Unit-V Balancing
Unit-V Balancing
5.1 INTRODUCTION:
Balancing is the process of eliminating or at least reducing the ground forces and/or
moments. It is achieved by changing the location of the mass centres of links. Balancing of
rotating parts is a well known problem. A rotating body with fixed rotation axis can be fully
balanced i.e. all the inertia forces and moments. For mechanism containing links rotating about
axis which are not fixed, force balancing is possible, moment balancing by itself may be possible,
but both not possible. We generally try to do force balancing. A fully force balance is possible,
but any action in force balancing severe the moment balancing.
Balancing of a single rotating mass by single mass rotating in the same plane.
Balancing of a single rotating mass by two masses rotating in the different plane.
Balancing of a several masses rotating in single plane.
Balancing of a several masses rotating in different planes.
2.3 BALANCING OF A SINGLE ROTATING MASS BY SINGLE MASS
ROTATING IN THE SAME PLANE:
2.4 BALANCING OF A SINGLE ROTATING MASS BY TWO MASSES
ROTATING IN THE DIFFERENT PLANE:
2.6 BALANCING OF SEVERAL MASSES ROTATING DIFFERENT PLANE:
2.7 BALANCING OF RECIPROCATING MASSES:
Secondly, there is a vibration produced by the change in speed and therefore kinetic
energy of the piston. The crankshaft will tend to slow down as the piston speeds up and absorbs
energy, and to speed up again as the piston gives up energy in slowing down at the top and bottom
of the stroke. This vibration has twice the frequency of the first vibration, and absorbing it is one
function of the flywheel.
Thirdly, there is a vibration produced by the fact that the engine is only producing power
during the power stroke. In a four-stroke engine this vibration will have half the frequency of the
first vibration, as the cylinder fires once every two revolutions. In a two-stroke engine, it will have
the same frequency as the first vibration. This vibration is also absorbed by the flywheel.
In multi-cylinder engines the mutual counteractions of the various components in the Crank
shaft assembly are one of the essential factors determining the selection of the Crank shafts
configuration and with it the design of the engine itself. The inertial forces are Balanced if the
common centre of gravity for all moving crankshaft-assembly components lies at the crankshaft's
midpoint, i.e. if the crankshaft is symmetrical (as viewed from the front). The crankshaft's symmetry
level can be defined using geometrical representations of 1st- and 2ndorder forces (star diagrams). The
2nd order star diagram for the four-cylinder in-line engine is asymmetrical, meaning that this order is
characterized by substantial free inertial Forces. These forces can be balanced using two countershafts
rotating in opposite directions at double the rate of the crankshaft (Lanchester system).
The resultant unbalanced force due to the cylinders, along the line of stroke, is known as
tractive force.
2.10.2 Swaying Couple:
The couple has swaying effect about a vertical axis, and tends to sway the engine alternately in
clock wise and anticlockwise directions. Hence the couple is known as swaying couple.
2.10.3 Hammer blow:
The maximum magnitude of the unbalanced force along the perpendicular to the line of
stroke is known as Hammer blow.
2.11 BALANCING OF INLINE ENGINES:
An in-line engine is one wherein all the cylinders are arranged in a single line, one behind
the other as schematically indicated in Fig. Many of the passenger cars found on Indian roads such
as Maruti 800, Zen, Santro, Honda City, Honda CR-V, and Toyota Corolla all have four cylinder
in-line engines. Thus this is a commonly employed engine and it is of interest to us to understand
the analysis of its state of balance.
For the sake of simplicity of analysis, we assume that all the cylinders are identical viz., r, , and
are same. Further we assume that the rotating masses have been balanced out for all
cylinders and we are left with only the forces due to the reciprocating masses.
A radial engine is one in which all the cylinders are arranged circumferentially as shown in
Fig.These engines were quite popularly used in aircrafts during World War II. Subsequent
developments in steam/gas turbines led to the near extinction of these engines. However it is still
interesting to study their state of balance in view of some elegant results we shall discuss shortly.
Our method of analysis remains identical to the previous case i.e., we proceed with the
assumption that all cylinders are identical and the cylinders are spaced at uniform interval
around the circumference.
