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Diagnosis and Testing

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55 views9 pages

Diagnosis and Testing

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C R
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© © All Rights Reserved
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Contents Page Page 1 of 9

Published : Mar 1, 2005

Climate Control System

Principles of Operation

For a detailed description of climate control operation, refer to the relevant Description and Operation section of the
workshop manual.

Inspection and Verification

1 . Verify the customer concern.

2 . Visually inspect for obvious signs of mechanical or electrical damage.

3 . If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step

4 . If the cause is not visually evident, verify the symptom and refer to the Symptom Chart.

Connector Circuit Reference

Auxiliary Climate Control Module (ACCM) - C0695

NOTE :
Discovery 3 vehicles with rear climate control only

Typical Condition - No Possible


Cavity Description DTC PID Symptom Input/Output
fault Cause
Power supply Battery voltage when Open circuit,
Rear A/C control
1 from ATC ignition on. 0V when ATC B1B7015 99A2 Input short circuit to
panel inoperative
module module in sleep mode ground
Power supply Battery voltage when
Rear A/C control Short circuit to
1 from ATC ignition on. 0V when ATC B1B7311 99A2 Input
panel inoperative ground
module module in sleep mode
9600 bps signal when ATC
module panel on. Average
Rear A/C control
2 LIN bus signal approximately 9V, B1B7088 None Input/Output Open circuit
panel inoperative
depending on battery
voltage
Rear A/C control
Open circuit,
panel
3 Ground Information not available B1B7088 None Input short circuit to
inoperative. Fuse
battery voltage
may blow.
Rear blower Between 1.5V and 2.8V
4 None 999C Output
module power depending on blower motor Information not Information not

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drive setting available available


Voltage variation observed
Blower motor Information not Information not
5 as blower motor setting None 999C Input
voltage sense available available
changes
6 Cavity not used n/a n/a n/a n/a n/a n/a
7 Cavity not used n/a n/a n/a n/a n/a n/a
8 Cavity not used n/a n/a n/a n/a n/a n/a
Rear A/C doesn't
9 Sensor ground Information not available B1B8115 None Output Open circuit
get cold
0V to switch rear blower
Rear blower Information not Information not
10 relay on when rear A/C is None 99A2 Output
relay coil drive available available
on
Solenoid valve 0V to switch valve on when Information not Information not
11 None 99A2 Output
drive rear A/C is on available available
Evaporator Resistance at 25° is 1.5k
Lack of cooling Short circuit to
12 temperature ohms. Pull up resistance is B1B8111 999B Input
from rear A/C ground
sensor signal 5.62k ohms
Evaporator Resistance at 25° is 1.5k
Lack of cooling
12 temperature ohms. Pull up resistance is B1B8115 999B Input Open circuit
from rear A/C
sensor signal 5.62k ohms

Automatic Temperature Control (ATC) Module - C1629

Typical Condition - Possible


Cavity Description DTC PID Symptom Input/Output
No fault Cause
Open circuit,
Sensor 5V 5V ± 0.25V (C2655- A/C system does
1 B1A5911 9969 Input short circuit to
supply 13) not cool cabin
ground
Pollution sensor Inlet flap does not
Nox signal - 0.4V to 4.7V, rises close in response
Short circuit to
2 Japanese in a Nox pollution B1B6211 99A9 to pollution event. Input
ground
specification event May lead to bad air
vehicles only quality in cabin
In-vehicle 1.7k ohms. Pull up Open circuit,
Poor cabin
3 temperature resistance 4.4k B1A6115 9927 Input short circuit to
temperature control
sensor signal ohms at 25°C 12V
In-vehicle 1.7k ohms. Pull up
Poor cabin Short circuit to
3 temperature resistance 4.4k B1A6111 9927 Input
temperature control ground
sensor signal ohms at 25°C
0.5V at zero
pressure rising to
Refrigerant Compressor not Open circuit,
4.8V at
4 pressure sensor B1A6215 9990 running, no cooling Input short circuit to
approximately
signal available 12V
3.2MPa when 5V
seen at C2655-1

