FOR APPROVAL

Dharavi T-Junction Pump Gate SWPS Project

STOP LOG GATE
EQUIPMENT NO.: M-109
[B5.41 x H1.35 - 2 Leaf(s)]

30-Sep-24

HASUH INDUSTRIES CORPORATION

7 Dongnonggong-gil, Dong-myeon, Hwasun-gun,
Jeonnam-do, 58143, Korea
TEL +(82) 61-371-0144, FAX +(82) 61-800-8805
20 Teheran-ro 25-gil, Gangnam-gu, Seoul, 06132, Korea
TEL +(82) 2-554-5344, FAX +(82) 2-554-7345
e-mail:hasuh0144@hanmail.net, http://hasuh.co.kr

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 TABLE OF CONTENTS

1. DESIGN CONDITION 3

2. ALLOWABLE DESIGN STRESS 4

3. DESIGN LOAD 6

4. CALCULATION OF GATE LEAF 8

4.1 LAYOUT OF GATE LEAF 8

4.2 MAIN BEAM CALCULATION FOR HYDROSTATIC LOAD 9

4.3 VERTICAL BEAM STRENGTH CALCULATION 15

4.4 SKIN PLATE STRENGTH CALCULATION 18

5. GUIDE FRAME STRENGTH CALCULATION 19

6. SUMMARY 21

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1. DESIGN CONDITION
1.1 Gate Type : STOP LOG GATE

1.2 Gate Size [Width(B) x Height(H)] : 5.41 m x 1.35 m

1.3 Quantity : 2 SET(s)

1.4 Clear Span : 5.39 m

1.5 Clear Height : 1.34 m

1.6 Sealing Span : 5.34 m

1.7 Sealing Height : 1.30 m

1.8 Water Level

1) Downstream Water

(1) HIGH WL : EL 5.35 m (For Lower Gate)

2) Upstream Water

(1) HWL : EL 5.35 m (For Lower Gate)

(2) Control Water Level : EL 5.35 m (For Lower Gate)

(3) LWL : EL 4.05 m (For Lower Gate)

1.9 Sill Level : EL 4.05 m (For Lower Gate)

1.10 Water Sealing : Negative, 3 Directional Perimeter Rubber

1.11 MAX Deflection of Main Beam : 1 / 600 against Supporting Span

1.12 Corrosion Allowance : 1 mm (for each Wet Surface)

1.13 Major Materials : Gate: SKIN SS400, Member SS400

Guide Frame: STS 304L

1.14 Codes & Standards : KS, JIS, Gate Design Criteria

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2. ALLOWABLE DESIGN STRESS

2.1 Allowable Stress for Structural Steel Members

[Table 2.1]
SS400 & SM400B SM490B
STEEL MATERIALS
THK(t) ≤ 40mm THK(t) ≤ 40mm

1) Axial Tensile Stress, σt

1,200 1,600
(Per Net Sectional Area)

2) Axial Compressive Stress, σc

1) ℓ/r ≤ 20 : 1,200 1) ℓ/r ≤ 15 : 1,600
Per Gross Sectional Area)

Compressive Members 2) 21 < ℓ/r ≤ 93 : 2) 16 < ℓ/r ≤ 80 :

1,200-7.5 (ℓ/r-20) 1,600-11.2 (ℓ/r-15)

ℓ : Buckling Length of Compressive Members (cm)

3) 94 < ℓ/r : 3) 81 < ℓ/r :
r : Minimum Radius of Gyration of Sectional 10,000,000 10,000,000

Area of Compressive Members (cm) 6,700+(ℓ/r)^2 5,000+(ℓ/r)^2

Compressive Attachments 1,200 1,600

3) Bending Stress, σb
1,200 1,600

Bending Tensile Stress

(Per Net Sectional Area) 1) ℓ/b ≤ 9/K : 1,200 1) ℓ/b ≤ 8/K : 1,600

Bending Compressive Stress 2) 9/K < ℓ/b ≤ 30 : 2) 8/K < ℓ/b ≤ 80 :

(Per Gross Sectional Area) 1,200-11(K(ℓ/b)-9) 1,600-16(K(ℓ/b)-8)