2.13 SOLVED PROBLEMS
A shaft has three eccentrics, each 75 mm diameter and 25 mm thick, machined in one piece with
the shaft. The central planes of the eccentric are 60 mm apart. The distance of the centres from the
axis of rotation are 12 mm, 18 mm and 12 mm and their angular positions are 120° apart. The
3
density of metal is 7000 kg/m . Find the amount of out-of-balance force and couple at
r.p.m. If the shaft is balanced by adding two masses at a radius 75 mm and at distances of
mm from the central plane of the middle eccentric, find the amount of the masses and their
angular positions. (AU-MAY/JUNE-2013)
Let L and M be the planes at distances of 100 mm from the central plane of middle eccentric. The
position of the planes and the angular position of the three eccentrics is shown in Fig. 21.12 (a) and (b)
respectively. Assuming L as the reference plane and mass of the eccentric A in the vertical direction,
the data may be tabulated as below :
Since the centrifugal force is proportional to the product of mass and radius (i.e. m.r), therefore
by measurement.
3
–
Out-of-balance force = vector oc = 4.75 × 10 kg-m
Out-of-balance couple
The out-of-balance couple is obtained by drawing the couple polygon from the data given in Table 21.6 (column
6), as shown in Fig. 21.12 (d). The resultant o ′ c′ represents the out-ofbalance couple. Since the couple is
proportional to the product of force and distance (m.r.l), there-fore by measurement,
The vector c ′ o′ (in the direction from c′ to o′ ), as shown in Fig. 21.12 (d)
3
–
represents the balancing couple and is proportional to 15 × 10 mM, i.e.
First of all, the angular setting of masses C and D is obtained by drawing the couple polygon from
the data given in Table 21.4 (column 6). Assume the position of mass B in the horizontal direction OB as
shown in Fig. 21.10 (b). Now the couple polygon as shown in Fig.(c) is drawn as discussed below :
1. Draw vector o′ b′ in the horizontal direction (i.e. parallel to OB) and equal to 0.75
2
kgm , to some
suitable scale.
2. From points o′ and b′ , draw vectors o′ c′ and b′ c′ equal to 1.2 kg-m2 and
1.08 kg-m2
respectively. These vectors intersect at c′ .
3. Now in Fig. 21.10 (b), draw OC parallel to vector o′ c′ and OD parallel to vector b′
c′ . By measurement, we find that the angular setting of mass C from mass B in the
anticlockwise
direction, i.e. ∠ BOC = 240° Ans.
and angular setting of mass D from mass B in the anticlockwise direction, i.e. ∠ BOD = 100°
Ans.
In order to find the required mass A (mA) and its angular setting, draw the force polygon to
some suitable scale, as shown in Fig. 21.10 (d), from the data given in Table 21.4 (column 4).
Since the closing side of the force polygon (vector do) is proportional to 0.1 mA, therefore by
measurement,
All dimension s in mm
(a) Po sition of planes. (b) Angular po sition of masses.
Fig. 21.10
2(ii) Derives the expressions for the following: (i) Variation in tractive force and (ii) Swaying couple.
(8) (AU-NOV/DEC-2009)
Variation in tractive force
The resultant unbalanced force due to the two cylinders, along the line of stroke, is known as
tractive force. Let the crank for the first cylinder be inclined at an angle θ with the line of stroke, as
shown in Fig. 22.4.
Since the crank for the second cylinder is at right angle to the first crank, therefore the angle of
inclination for the second crank will be (90° + θ ).
Let m = Mass of the reciprocating parts per cylinder, and c
= Fraction of the reciprocating parts to be balanced.
We know that unbalanced force along the line of stroke for cylinder 1
The unbalanced forces along the line of stroke for the two cylinders constitute a couple
about the centre line YY between the cylinders as shown in Fig. 22.5.
This couple has swaying effect about a vertical axis, and tends to sway the engine alternately in
clockwise and anticlockwise directions. Hence the couple is known as swaying couple. a = Distance
between the centre lines of the two cylinders.
A shaft carries four masses A, B, C and D of magnitude 200 kg, 300 kg, 400 kg and 200 kg
respectively and revolving at radii 80 mm, 70 mm, 60 mm and 80 mm in planes measured from A
at 300 mm, 400 mm and 700 mm. The angles between the cranks measured anticlockwise are A
to B 45°, B to C 70° and C to D 120°. The balancing masses are to be placed in planes X and Y.
