Compact Outdoor Manual 030102
Compact Outdoor Manual 030102
DATACOM
Compact Outdoor
Solid State Power Amplifier
Operations Manual
Section 2 – Installation
Introduction___________________________________________ 2-1
Inspection____________________________________________ 2-1
Prime Power Connection________________________________ 2-1
DC Input Option_______________________________________ 2-2
Cable Connections_____________________________________ 2-3
RF Input (J1) _________________________________________ 2-4
M & C Connector (J4)___________________________________ 2-4
Link Port (J5)_________________________________________ 2-4
Switch Port (J6)_______________________________________ 2-4
AC Input (J7) _________________________________________ 2-5
RF Output Sample (J3)_________________________________ 2-5
Chassis Ground Terminal ______________________________ 2-6
Airflow______________________________________________ 2-6
RF Output (J2)________________________________________ 2-6
Section 3 – Operation
Introduction__________________________________________ 3-1
RF Input (J1) _________________________________________ 3-1
RF Output (J2)________________________________________ 3-1
Amplifier Enable (J4)_________________________________ 3-1
Alarms (J4)___________________________________________ 3-3
Summary Alarm (J4)____________________________________ 3-3
Auxiliary Alarm (J4)_____________________________________ 3-3
Open Collector Outputs (J4)______________________________ 3-3
RF Power Detector (J4)__________________________________ 3-4
RF Output Sample (J3)__________________________________ 3-4
Gain Adjust Input (J4)___________________________________ 3-4
Serial I/O Control (J4)___________________________________ 3-5
Alarms Display_________________________________________ 3-6
Temperature Display____________________________________ 3-6
Gain Adjustment_______________________________________ 3-7
Indicators_____________________________________________ 3-7
RF Power Indicator _____________________________________ 3-7
Status Bar_____________________________________________ 3-8
Local COM Port Identification_____________________________ 3-8
Appendix
Appendix A Quick Start Cable ____________________________ A-1
Appendix B C/Ku Band Specification Sheet__________________ B-1
List of Figures
Figure 1. Outline,Compact Outdoor Solid State Amplifier______________ 2-3
Figure 2. Input Side, Compact Outdoor Amplifier____________________ 2-4
Figure 3. Bottom View,Compact Outdoor Amplifier___________________ 2-5
Figure 4. RF Output Side of Ku Band Compact Outdoor SSPA_________ 2-6
Figure 5. Compact Outdoor Amplifier M & C “Operation” Window _______ 3-5
Figure 6. Settings Window______________________________________ 3-9
Figure 7. Typical Data Log File__________________________________ 3-11
Figure 8. Control Window for M&C Program Settings_________________ 3-12
Figure 9. Typical TCP/IP Remote M&C of Compact Outdoor Amplifier____ 3-13
Figure 10. Add TCP/IP client window______________________________3-14
Figure 11. Block Diagram, Compact Outdoor Amplifier________________ 4-1
Figure 12. IMD vs. Back off for a 50W Ku Band Outdoor SSPA_________ 5-2
Figure 13. Fan Removal from Amplifier Assembly____________________ 6-1
Figure 14. Compact Outdoor Amplifier Schematic____________________ 6-2
Figure 15. Standard 1:1 Redundant System________________________ 7-1
Figure 16. 1:1 Redundant System with Input Splitter__________________ 7-1
Figure 17. 1:1 Redundant System with L-Band Input_________________ 7-1
Figure 18. Typical 1:1 Redundant System Outline___________________ 7-3
Figure 19. 1:1 Redundant System with Link Cable and Switch Cable_____ 7-4
Figure 20. 1:1 System with RS232 Communication to each Amplifier_____ 7-5
Figure 21. M&C Program “Settings” window________________________ 7-6
Figure 22. System Watcher Window______________________________ 7-8
Figure 23. Add New SSPA Window______________________________ 7-9
Figure 24. Individual SSPA Operation Window______________________ 7-9
Figure 25. Redundant Control Panel in the Paradise Datacom M&C_____ 7-10
Figure 26. Redundant Control Panel of configured 1:1 Redundant System_7-11
Figure 27. Control Panel display showing unexpected RF switch change__ 7-12
Figure 28. SSPA Operation Window showing RF Switch fault___________7-12
Figure 29. Settings window showing SSPA Network Address Control____ 7-13
Figure 30. 1:1 Redundant System with RS485 Full Duplex ____________ 7-14
Figure 31. 1:1 Redundant System with RS485 Half Duplex ____________ 7-14
Figure 32. 1:2 Redundant System ______________________________ 7-15
Figure 33. 1:2 Redundant System Block Diagram ___________________ 7-15
Figure 34. 1:2 Redundant System Outline _________________________ 7-16
Figure 35. 1:2 Redundant System Schematic ______________________ 7-17
Figure 36. Block Diagram, Fixed Phase Combined SSPA System _______8-1
Figure 37. Fixed Phase Combined System _________________________8-2
Figure 38. Fixed Phase Combined System, Amplifier Frame Outline _____8-3
Figure 39. Fixed Phase Combined System Schematic ________________8-4
Figure 40. Inter-Amplifier Airflow Plenum Placement _________________8-5
Figure 41. Waveguide Switch Assembly ___________________________8-6
Figure 42. Signal Box Assembly _________________________________8-7
Figure 43. Final Assembly, Fixed Phase Combined Amplifier System ____8-8
List of Figures
Figure 44. HPA Mute Switch Panel _______________________________ 8-9
Figure 45. RCP-1200 1:2 System Controller ________________________8-9
Figure 46. HPA #2 selected on standby ___________________________8-10
Figure 47. SSPA M&C Start up screen with SSPA Selection Window____ 8-12
Figure 48. SSPA M&C Display with each SSPA control panel _________ 8-12
List of Tables
Table 1. AC Line Input Connector _______________________________ 2-1
Table 2. C-Band Prime Power Summary __________________________ 2-2
Table 3. Ku-Band Prime Power Summary_________________________ 2-2
Table 4. DC Input Connector___________________________________ 2-2
Table 5. Monitor & Control Connector, J4_________________________ 3-2
Table 6. Signal Box, J5, Pin Out ________________________________ 8-10
Table 7. Factory Default Network Address ________________________ 8-11
Description
Please refer to Appendix A for the appropriate product data sheet and specifications.
The Compact Outdoor Amplifier is a one-piece integrated Satcom amplifier system. It
includes the AC / DC power supply, microwave amplifier module, microprocessor
based monitor and control circuitry, and an efficient thermal management system.
The reduced size and weight of this amplifier system allow it to be used in a wide
variety of installations; many of which historically precluded the use of solid state
power amplifiers. This amplifier is ideal for mounting on the boom of small antennas
or anywhere that size and weight are a major concern.
Features include:
• Compact Size: 10.0 in x 19.5 in x 6.50 in. (254 mm x 495 mm x 165 mm)
• Very light Weight: 32 lb. (14.4 kg)
• Auto-Sensing Power Factor Corrected Power Supply
• RF Gain Adjustment: 55 dB to 75 dB minimum with 0.1 dB resolution
• Output Power Detection
• Output Power Sample Port
• Internal 1:1 Redundant Capability
• Optional L-Band Input Capability
• Serial (RS 232 / RS 485) or Parallel Monitor & Control Circuitry
• TCP / IP Monitor & Control using Paradise M&C Server Software
Specifications
Equipment Supplied
Safety Considerations
Potential safety hazards exist unless proper precautions are observed when working
with this unit. To ensure safe operation, the user must follow the information,
cautions, and warnings provided in this manual as well as the warning labels placed
on the unit itself.
RF Transmission Hazards
RF transmissions at high power levels may cause eyesight damage and skin burns.
Prolonged exposure to high levels of RF energy has been linked to a variety of
health issues. Please use the following precautions with high levels of RF power.
• Always terminate the RF input and output connector prior to applying prime AC
input power.
• Maintain a suitable distance from the source of the transmission such that the
power density is below recommended guidelines in ANSI/IEEE C95.1. The
power density specified in ANSI/IEEE C95.1-1992 is 10 mW/cm2. These require-
ments adhere to OSHA Standard 1910.97.
Introduction
This section provides information for the initial inspection, installation, exter-
nal connections, and shipment of the unit.
