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1. Transformer Name Plate Details

Equipment No TR01 Make ABB

Type Power Sl.No 1LIN19600100015
Transformer
Rating 30MVA Year of Mfg 2019
Rated Voltage 33/11.5kV Rated Current 437.39/524.86A
% Impedance 10% Temperature Rise Wdg 55Deg C
Vector Group: Dyn11 Type of cooling ONAF
Oil Quantity 10150 Litres Approx

Tap Changer Type On load Tap changer (Easun MR)

Range of Taps 1-21 (+10% to -15%)

Type of Neutral
NGR
Grounding

Applicable Standard IEC 60076

2. Post Installation Check list:

S. No. Description Status Remarks, Record
Yes No discrepancies, if any
1. ICT and its auxiliaries are free from
visible defects on physical inspection.
2. All fittings as per out line general
arrangement drawings.
3. Check main tank has been provided
with double earthing.
4. Check neutral is grounded through
separate connections. Ensure metallic
requirements as per specification (e.g.
Cu.) in earthing strips used.
5. Check that marshalling box, T/C
driving gear, diverter, radiator bank
pump & fan motor ETC has been
earthed.
6. All nuts and bolts are tightened
correctly as per specified torque (as
per manufactures recommendation).
7. Check tightness of terminal
connectors.
8. Check levelling of transformer and its
accessories.

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9. Any paint removed/scratched in transit

has been touched up.
10. Bushings are clean and free from
physical damages.
11. Oil level is correct on all bushings.

12. Check hermetically sealing is intact in

all bushings.
13. Check oil leakage through any
joints/valves etc.
14. Check oil drain valves are properly
closed and locked.
15. Check oil level in MAIN/OLTC
conservator tank.
16. Check oil level at conservator matches
with oil temperature of transformer.
17. Check gear box oil level in OLTC.
18. Check OTI and WTI pockets and
replenish the oil, if required.
19. Check the colour of breather silica gel
(blue when dry).
20.. Check availability of oil in the breather
cup.
21. Check all rollers are locked and tack
welded with rails (wherever
applicable).
22. Check bushings test tap is grounded.
23. Ensure unused secondary cores of
bushing CT’s, if any, has been shorted.
24. Check star point has been formed
properly and grounded at one end
only as per scheme.
25. Check that permanent and adequate
lighting arrangements are ready.
26. Check that labelling and identification
is permanent and satisfactory.
27. Check that buchholz relay is correctly
mounted with arrow pointing towards
conservator.
28. Check cables are properly fixed and
ensure cable entry at the bottom.
29. Ensure all power and control cable
terminals are tightened.
30. Check all cables and ferrules are
provided with number as per cable
schedule (cross feruling to be
checked).
31. Check that all cables are correctly
glanded.

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32. Check external cabling from junction

box to relay/control panel completed.
33. Check that air has been released from
the radiators and their HEADERS/OLTC
BUCHHOLZ RELAY/MAIN
TANK/TANK/BUSHING TURRETS ETC.
34. Check fire protection system &
emulsifier system is adequate &
ready.
35. Check that Core-Earth are shorted.
36. Check that all radiator bank valves on
top and bottom headers are open.
37. Change over operation of AC supply
from source-I to source-II checked.
38. Check the flanges of bushings & OLTC
for any crack after fixing

1. Insulation Resistance Measurement

Test Procedure:
 Check the configuration to be measured.
 Say typical X-Y(X is value to be checked, Y is
against which value to be checked).
 Connect X to + Ve Terminal of IR Tester.
 Connect Y to - Ve Terminal of IR Tester.
 Select the Voltage rating of IR Tester.
 Operate the IR tester and record the values at
15 Sec, 60 Sec and 600 Sec

Ambient Temperature: 25 ⁰ C

Measured
Applied DC Polarization
Values
Configuration Voltage Index
R60
(in Volts)/1Min R15 R60 (R600/R60)
0
23.
HV-(LV + Ground) 5000 7.64 10.9 2.16
6
39.
LV –(HV + Ground) 5000 3.54
4.45 11.2 9
55.
HV - LV 5000 2.86
11.0 19.4 5
Criteria: 1MΩ/kV, For PI: >1.25

4. Core Insulation test

(APPLY 1.0 KV DC)

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Configuration Applied Voltage INSULATION VALUE

BETWEEN CL-G 1000 2.40 G Ohm
BETWEEN CC-G 1000 2.53 G Ohm
BETWEEN CL- 1000 2.81 G Ohm
CC
RECOMMENDED VALUE > 50 Mohm

2. Magnetic Balance Test

Test Procedure:
 Isolate Primary / secondary neutral earth.
 Select normal tap and apply two phase voltage
between R & Y.
 Measure the voltages R&Y, Y&B, B&R, r&y, y&b,
b&r, r&n, y&n, b&n.
 Repeat the same procedure by applying voltages
between Y&B and B&R