The distance between the planes A and X is 100 mm, between X and Y is 400 mm and between Y
and D is 200 mm. If the balancing masses revolve at a radius of 100 mm, find their magnitudes
and angular positions. (AU-MAY/JUNE-2012)
Solution. Given : mA = 200 kg ; mB = 300 kg ; mC = 400 kg ; mD = 200 kg ; rA = 80 mm =0.08m
;
rB = 70 mm = 0.07 m ; rC = 60 mm = 0.06 m ; rD = 80 mm = 0.08 m ; rX = rY = 100 mm = 0.1
m Let mX = Balancing mass placed in plane X, and mY = Balancing mass placed in
plane Y.
The position of planes and angular position of the masses (assuming the mass A as horizontal)
are shown in Fig. 21.8 (a) and (b) respectively.
Assume the plane X as the reference plane (R.P.). The distances of the planes to the right of
plane X are taken as + ve while the distances of the planes to the left of plane X are taken as – ve. The
data may be tabulated as shown in Table 21.2.
The balancing masses mX and mY and their angular positions may be determined graphi-
cally as discussed below :
First of all, draw the couple polygon from the data given in Table 21.2 (column 6) as shown in
Fig. 21.8 (c) to some suitable scale. The vector d ′ o′ represents the balanced couple. Since the
balanced couple is
proportional to 0.04 m , therefore by measurement,
The angular position of the mass mY is obtained by drawing OmY in Fig. 21.8 (b), parallel to vector d ′
o′ . By measurement, the angular position of mY is θ Y 12 in the clockwise direction from mass mA
(i.e. 200 kg ). Ans.
Now draw the force polygon from the data given in Table 21.2 (column 4) as shown in Fig. 21.8
(d). The vector eo represents the balanced force. Since the balanced force is proportional to 0.1
mX, therefore by measurement,
The angular position of the mass mX is obtained by drawing OmX in Fig. 21.8 (b), parallel to vector eo.
By measurement, the angular position of mX is θ X 145 in the clockwise direction from mass mA (i.e.
200 kg ). Ans.
The magnitude and angular position of mass A may be determined by drawing the force polygon from
the data given in Table 21.3 (Column 4), as shown in Fig. 21.9 (c), to some suitable scale. Since the
masses are to be completely balanced, therefore the force polygon must be a closed figure. The closing
side (i.e. vector do) is proportional to 0.18 mA. By measurement,
0.18 mA = Vector do = 3.6 kg-m or mA = 20 kg Ans.
In order to find the angular position of mass A, draw OA in Fig. 21.9 (b) parallel to vector do. By
measurement, we find that the angular position of mass A from mass B in the anticlockwise direction is
AOB = 236° Ans.
(a) P osition of pl a n e s. ( b ) A n g ul a r position of m a ss e s .
Draw vector o′ c′parallel to OC and equal to 1.8 kg-m2, to some suitable scale.
From points c′ and o′ , draw lines parallel to OD and OA respectively, such that they intersect at
point d′ . By measurement, we find that
We see from the couple polygon that the direction of vector c ′ d′ is opposite to the
direction of mass D. Therefore the plane of mass D is 0.383 m or 383 mm towards left of plane B
and not towards right of plane B as already assumed. Ans. Again by measurement from couple
polygon,
– 0.18 × 20 y = 3.6 or y = – 1 m
The negative sign indicates that the plane A is not towards left of B as assumed but it is 1 m or
1000 mm towards right of plane B. Ans.
An inside cylinder locomotive has its cylinder centre lines 0.7 m apart and has a stroke
of 0.6 m. The rotating masses per cylinder are equivalent to 150 kg at the crank pin, and the
reciprocating masses per cylinder to 180 kg. The wheel centre lines are 1.5 m apart. The cranks
are at right angles.
The whole of the rotating and 2/3 of the recipro-cating masses are to be balanced by
masses placed at a radius of 0.6 m. Find the magnitude and direction of the balancing masses.