Aw : Sectional Area of Web Plate (cm^2) If Aw/Ac < 2, K=2 If Aw/Ac < 2, K=2

If Aw/Ac > 2, If Aw/Ac < 2,

Ac : Sectional Area of Compressive Flange (cm^2) K = (3+Aw/2Ac)^1/2 K = (3+Aw/2Ac)^1/2

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 [Table 2.1]

SS400 & SM400B SM490B

STEEL MATERIALS
THK(t) ≤ 40mm THK(t) ≤ 40mm

ℓ : Supporting Length of Compressive Flange (cm)

b : Width of Compressive Flange (cm)

In case of Compressive Flange is directly

1,200 1,600
welded on the Skin Plate

4) Shearing Stress, τ
700 900
(Per Gross Sectional Area)

5) Remarks

(1) t > 40mm σa x 0.92 σa x 0.94

(2) Stainless Steel STS304, STS316

Tensile/Compressive Stress 1,050

Shearing Stress 600

6) Combined Stress 1.5 σa 1.5 σa

2.2 Safety Factor for Steel Members

[Table 2.2]

Materials Tensile Comp Shear Remarks

General Structural Steel (SS, SM) 5 5 8.7

Forged Carbon Steel (SF) 5 5 8.7

Carbon Steel for Machine (S-C) 5 5 8.7

Cast Steel (SC) 5 5 8.7

Stainless Steel (STS) 5 5 8.7

Cast Iron (GC) 10 3.5 10

Graphite Cast Iron (GC) 7 2.5 12

Bronze (BC) 8 8 10

WIRE ROPE 8 Operating Stead Load

LINK CHAIN 6.5 Operating Stead Load

2.3 Concrte Bearing Stress, 50 Kgf/cm^2, Shearing Stress, 7.0 Kgf/cm^2

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2.4 Allowable Surface Pressure for Rotating Members
[Table 2.3]

Allowable Surface Pressure (Kgf/cm^2)

Materials Journal Rotating Remarks

Contact Stop Roller, Hinge Lift Bearing Stop

Bronze Cast 60 180 140 60 280

Ph Bronze 60 180 140 60 280

Bronze Cast 60 180 140 60 280

Brass Alloy
230 450 450 230 450
(HB210 above)

3. DESIGN LOAD
Flap Gate is arranged two (upper/lower) layers. Lower one will be calculated as follows:
3.1 Normal Design Hydrostatic Load
1) Hydrostatic Load P1 (Downstream & Upstream Water - Design Load)
[Table 3.1]

NO Symbol Unit Downstream Symbol Upstream

1 Ws tf/m^3 1.030 Ws -

2 Wr tf/m^3 - Wr 1.030

3 h m 1.350 h2 1.300

4 h1 m 0.000 h3 0.000

5 B(Sealing Span) m 5.340 B(Sealing Span) 5.340

6 H(Height) m 1.350 H(Height) 2.650

EL 5.35
0.00

EL 5.35

h3 0.00
1.350

h1
=

1.350

1.350

Downstream Upstream
h

h2
H

SILL EL 4.05 EL 4.05

[Fig 3.1]

P1 = 1/2*B[( h^2- h1^2)*Ws - (h2^2-h3^2)*Wr] = -4.64 (tf) [Eq 3.1.1]

where,
P1 : Hydrostatic Pressure Load (tf)

Wr : Upstream Water Specific Gravity 1.030 (tf/m^3)

Ws : Downstream Water Specific Gravity 1.030 (m)

h : Downstream Water Design Level 0.000 (m)

h1 : Downstream Design - Top of Gate 0.000 (m)

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 h2 : Upstream Water, Design Level 1.300 (m)

h3 : Upstream Design - Top of Gate 0.000 (m)

H : Gate Leaf Height 1.350 (m)

B : Sealing Span of Gate 5.340 (m)

2) Special Load Case P2 (Upstream Water = Sill Level; Downstream = Design Level)

1 h Design Total Head (m) 1.350

2 h1 Distance to Top of Gate (m) 0.000

EL 5.350

S 1.300
Upstream T Down

P
EL 4.050

P2 = 1 / 2 x [ h^2 - h1^2 ] x Ws x B = 0.00 (tf) [Eq 3.1.3]

where,

P2 : Hydrostatic Pressure Load (tf)

Wr : Upstream Water Specific Gravity 1.030 (tf/m^3)