Inspection
When the unit is received, an initial inspection should be completed. First en-
sure that the shipping container is not damaged. If it is, have a representative from
the shipping company present when the container is opened. Perform a visual in-
spection of the Compact Outdoor Amplifier to make sure that all items on the pack-
ing list are enclosed. If any damage has occurred or if items are missing, contact:
The highest output power levels, >50 W @ Ku Band and >100 W @ C-Band
should be powered only from a 180 – 270 VAC source. This will keep AC line cur-
rents to safe operating levels for the internal EMI filter and associated circuitry. The
prime power vs RF output power is summarized in Tables 2 and 3. The AC Line
input connector configuration is given in Table 1.
Pin # on J7 Connection
A AC Line Input
B Chassis Ground
C AC Neutral Input
DC Input Option
The Compact Outdoor Amplifier can also be configured with a DC Input Voltage
power supply. The DC Input Voltage can range from 42 – 60 VDC. When using
a DC input voltage the input power connector, J7, is configured per Table 4.
Table 4. DC Input Connector
Pin # on J7 Connection
A +V in 48 VDC nominal
B Chassis Ground
C - V in
Cable Connections
Figure 1 shows the overall dimensioned outline of the Compact Outdoor Amplifier.
The connector locations can be found in figures 2 through 4.
20.900
[530.86]
19.500
[495.3]
[165.1]
PARADISE
6.500
[186.87]
DATACOM
7.357
[203.2]
8.000
1.500 16.500
[38.1] [419.1]
RF IN, TYPE
N FEMALE
SWITCH
J6
M & C RF IN
J4 J1
LINK
J5
Figure 2 shows the input side of the Compact Outdoor Amplifier. This side contains
the RF input (J1), M & C input (J4), and the Interface connection (J5).
RF Input (J1)
The RF Input connector is a type N female connector. Nominal RF input levels are
approximately – 28 dBm depending on the output power level of the unit. The maxi-
mum allowable RF input signal should be limited to +15 dBm maximum.
When used in a 1:1 redundant system, the waveguide switch must be connected to
the switch port of each amplifier (MS3112E10-6S).
AC IN
J7
SAMPLE
J3
Figure 3. Bottom View, Compact Outdoor Amplifier
AC Input (J7)
The AC Input connector, J7, is located on the bottom side of the Compact Outdoor
Amplifier package. This connector is a 3 pin circular connector, MS3102E20-3P.
The mating connector, MS3116F8-3S, is supplied. The pin out for this connector is
given in Table 1.
Airflow
The Air intake and exhaust are both located on the bottom side of the amplifier. The
intake is brought through two fans while the exhaust is along the two rows of heatsink
fins as seen in Figure 3. A minimum clearance of 12 inches (305 mm) should be
maintained between the bottom of the Compact Outdoor Amplifier and any mounting
surface during operation. This will ensure that there is no forced re-circulation of air-
flow from exhaust to intake.
RF Output (J2)
The RF Output is brought out through waveguide in the Compact Outdoor Amplifier.
Figure 4 shows the output of a C Band Compact Outdoor Amplifier.
The Ku Band amplifiers have a WR-75 Grooved Flange while the C Band amplifiers
have CPR style grooved flange (CPR-137G). An isolator is provided at the output
flange with a termination capable of handling full reflected output power.
10.000
[254]
5.000
[127]
RF OUT
J2
[121.41]
4.78
RF OUT,
CPRG 137
AIR INTAKE
Introduction
This section of the manual describes the operation of the Compact Outdoor Solid
State Power Amplifier. The Compact Outdoor unit has been designed for maximum
flexibility in amplifier system configuration. It has a full compliment of parallel I/O
monitor and control signals as well as serial I/O capability using a PC and host
communication software from Paradise Datacom LLC. Table 5 shows the pin out of
the Monitor and Control connector, J4.
RF Input (J1)
The RF Input signal is applied to J1. The Compact Outdoor Amplifier has a default
maximum nominal gain of 75 dB minimum. Therefore the maximum input signal
required to saturate the amplifier can be calculated as:
The maximum input level should be limited to +15 dBm to avoid damaging the
amplifier.
RF Output (J2)
The amplifier’s output is taken from the waveguide port, J2. Caution should be
observed here to make sure that the antenna or a suitable termination is connected
to this port before operating the amplifier. The amplifier is protected against full
reflection but dangerous levels of microwave energy can be present at this port.
Mute Input Closure to Disables DC Power to B Unit Powers up Muted, This line
Ground SSPA must be pulled to ground (V) to
enable amplifier
Auxillary Input Closure to Controls the Auxiliary P This feature used in 1:1
Ground Relay Redundancy
Summary Alarm Form C Relay Closed on Fault L L-a : normally open
Common a
Open on Fault b a-b : normally closed
Auxillary Alarm Form C Relay Closed on Fault N N-Z : normally open
Common Z
Open on Fault M Z-M: normally closed
Summary Alarm Open Collector High on Fault W Requires external pull-up
ALARMS (J4)
A variety of alarm signals are present at the M & C connector, J4. Both Form-C relays
and open collector outputs are available. An amplifier summary alarm is available in
both Form C relay and open collector output. Detailed internal faults are available in
open collector form and include: voltage, current, and over-temperature.
The Auxiliary Input is a contact closure to ground. When this input is pulled to ground
the Auxiliary Alarm relay is energized (Normal State). When the Auxiliary Input is open
circuited the Auxiliary Alarm relay is de-energized (Alarm State).
One example usage of the Auxiliary Alarm is that it could be used to signal one of the
detail alarms (voltage, current, or temperature) by connecting the appropriate open
collector alarm output to the Auxiliary Input. This programs the Auxiliary Alarm relay to
be either a voltage, current, or temperatue Form C relay alarm.
The Compact Outdoor Amplifier is factory default to have maximum gain with no
analog gain adjust. The gain adjustment must be enabled by running the setup
program from a host PC. This prohibits any accidental gain adjustments that may
occur from unintentional analog voltages that may be present on the Gain Adjust
Control J4-Pin A.
The gain is also adjustable using a host PC and the supplied Paradise Datacom
Control program. See the Serial I/O Section for details on Serial Control.
For serial data control of the Compact Outdoor SSPA; a Windows based M&C program
is supplied with the amplifier that allows all of the control and alarm functionality over a
serial communication link.
Both RS232 and RS485 can be used to communicate with the amplifier. The Amplifier
is default to operate on RS 485 but can easily be set to RS 232 by pulling the RS232/
RS485 Select line low. This is done by connecting J4-Pin D to J4-Pin V.
The Compact Outdoor Amplifier is supplied with a cable in which this connection is
already made. This allows the user to quickly setup the amplifier and verify its
operation. The other side of the cable has a 9-Pin female D connector that mates with
most notebook and desktop personal computers. A screenshot of the Monitor and
Control program will appear as shown in Figure 5.
• Unpack the Amplifier and connect the RF Input and RF Output as described earlier
in this manual.
• Install the Windows based Monitor and Control Program from the supplied CD
• Run the Paradise Datacom Monitor and Control Program from the Programs Menu
The M&C “Operation” window will be displayed as in Figure 5.
Alarms Display
The Alarms frame in the lower right hand side contains six fault lights that correspond
to :
• Current Fault
• Regulator Voltage Fault (SSPA internal voltage regulator)
• Temperature (SSPA module baseplate temperature)
• External Mute / BUC (Block Up Converter) Fault
• Summary Fault
• RF Switch
The Current and Voltage Regulator Faults are factory preset to alarm if the SSPA
module current falls below 80% of its nominal value. The Temperature Fault indicator
is factory preset to alarm at 80oC. The amplifier will continue to operate up to 90oC.
Beyond 90oC the DC power will be interrupted to the SSPA module. This measure will
protect the sensitive microwave transistors from catastrophic failure. The fans and
monitor and control circuitry will continue to operate normally. This function has
approximately a 50C hysteresis window which will allow the amplifier to re-enable itself
when the ambient temperature is reduced by 50C. The Temperature Alarm is intended
to warn the operator of possible fan problems and eventual amplifier shutdown.
The External Mute / BUC Alarm is a shared alarm indicator. If the amplifier receives an
external Mute command from Pin B of J4, this indicator will alarm. If the amplifier Mute
is issued by the M&C program this indicator will not alarm. The Compact Outdoor
amplifier can have an integrated Block Up Converter (BUC) to allow L-Band input. If
the Phase Locked Local Oscillator looses phase lock or some other catastrophic failure
occurs in the converter, the amplifier is Muted so that spurious signals are not
transmitted from the amplifier. For this reason the Block Up Converter alarm is shared
with the External Mute line.