Find the fluctuation in rail pressure under one wheel, variation of tractive effort and the
magnitude of swaying couple at a crank speed of 300 r.p.m. (AU-NOV/DEC-2008) Solution.
Given : a = 0.7 m; lB = lC = 0.6 m or
rB = rC = 0.3 m; m1 = 150 kg; m2 = 180 kg; c = 2/3; rA = rD = 0.6 m; N = 300 r.p.m. or
ω 2 300 / 60 = 31.42 rad/s
We know that the equivalent mass of the rotating parts to be balanced per cylinder at the crank
pin,
m = mB = mC = m1 + c.m2 = 150 + × 180 = 270 kg
Magnitude and direction of the balancing masses Let mA and mD = Magnitude of the
balancing masses θ A and θ D = Angular position of the balancing masses mA and mD
from the first crank B.
The magnitude and direction of the balancing masses may be determined graphically as
discussed below :
First of all, draw the space diagram to show the positions of the planes of the wheels and the
cylinders, as shown in Fig. 22.7 (a). Since the cranks of the cylinders are at right angles,
therefore assuming the position of crank of the cylinder B in the horizontal direc-tion, draw OC
and OB at right angles to each other as shown in Fig. 22.7 (b).
Tabulate the data as given in the following table. Assume the plane of wheel A as the reference plane.
Now, draw the couple polygon from the data given in Table 22.1 (column 6), to
some suitable
scale, as shown in Fig 22.7 (c). The closing side c ′o′ represents the balancing couple
and it is proportional to 0.9 mD. Therefore, by measurement,
To determine the angular position of the balancing mass D, draw OD in Fig. 22.7 (b)
parallel to vector c ′ o′ . By measurement,
D= 250°
Ans.
In order to find the balancing mass A, draw the force polygon from the data given in
Table 22.1 (column 4), to some suitable scale, as shown in Fig. 22.7 (d), The vector do
represents the balancing force and it is proportional to 0.6 mA. Therefore by measurement,
0.6mA = vector do = 63 kg-m or mA = 105 kg Ans.
To determine the angular position of the balancing mass A, draw OA in Fig. 22.7 (b)
parallel to vector do. By measurement,
A= 200°
Ans.
Fluctuation in rail pressure
We know that each balancing mass105 kg
Balancing mass for rotating masses,
Swaying couple
We know that maximum swaying couple
rC = 0.75 m ; c = 2 / 3.
We know that the equivalent mass of the rotating parts to be balanced per cylinder,
The magnitude and direction of the balance masses may be determined, graphically, as
discussed below :
First of all, draw the positions of the planes of the wheels and the cylinders as shown in Fig.
22.11 (a). Since the cranks of the two cylinders are at right angles, therefore assum-ing the
position of the cylinder A in the horizontal direction, draw OA and OD at right angles to each
other as shown in Fig. 22.11 (b).
Assuming the plane of wheel B as the reference plane, the data may be tabulated as be-low:
Now draw the couple polygon with the data given in Table 22.4 column (6), to some suitable scale
as shown in Fig. 22.11(c). The closing side d ′ o′ represents thebalancing couple and it is
proportional to 1.08 mC. Therefore, by measurement,
4. To determine the angular position of the balancing mass C, draw OC parallel to vector d′ o
Mass or Inertia
Unbalance: This is basically in reference to the rotating bodies. The uneven distribution
of mass in a rotating body contributes to the unbalance. A good example of unbalance related
vibration would be the ―vibrating alert‖ in our mobile phones. Here a small
amount of
unbalanced weight is rotated by a motor causing the vibration which makes the mobile phone to
vibrate. You would have experienced the same sort of vibration occurring in your front loaded
washing machines that tend to vibrate during the ―spinning‖ mode.
Misalignment: This is an other major cause of vibration particularly in machines that are
driven by motors or any other prime movers.
Bent Shaft: A rotating shaft that is bent also produces the the vibrating effect since it losses
it rotation capability about its center.
Gears in the machine: The gears in the machine always tend to produce vibration,
mainly due to their meshing. Though this may be controlled to some extent, any problem in the
gearbox tends to get enhanced with ease.