HV Side at Normal Tap

Supplied Measured Voltage

Terminal 1U-1V 1V-1W 1W-1U 2U-2N 2V-2N 2W-2N
1U-1V 231.6 198.8 35.10 46.5 36.9 7.01
1V-1W 113.8 233.1 117.8 23.23 46.5 23.6
1W-1U 39.74 198.0 235.3 8.10 39.27 47.2

LV Side at Normal Tap

Applied Voltage Measured Voltage

2U-2N 2V-2N 2W-2N 2U-2N 2V-2N 2W-2N
233.3 - - 235.8 181.8 52.4
- 234.1 - 116.7 237.3 121.3
- - 238.1 51.7 186.7 239.0

3. MEASURMENT OF WINDING RESISTANCE (IN OHM) Ambient Temperature: 25

⁰C
Test Procedure:

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 Isolate Primary/Secondary Neutral earth.

 Connect the test leads on the winding to be measured.
 Select the current and resistance range. Record the values.
 Convert the measured resistance value to 95⁰C and verify with the factory results
Factory
Tap Measured Values in mΩ Ravg @ 75˚ Value Ravg
Ravg mΩ
Position C mΩ @ 75˚ C
1U-1V 1V-1W 1W-1V mΩ
1 135.89 135.34 135.49 135.57 161.64
2 133.99 133.51 133.64 133.71 159.42
3 132.20 131.69 131.89 131.92 157.29
4 130.30 129.82 130.06 130.06 155.07
5 128.40 128.01 128.15 128.18 152.83
6 126.51 126.13 126.31 126.31 150.60
7 124.65 124.28 124.42 124.45 148.38
8 122.77 122.39 122.53 122.56 146.13
9b 120.93 120.58 120.73 120.74 143.96
10 119.01 118.67 118.81 118.83 141.68
11 116.61 116.23 116.42 116.42 138.81
12 119.04 118.85 118.94 118.94 141.81
13 120.92 120.73 120.80 120.81 144.05
14 122.81 122.58 122.69 122.69 146.29
15 124.54 124.34 124.48 124.45 148.39
16 126.39 126.20 126.37 126.32 150.61
17 128.19 127.99 128.15 128.11 152.74
18 130.05 129.87 130.01 129.97 154.97
19 131.82 131.69 131.83 131.78 157.12
20 133.70 133.56 133.68 133.64 159.34
21 135.50 135.29 135.53 135.44 161.48

LOW VOLTAGE SIDE

Measured Values in mΩ Factory Value
Ravg @ 75˚ C
Ravg mΩ Ravg @ 95˚ C
mΩ
2U-2N 2V-2N 2W-2N mΩ
5.7091 5.7068 5.7005 5.7054 6.8026

4. VOLTAGE RATIO TEST

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Test Procedure:
 Isolate primary/Secondary/neutral earth.
 If Ratio Kit is used, Connect the Primary and
secondary test leads of the turns ratio kit to the
transformer. (Note: Primary leads should be
connected to HV Side and Secondary leads to LV
Side)
 Switch On the test kit and perform the test as per
the instructions.
 If voltage method is used, inject 3phase voltage on
HV side and measure the voltage on LV side.
 Record the ratio values and calculate the ratio error.

HV/LV
Measured Voltage Ratio
Calculated Terminals
TAP
Voltage Ratio 1U-1V/2U-2N 1V-1W/2V-2N 1W-1U/2W-2N
Ratio % error Ratio % error Ratio % error
1 5.4673 5.4658 -0.03 5.4660 -0.02 5.4657 -0.03
2 5.4051 5.4035 -0.03 5.4037 -0.03 5.4036 -0.03
3 5.3430 5.3416 -0.03 5.3415 -0.03 5.3415 -0.03
4 5.2808 5.2792 -0.03 5.2792 -0.03 5.2794 -0.03
5 5.2187 5.2167 -0.04 5.2169 -0.03 5.2171 -0.03
6 5.1565 5.1547 -0.04 5.1545 -0.04 5.1545 -0.04
7 5.0945 5.0921 -0.05 5.0921 -0.05 5.0922 -0.05
8 5.0323 5.0298 -0.05 5.0297 -0.05 5.0297 -0.05
9 4.9702 4.9674 -0.06 4.9673 -0.06 4.9673 -0.06
10 4.9080 4.9050 -0.06 4.9050 -0.06 4.9051 -0.06
11 4.8460 4.8426 -0.07 4.8426 -0.07 4.8428 -0.07
12 4.7838 4.7802 -0.07 4.7803 -0.07 4.7802 -0.07
13 4.7217 4.7179 -0.08 4.7178 -0.08 4.7179 -0.08
14 4.6595 4.6553 -0.09 4.6553 -0.09 4.6553 -0.09
15 4.5975 4.5931 -0.09 4.5931 -0.09 4.5930 -0.10
16 4.5353 4.5308 -0.10 4.5308 -0.10 4.5309 -0.10
17 4.4732 4.4685 -0.11 4.4685 -0.11 4.4685 -0.10
18 4.4110 4.4060 -0.11 4.4061 -0.11 4.4060 -0.11

