Cont. S� ��% ED ��(��.�)
S� Cont. ��.�(��.�) S� Cont.
S� ��% ED ��.�(��.�) ��(��.�) ��(��.�)
Torque: N.m (ft-lbs)

Torque: N.m (ft-lbs)


Torque: N.m (ft-lbs)
Power: kW (Hp)

Power: kW (Hp)
Power: kW (Hp)

S� Cont. ��(��.�)

���� ���� ���� ���� ����


���� ����� �����
���� ���� ����� ���� ����� �����
Spindle speed: r/min Spindle speed: r/min Spindle speed: r/min
16
DIMENSIONS

Units : mm (inch)

TOP

��� (��.�)

���� (���.�) (���T)


���� (���.�) (��,��,��T)
���� (��.�)

���� (���.�)
Table center ��� (��.�)

���(��.�)
Area for tank
maintenance

���� (��.�) ��� (��.�)


���� (��.�) ��� (��.�) ���� (��.�) ���� (��.�)
��� (��.�) ���� (���.�)
The area for
���� (���.�) maintenance

FRONT
���� (���.�)

���� (���.�)
���� (���.�)

���� (��.�)
���� (��.�)

Foundation line

17
*Some peripheral equipment can be placed in other areas
INTERFERENCE

Units : mm (inch)

��� (��.�) ( X-axis stroke)


��� (��.�) ��� (�.�)

��� (��.�) ��(�.�) ��� (��.�)

��� (�.�) ��� (��.�) ( Z-axis stroke)


X/Y =�

��� (�.�)

��

�� (�.�)

��� (��.�)
� (�.�) ��� (��.�) ��� (�.�)
��� (��.�)
( Table diameter)

Front view Front view

��� (��.�) ( X-axis stroke) ��� (��.�) ( Y-axis stroke)


��� (��.�) ��� (��.�) ��� (��.�) ��� (�.�)
��� (�.�) ��� (��.�) ( X-axis stroke)

��� (��.�) ( Z-axis stroke)

(Max. workpiece diameter)

��� (�.�)
��� (��.�)

��� (��.�)
(Max. workpiece diameter)

���
��� (�.�)

�� (�.�)
(Ma
x. w
�� kpiece

��

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eter
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Front view Right view

18
*Some peripheral equipment can be placed in other areas
MACHINE SPECIFICATIONS

Description Unit DVF 5000 2th

X axis mm (inch) 650 (25.6)

Y axis mm (inch) 520 (20.5)

Travel
Z axis mm (inch) 480 (18.9)
distance

B axis deg B : 140(+110~-30)

C axis deg 360

Table size mm (inch) Ø630 x 450 (Ø24.8 x 17.7)

Table Max. workpiece size mm (inch) Ø600 x H500 (Ø23.6 x H19.7)

Table loading capacity kg (lb) 400 (881.8)

Max. speed r/min 15000 {20000}

CUFOS : 18.5/11(24.8/14.8) (S3 15%/cont) {30/18.5(40.2/24.8) (S3 25%/cont)}


Max. power kW (Hp) TNC640/TNC7 : 17/10(22.8/13.4) (S3 25%/cont) {30/24(40.2/32.2) (S6 40%/cont)}
Spindle Sinumerik One : 16.5/11(22.1/14.8)(S6 40%/cont) {30/24(40.2/32.2) (S6 40%/cont)}

CUFOS : 118 {156 } (87.1 {115.1})


Max.torque N·m (ft-lbs) TNC640/TNC7 : 108 {155} (79.7 {114.4})
Sinumerik One : 79 {155} (58.3 {114.4})

X axis m/min (ipm) 42 (1653.5)

Y axis m/min (ipm) 42 (1653.5)

Rapid
Z axis m/min (ipm) 42 (1653.5)
traverse rate

B axis r/min 25

C axis r/min 25

Tool shank ISO #40

Tool storage capa. ea 30 {40, 60, 120}

Continuous mm (inch) 75 (3.0)


Max. tool
diameter Without adjacent
mm (inch) 125 (4.9)
Automatic tools
tool changer
Max. tool length mm (inch) 300 (11.8)

Max. tool weight kg (lb) 8 (17.6)

T-T-T sec 1.3/1.5 (60Hz/50Hz)


Tool change time
C-T-C sec 3.8/4.3 (60Hz/50Hz)

Coolant Coolant tank capacity L (gal) 500 (132.1)

Height mm (inch) 2867 (112.9)

Machine
Length x Width mm (inch) 2795 x 2347 (110.0 x 92.4)
dimensions

Weight kg (lb) 8000 (17636.7)

Control NC system - CUFOS, TNC640/TNC7, Sinumerik One

*{ } : Option
19
WHY 5-AXIS MACHINING?