Bearings: Last but not the least, here is a major contributor for vibration. In majority of the
cases every initial problem starts in the bearings and propagates to the rest of the members of the
machine. A bearing devoid of lubrication tends to wear out fast and fails quickly, but before this is
noticed it damages the remaining components in the machine and an initial look would seem as if
something had gone wrong with the other components leading to the bearing failure.
(a)Bad Effects:
The presence of vibration in any mechanical system produces unwanted noise, high
stresses, poor reliability, wear and premature failure of parts. Vibrations are a great source of
human discomfort in the form of physical and mental strains.
(b)Good Effects:
A vibration does useful work in musical instruments, vibrating screens, shakers, relive
pain in physiotherapy.
Free Vibration
Forced Vibration
It is the time taken by a vibrating body to repeat the motion itself.time period is usually
expressed in seconds.
(b) Cycle:
It is the motion completed in one time period.
The system shown in this figure is what is known as a Single Degree of Freedom system.
We use the term degree of freedom to refer to the number of coordinates that are required to
specify completely the configuration of the system. Here, if the position of the mass of the system
is specified then accordingly the position of the spring and damper are also identified. Thus we
need just one coordinate (that of the mass) to specify the system completely and hence it is
known as a single degree of freedom system.
Types of Vibration:
Longitudinal Vibration:
When the particles of the shaft or disc moves parallel to the axis of the shaft, then the
vibrations known as longitudinal vibrations.
When a body is allowed to vibrate on its own, after giving it an initial displacement, then
the ensuring vibrations are known as free or natural vibrations. When the vibrations take place
parallel to the axis of constraint and no damping is provided, then it is called free undamped
longitudinal vibrations.
Springs in series
Springs in parallel
Combined springs
Inclined springs
3.11 DAMPING:
It is the resistance to the motion of a vibrating body. The vibrations associated with this resistance
are known as damped vibrations.
Viscous damping
Dry friction or coulomb damping (3) Solid damping or structural
damping
Slip or interfacial damping.
3.11.2 Damping Coefficient:
The damping force per unit velocity is known as damping coefficient.
The vibrations associated with this resistance are known as damped vibrations.
Damping factor can be defined as the ratio of actual damping coefficient to critical damping
coefficient.
When the system undergoes aperiodically decaying motion and hence such systems are said to be
Overdamped Systems.
An example of such a system is a door damper – when we open a door and enter a room, we want the door to
gradually close rather than exhibit oscillatory motion and bang into the person entering the room behind
us! So the damper is designed such that
Critically damped motion ( a hypothetical borderline case separating oscillatory decay from a periodic
decay) I the fastest decaying aperiodic motion.
When ― < 1‖, x(t) is a damped sinusoid and the system exhibits a vibratory motion whose
amplitude keeps diminishing. This is the most common vibration case and we will spend most of our time
studying such systems. These are referred to as Underdamped systems.
When the particles of the shaft or disc moves approximately perpendicular to the axis of the
shaft, then the vibrations known as transverse vibrations.
3.13.1 Whirling speed of shaft:
The speed, at which the shaft runs so that the additional deflection of the shaft from the axis
of rotation becomes infinite, is known as critical or whirling speed.
No shaft can ever be perfectly straight or perfectly balanced. When an element of mass is a distance
from the axis of rotation, centrifugal force, will tend to pull the mass outward. The elastic
properties of the shaft will act to restore the ―straightness‖. If the frequency of
rotation is
equal to one of the resonant frequencies of the shaft, whirling will occur. In order to save the machine
from failure, operation at such whirling speeds must be avoided.
The whirling frequency of a symmetric cross section of a given length between two points is given by:
RPM
Where E = young's modulus, I = Second moment of area, m = mass of the shaft, L= length of
the shaft between points
A shaft with weights added will have an angular velocity of N (rpm) equivalent as follows:
When the particles of the shaft or disc move in a circle about the axis of the shaft, then the
vibrations known as tensional vibration
3.14.1 Torsional vibration of a single rotor system:
vibrations. There are three springs each of stiffness 10 N/mm and it is found that
1. the
the ratio of the frequency of the damped the periodic time of the
2. The mass of a single degree damped vibrating system is 7.5 kg and makes 24 free
oscillations in 14 seconds when disturbed from its equilibrium position. The amplitude of
vibration reduces to 0.25 of its initial value after five oscillations. Determine : 1. stiffness
of the spring, 2. logarithmic decrement, and 3. damping factor, i.e. the ratio of the system
damping to critical damping.
