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19 views3 pages

Quiz 1 + Soln

Uploaded by

shieldmarvelmessi
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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BITS PILANI - K. K.

BIRLA GOA CAMPUS

Quiz 1 (Open book; No negative marking)

Subject: Advanced Manufacturing Processes (ME F315)

Date:17/10/2022 Duration: 30 minutes


Full Marks: 30 (=15×2) No. of questions: 15

1. In an open loop, point to point controlled CNC drilling machine a stepper motor producing
200 angular steps per revolution drives the table of a drilling machine by one angular step per
pulse generated by a pulse genrator (shown in figure). Each angular step moves the table by
one basic length unit (BLU) along X-axis with a lead screw having a pitch of 4 mm. If the
frequency of the pulsed generator is doubled, the BLU will be

(a) become double of the second value


(b) become half of the second value
(c) remain same
(d) become zero
2. CNC machining centres do not include operations like:
(a) milling
(b) boring
(c) welding
(d) tapping
3. Which of the following is not the advantage of CNC machines?
(a) Higher flexibility
(b) Improved quality
(c) Reduced scrap rate
(d) Improved strength of the components
4. Point to point control systems are used for
(a) parting
(b) reaming
(c) grooving
(d) facing
5. A hard ceramic marble, having density (ρ) of 3000 kg/m3 and diameter (d) of 0.025 m, is
dropped accidentally from a static weather balloon at a height of 2 km above the roof of a
greenhouse. The flow stress of roof material (σ) is 2.5 GPa. The marble hits and creates an
indentation on the roof. Assume that the principle of creation of indentation is the same as
that in case of abrasive jet machining (AJM). The acceleration due to gravity (g) is 10 m/s2. If
V is the velocity, in m/s, of the marble at the time it hits the greenhouse, the indentation depth
( 1000×√( ρ/6d ) ×d ×V, in mm, is: (a) 0.001 mm (b) 1.58 mm (c) 0.002 (d) none of these.
Marks will be given for this question (Q5) if a student has attempted this.
6. In point to point (PTP) type of NC system
(a) control of position and velocity of the tool is essential
(b) control of only position is sufficient
(c) Control of only velocity is sufficient
(d) Neither position nor velocity need to be controlled
7. It is decided in a study project that a twist-drill of 30 mm diameter with point angle of
118° will be used to assess machinability of a ductile material. A student writes a CNC
command to execute the drilling operation is G90 G01 Z?? F20. The datum is defined on the
top surface of the work material and the approach distance is 3 mm. Then, to achieve a
cylindrical hole depth of 40 mm, the Z coordinate to be provided in the CNC command, in
mm, is: (a) -49.013 (b) 45.013 (c) 40 (d) none of these.

Drill
8. Interpolator in a CNC machine tool: (a) controls axes movement (b) controls spindle
speed (c) controls coolant flow (d) controls tool change
9. John positioned a drill at point P and he want to move to point Q. He wants to write the
CNC program in incremental mode. Then what will be the coordinates of point Q in the in the
part program written by John: (a) (3,12) (b) (5,7) (c) (7,12) (d) (4,7)

.
10. which type of motor is not used in axis or spindle drives of CNC machine tools:
(a) induction motor (b) dc servo motor (c) stepper motor (d) linear servo motor
11. A CNC operator have written part program for a particular product in vertical CNC
milling machine. CNC part program using metric units and absolute dimensions is listed
below:
………………………………………………………………………………….
N30 G01 X30 Y55 Z5 F50;
N40 G02 X50 Y35 R20;
N50 G01 Z5;
……………………………………………………………………………………
The coordinates of centre of the circular arc are: (a) (30,55) (b) (50,55) (c) (50,35) (d)
(30,35)
12. In AJM process, the distance between nozzle tip and work piece surface increases,
material removal rate: (a) increases continuously (b) decreases continuously (c) decreases,
becomes stable and then increases (d) increases, becomes stable and then decreases.
13. The process utilizing primarily thermal energy for removing material is: (a) Ultrasonic
machining (b) Electrochemical machining (c) Abrasive jet machining (d) Laser beam
machining
14.In AJM process, material removal mechanism for brittle is: (a) fracture (b) ploughing (c)
shearing (d) none of these.
15. Following process is used for meat cutting: (a) AJM (b) AWJM (c) WJM (d) all of
these.

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