Ws : Downstream Water Specific Gravity 1.030 (tf/m^3)

h : Downstream Water Design Level 0.000 (m)

h1 : Downstream Design - Top of Gate 0.000 (m)

B : Sealing Span of Gate 5.340 (m)

3) Exceptional Load Case P3 (Upstream Water = Design Level; Downstream = Sill Level)

1 h2 Upstream Design 1.300

2 h3 Upstream Design - Top of Gate 0.000

P3 = 1 / 2 x [ h2^2 - h3^2 ] x Wr x B = 4.65 (tf) [Eq 3.1.3]

where,

P3 : Hydrostatic Pressure Load (tf)

Wr : Upstream Water Specific Gravity 1.030 (tf/m^3)

Ws : Downstream Water Specific Gravity 1.030 (tf/m^3)

h2 : Upstream Water Design Level 1.300 (m)

h3 : Upstream Design - Top of Gate 0.000 (m)

B : Sealing Span of Gate 5.340 (m)

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3.2 Determination of Design Load
1) Among the Design Load, P3 =4.6 (tf) is the applicable one. Thus, this shall be the Design Load.

▷ P = 4.65 (tf) [Eq 3.1.4]

4. CALCULATION OF GATE LEAF

4.1 LAYOUT OF GATE LEAF

[FIG 4.1]

[Fig 4.1.1]

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4.2 Main Beam Calculation for Hydrostatic Load
4.2.1 Distribution of Load on Each Beam

P1 = 0.000 (tf/㎡) ①

0.40
P2 = 0.412 (tf/㎡) ②

0.35
P3 = 0.773 (tf/㎡) ③

0.30

1.35
P4 = 1.082 (tf/㎡) ④

0.20
P5 = 1.288 (tf/㎡) ⑤

0.10
P6 = 1.423 (tf/㎡) ⑥
[Fig 4.2.1]

[Table 4.2.1]
Hydraulic Pr (tf/m^2) Beam Span (m) Remarks
p1 = 0.00 -
p2 = 0.41 L1 = 0.40
p3 = 0.77 L2 = 0.35
p4 = 1.08 L3 = 0.30
p5 = 1.29 L4 = 0.20
p6 = 1.42 L5 = 0.10
Sum = 4.98 Sum = 1.35

4.2.2. Reaction of Each Beam

[Table 4.2.2]
BEAM
CALCULATION OF LOAD P (tf) Sum(tf)
NOS
1 1 / 6 x ( 2 x 0.00 + 0.41 ) x 0.40 x 5.34 0.146 0.146
1 / 6 x ( 2 x 0.41 + 0.00 ) x 0.40 x 5.34 0.293
2 0.790
1 / 6 x ( 2 x 0.41 + 0.77 ) x 0.35 x 5.34 0.497
1 / 6 x ( 2 x 0.77 + 0.41 ) x 0.35 x 5.34 0.609
3 1.310
1 / 6 x ( 2 x 0.77 + 1.08 ) x 0.30 x 5.34 0.701
1 / 6 x ( 2 x 1.08 + 0.77 ) x 0.30 x 5.34 0.784
4 1.490
1 / 6 x ( 2 x 1.08 + 1.29 ) x 0.20 x 5.34 0.706
1 / 6 x ( 2 x 1.29 + 1.08 ) x 0.20 x 5.34 0.651
5 1.374
1 / 2 x ( 1.29 + 1.42 ) x 0.10 x 5.34 0.723
TOTAL 5.11

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4.2.3. Allocated Load on each Horizontal Beam (P)

P=wxB (tf) [Eq 4.2.3]

[Table 4.2.3]
Unit Load, w (tf/m) Allotted Load, P (tf) Remarks
w1 = 0.146 P1 = 0.780
w2 = 0.790 P2 = 4.219
w3 = 1.310 P3 = 6.995
w4 = 1.490 P4 = 7.957
w5 = 1.374 P5 = 7.337
Sum = 5.11 Sum = 27.287
w Min = 0.146
w Max = 1.490

4.2.4 Bending Moment

a B a

w(tf/m)

A B
L

[Fig 4.2.4]

M = w x B x ( 2L -B ) / 8 (tf-m) [Eq 4.2.4]

= P x ( 2L - B) / 8
where,
w : Unit Load applied on each Horizontal Main Beam (tf/m)
L : Supporting Span between Sealing = 5.410 m
B : Sealing Span of Gate = 5.340 m
P : Allotted Load for each Main Beam = tf