The Summary Alarm is simply a logical ‘OR’ of any of the alarm indicators. The RF
Switch Alarm is only active if a 1:1 Redundant System has been configured in the M&C
program. This is covered in Section 7, the Redundant System Concepts description.
All of the above alarms, with the exception of the RF Switch Alarm, are available as
open collector outputs and Form C relays on the parallel interface of J4.
Temperature Display
There is a thermometer display with a digital readout positioned above that reports the
present baseplate temperature of the amplifier. The baseplate temperature typically
experiences a 20 to 30 degree rise above ambient on the highest power Compact
Outdoor Amplifiers and 15 to 20 degree rise on lower power units.
Gain Adjustment
The upper right hand side of the display has the Gain Adjustment Control. The gain
can be adjusted by setting the Attenuation Control. An Attenuation Control of 0 dB is
the maximum gain (75 dB) setting on the amplifier. By setting the Attenuation Control
to 20 dB; the gain is set to (55 dB). The Attenuation Control can be varied using the
control knob or the forward/reverse buttons.
Note the illuminated PC Control button inside the Attenuation Control frame. This
control lets the gain adjustment function be assigned to the analog input voltage (J4-
Pin A). The gain adjustment control must be either under PC control or analog voltage
control; it cannot be both.
Indicators
The central area of the “Operation” window contains several indicators that display
various operating conditions of the Compact Outdoor Amplifier in real time. These
indicators are helpful for any diagnostic proceedures. Among the horizontal indicators
include:
• Gate Voltage
• Power Supply Voltage
• Regulator Voltage
• SSPA Current
The Gate Voltage indicator monitors the DC voltage of the gate circuitry of the
microwave GaAs transistors. The Power Supply voltage monitors the primary 12 volt
power supply output. Regulator Voltage is the DC voltage of the drain circuitry that
feeds the GaAs transistors. SSPA Current is the total current drawn by the microwave
transistors. These indicators provide direct access to the active device operating
characteristics.
RF Power Indicator
The RF Power indicator is the vertical meter in the central part of the Operation
window. This indicator reports the approximate output power of the amplifier. It uses
the voltage from the RF Power Detector to determine a corresponding power level in
dBm.
Note the “Low” Indicator beside the RF Power display. This light comes on to indicate
that the output power has dropped below 25 dBm. It does not trigger any alarms on
the amplifier and is included only as an indicator.
Status Bar
The Status Bar at the bottom of the Operations window has several indicators and
control functions. These include:
This button is strictly an indicator which shows which computer COM port is connected
to the amplifier.
On Line Status
This button is primarily used when the amplifier is part of a Redundant System. It
switches between On Line and Standby to indicate which path this particular amplifier
is taking within a Redundant System. Pressing this button in a single thread amplifier
will simply refresh the screen.
Mute On/Off
This button toggles the amplifier between the Mute On and Mute Off states. When in
the Mute On (muted) state, the DC power that feeds the amplifier module is disabled.
Notice that the current and regulator voltage both fall to zero when the amplifier is
muted. Voltage and current alarms will not be generated when the amplifier is muted
by software control. However an external hardware mute will generate a summary
alarm as this line is shared with the Block up converter alarm line. If the optional Block
Up Converter generates an alarm, the amplifier module is automatically muted so that
spurious signal power is not transmitted.
Operation Mode
This button is simply an indicator showing whether this particular amplifier is part of a
Redundant System or operating single thread or ‘Stand Alone Mode’.
The COM Port status indicator shows the present state of the COM port to which the
amplifier is connected. When communicating properly this indicator will be painted
green and report ‘Connected’. If the COM port communication is interrupted this
indicator will turn red and report ‘Disconnected’.
Settings Window
As the display of Figure 5 shows, there are three tabbed displays to the M&C program.
The second window is the ‘Settings’ window. The ‘Settings’ window contains many of
the power up default options along with Data Logging functionality. The available set
up options include:
• Redundancy Mode
• SSPA Network Address
• Fault Threshold
• Power Up Settings
• Data Logging
• Firmware Version
The Redundancy Mode Settings section allows the user to program the Compact
Outdoor Amplifier for Redundant System operation. This proceedure is covered in
detail in Section 7 of this manual.
The SSPA Network Address allows an address to be assigned to the amplifier so that it
can be used as part of an RS485 network. This proceedure is covered in detail in
Section 7.3 of this manual.
The Fault Threshold section shows the preset level of the temperature alarm,
overtemperature shutdown, and current fault.
Power Up Settings
The Power Up settings allow the user to choose among three power up defaults
settings.
• Attenuation Control - PC or Parallel Port
• Mute On/Off
• Gain Level
The PC Att. Control check box should be selected to allow for Computer Control of the
amplifier’s gain via the M&C program. This is the factory default setting. If it is desired
to have analog control of the amplifier’s gain then this box should be unchecked.
The Mute box should be checked if it is desired to have the amplifier power up in the
Mute On condition. This is the factory default setting. To have the amplifier
immediately enabled on power up make sure that this box is unchecked.
The attenuation control allows the user to enable a preset attenuation ie gain level
when the amplifier is powered on. The factory default setting is 0 dB attenuation or
maximum gain of 75 dB.
After making any changes to these settings press the “Save” button to download the
presets to the Compact Outdoor Amplifier.
Data Logging
A Data Logging feature is available in the M&C software package. This is a useful
capability that can help debug any potential problems in a given installation. Pressing
the ‘Start’ button brings up a Windows Common Dialog box in which a file name and
location can be chosen for the Data log file. The default location is the root directory of
the M&C software and the default filename is the amplifier’s ID number followed by the
‘.log’ file extension. A different location or filename can be entered at the Common
Dialog box. The status display will then display ‘Recording’ to indicate that it is writing
operating data to the chosen file. The file format is a basic text file. Pressing the ‘Stop’
button will halt the data logging process. Selecting ‘New’ allows the process to begin
with choosing a new file name and/or location.
The recording interval can be entered using the radio buttons and can range from 10
seconds to 2 hours intervals. The data file can hold up to 120 kbytes of data. If the
120 kbyte limit is exceeded the file will automatically be erased and new data
overwritten. A sample data log file is shown in Figure 7.
As Figure 7 shows at each selected time interval the file is date and time stamped
followed by current operating characteristics of the amplifier. Included is the Unit ID
number and any network address along with the temperature, current and regulator
voltage.
Also reported is a listing of any alarm faults that are occurring and the present Mute
status of the amplifier.
Firmware Version
This status window displays the version of firmware that exists in the Compact Outdoor
Amplifier.
Verify
Pressing the ‘Verify’ button will update the ‘Settings’ window with all of the current
preset conditions of the amplifier. There is also a ‘Settings Status’ display that shows a
time stamp of the last preset conditions that were downloaded to the amplifier.
___________________________________________________________________________
05/23/2000; 12:21:50 PM;
Unit's ID - 18728
Unit's Net Address - 2
SSPA Core Temperature - 37.5 C;
SSPA Current - 20.8 A;
SSPA Regulator Voltage - 10 V;
No Faults
Hardware Mute Clear
PC Host Mute Clear
_____________________________________________________________________________
05/23/2000; 12:22:10 PM;
Unit's ID - 18728
Unit's Net Address - 2
SSPA Core Temperature - 37.5 C;
SSPA Current - 21 A;
SSPA Regulator Voltage - 10 V;
No Faults
Hardware Mute Clear
PC Host Mute Clear
_____________________________________________________________________________
05/23/2000; 12:22:30 PM;
Unit's ID - 18728
Unit's Net Address - 2
SSPA Core Temperature - 37.5 C;
SSPA Current - 20.8 A;
SSPA Regulator Voltage - 10 V;
No Faults
Hardware Mute Clear
PC Host Mute Clear
_____________________________________________________________________________
Control Window
Just as the ‘Settings’ window allows modification of the Compact Outdoor Amplifier
settings, the ‘Control’ window allows the modification of the M&C program settings.
These settings include:
• Screen Refresh Rate
• Network Control Address
• TCP/IP Server
• TCP/IP Client
The screen refresh rate is the rate in which the Compact Outdoor amplifier is polled by
the M&C software and the Operation display is updated. This rate is factory default at
10 second intervals. There exists the capability to disable the refresh. It is
recommended that this be used only for the purpose of debugging a serial
communication link. Otherwise ensure that the ’Disable’ box is always unchecked.