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19 4.3490 4.3435 -0.13 4.3435 -0.13 4.3436 -0.12

20 4.2868 4.2814 -0.12 4.2812 -0.13 4.2813 -0.13
21 4.2247 4.2191 -0.13 4.2189 -0.14 4.2188 -0.14

Tolerance: The turns-ratio tolerance should be within 0.5 % of the nameplate

specifications.

5. TAN DELTA & CAPACITANCE MEASUREMENT OF BUSHING

Test Procedure:
For Bushing:
 The voltage shall be given parallel to
all bushing in HV and LV at a time or
separately in HV and LV or one by one.
 Test Voltage shall be applied at the
bushing line terminal and
measurement lead from test tap of
bushing.
 Each of the condenser bushing tan
delta and capacitance C can be
measured in UST mode.
For Windings:
 Connect the HV lead and LV lead to
the winding under test.
 Measure the Capacitance and
Dissipation Factor.
 Record the values and check with
factory results.

a) Winding
Ambient Temp: 22.8˚C Oil
Temp: 20˚C

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Configuration Test Site Vale Factory Value

Winding Mode Voltage Capacitan %DF Capacitan %DF
ce nF ce nF
HV-LV UST 5kV 6.1444 0.1586
10kV 6.1444 0.1590
HV-Tank GST 5kV 8.5936 0.1946
10kV 8.5937 0.1961
LV - Tank GST 5kV 13.138 0.2208
10kV 13.139 0.2313

6. VECTOR GROUP TEST & POLARITY CHECKING

Short 1U & 2U terminals.

Vector Group Dyn11
Conditions to be match:

1. 1U-1V = (1U-2N) + (2N-1V)

410 = 83.6 + 331.2

2. 1V-2W =1V-2V
295.6 = 294.8

3. 1W-2W < 1W-2V

294.4 < 433

Apply 415V, 3-Phase supply to HV terminals.

Terminals Voltage Measured
1U-1V = 410 1U-1V = 410
1V-1W = 411 1U-2N = 83.6
1W-1U = 412 2N-1V = 331.2
1V-2W = 295.6
1V-2V = 294.8
1W-2W = 294.4
1W-2V = 433

7. MAGNETISATION CURRENT TEST

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Test Procedure:
 Isolate Primary / secondary neutral earth.
 Select normal tap and apply two phase voltage
between R & Y.
 Measure the voltages R&Y, Y&B, B&R, r&y, y&b,
b&r, r&n, y&n, b&n.
 Repeat the same procedure by applying voltages
between Y&B and B&R

a) Apply 3-Phase AC Supply on HV terminals and keep LV Open

Tap Position Voltage Applied Current Measured Remarks

Iu 16
1U-1V 408 V
mA
Iv 11.4
Normal ( 9 ) 1V-1W 410 V
mA
Iw 10.9
1W-1U 405 V
mA

Apply 1-Phase AC Supply on HV terminals and keep LV Open

Tap Position Voltage Applied Current Measured Remarks

Iu 8.5
1U-1V 236.4 V
mA
Iv 6.4
Normal ( 9 ) 1V-1W 235.8 V
mA
Iw 8.6
1W-1U 235.5 V
mA

b) Apply 3-Phase AC Supply on LV terminals and keep HV Open

Tap Position Voltage Applied Current Measured Remarks

Iu 86.3
2U-2V 415 V
mA
Iv 52.8
Normal ( 9 ) 2V-2W 414 V
mA
Iw 85.8
2W-2U 412 V
mA

Apply 1-Phase AC Supply on LV terminals and keep HV Open

Tap Position Voltage Applied Current Measured Remarks

Normal ( 9 ) 2U-2N 233.3 V Iu 125 mA

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2V-2N 234.1 V Iv 93.4 mA

2W-2N 238.1 V Iw 125 mA

8. SHORT CIRCUIT IMPEDANCE TEST

Test Procedure:
 Isolate Primary/Secondary Neutral
earth.
 Short all the three phases on the LV side
of the Transformer.
 Apply three phase voltage in the HV.
 Measure the current in all three phases.
 Calculate the impedance by V/I.
Test Result:
Calculated
Tap Voltage Applied(V) Measured Current(A) Factory Value
Impedance
Positio
n RY YB BR Avg R Y B Avg %Z %Z
48.6 48.3
1 422 417 421 420
7
48.2 48.2
5
11.44
420. 60. 60. 59. 60.
9 421 419 422
6 6 1 6 1
11.11
420.
21 422 419 420
3
86.8 86.2 86.8 86.6 10.67