M1 = 1 / 8 x 0.780 x ( 2 x 5.41 - 5.34 ) = 0.534 (tf·m)

M2 = 1 / 8 x 4.219 x ( 2 x 5.41 - 5.34 ) = 2.889 (tf·m)
M3 = 1 / 8 x 6.995 x ( 2 x 5.41 - 5.34 ) = 4.791 (tf·m)
M4 = 1 / 8 x 7.957 x ( 2 x 5.41 - 5.34 ) = 5.450 (tf·m)
M5 = 1 / 8 x 7.337 x ( 2 x 5.41 - 5.34 ) = 5.025 (tf·m)

4.2.4.1 MOMENT MAX AT UPPER BEAM = 0.534 (tf·m)

4.2.4.2 MOMENT MAX AT LOWER BEAMS = 5.450 (tf·m)

4.2.5 Shearing Force

Q = wxB/2 (tf) [Eq 4.2.5]

Q1 = 0.780 / 2 = 0.39 (tf)
Q2 = 4.219 / 2 = 2.109 (tf)
Q3 = 6.995 / 2 = 3.498 (tf)
Q4 = 7.957 / 2 = 3.978 (tf)
Q5 = 7.337 / 2 = 3.669 (tf)

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 4.2.5.1 SHEAR FORCE MAX AT UPPER BEAM = 0.390 (tf)
4.2.5.2 SHEAR FORCE MAX AT LOWER BEAMS = 3.978 (tf)

4.2.6 Bending Stress

σct = M / Zct Kgf/cm^2) [Eq 4.2.6]

where,
Zct : Section Modulus (c: compression, t: tension) (cm^2)
σct : Bending Stress (c: compression, t: tension) (cm^2)

ℓ/b≤9/K: 1050 (Kgf/cm^2)

9 / K < ℓ / b ≤ 30 : 1050 -11 x (K ( ℓ / b) - 9) (Kgf/cm^2)
Aw / Ac < 2, K = 2
Aw / Ac > 2, K = SQRT(3 + Aw/2 x Ac)
where,

ℓ : Buckling Length of Compressive Members (cm)

b : Compression Flange Width (cm)

Aw : Area of Flange Web (cm^2)

Ac : Area of Compression Flange (cm^2)

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4.2.7 Sectional Property of Horizontal Beam
4.2.7.1 Upper Beam (BEAM NO ⓘ~③ )
(1) Beam Size (H*B*Ft/Wt) ㄷ - 300 x 90 x 9 / 13 (mm)

[Table 4.2.7.1]
Beam Size Corrosion Allowance (1mm)
Member Remarks
Width b (cm) Height, h (cm) Width b (cm) Height, h (cm)
Up Flange b1 9.00 h1 1.30 8.80 1.20 Skin Plate
Web b2 0.90 h2 27.40 0.70 27.40
Low Flange b3 9.00 h3 1.30 8.80 1.20
Member A (cm^2) y (cm) Ay (cm^3) Ay^2 (cm^4) Io (cm^4)
Up Flange A1 10.56 y1 14.30 151.01 2,159 1.3
Web A2 19.18 y2 0.00 0 - 1,200.0
Low Flange A3 10.56 y3 -14.30 -151.01 2,159 1.3
∑ 40.30 0.00 0 4,319 1,202.5

9
(b1) (h1)

1.3

FLOW

y y
27.4
(h2)
30

1.3

(b2) 0.9 (h3)

(b3) [Fig 4.2.7.1]

Moment of Inertia
Iy = ∑ Io + ∑ Ay^2 - ∑A*e^2 = 5,521.38 (cm) [Eq 4.2.7.1]
where,
Iy : Moment of Inertia (y-y) (cm^4)
Io : Moment of Inertia for geographic center Axis (cm^4)
A : Sectional Area (cm^2)
e : Eccentric from geographic center (cm)
Eccentrics
e = ∑A*y / ∑A = 0.00 (cm) [Eq 4.2.7.2]
Neutral Axis
e1 : 14.90 - 0.00 = 14.90 (cm)
e2 : 14.90 + 0.00 = 14.90 (cm)
Sectional Modulus
Zc = Iy / e1 = 370.56 (cm) [Eq 4.2.7.3]
Zt = Iy / e2 = 370.56 (cm) [Eq 4.2.7.4]