The Network Control Address is a utility that can be used when operating multiple
amplifiers on a RS485 network. This control allows the user to switch the ‘Operation’
window to one of the other amplifiers on the network. There is also a search button
that will poll the network and find the addresses of all amplifiers that are connected and
have valid addresses assignments. See Section 7.3 for discussion on setting network
addresses on Compact Outdoor Amplifiers.
TCP/IP Communication
The M&C Software has provisions to communicate with a Compact Outdoor Amplifier
connected to a remote computer via TCP/IP protocol. This could be done by
connection through an intranet or the internet. Figure 9 shows a typical client / server
connection.
NETWORK
SSPA
COMPUTER COMPUTER
J4
MONITOR &
CONTROL
5 3 2 E F d D V
COM PORT J3
TX RX GND
LOCAL INSTALLATION
To enable remote Monitor & Control of the amplifier the M&C running on the local
computer must be set up as a TCP/IP Server. Make sure that this computer has a
valid network connection and IP address. At the ’Control’ window shown in Figure 8,
press the ‘Start’ button. The computer’s network host name and IP address should
appear in their respective displays. The ‘Logon History’ status window should typically
display the Port number to which it is connected. This is all that is necessary to make
the amplifier’s local M&C remotely accessible via a TCP/IP link.
Note the ‘Allow remote control’ check box. If this box is unchecked, the amplifier’s
M&C is remotely accessible by multiple listeners on the TCP/IP network. However
none of the amplifier’s controls will be available. The listeners will only be allowed to
monitor the amplifier but have no control. In this mode the amplifier can have multiple
listeners throughout the network. The ‘Connections’ display will show the number of
remote computers that are monitoring the amplifier.
If the ‘Allow remote control’ box is checked, a remote computer may have control over
the local amplifier. Namely the remote computer will be able to Mute and Unmute the
amplifier as well as change the attenuation (gain) of the amplifier. In this mode
however only one remote computer will be able to logon to the server. This prohibits
several remote computers from being able to change the amplifier’s operating
parameters.
These network settings may be saved by checking the ‘Save on Program Exit’ box
under the INI Configuration section. If the M&C is stopped and then restarted, the
program will come back to the previous TCP/IP settings.
TCP/IP Communication
Connection of the remote computer can be done two different ways. With the M&C
program running on the remote computer the connection can be made at the ‘Control’
window . Simply enter the IP address of the server (local) computer and press the
connect button. The connection status indicator will be painted green and display the
‘Connected’ message. If the remote computer cannot connect the display will give a
timeout message.
Similary a remote connection can be made by going to the main menu’s ‘File’ , ‘Add
TCP/IP Client’ selection. The user can connect to the server machine as noted
previously by entering the IP address of the local computer and pressing ‘OK’.
When more than one amplifier is monitored using COM Redirection ensure that all of
the amplifiers are connected to the same third party device (same TCP/IP settings) as
the M&C provides for only one TCP client socket in this mode.
Introduction
This section contains information on the theory of operation of the Compact
Outdoor Solid State Power Amplifier. This includes a discussion of the system block
diagram, amplifier module operation, and unique cooling system.
The Compact Outdoor Solid State Amplifier has been designed to be an extremely
robust microwave amplifier system. It is very well suited for environmentally
demanding conditions where reliability is paramount. At the heart of the amplifier
system is a multifunction solid state power amplifier (SSPA) module.
Proprietary thermal management techniques allow even the highest output power level
amplifiers to operate reliably in environments up to 60o C ambient temperature and
100% relative humidity.
Figure 6 shows the block diagram of the amplifier system. As seen in the block
diagram there are five major active components:
1. AC/DC Converter
2. DC/DC Converter
3. Solid State Power Amplifier Module
4. Fan Boost Converter
5. Cooling System
AC / DC Converter
The prime AC input power is delivered to a switching converter module that produces
300 VDC. This module is an auto-sensing, power factor corrected front end that has
proven reliability and allows the amplifier system to operate over a wide variety of input
power conditions encountered around the world. A high current, common mode filter is
used on the input side of the converter module that reduces switching components to
very minimal levels.
DC / DC Converter
The DC/DC converter module is also a switched mode power supply that converts the
300 VDC to 12 VDC. This 12 VDC is the primary high current, DC voltage source that
operates the entire amplifier system.
Cooling System
The Compact Outdoor Amplifier’s cooling system represents a landmark in microwave
telecommunication amplifiers. It is a unique system of heatsinks that have been
computer optimized to provide extremely efficient cooling of all of the system’s
functional blocks. This high efficiency cooling system is primarily responsible for the
small overall package size and reduced weight of the unit (approximately 32 lbs or 14.4
kg).
The cooling system is based on a forced convection technique in which both system
fans provide the air intake while the exhaust is brought out around the outer perimeter
of the fans. The fans are 150 CFM rated and operate into approximately 0.3 in. H20
back pressure.
Introduction
This section describes some of the standard RF tests performed on production
amplifiers before shipment. Where possible Paradise Datacom, LLC maintains
computer automated RF test stations to ensure a high level of accuracy and
consistency to production amplifier testing.
P1dB
The 1 dB Gain Compression Point is measured at discrete frequencies across the
band to characterize the output power over the operating frequency range.
Spurious
Spurious signals are undesirable byproducts of amplifiers caused by nonlinearities
within the amplifier and other system level components such as switch mode power
supplies. These unwanted signals cause signal management problems in system
applications. Out of band spurious signals cause interference to other pieces of
equipment.
RF Sample Port
The RF Sample port is measured at discrete frequencies across the band and a
calibration label is placed near the type N connector on the bottom of the unit. The
sample port is approximately -40 dB down from the RF output. A label with the exact
coupling ratio is attached to the amplifier chassis.
Intermodulation Distortion
Intermodulation distortion is one of the most important characteristics of a solid state
power amplifier system. Satellite communication systems must comply to certain
distortion levels depending on the service involved. All production amplifiers are
subjected to automated intermod testing. This is based on a standard two-tone
intermod test in which the intermod level (IMD) is measured in dBc with respect the
main tones and the highest third order intermod products.
Satcom amplifiers are typically used in some ‘back-off’ condition. This is the operating
point at which the composite output power is ‘backed-off’ from the amplifier’s P1dB,
compression point. A curve of back-off vs IMD level is especially useful in the
selection of a power amplifier or determining the proper output power setting in a
Satcom system.
Figure 12. IMD vs Backoff for a 50W Ku Band Compact Outdoor SSPA
Introduction
This section describes some of the standard maintenance practices that can be
performed on the Compact Outdoor Amplifier.
The heatsink fins in the exhaust path can be visually inspected for excessive dirt and
debris buildup. If it appears there is excessive debris in the heatsink; the fan tray can
be removed for easy cleaning.
Fan Removal
It is recommended to remove prime AC power from the amplifier when the fan tray is
being removed. However, if necessary, the fan tray can be removed while the
amplifier is operating. Caution should be used to make sure that no clothing or fingers
are caught in the fan blades. Simply remove the four screws from the fan tray and the
fan assembly can be removed from the bottom of the amplifier assembly.
The fans are connected to their power source by weatherized in-line circular
connectors. A replacement fan with connector can be provided for replacement. While
the fan tray is removed, the heatsink fins can be cleaned by spraying compressed air
throughout the finned area. A can of dust remover spray such as that which is found at
a computer or electronics shop will work fine.
