Test Report For

Power Transformer
Project: J3 Plant: PCG-SEZ Report No: L&T/PT/ET-HCH200-001A

Substation No: HCH200-10 Date of Testing: 10-07-2017

Transformer Details :

Tag No :ET-HCH200-001A Serial No: 625000084/1

Make: SCHNEIDER ELECTRIC Type of Tap changer: OCTC

Type of Cooling: ONAN ONAF Primary Voltage: 33000 V

Rated MVA: 25 31.5 Secondary Voltage: 6900 V

Rated Amps: HV 437.4 551.1 Normal Tap :3

Rated Amps: LV 2091.8 2635.7 No. of Phase :3

Temperature rise over 50▫C Top oil : 50
YOM:2014
Ambient : Avg wdg : 55
Insulation Level: HV LI 170 AC 70
Insulation Level: LV kV LI 60 AC 20
Insulation Level: LVN LI 60 AC 20
Core & Coil: 24100
Tank & Fittings: 13800
Mass Of Oil:9400
Total Mass:47300
Short Circuit Rating HV: 40KA for 1SEC % Impedance HV/LV: 12.53

Short Circuit Rating LV: 40KA for 1SEC Vector Group: Dyn11

Load Loss Max(KW) : 112.26 Frequency: 50 Hz

No Load Loss Max (KW) : 12.80

TURN WHEEL TO REQUIRED TAP POSITION OFF CIRCUIT TAP SWITCH

HV CURRENT
TAP POSITION LEADS JOINED HV VOLTAGE (KV)
ONAF ONAN
1(MAX) 2-7 34.650 524.9 416.6

2 2-6 33.825 537.7 426.7

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 Test Report For
Power Transformer
Project: J3 Plant: PCG-SEZ Report No: L&T/PT/ET-HCH200-001A

3(NOR) 2-5 33.000 551.1 437.4

4 2-4 32.175 565.2 448.6

5(MIN) 2-3 31.350 580.1 460.4

Tests:

1.Winding Resistance: in mΩ
Tap Measured Value in HV Side (mΩ) Measured Value in LV Side (mΩ)
Position 1U-1V 1V-1W 1W-1U 2U-2V 2V-2W 2W-2U 2U-2N 2V-2N 2W-2N
1 127.5 mΩ 126.9 mΩ 126.2 mΩ
2 122.7 mΩ 122.9 mΩ 123.4 mΩ
3 120.3 mΩ 120.0 mΩ 120.7 mΩ 3.79 mΩ 3.54 mΩ 3.83mΩ 21.57 mΩ 21.32 mΩ 21.20 mΩ
4 117.7 mΩ 117.3 mΩ 117.9 mΩ
5 114.9 mΩ 115.1 mΩ 115.3 mΩ

2. Insulation Resistance Test: 5000 v (dc) in GΩ

Applied Voltage
Test Voltage IR at 1 Min IR at 10 Min PI (10min /1min )
between
HV – Earth 5000 V 18.4 GΩ 40.2 GΩ 2.18
LV-Earth 5000 V 14.3 GΩ 36.6 GΩ 2.55
HV-LV 5000 V 18.2 GΩ 30.8 GΩ 1.69

3.Ratio Test:
Applied Voltage : 1U1V: 405.5 , 1V1W:408.7 , 1W1U:404.3

Calculated Ratio (V) Measured Ratio(V)

Tap No.
2U2V 2V2W 2W2U 2U2N 2V2N 2W2N 2U2V 2V2W 2W2U 2U2N 2V2N 2W2N

1 80.77 81.41 80.53 46.63 47.00 46.49 80.6 80.7 80.6 46.3 46.4 46.5

2 82.75 83.40 82.51 47.77 48.15 47.63 82.5 82.8 82.1 46.8 47.6 46.7

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 Test Report For
Power Transformer
Project: J3 Plant: PCG-SEZ Report No: L&T/PT/ET-HCH200-001A

3 84.83 85.50 84.58 48.97 49.36 48.83 84.8 85.1 84.5 48.7 48.9 48.8

4 87.01 87.70 86.75 50.23 50.63 50.08 86.8 87.1 86.8 49.8 50.0 50.0
5 89.31 90.02 89.05 51.56 51.97 51.41 89.3 89.4 89.1 51.2 51.4 51.4

4.Magnetic Balance Test:

Applied Voltage (V) Measured Voltage (V)
Tap No.
Ø out 1U1V 1V1W 1W1U 2U2V 2V2W 2W2U 2U2N 2V2N 2W2N
R 228.9 402 180.8 76.6 70.7 5.68 27.16 48.9 21.86
1 Y 77.7 332.7 408 30.71 89.1 58.3 9.30 39.4 48.7
B 403 343.2 63.5 89.8 33.71 56.0 48.5 40.9 7.71
R 230.2 406 179.2 72.8 67.1 5.66 26.27 46.5 20.61
3 Y 77.3 331.9 406 22.29 84.5 55.2 8.80 38.17 46.5
B 404 343.6 64.6 86.3 32.14 54.0 46.5 39.36 7.42
R 228.2 407 181.4 80.6 74.6 6.01 28.95 51.5 23.01
5 Y 78.5 332.1 408 32.22 93.8 61.6 9.91 41.6 51.5
B 406 343.6 64.5 94.7 35.3 59.4 51.2 43.2 8.19