(2) Bending Stress

σct = M / Zct (Kgf/cm^2) [Eq 4.2.6]
σc = M / Zc = 144.1 < σa ( 1,200 ) OK
σt = M / Zt = 144.1 < σa ( 1,200 ) OK
where,
σa : Allowable Stress (Kgf/cm^2)

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4.2.7.2 Lower Beams (BEAM NO ④~⑤)

(1) Beam Size (H*B*Ft/Wt) ㄷ - 350 x 120 x 15 / 15 (mm)

[Table 4.2.7.2]
Beam Size Corrosion Allowance (0mm)
Member Remarks
Width b (cm) Height, h (cm) Width b (cm) Height, h (cm)
Up Flange b1 12.00 h1 1.50 11.80 1.40 Skin Plate
Web b2 1.50 h2 32.00 1.30 32.00
Low Flange b3 12.00 h3 1.50 11.80 1.40
Member A (cm^2) y (cm) Ay (cm^3) Ay^2 (cm^4) Io (cm^4)
Up Flange A1 16.52 y1 16.70 275.88 4,607 2.7
Web A2 41.60 y2 0.00 0 - 3,550
Low Flange A3 16.52 y3 -16.70 -275.88 4,607 2.7
∑ 74.64 0.00 0 9,214 3,555.3

12
(b1) (h1)

1.5

FLOW

y y
(h2)
32

35

1.5

(b2) 1.5 (h3)

12

(b3) [Fig 4.2.7.2]

Moment of Inertia
Iy = ∑ Io + ∑ Ay^2 - ∑A*e^2 = 12,869.67 (cm) [Eq 4.2.7.1]
where,
Iy : Moment of Inertia (y-y) (cm^4)
Io : Moment of Inertia for geographic center Axis (cm^4)
A : Sectional Area (cm^2)
e : Eccentric from geographic center (cm)
Eccentrics
e = ∑A*y / ∑A = 0.00 (cm) [Eq 4.2.7.2]
Neutral Axis
e1 : 17.40 - - = 17.40 (cm)
e2 : 17.40 + - = 17.40 (cm)
Sectional Modulus

Zc = Iy / e1 = 739.6 (cm) [Eq 4.2.7.3]

Zt = Iy / e2 = 739.6 (cm) [Eq 4.2.7.4]

(2) Bending Stress

σct = M / Zct (Kgf/cm^2) [Eq 4.2.6]
σc = M / Zc = 736.8 < σa ( 1,200 ) OK
σt = M / Zt = 736.8 < σa ( 1,200 ) OK
where,
σa : Allowable Stress (Kgf/cm^2)

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4.2.8 Shearing Stress

τ = Q / Aw (Kgf/cm^2) [Eq 4.2.8]

where,

τ : Shearing Stress (Kgf/cm^2)

Q : Shearing Force (Kgf)

Aw : Sectional Area of WEB of Vertical Beam (cm^2)

τa : Allowable Shearing Stress = 700 (Kgf/cm^2)

4.2.8.1 UPPER BEAM (BEAM NO ⓘ~③)

τ = Q / Aw = 9.38 < τa ( 700 ) OK

4.2.8.2 LOWER BEAMS (BEAM NO ④~⑤)

τ = Q / Aw = 95.63 < τa ( 700 ) OK

4.2.9 Deflection (δ)

wxB L x B^2 B^3

δ = x ( L^3 - + ) [Eq 4.2.9]
48 E I 2 8

where,

δ : Maximum Deflection (cm)

w : Mean Hydrostatic Pressure Load (Kgf/cm^2), Table 4.2.3

B : Maximum distance of Horizontal Beams (cm) Fig 4.2.4

L : Young's Modulus = 2.1*10^6 (Kgf/cm^2)

E : Moment of Inertia of Vertical Beam (cm^4) -

I : Moment of Inertia of Main Beam (cm^4)

Allowable Deflection δ / L ≤ 1 / 600

4.2.9.1 UPPER BEAM (BEAM NO ⓘ~③)

δ = 0.14 / 541 = 1 / 3852.7 < 1 / 600 OK

4.2.9.2 LOWER BEAMS (BEAM NO ④~⑤)

δ = 0.61 / 541 = 1 / 880 < 1 / 600 OK

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4.3 Vertical Beam Calculation for Hydraulic Load
4.3.1 Vertical Beam Arrangement