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0.5V at zero
pressure rising to
Refrigerant Compressor not
4.8V at Short circuit to
4 pressure sensor B1A6211 9990 running, no cooling Input
approximately ground
signal available
3.2MPa when 5V
seen at C2655-1
0V in darkness/low
light rising to 5V in No solar
Open circuit,
RH sunlight bright sunlight. compensation,
5 None 9962 Input short circuit to
sensor signal Should never customer too hot in
ground
exceed 5V (C1629- sunlight
13)
0V in darkness/low
light rising to 5V in Maximum solar
RH sunlight bright sunlight. compensation, Short circuit to
5 B1A6312 9962 Input
sensor signal Should never blower level too 5V
exceed 5V (C1629- high
13)
6 Cavity not used n/a n/a n/a n/a n/a n/a
<1V with ignition
Blower relay Blower runs Short circuit to
7 and ATC module None 99A2 Output
coil continuously ground
panel on
<1V with ignition
Blower relay Open circuit,
7 and ATC module None 99A2 Blower inoperative Output
coil short to 12V
panel on
8 Cavity not used n/a n/a n/a n/a n/a n/a
9959, CAN
Medium speed see ATC module does initialisation
9 n/a U1A1449 Input
CAN bus low Note not work failure - open
below circuit
9959, CAN
Medium speed see ATC module does configuration
9 n/a U030055 Input
CAN bus low Note not work failure - short
below circuit to ground
9959,
CAN bus off -
Medium speed see ATC module does
9 n/a U007388 Input short circuit to
CAN bus low Note not work
12V
below
9959, CAN
Medium speed see ATC module does initialisation
10 n/a U1A1449 Input
CAN bus high Note not work failure - open
below circuit
9959, CAN
Medium speed see ATC module does configuration
10 n/a U030055 Input
CAN bus high Note not work failure - short
below circuit to ground
9959,
CAN bus off -
Medium speed see ATC module does
10 n/a U007388 Input short circuit to
CAN bus high Note not work
12V
below
Battery voltage Pollution sensor
when rear A/C and rear A/C
Pollution sensor
11 control panel on. 0V B1B7015 99A2 control panel Output Open circuit
supply
when panel in sleep inoperative
mode (Discovery 3 only)
Battery voltage Pollution sensor
when rear A/C and rear A/C
Pollution sensor Short circuit to
11 control panel on. 0V B1B7311 99A2 control panel Output
supply ground
when panel in sleep inoperative
mode (Discovery 3 only)

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Battery voltage Pollution sensor


when rear A/C B1B8200, and rear A/C
Pollution sensor Short circuit to
11 control panel on. 0V B1B8300, 99A2 control panel Output
supply 12V
when panel in sleep B1B7088 inoperative
mode (Discovery 3 only)
DC voltage similar
Poor cabin
13 Sensor ground to that measured on B1B6313 None Output Open circuit
temperature control
C2655-3
Pollution sensor Inlet flap does not
HC/CO signal - 0.4V to 4.7V, falling close in response
Short circuit to
14 Japanese on HC pollution B1B6111 99AA to pollution event. Input
ground
specification event May lead to bad air
vehicles only quality in cabin
Ambient air 1.7k ohms. Pull up Incorrect ambient
Short circuit to
15 temperature resistance 2.15k B1A6811 9924 temperature Input
ground
sensor signal ohms displayed
Ambient air 1.7k ohms. Pull up Incorrect ambient Open circuit,
15 temperature resistance 2.15k B1A6815 9924 temperature Input short circuit to
sensor signal ohms displayed 5V
Misted screen in Open circuit,
Humidity sensor 0.7V at 10%, rising
16 B1A6915 9972 wet/humid weather Input short circuit to
signal to 3V at 90%
conditions battery voltage
Misted screen in
Humidity sensor 0.7V at 10%, rising Short circuit to
16 B1A6911 9972 wet/humid weather Input
signal to 3V at 90% ground
conditions
0V in darkness/low
light rising to 5V in Maximum solar
LH sunlight bright sunlight. compensation, Short circuit to
17 B1A6412 9961 Input
sensor signal Should never blower level too 5V
exceed 5V (C1629- high
13)
0V in darkness/low
light rising to 5V in No solar
Open circuit,
LH sunlight bright sunlight. compensation,
17 None 9961 Input short circuit to
sensor signal Should never customer too hot in
ground
exceed 5V (C1629- sunlight
13)
0V when relay on,
Windshield Possible battery Short circuit to
18 battery voltage None 99A2 Output
heater relay loss of charge ground
when relay off
0V when relay on,
Windshield Windshield may
18 battery voltage None 99A2 Output Open circuit
heater relay mist up
when relay off
Washer
0V when relay on,
jets/exterior Short circuit to
19 battery voltage None 99A2 None Output
mirrors heater ground
when relay off
relay
Washer Mirrors remain
0V when relay on,
jets/exterior frosted and washer
19 battery voltage None 99A2 Output Open circuit
mirrors heater jets inoperative in
when relay off
relay freezing conditions
9600 bps signal Faulty air
when ATC module distribution and
panel on. Average temperature control
20 LIN bus None 99A2 Input/Output Open circuit
signal approximately from rear A/C
9V, depending on control panel
battery voltage (Discovery 3 only)
9600 bps signal Faulty air
when ATC module distribution and Short circuit to
20 LIN bus None 99A2 Input/Output
panel on. Average temperature control ground
signal approximately from rear A/C