Solution. Given : m = 7.5 kg
Since 24 oscillations are made in 14 seconds, therefore frequency of free vibrations,
3(i) The measurements on a mechanical vibrating system show that it has a mass of 8 kg
and that the springs can be combined to give an equivalent spring of stiffness
5 N/mm. If the vibrating system have a dashpot attached which exerts a force
of when the mass has a velocity of 1 m/s, find : 1. critical damping coefficient,
2. logarithmic decrement, and 4. ratio of two consecutive amplitudes.
damping factor, 3.
c = 40 N/m/s
3 (ii) An instrument vibrates with a frequency of 1 Hz when there is no damping. When the
damping is provided, the frequency of damped vibrations was observed to be 0.9 Hz. Find
1. the damping factor, and 2. logarithmic decrement.
We know that the kinetic energy is due to the motion of the body and the potential energy
is with respect to a certain datum position which is equal to the amount of work required to move
the body from the datum position. In the case of vibrations, the datum position is the mean or
equilibrium position at which the potential energy of the body or the system is zero.
In the free vibrations, no energy is transferred to the system or from the system.
Therefore the summation of kinetic energy and potential energy must be a constant quantity
which is same at all the times. In other words,
Comparing equations,
A vertical shaft of 5 mm diameter is 200 mm long and is supported in long bearings at its
ends. A disc of mass 50 kg is attached to the centre of the shaft. Neglecting any increase in
stiffness due to the attachment of the disc to the shaft, find the critical speed of rotation
and the maximum bending stress when the shaft is rotating at 75% of the critical speed.
The centre of the disc is 0.25 mm from the geometric axis of the shaft. E = 200 GN/m2.
Solution. Given : d = 5 mm = 0.005 m ; l = 200 mm = 0.2 m ; m = 50 kg ; e = 0.25 mm =
0.25 × 10–3 m ; E = 200 GN/m2 = 200 × 109 N/m2
Critical speed of rotation
We know that moment of inertia of the shaft,
Since the shaft is supported in long bearings, it is assumed to be fixed at both ends. We
know that the static deflection at the centre of the shaft due to a mass of 50 kg,
We know that for a shaft fixed at both ends and carrying a point load (W1) at the centre,
the maximum bending moment
6.(i) A shaft 50 mm diameter and 3 metres long is simply supported at the ends and
carries three loads of 1000 N, 1500 N and 750 N at 1 m, 2 m and 2.5 m from the left
support. The Young's modulus for shaft material is 200 GN/m 2. Find the frequency
of transverse vibration.
Solution. Given :2 = 200 × d = 50 mm = 0.05 m ;109 N/m2l = 3 m, W1 = 1000 N ; W2 = 1500
N ; W3 = 750 N;
E = 200 GN/m
The shaft carrying the loads is shown in Fig. 23.13
We know that moment of inertia of the shaft,
6.(ii) Calculate the whirling speed of a shaft 20 mm diameter and 0.6 m long
carrying a mass of 1 kg at its mid-point. The density of the shaft material is 40 Mg/m3,
and Young’s modulus is 200 GN/m2. Assume the shaft to be freely supported.
FORCED VIBRATION
4.1 INTRODUCTION:
We saw that when a system is given an initial input of energy, either in the
form of an initial displacement or an initial velocity, and then released it will, under the right
conditions, vibrate freely. If there is damping in the system, then the oscillations die away. If
a system is given a continuous input of energy in the form of a continuously applied force or
a continuously applied displacement, then the consequent vibration is called forced
vibration. The energy input can overcome that dissipated by damping mechanisms and the
oscillations are sustained.
We will consider two types of forced vibration. The first is where the ground to
which the system is attached is itself undergoing a periodic displacement, such as the vibration
of a building in an earthquake. The second is where a periodic force is applied to the mass, or
object performing the motion; an example might be the forces exerted on the body of a car by
the forces produced in the engine. The simplest form of periodic force or displacement is
sinusoidal, so we will begin by considering forced vibration due to sinusoidal motion of the
ground. In all real systems, energy will be dissipated, i.e. the system will be damped, but often
the damping is very small. So let us first analyze systems in which there is no damping.