RF INPUT N-FEMALE
1 J3
W2 W2
CABLE ASSY W2
COAX COAX SAMPLE PORT N-FEMALE
J3
RF MOD 1
PS 2 W1
#14 PS 1 #14
EM1 COAX J1
BLK RED J2
#14 WAVEGUIDE
PORT
J7 RF IN 1
RF OUT J2
SAMPLE
BLK AC(L) IN AC (L) + V IN + V IN
+V +V OUT
A
RF OUTPUT WAVEGUIDE
C GND
B #14
AC (N)
WHT AC(N) IN -V IN -V IN
MS3102E20-3P #14 -V -V OUT #12
CLOSED ON FAULT AA
CLOSE ON FAULT SA
#14
OPEN ON FAULT AA
OPEN ON FAULT SA
#14
RS 485/232
CURRENT ALARM
PROG PORT TX
RS 485 TX+
PROG PORT RX
GRN DC TO DC CONVERTOR
SUMMARY ALARM
AUX PST/TS
VOLTAGE ALARM
GND
COMMON SA
AUX OUTPUT
GRN
TEMP ALARM
COMMOM AA
AUX INPUT
DET RF
#12
MUTE
ATN
GND
SEE TOP LEVEL POWER SUPPLY SEE TOP LEVEL POWER SUPPLY BLK
SCHEMATIC SCHEMATIC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
OPTIONAL
W1
L-BAND INPUT COAX
IF IN / REF IN
1
J1
BLOCK UPCONVERTER
RF OUTPUT
Lock Alarm
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
GND
J4
P26
DB25P
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
P27
CONVERTOR -V Z Common AA
120- 120-
8552-100 8551-100
a Common SA
5114N b Open on Fault SA
ASSY
200432-1
c GND
d
PL200432-1 GND
e
MOTOR COMMON
MOTOR RETURN
g
AUX OUT
AUX IN
P39
GND
GND
P40
NC
h
GND
j
4
3
2
1
4
3
2
1
GND
MS3112E18-32S
J5
A
B
C LINK PORT
D
MS3112E10-6S
E
F
J6
C
D
E SWITCH PORT
F
MS3112E10-6S
A
B
RF Input
RF Output
C Band
or
Ku Band
RF Input
RF Output
C Band
or
Ku Band
L - Band Input
(950 MHz to 1525 MHz typical)
RF Output
Reference Input
(10 MHz or 50 MHz typical)
Figure 15 shows a standard 1:1 system in which the RF input is transmitted through a
transfer switch along with the output. Using this configuration the standby amplifier
carries no traffic and simply is terminated by a 50 ohm resistive load at its input and by
a waveguide termination at its output.
With the system configured as in Figure 16, the RF input is passed through a
microwave splitter. This keeps ‘live’ traffic on the standby amplifier and is useful for
observing the traffic via the RF sample port on the standby amplifier.
The system shown in Figure 17 uses the same concept of the power splitter on the RF
input. In this case the Compact Outdoor amplifiers are equipped with L-Band block up
converters. L-Band input amplifiers use phase locked oscillators as the local oscillator
to the up converter. Such systems must use a splitter at the input instead of a switch
so that the reference input is always available to the standby amplifier. If the reference
signal is lost the standby amplifier would report a BUC (Block Up Converter) fault.
Care must be taken when selecting the splitter for an L-Band input system. The splitter
must be a wide band design capable of passing the 10 MHz or 50 MHz reference
signal along with the 950 MHz to 1525 MHz traffic input. The reference frequency
power level must be at least –10 dBm into each Compact Outdoor Amplifier.
31.7
[805.8]
3.46
[87.9]
HPA #2
RF IN
RF OUT CPRG137
TYPE N FEMALE
FLANGE
TEST IN
RF IN
HPA #2
30.0
PORT 4
[762.6]
HPA #1
SYSTEM CONTROL
16.38
[415.9]
HPA #1 15.01
[381.3]
3.69
[93.7]
5.06
[128.5]
PORT 3
PARADISE
DATACOM 13.91
[353.2]
12.50
[317.5]
XXXXXX-X
X X X X X X X X X X X X X X X X X X X X X X
P/N:
S S P A S Y S T E M
C-Band
P A R A D I S E
D A T A C O M
XXXX
M O D E L :
S/N:
Hardware Setup
The hardware setup for a Compact Outdoor 1:1 Redundant System is very simple and
involves the addition of (2) cables along with a redundancy switch. A schematic
diagram of the redundancy setup is shown in Figure 19.
J3
SSPA 2 OUTPUT SAMPLE
J4
M O N I T O R& J5 J6
CONTROL LINK SWITCH
A B F D F C E SWITCH
A2 (J6)
C
1 RF OUTPUT
LINK B
CABLE A
4
SWITCH CABLE
2
F
3
E
D
SSPA 1 B A F A1 (J6)
D F C E
J5 J6
LINK SWITCH
J4
M O N I T O R&
CONTROL
J3
OUTPUT SAMPLE
Figure 19. 1:1 Redundant System with Link Cable and Switch Cable installed
The Link Cable is a simple (3) conductor cable that allows the system to pass
command and control between amplifiers. With the redundancy kit, this cable is
supplied in a 26 inch (660mm) length.
The Switch Cable is a “Tee” configuration and connects between each amplifier and
the redundancy switch. The Redundancy Switch is a –28 VDC type. Therefore the
controller in each Compact Outdoor Amplifier is capable of supplying +28 VDC to the
common voltage input. Either controller may then provide a (sink) return to engage
either position 1 or position 2 of the redundancy switch.
Care must be observed when connecting this cable to the amplifiers. The cable end
labeled “A1” must be connected to the amplifier whose output is connected to Port 3 of
the waveguide switch. Likewise the cable end labeled “A2” must be connected to the
amplifier whose output is connected to Port 1 of the waveguide switch. This is for
proper identification purposes of the Redundancy Control Firmware used by each
Compact Outdoor Amplifier.
Software Setup
To instruct the Compact Outdoor Amplifier to operate in redundancy it is necessary to
temporarily connect it to a PC running the Paradise Datacom Monitor and Control
Software to set up the redundant configuration. There are 3 basic modes of
Redundant System communication.
J3
SSPA 2 OUTPUT SAMPLE
J4
M O N I T O R& J5 J6
CONTROL LINK SWITCH
E F d D V A B F D F C E SWITCH
9 Pin D(F) TX RX A2 (J6)
2
To PC Com Port C
3 1 RF OUTPUT
LINK B
5 A
CABLE 4
SWITCH CABLE
2
F
3
E
D
SSPA 1 A F
A1 (J6)
B D F C E
J5 J6
LINK SWITCH
J4
MONITOR&
CONTROL
E F d D V
9 Pin D(F) J3
TX RX
2
OUTPUT SAMPLE
To PC Com Port 3
5 GND
QUICK START
CABLE
Each amplifier can be configured for redundancy by the Paradise Datacom M&C
software that ships along with each unit. Using the Quick-Start cable, connect each
amplifier to the PC and run the M&C program. Select the “Settings” tab from the main
form. The “Settings” window will appear as in Figure 21.
The “Settings” window contains many of the start-up defaults for the amplifier. The
Redundancy Mode Settings section is located on the left-hand side of the window.
First check the box labeled “Enable 1:1 Redundancy Mode”. Next the user can decide
if that particular amplifier should be the Master or Slave.
The term “Master” means that from a power up condition, that particular amplifier will
take control of the switch position and put itself online. This assumes that there are no
faults occurring within that amplifier. If a fault condition were to occur, then control
would be passed to the other amplifier and it would become the online unit. Typically
one amplifier should be set as the master and the other amplifier set as the slave.
Next the user can choose whether or not to use the “Hot Standby” mode. If or when
this particular amplifier becomes the standby unit in the redundant system, it can be
muted (SSPA module power disabled) or unmuted (SSPA module powered on).
The un-muted (Mute Off) state is referred to as the “Hot Standby” condition. It keeps
the SSPA module powered on for maximum readiness should it be switched on line in
the event of a fault. On the other hand it is often desired to have the standby amplifier
in the mute (Mute On) state for power savings. The “Hot Standby” check box gives the
user the ability to select which condition to keep this amplifier if or when it is made the
standby amplifier.
Finally, to initiate the 1:1 mode configuration, press the “Save” and “Reboot” buttons
on the bottom right-hand side of the window. This downloads to 1:1 setup instructions
to the microcontroller within the Compact Outdoor Amplifier.
Similarly connect the second amplifier to the computer’s COM port and perform the 1:1
selections on the Settings window. Just as with the first amplifier, make sure that the
“Enable 1:1 Redundancy Mode” check box has been selected. Choose whether this
amplifier should be the master or slave and whether it should be in Hot Standby if /
when it is the standby or “offline” amplifier. Finally press “Reboot” to save the settings
to the Compact Outdoor Amplifier.
The amplifiers may then be disconnected from the computer’s COM port as the
Compact Outdoor Amplifiers’ microcontroller is now programmed for 1:1 redundancy
control.
In applications requiring remote monitor and control of the redundant system, the
Paradise Datacom M&C program has a control panel that can be used for this
purpose. To enable the 1:1 system to operate with the remote control software, first
configure each amplifier for 1:1 redundant operation as previously described in the
Stand-Alone 1:1 Redundant System section.
When using RS232, a separate COM port will be required for each amplifier.
Therefore a computer with at least two COM ports is required for such a system.
Systems using RS232 are limited by the length of the communication cable from the
amplifiers to the computer. This is typically 30 ft. (9 m) for most RS232 device drivers.