Single setup efficiency


5-axis machining allows you to approach the workpiece from all angles, with complete access to five sides of the part
in a single setup. This reduces the overall number of part setups compared to traditional machining, which minimizes
machine downtime and maximizes chip making time.

Improved part accuracy

When making parts with multi-sided features


using traditional 3-axis machining, multiple part
setups are required. This means new inaccuracies
can arise each time the workpiece is repositioned.
5-axis machining eliminates stacked tolerances and
improves overall part dimensional accuracy.

Extended machine shop capability

DN Solutions 5-axis machines open up new doors


for your machine shop. The increased efficiency will
make you instantly more competitive, and full 5-axis
machining capabilities give you the opportunity to
quote on jobs that previously weren’t possible. So,
what are you going to make today?

“Compared with similar machines from Japan or “Our DN Solutions 5-axis is making complex, high
Europe, DN Solutions has the same level of precision precision parts for aerospace and defense. Cycle
and quality at a better value for money.” times have been reduced dramatically.”

– OMGM Group, Italy – Aerotech Precision Manufacturing, Great Britain


20
WHY
The DN Solutions promise, MACHINE GREATNESS, has two important meanings. The first is simple: DN Solutions
makes great machines. The second is a challenge to our end-users. With a product line that is this comprehensive,
accurate and reliable, we equip our customers to machine greatness. The big question: Why should you choose
DN Solutions over other options?

Here’s why…

WHAT YOU MAKE AND HOW YOU MAKE IT MATTERS�SO MAKE IT


GREAT WITH DN SOLUTIONS.

UNBEATABLE MACHINES READILY AVAILABLE - ANYWHERE


You won’t find a more comprehensive range or IN THE WORLD
a better combination of value, performance and Machining centres (including 5-axis machines), lathes,
reliability anywhere else. multi-tasking turning centres and mill-turn machines,
and horizontal borers with best-in-class specifications
are all available…ready to install.

ROBUST PRODUCT LINE EXPERT SERVICE


We offer an impressive range of machine models and Our dedicated, experienced and knowledgeable
hundreds of configurations. Whatever your machining team is totally committed to improving your
needs and requirements, there’s a DN Solutions for you. productivity, growth and success.
21
CUSTOMER SUPPORT AND SERVICES
We’re there for you whenever you need us.
We help our customers operate at maximum efficiency by providing them with a range of tried, tested and trusted
services - from pre-sales consultancy to post-sales support.

FIELD SERVICES PARTS SUPPLY

• On-site service • Supplying a wide range of original DN Solutions


• Machine installation and testing spare parts
• Scheduled preventive maintenance • Parts repair service
• Machine repair service

TRAINING TECHNICAL SUPPORT

• Programming, machine setup and operation • Supports machining methods and technology
•E
 lectrical and mechanical maintenance • Responds to technical queries
22 • Applications engineering • Provides technical consultancy
RESPONDING TO CUSTOMERS
ANYTIME, ANYWHERE
DN Solutions Global Network
DN Solutions provides systems-based professional support services, before and after the machine tool
sale, by responding quickly and efficiently to customers. By supplying spare parts, product training,
field service and technical support, we provide the expert care, attention and assistance our customers
expect from a market leader.

Changwon Factory

Europe
Head Office
United States
China Yantai Factory
China

Mexico
India Vietnam

Global sales and service support network

6 Corporations

155 Dealer networks

51 Technical centers
Technical Center, Sales Support,
Service Support, Parts Support

204 Service posts

3 Factories

23
dn-solutions.com

Head Office DN Solutions Europe DN Solutions China DN Solutions Vietnam


19F, 10, Tongil-ro, Emdener Strasse 24, Room 101,201,301, M.O.R.E building 2F, 40A-40B
Jung-gu Seoul, D-41540 Dormagen, Germany Building 39 Xinzhuan Highway Ut Tich Street, 04 Ward 04,
Republic of Korea, 04527 Tel: +49-2133-5067-100 No.258 Songjiang District District Tan Binh District,
Tel: +82-2-6972-0370/0350 Fax: +49-2133-5067-111 China Shanghai (201612) Ho Chi Minh City, Vietnam
Fax: +82-2-6972-0400 Tel: +86 21-5445-1155 Tel: +84 28-7304-0163
DN Solutions India Fax: +86 21-6405-1472
DN Solutions America Sales inquiry
No.82, Jakkuar Village
19A Chapin Road, Yelahanka Hobil, DN Solutions Mexico sales@dncompany.com
Pine Brook New Jersey 07058, Bangalore-560064 Avenida central 605,
United States Parque Logistico,
Tel: + 91-80-2205-6900
Tel: +1-973-618-2500 E-mail: San Luis Potosi, 78395, Mexico
Fax: +1-973-618-2501 india@dncompany.com

*For more details, please contact DN Solutions.

* Specifications and information contained within this catalogue may be changed without prior notice.

ver. EN 240418 SU

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