5.Magnetizing Current Test:

5A. Magnetizing Current from HV Side:

Applied Voltage (V) Measured Current (mA)

Tap No.
1U1V 1V1W 1W1U 1U 1V 1W

1 405 406 407 18.2 11.4 13.1

2 403 406 406 18.7 11.7 13.7

3 405 408 405 19.8 12.3 14.4

4 405 404 406 20.7 12.9 15.1

5 404 405 406 21.6 13.6 15.8

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 Test Report For
Power Transformer
Project: J3 Plant: PCG-SEZ Report No: L&T/PT/ET-HCH200-001A

5B. Magnetizing Current from LV Side:

Applied Voltage (V) Measured Current (mA)

2U2N 2V2N 2W2N 2U 2V 2W
234.4 234.5 238.0 0.321 0.246 0.362

6. Core and Frame Insulation Resistance Test(0-1 GΩ)

Applied Voltage
Frame – Earth Core-Earth Frame-Core
between
Test Voltage 500 V

IR at 1 Min 0.0 >1 GΩ >1 GΩ

7.Vector Group Test (at Normal Tap):

Terminal Shorted: 1U – 2U

Applied Voltage : 415 V

Condition – 1: 1U1V = 1U2N+1V2N 405=48.6+359.0

Condition – 2: 1U2w=1U2v 84.7=84.6

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 Test Report For
Power Transformer
Project: J3 Plant: PCG-SEZ Report No: L&T/PT/ET-HCH200-001A

Condition – 3: 1W2W<1W2V 338.2<340.6

Condition Measured Voltage, V Condition Measured Voltage, V

1U1V 405 1U2W 84.7
1U2N 48.6 1U2V 84.6
1V2N 359.0 1W2V 340.6
1W2W 338.2 - -

Result: OK Transformer Vector Group is : OK

Attach Test Certificate For Earth Resistance(Wherever Applicable):

Attach Test Certificate For Dissolved Gas Analysis (Wherever Applicable):

Attach Test Certificate for Stability Test – Differential / Ref. (Wherever Applicable):

Attach Test Certificate for Transformer Oil :

Attach Test Certificate for Feeder / Cables :

Silica Gel:

Protection Device Checks Alarm Contact Trip Contact

Buchholz Relay up to Panel/Relay end OK OK

Magnetic Oil Indicator up to Panel/Relay end OK OK

Oil Temperature Indicator up to Panel/Relay end OK OK

Winding Temperature Indicator up to Panel/Relay end OK OK

Pressure Relief Valve up to Panel/Relay end OK OK

Marshalling Box Checks :

Description Remarks

Tightness of Neutral CTs wiring

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 Test Report For
Power Transformer
Project: J3 Plant: PCG-SEZ Report No: L&T/PT/ET-HCH200-001A

Lighting Circuit checks

Heater circuit Checks IR= >1 GΩ Coil resistance=0.656KΩ

Earth checks wherever applicable

8. Cooling Fan Test (Wherever Applicable) :

Fan Details:
Make : Marathon Electric Phase : 3PH
Frequency : 50Hz Voltage :415V Amps : 0.5
Watts : 240 Rpm : 700 Insulation Class : B

Winding Resistance
Fan No Sr.No Insulation Resistance
UV VW UW
Fan 1 1422019/3109 >1 GΩ 0.5 0.6 0.5
Fan 2 1422019/3118 >1 GΩ 0.4 0.4 0.4
Fan 3 1422019/3064 >1 GΩ 0.6 0.6 0.5
Fan 4 1422019/3071 >1 GΩ 0.4 0.5 0.4

Comments: NIL

Test Result: OK

Test Instrument Used

Sr. No. of Instrument Model Calibration

Make Rating Tested on
Instrument Name No Validity

116805 Digital Rishi 15S 1000 V Northlab

10-07-2017
multimeter India Pvt.ltd

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 Test Report For
Power Transformer
Project: J3 Plant: PCG-SEZ Report No: L&T/PT/ET-HCH200-001A

2304.08W093 Transformer Scope TRM 104 10Ma-20Ω Scope T&M

Resistance Meter 03.02.2018
India Pvt.ltd

Digital Insulation Northlab

B2009342 Kyoritsu 3125 5000 V 25.01.2018
tester India Pvt.ltd

HTC- 40mA- Northlab

Leakage Tester HTC CL-2054 08.04.2018
1506CG0009 100mA India Pvt.ltd

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