Systems requiring longer communication cable links should use RS485
communication.
On startup the M&C program will search for all available COM ports and display them
in a “System Watcher” window as shown in Figure 22.
From this screen choose “File” then “Add New Local SSPA” from the Main menu
heading. A new window will be displayed prompting the user to select a COM port.
Choose the appropriate COM port to which the amplifier is connected. Because
RS232 communication is being used do not change the SSPA’s network address. The
Global address default is fine for RS232 communication.
Similarly, go back to the “Add New Local SSPA” window and select the correct COM
port for the second amplifier. Its operation window will appear on the M&C program
display. If either of the amplifiers is not communicating with the M&C Operation
screen, debug the system to find the problem. Check the RS232 connection from each
amplifier to the appropriate COM port of the PC.
Once reliable communication has been established between each amplifier and the
computer, the Redundancy Control Panel can be displayed. From the M&C program’s
main window, choose “View”, “Redundancy Panel”. The Redundant Control Panel
window will then be displayed as in Figure 19. Note that once the Redundant Control
Panel is enabled the Main Menu on the M&C program changes.
Figure 25. Redundant Control Panel in the Paradise Datacom M&C Program
The Control Panel must be configured by selecting “Set Redundancy System” and
choosing an amplifier for SSPA 1 and SSPA 2. Either amplifier may be designated as
SSPA 1 or SSPA 2. Each amplifier is identified by its ID number. The ID number is a
fixed number and cannot be changed. It is a unique encoded value determined by the
particular amplifier’s model number and serial number. If the ID number is forgotten,
refer to the System Watcher window. This window continuously displays which
amplifier, by ID number, is connected to each specific COM port. After the Control
Panel has been configured the display will change to the view shown in Figure 26.
Figure 26. Redundant Control Panel in the Paradise Datacom M&C Program
showing a configured 1:1 Redundant System
From the Control Panel display all typical 1:1 system functions can be monitored and
controlled. A particular SSPA can be put on line be selecting the On Line command
button beside each amplifier. There is a status window for each amplifier. This status
window contains a short summary description of that amplifier’s operating condition. It
includes whether it is on-line or standby, Muted or Un-muted, and whether any fault
conditions exist. The switch also has a status window describing whether it is normal
or in a fault condition.
The online amplifier will be painted green. The standby will be peach color as shown
in Figure 26. In the event of an amplifier fault, the text in the status window of the
faulted amplifier will be painted red.
A particular redundant configuration can be saved by going to the “File” menu and
selecting “Save Configuration”. Thus if the program is terminated and then restarted, it
will immediately boot up with the Redundancy Control Panel display.
Each individual amplifier’s characteristics can still be monitored and controlled from its
respective “Operation” window. If the user attempts to Mute an on-line amplifier a
warning window will pop-up asking if this is a valid request.
Applications requiring long cable runs between the computer and the 1:1 Redundant
System may use RS485 communication. The Compact Outdoor Amplifier’s firmware
supports networking on a RS485 bus. This type of network can be used to support the
1:1 Redundant System.
The RS485 link can typically be run up to 4000 ft. (1200 m) lengths. A good quality
twisted pair cable should be used along with proper line terminations. There are no
parallel end terminations in the amplifier’s RS485 interface. Any required cable
terminations have to be added externally. Either full or half duplex RS485
communication is supported. Schematics showing the proper wiring of each version
are shown in Figures 30 and 31.
As in the stand-alone redundant system of section 7.1 , each Compact Outdoor SSPA
must be programmed for Redundant System operation by using the RS-232 interface
and M&C program. Additionally, when networking SSPAs, each amplifier’s address
must be set before they can communicate on the RS485 network. Both of these steps
should be performed together as part of the initial system setup. To specify an
address for an SSPA refer to the “Settings” window. Just beneath the 1:1 Redundancy
Mode Settings is the SSPA Network Address control. Simply choose an address using
the radio button control and press the “Set New” command button. If the SSPA
already has a network address it will be displayed under the current address window.
Repeat this step for both amplifiers and they will be ready to operate as a 1:1
Redundant System with RS485 network monitor and control.
J3
SSPA 2 OUTPUT SAMPLE
J4
M O N I T O R& J5 J6
CONTROL LINK SWITCH
T E U F A B F D F C E A2 (J6) SWITCH
TX +
TX - C
RX + 1 RF OUTPUT
B
LINK
RX - A
CABLE 4
SWITCH CABLE
2
F
3
E
D
SSPA 1
B A F D F C E A1 (J6)
J5 J6
LINK SWITCH
J4
MONITOR &
CONTROL
T E U F
J3
OUTPUT SAMPLE
TX + RX +
To RX of Computer To TX of Computer
TX - RX -
Figure 30. 1:1 Redundant System with RS485 Full Duplex Communication
J3
SSPA 2 OUTPUT SAMPLE
J4
M O N I T O R& J5 J6
CONTROL LINK SWITCH
T E U F A B F D F C E SWITCH
A2 (J6)
TX + TX - R X + RX -
C
1 RF OUTPUT
B
A
4
LINK SWITCH CABLE
CABLE 2
F
3
E
D
SSPA 1 A1 (J6)
B A F D F C E
J5 J6
LINK SWITCH
J4
MONITOR&
CONTROL
T E U F
TX + RX + J3
OUTPUT SAMPLE
TX - RX -
+ -
Figure 31. 1:1 Redundant System with RS485 Half Duplex Communication
12.50
[317.50] PORT 2 PORT 4 10.16
[257.94]
PORT 1
PORT 3
PORT 1
PORT 3
PORT 4 PORT 2
45.75
[1162.05]
1
PARADISE POL-1 AUTO
AMP 1
DATACOM POL-1 POL-1
POL-2 MANUAL
1 2 SW1
2
RF Input 1 4 3 1
RF OUT-POL 1
POL 1
4
3
2
4 3
RF Input 2 3
4 2
POL 2 RF OUT-POL 2
1 1 SW2
3
7-16
SERIAL BUC
COMM POWER
J5 J9
J7 J3 J2 J4
CONTROLLER SWITCH
J6 J8
PARADISE
37.10 DATACOM
[942.34]
7 Redundant System Operation
31.73
[805.82] HPA 3 HPA 2 HPA 1
PARADISE
DATACOM
MODEL: XXXXXXXXXXXXXXXXXXXXXX
S/N: XXXX P/N: XXXXXX-X
C-Band
1:2 SSPA System
1.64
[41.53] SW2 SW1
RF OUT-POL2
SW2 SW1 RF OUT-POL1
CPRG137 FLANGE
CPRG137 FLANGE
23.41
[594.65]
30.81
[782.64]
J2 J2 J2
12.50
[317.50]
PORT 2 PORT 4
10.16
[257.94]
PORT 1
PORT 3
PORT 1
PORT 3
PORT 4 PORT 2
45.75
[1162.05]
RF INPUT
Manual:
RF OUTPUT
J1
J2
Manual:
OPTIONAL
BLOCK UPCONVERTER
HPA 3
M&C LINK SWITCH
T E U F V B b a E C
J5
J4
Compact
RS485 SERIAL COM PORT J7 J5 J6 PORT 1
C
A B C D ABCDEFGH JKLMNPRS TUVWXYZa
B
Compact
SW 2B A
1
J1 2 F
1
PORT 2
E
2
D
3
4 3
5
6 4 RF OUTPUT SAMPLE PORT
7 PORT 3 PORT 4
8
9 OUTPUT SAMPLE
Outdoor
J3 SW 2A
Outdoor
RF INPUT
RF OUTPUT
J6 J1 RF OUTPUT POL 2
J2
A
A B J9
G
D C
H
C D
J
SSPA
K F E
L B F OPTIONAL
E BLOCK UPCONVERTER
M
K
SSPA
N J J8
P
H HPA 2
Q
G K
R
L H M&C LINK SWITCH
S
M L T E U F V B b a E C
T V
V
U RF OUTPUT POL 1
U T J4
T R
S D J5 J6
R E
P PORT 3
C
B
A
E
J4 1 D
RF INPUT J3 4
POL 2
2 PORT 4 PORT 2
SW 1B
OUTPUT SAMPLE SW 1A
J3
RF INPUT J2
POL 1 RF INPUT
RF OUTPUT
J1
J2
SIGNAL BOX
OPTIONAL
BLOCK UPCONVERTER
HPA 1
M&C LINK SWITCH
T E U F V B b a E C
J4
J5 J6
7-17
7 Redundant System Operation
System Architecture
The Fixed Phase Combined Redundant System is a popular system architecture that
enables the Compact Outdoor Amplifier to achieve higher output power levels while
building in a level of redundancy. The basic system topology is very similar to a 1:2
redundant system and is shown in Figure 36. Amplifier’s #1 and #3 are normally online
and their output are directed by the waveguide switches into a fixed phase combiner
such as a waveguide “magic tee” style combiner. In the event of a failure of either on
line amplifier, the standby amplifier, #2, can be switched in place of either #1 or #3 and
the system maintains full output power. There is no operator intervention, or retuning
of the system required.