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9V, depending on control panel


battery voltage (Discovery 3 only)
9600 bps signal Faulty air
when ATC module distribution and
panel on. Average temperature control Short circuit to
20 LIN bus None 99A2 Input/Output
signal approximately from rear A/C 12V
9V, depending on control panel
battery voltage (Discovery 3 only)
9959, CAN
Medium speed see ATC module initialisation
21 n/a U1A1449 Output
CAN bus low Note inoperative failure - open
below circuit
9959, CAN
Medium speed see ATC module configuration
21 n/a U030055 Output
CAN bus low Note inoperative failure - short
below circuit to ground
9959,
CAN bus off -
Medium speed see ATC module
21 n/a U007388 Output short circuit to
CAN bus low Note inoperative
12V
below
9959, CAN
Medium speed see ATC module initialisation
22 n/a U1A1449 Output
CAN bus high Note inoperative failure - open
below circuit
9959, CAN
Medium speed see ATC module configuration
22 n/a U030055 Output
CAN bus high Note inoperative failure - short
below circuit to ground
9959,
CAN bus off -
Medium speed see ATC module
22 n/a U007388 Output short circuit to
CAN bus high Note inoperative
12V
below
0.75A at maximum Poor climate Compressor
compressor control, reduced air solenoid or
Compressor
23 displacement None None flow into cabin, Output wiring fault can
solenoid valve -
generating a voltage possible engine cause incorrect
of 0.25V at this point mis-fire signal
Poor climate
400Hz PWM signal control, reduced air
Compressor Short circuit to
24 switching to battery B1A7001 99AB flow into cabin, Output
solenoid valve + ground
voltage possible engine
mis-fire

NOTE :
PID 9959 is an illumination PWM value that is read as a CAN signal.

Automatic Temperature Control (ATC) Module - C1630

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Typical Condition -
Cavity Description DTC PID Symptom Input/Output Possible Cause
No fault
1 Cavity not used n/a n/a n/a n/a n/a n/a
2 Cavity not used n/a n/a n/a n/a n/a n/a
Recirculation
0V, switches to
motor fault,
Recirculation battery voltage Air intake flap
wiring short
3 motor while motor drives B1B6801 9976 cannot be Input/Output
circuit or open
power/ground flap to recirculated adjusted
circuit. Also see
air
Note below
Recirculation
0V, switches to motor fault,
Recirculation Air intake flap
battery voltage wiring short
4 motor B1B6801 9976 cannot be Input/Output
while motor drives circuit or open
power/ground adjusted
flap to fresh air circuit. Also see
Note below
5 Cavity not used n/a n/a n/a n/a n/a n/a
6 Cavity not used n/a n/a n/a n/a n/a n/a
7 Cavity not used n/a n/a n/a n/a n/a n/a
8 Cavity not used n/a n/a n/a n/a n/a n/a
Approximately 1V
when flap in fresh
Air intake flap Short circuit to
Recirculation air position, 4V
9 B1B6711 9958 cannot be Input ground. Also see
motor signal when flap in
adjusted Note below
recirculation
position
Approximately 1V
when flap in fresh
Air intake flap
Recirculation air position, 4V Open circuit,
9 B1B6715 9958 cannot be Input
motor signal when flap in short circuit high
adjusted
recirculation
position
10 Cavity not used n/a n/a n/a n/a n/a n/a
Most motors
Voltage should be
inoperative. Very
11 Motor ground similar to that seen None None Output Open circuit
poor A/C
on C2655-3
performance
No cooling. Air
Voltage should be Open circuit,
intake flap
12 Sensor ground similar to that seen B1B6313 None Output short circuit to
cannot be
on C2655-3 12V
adjusted
Distribution and B1B7400,
Battery voltage Most actuators Short circuit to
temperature B1B7500,
13 when CAN bus is 99A2 don't work. Poor Input ground, open
blend motor B1B7600,
awake A/C operation circuit
power B1B7700
Distribution and Current Short circuit to
13 temperature Battery voltage None 99A2 consumption Input
12V
blend motor when CAN bus is abnormally high