% Impedance = Applied Voltage x Rated Current x100

Measured Current x Rated Voltage

9. TEST ON OLTC

S. Status Remarks
Description
No OK
1 Visual inspection of equipment Ok
Manual operation on all taps (local) with
2 confirmation of the No. of revolutions and Ok
locking at extreme taps.
3 Over load device of driving motor. Ok
4 Local operation (Electrical) Ok
5 Remote operation (Electrical) Ok
6 Tap position indicator Ok
8 Out of step relay. Ok

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10.OIL CHARACTERISTICS

PPM Measured While Filtration:

Main Tank: OLTC:

OIL SAMPLE B.D.V (MIN) KV REMARKS

Main Tank 80.10 Good

OLTC 80.20 Good

LAB Reports will attached as annex

11. Remarks:

Healthiness of Transformer: OK NOT OK

12. Testing Instrument used:

Sl. Description Make Equipment Serial Calibration

No Number Due Date
1 SFRA (FRAX101)
2 Tan Delta (CPC100,CPTD1) Omicron CPTD1 QA647W 25/08/2021
3 Primary Injection Kit Omicron CPC100 SE827Y 30/12/2021
4 IR tester Kyoritsu E0047128 21/02/2021
5 Multi meter Kyoritsu
6 Leakage Tester (0-200)
7 Turns ratio tester Omicron CPC100 SE827Y 30/12/2021
8 Winding resistance test kit Omicron CPC100 SE827Y 9 30/12/2021

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WTI CT HV

1. Insulation Resistance Measurement:

Applied DC Measured Insulation

Description
Voltage(V) Resistance Value(GΩ)
Secondary 1 – Earth 500 >1 GΩ
Criteria: Minimum 1MΩ/kV

2. Polarity Test:

CT Designation Core No Terminal Polarity

HV WTI 1 1V1S1-1V1S2 OK
Criteria: Positive deflection ensures the polarity is correct.
3. CT Winding Resistance:
Ambient Temperature: 22.8⁰ C

CT Designation Core No Terminal Measured Resistance ( in Ω)

HV WTI 1 1V1S1-1V1S2
R-means=0.9007
R-ref=1.074(75⁰C)

4. Ratio Test:

CT Class/VA Terminal/Ratio Injected Expected Measured %

Designation Primary Sec. Sec. Current Error
Current(A) Current (A) (A) -
HV WTI M=3/VA=15 617.49/2 617.5 2.00 2.0147
0.737

Criteria: Accordance with CT specification

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Neutral (Protection) CT LV

5. Insulation Resistance Measurement:

Applied DC Measured Insulation

Description
Voltage(V) Resistance Value(GΩ)
Secondary 1 – Earth 500 >1 GΩ
Criteria: Minimum 1MΩ/kV
6. Polarity Test:

CT Designation Core No Terminal Polarity

Neutral(Protection) 1 2N1S1-2N1S2 OK
CT LV
2 2N2S1-2N2S2 OK
Criteria: Positive deflection ensures the polarity is correct.
7. CT Winding Resistance:
Ambient Temperature: 22.8 ⁰ C

CT Designation Core No Terminal Measured Resistance ( in Ω)

Neutral(Protection) R-means=9.48
1 2N1S1-2N1S2
CT LV R-ref=11.31(75⁰C)
R-means=2.79
2 2N2S1-2N2S2
R-ref=3.328(75⁰C)

8. Ratio Test:

CT Core Class/VA Terminal/Ratio Injected Expected Measured %

Designation Primary Sec. Sec. Error
Neutral CT 1 PX 2000/1 2000
Current(A) 1
Current 0.993
Current -0.069

2 5P20/15VA 300/1 300 1 0.9978 -0.224

Criteria: Accordance with CT specification

Tank Earth CT

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9. Current Transformer - Name Plate Details:

Make
Sl.No.
Ratio
Class
Rated Burden(VA)
Mfg. Year
CT Sec Terminals

10. Insulation Resistance Measurement:

Applied DC Measured Insulation

Description
Voltage(V) Resistance Value(GΩ)
Secondary 1 – Earth

11. Polarity Test:

CT Designation Core No Terminal Polarity

Tank CT CORE 1
Criteria: Positive deflection ensures the polarity is correct.
12. CT Winding Resistance:
Ambient Temperature: ⁰ C

CT Designation Core No Terminal Measured Resistance ( in Ω)

Tank CT CORE 1

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13. Ratio Test:

CT Core No Terminal Injected Expected Measured %

Designation Primary Sec. Current Sec. Current Error
Current(A) (A) (A)
Tank CT

Criteria: Accordance with CT specification

Healthiness of CT: OK NOT OK

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