The 1:2 Fixed Phase Combined Amplifier System can be configured with any of the
Compact Outdoor Amplifiers listed in Appendix A in either C or Ku band. The output
power of the system is twice the output power of the single SSPA.
Many system designers find that the 1:2 Fixed Phase Combined Amplifier System
topology is not only a compact solution to high power, redundant systems but is also a
very cost effective solution as well. For example, it is less expensive to configure a
400W C-Band redundant system using (3) 200W Compact Outdoor Amplifiers in a
Fixed Phase Combined arrangement than it is to use (2) 400W amplifiers in a
traditional 1:1 Redundant System.
Figure 36. Simplified Block Diagram, Fixed Phase Combined SSPA System
System Assembly
The Fixed Phase Combined Amplifier assembly is shown in Figure 37. The system
consists of:
The Amplifier Frame consists of (3) Compact Outdoor SSPA assemblies and (1) Signal
Box assembly. When installing the Compact Outdoor amplifiers onto the frame make
sure to observe the amplifier’s position indicator. SSPA #1 should be on the left hand
side, #2 should be in the middle, and #3 should be on the right hand side as shown in
Figure 37. When connecting the Waveguide Switch Assembly make sure that the HPA
label on the waveguide mates with the proper SSPA.
PORT 3 PORT 1
PORT 4
PORT 2
PORT 2
PORT 4
PORT 1 PORT 3
1
POL-1 AUTO
PARADISE
AMP 1
DATACOM POL-1 POL-1
POL-2 MANUAL
FAULT
PANEL
REMOTE
AMP 2
RCP Cable Assembly
POL-2 POL-2
L200920-1
~
LAMP TEST
3
+28VDC POWER SUPPLY 1 POWER SUPPLY 2 AMP 3
AUX OUT
J5 J9
COMM POWER
SERIAL BUC
J4 J2 J3
J7 HPA 3 HPA 2 HPA 1
HPA RF OUT RF OUT RF OUT
J6 J8
CONTROLLER SWITCH
PARADISE
DATACOM
31.73
[805.82]
HPA 3 HPA 2 HPA 1
37.10
[942.34]
P A R A D I S E
D A T A C O M
M O D E L : X X X X X X X X X X X X X X X X X X X X X X
C-Band
Fixed Phase Combined System
1.64
[41.53] SW2 SW1
12.50
PORT 2 PORT 4
11.50
[317.50]
[292.10]
PORT 1
PORT 3
PORT 3
PORT 1
PORT 4 PORT 2
45.75
[1162.05]
8-3
8 Fixed Phase Combined Redundant Systems
J3
RX -
RF OUTPUT
RX + RF INPUT
J2
TX -
J1
TX + HPA 3
TEUFVBba
J4
J5 J7 M&C S2 PORT 1
RCP 1200 CONTROLLER
C SW 2
ABCD ABCDEFGH JKLMNPRS TUVWXYZa
B
A
J6 M&C
RS 485 F
1
PORT 2
E
2 SERIAL COM PORT D
3
4
5
6
7 PORT 3 PORT 4
8
9 OUTPUT SAMPLE
8 Fixed Phase Combined Redundant Systems
J3
RF INPUT RF OUTPUT
J3 J2
G A
D -90 ISO
H
C J1
J
F
K
B
L RF OUTPUT
E
M
K HPA 2
N 0 IN
J
P
Q H
G K
R H
S L
M L TEUFVBba
T V
J4
V
U T
U M&C
T R
S D S1
R E
P PORT 3
C
B
A
J8
L200920-1 J6 F
PORT 1
E
D
W3
PORT 4 PORT 2
J2
OUTPUT SAMPLE
RF INPUT W2 10 dB ATTENUATOR
J3 SW 1
J1 J4 RF INPUT
W1 RF OUTPUT
J1
J3 J2
L200919-1 J4
J5 J6
System Installation
Setup the Amplifier Framework at or near the final installation position. Mount each
Compact Outdoor Amplifier to the mounting tabs that are attached to the frame. Make
sure to observe the proper amplifier position. Amplifier #3 should be on the left hand
side as shown in Figure 37. Use the 1/2 inch threaded bolts along with the 1/2 inch
nut and lock washer.
At the same time as the amplifiers are mounted to the frame, the Inter-Amplifier airflow
plenums should also be installed as shown in Figure 40. This plenum is very important
in high power system to prohibit recirculation of hot exhaust air from one amplifier
feeding the air intake of the adjacent amplifier. The middle amplifier (HPA #2) will have
two plenums attached while HPA #1 and HPA #3 should each have one plenum
attached to its mounting hardware.
Airflow Plenum
Next the Waveguide Switch Assembly should be mounted to the amplifiers. Again
make sure that the waveguide lines up with the proper amplifier. A waveguide gasket
should be used in the interface between the amplifier and the Waveguide Switch
Assembly. The waveguide gaskets and mating hardware are included in a separate
shipping container. Secure the waveguide using the provided threaded bolts, lock
washers, and nuts. You may need to slightly adjust the height of each individual HPA
using the 1/2 inch hardware for proper alignment of the amplifier to the Waveguide
Switch Assembly. Finally attach the Switch Assembly bracket to the the frame using
(2) 1/2 inch bolts.
The Signal Box Assembly contains the RF input isolator and three way splitter that
routes the RF to each amplifier. It also routes the monitor and control signals from
each amplifier back to the RCP-1200 system controller.
The signal box also contains two phase shifters. These phase shifters are in cascade
with the RF input to HPA #1 and HPA #3. These allow the system to achieve optimum
power combining and are factory set for optimum combining across the full bandwidth
of the amplifier. They should not normally require adjustment in the field unless and
amplifier has been replaced. Figure 42 shows the Signal Box assembled to the
amplifier frame.
J1,RF Input
Cable Routing
The final assembly of the amplifier system is the routing of the cables. Refer to the
schematic of Figure 39 for cable identification. First connect the M&C cable, L200918-
1, to each Compact Outdoor Amplifier’s J4 port. Then attach the other end to the
Signal box at J7. Each end of L200918-1 is labeled for each HPA. Make sure that the
proper HPA is connected to its corresponding L200918-1 connection.
Next connect the Waveguide Switch Assembly cable, L200919-1, from each
waveguide switch to the Signal Box, J8. Again make sure that the proper end marked
either S1 or S2 is connected to Switch #1 and Switch #2 respectively. These cables
can then be secured along the amplifier frame using the 1/4 inch hardware and cable
clamps.
Finally install the semi-rigid RF cable assemblies from each amplifier to the signal box.
You may find that some of the cables are physically longer than they need to be to
reach their destination. This has been done to ensure that the electrical delay has
been equalized to each amplifier. The electrical delay must be equalized to achieve
optimum power combining from the system.
Under normal system operation, HPA #1 and HPA #3 are on-line. Their output power
is combined at the magic-tee waveguide combiner. The waveguide combiner has an
integral RF sampler that provides a sample of the RF output sample at –40 dBc. This
port feeds an RF attenuator / diode detector combination. The detector’s output
voltage is sent back to the Signal box via cable, L200919-1. Inside the Signal Box
there are a pair of tip jacks in which a DC voltmeter can be attached. This voltage is
approximately proportional to the RF output power of the system. On the inside cover
of the Signal Box exists a calibration tag giving the relationship between the RF output
power and the detected DC voltage.
This RF output detector is intended to be used for system debugging and is only a
relative indication of RF output power. The detector can be removed, if desired, and
be replaced by a power meter or spectrum analyzer for observation of the output
signal. Removing the detector will not cause any system faults or other malfunctions.
There is also a bank of toggle switches in the Signal Box that may be used to Mute
each individual HPA. Under normal operation these switches should be left in the Un-
Mute position. These are also intended for system maintenance and debugging.