(4.1)
where, m , k and c are the mass, spring stiffness and damping coefficient of the system, F is the
amplitude of the force, w is the excitation frequency or driving frequency.
The steady state response of the system can be determined by solving equation(4.1) in many
different ways. Here a simpler graphical method is used which will give physical
understanding to this dynamic problem. From solution of differential equations it is known
that the steady state solution (particular integral) will be of the form
(4.2)
As each term of equation (4.1) represents a forcing term viz., first, second and third terms,
represent the inertia force, spring force, and the damping forces. The term in the right hand
side of equation (4.1) is the applied force. One may draw a close polygon as shown in figure
4.2 considering the equilibrium of the system under the action of these forces. Considering a
reference line these forces can be presented as follows.
From equation (1), the resultant of the spring force, damping force and the inertia force will be the
applied force, which is clearly shown in figure 4.2.
It may be noted that till now, we don't know about the magnitude of X and which can be easily computed
from
Figure 2. Drawing a line CD parallel to AB, from the triangle OCD of Figure 2,
From the previous module of free-vibration it may
be recalled that
• Natural frequency
• Critical
damping
ence,
or
If we again sum the forces on the mass we get the following ordinary differential equation:
The result states that the mass will oscillate at the same frequency, f, of the applied force, but
with a phase shift φ.
Where ―r‖ is defined as the ratio of the harmonic force frequency over the
undamped
natural frequency of the mass–spring–damper model.
The plot of these functions, called "the frequency response of the system", presents one of the most
important features in forced vibration. In a lightly damped system when the forcing frequency
nears the natural frequency ( ) the amplitude of the vibration can get extremely high. This
phenomenon is called resonance (subsequently the natural frequency of a system is often referred
to as the resonant frequency). In rotor bearing systems any rotational speed that excites a resonant
frequency is referred to as a critical speed.
The following are some other points in regards to the forced vibration shown in the frequency response
plots.
At a given frequency ratio, the amplitude of the vibration, X, is directly proportional to the
amplitude of the force F0 (e.g. if you double the force, the vibration doubles)
With little or no damping, the vibration is in phase with the forcing frequency when the frequency ratio r <
1 and 180 degrees out of phase when the frequency ratio r > 1
When r ≪ 1 the amplitude is just the deflection of the spring under the static force F0. This
deflection is called the static deflection δst. Hence, when r ≪ 1 the effects of the damper and the mass are minimal.
When r ≫ 1 the amplitude of the vibration is actually less than the static deflection δst. In this region the force generated by the mass (F = ma)
is dominating because the acceleration seen by the mass increases with the frequency. Since the deflection seen in the spring, X, is reduced in
this region, the force transmitted by the spring (F = kx) to the base is reduced. Therefore the mass–
spring–damper system is isolating the harmonic force from the mounting base – referred to as vibration isolation. Interestingly, more
damping actually reduces the effects of vibration isolation when r ≫ 1 because the damping force (F = cv) is also transmitted to the base.
4.6 ROTATING UNBALANCE FORCED VIBRATION:
One may find many rotating systems in industrial applications. The unbalanced
force in such a system can be represented by a mass m with eccentricity e , which is rotating with angular
velocity as shown in Figure 4.1.
Figure 4.1 : Vibrating system with rotating unbalance
Let x be the displacement of the nonrotating mass (M-m) from the static equilibrium
position, then the displacement of the rotating mass m is
From the freebody diagram of the system shown in figure 4.2, the equation of motion is
(4.1)
or (4.2)
This equation is same as equation (1) where F is replaced by . So from the force polygon
as shown in figure 4.3
(4.3)
or (4.4)
(4.5)
(4.6)
and (4.7)
(4.8)
When a machine is operating, it is subjected to several time varying forces because of which it
tends to exhibit vibrations. In the process, some of these forces are transmitted to the foundation – which
could undermine the life of the foundation and also affect the operation of any other machine on the same
foundation. Hence it is of interest to minimize this force transmission. Similarly when a system is subjected to
ground motion, part of the ground motion is transmitted to the system as we just discussed e.g., an automobile
going on an uneven road; an instrument mounted on the vibrating surface of an aircraft etc. In these cases, we
wish to minimize the motion transmitted from the ground to the system. Such considerations are used in the
design of machine foundations and in order to understand some of the basic issues involved, we will study
this problem based on the single d.o.f model discussed so far. we get the expression for force transmitted to
the base as follows:
Consider a vibrating machine; bolted to a rigid floor (Figure 2a).The force transmitted to the
floor is equal to the force generated in the machine. The transmitted force can be decreased by adding
a suspension and damping elements (often called vibration isolators) Figure 2b , or by adding what is
called an inertia block, a large mass (usually a block of cast concrete), directly attached to the
machine (Figure 2c).Another option is to add an additional level of mass (sometimes called a seismic
mass, againa block ofcast concrete) and suspension(Figure2d).