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power awake in sleep mode


9600 bps signal Most actuators
when ATC module don't work, rear
B1B7400, 9991,
panel on. Average A/C control
B1B7500, 9992,
14 LIN bus signal panel Input/Output Open circuit
B1B7600, 9993,
approximately 9V, inoperative
B1B7700 9994
depending on (Discovery 3
battery voltage only)
9600 bps signal B1B7400, Most actuators
when ATC module B1B7500, don't work, rear
9991,
panel on. Average B1B7600, A/C control
9992, Short circuit to
14 LIN bus signal B1B7700, panel Input/Output
9993, ground
approximately 9V, B1B8200, inoperative
9994
depending on B1B8300, (Discovery 3
battery voltage B1B7088 only)
15 Cavity not used n/a n/a n/a n/a n/a n/a
16 Cavity not used n/a n/a n/a n/a n/a n/a
Varies between
Short circuit to
Blower motor 1.5V and 2.8V Blower motor
17 None 9938 Output ground, open
power according to blower inoperative
circuit
setting
Blower motor
Varies between
always running
Blower motor 1.5V and 2.8V
17 None 9938 at max. speed Output Short circuit high
power according to blower
when A/C
setting
switched on
Blower setting 2 will
give 6.3V, setting 4
Blower motor Blower motor Short circuit to
18 will give 3.3V when None 9938 Input
voltage sense inoperative ground
battery voltage is
13.5V
Blower setting 2 will Blower motor
give 6.3V, setting 4 always running
Blower motor Open circuit,
18 will give 3.3V when None 9938 at max. speed Input
voltage sense short circuit high
battery voltage is when A/C
13.5V switched on
19 Cavity not used n/a n/a n/a n/a n/a n/a
Sensor resistance
Evaporator at 25°C is 1.5k A/C inoperative.
Short circuit to
20 temperature ohms. Pull up B1B7111 995A Possible engine Input
ground
sensor signal resistance is 5.62k misfire
ohms
Sensor resistance
Evaporator at 25°C is 1.5k A/C inoperative.
Open circuit,
20 temperature ohms. Pull up B1B7115 995A Possible engine Input
short circuit high
sensor signal resistance is 5.62k misfire
ohms
21 Cavity not used n/a n/a n/a n/a n/a n/a
22 Cavity not used n/a n/a n/a n/a n/a n/a
23 Cavity not used n/a n/a n/a n/a n/a n/a
Air intake stuck
5V ± 0.25V (C2655- in one position. Short circuit to
24 Sensor supply B1A5911 None Output
12) A/C system ground
inoperative
5V ± 0.25V (C2655- Air intake stuck
24 Sensor supply B1B6013 None Output Open circuit
12) in one position

NOTE :
Also check for mechanical causes of flap malfunction.

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Automatic Temperature Control (ATC) Module - C2295

Typical Condition -
Cavity Description DTC PID Symptom Input/Output Possible Cause
No fault
Power supply to
Battery voltage via
1 ATC module - LH None None None Input Short circuit high
fuse 7
seat
Power supply to Open circuit (fuse
Battery voltage via LH seat heater
1 ATC module - LH None None Input blows) or short
fuse 7 inoperative
seat circuit to ground
Power supply to
Battery voltage via
2 ATC module - RH None None None Input Short circuit high
fuse 7
seat
Power supply to Open circuit (fuse
Battery voltage via RH seat heater
2 ATC module - RH None None Input blows) or short
fuse 7 inoperative
seat circuit to ground
Open circuit (fuse
Power supply to 99A2, LH seat heater
3 Ignition switch feed B1A7318 Output blows), short
LH seat heater 99A6 inoperative
circuit to ground
LH seat heater
Power supply to 99A2,
3 Ignition switch feed None runs Output Short circuit high
LH seat heater 99A6
continuously
Resistance at 43° is
LH seat
2.26k ohms. Pull up LH seat heater Short circuit to
4 temperature B1B6511 998E Input
resistance is 5.62k inoperative ground
signal
ohms
Resistance at 43° is
LH seat
2.26k ohms. Pull up LH seat heater Open circuit,
4 temperature B1B6515 998E Input
resistance is 5.62k inoperative short circuit high
signal
ohms
Resistance at 43° is
RH seat
2.26k ohms. Pull up RH seat heater Short circuit to
5 temperature B1B6611 998F Input
resistance is 5.62k inoperative ground
signal
ohms
Resistance at 43° is
RH seat
2.26k ohms. Pull up RH seat heater Open circuit,
5 temperature B1B6615 998F Input
resistance is 5.62k inoperative short circuit high
signal
ohms
Short circuit to
Power supply to 99A2, RH seat heater ground, open
6 Ignition switch feed B1B6615 Output
RH seat 99A7 inoperative circuit (fuse
blows)

6 Ignition switch feed None RH seat heater Output Short circuit high
Power supply to 99A2, runs

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RH seat 99A7 continuously

Automatic Temperature Control (ATC) Module - C2655

Typical Condition -
Cavity Description DTC PID Symptom Input/Output Possible Cause
No fault
Control panel
1 Battery power Battery voltage None None Input Short circuit high
inoperative
Cavity not
2 n/a n/a n/a n/a n/a n/a
used
Information not Control panel Open circuit or short
3 Ground None None Input
available inoperative circuit high

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