VERTICAL BEAM
0.000 p1

0.40

L1
P1
0.412 p2

0.35

L2
P2
0.773 p3
0.30

L3 P3
1.082 p4
0.20

L4

P4
1.288 p5
0.10

L5

P5
1.423 p6

a (Vertical Beam Span, m) = 0.71

(max) [Fig 4.4.1]

4.3.2 Distributed Load

Ph1 = 0.206 (tf/㎡)

[Eq 4.4.2]
Ph2 = 0.593 (tf/㎡)
Ph3 = 0.928 (tf/㎡)
Ph4 = 1.185 (tf/㎡)
Ph5 = 1.356 (tf/㎡)

4.3.3 Shearing Force

Ph * L^2
Q = (tf)
4

Q1 = 0.003 (tf)
Q2 = 0.018 (tf)
Q3 = 0.020 (tf)
Q4 = 0.011 (tf)
Q5 = 0.003 (tf)
Q Max = 0.020 (tf)

4.3.4 Bending Moment

P * L^3
M = For L < a [Eq 4.4.4.1]
12

P*a
M = x (3L^2 - a^2) For L > a [Eq 4.4.4.2]
24

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 M1 = 0.001 (tf)
M2 = 0.017 (tf)
M3 = 0.002 (tf)
M4 = 0.001 (tf)
M5 = 0.000 (tf)
M Max = 0.017 (tf)

4.3.5 Sectional Property of Vertical Beam

(1) Beam Size (H*B*Ft/Wt) ㄷ - 350 x 90 x 9 / 9 (mm)

[Table 4.4.5]
Beam Size Corrosion Allowance (0mm)
Member Remarks
Width b (cm) Height, h (cm) Width b (cm) Height, h (cm)
Up Flange b1 9.00 h1 0.90 8.80 0.80 Skin Plate
Web b2 0.90 h2 33.20 0.70 33.20
Low Flange b3 9.00 h3 0.90 8.80 0.80
Member A (cm^2) y (cm) Ay (cm^3) Ay^2 (cm^4) Io (cm^4)
Up Flange A1 7.04 y1 17.00 119.68 2,035 0.4
Web A2 23.24 y2 0.00 0 - 2,135
Low Flange A3 7.04 y3 -17.00 -119.68 2,035 0.4
∑ 37.32 0.00 0 4,069 2,135.4

9
(b1) (h1)

0.9

FLOW

y y
33.2
(h2)
35

0.9

(b2) 0.9 (h3)

(b3) [Fig 4.3.5]

Moment of Inertia
Iy = ∑ Io + ∑ Ay^2 - ∑A*e^2 = 6,204.55 (cm) [Eq 4.2.7.1]
where,
Iy : Moment of Inertia (y-y) (cm^4)
Io : Moment of Inertia for geographic center Axis (cm^4)
A : Sectional Area (cm^2)
e : Eccentric from geographic center (cm)
Eccentrics
e = ∑A*y / ∑A = 0.00 (cm) [Eq 4.2.7.2]
Neutral Axis
e1 : 17.40 - 0.00 = 17.40 (cm)
e2 : 17.40 + 0.00 = 17.40 (cm)
Sectional Modulus
Zc = Iy / e1 = 356.6 (cm) [Eq 4.2.7.3]
Zt = Iy / e2 = 356.6 (cm) [Eq 4.2.7.4]

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(2) Bending Stress
σct = M / Zct (Kgf/cm^2) [Eq 4.2.6]
σc = M / Zc = 4.8 < σa ( 1,200 ) OK
σt = M / Zt = 4.8 < σa ( 1,200 ) OK
where,
σa : Allowable Stress (Kgf/cm^2)

(3) Shearing Stress

τ = Q / Aw (Kgf/cm^2) [Eq 4.2.8]

where,

τ : Shearing Stress (Kgf/cm^2)

Q : Shearing Force (Kgf)

Aw : Sectional Area of WEB of Vertical Beam (cm^2)

τa : Allowable Shearing Stress = 600 (Kgf/cm^2)

τ = Q / Aw = 0.86 < τa ( 600 ) OK

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4.4 Skin Plate Calculation
4.4.1 Bending Stress of Skin Plate