Figure 44 shows the Mute switch panel inside the Signal Box.
Figure 44. HPA Mute Switch Panel located inside Signal Box
The RCP-1200 front panel is shown in Figure 45. In most cases the user will place the
controller in Auto mode so that the controller can determine the proper switch position
in the event of an amplifier failure. The mimic display shows the position of each
waveguide switch by lighting an LED in the waveguide switch path. In Figure 45, HPA
#1 and #2 are routed to the waveguide combiner while HPA #3 is routed to the
waveguide termination.
The Fixed Phase Combined Compact Outdoor Amplifier System also supports remote
control operation. The RCP-1200 has a full compliment of serial and parallel I/O
control. For details please refer to the RCP-1200 operations manual. It is also
possible to control the HPA’s directly using the Paradise Datacom M & C software. For
details on setting up the windows based M&C please refer to section 7.3 of this
manual. The M&C supports monitor and control of the HPAs via RS485 serial
communications.
For convenience, the serial communication lines of each HPA have been connected
inside the Signal Box. A single RS485 (4 wire ) interface is provided at J5 of the Signal
Box. The factory default network address assignments are listed in Table 7.
J5 Pin Description
A TX +
B TX -
C RX +
D RX -
The HPAs in the Fixed Phase combined system can be controlled directly using a PC
running the Paradise Datacom M&C software. The HPAs are wired for RS485 full
duplex communication with the 4-wire interface available on J5 of the signal box. With
all three amplifiers power on and the serial communication link established, boot the
M&C software to the initial start-up screen. The start-up screen is shown in Figure 47.
Then go to the File Menu and select “Add New Local SSPA”.
Go back to the File Menu and select “Add New Local SSPA”.
Go back to the File Menu and select “Add New Local SSPA”.
Now three SSPA control panels will be on the SSPA screen. Each control panel will
control the individual SSPA separately. The network address of the HPAs is factory
default as shown in Table 7. The M&C display should now look similar to the SSPA
network display of Figure 48.
Figure 47. SSPA M&C Start up screen with SSPA Selection Window
Figure 48. SSPA M&C Display with each of the three SSPA control panels.
Power-up State
Upon power-up, the HPAs are factory default to come on muted. The amplifiers can
be enabled (un-muted) by the toggle switches located inside the signal box (Figure 44)
or using the M&C control panel mute button (Figure 48).
System Gain
The maximum gain of each Compact Outdoor Amplifier is 75 dB. When configured in
a Fixed Phase Combined System, the overall system gain is usually lower than this
due to the three-way splitter and cable losses. Maximum system gain is approximately
65 - 70 dB. Refer to the test data sheets for each specific system for the exact value.
Gain Adjustment
In the Fixed Phase Combined System there is no central overall Gain adjustment
element as this would defeat the system redundancy and become a potential single
point failure. To vary the gain of the system, the gain of each of the three HPAs must
be adjusted to the same level. This is done by adjusting the gain of each SSPA control
panel on the M&C display. It is important to make sure that all three amplifiers are set
to the same “Attenuation” level. This ensures that proper phase combining will exist
and the maximum output power of the system can be achieved at any gain setting.
The gain can be varied from the maximum specified level (approximately 68 dB) to –20
dB (approximately 48 dB).
If it is desired to have the system power up at a lower gain level, this can be
accomplished in the “Settings” window of each SSPA. Refer to Figure 29 for the
“Settings” window. Simply set the desired attenuation level under the “Power Up
Settings” and press the “Save” button. Do this for each of the three amplifiers. The
next time power is reset to the system the amplifiers will power-on to the programmed
gain level. The gain level is always the maximum specified gain - the attenuation level.
Output Power
The overall system output power is not reported by the M&C software. However each
individual HPA’s output power is reported on the SSPA control panel window. The
system does have an output power sampler with a detector diode. The detector diode
voltage is routed back to the signal box.
PIN 1
P1
P1 200380-2 P2 P2
MS3116F18-32P
DE-9SII
P1 P2
“Quick-Start” Cable
FEATURES
• Compact size and weight OPTIONS
• Built-in 1:1 Redundancy Control
• Supports mounting on antenna strut, boom,
• DC Operation (48VDC)
pedestal or inside hub
• Additional Frequency Bands
• RF Gain Control (20 dB range)
• including S Band
• Accurate RF Power Monitoring • L-Band Input
• RF Output Sample Port • 1:2 Fixed Phase Combined
• Universal, Power Factor Corrected Power Supply Systems
Gain minimum 75 dB
Gain Flatness full band ±1.0 dB
Gain Slope per 40 MHz +0.3 dB/40 MHz
Gain Variation vs. Temperature -40oC TO +55oC ±1.0 dB
Gain Adjustment 0.1 dB resolution 20 dB
adjustable by either serial or analog
voltage input: 0.5 to 2.5 VDC
Intermodulation Distortion 3dB back off relative to P1dB -25 dBc
o
AM/PM Conversion (@ rated P1dB) 3.5 /dB
Power Requirements
Line Voltage power factor corrected 90 to 265 VAC
Line Frequency 47 to 63 Hz
Line Power HPAC-2030A-CO 230 W
HPAC-2040A-CO 300 W
HPAC-2050A-CO 450 W
HPAC-2075A-CO 550 W
HPAC-2100A-CO 700 W
HPAC-2140A-CO 870 W
HPAC-2200A-CO 1200 (180-265 VAC only) W
Monitor & Control Interface includes: Summary alarm (out) Form C relay
User Interface Auxiliary alarm (out) Form C relay
Summary alarm (out) Open collector output
Auxiliary alarm (out) Open collector output
Voltage alarm (out) Open collector output
Current alarm (out) Open collector output
Temperature alarm (out) Open collector output
Remote mute (in) Closure to ground
Auxiliary alarm (in) Closure to ground
RF power monitor (out) + 4vdc @ Psat
Analog gain adjustment 0.5 to 2.5 VDC
BUC alarm (option) Open collector output
M&C Host PC Link RS232 – RS485
Gain minimum 75 dB
Gain Flatness full band ±1.0 dB
Gain Slope per 40 MHz +0.3 dB/40 MHz
Gain Variation vs. Temperature -40oC TO +55oC ±1.0 dB
Gain Adjustment 0.1 dB resolution 20 dB
adjustable by either serial or analog voltage
input: 0.5 to 2.5 VDC
Intermodulation Distortion 3dB back off relative to P1dB -25 dBc
o
AM/PM Conversion (@ rated P1dB) 3.5 /dB
Power Requirements
Line Voltage power factor corrected 90 to 265 VAC
Line Frequency 47 to 63 Hz
Line Power HPAK-2010A-CO 170 W
HPAK-2020A-CO 270 W
HPAK-2025A-CO 350 W
HPAK-2035A-CO 450 W
HPAK-2040A-CO 550 W
HPAK-2050A-CO 680 W
HPAK-2070A-CO 750 W
Monitor & Control Interface includes: Summary alarm (out) Form C relay
User Interface Auxiliary alarm (out) Form C relay
Summary alarm (out) Open collector output
Auxiliary alarm (out) Open collector output
Voltage alarm (out) Open collector output
Current alarm (out) Open collector output
Temperature alarm (out) Open collector output
Remote mute (in) Closure to ground
Auxiliary Alarm Input (in) Closure to ground
RF power monitor (out) + 4vdc @ Psat
Analog gain adjustment 0.5 to 2.5 VDC
BUC alarm (option) Open collector output
M&C Host PC Link RS232 or RS485
20.900
[530.86]
19.500 10.000
RF IN, TYPE [254]
N FEMALE [495.3] 5.000
[127]
[165.1]
PARADISE
6.500
[186.87]
7.357
DATACOM
[121.41]
[203.2]
8.000
4.78
RF OUT,
CPRG 137
1.500 16.500
[38.1] [419.1]
The block upconverter adds no additional gain to the Compact Outdoor SSPA’s nominal gain setting.
The only specification deviation is the obvious input frequency band and the full-band gain flatness,
which becomes +1.5 dB. The reference input is diplexed onto the L-Band input. The block
upconverter’s local oscillator is phase locked to the 10 MHz or 50 MHz reference signal.
The SSPB local oscillator’s phase noise is Intelsat/ Eutelsat compliant when locked to an appropriate
reference signal. The local oscillator phase noise and required reference signal phase noise is given in
Tables 2 and 3.
Table 1. Standard SSPB Frequency Plan Options to the Compact Outdoor SSPA