The amplitude of the force transmitted to the foundations is Where k is the Stiffness
of the support and x(t) is the displacement of the mass m.
The governing equation can be determined by considering that the total forcing on the machine
is equal to its mass multiplied by itsacceleration(Newton’s second law)
4.9 SOLVED PROBLEMS
Derive the relation for the displacement of mass from the equilibrium position of
the damped vibration system with harmonic forcing.
Consider a system consisting of spring, mass and damper as shown in Fig. 23.19. Let
the system is acted upon by an external periodic (i.e. simple harmonic) disturbing force,
Fx F cos ω .t
where F = Static force, and
= Angular velocity of the periodic disturbing force.
When the system is constrained to move in vertical guides, it has only one degree of
freedom. Let at sometime t, the mass is displaced downwards through a distance x from
its mean position.
The equation of motion may be written as,
A little consideration will show that when an unbalanced machine is installed on the
foundation, it produces vibration in the foundation. In order to prevent these vibrations or to
minimize the transmission of forces to the foundation, the machines are mounted on springs
and dampers or on some vibration isolating material, as shown in Fig. 23.22. The
arrangement is assumed to have one degree of freedom, i.e. it can move up and down only.
It may be noted that when a periodic (i.e. simple harmonic) disturbing force F cos ω t
is applied to a machine of mass m supported by a spring of stiffness s, then the force is
transmitted by means of the spring and the damper or dashpot to the fixed support or
foundation.
The ratio of the force transmitted (FT) to the force applied (F) is known as the isolation
factor or transmissibility ratio of the spring support.
We have discussed above that the force transmitted to the foundation consists of the fol-
lowing two forces :
1.Spring force or elastic force which is equal to s. xmax, and
2.Damping force which is equal to c. ω .xmax.
Since these two forces are perpendicular to one another, as shown in Fig.23.23,
therefore the force transmitted,
A machine has a mass of 100 kg and unbalanced reciprocating parts of mass
2 kg which move through a vertical stroke of 80 mm with simple harmonic motion.
The machine is mounted on four springs, symmetrically arranged with respect to
centre of mass, in such a way that the machine has one degree of freedom and can
undergo vertical displacements only.
Neglecting damping, calculate the combined stiffness of the spring in order that
the force transmitted to the foundation is 1 / 25 th of the applied force, when the speed
of rotation of ma-chine crank shaft is 1000 r.p.m.
When the machine is actually supported on the springs, it is found that the
damping reduces the amplitude of successive free vibrations by 25%. Find : 1. the
force transmitted to foundation at 1000 r.p.m., 2. the force transmitted to the
foundation at reso nance, and 3. the amplitude of the forced vibration of the machine
at resonance.
6.(i) Derive the relation for magnification factor in case of forced vibration.
6.(ii) A single cylinder vertical petrol engine of total mass 300 kg is mounted upon a steel
chassis frame and causes a vertical static deflection of 2 mm. The reciprocating parts of the
engine has a mass of 20 kg and move through a vertical stroke of 150 mm with simple
harmonic motion. A dashpot is provided whose damping resistance is directly
proportional to the velocity and amounts to 1.5 kN per metre per second.
Considering that the steady state of vibration is reached ; determine : 1. the amplitude of
forced vibrations, when the driving shaft of the engine rotates at 480 r.p.m., and 2. the
speed of the driving shaft at which resonance will occur.