(1) Bending Stress of Skin Plate will be calculated as per TIMOSHENKO'S FORMULA.
1 P
σ = x k x a^2 x [Eq 4.4.1]
100 (t - ε)^2

σ4 ▽ where,
σ : STRESS (Kgf/cm^2)
k : COEFFICIENT

P
σ3 0.3 σ1 a : MINOR WIDTH OF PANEL (cm)
b : MAJOR WIDTH OF PANEL (cm)
a

σ2 σ1 P : WATER PRESSURE (Kgf/cm^2)

t : THICKNESS OF SKIN PLATE (cm)
b ε : CORROSION ALLOWANCE 0.1 (cm)

VERTICAL BEAM
0.000 p1 Ph, Mean Hydrostatic Press.
0.021 (Kgf/cm^2)
22.0

40.0

L1

1
0.412 p2
0.059
23.0

35.0

L2

2
0.773 p3
0.093
18.0

30.0

L3

3
1.082 p4
0.119
20.0
8.0

L4

4
1.288 p5
0.136
10.0
5.0

L5

5
1.423 p5

a (Vertical Beam Span, m) = 0.71

[Fig 4.4.1]

'k' COEFFICIENT [Table 4.4.1] Stress Review [Table 4.4.2]

b /a σ₁ σ₂ σ₃ σ₄ # σ₁ σ₄ σa
1.00 30.9 13.7 13.7 30.9 1 29.2 21.3 1,200
1.25 40.3 18.8 13.5 33.9 2 78.6 70.8 1,200
1.50 45.5 22.1 12.2 34.3 3 92.9 67.6 1,200
1.75 48.4 23.9 10.8 35.3 4 23.5 18.0 1,200
2.00 49.9 24.7 9.5 36.3 5 1.5 8.0 1,200
2.50 50.0 25.0 8.0 37.3 σmax 92.9 1,200
3, ∝ 50.0 25.0 7.5 38.3 ∴ σmax < σa OK

[T 4.4.3]
N P a b σa t ε+t
b/a k
O Kgf/cm² (cm) (cm) Kgf/cm² (cm) (cm)
1 0.020 22.00 71.0 3.22 50.0 1,200 0.06 0.16
2 0.059 23.00 71.0 3.08 50.0 1,200 0.11 0.21
3 0.092 18.00 71.0 3.94 50.0 1,200 0.11 0.21
4 0.118 8.00 71.0 8.87 50.0 1,200 0.05 0.05
5 0.135 5.00 71.0 14.2 50.0 1,200 0.03 0.03
t max 2.10
∴ SKIN PLATE THK, t = 5.0 mm > 2.1 mm OK

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5. GUIDE FRAME STRENGTH CALCULATION
5.1 Guide Frame Strength Calculation By ANDREE's Formula
1) Center of Load Applied on Guide Frame

b > 20 + 0.1 PR
where, b: Distance from Side to Roller Center, cm
PR
PR: Maximum Load of Roller (tf)
b

b = 20 + 0.1 * 0.10 = 20.01 (cm)

= 20.0 < 25.0 ∴ OK [Fig 5.1.1]

2) Guide Frame Strength Calculation (MTL: SS400)

(1) Beam Size (H*B*Ft/Wt) H - 100 x 100 x 6 / 8 (mm)
Sectional Properties for y-y Axis [Table 5.1.1]
Beam Size Corrosion Allowance (0mm)
Member Remarks
Width b (cm) Height, h (cm) Width b (cm) Height, h (cm)
Up Flange b1 10.00 h1 0.60 10.00 0.60 Roller Side
Web b2 0.80 h2 8.80 0.80 8.80
Low Flange b3 10.00 h3 0.60 10.00 0.60
Member A (cm^2) y (cm) Ay (cm^3) Ay^2 (cm^4) Io (cm^4)
Up Flange A1 6.00 y1 4.70 28.2 132.54 0.18
Web A2 7.04 y2 0.00 0 0 45.43
Low Flange A3 6.00 y3 -4.70 -28.2 132.54 0.18
∑ 19.04 0.00 0 265.08 45.79
(b2)
8

PR y
(b1, b3)
100

6 88 (h2) 6
(h1) 100 (h3)
[Fig 5.1.2]

Moment of Inertia
Iy = ∑ Io + ∑ Ay^2 - ∑A*e^2 = 45.8 + 265 - 0.0 = 310.9 (cm^4)
where, [Eq 4.1.7]
Iy : Moment of Inertia (y-y) (cm^4)
Io : Moment of Inertia for geographic center Axis (cm^4)
A : Sectional Area (cm^2)
e : Eccentric from geographic center (cm)

Eccentrics
e = ∑A*y / ∑A = - (cm) [Eq 4.1.8]
Neutral Axis
e1 : 5.00 - 0.00 = 5.00 (cm)
e2 : 5.00 + 0.00 = 5.00 (cm)
Sectional Modulus
Zc = Iy / e1 = 311 / 5.00 = 62 (cm^3) [Eq 4.1.9]
Zt = Iy / e2 = 311 / 5.00 = 62 (cm^3) [Eq 4.1.10]

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(2) Concrete Compression Stress

K = 0.0588 x P/ (Bf^2 x I )^(1/3) [Eq 5.1.2]

where,
K : Concrete Compression Stress (Kgf/cm^2)
Bf : Supporting Flange Width of Guide Frame Rail : 41.0 (cm)
Ⅰ : Moment of Inertia Guide Frame Rail : 310.9 (cm^4)
PR : Max Load of Main Roller, PMax : 10 (Kgf)

K = 0.0588 x 10 / (41^2 x 310.9)^(1/3) = 0.007 < 7 ∴ OK

(3) Length of Concrete Stress Affected Zone

a = 0.75 x PR / (K x Bf) = 0.75 x 10 / (0.01 x 41.0) = 25.05 (cm) [Eq 5.1.3]

where,
a : Length of Concrete Stress Affected Zone Below Guide Frame Rail (cm)

(4) Bending Moment

M = K x a^2 x Bf / 4 = 0.007 x 25.05^2 x 41 / 4 = 47.0 (Kgf-cm)

where, [Eq 5.1.4]
M : Bending Moment of Guide Frame Rail (Kgf-cm)

(5) Bending Stress

σct = M / Zct (Kgf/cm^2) [Eq 5.1.5]

σc = M / Zc = 47 / 62 = 0.8 < 50 ∴ OK
σt = M / Zt = 47 / 62 = 0.8 < 50 ∴ OK

where,
σa : Allowable Stress (Kgf/cm^2)
Aw / Ac = 7.04 / 6 = 1.17
K = [3 + (Aw / 2Ac)]^(1/2) = (3 + 7.04 / 2x6.00)^(1/2) = 2.00
ℓ = 40.0 cm, ℓ / b ≤ 9 / K is (40.0/10.0 = 4.0 ≤ 9/2.00 = 4.5).
σa = 1,200 (Kgf/cm^2)

(6) Shearing Stress

τ = Q / (2*Aw) (Kgf/cm^2) [Eq 5.1.6]

where,
τ : Shearing Stress (Kgf/cm^2)
Q : Shearing Force (Kgf)
Aw : Sectional Area of Main Beam WEB (cm^2)
τa : Allowable Shearing Stress = 700 (Kgf/cm^2)

τ = 10 / 14.08 = 0.71 < τa ( 700 ) ∴ OK

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 (7) Shearing Stress of Concrete

[Fig 5.1.3]

τc = PR / (2a x ℓc) (Kgf/cm^2) [Eq 5.1.7]

where,
τc : Shearing Stress of Concrete (Kgf/cm^2)
PR : Max Load of Roller (Kgf) : 100 (Kgf)
ℓc : Length of Shearing =h+(2(y+b/2)^2)^(1/2) : 40.1 (cm)
2a : Length of Stress Affected Zone : 50.1 (cm)
b : Flange Width of Flange below Rail : 10.0 (cm)
h : Frame Beam Height : 10.0 (cm)
y : Distance from Pier End to Load Center : 16.3 (cm)
τa : Concrete Allowable Shearing Stress : 7.0 (Kgf/cm^2)

τc = 100.0 / 2010.2 = 0.05 < τa ( 7.0 ) ∴ OK

6. SUMMARY

6.1 Stop Log Gates are arranged with Upper and Lower layer gates.

The Lower one is calculated in Section 1 through 5 hereinabove.

As the water levels for upper gate is lower than that of the lower one, the member sizes

for upper gate are identical to the lower gate, except No 4 horizontal beam.

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